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Energy from Waste with Combined Heat and Power Facility, Oxwellmains

Figures

RPS Planning & Development Brighton Office O:\B_Jobs\4061s\Schedule 4\050310\4061_Sch4_Response_190310.doc March 2010 Rev0

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Energy from Waste with Combined Heat and Power Facility, Oxwellmains

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Energy from Waste with Combined Heat and Power Facility, Oxwellmains

Figure 1

Runcorn EfW facility Waste Reception Hall & Bunker Cross Section

RPS Planning & Development Brighton Office O:\B_Jobs\4061s\Schedule 4\050310\4061_Sch4_Response_190310.doc March 2010 Rev0

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Energy from Waste with Combined Heat and Power Facility, Oxwellmains

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Energy from Waste with Combined Heat and Power Facility, Oxwellmains

Figure 2

Runcorn EfW facility Waste Reception Hall & Bunker Plan

RPS Planning & Development Brighton Office O:\B_Jobs\4061s\Schedule 4\050310\4061_Sch4_Response_190310.doc March 2010 Rev0

JAS4061

Energy from Waste with Combined Heat and Power Facility, Oxwellmains

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Energy from Waste with Combined Heat and Power Facility, Oxwellmains

Figure 3

Revised Water Balance

RPS Planning & Development Brighton Office O:\B_Jobs\4061s\Schedule 4\050310\4061_Sch4_Response_190310.doc March 2010 Rev0

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Energy from Waste with Combined Heat and Power Facility, Oxwellmains

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Domestic Use 924 m3/yr Wash water from dirty" areas Feed water tank 200 m3/yr Wash water storage tank / contaminated water pit Wash water from clean areas 200 m3/yr Surface water Roof water Perimeter drains Will be added when rainwater less than 11,007 m3/yr Oil separator 27,630 m3/yr Bottom ash discharger Boiler blow down vessel 1,124 m3/yr Evaporation 8,876 m3/yr 4,618 m3/yr Incinerator Boiler Bag filter

Foul waste treatment

5,542 m3/yr Raw (Mains) Water

Boiler water treatment plant

Storage vessel

7,550 m3/yr to atmosphere in exhaust gases

Stack

Rainwater Storage Tank

Process water storage tank

5,616 m3/yr Based on 2 lines Water In

27,600 m3/yr

Water Out Zero flow under normal conditions, flow only expected in the event of abnormal operations e.g. boiler cleaning

Overflow to temporary tanker

TITLE:

EXPECTED WATER BALANCE

FIGURE:3i (Figure 8 in original PPC application) Viridor Waste Management Limited Energy from Waste with Combined Heat and Power Facility, Oxwellmains.

Notes 1. 2. 3. 4. 5. 6. 7. 8. Raw water from public supply is used both as domestic water and process water. Wash water from cleaning of "clean" process rooms (such as the turbine building) is taken from the raw water supply and subsequently discharged to the process water tank. Rain water from paved areas, roofs and building perimeter drains is fed through a treatment of swales, porous paviours and stone filled trenches prior to the rainwater tank or to the detention basin on site. The rainwater tank will top up the process water tank. The process water storage tank also receives water from boiler blow down. The process water is used for quenching the hot bottom ash, whilst most water will remain as moisture within the bottom ash some evaporative loss will occur. Any water draining from the bottom ash will be recycled for re-use in the quench water system. Wash water from dirtier process areas such as the flue gas cleaning building and the bottom ash bunker is stored in the wash water storage tank. The wash water is used in the bottom ash discharger. Waste water from the boiler water treatment plant is led to the process storage tank. Water Balance is based on a dry system.

TITLE:

EXPECTED WATER BALANCE

FIGURE: 3ii Viridor Waste Management Limited Energy from Waste with Combined Heat and Power Facility, Oxwellmains

Energy from Waste with Combined Heat and Power Facility, Oxwellmains

Figure 4

Dunbar EfW Facility Plant Cross Section

RPS Planning & Development Brighton Office O:\B_Jobs\4061s\Schedule 4\050310\4061_Sch4_Response_190310.doc March 2010 Rev0

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Energy from Waste with Combined Heat and Power Facility, Oxwellmains

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Energy from Waste with Combined Heat and Power Facility, Oxwellmains

Appendix A

Keppel Seghers Plant Details

RPS Planning & Development Brighton Office O:\B_Jobs\4061s\Schedule 4\050310\4061_Sch4_Response_190310.doc March 2010 Rev0

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Feeding hopper and shut-off flap


turbine deNOx boiler steam electric power air condenser

lime milk waste semi-wet reactor active carbon bag house

furnace

boiler ash ID fan residues chimney

grate siftings

bottom ash

Features Straightforward construction Electromechanical drive No contact with waste fail-safe closing system

Advantages Reduced investment Limited power consumption Less wear and maintenance Safety

Feeding chute and compensator


turbine deNOx boiler steam electric power air condenser

lime milk waste semi-wet reactor active carbon bag house

furnace

boiler ash ID fan residues chimney

grate siftings

bottom ash

Features Water-cooled chute, active cooling Cold compensator Constructed in wear resistant material Robust construction

Advantages Safety Airtight, reliable Reduced maintenance costs Long life time

SEGHERSmulti-stage grate
turbine deNOx boiler steam electric power air condenser

lime milk waste semi-wet reactor active carbon bag house

furnace

boiler ash ID fan residues chimney

grate siftings

bottom ash

Features Modular construction Multi-stage Independent double motion control Special tile construction

Advantages Shortest erection time Best control leads to high throughputs Controlled combustion, good burn-out Long life time, reduced maint. costs

Furnace
turbine deNOx boiler steam electric power air condenser

lime milk waste semi-wet reactor active carbon bag house

furnace

boiler ash ID fan residues chimney

grate siftings

bottom ash

Features Independent movements per element Independent air injection per element Full access to all controls and instruments

Advantages Stabilised steam flow, higher energy production Ease of maintenance and operation

Post-combustion
turbine deNOx boiler steam electric power air condenser

lime milk waste Secondary air Secondary semi-wet reactor air active carbon bag house

furnace

boiler ash ID fan residues chimney

grate siftings

bottom ash

Features CFD modelling DeNOx optimisation Secondary air injection optimisation Gas flow pattern optimisation

Advantages 850C/2s (dioxin destruction) Better energy recovery Reduced reactive consumption Better gas burnout

Ash extractor
turbine deNOx boiler steam electric power air condenser

lime milk waste semi-wet reactor active carbon bag house

furnace

boiler ash ID fan residues chimney

grate siftings

bottom ash

Features Equal torque distribution Less friction Robust

Advantages Less power consumption Less wear Reliable

DeNOx SNCR
turbine deNOx boiler steam electric power air condenser

lime milk waste semi-wet reactor active carbon bag house

furnace

boiler ash ID fan residues chimney

grate siftings

bottom ash

Features Non-catalytic Controlled injection at several levels High temperature NOx reduction

Advantages Reduced investment cost Min. reaction product consumption Reduced energy consumption

Combustion air
turbine deNOx boiler steam electric power air condenser

Burner

lime milk waste semi-wet reactor active carbon bag house

furnace

boiler ash ID fan residues chimney

grate siftings

bottom ash

Features Multiple primary air fans Secondary air injection at several levels Frequency controlled fans

Advantages Optimised combustion air control Max. energy production Minimum electricity consumption High availability

Steam boiler
turbine deNOx boiler steam electric power air condenser

lime milk waste semi-wet reactor active carbon bag house

furnace

boiler ash ID fan residues chimney

grate siftings

bottom ash

Features Horizontal boiler T before final superheater < 650C Steam conditions 400C/40 bara Controlled specifications

Advantages High availability Min. maintenance costs Min. corrosion problems High quality

Boiler cleaning
turbine deNOx boiler steam electric power air condenser

INDAVER: 18,000 hrs without manual cleaning

lime milk waste semi-wet reactor active carbon bag house

furnace

boiler ash ID fan residues chimney

grate siftings

bottom ash

Features Rapping system Externally mounted on cart Pneumatic hammers

Advantages Efficient cleaning Reduced dioxin production Increased steam production Reduced maintenance costs

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