Beruflich Dokumente
Kultur Dokumente
1. Tool Training
1.1 1.2 Hand Tools Shop Tool Operation 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 1.2.6 1.2.7 1.2.8 1.2.9 1.2.10 1.2.11 1.2.12 1.2.13 1.2.14 1.2.15 1.2.16 1.2.17 1.2.18 1.2.19 1.2.20 1.2.21 1.3 Hydraulic press Arbor press Impacts - electric / pneumatic Saws - electric / battery - porta band, skil, reciprocating Threader / reamer - electric / hand Conduit benders - electric / hand Hand dies Hand knockouts Chain falls Com-a-longs Rigging (slings / chokers) Hot sticks Drill - electric / battery Grinders - Hand / die / bench Grease gun Sandblaster Parts washer / solvent station Welder / Torch Drill presses Parts washer Vacuum
Application and Operation of Calibration and Testing Tools 1.3.1 Multimeter (various models and makers includes digital) 1.3.2 Amp meter (various models and makers) 1.3.3 Volt meter 1.3.4 Gravity meter 1.3.5 Calibration devices (various models and makers) 1.3.6 Test devices - (various models and makers) 1.3.7 Motor rotation checker (rpm speed) 1.3.8 Megger 1.3.9 Tic tracer 1.3.10 Circuit tester 1.3.11 Thermometer (digital, mercury) 1.3.12 Volt probe 1.3.13 Diode checker 1.3.14 Milliamp calibrator 1.3.15 Oscilloscope Application and Operation of Calibration and Testing Tools (continued) 1.3.16 RTD simulator Page 1 of 25 April 11, 2005
1.3
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ABS Consulting 1.3.17 1.3.18 1.3.19 1.3.20 1.3.21 1.3.22 1.3.23 1.3.24 1.3.25 1.3.26 1.3.27 1.3.28 1.3.29 1.3.30 1.3.31 1.3.32 1.3.33 1.3.34 1.3.35 1.3.36 1.3.37 1.3.38 1.3.39 1.3.40 1.3.41 1.3.42 1.3.43 1.3.44 1.3.45 1.3.46 1.3.47 1.3.48 1.3.49 1.3.50 1.3.51 1.3.52 1.3.53 1.3.54 1.3.55 1.3.56 1.3
Maintenance Training Curriculum Electrician Cumulative, General Skills Sample pump Amp-Clamp Manometer Hydrometer Frequency generator Power supply's SCR tester Transistor tester Capacitance tester Component tester (loop calibrator) Laptop (Fire and Gas, 9070 PLCs) Ground detector Power factor meter RPM meter Low resistance meter Anometer Ground fault detection meter Cable locator meter Potentiometer Spigmanometer Pulse generator Time domain reflectometer High pot tester Harmonic meter Gaitronics test set Air flow calibration test kit Stethoscope Proximity meter Power analyzer Thermocouple calibrator Decade box Pressure / temperature milliamp simulator Infrared Thermal detector Phase rotation checker Megger insulation resistance tester Ground-fault locator Underground cable locator Low-resistance meter (Ducter) Smoke detector tester IR Flame simulator
Application and Operation of Calibration and Testing Tools (continued) 1.3.57 1.3.58 1.3.59 1.3.60 Dranetz Power Analyzer PLC simulator Solar turbine test set Solar relay tester Page 2 of 25 April 11, 2005
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Maintenance Training Curriculum Electrician Cumulative, General Skills Siemens overcurrent test set Multi-amp current test set Johnson controls pneumatic calibration set
Mobile Equipment Inspection and Operation 1.4.1 1.4.2 1.4.3 1.4.4 1.4.5 1.4.6 1.4.7 1.4.8 1.4.9 1.4.10 1.4.11 Fork truck Manlift Scissor truck Pickup truck Mototruck Hydraulic lift truck Bucket truck Hydraulic winch truck Drillsite truck Van Flatbed hydraulic crane
1.5
Personnel and Equipment Safety 1.5.1 1.5.2 1.5.3 1.5.4 1.5.5 Hand Tool Safety Shop Tool Safety Test Equipment Safety Mobile Equipment Safety Personal Protective Equipment
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2. Rigging
2.1 Introduction to Rigging 2.1.1 Rigging Equipment and Tools 2.1.1.1 2.1.1.2 2.1.1.3 2.1.1.4 2.1.1.5 2.1.1.6 Hand Tools Fiber and Synthetic Rope Wire Rope Chains Slings Connectors
2.1.2 Lifting Equipment 2.1.2.1 2.1.2.2 2.1.2.3 2.1.2.4 Hoists Come-alongs Mobile Cranes Forklifts
2.1.3 Basic Rigging Principles 2.1.3.1 2.1.3.2 2.1.3.3 2.1.3.4 2.2 Basic Lifting 2.2.1 Block and Tackle 2.2.2 Hoists, Jacks and Winches 2.2.3 Slings and Chokers 2.3 Heavy Lifting 2.3.1 Bridge Cranes 2.3.2 Boom Cranes Finding the Weight Determining the Balance (center of gravity) Checking Clearances Selecting the Equipment
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Fundamentals of DC Circuits 3.2.1. Types of DC Circuits 3.2.1.1. 3.2.1.2. 3.2.1.3. Series Circuits Parallel Circuits Series-Parallel Circuits
3.2.2. Fundamentals of OHM's Law 3.2.3. Basic Troubleshooting 3.3. Fundamentals of AC Circuits 3.3.1. Types of AC Circuits 3.3.1.1. 3.3.1.2. Inductance Conductance
3.3.2. Types of AC Power 3.3.3. Introduction to Single and Three Phase Systems 3.4. Safety in Electrical Maintenance 3.4.1. Hazards of Electrical Shock 3.4.2. Types of Protective Equipment 3.4.3. Fundamentals of Grounding 3.4.3.1. 3.4.3.2 Grounding Equipment and Devices Equipment Grounding Methods
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3.5.2. Introduction to Legends and Symbols 3.6. Introduction to Electrical Test Equipment 3.6.1. Types and Application 3.6.1.1. 3.6.1.2. 3.6.1.3. Voltage Current Resistance
3.6.2. Basic Construction and Operation 3.6.3. Maintenance 3.6.3.1. 3.6.3.2. 3.6.3.3. 3.7. Troubleshooting Minor Repair Preventive Maintenance
Introduction to AC Troubleshooting Techniques 3.7.1. Understanding the Neutral in an AC Circuit 3.7.2. AC Grounds 3.7.2.1. 3.7.2.2. Types of Grounds Using Ground Detectors
3.7.3. Basics of an Open AC Circuit 3.7.4. Basics of a Short AC Circuit 3.7.5. Basic Repairs
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3.8.3. Basics of an Open DC Circuit 3.8.4. Basics of a Short DC Circuit 3.8.5. Basic Repairs
4. Transmitter Training
4.1. Electronic Process Transmitters 4.1.1. Types and Application 4.1.1.1. 4.1.1.2. 4.1.1.3. 4.1.1.4. Differential pressure Gauge Pressure Temperature Absolute
4.1.2. Basic Construction and Operation 4.1.3. Maintenance 4.1.3.1. 4.1.3.2. 4.1.3.3. 4.1.3.4. 4.1.3.5. 4.1.3.6. Installation & Removal Assembly & Disassembly Configure (if programmable) Calibration Troubleshooting Repair
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4.2.2. Basic Construction and Operation 4.2.3. Maintenance 4.2.3.1. 4.2.3.2. 4.2.3.3. 4.2.3.4. 4.2.3.5. 4.3. Installation & Removal Assembly & Disassembly Calibration Troubleshooting Repair
Flow Measurement 4.3.1. Types and Application 4.3.1.1. 4.3.1.2. 4.3.1.3. 4.3.1.4. Turbine Meters Mass Flow Meters Vortex Transmitters Velocity Meters
4.3.2. Basic Construction and Operation 4.3.3. Maintenance 4.3.3.1. 4.3.3.2. 4.3.3.3. 4.3.3.4. 4.3.3.5. 4.3.3.6. Installation & Removal Assembly & Disassembly Configure (if programmable) Calibration Troubleshooting Repair
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5.1.2. Basic Construction and Operation 5.1.3. Maintenance 5.1.3.1. 5.1.3.2. 5.1.3.3. 5.1.3.4. 5.1.3.5. 5.2. Interlocks 5.2.1. Types and Application 5.2.1.1. 5.2.1.2. 5.2.1.3. 5.2.1.4. Pressure Temperature Flow Level Installation & Removal Assembly & Disassembly Calibration Troubleshooting Repair
5.2.2. Basic Construction and Operation 5.2.3. Maintenance 5.2.3.1. 5.2.3.2. 5.2.3.3. 5.2.3.4. 5.2.3.5. Installation & Removal Assembly & Disassembly Calibration and Testing Troubleshooting Repair
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5.4.4. Specific Manufacturers 5.5. Gaitronics Intercom and Paging 5.5.1. Types and Application 5.5.2. Basic Construction and Operation 5.5.3. Maintenance 5.5.3.1. 5.5.3.2. 5.5.3.3. 5.5.3.4. 5.5.3.5. Installation & Removal Setup Parts Replacement Troubleshooting Repair
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5.6.2. Basic Construction and Operation 5.6.3. Maintenance 5.6.3.1. 5.6.3.2. 5.6.3.3. 5.6.3.4. 5.6.3.5. 5.6.3.6. Installation & Removal Calibration Configuration System Troubleshooting Repair Sample System Repair
5.6.4. Specific Manufacturers 5.7. Fire and Gas Systems 5.7.1. Types and Application 5.7.2. Basic Construction and Operation 5.7.3. Maintenance 5.7.3.1. 5.7.3.2. 5.7.3.3. 5.7.3.4. 5.7.3.5. 5.7.3.6. Installation & Removal Calibration Configuration System Troubleshooting Repair Sample System Repair
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5.8.3. Maintenance 5.8.3.1. 5.8.3.2. 5.8.3.3. 5.8.3.4. Installation & Removal Configuration System Troubleshooting Repair
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6.2.2. Basic Construction and Operation 6.2.3. Maintenance 6.2.3.1. 6.2.3.2. 6.2.3.3. 6.2.3.4. 6.2.3.5. Installation & Removal Assembly & Disassembly Adjustment & Calibration Troubleshooting Repair
6.2.4. Specific Manufacturers 6.3. Annunciators 6.3.1. Types and Application 6.3.2. Basic Construction and Operation 6.3.3. Maintenance 6.3.3.1. 6.3.3.2. 6.3.3.3. 6.3.3.4. 6.3.3.5. Installation & Removal Assembly & Disassembly Adjustment & Calibration Troubleshooting Repair
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6.4.2. Basic Construction and Operation 6.4.3. Maintenance 6.4.3.1. 6.4.3.2. 6.4.3.3. 6.4.3.4. 6.4.3.5. Installation and Removal Wiring Methods Troubleshooting Techniques Repair Preventive Maintenance
6.4.4. Specific Manufacturers 6.4.4.1. 6.4.4.2. 6.5. Switchgear 6.5.1. Types and Application 6.5.2. Basic Construction and Operation 6.5.3. Maintenance 6.5.3.1. 6.5.3.2. 6.5.3.3. 6.5.3.4. 6.5.3.5. Installation and Removal Wiring Methods Troubleshooting Techniques Replacement Preventive Maintenance Allen-Bradley Reliance
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6.6.2. Basic Construction and Operation 6.6.3. Maintenance 6.6.3.1. 6.6.3.2. 6.6.3.3. 6.6.3.4. 6.6.3.5. Installation and Removal Wiring Methods Troubleshooting Techniques Repair Preventive Maintenance
Uninterrupted Power Systems (UPS) 6.7.1. Types and Application 6.7.2. Basic Construction and Operation 6.7.3. Maintenance 6.7.3.1. 6.7.3.2. 6.7.3.3. 6.7.3.4. 6.7.3.5. 6.7.3.6. 6.7.3.7. Installation and Removal Wiring Methods Troubleshooting Techniques Charger System Troubleshooting Battery Troubleshooting and Maintenance Repair Preventive Maintenance
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Heat Trace 6.9.1. 6.9.2. 6.9.3. 6.9.4. Types and Application Classification and Ratings Maintenance Installation and Removal
6.10. Plant Lighting Systems 6.10.1. Types and Application 6.10.1.1. 6.10.1.2. 6.10.1.3. 6.10.1.4. 6.10.1.5. Mercury Vapor Mercury Halide High Pressure Sodium Florescent Incandescent
6.10.2. Basic Construction and Operation 6.10.3. Maintenance 6.10.3.1. 6.10.3.2. 6.10.3.3. 6.10.3.4. 6.10.3.5. Installation and Removal Wiring Methods Troubleshooting Techniques Repair Preventive Maintenance
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6.11.4. Specific Manufacturers 6.11.4.1. General Electric 6.11.4.2. US Motors 6.11.4.3. Westinghouse 6.12. Motor Controls and Starters 6.12.1. Types and Application 6.12.1.1. 120 Volt 6.12.1.2. 480 Volt 6.12.1.3. 2300 Volt 6.12.2. Basic Construction and Operation 6.12.3. Maintenance 6.12.3.1. 6.12.3.2. 6.12.3.3. 6.12.3.4. 6.12.3.5. Installation and Removal Wiring Methods Troubleshooting Techniques Repair Preventive Maintenance
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6.13. Grounding and Cathodic Protection System 6.13.1. Types and Application 6.13.2. Basic Construction and Operation 6.13.3. Maintenance 6.13.3.1. 6.13.3.2. 6.13.3.3. 6.13.3.4. 6.13.3.5. Installation and Removal Wiring Methods Troubleshooting Techniques Repair Preventive Maintenance
6.13.4. Specific Manufacturers 6.14. Conduit Installation 6.14.1. Types of Conduit and Fittings 6.14.1.1. Rigid Conduit 6.14.1.2. Flexible Conduit 6.14.2. Conduit Tools 6.14.2.1. Oster Pipemaster Model 654 6.14.2.2. Enerpac Hydraulic Conduit Bender 6.14.2.3. Hand Dies, Cutter & Reamer 6.14.3. Fabrication and Layout 6.14.4. Installation
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Overhead Door Maintenance 7.2.1. 7.2.2. 7.2.3. 7.2.4. Types and Application Door Construction Lifting Mechanism Maintenance Power Supply
7.3.
Bridge Crane Maintenance 7.3.1. 7.3.2. 7.3.3. 7.3.4. Types and Application Brake Systems Lifting Mechanism Maintenance Power Supply
7.4.
Halon Fire Protection Maintenance 7.4.1. 7.4.2. 7.4.3. 7.4.4. Types and Application Halon Supply Isolation Door Maintenance Alarm System
7.5.
Firewater Pump Maintenance 7.5.1 Types and Application 7.5.1.1 7.5.1.2 Diesel Electric
7.5.2. Basic Construction 7.5.3. Maintenance and Repair 7.5.4. Specific Suppliers
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7.6.2. Basic Construction 7.6.3. Maintenance and Repair 7.6.4. Specific Suppliers 7.7. Medium Voltage Variable Speed Drives 7.7.1. 7.7.2. 7.7.3. 7.7.4. 7.8. Types and Application Construction Maintenance and Repair Specific Suppliers
HVAC Pneumatic Controls 7.8.1. 7.8.2. 7.8.3. 7.8.4. Types and Application Construction Maintenance and Repair Specific Suppliers
7.9.
Heater, Reboiler and Gas Fired Boiler Controls 7.9.1. Types and Application 7.9.2. Basic Construction and Operation 7.9.3. Maintenance 7.9.3.1. 7.9.3.2. 7.9.3.3. 7.9.3.4. 7.9.3.5. Installation and Removal Wiring Methods Troubleshooting Techniques Repair Preventive Maintenance
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7.
7.10. Elevator Controls 7.10.1. Types and Application 7.10.2. Construction 7.10.3. Maintenance and Repair 7.10.4. Specific Suppliers 7.11. Fire Protection Equipment 7.11.1. Types and Application 7.11.1.1. 7.11.1.2 7.11.1.3 7.11.1.4 Smoke UV Thermal Detectors Halon
7.11.2. Basic Construction and Operation 7.11.3. Maintenance 7.11.3.1. 7.11.3.2. 7.11.3.3. 7.11.3.4. 7.11.3.5. Installation and Removal Wiring Methods Troubleshooting Techniques Repair Preventive Maintenance
7.11.4. Specific Manufacturers 7.12 Welding Fundamentals 7.12.1 Safety 7.12.2 Equipment 7.12.3 Preparation 7.13 Welding Methods 7.13.1 Shielded Arc 7.13.2 Metal Inert Gas (MIG) 7.13.3 Tungsten Inert Gas (TIG)
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8.3
Emergency Response 8.3.1 8.3.2 8.3.3 8.3.4 8.3.5 Site/Area Emergencies Alarms Identification & Response Emergency Personal Protective Equipment Evacuation Routes Shelter In Place
8.4
Accident Reporting 8.4.1 8.4.2 8.4.3 8.4.4 Personal Injury Fire Chemical Release or Spill Near Miss & Investigation
8.5
Mathematical Operations 8.5.1 8.5.2 8.5.3 8.5.4 Addition Subtraction Multiplication Division
8.6
Mathematical Proportions 8.6.1 8.6.2 8.6.3 8.6.4 Fractions Decimals Ratios Rates
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8.7.1 Typical Formulas/Equations 8.7.2 Mathematical Operations within Formulas/Equations 8.7.3 Problem Solving 8.8 Reading Industrial Diagrams 8.8.1 Diagram Symbols, Legends & Information 8.8.2 Types 8.8.2.1 Process Flow Diagrams 8.8.2.2 Piping and Instrumentation Diagrams (P&IDs) 8.8.2.3 Electrical Diagrams & Schematics 8.8.3 Troubleshooting with P&IDs 8.9 8.10 8.11 8.12 8.13 8.14 8.15 8.16 8.17 Electrical Safety Fire Safety Environmental Safety Chemical Handling Confined Space Entry Performing Overhead Work Personal Injury and First Aid Equipment Lockout and Tag Requirements Respiratory Protection
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