INSTRUCTION MANUAL FOR AIR SOURCE CIRCULATING HEAT PUMP WATER HEATER

Model CCHP17.5II
(220V /60Hz, three phase)

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THIS MANUAL MUST BE READ AND UNDERSTAND BY A QUALIFIED PERSON OR PERSONS BEFORE INSTALLATION.

CONTENTS
INotes for Users--------------------------------------------------------02 IIProducts Introduction------------------------------------------------02 IIIPrinciple of Heat Pump----------------------------------------------04 IVOperation Illustration------------------------------------------------05 VInstalling Instruction-------------------------------------------------09 VIDebugging and Running---------------------------------------------13 VIIMaintenance--------------------------------------------------------15 VIIICommon Faults and Debugging-----------------------------------16 IXWarranty services---------------------------------------------------18 XElectrical wiring Diagram--------------------------------------------19

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I. Notes for users

1. Thanks for choosing our heat pump. In order to avoid the damage of facilities, injury of operators and loss of possession, please read the instruction carefully before installation. 2. Please pay more attentions to our latest products. The models and standards of our products gradually adjust with the progress of technology. 3. If you have any questions about technology after you read the manual, please inquire the local agent as soon as possible. 4. Installing warning: 4.1 Please select whether the size of power supply matches with the power of the heat pump, and more details, please refer to the nameplate or the installation manual. 4.2 Be sure to install the disconnected devices at least 3mm contact opening distance of the all pole. 4.3 The unit must land on the ground. It is forbidden to use the unit without accessing to the ground. Do not connect the ground wire to the null wire or to the tap water pipe. 4.4 make sure the dealer install the wires referring to the diagram. 4.5 For the safety, no altering or mending the units privately. 4.6 It may cause burn when the water temperature is over 52. Please mix the hot water with cold water before using. 4.7 Avoid the damage of unit caused by against the fan, no inserting anything into the units. 4.8 Do not remove fins or panel when you use hot water, in order to avoid accident or running in bad order. 4.9 Please communicate with us immediately once the units sink into the water, and reuse until being checked by professional operator. 4.10 No adjusting the switch, valve, controller inside the units unless professional. 4.11 No adjusting the parameters unless professional.

II. Products introduction:

1. Unit features New-generation Water Heater Creatively applying the principle of reverse Carnot cycle, it is the latest generation water heater after gas water heater, electric water heater and solar water heater. Widely Usage It is applying all the year around, without the limitation of weather. The ambient temperature ranges from -15-55. It can be used for hot water or heating. Safety and Reliable Water heating hour is only the transmission process of heat energy of actuating medium in system to eliminate the potential hazard of electric shock thoroughly without the contact between electricity and water. Durable and Stable
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Heat pump life expectancy can reach as many as 10-15 years or above with its main parts adopting internationally famous brands. Intelligence Huge LCD display screen, menu interface; intelligent controlling automatically, everything is under control. Intelligent defrosting system and reusable operations make it more suitable for multiple environments and better protect the machine. Environmental Friendly No waste heat, no waste water, no waste gas, zero release and none of pollutions, reduce global greenhouse effect. 2. Air-source heat pump water heater technical performance parameter table:
Model Rated heating capacity(KW) Rated produce hot water capacity (L/h) Rated outlet water temperature() Max outlet water temperature() Rated power (KW) Electricity parameter Rated Current (A) Maximum power (KW) Maximum-current(A) Refrigerante R22 (kg Unit Dimensions (mm) Power Supply Type Pipe specification Heat exchange Circle water flow (M3/h) Water pressure drop Unit control type Fan Unit Control Protection function Form

CCHP17.5II
19 408 50 ~ 55 60 4.8 8.5 6.9 11.8 2.9 820 x 820 x 1060 220V ~ 3N/60HZ Efficient tube heat exchanger 2DN25 3.3 50KPa Microcomputer central processor (line control) External rotor motor Alloy Blades

Microcomputer central processor ( line control ) High pressure protectionLow pressure protection Anti-phase/Open phase protectionWater flow switch Freeze protection -10 ~ 43 170 65

Suit Environment temperature () Unit weightKg Noise dB(A)

Standard Test Conditions: Outdoor dry bulb temperature 20wet bulb temperature 15 water inlet temperature 15water outlet temperature 55

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The information above is for reference only, actual size in order to prevail in kind.

III. Principle of Heat Pump

Heat pump system schematic diagram:

Operating Principle Air heat energy is a new generation hot water equipment, it successfully applies reverse Carnot principle by using electric energy to drive heat pump to make refrigerant constantly accomplish the thermodynamic cycle process of evaporation (absorption of the heat energy in air)-compression-condensation - throttling- evaporation through the components in heat pump equipment-evaporator, heat pump, condenser and expansion valve to transfer the heat energy in environment into water and large amounts of free heat energy in air into domestic water.

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IV. Operating Illustration

1. Operation panel LCD display Touch key

Brand display

Water level Running mode

Unlock, on/ off

increase, compulsory cooling Output conditions Decrease, Compulsory defrosting Inquire, parameter setting, password setting

Water Temperature, fault code, parameter display

Timer setting, timer cancel, time setting

2. Operation

Timer display, clock display

Locking key display

With the operation panel on power, the buzzer sounding, the monitor display, and its back light brightening slight, the feel touch keys are locked and be invalid with touching any keys of it. 2.1 Lock moving With your fingers touching the "Power" key approximately 3 seconds and removing it until hearing "beep" sound at the same time seeing the backlight bright, the keypad is unlocked. There is not a symbol for locking. (Keys will be automatically locked without key operation about 60 seconds). 2.2 On/off With your finger touching the "Power" key, if the panel is turned on, it will be shut down; if the panel is turned off, it will be start work.
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2.3 Water tank temperature setting With your finger touching"" key, "setting temperature" sign begins to glitter and display the water tank setting temperature, and then using the finger touch the "" key, then the water tank setting temperature increased. With your finger touching the "" key, "setting temperature" sign began to glitter and display the setting temperature of the water tank, and touching the ""key, the setting temperature decreases. The temperature setting ranges from 20 degrees to 60 degrees (the maximum temperature can be set to 99 degrees, and you can acquire more details from the functional test table) 2.4 Timer setting (you can set two time stage to choose the performance of the units) With your finger touching the "timer" keyentering the way of timer setting. Adjusting the timing of the first stage: Adjust timing on "hour", then touch "timer" key again, to adjust the timing on "minute". Then touch the "timer" key again, to adjust the timing off "hour", and touch the "timer" key again to adjust the timing off "minute". Adjusting the timing of the second stage: After the first stage timer setting, touch the "timer" key, to enter the second stage of the timer setting. Adjust the timing as the ways above. Exist the setting after finish all the timer setting. The panel will display the icon of the timer. Note: 1. If only one timer stage needed, setting the first stage timer according to the above steps. White for the second stage timer setting, set the same time for timing on and off. 2. If only setting the time in the first stage and not in the second, it will exist setting automatically after about 8 seconds. 3. The timer key in the stage 1 and 2 are timing on/off key. While in the 3 and 4 stage, the timer key is for water supply pump. If without water supply pump, this function is useless. However, during timer on/off setting, must occupy all the 4 stages but no number request on stage 3 and 4. 2.5 The timing cancellation With your finger touching the "timer" key more than 3 seconds and removing it until hearing "beep" sound, then the timer is cancelled. 2.6 The clock settings With your finger touching the "timer" key more than 8 seconds and removing it until hearing "beep" sound, you enter the clock setting mode. First, adjusting the "hour"; then touching "timer" button, adjusting the "min"; and touching "timer" button again, completing the setting and exiting the mode.
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Note: The clock can be set only in the case of timing setting out. 2.7Compulsory defrosting When the system boots and the press starts, with your fingers touching the "" key more than 8 seconds, and removing your finger until hearing "beep" sound, then entering defrosting system. The defrosting will exit until the arrival of plate tube temperature or the end of the defrosting time. Parameter settings and inquiries A: Function Query: Under the state of heat pump running (switch on), with your fingers touch the "setting" key, the query code by A1 to A9, if it is single-system model, and then finger touch "setting" key to exist inquire. If it is dual-system model, and then finger touch "setting" button, the query code by b1 to b9, then finger touch "setting" button to exist. Accordingly stated as follows: Cod e A1 A2 A3 A4 A5 A6 A7 A8 A9 Meaning( single system) coil pipe temperature Return gas temperature Exhaust temperature Environment temperature Outlet water temperature Return water temperature 00 Compressor current Expansion valve open angle Meaning( double system) coil pipe temperature1 Return gas temperature1 Exhaust temperature 1 Environment temperature Outlet water temperature Return water temperature 00 Compressor current 1 Expansion valve open angle 1 Code b1 b2 b3 b4 b5 b6 b7 b8 b9 Meaning (double system) coil pipe temperature2 Return gas temperature2 Exhaust temperature 2 Environment temperature Outlet water temperature Return water temperature 00 Compressor current 2 Expansion valve open angle 2

B Function setting Under the state of heat pump running (switch on), touch setting button over 3 seconds, when you hear beeping, please remove your hand, the system will enter into setting state. After setting the parameters, your finger touching the Function key, enter the next parameter setting, until all the parameters having setted. Cod e / / L1 L2 Parameter name Water tank temperature setting bias between tank and display temperature bias between compressor start and set temperature Adjustment range 2060 015 318 Initial value 55 0 5

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L3 L4 L5 L6 L7 L8 h1 h2 h3 h4 p1 p2 p3 p4 p5

Set outlet water temperature Maximal water tank temperature Environment temperature allowing electric heater start Return water temperature Supplement water temperature Compressor current Defrosting cycle Permission temperature for defrosting Defrosting time Defrosting quit temperature Electric expansion valve adjust period Difference temperature between A1 and A2 Permission for exhaust temperature protection Electric expansion valve open angel when defrosting Minimal electric expansion valve open angel

3599 3099 035 3065 2060 0-48A 20-99minuter -151 5-20min 140 20-180 -815 70135 6-55degree 6-30degree

55 60 0no electric heat 45 20(no supplement) 0 (no testing) 50min -3 8min 15 60s 0 92 32 15

C Error code and alarm: Code 1 2 3 4 5 6 7 8 9 10 11 Double system Wrong phase lack of phase water flow switch High Pressure Switch 1 Low Pressure Switch 1 High Pressure Switch 2 Low Pressure Switch 2 Communication Limit time High exhaust temperature1 High exhaust temperature2 Water tank 12 13 temperature sensor broken Coil pipe1 temperature Communication Limit time High exhaust temperature High exhaust temperature Water tank temperature sensor broken Coil pipe1 Communication Limit time High exhaust temperature High exhaust temperature Water tank temperature sensor broken Coil pipe1
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Single system Wrong phase lack of phase water flow switch High Pressure Switch Low Pressure Switch

Household unit

High Pressure Switch Low Pressure Switch

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sensor broken Coil pipe2 temperature sensor broken Exhaust gas 15 temperature sensor1 broken 16 17 18 19 20 21 22 23 24 25 26 27 Exhaust gas temperature sensor2 Environment sensor broken Return water sensor broken Input water sensor Water level switch broken High input temperature Outlet water sensor1 broken Outlet water sensor2 broken Return gas sensor1 broken Return gas sensor2 broken Water pressure sensor broken Low cooling water temperature

temperature sensor broken

temperature sensor broken

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Exhaust gas temperature sensor broken

Exhaust gas temperature sensor broken

Environment sensor broken Return water sensor broken Water level switch broken Outlet water sensor1 broken

Environment sensor broken

Return gas sensor broken

Water pressure sensor broken Low cooling water temperature

V. Installing Instruction
Specific installation requirements Specific installation requirements 1. Equipment production base

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1.1 Concrete foundation The base is made of concrete, good at shockproof, specific requirements: The surface of concrete base should be solid and smooth, load-bearing of support surface should be 2 times of the operation weight of the unit. When make concrete base, suggested the following treatment: place on the twisted steel

which the diameter 9.5 mm, tie up with 10cm spacing and display upper and lower. When do concrete base on the concrete floor, the surface must be kept rough before construction, after cleaning up and supply enough water before constructing. The base station mixed by concrete with ratio of 1:2:4, to be solid, and buried the prescriptive size and quantity anchor bolt according the demand. The finished base should be kept smoothly. Concrete base station surface required waterproof treatment, drains shall be installed around and the slope should be larger than 0.5, the slope toward to the drain outlet. Concrete must be dry completely before installing the machines. In order to enable the device quietly operating, to avoid vibration and noise impact the floor, between the concrete base and machine base need be isolated by shockproof pad, and keep horizontal. To avoid tortility and rupture of the machines because of the displacement by long-running of the machine, The unit should take appropriate measures to limit fixed.

Attention: a.) Concrete base's height from the ground should be more than 100mm b.) Concrete base's overall height more then 200mm

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c.) Concrete base must be level, the level is 0.1% 1.2. Jointing the support frame with channel steal, flange beam and angel iron, the support frame and the ground be fixed with screws. Note: Load support surface must be strong enough to withstand the load of unit movement, and without additional increases vibration and noise, to avoid affecting the surrounding environment 2. Installing Notes: The place which is appropriate for installation is flexible, such as balcony, floor, basement and so on. In order to run reliably, you must take notes of these points: The unit should be installed by specialized personnel, and the installation requires to comply with the corresponding regulation of local government and relevant departments. Reserve enough space to connect water pipe and wire, consider the room for repair. After installation, check whether the unit is fixed well, whether base angle is installed with shockproof pad. Unit should be installed outdoor in well ventilated place, but also ease of maintenance, the distance between shelter at the outlet wind direction and the host ought to be no less than 1.8 meters. Shown as follow:

3. Installation system of heat pump water heater unit may be applied in many different forms, shown as below

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hot water backwater

Heat Pump Unit

spare electric heating

hot water tank

suppling hot water put temperature sensor in the pipe circulating water pump
350mm

hot water supplying pump complement running water

complementary water pump

manometer filter
side valve

water pump

thermometer

complementary heater in pipe

soft connecter

back-flou blockage valve

solenpid

RemarkThe demand of accessories in the datted line depend on the fact of project .
4. Power of inspection equipment 4.1 Before installation capacity must be check the power supply, power lines, and electrical switch specification to ensure compliance with the requirements of safe operation. 4.2 Unit power from independent power control switch (with leakage production) connected the power department, to ensure power supply unit meet the requirements. 5. Install water level switch

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Remarks: the water level switch height can be based on user needs, self-regulation by the installer.

VI. Debugging and Running

1. The preparatory work before the trial operation 1.1 Heat pump hot water units inspection Check whether the appearance of units or the machine pipeline system is damaged during transportation. Check whether there is air inside the unit water, if any, should emitting it using the exhaust valve in the units or on the pump. Check whether the fan blades interfere to the its fixed plate or its protecting network. 1.2Checking Distribution System Check whether the power supply complies with the manual or the unit nameplate required. Check whether all the power and control circuits connect absolutely; The wires connects correctly according to the diagram; and whether grounding reliably, or all terminals solid.
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1.3Checking piping system Checking whether the piping system, filling pipes, backwater pipes pressure gauge, thermograph, valves, level switches and other equipment is installed correctly. Checking whether the valves needed opening are open, and those needed closed close. Checking whether piping system keeps warm. 2. Testing running Units operation must be professional to operate. Conduct an overall testing running, until a comprehensive inspection in entire system meeting the requirements, Connecting with the power and starting the heat pump, the main machine starts after 3 minutes later. For the three-phase power supply units, checking whether the fan and the pump install correctly. Checking whether the unit meets the requirements, if does ,it can be put into normal use after running for a time (usually 3 days) after having been put into normal use. 3. Normal performance Heating running processes: power-on----unit water pump running---- water switch testing----fan running----compressor running while the low level switch disconnects, replenishment solenoid valve turns on. Running control

Water level controlling With the low water level switch disconnecting, the supply water solenoid is open and complements water, and the pump supplying water stops at the same time; Only with the high water level connecting, the pump supplying is open and after 2 minutes, the solenoid for complementing water closes.(replenishment open or not for 2 minutes at least). The water pump does not supply water, if the high water level disconnect and the water temperature in the tank is lower than set temperature (-5)it supplies water , when high water level connects after the replenishment valve close 2 minutes and the tank water
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temperature is higher than set temperature(-2). When the supply pump stops, whatever conditions the host is in, the tank must be filled of water. (Replenishment open or not for 2 minutes at least). Circulating pumps, compressors, and fans start to run unless the low water level switch connects, when the power is on for the first time. With unit running, the circulating pump is open ; While host stopping, it stops running after 30 seconds later. When water supply pump turns on, backwater solenoid works simultaneouslyand inspect the backwater temperature 10 minutes later. When the backwater temperature is higher than the set temperature of 5, the backwater solenoid will stop. When it is lower than set the temperature of 10, the backwater valve is open to keep hot water for a long time in the supply water pipe. When water supply pump turns off, backwater solenoid stops working at the same time. The 4-ways valve is at the state of power-off while running normally, power-on for working unless defrosting.

VII. Maintenance
The heat pump is a more automatic equipment needing inspection regularly. If the maintenance is long-term and effective, the operation reliability and the service life will have an unexpected increase. 1. Clearing the water filter regularly to ensure the pure water and avoiding the damage caused by its blocking. 2. No adjusting any security protection setting on your own, for that has completed before leaving the factory. 3. Always checking whether the power unit and electrical system wiring is solid, and there are abnormal movements between electrical components. If does, timely maintenance and replacement. 4. Always checking whether the water supply o f water, the tank valve, liquid level controllers and exhaust device are working properly, so as to avoid causing air into the system reduced the water cycle to affecting the heat capacity of units and the reliability of its running. 5. Checking whether the water pump or water valve working properly, water pipeline or pipe fittings leaking more often. 6. Keeping units in the clean, dry and well-ventilated environment, also regular cleaning (1-2

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months) of side air-heat exchanger for the good effect. 7. Checking whether the components of units working properly, pneumatic pipe fittings existing oil, and refrigerant leaking more often. 8. No putting odds around units in order to avoid blocking draft exit. 9. Letting go the water, cutting off the power and setting a good protective cover, if the downtime is longer. A comprehensive inspection is necessary to conduct the units again. 10. Please connecting with the local special maintenance department of our company for the repairs in time if you have no ways to the failures. 11. The condenser cleaning Starting the circulating pump of units to clean the condenser for 3 hours by the hot phosphoric acid of 50 to 60 , whose concentration is 15%, and finally washing it 3 times with tap water. (Pipe installation proposes to set aside 3 interfaces, with the wire plug to seal an interface, to prepare to take over cleaning).No using corrosive fluid to clean the condenser. 12. Clearing the tank after a period of time (typically for two months, according to the local water quality) for removing the water scale.

VIII. Common Faults and debugging

If there are problems with the units during their performance, please connect with the dealer, and the following table can be referred to. The possible cause of the malfunction Power failure Unit power cable loose Control Power Fuse Unit

Fault condition Unit operating not

Treatment measures Disconnect the power switch, check the power supply Pinpoint the cause and fix Replacement fuse Inspection system replenishment device, to the system replenishment Exclude water systems in the air water system valve open enough to Cleaning water filters

Water pump operation but water not circulating or water pump noise Too Water systems water Water systems with air The end of all water system valves to open Dirty water filter Plugging Large

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large

Heat pump heating capacity is low

Insufficient of refrigerant Water system keep warm not good Dry filter plugging Air heat exchange heat not good Lack of water flow Power failure Compressor contactor damage Loose wiring Compressor over-temperature protection Water temperature is too high Lack of water flow

System leak detection and refrigerant charging Strengthen the water system insulation Replace the filter drier Clean air heat exchanger Cleaning water filters Identify the causes of power failure to resolve Replace the contactor Loose points to identify and fix Identify the causes of fever after the start troubleshooting Setting out water temperature again Cleaning water filters to exclude the air system Check whether the expansion valve failure Replacement of compressor Fastening set screws Replace the fan Replace the contactor System leak detection and refrigerant charging Replace the compressor Cleaning water filter system to exclude the air Adjustment or replacement of target-type flow controller Excess refrigerant discharged Discharge non-condensable gas

Compressor no operation

Compressor operating with noise large Fan operation not Compressor operation, but the unit is not heating Unit water flow is too low to protect

Liquid preparations into the compressor Compressor damage to internal parts Fan set screws loosening Fan motor burning Contactor damage All refrigerant leaks Compressor failure System, lack of water flow Target-type flow controller is not reset Refrigerant too much Fluoride-way system has non-condensable gas

Exhaust pressure is too high

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Water flow enough

is

not

Check water systems, increased water flow Replace the filter drier Repair or replace the solenoid valve Check thermal expansion valve opening degree of appropriateness Adding oil

Suction pressure is too low

Dry filter plugging solenoid valve to open at the end Big buck through the heat exchanger

Compressor oil loss

Insufficient lubrication

IX. Warranty services

1. Warranty certificate: the unit failure during the warranty period, users are required for the purchase invoice and warranty card for warranty, and the repair product's number must be same with the product number on the warranty card. If no invoice or warranty card, it is considered beyond the warranty period. Out of warranty products do not enjoy free warranty service, but the company can provide users with paid services. 2. Damage caused by the following reasons will not be covered under free warranty: A. Damage caused in user installation, move and repair. B. Damaged caused in user transport, improper storage, or failure to use and maintenance according to instructions. C. Power supply does not meet the requirements of AC22010%V/50HZ, AC38010%V/50HZ, and natural disasters caused the failure D. Due to outdoor heat exchanger and water system not clean and irregular cleaning heat exchangers, filters, etc. E. The filter of cold water fill pipe and host inlet pipe are not installed correctly F. Serious beyond the water production capacity of the device, forced to run the machine caused the failure G. The number of products to repair does not match warranty card Product number. H. Warranty card altered I. No warranty card and purchase invoices J. Products beyond the warranty period

X. Electrical wiring diagram Single-system electrical wiring diagram

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