PHILIPS TECHNICAL TRAINING BP PLASMA PANEL REPAIR GUIDE USING THE VERSION 4 PDP PANEL

MODELS COVERED 42HF7543/37 42PF7320A/37 42PF9630A/37

Philips Consumer Electronics North America 64 Perimeter Center East Atlanta, GA 30346 MM102306

1M01

1M36

1 2 3 GND KEYBOARD GND 1M01 1M20 LED PANEL EXTERNALS JACK PANEL

SIDE JACK PANEL 1 2 3

1 2 3 4 5 6 7 8 9 10 11 GND FRONT_Y-CVBS GND FRONT-C GND AUDIO-IN5-L NC AUDIO-IN5-R GND AUDIO-HDPH-L AUDIO-HDPH-R 1 2 3 4 5 6 7 8 9 10 11 12 KEYBOARD NC LED1 RC LIGHT SENSOR +8V6 GND GND LED2 +5V2-STBY SCL-MM-BUS2 SDA-MM-BUS2 1M36 1M20 1M08 1M49 RIGHT AMBI LIGHT 1M10 1 2 3 4 +12V +12V GND GND 1M48 1 2 3 AV2-AV4_R-PR AV2-AV4_G-Y AV2_AV4_B-BP NC GND AV2_C AV2_Y-CVBS +8V6 Y-CVBS-MON-OUT NC NC AV6-VSYNC NC NC GND AUDIO-OUT-2-L AUDIO-OUT2-R GND AUDIO-HDPH-R AUDIO-HDPH-R GND AV7 Y-CVBS AV7 C +5V2-STBY NC GND AUDIO-IN1-L AUDIO-IN1-R GND AUDIO-IN2-L AUDIO-IN2-R GND FRONT Y-CVBS FRONT C GND AUDIO-IN5-L AUDIO-IN5-R LED1 KEYBOARD RC MEMORY CARD READER USB 211V 211V 1 2 3 4 5 6 7 8 9 CN4004 X DRIVER PANEL 1 2 3 4 +12V +12V GND GND 86V 15V 5V 1M49 1 2 3 4 SCL GND SDA GND 1 2 3 4 1 2 3 4 1E40 1M49 1M08 LEFT AMBI LIGHT
1M63

1 2 3 4 5 6 7

-20V -20V GND GND +20V +20V DC-PROT 0V

CN8005

CN2518

1 2 3 4 5 CN2604 E LOGIC BUFFER CN2510 F LOGIC BUFFER +5V-CON 1 GND 2

1M10

CN8104

CN5003

CN8002

1 2 3 4 5 6 7 8 9 10 Y DRIVER PANEL

+5V VG 15.1V GND VSCAN -190V GND VSET +196V GND GND VS 211V VS 211V 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 VS VS GND GND VE NC GND VG D5V

POWER SUPPLY CN1M03 1M03 B5E

CN8006

CN2026

LOGIC PANEL

1 BKLGH NU 2 PWR OK NU 3 LIGHT ON NU 4 GND 5 +5V_CON +5V +5V 6 5VSW 7 STANDBY (4.3V), 0V 8 PROT AUDIO 9 +5V2_STBY +5V 10 PWR OK 1 2 3 4 5 6 7 8 9 10 1E62

1 2 3 4 5 6 7 8 9 10 SSB

D5V 5.2V VS ON 3.1V AC DET 3V RELAY (2V),0V GND 5V D5V GND GND D3V3 3.4V D3V3 3.4V 1 2 3 4 5 6 7 8 9 10

USB

1 SCL 2 GND 3 SDA

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1E40 AV1-AV5-AV6_R-PR AV1-AV5-AV6_GY AV1-AV5-AV6_B-PB GND AV1-AV6_FBL-HSYNC NC GND SP1-1 GND SPI-OUT GLINK-IR-OUT GLINK-TXT GLINK-RXD A-PLOP NC SCL-MM-BUS2 SDA-MM-BUS2 LED2 LIGHT-SENSOR NC 1M02 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1E62

CN1M46

1M46

1M52

PIN 1 2 3 4 5 6 7 8 9 10 11 OFF 0 0 0 0 0 0 5 111 0 0 0 *NOTE ALL OTHER CONNECTORS ARE ZERO WHEN OFF ON 0 0 8.6 12 5 0 5 111 12 0 12

OFF 0 0 2.1 2.1 0 0 0 0 0 0

ON 5.2 3.1 3 0 0 5.2 0 0 3.4 3.4

OFF 0 0 0 0 0 0 4.3 0 5 0

ON 0 0 0 0 5 5 0 0 5 5

1 2 3 4 5 6 7 8 9 10 11

GND GND 8V6 +12V 5V_SW GND 5V2 VTUN NU 12V NC +12V

1 2 3 4 5 6 7 8 9 10 11

1 2 3 4 5 6 7 8 9 B1B

AUDIO-L GND AUDIO-R GND GND AUDIO-C PROT-AUDIO SOUND-ENABLE POR

1 2 3 4 5 6 7 8 9

1M52

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CONTROL BOARD VA 70V GND +5V GND GND 1 2 3 4 5 1 70V 2 GND 3 +5V GND GND 1 2 3
CN8006 CN1M46 CN1M03

1M06

BP CHASSIS WIRING INTERCONNECT USING THE V4 PANEL

AUDIO AMPLIFIER

Refer to the wiring interconnect diagram for test point locations.

Trouble shooting
Disconnect one of the YBuffer boards at a time. Does a partial picture appear on the screen?

Yes

Replace the defective YBuffer panel.

Is a ticking or popping noise in the panel?

Yes

Does the panel have physical damage?

No

No

Replace the PDP panel.

No Yes
Replace PDP panel

Refer to the Service manual for the correct screen diversity code.

Is the power LED flashing?

Yes

Make sure the screen diversity code is correct. Otherwise suspect the SSB.

No

No

Does the set turn On?

Yes

Does the set display video?

Yes

After selecting the wide screen mode, does the picture fill the screen? Select the Wide Screen mode.

No

Change the Power supply.

No

B
No

Yes

No
Is 5 volts DC present on Pin 9 of 1M03 on the SSB?

Does the set have OSD?

Are there lines in the picture? Refer to fig 1.

Yes

Refer to the Wiring interconnect

Yes

Change the SSB.

Yes No No
Change SSB

Does the Standby line, Pin 7 of 1M03 on the SSB go Low when the power button on the set or remote is pressed?

Are there white specs in the picture? Refer to fig2.

Yes

Yes

Is Error LED on Power supply alarm board blinking?

Yes

No

No
Does all of the power supply voltages turn On?

No

Change the Power Supply

Is Color present?

No

Change SSB

Yes

Refer to the Service Manual and Technical Training manual for help with additional problems.

Yes

Change SSB

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A
This is a protection error. The first digit is represented by slow blinks while the second digit is represented by the fast blinks.

Are the lines vertical or horizontal?

Horizontal

Change the upper Y-Buffer if in the upper part of the screen. Change the lower Y-Buffer if in the bottom of the screen. If this does not resolve the problem, change the PDP panel.

Vertical
Error 1, 2 , 3, 4, 5, 8, 53, or 11

Yes

Replace the SSB

Change the Logic Buffer panel for the affected area. If this does not resolve the problem, change the PDP panel.

No

Error 6

Yes

Is the 5V SW voltage present on Pin 5 of 1M46 on SSB at turn On?

No

Replace the Power supply.

No

Yes

Replace the SSB

Error 7

Yes

Is the 8.6 volt supply present on Pin 3 of 1M46 on the SSB at turn On?

No

Replace the Power supply.

No

Yes

Replace the SSB

Error 12

Yes

Power supply or SSB. Check 12 volt supply from power supply. Replace the SSB.

No

No

Error 14

Yes

Remove power from the set and disconnect 1M52 and 1M02 from the Audio Amplifier panel.

Does the set turn On?

Yes

Replace the Audio amplifier board.

No

B
Replace the SSB

Repair complete

Yes

Has the SSB been recently changed?

Yes

C
No

Enter the screen diversity code with remote by pressing 0 6 2 5 9 8 Menu followed by the 3 digit screen diversity code.

Did the picture return?

Repair the panel as Stand alone

No

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C
Change the Power supply

No

Error 7

Yes

Disconnect the Y-Driver and run the Power supply stand alone. Is the error still present?

Disconnect and remove the SSB. Disconnect the audio amplifier.

Yes

Yes

G
Yes

No

Y-Driver - Y-Buffer boards Disconnect the Y - Buffer boards one at a time to check.

No
Replace the Power supply board.

Insert jumpers at J8003 and J8004 on the power supply. If checking the power supply without the logic board connect jumper at BJ8902.

Disconnect the Logic board and run the power supply Stand alone. Is the error still present?

Four Blinks - Error 4

No

No

Yes

Connect a jumper at CN2012 on the logic board to activate the white screen.

Change the Logic board Three Blinks - Error 3

Yes

Disconnect CN8104 to the Y-Driver board. Is the error still present?

No

Y-Driver - Y-Buffer boards Disconnect the Y - Buffer boards one at a time to check.

No

Connect AC power to the set using the AC (Mains) filter.

Replace the Power supply. This supply feeds the SSB. It has been disconnected at this point.

Yes

Two Blinks - Error 2

No

Change the SSB

Yes
Does a white screen appear on the panel?

Yes
Is LED BLD8001 on the Power supply blinking?

One blink

No No

Are LEDs 8002, 8001, and BD8903 On on the power supply?

No
Change the Logic board.

Yes

Yes

Yes

Run the power supply in a stand alone mode. Is the error still present?

Yes
Is there a solid LED and Flashing LED on the Logic board?

No

Are all of the supplies to the Logic board present?

No

Replace the power supply.

No

Disconnect one logic driver board at a time to determine which is defective.

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Error 5 or 8

Yes

Remove the X-Driver board and run the power supply stand alone. Is the error still present?

Yes

Change the power supply.

No No
Error 6, 9, 10, 11, or 13 or other. Change the Power supply. Change the X-Driver board.

Yes

Are the Power Supply voltages correct?

No

Adjust the supply. Change the power supply if it cannot be adjusted to the correct voltage.

Yes

Change the X-Driver panel.

Has the problem been resolved?

Yes

Check for proper cable placement when reassembling.

No

Change the PDP panel

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Figure 1 - line in picture - Defective TCP

Disassembly tips Connector removal of the Y-Buffer boards. Gently pull up on each end of the panel ribbon connectors to the Y-Buffer as not to create stress on the ribbon connector.

Checking the V4 panel power supply 1. To switch on the power supply while on the plasma panel with the Logic board connected, place jumpers on J8003 and J8004. To switch on the power supply outside the plasma panel, insert an additional jumper on BJ8902. 2. If LED8001 and LED8002 does not switch on, replace the power supply.

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3. The Alarm LED will blink if one of the supplies is missing or is overloaded on the power supply. Refer to the troubleshooting flow chart. 4. Placing a jumper on BJ8901 will disable the protection circuits in the power supply. This can cause additional damage. White screen switch On Place a jumper on the Logic board at the location shown. Place the jumper before applying AC power to the panel.

Power Supply adjustment locations V4 power supply adjustment locations. Refer to the power set label on the panel for the correct voltages.

Figure 2 - White specs in picture Power supply misadjusted or Defective X driver board or Y driver board defective or misadjusted

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MODULE LOCATIONS

HDV4 PLASMA PANEL BOARD LOCATIONS

BOARD LOCATIONS

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