MaterialTrhandling For PET Processing - MOTAN PRODUCT an

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MOTAN Product

Material handling For PET Processing

Today, plastics technology is growing at an incredible rate and generating very specific problems within the industry. Now Motan has developed a material handling solution designed specifically for PET processors. It meets and exceeds the industrys highest standards for product purity and durability, while guaranteeing lowest energy consumption. The Motan PETtec systems electrically heated or gas-fired guarantee lowest energy consumption and highest quality for the very demanding drying process of PET preform manufacturing.

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MaterialTrhandling For PET Processing - MOTAN PRODUCT an

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Experience and quality

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With many years of experience in the plastics industry and its high technology markets such as PET, Motan is a reliable and well-known partner. The world-wide Motan organization provides technological know-how and after sales service. Motan stands for high quality products with low energy consumption. Minimum acetaldehyde values in performs can be maintained, without degradation of viscosity, for delicate production processes, such as for mineral water bottles. Testimonials from customers with well designed and engineered systems reflect Motans position as a respected and highly professional partner in the plastics industry. Whatever demands are made, Motan supplies quality solutions at economical prices.

Process optimization
Optimum performance of a PET drying system demands the perfect balance between process technology, energy utilization and material throughput, to obtain the highest preform quality and the lowest energy consumption. The throughput control automatically adapts the processing and drying parameters to the required performance of the machine.

Virgin material and recyclate

The economical and competitive production of preforms increasingly requires the use of recyclate as an admixture to virgin material. Motan dosing and mixing units offer the best specifications for these requirements. Recyclate is homogeneously mixed with our volumetrically or gravimetrically operating equipment and can subsequently be dried in one common drying bin. Motan blending units offer not only excellent dosing and blending accuracy but also homogeneous mixing with consistently accurate repeatability for your quality management.

Innovation
Motans teamwork approach to research and development is responsible for its strong growth within the PET industry. Engineers from Motan have collaborated with leading PET resin manufacturers, processing machine manufacturers and customers to develop some of the most innovative equipment in the industry today. Processors benefit from the resulting solutions low energy consumption, choice of energy (electrically heated or gas-fired equipment) or preforms with low AA values.

ETA-process technology
Efficient energy utilization is designed into the operation of all Motan drying systems. The ETA-process, a heat reclamation system, uses a heat exchanger and an auxiliary blower to reduce energy and production costs. The ETA-Box with ETAprocess is a prime example of Motan innovation improving performance efficiency and reducing operating costs.

Mono and multilayer preforms

New applications of innovative PET packaging require the use of barrier resins and additives. Specially developed dosing and drying units as well as careful material handling guarantee firstclass quality when processing mono and multilayer preforms.

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PETtec
LUXOR dryer
Motans simple, yet highly efficient insulated LUXOR series of central dryers are all equipped with closed-loop cool down using dry air ensuring continuously low dew points are achieved.

Return air cooler

Due to the ETA-process heat reclamation system, only a small return air cooler is required to reach the optimal dew point.

ETA-Box

The ETA-Box, fitted with heat exchanger, auxiliary blower and process heater is positioned beside the drying bin. This ensures minimal energy losses.

Drying bin

The specially insulated PET drying bin is mounted on a metal frame directly over the processing machine allowing for the most economical use of energy and floor space. A consistent temperature at the bin outlet or the machine inlet guarantees high quality PET granules. The newly developed double air diffuser ensures a uniformly dry airflow through the entire bin leading to low residual moisture values of the material.

Mould climate control

Motan mould climate control prevents condensation on cooled moulds. Productivity and quality of the preforms are increased, and the machines and moulds are protected against corrosion. Mould climate control is an option available with the LUXOR dryers.

Control

Simple handling by modern, PLC supported controls with Siemens technology and WEBpanel. The LUXORnet PET control offers simple, user friendly operation via a color graphic display with intuitive touchscreen controls. It incorporates comprehensive facilities for operation and process control, and includes enhanced service functions and histograms. The conveying control is integrated as well as the throughput control for adapting the drying and process parameters in relation to material throughput.

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The ETA-process dramatically reduces energy consumption

Traditional PET dryer designs require large water coolers to reduce the temperature of the air exiting the drying bin prior to its return to the dry air generator. The ETA-process heat reclamation system uses the exhaust heat from the drying bin to preheat the process air coming from the dryer. The result is that less heat (energy) is used to increase the temperature of the process air. An additional advantage is the lowering of the return air temperature, thereby drastically reducing the size of the return air cooler. PET granules have a low water content and require the highest amount of the energy consumption to simply heat up the PET material to its processing temperature. These facts require the design of PET specific drying technologies. An auxiliary blower is used in the 1- zone drying solution to support the energy transfer into the material in a very cost efficient way. For PET drying systems with high throughputs, the 2-zone drying technology guarantees lowest operating costs. The preheating circuit in the upper zone of the drying bin heats the material up to drying temperature with high efficiency.

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Savings in cost and investments With Motans PETtec drying solution, designed with ETA-process technology, 1-/2-zone drying technology and throughput control, energy and operating costs are dramatically reduced when compared with conventional drying systems. Capital investment and maintenance costs are kept to a minimum due to optimized system design and the use of standard modular components. Also the energy you choose can considerably contribute to save operating expenses.

Gas-fired drying equipment To reduce your production costs, Motan offers a new gas-fired drying technology. Your benefits: More than 50% energy cost savings Exceeds all safety standards Design and operation is identical to electric drying Easy installation with quick-release gas connection No special ducting or chimney required You dont notice the difference of the gas heating. You just save money. A joint co-operation with Ruhr gas AG. ETA-Box and drying bin in ETA-process PET function

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PETtec
Storage Profitability begins with well-organized material storage. Motan offers you comprehensive and long-term experience in proposing storage solutions for both large and small applications. Bulk storage in silos saves factory floor space, reduces material costs and minimizes the need for material inventory control. For small material throughputs Motan has a number of different storage options. As a result, material spillage and contamination are eliminated and storage management becomes simpler and easier.

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Metering of additives and coloring The demand for high mixing quality and consistently accurate dosing are a must when introducing additives or color to PET pellets. Motans blending and dosing solution fits compactly on to the machines feed throat. An insert in the mixing throat divides the main component into two streams of material which, with the masterbatch, flow together at the feed inlet, producing an homogeneous mixture. Moreover, temperature resistant dosing and mixing units for several components are available.

Systems Motans equipment has been specifically designed to meet the needs of delicate PET production. Solutions are fully automated and easy to handle in both operation and maintenance. With its PETtec range of turn key solutions, Motan offers throughput ranges from 50 kg/h up to 1500 kg/h for complete drying, conveying, blending and storage systems.

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