ME 3201

Module Number 1 Topics Introduction

Machine tool, automation &Metrology

Remarks

(Accuracy, Correctness, Repeatability)

Types of Errors of Measurement 2 Measurement Tools-1 (Linear Measurement Tools) Vernier Instruments-length, Height, Depth gauges Micrometers- Description, depth gauge, Stick Micrometer, Thread Micrometer etc (Try to cover important micrometers types) Slip gauge, Slip gauge Accessories Caliper Surface Plate Angle Plate V-Block Straight Edges Spirit Levels Engineering Square Engineering Parallels Radius Gauges Measurement Tools-2 ( Comparators, Interferometry) Need and Basic principle and usage of comparator Classification Mechanical Comparator Dial Gauge, The Johansson Mikrokator, Sigma 4 Comparator Optical Comparator Mechanical-optical Comparator, Zeiss Comparator Electrical Comparator- Principle and classification Pneumatic Comparator- principle and classification Principle of Interference

Optical flat Classification of interferometers and explain any two Measurement Tools-3 ( Dial Indicator , Angular Measurement Tools) Classification, working mechanism, construction features 5 Angle Standards, Bevel Protractor, Sine bar, Auto-Collimator and its applications

Few Miscellaneous Measurements, 6 Checking the angle of a Piece Tapered on One side To check the angle of a Tapered Hole.

Limits, Fits, Tolerances-1 7 System of writing Tolerance Maximum and minimum metal limits Limits, Fits, Tolerance-2 Conventional Diagram for limits, fits and tolerance, Terminology for limits and fits Types of fits, tolerances, System of obtaining different types of fits Hole Basis and Shaft basis systems 8 Indian Standard system of Limits and Fits (IS:919-2709) Designation of Holes, Shafts and Fits Types of Assemblies Interchangeability

Inspection Gauges, Gauges Design Gauges and Gauge Design Types of Gauges 9 Taylors principle of Gauge Design Gauge Tolerance, Allocation of Gauge Tolerance, Wear allowance Taper Limit Gauge

Surface Roughness-1 Sources of surface irregulaties in manufactures, 10 different element of surface roughness surface roughness parameters Surface Rogghness-2 Measurement instruments, 11 profilometers., analysis of roughness signal in frequency domain Co-ordinate Measuring Machine-1 application, 12 types

Co-ordinate Measuring Machine-2 Construction, probing, 13 hard probing and soft probing

14

Machine tools: Concept and definition of machining and machine tools, History of developments of machine tools, Concept of producing geometrical surfaces by generatrix and directrix Kinematic systems and structures of conventional machine tools Kinematic systems and structures of conventional machine tools Electromechanical and hydraulic drives and control of machine tools Machine tool automation: Classification and specification of machine tools Construction, working principle and application of various semi-automatic and automatic lathes-1 Construction, working principle and application of various semi-automatic and automatic lathes-2 Flexible automations need, principle and advantages

15 16 17 18 19

20 21

22 23 24 25 26 27 28

Detroit Type Automation Analysis of Automated Flow Lines Assembly System and Line Balancing Automated Assembly Systems Numerical Control NC Part Programming Basic constructional features, Working principles of CNC machine tool Application of CNC machine tools

Industrial Robotics Robot Technology 29 Robot Programming Robot Application 30 Automated Material Handling 31 Automated Storage system 32 Group Technology 33 Machining Ceter, Flexible Manufacturing Systems Reference Books: 1.A Text-Book of Metrology- Mahajan- Dhanpat Rai & Co 2.Dimensional Metrology-Conni Dotson- Cengage Publisher 3.Engineering Metrology- R.K.Jain- Khanna Publishers 4.Mikell P.Groover, Automation Production Systems and Computer Integrated Manufacturing.