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ContaCt InsertIon and removal tools

ContaCt InsertIon and removal tools

InsertIon and removal tools are astros herItage Astro is dedicated to serving the connector tooling needs of the electronics industry. We, therefore, top off our product package with a wide variety of contact insertion and removal tools. Although we supply both plastic and metal tools, we recommend the use of the metal tools because of their durability. When used properly, they are more cost effective because they withstand thousands of contact insertion and removal cycles. The trend toward metal tools is actively encouraged by most departments of the government. Astro insertion and removal tools are of proven high quality and reliability. In addition to the tools listed in the reference table, we have many more for other connector applications. Consult our factory for details. Illustrated on the following page are typical rear and front release retention methods found in todays connectors.

Pin Locking and Releasing Methods


ILL A REAR RELEASE NAS 1599, MIL-C-38999 RETENTION METHOD These clips are one-piece, stamped metal parts, rolled into a tubular shape with large tines deflected inwardly. These tines lock securely behind the shoulder of the contact, assuring positive contact retention. To remove, insert removal tool, firmly seat on shoulder of contact pushing locking tines back, and then pull on wire and tool together. This will pull the contact and tool out as a unit. See Illustrations 2, 10, & 17 for service tools on pages 80, 81, & 83.

ILL A, FIG 1

ILL B Front release used in MIL-C-5015, MIL-C-26482, 26500 and 26636 type connectors for service tools. See illustrations: 5 & 6 for removal and 2, 26, & 27 for installation of contacts on pages 80 & 86.

ILL B, FIG 1

ILL B, Fig 1
MIL-C-26482, 26500, 26636 & 5015 cutaway front release.

A. Contact in locked position.

B. Tool probe shown opening retaining clip.

C. While clip is open, plunger moves contact out of the rear of connector.

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Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

ILL C GANG RETENTION MIL-C-81511, SERIES 1 & 2 Using a rear locking screw, the retention plate may be locked by compressing it to the dielectric, (fig. 1) or unlocked by backing the nut out, releasing the locking plate. In an unlocked position (fig. 2), contacts may be inserted or removed with proper tooling. See tooling illustrations 3 & 7 for removal and illustration 4 for insertion on pages 80 & 81. ILL C, FIG 1 Locked LOCkIng PLATe

IdenTIFICATIOn InFORMATIOn

ILL C, FIG 2

Unlocked

ILL C, FIG 3

Contact being removed.

ILL D MIL-C-81511, SERIES 3 & 4 Rear release connectors using molded dielectric locking clips. These contacts are removed by using a rear removal tool. See tool illustrations 10 & 30 for removal and illustrations 2 & 30 for insertion. See pages 80, 81, & 86.

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Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Pin Locking and Releasing Methods


ILL E FRONT RELEASE This locking mechanism is carried on the contact. It is pushed into the small diameter of the dielectric, collapsing the locking clip and permitting the contact to be removed. See tool illustration 8 on page 81. This locking method is common with Hughes Aircraft in sizes 22, 20, & 16.

Contact in Locked Position

Probe unlocking (collapsing lock ring) by pushing into the smaller diameter

Shedder ejecting the contact

ILL F FRONT RELEASE CONNECTORS Similar to Hughes locking clips, these are found in some Winchester connectors. The clip is expanded in a locked position. To remove contact, insert tool, probe will collapse the clip and unlock the contact. The shedder (plunger) will follow through ejecting the contact. For contact insertion see tool illustrations 1 & 2 on page 80, and illustration 8 for removal on page 81.

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Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

IdenTIFICATIOn InFORMATIOn

ILL G INTERFERENCE LOCK CONNECTORS Used by Cannon, Bendix, and Amphenol, the contacts are inserted and removed by force using the proper tooling. See tool illustrations 12 and 13 for insertion tools and illustrations 14 & 15 for insertion/ removal kits on page 82.

ILL H FRONT RELEASE WINCHESTER, AMP AND ELCO CONNECTORS The contacts may be held in by a locking clip or spear action. Some contacts of this nature are machined with a locking clip attached, while others are stamped with the spur-lock made into them.

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Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Insertion and Removal Tool Selection Charts


How to Read Selection Charts
For ATA 1052
Astro Tool Usually the First Initial of a Connector Manufacturer or Company for which tool was specially designed (number of letters may vary.) 1000 Series Insertion 2000 Series Removal 3000 Series Multiple Application and/or Special Application

CHART ABBREVIATIONS
I/R I R I&R R/F R F R&F ILL GA NAATT Insertion or Removal designation column Insertion Tool Removal Tool Insertion & Removal Tool Rear or Front Release designation column Rear Release Front Release Rear and Front Release Illustration reference number gage designation not Available At This Time

AT A 1 052
Basic Inside diameter of Tool in 1/1000

ASTRO WILL DESIGN CuSTOM INSERTION AND REMOvAL TOOLS TO FIT yOuR NEEDS.
TOOL IdenTIFICATIOn nUMBeRS AIRBORN TIR 1610 ASTRO TOOL # ATIR 1610 ATIR 1610-L TR 1883 TR 1886 2597 2598 ATR 1883 ATR 1886 See ATIR 1610 See ATIR 1883 AT 4000 AT 4001 AT 4002 AT 4003 AT 4004 AT 5000 AT 5001 AT 5001-S AT 5002 I&R I&R I&R I&R I&R I&R I I I I I R R R R R R R R R R R R R R R F F F F Metal Tool, Tweezer Modified version of ATIR 1610 .62 tips Metal Tool, Tweezer-Straight Metal Tool, Tweezer-.455 ext. TIR 1610 (Same as TIR1610) TR 1883 (Same as TR1883) Pins & Sockets Pins & Sockets Comparable to ATH 1094 deep Insertion deep Insertion MRS, MRe, MRA, Joggled Pins & Sockets, Metal Spring-Loaded Probe Tool Pins & Sockets, Metal Spring-Loaded Probe Tool Pins Only, Metal Spring-Loaded Probe Tool Comparable to ATH 2102, Metal Spring-Loaded Probe Tool I/R R/F USAGE/ DESCRIPTION ILL. GAGE CONNECTOR SERIES WTk WTk WTk WTk482 WTk WTk TW TW TM W C, M, R TW TW TW TM

10 10 10 10 10 10 2 2 2 2 2 8 8 8 8

22 22 22 22 22 22 22 20 16 20 16 22 20 20 16

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Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Listed by Contact Manufacturer


IdenTIFICATIOn InFORMATIOn
TOOL IDENTIFICATION NUMBERS AMPHENOL 294-27 ASTRO TOOL # ATA 1079 or ATA 1080 294-28 ATA 2042 or ATA 2348-20 294-29 ATA 2038 or ATA 2048 or 294-30 ATA 1102 or ATA 1104 294-31 ATA 2065 or ATA 2348-16 294-32 ATA 2060 or ATA 2348-16 294-33 ATA 1159 or ATA 1158 or ATA1159-S 294-34 ATA 2120 or ATA 2348-12 294-35 ATA 2093 or ATA2348-12 294-39 294-40 294-48 294-58 294-66 294-72 ATA 3069 ATA 3095 ATA 2125 ATA 2085 ATA 3050 AT 1000-12 or ATA 1144 294-73 294-88 AT 2012 AT 1000-20 or ATA 1086 294-89 294-96 AT 2020 AT 1000-16 or ATA 1101 294-97 294-108 AT 2016 ATA 1080 and ATA 2080 294-109 ATA 1107 and ATA 2112 294-110 ATA 1160 and ATA 2160 I I R R R R I I R R R R I I I R R R R I&R I&R R R I I I R I I R I I R I R I R I R R R F F F F R R F F F F R R R F F F F F&R F&R R F R R R F R R F R R F R R R R R R Pins & Sockets Pins & Sockets Pins Only Pins & Sockets Sockets Only Pins & Sockets Pins & Sockets Pins & Sockets Pins Only Pins & Sockets Sockets Only Pins & Sockets Pins & Sockets Pins & Sockets Modified version of ATA 1159, Straight Pins Only Pins & Sockets Sockets Only Pins & Sockets Tool kit Tool kit Metal Tool, Rear Release, Plunger Short Metal Tool, Front Release, Plunger Tool, double-ended Tip, dual Purpose Metal Tool, Joggled Metal Interchangeable Probe Tool Metal Tool, Front Release, Plunger Metal Tool, Joggled Metal Interchangeable Probe Tool Metal Tool, Front Release, Plunger Metal Tool, Joggled Metal Interchangeable Probe Tool Metal Tool, Front Release, Plunger Metal Joggled Tool Metal Tool, Tweezer Tool Metal Joggled Tool Metal Tool, Tweezer Tool Metal Joggled Tool Metal Tool, Tweezer Tool I/R R/F USAGE/ DESCRIPTION 2 4 3 9 7 9 2 4 3 9 7 9 2 4 1 3 9 7 9 15 15 6 6 9 2 26 6 2 26 6 2 26 6 2 10 2 10 2 10 ILL. GAGE CONNECTOR SERIES 348 348 348 348 348 348 348 348 348 348 348 348 348 348 348 348 348 348 348 69 69 84, 94 84, 94 84 48, 217 48, 217 48, 217 48, 217 48, 217 48, 217 48, 217 48, 217 48, 217 M83723 M83723 M83723 M83723 M83723 M83723

20 20 20 20 20 20 16 16 16 16 16 16 12 12 12 12 12 12 12 16 12 16 20 16, 20 12 12 12 20 20 20 16 16 16 20 20 16 16 12 12

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Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Insertion and Removal Tool Selection Charts


LISTed By COnTACT MAnUFACTUReR
TOOL IDENTIFICATION NUMBERS AMPHENOL 294-123 294-127 294-128 294-152 ASTRO TOOL # ATd 1035 ATA 2255 ATA 1189 ATC 2040 and ATA 1075 294-155 ATA 2040 and ATA 1040 294-189 294-190 294-192 ATA 2185 ATA 1175 ATF 1101 or ATF 1105 294-219 294-229 ATF 2115 ATF 1144 or ATF 1160 294-230 294-235 ATF 2162 ATF 1558 or ATF 1554 294-236 ATF 1378 or ATF 1359 294-237 ATF 1260 or ATF 1256 294-238 294-239 294-240 294-241 294-278 ATA 2254 ATF 2336 ATF 2252 ATF 2518 ATA 1052 or ATA 1051 or ATA 1052-S 294-280 294-286 ATA 2079 ATA 2030 or ATA2348-22 294-287 ATA 2026 or ATA 2348-22 294-296 294-465 356-400-1, 3 356-400-5,6, 7, 8 356-400-11 ATSe 2070 ATA 1114 ATA 1040 ATA 2040 ATA 1033 I R I R I R I R I I I R I I R I I I I I I R R R R I I I R R R R R R I I R I R F R F R F R F R R R F R R F R R R R R R F F F F R R R F F F F F F R R F R Metal Tool, Joggled #2 Sheilded Contacts #2 Sheilded Contacts Pins & Sockets Insertion tool for above Pins & Sockets Insertion tool for above #10 Contacts #10 Contacts Metal Long-Slot Tool Comparable Metal Tool, Front Release, Plunger Metal Long-Slot Tool Comparable Metal Tool, Front Release, Plunger Metal Long-Slot Tool Comparable Metal Long-Slot Tool Comparable Metal Long-Slot Tool Comparable Coaxial 94-621 Metal Tool, Front Release, Plunger Metal Tool, Front Release, Plunger Metal Tool, Front Release, Plunger Pins & Sockets Pins & Sockets Modified Version of ATA 1052, straight Metal Tool, Front Release, Plunger Pins Only Pins & Sockets Sockets Only Pins & Sockets MIL-C-28840 Tip for ATA 3069 kit (16-A) Pins & Sockets Min-Rac, Relia-Tac Pins & Sockets Min-Rac Pins & Sockets Min-Rac, Wire Form I/R R/F USAGE/ DESCRIPTION 2 6 4 9 1 9 1 6 4 27 2 5 27 2 5 27 2 27 2 27 2 6 5 5 5 2 4 1 6 3 9 7 9 5 15 1 9 1 ILL. GAGE CONNECTOR SERIES

22 Coax 8 20 20 22 22 10 10 16 16 16 12 12 12 0 0 4 4 8 8 Coax 4 8 0 22 22 22 20 23 23 23 23 20 16 22 22 22 48 94 67, 906 67, 906 17 17 213 213 246 246 246 246 246 246 246 246 246 246 246 246 94 246 246 246 348 348 348 213 348 348 348 348 213 69 17 17 17

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Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Listed by Contact Manufacturer


IdenTIFICATIOn InFORMATIOn
TOOL IDENTIFICATION NUMBERS AMPHENOL 356-400-1, 3 356-400-5,6, 7, 8 356-400-11 356-400-12 356-400-13 ASTRO TOOL # ATA 1040 ATA 2040 ATA 1033 ATA 2029 ATA 2033 ATA 2033-L 356-400-2 356-400-15, 14 356-400-11, 12, 13 494-1 Handles 494-1-2 Insertion Tip 494-1-3 Removal Tip ATA 1109 ATA 2032 ATA 3032 ATA 3482 ATA 1186 ATA 2073 ATA 2112 ATA 3035 200-4000-240-20 11-3695 11-3696 11-3697 11-3698 11-6147-1 11-6781 11-6782 11-6783 11-6784 11-6900 11-6911 11-7082 11-7260 11-7345 11-7401-12 ATA 3120 ATBX 2-3695 ATBX 2-3696 ATBX 2-3697 ATBX 2-3698 ATBX 3-6147-1 ATBX 1-6781 ATBX 1-6782 ATBX 2-6783 ATBX 2-6784 ATBX 2-6900 0148-0141 ATBX 1-7082 ATBX 2-7260 ATBX 1-7345 ATA 1144 or AT 1000-12 11-7401-16 ATA 1101 or AT 1000-16 11-7401-20 ATA 1086 or AT 1000-20 11-7736 11-7763 11-7837 ATBX 1-7736 ATBX 1-7763 ATBX 2-8250 I R I I I I I I I I I R R F R R R R R R R R R F I R I R R R I R I&R I&R I R R I&R I&R R R R R -I I R R R R F R F F F R F R&F R&F R F F R&F R&F F F F F -R R F F F I/R R/F USAGE/ DESCRIPTION Pins & Sockets Min-Rac, Relia-Tac Pins & Sockets Min-Rac Pins & Sockets Min-Rac, Wire Form Sockets, Min-Rac, 220-501 Pins Minc-Rac, Wire Form Pins-Librascope, Long Tip Pins & Sockets Mini-Rac, Wire Form Pins & Sockets Min-Rac, Wire Form Tool kit, Min-Rac, 220-501 Tool, double-ended Tip-Filter Pins Straight Coaxial Stamped Contacts Pins & Sockets Tool kit, Pins & Sockets, Min-Rac, Wire Form Contact Clip Removal & Replacement Tool kit Tip Only Tip Only, Pins Tip Only, Sockets Connector Plier Plier for Pygmy Ce Connector Plier for Pygmy Ce Connector Tip, Ce Pygmy Pins Tip, Ce Pygmy Sockets Tool kit, Ce Pygmy Handle & Cap Only Solderless Contacts Tool kit, Ce COntacts incl. Plier for 75, 81 & 85 Connector MS24254 & MS24255 COnTACTS, Metal Interchangeable Probe Tool Metal Tool Joggled MS24254 & MS24255 COnTACTS, Metal Interchangeable Probe Tool Metal Tool Joggled MS24254 & MS24255 COnTACTS, Metal Interchangeable Probe Tool Metal Tool Joggled Angled Pliers (214000 Series) Angled Pliers (214000 Series) Tool kit 1 9 1 1 1 1 9 9 15 9 1 6 6 15 -14 25 25 25 -12 12 25 25 14 14 12 14 12 26 2 26 2 26 2 13 13 14 ILL. GAGE CONNECTOR SERIES 17 17 17 17 17 17

22 22 22 22 22 22 22 22 22 20 Coax 20 16 22 16 12, 16 12 16 12, 16 -16 20 20 20 16, 20 -12 12, 16, 20 16 12 12 16 16 20 20 16 12 8, 12, 16

17 17 482

M M 17 5015 An/MS An/MS An/MS An/MS

Ce Ce Ce Ce Ce

An/MS An/MS & Ce An/MS An/MS An/MS An/MS An/MS An/MS An/MS An/MS An/MS An/MS

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Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Insertion and Removal Tool Selection Charts


LISTed By COnTACT MAnUFACTUReR
TOOL IDENTIFICATION NUMBERS AMPHENOL/BENDIX 11-7880-8 11-7880-12 11-7880-16 11-7880-20 11-8107-16 11-8107-20 11-8154-1 11-8220 11-8250 11-8251 11-8252 11-8475 11-8860-1 11-8860-2 11-8860-3 11-8860-4 11-8860-5 11-8369-4 11-8674-12 ASTRO TOOL # ATBX 2291 AT 2012 AT 2016 AT 2020 ATBX 1-8107-16 ATBX 1-8107-20 ATBX 2288 ATBX 1-8220 ATBX 2-8250 ATBX 2-8251 ATBX 2-8252 ATBX 2-8475 ATBX 1133 ATBX 1160 ATBX 1203 ATBX 1231 ATBX 1253 ATBX 1231 ATBX 1154 ATBX 1154-90 ATBX 1157 11-8674-16 ATBX 1103 ATR 1107 ATBX 1108 11-8674-20 ATBX 1070 ATBX 1071 ATBX 1073 ATBX 1072 ATBX 1075 11-8674-22 ATBX 1057 ATBX 1055 ATBX 1055-S ATBX 1058 ATBX 1059 R R R R I I R I R R R R I I I I I I I I I I I I I I I I I I I I I I F F F F R R F R F F F F R R R R R R R R R R R R R R R R R R R R R R Coaxial MS24254 & MS24255 COnTACTS MS24254 & MS24255 COnTACTS MS24254 & MS24255 COnTACTS Pliers, Se Contacts Pliers, Se Contacts Coaxial Contacts Coaxial Tool kit Tip Only, Sockets Tip Only, Pins Tool kit Coaxial contacts 10 PT-Ce Coaxial contacts 10 PT-Ce Coaxial contacts 10 PT-Ce Coaxial contacts 10 PT-Ce Coaxial contacts 10 PT-Ce Coaxial contacts 10 PT-Ce Metal Tool, Joggled Metal Tool, 90 degree Angle Metal Tool, Tweezer Tool Metal Tool, Pencil Style Metal Tool, Joggled Metal Tool, Tweezer Tool Metal Tool, Pencil Style Metal Tool, Straight Style Metal Tool, Offset Metal Tool, Tweezer Tool Metal Tool, Tweezer Tool, .75 tip length Metal Tool, Pencil Style Metal Tool, Offset Metal Tool, Special Metal Tool, Tweezer Tool Metal Tool, Tweezer Tool, .260 of Straight 14 14 14 14 2 2 2 2 2 2 2 1 10 24 2 10 24 1 2 10 10 24 2 1 10 10 I/R R/F USAGE/ DESCRIPTION 6 6 6 6 12 12 6 ILL. GAGE CONNECTOR SERIES Se/MS Se/MS Se/MS Se/MS Se Se Se An/MS An/MS An/MS An/MS An/MS Ce Ce Ce Ce Ce Ce JT JT JT JT JT JT JT JT JT JT JT JT JT JT JT JT

8 12 16 20 16 20 8 8 8, 12, 16 8 8 12, 16 Coax Coax Coax Coax Coax Coax 12 12 12 16 16 16 20 20 20 20 20 22 22 22 22 22

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Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Listed by Contact Manufacturer


IdenTIFICATIOn InFORMATIOn
TOOL IDENTIFICATION NUMBERS AMPHENOL/BENDIX 11-8674-24 ASTRO TOOL # ATBX 1046 ATBX 1046-90 ATBX 1046-135 ATBX 1049 ATBX 1049-S ATBX 1052 ATBX 1048 ATBX 1051 11-8675-12 11-8675-16 11-8675-20 ATBX 2155 ATBX 2103 ATBX 2070 ATBX 2075 11-8675-22 ATBX 2057 ATBX 2058 11-8675-24 ATBX 2046 ATBX 2048 11-8794-12 11-8794-16 11-8794-20 11-8794-22 11-8794-24 11-8795-12 11-8795-16 11-8795-20 11-8795-22 11-8795-24 ATBX 1159 ATBX 1109 ATBX 1078 ATBX 1060 ATBX 1054 ATBX 2160 ATBX 2109 ATBX 2073 ATBX 2059 ATBX 2050 ATBX 2047 11-8952 11-8953-1 ATBX 2052 ATBX 1053 I I I I I I I I R R R R R R R R I I I I I R R R R R R R I R R R R R R R R R R R R R R R R R R R R R R R R R R R R R Metal Tool, Pencil Style Metal Tool, 90 degree Angle Metal Tool, 45 degree Angle Metal Tool, Offset Metal Tool, Special Metal Tool for .052 dia. wire Metal Tool, Tweezer Tool Metal Tool, Tweezer Tool, .055 dia. wire Metal Tool, Tweezer Tool Metal Tool, Tweezer Tool Metal Tool, Tweezer Tool Metal Tool, Tweezer Tool, .75 Tip Length Metal Tool, Tweezer Tool Metal Tool, Tweezer Tool, Long Tip Metal Tool, Tweezer Tool Metal Tool, Tweezer Tool, .560 Tip Length Metal Tool, Tweezer Tool, Straight Metal Tool, Tweezer Tool, Straight Metal Tool, Tweezer Tool, Straight Metal Tool, Tweezer Tool, Straight Metal Tool, Tweezer Tool, Straight Metal Tool, Tweezer Tool, Straight Metal Tool, Tweezer Tool, Straight Metal Tool, Tweezer Tool, Straight Metal Tool, Tweezer Tool, Straight Metal Tool, Tweezer Tool, Straight Metal Tool, Tweezer Tool, Modified Version of ATBX 2050 Metal Tool, Tweezer Tool, Oversize Wire, Min. Modified version of ATBX 1048, .375 Long Straight Section 11-10050-1 11-10050-2 11-10050-3 11-10050-4 ATX 2014 ATX 2004 ATX 2003 ATX 2002 R R R R R R R R Unwired Contacts Unwired Contacts Unwired Contacts Unwired Contacts 16 16 16 16 22d 22 20 16 JT JT JT JT I/R R/F USAGE/ DESCRIPTION ILL. GAGE CONNECTOR SERIES JT JT JT JT JT JT JT JT JT JT JT JT JT JT JT JT JT JT JT JT JT JT JT JT JT JT JT JT JT

24 24 24 2 2 2 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

22M/d 22M/d 22M/d 22M/d 22M/d 22d 22M/d 22M/d 12 16 20 20 22 22 22M/d 22M/d 12 16 20 22 22M/d 12 16 20 22 22M/d 22M/d 22M/d 22M/d

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Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Insertion and Removal Tool Selection Charts


LISTed By COnTACT MAnUFACTUReR
TOOL IDENTIFICATION NUMBERS AMPHENOL/MATRIX 90-0001-022 ASTRO TOOL # ATM 1046 ATM 1046-135 90-0002-022 258-6018-16 258-6019-16 259-6002-20 5000-026-22 6500-001-20 ATM 2052 ATR 2112 ATR 1107 ATR 2080 ATRX 2052 ATR 1080 and ATR 2080 6500-001-16 ATR 1107 and ATR 2112 6500-001-12 ATR 1160 and ATR 2160 6500-018-0 6500-018-4 6500-018-8 6500-028-12 6500-028-16 6500-028-20 6500-029-12 6500-029-16 6500-029-20 6500-030-12 6500-030-16 6500-030-20 6500-045-20 ATC 2565 ATC 2426 ATC 2281 ATC 2157 ATC 2106 ATC 2079 ATR 2160 ATR 2112-L ATR 2080 ATgH 1160 ATgH 1112 ATgH 1079 ATC 1071 and ATC 2076 ATM 1050 I I R R I R R I R I R I R R R R R R R R R R I I I I R I R R F R R R R R R R R R R R R R R R R R R R R R R R R R Mini-Mate Modified version of ATM 1046, 45 degree angle Mini-Mate, Metal Spring-Loaded Probe Tool Metal Tool, Tweezer Metal Tool, Joggled Metal Tool, Tweezer Metal Tool, Tweezer Metal Tool, Joggled Metal Tool, Tweezer Metal Tool, Joggled Metal Tool, Tweezer Metal Tool, Joggled Metal Tool, Tweezer 5015 Connector, Rear Release 5015 Connector, Rear Release 5015 Connector, Rear Release Modified version of ATR 2160, straight Modified version of ATR 2112, straight Modified version of ATR 2080, straight PLASTIC Tweezer, 70 degree angle PLASTIC Tweezer, 70 degree angle PLASTIC Tweezer, 70 degree angle Straight In-Line, PLASTIC Straight In-Line, PLASTIC Straight In-Line, PLASTIC Metal Comparable for Hydraulic Research Metal Comparable for Hydraulic Research Special Close 90 degree Bend I/R R/F USAGE/ DESCRIPTION ILL. GAGE CONNECTOR SERIES

23 23 8 10 2 10 10 2 10 2 10 2 10 19 19 19 10 10 10 10 10 10 1 23 23 23 10 23

22 22 22 16 16 20 22 20 20 16 16 12 12 0 4 8 12 16 20 12 16 20 12 16 20 20 20 22

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Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Listed by Contact Manufacturer


IdenTIFICATIOn InFORMATIOn
TOOL IDENTIFICATION NUMBERS BOEING ASTRO TOOL # ATBO 1053 ATBO 1054 I I R R I/R R/F USAGE/ DESCRIPTION Special Plier Repair Tool for m39029/11-22 & 12-22 Modified version of ATC 1054, 1.1 Long Tip (CIT dPXMA22-1) ATBO 1070 ATBO 1075 ATBO 1075-L ATBO 1081 ATBO 1081-L ATBO 1082 ATBO 1105 ST 2342A-T1 ATBO 1107 ATBO 1108 ATBO 1108-90 ST 2342A-T5 ATBO 1154 ATBO 2054 ATBO 2073 ATBO 2082 ST 2342PB ATBO 2342-PB ATBO 2342-PB /1 /2 /3 /4 I I I I R R R R I I I I I I I I I I I R R R I R R R R R R R R R R R R R R R Contact BACC47dT&S nAS 1599 Connector Modified version of ATBO 1075, Longer Tip Contact BACC47dT&S Modified version of ATBO 1081, Longer Tip nAS 1599 Connector Metal Tool, Tweezer Tool Metal Tool, Joggled Horses Head Arbor Press Modified version of ATBO 1108, 90 degree Angle Metal Tool, Joggled Horses Head Special Boeing Tool (CeT dPXMA22) Hypertronics Connector, Metal Spring-Loaded Probe Tool nAS 1599 -- Oversize Wire Handle inserts wire wrap contacts (Replaceable tips for basic tool listed below) Original Tip Modified .050 I.d. Modified ATC 1054 Tip Modified to .062 I.d. 22 22 22 22 2 10 2 2 1 2 2 8 2 20 20 20 16 16 20 16 16 16 16 12 22 20 20 k65 ILL. GAGE CONNECTOR SERIES

13 2

22 22

CHART ABBREVIATIONS
I/R I R I&R R/F Insertion or Removal designation column Insertion Tool Removal Tool Insertion & Removal Tool Rear or Front Release designation column R F R&F ILL GA NAATT Rear Release Front Release Rear and Front Release Illustration reference number gage designation not Available At This Time
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Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Insertion and Removal Tool Selection Charts


LISTed By COnTACT MAnUFACTUReR
TOOL IDENTIFICATION NUMBERS BURNDY/FCI J-1276-1 ASTRO TOOL # I&R R I/R R/F USAGE/ DESCRIPTION yHMM-22-1 Pins, plastic tip, recommended ATB 3062-2 J-1276-3 J-1276-4 RTM-12-5 ATB 3062-2 ATB 3062-4 ATA 1144 or AT 1000-12 RTM-12-8 RTM-16-2V RTM-16-4 RTM-20-5 ATBX 1157 ATA 1101 ATBX 1108 ATB 1064 or ATB 1067 or ATB 1068 RTM-20-5PI RTM-20-17 RTM-22-1 RTM-24-3 RTM-20-16 RX-8-1 RX-12-7 RX-12-9 RX-16-7-V1 RX-16-7-V2 RX-16-8 RX-16-9 RX-20-10 RX-20-24 RX-20-24V3 RX-20-24V5 RX-20-36 RX-22-1 RX-24-3 ATB 1067-R ATBX 1072 ATBX 1058 ATBX 1053 AT1000-20 ATH 2202 AT 2012 ATBX 2155 ATB 2114 ATB 2114 AT 2016 ATBX 2103 ATB 2088 AT 2020 ATB 2080 ATB 2080 ATBX 2070 ATBX 2057 ATBX 2046 ATB 1035 ATB 1043 ATB 1044 ATB 1066 I&R I&R I I I I I I I I I I I I I R R R R R R R R R R R R R R I I I I R R R R R R R R R R R R R R R F F R F F F R F F F F R R R R R R R yHMM-22-1 Pins, plastic tip yHMM-22-1 Pins, plastic tip (Longer Handle) MIL-C-26500, Metal Interchangeable Probe Tool MIL-C-26500, Metal Tool, Joggled MIL-C-38999, Metal Tool, Joggled MIL-C-26482, Metal Interchangeable Probe Tool MIL-C-38999, Metal Tool, Tweezer MIL-C-26482, 26500, 26636, Metal Interchangeable Probe Tool Modified version of ATB 1064, Long Tip, Metal Interchangeable Probe Tool Modified version of ATB 1067, Joggled Tip to fit Burndy RTM-20-5 MIL-C-38999, Metal Tool, Tweezer MIL-C-38999, Metal Tool, Tweezer MIL-C-38999, Metal Tool, Tweezer Metal Tool, Joggled Metal Tool, Coaxial MIL-C-26636, 26482 MIL-C-38999 Modified MS24256R-16, Revision e Modified MS24256R-16, Revision e MIL-C-26482 MIL-C-38999 MIL-C-26500, 26636, Metal Spring-Loaded Probe Tool MIL-C-26482 MIL-C-26482 (MS24256R-20, Revision e) Modified MIL-C-26482 (MS24256R-20, Revision e) Modified MIL-C-38999 MIL-C-38999 MIL-C-38999 Unwired Contact 28-91-S-9000 Unwired Contact 39029/18-20-20 Unwired Contact 2749420 Unwired Contact 0641-1-1631 29 29 26 2 10 26 10 26 26 2 25 10 10 10 2 6 6 10 6 6 6 10 8 6 6 6 10 10 10 1 1 1 1 2 2 12 12 12 16 16 20 20 20 20 20 22 24 20 8 12 12 16 16 16 16 20 20 20 20 20 22 22d 22 20 20 16 HyFen JT HyFen HyFen HyFen JT HyFen HyFen HyFen HyFen JT JT JT yHMM yHMM HyFen HyFen JT HyFen JT HyFen HyFen HyFen HyFen JT JT JT ILL. GAGE CONNECTOR SERIES yHMM

TOOL IDENTIFICATION NUMBERS COLLINS RADIO 372-8091-010 372-8091-060 ASTRO TOOL # ATC 2026 ATC 1032 R I

I/R

R/F

USAGE/ DESCRIPTION Tuning Fork Contacts Tweezer, Filter Pins

ILL.

GAGE

CONNECTOR SERIES

F R

11 30

---

58
Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Listed by Contact Manufacturer


IdenTIFICATIOn InFORMATIOn
TOOL IDENTIFICATION NUMBERS CONTINENTAL 2512 2534 2558 2559 ASTRO TOOL # AT 5002 AT 4002 ATBX 1057 ATCL 2061 TOOL IDENTIFICATION NUMBERS DELPHI/HUGHES Td-202-IT-000 Te-022-RT-001 Tg-22-IT Tg-22-RT THM-22-B000 TM-016-IT-001 TM-016-IT-003 TM-016-RT-001 TM-016-RT-006 TR-22d-IT TR-22d-RT TU-016-IT-002 TU-016-RT-000 TU-016-RT-006 TU-020-IT-002 TU-020-RT-002 TU-020-RT-006 TU-180-RT-000 TU-195-RT-000 TW-020-IT-000 TW-020-RT-002 TW-020-RT-006 TW-022-IT-000 TW-022-IT-001 TW-022-IT-007 TW-022-RT-001 TW022-RT-006 652636 722698-328 722698-329 722699-224 722699-224-1 722699-224-2 722699-224-3 ASTRO TOOL # AT 4003 ATH 2027 ATH 1053 ATH 2053 ATBX 2046 AT 4002 or 4004 AT 4004 AT 5002 ATH 2103 ATH 1050 ATH 2050 ATH 1102 ATH 2120 ATH 2121 ATH 1067 AT 5001-S ATH 2088 ATH 2221 ATH 2206 AT 4001 AT 5001 ATH 2088 ATH 1046 AT 4000 ATH 1052 AT 5000 ATH 2052 AT 5000 AT 5002 ATAMP 3070 ATH 3260 ATH 3261 ATH 3262 ATH 3263 I R I R R I I R R I R I R R I R R R R I R R I I I R R R R R R F F F F Pins & Sockets Pins & Sockets WSS 0244 P08-Rn-549, Metal Spring-Loaded Probe Tool Pins & Sockets, Metal Spring-Loaded Probe Tool WSS 0244P08 -Airborn, Metal Spring-Loaded Probe Tool Pins & Sockets -documented, Metal Spring-Loaded Probe Tool Transfer Tool Termipoint Clib Forming Tool Microelectronic Leads Forming Pliers-To form leads before Insertion on circuit board Forming Pliers-To form leads before Insertion on circuit board Forming Pliers-To form leads before Insertion on circuit board 2 23 8 8 8 8 21 20 20 20 20 59
Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

I/R

R/F

USAGE/ DESCRIPTION Metal Spring-Loaded Probe Tool Metal Tool, Joggled Metal Tool, Pencil Style Metal Spring-Loaded Probe Tool 8 2

ILL.

GAGE

CONNECTOR SERIES 25 25 25 25 CONNECTOR SERIES W eMS W W W C-M-R MR MR M W W U U U U U U U U W W W W W W W W W MR

R I I R I/R

F R R F R/F

16 16 22 22 ILL. GAGE

24 8

USAGE/ DESCRIPTION deep Insertions g. d. Pomona PC Connector Jack Pins, Metal Spring-Loaded Probe Tool Metal Tool, Tweezer Metal Tool, Tweezer Metal Tool, Tweezer Joggled Push-In Style deep Insertion-MRS-MRe-MRA MRP Connector, Pins & Sockets, Metal Spring-Loaded Probe Tool Pins & Sockets Metal Tool, Tweezer #1035415 Metal Tool, Tweezer #1035416A Contacts UP 16y16C000 Universal Contacts, Metal Spring-Loaded Probe Tool Pins & Sockets UR-UTe-UTS URS-UTe-UTS, Metal Spring-Loaded Probe Tool Pins & Sockets Co-ax Rg 180/U Co-ax Rg 195/U Pins & Sockets WMS-WMW-O-Line, Metal Spring-Loaded Probe Tool Pins & Sockets 2 8

R F R R R R R F F R R R F F R F F F F R F F

20 22 22d 22d 22M 16 16 16 16 22d 22d 16 16 16 20 20 20 8 8 20 20 20 22 22 22 22 22 22 16

10 10 10 2 2 8 6 10 10 2 8 6 1 8 6 6 6 2 8 6

Insertion and Removal Tool Selection Charts


LISTed By COnTACT MAnUFACTUReR
TOOL IDENTIFICATION NUMBERS DELPHI/HUGHES ASTRO TOOL # ATH 1031 ATH 1033 ATH 1054 ATH 1094 ATH 2089 ATH 2102 ATH 3037-12 ATH 3037-18 TOOL IDENTIFICATION NUMBERS DEUTSCH 15513-12 15513-16 15513-20 81515-20 ASTRO TOOL # ATA 1144 ATA 1101 ATA 1086 ATd 1061 and ATd 2062 81515-16 ATd 1094 and ATd 2094 81517-23 81517-20 81517-16 81517-12 M-15513-12 M-15513-16 M-15513-20 ATd 2044 ATd 2058 ATd 2090 ATd 2150 ATA 1159 ATR 1107 ATd 1081 or ATd 1081-S M-15513-25 M-15514-12 M-15514-16 M-15514-20 M-15514-25 M-15515-12 ATd 1206 AT 2012 AT 2016 AT 2020 ATA 2254 ATd 2191 or ATd 2190 M-15515-16 ATd 2127 or ATd 2128 M-15515-20 ATd 2097 or ATd 2095 M-15515-22P/S ATd 2040 I I I I R I R R R R R I I I I I R R R R R R R R R R R R R R R F R F R R R R R R R R R F F F F F F F F F F F I/R R/F I I I I R R R R R R F F I/R R/F USAGE/ DESCRIPTION Special for general dynamics Special for general dynamics Metal Tool MIL-C-22857 URS-UTe-UTS-deep, Metal Spring-Loaded Probe Tool MIL-C-22857, Metal Spring-Loaded Probe Tool Contact guide 12 Long used on rear insert 22 gA contacts Contact guide 18 Long used on rear insert 22 gA contacts USAGE/ DESCRIPTION MIL-C-26636, Metal Interchangeable Probe Tool MIL-C-26636, Metal Interchangeable Probe Tool MIL-C-26636, Metal Interchangeable Probe Tool MIL-C-81511, Series III & IV MIL-C-81511, Series III & IV MIL-C-81511, Series III & IV MIL-C-81511, Series III & IV Metal Tool Metal Tool Metal Tool Metal Tool 800 Series 800 Series 800 Series Modified version of ATd 1081 Straight Coaxial & 8 gA, Metal Long-Slot Tool MIL-C-26636 MIL-C-26636 MIL-C-26636 800 Series Pins & Sockets Pins & Sockets Connector #6820 Connector #6820 Pins & Sockets Pins & Sockets, Spring Loaded Metal Tool 1 2 23 1 8 8 22 22 ILL. GAGE CONNECTOR SERIES dd, dTk, dPk dd, dTk, dPk dd, dTk, dPk ILL. GAGE CONNECTOR SERIES

22 22 22 16 20 16 U

26 26 26 2 10 2 10 17 17 17 17 2 2 2 1 27 6 6 6 6 17 6 17 6 17 6 23

12 16 20 20 20 16 16 22 20 16 12 12 16 20 20 8 12 16 20 Coax 12 12 16 16 20 20 22

dS, MdR, dA dS, MdR, dA dS, MdR, dA

dd, dTk, dPk dd, dTk, dPk dd, dTk, dPk dd, dTk, dPk dS dS dS dS dS dS dS

60
Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Listed by Contact Manufacturer


IdenTIFICATIOn InFORMATIOn
TOOL IDENTIFICATION NUMBERS DEUTSCH M-15513-12 M-15513-16 M-15513-20 ASTRO TOOL # ATA 1159 ATR 1107 ATd 1081 or ATd 1081-S M-15513-25 M-15514-12 M-15514-16 M-15514-20 M-15514-25 M-15515-12 ATd 1206 AT 2012 AT 2016 AT 2020 ATA 2254 ATd 2191 or ATd 2190 M-15515-16 ATd 2127 or ATd 2128 M-15515-20 ATd 2097 or ATd 2095 M-15515-22P/S M-15515-25 M-15570-12 ATd 2040 ATd 2250 ATR 1160 and ATR 2160 M-15570-16 ATR 1107 and ATR 2112 M-15570-20 ATR 1080 and ATR 2080 M-15570-22 M-15570-22-1 ATd 2048 ATd 1035 and ATd 2047 ATd 1035-135 M-15571 M83723-31-12, 16 & 20 ATk 2115 I I I I I R R R R R R R R R R R R I R I R I R R I R I R R R R R R F F F F F F F F F F F F R R R R R R R R R R R 800 Series 800 Series 800 Series Modified version of ATd 1081 Straight Coaxial & 8 gA, Metal Long-Slot Tool MIL-C-26636 MIL-C-26636 MIL-C-26636 800 Series Pins & Sockets Pins & Sockets Connector #6820 Connector #6820 Pins & Sockets Pins & Sockets, Spring Loaded Metal Tool Coaxial, Metal Spring-Loaded Probe Tool Metal Tool, Joggled Metal Tool, Tweezer Metal Tool, Joggled Metal Tool, Tweezer Metal Tool, Joggled Metal Tool, Tweezer Metal Tool Metal Tool, Joggled Metal Tool, Tweezer Joggled version of ATd 1035, 45 degree angle nAS 1599, Unwired Contacts I/R R/F USAGE/ DESCRIPTION 2 2 2 1 27 6 6 6 6 17 6 17 6 17 6 23 6 2 10 2 10 2 10 23 2 10 2 17 ILL. GAGE CONNECTOR SERIES dS, MdR, dA dS, MdR, dA dS, MdR, dA

12 16 20 20 8 12 16 20 Coax 12 12 16 16 20 20 22 8 12 12 16 16 20 20 22 22 22 22 12, 16, 20

dd, dTk, dPk dd, dTk, dPk dd, dTk, dPk dd, dTk, dPk dS dS dS dS dS dS dS dSM JTA JTA JTA JTA JTA JTA RSM-RTk RSM-RTk RSM-RTk RSM-RTk JTA

See THe nATIOnAL AeROSPACe STAndARd SeCTIOn ATd 1020 ATd 3312 I R RTk Connector Twist Pin Wire comb, 6 taper flap, modified version of ATWC 3312 ATdL 2050 R I/R R R/F MIL-C-38999, tweezer USAGE/ DESCRIPTION Metal Tool, Joggled d11890977 Connector, Metal Spring-Loaded Probe Tool 2 8 10 ILL. 22d GAGE CONNECTOR SERIES 1 -22 -RTk

TOOL IDENTIFICATION NUMBERS ELCO 061742-04 T-06-1877-02 ASTRO TOOL # ATd 1081 ATe 2057 I R

R R

20 20

61
Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Insertion and Removal Tool Selection Charts


LISTed By COnTACT MAnUFACTUReR
TOOL IDENTIFICATION NUMBERS FLIGHT CONN. ASTRO TOOL # ATF 1101 716-1227-000 ATF 1105 ATF 1144 712-1229-000 708-1258-000 ATF 1160 ATF 1256 ATF 1260 704-1260-000 ATF 1359 ATF 1378 700-1262-000 ATF 1554 ATF 1558 716-1168-000 712-1172-000 708-1138-000 704-1134-000 700-1130-000 ATF 2115 ATF 2162 ATF 2255 ATF 2336 ATF 2518 I I I I I I I I I I R R R R R R R R R R R R R R R F F F F F Metal Long-Slot Tool Joggled version of ATF 1101 Metal Long-Slot Tool Joggled version of ATF 1144 Version of ATF 1260 Metal Long-Slot Tool Joggled version of ATF 1378 Metal Long-Slot Tool Joggled version of ATF 1558 Metal Tool Front Release Front Release Front Release Front Release Front Release I/R R/F USAGE/ DESCRIPTION ILL. GAGE CONNECTOR SERIES

27 2 27 2 2 27 2 27 2 27 5 5 5 5 5

16 16 12 12 8 8 4 4 0 0 16 12 8 4 0

62
Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

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IdenTIFICATIOn InFORMATIOn
TOOL IDENTIFICATION NUMBERS G & H TECHNOLOGY 847-101-COTO-1 &-2 847-101-COTO-3 &-4 847-101-COTO-5 &-6 847-101-COTO-7 &-10 847-101-COTO-8 &-11 847-101-COTO-9 & -12 866-1078-COTO-3 866 -1078-COTO-4 882-94 885-277-COTO-OO1 885-277-COTO-002 885-277-COTO-003 998-062 998-063 998-102 998-103 998-104 998105 998-142-001 998-145-001 998-145-002 998-145-003 998-145-004 998-145-005 998-145-006 ASTRO TOOL # ATgH 1055 ATgH 1081 ATgH 1104 ATgH 2057 ATgH 2081 ATgH 2105 ATgH 2048 ATgH 1070 ATgH 2110 ATgH 2051 ATgH 2078 ATgH 2109 ATgH 1079 ATgH 2079 ATgH 1112 ATgH 1160 ATgH 1190 ATgH 1079 ATgH 2330 ATgH 1050 ATgH 2052 ATgH 1076 ATgH 2076 ATgH 1101 ATgH 2101 ATgH 1071 ATgH 1077 ATgH 1109 ATgH 2049 ATgH 2054 ATgH 2075 ATgH 2077 ATgH 2080 ATgH 2103 ATgH 2104 ATgH 2108 ATgH 2160 I&R I&R I&R I&R I&R I&R I&R I&R R R R R I R I I&R I&R I&R R I R I R I R I&R I I R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R Single Tip, no Wire Slot Single Tip, no Wire Slot Single Tip , no Wire Slot Single Tip Single Tip Single Tip Single Tip , Straight with Slot Single Tip, Straight Metal Tool, Tweezer MIL-C-38999, Breech Lok MIL-C-38999, Breech Lok MIL-C-38999 , Breech Lok nAS 1599 Connectors nAS 1599 Connectors nA S 1599 Connectors nAS 1599 Connectors nAS 1599 Connectors nAS 1599 Connectors Coaxial, Metal Long-Slot Tool Metal Tool, Tweezer Metal Tool, Tweezer Metal Tool, Tweezer Metal Tool, Tweezer Metal Tool, Tweezer Metal Tool, Tweezer Modified for Lockheed S-2406-30 Modified version of ATBX 1072 .66 tip length , MIL-C-38999 Modified version of ATBX 1108 .66 tip length , MIL-C-38999 Metal Tool, Tweezer Metal Tool, Tweezer Metal Tool, Tweezer Metal Tool, Tweezer Modified version of ATBX 2070 .66 tip length, MIL-C-38999 Metal Tool, Tweezer nAS1599, 15 tip angle Modified version of ATBX 2103 .66 tip length, MIL-C-38999 Metal Tool, Tweezer I/R R/F USAGE/ DESCRIPTION ILL. GAGE CONNECTOR SERIES 847/848 847/848 847/848 847/848 847/848 847/848 866 866

23 23 23 23 23 23 23 23 10 10 10 10 23 23 23 1 1 23 27 10 10 10 10 10 10 23 10 10 10 10 10 10 10 10 10 10 10

22 20 16 22 20 16 22 20 16 22d 20 16 20 20 16 12 8 20 Coax 22 22 20 20 16 16 20 20 16 22 22 20 20 20 16 16 16 12

843 843 843 843 843 843

847/848 847/848 847/848 847/848 847/848 847/848

847/848 847/848 847/848 847/848

63
Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Insertion and Removal Tool Selection Charts


LISTed By COnTACT MAnUFACTUReR
TOOL IDENTIFICATION NUMBERS ITT/CANNON CeT 4 CeT 8 CeT 8-2 CeT 12 CeT 12-1A CeT 12-2 CeT 12-4 CeT 12-16 CeT 16 CeT 16-3A CeT 16-4 CeT 16-9 CeT 16-21 CeT 16kJ CeT 20-3 CeT 20-4 CeT 20-5A CeT 20-8 CeT 20-11 CeT 20-11, 20Hd CeT 20-24 CeT 20-A CeT 20-d CeT 20-d-1 CeT 20kJ CeT 22kJ CeT 22M-kJ CeT C1 CeT C4 CeT C6B CeT C11 CeT dPkB 22 CeT dPkB 22 Revision C CeT FRF-0 CeT FRF-4 CeT FRF-8 CeT FRF-12 CeT FRF-16 CeT kPSe 20A ATF 2518 ATF 2336 ATF 2252 ATF 2162 ATF 2115 AT 2020 R R R R R R F F F F F F MIL-C-5015, Front Release MIL-C-5015, Front Release MIL-C-5015, Front Release MIL-C-5015, Front Release MIL-C-5015, Front Release MIL-C-26500, 26482, 26636 5 5 5 5 5 6 0 4 8 12 16 20 ASTRO TOOL # ATC 2234 ATC 2150 ATC 2281 ATC 2092 ATC 2105 ATC 2105 ATR 2160 0159-0051 ATC 2062 ATC 2070 ATC 2070 ATR 2212 ATML 3006 ATBX 2103 ATC 2040-L ATC 2040 ATC2046 ATR 2080 ATC 2071 ATC 2076 ATML 3005 ATC 2046-L ATC 2071 ATC 2073 ATBX 2070 ATBX 2057 ATBX 2046 ATC 2170 ATC 2200 ATC 2188 ATC 2276 ATC 2053 ATC 2054 R R R R R R R R R R R R F R R R R R F F F F R R R R R R R R R R F F F R R R R R R R F F F R R R R R R R R F F R F F F R Push out, Pins & Sockets Push out, Pins & Sockets MS3483-1 (Ref. 5015) Impact Tool, Ring-Lok Connector Push out, Pins & Sockets Push out, Pins & Sockets Metal Tool, Tweezer, nAS 1599 Tip Only, delrin Impact Tool, Ring-Lok dPgM Push out, Pins & Sockets Push out, Pins & Sockets MIL-C-83723 Tip Only, delrin MIL-C-38999 Push out, Pins & Sockets (Long Tip) Push out, Pins & Sockets Impact Tool ddSMF Ring-Lok Metal Tool, Tweezer, nAS 1664 Metal Tool, Tweezer Metal Tool, Tweezer, dCB-dPX-ddCe Tip Only, derlin Impact Tool Ring-Lok, Long Tip Metal Tool, Tweezer Metal Tool, Tweezer (dwg. #995-0001-768) MIL-C-38999 MIL-C-38999 MIL-C-38999 Impact Tool Impact Tool d Miniature Coax d Sub-Miniature Metal Tool, Tweezer Metal Tool, Tweezer 22 10 10 10 10 10 22 22 6 6 10 10 20 20 20 20 22 22M 20 Coax Coax Coax 22 22 dPk dPk dPXMS dPXA26 kJ kJ kJ dPgM d*C 10 9 9 22 10 10 10 16 20 20 20 20 20 20 d*C dd kJ RX kPTM d*SM 22 9 9 10 16 16 16 16 kMBA CA/RX MS-e, eX-g I/R R/F USAGE/ DESCRIPTION 9 9 19 22 9 9 10 ILL. GAGE CONNECTOR SERIES RX RX 5015 kMBA CA/RX MS-e, eX-g

4 8 8 12 12 12 12

64
Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

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IdenTIFICATIOn InFORMATIOn
TOOL IDENTIFICATION NUMBERS ITT/CANNON CeT P-CTA CeT S-CTA CeT TF CeT Ve-0 CeT Ve-4 CeT Ve-8 CeT Ve-12 CeT Ve-16 CIeT 12 ASTRO TOOL # ATC 2035 ATC 2036 ATC 2026 ATC 2565 ATC 2426 ATC 2281 ATC 2184 ATC 2136 ATR 1160 ATR 2160 CIeT 16 ATR 1107 ATR 2112 CIeT 20 ATR 1080 ATR 2080 CIeT 20-18 ATC 1081 ATC 2076 CIeT 20Hd ATC 1076 ATC 2076 CIeT 20HdL CIeT Ck-1 CIeT 22 ATC 2076-L ATC 3050 ATC 1054 ATC 2053 ATC 2053-70 ATC 1054-S CIT 4 CIT 8 CIT 12 CIT 12-1 CIT 12-2 CIT 16 CIT 16-1 CIT 16-2 CIT 16-9 CIT 16kJ CIT 20 CIT 20-2 CIT 20-5A CIT 20-18 CIT 20A CIT 20d ATC 1377 ATC 1265 ATC 1160 ATC 1160 ATC 1160 ATC 1111 ATC 1111 ATC 1111-1 ATC 1112 ATBX 1108 ATA 1086 ATC 1079 ATC 1084 ATC 1081 ATC 1055 ATC 1072 R R R R R R R R I R I R I R I R I R R R I R R I I I I I I I I I I I I I I I I I F F F R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R Centi Lok 2dd Pins Centi Lok 2dd Sockets Tuning Fork Contacts MIL-C-5015, Rear Release MIL-C-5015, Rear Release MIL-C-5015, Rear Release MIL-C-5015, Rear Release MIL-C-5015, Rear Release Metal Tool, nAS 1664 for nAS 1599 Metal Tool, nAS 1664 for nAS 1599 Metal Tool, nAS 1664 for nAS 1599 Metal Tool, nAS 1664 for nAS 1599 Metal Tool, nAS 1664 for nAS 1599 Metal Tool, nAS 1664 for nAS 1599 Metal Tool, Joggled Metal Tool, Tweezer Metal Tool, Tweezer Metal Tool, Tweezer Metal Tool, Tweezer, Long Tip Metal Tool Metal Tool, Joggled Metal Tool, Tweezer (ref. ATC 2054) Modified version of ATC 2053 (70 degree angle) Modified version of ATC 1054 (straight) Metal Tool, Straight Metal Tool, Straight dP*M, dPS, MS-e, kMBA Connector RX Contacts RX Contacts Ring-Lok dP*M, kMB, SRC Ring-Lok dP*M, kMB, SRC Ring-Lok dP*M, kMB, SRC, Long Tip Ring-Lok dP*M, kMB, SRC MIL-C-38999 dP*M, kQ, kR, kTM, MIL-C-26636, Metal Interchangeable Probe Tool dSM kPTM 038894-0018 ddSMI dPXMe-20 H.d. I/R R/F USAGE/ DESCRIPTION 1 1 11 19 19 19 10 10 2 10 2 10 2 10 2 10 10 10 10 3 2 10 10 1 1 1 2 2 2 2 2 2 2 10 26 2 2 2 2 2 ILL. GAGE CONNECTOR SERIES dd dd

22 22 -0 4 8 12 16 12 12 16 16 20 20 20 20 20 20 20 22 22 22 22 22 4 8 12 12 12 16 16 16 16 16 20 20 20 20 20 20

kV/PV/dPk kV/dPk/PV dPXMe dPXMe dPXMe dPXMe d*C d*C d*RA d*RA dPXMe dPX dPX2MA CenTI-k

RX RX RX RX RX RX RX RX RX kJ SRC BFRX kPTM kPTM d d

65
Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Insertion and Removal Tool Selection Charts


LISTed By COnTACT MAnUFACTUReR
TOOL IDENTIFICATION NUMBERS ITT/CANNON CIT 20kJ CIT 22kJ CIT 22M-kJ CIT C2 CIT CTA-1 CIT dPkB CIT dPX2MA22 CIT dPXMA22-1 CIT PS-CTA-22 CIT SS-14 CIT TF/FP ASTRO TOOL # ATBX 1072 ATBX 1058 ATBX 1048 ATC 1156 ATC 1046 ATC 1053 ATC 1054 ATC 1052 ATC 1046 ATCS 1105 ATC 1032 ATC 1071 ATC 1080 CeT-CTA-2 ATC 3035 I I I I I I I I I I I I I I&R I/R R R R R R R R R R R R R R F&R R/F MIL-C-38999 MIL-C-38999 MIL-C-38999 dP*M Metal Tool, Tweezer dPkB dPX dPXMA Tweezer, Pins & Sockets Super Seal Connector Metal Tool, Tweezer, Filter Pins d*C Connectors equivalent nSn 5120-00-409-5217 Tool kit, Centi Lok Pins & Sockets USAGE/ DESCRIPTION klixon circuit breaker contacts Insertion kit - MIL-C-26482, 26500, 26636 connectors, Metal Interchangeable Probe Tool Removal kit for unwired contacts, nAS 1599 Removal kit-MIL-C-26482, 26500, 26636 connectors, Metal Interchangeable Probe Tool R/F USAGE/ DESCRIPTION Tip used with L525C19-44 Handle Tip used with L525C19-44 Handle Tip used with L525C19-44 Handle Tip used with L525C19-44 Handle Tip used with L525C19-44 Handle Tip used with L525C19-44 Handle Tip used with L525C19-44 Handle Tip used with L525C19-44 Handle Tip used with L525C19-44 Handle Tip used with L525C19-44 Handle MIL-C-38999 with wire wrap pins for wrapped contacts (developed for Litton). 1 26 17 26 12,16,20 12,16,20 12,16,20 I/R R/F USAGE/ DESCRIPTION ILL. GAGE CONNECTOR SERIES kJ kJ kJ dP CTA dPkB dPX dPXMA d SS -d*

10 10 10 2 10 2 2 2 10 1 30 23 1 15 ILL.

20 22 22M/d COAX 22 22 22 22 22 20 -20 20 22 GAGE

dd CONNECTOR SERIES

TOOL IDENTIFICATION NUMBERS KLIXON ASTRO TOOL # ATk 1052 ATk 1130 ATk 2115 ATk 2120 I I R R

R R R F

TOOL IDENTIFICATION NUMBERS LOCKHEED L525C19-24 L525C19-28 L525C19-32 L525C19-40 L525C19-42 L525C19-58 L525C19-59 L525C19-68 L525C19-69 L525C19-86 LITTOn ASTRO TOOL # ATL 1112 ATL 2097 ATL 2095 ATL 1108 ATL 1105 ATL 2040 ATL 2064 ATL 2044 ATL 2062 ATL 1154 ATL 2048 I R R I I R R R R I R

I/R

ILL.

GAGE

CONNECTOR SERIES

R F F R R F F F F R R

25 25 25 25 25 25 25 25 25 25 -

16 12 12 20 20 20 16 20 16 12 22M 69 69 69

66
Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Listed by Contact Manufacturer


IdenTIFICATIOn InFORMATIOn
TOOL IDENTIFICATION NUMBERS MASTER SPEC.. ASTRO TOOL # ATMS 2050 800-P2 ATMS 2062 ATMS 2073 ATMS 2101 ATMS 2148 ATMS 90562-1 ATMS 90562-2 ATMS 90562-3 ATMS 90562-4 ATMS 90562-5 ATMS 90562-6 ATMS 3115 ATMS 3080 R R R R R R R R R R R R R R R R R R F F F F F F F F I/R R/F USAGE/ DESCRIPTION Modified version of ATBX 2046, Tip .8 Indicator light case contacts Unwired contacts nAS 1599 Unwired contacts nAS 1599 Unwired contacts nAS 1599 MIL-C-22992, Class L Connector MIL-C-22992, Class L Connector MIL-C-22992, Class L Connector MIL-C-22992, Class L Connector MIL-C-22992, Class L Connector MIL-C-22992, Class L Connector MIL-C-38300 Ultra-mate Connector MIL-C-38300 Ultra-mate Connector ILL. GAGE CONNECTOR SERIES

10 17 17 17 -

22M 22 20 16 12 4/0 2/0 1/0 2 4 6 16 20

TOOL IdenTIFICATIOn nUMBeRS MOLeX HT 2285 HT 2038 ASTRO TOOL # ATMO 2081 ATMO 2124 R R

I/R

R/F

USAge/ deSCRIPTIOn 20 gA rolled contacts 16 gA rolled contacts 6 6

ILL.

gAge

COnneCTOR SeRIeS

F F

20 16

TOOL IDENTIFICATION NUMBERS NATL. AERO nAS 1664-12 ASTRO TOOL # ATR 1160 and ATR 2160 ATR 1160-135 ATR 1153 ATR 2160-S nAS 1664-16 ATR 1107 and ATR 2112 ATR 1107-135 ATR 1105 ATR 2112-L ATR 2112-LS nAS 1664-20 ATR 1080 and ATR 2080 ATR 1080-135 ATR 1078 ATR 2080-S ATR 2109 I R I I R I R I I R R I R I I R R

I/R

R/F

USAGE/ DESCRIPTION Single Tip Tool Metal Tool, Tweezer Modified Version of ATR 1160, 45 degree angle Metal Tool, Tweezer Modified Version of ATR 2160, straight Single Tip Tool Metal Tool, Tweezer Modified Version of ATR 1107, 45 degree angle Metal Tool, Tweezer Same as ATR 2112 Modified Version of ATR 2112, long tip-straight Single Tip Tool Metal Tool, Tweezer Modified Version of ATR 1080, 45 degree angle Metal Tool, Tweezer Modified Version of ATR 2080, straight MS3162 contacts, tip extension to one inch 2

ILL.

GAGE

CONNECTOR SERIES

R R R R R R R R R R R R R R R R R

12 12 12 12 12 16 16 16 16 16 16 20 20 20 20 20 16

10 2 10 10 2 10 2 10 10 10 2 10 2 10 10 10

67
Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Insertion and Removal Tool Selection Charts


LISTed By COnTACT MAnUFACTUReR
TOOL IDENTIFICATION NUMBERS POSITRONICS 9081 9099 ASTRO TOOL # ATg 2103 AT 4004 TOOL IDENTIFICATION NUMBERS S.A.E. M81969/33-01 M81969/33-02 M81969/34-01 ASTRO TOOL # ATSe 1077 ATSe 1078 ATSe 2071 ATSe 2070 T10149-0 T10149-4 T10149-8 T10149-12 T10149-16 T10150-0 T10150-4 T10150-8 T10150-12 T10150-16 T10438 ATC 2565 ATC 2426 ATC 2281 ATSe 2166 ATSe 2109 ATF 1554 ATF 1359 ATF 1256 ATSe 1158-B ATSe 1108 ATSe 1077 ATSe 1080 ATSe 2049 ATSe 2112 I I R R R R R R R I I I I I I I R R R R F F R R R R R R R R R R R R R R MIL-C-28840 MIL-C-28840 MIL-C-28840 MIL-C-28840 MIL-C-5015, Rear Release MIL-C-5015, Rear Release MIL-C-5015, Rear Release MIL-C-5015, Rear Release MIL-C-5015, Rear Release MIL-C-5015, Rear Release MIL-C-5015, Rear Release MIL-C-5015, Rear Release MIL-C-5015, Rear Release MIL-C-5015, Rear Release MIL-C-28840 Metal Tool, Joggled Metal Tool, Tweezer 5015 connector, Tweezer R I I/R F R R/F I/R R/F USAGE/ DESCRIPTION Metal Spring-Loaded Probe Tool Metal Tool, Joggled USAGE/ DESCRIPTION 2 1 5 5 19 19 19 10 10 2 2 2 2 2 1 2 10 10 8 2 ILL. ILL. GAGE CONNECTOR SERIES

16 16 GAGE CONNECTOR SERIES

20 20 20 20 0 4 8 12 16 0 4 8 12 16 20 20 22 16

TOOL IDENTIFICATION NUMBERS TRANSITRON PCd 91-023 ASTRO TOOL # ATT 1059 ATT 1060-B ATT 1060-SgA PCd 91-021 ATT 2059 ATT 2059-S ATT 2060-S I I I R R R

I/R

R/F

USAGE/ DESCRIPTION Metal Tool, Straight Metal Tool, Straight Metal Tool, Tweezer Metal Tool, Tweezer Modified version of ATT 2059, straight Metal Tool, Tweezer, Straight 1 1

ILL.

GAGE

CONNECTOR SERIES

R R R R R R

22 22

10 10 10

22 22 22

68
Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Listed by Contact Manufacturer


IdenTIFICATIOn InFORMATIOn
TOOL IDENTIFICATION NUMBERS TYCO/AMP 20823-2 20823-3 200826-1 200826-2 305141-1 305183-0 305183-2 91002-1 91039-1 91040-1 91040-7 91066-1 ASTRO TOOL # AT 2016 AT 2020 AT 1000-20 AT 1000-16 ATAMP 2302 A 305183 ATAMP 2103 ATAMP 1085 ATSe 1078 ATSe 2070 ATF 2518 ATC 1054 and ATC 2053 91066-2, 4 ATC 1071 and ATC 2071 91066-3 ATR 1107 and ATR 2112 91067-1 ATBX 1048 and ATBX 2046 91067-2 ATBX 1055 and ATBX 2057 91067-3 ATC 1076-L and ATC 2076-L 91074-1 ATAMP 2250 ATA 2073 ATA 2112 202476-6 ATAMP 1231 ATAMP 3040 ATAMP 3070 R R I I R R R I I R R I R I R I R I R I R I R R R R I F F R R F F F R R F F R R R R R R R R R R R R R F F R Metal Tool, Tweezer Tool Metal Tool, Front Release, Plunger Metal Tool, Front Release, Plunger Connector #202476-6 Miniclip Transfer Tool for .025 Square Pins Transfer Tool kit-transfers AMP terminal climps from gun to terminals single wires. I/R R/F USAGE/ DESCRIPTION I/R R/F USAGE/ DESCRIPTION Metal Tool, Front Release, Plunger Metal Tool, Front Release, Plunger Metal Tool, Joggled Metal Tool, Joggled Coaxial AMP 16, 20 Metal Spring-Loaded Probe Tool Series M, Type 3 MIL-C-28840 MIL-C-28840 MIL-C-5015 Metal Tool, Joggled Metal Tool, Tweezer Tool Metal Straight Probe Tool Metal Tool, Tweezer Tool Metal Tool, Joggled Metal Tool, Tweezer Tool Metal Tool, Tweezer Tool Metal Tool, Tweezer Tool Metal Tool, Tweezer Tool Metal Tool, Tweezer Tool 6 6 2 2 6 17 8 1 1 5 5 2 10 23 10 2 10 10 10 10 10 10 10 10 6 6 1 21 21 ILL. GAGE CONNECTOR SERIES 2017 2017 2017 2017

16 20 20 16 Coax 16, 20 20 20, 16 20 20 0 22 22 20 20 16 16 22d 22d 22 22 20 20 Coax 20 16

M, W

M Sub 20 Sub 20

RMe RMe RMe RMe RMe RMe

RM #5 M M

TOOL IDENTIFICATION NUMBERS U.S. COMPONENDTS R.T.2260 ASTRO TOOL # ATBX 2046 ATUS 1050 ATUS 2052 R I R

ILL.

GAGE

CONNECTOR SERIES

R R F

Metal Tool, Tweezer #2260 contacts Pins & Sockets, Metal Spring-Loaded Probe Tool

10 23 8

22d 22 22

69
Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Insertion and Removal Tool Selection Charts


LISTed By COnTACT MAnUFACTUReR
TOOL IDENTIFICATION NUMBERS VEAM/WINCHESTER 107-1001 107-1005 107-1007 107-1011 107-1012 107-1015 107-1026 ASTRO TOOL # ATW 2104 AT 5002 ATW 2055 ATW 1055 ATCL 2061 ATH 1094 ATS 2133 ATWC 3032 ATWC 3312 TOOL IDENTIFICATION NUMBERS VIKING 000407-0003 000407-0004 000407-0006 000407-0027 ASTRO TOOL # ATV 1086 ATV 2073 AT 2016 ATA 1101 or AT 1000-16 000407-0031 000407-0603 980-0007-002 ATV 2052 ATV 2073 ATR 1107 and ATR 2112 ATV 2075 ATV3125 TOOL IDENTIFICATION NUMBERS VIRGINIA PANEL 166223 223848 223849 223850 ASTRO TOOL # ATVP 2101 ATVP 1120-2 ATVP 1120-1 ATVP 1120-3 R I I I F R R R Locktite extraction Locktite 12 Locktite 14-20 AWg Locktite 22-24 AWg I R R I I R R I R R R I/R R F F R R F F R R F F R/F Metal Tool, Straight Metal Spring-Loaded Probe Tool Miniature relay sockets MIL-R-6106, Metal Long-Slot Tool MIL-R-6106 Metal Spring-Loaded Probe Tool Revision B, Metal Spring-Loaded Probe Tool nAS 1599 metal tools nAS 1599 metal tools Modified version of ATV 2073 I.d. .075, Metal Spring-Loaded Probe Tool Impact Tool USAGE/ DESCRIPTION R R R I R I R --I/R R F R F --R/F F F I/R R/F USAGE/ DESCRIPTION Metal Spring-Loaded Probe Tool Comparable to ATH 2102, Metal Spring-Loaded Probe Tool Flat contacts 8617 Proto at Litton Winchester 4040-4024, Metal Spring-Loaded Probe Tool MIL-C-22857 Submarine Connector Wire comb, 8 long, hook on one end, blade on other 12 long phenolic 5/16 dia., point on one end, blade on other USAGE/ DESCRIPTION 1 8 6 27 2 8 8 2 10 8 22 ILL. 8 8 11 1 8 1 6 --ILL. ILL. GAGE CONNECTOR SERIES MRAC MRAC

16 16 -22 22d 16 16 --GAGE

SReC SReC MRAC

CONNECTOR SERIES

20 20 16 16 16 22 20 16 16 20 20 GAGE CONNECTOR SERIES

-1 1 1

20 20 20 20

70
Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Insertion and Removal Tool Selection Charts


Insertion and Removal Tool Selection Charts listed by Military Standard
TOOL IDENTIFICATION NUMBERS MILITARY STANDARD
MS3156-16

LISTed By MILITARy STAndARd

ASTRO FUNCTIONAL ALTERNATIVE ILL.


28

I/R ILL.

COMMENTS

ASTRO TOOL #
See M81969/1 ATR 1107 and ATR 2112

2 10 2 10 2 10 17 17 17 17 17 17 17 17

I R I R I R R R R R R R R R

Used on MIL-C-81659 Series II

MS3156-20

28

See M81969/1

ATC 1072 and ATC 2076

MS3156-22

28

See M81969/1

ATC 1054 and ATC 2053

MS3159-12 MS3159-16 MS3159-20 MS3159-22 MS3159-12A MS3159-16A MS3159-20A MS3159-22A MS3165-16 MS3165-8 MS3165-4 MS3165-0

17 17 17 17 17 17 17 17 28 28 28 28

ATd 2150 ATd 2090 ATd 2058 ATd 2044 0214-1251 0214-1641 0214-2031 0214-2251 See M81969/29 See M81969/29 See M81969/29 See M81969/29 ATC 2136 ATC 2281 ATC 2426 ATC 2565

MIL-C-81511 Series III & IV, Unwired contacts

Tip Only Tip Only Tip Only Tip Only

19 19 19

R R R

MIL-C-5015 Rear Release Contacts

MS3323-12 MS3323-16 MS3323-20 MS3323-22 MS3342-12 MS3342-16 MS3342-20 MS3342-23 MS3344-12 MS3344-16 MS3344-20 MS3344-23

4 4 4 4 3 3 3 3 7 7 7 7

ATA 1158 ATA 1104 ATA 1080 ATA 1051 ATA 2120 ATA 2065 ATA 2042 ATA 2030 ATA 2093 ATA 2060 ATA 2038 ATA 2026

ATA 1159 ATA 1102 ATA 1079 ATA 1052 ATA 2348-12* ATA 2348-16* ATA 2348-20* ATA 2348-22* ATA 2348-12* ATA 2348-16* ATA 2348-20* ATA 2348-22*

2 2 2 2 9 9 9 9 9 9 9 9

I I I I R R R R R R R R

MIL-C-81511 Series I & II Pins & Contacts

MIL-C-81511 Series I & II Pins

MIL-C-81511 Series I & II Sockets

* ATA 2348XX tool removes both pins and sockets MS3347-12 28 See M81969/14 ATR 1160 and ATR 2160 MS3347-16 28 See M81969/14 ATR 1107 and ATR 2112 MS3347-20 28 See M81969/14 ATR 1080 and ATR 2080 Verify QPL status (if required) at time of purchase. 2 10 2 10 2 10 I R I R I R nAS 1599 Connector Series

71
Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Insertion and Removal Tool Selection Charts


LISTed By MILITARy STAndARd CHART ABBREVIATIONS
I/R I R Insertion or Removal designation column Insertion Tool Removal Tool I&R R/F R Insertion & Removal Tool Rear or Front Release designation column Rear Release F R&F ILL GA NAATT Front Release Rear and Front Release Illustration reference number gage designation not Available At This Time
COMMENTS

TOOL IDENTIFICATION NUMBERS MILITARY STANDARD


MS3448-001 MS3448-001A

ASTRO FUNCTIONAL ALTERNATIVE ILL.


17 17 17

I/R ILL.
17 17 17 17 17 17 17 19 19 19 R R R R R R R R R R I R I R I I I I I I R R R --R R I I I I I I I I I I I I MIL-C-24308 Connector Series MIL-C-22857 Connector Series nAS 1599 Unwired contacts Tip Only Single Tip Tool Tip Only Single Tip Tool Tip Only Single Tip Tool

ASTRO TOOL #
ATk 2115 0161-0031 ATMS 2073 0160-0041 ATMS 2101 0159-0051 ATMS 2148 ATC 2281 ATC 2426 ATC 2565 ATH 1094 ATH 2102 nOne AT 4002 AT 5002 ATC 1072 and ATC 2076

MS3448-001B

17 17

MS3448-001C

17 17

MS3483-1 (or size 8) MS3483-2 (or size 4) MS3483-3 (or size 0) MS17805 MS17806 MS18278-1

19 19 19 1 7 19

MIL-C-5015 Rear Release Contacts

2 8 2 10 2 2 2 1 1

MS24256A-12 MS24256A-16 MS24256A-20 MS24256B-20

27 27 27 27

ATA 1144 ATA 1101 ATA 1086 ATB 1064

AT 1000-12 AT 1000-16 AT 1000-20 ATB 1067 or ATB 1068

MIL-C-26482, 265000 & 26636 Connectors

MS24256k MS24256R-12 MS24256R-16 MS24256R-20 MS24256RH-16 MS24256RH-20 MS27495A-12 MS27495A-16 MS27495A-20 MS27495A-22 MS27495A-22d MS27495A-22M MS27495A-12-S MS27495A-16-S MS27495A-20-S MS27495A-22-S MS27495A-22d-S MS27495A-22M-S

26 6 6 6 --10 10 10 10 10 10 10 10 10 10 10 10

ATk 1130 AT 2012 AT 2016 AT 2020 ATMS 3115 ATMS 3080 ATBX 1157 ATBX 1108 ATBX 1072 ATBX 1058 ATBX 1048 ATBX 1048 ATBX 1159 ATBX 1109 ATBX 1078 ATBX 1060 ATBX 1054 ATBX 1054 ATBX 1154 ATR 1107 ATBX 1073 ATBX 1055 ATBX 1049 ATBX 1049

MIL-C-38300 ultra-mate Connectors

2 2 2 2 2 2

MIL-C-38999 Connectors -S designates straight in-line version

Verify QPL status (if required) at time of purchase.

72
Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

72

LISTed By MILITARy STAndARd

TOOL IDENTIFICATION NUMBERS MILITARY STANDARD MS27495R-12 MS27495R-16 MS27495R-20 MS27495R-22 MS27495R-22d MS27495R-22M MS27495R-12-S MS27495R-16-S MS27495R-20-S MS27495R-22-S MS27495R-22d-S MS27495R-22M-S MS27509 MS27534 M83723-12 I/R ILL. 10 10 10 10 10 10 10 10 10 10 10 10 28 28 28 ASTRO TOOL # ATBX 2155 ATBX 2103 ATBX 2070 ATBX 2057 ATBX 2046 ATBX 2046 ATBX 2160 ATBX 2109 ATBX 2073 ATBX 2059 ATBX 2050 ATBX 2050 nOne See M81969/14 See M81969/14 Use MS27495 series tools Use MS27495 series tools ATR 1160 and ATR 2160 M83723-16 28 See M81969/14 ATR 1107 and ATR 2112 M83723-20 28 See M81969/14 ATR 1080 and ATR2080 MS90455-0 MS90455-4 MS90455-8 MS90455-12 MS90455-16 MS90456-0 MS90456-4 MS90456-8 MS90456-12 MS90456-16 MS90562-1 MS90562-2 MS90562-3 MS90562-4 MS90562-5 MS90562-6 27 27 27 27 27 5 5 5 5 5 ------ATF 1558 ATF 1378 ATF 1260 ATF 1144 ATF 1101 ATF 2518 ATF 2336 ATF 2252 ATF 2162 ATF 2115 ATMS 90532-1 ATMS 90532-2 ATMS 90532-3 ATMS 90532-4 ATMS 90532-5 ATMS 90532-6 ATF 1554 ATF 1359 ATF 1256 ATF 1160 ATF 1105 10 10 2 10 2 10 2 10 2 2 2 2 2 5 5 5 5 5 ------ASTRO FUNCTIONAL ALTERNATIVE ILL. R R R R R R R R R R R R I&R I&R I R I R I R I I I I I R R R R R R R R R R R MIL-C-22992, Class L Connector, MS90566, MS90559 & MS90560 MIL-C-005015 Series 3400 & MIL-C-81659 (16 gA only) front release contacts MIL-C-005015 Connectors MIL-C-38999 Connectors - plastic double-ended tool MIL-C-38999 Connectors - plastic double-ended tool Astro Metal equivalents for Plastic Tools MIL-C-38999 Connectors -S designates straight in-line version COMMENTS

Verify QPL status (if required) at time of purchase.

73
Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Plastic Insertion & Removal Tool Selection Charts


LISTed By MIL #

Plastic Insertion and Removal Tool Selection Charts listed by MIL#


CHART ABBREVIATIONS
I/R I R Insertion or Removal designation column Insertion Tool Removal Tool I&R R/F R Insertion & Removal Tool Rear or Front Release designation column Rear Release F R&F ILL GA NAATT
COLOR CODE

Front Release Rear and Front Release Illustration reference number gage designation not Available At This Time
SIZE APPLICATION REFERENCE ASTRO TOOL METAL EQUIVALENT

MIL #

MANUFACTUERS P/N

COLOR CODE

SIZE

APPLICATION REFERENCE

ASTRO TOOL METAL EQUIVALENT

MIL #

MANUFACTUERS P/N

MIL-C-83723

83723/31-12

yellow - Ins. White - Rem.

83723 83723 83723 83723 83723 83723 83723 83723 83723 83723 22 MIL-C-24308 MIL-C-81659 Series II 20 MIL-C-24308 MIL-C-81659 Series II 16 MIL-C-81659 Series II

ATML 08209B ATML 08210B ATML 08207B ATML 08208B ATML 08205B ATML 08206B ATBX 1058 ATBX 2057 ATBX 1048 ATBX 2046 ATC 1054 ATC 2053 ATC 1076-L ATC 2076-L ATR 1105 ATR 2112

MIL-I-81969

M81969/14-02

MIL-C-83723 Series I & III MIL-C-83733 MIL-T-81714 (Size 20 & 22)

ATML 08206B (Rem.)

83723/31-16

Blue - Ins. White - Rem.

83723/31-20

Red - Ins. White - Rem.

M81969/14-03

Blue - Ins. White - Rem.

16

MIL-C-38999

ATML 0807B (Ins.) ATML 0808B (Rem.)

83723/31-22

Brown - Ins. White - Rem.

83723/31-22d

Black - Ins. White - Rem.

MIL-C-5015 (MS3450 Series) MIL-C-26482 Series II MIL-C-81703 Series III MIL-C-83723 MIL-T-81714 MIL-C-83733 MIL-C-81659 M81969/14-04 yellow - Ins. White - Rem. MIL-C-5015 (MS3450 Series) MIL-C-81703 Series III MIL-T-81714 Series III MIL-C-83723 MIL-C-83723 12 MIL-C-38999

ATR 1105 (Ins.) ATR 2112 (Rem.) ATML 08207B (Ins.) ATML 08208B (Rem.)

MIL-I-81969

M81969/1-01*

green - Ins. White - Rem.

M81969/1-02*

Red - Ins. White - Rem.

M81969/1-03*

Blue - Ins. White - Rem.

M81969/1-04*

green - Ins. White - Rem.

22d

MIL-C-24308

--

ATML 0809B (Ins.) ATML 0810B (Rem.) ATR 1153 (Ins.) ATR 2160 (Rem.) ATML 08209B (Ins.) ATML 08210B (Ins.)

* Plastic body with metal tips M81969/14-01 green - Ins. White - Rem. MIL-C-24308 MIL-C-83733 MIL-T-81714
MIL-C-55302/68/69

22d

MIL-C-38999

ATML 0801B (Ins.) ATML 0802B (Rem.)

M81969/14-02

Red - Ins. White - Rem.

20

MIL-C-38999

ATML 0805B (Ins.) ATML 0806B (Rem.) ATR 1078 (Ins.)

MIL-C-26482 Series II MIL-C-81659 M81969/14-05 gray - Ins. White - Rem. 10 MIL-C-38999 ATML 0811B (Ins.) ATML 0812B (Rem.)

MIL-C-26482 Series II MIL-C-81703 Series III

ATR 2080 (Rem.) ATML 08205B (Ins.)

Verify QPL status (if required) at time of purchase. 74


Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

LISTed By MIL #

MIL #

MANUFACTUERS P/N

COLOR CODE

SIZE

APPLICATION REFERENCE

ASTRO TOOL METAL EQUIVALENT

MIL #

MANUFACTUERS P/N

COLOR CODE

SIZE

APPLICATION REFERENCE

ASTRO TOOL METAL EQUIVALENT

MIL-I-81969

M81969/14-06

Red - Rem.

MIL-C-83723 MIL-C-5015 Suggested Application

ATML 0813B (Ins.) ATML 0814B (Rem.) Suggested ATML 1501 Suggested ATML 1502

M81969/29

MS3165-0 MS3165-4 MS3165-8

MIL-C-5015 MIL-C-5015 MIL-C-5015 White - Rem. yellow - Ins. MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999 MIL-C-38999

ATC 2565 ATC 2426 ATC 2281 ATBX 2155 ATBX 1157 ATBX 2103 ATBX1108 ATBX 2070 ATBX 1072 ATBX 2057 ATBX 1058 ATBX 2046 ATBX 1048

M81969/14

MS27534-12

M81969/14-07

Blue - Rem.

MIL-C-83723 MIL-C-5015

MS27534-16

White - Rem. Blue - Ins.

M81969/14-08

yellow - Rem.

MIL-C-83723 MIL-C-5015

Suggested ATML 1503

MS27534-20

White - Rem. Red - Ins

MS27534-22 ATML 0803B (Ins.) ATML 0804B (Rem.)

White - Rem. Brown - Ins.

M81969/14-09

Brown - Ins. White - Rem.

22

MIL-C-55302/169, MIL-C-55302/171 only

MS27534-22d

White - Rem. Black - Ins.

M81969/14-10

Red - Ins. Orange-Rem.

20

MIL-C-38999

ATML 0805B (Ins.) ATML 0806B (Rem.)

MS27534-22M

White - Rem. Black - Ins. MIL-C-38999 nAS 1599 Connector nAS 1599 Connector nAS 1599 Connector nAS 1599 Connector nAS 1599 Connector nAS 1599 Connector ATBX 1048 ATR 1160 ATR 2160 ATR 1107 ATR 2112 ATR 1080 ATR 2080

nAS 1664-12

yellow - Ins. White - Rem.

M81969/14-11

Red - Ins. White - Rem.

20

MIL-C-26482 Series II MIL-C-81703 Series III MIL-C-83723 Series I & III MIL-C-83733 MIL-T-81714 (Size 20 & 22)

ATML 08205B (Ins.) ATML 08206B (Rem.) nAS 1664-16

Blue - Ins. White - Rem.

nAS 1664-20

Red - Ins. White - Rem.

M81969/14-12

green - Rem.

MIL-C-38999

ATML 0813B (Ins.) ATML 0814B (Rem.)

M81969/29-01 M81969/29-02 M81969/29-03 M81969/29-04 M81969/39

Blue - Rem. Red - Rem. Blue - Rem. yellow - Rem. green - Ins. White - Rem.

16 8 4 0

MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-5015 MIL-C-24308 (Size 20)

Suggest ATC 2136 ATC 2281 ATC 2426 ATC 2565 Suggest ATC 1072 Suggest ATC 2076

Verify QPL status (if required) at time of purchase.

75
Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Plastic Insertion & Removal Tool Selection Charts


LISTed By MAnUFACTUReR

Plastic Insertion and Removal Tool Selection Charts listed by Manufacturer


MANUFACTURER MANUFACTURERS P/N 294-108 294-109 294-110 AMPHENOL / BENDIX MS27534-22d MS27534-22 MS27534-20 MS27534-16 MS27534-12 AMPHENOL / MATRIX 6500-001-12 6500-018-0 6500-018-4 6500-018-4 6500-028-12 6500-029-12 6500-030-12 6500-028-16 6500-029-16 6500-030-16 6500-028-20 6500-029-20 6500-030-20 6500-045-20 BURNDY/FCI RXT 22-10 RXT 16-1 RXT 12-1 DEUTSCH 81515-23 81515-20 81515-16 M15570-12 M15570-16 COLOR CODE Red - Ins. White - Rem. Blue - Ins. White - Rem. yellow - Ins. White - Rem. Black - Ins. White - Rem. Brown - Ins. White - Rem. Red - Ins. White - Rem. Blue - Ins. White - Rem. yellow - Ins. White - Rem. yellow - Ins. White - Rem. yellow-Rem. Blue - Rem. Red - Rem. White - Rem. White - Rem. yellow - Ins. White - Rem. White - Rem. Blue - Ins. White - Rem. White - Rem. Red - Ins. green - Ins. White - Rem. Red - Ins. White - Rem. Blue - Ins. White - Rem. yellow - Ins. White - Rem. yellow - Ins. White - Rem. Red - Ins. White - Rem. Blue - Ins. White - Rem. yellow - Ins. White - Rem. Blue - Ins. White - Rem. 81511 3 & 4 81511 3 & 4 81511 3 & 4 81511 3 & 4 81511 3 & 4 81511 3 & 4 83723 83723 83723 83723 MS3165-0 MS3165-0 MS3165-0 nAS 1599 Connector nAS 1599 Connector nAS 1599 Connector nAS 1599 Connector nAS 1599 Connector nAS 1599 Connector nAS 1599 Connector nAS 1599 Connector nAS 1599 Connector APPLICATION REFERENCE nAS 1664-20 nAS 1664-20 nAS 1664-16 nAS 1664-16 nAS 1664-12 nAS 1664-12 JT/LJT, MIL-C-38999 JT/LJT, MIL-C-38999 JT/LJT, MIL-C-38999 JT/LJT, MIL-C-38999 JT/LJT, MIL-C-38999 JT/LJT, MIL-C-38999 JT/LJT, MIL-C-38999 JT/LJT, MIL-C-38999 JT/LJT, MIL-C-38999 JT/LJT, MIL-C-38999 ASTRO TOOL METAL EQUIVALENT ATR 1080 ATR 2080 ATR 1107 ATR 2112 ATR 1160 ATR 2160 ATBX 1048 ATBX 2046 ATBX 1058 ATBX 2057 ATBX 1072 ATBX 2070 ATBX 1108 ATBX 2103 ATBX 1157 ATBX 2155 ATR 1160 ATR 2160 ATC 2565 ATC 2426 ATC 2281 ATR 2157 ATR 2160 ATgH 1160 ATR 2106 ATR 2112 ATgH 1112 ATR 2080 ATR 2080 ATgH 1079 ATC 1071 ATC 2076 ATR 1080 ATR 2080 ATR 1107 ATR 2112 ATR 1160 ATR 2160 ATd 1049 ATd 2047 ATd 1061 ATd 2062 ATd 1094 ATd 2094 ATR 1160 ATR 2160 ATR 1107 ATR 2112 91067-2 91067-1 91066-3 91066-4 TYCO/AMP TRANSITRON 91-021 91-023 91066-1 White - Rem. green - Ins. Black - Ins. White - Rem. Red - Ins. White - Rem. Blue - Ins. White - Rem. Black - Ins. White - Rem. yellow - Ins. White - Rem. MS3156-22 MS3156-22 MS3156-20 MS3156-20 MS3156-16 MS3156-16 MS27534-22M MS27534-22M MS27534-22 MS27534-22 CIeT 22d CIeT 22 CIeT 20HdL CIeT 20Hd CIeT 20-18 CIeT 20 CIeT 16 ITT/CANNON CeT-0-1 CeT-4-8 CeT-8-2 CeT-12-4 CeT-16-9 CeT-20-8 CeT-20-11 CeT-20-11Hd CeT-20-14 CeT-C8 CIeT 12 yellow - Ins. White - Rem. Blue - Ins. White - Rem. Red - Ins. White - Rem. - Ins. White - Rem. - Ins. White - Rem. - Ins. White - Rem. yellow - Ins. White - Rem. Red - Rem. green - Rem. green - Rem. M15570-22-1 M15570-22 MANUFACTURER MANUFACTURERS P/N M15570-20 COLOR CODE Red - Ins. White - Rem. green - Ins. White - Rem. yellow - Ins. White - Rem. APPLICATION REFERENCE 83723 83723 83723 83723 83723 83723 MIL-C005015 Series MIL-C005015 Series MIL-C005015 Series dPd dPJ 83723-20 d*MA d*MA dF d*MA MIL-C005015 Series nAS 1664-12 nAS 1664-12 nAS 1664-16 nAS 1664-16 nAS 1664-20 nAS 1664-20 d*C d*C d*C d*C d*C d*C dPX*MA dPX*MA 38999 38999 ATT 2059 ATT 1059 ATC 1054 ATC 2053 ATC 1071 ATC 2071 ATR 1107 ATR 2112 ATBX 1048 ATBX 2046 ATBX 1055 ATBX 2057 ASTRO TOOL METAL EQUIVALENT ATR 1080 ATR 2080 ATC 1054 ATd 2048 ATd 1035 ATd 2047 ATC 2565 ATC 2526 ATC 2281 ATR 2160 ATR 2112 ATR 2080 ATC 2071 ATC 2076 ATR 2080 ATC 2281 ATR 1160 ATR 2160 ATR 1107 ATR 2112 ATR 1080 ATR 2080 ATC 1081 ATC 2076 ATC 1076 ATC 2076 ATC 1076-L ATC 2076-L ATC 1054 ATC 2053

AMPHENOL

DEUTSCH (cont)

Verify QPL status (if required) at time of purchase.

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Special Service Tools for Connectors


Special Service Tools for Connectors
VARIOUS SPECIAL TOOLS FOR CONNECTORS ASTRO TOOL # ATA 3120 ATAMP 3040 ATAMP 3070 ATBX 3050 ATBX 3-6147-1 ATC 2046-100 ATd 3312 ATH 3037-12 ATH 3037-18 ATH 3260, 3261, 3262, & 3263 ATWC 3032 ATWC 3312 NOMENCLATURE Wire Contact Clip Miniclip Transfer Tool Transfer Tool kit HAC #722698-329 Special Removal Tool Special Connector Plier Compliant Pin Tool Wire Comb Contact guide Contact guide Forming Plier Wire Comb Wire Comb Insertion & removal clip for 16 gA. Transfers terminal clips for .025 square pins. Transfers AMP terminal clips from gun to terminals single wires. Special rear release tool for 22M/d contact using .060 dia. wire. Assembly & disassembly of connectors. Insertion/removal of compliant pins Six inch long phenolic 5/16 diameter with a point on one end and a blade on the other end. Twelve inch long guide used on rear insert 22 gA contacts. eighteen inch long guide used on rear insert 22 gA contacts. Forms joggled leads for flatpack circuits while removing from carrier - HAC P/n 772699-224, -1, -2, & -3. eight inch long metal comb with a hook on one end and a blade on the other end. Twelve inch long phenolic 5/16 diameter with a point on one end and a blade on the other end. METAL UNWIRED CONTACT TOOL ASTRO TOOL # ATX 2001 ATX 2002 ATX 2003 ATX 2004 ATX 2005 ATX 2006 ATX 2007 ATX 2008 ATX 2009 ATX 2010 ATX 2011 ATX 2012 ATX 2013 ATX 2014 NOMENCLATURE Metal Unwired Contact Tool Metal Unwired Contact Tool Metal Unwired Contact Tool Metal Unwired Contact Tool Metal Unwired Contact Tool Metal Unwired Contact Tool Metal Unwired Contact Tool Metal Unwired Contact Tool Metal Unwired Contact Tool Metal Unwired Contact Tool Metal Unwired Contact Tool Metal Unwired Contact Tool Metal Unwired Contact Tool Metal Unwired Contact Tool MIL-C-38999 Uncrimped Contacts MIL-C-38999 Uncrimped Contacts MIL-C-38999 Uncrimped Contacts MIL-C-38999 Uncrimped Contacts MIL-C-38999 Uncrimped Contacts nAS-1599 Uncrimped Contacts nAS-1599 Uncrimped Contacts nAS-1599 Uncrimped Contacts deutsch RSM & RTk Uncrimped Contacts Cannon d*C Uncrimped Contacts Cannon Ck, dPX2MA, dPkB Uncrimped Contacts douglas 2022B Uncrimped Contacts g & H Tech. Uncrimped Contacts (ATgH 2054) MIL-C-38999 Uncrimped Contacts RETENTION TEST TOOLS ASTRO TOOL # ATC 3074 ATC 3075 ATC 3076 ATC 3077 NOMENCLATURE Retention Test Tool Retention Test Tool Retention Test Tool Retention Test Tool Tests contact retention in 22 gA Connector. Tests contact retention in 20 gA Connector. Tests contact retention in 16 gA Connector. Tests contact retention in 12 gA Connector. USAGE USAGE USAGE

LISTed By ASTRO TOOL #

The above Retention Test Tool are designed to universally cover MIL-C-5015, MIL-C-26482, MIL-C-26500, MIL-C-38999, MIL-C-81511, MIL-C-83723, MIL-C-81703. Consult the factory for special applications. ATC 3078 Retention Test Tool Tests pin and socket contact retention in co-axial connector.

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Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Mil-I-81969 Cross Reference Chart


LISTed By MIL dOCUMenT

MIL-I-81969 Cross Reference Chart


CHART ABBREVIATIONS
I/R I R Insertion or Removal designation column Insertion Tool Removal Tool I&R R/F R Insertion & Removal Tool Rear or Front Release designation column Rear Release F R&F ILL GA NAATT
ASTRO TOOL # ATML 0813B ATML 0814B ATML 08205B ATML 08206B ATML 08207B ATML 08208B ATML 08209B ATML 08210B I R I R I R I R R I R R ATML 1201 ATML 1201 ATML 1202 ATML 1301 M81969/14-01 M81969/14-02 I&R R I&R I&R I I&R I&R 28 28 22d 20 10 10 22 22 10 22 MIL-C-28731/22 -MIL-C-28731/22 --MIL-C-28731/21 MS27534-22d nAS 1664-20, MS3447-20, M83723/31-20, MS27534-20 nAS 1664-16, MS3447-16, M83723/31-16, MS27534-16 nAS 1664-12, MS3447-12, M83723/31-12

Front Release Rear and Front Release Illustration reference number gage designation not Available At This Time
I/R ILL. 10 10 10 10 10 10 10 10 GAGE 8 8 20 20 16 16 12 12
MIL-C-55302/28-01

CURRENT DOCUMENT MIL-I-81969/1-01 MIL-I-81969/1-02 MIL-I-81969/1-03 MIL-I-81969/1-04 MIL-I-81969/2-01 MIL-I-81969/2-02 MIL-I-81969/2-03 MIL-I-81969/2-04 MIL-I-81969/3-01 MIL-I-81969/3-02 MIL-I-81969/3-03 MIL-I-81969/3-04 MIL-I-81969/3-05 MIL-I-81969/3-06 MIL-I-81969/3-07 MIL-I-81969/3-08 MIL-I-81969/4-01 MIL-I-81969/4-02 MIL-I-81969/5-01 MIL-I-81969/6-01 MIL-I-81969/7-01 MIL-I-81969/8-01 MIL-I-81969/8-02 MIL-I-81969/8-03 MIL-I-81969/8-04 MIL-I-81969/8-05 MIL-I-81969/8-06 MIL-I-81969/8-07 MIL-I-81969/8-08 MIL-I-81969/8-09 MIL-I-81969/8-10 MIL-I-81969/8-11 MIL-I-81969/8-12

ASTRO TOOL # M81969/1-01 M81969/1-02 M81969/1-03 M81969/1-04 ATML 0201 ATML 0202 ATML 0203 ATML 0204 ATML 0301 ATML 0302 ATML 0303 ATML 0304 ATML 0305 ATML 0306 ATML 0307 ATML 0308

I/R I&R I&R I&R I&R I I I I R R R R R R R R R R I R I&R

ILL. 28 28 28 28 4 4 4 4 7 7 7 7 3 3 3 3

GAGE 22 20 16 22d 23 20 16 12 23 20 16 12 23 20 16 12

SUPERSEDED DOCUMENT MS3156-22 MS3156-20, MS24308/18-2 MS3156-16, MS24308/18-3 MS24308/18-1 MS3323-22 MS3323-20 MS3323-16 MS3323-12 MS3344-23 MS3344-20 MS3344-16 MS3344-12 MS3344-23 MS3344-20 MS3344-16 MS3344-12 MIL-C-55302/106 MIL-C-55302/105 MIL-C-21097/18C MIL-C-21097/12B

CURRENT DOCUMENT MIL-I-81969/8-13 MIL-I-81969/8-14 MIL-I-81969/8-205 MIL-I-81969/8-206 MIL-I-81969/8-207 MIL-I-81969/8-208 MIL-I-81969/8-209 MIL-I-81969/8-210 MIL-I-81969/9-01 MIL-I-81969/10-01 MIL-I-81969/10-02 MIL-I-81969/11-01 MIL-I-81969/12-01 MIL-I-81969/11-01 MIL-I-81969/12-01 MIL-I-81969/12-02 MIL-I-81969/13-01 MIL-I-81969/14-01 MIL-I-81969/14-02

SUPERSEDED DOCUMENT

FOR ASTROS METAL EQUIVALENTS OF /1 TOOLS SEE PAGE 73.

MIL-C-55302/86

MIL-I-81969/14-03

M81969/14-03

I&R

28

16

ATML 0801B ATML 0802B ATML 0803B ATML 0804B ATML 0805B ATML 0806B ATML 0807B ATML 0808B ATML 0809B ATML 0810B ATML 0811B ATML 0812B

I R I R I R I R I R I R

10 10 10 10 10 10 10 10 10 10 10 10

22M 22M 22 22 20 20 16 16 12 12 10 10

MS27495A22M, M55302/79-01 MS27495R22M, M55302/79-02 MS27495A22 MS27495R22 MS27495A20 MS27495R20 MS27495A16 MS27495R16 MS27495A12 MS27495R12

MIL-I-81969/14-04

M81969/14-04

I&R

28

12

MIL-I-81969/14-05 MIL-I-81969/14-06 MIL-I-81969/14-07 MIL-I-81969/14-08 MIL-I-81969/14-09 MIL-I-81969/14-10 MIL-I-81969/14-11 MIL-I-81969/14-12

M81969/14-05 M81969/14-06 M81969/14-07 M81969/14-08 M81969/14-09 M81969/14-10 M81969/14-11 M81969/14-12

I&R R R R I&R I&R I&R R

28 28 28 28 28 28 28 28

10 8 4 0 22 20 20 8

FOR ASTROS METAL EQUIVALENTS OF /14 TOOLS SEE PAGE 73 & 74.

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LISTed By MIL dOCUMenT

CURRENT DOCUMENT MIL-I-81969/15-01 MIL-I-81969/15-02 MIL-I-81969/15-03 MIL-I-81969/16-01 MIL-I-81969/16-02 MIL-I-81969/16-03 MIL-I-81969/16-04 MIL-I-81969/17-01 MIL-I-81969/17-02 MIL-I-81969/17-03 MIL-I-81969/17-04 MIL-I-81969/17-04 MIL-I-81969/17-05 MIL-I-81969/17-06 MIL-I-81969/17-07 MIL-I-81969/17-08 MIL-I-81969/17-09 MIL-I-81969/18-01 MIL-I-81969/18-02 MIL-I-81969/19-01 MIL-I-81969/19-02 MIL-I-81969/19-03 MIL-I-81969/19-04 MIL-I-81969/19-05 MIL-I-81969/19-06 MIL-I-81969/19-07 MIL-I-81969/10-01 MIL-I-81969/10-02 MIL-I-81969/11-01 MIL-I-81969/12-01 MIL-I-81969/19-08 MIL-I-81969/19-09 MIL-I-81969/19-10 MIL-I-81969/19-11

ASTRO TOOL # ATML 1501 ATML 1502 ATML 1503 M81969/16-01 M81969/16-02 M81969/16-03 M81969/16-04 ATML 1701 ATML 1702 ATML 1703 ATML 1704 ATML 1704 ATML 1705 ATML 1706 ATML 1707 ATML 1708 ATML 1709 ATML 1801 ATML 1802 ATML 1901 ATML 1902 ATML 1903 ATML 1904 ATML 1905 R R R

I/R

ILL. 19 19 19 28 28 28 28 27 27 27 27 27 27 27 27 27 27 1 1 5 5 5 5 5

GAGE 8 4 0 20 16 12 22 16 12 20 16 16 12 8 4 0 20
16, 20

SUPERSEDED DOCUMENT MS3483-1 MS3483-2 MS3483-3 MS3160-20 MS3160-16 MS3160-12 MS3160-22 MS90455-16 MS90455-12 MS90455-A20 MS90455-A16 MS90455-A16 MS90455-A12 MS90455-8 MS90455-4 MS90455-0 MS90455-B20 MS17805

CURRENT DOCUMENT MIL-I-81969/20-01 MIL-I-81969/20-02 MIL-I-81969/21-01 MIL-I-81969/22-01 MIL-I-81969/23-01 MIL-I-81969/23-02 MIL-I-81969/23-03 MIL-I-81969/23-04 MIL-I-81969/24-01 MIL-I-81969/25-01 MIL-I-81969/25-02 MIL-I-81969/25-03 MIL-I-81969/25-04 MIL-I-81969/25-05 MIL-I-81969/25-06 MIL-I-81969/26-01 MIL-I-81969/27-01 MIL-I-81969/27-02 MIL-I-81969/27-03

ASTRO TOOL # ATML 2001 ATML 2002 ATML 2101 ATML ATML ATML ATML ATML

I/R R R I&R R I I I I R I&R I&R I&R I&R I&R I&R R

ILL. 7 ---------

GAGE 16, 20 22 -16, 20 16, 20 16, 20 16, 20 16, 20 -18 18 16 16 16 16 --

SUPERSEDED DOCUMENT MS17806 ---------

I&R I&R I&R I&R I I I I I I I I I I I I R R R R R

-MS90562-1 MS90562-2 MS90562-3 MS90562-4 MS90562-5 MS90562-6 MS3178-001 MS3178-002 -MS3165-16 MS3165-8, M83723/32-08 MS3165-4, M83723/32-04 MS3165-0, M83723/32-00

ATML 2701 ATML 2702 ATML 2703 ATML 2704 ATML 2705 ATML 2706 ATML 2801 ATML 2802 ATML 2803 M81969/29-01 M81969/29-02 M81969/29-03 M81969/29-04

R R R R R R R R R R R R R

--------------

4/0 2/0 1/0 2 4 6 5, 9 12 8 16 8 4 0

22 16 12 8 4 0 MS90456-16 MS90456-12 MS90456-8 MS90456-4 MS90456-0

MIL-I-81969/27-04 MIL-I-81969/27-05 MIL-I-81969/27-06 MIL-I-81969/28-01 MIL-I-81969/28-02 MIL-I-81969/28-03

ATML 1907

R I R R

20

MS24256-R20 MIL-C-55302/86

MIL-I-81969/29-01 MIL-I-81969/29-02 MIL-I-81969/29-03 MIL-I-81969/29-04

MIL-C-28731/22 10 6 6 --22 16 12 20 16 -MS24256-R16 MS24256-R12 MS24256-RH20 MS24256-RH16

ATML 1201 ATML 1908 ATML 1909 ATML 1910 ATML 1911

I&R R R R R

FOR ASTROS METAL EQUIVALENTS OF /29 TOOLS SEE PAGE 74. Verify QPL status (if required) at time of purchase.

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Mil-I-81969 Cross Reference Chart


LISTed By MIL dOCUMenT
CURRENT DOCUMENT MIL-I-81969/30B-01 MIL-I-81969/30B-02 MIL-I-81969/30B-03 MIL-I-81969/30B-04 MIL-I-81969/30B-05 MIL-I-81969/30B-06 MIL-I-81969/30B-07 MIL-I-81969/30B-08 MIL-I-81969/30B-09 MIL-I-81969/30B-10 MIL-I-81969/30B-11 MIL-I-81969/30B-12 MIL-I-81969/30B-13 MIL-I-81969/30B-19 MIL-I-81969/30B-20 MIL-I-81969/30B-21 MIL-I-81969/30B-22 MIL-I-81969/30B-23 MIL-I-81969/30B-24 MIL-I-81969/30B-25 MIL-I-81969/30B-26 MIL-I-81969/30B-27 MIL-I-81969/30B-28 MIL-I-81969/30B-29 MIL-I-81969/30B-30 MIL-I-81969/30B-31 MIL-I-81969/30B-32 MIL-I-81969/30B-33 MIL-I-81969/30B-34 MIL-I-81969/30B-35 MIL-I-81969/30B-36 ASTRO TOOL # ATML 3001B ATML 3002B ATML 3003B ATML 3004B ATML 3005B ATML 3006B ATML 3007B ATML 3008B ATML 3009B ATML 3010B ATML 3011B ATML 3012B ATML 3013B ATML 3019B ATML 3020B ATML 3021B ATML 3022B ATML 3023B ATML 3024B ATML 3025B ATML 3026B ATML 3027B ATML 3028B ATML 3029B ATML 3030B ATML 3031B ATML 3032B ATML 3033B ATML 3034B ATML 3035B ATML 3036B I/R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R ILL. 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 GAGE 22 20 16 12 20 16 12 22d 22M 22 20 16 12 22d-12 -22 20 16 12 20 16 12 22d 22M 22 20 16 12 22-12 20-12 22d-12 MS3448-001 SUPERSEDED DOCUMENT MS3159-22 MS3159-20 MS3159-16 MS3159-12 MS3448-001A MS3448-001B MS3448-001C CURRENT DOCUMENT MIL-I-81969/31-01 MIL-I-81969/31-02 MIL-I-81969/31-03 MIL-I-81969/31-04 MIL-I-81969/31-05 MIL-I-81969/31-06 MIL-I-81969/31-07 MIL-I-81969/31-08 MIL-I-81969/31-09 MIL-I-81969/21-10 MIL-I-81969/32-01 MIL-I-81969/33-01 MIL-I-81969/33-02 MIL-I-81969/34-01 MIL-I-81969/38-01 MIL-I-81969/38-02 MIL-I-81969/38-03 MIL-I-81969/38-04 MIL-I-81969/38-05 MIL-I-81969/38-06 MIL-I-81969/38-07 MIL-I-81969/38-08 MIL-I-81969/38-09 MIL-I-81969/38-10 MIL-I-81969/38-11 MIL-I-81969/38-12 MIL-I-81969/38-13 MIL-I-81969/38-14 MIL-I-81969/38-15 MIL-I-81969/38-16 MIL-I-81969/38-17 MIL-I-81969/38-18 MIL-I-81969/39-01 M81969/39-01 I&R 28 20 ATML 3301 ATML 3302 ATML 3401 I R R I I R I I I R I I R ASTRO TOOL # I/R ILL. GAGE SUPERSEDED DOCUMENT MS3178-20-1 MS3178-20-2 MS3178-20-3 MS3178-20-4 MS14035-02 MS14035-03 MS14035-01 MS14036-01 MS14036-02 MS14036-03

nOTe: ATML 30567 is available as a set consisting of a handle and 1 each of ATML 3005, ATML 3006, ATML 3007

Verify QPL status (if required) at time of purchase.

80
Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Insertion & Removal Tool Illustrations


IdenTIFICATIOn InFORMATIOn

INSERTION TOOLS Straight (ILL. 1) and joggled tools (ILL. 2) hold contact and wire in line with center or side of the tool handle. Tool sizes are 0 to 24 gage. Handles are color coded aluminum. Tools range from 4 1/2 to 6 long with replaceable tips.

ILL 2

ILL 1

FRONT REMOvAL, REAR INSERTION TOOLS Both front removal (Ill. 3) and rear insertion (Ill. 4) Military Standard tools offer a convenient and practical approach to servicing the MIL-C-81511, Series 1 & 2 connectors. Tools are color coded for contact size with half-inch hex metal handles.

FRONT RELEASE Front release connecters are easily serviced with these military spec removal tools. Handles are color coded for contact size. Replaceable tips are available. ReF: MIL-C-005015, MIL-C-26482, MIL-C-26500, and MIL-C-26636 Connectors.

ILL 3 ILL 6 ILL 4

ILL 5

81
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Insertion & Removal Tool Illustrations

FRONT REMOvAL SPRING-LOADED PROBE CONTACT TOOLS employing the floating tip concept, these tools offer quality, as well as ease in operation. Body and handle are anodized aluminum alloy and color coded. Replaceable tips are available and require no special insertion tools. ILL 8

ILL 7

INTERFERENCE FIT CONTACTS A collect grip in the handle allows for a multi-purpose tool. The tips can be set to remove both pins and sockets or insert multi-sized contacts by reversing the replaceable tip. Handles are aluminum alloy and color coded. Sizes are from 1/8" diameter to 1/4" diameter. ILL 9

ILL 10, FIG 1 The tips can be custom designed. REAR REMOvAL AND INSERTION TWEEZERS Tools are for sizes 8 to 24 contacts. Used in nAS 1599, MIL-C-38999 and other rear release connectors

ILL 10, FIG 2 The tips can be custom designed.


82
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IdenTIFICATIOn InFORMATIOn

FLAT CONTACT REMOvAL TOOLS Tool is used in the elco, Winchester, Tri-Star and Collins Radio connectors. Tool slides down both sides of contact from front and releases locking clip (spur). Shedder then ejects contact out of the rear.

ILL 11

ILL 12

INSERTION PLIERS Rear insertion pliers are for Amphenol/Bendix, Ce, Se, An/MS and Type F contacts in sizes 12, 16, & 20 gage. Handles are color coded. These pliers are used in conjunction with kits in illustration 14.

ILL 13

ILL 14

KIT TOOLS The hollow handle kit tools carry the tips inside the handle and come with an assortment of tips, (usually 3 to 5 per kit). Various kits include sizes 20 to 12 gage. ILL. 14 is similar to the Bendix tool kits and ILL. 15 is similar to the Amphenol tool kits.

ILL 15
83
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Insertion & Removal Tool Illustrations

ILL 16 METAL uNWIRED CONTACT TOOLS Tool removes unwired contacts from connectors and is available in two styles. The metal style (ILL.16) employs a locking wedge and removes contacts from terminal block as well as from the connectors.

The Military Standard tools (ILL.17) use plastic probes which are interchangeable and available in sizes 12,16, 20 (MS3448-001 kit) and 12 through 22 (MS3159), series nAS 1599 and MIL-C-81511, Series 3 and 4.

ILL 17

RETENTION TEST TOOL This tool is designed to test contacts in connectors to verify a properly locked in condition after insertion. These tools impose a controlled spring pressure against pin or socket contacts and will displace when not properly locked. each tool has interchangeable probes for testing either pin or socket contacts and three sizes of compression springs (light, medium or heavy, covering from 1 to 18 lbs). Tool is easily adjusted to any requirement. design features a visual check with an indicator button showing when full compression is reached.

ILL 18

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Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

IdenTIFICATIOn InFORMATIOn

REAR RELEASE PLIERS This tool unlocks MIL-C-005015 contacts and sizes are 0, 4 and 8 gage.

ILL 19

FLAT PACK This tool forms straight leads into offset leads for printed circuit boards and is available in four sizes.

ILL 20

TRANSFER KITS This tool is designed to move the wired clips from one pin to another with ease. Two sizes are available; .025 square and .058 x .028 pins kits. ILL 21

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Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

Insertion & Removal Tool Illustrations


IMPACT TOOLS Tool is used mainly on Cannons Ring-Lok contacts. The contacts are snapped out by the impact tool. Sizes are coax to 20 gage and remove both pin and socket contacts. The probes are replaceable and handles are color coded.

INSERTION AND REMOvAL TOOLS This tool uses 3/8" hex aluminum handle and is used in the smaller gage sizes. Tips are normally straight, from 1" to 4" long. delrin handles with 20 offset tips work well when inserting 16 to 22M contacts in the MIL-C-38999 connectors.

ILL 22

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ILL 24

FIG C TIPS Replacement tips come in many shapes and sizes. Lockheed (figure A) Bendix (figure B) Burndy (figure C) FIG A FIG B ILL 25

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Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com

IdenTIFICATIOn InFORMATIOn

CUSTOM kITS ARe AVAILABLe.

ILL 26 INTERCHANGEABLE PROBE REMOvAL KIT Common handle and 3 tips for sizes 12, 16 and 20 gage contacts, with shedders for MIL-C-26482, 26500 and 26636 connectors. INTERCHANGEABLE PROBE INSERTION KIT Common handle and 3 tips for sizes 12, 16 and 20 gage contacts for MIL-C-26482, 26500 and 26636 connectors.

ILL 27

This long-slot tool illustrates the standard for MIL-C-005015 insertion tools. Modified versions are available on request.

PLASTIC TOOLS vs. ASTRO METAL TOOLS Plastic tools are used throughout the industry. Astro Tool Corps policy is to give our customers the greatest savings for the best quality tools we can manufacture. Metal tools, although initially more costly, offer a quality product and a lower tooling cost in servicing electrical connectors. Please refer to our cross-reference lists for any plastic to metal replacement equivalents you may need. The tools are available in two basic lengths with a metal or plastic insertion foot.

BURndyS yHMM TOOL ILL 29

ILL 28

COLLInS RAdIO FILTeR PIn InSeRTIOn TOOL ILL 30


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Copyright 2008 Astro Tool Corp. , 21615 SW Tualatin Valley Highway, Beaverton, OR 97006 Tel: (503) 642-9853 www.astrotool.com