Mechanical Catalog 14th Edition

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Mechanical products Manual
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Mechanical Products Manual

14th Edition
Copyright 2012 by Spirax Sarco, Inc. Spirax Sarco Product Manual Fourteenth Edition
All rights reserved. No part of this publication covered by the copyrights hereon may be reproduced or copied in any form or by any means graphic, electronic, or mechanical without written permission of Spirax Sarco, Inc.
Printed in the United States of America 5/2012
Spirax Sarco has a broad range of products tailored to meet the vast needs of steam and process fluid users everywhere. For years, Spirax Sarco has fulfilled these needs and today strives to improve this technology as we are in the 21st Century. Steam technology contributes to our way of life in the manufacturing of just about everything we eat, drink, wear or use whether in our homes or the facilities in which we work. Steam is the prime carrier of heat in process industry, as well as an efficient means of space heating, and it is also gaining importance as a sterilizing medium. Spirax Sarco is committed to the development and use of steam and for over 90 years the companys vast knowledge of steam applications in conjunction with its wide product range has become an integral part in energy conservation in industry as well as commercial applications throughout the world. Today, the Spirax Sarco companies employ more than 3,700 people around the world giving total customer support through 105 Spirax Sarco sales offices and offices in 37 countries all of these in close contact with engineers and designers of plants. This close knit relationship assures customer satisfaction everywhere and in- turn ensures the adaptability of the Spirax Sarco factories in the United States, North and South America, Europe, the Far East and Africa to the ever-changing world around us. Spirax Sarco is committed to quality and excellence now and into the future.
The best choice for reliable equipment to fulfill the needs of steam and process fluid users with the right price, at the right place and time.
To contact your local Spirax Sarco Representative, call:
Toll Free 1-800-883-4411
iii
How To Use This Book
Accepted international designations for limiting conditions are used throughout this catalog. An explanation of Pressure Shell Design Conditions and Limiting Operating Conditions follows:
Pressure Shell Design Conditions:

PMA - Maximum Allowable Pressure TMA - Maximum Allowable Temperature These are the maximum pressures and temperatures to which the pressure shell (body, cover, bolting, etc.) of the product may be safely and permanently exposed. The product may or may not operate properly at these maximum conditions; the internal parts may be damaged or destroyed, but the pressure-retaining components will not break or become permanently distorted. It is sometimes permissible to exceed the maximum allowable conditions temporarily. For example, a cold hydraulic test at 1-1/2 times the cold PMA is usually permitted. Because the maximum allowable pressure depends on the temperature, there is no one value for PMA. Quoting only the cold PMA without mentioning the corresponding temperature could be misleading. PMA is usually given at three temperatures: Cold Maximum Allowable Saturated Steam Temperature Maximum Allowable Temperature There is only one value for maximum allowable temperature (TMA); the corresponding pressure range is given in this literature. PMA and TMA are strictly safety related. They have very little to do with the actual operation of the product.
Limiting Operating Conditions:

Maximum Operating Pressure - PMO Maximum Operating Temperature PMO is the maximum fluid (steam, gas or liquid) pressure at which the product will operate properly. Depending on the type of product, PMO may or may not be related to temperature. Unless otherwise indicated, the downstream pressure is assumed to be 0 psig. Maximum operating temperature may depend on superheat tolerance, internal materials (e.g. neoprene o-rings), pressure shell design conditions, or any combination of these factors. Depending on the type of product, it usually varies with the actual operating pressure. An example on the opposite page graphically illustrates limiting conditions.
iv
Example of Limiting Conditions

BPT21 Steel-Bodied Balanced Pressure Thermostatic Steam Trap
Limiting Operating Conditions Maximum Operating Pressure (PMO) Maximum Operating Temperature Pressure Shell Design Conditions PMA (Maximum Allowable Pressure) 362 PSIG/0-248F 309 PSIG/424 F 188 PSIG/752F 752F/0-188 PSIG 304 PSIG 437F at 304 PSIG; 90F of Superheat at Operating Pressures below 282 PSIG
TMA (Maximum Allowable Temperature)
800
TMA 752 / 0-188 psig F
PMA (at TMA) 188 psig / 752 F
600 90 of Superheat at 282 psig F Max. Operating Temperature 437 at 304 psig F PMA (at Saturated Steam Temperature) 309 psig / 424 F 400 90 F Pressure Shell Design Conditions
Saturated Steam 200 Temperature F PMO 304 psig PMA (cold) 362 psig / 0-248 F
Pressure PSIG
100
200
300
400
MASTER INDEX
Regulators Direct Operated Temperature Regulators Direct Operated Pressure Regulators Pilot Operated Pressure Regulators Pilot Operated Temperature Regulators Noise Attenuators Safety Valves Steam Traps Universal Connector and Traps Thermo-Dynamic Float & Thermostatic Balanced Pressure Inverted Buckets Liquid Expansion Bimetallic Fault Detection Trap Station & Manifolds Condensate Recovery Non-Electric Pumps Electric Pumps Strainers High Purity Liquid Drain Traps Pipeline Auxiliaries Humidification Engineered Products Engineering Data Regional Offices Model Designation Index index 1: 3 1: 6 1: 36 1: 48 1: 72 1: 103 1: 110 2: 127 2: 130 2: 146 2: 158 2: 190 2: 206 2: 226 2: 232 2: 238 2: 250 3: 259 3: 260 3: 312 4: 327 5: 365 6: 399 7: 433 8: 515 9: 519 Eng. 536 546 547
index
index
index index index index index index
TIS MASTER INDEX US
Regulators
to maximize steam system efficiency.
Regulators
Improved process efficiency and product quality through accurate control of pressure.
Regulators Index
Tech. Illus. # TI-1-1000 TI-1-1125 TI-1-800 TI-1-801 TI-1-802 TI-1-803 TI-1-804 TI-1-807 TI-1-808 TI-1-809 TI-1-900 TI-1-903 TI-1-905 TI-1-011 TI-1-012 TI-3-104 TI-3-103 TI-3-107 TI-3-108 TI-3-109 TI-3-110 Model Safeguard Overheat Protection for 2 & 3 Port Temp. Control Valves 25MT Direct Acting, Temperature Regulator BX & BXRA Bronze Valves SB & SBRA Bronze Valves NS & NSRA Bronze Valves Page No. 1: 6 1: 8 1: 10 1: 12 1: 14 1: 16 1: 18 1: 20 1: 22 1: 24 1: 26 1: 28 1: 30 1: 32 1: 35 1: 36
ted era lators KX 51 & KY 51 Bronze Valves t Op gu BM & BMRA Cast Steel Valves irec ure Re D t KA 43, KB 43 & KC 43 Cast Steel Valves era mp Te TW3 Port Valve for Liquid Systems
Self Acting Temperature Control Systems Temperature Control Ancilliaries Pneumatic Linear Actuator PN4431 Steam Capacities 2 Port Valves Water Capacity 2 and 3 Port Valves Direct Operated Pressure Regulator 25MP Direct Operated Pressure Regulator LRV2 Direct Operated Pressure Regulator BRV2 Stainless Steel Direct Operated Pressure Regulator SRV2 Direct Operated Presure Regulator BRV71 & BRV73
KA 51, KB 51, KC 51 Bronze Valves
Stainless Steel Direct Operated Pressure Regulator SRV461/463
ct Dire ted ra Ope sure Pres lators Regu
1: 38 1: 40 1: 42 1: 44 1: 46
Regulators INDEX
Regulators INDEX
Regulators Index
Tech. Illus. # TI-3-015 TI-3-016 TI-3-019 TI-3-0151 TI-3-0161 TI-3-030 TI-3-023 TI-3-024 TI-3-031 TI-3-080 TI-3-081 TI-3-082 TI-1-1116 TI-1-1117 TI-1-11161 TI-1-11171 TI-1-1118 TI-1-1119 TI-1-1123 TI-3-017 TI-3-018 TI-3-0171 TI-3-0181 TI-1-1124 TI-1-1120 TI-1-1121 TI-3-0271 Model
(continued)
Page No. 1: 48 1: 50 1: 52 1: 54 1: 56 1: 58 1: 60 1: 62 1: 64 1: 66 1: 68 1: 70 1: 72 1: 74 1: 76 1: 78 1: 80 1: 82 1: 84 1: 86 1: 88 1: 90 1: 92 1: 94 1: 96 1: 99 1: 100
Pilot Operated Pressure Regulator 1/2" to 4" 25P Pilot Operated Pressure Regulator 6" 25P Pressure Regulator with Air Loaded Pilot 1/2" to 4" 25PA Pilot Operated Pressure Regulators with Electric Override 1/2" to 4" 25PE Pilot Operated Pressure Regulators with Electric Override 6" 25PE Sizing & Selection Chart 25P, 25PE, 25PA & all Combinations
t Pilo ted Pilot Operated Back Pressure Regulator 6" 25BP ra Sizing & Selection Chart 25BP Ope ssure s r e Stainless Steel Pilot Operated Pressure Regulators DP 163 Pr ulato Reg Stainless Steel Pilot Operated Pressure Regulator Capacities DP 163
Spare Parts Stainless Steel Pilot Operated Pressure Regulator DP 163 Pilot Operated Temperature Regulators 1/2" to 4" 25T Pilot Operated Temperature Regulator 6" 25T Pilot Operated Temperature Regulator with Electric Override 1/2" to 4" 25TE Pilot Operated Temperature Regulator with Electric Override 6" 25TE Electric Pilot Operated On/Off Regulator 1/2" to 4" 25E
Pilot Operated Back Pressure Regulator 1/2" to 4" 25BP
Combination Pressure/Temperature Regulator
t Electric Pilot Operated On/Off Regulator 6" 25E Pilo ted ra Pilot Operated Temperature Regulator 25 Series Thermostat Bulb Types re Ope eratu s Combination Pressure/Temperature Regulator 1/2" to 4" 25PTp r Tem gulato Combination Pressure/Temperature Regulator 6" 25PT Re
with Electric Override with Electric Override
1/2" to 4" 25 PTE 6" 25PTE
Combination Pressure/Temperature Regulator Spare Parts Guide 1/2" to 4" Main Valve Spare Parts Guide 6" Main Valve Spare Parts Guide 1/2" to 6" Pilots
Sizing & Selection Chart 25T, 25TE, 25E, 25PT, 25PTE
Regulators Index
Tech. Illus. # TI-3-034 TI-3-035 TI-3-036 TI-3-025 TI-3-212 TI-3-216 TI-3-2121 TI-3-2142 TI-3-215 TI-3-217 Model Acoustic Blankets Acoustic Plates Acoustic Silencers Noise Diffuser D Series Safety Valves SV73 Series Safety Valves SV74 Series Sizing Safety Valves Drip Pan Elbow
(continued)
Page No.
Noi
tte eA s
to nua
rs
1: 103 1: 104 1: 106 1: 108 1: 110
Saf
al ty V
ves
1: 112 1: 114 1: 117 1: 118 1: 123
Bronze Safety Relief Valves Models 211, 211S & 632 Liquid Relief Valves
Regulators INDEX
Direct Operated Temperature
Regulators
Safeguard Overheat Protection For 2 & 3 Port Temperature Control Valves

The Safeguard Overheat Protection system consists of the HL10 high limit cutout with a 130 control system and one of the valves listed below. The valve is installed upstream of a heating control valve or in parallel with a cooling control valve to provide secondary overheat protection. If the temperature at the sensor exceeds the setting, the HL10 cutout is activated to close a normally open valve or open a normally closed valve. The cutout must be reset manually. Failure of the 130 control system will activate the HL10 cutout. The HL10 is available with a microswitch which may be linked to an alarm system.
9 8 6 7 5 4
Control Valves
Any of the following valves can be used by attaching the valve bonnet to the coupling nut of the HL10 high limit cutout. Normally Open Normally Closed* (to close w/ rise in temp) (to open w/ rise in temp) Two Port Valves Three Port Valves SB, KA, KB & KC valves SBRA, KX, KY, NSRA valves 1", 1-1/2", 2" TW Valves 1 2 3
* Normally closed valves must be installed in a separate bypass pipe line unimpeded by any other control valve.
130 Control System
Standard capillary tube length is 6.5 ft 2 m. Other lengths are available up to a maximum of 32 ft 10 m. in multiples of 6.5 ft 2 m. The length of capillary tubing should be kept to a minimum to avoid the systems being affected by ambient temperature.
Separable Well
For correct installation, a separable well with 3/4" NPT connection is required. The sensor is held in the separable well by means of a gland nut (V) and compression ring. Wells are available in copper, mild steel and stainless steel construction.
15
Construction Materials
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part Material Material Spec. Body Bronze BS 1400 LG2 Main Spring Stainless Steel Piston Stainless Steel Ball Stainless Steel Ball Return Spring Stainless Steel Bellows Stainless Steel Piston Insert Stainless Steel Bonnet Brass Valve Coupling Nut Brass Micro Switch (see overleaf) Cover (see overleaf) Aluminum Sensor Brass Actuator Brass Capillary Tube Copper PVC Covered Adjustment Head Cover Polypropylene Plastic Separable Well Stainless Steel Mild Steel Copper Closest Equivalent ASTM B62 UNS C37700 V
/4" NPT
13
12
14 16
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
TI-1-1000-US
4.12
1: 6
Dimensions
HL 10 A 9.3 235 B 2.4 60 C 2.4 61 H 10 25
(nominal) in inches and millimeters E
D 3.0 75 J 5.9 150
Weight 4.8 lb 2.2 kg K 0.69 17.5 K1 0.87 21 Weight 3.8 lb 1.7 kg
F A
130 Control System E F G 2.5 3.3 9.3 64 83 235
G D C B K
K1
Sample Specification
Spirax Sarco Safeguard (with microswitch), a spring loaded mechanism incorporating a cutout device and requiring hand reset. A brass hydraulically operated secondary overheat protection control system mounted in a separable well with PVC covered copper capillary tubing. The unit is coupled to a 2 port or 3 port valve.
M HL10 High Limit Cutout with Micro Switch
Temperature Setting
The system is set to operate at 140F (60C). The setting can be adjusted between 32F (0C) and 212F (100C). Full setting details are given in the Installation & Maintenance Instructions supplied with each control system and these should always be referred to. One turn of the setting screw changes the temperature by 11F (6C). On completion always replace the adjustment head cover.
ConduitEntry Bracket
11
Resetting
10
Resetting can be swiftly carried out by using a lever between the two lugs L & M. Before resetting, it is most important to allow the equipment to cool and to remedy the cause of overheating.
Optional Extras
A micro switch (10) is available, which can be connected into an alarm system, and can be arranged to either make or break the electrical circuit on firing of the cutout. It is suitable for the following ratings: Voltage AC 125 250 up to 15 30 50 75 125 250 Resistive Load Amps 5 5 10 5 1 0.75 0.5 0.25 Inductive Load Amps 5 5 10 3 1 0.25 0.06 0.03
Spare Parts
B A B
C D
DC
Installation Testing
As an emergency device, it is advisable to test this unit occasionally. This should be done either by temporarily raising the temperature of the equipment being controlled or by adjusting down the temperature at which the cutout is normally set to operate. Warning: The cutout device is spring loaded and should not be opened up by unskilled persons, nor should it be fired other than when attached to the valve.
Micro Switch Assembly A, B (2 each) Conversion Kit A, B (2 each), C (2 each), D

Available spare parts are shown in heavy outline. Parts drawn in broken line are not supplied as spares.
TI-1-1000-US Telephone: (803) 714-2000 FAX (803) 714-2222
4.12
Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016
Spirax Sarco, Inc. 2012
Full details are given in the Installation & Maintenance Instructions, supplied with each unit.
1: 7
Regulators
Safeguard Overheat Protection
Regulators
Direct Acting Temperature Regulator 25 MT

The 25 MT is a selfactuated temperature control valve with a calibrated dial for accurate temperature setting. A variety of solid-fill sensing bulbs are available (see TI-1-1123-US). The standard capillary tubing length is 8 feet, with an optional standard length of 15 feet.
Typical Applications
Model Sizes Connections Construction Options 25MT
"
NPT
Small storage steam water heaters, instantaneous heat exchangers and converters, air handling coils, tank heating coils, steam jacketed vessels, steam chests, molds and platens.
The temperature control valves shall be self-actuated. The temperature setting shall be adjustable without the use of tools, and the set point shall be indicated on a calibrated dial. Thermostatic system shall be solid fill, and shall incorporate overheat protection.
Cast Iron BSP Connections Non-standard capillary tubing lengths (see TI-1-1123-US)
No. 1 2 19 30 31 32 33 34 35 36 37 38 39 Part "M" Body Gasket "T" Body Pilot Valve Seat Pilot Valve Head Adjustment Knob Pointer Extension Nut Case Tube Retaining Nut Pilot Mounting Screws Capillary Tube Bulb Material Cast Iron ASTM A 126 CL B Graphite Cast Iron ASTM A 126 CL B Stainless Steel Stainless Steel Phenolic Stainless Steel Brass Brass Brass Steel ASTM A449 Varies with style selected Varies with style selected
38 36 35 32
33
34 19 37 31 30 1 39
25 MT Capacity
Inlet Press Psig 10 10 10 25 25 25 50 50 50 75 75 75 100 100 100 150 150 150 200 200 200 250 250 250 Outlet Press Psig 0 3 5 0-5 15 20 0-18 35 42 0-30 55 65 0-43 75 85 0-68 105 130 0-93 140 170 0-118 175 210
Pounds of Saturated Steam per Hour

5 Cv > .134 5.3 4.8 4.3 8.5 7.4 5.6 13.9 11.7 9.1 19.2 16.0 12.1 24.6 20.3 16.6 35.3 31.5 23.1 46.0 41.3 31.9 56.8 51.1 40.7 Capacity (Lb/Hr) Vs P-Band (F) 10 20 .25 .47 9.7 18.5 8.8 16.6 7.8 14.8 15.6 29.7 13.6 25.8 10.4 19.7 25.5 48.3 21.5 40.8 16.8 31.8 35.3 67.0 29.4 55.8 22.2 42.2 45.1 85.7 37.3 70.7 30.4 57.8 64.8 123.1 57.8 109.7 42.3 80.4 84.5 160.4 75.8 144.0 58.6 111.2 104.2 197.8 93.9 178.3 74.6 141.7
See TIS 1.1123 for sensing bulb dimensions

B
Dimensions
Size " A 1.75 44 B 3.5 89
(nominal) in inches and millimeters
C 7.38 187
D 8.06 205
Weight 5.25 lb 2.4 kg
TI-1-1125-US
4.12
1: 8
Max. Operating Pressure (PMO) Max. Operating Temperature*
250 psig (17 barg)
450F (232C)
*The temperature of the sensing bulb must not exceed 350F (177C) A2
Standard Temperature Ranges

30F to 90F 60F to 120F 100F to 160F 120F to 180F 0C to 32C 15C to 50C 40C to 70C 50C to 80C 160F to 220F 200F to 260F 260F to 320F 70C to 105C 95C to 125C 125C to 160C
Pressure Shell Design Conditions

PMA
Max. allowable pressure
B2 C2 E2
250 psig/0-450F 17 barg/0-232C
TMA
Max. allowable temperature
450F/0-250 psig 232C/0-17 barg
D2
Installation and Maintenance
The regulator should be installed in a horizontal pipe with suitable by-pass and isolating valves. A steam trap must be installed upstream to prevent condensate from reaching the regulator. The trap and regulator should both be protected with a strainer. The thermostatic bulb must be carefully located in the medium being heated. Complete installation & maintenance instruction are given in IM-1-1125-US, which accompanies the product.
Temperature Pilot
(see TIS 1.1123)
Thermal System (T1, T2, T3, T10, T11, T12) A2 State bulb style, capillary tube length and temperature range Well (T5, T6, T7, T8) B2 (Specify bulb style) Wall Mounting Bracket (T9) C2 (State bulb size) Complete Pilot Adjustment Assembly D2, W Head & Seat Assembly E2, W (Specify 15 psig or below Assembly or Standard)
TI-1-1125-US Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016 Telephone: (803) 714-2000 FAX (714) 714-2222
4.12
1: 9
Limiting Operating Conditions
Spare Parts
Regulators
Direct Acting Temperature Regulator 25 MT
Regulators
BX and BXRA Bronze Self-Acting Control Valves

Description
The BX range of two port valves are used in conjunction with Spirax Sarco SA control systems to provide a self-acting temperature control unit. Alternatively, they can be used as electrically actuated temperature control valves by fitting an EL3500 Series electric actuator with a suitable temperature transmitter and controller. Available Types BX Normally open single seat with four different orifice sizes: BX2, BX3, BX4 and BX6. BXRA Normally closed, single seat.
BX Valve
4 3
Sizes and Pipe Connections

" screwed NPT. (Option: BSP)

Maximum Differential Pressure
BX BXRA 250 psi* 150 psi Pressure Barg
5 500 450 400 10 15 20 25 250 200
8 6
17 bar 10 bar
* On liquid applications, the permissible maximum differential pressure may be affected by high static pressure. Please consult the factory if the application requires a large differential pressure with a high inlet pressure.
BXRA Valve
Temperature oC 5 2
Temperature oF
300 200 100
150
Saturated Steam
100 50
4 3 2
Pressure Psig If the valve is to be used in this region, a spacer (stock #0467000) must be fitted between the valve and the control system to protect the control system from overheating. The valves must not be used in this region The valves may be used in this region provided that the above maximum differential pressures are not exceeded. Valves with ANSI flanges must not be used above flange limits. SHUTOFF: ANSI CLASS IV
100
200
300
362
1 8 6 7

PMA
362 psig/248F Max. allowable pressure 253 psig/428F 152 psig/500F 25 barg/120C 17.5 barg/220C 10.5 barg/260C
No. 1 2 3 4 5 6 7 8 Part Material Material Spec. Body Bronze BS 1400 LG2 Valve Stainless Steel Valve Seat Stainless Steel Valve Seat Gasket Copper Ball Return Spring Stainless Steel Main Return Spring Stainless Steel Bonnet Brass Nickle Reinforced Bonnet Gasket Exfoliated Graphite Closest Equivalent ASTM B62
TMA
500F/0-152 psig 260C/0-10.5 barg
Industrial or commercial applications using steam or hot water as a heating medium, or water for cooling.
TI-1-800 US
4.12
1: 10
Size " (DN15)

A
A 3.7 95
B 3.3 83

A
BX
B
BXRA
E D1
BX
BXRA
Cv at P Band*
Valve Cv P Band (F)* BX2 0.44 5.4 BX3 0.74 8 BX4 1.20 8 BX6 1.92 8 BXRA 0.66 8
A J
* The proportional band (P Band) is the difference required between the desired set temperature and the actual controlled temperature to open the valve fully. The above figures apply to valves fitted with 121 or 123 control systems. For 122 or 128 systems, the P Band will be twice the amount shown. Example: For a BX3 valve with a 122 control system, the valve will not fully open until the controlled temperature drops to 16F below the set point. L
Capacities
For saturated steam sizing capacities, see TI-1-011-US. Fow water sizing capacities, see TI-1-012-US.
Control valve shall be bronze body with stainless steel trim. Valve is coupled to the appropriate temperature control system. This combined unit is self acting and provides proportional control action. The temperature control system shall be brass with PVC covered capillary or stainless steel sensor and capillary, oil filled, hydraulically operated; and shall incorporate packless glands and a gas filled overheat protection device. Temperature setting shall be adjustable while control is in service, include F adjustment scale and shall incorporate a tamper proof device. When required, sensor bulb shall be mounted in a separable well for removal from the equipment. Refer to TI-1900-US or TI-1-901-US for temperature control system details.
Installation
Maintenance
Valve & Seat Assembly (BX valve) Gasket Set (pkt of 3 each)
L, A, D, E L, E
Valve & Seat Assembly (BXRA valve) L, D1, E
Except for periodic cleaning of the upstream strainer, maintenance or servicing is normally required only is a malfunction is detected. Complete installation and maintenance instructions are given in the IM-S21-01 sheet, which accompanies the product.
TI-1-800 US Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016 Telephone: (803) 714-2000 FAX (803) 714-2222
4.12
1: 11
The valve should be installed in a horizontal section of the heating or cooling medium inlet piping. The control system connection must point vertically downward. A bypass with suitable stop valves should be provided to permit servicing, and a Y-pattern strainer should be installed upstream of the valve. If the valve is smaller than the pipeline, eccentric reducers should be used. In a steam system, a steam trap should be installed upstream of the valve to ensure that the steam entering the valve is as dry as possible.
Dimensions
Spare Parts
Regulators
BX and BXRA Bronze Self-Acting Control Valves
Regulators
SB and SBRA Bronze Valves

SB Normally open, closes with temperature rise for heating, single seat. SBRA Normally closed, opens with rising temperature for cooling. Single seat with optional 1/8" (Cv .44) bleed bypass and optional fusible devise.
Model Sizes Connections Construction Options SB, SBRA
1/2", 3/4", 1"
NPT
SB
9 8 3 4 2 1 8 5 4
Bronze Body Stainless Steel Trim BSP Connections ANSI 300 flanges (SB only) * On liquid applications, the permissible maximum differential pressure may be affected by high static pressure. Please consult the factory if the application requires a large differential pressure with a high inlet pressure.

Maximum Differential Pressure Size/DN SB 1/2 15 3/4 20 1 25 250 psi* 17 bar 150 psi* 10 bar 100 psi* 6.8 bar Pressure Barg
5 500 450 400 10 15 20 25 250 200
7 6 5 7 8 2 4 3 1 8 7 11 6
SBRA 174 psi 12 bar 101 psi 7 bar 70 psi 4.7 bar
SBRA
300 200 100
Saturated Steam
100 50
Temperature oC
Temperature oF
150
Pressure Psig If the valve is to be used in this region, a spacer (stock #0467000) must be fitted between the valve and the control system to protect the control system from overheating. The valves must not be used in this region
100
200
300
362
SBRA with fusible device and bleed

10
The valves may be used in this region provided that the above maximum differential pressures are not exceeded. Valves with ANSI No. Part flanges must not be used above flange limits. 1 Body 2 Valve SHUTOFF: ANSI CLASS IV 3 Valve Seat Pressure Shell Design Conditions 4 Valve Seat Gasket 5 Return Spring PMA 362 psig/248F 25 barg/120C 6 Push Rod Max. allowable pressure 253 psig/428F 17.5 barg/220C 7 Bonnet
Material Material Spec. Bronze BS 1400 LG2 Stainless Steel Stainless Steel Copper Stainless Steel Brass Brass Bonnet Cap Gasket Nickle Reinforced Exfoliated Graphite Cap Brass BS 2872 CZ 122 Fail Safe Spring Stainless Steel Fusible Devise Brass Closest Equivalent B62 UNS 83600
152 psig/500F
10.5 barg/260C
8 9 10 11
TMA
500F/0-152 psig 260C/0-10.5 barg
B283 UNS No. 37700
TI-1-801-US
4.12
1: 12
Dimensions
SB ValVeS Size DN 1/2 15 3/4 20 1 25 SBRA 1/2 15 3/4 20 1 25 A 3.1 79 3.7 95 4.7 108 3.1 79 3.7 95 4.7 108
(nominal) in inches and millimeters aNSi 300 B 3.9 98 4.4 113 5.0 128 Weight Scr. Flg. 2.3 lb 7.7 lb 1.0 kg 3.5 kg 3.0 lb 1.3 kg 3.5 lb 1.5 kg 2.3 lb 1.0 kg 3.0 lb 1.3 kg 3.5 lb 1.5 kg 8.0 lb 3.6 kg 8.5 lb 3.8 kg E D
SB
Spare Parts
C 3.9 101 3.9 101 3.9 101 2.6 66 2.6 66 2.6 66
D 2.0 50 2.0 50 2.0 50 3.7 95 3.7 95 3.7 95
fusible device
SBRA and SBRA with
B A
A A
D D L
L1 T1 *T A1 Valve Seat and Stem Assembly C T
SB Valve
SBRA Valve
Cv at P Band*
Size Cv P Band (F)* 1/2" 3.0 8 3/4" 4.5 8 1" 7.9 10 *
S L2 R E D1
* The proportional band (P Band) is the difference required between the desired set temperature and the actual controlled temperature to open the valve fully. The above figures apply to valves fitted with 121 or 123 control systems. For 122 or 128 systems, the P Band will be twice the amount shown. Example: For a 3/4" SB valve with a 122 control system, the valve will not fully open until the controlled temperature drops to 16F below the set point. For complete sizing information, see TIS 1.011 (steam) or TIS 1.012 (water).
Installation
Maintenance
Except for periodic cleaning of the upstream strainer, maintenance or servicing is normally required only is a malfunction is detected. Complete installation and maintenance instructions are given in the IMI sheet, which accompanies the product. TI-1-801-US 4.12
Telephone: (803) 714-2000 FAX (803) 714-2222
1: 13
Control valve shall be bronze body with stainless steel trim. Valve will achieve ANSI Class IV Shutoff. Valve is coupled to the appropriate temperature control system. This combined unit is self acting and provides proportional control action. The temperature control system shall be brass with PVC covered capillary or stainless steel sensor and capillary, oil filled, hydraulically operated; and shall incorporate packless glands and a gas filled overheat protection device. Temperature setting shall be adjustable while control is in service, include F adjustment scale and shall incorporate a tamper proof device. When required, sensor bulb shall be mounted in a separable well for removal from the equipment. Refer to TIS 1.900 or 1.901 for temperature control system details.
The spare parts available are shown in heavy outline. Parts drawn in broken line are not supplied as spares.
Valve Seat and Stem Assembly (SB valve) A, D, E, L Valve Seat and Stem Assembly (SBRA valve with or without fusible device) A1, D1, E, T1, R, S Fusible Device T Set of all Gaskets (SB valve) E, L Set of all Gaskets (SBRA valve with or without fusible device) L1, L2, E,
Regulators
SB and SBRA Bronze Valves
Regulators
NS and NSRA Bronze Self-Acting Control Valves

NS Valve
NS Normally open, closes with temperature rise for heating, double seat. NSRA Normally closed, opens with rising temperature for cooling, double seat. Model Sizes Connections Construction Options NS, NSRA
2", 3"
NPT
7 6 5 2 4 1 3
Bronze Body and Trim BSP Connections ANSI 150 or 300 flanges
NOTE: NS & NSRA are not to be used with HL10/130 safeguard overheat protection.
9 2 8 10

Maximum Differential Pressure Size/DN NS 2" 65 3" 80 150 psi* 10 bar 150 psi* 10 bar Pressure Barg
5 500 450 400 10 15 20
NSRA 40 psi 2.7bar 30 psi 2 bar
* On liquid applications, the permissible maximum differential pressure may be affected by high static pressure. Please consult the factory if the application requires a large differential pressure with a high inlet pressure. Not to be used in compressed air applications.
25 250 200
NSRA Valve
7 6 5 2 4 3 1
300 200 100
Saturated Steam
100 50
Temperature oC
Temperature oF
150
9 2 8 10
Pressure Psig
100
200
300
362
If the valve is to be used in this region, a spacer (stock #0467000) must be fitted between the valve and the control system to protect the control system from overheating. The valves must not be used in this region The valves may be used in this region provided that the above maximum differential pressures are not exceeded. Valves with ANSI flanges must not be used above flange limits. SHUTOFF: ANSI CLASS II
No. 1 2 3 4 5 6 7 8 9 10 Part Body Body Gasket Valve Closure Member Plunger Plunger Guide Return Spring Spring Housing Bonnet Stem Body Studs Body Nuts 2" 3" Material Gun-metal Semi-ridged graphite Gun-metal Brass Brass Stainless Steel Gun-metal Gun-metal Brass Steel Steel M12 M16 Material BS 1400 BS 2815 BS 1400 BS 2874 BS 2874 BS 2056 BS 1400 BS 1400 BS 2874 BS 4439 BS 3692 Spec. LG2 Gr A LG 2 CZ 121 CZ 121 302 S 26 LG 2 LG 2 CZ 121 Gr 8.8 Gr 8

PMA
362 psig/248F 253 psig/428F 152 psig/500F
25 barg/120C 17.5 barg/220C 10.5 barg/260C
TMA
500F/0-152 psig 260C/0-10.5 barg
TI-1-802-US
5.09
1: 14
Dimensions
Size DN 2" 65 3" 80 A 6.7 171 7.6 194
(nominal) in inches and millimeters Weight NPT Flg. 18.0 lb 8.1 kg 38.0 lb 17.2 kg
ANSI 300/150 B C 8.0 203 9.2 236 A 5.9 150 6.3 160
Size Cv P Band (F)*
2" 75.6 24
3 109.2 24
30.0 lb 50.0 lb 13.6 kg 22.7 kg
*The proportional band (P Band) is the difference required between the desired set temperature and the actual controlled temperature to open the valve fully. The above figures apply to valves fitted with 121 or 123 control systems. For complete sizing information, see TIS 1.011 (steam) or TIS 1.012 (water).
C
Spare Parts
Body Gasket (pkt of 6)
See item #2 in Construction Materials
Control valve shall be bronze body with bronze trim. Valve shall achieve ANSI Class II Shutoff. Valve is coupled to the appropriate temperature control system. This combined unit is self acting and provides proportional control action. The temperature control system shall be brass with PVC covered capillary or stainless steel sensor and capillary, oil filled, hydraulically operated; and shall incorporate packless glands and a gas filled overheat protection device. Temperature setting shall be adjustable while control is in service, include F adjustment scale and shall incorporate a tamper proof device. When required, sensor bulb shall be mounted in a separable well for removal from the equipment. Refer to TI-1-900-US or TI-1-901-US for temperature control system details.
Installation
Maintenance
Except for periodic cleaning of the upstream strainer, maintenance or servicing is normally required only is a malfunction is detected. Complete installation and maintenance instructions are given in the IMI sheet (IM-S21-01), which accompanies the product.
TI-1-802-US SPIRAX SARCO, INC., 1150 Northpoint Blvd., Blythewood, SC 29016 Telephone: (803) 714-2000 FAX (803) 714-2222
5.09
1: 15
C v at P Band*
Regulators
NS and NSRA Bronze Self-Acting Control Valves
Controls and Regulators
Regulators

Description
KA 51
1 4 5 3 6 8 2 7
The KA, KB and KC range of two-port valves are Model KA 51, KB 51, KC 51 used in conjunction with Spirax Sarco SA control systems to provide a self-acting temperature Sizes* 1", 1-1/4", 1-1/2", 2" control unit. Alternatively, they can be used as electrically actuated temperature control valves Connections NPT by fitting an EL3500 Series electric actuator with a suitable temperature transmitter and controller. Construction Bronze Body KA 51 Stainless Steel Trim Normally open single seat with screwed connections. Options BSP Connections KB 51 Normally open, single seat, with a bronzpressure balancing bellow. * KC 51 available in sizes 1-1/2" and 2". KC 51 Normally open, single seat with stainless steel pressure balancing bellows with screwed connections. The pressure balancing bellows enables the valve to operate against higher differencial pressures.

Maximum Differential Pressure Size KA 51* 1 1-1/4 1-1/2 2 65psi 43 psi 29 psi 22 psi 4.5 bar 3 bar 2 bar 1.5 bar KB 51 150 psi 130 psi 118 psi 100 psi 10 bar 9 bar 8.2 bar 6.9 bar KC 51 232 psi 200 psi 16 bar 13.8 bar
KB & KC 51
1 4 5 3 7 14 8 13 12 2
200
* On liquid applications, the permissible maximum differential pressure may be affected by high static pressure. Please consult the factory if the application requires a large differential pressure with a high inlet pressure. Pressure barg
5 10 15 20 25 500 450 400 250
16 Temperature C
Temperature F
300 200 100
150
No. Part 1 Body 2 KA51,KB51Bonnet* KC51 Bonnet 3 Valve 4 Valve Seat 5 Valve Seat Gasket 1 1-1/4 to 2 Material Bronze Bronze Steel Stainless Steel Stainless Steel Material Spec. BS 1400 LG2 BS 1400 LG2 DIN 17245 GSC25 BS 970 431 S29 BS 970 431 S29 Closest Equivalent B62 UNS 83600 B62 UNS 83600 A216 Gr. WCB A276 Type 431 A276 Type 431 A366
Saturated Steam
100 50
Pressure psig If a KA 51 valve is to be used in this region, a spacer (stock #0467000) must be fitted between the valve and the control system to protect the control system from overheating. The KB & KC 51 valves cannot be used with a spacer, and are limited to 450F The valves must not be used in this region The valves may be used in this region provided that the above maximum differential pressures are not exceeded. SHUTOFF: ANSI CLASS IV
100
200
300
362

PMA
TMA
500F/0-152 psig 260C/0-10.5 barg
Mild Steel BS 1449 CS 4 Nickle Reinforced Exfoliated Graphite 6 Return Spring (KA) Stainless Steel BS 970 302 S 25 7 KA 51,KB51 Push Rod Brass BS 2874 CZ 121 KC 51 Push Rod Stainless Steel BS 970 321 S20 Nickle Reinforced 8 Bonnet Gasket Exfoliated Graphite 12 Bonnet Studs Steel BS 4439 Gr. 8.8 Bonnet Nuts BS 3692 Gr. 8 1-1/4 & 1-1/2 M10 x 35 mm 2 M12 x 35 mm 13 Bellows (KB 51) Phosphor Bronze Bellows (KC 51) Stainless Steel AISI 316L 14 Bellows Gasket (KB) Nickle Reinforced Exfoliated Graphite 16 Plunger(KB) Brass BS 2874 CZ 121 * 1-1/4", 1-1/2" & 2" sizes have a bolted bonnet
B16M
A354 ANSI B18.2.4.1 M
B16M
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI-1-803-US 06.10
1: 16
Dimensions
Size 1 1-1/4 1-1/2 2 A 5.3 136 5.6 144 5.9 150 7.1 180 A C 4.2 107 4.3 110 4.3 110 4.3 110
(nominal) in inches and millimeters C1 5.4 138 6.0 152 6.0 152 6.0 152 D 2.0 51 2.0 51 2.4 62 2.8 71 Weight KA KB/KC 8.7 lb 3.96 kg 13.7 lb 6.20 kg 16.6 lb 7.52 kg 20.6 lb 9.35 kg A D 9.1 lb 4.17 kg 15.4 lb 7.00 kg 18.3 lb 8.32 kg 22.7 lb 10.30 kg
Size KA & KB P Band (F)* KC P Band (F)*
1 11.4 12.4
1-1/4 19.2 20
1-1/2 27.6 22.5 19.2 20
2 39.6 23.8 39.6 23.8
* The proportional band (P Band) is the difference required between the desired set temperature and the actual controlled temperature to open the valve fully. The above figures apply to valves fitted with 121 or 123 control systems. For 122 or 128 systems, (which cannot be used on valves larger than 1") the P Band will be twice the amount shown. Example: For a 1" KA 51 valve with a 122 control system, the valve will not fully open until the controlled temperature drops to 24.8F below the set point. For complete sizing information, see TIS 1.011 (steam) or TIS 1.012 (water).
Spare Parts
C C1
KA 51 KB & KC 51
E D C U A B
Industrial or commercial applications using steam or hot water as a heating medium.
KB & KC 51
H N G L
KA 51
Sample Specification (KB)
Control valve shall be bronze body with stainless steel trim and single seated. Valve shall achieve ANSI Class IV Shutoff. For operation against high differential pressures, valve shall be supplied with bronze pressure balancing bellows. Provide with screwed pipe connections.Valve is coupled to the appropriate temperature control system. This combined unit is self acting and provides proportional control action. The temperature control system shall be brass with PVC covered capillary or stainless steel sensor and capillary, oil filled, hydraulically operated; and shall incorporate packless glands and a gas filled overheat protection device. Temperature setting shall be adjustable while control is in service, include F adjustment scale and shall incorporate a tamper proof device. When required, sensor bulb shall be mounted in a separable well for removal from the equipment. Refer to TIS 1.900 or 1.901 for temperature control system details.
KA 51
S S
Installation
Valve & Seat Assembly Set of Gaskets Set of Bonnet Studs & Nuts (set of 4)* KB 51 & KC 51
(excluding bellows & Push Rod Assembly)
A, D, E, L E, L S A, B, C, D, E, G, L, U L, N, H, G B, C, E, L, U, G S
Bellows & Push Rod Assembly Set of all Gaskets Set of Bonnet Studs & Nuts (set of 4) * 1" valves have a screwed bonnet
Maintenance
Except for periodic cleaning of the upstream strainer, maintenance or servicing is normally required only if a malfunction is detected. Complete installation and maintenance instructions are given in the IMI sheet (IM-S21-01), which is available upon request.
06.10
1: 17
The valve should be installed in a horizontal section of the heating medium inlet piping. The control system connection must point vertically downward. A bypass with suitable stop valves should be provided to permit servicing, and a Y-pattern strainer should be installed upstream of the valve. If the valve is smaller than the pipeline, eccentric reducers should be used. In a steam system, a steam trap should be installed upstream of the valve to ensure that the steam entering the valve is as dry as possible.
Valve & Seat Assembly
CV
at
P B aND *
Regulators
Regulators
KX 51 and KY 51 Bronze Valves

KX 51 Normally closed, opens with temperature rise for cooling, single seat. Adjustable bleed 1/8" (Cv .44) provides bypass. (1" KX 51 only) KY 51 Normally closed, opens with rising temperature , single seat. The valve incorporates a pressure balancing bellows, which enables the valve to operate against higher differential pressures.
KX 51 size 1"
Model Sizes Connections Construction Options
KX 51
KY 51
2 6 8 3 4 5 7 1 8 2 Optional extra 15 10 11 9
1", 1-1/4", 1-1/2", 2" 1-1/4", 1-1/2", 2"

NPT
Bronze Body Stainless SteelTrim BSP Connections
[ All KY Valves have fixed bleeds ]
KX 51 size 1-1/4" - 2"

12 2 6 8 1 3 4 Optional extra 7 5 8 2

Maximum Differential Pressure Size KX 51* KY 51
KY 51
2 6 12 13 1 8 14 3 4 5
1 50 psi 3.5 bar 1-1/4 33 psi 2.3 bar 130 psi 9 bar 1-1/2 24 psi 1.9 bar 119 psi 8.2 bar 2 16 psi 1.1 bar 100 psi 6.9 bar * On liquid applications, the permissible maximum differential pressure may be affected by high static pressure. Please consult the factory if the application requires a large differential pressure with a high inlet pressure. Pressure Barg
5 500 450 400 10 15 20 25 250 200
7 Optional extra 8 2
300 200 100
Temperature oC
Temperature oF
150
Saturated Steam
No. 1 2 3 4 5 Part Material Material Spec. Body Bronze BS 1400 LG2 Bonnet Bronze BS 1400 LG2 Valve Stainless Steel BS 970 431 S29 Valve Seat Stainless Steel BS 970 431 S29 Valve Seat Gasket 1 Mild Steel BS 1449 CS 4 1-1/4 to 2 Nickle Reinforced Exfoliated Graphite Return Spring (KA) Stainless Steel BS 970 302 S 25 Push Rod Brass BS 2874 CZ 121 Nickle Reinforced Bonnet Gasket Exfoliated Graphite Bleed Valve 1/8" Stainless Steel BS 970 431 S29 Bleed Valve Gasket Brass BS 2874 CZ 121 Bleed Valve 0 Ring Rubber Bonnet Studs Steel BS 4439 Gr. 8.8 Bonnet Nuts BS 3692 1-1/4 & 1-1/2 M10 x 35 mm 2 M12 x 35 mm Bellows (KB) Phosphor Bronze Nickle Reinforced Bellows Gasket (KB) Exfoliated Graphite Closest Equivalent B62 UNS 83600 B62 UNS 83600 A276 Type 431 A276 Type 431 A366
100 50
Pressure Psig
100
200
300
362
If a KA 51 valve is to be used in this region, a spacer (stock #0467000) must be fitted between the valve and the control system to protect the control system from overheating. The KB 51 valve cannot be used with a spacer, and is limited to 450F The valves must not be used in this region The valves may be used in this region provided that the above maximum differential pressures are not exceeded. Valves with ANSI flanges must not be used above flange limits. SHUTOFF: ANSI CLASS IV
6 7 8 9 10 11 12
B16M
A276 Type 431 B16M A354 ANSI B18.2.4.1 M

PMA
TMA
Max. allowable temperature Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI-1-804-US 05.10
500F/0-152 psig 260C/0-10.5 barg
13 14
1: 18
Dimensions
Size 1 1-1/4 1-1/2 2 A 5.3 136 5.6 144 5.9 150 7.1 180 KX 51 size 1" C 3.2 80 3.2 80 3.5 90 4.0 100
C1 4.3 108 4.4 112 4.4 112 4.4 112
D 6.0 154 6.0 154 6.0 154
KX
Weight
KY 15.9 lb 7.25 kg 19.0 lb 8.57 kg 23.2 lb 10.60 kg
9.0 lb 4.10 kg 13.9 lb 6.23 kg 16.8 lb 7.62 kg 20.9 lb 9.50 kg
Size Cv P Band (F)*
1 11.4 12.4
1-1/4 19.2 20
1-1/2 27.6 22.5
2 39.6 23.8
KX 51 size 1-1/4"-2"
* The proportional band (P Band) is the difference required between the desired set temperature and the actual controlled temperature to open the valve fully. The above figures apply to valves fitted with 121 or 123 control systems. For 122 or 128 systems, (which cannot be used on valves larger than 1") the P Band will be twice the amount shown. Example: For a 1" KX 51 valve with a 122 control system, the valve will not fully open until the controlled temperature rises to 24.8F above the set point. For complete sizing information, see TIS 1.011 (steam) or TIS 1.012 (water).
Spare Parts
C C S S A A
KY 51 size 1-1/4"-2"
J
J*
G F A1 D1 E A L1 H PO B A1 U C D1 E L1
KY 51 size 1-1/4"-2"
C1
KX 51 size 1-1/4"2" F
Industrial or commercial applications using water as a cooling medium.
Sample Specification (KY)
Control valve shall be bronze body with stainless steel trim and single seated. Valve shall achieve ANSI Class IV Shutoff. For operation against high differential pressures, valve shall be supplied with pressure balancing bellows. Provide with screwed pipe connections. For continuous minimum flow requirements, valve to be fitted with bleed bypass. Valve is coupled to the appropriate temperature control system. This combined unit is self acting and provides proportional control action. The temperature control system shall be brass with PVC covered capillary or stainless steel sensor and capillary, oil filled, hydraulically operated; and shall incorporate packless glands and a gas filled overheat protection device. Temperature setting shall be adjustable while control is in service, include F adjustment scale and shall incorporate a tamper proof device. When required, sensor bulb shall be mounted in a separable well for removal from the equipment. Refer to TIS 1.900 or 1.901 for temperature control system details.
L2
KX 51 size 1"
L2
KX 51 size 1-1/4"-2"
KX 51 Valve & Seat Assembly Set of all Gaskets (1) Set of all Gaskets (1-1/4 to 2) KY 51 Valve & Seat Assembly Bellows & Push Rod Assembly Set of all Gaskets A1, B, C, D1, E, L1, U H, G, L1, B, C, U B, C, U, E, G, L1, L2 S A1, D1, E, J, F, L1 L1, L2, E, P, O E, L1, L2, B, U, C
Installation
The valve should be installed in a horizontal section of the cooling medium inlet piping. The control system connection must point vertically downward. A bypass with suitable stop valves should be provided to permit servicing, and a Y-pattern strainer should be installed upstream of the valve.
Set of Bonnet Studs & Nuts (set of 4)S
Maintenance
Set of Bonnet Studs & Nuts (set of 4) * Part "J" available in KX Valve only.
Except for periodic cleaning of the upstream strainer, maintenance or servicing is normally required only if a malfunction is detected. Complete installation and maintenance instructions are given in the IMI sheet, which accompanies the product.
05.10
1: 19
( NomiNal )
iN iNCheS aND millimeterS
Cv at P Band*
Regulators
KX 51 and KY 51 Bronze Valves
Regulators
BM and BMRA Cast Steel Valves

BM Normally open, closes with rising temperature for heating. Single seat with four different orifice sizes - BM 2, BM 3, BM 4 & BM 6. BMRA Reverse acting (normally closed), opens with rising temperature for cooling. Single seat.
BM, BMRA
1/2"
ANSI 300 flanged
BM
1
Carbon Steel Body Stainless Steel Trim ANSI 150 flanges 4 3 2
l imitiNg o PeratiNg C oNDitioNS

Maximum Differential Pressure 1/2"/ 15 mm BM BMRA 250 psi* 150 psi 17 bar 10 bar
Pressure Barg
5 662 600 10 15 20 25 350 300
BMRA
Temperature oC
450 400 200
Temperature oF
200
Saturated Steam
100
100
200
300
362
Pressure Psig If the valve is to be used in this region, a spacer (stock #0467000) must be fitted between the valve and the control system to protect the control system from overheating. The valves must not be used in this region The valves may be used in this region provided that the above maximum differential pressures are not exceeded. Valves with ANSI flanges must not be used above flange limits. SHUTOFF: ANSI CLASS IV
1 3
5 4 2
8 6 7
P reSSure S hell D eSigN C oNDitioNS

PMA
C oNStruCtioN m aterialS
No. 1 2 3 4 5 6 7 8 Part Material Material Spec. Body Steel DIN 17245 GS C25 Valve Stainless Steel AISI 440C Valve Seat Stainless Steel BS 970 431 S29 Valve Seat Gasket Mild Steel Ball Return Spring Stainless Steel Main Return Spring Stainless Steel Bonnet Brass BS 970 070 M20 Nickle Reinforced Bonnet Gasket Exfoliated Graphite Closest Equivalent A216 Gr WCB A276 Gr. 431
25 barg/120C 20 barg/250C 13 barg/400C
TMA
750F/0-188 psig 400C/0-13 barg
t yPiCal a PPliCatioNS
A108 Grade 1022
1: 20
D imeNSioNS (NomiNal) iN iNCheS aND millimeterS

Size Dn 1/2 15
anSi
S Pare P artS
L
300 C 3.4 87 B
B 5.0 127
BM Valve* BM
E D E D1
BMRA
at
P B aND *
BM2 0.44 5.4 BM3 0.74 8 BM4 1.20 8 BM6 1.92 8 BMRA 0.66 8
Valve Cv P Band (F)*
* The proportional band (P Band) is the difference required between the desired set temperature and the actual controlled temperature to open the valve fully. The above figures apply to valves fitted with 121 or 123 control systems. For 122 or 128 systems, the P Band will be twice the amount shown. Example: For a BM3 valve with a 122 control system, the valve will not fully open until the controlled temperature drops to 16F below the set point. For complete sizing information, see TIS 1.011 (steam) or TIS 1.012 (water).
Control valve shall be steel body with stainless steel trim, single seated with flanged pipe connections. Valve shall achieve ANSI Class IV Shutoff. Valve is coupled to the appropriate temperature control system. This combined unit is self acting and provides proportional control action. The temperature control system shall be brass with PVC covered capillary or stainless steel sensor and capillary, oil filled, hydraulically operated; and shall incorporate packless glands and a gas filled overheat protection device. Temperature setting shall be adjustable while control is in service, include F adjustment scale and shall incorporate a tamper proof device. When required, sensor bulb shall be mounted in a separable well for removal from the equipment. Refer to TIS 1.900 or 1.901 for temperature control system details.
S amPle S PeCifiCatioN
i NStallatioN
m aiNteNaNCe
Valve Seat Assembly Valve Seat Assembly Gasket Set
BM BMRA (pkt of 3 each)
A, D, E, L J, D1, E, L L, E
Except for periodic cleaning of the upstream strainer, maintenance or servicing is normally required only is a malfunction is detected. Complete installation and maintenance instructions are given in the IMI sheet, which accompanies the product.
06.10
1: 21
Regulators
BM and BMRA Cast Steel Valves
Regulators
KA 43, KB 43 and KC 43 Cast Steel Valves

KA 43 - Normally open, closes with rising temperature for heating. Single seat. KB 43 - Normally open, closes with rising temperature for heating. Single seat with phosphor bronze pressure balancing bellows. KC 43 - Normally open, closes with rising temperature for heating. Single seat with stainless steel pressure balancing bellows. The pressure balancing bellows enables the valve to operate against higher differential pressure.
KA 43
Model Sizes Connections Construction KA 43
1/2" to 2"
KB 43
KC 43
1", 1-1/4", 1-1/2", 2" 1-1/4", 1-1/2", 2" ANSI 300 flanged 3 7 6 12
4 5
Carbon Steel Body Stainless Steel Trim ANSI 150 flanges
8 2 15
Options

Maximum Differential Pressure Size-DN 1/2 15 mm 3/4 20 mm 1 25 mm 1-1/4 32 mm 1-1/2 40 mm 2 50 mm KA 43 250 psi 17 bar 145 psi 10 bar 65 psi 4.5 bar 43 psi 3 bar 29 psi 2 bar 21 psi 1.5 bar KB 43 KC 43
KB 43, KC 43
1 4 14 3 5 7 13
145 psi 10 bar 130 psi 9 bar 119 psi 8.2 bar 100 psi 6.9 bar 232 psi 16 bar 232 psi 16 bar 200 psi 13.8 bar
8 12 2
15 16
20 25 350 300
Pressure Barg
5 662 600 10 15
450 400 200
Temperature oF
200
Saturated Steam
100
Temperature oC
No. 1 2 3 4 5
6 7 8
100
200
300
362
Pressure Psig
If A KA 43 or KC 43 valve is to be used in this region, a spacer (stock #0467000) must be fitted between the valve and the control system to protect the control system from overheating. The KB 43 valve cannot be used with a spacer, and is limited to 450F. The valves must not be used in this region The valves may be used in this region provided that the above maximum differential pressures are not exceeded. Valves with ANSI flanges must not be used above flange limits.
12
13 14 15 16
SHUTOFF: ANSI CLASS IV
Part Material Material Spec. Closest Equivalent Body Steel DIN 17245 GSC 25 A216 Gr WCB Bonnet Steel DIN 17245 GSC 25 A216 Gr WCB Valve Stainless Steel BS 970 431 S29 A276 Type 431 Valve Seat Stainless Steel BS 970 431 S29 A276 Type 431 Valve Seat Gasket 1/2 to 1 Mild Steel BS 1449 CS 4 A366 1-1/4 to 2 Nickle Reinforced Exfoliated Graphite Return Spring Stainless Steel BS 970 302 S25 Push Rod KA & KB Brass BS 2872 CZ 121 4 Pb KC Stainless Steel BS 970 321 S20 Bonnet Gasket Nickle Reinforced Exfoliated Graphite Bonnet Studs Steel BS 4439 Gr. 8.8 A354 Bonnet Nuts Steel BS 3692 Gr 8 ANSI B18.2.4.1 W 1/2 to 1-1/2 M10 x 35 2 M12 x 35 Bellows KB Phosphor Bronze KC Stainless Steel AISI 316 L Bellows Gasket Nickle Reinforced Exfoliated Graphite Bonnet Bush Brass BS 2874 CZ 121 B16M Plunger Brass BS 2874 CZ 121 B16M
1: 22
Dimensions (nominal) in inches and millimeters Size 1/2 3/4 1 1-1/4 1-1/2 2 ANSI 300 B C 5.1 130 5.9 150 6.3 160 7.1 180 8.0 202 4.1 105 4.1 105 4.1 105 4.3 110 4.3 110 Weight KA KB/KC 9.5 lb 4.3 kg 13.9 lb 6.3 kg 17.6 lb 18.1 lb 8.0 kg 8.2 kg 19.2 lb 20.0 lb 8.7 kg 9.1 kg 24.4 lb 22.3 lb 9.7 kg 10.1 kg C1 C
Spare Parts
E D KB 43 KC 43 C U A B X KA 43 A H KB 43 KC 43 G N L S S KA 43 Valve & Seat Assembly Set of all Gaskets Set of Bonnet Studs & Nuts (set of 4) KB & KC 43 Valve & Seat Assembly excluding Bellows & Push Rod) Bellows & Push Rod Assembly Set of all Gaskets A, B, C, D, E, L, U, G G, L, H, N B, C, E, L, U, G S A, D, E, L E, L S Set of Bonnet Studs & Nuts (set of 4) Available spare parts are shown in heavy outline. Parts drawn in broken line are not supplied as spares.
C1 5.4* 138 6.0 152 6.0 152
KA 43 B
9.2 4.3 7.3 32.2 lb 33.1 lb 232 110 187 14.6 kg 15.0 kg * KC 43 is not available in 1" size

PMA
362 psig/248F Max. allowable pressure 290 psig/482F 188 psig/750F 25 barg/120C 20 barg/250C 13 barg/400C
TMA
750F/0-188 psig 400C/0-13 barg
Typical Applications Cv at P Band*

Size KA & KB KC P Band (F)* 1/2 3.36 8
Small process applications using steam or hot water as a heating medium.
3/4 5.4 10
1 11.4 12.4
1-1/4 19.2 19.2 20
1-1/2 27.6 19.2 22.5
2 39.6 39.6 23.8
* The proportional band (P Band) is the difference required between the desired set temperature and the actual controlled temperature to open the valve fully. The above figures apply to valves fitted with 121 or 123 control systems. For 122 or 128 systems, (which cannot be used on valves larger that 1") the P Band will be twice the amount shown. Example: For a 1" KA 43 valve with a 122 control system, the valve will not fully open until the controlled temperature drops to 24.8F below the set point. For complete sizing information, see TIS 1.011 (steam) or TIS 1.012 (water).
Control valve shall be steel body with stainless steel trim, single seated with flanged pipe connections. Valve shall achieve ANSI Class IV Shutoff. Valve is coupled to the appropriate temperature control system. This combined unit is self acting and provides proportional control action. The temperature control system shall be brass with PVC covered capillary or stainless steel sensor and capillary, oil filled, hydraulically operated; and shall incorporate packless glands and a gas filled overheat protection device. Temperature setting shall be adjustable while control is in service, include F adjustment scale and shall incorporate a tamper proof device. When required, sensor bulb shall be mounted in a separable well for removal from the equipment. Refer to TIS 1.900 or 1.901 for temperature control system details.
Installation
The valve should be installed in a horizontal section of the heating medium inlet piping. The control system connection must point vertically downward. A bypass with suitable stop valves should be provided to permit servicing, and a Y-pattern strainer should be installed upstream of the valve. If the valve is smaller than the pipeline, eccentric reducers should be used. In a steam system, a steam trap should be installed upstream of the valve to ensure that the steam entering the valve is as dry as possible.
Maintenance
06.10
1: 23
Regulators
KA 43, KB 43 and KC 43 Cast Steel Valves
Regulators
TW 3 Port Valve for Liquid Systems

The TW is a 3-way self actuated temperature control valve which may be used on liquid systems as either a diversion valve for heating or cooling, or a mixing valve for blending hot and cold water.
Model Sizes Connections Construction
TW
3/4", 1", 1-1/2"
NPT
Bronze
8 7
2 1

Maximum Differential Pressure 3/4" to 1-1/2" 50 psi 3.4 bar
Z
11 12 4
oPeratiNg raNge
Pressure Barg 5 Temperature F 392 10 15 20 25 Temperature C 200
200
100
100 Pressure Psig
200
300
362
The valves must not be used in this region The valves may be used in this region provided that the above maximum differential pressures are not exceeded. Valves with ANSI flanges must not be used above flange limits. SHUTOFF: ANSI CLASS III
No. Part 1 2 3 Body Piston Material Bronze Bronze Material Spec. BS 1400 LG2 BS 1400 LG2 Closest Equivalent B62 UNS 83600 B62 UNS 83600
Piston Sealing Ring Carbon Impregnated PTFE Stem Return Spring Brass Stainless Steel BS 2874 CZ 121 BS 2056 302 S26 BS 2874 CZ 121 BS 2874 CZ 121 B16M A313 Type 302 B16M B16M

PMA
4 7 8 11 12
362 psig/0-248F 25 barg/120C 319 psig/0-392F 22 barg/0-200C 392F/0-319 psig 200C/0-22 barg
Return Spring Plate Brass Bonnet Bonnet Gasket Brass Nickle Reinforced
TMA
Exfoliated Graphite
Industrial or commercial applications using water as a heating or cooling medium.
1: 24
S amPle S PeCifiCatioN D imeNSioNS

A ( NomiNal ) C 2.3 58 2.4 61 3.0 76
ScreWeD Size A 3/4" 3.8 97 1" 1-1/2"
D 2.1 54 2.2 57 2.8 70
Weight 2.7 lb 1.2 kg 4.3 lb 1.9 kg 8.5 lb 3.8 kg
4.5 114 5.9 151
3/4" to 1/2"
S Pare P artS P iPiNg a rraNgemeNtS

Application Diversion Valve - Heating Diversion Valve - Cooling Mixing Valve Port O Flow in Flow in Blended Outlet Port X to recirculation Hot flow in Port Z to cooling surface Cold flow in to heating surface to recirculation
Note: Port X closes on high temperature; port "Z closes on low temperature; Port O is always open
C V V alueS
3/4" 5.4 1" 10.5 1-1/2" 24
C F A
For complete sizing information, see TIS 1.012 .
i NStallatioN
G Valve size 3 /4" to 11/2"
m aiNteNaNCe
Piston Set Set of Cover Studs & Nuts
A, C, E, F P
08.99
1: 25
Piston Sealing Ring
C, F, E
Regulators
TW 3 Port Valve for Liquid Systems
Regulators
Self Acting Temperature Control Systems

A range of self-powered control systems that incorporate sensor, actuator, set point adjustment/indicator for use with the folowing valve types: KA, KB, KC, KX, KY, SB, SBRA, BX, BXRA, BM, 2-port BMRA, BMF, BMFRA, NS, NSRA, 3-port TW Available Types Set point adjustment at sensor 2-port valves 3-port valves 2-port valves SA128 For use on 3-port valves Set point adjustment at valve 2-port valves SA122 For use on 3-port valves Remote set point adjustment 2-port valves SA123 For use on 3-port valves Connection - NPT SA121 For use on 1/2" 3/4" 1/2" 3/4" to 3" to 1-1/2" to 1" and 1"
2 2 6 7 3
Description
SA121 and SA128

4
SA123
1/2" to 1" 3/4" and 1" 1/2" to 3" 3/4" to 1-1/2"

3 1 3 2
Optional Extras
Union Kit (SA122) Direct immersion Pocket Indirect immersion Material options include mild steel, copper, brass, stainless steel Glass option also available for SA122 and SA123 only Wall bracket Duct adaptor Duct mounting Coiled Sensor Fast response Nickel plating Dial Type Set Point Adjuster SA122TP and SA123TP incorporate an Pt100 Temperature Sensor internal pocket to accept a Pt100 sensor.
SA122
Dial adjustment option
Temperature Ranges Construction Materials

No Part 1 Sensor 2 Actuator 3 Capillary tube 4 Adjustment head *5 Union kit 6 Mounting bracket 7 Clip *8 Adaptor plate (Duct fixing adaptor) Mild steel Copper *9 Pocket Brass Stainless steel 10 Liquid fill Material Brass Brass Copper with a PVC coated armoured covering Polypropylene Brass Steel Polypropylene Steel BS 980 CEW2 BS 2871 C106 BS 2817 CZ126 BS 3605 CFS 316S 18 Kerosene SA121 SA123
Set point adjustment at sensor

Range 1 Range 2 Range 3 5 to 125F (-15C to 50C) 105 to 225F (40 to 105C) 205 to 320F (95C to 160C) 100F (55C) over set value to 375F (190C) maximum 0 to 250F (-20C to 120C) 105 to 340F (40C to 170C) 100F (55C) over set value to 375F (190C) maximum 0 to 230F (-20C to 110C) 105 to 340F (40C to 170C) 100F (55C) over set value to 375F (190C) maximum
Over temperature protection SA122 Range 1 Range 2
Over temperature protection SA128 Range 1 Range 2
Over temperature protection
Capillary Tube
*Items 5,8, and 9 are shown overleaf
Standard length 2 m, 4m, 8m, and 20 m.
1: 26
Pockets J
SA121, SA1219 and SA128
SA122 TP
SA122
SA123 TP
SA123 Metal
B A C C 6 (optional) For a wall mounted sensor D C A E A
H F
D D
(included)
Glass
Dimensions / Weight (approximate) in inches & millimeters

Model SA121 SA122 SA122TP SA123 SA123TP SA128 A 11.0 (275) 16.3 (415) 16.3 (415) 11.0 (275) 11.0 (275) 11.0 (275) B 7.2 (185) 7.2 (185) Control System C D 12.2 (310) 1.0 (25) 9.4 (240) .67 (17) 10.4 (225) .67 (17) 9.7 (248 1.0 (25) 10.4 (225) 1.0 (25) 6.7 (178) 1.0 (25) E 10.6 (270) 10.6 (270) Metal Pockets F G 12.5 (315) 1.1 (28) 10.1 (258) .8 (20) 10.1 (258) .8 (20) 10.1 (258) 1.1 (28) 10.1 (258) 1.1 (28) 7.0 (180) 1.1 (28)
Union Kit Z Y X 1"NPT Z Y 9 W V
3 /4" NPT
Glass Pockets H J 255 (575) 4.5 (117) 225 (575) 4.5 (117) Pocket (glass)
Weight excluding 4.5lb (2.0) 4.0lb (1.8) 4.5lb (2.0) 5.8lb (2.5) 5.8lb (2.7) 4.0lb (1.8)
Union Kit
(for sensor immersion without pocket) Includes gland nut, compression ring and union nipple. SA121, SA123 and SA128 Items Z, Y and X included with controller SA122 Items W, V and U optional - not included
W V U 3/4" NPT 5
P O
Pockets (for indirect immersion) Includes pocket, gland nut, and compression ring. SA121, SA123 and SA128 Items T, Z, and Y SA122 Items S, W, and W Available materials Mild steel, copper, brass and stainless steel Long Pockets
(SA122 and SA123 only) To special order only. Having a minimum length 0.5m, maximum length to order. Includes pocket, bracket and rubber bung. SA121 and SA123 Items S, V, W and T, Z, Y Available Materials Mild steel, copper, brass and stainless steel
1" NPT
9 R
Pocket (Metal) T S
Glass Pockets (SA122 and SA123 only)
To special order only. Includes pocket, bracket and rubber bung. SA122 and SA123 Items R, O, and P
Wall Mounting Bracket
(Item 6) Optional
SA121, SA123, and SA128 8
SA122
Duct Fixing Adaptor (for air sensing within ducts)
Includes adaptor plate, union nipple, compression ring and gland nut. SA121, SA123 and SA128 Items 8, X, Y, and Z SA122 Not available
Duct fixing adaptor (112mm) 4.4"
(112mm) 4.4"
05.11
1: 27
SA121, SA122, SA123 and SA128
Regulators
Self Acting Temperature Control Systems
Regulators
Temperature Control Ancillaries

t WiN S eNSor a DaPtor
When coupled to a 2 port or 3 port valve allows the valve to be operated by either actuator.
Twin Sensor Adaptor
Manual Actuator
Twin Sensor Adaptor
Spacer
Manual Actuator
No. 1 2 3 4 5 6 7 8 Part Material Body Brass Connector Brass Lower Body Brass Nipple Brass Valve Coupling Nut Brass Body Gasket Compressed Asbestos Fiber Push Rod Brass Plunger Brass BS BS BS BS BS BS 2872 2872 2872 2872 2872 2815 CZ 122 CZ 121 CZ 121 CZ 121 CZ 121 Gr. A
BS 2872 CZ 121 BS 2872 CZ 121
( NomiNal )
A 4.2 108
D imeNSioNS
iN iNCheS
&
millimeterS
B 2.3 60
3 6 8 A 1
2 B Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI-1-903-US 06.95
1: 28
S PaCer
When coupled between a 2 port or 3 port valve and the actuator, it enables the system to operate at a higher temperature. Each Valve has its individual limiting conditions, but when coupled to a Control System, these are governed by the brass actuator which is limited to 450F (232C). Installing the spacer between the valve and the control system enables the system to operate at a maximum temperature of 662F (350C).
Spacer
l imitiNg C oNDitioNS
Maximum pressure Maximum temperature 362 psi 662F 25 bar 350 C
145 mm 5.7"
Part Case (1972) Bellows Material Brass BS 2871 part 2 CZ 162 Stainless Steel AISI 321
m aNual a Ctuator
When coupled to a 2 port or a 3 port valve, it enables the valve to be manually operated.
t amPer P roof
The Unit is provided with a lockable head to prevent unauthorized tampering with the setting.
m aterialS
Brass with plastic adjustment head
( NomiNal )
A 6.3 160
D imeNSioNS
iN iNCheS
&
millimeterS
B 2.2 55
Manual Actuator
A
Spirax Sarco, Inc., 1995
B TI-1-903-US Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016
06.95
Telephone: (803) 714-2000 FAX (803) 714-2222
1: 29
Regulators
Temperature Control Ancillaries
Regulators
Pneumatic Linear Actuator PN4431

The PN4431 pneumatic actuator enables the following Spirax Sarco valves to be operated by a pneumatic signal on a two-position basis.
2 port 3 port Normally Open Normally Closed BX, BM, SB, KA, KB, KC, NS BXRA, BMRA, SBRA, KX, KY,NSRA TW (excluding 3")
1
See relevant valve TIS for limiting differential pressures and temperatures. The latter is the value shown if the Spirax Sarco Spacer were to be used. The actuator forms a packless gland arrangement when used with the valve.
2 Air connection bsp (female)
/8"
No. 1 2 Part Case Base Material Stainless Steel Brass Material Spec. BS 3505 321 S18 BS 2872 CZ 122
o PeratioN
With air on, the actuator will close normally open, and open normally closed valves, and vice versa. In the case of TW valves, ports, O & Z are connected with air on, and ports O & X are connected with air off. The operating force is transmitted to the valve spindle by the stainless steel bellows, which does not form part of the packless gland asasembly. This means that the fluid in the valve is double isolated from the operating medium.
B
t eChNiCal D ata
Maximum Travel 3/8" Air Pressure Required 80 psig* 5.5 barg Free air consumption (per stroke at 15C) 0.017 ft3 0.475 I Operating Time (typically) less than 1 second * Maximum air pressure 145 psig 10 barg
i NStallatioN
The preferred arrangement is shown with the actuator beneath the valve, however, other arrangements are acceptable.
A
Dimensions
B 2.2 55
4.5 114
1: 30
a CCeSSory
A three port solenoid valve is available for use with the PN4431 pneumatic actuator. When the solenoid is connected to the PN4431 in the recommended manner, application of the rated voltage to the coil will slow compressed air into the actuator. When de-energized the solenoid will vent the compressed air in the actuator to atmosphere (see Fig 1).
Part Body Internals Seal Material Material Brass Stainless Steel Nitrile Rubber
t eChNiCal D ata
Enclosure rating NEMA 3 & 4 Waterproof and NEMA 7(C&D) and NEMA 9 (E, F, & G) Explosion Proof Maximum ambient temperature 131F Power consumption AC 21VA (in rush), 12 VA/8W HOLD (warm condition) DC.8 W Voltages available 24 V dc 24, 110, 220, 240 Vac at 60 Hz Fluid duty Compressed air Maximum operating pressure 145 psig Connections 1/8" NPT
Exhaust
h oW
to
S PeCify
1 Three port solenoid valve with 120 Vac 60 Hz coil, for use with PN4431 actuator.
i NStallatioN
It is envisaged the solenoid valve will be remotely mounted from the PN4431 actuator.
Fig. 1
A B
Air Supply
1/8" bsp (male)
( NomiNal )
D imeNSioNS
A .95 24
B 2.6 65
c 2.5 63.5
D 2.9 73.5
e 0.3 8
F 1.26 32
C D A E A
1/8" bsp (female)
TI-1-905-US Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016
01.97
Telephone: (803) 714-2000 FAX (803) 714-2222
1: 31
Regulators
Pneumatic Linear Actuator PN4431
Regulators
Steam Capacities 2 Port Valves

S team C aPaCitieS - P ouNDS
Steam Pressure Inlet 2 3 5 5 7 7 10 10 12 12 12 15 15 15 20 20 20 30 30 30 40 40 40 50 50 50 60 60 60 75 75 75 100 100 100 125 125 125 150 150 150 175 175 175 200 200 200 250 250 250 Outlet 0 0 3 1 5 2 7 5 9 7 0 12 9 0/3 17 13 0/5 26 22 0/12 34 30 0/17 43 37 0/22 52 46 0/30 65 57 0/37 90 78 0/52 112 98 0/66 133 117 0/80 157 138 0/95 180 158 0/109 225 196 0/138 2 8 9 8 11 9 13 11 14 12 15 19 13 17 21 14 20 24 18 24 31 24 30 39 28 37 46 33 41 53 40 51 63 46 64 81 57 78 98 71 93 116 78 106 133 88 120 150 110 150 185 1/2" BX & BM 3 13 16 14 19 15 22 19 24 20 25 31 21 28 35 23 33 41 30 41 53 40 50 65 48 61 77 55 69 88 67 85 106 77 107 136 96 131 165 119 156 195 132 178 225 148 202 255 185 250 315 4 21 26 23 30 24 35 31 38 32 40 51 34 46 57 37 53 67 49 66 86 66 81 105 77 100 124 89 112 143 108 138 172 124 173 220 156 212 268 192 253 315 213 290 365 240 325 410 300 410 510 6 33 41 37 49 39 56 50 61 52 64 82 55 73 91 60 86 107 78 105 137 105 130 168 123 159 199 142 179 229 173 221 275 199 277 352 250 339 430 308 405 505 340 460 580 385 525 660 475 655 815
of SaturateD Steam Per hour

SB 1/2 3/4 1 52 78 137 64 96 168 57 86 150 76 114 200 60 90 159 88 132 231 77 116 204 95 143 250 81 121 213 100 150 263 128 191 336 86 129 226 114 172 301 142 214 375 94 140 247 134 201 352 167 250 439 122 184 323 164 247 433 215 322 565 164 246 432 203 304 534 263 394 691 193 289 508 249 373 655 311 466 818 222 333 584 280 420 737 359 538 944 271 407 714 345 517 908 430 645 1130 310 465 820 435 650 1140 550 825 1450 390 585 530 795 670 1010 480 720 630 950 790 1185 535 720 910 600 820 1030 745 1020 1270 1/2 58 71 64 85 67 98 87 107 91 112 143 96 128 160 105 150 187 137 184 240 184 227 294 216 279 348 248 313 402 304 386 482 348 485 615 435 590 750 540 710 885 600 810 1020 670 915 1150 830 1150 1420 KA 3/4 94 115 103 137 108 158 139 171 146 180 230 155 206 257 169 241 300 220 296 386 295 365 473 347 448 559 399 504 645 488 620 775 560 780 990 700 950 1210 1 198 242 217 289 229 333 294 362 308 380 485 326 435 542 356 508 633 465 625 815 624 771 998 733 946 1180 843 1060 1360 1 198 242 217 289 229 333 294 362 308 380 485 326 435 542 356 508 633 465 625 815 624 771 998 733 946 1180 843 1060 1360 1030 1310 1640 1180 1650 2090 1480 2010 2550 KB 1-1/4 333 408 366 487 386 561 496 610 518 640 816 550 733 912 599 856 1070 784 1050 1370 1050 1300 1680 1230 1590 1990 1420 1790 2290 1735 2210 2760 1990 2770 3520 2490 3390 4290 1-1/2 479 587 525 700 554 807 713 876 745 920 1170 790 1050 1310 861 1230 1530 1130 1510 1970 1510 1870 2420 1770 2290 2860 2040 2570 3300 2490 3170 3960 2860 3990 5070 2 687 842 754 1000 795 1160 1020 1260 1070 1320 1680 1130 1510 1880 1240 1760 2200 1620 2170 2830 2170 2680 3470 2550 3290 4100 2930 3690 4730 3575 4550 5680 4100 5720 7270 KC 1-1/2 333 408 366 487 386 561 496 610 518 640 816 550 733 912 599 856 1070 784 1050 1370 1050 1300 1680 1230 1590 1990 1420 1790 2290 1735 2210 2760 1990 2770 3520 2490 3390 4290 3080 4050 5060 3420 4620 5830 3830 5230 6600 2 687 842 754 1000 795 1160 1020 1260 1070 1320 1680 1130 1510 1880 1240 1760 2200 1620 2170 2830 2170 2680 3470 2550 3290 4100 2930 3690 4730 3575 4650 5680 4100 5720 7270 5140 6990 8850 6350 8350 10440 7040 9530 12020 7910 10790 13600 NS 2-1/2 1,310 1,610 1440 1920 1520 2210 1950 2400 2040 2520 3210 2170 2880 3590 2360 3370 4200 3090 4150 5410 4140 5110 6620 4860 6270 7830 5590 7050 9040 6830 8690 10850 7830 10930 13870 9820 13340 16900 12120 15950 19920 3 1,890 2,320 2080 2720 2190 3190 2820 3470 2950 3640 4640 3130 4170 5190 3410 4870 6060 4460 5990 7810 5970 7390 9560 7020 9060 11300 8070 10190 13050 9870 12550 15670 11310 15780 20040 14180 19280 24410 17510 23040 28780
1: 32
The capacity of any valve depends on the difference in pressure between the inlet and outlet (the pressure drop.) In the case of steam valves, it also depends on the inlet pressure.
2.
u SiNg
the S team C hart Proper valve selection requires the following information:
For Steam (Saturated) a. Critical Flow When P is greater than FL2 (P1/2) W Cv = 1.83 FLP1 b. Noncritical Flow When P is less than FL2 (P1/2) W C =
v
1) Required flow in pounds of steam per hour. 2) Inlet steam pressure immediately ahead of the valve. 3) Allowable pressure drop across the valve. On steam applications where it is impossible to calculate the allowable pressure drop, 10% to 20% of the absolute inlet pressure should be used on most applications. Higher pressure drops imply low pressures within the heat exchanger and maximum heater rating may not be achieved. 4) Select valve which meets the above requirements and has suitable end connections and body materials.
V alVe C aPaCity f aCtorS

Type 1/2 BX2, BM2 1/2 BX3, BM4 1/2 BX4, BM4 1/2 BX6, BM6 1/2 SB 3/4 SB 1 SB 1/2 KA 3/4 KA 1 KA, KB 1-1/4 KB, KC 1-1/2 KB 1-1/2 KC 2 KB, KC 2-1/2 NS 3 NS
Cv 0.44 0.74 1.20 1.92 3.0 4.5 7.9 3.36 5.4 11.4 19.2 27.6 19.2 39.6 75.6 109.2
2.1P (P1 + P2) Where: P1 = Inlet Pressure psia 6. P2 = Outlet Pressure psia W = Capacity lb/hr FL = Pressure Recovery Factor (.9 on globe pattern valves for flow to open) (.85 on globe pattern valves for flow to close) 3. For Air and Other Gases a. When P2 is 0.53 P1 or less, Cv = SCFH Sp. Gr. 30.5 P1 Where Sp. Gr. of air is 1. SCFH is Cu. ft. Free Air per Hour at 14.7 psia, and 60F. b. When P2 is greater than 0.53 P1, Cv = SCFH Sp. Gr. 61 (P1 - P2) P2 Where Sp. Gr. of air is 1. SCFH is Cu. Ft. Free Air per Hour at 14.7 psia, and 60F.
GasCorrection for Temperature Correction Factor = 460 + F 520 Example: If gas temperature is 150F, Correction Factor = 460 + 150 520 = 1.083
S Pira - trol V alVe C aPaCitieS for P roPortioNal B aND r aNge of 2f C V t aBle BaSeD oN SeNSorS 121,123, 422 aND 423
Valve Type BX BM Size 1/2" BX2/BM2 1/2" BX3/BM3 1/2" BX4/BM4 1/2" BX6/BM6 1/2" 1/2" 3/4" 1" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3/4" 1" 1-1.2" 2F 3F ( 1) ( 1-1/2) .23 .32 .24 .36 .43 .61 .56 .80 .18 .26 1.1 1.6 1.8 2.5 2.6 3.6 1.5 2.1 1.6 2.2 3.1 4.6 3.5 5.3 3.7 5.5 3.8 5.8 8.8 13.0 17.0 25.0 Proportional Band 4F 6F 8F ( 2) ( 3) ( 4) .39 .44 .48 .68 .74 .75 .98 1.2 1.1 1.5 1.9 .35 .52 .66 2.1 2.7 3.0 3.2 4.0 4.5 4.6 6.3 7.5 2.6 3.2 3.4 2.7 3.7 4.6 6.0 8.4 10.0 7.0 10.0 12.3 7.3 10.6 13.6 7.6 11.5 15.0 17.4 26.0 35.0 33.0 48.0 65.0 5.4 10F ( 5) 7.9 5.4 10.6 14.3 16.3 19.0 43.0 80.0 10.1 12F ( 6) 11.0 16.0 19.0 23.0 51.0 92.0 14F ( 7) 11.4 17.0 22.0 27.0 60.0 98.0 27
to
14f
Max. Propor@ tional Band 7.9F 7.9F 7.9F 7.9F 7.9F 7.9F 10F 7.9F 10F 14F 20F 22.5F 23.8F 23.8F 23.8F
Max Cv 0.74 1.2 1.9 0.66 3.0 4.5 7.9 3.4 5.4 11.4 19.2 27.6 39.6 75.6 109
BXRA/BMRA SB SBRA
K Series KC 1-1/2" has same rating as KC 1-1/4" NS NSRA TW* * size 3-port valves on Max. Cv
For Sensor Types 122 & 128, double proportional bands given above.
11.07
1: 33
Unless a control valve is correctly sized, the most sensitive and accurate thermostat cannot give satisfactory control. If the valve is too big, it can cause a "hunting" and rapid wear on the valve head and seat due to wire drawing. Valves too small increase heat-up time and may be incapable of maintaining temperature on heavy load.
1.
For Liquids Cv = GPM Sp. Gr. Pressure Drop, psi Where Sp. Gr. Water = 1 GPM = Gallons per minute
Correction for Superheated Steam The required Valve Cv is the Cv from the formula multiplied by the correction factor. Correction Factor = 1 + (.00065 x degrees F. superheat above saturation) Example:With 25F of Superheat, Correction Factor = 1 + (.00065 x 25) = 1.01625 5. Correction for Moisture Content Correction Factor = Dryness Fraction Example:With 4% moisture, Correction Factor = 1 - 0.04 = 0.98
4.
Regulators
Steam Capacities 2 Port Valves
Regulators
1: 34
Water Capacities 2 and 3 Port Valves
u SiNg
the
From the chart, select a valve that passes the required flow at the maximum allowable differential pressure. Follow the vertical pressure line and choose a suitable normally open or normally closed valve with the required capacity.
W ater C hart
V alVe C aPaCity f aCtorS

2 Port Normally Open Valves (for heating) 1/2 1/2 1/2 1/2 1/2 3/4 1 1/2 3/4 1 1-1/4 1-1/2 1-1/2 2 2-1/2 3 BX2, BM2 BX3, BM3 BX4, BM4 BX6, BM6 SB SB SB KA KA KA, KB KB, KC KC KB KB, KC NS NS Cv 0.44 0.74 1.20 1.92 3.0 4.5 7.9 3.36 5.4 11.4 19.2 19.2 27.6 39.6 75.6 109.2
2000
Cv 200 150 100 70 50 40 30 20 15 10 8 4 3 2 1.5 1.0 0.8 0.4 0.3 0.2 0.15 Cv
1000 500 400 300 200 100 50 40 30 20 10 5 4 3 2 1 0.5 0.4 0.3 0.2
2 Port Normally Closed Valves (for cooling) 1/2 1/2 3/4 1 1 1-1/4 1-1/2 2 2-1/2 3 BXRA, BMRA SBRA SBRA SBRA KX KY KY KY NSRA NSRA
Cv 0.66 3.0 4.5 7.9 11.4 19.2 27.6 39.6 75.6 109.2 Cv 5.4 10.5 24
3 Port Valves 3/4 1 1-1/2 TW TW TW
4 5
10
20
30
40 50
100
200
300
Pressure drop ( P) - PSI
TI-1-012-US
400
7.07
Flow US gal/min
1: 35
Regulators
Direct Operated Pressure
Regulators
Direct Operated Pressure Regulator 25MP

The 25MP is a direct acting steam pressure reducing valve. Downstream pressure is fed back through an external sensing line.
Model Sizes Connections Construction 25MP
" NPT Cast Iron 6 8 7 5
Small steam pressure reducing applications where an 80% to 90% accuracy of regulation is acceptable.
19 18 4
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part Body Lower Diaphragm Housing Diaphragm Bolts Upper Case Diaphragm Adjustment Screw Jam Nut Adjustment Spring Spring Plate Diaphragm Plate Diaphragm Stem Valve Head Valve Seat Stem Guide Stem Guide Gasket Pilot Valve Spring Pilot Valve Assy. Gasket Cover Plate Retaining Ring Material Cast Iron Cast Iron Steel Cast Iron Stainless Steel Brass Carbon Steel Steel Brass Phosphor Bronze Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Graphite Stainless Steel Brass ASTM A 126 CL B ASTM A 126 CL B ASTM A449 ASTM A 126 CL B AISI 300 series ASTM B16 AISI 1060 ASTM A 569 ASTM 36(260) ASTM B 103 Alloy A AISI 303 AISI 440A 400 Series STN Steel AISI 303 AISI 302 AISI 302 AISI 302 AISI 300 Series ASTM B 36
8 10 14 16 17
3 9 15 2 13 11 12 1

Max. Operating Pressure (PMO) Max. Operating Temperature 250 psig (17 barg) 450F (232C)
C
" NPT Sensing Line Connection
Downstream Pressure Ranges

Yellow: 3 to 30 psi 0.2 to 2.8 bar
For the following downstream pressures, three color-coded pilot valve springs are available: Blue: 20 to 100 psi Red: 80 to 250 psi 2.8 to 10.3 bar 10.3 to 13.8 bar
Dimensions (nominal) in inches and millimeters

Size " A 3.5 89 B 4.9 125 C 9.75 248
Weight
9.75 lb 4.45 kg
TI-3-104-US
5.09
1: 36
Capacity Pounds of saturated steam per hour at 80% accuracy of regulation

Inlet Steam Pressure psig 15 30 50 75 100 125 150 175 200 250 300 bar 1.03 2.07 3.45 5.17 6.89 8.62 10.3 12.1 13.8 17.2 20.6 Reduced Steam Pressure 2 .14 8 12 15 17 19 5 .34 10 18 20 23 39 10 .69 15 27 30 48 56 68 85 97 114 137 15 1.03 31 37 59 70 85 105 123 137 164 185 20 1.38 33 46 73 85 102 124 140 160 192 210 30 2.07 50 74 93 118 139 159 182 218 245 40 2.76 57 78 110 122 139 163 188 226 270 50 3.45 60 4.14 75 5.17 100 6.89 125 8.62 150 10.3 175 12.1 200 13.8
73 92 116 139 150 173 224 260
72 98 125 142 159 187 228 265
94 128 145 162 191 230 272
119 143 164 194 233 275
139 162 197 232 216
157 190 234 280
167 222 280
210 275
for kg/hr, multiply by .454
Spare Parts
Capacity & Accuracy of Regulation
Capacity of the type MP regulator is based upon the accuracy of regulation of the reduced pressure, and chart values are given for an accuracy of regulation of 80%. This means that, for example, at a reduction of 100 psi to 20 psi, the capacity will be 85 lbs/hr when the reduced pressure drops to 80% of the 20 psi initial setting or 16 psi. The following multipliers can be used to determine the capacity for other percent of accuracy of regulation values. Accuracy of Regulation 75% 80% 85% 90% Capacity Chart Multiplier 1.25 1.0 0.75 0.5
G4 B4
A4
F4
H4 K4
J4 L4 B M4 N4 W T4 S4
The pressure regulator shall be direct-acting with an external pressure sensing line. The valve trim shall be hardened stainless steel, and the body shall be cast iron.
Installation
The regulator should be installed in a horizontal line with suitable bypass and isolating valves. A steam trap should be installed upstream to prevent condensate from reaching the regulator. The trap and regulator should both be protected with a strainer. The pressure sensing line should be located in a straight section of the downstream piping at least 10 pipe diameters from the nearest fitting, or in the steam space.
Maintenance
Complete installation and maintenance instructions are given in IM-3-104-US, a copy of which is supplied with each valve.
Cover Plate w/ Retaining Ring Pilot Screws w/ Gasket Adjustment Screw w/ Nut, and Upper and Lower Spring Support Disc Adjustment Spring
Diaphragm Assembly Stem Guide w/ Gasket Head & Seat Assembly w/ Gasket Square Gasket for all Pilots (set of 3)
L4 M4, N4 S4, T4 W
5.09
1: 37
Specify controlled pressure and spring color Yellow 3 to 30 psi Blue 20 to 100 psi Red 80 to 250 psi
A4, B4 B, W G4, H4 J4 K4
Regulators
Direct Operated Pressure Regulator 25MP
Regulators
Direct Operated Pressure Regulator LRV2

The LRV2 is a direct operated pressure regulator suitable for liquid applications. Model Sizes Connections Construction Options LRV2S (Stainless Steel Bellows)
1/2" , 3/4", 1" NPT Bronze LRV2B with phosphor bronze/brass bellows. 3 4 7 1 19 2 21
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part Spring Housing Adjustment Hand Wheel Top Spring Plate Pressure Adjustment Spring Bellows Assembly Bellows Assembly Gasket Cap Screws Body Guide Bush Pushrod Valve Seat Valve Seat Gasket Piston Valve Head Piston Return Spring Strainer Screen Cap Cap Gasket Spring Range ID Plate Bulkhead Plate Tamperproof Pin Material Spec. Aluminum - Epoxy coated PlasticPolypropylene Cast Iron Silicone Chrome Spring Steel Stainless Steel Reinforced Exfoliated Graphite SteelZinc plated M8 x 25 mm Bronze Graphite filled PTFE Stainless Steel Stainless Steel Stainless Steel Stainless Steel Nitrile Rubber Stainless Steel Stainless Steel Brass Reinforced Expholiated Graphite Polypropylene Stainless Steel Mild Steel - Copper Plated
6
LM 24 DIN 1691 GG 20 BS 2803 685 A55 Range 2 316Ti/316L BS 3692 Gr 8.8 BS1400 LG2 ASTM A276 316L BS 970 431 S29 BS 1449 316 S11 BS970 431 S29 BS2056 Gr302 S26 BS 1449 304 S16 BS 2872 CZ 122
5 20 8 9 10 12 11 16 14 15 18 17 13
316L
E Withdrawal Distance
Limiting Operating Conditions - Liquid

Max. Upstream Pressure Max. Downstream Pressure Max. Cold Hydraulic Test
200 psig (14 barg) 115 psig (8.6 barg) 550 psig (38 barg) C
Temperature F
200 167 150 100 50 0
Pressure barg 1.7 3.4 5.1 6.8 8.6 10.3 12.0 13.7
93.3 75 65.6 37.8 10
Temperature C
25 50 75 100 125 150 175 200 Pressure psig
D A
Do not use in this region
F Withdrawal Distance
Dimensions
Size 1/2" 3/4"
1"

Grey: 5 to 25 psi 0.14 to 1.7 barg Green: 20 to 60 psi 1.4 to 4.0 barg
For the following downstream pressures, three color-coded springs are available. Where the pressures overlap, use the lowest pressure spring to give the downstream pressure required:
Orange: 51 to 125 psi 3.5 to 8.6 barg
A 3.26 83 3.78 96 4.25 108
B 2.44 62 2.44 62 2.44 62
C 5.11 130 5.11 130 5.11 130
D 1.26 32 1.26 32 1.26 32
E .98 25 .98 25 .98 25
F 1.57 40 1.57 40 1.57 40
1: 38
Full lift capacities for safety valve sizing are shown below:
1/2" (DN15) Cvs (Kvs) 2.4 (2.1) 3/4" (DN20) 4.2 (3.6) 1" (DN25) 5.0 (4.3)
Spare Parts
Q
Handwheel & Pin Kit
180 (12) 165 (11) 150 (10) 135 (9) D 120 (8) Downstream pressure psig (barg) 105 (7) 90 (6) 75 (5) 60 (4) 45 (3) 30 (2) 15 (1) 0
0 1.3 2.6 2.6 5.2 3.9 7.8 5.2 6.5 10.4 7.8 9.1 10.4 11.7 13 15.6 18.2 20.8 13 14.3 15.6 16.9 18.2 19.5 20.8 22.1 23.4 1/2" DN 15 23.4 26 28.6 31.2 33.8 36.4 39 41.6 3/4" DN 20
210 (14)
Pressure Adjustment Spring
G Spring Housing Hex Bolts
165 (11)
135 (9) E 105 (7) F K R L 75 (5) M Upstream pressure psig (barg)

Valve and Seat Assembly Bellows Assembly
F F
Gasket Set
45 (3) V U S T S
Capacity 0 gpm
0
Spare Parts
2.6 5.2 7.8 10.4 13 15.6 18.2 20.8 23.4 26 28.6 31.2 33.8 36.4 39 41.6 44.2 46.8 49.4 52
1" DN 25
How to use the chart
The curved lines labelled 45, 70, 105, etc., represent upstream pressures. Downstream pressure is read along the vertical line on the left hand side of the chart. Example: Required, a reducing valve to pass water at the rate of 11.7 gpm reducing from 105 to 60 psi. From the downstream pressure of 60 psi on the left hand side of the chart extend out horizontally until the line meets the curved 105 upstream line. At the point read vertically downwards where it will be seen that a 1/2" valve (with a 50-125 psi spring) will be required.
The spare parts available are shown in heavy outline. Parts drawn in broken line are not supplied as spares. AVAILABLE SPARE
1-1/2" Spirax Sarco LRV2 Pressure Reducing Valve with Bronze body and fitted with orange spring (50 to 125 psi).
Installation
The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve body. Full installation and maintenance instructions are supplied with the product. (IM-P001-08) Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016
How to order Always order spares by using the description given in the column headed Available Spare and stating the size, type and pressure range of the reducing valve. Example: Pressure Adjustment Spring, pressure range 50-125 psi (orange) for 1/2" Spirax Sarco Type LRV2S Reducing Valve.
TIS 3.103 US
03.10
Telephone: (803) 714-2000 FAX (803) 714-2222
1: 39
How to order
* Pressure Adjustment Spring Grey 0.35/1.7 bar g D, Q Green 1.4/4.0 bar g D, Q Orange 3.5/8.6 bar g D, Q * Bellows Assembly - Stainless Steel E, F * Spring Housing Hex Bolts (set of 4) G * Piston and Seat Assembly F, R, L, M V, U, T, S * Gasket Set F, M, S * Screen T * Common to all sizes
Capacities
Water capacities in gpm
Regulators
Direct Operated Pressure Regulator LRV2
Regulators
Direct Operated Pressure Regulator BRV2

The BRV2 is a direct acting pressure reducing valve suitable for steam or gases, such as compressed air. Model Sizes Connections Construction Options BRV2S (Stainless Steel Bellows)
1/2" , 3/4", 1" NPT Ductile Iron BRV2B with phosphor bronze/brass bellows BRV2SP & BRV2SB optional types with external pressure sensing 16 2 18 3 4 7 1
Material Spec. LM 24 DIN 1691 GG 20 BS 2803 685 A55 Range 2 316Ti/316L BS 2872 C2122
18
20 19
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part Spring Housing Adjustment Hand Wheel Top Spring Plate Pressure Adjustment Spring Bellows Assembly Option: Material Aluminum Epoxy Coated Mineral Reinforced Nylon Cast Iron Silicone Chrome Spring Steel Stainless Steel Phosphor Bronze/Brass Bellows Assembly Gasket Stainless Steel Reinforced Exfoliated Graphite Spring Housing Bolts SteelZinc plated M8 x 25 mm Body - Screwed & Flanged SG Iron Guide Bush Graphite Filled PTFE Pushrod Stainless Steel Valve Seat Stainless Steel Valve Seat Gasket Stainless Steel Valve Stainless Steel Valve Return Spring Stainless Steel Strainer Screen Stainless Steel Spring Range Polypropylene Identification Disc Bulkhead Plate Stainless Steel Tamperproof Pin Mild Steel - Copper Plated Blanking Plug Stainless Steel Compression Fitting Brass
6 5 8 9 17 10 12 11 13 14 15
BS 3692 Gr 8.8 DIN 1693 GGG40.3 ASTM A276 Gr 316L BS 970 431 S29 BS 1449 316 S11 AISI 420 BS 20056 316 S42 BS 1449 316 SH
Small steam or gas pressure reducing applications.
316L BS970 431 S29
Limiting Operating Conditions - steam or gas

Max. Upstream Pressure 275 psig (19 barg) Max. Downstream Pressure 115 psig (8.0 barg) Max. Operating Temperature 410F (210C) Max. Cold Hydraulic Test 550 psig (38 barg) Max. Recommended Turndown Ratio 10:1 psig at Maximum Flow Shutoff ANSI Class IV
Pressure barg 0 2 4 6 8 10 12 14 16 18 19 Temperature C
200 400
Temperature F
200
100
Dimensions
Size 1/2" DN15 3/4" DN20 1" DN25 A 3.3 83 3.8 96 4.25 108
50 Do not use in this region
100
Pressure psig
150
200
250 275
C 2.2 55 2.2 55 2.2 55
D 5.0 126.5 5.0 126.5 5.0 126.5
E
Withdrawal Distance

For the following downstream pressures, three color-coded springs are available. Where the pressures overlap, use the lowest pressure spring to give the downstream pressure required: Grey: 2 to 25 psig Green:20 to 60 psig Orange: 50 to 125 psig 0.14 to 1.7 barg 1.4 to 4.0 barg 3.5 to 8.6 barg
1.0 25 1.0 25 1.0 25
1: 40
1/2" (DN15) Cvs (Kvs) 1.8 (1.5) 3/4" (DN20) 2.9 (2.5) 1" (DN25) 3.5 (3.0) Q
Spare Parts
Handwheel & Pin Kit
G Spring 150 (10) 165 180 195 245 (11) (12) (13) (17)
Housing Hex Bolts
125 (8.6) 120 (8) 105 (7) Downstream pressure psig (barg) 90 (6) 75 (5) 60 (4) 45 (3) 30 (2) 15 (1) 0 0 Steam 0 Capacity lb/h 0 0 Compressed Air Capacity 0 cfm Free Air 0 20 20 40 40 80 100 150 40 60 80 160 200 300 60 80 120 80 100 160 240 300 450 100 120 75 (5) 60 (4) 45 (3) 30(2) 120 (8) 105 (7) 90 (6)
D Upstream pressure psig (barg)
E F 320 400 600 120 140 200 160 240 400 500 750 140 180 160 200 480 600 900 180 220 320 560 1/2" DN 15 700 3/4" DN 20 1050 1" DN 25 200 1/2" DN 15 240 380 3/4" DN 20 1" DN 25 J
Valve & Seat Assembly L Bellows Assembly
F F
Gasket Set
280

Example:
The curved lines labelled 30, 45, 60, etc., represent upstream pressures. Downstream pressures are read along the vertical line on the left hand side of the chart. Required, a reducing valve to pass 160 lb/h reducing from 150 to 60 psi. From the downstream pressure of 60 on the left hand side of the chart extend out horizontally until the line meets the curved 150 psi upstream line. At this point, read vertically downward where it will be seen that 1/2" BRV2 will be required. Spare Parts
The spare parts available are shown in heavy outline. Parts drawn in broken line are not supplied as spares. AVAILABLE SPARES Valve and seat assembly F,M,L,J * Bellows Assembly (Stainless Steel) E,F Option Phosphor Bronze/Brass * Spring Housing Hex bolts (set of 4) G * Pressure Adjustment Spring D,Q Grey 2-25 psig Green 20-60 psig Orange 50-125 psig * Gasket set F,M * Common to all sizes. How to order Always order spares by using the description given in the column headed Available Spare and stating the size, type and pressure range of the reducing valve. Example:Pressure Adjustment Spring, pressure range 50-125 psig (orange) for 1/2" Spirax Sarco Type BRV2 Reducing Valve.
BRV2SP/BRV2BP
When external pressure sensing is used, remove the blanking plug (19) and fit the 1/8"/6mm O/D compressing fitting (20-supplied). The other end of the 6mm sensing pipe should be connected into the downstream pipework at least 1m downstream from the valve. For more detail, see Installation and Maintenance Instructions.
TI-3-107-US
03.10
Telephone: (803) 714-2000 FAX (803) 714-2222
The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve body. When the required set pressure has been achieved, the tamper proof pin may be used to prevent further pressure adjustments. Any strainer fitted upstream of the BRV2, and the strainer screen fitted inside the valve should be cleaned regularly so that the flow to the valve is not restricted. Full Installation and Maintenance Instructions are supplied with each product. (IM-P045-10)
1: 41
Capacities Saturated steam capacities in lb/h
Regulators
Direct Operated Pressure Regulator BRV2
Regulators
Stainless Steel Direct Operated Pressure Regulator SRV2S

The SRV2S is a compact, stainless steel, direct acting pressure reducing valve for steam or gases such as compressed air. All wetted parts are constructed in 316L stainless steel. Model Sizes Connections Construction Options SRV2S
1/2" , 3/4", 1" NPT Stainless Steel Flanged ANSI 150. Ductile Iron
Body Material see BRV2 TIS 3.107
Sterilizers, autoclaves, humidifiers, culinary steam supplies, and other equipment requiring reduced pressure to operate.
18 2
20
3 22 7
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part Material Spring Housing Aluminum Adjustment Hand Wheel Plastic Top Spring Plate Cast Iron Pressure Adjustment Silicone Chrome Spring Spring Steel Bellows Assembly Stainless Steel Bellows Assembly Gasket Reinforced Exfoliated Graphite Hexagon Bolt Stainless Steel Body Stainless Steel (Electropolish Finish) Guide Bush Graphite Filled PTFE Pushrod Stainless Steel Valve Seat Stainless Steel Valve Seat Gasket Stainless Steel Valve Stainless Steel Valve Return Spring Stainless Steel Strainer Screen Stainless Steel Bottom Cap Stainless Steel Bottom Cap Gasket PTFE Spring Range Identification Plate Bulkhead Plate Stainless Steel Tamperproof Pin Mild Steel-Copper Plated Washer Stainless Steel Drive Spindle Carbon Steel
Material Spec. LM6-Electroless Nickel Finish Mineral Reinforced Nylon DIN 1691 GG 20 Electroless Nickel Finish BS 2803 685 A5 Range 2-Electroless Nickel Finish 316Ti/316L BS 6105 A 270 ASTM A 351 CF 3M ASTM A 276 316L ASTM A 351 CF 3M BS 1449 316 S11 316L BS 20056 316 S42 BS 1449 316 SH ASTM A 276 316L Plastic AISI 316L Polypropylene
6 10 19 5 9
12 11 13 15 14 8 17 16
316L BS 970 230 M07-Electroless Nickel Finish
Body design conditions PN25 Maximum design pressure 362 psig@248F (25barg @ 120C) Maximum design temperature 413F@275 psig (212C @19barg) Minimum allowable temperature 32F (0C) Maximum operating pressure 275 psig (19 barg) for saturated steam service Maximum operating temperature 413F@275 psig (212C @19barg) Minimum operating temperature 32F (0C) Note: For lower operating temperatures consult Spirax Sarco Maximum downstream reduced pressure 125 psig (19 barg) Maximum differential pressure 275 psig (19 bar) Maximum recommended turndown ratio 10:1 at maximum flow Designed for a maximum cold hydraulic test pressure of 551 psig (38 barg) Note: With internals fitted, test pressure must not exceed 275 psig (19 barg)
200
100
Pressure psig
50
100
150
200
250
Do not use in this region Maximum Cold Hydraulic Test Pressure 550 psig (38 barg) Shut Off: ANSI Class IV
Dimensions
Size 1/2" 3/4" 1" A 3.3 83 3.8 96 4.3 108 C

Grey: 2 to 25 psig Green: 20 to 60 psig 0.14 to 1.7 barg 1.4 to 4.0 barg
D 5.1 130 5.1 130 5.1 130
For the following downstream pressures, three color-coded springs are available. Where the pressures overlap, use the lowest pressure spring to give the downstream pressure required:
Orange: 50 to 125 psig 3.5 to 8.6 barg
Withdrawal Distance
Weight 3.3 1.5 3.5 1.6 3.8 1.7 lb kg lb kg lb kg
2.4 62 2.4 62 2.4 62
1.0 25 1.0 25 1.0 25
1: 42
Temperature C
Temperature F
17
Pressure barg 0 2 4
400
10
12
14
16
200
Capacities Saturated steam capacities in lb/h

1/2" (DN15) Cvs (Kvs) 1.8 (1.5) 3/4" (DN20) 2.9 (2.5) 1" (DN25) 3.5 (3.0)
D
125 (8.6) 120 (8) 105 (7) Downstream pressure psig (barg) 90 (6) 75 (5) 60 (4) 45 (3) 30 (2) 15 (1) 0 75 (5) 60 (4) 45 (3) 30(2) 120 (8) 105 (7) 90 (6)
150 (10)
165 180 195 245 (11) (12) (13) (17)

C
Spare Parts
Handwheel & Pin Kit Q
Upstream pressure psig (barg)
Spring Housing Hex Bolts
0 Steam 0 Capacity lb/h 0 0 Compressed Air Capacity 0 cfm Free Air 0 20 20
80 100 150 40 40 60 80
160 200 300 60 80 120
240 300 450 80 100 160 100 120
320 400 600 120 140 200 160 240
400 500 750 140 180 160 200
480 600 900 180 220 320
560 1/2" DN 15 700 3/4" DN 20 1050 1" DN 25 200 1/2" DN 15 240 380 3/4" DN 20 1" DN 25
Gasket Set M Bellows Assy. E F F R L M F
40
280
The curved lines labelled 30, 45, 60, etc., represent upstream pressures. Downstream pressures are read along the vertical line on the left hand side of the chart. Example: Required, a reducing valve to pass 160 lb/h reducing from 150 to 60 psi. From the downstream pressure of 60 on the left hand side of the chart extend out horizontally until the line meets the curved 150 psi upstream line. At this point, read vertically downward where it will be seen that 1/2" SRV2S will be required
Sample Specifications
Pressure reducing valve shall be direct operated type with all 316L wetted parts. Reduced pressure shall be adjustable, by hand, and a tamper proof device included to prevent further adjustment. Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016
Only parts listed are available as spares. Always state valve size when ordering spare parts.
TI-3-108-US
03.10
Telephone: (803) 714-2000 FAX (803) 714-2222
The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve body. When the required set pressure has been achieved, the tamper proof pin may be used to prevent further pressure adjustments. Any strainer fitted upstream of the SRV2S, and the strainer screen fitted inside the valve should be cleaned regularly so that the flow to the valve is not restricted. Full Installation and Maintenance Instructions are supplied with each product. (IM-P186-03)
Spare Parts
Valve and seat assembly F, R, L, M * Bellows (Stainless Steel) E, F * Spring Housing Hex Bolts (set of 4) G * Pressure Adjustment Spring D, Q Grey 2/25 psig Green 20/60 psig Orange 50/125 psig * Set of all gaskets F, M, S * Common to all sizes.
Valve Seat Assembly
1: 43
Regulators
Stainless Steel Direct Operated Pressure Regulator SRV2S
Regulators
Direct Operated Pressure Regulator BRV71 & BRV73

The BRV71 ductile iron screwed, and the BRV73 ductile iron flanged body is a direct operated pressure regulator for steam applications. Model Sizes Connections Construction Options BRV71 & BRV73
1", 1-1/4", 1-1/2", 2" NPT/ANSI150 Ductile Iron BSP, PN16, JIS10 7 2 8 9 11 21 13 5 4 15 6
No. Part 1 Body Assembly 2 Material SG Iron
Pressure Adjustment Silicone Chrome Control Spring 3 Adjustment Screw Carbon Steel BS970 230 M07 4 Plain Washer Stainless Steel Gr. 18/10/3-4A 5 Adjustment Knob Mineral filled nylon 66 10B 140 6 Spirol Pin Stainless Steel AISI420 Chrome plated 7 Spring Plate Cast Iron DIN 1691 GG20 8 Spring Housing Aluminium 2ELNP coated 9 Upper Gasket Semi-rigid graphite laminated 10 Lower Gasket Semi-rigid graphite laminated 11 Bellows Assembly Stainless Steel 316L 12 Bellows/push rod assy. Stainless Steel 316L PTFE 15% graphite fill 13 Printed Cap Polypropylene 14 Locking Pin Copper 16* Head (incorporating seal Pt No.27)Stainless Steel BS970 431S29 17 Screen Stainless Steel 316L 18 Lower Push Rod Stainless Steel BS970 431S29 19 End Cap SG iron DIN 1693 GGG40.3 ELNP coated 20 Screw Steel, zinc plated BS3692 Gr.8.8 21 Screw Steel, zinc plated BS3692 Gr.8.8 22 Washer Stainless Steel BS1449 304 515 23 Guide Bush PTFE 15% Graphite Filled 24 Return Spring Stainless Steel BS2056 316 S42 25 PTFE Washer Virgin PTFE BS6564 Type 2Gr.B 26 "O" Ring Seal EPDM E0962-90 27* Head "O" Ring Seal EDPM EO962-90 *Not Shown
Material Spec. DIN 1693 GGG40.3 ELNP coated BS 2803 685 A55
3 1
12 17
16
25 10 26
24 23 18
19 20 22
Body design conditions PN16 Maximum allowable pressure 232 psig@248F (16barg @ 120C) Maximum allowable temperature 363F@ 232 psig (184C @10barg) Minimum allowable temperature 14F (-10C) Maximum operating pressure 150 psig (10 barg) for saturated steam service Maximum operating temperature 363F@150 psig (184C @10barg) Minimum operating temperature 32F (0C) Note: For lower operating temperatures consult Spirax Sarco Maximum downstream reduced pressure 130 psig (9 barg) Maximum differential pressure 232 psig (10 bar) Maximum recommended turndown ratio 10:1 at maximum flow Designed for a maximum cold hydraulic test pressure of 340 psig (24 barg) Note: With internals fitted, test pressure must not exceed 252 psig (16 barg)
Temperature F
200 100
Sa Steam
turatio
n Cur
ve
93 38
40 Do not use in this region
80
Pressure psig
100
140 150
180
For the following downstream pressures, three color-coded springs are available. Where the pressures overlap, use the lowest pressure spring to give the downstream pressure required: Grey:2 to 25 psig Green:20 to 60 psig Orange:50 to 125 psig 0.14 to 1.7 barg 1.4 to 4.0 barg 3.5 to 8.6 barg
1: 44
Temperature C
400 365 300
2.7
5.5
Pressure barg
6.9
9.6 10
12.4 204 184 150
D C
Spare Parts
E F A1 A
Dimensions
BSP/NPT PN Scr. 16

JIS 10
L Weight
F 3.3 84 3.3 84 3.3 84 3.3 84 Scr Flg 13 lb 5.9 kg 16 lb 7.65 kg 18 lb 8.55 kg 20 lb 9.4 kg Spring Housing Bolts
ANSI 150
Size A 5.3 134 1-1/4" 5.3 134 1-1/2" 5.3 134 2" 5.3 134 1"
A1 6.8 174 7.0 179 7.2 186 7.2 186
A1 6.7 170 6.8 174 7.1 183 7.2 186
A1 6.7 170 6.8 175 7.1 180 7.1 180
B 3.5 90 3.5 90 3.5 90 3.5 90
C 8.6 220 8.6 220 8.6 220 8.6 220
D 6.0 153 6.0 153 6.0 153 6.0 153
E 1.0 25 1.0 25 1.0 25 1.0 25
10 lb 4.4 kg 9.8 lb 4.2 kg 11.0 lb 4.95 kg 11.0 lb 4.75 kg
Capacities Steam & compressed air capacity chart

1" (DN25) Cvs (Kvs)
130 120 110 100 Downstream pressure psig 90 80 70 60 50 40 30 20 10 0 0 Steam Capacity 0 lb/h 0 0 200 200 400 400 800 400 800 1200 400 600 600 800 1200 1600 2000 800 1000 1600 2400 1000 1200 30(2) 45(3) 2 1 0 1"-DN 25 1-1/4"-DN32 60 (4) 75(5) 90(6) 105 (7)
1-1/4" (DN32) 11.1 (9.5)
1-1/2" (DN40) 13.5 (11.5)
2" (DN50) 17.5 (15) F
H G
8.0 (6.8)
Upstream pressure psig (barg)
150 (10) 135 (9) 120 (8)
9 8
Gasket Set
7 6 5 4 3 Downstream pressure barg
E D
B A
2000 1-1/2"-DN40 2800 2"-DN50
Spare Parts
0 Compressed 0 Air Capacity cfm Free Air 0 0
40 40 40 80 160
80 80
120 120 160 240 340
160 200 340 420
200 240
240 280
280 340 500
340 380 580 840
380 1"-DN 25 420 660 920 1-1/4"-DN32 1-1/2"-DN40 2"-DN50
160 240
420 580 660
500
760
The valve should be installed in a horizontal pipeline with the direction of flow as indicated by the arrow on the valve body. Full Installation and Maintenance Instructions are supplied with this product. (IM-P210-04) How to order Example: 1" Spirax Sarco BRV71 pressure reducing valve with ductile iron body, stainless steel bellows and fitted with Orange spring (50-130 psig)
How to order
Always order spares by using the description given in the column headed Available Spare and stating the size, type and pressure range of the reducing valve. Example:Pressure Adjustment Spring, pressure range 50-130 psig (orange) for 1" Spirax Sarco BRV71 Reducing Valve.
03.10
1: 45
The curved lines labelled 30, 45, 60, etc., represent upstream pressures. Downstream pressures are read along the vertical line on the left hand side of the chart. Example: Required, a reducing valve to pass 400 lb/h reducing from 105 to 60 psi. From the downstream pressure of 60 psi on the left hand side of the chart extend out horizontally until the line meets the curved 105 psi upstream line. At this point, read vertically downward where it will be seen that a 1" BRV71/73 will be required.
The spare parts available are shown in heavy outline. Parts drawn in broken line are not supplied as spares. AVAILABLE SPARE * Pressure Adjustment Spring K,Q Grey 2-25 psig Green 20-60 psig Orange 50-125 psig * Bellows Assembly (Stainless Steel) J Bellows pushrod assembly, (Sub Assembly, Head, "O" rings, Lower push rod and balancing bellows)E,C,H * Bottom cap B * Strainer screen G * Return spring and gasket set F * Hex. Head Screws - Spring housing(set of 4) L - Bottom cap(set of 4) A * Return spring D * Common to all sizes.
Handwheel & Pin Kit
Regulators
Direct Operated Pressure Regulator BRV71 & BRV73
Regulators

Types SRV461/463 Direct Acting Pressure Reducing Valve with non-rising adjustment screw, O-ring soft seal on valve plug for tight ANSI Class IV shutoff, and 316 Ti stainless steel construction for wetted parts. Model Sizes Plug Connections Construction Options SRV461 SRV463
Clean steam, gas, and liquid supplies to bioreactors, centrifuges, freeze dryers (lyophilizers), sterilizers, autoclaves, process tanks, production suites, humidifiers, and culinary equipment.
1/2", 3/4"*, 1", 1-1/4", 1-1/2", 2"
NPT
ANSI 150
316 Ti Stainless Steel, EPDM Diaphragm, TFE O-ring Seal BSP Connections DIN PN16 or BS4504 flanges SRV461S and SRV463S for Hydrocarbon Service Consult Factory Non-Standard Pressure Ranges
* flanged only
Stainless steel direct acting pressure reducing valves shall be diaphragm actuated with all 316Ti grade body and a soft O-ring seal for ANSI Class IV shutoff. Pressure setting on valves shall be adjustable while in service with maximum capacities rated for droop not to exceed 20%. Valve body shall be of packless design. Spirax Sarco SRV461 (screwed) SRV463 (flanged).
3
No. Part Material Werkstoff No. AISI Equivalent*
1 2 3 4 5 6 7 8 9 10 11 12
Body Spring Housing Cap Valve Seat Valve Plug O-Ring Seal Diaphragm Piston O-Ring Top Spring Plate Spring Adjustment Screw
Stainless Stainless Stainless Stainless Stainless TFE EPDM Stainless EPDM Stainless Stainless Stainless
Steel Steel Steel Steel Steel
1.4571 1.4404 1.4571 1.4571 1.4571
316 Ti 316L 316 Ti 316 Ti 316 Ti
5 4
6 1
Steel Steel Steel Steel
1.4571 1.4571 1.4310 1.4571
316 Ti 316 Ti 301 316 Ti
7 8 10 2 11
* not direct equivalents, nearest AISI specification is given.

Max. Operating Pressure (PMO) 174 psig (12 barg) Max. Operating Temperature Steam service: 374F (190C) Liquid and gas service: 266F (130C) at all operating pressures

PMA
220 psig/0-122F 15 barg/0-50C 187 psig/302F 13 barg/150C 174 psig/374F 12 barg/190C 374F/0-174 psig 190C/0-12 barg
P reSSure r aNgeS
4 16 psi 12 36 psi 30 75 psi 0.3 1.1 bar 0.8 2.5 bar 2.0 5.0 bar For Steam: Establish whether the flow is critical or non-critical, and calculate the required Cv using one of the following formula: For Liquids Cv = GPM Sp. Gr Pressure Drop, psi Where Sp. Gr. Water = 1 GPM = Gallons per minute For Steam (Saturated) a.Critical Flow When P is greater than FL2 (P1/2) Cv = W 1.83 FLP1
12
TMA
C aPaCitieS
Capacities can be calculated from the fully open capacity indices. Size Cv 1/2" DN15 3/4" DN20 1" DN25 1-1/4" DN32 1-1/2" DN40 2" DN50 4.7 5.9 7.0 14.0 18.7 21.1 Kv 4 5 6 12 16 18
S iziNg N oteS
1) Maximum capacities can be obtained only at the upper end of each pressure range. Therefore, to ensure quoted capacities always select lowest pressure range option compatible with required downstream pressure. 2) Because of valve droop characteristics, it is recommended that only 80% of the "fully open capacity indices" be used for sizing. 3) Required Cvs can be calculated from the following formulae:
Where: P1 = Inlet Pressure psia P2 = Outlet Pressure psia W = Capacity lb/hr FL = Pressure Recovery Factor (.9 on globe pattern valves for flow to open) (.85 on globe pattern valves for flow to close)
b.Noncritical Flow When P is less than FL2 (P1/2) Cv = W 2.1P (P1 + P2)
1: 46
(NomiNal)
Size
D 4-16 11.8 300 11.8 300 11.8 300 11.8 300 11.8 300 11.8 300
B A
1/2" 3/4" 1" 1-1/4" 1-1/2" 2"
3.4 85 3.4 85 5.1 130 5.7 145 7.3 185
5.1 130 5.9 150 6.3 160 7.1 180 7.9 200 9.1 230
3.0 76 3.0 76 3.0 76 3.5 90 3.5 90 3.5 90
D 12-36 30-75 9.3 235 9.3 235 9.3 235 9.3 235 9.3 235 9.3 235
E 4-16 7.9 200 7.9 200 7.9 200 7.9 200 7.9 200 7.9 200
E 12-36 30-75 5.4 138 5.4 138 5.4 138 5.4 138 5.4 138 5.4 138
psi 4-16 12-36 30-75
bar 0.3-1.1 0.8-2.5 2.0-5.0
1/2"-1" 13.5 6.1 6.5 3.1 6.5 3.1
1-1/4"-2" 15.4 7 8.8 4.0 8.8 4.0
1/2"-1" 17.4 7.9 10.8 4.9 10.8 4.9
1-1/4"-2" 24.2 11.0 13.2 6.0 13.2 6.0
S Pare P artS
Valves with pressure ranges 12-36 psi and 30-75 psi Valves with pressure range 4-16 psi
Soft Seal H I
O-ring Seal
O-ring Seal
Soft Seal H I
B C
C F
E J D G E D
E Repair Kit SRV461/463 Repair Kit SRV461/463 Repair Kit SRV461S/463S 1/2"-1" DN 15-25 A, B, C, D, E, F, G A, B, C, D, E, F, G, H, I
See Installation & Maintenance Instructions IMI 3.110 supplied with each valve. Repair Kit SRV461S/463S 1/2"-1" DN 15-25
m aiNteNaNCe
1-1/4"-2" DN 32-50 A, B, C, D, E, F, G, J 1-1/4"-2" DN 32-50 A, B, C, D, E, F, G, H, I, J
This product can be maintained without disturbing the piping connections. Complete isolation of the valve from supply is required before any servicing is performed. The valve should be disassembled periodically for inspection and cleaning of the valve head and seat. Worn or damaged parts should be replaced . Please refer to Spare Parts list for replacement parts. Complete installation and maintenance instructions are given in IMI 3.110 which accompanies the product.
Item JSizes 1-1/4" and larger only Standard spare parts are those shown numbered in the diagram. Additional spares may be available upon request. Always order spares by using the description in the first column, and by stating size, type, pressure range and valve seal type for the reducing valve.
TI-3-110-US
10.10
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016
Telephone: (803) 714-2000 FAX (803) 714-2222
1: 47
DimeNSioNS
setting ranges
screwed
Weight lb/kg
flanged
Regulators
Pilot Operated Pressure
Regulators
Pilot Operated Pressure Regulator " to 4" 25P

The 25P is a self-actuated pilotoperated pressure regulator. Downstream pressure is fed back through an external sensing line to the pressure pilot, which adjusts the opening of the main valve so as to maintain the set pressure. The main valve can close tight for ANSI/FCI 70-2 Class IV shut off when steam is not required. Model Sizes Connections Construction Options
" to 2" NPT 2", 3", 4"
ANSI 125 flgd.
25P
" to 2" NPT 2", 2", 3", 4"
ANSI 300 flgd.
The 25P is a reliable, accurate regulator to reduce steam from a high supply pressure to the most efficient operating pressure of the equipment, and to protect the equipment from dangerously high pressures.
Cast Iron
ANSI 250 flgd.
Cast Steel
ANSI 150 flgd. (excludes 2")
For selection and sizing data, see TIS 3.030.
Capacities
Cast Iron
450 400 Temperature F 300
Ste am sa ion cu
1/2" to 2"
125 232 204 149
NPT+ ANSI 250
at tur
Temperature C
rve
1/4" NPT Sensing Line Connection
200 100 15 0 50
ANSI 125
93 38 1

For the following downstream pressures, three color-coded pilot valve springs are available: Yellow: 3 to 30 psi Blue: 20 to 100 psi Red: 80 to 250 psi
200 100 150 (14) (7) Pressure psig (barg)
250
300 (20)
The product should not be used in shaded area.
Cast Steel
600 500 450
140
315 260 204 149 93 38 Temperature C

Dimensions (nominal) in inches and millimeters Size ", " 1" 1", 1" 2" 2" 3" 4" A 5.5 140 6.0 152 7.25 184 8.5 216 _
ANSI 125 ANSI 250 ANSI 150 ANSI 300
Temperature F
300 200 100 15

Ste am sa
tur
ati
on
e urv
NPT+ ANSI 300
400
A1
A1
B 7.6 194 8.6 219 8.6 219 10.6 270 13.6 346 13.6 346 15.6 397
C 12.2 310 12.1 308 12.7 322 13.3 338 14.0 356 13.9 354 15.25 387
D 6.2 157 6.75 171 7.1 179 8.2 208 13.9 354 14.4 367 16.1 410
E 18.4 467 18.9 479 19.75 502 21.5 546 27.9 710 28.4 721 31.4 797
Cast Iron 32 lb 14.5 kg 39 lb 17.7 kg 44 lb 20 kg 69 lb 31.3 kg 157 lb 71.2 kg 188 lb 85.3 kg 284 lb 129 kg
Weight
Cast Steel 35 lb 15.9 kg 43 lb 19.5 kg 48 lb 21.8 kg 75 lb 34 kg 171 lb 77.6 kg 205 lb 93 kg 309 lb 140 kg
ANSI 150
1 50 100 150 200 250 300 350 0 (14) (20) (7) 285 Pressure psig (barg) The product should not be used in shaded area. For operation in this region, stainless steel transmission tubing need be fitted. Note: Maximum temperature for Stainless Steel tubing is 600F
9.0 228 11.5 292 12.5 318 14.5 368
10.9 276 11.75 298 13.9 352
TI-3-015-US
4.12
1:48
43 44 48 45 46 62 50 49 48 47 3 60 2 11 13 7 1 4 5 6 25 28 27 19 15 21 22 23 24 26 60 9 8 10 12 11 3 2 13 7 1 4 5 14 25 28 16 17 18 15 19 21 22 20
The pressure regulator shall be of the pilot-actuated diaphragm operated type. The main valve shall be single-seated with hardened stainless steel trim; the regulator body shall be cast iron (cast steel). The pilot shall be bolted directly to the regulator body. The regulator shall be capable of dead-end shut-off.
A1
for pilot, see " to 2"
51 61
25
20
2"* to 4"
" to 2"
2"* to 4" *ANSI 300 ONLY
No. 1 2 3 4 Part Valve Body Cover Cover Bolts Main Valve Head Material Cast Iron Cast Steel Cast Iron Cast Steel Steel Stainless Steel No. ASTM A 126 CL B ASTM A216 Gr WCB ASTM A 126 CL B ASTM A216 Gr WCB ASTM A449 26 27 28 43 44 45 46 47 48 49 50 51 60 61 62 ASTM A 126 CL B ASTM A216 Gr WCB Part Plug (Cast Iron) (Cast Steel) Connector Stud Body Gasket Adjustment Screw Jam Nut Pilot Valve Spring Upper Diaphragm Case Lower Diaphragm Case Spring Plate Diaphragm Diaphragm Plate Pilot Head Spring Pilot Gasket Pilot Mounting Screws Diaphragm Case Screws Material Brass Steel Stainless Steel " - 2" Copper Clad 2"* - 4" Graphite Stainless Steel Brass Steel Cast Iron Cast Steel Cast Iron Cast Steel Steel Stainless Steel Brass Stainless Steel Graphite Steel Steel
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Main Valve Seat Main Valve Seat Gasket Valve Return Spring Valve Stem Strainer Screen Valve Stem Sleeve Spring Guide Nut Cover Gasket Pressure Equalizer Pipe Upper Diaphragm Case Stem Bushing (2" - 4" Cast Steel only) Diaphragm Plate Stem Diaphragm Stem Guide Nut Lower Diaphragm Case Diaphragm Plate Main Diaphragm (2 ply) Bushing Tube & Orifice Tubing Assembly (optional for cast steel)
Stainless Steel Copper Stainless Steel Stainless Steel Stainless Steel Stainless Steel Cast Iron "-2" CRS 2"* - 4" Steel Graphite Stainless Steel Cast Iron Cast Steel Stainless Steel Stainless Steel Stainless Steel Brass " - 2" Steel 2"* - 4" Cast Iron Cast Steel Brass " - 2" C.I. 2"* - 4" Stainless Steel CRS Stainless Steel Copper Brass Stainless Steel
ASTM A 126 CL B ASTM A216 Gr WCB ASTM A 126 CL B ASTM A216 Gr WCB
ASTM A449
Installation
Maintenance
Complete installation and maintenance instructions are given in IM-3-000-US, a copy of which is supplied with each regulator. Available spare parts are shown on TI-1-1120-US & TI-3-0271-US.
4.12
1: 49
ASTM A 126 CL B ASTM A216 Gr WCB
The regulator should be installed in a horizontal line with suitable bypass and isolating valves. A steam trap should be installed upstream to prevent condensate from reaching the regulator. The trap and regulator should both be protected with a strainer. The pressure sensing line should be located in a straight section of the downstream piping at least 10 pipe diameters from the nearest fitting. Complete installation instructions are given in IM-3-000-US.
Regulators
Pilot Operated Pressure Regulator " to 4" 25P
Regulators
Pilot Operated Pressure Regulator 6" 25P

The 25P is a self-actuated pilotoperated pressure regulator. Downstream pressure is fed back through an external sensing line to the pressure pilot, which adjusts the opening of the main valve so as to maintain the set pressure. The valve meets Class IV shut-off specifications but is not suitable for dead-end service. Model Sizes Connections ANSI 125, 250 Construction Options
Cast Iron
25P
6" ANSI 150,300 Cast Steel
The 25P is a reliable, accurate regulator to reduce steam from a high supply pressure to the most efficient operating pressure of the equipment, and to protect the equipment from dangerously high pressures.
Capacities
For selection and sizing data, see TI-3-030-US
Reduce Orifice Designated by "S"
Limiting Operating Conditions Cast Iron 232

450 400 204
tur at
The pressure regulator shall be of the pilot-actuated diaphragm operated type. The main valve shall be single-seated with hardened stainless steel trim; the regulator body shall be cast iron. The pilot shall be externally mounted to the regulator body.
Temperature F
200 100 15
a Ste
ANSI 250
sa
Temperature C
300
ion
rv cu
149 93 38 1 300 (20)
" NPT sensing line connections
A1
ANSI 125
50
100 150 200 250 (14) (7) Pressure psig (barg)
Cast Steel
600 500 450 400 Temperature F 300 200 100 15 0
S m tea sa at tur ion cu rve
315 260 204

ANSI 300
149 93
Temperature C
ANSI 150
38 1 350
50
300 (20)
The product should not be used in shaded area. Note: Maximum temperature for Stainless Steel tubing is 600F

Dimensions
ANSI 125/150 ANSI 250/300

C 11.75 302 D 16.7 424 E 28.6 725 Weight 560 lb 254 kg
Cv Values
Size Cv value 6" 260 6" "S" 185
Size 6"
A1 18.1 460
A1 19.0 483
B 19.75 502
1: 50
43 44 48 45 46 48 54 50 47 49 51 60 15
3 2 10 1 8
4 5
11
16
13 14 17 12 15
No. 1 2 3 4 5 7 8 10 11 12 13 14 15 16 17 43 44 45 46 Part Valve Body Cover Cover Bolts Main Valve Head Main Valve Seat Valve Return Spring Valve Stem Cover Gasket Stem Bushing Lower Diaphragm Case Diaphragm Plate Main Diaphragm (2 ply) Tube & Orifice Tubing Assembly Diaphragm Gasket (2) Adjustment Screw Jam Nut Pilot Valve Spring Upper Diaphragm Case Material Cast Iron Cast Steel Cast Iron Cast Steel Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Graphite Brass Cast Iron Cast Steel Stainless Steel Stainless Steel Brass Copper Graphite Stainless Steel Brass Steel Cast Iron Cast Steel ASTM A 126 CL B ASTM A 216 WC B ASTM A 126 CL B ASTM A 216 WC B AISI 1038 ASTM A 743 CA 40 ASTM A 743 CA 40 AISI 302 AISI 304 BS 2815 A ASTM B16 ASTM A 126 CL B ASTM A 216 WC B ASTM A 743 CA 40 AISI 301 ASTM B16 ASTM B280 (122) BS 2815 A AISI 304 ASTM B16 AISI 1060 ASTM A 126 CL B ASTM A 216 WC B No. 47 48 49 50 51 54 60 Part Lower Diaphragm Case Spring Plate Diaphragm Diaphragm Plate Head & Seat Assembly Diaphragm Case Screws Pilot Gasket Material Cast Iron Cast Steel Steel Stainless Steel Brass Stainless Steel Stainless Steel Steel 5/16" - 18 x 1" Graphite ASTM A 126 CL B ASTM A 216 WC B ASTM A569 ASTM A240 ASTM B36 AISI 440 AISI 440F ASTM A449
Installation
Maintenance
Complete maintenance instructions are given in IM-3-000-US and ADVP 3029, a copy of which is supplied with each regulator. Available spare parts are shown on TI-1-1121-US and TI-3-0271-US.
TI-3-016-US 04.12 Telephone: (803) 714-2000 FAX (803) 714-2222
1: 51
The regulator should be installed in a horizontal line with suitable bypass and isolating valves. A steam trap should be installed upstream to prevent condensate from reaching the regulator. The trap and regulator should both be protected with a strainer separator set. The pressure sensing line should be located in a straight section of the downstream piping at least 10 pipe diameters from the nearest fitting. Complete installation instructions are given in IM-3-000-US.
Regulators
Pilot Operated Pressure Regulator 6" 25P
Regulators
Pressure Regulator with Air Loaded Pilot 1/2" to 4" 25PA

The Pressure Pilot is loaded by an external compressed air supply rather than by a spring. The downstream pressure can be set remotely by adjusting the loading air pressure.
25PA 1/2" to 2"

1/2" to 2" NPT
25PA
A
2-1/2", 3", 4" 1/2" to 2" ANSI 125 flgd. NPT
2", 2-1/2", 3", 4" ANSI 300 flgd.

C
Cast Iron ANSI 250 flgd.
Cast Steel Body ANSI 150 flgd (excludes 2")
Cast Iron
450 400 Temperature F 300
a Ste m s on cu
125
232 204 149

NPT+ ANSI 250
r atu
ati
Temperature C
rve
200 100 15 0 50
ANSI 125
93 38 1
Air Pilots
PA direct air load maximum 120 psig air

For proper selection, see TI-3-030-US
PA 3 to 100 psig (approximate ratio 1:1), see table
200 100 150 (14) (7) Pressure psig (barg)
250
300 (20)
Capacities
For selection and sizing data, see TI-3-030-US
Cast Steel
600 500 450
Dimensions
140 315
Size A 5.5 6.0
(nominal) in inches*
Weight Cast Iron Cast Steel 32 39 44 69 157 188 284 35 43 48 75 171 205 309
Ansi 125 Ansi 250 Ansi 300 A1 A1 B 10.9 11.75 13.9 9.0 11.5 12.5 14.5 7.6 8.6 8.6 10.6 13.6 13.6 15.6
C 10.1 10.1 10.1 11.3 11.9 11.9 13.2
C1 8.0 8.0 8.0 9.2 9.9 9.8 11.1
D 6.2 6.75 7.1 8.2 13.9 14.4 16.1
E 16.3 16.9 17.7 19.5 25.8 26.3 29.3
E1 14.2 14.8 15.6 17.4 23.8 24.3 27.3
260 204 149 93 38 Temperature C
1/2", 3/4" 1"
NPT+ ANSI 300
400 Temperature F 300 200 100 15

a Ste m sa ti ura on cu rve
1-1/4", 1-1/2" 7.25 2" 2-1/2" 3" 4" 8.5
ANSI 150
1 300 350 100 150 200 250 (14) (20) (7) 285 Pressure psig (barg) The product should not be used in shaded area. 0 50 For operation in this region, stainless steel transmission tubing need be fitted. Note: Maximum temperature for Stainless Steel tubing is 600F
* All pilots are interchangeable. Drawings are for dimensional purposes only.
1: 52
3 52 3 2 11 13 7 1
4 5 6
24 25
9 8 10 12 11
2 13 7 1 4 5 14 25
24
25 28 27 19 15 21 22
24 17 18 15 19 23 24 26 21 22 20
24
20
" to 2"
2"* to 4"
*ANSI 300 ONLY
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Part Valve Body Cover Cover Bolts Main Valve Head Main Valve Seat Main Valve Seat Gasket Valve Return Spring Valve Stem Strainer Screen Valve Stem Sleeve Spring Guide Nut Cover Gasket Pressure Equalizer Pipe Upper Diaphragm Case Stem Bushing (2-1/2" - 4" Cast Steel only) Diaphragm Plate Stem Diaphragm Stem Guide Nut Lower Diaphragm Case Diaphragm Plate Main Diaphragm (2 ply) Bushing Tube & Orifice Tubing Assembly Plug (Cast Iron) (Cast Steel) Connector Stud Body Gasket Material Cast Iron Cast Steel Cast Iron Cast Steel Steel Stainless Steel Stainless Steel Copper Stainless Steel Stainless Steel Stainless Steel Stainless Steel Cast Iron 1/2"-2" CRS 2"* - 4" Steel Graphite Stainless Steel Cast Iron Cast Steel Stainless Steel Stainless Steel Stainless Steel Brass 1/2" - 2" Steel 2"* - 4" Cast Iron Cast Steel Brass 1/2" - 2" C.I. 2"* - 4" Stainless Steel CRS Stainless Steel Copper Brass Brass Steel Stainless Steel 1/2" - 2" Copper Clad 2"* - 4" Graphite ASTM A 126 CL B ASTM A216 Gr WCB ASTM A 126 CL B ASTM A216 Gr WCB ASTM A449
Installation
The valve should be installed in a horizontal line with suitable bypass and isolating valves. A steam trap should be installed upstream to prevent condensate from reaching the valve. The trap and regulator should both be protected with a strainer. The pressure sensing line should be located either in the downstream piping, or in the steam space. Complete installation instructions are given in IM-3-000-US.
Air Loading Pilot PA Requires Air Loading as indicated in the following table
Desired Outlet Steam Pressure P2 psig Inlet Pressure P1 psig Approximate Air Set Pressure psig
10
25
50
75
100
10 psig to 100 psig 11 16 31 56 to to to to 13.5 16.8 33.5 58 80 to 81 102 to 103
Maintenance
Complete installation and maintenance instructions are given in IM-3-000-US, a copy of which is supplied with each valve. Available spare parts are shown on TI-1-1120-US and TI-3-0271-US.
04.12
Telephone: (803) 714-2000 FAX (803) 714-2222
1: 53
Regulators
Pressure Reducing Valve with Air Loaded Pilot 1/2" to 4" 25PA
Regulators
Pilot Operated Pressure Regulator w/ Electric Override 1/2" to 4" 25PE

The 25PE has all of the features of the 25P, with the addition of an electric pilot. An electrical signal can override the pressure pilot to provide a remote shut-off capability. *Note: For pressures below 15 psig, the E pilot is not recommended for use with valves 2" and larger. Model Sizes Connections Construction Options Electric Pilot Specifications Electric Pilot Options
" to 2" NPT 2", 3", 4"
ANSI 125 flgd.
25PE
" to 2" NPT 2", 2", 3", 4"
ANSI 300 flgd.
Steam pressure reducing applications where the PRV must also respond to an electrical program timer, safety or limit switch, or remote manual switch.
Cast Iron
ANSI 250 flgd.
Cast Steel
ANSI 150 flgd.
The pressure regulator shall be of the pilotactuated diaphragm operated type. The main valve shall be single-seated with hardened stainless steel trim; the regulator body shall be cast iron (cast steel). The pilot shall be bolted directly to the regulator body. The main valve shall be capable of dead-end shut-off. The electric pilot shall have a NEMA 4 & 7 (C & D) enclosure with 115v (230v) 60 Hz coil.
(excludes 2") Enclosure: NEMA 4 & 7 (C&D) 115v (230v)/60Hz Inrush: 45 VA Normally closed 200 psig Max. operating pressure For regulators 2" and larger at pressures below 125 psig, use the following electric pilot: Enclosure: NEMA 4 & 7 (C&D) 115v (230v)/60Hz Inrush: 45 VA Normally closed 140 psig Max. operating pressure (for faster response time) 230 Volt Coil

Max. Operating Pressure(PMO)
NPT: ANSI 125: ANSI 250: ANSI 150: ANSI 300:
200 psig (14 barg) @ 392F (200C) 125 psig (8 barg) @ 392F (200C) 200 psig (14 barg) @ 392F (200C) 185 psig (12 barg) @ 392F (200C) 200 psig (14 barg) @ 392F (200C)
" NPT Sensing Line Connection
A1
Max. Operating Temperature
392F (200C) C1 C1

For the following downstream pressures, three colorcoded pilot valve springs are available: Yellow: 3 to 30 psi Blue: 20 to 100 psi Red: 80 to 250 psi
E1
E1

PMA
Cast Iron: 250 psig/0-450F 17 barg/0-232C Cast Steel: 300 psig/0-600F 21 barg/0-316C Cast Iron: 450F/0-250 psig 232C/0-17 barg Cast Steel: 600F/0-300 psig 316C/0-21 barg
TMA
" to 2"
B (nominal) in inches and millimeters

Weight
2"* to 4"
Capacities
Dimensions
Ansi 125 Ansi 250 Ansi 300
For selection & sizing data, see TI-3-030-US.
Installation
Size ", " 1" 1", 1" 2" 2" 3" 4"
The regulator should be installed in a horizontal line with suitable bypass and isolating valves. A steam trap should be installed upstream to prevent condensate from reaching the regulator. The trap and regulator should both be protected with a strainer. The pressure sensing line should be located in a straight section of the downstream piping at least 10 pipe diameters from the nearest fitting. Complete installation instructions are given in IM-3-000-US.
A 5.5 140 6.0 152 7.25 184 8.5 216 _
A1 10.9 276 11.75 298 13.9 352
A1 9.0 228 11.5 292 12.5 318 14.5 368
B 7.6 194 8.6 219 8.6 219 10.6 270 13.6 346 13.6 346 15.6 397
C1 14.1 367 14.4 365 14.9 379 15.6 395 16.25 413 16.2 411 17.5 445
D 6.2 157 6.75 171 7.1 179 8.2 208 13.9 354 14.4 367 16.1 410
E1 20.6 524 21.1 537 22.0 559 23.75 603 30.2 767 30.6 778 33.6 854
Cast Iron CastSteel 36 lb 39 lb 16.3 kg 17.7 kg 43 lb 19.5 kg 48 lb 21.8 73 lb 33.1 kg 160 lb 72.6 kg 191 lb 86.6 kg 287 lb 130 kg 47 lb 21.3 kg 52 lb 23.6 kg 80 lb 36.3 kg 175 lb 79.4 kg 208 lb 94.4 kg 313 lb 142 kg
Maintenance
Complete installation and maintenance instructions are given in IM-3-000-US, a copy of which is supplied with each regulator. Available spare parts are shown on TI-3-0271-US and TI-1-1120-US.
1: 54
43 44 48 45 46 62 50 49 48 47 3 60 2 11 13 7 1 4 5 6 25 28 27 19 15 21 22 20 23 53 51 54 52 55 40 58 18 15 19 21 22 20 57 58 52 28 59 16 17 60 9 8 10 12 11 3 2 13 7 1 4 5 14 25
51 61
25
PE Pilot " to 4"
24 26
2"* to 4" 25P " to 2"

*ANSI 300 ONLY
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Material Cast Iron Cast Steel Cover Cast Iron Cast Steel Cover Bolts Steel Main Valve Head Stainless Steel Main Valve Seat Stainless Steel Main Valve Seat Gasket Copper Valve Return Spring Stainless Steel Valve Stem Stainless Steel Strainer Screen Stainless Steel Valve Stem Sleeve Stainless Steel Spring Guide Cast Iron "-2" CRS 2"* - 4" Nut Steel Cover Gasket Graphite Pressure Equalizer Pipe Stainless Steel Upper Diaphragm Case Cast Iron Cast Steel Stem Bushing Stainless Steel (2" - 4" Cast Steel only) Diaphragm Plate Stem Stainless Steel Diaphragm Stem Guide Stainless Steel Nut Brass " - 2" Steel 2"* - 4" Lower Diaphragm Case Cast Iron Cast Steel Diaphragm Plate Brass " - 2" C.I. 2"* - 4" Main Diaphragm (2 ply) Stainless Steel Bushing CRS Part Valve Body ASTM A 126 CL B ASTM A216 Gr WCB ASTM A 126 CL B ASTM A216 Gr WCB ASTM A449 No. 24 25 26 27 28 40 43 44 45 46 47 ASTM A 126 CL B ASTM A216 Gr WCB 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 Part Tube & Orifice Tubing Assembly Material Stainless Steel Copper Brass Plug (Cast Iron) Brass (Cast Steel) Steel Connector Stud Stainless Steel Body Gasket " - 2" Copper Clad 2"* - 4" Graphite Electric Pilot Adapter Cast Iron Bronze Adjustment Screw Stainless Steel Jam Nut Brass Pilot Valve Spring Steel Upper Diaphragm Case Cast Iron Cast Steel Lower Diaphragm Case Cast Iron Cast Steel Spring Plate Steel Diaphragm Stainless Steel Diaphragm Plate Brass Pilot Head Spring Stainless Steel Spring Retainer Cup Stainless Steel Retaining Ring Brass Pilot Seat Stainless Steel Pilot Head Stainless Steel Head Stem Stainless Steel Stem Guide Stainless Steel Stem Guide Gasket Stainless Steel Seat Gasket Stainless Steel Pilot Gasket Graphite Pilot Mounting Screws Steel Diaphragm Case Screws Steel
ASTM A 126 CL B ASTM B62
ASTM A569
AISI 304 AISI 303
ASTM A449
4.12
1: 55
Regulators
Pilot Operated Pressure Regulator w/ Electric Override 1/2" to 4" 25PE
Regulators
Pilot Operated Pressure Regulator w/ Electric Override 6" 25PE

The 25PE has all Model of the features Sizes of the 25P, with Connections the addition of an Construction electric pilot. An Options electrical signal can override the Electric Pilot Specifications pressure pilot. This valve meets Electric Pilot Class IV shut-off Options specifications but is not suitable for dead-end service.
25PE
6" ANSI 125, 250 Cast Iron ANSI 150, 300 Cast Steel
Steam pressure reducing applications where the PRV must also respond to an electrical program timer, safety or limit switch, or remote manual switch.
Reduced Orifice Designated by "S" Enclosure: NEMA 4 & 7 (C&D) 115v (230v)/60Hz Inrush: 45 VA Normally closed 200 psig Max. operating pressure At pressures below 125 psig, use the following electric pilot: Enclosure: NEMA 4 & 7 (C&D) 115v (230v)/60Hz Inrush: 45 VA Normally closed 140 psig Max Operating Pressure
The pressure regulator shall be of the pilot-actuated diaphragm operated type. The main valve shall be single-seated with hardened stainless steel trim; the valve body shall be cast iron. The pilot shall be externally mounted to the regulator body. The electric pilot shall have a NEMA 4 & 7 (C & D) enclosure with 115v (230v) 60 Hz coil.
Capacities Cv Values
Size
Temperature C 204 200
For selection & sizing data, see TI-3-030-US
Limiting Operating Conditions Cast Iron

400 392 Temperature F 300 200 100 15 0 50 100 150 200 250 (14) (7) Pressure psig (barg)
Ste am tu sa rat ion rv cu e
ANSI 250
6" 260
6" "S" 185
149 93
Cv value
ANSI 125
38 1 300 (20)
A1 " NPT Sensing Line Connection
C1
E1
Limiting Operating Conditions Cast Steel

450 400 392 Temperature F 300 200 100 15 0 50 100 150 200 250 (14) (7) Pressure psig (barg)
a Ste m s r atu ati
ANSI 300
Temperature C
on
cu
rve
232 204 200 149 93
ANSI 150
38 1 300 (20)
Dimensions
Size 6" A1 18.1 460 A1 19.0 483

B 19.75 502 C1 14.1 359 D 16.7 424 E1 30.8 783 Weight 560 lb 254 kg
Ansi 125/150 Ansi 250/300

1: 56
44 48 45 46 48 50 47 51 60 61 29 60 15 3 2 10 1 8
54 49
4 5
11 16
7 13 14 17 12
15
No. 1 2 3 4 5 7 8 10 11 12 13 14 15 16 17 29 43 44 45 46 Part Valve Body Cover Cover Bolts Main Valve Head Main Valve Seat Valve Return Spring Valve Stem Cover Gasket Stem Bushing Lower Diaphragm Case Diaphragm Plate Main Diaphragm (2 ply) Tube & Orifice Tubing Assembly Diaphragm Gasket (2) Electric Pilot Adapter Adjustment Screw Jam Nut Pilot Valve Spring Upper Diaphragm Case Material Cast Iron Cast Steel Cast Iron Cast Steel Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Graphite Brass Cast Iron Cast Steel Stainless Steel Stainless Steel Brass Copper Graphite Cast Iron Stainless Steel Brass Steel Cast Iron Cast Steel ASTM A 126 CL B ASTM A 216 WC B ASTM A 126 CL B ASTM A 216 WC B AISI 1038 ASTM A 743 CA 40 ASTM A 743 CA 40 AISI 302 AISI 304 BS 2815A ASTM B16 ASTM A 126 CL B ASTM A 216 WC B ASTM A 743 CA 40 ASTM A240 ASTM B16 ASTM B280 (122) BS 2815A ASTM A 126 CL B AISI 304 ASTM B6 AISI 1060 ASTM A 126 CL B ASTM A 216 WC B No. 47 48 49 50 51 54 60 61 Part Lower Diaphragm Case Spring Plate Diaphragm Diaphragm Plate Head & Seat Assembly Diaphragm Case Screws Pilot Gasket Electric Solenoid Valve Material Cast Iron Cast Steel Steel Stainless Steel Brass Stainless Steel Stainless Steel Steel 5/16" - 18 x 1" Graphite ASTM A 126 CL B ASTM A 216 WC B ASTM A569 ASTM A240 ASTM B36 AISI 440 AISI 440F ASTM A449
Installation
Maintenance
Complete installation and maintenance instructions are given in IM-3000-US and ADVP 3029, a copy of which is supplied with each regulator. Available spare parts are shown on TI-1-1121-US and TI-3-0271-US.
4.12
1: 57
The valve should be installed in a horizontal line with suitable bypass and isolating valves. A steam trap should be installed upstream to prevent condensate from reaching the valve. The trap and regulator should both be protected with a strainer separator set. The pressure sensing line should be located in a straight section of the downstream piping at least 10 pipe diameters from the nearest fitting. Complete installation instructions are given in IM-3-000-US.
43
Regulators
Pilot Operated Pressure Regulator w/ Electric Override 6" 25PE
Regulators
Sizing and Selection Chart 25P, 25PE, 25PA, and all Combinations
Capacities
Inlet Steam Pressure psig Outlet Steam Pressure psig C.V. Factors 15 10 5 3 12 8 0-5 15 10 0-7 20 15 0-12 30 25 0-18 40 30 0-21 45 35 0-27 60 50 0-35 70 50 0-43 80 60 0-48 100 80 0-62 125 100 0-76 150 125 0-87 150 125 0-103 175 150 0-117 200 150 0-131 225 200 0-145 250 225 0-160 NOMINAL VALVE SIZE
1/2" 3.48 95 135 155 120 155 180 145 195 205 155 220 230 155 250 280 190 315 350 280 360 385 280 415 470 290 490 515 370 580 600 440 680 730 490 800 860 490 870 985 840 1,075 1,125 840 1,160 1,250 925 1,340 1,385 880 1,240 1,510 920 1,250 1,640
3/4" 6.5 175 250 285 230 290 335 270 360 385 290 410 430 290 470 525 355 585 650 520 670 720 525 775 875 540 915 960 690 1,080 1,120 825 1,275 1,365 910 1,490 1,600 915 1,630 1,840 1,600 2,000 2,100 1,650 2,180 2,340 1,730 2,500 2,590 1,640 2,320 2,830 1,720 2,330 3,070
1" 10.5 285 405 465 365 470 540 435 580 620 470 665 695 470 755 850 575 955 1,050 840 1,080 1,165 850 1,250 1,415 870 1,480 1,555 1,115 1,740 1,815 1,335 2,060 2,200 1,470 2,400 2,590 1,480 2,635 2,970 2,540 3,240 3,390 2,670 3,500 3,780 2,790 4,050 4,180 2,650 3,750 4,570 2,780 3,770 4,960
1-1/4" 14 380 545 620 490 630 720 580 775 825 630 890 925 630 1,010 1,135 770 1,275 1,400 1,120 1,440 1,555 1,135 1,665 1,890 1,160 1,965 2,070 1,485 2,325 2,420 1,780 2,745 2,940 1,960 3,205 3,460 1,975 3,515 3,960 3,390 4,330 4,520 3,560 4,660 5,000 3,720 5,400 5,570 3,530 4,990 6,090 3,700 5,020 6,600
1-1/2" 20 540 780 880 700 900 1,025 830 1,110 1,180 900 1,270 1,320 900 1,440 1,620 1,100 1,820 2,000 1,600 2,060 2,220 1,620 2,380 2,700 1,660 2,820 2,960 2,120 3,320 3,460 2,540 3,920 4,200 2,800 4,580 4,940 2,820 5,020 5,660 4,840 6,180 6,460 5,080 6,660 7,200 5,320 7,720 7,960 5,050 7,130 8,700 5,290 7,170 9,440
2" 35 950 1,365 1,550 1,225 1,575 1,795 1,450 1,950 2,065 1,575 2,220 2,310 1,575 2,520 2,835 1,925 3,185 3,500 2,800 3,605 3,885 2,835 4,165 4,725 2,905 4,935 5,180 3,710 5,810 6,055 4,445 6,860 7,350 4,900 8,015 8,645 4,935 8,785 9,900 8,470 10,815 11,300 8,890 11,655 12,600 9,300 13,500 13,930 8,830 12,480 15,230 9,250 12,550 16,520
2-1/2" 56 1,500 2,185 2,470 1,960 2,520 2,870 2,325 3,110 3,305 2,520 3,555 3,695 2,520 4,030 4,535 3,080 5,095 5,600 4,480 5,770 6,215 4,535 6,665 7,560 4,650 7,895 8,290 5,935 9,295 9,690 7,110 10,975 11,760 7,840 12,825 13,830 7,895 14,055 15,850 13,550 17,300 18,000 14,225 18,650 20,160 14,900 21,600 22,300 14,130 19,960 24,360 14,800 20,100 26,400
3" 74 2,000 2,890 3,260 2,590 3,330 3,790 3,070 4,110 4,360 3,330 4,700 4,885 3,330 5,330 5,995 4,070 6,735 7,400 5,920 7,620 8,215 5,995 8,800 9,990 6,140 10,435 10,950 7,845 12,285 12,800 9,400 14,500 15,540 10,360 16,945 18,280 10,435 18,570 20,950 17,900 22,870 23,900 18,800 24,640 26,640 19,680 28,600 29,450 18,670 26,400 32,200 19,600 26,500 34,900
4" 115 3,100 4,480 5,080 4,025 5,175 5,895 4,770 6,385 6,785 5,175 7,300 7,590 5,175 8,280 9,315 6,325 10,465 11,500 9,200 11,845 12,765 9,315 13,685 15,525 9,545 16,215 17,020 12,190 19,090 19,895 14,600 22,540 24,150 16,100 26,335 28,400 16,125 28,865 32,545 27,830 35,530 37,145 29,210 38,300 41,400 30,600 44,400 45,800 29,000 41,000 50,000 30,400 41,300 54,300
6" 260 7,000 10,170 11,440 9,100 11,700 13,325 10,790 14,430 15,340 11,700 16,510 17,160 11,700 18,720 21,060 14,300 23,660 26,000 20,800 26,780 28,860 21,060 30,940 35,100 21,580 36,660 38,480 27,560 43,160 45,000 33,000 50,960 54,600 36,400 59,540 64,220 36,660 65,260 73,580 65,920 80,340 83,980 66,000 86,600 93,600 69,200 100,360 103,500
20
25
30
40
50
60
75
85
100
125
150
175
200
225
250
*273
*300
Capcaities are based on an accuracy regulation of 1 PSI and with pipe sizes to insure reasonable velocities. Refer to pipe sizing chart. * Cast steel construction required for service above 250 psig
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. TI-3-030-US 05.03 In the interests of development and improvement of the product, we reserve the right to change the specification.
1: 58
Inlet Steam Pressure psig
Outlet Steam Pressure psig
NOMINAL VALVE SIZE
1/2"S 1.16 30 45 50 40 50 60 50 65 70 50 75 80 50 85 95 65 105 115 95 125 130 95 140 155 100 165 170 120 190 200 145 230 245 160 265 285 165 290 330 285 360 375 290 390 420 310 450 460 290 415 505 310 415 550
3/4"S 2.4 65 95 110 85 110 125 100 135 145 110 150 160 110 175 200 130 220 240 200 250 270 200 290 330 210 350 360 255 400 420 300 480 510 335 555 580 350 600 680 580 740 780 605 810 875 640 935 970 610 855 1,040 635 860 1,130
1"S 4.6 125 175 205 160 210 235 190 255 270 210 290 305 210 335 370 250 420 460 370 475 510 370 545 620 395 655 680 490 755 800 585 905 965 645 1,050 1,140 655 1,160 1,310 1,125 1,420 1,485 1,170 1,540 1,655 1,250 1,775 1,830 1,160 1,640 2,000 1,220 1,650 2,170
1-1/4"S 6.5 175 250 285 230 290 335 270 360 385 290 410 430 290 470 525 355 585 650 520 670 720 525 775 875 540 915 960 690 1,080 1,120 825 1,275 1,365 910 1490 1,600 915 1,630 1,840 1,600 2,000 2,100 1,625 2,180 2,340 1,730 2,500 2,590 1,640 2,320 2,830 1,720 2,330 3,070
1-1/2"S 11.6 315 450 510 405 520 600 485 640 685 520 735 760 520 835 935 640 1,045 1,130 940 1,195 1,290 935 1,380 1,565 960 1,660 1,710 1,230 1,900 2,000 1,470 2,280 2,435 1,625 2,645 2,870 1,660 2,915 3,300 2,850 3,570 3,740 2,945 3,885 4,175 3,100 4,465 4,615 2,930 4,140 5,050 3,070 4,160 5,475
2"S 18.5 505 720 820 650 825 955 770 1,025 1,090 825 1,175 1,220 825 1,360 1,500 1,105 1,670 1,850 1,500 1,900 2,065 1,500 2,210 2,500 1,590 2,650 2,735 1,960 3,050 3,200 2,350 3,645 3,900 2,590 4,230 4,590 2,650 4,665 5,270 4,480 5,725 5,990 4,700 6,200 6,680 4,920 7,155 7,395 4,670 6,600 8,050 4,890 6,640 8,730
2-1/2"S 26 695 1,015 1,150 920 1,170 1,330 1,085 1,435 1,555 1,170 1,660 1,715 1,170 1,870 2,100 1,430 2,350 2,600 2,110 2,760 2,885 2,100 3,155 3,495 2,160 3,735 3,850 2,735 4,315 4,480 3,365 5,115 5,535 3,640 5,930 6,420 3,775 6,550 7,410 6,290 8,015 8,390 6,600 8,715 9,375 6,920 10,000 10,300 6,560 9,275 11,310 6,870 9,330 12,270
3"S 37 1,000 1,440 1,630 1,300 1,655 1,915 1,540 2,040 2,210 1,655 2,350 2,435 1,655 2,665 2,985 2,085 3,330 3,700 3,000 3,810 4,125 2,985 4,475 4,950 3,070 5,295 5,460 3,880 6,140 6,350 4,765 7,250 7,850 5,270 8,415 9,140 5,295 9,285 10,500 9,060 11,350 11,875 9,400 12,350 13,300 9,840 14,200 14,725 9,335 13,200 16,100 9,780 13,270 17,460
4"S 64 1,730 2,500 2,795 2,225 2,825 3,265 2,630 3,550 3,775 2,825 4,000 4,225 2,825 4,640 5,185 3,565 5,825 6,400 5,125 6,590 7,105 5,185 7,655 8,640 5,415 9,045 9,475 6,780 10,600 11,000 8,140 12,500 13,420 9,000 14,650 15,800 9,045 15,900 18,000 15,450 19,700 20,670 16,200 21,300 23,000 17,000 24,700 25,450 16,150 22,830 27,840 18,900 22,900 30,200
6"S 185 5,000 7,200 8,125 6,460 8,300 9,460 9,080 10,250 11,000 8,300 11,725 12,185 8,300 13,300 14,960 10,150 16,800 18,470 14,775 19,000 20,500 14,960 22,000 24,950 15,330 26,000 27,300 19,570 30,650 31,900 23,450 36,150 38,760 25,850 42,300 45,600 26,000 46,350 52,270 44,690 57,000 59,600 46,850 61,500 66,450 49,150 71,250 73,500
C.V. Factors 15 10 5 3 12 8 0-5 15 10 0-7 20 15 0-12 30 25 0-18 40 30 0-21 45 35 0-27 60 50 0-35 70 50 0-43 80 60 0-48 100 80 0-62 125 100 0-76 150 125 0-87 150 125 0-103 175 150 0-117 200 150 0-131 225 200 0-145 250 225 0-160
20
25
30
40
50
60
75
85
100
125
150
175
200
225
250
*275
Capcaities are based on an accuracy regulation of 1 PSI and with pipe sizes to insure reasonable velocities. Refer to pipe sizing chart. * Cast steel construction required for service above 250 psig
05.03
Telephone: (803) 714-2000 FAX (803) 714-2222
1: 59
*300
Capacities
pounds of saturated steam per hour for reduced port valve sizes for lower steam velocities
Regulators
Sizing and Selection Chart 25P, 25PE, 25PA, and all Combinations
Regulators

The 25BP Back Pressure Regulator maintains a constant upstream pressure in a piping system. The reverse-acting pressure pilot opens the main valve when the sensed upstream pressure increases. The 25BP is NOT a safety valve, and should NEVER be used as such. Model Sizes Connections Construction Options
" to 2" NPT 2", 3", 4" ANSI 125 flgd. Cast Iron ANSI 250 flgd.
25BP
" to 2" NPT 2", 2", 3", 4" ANSI 300 flgd. Cast Steel ANSI 150 flgd. (excludes 2")
The modulated release of surplus steam ensures that the set maximum presure in the steam space or upstream piping will not be exceeded. Flash steam recovery systems to release excess flash steam limits the flash tank pressure. For elimination of non-critical loads, see TI-3-031-US.
A

Max. Operating NPT: 250 psig (17 barg) Pressure(PMO) ANSI 125: 125 psig ( 8 barg) ANSI 250: 250 psig (17 barg) ANSI 150: 185 psig (12 barg) ANSI 300: 300 psig (20 barg) Max. Operating 450F (232C) Temperature @ 450F (232C) @ 450F (232C) @ 450F (232C) @ 450F (232C) @ 450F (232C)
C " NPT Sensing Line Connection
Upstream Pressure Ranges

For the following upstream pressures, three color-coded pilot valve springs are available: Yellow: 3 to 30 psi Blue: 20 to 100 psi Red: 80 to 250 psi

PMA TMA
Cast Iron: 250 psig/0-450F 17 barg/0-232C Cast Steel: 300 psig/0-600F 21 barg/0-316C Cast Iron: 450F/0-250 psig 232C/0-17 barg Cast Steel: 600F/0-300 psig 316C/0-21 barg
B
" to 2"
Dimensions
A1
Size ", " 1" A 5.5 140 6.0 152 7.25 184 8.5 216 _
Ansi 125 Ansi 250 Ansi 300

Weight
The back pressure regulator shall be of the pilot-actuated, diaphragm-operated type. The main valve shall be single seated with hardened stainless steel trim; the valve body shall be cast iron (cast steel). The pilot shall be bolted directly to the valve body.
A1 10.9 276 11.75 298 13.9 352
A1 9.0 228 11.5 292 12.5 318 14.5 368
B 7.6 194 8.6 219 8.6 219 10.6 270 13.6 346 13.6 346 15.6 397
C 12.2 310 12.1 308 12.7 322 13.3 338 14.0 356 13.9 354 15.25 387
D 6.2 157 6.75 171 7.1 179 8.2 208 13.9 354 14.4 367 16.1 410
E 18.4 467 18.9 479 19.75 502 21.5 546 27.9 710 28.4 721 31.4 797
Cast Iron 32 lb 14.5 kg 39 lb 17.7 kg 44 lb 20 kg 69 lb 31.3 kg 157 lb 71.2 kg 188 lb 85.3 kg 284 lb 129 kg
Cast Steel 35 lb 15.9 kg 43 lb 19.5 kg 48 lb 21.8 kg 75 lb 34 kg 171 lb 77.6 kg 205 lb 93 kg 309 lb 140 kg
C
1", 1"
2" 2" 3"
Capacities:
For selection and sizing data, see TI-3-031-US.
4"
2"* to 4"
1: 60
43 44 48 45 46 53 50 49 51 52 48 47 3 60 2 11 13 7 1 4 5 6 25 28 27 19 15 21 22 20 18 19 21 22 20
9 8 10 12 11
44 48 46 45 53 49 52 60
46 50 47
51 3 13 1 5 14 25
25
28
23 24 26
1/2" to 2"
2"* to 4"
*ANSI 300 ONLY
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Part Valve Body Cover Cover Bolts Main Valve Head Main Valve Seat Main Valve Seat Gasket Valve Return Spring Valve Stem Strainer Screen Valve Stem Sleeve Spring Guide Nut Cover Gasket Pressure Equalizer Pipe Upper Diaphragm Case Stem Bushing (2" - 4" Cast Steel only) Diaphragm Plate Stem Diaphragm Stem Guide Nut Lower Diaphragm Case Diaphragm Plate Main Diaphragm (2 ply) Bushing Tube & Orifice Tubing Assembly Plug (Cast Iron) (Cast Steel) Material Cast Iron Cast Steel Cast Iron Cast Steel Steel Stainless Steel Stainless Steel Copper Stainless Steel Stainless Steel Stainless Steel Stainless Steel Cast Iron "-2" CRS 2"* - 4" Steel Graphite Stainless Steel Cast Iron Cast Steel Stainless Steel Stainless Steel Stainless Steel Brass " - 2" Steel 2"* - 4" Cast Iron Cast Steel Brass " - 2" C.I. 2"* - 4" Stainless Steel CRS Brass Copper Brass Steel ASTM A 126 CL B ASTM A216 Gr WCB ASTM A 126 CL B ASTM A216 Gr WCB ASTM A449 400 Series Stn Stl No. 27 28 43 44 45 46 47 48 49 50 51 52 53 60 Part Connector Stud Body Gasket Adjustment Screw Jam Nut Pilot Valve Spring Upper Diaphragm Case Lower Diaphragm Case Spring Plate Diaphragm Diaphragm Plate Head & Seat Assy. Pilot Mounting Screws Diaphragm Case Screws Pilot Gasket Material Stainless Steel " - 2" Copper Clad 2"* - 4" Graphite Stainless Steel Brass Steel Cast Iron Cast Steel Cast Iron Cast Steel Steel Stainless Steel Brass Stainless Steel Stainless Steel Steel Steel Graphite
ASTM A569
ASTM A449
Installation
Maintenance
4.12
1: 61
The regulator should be installed in a horizontal line with suitable bypass and isolating valves. A steam trap should be installed upstream to prevent condensate from reaching the regulator. The trap and regulator should both be protected with a strainer. The pressure sensing line should be located either in the upstream piping, or in the steam space. Complete installation instructions are given in IM-3-023-US.
43
Regulators
Regulators
Pilot Operated Back Pressure Regulator 6" 25BP

The 25BP Back Pressure Regulator maintains a constant upstream pressure in a piping system. The reverse-acting pressure pilot opens the main valve when the sensed upstream pressure increases. The valve meets Class IV shut-off specifications but is not suitable for dead-end service. The 25BP is NOT a safety valve and should NEVER be used as such.
Model PMO Sizes Connections Construction Options 25BP
250 psig 6" ANSI 125, 250 ANSI 150, 300 Cast Iron Cast Steel
The modulated release of surplus steam so as to ensure that the set maximum pressure in the steam space or upstream piping will not be exceeded. Flash steam recovery systems to release excess flash steam so as to limit the flash tank pressure. For elimination of non-critical loads, see TI-3-031US
Capacities:
Reduced Orifice Designated by "S"

450 400 204
tur ati
The back pressure regulator shall be of the pilot-actuated, diaphragm-operated type. The main valve shall be single seated with hardened stainless steel trim; the valve body shall be cast iron
Temperature F
Temperature C
300 200 100 15

a Ste m sa
on
e urv
149
ANSI 250
ANSI 125
93 38 1 300 (20)

A1
50
Cast Steel
600 500 450 400 Temperature F 300 200 100 15 0
Ste am rat ion cu rve
315 260 204

ANSI 300
E Temperature C
tu sa
149 93
ANSI 150
38 1 350
50
300 (20)
Dimensions Cv Values
Size Cv value 6" 260 6" "S" 185
Size 6" A1 18.1 460 A1 19.0 483

B 19.75 502 C 11.75 302 D 16.7 424 E 28.6 725 Weight 560 lb 254 kg
Upstream Pressure Ranges
Ansi 125/150 Ansi 250/300
For the following upstream pressures, three color-coded pilot valve springs are available: Yellow: 3 to 30 psi Blue: 20 to 100 psi Red: 80 to 250 psi
1: 62
43 44 48 45 46 48 54 50 49 47 51 60 15
3 2 10 1 8
4 5
11
16
13
14 17 12 15
No. 1 2 3 4 5 7 8 10 11 12 13 14 15 16 17 43 44 45 46 Part Valve Body Cover Cover Bolts Main Valve Head Main Valve Seat Valve Return Spring Valve Stem Cover Gasket Stem Bushing Lower Diaphragm Case Diaphragm Plate Main Diaphragm (2 ply) Tube & Orifice Tubing Assembly Diaphragm Gasket (2) Adjustment Screw Jam Nut Pilot Valve Spring Upper Diaphragm Case Material Cast Iron Cast Steel Cast Iron Cast Steel Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Graphite Brass Cast Iron Cast Steel Stainless Steel Stainless Steel Brass Copper Graphite Stainless Steel Brass Steel Cast Iron Cast Steel ASTM A 126 CL B ASTM A 216 WC B ASTM A 126 CL B ASTM A 216 WC B AISI 1038 ASTM A 743 CA 40 ASTM A 743 CA 40 AISI 302 AISI 304 BS 2815 A ASTM B16 ASTM A 126 CL B ASTM A 216 WC B ASTM A 743 CA 40 ASTM A240 ASTM B16 ASTM B280 (122) BS 2815 A AISI 304 ASTM B16 AISI 1060 ASTM A 126 CL B ASTM A 216 WC B No. 47 48 49 50 51 54 60 Part Lower Diaphragm Case Spring Plate Diaphragm Diaphragm Plate Head & Seat Assembly Diaphragm Case Screws Pilot Gasket Material Cast Iron Cast Steel Steel Stainless Steel Brass Stainless Steel Stainless Steel Steel 5/16" - 18 x 1" Graphite ASTM A 126 CL B ASTM A 216 WC B ASTM A569 ASTM A240 ASTM B36 AISI 440 AISI 440F ASTM A449
Installation
Maintenance
Complete installation and maintenance instructions are given in IM-3-023-US and ADVP 3029, a copy of which is supplied with each regulator. Available spare parts are shown on TI-1-1121-US and TI-3-0271-US.
4.12
1: 63
The regulator should be installed in a horizontal line with suitable bypass and isolating valves. A steam trap should be installed upstream to prevent condensate from reaching the regulator. The trap and regulator should both be protected with a strainer separator set. The pressure sensing line should be located either in the upstream piping, or in the steam space. Complete installation instructions are given in IM-3-023-US.
Regulators
Pilot Operated Back Pressure Regulator 6" 25BP
Regulators
Sizing and Selection Chart 25BP

The data required to size the valve are identical to those required for a pressure reducing valve, i.e. upstream pressure, downstream pressure and capacity. Valve sizing depends upon the application. Example: Suppose the high pressure system is operating at 125 psi, the amount of steam used at this pressure is 10,000#/hr and it is desired to keep the flash tank at 5 psi. Under these conditions, 13.4% of the 10,000#/hr (1340#/hr of flash steam) will be generated in the flash tank. If there is no demand for the low pressure steam at times, then the regulator must be sized for the 1340#/hr plus 20% or approximately 1600#.hr. If there is a constant demand for 500#/hr of low pressure steam at 5 psi, then the regulator should be sized to vent the difference between 1600 and 500 or 1100#/hr.
aS a FlaSh Steam SurpluSSing valve

1. To size a Spirax Sarco 25BP Back Pressure Regulator properly, determine the maximum probable pounds of flash steam that will be generated within the flash tank. The amount of flash can be calculated from the table overleaf. To this add approximately 20% as a safety factor for errors in calculating the load and/or possible future growth. 2. Determine the minimum amount of low pressure steam that will be used. If at times there is no demand for low pressure steam, then the back pressure regulator must be sized for the total amount of flash steam generated in the tank plus 20% safety factor. Where there is a definite minimum amount of low pressure steam used at all times, this amount of flash steam should be subtracted from the total flash steam generated and the regulator sized for the surplus amount.
eliminating non-critical loaDS

For this application, a 25BP valve must be sized for the minimum allowable pressure drop to insure that the valve is normally fully open. Select valve size with load capacity at the minimum pressure drop on the 25P capacity table given in TIS 3.030. A combination P-BP regulator must be sized using the inlet and reduced pressure the same as for a 25P pressure reducing valve. For a combination T-BP regulator size the same as a 25T temperature control.
S urPluSSiNg V alVe C aPaCitieS

C.V. Factors 2 3 5 10 15 20 25 30 40 50 60 75 100 125 150 175 200 250 *300
PouNDS of SaturateD Steam Per hour to atmoSPhere
NOMINAL VALVE SIZE 1/2"

3.48 45 55 75 110 150 180 205 230 280 350 385 460 600 730 860 985 1,125 1,385 1,640
3/4"
6.5 85 105 135 210 275 335 385 430 525 650 720 875 1,120 1,365 1,600 1,840 2,100 2,590 3,070
1"
10.5 140 170 215 335 445 540 620 695 850 1,050 1,165 1,415 1,815 2,200 2,590 2,970 3,390 4,180 4,960
1-1/4"
14 180 225 290 445 590 720 825 925 1,135 1,400 1,555 1,890 2,420 2,940 3,460 3,960 4,520 5,570 6,600
1-1/2"
20 260 320 415 640 845 1,025 1,180 1,320 1,620 2,000 2,220 2,700 3,460 4,200 4,940 5,660 6,460 7,960 9,440
2"
35 455 560 725 1,120 1,480 1,795 2,065 2,310 2,835 3,500 3,885 4,725 6,055 7,350 8,645 9,900 11,300 13,930 16,400
2-1/2"
56 725 900 1,160 1,790 2,365 2,870 3,305 3,695 4,535 5,600 6,215 7,560 9,690 11,760 13,830 15,850 18,000 22,300 26,400
3"
74 960 1,185 1,530 2,360 3,130 3,790 4,360 4,885 5,995 7,400 8,215 9,990 12,800 15,540 18,280 20,950 23,900 29,450 34,900
4"
115 1,490 1,840 2,380 3,675 4,860 5,895 6,785 7,590 9,315 11,500 12,765 15,525 19,895 24,150 28,400 32,545 37,145 45,800 53,300
6"
260
11,000 13,325 15,340 17,160 21,060 26,000 28,860 35,100 45,000 54,600 64,220 73,580 83,980 103,500
* Cast steel construction required for service above 250 psig Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI-3-031-US 03.94
1: 64
P erCeNt f laSh
flaSh for VariouS iNitial Steam PreSSureS aND flaSh taNk PreSSureS
Steam Pressure psig 5 10 15 30 40 60 80 100 125 160 200 250 300 350 400
FLASH TANK PRESSuRE, psig 0 1.7 2.9 4.0 6.5 7.8 10.0 11.7 13.3 14.8 16.8 18.6 20.6 22.7 24.0 25.3 2 1.0 2.2 3.2 5.8 7.1 9.3 11.1 12.6 14.2 16.2 18.0 20.0 21.8 23.3 24.7 5 0 1.4 2.4 5.0 6.4 8.6 10.3 11.8 13.4 15.4 17.3 19.3 21.1 22.6 24.0 10 15 20 30 40 60 80 100
0 1.1 3.8 5.1 7.3 9.0 10.6 12.2 14.1 16.1 18.1 19.9 21.6 22.9
0 2.6 4.0 6.3 8.1 9.7 11.3 13.2 15.2 17.2 19.0 20.5 22.0
1.7 3.1 5.4 7.1 8.8 10.3 12.4 14.3 16.3 18.2 19.8 21.1
0 1.3 3.6 5.5 7.0 8.6 10.6 12.8 14.7 16.7 18.3 19.7
0 2.2 4.0 5.7 7.4 9.5 11.5 13.6 15.4 17.2 18.5
0 1.9 3.5 5.2 7.4 9.3 11.2 13.4 15.1 16.5
0 1.7 3.4 5.6 7.5 9.8 11.8 13.5 15.0
0 1.8 4.0 5.9 8.2 10.1 11.9 13.4
Note: Table is for trap discharge at saturated steam temperature. Subcooled discharge traps release less flash. Load should be increased by 20% to allow for trap leakage, future growth, etc.
03.94
Telephone: (803) 714-2000 FAX (803) 714-2222
1: 65
P erCeNt
Regulators
Sizing and Selection Chart 25BP
Regulators
Stainless Steel Pilot Operated Pressure Regulator DP 163

The DP163 is a selfpowered, pilot-operated pressure reducing valve constructed entirely of stainless steel with 316L SS body. Downstream pressure is sensed either internally or through an external sensing pipe. Model Sizes Connections Construction DP163
1/2" to 3"
ANSI 300
Sterilizers, autoclaves, humidifiers, large and small scale bioprocessing equipment, culinary steam supplies and production suites, and other steam equipment which requires a reduced steam pressure to operate.
A
316 Stainless Steel Body Stainless Steel Internals

BS or DIN Flanges, ANSI 150 flanges
Options

Max. Operating Pressure (PMO) Max. Operating Temperature 304 psig (21 barg)
E
432F (250C)

For the following downstream pressures, two color-coded pilot valve springs are available: Red: 3 to 250 psi Grey: 230 to 304 psi 0.2 to 17 bar 16 to 21 bar

PMA
580 psig/0-248F 472 psig/464F 304 psig/752F 752F/0-304 psig
40 barg/0-120C 32 barg/240C 21 barg/400C 400C/0-21 barg

B
TMA
Capacities
See TIS 3.081
Dimensions
Size 1/2" & 1/2" LC 15 & 15 LC 3/4" 20 1" 25 1-1/4" 32 1-1/2" 40 2" 50 3" 80 BS 4504 PN 40 A 5.1 130 5.9 150 6.3 160 7.1 180 7.9 200 9.1 230 12.2 310 aNSi 300 A 5.1 130 5.9 150 6.3 160 7.2 183 8.2 209 9.3 236 12.5 319 aNSi 150 A 4.7 122 5.6 142 6.1 156 6.9 176 7.9 200 9.1 230 12.2 310

BS 10 J A 5.1 130 5.9 150 6.4 164 7.2 184 8.2 209 9.6 243 12.8 325
Self-contained reducing valves shall be pilot-actuated diaphragm operated type DP163. Valve shall be packless design, single-seated globe type suitable for dead-end shut off. Valve stem shall be top and bottom guided. Pilot to be top mounted with set pressure adjustment via a spring. Main valve body to be constructed of 316L stainless steel. All internal components to be made of stainless steel.
B 6.9 175 6.9 175 8.5 216 8.5 216 11.0 280 11.9 280 13.8 350
D 15.9 405 15.9 405 17.3 440 17.3 440 19.3 490 19.3 490 22.8 580
E 10.9 277 10.9 277 11.3 288 11.3 288 12.0 305 12.0 305 12.7 322
F 5.0 128 5.0 128 6.0 152 6.0 152 7.3 185 7.3 185 10.1 258
Weight 33 lb 15 kg 35.3 lb 16 kg 50.7 lb 23 kg 55.1 lb 25 kg 88.1 lb 40 kg 95.2 lb 42 kg 226 lb 103 kg
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI-3-080-US 8-04
1: 66
2 3 4 5 6 12 8 7 29 19 15 14 16 17 18 20 26 27 30 25 24 23 22 28 9 10 11 21 13
45
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part Adjustment Screw Adjustment Locknut Washer Spring Housing Top Spring Plate Pressure Adjustment Spring Bottom Spring Plate Spring Housing Securing Studs & Nuts Pilot Diaphragm Pilot Valve Housing Pilot Valve Plunger Spring Housing Cover Pilot Valve & Seat Unit Internal Strainer Body Gasket Main Valve Return Spring Main Valve Main Valve Seat Pressure Sensing Pipe Main Valve Body Pilot Valve Housing Securing Studs & Nuts DN 15 & 20 DN 25 & 32 DN 40 & 50 DN 80 Main Diaphragm Chamber Main Diaphragm Securing Bolts & Nuts DN 15 & 20 DN 25 & 32 DN 40 & 50 DN 80 Material Stainless Steel BS 6105 A4/80 Stainless Steel BS 6105 A4/80 Stainless Steel BS 1449 304 S16 Stainless Steel BS 3100 316 C12 Stainless Steel BS 970 431 S29 Stainless Steel BS 2056 302 S25 Stainless Steel BS 970 431 S29 Stainless Steel BS 6105 A4/80 M10 x 25 mm Stainless Steel BS 1449 316 S31 Stainless Steel BS 3100 316 C12 Stainless Steel BS 970 431 S29 Stainless Steel BS 1449 304 S12 Stainless Steel BS 970 431 S29 Stainless Steel BS 1449 304 S16 Compressed Synthetic Fiber P1141 A BS 2815 B Stainless Steel BS 2056 302 S25 Stainless Steel BS 970 431 S29 Stainless Steel BS 970 431 S29 Stainless Steel BS 3605 304 S14 Stainless Steel BS 3100 316 C12 Stainless Steel BS 6105 A4/80 Stainless Steel M10 x 25 mm M12 x 30 mm M16 x 35 mm M12 x 35 mm Cast Stainless Steel BS 3100 316 C12 Stainless Steel BS 6105 A4/80 Stainless Steel BS 3692 Gr 8 M12 x 50 mm M12 x 55 mm M12 x 65 mm M12 x 75 mm 24 25 26 27 28 29 30 45 Main Diaphragms Main Diaphragm Plate Push Rod Pipe Assembly Plug 1/8" BSP Pressure Pipe Union Locknut Body Stud & Nuts M12 x 40 mm Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Steel Steel Steel Steel Steel Steel Steel Steel BS BS BS BS BS BS BS BS BS 1449 316 S31 970 431 S29 970 431 S29 3605 304 S14 970 431 S29 970 316 S31 6105 A4/80 6105 A4/80 3692 Gr 8
Installation
The DP163 controls by sensing the downstream pressure through a pressure sensing pipe taken from the union (29) or through the internal pressure sensing pipe (19) provided. Complete installation instruction are given in IM-P006-07, which accompanies the product. Note: Capacity will be reduced if an external sensing pipe is not fitted.
Maintenance
22 23
TI-3-080-US
08.04
Telephone: (803) 714-2000 FAX (803) 714-2222
1: 67
This product can be maintained without disturbing the piping connections. Complete isolation of the valve is required before any servicing is performed. The valve should be disassembled periodically for cleaning of the strainer screen and inspection and cleaning of both the valve head and seat, and the pilot head and seat. Worn or damaged parts should be replaced. Please refer to Spare Parts list (TIS 3.082) for replacement parts. Complete installation and maintenance instructions are available upon request.
Regulators
Stainless Steel Pilot Operated Pressure Regulator DP 163
Regulators
Capacities for the Stainless Steel Pilot Operated Pressure Regulator DP 163
C aPaCitieS Pounds of saturated steam per hour for standard valves
Inlet Steam Pressure psig Max Cv Factors 25 50 75 100 125 150 175 200 225 250 275 300 15 10 7 40 30 0-21 60 50 0-35 80 60 0-48 100 80 0-62 125 100 0-76 150 125 0-87 150 125 0-103 175 150 0-117 200 150 0-131 225 200 0-145 250 225 0-160 Outlet Steam Pressure psig NOMINAL VALVE SIZE 1/2" LC 1.1 42 48 51 60 95 110 100 135 160 140 210 220 165 245 270 190 290 330 205 310 380 305 405 440 315 425 495 320 530 555 340 450 610 350 465 665 1/2" 3.2 94 100 110 130 205 225 210 295 340 305 440 470 360 520 580 405 660 700 430 680 820 660 870 925 680 900 1050 685 1130 1180 720 955 1305 740 980 1420 3/4" 6.4 198 205 225 240 420 450 445 610 720 620 915 980 680 1090 1225 825 1300 1480 890 1400 1750 1380 1800 1970 1405 1880 2195 1440 2350 2420 1530 2030 2700 1580 2050 2940 1" 9.4 340 365 390 475 730 790 775 990 1160 1075 1490 1560 1200 1750 1960 1330 2090 2360 1470 2225 2710 2250 2810 3100 2300 2990 3485 2320 3750 3800 2430 3200 4300 2490 3275 4700 1-1/4" 14.0 510 530 575 640 1080 1190 1050 1500 1780 1570 2250 2400 1825 2650 2970 2050 3150 3605 2200 3375 4160 3290 4275 4750 3390 4600 5360 3440 5800 5970 3600 4840 6650 3720 4990 7180 1-1/2" 19.8 790 840 895 995 1590 1660 1600 2175 2665 2300 3300 3550 2775 3970 4325 3060 4450 5320 3250 5000 6230 4970 6500 7100 5115 6800 7980 5200 8600 8990 5405 7220 9800 5600 7380 10760 2" 32.7 1270 1345 1420 1525 2570 2775 2650 3600 4230 3800 5300 5650 4420 6300 7050 4940 7500 8500 5150 8025 9970 7980 10400 11350 8200 10960 12800 8300 13700 14280 8700 11600 15820 8970 11850 17200 3" 74.8 2350 2510 2630 2300 5300 5950 5300 7900 9100 8100 12000 12450 9500 14100 15400 10700 16600 18700 11200 17750 21900 11500 23100 25070 17800 24000 28200 18600 30300 31900 19000 25900 34800 19300 26500 37900
Capacities are based on an accuracy of regulation of 1-1/2 psi and with pipe sizes to ensure reasonable steam velocities. Refer to pipe sizing chart.
Note: The capacities quoted on the chart are based on valves fitted with external pressure sensing pipes. Reliance on the internal pressure sensing pipe will mean that capacities may be reduced. In the case of low downstream pressure, this reduction could be up to 30% of the valve capacity
1: 68
S team C aPaCitieS ( metriC u NitS )
21 20
Downstream Pressure bar
18 16 14 12 10 8 6 4 2
Saturated Steam Required a valve to pass 600 kg/h reducing from 6 bar to 4 bar. Find point at which curved 6 bar upstream pressure line crosses horizontal 4 bar downstream pressure line. A perpendicular dropped from this point gives the capacities of all DP sizes under these conditions. A DN 32 valve is the smallest size which will carry the required load. Superheated Steam Because of the higher specific volume of superheated steam, a correction factor must be applied to the figure obtained from this chart. For 55C of superheat, the factor is 0.95, and for 100C of superheat, it is 0.9. Using the example given for saturated steam, the DN 32 valve would pass 740 x 0.95 = 703 kg/h if the steam had 55C of superheat. It is still big enough to pass the required load of 600 kg/h.
Upstream Pressure bar

50 100 200 100 200 400 150 300 600 800 1000 1000 1000 2000 5000 2000 3000 4000 200 400 800 1200 2000 3000 5000 4000 6000 7000 15000 250 500 1000 1600 1200 600 1400 2000 3000 300
DN 15 LC DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 DN 80
Capacity kg/h
400
10000
0.02 0 02
.
0.04 0 06
.
0.06 01
.
0.08 0 14
.
DN 15 LC
0 18
.
0 04
.
0 08
.
0 12
.
0 16
.
DN15 DN 20
0.1
0.2 0.2 0.3 0.4

.
0.3 0.4 0.6

.
Capacity kg/s
0.1 0.1 01
.
0.5 0.7 0.8

.
DN 25
0 .9 13
.
0.2 03
.
0.3 04
.
0.5 07
.
DN 32
02
.
05
06
.
08
09
.
10
.
11
12
.
DN 40 DN 50 DN 80
1.0 1 2 3 4
2.0
03.94
Telephone: (803) 714-2000 FAX (803) 714-2222
1: 69
h oW
to uSe the Chart
Regulators
Capacities for the Stainless Steel Pilot Operated Pressure Regulator DP 163
Regulators
Spare Parts for the Stainless Steel Pilot Operated Pressure Regulator DP 163
N Q
M O D K
P G F A H
Q J
C R
1: 70
Maintenance Kit A standby set of spares for general maintenance purposes covering all spares marked* * Main Diaphragm (2 off) A * Pilot Diaphragm (2 off) B Pilot Valve Seal Assembly C * Pilot Valve & Plunger Assembly D,E Main Valve Assembly F,H * Main Valve Return Spring G Pressure Adjustment Spring Choice of spring to suit reduced pressure Yellow 3 psi to 45 psi 0.2 bar to 3 bar Red 3 psi to 250 psi 0.2 bar to 17 bar Grey 230 psi to 304 psi 16 bar to 21 bar * Control Pipe Assembly K Balance Pipe Assembly M,N * Body Gasket (packet of 3) O Set of Spring Housing P Securing Studs & Nuts (set of 4) Set of Pilot Valve Housing Q Securing Studs & Nuts (set of 4) Set of Diaphragm Chamber R Securing Bolts & Nuts 1/2" & 3/4" - DN 15 & 20 set of 10 1" & 1-1/4" - DN 25 & 30 set of 12 1-1/2" & 2" - DN 40 & 50 set of 16 3" - DN 80 set of 20 Set of Main Body Studs & Nuts 3" DN 80 (set of 6) T
of S PareS The following table shows how some parts are interchangeable. For example, the line headed main diaphragm indicates that the diaphragm used in sizes 1/2" LC, 1/2" & 3/4" DN 15 LC, DN 15 and DN 20, is common to those sizes by the letter a. The letter b indicates that sizes 1" and 1-1/4" DN 25 and DN 32, use a common diaphragm.
Valve Size DN 1" 1-1/4" 1-1/2" 2" 25 32 40 50 b a a a d b a c c b a b b b a a a e b a d d b a b b c a a a f c a e e c a c c c a a a g c a f f c a c c
i NterChaNgeaBility
1/2" LC 1/2" 15 15 * Main Diaphragm a * Pilot Diaphragm a Pilot Valve Seal Assembly a * Pilot Valve & Plunger Assembly a Main Valve Assembly a * Main Valve Return Spring a Pressure Adjustment Spring a * Control Pipe Assembly a Balance Pipe Assembly a * Body Gasket a Set of Spring Housing a Securing Studs & Nuts Set of Pilot Valve Housing a Securing Studs & Nuts Set of Diaphragm Chamber a Securing Bolts & Nuts Set of Main Body Studs & Nuts a a a a b a a a a a a a a
3/4" 20 a a a a c a a b b a a a a
3" 80 d a a a h d a g g d a
d d a
05.10
Telephone: (803) 714-2000 FAX (803) 714-2222
1: 71
S Pare P artS
Regulators
Spare Parts for the Stainless Steel Pilot Operated Pressure Regulator DP 163
Pilot Operated Temperature
Regulators
Pilot Operated Temperature Regulators 1/2" to 4" 25T

The 25T is a self actuated pilot-operated temperature regulating valve. The temperature pilot has a calibrated dial for accurate temperature setting, and is available with a variety of solid-fill sensing bulbs (see TI-1-1123-US). The standard capillary tubing length is 8 feet, with an optional standard length of 15 feet.
" to 2" NPT 2", 3", 4"
ANSI 125 flgd.
25T
" to 2" NPT 2", 2", 3", 4"
ANSI 300 flgd.
Cast Steel ANSI 150 flgd.
Storage steam water heaters, instantaneous heat exchangers and converters, air handling coils, tank heating coils, steam jacketed vessels, steam chests, molds and platens.
Capacities
(excludes 2")
Non-Standard capillary tubing length (see TIS 1.1123) in 5 ft. intervals to a maximum of 50 ft.

Max. Operating Pressure NPT: (232C) (PMO) ANSI ANSI ANSI ANSI Max. Operating Temperature* 250 psig (17 barg) @ 450F 125: 250: 150: 300: 125 250 185 300 psig psig psig psig ( 8 barg) @ 450F (232C) (17 barg) @ 450F (232C) (12barg) @ 450F (232C) (20barg) @ 450F (232C)
A1
450F (232C) *The temperature of the sensing bulb must not exceed 350F (177C) E (40C to 70C) (70C to 105C) (125C to 160C)

30F to 90F 60F to 120F 120F to 180F 200F to 260F (0C to 32C) (15C to 50C) (50C to 80C) (95C to 125C) 100F to 160F 160F to 220F 260F to 320F

PMA TMA
B " to 2"
B 2"* to 4" (nominal) in inches and millimeters

Weight Cast Iron Cast Steel 27 lb 12.2 kg 34 lb 15.4 kg 39.5 lb 17.9 kg 64 lb 29 kg 152.5 lb 69.2 kg 183.5 lb 83.2 kg 279.5 lb 127 kg 30 lb 13.6 kg 37 lb 16.8 kg 43 lb 19.5 kg 70 lb 31.8 kg 166 lb 75.3 kg 200 lb 90.7 kg 305 lb 138 kg
Cast Iron: 250 psig/0-450F 17 barg/0-232C Max. allowable pressure Cast Steel: 300 psig/0-450F 20 barg/0-232C Cast Iron: 450F/0-250 psig 232C/0-17 barg Cast Steel: 450F/0-300 psig 232C/0-17 barg
Size ", " A 5.5 140 6.0 152 7.25 184 8.5 216 _
Dimensions
Ansi 125 Ansi 250 Ansi 300 A1 A1 B 10.9 276 11.75 298 13.9 352 9.0 228 11.5 292 12.5 318 14.5 368 7.6 194 8.6 219 8.6 219
C 9.8 249 9.75 248 10.3 262 10.9 278 11.7 297 11.6 294 12.8 325
D 6.2 157 6.75 171 7.1 179 8.2 208 13.9 354 14.4 367 16.1 410
E 16.0 406 16.5 419 17.4 441 19.1 486 25.6 651 26.0 660 28.9 735
1" 1", 1" 2" 2" 3" 4"
Temperature Regulators shall be of the pilot-actuated, diaphragm-operated type. The main valve shall be singleseated, with hardened stainless steel trim; the valve body shall be cast iron (cast steel). The pilot shall be bolted directly to the valve body and shall be removable without disturbing the control connections. The temperature setting shall be adjustable without the use of tools, and the set point shall be indicated on a calibrated dial. The thermostatic system shall be solid fill, and shall incorporate overheat protection.
10.6 270 13.6 346 13.6 346 15.6 397
1: 72
35 32
9 8 10 12 11
2 13 7 1
33
34 39
4 5 14 25 16
29 30
37 31 3 2 11 13 7 1 4 5 6 25
25
17
18 28 27 19 15 21 22 20 15 19 21 23 24 20 26 22
" to 2"
2"* to 4"
*ANSI 300 ONLY
No. 1 2 3 4 Part Valve Body Cover Cover Bolts Main Valve Head Material Cast Iron Cast Steel Cast Iron Cast Steel Steel Stainless Steel, 25 ASTM A 126 CL B ASTM A216 Gr WCB ASTM A 126 CL B ASTM A216 Gr WCB ASTM A449 26 27 28 29 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Main Valve Seat Main Valve Seat Gasket Valve Return Spring Valve Stem Strainer Screen Valve Stem Sleeve Spring Guide Nut Cover Gasket Pressure Equalizer Pipe Upper Diaphragm Case Stem Bushing (2" - 4" Cast Steel only) Diaphragm Plate Stem Diaphragm Stem Guide Nut Lower Diaphragm Case Diaphragm Plate Main Diaphragm (2 ply) Bushing Tube & Orifice Stainless Steel Copper Stainless Steel Stainless Steel Stainless Steel Stainless Steel Cast Iron "-2" CRS 2"* - 4" Steel Graphite Stainless Steel Cast Iron Cast Steel Stainless Steel Stainless Steel Stainless Steel Brass " - 2" Steel 2"* - 4" Cast Iron Cast Steel Brass " - 2" C.I. 2"* - 4" Stainless Steel CRS Stainless Steel 30 31 32 33 34 35 36 37 38 39 60 ASTM A 126 CL B ASTM A216 Gr WCB Tubing Assembly Plug (Cast Iron) (Cast Steel) Connector Stud Body Gasket Pilot Valve Body Pilot Valve Seat Pilot Valve Head Adjustment Knob Pointer Extension Nut Case Tube Retaining Nut Pilot Mounting Screws Capillary Tube Bulb Pilot Gasket Copper Brass Brass Steel Stainless Steel " - 2" Copper Clad 2"* - 4" Graphite Cast Iron ASTM A 126 CL B Cast Steel ASTM A216 Gr WCB Stainless Steel Stainless Steel Phenolic Stainless Steel Brass Brass Brass Steel Varies with style selected Varies with style selected Stainless Steel
Installation
Maintenance
4.12
1: 73
The regulator should be installed in a horizontal line with suitable bypass and isolating valves. A steam trap should be installed upstream to prevent condensate from reaching the valve. The trap and regulator should both be protected with a strainer. The thermostatic bulb must be carefully located in the medium being heated. Complete installation instructions are given in IM-1-1116-US.
38 36
Regulators
Pilot Operated Temperature Regulators 1/2" to 4" 25T
Regulators
Pilot Operated Temperature Regulator 6" 25T

The 25T is a self actuated pilot-operated temperature regulating valve. The temperature pilot has a calibrated dial for accurate temperature setting, and is available with a variety of solid-fill sensing bulbs (see TI-1-1123-uS). Standard capillary tubing lengths are 8 feet and 15 feet. This valve meets Class IV shut-off specifications but is not suitable for dead-end service.
ANSI 125, 250 Cast Iron
25T
6" ANSI 150, 300 Cast Steel
Storage steam water heaters, instantaneous heat exchangers and converters, air handling coils, tank heating coils, steam jacketed vessels, steam chests, molds and platens.
C aPaCitieS
The regulator is sized according to the temperature control requirements. For selection and sizing data, see TI-1-1124-US.
Reduced Orifice Designated by "S" Non-Standard capillary tubing length in 5 ft. intervals to a maximum of 50 ft. (See TI-1-1123-US)
l imitiNg o PeratiNg C oNDitioNS C aSt i roN 232

450 400 204
tur ati
Temperature Regulators shall be of the pilot-actuated, diaphragmoperated type. The main valve shall be single-seated, with hardened stainless steel trim; the valve body shall be cast iron. The pilots shall be removable without disturbing the control connections. The temperature setting shall be adjustable without the use of tools, and the set point shall be indicated on a calibrated dial. The thermostatic system shall be solid fill, and shall incorporate overheat protection.
Temperature F
Temperature C
300 200 100 15 0 50

S m tea sa
on
e urv
149
ANSI 250
A1
ANSI 125
93 38 1 300 (20)
C aSt S teel
600 500 450 400 Temperature F 300 200 100 15 0
S m tea sa tur ati on c e urv
315 260 204

ANSI 300
Temperature C
149 93
ANSI 150
38 1 350
50
300 (20)
C V V alueS
Size Cv value 6" 260 6" "S" 185
B ( NomiNal )
The product should not be used in shaded area. *The temperature of the sensing bulb must not exceed 350F (177C) 30F to 90F 60F to 120F 100F to 160F 120F to 180F
S taNDarD t emPerature r aNgeS
0C to 32C 15C to 50C 160F to 220F 40C to 70C 200F to 260F 50C to 80C 260F to 320F
70C to 105C 95C to 125C 125C to 160C
D imeNSioNS anSi 125/150 anSi 250/300 Size A1 A1 6" 18.1 19.0 460 483
B 19.75 502
C 9.6 243
D 16.7 424
Weight E 25T 26.25 560 lb 667 254 kg
1: 74
3 27 25 24 21 23 18
20 19 60
2 10 28 8 1 4 5
15
11
16
13 14 17
15
12
No. 1 2 3 4 5 7 8 10 11 12 13 14 15 16 17 18 19 20 21 23 24 Material Cast Iron Cast Steel Cover Cast Iron Cast Steel Cover Bolts Steel Main Valve Head Stainless Steel Main Valve Seat Stainless Steel Valve Return Spring Stainless Steel Valve Stem Stainless Steel Cover Gasket Graphite Stem Bushing Brass Lower Diaphragm Case Cast Iron Cast Steel Diaphragm Plate Stainless Steel Main Diaphragm (2 ply) Stainless Steel Orifice Brass Tubing Assembly Copper Diaphragm Gasket Graphite Pilot Valve Body Cast Iron Cast Steel Pilot Valve Seat Stainless Steel Pilot Valve Head Stainless Steel Adjustment Knob Phenolic Extension Nut Brass Case Tube Brass Part Valve Body ASTM A 126 CL B ASTM A 216 WC B ASTM A 126 CL B ASTM A 216 WC B AISI 1038 ASTM A 743 CA 40 ASTM A 743 CA 40 AISI 302 AISI 304 BS 2815 A ASTM B 16 ASTM A 126 CL B ASTM A 216 WC B ASTM A 743 CA 40 ASTM A240 ASTM B16 ASTM B280 (122) BS 2815 A ASTM A 126 CL B ASTM A 216 WC B AISI 303 AISI 440A ASTM D 700 Ty2 ASTM B 16 ASTM B 135 (330) 25 27 28 60 Retaining Nut Capillary Tube Bulb Pilot Gasket Brass ASTM B 16 Varies with style selected Varies with style selected Graphite
i NStallatioN
The regulator should be installed in a horizontal line with suitable bypass and isolating valves. A steam trap should be installed upstream to prevent condensate from reaching the valve. The trap and regulator should both be protected with a strainer separator set. The thermostatic bulb must be carefully located in the medium being heated. Complete installation instructions are given in IM-3-000-uS.
m aiNteNaNCe
Complete installation and maintenance instructions are given in IM-3-000-uS and ADVP 3029, a copy of which is supplied with each valve. Available spare parts are shown on TI-3-2071-uS and TI-1-1121-uS.
4.12
1: 75
Regulators
Pilot Operated Temperature Regulator 6" 25T
Regulators
Pilot Operated Temperature Regulator w/ Electric Override 1/2" to 4" 25TE

The 25TE has all of the features of the 25T, with the addition of an electric pilot. An electrical signal can override the temperature pilot to provide a remote shut-off capability. Note: For pressures below 15 psig, the E pilot is not recommended for use with valves 2-1/2" and larger. Max. Operating Pressure (PMO)
(200C)

1/2" to 2" NPT
25TE
2-1/2", 3", 4"
ANSI 125
Capacities
1/2" to 2" 2", 2-1/2", 3", 4" NPT
ANSI 300
The valve is sized according to the temperature control requirements. For selection & sizing data, see TIS 1.1114
Cast Iron ANSI 250
Cast Steel
The pressure reducing valves shall be of the pilot-actuated diaphragm operated type with electric override. The main valve shall be single-seated with hardened stainless steel trim; the valve body shall be cast iron (cast steel). The pilots shall be bolted directly to the valve body and shall be removable without disturbing the control connections The temperature setting shall be adjustable without the use of tools, and the set point shall be indicated on a calibrated dial. The thermostatic system shall be solid-fill, and shall incorporate over heat protection. The electric pilot shall have a NEMA 4 & 7 (C & D) enclosure with115v (230v) 60 Hz coil. A1
ANSI 150 (excludes 2") Non-Standard Capillary tubing length in 5 ft. increments to a maximum of 50 ft. (see TIS 1.1123) Enclosure: NEMA 4 & 7 (C&D) 115v/60Hz; Holding:23 VA Inrush: 45VA; Normally closed 200 psig Max. operating pressure 140 psig Max. operating pressure (for faster response time) 230 volt coil
Electric Pilot Specifications
Electric Pilot Options

NPT: ANSI ANSI ANSI ANSI 125: 250: 150: 300: 200 psig (14 barg) @ 392F A 125 200 185 200 psig psig psig psig ( 8 barg) (14 barg) (12 barg) (14 barg) @ 392F (200C) @ 392F (200C) @ 392F (200C) @ 392F (200C) C E
Max. Operating Temperature*
392F (200C) *The temperature of the sensing bulb must not exceed 350F (177C) 0C to 32C 15C to 50C 50C to 80C 95C to 125C

30F to 90F 60F to 120F 120F to 180F 200F to 260F 100F to 160F 160F to 220F 260F to 320F 40C to 70C 70C to 105C 125C to 160C

PMA TMA
Max. allowable temperature Max. allowable pressure
Cast Iron: 250 psig/0-450F 17 barg/0-232C Cast Steel: 300 psig/0-450F 20 barg/0-232C
B 1/2" to 2"

Weight Cast Iron Cast Steel 30.5 lb 13.8 kg 37.5 lb 17 kg 43 lb 19.5 kg 67.5 lb 30.6 kg 156 lb 70.8 kg 187 lb 84.8 kg 283 lb 128 kg 33 lb 15 kg 41 lb 15 kg 47 lb 21.3 kg 74 lb 33.6 kg 170 lb 77.1 kg 204 lb 92.5 kg 308 lb 140 kg
Cast Iron: 450F/0-250 psig 232C/0-17 barg Cast Steel: 450F/0-300 psig 232C/0-20 barg
Dimensions
Size A 5.5 140 6.0 152 7.25 184 8.5 216 _ Ansi 125 Ansi 250 Ansi 150 Ansi 300 A1 A1 B 10.9 276 11.75 298 13.9 352 9.0 228 11.5 292 12.5 318 14.5 368 7.6 194 8.6 219 8.6 219
Temperature control applications where the valve must also respond to an electrical program timer, safety or limit switch, or remote manual switch.
1/2", 3/4" 1" 1-1/4", 1-1/2" 2" 2-1/2" 3" 4"
C 12.1 306 12.0 305 12.6 319 13.2 335 13.9 354 13.9 351 15.1 383
D 6.2 157 6.75 171 7.1 179 8.2 208 13.9 354 14.4 367 16.1 410
E 18.25 464 18.75 476 19.6 498 21.4 543 27.9 708 28.4 721 31.2 792
Installation
The regulator should be installed in a horizontal line with suitable bypass and isolating valves. A steam trap should be installed upstream to prevent condensate from reaching the valve. The trap and regulator should both be protected with a strainer. The thermostatic bulb must be carefully located in the medium being heated. Complete installation instructions are given in IMI 650-D76.
10.6 270 13.6 346 13.6 346 15.6 397
Maintenance Complete installation and maintenance instructions are given in IMI 650-D76, a copy of which is supplied with each valve. Available spare parts are shown on TI-1-1120-US and TI-3-0271-US.
1-11161
1: 76
38 36 35 32
33
34 39 9 8 10 12 11
29 30
37 31 60
2 13 7 1
4 5 14
61
40 3 60 9 2 11 13 7 1 4 5 6 25
25
16
17
25
18 15 19 21 23 24 20 26 22
28 27 19 15 21 22 20
1/2" to 2"
No. 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Part Valve Body Cover Cover Bolts Main Valve Head Main Valve Seat Valve Return Spring Valve Stem Strainer Screen Valve Stem Sleeve Spring Guide Nut Cover Gasket Pressure Equalizer Pipe Upper Diaphragm Case Material Cast Iron Cast Iron Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Cast Iron 1/2" - 2" CRS 2"* - 4" Steel Graphite Stainless Steel Cast Iron Cast Steel Stainless Steel ASTM A 126 CL B ASTM A 126 CL B ASTM A449 No. 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 60 61 ASTM A126CL B ASTM A216 Gr WCB Part Plug (Cast Iron) (Cast Steel) Connector Stud Body Gasket Pilot Valve Body Pilot Valve Seat Pilot Valve Head Adjustment Knob Pointer Extension Nut Case Tube Retaining Nut Pilot Mounting Screws Capillary Tube Bulb Electric Pilot Body Pilot Gasket Electric Solonoid Valve

Material Brass Steel Stainless Steel 1/2" - 2" Copper Clad 2"* - 4" Graphite Cast Iron ASTM A 126 CL B Cast Steel ASTM A216 Gr WCB Stainless Steel Stainless Steel Phenolic Stainless Steel Brass Brass Brass Steel Varies with sytle selected Varies with style selected Cast Iron Cast Bronze Graphite Spirax Sarco, Inc. 2012
Stem Bushing (2-1/2" - 4" Cast Steel only) Diaphragm Plate Stem Stainless Steel Diaphragm Stem Guide Stainless Steel Nut Brass 1/2" - 2" Steel 2"* - 4" Lower Diaphragm Case Cast Iron Cast Steel Diaphragm Plate Brass 1/2" - 2" C.I. 2"* - 4" Main Diaphragm (2 ply) Stainless Steel Bushing CRS Tube & Orifice Stainless Steel Tubing Assembly Copper Brass
ASTM A240
4.12
1: 77
Regulators
Pilot Operated Temperature Regulator w/ Electric Override 1/2" to 4" 25TE
Regulators
Pilot Operated Temperature Regulator with Electric Override 6" 25TE

The 25TE has all the features of the 25T with the addition of an electric pilot. An electrical signal can override the temperature pilot. This valve meets Class IV shut-off specifications but is not suitable for dead-end service. Standard capillary tubing lengths are 8ft and 15ft.
Model Sizes Connections Construction Options 25TE
6"
ANSI 125, 250 ANSI 150, 300
Temperature control applications where the valve must also respond to an electrical program timer, safety or limit switch, or remote manual switch.
Cast Iron
Cast Steel
Reduced Orifice Designated by "S" Non-Standard capillary tubing length in 5 ft. intervals to a maximum of 50 ft. (See TI-1-1123-US) Enclosure: NEMA 4 & 7 (C&D) 115v/60Hz Holding: 23 VA Inrush: 45 VA Normally closed 200 psig Max. operating pressure 140 psig Max. operating pressure (for faster response time) 230 volt coil
Electric Pilot Specifications
Temperature Regulators shall be of the pilot-actuated, diaphragm-operated type with electric override. The main valve shall be single-seated, with hardened stainless steel trim; the valve body shall be cast iron. The pilots shall be removable without disturbing the control connections. The temperature setting shall be adjustable without the use of tools, and the set point shall be indicated on a calibrated dial. The thermostatic system shall be solid fill, and shall incorporate overheat protection. The electric pilot shall have a NEMA 4&7 (C&D) enclosure with 115v (230v) 60 Hz coil.
C aPaCitieS
The valve is sized according to the temperature control requirements. For selection and sizing, see TI-1-1124-US.
A1
l imitiNg o PeratiNg C oNDitioNS C aSt i roN 400 204

392 Temperature F 300 200 100 15 0 50 100 150 200 250 (14) (7) Pressure psig (barg)
a Ste m sa tur ati o u nc rve
ANSI 250
200 Temperature C C
149 93
ANSI 125
38 1 300 (20)
450 400 392 Temperature F 300 200 100 15 0 50

Ste am sa
C aSt S teel
ANSI 300
232 204 200 Temperature C 149 93 B
at tur
ion
cu
rve
ANSI 150
D imeNSioNS
anSi 125/150 anSi 250/300 Size 6" A1 18.1 460 A1 19.0 483 B
( NomiNal )
38 1 300 (20)
Weight C 11.8 300 D 16.7 424 E 28.5 724 560 lb 254 kg 19.75 502
C V V alueS
Size Cv value 6" 260 6" "S" 185
S taNDarD t emPerature r aNgeS

*The temperature of the sensing bulb must not exceed 350F (177C) 30F to 90F 60F to 120F 100F to 160F 120F to 180F
0C to 32C 15C to 50C 160F to 220F 40C to 70C 200F to 260F 50C to 80C 260F to 320F
70C to 105C 95C to 125C 125C to 160C
1: 78
27 25 24 21 10 23 18
26 20 19 60 61
3 2 28
29 15
4 5
11 16
7 13
14 17
15
12
No. 1 2 3 4 5 7 8 10 11 12 13 14 15 16 17 18 19 Material Cast Iron Cast Steel Cover Cast Iron Cast Steel Cover Bolts Steel Main Valve Head Stainless Steel Main Valve Seat Stainless Steel Valve Return Spring Stainless Steel Valve Stem Stainless Steel Cover Gasket Graphite Stem Bushing Stainless Steel Lower Diaphragm Case Cast Iron Cast Steel Diaphragm Plate Stainless Steel Main Diaphragm (2 ply) Stainless Steel Tube & Orifice Brass Tubing Assembly Copper Diaphragm Gasket Graphite Pilot Valve Body Cast Iron Cast Steel Pilot Valve Seat Stainless Steel Part Valve Body ASTM A 126 CL B ASTM A 216 WC B ASTM A 126 CL B ASTM A 216 WC B AISI 1038 ASTM A 743 CA 40 ASTM A 743 CA 40 AISI 302 AISI 304 BS 2815A ASTM A 126 CL B ASTM A 216 WC B ASTM A 743 CA 40 ASTM A240 ASTM B16 ASTM B280 (122) BS 2815A ASTM A 126 CL B ASTM A 216 WC B AISI 303 20 21 23 24 25 26 27 28 29 60 61 Pilot Valve Head Adjustment Knob Extension Nut Case Tube Retaining Nut Pilot Mounting Screws Capillary Tube Bulb Electric Pilot Adaptor Pilot Gasket Electric Solenoid Valve Stainless Steel AISI 440A Phenolk ASTM D 700 Ty2 Brass ASTM B 16 Brass ASTM B 135 (330) Brass ASTM B 16 Steel 5/16"-18x1 ASTM A449 Varies with style selected Varies with style selected Cast Iron ASTM A126 CL B Graphite
i NStallatioN
m aiNteNaNCe
Complete installation and maintenance instructions are given in IM-3-000-uS and ADVP 3029, a copy of which is supplied with each valve. Available spare parts are shown on TI-3-0271-uS and TI-1-1121-uS.
4.12
1: 79
The regulator should be installed in a horizontal line with suitable bypass and isolating valves. A steam trap should be installed upstream to prevent condensate from reaching the valve. The trap and regulator should both be protected with a strainer separator set. The thermostatic bulb must be carefully located in the medium being heated. Complete installation instructions are given in IM-3-000-uS.
Regulators
Pilot Operated Temperature Regulator with Electric Override 6" 25TE
Regulators
Electric Pilot Operated On/Off Regulator 1/2" to 4" 25E

The 25E is controlled by an electric pilot valve. The main valve opens wide when the pilot is energized; it closes tight when the pilot is de-energized. The 25E does not modulate or throttle steam at part load. Note: For pressures below 15 psig, the E pilot is not recommended for use with valves 2-1/2" and larger. Model Sizes Connections Construction Options Electric Pilot Specifications
1/2" to 2" NPT
25E
2-1/2", 3", 4"
ANSI 125 flgd.
1/2" to 2" 2", 2-1/2", 3", 4" NPT
ANSI 300 flgd.
Cast Steel ANSI 150 flgd.

(excludes 2")
On/Off control of steam flow in response to remote manual or automatic electrical signals which may originate at safety switches, timers, manual switches, etc.
Enclosure: NEMA 4 & 7 (C&D) 115v/60Hz Holding: 23 VA Inrush: 45 VA Normally closed 200 psig Max. operating pressure 140 psig Max. operating pressure (for faster response time) 230 volt coil A1
A C C E
The On/Off operation of the main valve shall be controlled by an electrical solenoid pilot which is bolted directly to the main valve and may be removed without disturbing the control tubing connections. The main valve shall be single seated with hardened stainless steel trim. The valve body shall be cast iron (cast steel). The electric pilot shall have a NEMA 4&7 (C&D) enclosure with 115v (230v) 60 Hz coil.
D D

Max. Operating Pressure (PMO)
NPT: ANSI 125: ANSI 250: ANSI 150: ANSI 300: 200 psig (14 barg) @ 392F (200C) 125 psig ( 8 barg) @ 392F (200C) 200 psig (14 barg) @ 392F (200C) 185 psig (12barg) @ 392F (200C) 200 psig (14barg) @ 392F (200C)
Size 1/2", 3/4" A 5.5 140 6.0 152 7.25 184 8.5 216 _
B 1/2" to 2"

C 6.1 154 6.0 152 6.6 167 7.2 183 7.9 200 7.9 198 9.1 232 D 6.2 157 6.75 171 7.1 179 8.2 208 13.9 354 14.4 367 16.1 410 E 12.25 311 12.75 324 13.6 346 15.4 391 21.8 554 22.25 565 25.25 641 Weight Cast Iron Cast Steel 28 lb 12.7 kg 35 lb 15.9 kg 40.5 lb 18.4 kg 65 lb 29.5 kg 153.5 lb 69.6 kg 184 lb 83.7 kg 280.5 lb 127 kg 31 lb 14.1 kg 38 lb 17.2 kg 44 lb 20 kg 71 lb 32.2 kg 167 lb 75.8 kg 201 lb 91.2 kg 305 lb 138 kg
Dimensions
aNSi 125 aNSi 250 aNSi 150 aNSi 300 A1 A1 B 10.9 276 11.75 298 13.9 352 9.0 228 11.5 292 12.5 318 14.5 368 7.6 194 8.6 219 8.6 219
Max. Operating 392F (200C) Temperature (TMO)

PMA Cast Iron: 250 psig/0-450F 17 barg/0-232C Max. allowable Cast Steel: 300 psig/0-450F 20 barg/0-232C pressure TMA Cast Iron: 450F/0-250 psig 232C/0-17 barg Max. allowable Cast Steel: 450F/0-300 psig 232C/0- barg temperature
1" 1-1/4", 1-1/2" 2" 2-1/2" 3" 4"
10.6 270 13.6 346 13.6 346 15.6 397
Capacities
1: 80
42 41 60 61 40 3 2 60 9 11 13 7 1 4 5 6 25 28 9 8 10 12 11 3 2 13 7 1 4 5 14 25 16
25
28 27 19 15 21 22 20 23 24
17 18 15 19 21 22 20 26
1/2" to 2"
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part Valve Body Cover Cover Bolts Main Valve Head Main Valve Seat Main Valve Seat Gasket Valve Return Spring Valve Stem Strainer Screen Valve Stem Sleeve Spring Guide Nut Cover Gasket Pressure Equalizer Pipe Upper Diaphragm Case Stem Bushing (2-1/2" - 4" Cast Steel only) Diaphragm Plate Stem Diaphragm Stem Guide Nut Lower Diaphragm Case Diaphragm Plate Main Diaphragm (2 ply) Bushing Tube & Orifice Material Cast Iron Cast Steel Cast Iron Cast Steel Steel Stainless Steel Stainless Steel Copper Stainless Steel Stainless Steel Stainless Steel Stainless Steel Cast Iron 1/2"-2" CRS 2"* - 4" Steel Graphite Stainless Steel Cast Iron Cast Steel Stainless Steel Stainless Steel Stainless Steel Brass 1/2" - 2" Steel 2"* - 4" Cast Iron Cast Steel Brass 1/2" - 2" C.I. 2"* - 4" Stainless Steel CRS Stainless Steel 25 ASTM A 126 CL B ASTM A216 Gr WCB ASTM A 126 CL B ASTM A216 Gr WCB ASTM A449 26 27 28 40 41 42 60 61 Tubing Assembly Plug (Cast Iron) (Cast Steel) Connector Stud Body Gasket Electric Pilot Body Electric Pilot Cover Cap Screws Pilot Gasket Electric Solenoid Valve Copper Brass Brass Steel Stainless Steel 1/2" - 2" Copper Clad 2"* - 4" Graphite Cast Iron Cast Bronze Cast Iron Steel Stainless Steel
ASTM A 126 CL B ASTM B62 ASTM A 126 CL B ASTM A449
Installation
The valve should be installed in a horizontal pipe with suitable bypass and isolating valves. A steam trap should be installed upstream to prevent condensate from reaching the valve. The trap and valve should both be protected with a strainer.
Maintenance
04.12
Telephone: (803) 714-2000 FAX (803) 714-2222
1: 81
Regulators
Electric Pilot Operated On/Off Regulator 1/2" to 4" 25E
Regulators
Electric Pilot Operated On/Off Regulator 6" 25E

The 25E is controlled by an electric pilot valve. The main valve opens wide when the pilot is energized; it closes when the pilot is de-energized. The 25E does not modulate or throttle steam at part load. This valve meets Class IV shut-off specifications but is not suitable for deadend service. Model Sizes Connections Construction Options Electric Pilot Specifications
ANSI 125, 250 Cast Iron
25E
6" ANSI 150, 300 Cast Steel
On/Off control of steam flow in response to remote manual or automatic electrical signals which may originate at safety switches, timers, manual switches, etc.
Reduced Orifice Designated by "S" Enclosure: NEMA 4 & 7 (C&D) 115v (230v)/60Hz Holding: 23 VA Inrush: 45 VA Normally closed 200 psig Max. operating pressure 140 psig Max. operating pressure (for faster response time) 230 volt coil
The On/Off operation of the main valve shall be controlled by an electric solenoid pilot which may be removed without disturbing the control tubing connections. The main valve shall be singleseated, with hardened stainless steel trim; the valve body shall be cast iron. The electric pilot shall have a NEMA 4&7 (C&D) enclosure with 115v (230v) 60 Hz coil.
Capacities
The valve is sized according to the temperature control requirements. For selection and sizing, see TI-1-1124-US.
Limiting Operating Conditions Cast Iron

400 392 300 200 100 15 0 50 100 150 200 250 (14) (7) Pressure psig (barg)
S m tea sa tur ati on c e urv
ANSI 250
204 200 Temperature C 149 93 A1
ANSI 125
38 1 300 (20)
Cast Steel
450 400 392 Temperature F 300 200 100 15 0 50 100 150 200 250 (14) (7) Pressure psig (barg)
a Ste m sa tur at
ANSI 300
E 232 204 200 Temperature C 149 93
c ion
urv
ANSI 150
38 1 300 (20)
Dimensions
aNSi 125/150 aNSi 250/300 Size 6" A1 18.1 460 A1 19.0 483
Cv Values
Size Cv value 6" 260 6" "S" 185
B 19.75 502
C 8.75 222
D 16.7 424
E 25.4 646
Weight 560 lb 254 kg
1: 82
3 2 10 8 53 52 61 29 60 15 4 5
16
7 13
14 17
15
12
No. 1 2 3 4 5 7 8 10 12 13 14 15 16 17 29 52 53 60 61 Material Cast Iron Cast Steel Cover Cast Iron Cast Steel Cover Bolts Steel Main Valve Head Stainless Steel Main Valve Seat Stainless Steel Valve Return Spring Stainless Steel Valve Stem Stainless Steel Cover Gasket Graphite Lower Diaphragm Case Cast Iron Cast Steel Diaphragm Plate Stainless Steel Main Diaphragm (2 ply) Stainless Steel Orifice Brass Tubing Assembly Copper Diaphragm Gasket Graphite Electric Pilot Adaptor Cast Iron Electric Pilot Cover Cast Iron Cap Screws Steel Pilot Gasket Graphite Electric Solenoid Valve Part Valve Body ASTM A 126 CL B ASTM A 216 WC B ASTM A 126 CL B ASTM A 216 WC B AISI 1038 ASTM A 743 CA 40 ASTM A 743 CA 40 AISI 302 AISI 304 BS 2815 A ASTM A 126 CL B ASTM A 216 WC B ASTM A 743 CA 40 ASTM A240 ASTM B16 ASTM B280 (122) BS 2815 A ASTM A126 CL B ASTM A 126 CL B ASTM A449
Installation
The valve should be installed in a horizontal pipe with suitable bypass and isolating valves. A steam trap must be installed upstream to prevent condensate from reaching the valve. The trap and valve should both be protected with a strainer separator set.
Maintenance
Complete installation and maintenance instructions are given in IM-3-000-US and ADVP 3029, a copy of which is supplied with each valve. Available spare parts are shown on TI-3-0271-US and TI-1-1121-US.
TI-1-1119-US
04.12
Telephone: (803) 714-2000 FAX (803) 714-2222
1: 83
Regulators
Electric Pilot Operated On/Off Valve Regulator 6" 25E
Regulators
Pilot Operated Temperature Regulators 25 Series Thermostat Bulb Types

The Thermostat Bulb styles are for temperature pilots used on the following: 25T & 25TE Temperature Controls 25PT & 25 PTE Pressure Temperature Controls.
Thermostat Bulb Types

T1 Bulb in plain copper with 8-ft brass capillary tubing. Bulb in copper with union connection 3/4" NPT, 8-ft brass capillary tubing. Bulb teflon-covered with 8-ft tefloncovered tubing. T1 thermostat bulb with flanged connection. Brass well for T2 thermostat bulb. Stainless steel well for T2 thermostat bulb. Brass, 18" extension well for T1 thermostat bulb. Same as T1 with stainless steel bulb and 18" extension well. Wall mounting bracket for T1 thermostat bulb. Bulb in stainless steel, with 8-ft stainless steel capillary tubing. Bulb in stainless steel with union connection 3/4" NPT, 8-foot stainless steel capillary tubing. Bulb in plain copper with union connection at 90 offset. 8-ft brass capillary tubing.
Type T1 T10
T2
Type T2 T11
Type T3
T3
T4
T5 T6 T7 T8
Type T4 Type T5 T6
T9 T10
T11
T12
Type T7 T8 Type T9
Type T12

Up to 200F / 93C above the control set point provided temperatures at the bulb do not exceed 350F 176C.
Capillary Tube Length

Standard 8 ft. and 15 ft. available. Intervals of 5 ft. up to a maximum of 50 ft.
1: 84
Style T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12
A 8 203 9 229 5 127 6.4 162
B 0.62 15.7 0.7 17.7 0.62 15.7 0.62 15.7
C 5.21 1.32 5.75 146 5.75 146 18 457 18 457 6.12 155
D 0.62 15.7 1.4 36 0.75 19 0.75 19 0.75 19 0.75 19 0.62 15.7
E 7.0 178 6.7 170 9.6 244
F 2.25 57.2 1.5 38 2.75 70
G 1.0 25.5 2.1 53 7.1 180
NPT H 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4"
J 5/16" T5
D H C A A
T1
T2
D H A
T3
Adjustable
E
(3) 5/16"
G D F
T4
1.05" O.D. dia.

C
.75" I.D.
Installation
The thermostatic bulb should be carefully located in the medium being heated. Make sure that the entire length of the thermostatic bulb is immersed in the heated medium with a good circulation left ober it. Locate the thermometer being used to monitor temperature close to the thermostatic bulb. When the bulb is contained in a well, use a heat conducting compound to improve response time.
T6
D H C
T7
D H C
T8
D H
How to Specify
1 1/2" Spirax Sarco 25T Temperature Control with Thermostat Bulb Style T2.
T9
G
E A
T10
T11
D H Spirax Sarco, Inc. 2012 E
T12
G H
3.12
1: 85
Dimensions (nominal) in inches & millimeters
Regulators
Pilot Operated Temperature Regulators 25 Series Thermostat Bulb Types
Regulators
Combination Pressure/Temperature Regulator 1/2" to 4" 25PT

The 25PT eliminates the need for a separate pressure regulator and a temperature regulator. Normal operation is controlled by the temperature pilot, and the pressure pilot sets an upper limit on the downstream steam pressure. The temperature pilot has a calibrated dial for accurate temperature setting, and is available with a variety of solid-fill sensing bulbs (See TIS 1.1123). The standard capillary tubing length is 8 feet, with an optional standard length of 15 feet.

1/2" to 2" NPT
25PT
2-1/2", 3", 4" 1/2" to 2" 2", 2-1/2", 3", 4"
ANSI 125 flgd.
NPT
ANSI 300 flgd.
Cast Iron
ANSI 250 flgd.
Cast Steel
ANSI150flgd. (excludes 2")
Storage steam water heaters, instantaneous heat exchangers and converters, air handling coils, tank heating coils, steam jacketed vessels, steam chests, molds and platens, and other temperature control applications where it is necessary or desirable to set an upper limit on the delivered steam pressure.
Non-Standard capillary tubing length (see TIS 1.1123)
Capacities
F @ 450F (232C) @ 450F (232C) 1/4" NPT Sensing @ 450F (232C) Line Conncetion @ 450F (232C) @ 450F (232C)

NPT: ANSI ANSI ANSI ANSI 125: 250: 150: 300: 250 125 250 185 300 psig psig psig psig psig (17 barg) ( 8 barg) (17 barg) (12 barg) (20 barg)
The regulator is sized according to the temperature control requirements. For selection and sizing, see TI-1-1124-US.
450F (232C) C C E E
*The temperature of the sensing bulb must not exceed 350F (177C)

30F to 90F 60F to 120F 100F to 160F 120F to 180F 0C 15C 40C 50C to 32C to 50C to 70C to 80C 160F to 220F 70C to 105C 200F to 260F 95C to 125C 260F to 320F 125C to160C

For the following downstream pressures, three color-coded pilot valve springs are available: Yellow: 3 to 30 psi Blue: 20 to 100 psi Red: 80 to 290 psi D D A1

PMA
Max. allowabl pressure
B A B
Cast Iron:
250 psig/0-450F 17 barg/0-232C
Cast Steel: 600F/0-300 psig 316C/0-21 barg Cast Iron: 450F/0-250 psig 232C/0-17 barg
1/2" to 2"
2"* to 4"
TMA
Dimensions
aNSi 125 aNSi 250 aNSi 300 Size 1/2", 3/4" 1" 1-1/4", 1-1/2" 2" 2-1/2" 3" 4" A 5.5 140 6.0 152 7.25 184 8.5 216 _ A1 10.9 276 11.75 298 13.9 352 A1 9.0 228 11.5 292 12.5 318 14.5 368 B 7.6 194 8.6 219 8.6 219 10.6 270 13.6 346 13.6 346 15.6 397

Weight C 13.25 337 13.2 335 13.75 349 14.4 365 15.1 383 15.0 381 16.3 414 D 6.2 157 6.75 171 7.1 179 8.2 208 13.9 354 14.4 367 16.1 410 E 19.4 494 19.9 506 20.8 529 22.6 573 29.0 737 29.4 748 32.4 824 F 5.0 127 5.0 127 5.0 127 5.0 127 5.0 127 5.0 127 5.0 127 Cast Iron 38 lb 17.2 kg 45 lb 20.4 kg 50.5 lb 22.9 kg 75 lb 34 kg 163.5 lb 74.2 kg 194.5 lb 88.2 kg 290.5 lb 132 kg Cast Steel 41 lb 18.6 kg 49 lb 22.2 kg 55 lb 25.0 kg 82 lb 37.2 kg 178 lb 80.7 kg 212 lb 96.2 kg 316 lb 143 kg
Pressure/Temperature Regulators shall be of the pilotactuated, diaphragm-operated type with separate pressure and temperature pilots. The main valve shall be single-seated, with hardened stainless steel trim; the regulator shall be cast iron (cast steel). The pilots shall be removable without disturbing the control connections. The temperature setting shall be adjustable without the use of tools, and the set point shall be indicated on a calibrated dial. The thermostatic system shall be solid fill, and shall incorporate overheat protection. The regulator shall be capable of dead-end shut-off.
1: 86
43 38 36 38 32 33 34 29 37 31 30 58 63 64 65 66 25 44 48 46 45 53 48 50 49 47 58 67 60 44 38 36
35 48 32 33 34 29 30 37 9 8 10 12 11
43 48 46 45 53 50
47 49
39 51 3
2 13 7 1 4 5
3 2
25 28 27 19 15 21 22 20
11 13 7 1 4 5 6
14 25 16 17 18 15 19 21 23 24 26
1/2" to 2"
22 20
2"* to 4"
*ANSI 300 ONLY
No. 1 2 3 4 Part Valve Body Cover Cover Bolts Main Valve Head Material Cast Iron Cast Steel Cast Iron Cast Steel Steel Stainless Steel ASTM A 126 CL B ASTM A216 Gr WCB ASTM A 126 CL B ASTM A216 Gr WCB ASTM A449
33 34 35 36 37 38 39 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
Pointer Extension Nut Case Tube Retaining Nut Pilot Mounting Screws Capillary Tube Bulb Adjustment Screw Jam Nut Pilot Valve Spring Upper Diaphragm Case Lower Diaphragm Case Spring Plate Diaphragm Diaphragm PLate Pilot Head Spring Spring Retainer Cup Retaining Ring Pilot Seat Pilot Head Head Stem Stem Guide Stem Guide Gasket Seat Gasket Pilot Gasket Pilot Mounting Screws Diaphragm Case Screws "T" Pilot Adapter Adapter Pipe "P" Pilot Adapter Adapter Stud Adapter Nut
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Main Valve Seat Main Valve Seat Gasket Valve Return Spring Valve Stem Strainer Screen Valve Stem Sleeve Spring Guide Nut Cover Gasket Pressure Equalizer Pipe Upper Diaphragm Case Stem Bushing (2-1/2" - 4" Cast Steel only) Diaphragm Plate Stem Diaphragm Stem Guide Nut Lower Diaphragm Case Diaphragm Plate Main Diaphragm (2 ply) Bushing Tube & Orifice Tubing Assembly Plug (Cast Iron) (Cast Steel) Connector Stud Body Gasket Pilot Valve Body Pilot Valve Seat Pilot Valve Head Adjustment Knob
Stainless Steel Copper Stainless Steel Stainless Steel Stainless Steel Stainless Steel Cast Iron 1/2"-2" CRS 2"* - 4" Steel Graphite Stainless Steel Cast Iron Cast Steel Stainless Steel Stainless Steel Stainless Steel Brass 1/2" - 2" Steel 2"* - 4" Cast Iron Cast Steel Brass 1/2" - 2" C.I. 2"* - 4" Stainless Steel CRS Stainless Steel Copper Brass Brass Steel Stainless Steel 1/2" - 2" Copper Clad 2"* - 4" Graphite Cast Iron Cast Steel Stainless Steel Stainless Steel Phenolic
AISI 303
Stainless Steel Brass Brass Brass Steel Varies with style selected Varies with style selected Stainless Steel Brass Steel Cast Iron Cast Steel Cast Iron Cast Steel Steel ASTM A569 Stainless Steel Brass Stainless Steel Stainless Steel Brass Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Graphite Steel ASTM A449 Steel Brass Steel Ductile Iron Cast Steel Steel Steel
Installation
Maintenance
1: 87
The regulator should be installed in a horizontal line with suitable bypass and isolating valves. A steam trap should be installed upstream to prevent condensate from reaching the regulator. The trap and regulator should both be protected with a strainer. The thermostatic bulb must be carefully located in the medium being heated. The pressure sensing line may be located either in the downstream piping or in the steam space. Complete installation instructions are given in IM-3-000-US.
Regulators
Combination Pressure/Temperature Regulator 1/2" to 4" 25PT
Regulators
Combination Pressure/Temperature Regulator 6" 25PT

The 25PT eliminates the need for a separate pressure regulator and a temperature regulator. Normal operation is controlled by the temperature pilot, and the pressure pilot sets an upper limit on the downstream steam pressure. The temperature pilot has a calibrated dial for accurate temperature setting, and is available with a variety of solid-fill sensing bulbs (See TI-1-1123-uS). Standard capillary tubing lengths are 8ft and 15ft. This valve meets Class IV shut-off specifications but is not suitable for dead-end service.
Model Sizes Connections ANSI 125, 250 Construction Options
Cast Iron
25PT
6"
ANSI 150, 300
Storage steam water heaters, instantaneous heat exchangers and converters, air handling coils, tank heating coils, steam jacketed vessels, steam chests, molds and platens, and other temperature control applications where it is necessary or desirable to set an upper limit on the delivered steam pressure.
Cast Steel
Capacities Sample Specification
Reduced Orifice Designated by "S" Non-standard capillary tubing length in 5 ft. intervals to a maximum of 50 ft. (See TI-1-1123-US)

450 400 392 Temperature F 300 200 100 15
S m tea tur ati
Pressure/Temperature Regulators shall be of the pilot-actuated, diaphragm-operated type with separate pressure and temperature pilots. The main valve shall be single-seated, with hardened stainless steel trim; the regulator body shall be cast iron. The pilots shall be removable without disturbing the control connections. The temperature setting shall be adjustable without the use of tools, and the set point shall be indicated on a calibrated dial. The thermostatic system shall be solid fill, and shall incorporate overheat protection.
Temperature C
on
e urv
204 200 149

ANSI 250
sa
ANSI 125
93 38 1 300 (20)
50
Cast Steel
600 500 450 400 Temperature F 300 200 100 15 0
a Ste m sa tur at ion rv cu e
315 260 204

ANSI 300
Temperature C
A1 D
149 93
ANSI 150
38 1 350
6"
Dimensions
anSi 125/150 anSi 250/300

C 13.0 330 D 16.7 424 E 29.7 754 F 5.0 127 Weight 560 lb 254 kg
50
300 (20)
Size
A1 18.1 460
A1 19.0 483
B 19.75 502
The product should not be used in shaded area. *The temperature of the sensing bulb must not exceed 350F (177C)
For the following downstream pressures, 3 color-coded pilot valve springs are available: Yellow: 3 to 30 psi Blue: 20 to 100 psi Red: 80 to 250 psi
Cv Values
Size Cv value 6" 260 6" "S" 185

30F to 90F 60F to 120F 100F to 160F 120F to 180F 0C to 32C 15C to 50C 160F to 220F 40C to 70C 200F to 260F 50C to 80C 260F to 320F 70C to 105C 95C to 125C 125C to 160C
1: 88
27 25 24 21 22 23 20 26 18 60 19 60 15
43 44 48 45 46 54 50 47 49 60 51 3 2 28 10 1 8
4 5
11
16
13 14 17 12 15
No. 1 2 3 4 5 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26 26 27 Part Valve Body Cover Cover Bolts Main Valve Head Main Valve Seat Valve Return Spring Valve Stem Cover Gasket Stem Bushing Lower Diaphragm Case Diaphragm Plate Main Diaphragm (2 ply) Tube & Orifice Tubing Assembly Diaphragm Gasket (2) Pilot Valve Body Pilot Valve Seat Pilot Valve Head Adjustment Knob Pointer Extension Nut Case Tube Retaining Nut Pilot Mounting Screws Capillary Tube Material Cast Iron Cast Steel Cast Iron Cast Steel Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Graphite Brass Cast Iron Cast Steel Stainless Steel Stainless Steel Brass Copper Graphite Cast Iron Cast Steel Stainless Steel Stainless Steel Phenolic Stainless Steel Brass Brass Brass Steel Varies with style selected ASTM A 126 CL B ASTM A 216 WC B ASTM A 126 CL B ASTM A 216 WC B AISI 1038 ASTM A 743 CA 40 ASTM A 743 CA 40 AISI 302 AISI 304 BS 2815A ASTM B16 ASTM A 126 CL B ASTM A 216 WC B ASTM A 743 CA 40 ASTM A240 ASTM B16 ASTM B280 (122) BS 2815 A ASTM A 126 CL B ASTM A 216 WC B AISI 303 AISI 440A ASTM D 700 Ty2 AISI 301 ASTM B16 ASTM B 135 (330) ASTM B 16 ASTM A449 28 43 44 45 46 47 48 49 50 51 54 60 Bulb Adjustment Screw Jam Nut Pilot Valve Spring Upper Diaphragm Case Lower Diaphragm Case Spring Plate Diaphragm Diaphragm Plate Head & Seat Assembly Diaphragm Case Screws Pilot Gasket Varies with style selected Stainless Steel Brass Steel Cast Iron Cast Steel Cast Iron Cast Steel Steel Stainless Steel Brass Stainless Steel Stainless Steel Steel 5/16" - 18 x 1" Graphite AISI 304 ASTM B16 AISI 1060 ASTM A 126 ASTM A 216 ASTM A 126 ASTM A 216 ASTM A569 ASTM A240 ASTM B36 AISI 440 AISI 440F ASTM A449
CL B WC B CL B WC B
Installation
Maintenance
Complete installation and maintenance instructions are given in IM-3-000-uS and ADVP 3029, a copy of which is supplied with each regulator. Available spare parts are shown on TI-1-1121-uS and TI-3-0271-uS.
4.12
1: 89
The regulator should be installed in a horizontal line with suitable bypass and isolating valves. A steam trap should be installed upstream to prevent condensate from reaching the regulator. The trap and regulator should both be protected with a strainer separator set. The thermostatic bulb must be carefully located in the medium being heated. The pressure sensing line may be located either in the downstream or in the steam space. Complete installation instructions are given in IM-3-000-uS.
Regulators
Combination Pressure/Temperature Regulator 6" 25PT
Regulators
Combination Pressure/Temperature Regulator w/ Electric Override 1/2" to 4" 25PTE

The 25PTE has all of the features of the 25PT pressure/ temperature regulator, with the addition of an electric pilot which permits an electrical signal to override the temperature and pressure pilots to provide a remote shutoff capability. *Note: For pressures below 15 psig, the E pilot is not recommended for use with valves 2-1/2" and larger. Model Sizes Connections Construction Options
1/2" to 2" NPT
25PTE
2-1/2", 3", 4"
ANSI 125 flgd.
2", 2-1/2", 3", 4"
ANSI 300 flgd.
1/2" to 2" NPT
Pressure/Temperature control applications where the regulator must also respond to an electrical program timer, safety or limit switch, or remote manual switch.
Cast Iron
ANSI 250 flgd.
Cast Steel
ANSI 150 flgd. (excludes 2")
Non-Standard capillary tubing length (see TIS 1.1123)
Electric Pilot Specifications Electric Pilot Options
Enclosure: NEMA 4 & 7 (C&D) 115v (230v)/60Hz Inrush: 45 VA Normally closed 200 psig Max. operating pressure For regulators 2-1/2" and larger at pressures below 125 psig, use the following electric pilot: Enclosure: NEMA 4 & 7 (C&D) 115v (230v)/60Hz Inrush: 45 VA Normally closed 140 psig Max Operating Pressure
Pressure/Temperature Regulators shall be of the pilot-actuated, diaphragm-operated type with separate pressure and temperature pilots and electrical override. The main valve shall be singleseated, with hardened stainless steel trim; the regulator body shall be cast iron (cast steel). The pilots shall be removable without disturbing the control connections. The temperature setting shall be adjustable without the use of tools, and the set point shall be indicated on a calibrated dial. The thermostatic system shall be solid fill, and shall incorporate overheat protection. The regulator shall be capable of dead-end shut-off. The electric pilot shall have a NEMA 4 & 7 (C&D) enclosure with 115v (230v) 60 Hz coil. F

Max. Operating Pressure(PMO)
NPT: ANSI 125: ANSI 250: ANSI 150: ANSI 300: 200 psig (14barg) @ 392F (200C) 125 psig ( 8 barg) @ 392F 200C) 200 psig (17 barg) @ 392F 200C) 185 psig (12 barg) @ 392F (200C) 200 psig (14 barg) @ 392F (200C)
C E
392F (200C)
E A

30F to 90F 60F to 120F 100F to 160F 120F to 180F 0C to 32C 15C to 50C 40C to 70C 50C to 80C 160F to 220F 200F to 260F 260F to 320F 70C to 105C 95C to 125C 125C to160C
A1
1/2" to 2"
2"* to 4"

Size 1/2", 3/4" 1" 1-1/4", 1-1/2" 2" 2-1/2" 3" 4" A 5.5 140 6.0 152 7.25 184 8.5 216 _
Dimensions
anSi 125 anSi 250 anSi 150 anSi 300 A1 10.9 276 11.75 298 13.9 352 A1 9.0 228 11.5 292 12.5 318 14.5 368 B 7.6 194 8.6 219 8.6 219 10.6 270 13.6 346 13.6 346 15.6 397

Weight C 13.25 337 13.2 335 13.75 349 14.4 365 15.1 383 15.0 381 16.3 414 D 6.2 157 6.75 171 7.1 179 8.2 208 13.9 354 14.4 367 16.1 410 E 19.4 494 19.9 506 20.8 529 22.6 573 29.0 737 29.4 748 32.4 824 F 5.0 127 5.0 127 5.0 127 5.0 127 5.0 127 5.0 127 5.0 127
Cast Iron Cast Steel
41 lb 18.6 kg 48 lb 21.8 kg 53.5 lb 24.3 kg 78 lb 35.4 kg 166 lb 75.6 kg 197.5 lb 89.6 kg 293.5 lb 133 kg
45 lb 20.4 kg 52 lb 23.6 kg 60 lb 26.3kg 85 lb 38.6 kg 181 lb 82.1 kg 215 lb 97.5 kg 320 lb 145 kg

PMA
Cast Iron:
250 psig/0-450F 17 barg/0-232C
Cast Steel: 300 psig/0-600F 21 barg/0-316C Cast Iron: 450F/0-250 psig 232C/0-17 barg
TMA
Cast Steel: 600F/0-300 psig 316C/0-21 barg
The regulator is sized according to the temperature control requirements. For selection and sizing, see TIS 1.1114 and 3.030.
Capacities
1: 90
43 38 36 38 32 33 34 29 37 31 30 58 63 44 48 46 45 53 48 50 49 47 58 67 60 44 38 36
35 48 32 33 34 29 30 37 9 8 10 12 11
43 48 46 45 53 50
47 49
39 51 3
2 13 7 1 4 5
64 65 66
3 2
25
25 28 27 19 15 21 22 20
11 13 7 1 4 5 6
14 25 16 17 18 15 19 21 23 24 26
22 20
1/2" to 2"
2"* to 4"
Pointer Extension Nut Case Tube Retaining Nut Pilot Mounting Screws Capillary Tube Bulb Adjustment Screw Jam Nut Pilot Valve Spring Upper Diaphragm Case Lower Diaphragm Case Spring Plate Diaphragm Diaphragm PLate Pilot Head Spring Spring Retainer Cup Retaining Ring Pilot Seat Pilot Head Head Stem Stem Guide Stem Guide Gasket Seat Gasket Pilot Gasket Pilot Mounting Screws Diaphragm Case Screws "T" Pilot Adapter Adapter Pipe "P" Pilot Adapter Adapter Stud Adapter Nut
*ANSI 300 ONLY

Stainless Steel Brass Brass Brass Steel Varies with style selected Varies with style selected Stainless Steel Brass Steel Cast Iron Cast Steel Cast Iron Cast Steel Steel ASTM A569 Stainless Steel Brass Stainless Steel Stainless Steel Brass Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Graphite Steel ASTM A449 Steel Brass Steel Ductile Iron Cast Steel Steel Steel
No. 1 2 3 4 Part Valve Body Cover Cover Bolts Main Valve Head Material Cast Iron Cast Steel Cast Iron Cast Steel Steel Stainless Steel ASTM A 126 CL B ASTM A216 Gr WCB ASTM A 126 CL B ASTM A216 Gr WCB ASTM A449
33 34 35 36 37 38 39 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Main Valve Seat Main Valve Seat Gasket Valve Return Spring Valve Stem Strainer Screen Valve Stem Sleeve Spring Guide Nut Cover Gasket Pressure Equalizer Pipe Upper Diaphragm Case Stem Bushing (2-1/2" - 4" Cast Steel only) Diaphragm Plate Stem Diaphragm Stem Guide Nut Lower Diaphragm Case Diaphragm Plate Main Diaphragm (2 ply) Bushing Tube & Orifice Tubing Assembly Plug (Cast Iron) (Cast Steel) Connector Stud Body Gasket Pilot Valve Body Pilot Valve Seat Pilot Valve Head Adjustment Knob
Stainless Steel Copper Stainless Steel Stainless Steel Stainless Steel Stainless Steel Cast Iron 1/2"-2" CRS 2"* - 4" Steel Graphite Stainless Steel Cast Iron Cast Steel Stainless Steel Stainless Steel Stainless Steel Brass 1/2" - 2" Steel 2"* - 4" Cast Iron Cast Steel Brass 1/2" - 2" C.I. 2"* - 4" Stainless Steel CRS Stainless Steel Copper Brass Brass Steel Stainless Steel 1/2" - 2" Copper Clad 2"* - 4" Graphite Cast Iron Cast Steel Stainless Steel Stainless Steel Phenolic
Installation
Maintenance
1: 91
The regulator should be installed in a horizontal line with suitable bypass and isolating valves. A steam trap should be installed upstream to prevent condensate from reaching the regulator. The trap and regulator should both be protected with a strainer. The thermostatic bulb must be carefully located in the medium being heated. The pressure sensing line may be located either in the downstream piping or in the steam space. Complete installation instructions are given in IM-3-000-US.
Regulators
Combination Pressure/Temperature Regulator w/ Electric Override 1/2" to 4" 25PTE
Regulators
Combination Pressure/Temperature Regulator w/ Electric Override 6" 25PTE

The 25PTE has all Model 25PTE of the features of the 25PT pressure/ Sizes 6" temperature regulator, Connections ANSI 125, 250 ANSI 150, 300 with the addition of an electric pilot which Construction Cast Iron Cast Steel permits an electrical Options Reduce Orifice Designated by "S" signal to override Non-standard capillary tubing length in 5 ft intervals to the temperature and a maximum of 50ft. (See TI-1-1123-US) pressure pilots. The valve meets Class IV Electric Pilot Enclosure: NEMA 4 & 7 (C&D) 115v (230v)/60Hz Inrush: 45 VA Normally closed shut-off specifications Specifications 200 psig Max. operating pressure but is not suitable for dead-end service. Electric Pilot At pressures below 125 Standard capillary Options psig, use the following electric pilot: tubing lengths are 8ft Enclosure: NEMA 4 & 7 (C&D) 115v (230v)/60Hz and 15ft. Inrush: 45 VA Normally closed
140 psig Max Operating Pressure
Pressure/Temperature control applications where the regulator must also respond to an electrical program timer, safety or limit switch, or remote manual switch.
Pressure/Temperature Regulators shall be of the pilot-actuated, diaphragm-operated type with separate pressure and temperature pilots. The main valve shall be single-seated, with hardened stainless steel trim; the regulator body shall be cast iron. The pilots shall be removable without disturbing the control connections. The temperature setting shall be adjustable without the use of tools, and the set point shall be indicated on a calibrated dial. The thermostatic system shall be solid fill, and shall incorporate overheat protection.
Capacities
The regulator is sized according to the temperature control requirements. For selection and sizing, see TI-1-1124-US and TI-3-030-US.
F
Limiting Operating Conditions Cast Iron 204 400

392 Temperature F 300 200 100 15 0 50 100 150 200 250 (14) (7) Pressure psig (barg)
a Ste m sa tur at c ion urv e
ANSI 250
200 Temperature C
149 93
C1
ANSI 125
38 1 300 (20)
D A1
450 400 392 Temperature F

sa
Cast Steel
ion cu rve
ANSI 300
232 204 200 Temperature C 149 93
200 100 15 0
Ste
am
at tur
Dimensions
Ansi 125/150 Ansi 250/300

C1 13.0 330 D 16.7 424 E 29.7 754 F 5.0 127 Weight 560 lb 254 kg
ANSI 150
38 1 300 (20)
Size 6"
A1 18.1 460
A1 19.0 483
B 19.75 502
50

30F to 90F 60F to 120F 100F to 160F 120F to 180F 0C to 32C 15C to 50C 40C to 70C 50C to 80C 160F to 220F 200F to 260F 260F to 320F 70C to 105C 95C to 125C 125C to160C
Cv Values
Size Cv value 6" 260 6" "S" 185
For the following downstream pressures, 3 color-coded pilot valve springs are available: Yellow: 3 to 30 psi Blue: 20 to 100 psi Red: 80 to 190 psi
1: 92
27 24 21 18 20 19 60 61 48 29 60 63 64 60 15 25 43 23 26 44 48 45 46 54 50 47 49 51 60 65 3 2 28 10 1 8
4 5
11
16
13 14 17 12 15
No. 1 2 3 4 5 7 8 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 43 Part Valve Body Cover Cover Bolts Main Valve Head Main Valve Seat Valve Return Spring Valve Stem Cover Gasket Stem Bushing Lower Diaphragm Case Diaphragm Plate Main Diaphragm (2 ply) Tube & Orifice Tubing Assembly Diaphragm Gasket (2) Pilot Valve Body Pilot Valve Seat Pilot Valve Head Adjustment Knob Extension Nut Case Tube Retaining Nut Pilot Mounting Screws Capillary Tube Bulb Electric Pilot Adaptor Adjustment Screw Material Cast Iron ASTM A 126 CL B Cast Steel ASTM A 216 WC B Cast Iron ASTM A 126 CL B Cast Steel ASTM A 216 WC B Steel AISI 1038 Stainless Steel Stainless Steel Stainless Steel Stainless Steel Graphite Brass Cast Iron ASTM A 126 CL B Cast Steel ASTM A 216 WC B Stainless Steel Stainless Steel Brass ASTM B16 Copper ASTM B280 (122) Graphite Cast Iron ASTM A 126 CL B Cast Steel ASTM A 216 WC B Stainless Steel Stainless Steel Phenolic Brass Brass Brass Steel ASTM A 449 Varies with style selected Varies with style selected Cast Bronze ASTM B62 Stainless Steel 44 45 46 47 48 49 50 51 54 60 61 63 64 65 Jam Nut Pilot Valve Spring Upper Diaphragm Case Lower Diaphragm Case Spring Plate Diaphragm Diaphragm Plate Head & Seat Assembly Diaphragm Case Screws Pilot Gasket Electric Solenoid Valve "T" Pilot Adaptor Adaptor Pipe "P" Pilot Adaptor Brass Steel Cast Iron Cast Steel Cast Iron Cast Steel Steel Stainless Steel Brass Stainless Steel Stainless Steel Steel 5/16" - 18 x 1" Graphite Brass Steel Ductile Iron Cast Steel ASTM A ASTM A ASTM A ASTM A 126 216 126 216 CL B WC B CL B WC B
Installation
Maintenance
Complete installation and maintenance instructions are given in IM-3-000-uS and ADVP 3029, a copy of which is supplied with each regulator. Available spare parts are shown on TI-1-1120-uS and TI-3-0271-uS.
TI-3-0181-US
4.12
Telephone: (803) 714-2000 FAX (803) 714-2222
1: 93
The regulator should be installed in a horizontal line with suitable bypass and isolating valves. A steam trap should be installed upstream to prevent condensate from reaching the regulator. The trap and regulator should both be protected with a strainer separator set. The thermostatic bulb must be carefully located in the medium being heated. The pressure sensing line may be located either in the downstream piping or in the steam space. Complete installation instructions are given in IM-3-000-uS.
Regulators
Combination Pressure/Temperature Regulator w/ Electric Override 6" 25PTE
Regulators
Sizing and Selection Chart 25T, 25TE, 25E, 25PT, 25PTE

How to Select and Size
25T and 25TE Temperature Controls 25E Electric On/Off Valve 25PT and 25PTE Pressure/Temperature Controls Select the pilot or pilots best suited to the application, then determine the regulator size required to meet the steam capacity load. Satisfactory temperature control and low control maintenance depend on sizing each regulator correctly for its intended application. Too large a regulator may tend to hunt or it may operate for long periods with the main valve just barely cracked open. Wire drawing the erosive scouring of high-velocity steam can subject an oversized valve seat to premature wear. Too small a regulator will not meet peak heating load requirements. It will increase the time a system requires for coming up to temperature during start-up. Size of the regulator should be determined by actual steam capacity requirements, not by pipe sizes in the system. For most applications, regulator size will be smaller than the sizes of connected piping.
How to Size Valve
Proper regulator sizing requires the following information: 1) The steam capacity required for the application in pounds per hour. 2) Inlet supply pressure of the steam taken immediately ahead of the regulator. 3) Outlet steam pressure from the allowable pressure drop across the regulator. Where it is impossible to calculate the pressure drop, 35% to 40% of the gage supply pressure can be used as a reasonable approximation. Noise level increases with the pressure drop. Install regulator with properly sized piping.
Example
Determining Steam Capacity

For heating water with steam:
lbs. of steam/h = GPM x temp rise F x 1.1 2
Determine what size Spirax Sarco 25T Temperature Regulator will be required for an instantaneous water heater heating 20 GPM of water from 60 to 160F. Steam supply pressure at the heater is 75 psig. Permissible drop across the regulator is 20 psi. Solution: Using formula for heating water: lbs. of steam/hr. = GPM x temp rise F x 1.1 2 20 x 100 x 1.1 = 2 = 1,100 lbs/h From the capacity chart overleaf, look in the first column for 75 psig inlet pressure. In second column, find 55 psig downstream pressure (75 psig inlet less 20 psi permissible drop). Follow a horizontal line to the sixth column where we find that a 1" regulator is required to supply no less than 1,100 pounds per hour.
For heating fuel oil with steam:

lbs. of steam/h = GPM x temp rise F x 1.1 4
For heating air with steam coils:

lbs. of steam/h = CFM x temp rise F 800
For radiation:
lbs. of steam/h = sq. ft. EDR 4
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI-1-1124
-US
04.02
1: 94
Capacities
Pounds of saturated steam per hour
Outlet Nominal Valve Size Steam Pressure 1/2"S 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" psig 1.16 3.48 6.5 10.5 14 20 35 56 74 Cv Factor 2 0 15 45 85 140 180 260 455 725 960 3 0 19 55 105 170 225 320 560 900 1,185 5 2 20 57 106 171 228 326 572 915 1,200 1 23 70 131 211 282 405 705 1,125 1,490 7 4 21 63 117 189 252 360 630 1,010 1,330 2 27 81 151 245 326 466 815 1,300 1,725 10 5 29 86 160 260 345 495 865 1,385 1,830 3 37 110 205 332 442 632 1,105 1,770 2,340 12 7 29 90 167 270 360 515 990 1,445 1,910 4 43 128 238 386 515 735 1,285 2,060 2,720 10 30 95 175 285 380 540 950 1,500 2,000 15 8 37 110 210 335 450 640 1,120 1,795 2,370 5 45 135 250 405 545 780 1,365 2,185 2,890 15 34 101 190 310 410 585 1,025 1,640 2,165 20 10 47 140 265 425 570 810 1,420 2,270 3,000 0-5 60 180 335 540 720 1,025 1,795 2,870 3,790 20 36 107 200 325 430 650 1,080 1,725 2.280 25 15 50 145 270 435 580 830 1,450 2,325 3,070 0-7 70 205 385 620 825 1,180 2,065 3,305 4,360 24 41 125 230 374 500 715 1,250 1,995 2,640 30 18 65 195 365 590 785 1,120 1,960 3,135 4,245 0-12 75 230 430 695 925 1,320 2,310 3,695 4,885 34 45 97 255 410 545 780 1,365 2,180 2,885 40 24 86 256 478 772 1,030 1,470 2,570 4,115 5,440 0-18 95 280 525 850 1,135 1,620 2,835 4,535 5,995 42 57 170 320 515 690 985 1,720 2,755 3,640 50 35 95 275 515 830 1,105 1,58 0 2,765 4,425 5,850 0-21 115 350 650 1,050 1,400 2,000 3,500 5,600 7,400 50 69 210 385 625 835 1,190 2,085 3,330 4,400 60 40 110 235 610 990 1,315 1,880 3,290 5,265 6,955 0-27 130 385 720 1,165 1,555 2,220 3,885 6,215 8,215 65 75 225 420 675 900 1,285 2,250 3,600 4,760 75 55 122 365 685 1,110 1,475 2,110 3,695 5,910 7,810 0-35 155 470 875 1,415 1,890 2,700 4,725 7,560 9,990 85 102 305 575 925 1,235 1,765 3,085 4,940 6,525 100 75 155 460 865 1,395 1,860 2,660 4,655 7,450 9,840 0-48 200 600 1,120 1,815 2,420 3,460 6,055 9,690 12,800 110 110 335 625 1,000 1,345 1,920 3,360 5,375 7,100 125 90 205 615 1,150 1,860 2,480 3,540 6,195 9,910 13,100 0-62 245 730 1,365 2,220 2,940 4,200 7,350 11,760 15,540 130 140 425 790 1,280 1,700 2,440 4,265 6,825 9,000 150 105 255 760 1,410 2,290 3,050 4,360 7,630 12,210 16,130 0-76 285 860 1,600 2,590 3,460 4,940 8,645 13,830 18,280 155 150 450 840 1,360 1,810 2,585 4,525 7,240 9,570 175 120 300 910 1,700 2,740 3,655 5,220 9,135 14,620 19,310 0-87 330 985 1,840 2,970 3,960 5,660 9,900 15,850 20,950 170 215 645 1,200 1,950 2,600 3,700 6,490 10,380 13,700 200 140 330 980 1,830 2,960 3,950 5,640 9,870 15,800 20,870 0-103 375 1,125 2,100 3,390 4,520 6,460 11,300 18,000 23,900 210 285 850 1,590 2,450 3,430 4,900 8,575 13,700 18,130 250 175 410 1,220 2,280 3,685 4,920 7,020 12,280 19,660 25,980 0-131 460 1,385 2,590 4,180 5,570 7,960 13,930 22,300 29,450 225 290 880 1,640 2,650 3,530 5,050 8,830 14,130 18,670 *275 200 415 1,240 2,320 3,750 4,990 7,130 12,480 19,980 26,400 0-145 505 1,510 2,830 4,570 6,090 8,700 15,230 24,360 32,200 250 310 920 1,720 2,780 3,700 5,290 9,250 14,800 19,600 *300 225 415 1,250 2,330 3,770 5,020 7,170 12,550 20,100 26,500 0-160 550 1,640 3,070 4,960 6,600 9,440 16,320 26,400 34,900 Specify low pressure main valve and low pressure "T" pilot for 2-1/2", 3" & 4" at inlet pressures of 15 psig and below. Not available in cast steel. 6" size not recommended below 15 psig. "E" pilot is not recommended for use with 2-1/2", 3" & 4" valves at pressures below 15 psig. * Cast steel construction required for service above 250 psig.
4" 115 1,490 1,840 1,875 2,310 2,070 2,680 2,840 3,635 2,965 4,220 3,100 3,680 4,480 3,365 4,660 5,895 3,545 4,770 6,785 4,100 6,440 7,590 4,480 8,450 9,315 5,660 9,085 11,500 6,845 10,810 12,765 7,400 12,135 12,525 10,140 15,295 19,895 11,040 20,355 24,150 14,000 25,100 28,400 14,870 30,000 32,545 21,300 32,430 37,145 28,200 40,365 45,800 29,000 41,000 50,000 30,400 41,300 54,300
6" 260
TI-1-1124-US
04.02
Telephone: (803) 714-2000 FAX (803) 714-2222
1: 95
7,000 8,320 10,170 7,600 10,530 13,325 8,000 10,790 15,340 9,270 14,560 17,160 10,135 19,110 21,060 12,790 20,540 26,000 15,475 24,400 28,860 16,735 27,430 35,100 22,925 34,580 45,000 24,960 46,000 54,600 31,680 56,700 64,220 33,600 67,860 73,580 48,200 73,320 89,980 63,700 91,260 103,500
Regulators
Sizing and Selection Chart 25T, 25TE, 25E, 25PT, 25PTE
Regulators
Spare Parts Guide 1/2" to 2" Main Valves

Spare Parts Main Valve
Cap Assembly w/ Cap Screws & Gasket A,B,C Diaphragm Case Bolts & Nuts G,H Screen, Spring Support Disc M,N,O,C Valve Spring and Cap Gasket Cap Gasket, Valve Head, Seat & Seat Gasket C,P,Q,R (specify regular or reduced port "S" valve) Valve Stem Guide & Gasket J,S,T Diaphragm (2 per set) L Transmission Tubing w/ Fittings U,V Gasket Kit C,R,S,W Diaphragm Plate K Rebuild Kit BCLMOPQRUVW
How to Order
Always order spares by using the description given in the column headed Spare Parts, stating the valve size and material. Example 1 Cap Assembly for 1/2" Spirax Sarco 25T Cast Iron Temperature Regulator.
Maintenance
For complete installation & maintenance instructions, see the IMI sheet, which accompanies the product.
C M N O W P Q R
V T S
H U K L L
1: 96
Spare Parts Main Valve

Cap Assembly w/ Cap Screws & Gasket A,B,C Diaphragm Case Bolts & Nuts G,H Screen, Retaining Ring M,N,O,C Main Valve Spring & Cap Gasket Cap Gasket, Valve Head & Seat C,P,Q,X (specify regular or reduced port "S" valve) Lower Stem & Guide J,S,T Diaphragms (2 per set) L Transmission Tubing w/ Assembly U Gasket Kit C,S,W Damping Assembly A1,B1,C1 Diaphragm Plate K Rebuild Kit BCLMNOPQUW Relief Tube D1
How to Order
Always order spares by using the description given in the first column under Spare Parts, stating the valve size and material. Example: 1 Cap Assembly for 2-1/2" Spirax Sarco 25T Cast Iron Temperature Regulator
Maintenance
See installation and maintenance instructions supplied with each valve, copies are available on request.
M N C A
W B
Q X J T K L S D1
C1 B1 A1 G
4.12
1: 97
Regulators
Spare Parts Guide 2-1/2" to 4" Main Valves
Regulators
1: 98
Spare Parts Guide 6" Main Valves

S Pare P artS m aiN V alVe
Main Valve Spring O, S & Lower Diaphragm Cover Gaskets Diaphragm Plate & Set Screws K, D Transmission Tubing with Fittings U Diaphragms (2 per set) L Gasket Kit C, S, W Head, Stem & Seat Assembly P, Q, C (specify regular or reduced part "S" valve) Screen Assembly I, J Cover Bolt Kit B Diaphragm Case Bolt Kit G, H Rebuild Kit BCLOPQSUW Pilot Platform: X
h oW
to
Always order spares by using the description given in the first column under Spare Parts, stating the valve size and material. Example: 1 Diaphragm Plate & Set Screws for 6" Spirax Sarco 25T Cast Iron Reducing Valve
o rDer
m aiNteNaNCe
See installation and maintenance instructions supplied with each valve, copies are available on request. Main valve seat in 6" regulator is field replaceable. Please consult factory for seat removal tool. To retain tight shut off, minor wear can be corrected by lapping with suitable grinding compound.
Q B
O W X I U G
J D K
1: 99
Regulators
Regulators
25 Series Spare Parts Guide 1/2" to 6" Pilots

Spare Parts Pressure Pilot, P & BP
Cover Plate w/ Retaining Ring A4, B4 Pilot Screws w/ Gasket B, W Adjustment Screw w/ Nut, and Upper G4, H4 and Lower Spring Support Discs J4 Adjustment Spring K4 Specify controlled pressure and spring color Yellow 3 to 30 psi Blue 20 to 100 psi Red 80 to 250 psi Diaphragm (2) L4 Stem Guide w/ Gasket (25P, 25PA) M4, N4 Stem Guide and Seal Gasket (25BP) P4, Q4 Head & Seat Assembly w/ Gasket S4, T4 (25P, 25PA & 25MP) Head & Seat Assembly (25BP) U4, V4 Square Gasket for all Pilots W (set of 3)
Spare Parts Temperature Pilot see TI-1-1123-US

Thermal System (T1, T2, T3, T10, T11, T12) A2 State bulb style, capillary tube length & temperature range Well (T5, T6, T7, T8, T4) B2 State bulb style Wall Mounting Bracket (T9) State bulb style C2 Complete Pilot Body Assembly D2, W Head & Seat Assembly E2, W (Specify 15 psig or below Assembly or Standard)
G4 B4 A2 A4
F2
H4 K4
B2 C2
J4 L4 B M4, P4 N4, Q4 W T4, V4 S4, U4
E2
D2
1: 100
Spare Parts Electric Pilot

NEMA 4 & 7 Solenoid specify voltage and steam pressure Complete "E" Pilot Body Assembly C3 B3, W
Pilot Mounting Screws Lower Diaphragm (2) Upper Diaphragm for PA4 Upper Diaphragm for PA6 Stem Guide w/ Gasket Head & Seat Assembly w/ Gasket Square Gasket for all Pilots
F2 L4 L5 L5 M4, N4 S4, T4 W
B3
PA
C3 F2
L4 M4 N4 W
How to Order
Always order spares by using the description given in the first column under Spare Parts, stating the valve size and material. When ordering temperature pilots, specify the bulb style, capillary length and temperature range. When ordering electric pilots, specify electrical characteristics, pressures and size of main valve. Example: 1 Thermal System style T1 for 2" Spirax Sarco 25PT Pressure Temperature control with 8-ft capillary tubing and temperature range 120F to 180F. 1 NEMA 4 Solenoid for 1" Spirax Sarco 25PE Reducing Valve with 115 volt, 60 Hz AC coil steam pressure 200 psi.
T4 S4
PA4, PA6
L5
L4 F2 M4 N4
Maintenance
See installation and maintenance instructions supplied with each valve, copies are available on request.
W
T4 S4
4.12
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Spare Parts PA (air loaded) Pilot
Regulators
25 Series Spare Parts Guide 1/2" to 6" Pilots
Noise Attenuators
Regulators
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Acoustic Blankets
Description
The Spirax Sarco removable Acoustic Blanket is an easy to install, reusable, one-piece asbestos free encapsulation designed specifically to fit and be used on Spirax Sarco 25 series main valves and L and K series control valves. In addition to providing reductions in harmful noise levels by 5 dBa, these blankets also provide insulation to limit heat energy losses. The Acoustic Blanket comes complete with inner and outer chemical resistant teflon fiberglass cloth with 1" thick high density fiberglass mat. Simple, but effective Velcro fasteners make the blankets easy to install.
Max. Operating Temperature 600F (315C) continuous Available Range 1/2" to 6" AB Acoustic Blankets
Part Jacket Insulation Mat
Material Teflon Coated Fiberglass Fiberglass
Sizing and Selection
Match Acoustic Blanket size to pilot operated regulator or control valve size regardless of end connection. For example: Select 1/2" AB for 1/2" 25P cast iron, NPT pilot operated regulator.
Installation
Check the nameplate on the Acoustic Blanket to be sure you have the correct blanket for your valve. Slip the blanket around the valve making sure the drawstrings are located at the inlet and outlet connections of the valve. Cut-outs for piloted operated regulators are provided to slip around external transmission tubing and pilot assemblies. Attached Velcro fastening system making sure blanket fits snug to valve.
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Noise Attenuators
Regulators
Noise Attenuators
Regulators
Acoustic Plates
The Spirax Sarco model AP Acoustic Plate is designed to graduate the expansion across a valve, and therefore reduce valve noise. The acoustic plate absorbs the impact of the vent pressure at the downstream side of the valve. It distributes the steam flow and provides a noise frequency shift to reduce the perceived noise using a multiple hole orifice pattern in the plate inserted on the downstream side of the valve. Noise level reductions of up to 10 dBa can be achieved.
Max. Operating Pressure 250 psig (17 barg) Max. Operating Temperature 650F Pressure Drop Less than 1% Standard Connections AP plates are installed between standard flanges: ANSI 150 RF flange designated "A" ANSI 300 RF flange designated "B"
Part Plate Material Cast Steel
Installation
The Series AP Acoustic Plate is designed to reduce control valve and/or regulator noise. The plate is installed between standard ANSI 125/150 flanges or ANSI 250/300 downstream of a valve and reorients the normal exit turbulence of the steam flow. Noise reduction of up to 10 dBa can be achieved. The plates can be used in conjunction with D series noise diffusers and acoustic silencers for additional noise attenuation. See below for dimensions.

Nominal Pipe Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 6" 8" Dimension A of ANSI 150 Flange 1.75 2.12 2.50 2.88 3.25 4.0 4.75 5.25 6.75 8.62 10.88 Dimension A of ANSI 300 Flange 2.00 2.50 2.75 3.12 3.62 4.25 5.00 5.75 7.00 9.75 12.00 Avg. Weight (lbs.) 1.0 3.4 3.6 3.8 4.3 6.0 6.5 10 11.5 12.4 14.0
Dimensions
Flow
outside diameter
How To Order Quantity One Of:

AP
3/4"
1-1/2"
10-I
Acoustic Plate
Size
Flange
No. of Holes and Configurations
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Sizing and Selection Chart for AP Plates

200,000 AP 8"
100,000
26-L 18-L
AP 6"
AP 4"
15-K
24-L 16-L 22-L 15-L 20-L 10,000 18-L 26-K 14-K 20-J 13-K 19-J 25-I
AP 3" AP 2-1/2"
21-J 26-I 17-I
AP 2"
AP 1-1/2"
Flow (lb/hr)
24-K 22-K 12-K 25-J 23-J 12-J 22-I 25-I 22-I 17-I 19-I 14-I
10-I 7-I 5-I
AP 1-1/4" AP 1"
18-J
23-I
16-I
AP 3/4"
3-I
15-I 9-I AP 1/2"
1,000
2-I
13-I 8-I 6-I
12-I
7-I
4-I
5-I
2-I
1-I 100 0 50 100 150 200 250
Pressure (psig)
How To Use Sizing Chart
Select correct acoustic plate by known flow rates (lb/hr.) and inlet pressure of control valve or regulator. Example: Inlet pressure of control valve 150 psig @ 10,000 lb./hr. Move horizontal to intersect with 150 psig. Follow 150 psig line vertically to intersect with 10,000 lb./hr. horizontal line. Select AP 2" - 17 - I.
TI-3-035-US Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 Telephone: (803) 714-2000 FAX (803) 714-2222
07.10
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Noise Attenuators
Regulators
Acoustic Plates
Noise Attenuators
Regulators
Acoustic Silencers
Description
The Spirax Sarco acoustic silencer is designed to attenuate noise generated by control valves and/or pilot operated regulators. The silencers are particularly effective in limiting the propagation of valve generated noise into the downstream piping. Upon flow and piping configuration, noise attenuation of up to 35 dBa can be expected.

Max. Operating Pressure Max. Operating Temperature Standard Range Connections:
300 psig (20 barg) 650F (343C) 1/2" to 24" LCV Acoustic Silencers. Standard connections ANSI 300 lb. raised face flange. 3/4" - 3000 lb. drain with plug. Options of ANSI 150 lb. raised face flange available.
Part Silencer
Insulation Mat
Material All welded steel. ASME Section VIII Div I Fiberglass
Dimensions
Model LCV-2 LCV-3 LCV-4 LCV-5 LCV-6 LCV-8 LCV-10 LCV-12 LCV-14 LCV-16 LCV-18 LCV-20 LCV-22 LCV-24 LCV-26 LCV-28 LCV-30
(nominal) in inches B 5" 6-1/2" 10" 12" 12" 14" 16" 18" 20" 22" 24" 26" 30" 30" 32" 36" 36" C 35" 46" 52" 60" 66" 72" 78" 90" 104" 116" 132" 146" 158" 174" 186" 202" 216" D 2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" Weight (lb.) 120 150 200 250 400 550 650 800 1200 1500 1750 2200 2800 3100 3500 4850 5000
A 1/2" to 2" 1/2" to 3" 1/2" to 4" 3/4" to 4" 2" to 6" 2" to 6" 1-1/4" to 6" 2" to 6" 2-1/2" to 6" 2-1/2" to 6" 3" to 6" 4" to 6" 6" 6" 6" 6" 6"
lCV SerieS
Installation
Connect the inlet of the silencer directly to the outlet connection of the valve. The required pipeline expansion takes place within the silencer. This expanded outlet feature eliminates the expense associated with separate expansion fittings.
Inlet C
TI-3-036-US
01.11
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Sizing Acoustic Silencers
Select correct silencer by known flow rates (lb/hr), inlet, outlet pressue (psig) and size of regulator or control valve. Example: Inlet pressure to IN 25P regulator is 100 psig, outlet pressure is 60 psig @ 2400 lb/hr. Move horizontal accross the 100 psig inlet line to 60 psig outlet to vertically intersect with a 1" regulator to meet or exceed capacity of 2400 lb/hr. Selection 1" LCV-2.
Acoustic Silencers
Telephone: (803) 714-2000 FAX (803) 714-2222
TI-3-036-US
01.11
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Noise Attenuators
Regulators
Noise Attenuators
Regulators
Noise Diffuser D Series

The D Series Noise Diffuser is designed to reduce Pressure Reducing Valve noise generation. The diffuser breaks up the normal exit turbulance of the steam flow using an engineered orifice pattern in a pipe nozzle inserted on the downstream side of a pressure reducing valve. The amount of noise level reduction produced by the diffuser will be approximately 15 dBA. Pressure drop through the diffuser will not exceed 1% of line pressure upstream of the pressure reducing valve.
Model PMO Sizes Connections Construction Options D-1 to D-24
320 psig 1/2"x 2" to 6"x20" (see over) Male NPT/ANSI Flgd. (see over) Carbon Steel Body Buttweld outlet connection

Max. Operating Pressure (PMO) 320 psig (22 barg) Max. Operating Temperature operating pressures 600F (260C) at all
No.
1
Part
Pipe
Material
Steel ASTM A106 GrB ASTM A-53-GrB ASTM A516 Gr70 ASTM A105 ASTM A-516 Gr70
2 3
Flanges Head
Steel Steel
An in-line noise diffuser shall be installed directly attached to the downstream connection of a pressure reducing valve to reduce noise output by approximately 15 dBA when measured by a sound level meter meeting ANSI standards. Noise Diffuser shall be manufactured of rolled and welded steel components that have been welded in accordance with ASME Section IX weld procedures. Pressure drop through the diffuser shall not exceed 1% of line pressure upstream of the pressure reducing valve. No additional pipe expansion shall be necessary downstream of the diffuser.
Capacities:
For sizing and selection data, see overleaf.
Installation
The Noise Diffuser inlet should be directly attached to the outlet of the Pressure Reducing Valve. This type of installation is recommended to avoid the generation of flanking noise normally found when separately installing the Pressure Reducing Valve and Diffuser with a section of pipe between them.
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C (flgd) C (NPT)
B OD
Dimensions nominal in inches Maximum Weight3 NPT/150# NPT/300# 150#/150# 300#/300# 6.8 7.1 18.6 25.8 39 72.9 131.2 131.6 132.6 196.2 196.4 297.1 298.4 8.8 9.1 27.6 34.8 64 109.9 202.2 202.6 203.6 308.2 308.4 467.1 468.4
Model D1 D3 D4 D5 D6 D8 D10 D12 D14 D16 D18 D20 D24

1 2 3
Inlet
Outlet 2 4 6 8 12
A 5.5 6.5 8 10
B 1.32 2.38 2.88 3.5 4.5 6.625
C 10.5 13.5 16.5 17 17 21 21 28 24 31 26 32
Model D1 D3 D4 D5 D6 D8 D10 D12 D14 D16 D18 D20 D24
1/2 to 1 3/4 to 2 3/4 to 2-1/2 1-1/4 to 3 1-1/2 to 4 2 to 6 2-1/2 to 6 3 to 6 4&6 6
12 16 20 8.625 10.75
Available inlet sizes: Male NPT 1/2", 3/4", 1", 1-1/4", 1-1/2", 2" ; ANSI 150 or 300 flanged - 2-1/2", 3", 4", 6". All outlets are ANSI 150 or 300 flanged. The weight shown is for the largest inlet size. If precise weights are required, please contact the factory.
Capacities Pounds of Saturated Steam per Hour

Inlet Steam Press. to PRV psig 15 20 25 30 40 50 60 75 85 100 125 150 175 200 225 250 275 300 Model No D1 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 D3 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1650 D4 3000 3000 3000 3000 3000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 D5 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 5000 D6 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6600 D8 10,000 12,000 12,000 12,000 12,000 12,000 12,000 12,000 12,000 12,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 D10 15,000 16,500 18,000 18,000 18,000 18,000 18,000 16,800 15,000 15,000 15,000 15,000 15,000 15,000 15,000 15,000 16,500 D12 D14 D16 D18 D20 D24
100,000 100,000 103,000
Diffuser capacity depends on the inlet steam pressure to the PRV. Choose a diffuser with a capacity equal to or greater than that of the PRV, and check to confirm that the connections are compatible. If not, select the next diffuser that offers the same inlet connection as the PRV outlet.
TI-3-025-US
04.02
Telephone: (803) 714-2000 FAX (803) 714-2222
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25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 25,000 27,000
35,000 35,000 35,000 35,000 35,000 35,000 35,000 35,000 35,000 35,000 35,000 35,000
40,000 40,000 40,000 40,000 40,000 40,000 40,000 40,000 40,000 40,000 40,000
50,000 50,000 50,000 50,000 50,000 50,000 50,000 50,000 50,000 50,000 55,000
75,000 75,000 75,000 75,000 75,000
Noise Attenuators
Regulators
Noise Diffuser D Series
Regulators
Safety Valves SV73 Series

The SV73 Series valves are built in conformance to Section I and VIII of the ASME boiler and pressure vessel code. They are primarily intended for use on power boilers and unfired pressure vessels where ASME Section I or VIII stamped valves are required. The orifice areas listed are actual orifice areas and should not be confused with the API effective orifice areas shown in most safety valve catalogs.
Safety Valves
Model
Sizes Connections Construction Options
SV73
1-1/2" x 2-1/2" to 3" x 4"
Inlet - Female NPT or ANSI 250 Fig. Outlet - Female - NPT
26 16
3" x 4" to 6" x 8"
Inlet - ANSI 250 Fig. Outlet - ANSI 125 Fig.
4 24, 25 14
18
15 20
Cast Iron body with Stainless Steel Trim Drip pan elbow See TI-3-2141-US
6 41 3 10 12 13 11 27 5 7 23 8 2 1
Limiting Operating Conditions (Steam)

Max. Operating Pressure (PMO) Max. Operating Temperature 250 psig (17 barg) 406F (208C) 40 9 21 17 22 Material ASTM A126 Class B ASTM A351 Grade CF8 ASTM A126 Class B ASTM A126 Class B ASTM A217 CA15 Chrome-vanadium alloy steel ASTM A351 Grade CF8 ASTM A351 Grade CF8 ASTM A479 Type 410 ASTM A479 Type 410 ASTM A105 ASTM A193 Grade B7 ASTM A194 Grade 2H ASTM A479 Type 410 Carbon steel Carbon steel Carbon steel Grey iron Carbon steel Stainless steel Stainless steel Stainless steel Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Stainless steel
See TI-3-2121-US for sizing data.
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 27 40 41 Part Body Seat Bonnet Cap Disc Spring Upper adjusting ring Lower adjusting ring Stem (lower) Stem (upper) Spring washers (2 off) Bonnet stud Bonnet nut Adjusting screw Adjusting screw nut Release ring Lock-nut (2 off) Lever Cap set screw Upper adjusting ring pin Lower adjusting ring pin Disc ball Pin washer Lever pin Lock-nut Guide plate Stem pin Name plate
Protection of steam system downstream of pressure regulating stations, on inlet to such equipment as air coils, heat exchangers and process vessels. Also for use on flash recovery vessels on condensate return systems to protect vessels. Air systems to protect accumulation vessels and air equipment from over-pressurization. Steam boilers and generators.
Installation
Safety valves must be installed in a vertical upright position and drained via connection 19. Avoid having the operating pressure too near the safety valve set pressure. A very minimum differential of 5 psig or 10% (whichever is greater) is recommended. An even greater differential is desirable, when possible, to assure better seat tightness and valve longevity. Avoid discharge piping where its weight is carried by the safety valve. Even though supported separately, changes in temperature alone can cause piping strain. We recommend that drip pan elbows or flexible connections be used where possible. If required, remove protective plug (19) and route to drain. For full details on proper installation, please refer to the installation, operating and maintenance instructions, IM-S13-33.
Maintenance
Develop a regular program of visual inspection. Inspection should include checking for clogged drains, discharge pipe, and dirt build-up around the valve seat. Test the safety valve every 6 months (depending on plants age and condition) either by raising the system pressure to the valves set pressure or operating the hand lever. When safety valves require repair, service adjustments or set pressure changes, work shall be accomplished by the manufacturer, or holders of "VR" stamps.
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Local regulations may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
TI-3-212-US
06.11
Dimensions, weights and orifice sizes

Valve inlet Size 1" 2" 2" 3" 1" 2" 2" 2" 2" 3" 3" 3" 3" 4" 4" 6" 6" Connection NPT NPT NPT NPT ANSI 250 ANSI 250 ANSI 250 ANSI 250 ANSI 250 ANSI 250 ANSI 250 ANSI 250 ANSI 250 ANSI 250 ANSI 250 ANSI 250 ANSI 250 Valve outlet Size 2" 3" 4" 4" 2" 2" 3" 3" 4" 4" 4" 4" 4" 6" 6" 8" 8" Connection NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT ANSI 125 ANSI 125 ANSI 125 ANSI 125 ANSI 125 ANSI 125
(approximate) in inches and lbs A ins 3.5 4.0 4.6 5.1 3.5 3.5 4.0 4.0 4.6 4.6 5.1 A1 ins 5.5 5.5 7.1 7.1 9.3 10.0 B ins 4.3 4.6 5.5 5.6 4.3 4.3 4.6 4.6 5.5 5.5 5.4 5.5 5.4 6.8 6.8 9.3 10.9 C ins 15.8 17.1 18.5 24.3 15.8 15.8 17.1 17.1 19.5 19.5 24.3 19.5 24.3 26.5 28.5 34.5 43.9 Weight lbs 33 46 66 93 38 40 49 51 71 73 101 82 110 187 196 355 595
Orifice letter J K L M J J K K L L M L M N P Q R
How to Specify
To simplify selection and specifying of Spirax Sarco safety valves, use the following type numbering system. The type numbering system is ideal as the digit which comprises a specific type number has a distinct significance. The digits describe the basic valve series, materials of construction, connection type, boiler code conformance, inlet and outlet connections, orifice size and set pressure.
SV7 safety valve selection guide

Series number C Construction SV7 3 = Cast iron SV7 3 V
A1
180 J 180
B A
Example: 1 off Spirax Sarco SV73-V-AJ-180 safety valve having a set pressure of 180 psi g.
How to order
SV7
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V = ASME Code Section I ASME section U = ASME Code Section VIII Blank = Valve without code stamp A = 1" NPT x 2" NPT B = 2" NPT x 3" NPT C = 2" NPT x 4" NPT D = 3" NPT x 4" NPT E = 1" ANSI 250 x 2" NPT F = 2" ANSI 250 x 2 NPT Size and G = 2" ANSI 250 x 3" NPT connection H = 2" ANSI 250 x 3" NPT I = 2" ANSI 250 x 4" NPT J = 3" ANSI 250 x 4 NPT L = 3" ANSI 250 x 4 ANSI 125 N = 4" ANSI 250 x 6" ANSI 125 Q = 6" ANSI 250 x 8" ANSI 125 J = 1.374 K = 1.968 L = 3.054 Actual M = 3.846 orifice area N = 4.633 Sq. In. P = 6.830 Q = 11.811 R = 17.123 Specify set pressure from Set pressure 5 psi g to 250 psi g
Safety Valves
Regulators
Regulators

The SV74 Series valves are built in conformance to Section I and VIII of the ASME boiler and pressure vessel code. They are primarily intended for use on power boilers and unfired pressure vessels where ASME Section I or VIII stamped valves are required. The orifice areas listed are actual orifice areas and should not be confused with the API effective orifice areas shown in most safety valve catalogs.
4 26 16
Safety Valves
SV74
1-1/2" x 2" to 6"x 8" Inlet: ANSI 300 RF Outlet: ANSI 150 RF
18
24, 25 14 15 20
Cast Steel body with Stainless Steel Trim Tungsten Spring Drip pan elbow-See TI-3-2141-US
6 41 3 10 12 13 11 27 40 9
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 27 40 41 Part Body Seat Bonnet Cap Disc Spring Upper adjusting ring Lower adjusting ring Stem (lower) Stem (upper) Spring washers (2 off) Bonnet stud Bonnet nut Adjusting screw Adjusting screw nut Release ring Lock-nuts (2 off) Lever Cap set screw Upper adjusting ring pin Lower adjusting ring pin Disc ball Pin washer Lever pin Lock-nut Guide plate Stem pin Name plate F to H orifice J to R orifice F to H orifice J to R orifice Material ASME SA 216 Gr. WCB ASTM A479 304 ASTM A351 Grade CF8 ASME SA 216 Gr. WCB ASTM A126 Class B ASTM A479 304 ASTM A217 CA15 Chrome-vanadium alloy steel or tungsten alloy steel ASTM A351 Grade CF8 ASTM A351 Grade CF8 ASTM A479 Type 410 ASTM A479 Type 410 ASTM A105 ASTM A193 Grade B7 ASTM A194 Grade 2H ASTM A479 Type 410 Carbon steel Carbon steel Carbon steel Grey iron Carbon steel Stainless steel Stainless steel Stainless steel Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Stainless steel
21
7 5 23 8
22
Limiting Operating Conditions (Steam)

Max. Operating Pressure (PMO) 300 psig (20.7 barg) Max. Operating Temperature 422F (217C) 750F (399C) with Tungsten Spring
See TI-3-2121-US for sizing data. Pressure/Temperature Limits

Temperature F 750 700 600 446 200 0 -20 Steam saturation curve 0 100 200 500 300 400 Pressure psi g 600 700 750
The product must not be used in this region. A tungsten alloy spring must be used in this region. Consult Spirax Sarco for further information
Protection of steam system downstream of pressure regulating stations, on inlet to such equipment as air coils, heat exchangers and process vessels. Also for use on flash recovery vessels on condensate return systems to protect vessels. Air systems to protect accumulation vessels and air equipment from over-pressurization. Steam boilers and generators.
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Dimensions, weights and orifice sizes (approximate) in inches and lbs

Valve inlet Size Connection 1" ANSI 300 1" ANSI 300 1" ANSI 300 1" ANSI 300 2" ANSI 300 2" ANSI 300 3" ANSI 300 4" ANSI 300 4" ANSI 300 6" ANSI 300 6" ANSI 300 Valve outlet Size Connection 2" ANSI 150 2" ANSI 150 2" ANSI 150 2" ANSI 150 3" ANSI 150 4" ANSI 150 4" ANSI 150 6" ANSI 150 6" ANSI 150 8" ANSI 150 8" ANSI 150 Orifice letter F G H J K L M N P Q R A ins 4.25 4.25 4.90 4.90 5.60 6.40 6.50 7.50 8.30 9.40 10.00 B ins 4.5 4.5 4.8 4.8 5.1 6.1 6.5 7.2 7.1 9.9 10.9 C ins 15.7 15.7 16.2 16.2 18.5 20.1 25.0 26.7 28.7 34.8 43.9 Weight Ibs 31 31 46 46 62 90 117 198 212 384 633
SV7 safety valve selection guide

Series number Construction SV7 4 = Cast steel SV7 4 V
Installation
Safety valves must be installed in a vertical upright position and drained via connection 19. Avoid having the operating pressure too near the safety valve set pressure. A very minimum differential of 5 psig or 10% (whichever is greater) is recommended. An even greater differential is desirable, when possible, to assure better seat tightness and valve longevity. Avoid discharge piping where its weight is carried by the safety valve. Even though supported separately, changes in temperature alone can cause piping strain. We recommend that drip pan elbows or flexible connections be used where possible. If required, remove protective plug (19) and route to drain. For full details on proper installation, please refer to the installation, operating and maintenance instructions, IM-S13-33.
Maintenance
V = ASME Code Section I ASME section U = ASME Code Section VIII Blank = Valve without code stamp S = 1" ANSI 300 x 2" ANSI 150 T = 1" ANSI 300 x 2" ANSI 150 U = 2" ANSI 300 x 3" ANSI 150 Size and V = 2" ANSI 300 x 4" ANSI 150 connection W = 3" ANSI 300 x 4" ANSI 150 X = 4" ANSI 300 x 6" ANSI 150 Y = 6" ANSI 300 x 8" ANSI 150 F = 0.328 G = 0.537 H = 0.841 J = 1.374 K = 1.968 Actual orifice area L = 3.054 Sq. In. M = 3.846 N = 4.633 P = 6.830 Q = 11.811 R = 17.123 Specify set pressure from Set pressure 5 psi g to 250 psi g
180
Develop a regular program of visual inspection. Inspection should include checking for clogged drains, discharge pipe, and dirt build-up around the valve seat. Test the safety valve every 6 months (depending on plants age and condition) either by raising the system pressure to the valves set pressure or operating the hand lever.
For tungsten alloy spring add 'T' after set pressure eg: 180 'T'. SV7 4 V X P 180
To simplify selection and specifying of Spirax Sarco safety valves, use the following type numbering system. The type numbering system is ideal as the digit which comprises a specific type number has a distinct significance. The digits describe the basic valve series, materials of construction, connection type, boiler code conformance, inlet and outlet connections, orifice size and set pressure.
06.11
1: 113
How to Specify
Example 1: 1 off Spirax Sarco SV74-V-XP-180 safety valve having a set pressure of 180 psi g. If a tungsten alloy spring was required the order would read as follows: Example 2: 1 off Spirax Sarco SV74-V-XP-180T safety valve having a set pressure of 180 psi g.
How to order
Safety Valves
Regulators
Safety Valves
Regulators
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H 0.841 Real flow lb/h 3% 10% 3% 10% 3% 10% 3% 10% 3% 10% 3% 10% 3% 10% 3% 10% 3% 10% lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h lb/h Real flow Real flow Real flow Real flow Real flow Real flow Real flow Real flow 1.374 1.968 3.054 3.846 4.633 6.830 11.811 17.123 J K L M N P Q R
1. lb /h steam, 90% of actual capacity at 3% accumulation in accordance with ASME Code, Section I. 2. lb /h steam, 90% of actual capacity at 10% accumulation in accordance with ASME Code, Section VIII.
Capacities
Orifice
Area Sq. In.
0.328
0.537
Real flow
Real flow
Steam saturation temperature F
Set pressure psi g
lb/h
lb/h
lb/h
lb/h
3%
10%
3%
10%
Sizing Safety Valves
250 259 267 274 281 287 292 298 303 307 312 316 320 324 328 331 335 338 341 344 347 350 353 356 358 361 363 366 368 371 373 375 377 380 382 384 386 388 392 396 399 403 406 409 413 416 417 422 1 122 1 314 1 505 1 697 1 888 2 080 2 272 2 463 2 655 2 847 3 038 3 230 3 422 3 613 3 805 3 996 4 188 4 380 4 571 4 763 4 955 5 146 5 338 5 530 5 721 5 913 6 104 6 296 6 488 6 679 6 871 7 063 7 254 7 446 7 638 7 829 8 021 8 212 8 816 8 979 9 362 9 746 10 129 10 512 10 895 11 279 11 662 12 045 1 161 1 366 1 570 1 775 1 980 2 184 2 389 2 594 2 798 3 003 3 208 3 412 3 617 3 822 4 026 4 231 4 436 4 640 4 845 5 050 5 254 5 459 5 663 5 868 6 073 6 277 6 482 6 687 6 891 7 096 7 301 7 505 7 710 7 915 8 119 8 324 8 529 8 733 9 143 9 552 9 961 10 371 10 780 11 189 11 599 12 008 12 417 12 827 1 833 2 146 2 459 2 772 3 085 3 398 3 711 4 025 4 338 4 651 4 964 5 277 5 590 5 903 6 216 6 529 6 842 7 155 7 469 7 782 8 293 8 408 8 721 9 034 9 347 9 660 9 973 10 286 10 599 10 913 11 226 11 539 11 852 12 165 12 478 12 791 13 104 13 417 14 043 14 670 15 296 15 922 16 548 17 174 17 801 18 427 19 053 19 679 1 897 2 231 2 566 2 900 3 234 3 569 3 903 4 237 4 572 4 906 5 240 5 575 5 909 6 244 6 578 6 912 7 247 7 581 7 915 8 250 8 584 8 918 9 253 9 587 9 922 10 256 10 590 10 925 11 259 11 593 11 928 12 262 12 597 12 931 13 265 13 600 13 934 14 268 14 937 15 606 16 275 16 943 17 612 18 281 18 950 19 618 20 287 20 956 2 625 3 074 3 522 3 971 4 419 4 868 5 316 5 764 6 213 6 661 7 110 7 558 8 007 8 455 8 904 9 352 9 800 10 249 10 697 11 146 11 594 12 043 12 491 12 940 13 388 13 836 14 285 14 733 15 182 15 630 16 079 16 527 16 976 17 424 17 872 18 321 18 769 19 218 20 115 20 416 21 908 22 805 23 702 24 599 25 496 26 393 27 290 28 187 2 717 3 196 3 675 4 153 4 632 5 111 5 590 6 069 6 548 7 027 7 506 7 985 8 464 8 943 9 422 9 901 10 379 10 858 11 337 11 816 12 295 12 774 13 253 13 732 14 211 14 690 15 169 15 648 16 127 16 605 17 084 17 563 18 042 18 521 19 000 19 479 19 958 20 437 21 395 22 352 23 310 24 268 25 226 26 184 27 142 28 100 29 057 30 015 4 074 4 770 5 466 6 162 6 858 7 554 8 250 8 945 9 641 10 337 11 033 11 729 12 425 13 121 13 817 14 513 15 209 15 905 16 600 17 296 17 992 18 688 19 384 20 080 20 776 21 472 22 168 22 864 23 559 24 255 24 951 25 647 26 343 27 039 27 735 28 431 29 127 29 823 31 214 32 606 33 998 35 390 36 782 38 174 39 565 40 957 42 349 43 741 4 216 4 959 5 702 6 446 7 189 7 932 8 675 9 418 10 162 10 905 11 648 12 391 13 134 1 3878 14 261 15 364 16 107 16 850 17 594 18 337 19 080 19 823 20 566 21 310 22 053 22 796 23 539 24 282 25 026 25 769 26 512 27 255 27 998 28 742 29 485 30 228 30 971 31 714 33 201 34 687 36 174 37 660 39 146 40 633 42 119 43 606 45 092 46 578 5 131 6 007 6 883 7 760 8 636 9 513 10 389 11 265 12 142 13 018 13 894 14 771 15 647 16 524 17 400 18 276 19 153 20 029 20 905 21 782 22 658 23 535 24 411 25 287 26 164 27 040 27 916 28 793 29 669 30 546 31 422 32 298 33 175 34 051 34 927 35 804 36 680 37 557 39 309 41062 42 815 44 568 46 320 48 073 49 826 51 579 53 331 55 084 5 308 6 244 7 180 8 116 9 052 9 987 10 923 11 859 12 795 13 730 14 666 15 602 16 538 17 474 18 409 19 345 20 281 21 217 22 152 23 088 24 024 24 960 25 896 26 831 27 767 28 703 29 639 30 574 31 510 32 446 33 382 34 317 35 253 36 189 37 125 38 061 38 996 39 932 41 804 43 675 45 547 47 418 49 290 51 161 53 033 54 905 56 776 58 648 6 181 7 236 8 292 9 348 10 403 11 459 12 515 13 570 14 626 15 682 16 738 17 793 18 849 19 905 20 960 22 016 23 072 24 128 25 183 26 239 27 295 28 350 29 406 30 462 31 518 32 573 33 629 34 685 35 740 36 796 37 852 38 907 39 963 41 019 42 075 43 130 44 186 45 242 47 353 49 465 51 576 53 687 55 799 57 910 60 022 62 133 64 245 66 356 6 395 7 522 8 649 9 776 10 904 12 031 13 158 14 286 15 413 16 540 17 667 18 795 19 922 21 049 22 176 23 304 24 431 25 558 26 685 27 813 28 940 30 067 31 194 32 322 33 449 34 576 35 704 36 831 37 958 39 085 40 212 41 340 42 467 43 594 44 722 45 849 46 976 48 103 50 358 52 612 54 867 57 122 59 376 61 631 63 885 66 140 68 394 70 649 9 111 10 668 12 224 13 780 15 337 16 893 18 449 20 006 21 562 23 118 24 675 26 231 27 567 29 344 30 900 32 456 34 013 35 569 37 125 38 682 40 238 41 001 43 351 44 907 46 463 48 020 49 576 51 132 52 689 54 245 55 801 57 358 58 914 60 470 62 027 63 583 65 139 66 696 69 808 72 921 76 034 79 146 82 259 85 372 88 484 91 597 94 710 97 822 9 427 11 089 12 751 14 413 16 074 17 736 19 398 21 060 22 722 24 383 26 045 27 707 29 369 31 031 32 693 34 354 36 016 37 678 39 340 41 002 42 663 44 325 45 987 47 649 49 311 50 973 52 634 54 296 55 958 57 620 59 282 60 943 62 605 64 267 65 929 67 591 69 253 70 914 74 238 77 562 80 885 84 209 87 533 90 856 94 180 97 503 100 827 104 151 15 756 18 447 21 139 23 830 26 521 29 213 31 904 34 595 37 287 39 978 42 670 45 361 48 052 50 744 53 435 56 126 58 818 61 509 64 200 66 892 69 583 72 274 74 966 77 657 80 348 83 040 85 731 88 422 91 114 93 805 96 496 99 188 101 879 104 570 107 262 109 953 112 644 115 336 120 718 126 101 131 484 136 866 142 249 147 632 153 014 158 397 163 780 169 163 16 302 19 176 22 050 24 923 27 797 30 671 33 545 36 418 39 292 42 166 45 040 47 913 50 787 53 661 56 535 59 408 62 282 65 156 68 030 70 903 73 777 76 651 79 525 82 398 85 272 88 146 91 020 93 893 96 767 99 641 102 515 105 388 108 262 111 136 114 010 116 883 119 757 122 631 128 378 134 126 139 874 145 621 151 369 157 116 162 864 168 611 174 359 180 106 22 842 26 744 30 646 34 548 38 449 42 351 46 253 50 155 54 057 57 958 61 860 65 762 69 664 73 565 77 467 81 369 85 271 89 173 93 074 96 976 100 878 104 780 108 681 112 583 116 485 120 387 124 288 128 190 132 092 135 994 139 896 143 797 147 699 151 601 155 503 159 404 163 306 167 208 175 012 182 815 190 619 198 422 206 226 214 029 221 833 229 636 237 440 245 243
15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200 210 220 230 240 250 260 270 280 290 300
438 512 587 662 737 811 886 961 1 035 1 110 1 185 1 260 1 334 1 409 1 484 1 559 1 633 1 708 1 783 1 858 1 932 2 007 2 082 2 157 2 231 2 306 2 381 2 456 2 530 2 605 2 680 2 755 2 829 2 904 2 979 3 053 3 128 3 203 3 352 3 502 3 651 3 801 3 950 4 100 4 249 4 399 4 548 4 698
453 533 612 692 772 852 932 1 012 1 091 1171 1 251 1 331 1 411 1 490 1 570 1 650 1 730 1 810 1 890 1 969 2 049 2 129 2 209 2 289 2 368 2 448 2 528 2 608 2 688 2 768 2 847 2 927 3 007 3 087 3 167 3 246 3 326 3406 3 566 3 725 3 885 4 045 4 204 4 364 4 524 4 683 4 843 5 003
716 839 961 1 083 1 206 1 328 1 451 1 573 1 695 1 818 1 940 2 062 2 185 2 307 2 429 2 252 2 674 2 797 2 919 3 041 3 164 3 286 3 408 3 531 3 652 3 775 3 898 4 020 4 143 4 265 4 387 4 510 4 632 4 754 4 877 4 999 5 122 5 244 5 489 5 733 5 978 6 223 6 468 6 712 6 957 7 202 7 446 7 691
741 872 1 003 1 133 1 264 1 395 1 525 1 656 1 787 1 917 2 048 2 179 2 309 2 440 2 571 2 702 2 832 2 963 3 094 3 224 3 355 3 486 3 616 3 747 3 878 4 008 4 139 4 270 4 400 4 531 4 662 4 792 4 923 5 054 5 184 5 315 5 446 5 577 5 838 6 099 6 361 6 622 6 883 7 145 7 406 7 667 7 929 8 190
23 634 27 800 31 966 36 133 40 299 44 465 48 631 52 797 56 964 61 130 65 296 69 462 73 629 77 795 81 961 86 127 90 294 94 460 98 626 102 792 106 958 111 125 115 291 119 457 123 623 127 790 131 956 136 122 140 288 144 454 148 621 152 787 156 953 161 119 165 286 169 452 173 618 177 784 186 117 194 449 202 782 211 114 219 447 227 779 236 111 244 444 252 776 261 109
TI-3-2121-US
10.10
10.10
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Safety Valves
Regulators
Safety Valves
Regulators
1: 116
0.538
Sizing Safety Valves SV73 & SV74 Air Capacities (SCFM)

ORIFICE H
0.842 1.374 1.967 3.055 4.634 6.830 11.811 17.123 3.845
Area (sq.in.)
ORIFICE Section VIIIStm Section VIIIStm Section VIIIStm Section VIIIStm Section VIIIStm Section VIIIStm Section VIIIStm Section VIIIStm Section VIIIStm
ORIFICE F
0.328
ORIFICE G
ORIFICE J
ORIFICE K ORIFICE L ORIFICE N ORIFICE P ORIFICE Q ORIFICE R ORIFICE M

403 465 527 588 650 712 773 835 897 958 1020 1082 1143 1205 1267 1329 1390 1452 1514 1575 1637 1699 1760 1822 1884 1945 2007 2069 2130 2192 2254 2315 2377 2439 2500 2562 2624 2685 2747 2809 2870 2932 2994 3055 3117 3179 3240 3302 3364 3426 3487 3549 3611 3672 3734 3796 3857 3919 505 582 659 736 814 891 968 1045 1122 1200 1277 1354 1431 1508 1585 1663 1740 1817 1894 1971 2049 2126 2203 2280 2357 2435 2512 2589 2666 2743 2820 2898 2975 3052 3129 3206 3284 3361 3438 3515 3592 3670 3747 3824 3901 3978 4055 4133 4210 4287 4364 4441 4519 4596 4673 4750 4827 4905 671 773 876 978 1091 1204 1316 1429 1542 1655 1768 1880 1993 2106 2219 2331 2444 2557 2670 2782 2895 3008 3121 3234 3346 3459 3572 3685 3797 3910 4023 4136 4249 4361 4474 4587 4700 4812 4925 5038 5151 5264 5376 5489 5602 5715 5827 5940 6053 6166 6279 6391 6504 6617 6730 6842 6955 7068 960 1107 1253 1400 1562 1723 1885 2046 2208 2369 2530 2692 2853 3015 3176 3338 3499 3661 3822 3984 4145 4307 4468 4629 4791 4952 5114 5275 5437 5598 5760 5921 6083 6244 6405 6567 6728 6890 7051 7213 7374 7536 7697 7859 8020 8181 8343 8504 8666 8827 8989 9150 9312 9473 9635 9796 9958 10119 1490 1717 1945 2173 2424 2674 2925 3175 3426 3676 3927 4178 4428 4679 4929 5180 5430 5681 5931 6182 6433 6683 6934 7184 7435 7685 7936 8186 8437 8688 8938 9189 9439 9690 9940 10191 10441 10692 10943 11193 11444 11694 11945 12195 12446 12697 12947 13198 13448 13699 13949 14200 14450 14701 14952 15202 15453 15703 2260 2606 2951 3297 3677 4057 4437 4817 5196 5598 5958 6338 6718 7098 7479 7859 8239 8619 8999 9379 9759 10140 10520 10900 11280 11660 12040 12420 12801 13181 13561 13941 14321 14701 15081 15462 15842 16222 16602 16982 17362 17742 18123 18503 18883 19263 19643 20023 20404 20784 21164 21544 21924 22304 22884 23065 23445 23825 3331 3841 4350 4860 5420 5980 6541 7101 7661 8222 8782 9342 9903 10463 11023 11584 12144 12704 13265 13825 14385 14946 15506 16066 16627 17187 17747 18308 18868 19428 19989 20549 21109 2670 22230 22790 23351 23911 24471 25032 25592 26152 26713 27273 27833 28394 28954 29514 30075 30635 31195 31756 32316 32876 33437 33997 34557 35118 5752 6632 7511 8391 9358 10326 11293 12261 13228 14195 15163 16130 17098 18065 19033 20000 20968 21935 22903 23870 24838 25805 26773 27740 28708 29675 30643 31610 32578 33545 34512 35480 36447 37415 38382 39350 40317 41285 42252 43220 44187 45155 46122 47090 48057 49025 49992 50960 51927 52894 53862 54829 55797 56764 57732 58699 59667 60634 8351 9628 10905 12181 13586 14991 16395 17800 19204 20609 22013 23418 24823 26227 27632 29036 30441 31845 33250 34655 36059 37464 38868 40273 41677 43082 44487 45891 47296 48700 50105 51509 52914 54319 55723 57128 58532 59937 61341 62746 64151 65555 66960 68364 69769 71173 72578 73983 75387 76792 78196 79601 81005 82410 83815 85219 86624 88028 1876 2163 2450 2737 3052 3368 3683 3999 4314 4630 4945 5261 5577 5892 6208 6523 6839 7154 7470 7785 8101 8416 8732 9047 9363 9679 9994 10310 10625 10941 11256 11572 11887 12203 12518 12834 13150 13465 13781 14096 14412 14727 15043 15358 15674 15989 16305 16621 16936 17252 17567 17883 18198 18514 18829 19145 19460 19776
Set Pressure
Section VIIIStm
Section VIIIStm
15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200 205 210 215 220 225 230 235 240 245 250 255 260 265 270 275 280 285 290 295 300
315 363 411 460 508 556 604 652 701 749 797 845 893 941 990 1038 1066 1134 1182 1230 1279 1327 1375 1423 1471 1520 1568 1616 1664 1712 1760 1809 1857 1905 1953 2001 2049 2098 2146 2194 2242 2290 2339 2387 2435 2483 2531 2579 2628 2676 2724 2772 2820 2889 2917 2965 3013 3061
Telephone: (803) 714-2000 FAX (803) 714-2200
TI-3-2121-US
10.10
The Drip Pan Elbow, when used in conjunction with a safety relief valve, provides a suitable unrestricted, selfdraining outlet. This improves the performance and longevity of the safety valve by alleviating axial loads on the valve, which could impair its operation and shut off.

3/4" to 4"
DPE
6" & 8"
Specifically for use on the outlet connection of safety/relief valves to assure unrestricted discharge.
Female NPT
Flanged ANSI 125
Cast Iron (ASTM A126 CL B)

SIZE INLET in/mm 3/4" (20) 1" (25) 1-1/4" (32) 1-1/2" (40) 2" (50) 2-1/2" (65) 3" (80) 4" (100 ) 6" (150) 8" (200) A in (mm) 2.00 (51) 2.00 (51) 2.00 (51) 2.00 (51) 3.00 (76) 4.00 (102) 4.00 (102) 6.00 (152) 8.00 (203) 10.00 (254) B in (mm) 3.75 (95) 3.75 (195) 5.50 (140) 5.50 (140) 6.25 (159) 7.38 (187) 8.00 (203) 9.63 (245) 12.75 (324) 16.50 (419) C in (mm) 1.88 (48) 1.88 (48) 2.47 (63) 2.47 (63) 2.31 (159) 3.00 (176) 3.050 (89) 4.50 (114) 6.63 (168) 7.50 (191) D in (mm) 2.00 (51) 2.00 (51) 4.13 (105) 4.13 (105) 3.63 (92) 4.31 (109) 4.88 (124) 5.75 (146) 7.44 (189) 9.44 (240) E in (mm) 1.00 (25) 1.00 (25) 1.44 (37) 1.44 (37) 1.63 (41) 1.94 (49) 2.31 (59) 2.88 (73) 4.19 (106) 5.38 (137) F in (mm) 1.50 (38) 1.50 (38) 2.13 (54) 2.13 (54) 2.25 (57) 2.69 (68) 3.13 (80) 3.75 (95) 8.00 (203) 10.75 (273) G. NPT in (mm) 3/8 (10) 3/8 (10) 3/8 (10) 3/8 (10) 1/2 (15) 3/4 (20) 3/4 (20) 3/4 (20) 3/4 (20) 1 (25) Weight Lb. (kg.) 2 (1 ) 2 (1) 7.5 (3) 7.5 (3) 8.5 (4) 12 (5) 19 (9) 25 (11) 105 (48) 202 (92)
Pipe Size Riser Supported Overhead
Sizes: 3/4" - 4" Construction Material: A126-B Cast Iron
Pipe Size Riser Supported Overhead

Max. Operating Pressure (PMO) Max. Operating Temperature (TMO)
250 psig (17) barg) 450F (232C) at all operating pressures

Sizes: 6" - 8" Construction Material: A126-B Cast Iron
Installation
The Drip Pan Elbow is to be connected to the discharge connection of the safety/relief valve by a short pipe nipple. Flanged valves 4" and smaller will require a companion flange and short nipple the same size as the valve outlet. The drain connection on the bottom of the elbow should be piped to waste. Please refer to ASME code for additional installation details.
Drip Pan Elbows for use with safety/relief valves shall be ASTM A126 CL B Cast Iron, and be of the same size as the valve outlet or larger. Pipe as shown on the drawings.
1: 117
Safety Valves
Drip Pan Elbow
Regulators
Regulators
SV5601 & 5708 Series Bronze Safety Valves ASME Section I & VIII - NB Certified for Air, Gas and Steam
Description
Spirax Sarco Bronze valve line is a high capacity safety valve used for boilers, piping lines and vessel protection. Designed and engineered for heavy-duty industrial use. ASME approved and National Board flow-rated for capacity. Sizes from 1/2" to 2-1/2"; NB rated to 250#; Temperatures to 406F.
Safety Valves
Usages
SV5601 Series is used for ASME Section I applications to pressure ratings of 250 psig. V and NB stamped for fired vessels. Boilers, or most areas where steam safety valves are required. SV5708 Series is used for ASME Section VIII applications to pressure ratings of 250 psig. UV and NB stamped for unfired vessel protection. Used for many applications to protect or relieve pressure for Air, Gas and Steam.
Features
Designed for durability 6 orifices 12 sizes of piping options Top guided seating and discharge Full nozzle; high capacity levels Excellent re-seating characteristics with pivoting ball-post design hort, tuned blow-down and can be adjusted with double ring to S meet specific requirements Heavy duty hood and lever mechanism Standard 17-7 stainless steel springs
Options
Parts Identification and Materials

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part Name Hood Cotter Pin Lift Lever Pin Lifter Nut Pressure Screw Lock Nut Hood Screw Lift Lever Spring Plate Spring Nameplate Spring Post Body Bonnet Upper Ring Lower Ring Disc Nut Disc Regulator Screw Ball Bearing Material Cast Brass Brass Brass Brass Brass Brass Cast Brass Brass Stainless Steel Aluminum Brass Brass/Cast Brass Cast Brass Cast Brass Cast Brass Brass Brass Brass Stainless Steel ASTM
Stainless steel whetted trimming package (seat, disk and interiors) O-ring seating. (Teflon, EDPM, Viton, or as specified) Bubble tight seating options Anti vibrating spring for lift lever Packed lift lever BPT pipe threading
B-16 B-16 B-16
Ordering
B-16
Specify Section I or VIII valves, set pressure psig, capacity requirements when ordering. See opposite page for details.
B-16 B-16/B-61,62 B-61,62
B-16 B-16 B-16
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3/4" x E x 1" Spirax Sarco Bronze Series Safety Valve shall be fitted with exclosed spring and external lifting lever. Furnish with manufacturers standard connections and valve body of cast brass with bronze internals. When ordering Safety Valves for use on power boilers, specify (V) code stamp as required by ASME Code Section I.
Maintenance
Installation
This product is factory sealed for tamper-proof operation, and no repair parts are available. Test the safety valve every 6 months (depending on plant age and condition), preferably by raising the system pressure to the safety valves set pressure or operating the hand lever. For full details on proper maintenance, please refer to the installation, operating and maintenance instructions, IM-3-215-US.
Valve should be installed in vertical upright position as close as possible to the connection provided with no unnecessary intervening pipe or fitting. Under no circumstances should there be a shut off valve or restriction of any kind between the safety valve and the connection provided. For full details on proper installation, please refer to the installation, operating and maintenance instructions, IM-3-215-US.
ORIFICE I.D. D D E E F F G G H H J J ORIFICE SIZE 0.125 0.125 0.221 0.221 0.342 0.342 0.478 0.478 0.899 0.899 0.463 0.463 INLET (in) 1/2" 3/4" 3/4" 1" 1" 1-1/4" 1-1/4" 1-1/2" 1-1/2" 2" 2" 2-1/2" OUTLET (in) 3/4" 3/4" 1" 1" 1-1/4" 1-1/4" 1-1/2" 1-1/2" 2" 2" 2-1/2" 2-1/2" SIZE I.D. A B C D E F G H J K L M DIMENSIONS A 7.312" 7.312" 7.625" 7.625" 8.625" 8.625" 9.25" 9.25" 10.875" 10.875" 12.062" 12.062" B 2.468" 2.468" 2.5" 2.5" 2.75" 2.75" 3.218" 3.218" 3.625" 3.625" 3.937" 3.937" C 1.5" 1.5" 1.625" 1.625" 1.75" 1.75" 2.25" 2.25" 2.5" 2.5" 3.125" 3.125" WEIGHT (lbs) 1.9 2.2 2.8 3.0 4.0 4.2 6.7 6.9 11.4 11.6 15.6 16.3
Nameplate Identification
NO = G= H= SIZE = SET = CAP = AQC = DATE = V= UV = NB = Model Identification Orifice Piping Size M x F Piping Size Set Pressure (psig) SCFM Air/Gas Internal Tracking (QA) Month/Year Fired Vessel (Sec. I) Unfired Vessel (Sec. VIII) National Board Certified
Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 Phone: (803) 714-2000 Fax: (803) 714-2222
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1-1/2 x 1-1/2 561GH 150 4229 #/HR 45962 0307
Safety Valves
Regulators
Regulators
Capacities - Steam - ASME Section VIII - Series SV 5708
Capacity ratings based on pounds per hour of saturated steam at 10% over pressure. NB certified at 90% of accumulated flow.
Safety Valves
SET PRESSURE PSIG 5* 10* 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250
ORIFICE D .125 125 153 180 208 235 263 293 323 354 384 414 445 475 505 536 566 596 627 657 687 748 808 869 930 990 1051 1111 1172 1233 1293 1354 1415 1475 1536 1596
ORIFICE E .221 221 270 319 367 416 465 518 572 625 679 733 786 840 893 947 1001 1054 1108 1161 1215 1322 1429 1536 1644 1751 1858 1965 2072 2179 2287 2394 2501 2608 2715 2822
ORIFICE F .352 352 430 507 585 663 740 826 911 996 1082 1167 1252 1338 1423 1508 1594 1679 1764 1850 1935 2106 2276 2447 2618 2789 2959 3130 3301 3471 3642 3813 3983 4154 4325 4495
ORIFICE G .478 567 692 817 942 1067 1192 1330 1467 1605 1742 1880 2017 2155 2292 2430 2567 2705 2842 2979 3117 3392 3667 3942 4217 4492 4767 5042 5317 5592 5866 6141 6416 6691 6966 7241
ORIFICE H .899 900 1098 1296 1494 1692 1890 2108 2326 2544 2762 2980 3198 3416 3634 3852 4070 4288 4506 4724 4942 5378 5814 6250 6686 7122 7558 7994 8430 8866 9302 9737 10173 10609 11045 11481
ORIFICE J 1.463 1464 1787 2109 2431 2754 3076 3431 3786 4141 4495 4850 5205 5559 5914 6269 6624 6978 7333 7688 8043 8752 9461 10171 10880 11590 12299 13009 13718 14428 15137 15846 16556 17265 17975 18684
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8.09
1: 120
Capacities - Steam - ASME Section I - Series 5601

SET PRESSURE PSIG 5* 10* 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 ORIFICE D .125 120 147 175 213 230 257 285 312 340 368 395 423 450 478 506 535 563 592 620 649 705 762 819 876 932 989 1046 1103 1159 1216 1273 1330 1386 1443 1500 ORIFICE E .221 211 260 309 377 406 455 504 552 601 650 699 747 796 846 895 946 996 1046 1096 1147 1247 1347 1448 1548 1648 1749 1849 1949 2050 2150 2251 2351 2451 2552 2652 ORIFICE F .352 337 414 492 601 647 725 802 880 957 1035 1113 1190 1268 1347 1426 1507 1586 1667 1746 1826 1986 2146 2306 2466 2626 2785 2945 3105 3265 3425 3585 3744 3904 4064 4224
ORIFICE G .478 542 667 792 967 1042 1167 1292 1417 1542 1667 1792 1917 2042 2170 2297 2427 2555 2685 2812 2942 3199 3457 3714 3972 4229 4487 4744 5002 5259 5517 5774 6031 6289 6546 6804
ORIFICE H .899 860 1058 1256 1534 1653 1851 2049 2247 2445 2643 2842 3040 3238 3440 3642 3848 4050 4256 4459 4665 5073 5481 5889 6297 6706 7114 7522 7930 8338 8747 9155 9563 9971 10379 10788
ORIFICE J 1.463 1400 1722 2044 2496 2689 3012 3334 3657 3979 4302 4624 4947 5269 5598 5927 6262 6591 6927 7256 7591 8255 8920 9584 10248 10913 11577 12241 12905 13570 14234 14898 15563 16227 16891 17556
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Safety Valves
Capacity ratings based on pounds per hour of saturated steam at 3% over pressure. NB certified at 90% of accumulated flow.
Regulators
Regulators
Capacities - Air/Gas - ASME Section VIII - Series 5708
Capacity ratings based SCFM (standard cubit feet per minute) of air at 10% over pressure. NB certified at 90% of accumulated flow. SET PRESSURE PSIG 5* 10* 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 ORIFICE D .125 45 54 64 74 84 94 104 115 126 137 147 158 169 180 191 201 212 223 234 245 266 288 309 331 352 374 396 417 439 460 482 503 525 547 568 ORIFICE E .221 79 96 113 131 148 165 184 204 223 242 261 280 299 318 337 356 375 394 413 432 471 509 547 585 623 661 699 738 776 814 852 890 928 966 1005 ORIFICE F .352 125 153 181 208 236 263 294 324 355 385 415 446 476 506 537 567 598 628 658 689 750 810 871 932 993 1053 1114 1175 1236 1296 1357 1418 1479 1539 1600 ORIFICE G .478 202 246 291 335 380 424 473 522 571 620 669 718 767 816 865 914 963 1012 1061 1109 1207 1305 1403 1501 1599 1697 1795 1892 1990 2088 2186 2284 2382 2480 2577 ORIFICE H .899 320 391 461 532 602 673 750 828 906 983 1061 1138 1216 1294 1371 1449 1526 1604 1681 1759 1914 2069 2225 2380 2535 2690 2845 3000 3156 3311 3466 3621 3776 3931 4087 ORIFICE J 1.463 521 636 751 865 980 1095 1221 1348 1474 1600 1726 1853 1979 2105 2231 2358 2484 2610 2736 2863 3115 3368 3620 3873 4125 4378 4630 4883 5135 5388 5640 5893 6145 6398 6650
Safety Valves
TI-3-215-US
8.09
1: 122
SV69L Bronze Liquid Relief Valves Non-ASME Coded

Description
Spirax Sarco SV69L Series Liquid Relief valves are an industry standard relief valve used for liquid applications. Engineered and designed for heavy-duty industrial usages. Sizes from 1/4" to 3", pressure to 600#, temperatures to 450F.
1 2 3 4 5 6 7 8 5 10 11 B 9 A 12
Usages
Pressure relief, liquid relief, by-pass and over-protection Continuous relief Pressure regulation Pumping stations, tanks, hydraulics, fluid lines, oil fields, piping lines.
Features
Field adjustable Metal-to-metal precision lapped seating Sealed hex cap with O-ring teflon seal One piece enclosed bonnet to minimize leakage Back pressure tested against leakage (now standard) asy to clean and maintain by simple removal of the bonnet E 302 Stainless steel springs (STD)
Options
Wheel handle Variety of inlet and outlets Stainless steel inserts for corrosive or higher pressure protection Polishing and chrome plating
Parts Identification and Materials

Item 1 2 3 4 5 6 7 8 9 10 11 12 * Steel Plated
Part Name Hood Pressure Screw Lock Nut Bonnet Spring Plate Spring Post Spring Name Plate Spring Plate Support Disc Body Sealing Disk
Material Brass Brass Brass Bronze Brass/Steel* Brass/Steel* Stainless Steel Aluminum Brass/Steel* Bronze Brass/Bronze Teflon
TI-3-217-US
8.09
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Safety Valves
Regulators
Regulators

Dimensions - Liquid - Series 69L
SERIES 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 VALVE SIZE 1/2" 1/2" 3/4" 3/4" 1" 1" 1-1/4" 1-1/4" 1-1/2" 1-1/2" 2" 2" 2-1/2" 2-1/2" 3" OUTLET SIZE 1/2" 3/4" 3/4" 1" 1" 1-1/4" 1-1/4" 1-1/2" 1-1/2" 2" 2" 2-1/2" 2-1/2" 3" 3" SEAT SIZE 1/2" - A 1/2" - A 3/4" - B 3/4" - B 1" - C 1" - C 1-1/4" - D 1-1/4" - D 1-1/2" - E 1-1/2" 2" - F 2" - F 2-1/2" - G 2-1/2" - G 3" - H A 5-7/8" 5-7/8" 6" 6" 7-1/2" 7-1/2" 8-1/2" 8-1/2" 9-3/4" 9-3/4" 11-1/8" 11-1/8" 12" 12" 13-1/2" B 2-1/8" 2-1/8" 2-3/8" 2-3/8" 2-5/8" 2-5/8" 3-1/4" 3-1/2" 3-1/2" 3-1/2" 4" 4" 4-3/4" 4-3/4" 5-1/8" C 1-3/8" 1-3/8" 1-3/8" 1-3/8" 1-7/8" 1-7/8" 2" 2" 2-1/2" 2-1/2" 2-5/8" 2-5/8" 3-1/8" 3-1/8" 4-3/8" MAX. SET PRESSURE LIQUID 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 WEIGHT (lbs) 1.5 1.5 2 2 3 3 4.5 4.5 6.5 6.5 9.25 9.25 21 22 24
Safety Valves
Notes: 1. Standard valve for liquid relief is "same sized outlet" (unless otherwise specified) 2. Please specify series, size, service and set pressure 3. Stainless Steel trimming recommended for pressure settings over 400 psig (or for chemical reactive purposes) 4. 2-1/2" & 3" Max set pressure 350 psig
TI-3-217-US
8.09
1: 124
Capacities - Liquid - Series 69L - Sizes 1/2" to 3"

Liquid capacity in gallons per minute (GPM) at 25% over pressure. A SET PRESSURE 5 10 15 20 25 30 40 50 60 75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 600 1/2" 3.9 5.6 6.8 7.9 8.8 9.7 11 12 13 15 18 20 22 23 25 26 28 29 31 32 33 34 35 36 37 38 39 40 41 42 43 B 3/4" 7.7 8.1 13 15 17 19 22 24 26 30 34 38 42 45 48 51 54 56 59 61 64 66 68 70 72 75 77 79 81 83 86 C 1" 12 17 21 24 27 29 34 38 42 47 54 60 66 71 76 80 85 89 93 97 101 104 108 112 115 119 1123 126 130 134 138 D 1-1/4" 17 24 29 34 38 41 48 53 58 65 76 85 93 100 107 113 120 125 131 136 141 146 151 156 162 167 171 176 180 185 189 E 1-1/2" 22 31 38 44 49 53 62 69 75 85 98 109 120 129 138 146 154 161 169 176 183 189 195 201 208 215 221 227 234 240 247 F 2" 33 46 56 65 73 80 92 103 112 126 146 163 178 193 206 218 230 240 252 262 272 281 291 302 314 326 337 348 359 371 383 G 2-1/2" 44 62 76 88 98 107 124 139 151 170 196 219 240 259 277 293 310 325 340 H 3" 55 78 95 111 124 136 157 175 190 21 248 277 303 328 350 371 392 410 429
Notes: 1. Stainless steel trim package recommended for pressure settings over 400 psig (disk and seat insert) 2. Liters per minute = GPM x 3.785 3. Bar = psig x .06895
TI-3-217-US
8.09
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Safety Valves
Regulators
for complete condensate drainage.
Steam Trapping
Steam Traps
Spirax Sarco offers the worlds most complete range of steam traps with sizes available from 1/4" to 4", and operating pressures to 1,940 psig.
Steam Traps Index

TI-6-808-US TI-2-519-US TI-P128-17-US TI-2-5161-US TI-P146-02-US TI-2-008-US TI-2-412-US TI-P625-04-US TI-2-516-US TI-2-5162-US TI-2-220-US TI-2-502-US TI-2-525-US TI-P150-11-US TI-2-313-US TI-2-314-US TI-2-321-US TI-2-315-US TI-2-317-US TI-2-320-US TI-2-306-US TI-2-322-US TI-2-304-US TI-2-308-US TI-2-3041-US TI-P179-02-US TI-2-312-US TI-2-318-US TI-P145-01-US USTS Universal Steam Trap Station Thermo-Dynamic Universal Pipeline Connector

2: 130 2: 132 2: 134 2: 136 2: 138 2: 140 2: 142 2: 144 2: 146
IPC20 and IPC21 Pipeline Connectors with Integral Spiratec Sensors Thermo-Dynamic Steam Trap UTD52L, UTD52H, UTD52L-HP
with Swivel Connector
UFT14 & UFT32 Series Sealed Stainless Steel Float & Thermostatic Steam Trap Balanced Pressure Thermostatic Steam Trap UBP32 with Universal Connector UIB30 & UIB30H Sealed Inverted Bucket Steam Trap & Swivel Connector USM21 Sealed Bimetallic Steam Trap for use with Pipeline Connectors Thermo-Dynamic Steam Trap TD52

Thermo-Dynamic Steam Trap TDC Thermo-Dynamic Steam Trap TDT Tracer Trap Thermo-Dynamic Steam Trap TD42
m Ther
m Dyna
ic
2: 148 2: 150 2: 152 2: 154 2: 156 2: 158 2: 160 2: 162 2: 164 2: 166 2: 168 2: 171 2: 172 2: 174 2: 176 2: 178 2: 180 2: 184 2: 186 2: 188
Thermo-Dynamic Steam Trap TD62LM and TD62M TD120 High Pressure Thermo-Dynamic Steam Trap with Replacement Seat Cast Iron Float & Thermostatic Steam Traps FT15, FT30, FT75, FT125 Cast Iron Float & Thermostatic Steam Traps FT150, FT200 Cast Iron Float & Thermostatic Steam Traps FTI15, FTI30, FTI75, FTI125,FTI200 Cast Iron Float & Thermostatic Steam Traps FTB Super Capacity Series Cast Iron Float & Thermostatic Steam Traps FT, FTI & FTB Capacities Cast/Ductile Iron Float & Thermostatic Steam Traps FT14, IFT14 & FT14C Float & Thermostatic Steam Trap FT14 Cast Steel Float & Thermostatic Steam Traps FTB Super Capacity Series Cast Steel Float & Thermostatic Steam Trap FT450 Float & Thermostatic Steam Trap Capacities FT46, FT450 Cast Steel Float & Thermostatic Steam Trap 3" & 4" FT450 FTC80 FB Cast Steel Steam Trap Steel Float & Thermostatic Steam Traps FTS150, FTS300 Stainless Steel Float & Thermostatic Steam Trap FT46 FTS14 Austenitic Stainless Steel Float & Thermostatic Steam Trap
t& Floa static mo Ther
Steam Traps INDEX
Tech. Illus. #
Model
onne sal C ps er Univ nd Tra a
ctor
Page No
Steam Traps Index (continued)

Steam Traps INDEX Tech. Illus. # TI-2-0102-US TI-2-009-US TI-2-003-US TI-P005-01-US TI-2-0001-US TI-2-0011-US TI-2-0021-US TI-2-0061-US TI-2-407-US TI-2-408-US TI-2-401-US TI-2-404-US TI-2-406-US TI-2-402-US TI-2-403-US TI-2-405-US TI-2-410-US TI-2-411-US Model Balanced Pressure Thermostatic Steam Trap RTA-125, RTH-125, RTV-125 Balanced Pressure Thermostatic Steam Trap T250 Balanced Pressure Thermo-Matic Steam Trap TM600, TH600L, TM600N BCP32 & BCP32Y Carbon Steel Balanced Pressure Thermostatic Steam Trap Sealed Balanced Pressure Thermostatic Steam Trap TSS300 Sealed Balanced Pressure Thermostatic Steam Trap DTS300 Balanced Pressure Thermostatic Steam Trap MST21 Balanced Pressure Thermostatic Steam Trap SBP30LC Cast Iron Inverted Bucket Steam Traps B Series Cast Iron Inverted Steam Trap B Series Capacities Chart Cast Iron Inverted Bucket Steam Trap Series 200 Steel Inverted Bucket Steam Trap Series HM 34 Forged Steel Inverted Bucket Steam Trap Series 600 Forged Steel Inverted Bucket Steam Trap Series 900 Cast Iron Inverted Bucket Steam Trap Series 200/600/900 Stainless Steel Sealed Inverted Bucket Steam Trap SIB30 & SIB30H Stainless Steel Sealed Inverted Bucket Steam Trap SIB 45 Page No. 2: 190 2: 192 2: 194 2: 196 2: 198 2: 200 2: 202 2: 204 2: 206 2: 208 2: 210 2: 212 2: 215 2: 216 2: 218 2: 220 2: 222 2: 224
ed lancure Ba ss Pre
Steel Inverted Bucket Steam Trap Series HM 34 Capacities Chart
rted Inve kets Buc
Steam Traps Index (continued)

TI-2-201-US TI-2-200-US TI-2-205-US TI-P076-10-US TI-P623-06-US TI-P623-02-US TI-2-700-US TI-2-701-US TI-2-702-US TI-2-707-US TI-2-706-US TI-2-800-US TI-6-804-US TI-6-801-US TI-6-803-US Thermoton Liquid Expansion Steam Traps No. 8 Liquid Expansion Steam Trap Freezeton III Temperature Actuated Drain Trap
Liqu
id
ns Expa
ion
c talli
2: 226 2: 228 2: 230 2: 232 2: 234 2: 236 2: 238 2: 240 2: 242 2: 244 2: 246 2: 248 2: 250 2: 254 2: 256
SMC32 & SMC32Y Carbon Steel Bimetallic Steam Trap HP80, HP100, HP150 and HP210 Series Bimetallic Steam Traps HP45 Bimetallic Steam Trap Spira-tec Steam Loss Detector System Type 30 Spira-tec Sensor Chambers ST14, ST16, ST17 Spira-tec Remote Test Point R1 & R12 R1C Steam Trap Failure Monitor Spira-tec Automatic Steam Trap Monitor R16C Trap Diffusers DFI & DF2 Forged Steel Manifolds Vertical Condensate Collection Manifold-Fabricated Vertical Steam Distribution Manifold-Fabricated
Bim
lt Fau
ec Det
tion
tio Sta lds p Tra anifo M
ns &
See the High Purity section for Thermodynamic and Thermostatic steam traps for High Purity, Biotechnology, Pharmaceutical, and Food & Beverage applications.
Steam Traps INDEX
Tech. Illus. #
Model
Page No.
USTS II Universal Steam Trap Station

(Requires Universal Trap of Choice)
The USTS-II Universal steam trap station is designed to have inlet and outlet isolation valves, a integral strainer with blowdown and test valve. Designed as a complete steam main drip or tracer steam trap station. The station will support all of the Spirax Sarco universal connection steam traps. Model PMO Sizes Standard Flow Direction Connections Construction Optional Flow Direction 650 psig (45 barg) 750F (399C) USTS II 650 psig 1/2", 3/4" Left to Right (Right Hand) NPT, SW Stainless Steel Right to Left (Left hand), handle option
14 2 Outlet Isolation 13 4
Universal Connector and Traps
Steam Traps

Max. Operating Pressure (PMO) Max. Operating Temperature (TMO) Pressure Shell Design Conditions PMA 650 psig (45 barg)
Right Hand Version Shown
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part Body casting Valve spindle Valve head (internal) Valve packing unit Valve packing (internal) Washers (internal) Strainer screen (internal) Blowdown valve body Blowdown valve stem Blowdown ball head (Internal) Blowdown retaining clip (internal) Connector screws Locking Nut Locking Nut Pin Handle Handle Pin Material Stainless Steel ASTM A743 Gr CF-16 Fa Stainless Steel Stainless Steel Stainless Steel Graphite Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Alloy Steel (Plated) ASTM A193 Gr.B7 Stainless Steel Stainless Steel Stainless Steel Stainless Steel
1 8
12
Optional Handle Version

16
15
15
Compatible Spirax Sarco Universal Steam Traps

Trap type
Thermdynamic Balanced pressure Inverted Bucket Inverted Bucket Float & Thermostatic Float & Thermostatic Bimetallic
Model
UTD52L UBP32 UIB30/4 UIB30H/10 UFT14-4.5 UFT32-10 USM21
Model
UTD52H UIB30/5 UFT14-10 UFT32-14
Model
UTD52-HP UIB30/6 UFT14-14 UFT32-21
Model
UTDS52L UIB30H/8 UFT32-4.5 UFT32-32
Strainer Blowdown Valve 8
4 1
8 Test Valve
12
2:130
USTS II Universal Steam Trap Station

Right Hand Version Shown
" Hex Trap of Choice 2.0 withdrawal distance " Hex
Blowdown Flow
H*
Station Weight (no trap)
3.0 lbs No handles 3.7 lbs With handles

C1 3.7" G UFT 9.0" H UFT 2.2" C2 5.7" D 3.5" G UIB30 6.2" H UIB30 4.9" E .6" G UIB30H 9.6" H UIB30H 6.3" F 5.5" G UBP32 3.2" H UBP32 1.3"
A 3.9" G UTD52L 4.3" H UTD52L 1.3"
B 1.4" G UTD52H 4.8" H UTD52H 1.3"
C2
*H = Centerline of trap station connector to bottom of trap
USTS II Sample Specification
The USTS steam trap station to be manufactured of all stainless steel construction. The station will have two isolation valves, one trap test valve and one strainer blowdown valve. The test valve is on the discharge side of the trap to test trap function: to depressurize that area, or to check the condensate return lines for plugging. The inlet isolation valve blocks the trap inlet while the outlet valves blocks the outlet to the condensate return line downstream of the test valve. The station is supplied with an integral inlet strainer with a blowdown valve for clean out and depressurized mode so the trap or strainer can be repaired or replaced. The station will accept all Spirax Sarco universal traps or any competitors traps who use the standard universal connector design. To be supplied with either left to right flow or right to left flow. Handle option available on all models.
Installation
Valve handles to be in upward position, with the strainer pointing straight down and trap connection on the side. Mount selected trap to the connector and torque to proper torque level. On initial start-up turn inlet and outlet valves to test to blow any installation dirt and debris from the system, (be careful to stay away from flow). Turn both valves to the on position.
How to order
SPARES
Blowdown Valve Assembly Strainer Screen Valve Assembly (isolation) With or Without Handles Mounting bolts
2 required for complete station 1 required 2 required for complete station 2 required
Optional Lock-out/Tag-out Box for Isolation Valves or Blowdown Valves On Stations Without Handles
03.09
2:131
Model number / pipe size / connection type Example: USTS II 3/4" NPT (L/R right hand)
Steam Traps
C1
Universal Pipeline Connector

Description
Steam Traps
The universal straight connector and the universal strainer connectors for use with UTD52L, UTD52H, UTD52SL, UTD52SH, UTD52LHP, UFT14, UFT32, UIB30H, UBP32 steam traps. Two bolt quick disconnect design for horizontal and vertical piping installations. Model PMO Sizes Connections Construction Options Universal straight and strainer connectors Dependant on trap type ", ", 1" NPT, SW to ANSI 16.11 Stainless steel (standard) Left hand, Cast Steel SW only, with Spiratec sensor see TI-P128-17-US

Max. Operating Pressure (PMO): 600 psig (42 Bar). Trap may dictate actual PMO if lower when assembled (See trap TIS sheet) Max. Operating Temperature (TMO): 750 deg F (400 deg C). Trap may dictate actual TMO if lower when assembled (See trap TIS sheet)
Trap of choice required. Connectors cannot be used alone.

Max Allowable pressure (PMA): 720 psig to 100 deg F 50barg/up to 38 deg C 600 psig to 750 deg F 42 barg/400 deg C Max allowable temperature (TMA): 750 deg F /600 psig 400 deg C / 42barg 3 Designed for a maximum cold hydraulic test pressure of 900 psig Note: selected trap may dictate max allowable pressures and temperatures
2 5 4
Strainer connector (right hand) with blowdown valve Material
Austenitic Stainless steel Cast Steel Austenitic Stainless steel Cast Steel Austenitic Stainless steel (.8 mm perforations) Austenitic Stainless steel Austenitic Stainless steel Stainless steel Stainless steel Stainless steel
Straight Universal Connector
Materials
7
MATERIAL SPEC.
ASTM A351 CF8 ASTM A216 Gr. WCB ASTM A351 CF8 ASTM A216 Gr. WCB 316L BS 1449 304 S16 AISI 303 AISI 303 AISI 303 AISI440
No
1 1 2 2 3 4 5 6 7 8
Part
Standard Straight connector body CS straight SW connector body Standard strainer connector body CS strainer connector body Strainer screen Cap gasket Strainer cap Blowdown valve body Blowdown valve stem Blowdown ball head (not shown internal)
Spare parts
Blowdown valve retro fit kit 4,5,6,7,8 Strainer screen 3 Strainer cap gasket 4 (package of 3)
Installation
The connector will be installed in a horizontal or vertical pipeline. Full ported isolation valves should be installed up stream and downstream of the connector /trap. The trap shall be fitted as shown on IMI accompanied with the trap.
2:132
Determining whether you need right hand or left hand connector

Because of the location or space constraints you may need a right or left hand strainer connector. When straddling the piping in the direction of flow the standard right hand connector will have the trap body facing the left side with the mounting bold to the right. The left hand strainer connector will have the trap body on the right and the mounting bolts on the left.
Before performing any maintenance make sure the unit is isolated and all pressure has been relieved. Replacing strainer screen remove strainer cap and gasket and remove screen. Replace with new screen and gasket and tighten to 125-140 ft-lbs. If blow down valve is replaced tighten to 55 ft-lbs. See trap IMI for all other maintenance.
Steam trap shall be purchased with the pipeline connector, which once installed remains permanently in the pipeline. Trap shall be attached to the connector by two bolts to enable simple quick rapid installation and replacement. The connection is designed to allow installation on pipe work that is vertical, horizontal, or any angle in between. When specified, the connector shall be provided with integral "Y" pattern strainer with or with integral blowdown valve right hand or left hand pattern.
Operation and Maintenance

Only the strainer connector with blow down can be operated. Turning blowdown valve counter clockwise " to 1" turn. Clock wise to close. Do not use excessive force to close as damage to seating surface could occur.
OUTLET
D G
B C
F
PLUG 3/8" NPT
Right hand strainer connector

A A E
INLET
D G F
B DG
B C
PLUG 3/8" NPT
D B G F
Left hand strainer connector

Model > Size
" " 1"
Strainer Connector Dimensions (inches) Right hand and left Right hand and left hand All strainer hand standard with with blowdown valve connectors 3/8" NPT plug A B C A B C E
3.2 3.5 3.9 3.1 3.2 3.4 2.6 2.8 3.0 3.2 3.5 3.9 4.4 4.5 4.6 3.1 3.3 3.5 .8 .8 .8
Straight Connector Dimensions Size A B

" " 1" 2.4 2.8 3.5 2.7 2.7 2.7
Trap dimensions from centerline of connector piping all type connectors (inches) and trap TI reference Model > UTD52L UTD52H UTD52SL UTD52SH UFT14 UBP32 UIB30 UIB30H Size D G D G D G D G D F D F D F D F
" " 1" TI ref. IM ref. 3.3 3.3 3.4 2.5161 2.5161 2.0 1.8 1.6 US US 3.8 3.8 3.8 2.5161 2.5161 2.1 1.9 1.7 US US 5.1 5.1 5.1 2.5161 2.5161 2.0 1.8 1.6 US US 5.4 5.4 5.4 2.5161 2.5161 2.1 1.9 1.7 US US 7.3 2.6 7.3 2.4 7.3 2.2 P146-02US P146-01 2.2 1.3 2.6 1.3 3.3 1.3 2.0008 US P127-02 5.0 4.9 4.9 4.9 5.0 4.9 2.412 US P113-02
6.0 6.3 6.0 6.3 6.3 6.3 2.412 US P113-02

09.11
2:133
Steam Traps
IPC20 and IPC21 Pipeline Connectors with Integral Spiratec Sensors (Trap Required)
Steam Traps
Description
The IPC20 is a pipeline connector with integral strainer and Spiratec sensor for use with UTD52L, UTD52H, UTD30L, UTD30H and UBP32 steam traps. The IPC21 is a pipeline connector with an integral strainer and Spiratec sensor for use with UIB30, UIB30H, UFT14 and UFT32 steam traps. Both the IPC20 and IPC21 can be fitted with the following sensor options: SSL1 Sensor - for detection of steam leakage. WLS1 sensor with diode - for use with R16C monitor to detect steam wastage and waterlogging. WLS1 sensor without diode - for use with R1C to detect steam wastage and waterlogging.
Model PMO Sizes Connections Construction Options
IPC20 & IPC21 Series Dependent on Trap Type 1/2", 3/4", 1" NPT Standard Stainless Steel SW connections to ANSI B16.11 BSP

Max. Operating Pressure (PMO) 464 psig 32 barg connector only Trap may dictate actual PMO if lower when assembled (See trap TIS sheet)
2 1 4 3 6
SSL1 Sensor shown
Steam trap type to be specified e.g. Spirax Sarco UBP, UTD, UIB, UFT, etc.
Max. Operating Temperature (TMO) 464F (240C)

Max. Allowable Pressure (PMA) 725 psig 50 barg connector only Trap when mounted to connector may dictate PMA if lower (See Trap TIS sheet)
Waterlogging sensor WLS1
Max. Allowable Temperature (TMA) 464F (240C) Selected trap may lower these values.
Materials
No. 1 2 3 4 5 6 7 Part Material Body Austenitic stainless steel ASTM A 351 CF8 Strainer Austenitic stainless steel 316L Screen (0.8 mm perforations) Strainer Cap Austenitic stainless steel AISI 303 Cap gasket Stainless steel BS 1449 304 S16 Sensor Stainless steel ASTM A582 416 Sensor gasket Stainless steel Selected trap (see trap TIS) UTD52L, H, HP TIS 2.5161 UTD30L & H TIS 2.517 UFT14 TI-P146-02 US UIB30. 30H TIS 2.412 UBP32 TIS 2.0008
Operting range
Temperature F
464 392 302 212 122 32 0 10 Steam saturation curve 0 145
290
The product must not be used in this region. * Maximum operating pressure recommended for saturated steam service.
Pressure psig
435 464
580
725
SSL1 Standard sensor
Temperature C
20
Pressure barg
30 32*
40
50
240 200 150 100 50 0
used with type 30 meter, R1C and R16C R1C & R16C required a PT1, PT2, or PT3 Plug tails are ordered seperately
WLS1 Waterlogging sensor assembly used with RIC and R16C WLSI requires diode pack
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI-P128-17-US 02.03
2:134
IPC20 and IPC21 Pipeline Connectors with Integral Spiratec Sensors (Trap Required)
A A
TRAP OF CHOICE
WLS1 SSL1
D C C
SSL1 SENSOR IN PC 20 OR 21 CONNECTOR

Size A B C Sensor
B 4.9 124 5 127 5.1 130
Withdraw
C 3.6 91 3.7 94 3.9 99
PT1/Type 30
plug tail withdraw B 5.6 142 5.7 145 5.9 150
PT1/Type 30
PT2
PT2
PT3
PT3
Weight
1/2" 3/4" 1"
3.2 81 3.5 89 3.9 99
3.1 79 3.2 81 3.4 86
2.6 66 2.7 69 2.9 74
plug tail plug tail plug tail Connector withdraw withdraw withdraw only C B C 4.13 4.8 3.5 2.7 105 122 89 1.2 4.3 4.9 3.7 2.9 109 124 94 1.3 4.5 5.1 3.9 3.3 114 130 99 1.5
WLS1 SENSOR IN PC 20 OR 21 CONNECTOR

Size 1/2" 3/4" 1" A 3.2 81 3.5 89 3.9 99 B 5 127 5.1 130 5.2 132 C 3.6 91 3.8 97 4.0 102 Sensor B 6.7 170 6.8 173 7.0 178 Withdraw Weight C Connector only 4.6 2.7 117 1.2 4.8 2.9 122 1.3 5.0 3.3 127 1.5
WLS1 SENSOR IN PC 20 OR 21 CONNECTOR

Size UTD52L UTD52H D D 1/2" 3.3 3.8 84 97 3/4" 3.3 3.8 84 97 1" 3.4 3.8 86 97 UFT14 UBP32 D D 7.3 2.2 185 56 7.3 2.6 185 66 7.3 3.3 185 84 UIB30 D 5.0 127 4.9 124 5.0 127 UIB30H D 6.0 152 6.0 152 6.3 160
Spare Parts
The spare parts available are detailed below. No other parts are supplied as spares. Available spares Strainer screen and gasket 2, 4 Sensor and sensor gasket 5, 6
Maintenance
The sensor should be removed periodically to inspect and clean the tip and insulator.
2 4
How to order spares
Always order spares using the description given in the column headed Available spares state the size and model number. Example: 1 - Strainer screen and gasket for the 1/2" IPC20 connector.
The connector will be installed in a horizontal pipeline. The connector face must be in a vertical plane with the Sensor in a downward position. Full ported isolation valves should be installed up stream and down stream of the connector. The trap should be fitted to the connector with its cap uppermost or as shown in the related trap IMI. Note each trap type will have its own IMI.
TI-P128-17-US Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016
02.03
Telephone: (803) 714-2000 FAX (803) 714-2222
2:135
Installation
Connector shall be supplied with either a SSL1 steam loss only or WLS1 steam loss and water logging sensor. The con6 3 nector with integral sensor will be made 5 in sizes 1/2" to 1" in stainless steel with NPT, BSP or SW connections. The connector shall be capable of working with Recommended tightening torques any of the Spirax Sarco universal connector steam traps. The SSL1 Sensor Item or Ft/Lbs will work with TYPE 30, R1C, R16C. MM The WLS1 will work with the R1C and 3 32 A/F M28 x 1.5P 125 - 140 the R16C. The connector is designed 5 24 A/F 37 - 41 to remain in line with the trap and sensor easily removable without disturbing the piping.
Steam Traps
Thermo-Dynamic Steam Trap UTD52 Series with Universal Connector

The Thermo-Dynamic steam trap cycles periodically to discharge condensate very near to steam temperature. It is unaffected by waterhammer or superheat. The UTD is a unique solution to maintain the disc in the horizontal plane by means of a universal connector. The trap is easily replaced or removed for servicing without disturbing the pipe connections. Max. Operating Pressure (PMO)
Steam Traps
UTD52L, UTD52H, UTD52L-HP UTD52SL, and UTD52SH 450 psig / 600 psig HP Model 1/2", 3/4" & 1" NPT Stainless Steel SW connections to ANSI B16.11 Carbon Steel Connector Left Handed Connector Slotted Disc
(Connector of choice sold separately) 11 9 2 1
Standard Strainer Connector shown
12

450 psig (31 barg) Standard 600 psig (42 barg) UTD52L-HP
14 16
Max. Operating Temperature 750F (400C) Pressure Range 3.5 to 450 psig UTD52L, UTD52H, UTD52SL, UTD52SH 300 to 600 psig UTD52L-HP
Optional Blowdown Valve for strainer connector Standard on UTD52S models
13
3/8" NPT
Note: Left Hand Strainer Connector Style is mirror image.
15
3 5 7
4 2
Maximum back pressure should not exceed 80% of the upstream pressure

PMA
720 psig/up to 100F 50 barg/up to 38C - ALL 450 psig/750F 600 psig/750F 31 barg/238-400C - Standard 42 barg/400C - UD52L-HP 400C/0-31 barg - Standard 400C/42 barg - UTD52L-HP
750F/0-450 psig Max. allowable temperature 750F/600 psig
TMA
10 9 6 8 1
Steam main drainage, and steam tracing and constant pressure/constant load applications.
No. Part Material
Stainless Steel Stainless Steel Ceramic Stainless Steel Stainless Steel Stainless Steel & Exfoliated Graphite Filler Stainless Steel & Exfoliated Graphite Filler Alloy Steel (Plated) Stainless Steel Stainless Steel Strainer Screen (.031 perf) Stainless Steel Stainless Steel Stainless Steel Stainless Steel ASTM A743 Gr.CA40F ASTM A743 Gr.CA40F 1 2 3 4 5 6 7 8 Body Cap Insulator Cover/Nameplate Disc Flange Inner Gasket Outer Gasket
Capacities
0.7 4000 3000 1 2 3 4 5
Differential Pressure barg

10 20 30
3000
2000
1000
1000
5 UTD
UTD 52L
2H
500 400 300
Condensate kg/h
500 400 300
UT
D52
P L-H 200
100 200
50 100 40 30 10 20 30 40 50 100 200 300 450 600 30
Differential Pressure psig
9 Connector Screws Standard Connector 10 Connector Strainer Connector 11 Connector 12 Strainer Screen 13 Strainer Cap Strainer Connector or UTD52S 14 Blowdown Ball Head (Internal) 15 Blowdown Valve Stem 16 Blowdown Valve Body
ASTM A193 Gr.B7 ASTM A351Gr.CF8 ASTM A351 Gr.CF8 AISI 303 AISI 440 AISI 431 AISI 303
Condensate lb/h
* Consult factory for material specifications in carbon steel connectors. Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
TI-2-5161-US
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Thermo-Dynamic Steam Trap UTD52 Series with Universal Connector

K A 2.4 61 2.9 74 3.5 90.4

Size Standard Straight Connector UTD52 or UTD52S Models Weight F (H) 3.8 97 3.8 97 3.8 97 G(L)* G(H)* K(L) 5.1 5.4 0.4 10.2 5.1 5.4 0.4 12.7 5.1 5.4 0.4 10.2 K(H) 0.4 10.2 0.5 0.5 12.7 3.3 lb 1.5 kg 3.3 lb 1.5 kg 3.7 lb 1.7 kg 1/2" B (L) 2.7 69 2.7 69 2.7 69 B (H) 3.0 76.2 3.0 76.2 3.0 76.2 C (L) 2.4 61 2.4 61 2.4 61 C (H) 2.5 63.3 2.5 63.3 2.5 63.3 D 0.7 17.8 0.7 17.8 0.7 17.8 E 2.6 66 2.6 66 2.6 66 F (L) 3.3 84 3.3 84 3.3 84
A
D B F G
3/4" 1"
* UTD52S Model only

K

Size 1/2" Standard and Left Hand Connector A 3.2 81.3 3.5 88.9 3.9 99.1 B (L) 2.7 69 2.7 69 2.7 69 B (H) 3.0 76.2 3.0 76.2 3.0 76.2 C (L) 2 50.8 1.8 45.7 1.6 40.6 C (H) 2.1 53.3 1.9 38.1 1.7 43.2 D 2.9 73.7 3 76.2 3.1 78.7 E 2.3 58.4 2.5 63.5 2.7 68.6 F (L) 3.3 84 3.3 84 3.4 84 F (H) 3.8 97 3.8 97 3.8 97 K(L) 0.4 10.2 0.4 10.2 0.4 10.2 K(H) 0.4 12.7 0.5 12.7 0.5 12.7 Weight 3.8 lb 1.7 kg 4.2 lb 1.9 kg 4.5 lb 2.0 kg
D Standard Strainer Connector Shown
3/4" 1" B
Steam trap shall be supplied with a pipeline connector which, once installed, remains in the line permanently. Trap shall be attached to the connector by two bolts to enable simple and rapid installation and replacement. The connection is designed to allow installation on pipework that is vertical, horizontal, or any angle in between. Operation shall be on/off discharge with tight shut off and no bleed or "controlled" leak, with back pressures up to 80% of inlet pressure. When specified, the connector shall be provided with integral "Y" pattern strainer with or without integral blowdown valve, standard or left hand pattern. The trap itself shall be Thermo-Dynamic disc type of stainless steel construction and integral seat design with hardened disc and seating surface. Cap to have integral ceramic insulator with stainless steel cover.
Spare Parts
A E
Determining whether you need Standard Strainer Connector or Left Hand Because of location or space
constraints, when straddling the pipe facing in the direction of flow the standard strainer connector wih the trap body facing the left side with bolt on the right. The left hand connector will have the trap body on right with the bolts on the left.
Installation
The connector can be installed in horizontal or vertical lines. The connector face must be in a vertical plane. The trap should be fitted to the connector with its cap uppermost. Full-port isolating valves should be installed upstream and downstream of the connector.
Maintenance
The trap can be removed for repair or replacement without disturbing the connector piping connections. Complete isolation of the connector from both supply and return line is required before the trap is removed. The trap should be removed from the connector and disassembled periodically for inspection and cleaning of the disc and seat. Complete installation and maintenance instructions are given in the IM-2-5161-US, which accompanies the product.
G F
Connector Screw & Gasket Set Disc Cap Assy Strainer Screen Blowdown Valve Strainer Cap Gasket
A, B, C D E G H F
We certify that the data as given on this sheet are correct. Signed:_______________________ Date:_________________________
Available spare parts are shown in heavy outline. Parts drawn in broken line are not supplied as spares. H
TI-2-5161-US Telephone: (803) 714-2000 FAX: (803) 714-2222
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Steam Traps
* UTD52S Model only
UFT32 Series Sealed Stainless Steel Float & Thermostatic Steam Trap
(for use with Pipeline Connectors)
Description
Steam Traps
The UFT Series of Traps is an austenitic stainless steel maintenance free sealed ball float steam trap with an integral automatic air venting capability. The UFT is designed for differential steam pressures up to 465 psig. When installed with a suitable pipeline connector the UFT can easily and simply be removed without breaking into the pipeline, thus speeding up trap replacement with minimal system downtime. Pipeline connectors are available with screwed, socket weld and flanged end connections.
Standards
The body to cover welded joint complies with ASME Section IX and BS/EN 288 This product fully complies with the requirements of the Escape Pressure Equipment Directive 97/23/EC.
Certification
The product is available with material certification to EN 10204 3.1.B as standard and must be specified at the time of order placement.
Sizes and pipe connections

The UFT can be fitted to a variety of different pipeline connectors including: Universal straight connector 1/2", 3/4", 1" Strainer connector 1/2", 3/4", 1" Standard or Left Hand with Blowdown Valve
Materials
No. Part 1 Body 2 Cover Connector screws Flange Inner gasket Outer gasket Main valve seat Main valve/air vent seat gasket Main valve assembly screws Ball float and lever Air vent assembly Pivot frame Pivot pin Plug Material Austenitic stainless steel 304 Austenitic stainless steel 304 Steel Alloy steel Stainless steel/ graphite filler Stainless steel/ graphite filler Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Austenitic stainless steel 304 EN 10213-4 1.4308; ASTM A351 CF8 EN 10213-4 1.4308; ASTM A351 CF8 ASTM A193 B7 A322 Gr.4130 Spirally wound AISI 304 strip Spirally wound AISI 304 strip BS 970 431 S29 BS 1449 304 S11 BS 6105 CI A2-70 BS 1449 304 S16 BS 1449 304 S16 EN 10088-3 1.4301 ASTM A479 304
Limiting conditions (ISO6552)

Maximum body design conditions PMA - Maximum allowable pressure TMA - Maximum allowable temperature Designed for a maximum cold hydraulic test pressure of
Operating Range UFT32 Series
752
ANSI/ASME 300 725 psig 50 barg 752F 400C 948 psig 64.5 barg
3 4 5 6 7 8
10
Pressure (barg)
15
20
25
30
32
400
Temperature ( C)
Temperature ( F)
572 392 212 32
300
Steam Saturation Curve
72 145 217 290 362 Pressure (psig) The product must not be used in this region. The product should not be used in this region as damage to internals may occur. 435 464
9 10 11 12 13 14
200 100 0
Options:
Consult factory Bimetal Air Vent (for temperature outside operation range) Fixed Bleed Option (notched seated) for Sulphur recovery pits for continuous bleed where steam locking can occur. Noted by "N" after pressure notation. UFT32-32 465 psig 32 barg
PMX - Maximum differential pressure UFT32-4.5 UFT32-10 UFT32-14 UFT32-21 65 psig 150 psig 203 psig 300 psig 4.5 barg 10 barg 14 barg 21 barg
2:138
UFT32 Series
Dimensions/weight approximate in mm and kg
Size UFT32 B A 6.3" 161 B 3.7" 94 C 2.2" 57 A Weight 4.5 lbs 2.02
Capacities (in accordance with ISO 7842)

Note: Capacities shown are based on discharge at saturation temperature. When discharging sub-cooled condensate the air vent provides extra capacity. Under start-up conditions the thermostatic air vent will be open, and will provide additional condensate capacity to the main valve assembly. This will provide a minimum of 100% increased capacity above the hot condensate figures shown.
UFT32 Series Hot Condensate Capacity #/hr.

C Pressure UFT 32(psig) 4.5 10 380 25 562 50 753 65 842 100 150 200 300 400 464 UFT 3210 263 383 508 566 674 796 UFT 3214 183 275 374 420 509 609 692 UFT 3221 160 241 330 371 451 542 617 741 UFT 3232 98 153 213 242 298 362 416 505 624 704
Safety information, installation and maintenance

For full details see the Installation and Maintenance Instructions (IM-P146-01) supplied with the product. The UFT can be installed on any pipeline connector, but must be installed in a horizontal plane with the plug (14) downwards.
How to specify
Steam traps shall be sealed ball float traps UFT type suitable for a differential operating pressure of either 65, 150, 203,300 or 465 psig. Traps to be zero maintenance and be connected to a separate pipeline connector by two screws to allow for quick and simple installation/replacement. For example Spirax Sarco UFT32-10 ball float steam trap.
Spare parts
The UFT is a sealed non-maintainable trap unit. No internal spares are available. The spares that are available are shown in heavy outline. Parts shown in broken lines are not available as spares. Available spares Connector screws (x2) 3 Complete UFT trap unit inclusive of gaskets and connector screws 3, 4, 5, 6 Connector Gasket Set 5, 6
How to order
When ordering a UFT and connector they must be ordered individually as they are supplied as separate components to ease installation. Each UFT is supplied in a protective box complete with inner and outer gasket (securely crimped in place) and two connector screws. Example: 1 of Spirax Sarco UFT sealed stainless steel ball float steam trap (for use with pipeline connectors). How to order spares Always order spare parts by using the description given in the column headed Available spares and state the size, model no. and pressure rating of the trap. Example: 2 x Connector screws for a Spirax Sarco UFT sealed stainless steel ball float steam trap (for use with pipeline connectors).
3 5 6
UFT Trap unit and gaskets
Recommended tightening torques

Item Part 3 or mm Ft / LBS 22 - 26
Connector screws 9/16" A/F
TI-P146-02-US Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016 Telephone: (803) 714-2000 FAX (803) 714-2222
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Steam Traps
Balanced Pressure Thermostatic Steam Trap UBP32 with Universal Connector

The welded stainless steel element is self-adjusting over the entire operating pressure range and will discharge condensate at approximately 22F (12C) below saturated steam temperature. The element is resistant to waterhammer. The connector can be installed in either horizontal or vertical piping, and the trap is easily removed without disturbing the pipework.
Steam Traps
Model PMO Sizes Connections Trap Construction Connector Construction Options
UBP32
464 psig 1/2", 3/4" & 1" NPT, SW All Stainless Steel Tamper-proof body Straight strainer type Stainless steel or cast steel Subcooling capsule filling Near to steam capsule filling subcooling capsule filling
(Connector of choice sold separately)
No. Part
1 2 3 4 5 6 7 8 9 10 Body Cover Screen Seat Capsule Spacer plate Spring Inner gasket Outer gasket

Max. Operating Pressure (PMO) Max. Operating Temperature 464 psig (32 barg) 572F (300C) at 450 psig (31 barg)
Material
Austenitic ASTM A351 Gr. CF8 stainless steel (304 grade) Austenitic ASTM A276 Gr. 304 stainless steel (304 grade) Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel graphite filler Stainless Steel graphite filler Steel
3 4 5 6 8 10
See chart below For all other pressures and temperatures

PMA
720 psig/up to 100F 450 psig/459F 400 pgig/752 F 752F/0-400 psig
50 barg/up to 38C 31 barg/237C 27 barg/426C 400C/0-27 barg
TMA
Connector screws
1 2000 2
ASTM A183 B7
Differential pressure bar
20 30
Operating Range
Condensate in kg/h
Capacities
Temperature C
1000 800 600
300 200 100 0 0

Steam saturation curve
572 392 212 40 50 32
1000
500
Condensate in lb/h
800 600 500 400 300
Cold
400 300 200
Pressure bar g The product must not be used in this region. The product must not be used in this region as damage to internals may occur.
10
20
30 32
Hot
100 20 30 40 5060 80 100 150 200 300 400
Capsule Filling
Differential pressure psi Orifice Size = .157"
Steam tracing systems and steam main drip stations, kitchen and hospital equipment, steam coils, and steam radiators.
As standard, the trap is supplied with filling for 22F (12C) , below saturation. As an optional alternative, a near to steam fil with a 11F (6C) below saturation or a sub cooled 44F (24C) below saturation version can be supplied.
Note: If the alternative capsule is required, this must be clearly stated on the order.
2:140
Temperature F
400
145
290
Pressure (psig)
435 464
580
725
752
Balanced Pressure Thermostatic Steam Trap UBP32 with Universal Connector

Dimensions
D 1.8 46 1.8 46 1.8 46 E
Size A 1/2" 2.4 61.9 3/4" 2.8 72 1" 3.5 89
B 2.2 5.6 2.6 66 3.3 84
C 1.3 33 1.3 33 1.3 33
F 3.0 76 3.4 86 4.1 104
2.7 69 2.7 69 2.7 69
4.2 lb 9.26 kg
Steam trap shall be supplied with a pipeline connector which, once installed, remains in the line permanently. The trap shall be attached to the connector by two bolts, to enable simple and rapid installation and replacement. The connection is designed to allow installation on pipework that is vertical, horizontal or any angle in between. The trap itself shall be maintenance-free and tamper-proof design of all stainless steel construction with forged body and drawn cover completely sealed against leakage. Operating element to be a solidly liquidfilled thermostatic capsule which self adjusts to all pressures to 435 psig. Trap shall vent air freely and withstand waterhammer, freezing and superheat.
Spare Parts
Installation
The connector can be installed in either horizontal or vertical pipework. Full port isolation valves should be installed upstream and downstream of the connector. Line the threaded holes in the trap up with the holes in the connector. Insert the bolts supplied through the connector and thread into the trap evenly. Torque bolts evenly to 22- 26 ft-lbs.
Maintenance
This product is factory sealed for tamper-proof operation. Complete isolation from both supply and return line is required before the trap is removed. Complete installation and maintenance instructions are given in the IMI sheet, which accompanies the product.
We certify that the data as given on this sheet are correct.

Connector Screw & Gasket Set A, B, C
Signed:_______________________ Date:_________________________
04.12
Telephone: (803) 714-2000 FAX (803) 714-2222
2:141
The connector may be rotated to any position.
Steam Traps
3.8 lb 1.7 kg
UIB30 and UIB30H Sealed Inverted Bucket Steam Trap and Swivel Connector
The trap contains an inverted bucket mechanism which responds to the difference in density between steam and condensate. The discharge action is cyclic. Condensate and non-condensibles are discharged close to steam temperature. The UIB is designed to maintain the bucket in the proper plane by means of a swivel connector. The trap is easily replaced without disturbing the piping connections.
Steam Traps
UIB30 435 psig 1/2", 3/4" & 1" NPT Stainless Steel SW connections to ANSI B16.11
12
(Connector of choice sold separately)
10 13 2

Max. Operating Pressure (PMO) UIB30/7 UIB30/6 UIB30/5 UIB30/4
Envelope Pressure Range Temperature C
400 300 100 0 0 10 20 30 0 145 290
11
UIB30/8 UIB30H/10 UIB30H/8 UIB30H/6 UIB30H/5
58 psig (4 barg) 72 psig (5 barg) 123 psig (8.5 barg) 174 psig (12 barg) 290 psig (20 barg) 435 psig (30 barg)
14 7
5 4 6
9 435 Pressure psig 580 725 752 572 392 206 32
3 1
Steam saturation 200 curve
Temperature F
40 50 Pressure barg The product must not be used in this region. *PMO Maximum operating pressure recommended. A - A Flanged ANSI 300, screwed and socket weld C - C Flanged ANSI 150
Steam tracing, steam main drip stations, laundry equipment, industrial dryers, and storage tanks.
Capacities
1,000 900 800 700 600 500 400 300 1
Differential Pressure bar 2 4 5 10 3

/8
30H /10 8
20 30 400
/5
No. Part
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Condensate, lb/h
UIB
30/
3 UIB
0/5
30/4
200
UIB
200
100
Condensate kg/h
UIB
UIB
30
/7
/6
UIB
30
/6
300
Cover Body Bucket Valve Guide Plate Valve Seat Valve Valve Lever Internal Tube Guide Flange Pipeline Connector Connector Screw Inlet Gasket Outer Gasket
100
50 8 10 20 30 40 58 60 80 100 125 175 200 Differential Pressure, psi 290 300 400
Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Alloy Steel Stainless Steel Steel Stainless Steel & Filler (Asbestos Free) Stainless Steel & Filler (Asbestos Free)
Material
ASTM A240 Gr 304 ASTM A 351 CF8 BS 1449 321 S 12 BS 1449 321 S 12 AISI 440B AISI 440B BS 1449 321 S 12 BS 3605 304 S 14 BS 1449 304 S 16 ASTM A322 Gr 4130 ASTM A 351 CF8 ASTM A 193 B7 AISI 304 Strip AISI 304 Strip
Note: The body/cover weld joint is to BS4870 (1981) and complies with ASME section IX.
2:142
UIB 30
UIB30 and UIB30H Sealed Inverted Bucket Steam Trap and Swivel Connector
B D A A C

Size A 1/2" 2.4 61 3/4" 2.9 74 1" 3.5 90 B 3.4 86 3.3 84 3.4 87 C (UIB30) 4.9 125 4.9 125 4.9 125 C (UB30H) D 6.3 1.3 160 34 6.3 1.3 160 34 6.3 1.3 160 34 E (UIB30) 3.1 80 3.1 80 3.1 80 E (UIB30H) 5.24 2.44 5.5 2.47 5.7 2.60 Weight 4.8 lb 2.19kg 5.5 lb 2.22kg 5.2 lb 2.38 kg
Steam trap shall be supplied with a pipeline connector which, once installed, remains in the pipeline permanently. Trap shall be attached to the connector by two bolts to enable simple and rapid installation and replacement. The connection is designed to allow installation on pipework that is vertical, horizontal, or any angle in between. The trap itself shall be inverted bucket type of all-stainles steel construction which resists distortion due to freeze-up and waterhammer. Trap to have a forged body and drawn cover fully weld-sealed against leakage. Operation shall be self-priming, with orifice size selected for the capacity required by the application, and suitable for working pressures to 435 psig.
Connector Screw & Gasket Set Strainer Screen Blowdown Valve
A, B, C G H
Installation
The connector can be installed in horizontal or vertical lines. The connector face must be in a vertical plane. The trap should be fitted to the connector with the body pointing downward. Full-port isolating valves should be installed upstream and downstream of the connector.
B C
Maintenance
The trap can be removed for repair or replacement without disturbing the connector piping connections. Complete isolation of the connector from both the supply and return lines is required before the trap is removed. Complete installation and maintenance instructions are given in the IMI sheet, which accompanies the product.
12.01
Telephone: (803) 714-2000 FAX (803) 714-2222
2:143
Spare Parts
Steam Traps
USM21 Sealed Bimetallic Steam Trap for use with Pipeline Connectors
Description
Steam Traps
The USM21 is a pre-set and maintenance free sealed bimetallic steam trap manufactured in stainless steel. It is designed for steam pressures up to 21 bar and applications such as steam tracing and mains drips. When installed in any position with a suitable pipeline connector the USM21 can easily and simply be removed without breaking into the pipeline, thus speeding up trap replacement with minimal system downtime. Model PMO Sizes Connections Trap construction Connector types USM21 300 psig ", ", 1" Npt, SW Stainless steel Straight, strainer, USTSII trap station
Materials
No. 1 2 3 4 5 6 7 8 9 Part Body Cover Seat Stem Bimetal Lock-nuts Body / seat gasket Screen Inner gasket Material Stainless steel Stainless steel Stainless steel Stainless steel Nickel alloy Stainless steel Stainless steel Stainless steel Stainless steel / Graphite filler Stainless steel / Graphite filler Carbon steel ASTM A351 CF8 AISI 316L AISI 316L AISI 410 G. Rau H46 AISI 304L AISI 316L AISI 304L Spirally wound AISI 304 strip Spirally wound AISI 304 strip ASTM A193 B7
USM21 fitted to a connector

Connector of choice sold separately
11
10 Outer gasket 11 Connector screws
Capacities #/hr. Flow

Pressure (psig 10 25 50 65 100 150 200 300
Temperature F
Cold Condensate 499 995 1677 1954 2507 3027 3396 3917
Hot condensate 177 300 447 520 666 842 898 988
10 9 8 842 752 572 392 212 0 0 145
73
Pressure / temperature limits
Traps are available in a range of subcooled temperature settings. Except for start-up and shutdown, they must operate above the minimum differential pressure values shown in the table below: Nominal subcooled temperature -18F (-10C) -54F (-30C) -90F (-50C) -126F (-70C) External identification "-1" "-3" "-5" "-7" Minimum differential pressure 73 psig (5 bar g) 29 psig (2 bar g) 8 psig (0.5 bar g) 2 psig (0.1 bar g)
300 435 Pressure (psig)
580
725
The product must not be used in this region. The product should not be used in this region or beyond its operating range as damage to the internals may occur.

Max operating pressure Max operating temperature
(PMO) 300 psig (21 bar g) (TMO) 752F (400C)

PMA Max allowable pressure
@ 104F 725 psig (40C 50 barg) @ 420 psig 842F (29 barg 400C)
TMA Max allowable temperature
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only.
TI-P625-04-US
10.08
2:144
USM21 Sealed Bimetallic Steam Trap for use with Pipeline Connectors
B Connector Size " " 1" all all A Straight Connector 4.1" 4.1" 4.5 B 1.6" A Strainer Connector 4.1" 4.1" 4.5 C 2.7" A USTS II 3.7" 3.7" N/A WEIGHT TRAP ONLY 1.3 lb
Steam trap shall be a sealed stainless steel bimetallic thermostatic USM21 type manufactured in stainless steel and be suitable for operating pressures up to 300 psig(21 barg). The traps to be zero maintenance and to be connected to separate pipeline connectors or universal trap station, by two screws for quick and simple installation/ replacement. The thermostatic element has 4 operating ranges and will discharge condensate at 18, 54,90 and 126 deg F blow steam temperature depending on you choice of range. Trap can be installed in any plane.
Installation
How to order spares Always order spares by using the description given in the column headed Available spares and state if ordering a complete trap the nominal operating temperature of the steam trap. Example: Connector screws for a USM21 sealed bimetallic steam trap. Gaskets 10 9 Trap unit
The connector can be installed in horizontal or vertical pipeline. The trap station USTS II in horizontal pipeline. The connector face must be in a vertical plane. The trap shall be fitted to the connector or trap station with 2 bolts with a torque of 22-26 FT-LB. Full port isolation valves should be installed upstream and down stream of the trap connector unit.
Maintenance
Trap must be isolated and cooled before performing any work. There are no internal parts, which can be serviced. Trap module will be completely replaced if it is determined to be failed. 9/16" socket will remove bolts to allow for remove of the trap module. Make sure gasket surface on connector is clean and replace with a new module. Torque to 22-26 FT-LB. Apply steam and check for proper operation and any steam leaks. Complete Installation and maintenance instruction are given on the IM-P625-03, which accompanies the product.
11

Item Part No. 11 Connector screws 9/16" 22 - 26 ft-lb
TI-P625-04-US Telephone: (803) 714-2000 FAX (803) 714-2222
10.08
2:145
30 - 35 Nm
The USM21 is a sealed non-maintainable trap unit. No internal spares are available. The spares which are available are shown in heavy outline. Parts shown in a broken line are not available as spares. Available spares Connector screws (2 off) 11 Complete USM21 trap unit inclusive of gaskets (9 and 10) and connector screws (11) Note: The gaskets contain sharp metal reinforcement, please handle with care.
Steam Traps
Spare parts
Thermo-Dynamic Steam Trap TD52

Steam Traps The ThermoDynamic steam trap cycles periodically to discharge condensate very near to steam temperature. It is unaffected by waterhammer or superheat.
Model PMO Sizes Connections Construction TD52
3 600 psig 3/8", 1/2", 3/4", 1" NPT stainless steel 4 2 5
ThermoDynamic
Capacities
Pounds of condensate per hour continuous discharge at saturated steam temperature to atmosphere
Inlet Pressure psig barg 3.5 5 10 20 30 50 75 100 150 200 250 300 350 400 450 500 550 600 .24 .34 .69 1.4 2.1 3.5 5.2 6.9 10.3 13.8 17.2 20.7 24.1 27.6 31.0 34.5 37.9 41.4
3/8" TD52 1/2" TD52L 180 185 190 200 215 245 305 370 500 610 700 790 880 960 1050 1100 1160 1250
1/2" TD52 TD52 3/4" TD52L 3/4" 300 310 345 410 465 575 700 810 1000 1140 1270 1410 1530 1630 1730 1830 1910 2000 405 420 470 560 640 810 1000 1160 1450 1670 1900 2100 2250 2430 2600 2750 2900 3050
TD52 1" 640 670 725 865 980 1200 1470 1750 2200 2600 2900 3250 3500 3780 4020 4250 4450 4700

Max. Operating Pressure (PMO) 600 psig(42 barg) Max. Operating Temperature 800F (427C) at all operating
pressures
Minimum pressure for satisfactory operation is 3.5 psig, (0.24 barg). Maximum back pressure should not exceed 80% of the inlet pressure under any conditions of operation, otherwise the trap may not shut.

PMA TMA
600 psig/up to 800F 42 barg/up to 427C
800F/0-600 psig
427C/0-42 barg
No.
1 2 3 4 5
Steel (with ENP) Steel Steel (with ENP) Steel ASTM A743 GR. CA40F AISI 420 ASTM A743 GR. CA40F Type 304
Part
Body Disc Cap Insulator Nameplate Cover
Material
Stainless Stainless Stainless Ceramic Stainless
Steam main drainage and tracer lines, process equipment, laundry and kitchen equipment, superheated steam applications, outdoor installations subject to freezing.
2:146

Dimensions
Type 3/8 " TD52 1/2" TD52L A 2 50.8 2.7 68.6 2.7 68.6 2.8 71.1 2.8 71.1 3.3 83.8 B 1.03 26.2 1.24 31.5 1.24 31.5 1.56 39.6 1.56 39.6 1.91 46 C 2.2 55.9 2.5 63.5 2.5 63.5 2.8 71.1 2.9 73.7 3.4 86.4 (nominal) in inches and millimeters D 1.7 43.2 1.7 43.2 1.8 45.7 1.8 45.7 2.1 53.3 2.5 63.5 E 1 25.4 1.2 30.4 1.2 30.4 1.5 38.1 1.5 38.1 1.8 45.7 F .4 10.2 .4 10.2 .4 10.2 .4 10.2 4 10.2 6 15.2 Weight .84 lbs .38 kg 1.2 lbs .54 kg 1.2 lbs .54 kg D 3/4" TD52L 1.94 lbs .88 kg 1.94 lbs 88 kg 3.13 lbs 1.42 kg B
From equipment being drained From equipment being drained
withdrawal distance
C E
3/4" TD52
1" TD52
Installation
Freeze resistant installation

valve strainer TD-Trap valve
strainer (optional)
Recommended installation
TD-Trap
The preferred installation is in the horizontal position as close as possible to equipment being drained. Install strainer (20 mesh) upstream and full port isolating valves upstream and downstream of trap. Piping to and from the trap should be at least equal to or one size larger than trap connection. Do not weld pipe connection to trap. Body material is not suitable for welding. For freeze resistant installations, all drains must be pitched toward the trap for gravity flow. Trap must be installed vertically, discharging downward. Discharge piping must be self-draining.
Spare Parts Sample Specification
Steam trap shall be all stainless steel thermo-Dynamic disc type with connections on a common center line, which will operate in any position. Integral seat design with hardened disc and seating surfaces. Trap to have integral insulating cap.
Maintenance
This product can be maintained without disturbing the piping connections. Complete isolation of the trap from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the disc and seat. The only wearing parts of the trap are the disc and seat rings, which should be inspected and cleaned periodically. Slight wear can often be corrected by resurfacing on a lapping plate. Caution: Only perform maintenance after trap has been isolated. Complete installation and maintenance instructions are given in IM-2-516-US, which accompanies the product.
Disc Cap Assembly
3 1
TI-2-516-US Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016
09.09
Telephone: (803) 714-2000 Fax: (803) 714-2222
2:147
ThermoDynamic
Steam Traps
1/2" TD52
Thermo-Dynamic Steam Trap TDC

Steam Traps
The Thermo-Dynamic steam trap cycles periodically to discharge condensate very near to steam temperature. It is unaffected by waterhammer or superheat. Model PMO Sizes Connections Construction TDC
600 psig 3/8", 1/2", 3/4", & 1" NPT Stainless Steel 3 2
ThermoDynamic
Capacities
Pounds of condensate per hour continuous discharge at saturated steam temperature to atmosphere Inlet Pressure psig barg 3.5 5 10 20 30 50 75 100 150 200 250 300 350 400 450 500 550 600 .24 .34 .69 1.4 2.1 3.5 5.2 6.9 10.3 13.8 17.2 20.7 24.1 27.6 31.0 34.5 37.9 41.4 3/8" TDC 180 185 190 200 215 245 305 370 500 610 700 790 880 960 1050 1100 1160 1250 1/2" TDC 300 310 345 410 465 575 700 810 1000 1140 1270 1410 1530 1630 1730 1830 1910 2000 TDC 3/4" 405 420 470 560 640 810 1000 1160 1450 1670 1900 2100 2250 2430 2600 2750 2900 3050 TDC 1" 640 670 725 865 980 1200 1470 1750 2200 2600 2900 3250 3500 3780 4020 4250 4450 4700

Max. Operating Pressure (PMO) 600 psig (42 barg) Max. Operating Temperature 800F (427C) at all operating pressures
Minimum pressure for satisfactory operation is 3.5 psig, (0.24 barg) Maximum back pressure should not exceed 80% of the inlet pressure under any conditions of operation, otherwise the trap may not shut.

PMA Max. allowable pressure TMA Max. allowable temperature 600 psig/up to 800F 42 barg/up to 427C 800F/0-600 psig 427C/0-42 barg
No. Part
1 2 3 Body Cap Disc.
ASTM A743 GR. CA40F ASTM A743 GR. CA40F AISI 420
Material
Stainless Steel Stainless Steel Stainless Steel
Steam main drainage and tracer lines, process equipment, laundry and kitchen equipment, superheated steam applications, outdoor installations subject to freezing.
2:148
Thermo-Dynamic Steam Trap TDC

Dimensions (nominal) in inches and millimeters Size A B 1.7 43.2 1.7 43.2 2.1 53.3 2.5 65.5 C 1.7 25.4 2 50.8 2.4 61.0 2.8 71.1 D 1 26.2 1.2 30.5 1.5 38.1 1.8 45.7 E 1.03 10.2 1.24 31.5 1.56 39.6 1.87 47.5 F 0.4 .24 kg 0.4 10.2 0.4 10.2 0.6 15.2 Weight .7 lb
C F withdrawal distance
3/8"TDC 2 50.8 43.2 1/2"TDC 2.7 68.6 3/4"TDC 2.8 71.1 1" TDC 3.3 83.8
1.8 lb .82 kg 2.7 lb 1.22 kg
From equipment being drained
E valve
Installation
valve strainer
TDC
strainer (optional)
TDC
Steam trap shall be all stainless steel Thermo-Dynamic disc type with connections on a common center line, which will operate in any position. Integral seat design with hardened disc and seating surfaces. Trap to have intergral insulcap and three hole balanced discharge. Maintenance This product can be maintained without disturbing the piping connections. Complete isolation of the trap from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the disc and seat. The only wearing parts of the trap are the disc and seat rings, which should be inspected and cleaned periodically. Slight wear can often be corrected by resurfacing on a lapping plate. Caution: Only perform maintenance after trap has been isolated. Complete installation and maintenance instructions are given in IMI 2.5162, which accompanies the product.
Spare Parts
1
Disc Cap
3 1
12.01
2:149
ThermoDynamic
From equipment being drained
Steam Traps
0.9 lb .41 kg
Thermo-Dynamic Steam Trap TDT Tracer Trap

Steam Traps The Thermo-Dynamic steam trap cycles periodically to discharge condensate at a subcooled temperature. It is unaffected by waterhammer or superheat. specifically designed as a tracing trap.
Model PMO Sizes Connections Construction TDT
3 150 psig 1/2" NPT stainless steel 4 2 5
ThermoDynamic
Capacities
Pressure
psig 10 20 30 50 75 100 125 150

Cold Water
lb/hr. 440 550 630 830 1000 1190 1340 1445
Pressure
barg 0.69 1.4 2.1 3.5 5.2 6.9 8.6 10.3
Hot Condensate
lb/hr. 75 100 100 100 100 100 100 100
Max. Operating Pressure (PMO) 150 psig (10 barg) Max. Operating Temperature 800F (427C) at all operating
pressures
Minimum pressure for satisfactory operation is 5 psig, (0.35 barg). Maximum back pressure should not exceed 80% of the inlet pressure under any conditions of operation, otherwise the trap may not shut.
Condensate Flow < 50 lb/hr < 100 lb/hr.
Average Operating Subcool Below Saturation 34F 50F

PMA TMA
600 psig/up to 800F 42 barg/up to 427C
800F/0-600 psig
427C/0-42 barg
Typical Tracer Output for 100ft @ 40F Product Temperature Pressure psig barg 15 25 50 100 150 3/8" nom. .50 OD 15 16 19 22 25 1/2"nom. .625 OD 18 20 23 28 31 3/4" nom. .875 OD 25 28 32 39 44 1" nom. 1.125 OD 33 36 42 50 56
Tracer lines and application where subcooling condensate is desired.
2:150
Thermo-Dynamic Steam Trap TDT Tracer Trap

Dimensions
Type 1/2" TD52L A 2.7 68.6 B 1.24 31.5 C 2.5 63.5 (nominal) in inches and millimeters D 1.7 43.2 E 1.2 30.4 F .4 10.2 Weight 1.2 lbs .54 kg C E
withdrawal distance
No.
1 2 3 4 5
Part
Body Disc Cap Insulator Nameplate Cover
Material
Stainless Stainless Stainless Ceramic Stainless Steel (with ENP) Steel Steel (with ENP) Steel ASTM A743 GR. CA40F AISI 420 ASTM A743 GR. CA40F Type 304
B
From equipment being drained From equipment being drained
Installation

valve strainer TD-Trap valve
strainer (optional)
TD-Trap
Spare Parts Sample Specification
Steam trap shall be all stainless steel thermo-Dynamic disc type with connections on a common center line, which will operate in any position. Integral seat design with hardened disc and seating surfaces. Trap to have integral insulating cap.
Maintenance
This product can be maintained without disturbing the piping connections. Complete isolation of the trap from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the disc and seat. The only wearing parts of the trap are the disc and seat rings, which should be inspected and cleaned periodically. Slight wear can often be corrected by resurfacing on a lapping plate. Caution: Only perform maintenance after trap has been isolated. Complete installation and maintenance instructions are given in IMI 2.516, which accompanies the product.
Disc Cap Assembly
3 1
10.05
Telephone: (803) 714-2000 Fax: (803) 714-2222
2:151
ThermoDynamic
Steam Traps

Steam Traps The ThermoDynamic steam trap cycles periodically to discharge condensate very near to steam temperature. It is unaffected by waterhammer or superheat.
Model PMO Sizes Connections Construction Options TD42 L TD42 H
600 psig 1/2", 3/4", 1" 1/2", 3/4" NPT Stainless Steel Blowdown valve
ThermoDynamic
5 1 4
3/8" NPT

Max. Operating Pressure (PMO) Max. Operating Temperature
600 psig (42 barg) 752F (400C) at all operating pressures
2 1
Minimum pressure for satisfactory operation is 3.5 psi, 0.25 bar. Maximum back pressure should not exceed 80% of the inlet pressure under any conditions of operation, otherwise the trap may not shut.
4 6

PMA
914 psig/up to 248F 63 barg/up to 120C 853 psig/528F 59 barg/276C 609 psig/752F 42 barg/400C 752F/0-609 psig 400C/0-42 barg
TMA
Steam main drainage, tracer lines, process equipment, outdoor installations subject to freezing.
Condensate kg/hr
Capacities
1 4000 3000 2000 1000 800 600 400 2 3 4
Differential Pressure bar

5 8 10 20 30 40 2000
3/4
1000 800 600 500 400 300
No. Part
1 2 3 4 5 6 7
Material
Steel (w/ENP) Steel / Ceramic Steel Steel Steel (.031 Perf) Steel Steel ASTM A743 GrCA40F AISI 416 AISI 420 AISI 304 AISI 416
1/2
200
Condensate lb/h
300 200 100 80
L 1/2
L, , 3/4
1L
100 80 60 50 40 30
Body Stainless Cap Assembly Stainless Disc Stainless Cap Gasket Stainless Strainer Screen Stainless Strainer Cap Stainless Blowdown Valve (optional) Stainless
20
30 40
60
100
200 300 400 600
Differential Pressure psi Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
TI-2-502-US
05.08
2:152

TD42L, TD42H Size A 1/2" 3/4" 1" 2.0 51.5 2.1 54.5 2.3 58 B 3.1 78 3.4 84.4 3.8 96 C 2.2 55.5 2.4 61.5 2.5 64.5 D 3.7 93 4.1 105 4.3 109 E .79 20 .79 20 .79 20 Weight lb/kg TD42L TD42H 1.6 0.78 1.9 0.93 2.4 1.1 1.7 0.8 E
withdrawal distance for cap

withdrawal distance for screen. (Also applies to trap with blowdown valve.)
with Blowdown Valve 1/2" 3/4" 1" 2.0 51.5 2.1 54.5 2.3 58 3.1 78 3.4 84.4 3.8 96 2.8 71 3.1 80 3.3 85 4.3 109 4.8 122 5.1 130 .79 20 .79 20 .79 20 2.2 1.0 2.65 1.2 3.85 1.75 2.3 1.1 2.75 1.25 C D
Options
Spare Parts
Blowdown Valve When the blowdown valve is opened, loose material collected by the strainer is blown to atmosphere. Because a wrench is used to open the valve, the operator is clear of the blowdown stream.
Steam trap shall be stainless steel thermodynamic type, integral seat design with hardened disc and seating surfaces, and oxidation resistant (ENP) finish. Trap to contain inlet Y strainer, and when required, shall be provided with integral blowdown valve and insulating cover.
}
E
Installation
The trap will operate in any position, but the preferred installation is in a horizontal pipe. Full-port isolating valves should be installed upstream and downstream of the trap.
B
Maintenance
This product can be maintained without disturbing the piping connections. Complete isolation of the trap from both supply and return line is required before any servicing is performed. Although occasional operation of the optional blowdown valve will remove most of the accumulated debris, the trap should be disassembled periodically for cleaning of the strainer screen and inspection and cleaning of the disc and seat. The only wearing parts of the trap are the disc and seat ring. A worn disc can be replaced, and slight seat ring wear can often be corrected by resurfacing on a lapping plate. Complete installation and maintenance instructions are given in an IMI Sheet, available upon request.
C D E
Available spare parts are shown in heavy line. Parts drawn in broken line are not supplied as spares.
05.08
2:153
Disc (pkt of 3) Strainer Screen & Gasket B, D Insulcap Assembly Gasket (Set of 3) Blowdown Valve
ThermoDynamic
Steam Traps
2.2 1
TD62LM and TD62M Thermodynamic Steam Trap with replaceable seats

Steam Traps
Description
The TD62LM and TD62M are maintainable high pressure thermodynamic steam traps with integral strainer and a replaceable seat to ease maintenance. They have been specifically designed for mains drainage applications up to 62 barg. The TD62LM is specifically designed for relatively small condensate loads on superheat and mains drainage applications. An insulating cover is fitted as standard to prevent the trap being unduly influenced by excessive heat loss when subjected to low outside temperatures, wind, rain etc.
TD62LM and TD62M

900 psig 1/2", 3/4", 1" SW to ANSI B16.11 Class 3000
7 & 15 11
9 2 8 14
6 10
Alloy Steel NPT Connections ANSI 300 / ANSI 600 Flanged Blowdown Valve (SW and NPT only)
13 1
4
ThermoDynamic
12 3
Capacities
Pressure psig barg 25 2 50 3 100 7 120 8 150 10 200 14 250 17 300 21 350 24 400 28 500 34 550 38 600 41 650 45 700 48 750 52 800 55 850 59 900 62
Blowdown Valve Option
Hot Condensate Flow TD62LM TD62M #/hr. kg.hr. #/hr. kg.hr 293 133 422 192 552 250 167 76 586 266 185 84 628 285 212 96 682 309 235 107 724 328 256 116 758 344 274 124 786 357 292 132 811 368 324 147 853 387 338 153 871 395 352 160 887 402 366 166 902 409 378 172 916 415 391 177 929 421 402 183 941 427 414 188 952 432 425 193 963 437 (SW Connection Only)
40
No. 1 2 3 4 5 6 7 8 9 10
Operating Range
Temperature F
977 932 752 392 212 32 0 290 0 20
Material Steel ASTM A217 Gr. WC 6 Steel ASTM A217 Gr. WC 6 Steel ASTM A217 Gr. WC 6 Stainless steel 100 mesh 316L Aluminium Chromium steel Chromium steel Steel ASTM A193 Gr. B16 Steel ASTM A194 Gr. 8M Spirally wound stainless steel with exfoliated graphite filler 11 Name-plate Stainless steel 12 Strainer cap gasket Reinforced exfoliated graphite 13 Inner seat gasket Spirally wound stainless steel with exfoliated graphite filler 14 Outer seat gasket Spirally wound stainless steel with exfoliated graphite filler 15 Ferrule Stainless steel * Note: Item 15 (ferrule) is pressed into item 7 (seat).
Materials
Part Body Cover Strainer cap Strainer screen Insulating cover Disc Seat Cover studs Cover nuts Cover gasket
Pressure barg
60 62*
80
100 barg
Temperature C
572 Steam Saturation Curve 580 870 900* 1160 1450
500 400 300 200 100 0 1500
Pressure psig
The product must not be used in this region * PMO Max. operating pressure recommended PMOB Max. operating back pressure 80% of upstream pressure
Body design conditions ANSI 600 PMA Max. allowable pressure 1500 psig 103 barg TMA Max. allowable temperature 977F 525C Cold hydraulic test pressure 2250 psig 155 barg TD62LM Minimum pressure for satisfactory operation is 120 psig, 8 barg. Maximum back pressure should not exceed 50% of the inlet pressure under any conditions of operation, otherwise the trap may not shut. TD62M Minimum pressure for satisfactory operation is 20 psig, 1.4 barg. Maximum back pressure should not exceed 80% of the inlet pressure under any conditions of operation, otherwise the trap may not shut.
Limiting Conditions
TI-2-525-US
08.06
2:154
TD62LM and TD62M Thermodynamic Steam Trap with replaceable seats

Socket Weld / NPT
C F withdrawal distance
Spare Parts
Socket Weld / NPT Flanged
6
B E withdrawal distance
10 7+15 14 13 8
Dimensions
A 3.1 1/2", 3/4" 79 3.3 1" 84 Size
B 3.6 92 3.9 100
C 3.6 92 3.6 92
D 2.0 51 1.8 46
D1* 3.3 84 3.1 79
E 0.8 20 0.8 20
F 2.0 51 2.0 51
Weight 4.6 lb 2.1 kg 5.3 lb 2.4 kg
* Traps with blowdown valve

withdrawal F distance C
Flanged
4 12
8A
withdrawal distance E
Spare Parts
The spare parts available are shown in solid outline. Parts shown in broken line are not supplied a spares.
Dimensions
ANSI 600

ANSI 300
Available spares
Size A 1/2" 3.2 82 3/4" 3.2 82 1" 3.2 82
B1 5.9 150 5.9 150 6.3 160
B2 5.3 135 5.4 138 5.8 147
C 3.6 92 3.6 92 3.6 92
D 2.8 72 2.8 72 2.8 72
E 1.6 40 1.6 40 1.6 40
F 1.2 30 1.2 30 1.2 30
Insulating cover Set of cover studs and nuts (set of 8) on FCC Seat and disc assembly Strainer screen 100 mesh Cover gasket (packet of 3 sets) Flanged Set of gaskets (packet of 3 sets) SW, NPT
5 4 on other 8, 8A, 9 6, 7, 10, 13, 14, 15 4 10,13,14 10,12,13,14
How to order spares
Installation
The preferred trap installation is in a horizontal pipe with the insulcap up. After 24 hours in service the cover nuts should be checked for tightness and if necessary torqued to 33-37 ftlb. Full-port isolating valves should be installed upstream and downstream of the trap.
This product can be maintained without disturbing the piping connections. Complete isolation of the trap from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for cleaning of the strainer screen and inspection and cleaning of the disc and seat. Complete installation and maintenance instructions are given in the IMI Sheet, which accompanies the product. (IM-P068-58)
08.06
2:155
Spirax Sarco TD62M ThermoDynamic steam trap, available in sizes 1/2", 3/4", and 1" socket weld connections to ANSI B16.11 Class 3000 (or NPT or ANSI 300 or 600 flanged connections). Alloy steel construction, suitable for operation from 20 to 900 psig at a maximum operating temperature of 842F. An integral strainer and insulating cover are standard. Traps to have replacement seats and disc.
Always order spares by using the description given in the column headed "Available spares" and state the size and type of trap. Example: 1- Strainer screen for a Spirax Sarco 1" TD62LM thermodynamic steam trap (ASTM body)
Maintenance
ThermoDynamic
Steam Traps
TD120M High Pressure Thermo-Dynamic Steam Trap with Replaceable Seat

The Thermo-Dynamic steam trap cycles periodically to discharge condensate very near to steam temperature. It is unaffected by waterhammer or superheat. Steam Traps
Model PMO Sizes Connections Construction Options TD 120M
3190 psig 1/2", 3/4" & 1" SW to ANSI B 16.11 Class 6000 Forged Alloy Steel Buttweld and ANSI 1500 RF connections
8 9 3 2 7 7 1 11 4 6 +12 10
ThermoDynamic

3190 psig at saturated steam temperature 572F (300C) at 3,190 psig (220 barg) 1022F (550C) at operating pressures below 1160 psig (80 barg)
Materials
No. 1 2 3 4 5 *6 Part Body Disc Top cover Strainer screen assembly Bottom cover Seat Material Alloy steel Steel Alloy steel Stainless steel ASTM A182 F22 ASTM A182 F22 Sintered stainless
Minimum pressure for satisfactory operation is 116 psi, 8 bar. Maximum back pressure should not exceed 50% of the inlet pressure under any conditions of operation, otherwise the trap may not shut.

PMA
3,190 psig/up to 572F 220 barg/up to 300C 1160 psig/1022F 80 barg/550C 1022F/0-1160 psig 550C/0-80 barg 375 barg
TMA
Max. allowable temperature Cold Hydraulic Test Pressure 5437 psig
Pressure /temperature limits (ISO 6552)

1022 971 A 932 752
Temperature F
Alloy steel ASTM A182 F22 Steel BS 4659 Gr. BD2 Spirally wound stainless steel 7 Cover gasket with exfoliated graphite filler 8 Cover studs Steel ASTM A193 Gr. B16 9 Cover nuts Steel ASTM A194 Gr.4 Spirally wound stainless steel 10 Inner seat gasket with exfoliated graphite filler Spirally wound stainless steel 11 Cover gasket with exfoliated graphite filler *12 Ferrule Stainless steel *Note: Item 12 (ferrule) is pressed into item 6 (seat).
Socket Weld Butt Weld B Steam saturation curve C
Capacities
pressure (psig) 116 250 500 750 1000 1250 1500 1750 cold Hot water condensate (#/hr.) (#/hr.) 217 156 300 212 403 280 478 329 540 369 594 404 641 434 685 461 pressure psig 2000 2250 2500 2750 3000 3250 3500 3625 cold water (#/hr.) 725 762 796 829 860 890 918 932 Hot condensate (#/hr.) 487 510 532 553 572 591 608 617
572 392 212
725
1450
2175
2900
3625
Pressure psig
TI-P150-11-US
10.10
2:156
TD120M High Pressure Thermo-Dynamic Steam Trap with Replaceable Seat

Spare Parts
F withdrawal distance
E withdrawal
distance
2 7 6 +12 10

Size DN 1/2" 15 3/4" 20 1" 25 A 3.1 78 3.2 80 3.2 80 B 6.2 158 6.2 158 6.2 158 E 2.2 55 2.2 55 2.2 55 F 2.2 55 2.2 55 2.2 55 G 3.1 78 3.2 80 3.2 80 23.1 lb 10.5 kg 23.1 lb 10.5 kg 23.1 lb 10.5 kg Weight
11
High pressure Thermo-Dynamic steam trap with socket weld ends as standard. Trap to be inline maintainable with complete replacement of operating internals. The trap is constructed with alloy steel, suitable for operation from 116 psig to 3,190 psig. Trap comes standard with sinter stainless fine strainer.
Installation
Install in a horizontal pipeline with the nameplate on top. After 24 hours in service, the cover nuts should be checked for tightness. Full-port isolating valves should be installed upstream and downstream of the trap.
Maintenance
This product can be maintained without disturbing the piping connections. Complete isolation of the trap from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the disc and seat. Complete installation and maintenance instructions are given in IM-P15012.
Spare parts
Telephone: (803) 714-2000 FAX (803) 714-2222
2:157
TI-P150-11-US
The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Available spares Set of cover studs and nuts 8 (8 off), 9 (8 off) Strainer screen and gasket 4, 11 Set of gaskets 7 (2 off), 10, 11 Maintenance kit 2, 4, 7 (2 off), 10, 11, 6 +12 How to order spares Always order spares by using the description given in the column headed Available spares and state the size and type of trap.Example: 1 - Seat and disc assembly for a Spirax Sarco " TD120M high pressure thermodynamic steam trap.
10.10
ThermoDynamic
Steam Traps
Cast Iron Float & Thermostatic Steam Traps FT-15, FT-30, FT-75, FT-125
Steam Traps
The trap contains a float valve mechanism which modulates to discharge condensate continuously at steam temperature, while non-condensible gases are released by a separate internal balanced pressure thermostatic air vent. Model PMO Sizes Connections Construction Options
FT-15
15 psig
FT-30
30 psig
FT-75
75 psig
FT-125
125 psig
All process equipment, particularly when controlled by modulating temperature control valves; unit heaters, air heating coils, heat exchangers and steam main drip stations.
3/4", 1", 1-1/4", 1-1/2", 2" NPT Cast Iron Body & Cover Stainless Steel Internals Gauge Glass, Vacuum Breaker
Float & Thermostatic
For Capacities, See TIS 2.317 All 1-1/2", 2" 1-1/4" FT-75, FT-125
All 3/4", 1" 1-1/4" FT-15, FT-30
1 7 8,18 5 15 6 16
2 3
17 6 5 18 16

Max. Operating Pressure (PMO) FT-15: FT-30: FT-75: FT-125: 15 psig 30 psig 75 psig 125 psig (1.0 barg) (2.1 barg) (5.2 barg) (8.6 barg)
No.
1 2 3 4 5 6 7 8 9
Part
Material
ASTM A126 CL B ASTM A449 ASTM A126 CL B
Max. Operating Temperature 450F (25C) at all operating pressures

PMA TMA
125 psig/up to 450F
9 barg/up to 232C
450F/0-125 psig
232C/0-9 barg
15 16 17 18
Body Cast Iron Cover Screws Carbon Steel Cover Gasket Graphite Cover Cast Iron Valve Seat Stainless Steel Valve Seat Gasket Stainless Steel Ball Float Stainless Steel Float Arm Stainless Steel Air Vent Assembly Stainless Steel Air Vent Head Stainless Steel Air Vent Seat Stainless Steel Seat Bracket Stainless Steel Pivot Pins Stainless Steel Head Bracket, Stop, Link Valve Head Stainless Steel
Stainless Steel
2:158
Cast Iron Float & Thermostatic Steam Traps FT-15, FT-30, FT-75, FT-125
All 3/4", 1" 1-1/4" FT-15, FT-30
G F C E
D (nominal) in inches and millimeters
Dimensions
D 3 77 0.7 17 0.12 3 2.8 72 E
Size 3/4", 1"
A 6.2 157 8.5 216 9.8 249
B 4.6 117 4.25 108 4.9 124 4.7 119
C 3.3 84 3 76 4.9 124 3 76
E1
F 1.3 33 3.5 89 1.9 49 1.5 38
G 0.3 7.9 0.3 7.9
Weight 9 lb 4.1 kg
B D F A
3/8" NPT Drain
5.75 146 9.1 230 8.4 213
2"
E1
26 lb 11.8 kg 9.3 lb 4.2 kg
*1-1/4" 6.2 FT-15, FT-30 157

All 1-1/2", 2" 1-1/4" FT-75, FT-125
5.75 146
3/8" NPT Drain
Steam traps shall be of the mechanical ball float type having cast iron bodies, NPT connections, and all stainless steel internals. Incorporated into the trap body shall be a stainless steel balanced pressure thermostatic air vent capable of withstanding up to 450F(25C) and resisting waterhammer without sustaining damage. Internals of the trap shall be completely servicable without disturbing the piping.
Spare Parts
All 3/4", 1" 1-1/4" FT-15, FT-30
Air V
O N J
ent A
M
ssem
H
bly
L
Installation
A pipeline strainer should be installed ahead of any steam trap. Full port isolating valves should be placed to permit servicing. The trap should be installed below the drainage point of the equipment with a collecting leg before the trap, in a position so that the float arm is in a horizontal plane so that the float rises and falls vertically, and with the direction of flow as indicated on the body. Refer to IM-2-300 for complete instructions.
AC D
Valve M ech Assem anism bly
E F
Maintenance
A
Valv
P A, C, B, D, E, F, G, H, J, L, M, N, P (Assembled)
2:159
This product can be maintained without disturbing the piping connections. Complete isolation from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat, operating mechanism and air vent. Worn or damaged parts should be replaced using a complete valve mechanism assembly and/or air vent assembly. Complete installation and maintenance instructions are given in IM-2-300, which accompanies the product.
eM inclu Ass echan ding emb ism Pin ly s& Link s
All 1-1/2", 2" 1-1/4" FT-75, FT-125
Gasket Kit (3 of each) Air Vent Kit Valve Mechanism Kit (less float) Float Kit Replacement Module 3/4", 1", 1-1/4" FT-15 3/4", 1", 1-1/4" FT-30 3/4", 1", FT-15, FT-125
B, E H, J, L, M, N, O C, D, E, F, (G)
Steam Traps
1"* 1"
18 lb 8.2 kg
Cast Iron Float & Thermostatic Steam Traps FT-150, FT-200

Steam Traps
The trap contains a float valve mechanism which modulates to discharge condensate continuously at steam temperature, while non-condensible gases are released by a separate internal balanced pressure thermostatic air vent.
Model PMO Sizes Connections Construction Option
FT-150
150 psig
FT-200
200 psig
16 4 9 18 1
3/4", 1", 1-1/4", 1-1/2" NPT Cast Iron Body & Cover Stainless Steel Internals Gauge Glass Vacuum Breaker

Max. Operating Pressure (PMO) Max. Operating Temperature FT-150: 150 psig (10.3 barg) FT-200: 200 psig (13.8 barg) 450F (25C) at all operating pressures

PMA 200 psig/up to 450F 13.8 barg/up to 232C Max. allowable pressure TMA 450F/0-200 psig Max. allowable temperature 232C/0-13.8 barg
6 2 3 15 7 5 17 8
Construction Materials Typical Applications

All process equipment, particularly when controlled by modulating temperature control valves, unit heaters, air heating coils, heat exchangers and steam main drip stations For Capacities, see TIS 2.317.
No.
1 2 3 4 5 6 7 8 9
Part
Material
15 16 17 18
Body Cast Iron ASTM A126 CL B Cover Screws Carbon Steel ASTM A449 Cover Gasket Graphite Cover Cast Iron ASTM A126 CL B Valve Seat Stainless Steel Main Valve Assy Gasket Graphite Main Valve Assy Screws Copper Alloy Ball Float Stainless Steel Air Vent Assembly Stainless Steel Air Vent Head Stainless Steel Air Vent Seat Stainless Steel Main Valve Assy Housing Cast Red Brass Pivot Pin Stainless Steel Valve Head Stainless Steel Float Arm Forged Brass (3/4", 1") Cast Red Brass (1-1/4",1-1/2")
TI-2-314-US
4.12
2:160
Iron Float & Thermostatic Steam Traps FT-150, FT-200

D F C

E
Dimensions
C 2.6 65 3 76 D 0.4 9 0.6 14
Size 3/4", 1"
A 8.5 216
B 3.9 100 5.75 146
E 6.9 175 9.1 232
F 1.8 46 2.5 64
Weight 15 lb 6.8 kg 30 lb 13.6 kg
Maintenance
Installation
A pipeline strainer should be installed ahead of any steam trap. Full port isolating valves should be placed to permit servicing. The trap should be installed below the drainage point of the equipment with a collecting leg before the trap, in a position so that the float arm is in a horizontal plane and the float rises and falls vertically, with the flow direction as indicated on the cover. Refer to IMI 2.300 for complete instructions.
Spare Parts
N
Air V
J
ent A
M
ssem
bly
L
Valve Mechanism Assembly
4.12
2:161
Gasket Kit (3 of each) Air Vent Kit Valve Mechanism Kit (less float) Float Kit
B, F H, J, L, M, N D, E, F
Steam traps shall be of the mechanical ball float type having cast iron bodies, NPT connections, and stainless steel valve heads and seats. Incorporated into the trap body shall be a stainless steel balanced pressure thermostatic air vent capable of withstanding 450F steam temperature and resisting waterhammer without sustaining damage. Internals of the trap shall be completely servicable without disturbing the piping.
This product can be maintained without disturbing the piping connections. Complete isolation from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat, operating mechanism and air vent. Worn or damaged parts should be replaced using a complete valve mechanism assembly and/or air vent assembly. Complete installation and maintenance instructions are given in IMI 2.300, which accompanies the product.
Steam Traps
1-1/4", 1-1/2" 10.75 273
Cast Iron Float & Thermostatic Steam Traps FTI-15, FTI-30, FTI-75, FTI-125, FTI-200
The Spirax Sarco FTI contains a float valve mechanism which modulates to discharge condensate continuously at steam temperature while non-condensible gases are released by a separate internal balanced pressure thermostatic air vent. The in-line piping connections simplify installation.
Steam Traps
FTI-15
15 psig
FTI-30
30 psig
FTI-75
75 psig
FTI-125
125 psig
FTI-200
200 psig
Air heating coils, heat exchangers,steam main drip stations; small process equipment, particularly when controlled by a modulating temperature control valve; replacement of less efficient inverted bucket traps on unit heating equipment.
1/2", 3/4", 1", 1-1/2" NPT Cast Iron Body & Cover Stainless Steel Internals Gauge Glass, Vacuum Breaker
3 9
1 1 3 2A 7 9 8 2B
16 4
15
16 8

Max. Operating Pressure (PMO) FTI-15: FTI-30: FTI-75: FTI-125: FTI-200: 15 psig 30 psig 75 psig 125 psig 200 psig (1.0 barg) (2.1 barg) (5.2 barg) (8.6 barg) (13.8 barg)
No.
1 2 2A 2B 3 4 5 7 8 9
Part
Body Cover Screws Cover Bolts Cover Nuts 3/4" & 1" Cover Gasket Cover Valve Seat Ball Float Float Arm Air Vent Assembly Air Vent Head Air Vent Seat Seat Bracket Pivot Pins Valve Head
Material
Cast Iron Carbon Steel Alloy Steel 7/16 - 14 UNC-2A Graphite Cast Iron Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel ASTM A126 CL B ASTM A449 ASTM A 193 B7 ASTM A 194 2H ASTM A126 CL B
450F all operating pressures

PMA 200 psig/up to 450F Max. allowable pressure TMA 450F/0-200 psig Max. allowable temperature 13.8 barg/up to 232C 232C/0-13.8 barg
15 16 18
2:162
Cast Iron Float & Thermostatic Steam Traps FTI-15, FTI-30, FTI-75, FTI-125, FTI-200
4.8 2.7 3.3
5.8 4.8
Sample Specification Steam traps shall be of the mechanical ball float type having cast iron bodies, NPT horizontal in-line connections, and all stainless steel internals. Incorporated into the trap body shall be a stainless steel balanced pressure thermostatic air vent capable of withstanding 450F and resisting waterhammer without sustaining damage. Internals of the trap shall be completely servicable without disturbing the piping. Installation A pipeline strainer should be installed ahead of any steam trap. Full-port isolating valves should be placed to permit servicing. The trap should be installed below the drainage point of the equipment with a collecting leg before the trap, in a position so that the float arm is in a horizontal plane and the float rises and falls vertically with the flow direction as indicated on the body. Refer to the IMI which accompanies the product for complete instructions. Maintenance This product can be maintained without disturbing the piping connections. Complete isolation from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat, operating mechanism and air vent. Worn or damaged parts should be replaced using a complete valve mechanism assembly and/or air vent assembly. Complete installation and maintenance instructions are given in the IMI, which accompanies the product.
Weight: 11.3 lb 5.1 kg
1/2, 3/4, 1 size
6.5
11.36 9.84 10.01
6.13 10.70 9.59
Weight: 52 lb 23.6 kg
1-1/2" size
11.36 10.01 3.33
6.54 10.00
Spare Parts
Air Vent Kit
N O J M H L
Air Vent assembly same as above
G P B Complete Mechanism Assembly less Float

1/2", 3/4", 1" sizes
1-1/2" size
Gasket Kit (3 of each) Cover-Seat Gasket Air Vent Kit H, J, L, M, N, O Complete Valve Mechanism Kit (less float) Float Kit Float, Washer, Screw
Replacement Module A, B, C, D, E, F, G, H, J, L, M, N, O 1/2", 3/4", 1" FTI 15, 30, 75, 125, 200
4.12
2:163
Steam Traps
Cast Iron Float & Thermostatic Steam Traps FTB Super Capacity Series
The trap contains a Model float valve mechanism 200 PMO which modulates to discharge condensate Sizes continuously at steam temperature. NonConnections condensible gases Construction are released by a separate internal balanced pressure Options thermostatic air vent.
Steam Traps
FTB-20 FTB-30 FTB-50 FTB-125 FTB-175

20 psig 2" 30 psig 2" 50 psig 1-1/2" 125 psig 2-1/2" NPT Cast Iron Body Stainless Steel Internals Gauge glass, Vacuum Breaker 175 psig 2", 2-1/2"
FTB200 psig 1-1/2"
Typical Applications All process heat exchange equipment, particularly when controlled by modulating temperature control valves; unit heaters and air heating coils.
4 9 2" FTB-20
1 19 8 18
No.
1 2 1 3 4 5 6 7 8 9
2 3
Part
Body Cover Screws Cover Gasket Cover Valve Seat Valve Seat Gasket Valve Assembly Gasket Main Valve Assembly Screws Ball Float Air Vent Assembly Air Vent Head Air Vent Seat
Material
Cast Iron Carbon Steel Graphite Cast Iron Stainless Steel Stainless Steel (FTB-20) Graphite Stainless Steel ASTM A193 Grade B8 Stainless Steel Stainless Steel Stainless Steel Stainless Steel ASTM A126 CL B ASTM A449 Type
4 9
516 17
1-1/2" FTB-50 1-1/2" FTB200 2" FTB-175 1 18 8
ASTM A126 CL B
2 3 6
16 17 15 5 4 9
15 16 17
18 19
Main Valve Assy Housing Stainless Steel Pivot Pin Stainless Steel Valve Head Stainless Steel (FTB-20, 175, 200) Cast Stainless Steel Float Arm Stainless Steel Seat Bracket Stainless Steel (FTB-20) Head Bracket, Stop, Link Stainless Steel (FTB-20)
2" FTB-30 2-1/2" FTB-125 2-1/2" FTB-175
1 18 8
(FTB-30, 125, 200)
For Capacities, see TI-2-317-US Limiting Operating Conditions

Max. Operating Pressure (PMO) FTB-20: 20 psig FTB-30: 30 psig FTB-50: 50 psig FTB-125:125 psig FTB-175:175 psig FTB-200: 200 psig 450F @ 200 psig (1.4 barg) (2.1 barg) (3.4 barg) (8.6 barg) (12.1 barg) (14.0 barg) PMA FTB-125 FTB-175 FTB-200 FTB-20 FTB-30 FTB-50 FTB-125 FTB-175 FTB-20 FTB-30 FTB-50 FTB-200
3 6
16 7 15 17

Max. allowable temp.
} 175 psig/up to 450F

200 psig/up to 450F 125 psig/up to 450F 450 F/0-175 psig 450 F/0-125 psig 450F/0-200 psig
12.1 barg/up to 232C 14 barg/up to 232C 8.6 barg/up to 232C 232C/0-12.1 barg 232C/0-8.6 barg
}
}
TMA
2:164
Cast Iron Float & Thermostatic Steam Traps FTB Super Capacity Series
D F 2" FTB-20
(nominal) in inches and millimeters Type & Size A

D E
Dimensions
C 4.5 114 7.25 184 3 76 7.25 184 4.5 114 7.25 184 3 76
D
B 5.9 149 9.25 235 4.25 108 9.25 235 5.9 149 9.25 235 5.8 146
D 0.5 13 1.4 35 0.68 17 1.4 35 0.5 13 1.4 35 0.6 14
E 10.7 271 15.6 397 8.3 211
F 3 76 3.75 95 2.5 64
Weight 43 lb 19.5 kg 89 lb 40.4 kg
B D F
A 1-1/2"FTB-50
FTB-20 2" FTB-30 2" FTB-50 1-1/2" FTB-125 2-1/2" FTB-175 2"
12.2 309 15.25 387 8.8 224 15.6 390 12.1 306 15.4 390 10.8 273
15.6 3.75 90 lb 397 95 40.8 kg 11.8 4 48 lb 300 102 21.8 kg 15.6 3.75 90 lb 397 95 40.8 kg 9.1 232 2.3 64 31 lb
D 2"FTB-175 F D C E F
FTB-200 1-1/2"
C B A C E
A B 1-1/2" FTB-200
A 2" FTB-30, 2-1/2" FTB-125 & 175
Installation
A pipeline strainer should be installed ahead of any steam trap. Full-port isolating valves should be placed to permit servicing. The trap should be installed below the drainage point of the equipment with a collecting leg before the trap, in a position with the float arm in a horizontal plane so that the float rises and falls vertically, and with the direction of flow as indicated on the cover. Refer to IM-2-300-US for complete instructions.
Steam traps shall be of the mechanical float type having cast iron bodies, NPT connections, and stainless steel valve heads and seats. Incorporated into the trap body shall be a stainless steel balanced pressure thermostatic air vent capable of withstanding 450F and resisting waterhammer without sustaining damage. Internals of the trap shall be completely servicable without disturbing the piping.
Maintenance
This product can be maintained without disturbing the piping connections. Complete isolation from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat, and operating mechanism. Worn or damaged parts should be replaced using a complete valve mechanism assembly and/or air vent assembly. Complete installation and maintenance instructions are given in IM-2-300-US, which accompanies the product.
Air V
N
ent A
M H
ssem
bly
2" FTB-20 Valve Mechanism Assembly
D E
A F
Valv eM Asseechanism mbly
ED
Spare Parts
Gasket Kit (3 of each) Air Vent Kit Valve Mechanism Kit (less float) Float B, E (F) H, J, L, M, N D, E, F P TI-2-315-US
4.12
Telephone: (803) 714-2000 FAX (803) 714-2222
2:165
FTB-175 2-1/2"
Steam Traps
22 lb 10.0 kg
Cast Iron Float & Thermostatic Steam Traps FT, FTI and FTB Capacities
Steam Traps
Capacities
Differential Pressure PSI BAR .017 .035 .07 .14 .35 .69 1.0 1.4 2.1 2.8 3.5 5.2 6.9 8.6
in lb/h hot condensate FT-15 3/4" 1" 279 369 489 650 785 1000 1075 1-1/4" 1-1/2" 600 770 980 1240 1640 2000 2340 1100 1700 2400 3300 5000 6600 7600 2" 2300 2800 3600 4650 6900 9000 10900 3/4" 1" 279 369 489 650 785 1000 1075 1210 1370 FT-30 1-1/4" 1-1/2" 375 500 690 910 1200 1500 1680 1800 2000 1000 1300 1700 2300 3400 4600 5500 6000 7000 2" 1300 1800 2500 3400 5200 6800 7800 8600 10000 3/4" 1" 160 213 280 365 520 700 795 875 970 1120 1230 1450 FT-75 1-1/4" & 1-1/2" 550 725 960 1300 1900 2650 3050 3400 4000 4400 4750 5400 2" 850 1100 1500 2000 3100 4150 4750 5200 5800 6400 6800 7700 3/4" 1" 100 135 175 230 330 415 500 565 665 750 830 970 1110 1190 FT-125 1-1/4" & 1-1/2" 400 520 680 890 1300 1700 2050 2300 2700 3000 3200 3800 4200 4500 2" 550 675 880 1225 1950 2600 3000 3250 3800 4200 4600 5500 6100 6600
1/4 1/2 1 2 5 10 15 20 30 40 50 75 100 125
orifice dia. Differential Pressure PSI 1/4 1/2 1 2 5 10 15 20 30 40 50 75 100 125 150 175 200 BAR .017 .035 .07 .14 .35 .69 1.0 1.4 2.1 2.8 3.5 5.2 6.9 8.6 10.3 12.0 13.8
.218"
.312"
.500"
.625"
.218"
.228"
.390"
.500"
.166"
.312"
.421"
.125" 0.246" .332"
FTI-15 1/2", 3/4" 1-1/2" 1" 279 1020 369 1784 489 3455 650 5331 785 6430 1000 8163 1075 9673
FTI-30 1/2", 3/4" 1" 279 369 489 650 785 1000 1075 1210 1370 1-1/2" 960 1598 2976 4290 5326 6413 7850 8242 10200
FTI-75 1/2", 3/4" 1-1/2" 1" 160 850 213 1450 280 1880 365 2683 520 3335 700 4414 795 5024 875 5690 970 6600 1120 7111 1230 7625 1450 9615
FTI-125 1/2", 3/4" 1-1/2" 1" 100 520 135 1020 175 1600 230 1970 330 2945 415 3141 500 3958 565 4304 665 5094 750 5503 830 5655 970 6505 1110 7666 1190 8554
FTI-200 1/2", 3/4" 1-1/2" 1" 50 520 75 1020 115 1600 180 1970 230 2945 305 3141 365 3958 415 4304 495 5094 530 5503 575 5655 680 6505 750 7666 820 8554 895 10026 930 10500 985 11059
orifice dia.
.218"
.625"
.218"
.500"
.166"
.421"
.125" 0.332" .100" 0.332"
2:166
Cast Iron Float & Thermostatic Steam Traps FT, FTI and FTB Capacities
Capacities
Differential Pressure
psi 1/4 1/2 1 2 5 10 15 20 30 40 50 75 100 125 150 175 200 bar .017 .035 .07 .14 .34 .69 1.0 1.4 2.1 2.8 3.5 5.2 6.9 8.6 10.3 12.1 13.8 3/4" 170 235 315 425 650 810 940 1020 1175 1310 1410 1625 1755 1900 2025
in lb/h hot condensate

FT-150 1" 170 235 315 425 650 810 940 1020 1175 1310 1410 1625 1755 1900 2025 1-1/4" 275 360 470 610 920 1120 1300 1415 1600 1770 1935 2210 2360 2600 2750 1-1/2" 275 360 470 610 920 1120 1300 1415 1600 1770 1935 2210 2360 2600 2750 3/4" 120 160 210 280 400 520 600 660 770 850 910 1050 1175 1260 1370 1440 1512 FT-200 1" 120 160 210 280 400 520 600 660 770 850 910 1050 1175 1260 1370 1440 1512 FTB-20 FTB-30 FTB-50 FTB-125 FTB-175 FTB-200 2" 12000 15800 19000 24000 31500 38000 41500 43500 45500 1-1/2" 875 1240 1758 1995 2470 3040 3563 3990 4750 5368 5910 2-1/2" 19000 24000 29200 35000 44000 52000 57500 61500 68500 73500 78000 86000 93000 100000 2" 2600 4000 5550 7100 9500 11500 13000 14000 16000 17500 18500 21000 22500 24000 25500 27000 1-1/2" 920 1300 1850 2100 2600 3200 3750 4200 5000 5650 6220 7400 8310 9220 10150 10950 11498 FTB-175 FTB-200 2-1/2" 7000 12000 17000 21000 27000 32000 35500 38500 42500 46000 48500 54000 58000 61000 64000 68000 69400*
1-1/4" 1-1/2" 2" 250 250 6000 335 335 7500 450 450 9000 600 600 11500 870 870 15500 1100 1100 19000 1280 1280 22000 1410 1410 25000 1640 1640 1800 1800 1910 1910 2200 2200 2410 2410 2610 2610 2825 2825 2975 2975 3130 3130
*2-1/2 FTB-200 ONLY For kg/h, multiply by .454
Orifice Diameter
in mm .152 3.86 .152 3.86 .250 6.35 .250 6.35 .128 3.25 .128 3.25 .203 5.16 .203 5.16 .937 23.8 2.125* 54.2* .375* 9.53* 2.125* 54.0* .750* 19.05* .375* 9.53* 1.500* 38.1*
*each orifice of a double seated trap.
05.08
Telephone: (803) 714-2000 FAX (803) 714-2222
2:167 2:167
Steam Traps
Cast/Ductile Iron Float & Thermostatic Steam Trap FT14, IFT14 and FT14C
Steam Traps
Model PMO Sizes Connections Construction Options FT14 only
IFT14-4.5 FT14-4.5
65 psig
IFT14-10 FT14-10
145 psig
IFT14-14 FT14-14
200 psig
2 4 3
1 9
IFT 1/2", 3/4", only 1/2", 3/4", 1" HC, 1-1/2", 2" NPT 1/2", 3/4", 1" HC: Ductile Iron Body 1-1/2", 2": Cast Iron Body All: Stainless Steel Internals 1/2", 3/4", 1": Combination (C) Air Vent and SLR (steam lock release)
IFT14 1/2" & 3/4" Sensor Connection standard with plug sensor added at installation
15 16 17
8 8 1 9 3
No. Part
1 2 3 4 5
4 7
Material
8 9 10 11 12 13 14 15 16 17 18
Body 1/2", 3/4", 1" Ductile (SG) Iron DIN 1693 GGG 40 1-1/2", 2" Cast Iron DIN 1691 GG 25 Cover Bolting Steel BS 3692 Gr. 8.8 Cover Gasket Nickel Reinforced Exfoliated Graphite Cover 1/2", 3/4", 1", 1-1/4" Ductile (SG) Iron DIN 1693 GGG 40 1-1/2", 2" Cast Iron Valve Seat 1/2", 3/4" Stainless Steel Valve Seat 1" Stainless Steel Main Valve Assy 1-1/2", 2" Stainless Steel Valve Seat Gasket 1/2", 3/4" 1", 1-1/4" Stainless Steel Main Valve Assy Reinforced Exofoliated Gasket 1-1/2", 2" Graphite Main Valve Assy Stainless Steel Screws 1/2", 3/4" M4 x 6 mm Pivot Frame Assy Stainless Steel Set Screws 1", 1-1/4" M5 x 20 mm Main Valve Assy Stainless Steel Bolts 1-1/2" M6 x 20 mm Studs & Nuts 2" M8 x 20 mm Ball Float & Lever Stainless Steel Air Vent Stainless Steel Air Vent Seat Gasket Stainless Steel SLR Stainless Steel SLR Unit Gasket 1", 1-1/2", 2" Mild Steel SLR Seal Stainless Steel Erosion Deflector Stainless Steel Sensor Gasket Stainless Steel Sensor SSLI, WLSI optional Stainless Steel Blanking Plug standard (not shown) Steel Inlet Baffle 1-1/2", 2" only) Stainless Steel (baffle not shown)
6 14 5
1/2" and 3/4" FT14C only
1 HC
14 4 2
11/2" and 2"
2 3 9 7 6 14 4 5 1
FT 14C
12 13 11
All process equipment, particularly when controlled by modulating temperature control valves; also for unit heaters, air heating coils, heat exchangers and steam main drip stations
10
Combination Air Vent SLR unit
Capacities: see TIS 2.306

TI-2-320-US
3.12
2:168
Cast/Ductile Iron Float & Thermostatic Steam Trap FT14, IFT14 and FT14C
Max operating pressure (PMO) IFT14-4.5 ,FT14-4.5,FT14C-4.5 Max operating pressure (PMO) IFT14-10, FT14-10, FT14C-10 Max operating pressure (PMO) IFT14-14 ,FT14-14, FT14C-14 65 psig (4.5 barg) 145 psig (10 barg) 200 psig (14 barg) Max operating temperature (TMO) IFT14 ", " FT14C Max operating temperature (TMO) 1" FT14HC 482F(250C) @ 188 psig (13 barg) 392F (200C) @ 200 psig (14 barg) 482F(250C) @ 200 psig (14 barg)
Max operating temperature (TMO) 428F(220C) @ 195 psig (13.5 barg) 1-", 2" FT14 392F (200C) @ 200 psig (14 barg)
1/2", 3/4" FT14 IFT14

A
C FT14-C
B G H Withdrawal Distance E E F
1
A B
F B
Installation
C D E
11/2, 2
C E D

Size
1/2", 3/4" 1" 1-1/2" 2"
Dimensions
D
5.8 147 7.7 195 9.4 238 9.8 250
A pipeline strainer should be installed ahead of any steam trap. Full port isolating valves should be placed to permit servicing. The trap should be installed below the drainage point of the equipment with a collecting leg before the trap, in a position so that the float arm is in a horizontal plane and the float rises and falls vertically, with the flow direction as indicated on the body. (The 1/2" and 3/4" FT14 only trap is supplied with right-to-left flow. If left-to-right or vertical flows are required, cover can be rotated as desired.) Refer to IMI 2.300 or IM-FO1-30 for IFT for complete instructions.
A
4.8 121 4.7 120 10.6 270 11.9 300
B
4.2 107 4.3 110 5.1 130 5.4 138
C
2.6 67 3.2 80 4.3 108 4.9 125
E
4.1 105 6.3 160 7.9 200 7.8 200
F
1.2 30 8.6 220 10.6 270 11.3 288
G
2.6 66 -
H
3.9 98 -
Weight
6.4 lb 2.9 kg 15.0 lb 6.8 kg 38.5 lb 17.5 kg 52 lb 24 kg
Maintenance
This product can be maintained without disturbing the piping connections. Complete isolation from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat, operating mechanism and air vent. Worn or damaged parts should be replaced using a complete valve mechanism assembly and/or air vent assembly. Complete installation and maintenance instructions are given in IMI 2.300, or IM-FO130 for IFT which accompanies the product.
Air Ven t As K N sem bly J M H L
Main Valve Assembly with float A,B,C,D (2 off), E,T Air Vent Assembly H, J, L, M, N, T Steam Lock Release Unit and Air Vent Assembly FT14 only O,P,H,J,L,M,N,T Cover Gasket (Pkt of 3) T
Ste a Rele m Lo ase ck Unit O
P N
Spare Parts
Steam Lock Release Unit
O P
1", 11/2", 2"
Air
J
Ven
M
t As
H
sem
B AGE F D
C D C
bly
L
Main Valve Assembly with float (1") B R A
Main Valve Assembly (11/2", 2")
1/2" and 3/4"
Valv B A eM ech E F D anis mA C sse
mb
ly
Main Valve Assy w/ Float (1") Main Valve Assy w/ Erosion Deflector (1-1/2", 2") Air Vent Assy (K not used on 1", 1-1/2", 2") Steam Lock Release Unit (state SLR or C unit) Three Complete sets of Gaskets Set of Cover Bolts (set of 4) (1") Set of Cover Bolts & Nuts (set of 6) (1-1/2", 2") Ball Float (1-1/2", 2")
T
A,B,C,D,E,F,G A,B,D,R H,J,K,L,M,N O,P B,K,P,R,T U U C
The erosion deflector on the 1" is pressed into the body during manufacture and not available as a spare.
3.12
2:169
Steam traps shall be of the mechanical ball float type having iron bodies, horizontal line connections, and all stainless steel internals. Incorporated into the trap body shall be a stainless steel balanced pressure thermostatic air vent capable of withstanding 45F(25C) of superheat and resisting waterhammer without sustaining damage. Internals of the trap shall be completely servicable without disturbing the piping. (Optional: The trap shall include an adjustable steam lock release unit.) 14C version.
Steam Traps
Minimum allowable temperature All IFT, FT14, FT14C
14F (-10C)
Float & Thermostatic Steam Traps
2:170
Float & Thermostatic Steam Trap FT14

Capacities in lb/h hot condensate
0.1 80000 60000 40000 30000 20000
2" 1 FT 44.5
0.2
0.3
0.4
0.6 0.8 1
5 6 7 8 10
14 40000 30000 20000
Condensate kg/h
10000 8000
10000 8000 6000 5000 4000 3000 2000
2"
FT
14
0 -1 44.5
6000 5000 4000 3000 2000
1000 800 600 500 400 300 200
4 - 1 10 14 FT T14 2" " F /2 1-1 14 4FT1 2" / 1-1 .5 -4 T14 "F /4 1-1 1", 10 4FT1 /4" 4 1-1 -1 1", 14 FT 4.5 /4" 41-1 FT1 1", /4" ", 3 1/2
/2 1-1
"
1 FT
1000 800 600 500 400 300 200
1/2
1/2
", 3
FT /4"
14
- 10
14
",
" 3/4
FT1
4-
100 80 60
Condensate lb/h
100 80 60 50 2 3 4 5 6 7 8 10 20 30 40 50 65 80 100 145 200
50 40 30 20
Differential Pressure psi

TI-2-306-US
09.06
2:171
Steam Traps
Cast Steel Float & Thermostatic Steam Traps FTB Super Capacity Series
The trap contains a float valve mechanism which modulates to discharge condensate continuously at steam temperature. Noncondensible gases are released by a separate internal balanced pressure thermostatic air vent.
Steam Traps
Model PMO Sizes Connections Construction
FTB-125
125 psig 2-1/2" NPT, SW Cast Steel Body
FTB-200
200 psig
All process heat exchange equipment, particularly when controlled by modulating temperature control valves; unit heaters and air heating coils.
Stainless Steel valve head & seat, Mechanism housing
Options
Bimetal Air Vent
No. Part
1 2 3 4 5 6 7 8 9 Body Cover Screws Cover Gasket Cover Valve Seat Valve Assembly Gasket Main Valve Assembly Screws Ball Float Air Vent Assembly Air Vent Head Air Vent Seat Main Valve Assy Housing Pivot Pin Valve Head Float Arm
Material
Cast Steel Carbon Steel Graphite Cast Steel Stainless Steel Graphite Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel (FTB-175) Cast Stainless Steel (FTB-125) Stainless Steel (FTB-175) ASTM A216 WCB ASTM A449 Type 1 ASTM A216 WCB
4 9 2-1/2" FTB125 2-1/2" FTB200 1 18 8
15 16 17 18
2 3
16 7 15
17
For Capacities, see TI-2-317-US Limiting Operating Conditions

Max. Operating Pressure (PMO) FTB-125: 125 psig (8.6 barg) FTB-200: 200 psig (13.8 barg) Thermostatic air vent operating range Steam pressure (psig) Maximum steam temperature F 200 572 175 558 150 555 100 547 75 542 50 534 25 521 0 464

PMA
FTB-125 200 psig/up to 650F12.1 barg/up to 343C FTB-200 FTB-125 FTB-200 650 F/0-200 psig
TMA
343C/0-12.1 barg
Note: Use bimetal air vent outside range on chart up to 650F
TI-2-322-US
4.12
2:172
Cast Steel Float & Thermostatic Steam Traps FTB Super Capacity Series
Installation
A pipeline strainer should be installed ahead of any steam trap. Full-port isolating valves should be placed to permit servicing. The trap should be installed below the drainage point of the equipment with a collecting leg before the trap, in a position with the float arm in a horizontal plane so that the float rises and falls vertically, and with the direction of flow as indicated on the cover. Refer to IMI 2.300 for complete instructions.

Type & Size A FTB-125 2-1/2" FTB-200 2-1/2" 15.4 390 15.4 390
D F
Dimensions
C 6.9 184 6.9 184 D 1.4 35 1.4 35
B 9.25 235 9.25 235
E 14.4 397 14.4 397
F 4.0 95 4.0 95
Weight 112 lb 50.8 kg
Maintenance
This product can be maintained without disturbing the piping connections. Complete isolation from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat, and operating mechanism. Worn or damaged parts should be replaced using a complete valve mechanism assembly and/or air vent assembly. Complete installation and maintenance instructions are given in IMI 2.300, which accompanies the product.
B 2-1/2" FTB-125 & 200
Air V
ent A
ssem
L
Steam traps shall be of the mechanical float type having cast steel bodies, NPT or SW connections, and stainless steel valve heads and seats. Incorporated into the trap body shall be a stainless steel balanced pressure thermostatic air vent capable of withstanding 572F operating temperature and resisting waterhammer without sustaining damage. Internals of the trap shall be completely servicable without disturbing the piping. Trap tested in accordance to ANSI / FCI 85-1. Capacity data obtained in accordance to PTC 39.1.
M H
bly
F E D Valv e Me Asse chanism mbly
Spare Parts
Gasket Kit (3 of each) Air Vent Kit Valve Mechanism Kit (less float) Float B, E (F) H, J, L, M, N D, E, F P
Signed:_______________________ Date:_________________________
4.12
2:173
Steam Traps
112 lb 50.8 kg
Cast Steel Float & Thermostatic Steam Trap FT450

The trap contains a float valve mechanism which modulates to discharge condensate continuously at steam temperature, while non-condensible gases are released by a separate internal balanced pressure thermostatic air vent. Model PMO Sizes Connections Construction Options
FT 450 (Replaces FT 32)
465 psig (see below) 3/4" to 2" NPT Carbon Steel Body Stainless Steel Internals ANSI 150, 300 or 600 RF flanged SW Connections to ANSI B16.11 Bimetal Air Vent on 4.5, 10, 14, and 21 Drain plug tapped 1/2" NPT models for superheat operation.
11 7 4 13 2 3 9 1
Steam Traps
3/4" & 1"

65 12 8
No. Part Material 1 Body Cast Steel ASTM A216 WCB 2 Cover Bolts Alloy Steel ASTM A 193 B7 Cover Nuts 3/4" & 1" 7/16 - 14 UNC-2A ASTM A 194 2H 1-1/2" & 2" 5/8-11UNC-2A 3 Cover Gasket Exfoliated Graphite 4 Cover Cast Steel ASTM A216 WCB 5 Valve Seat (3/4" & 1") Stainless Steel Main Valve Assembly Stainless Steel w/ erosion deflector (1-1/2" & 2") 6 Valve Seat Gasket Stainless Steel (3/4" & 1") Main Valve Assy Stainless Steel Reinforced Exfoliated Graphite Gasket 1-1/2" & 2" 7 Pivot Frame Assy Stainless Steel Set Screws ( 3/4" & 1") 10-24 Fillister Head Main Valve Assembly Stainless Steel Cap Screws (1-1/2") 1/4-20 Studs & Nuts (2") 5/16-18 8 Ball Float & Lever Stainless Steel 9 Air Vent Assembly Standard Stainless Steel 9A Optional Bimetal Corrosion resistant Bimetal and Stainless Steel 10 Air Vent Seat Gasket Stainless Steel 11 Support Frame Stainless Steel 12 Pivot Frame Stainless Steel 13 Erosion Deflector Stainless Steel
1-1/2" & 2"
9 3
7 6 13 4
Capacities: See TIS 2.308 Limiting Operating Conditions*

Max. Operating Pressure (PMO) FT450-4.5: 65 psig (4.5 barg) FT450-10: 145 psig (10 barg) FT450-14: 200 psig (14 barg) FT450-21: 300 psig (21 barg) FT450-32: 465 psig (32 barg) Bimetal optional air vent 750F (400C) at opening pressures below 505 psig
Max. Operating Temperature 650F (343C) at 450 psig (31 barg)
Thermostatic Air Vent Operating Range
Temperature C
300 200 100 0 0 Steam saturation curve 10 20 30 32 40 50 Pressure bar g
572 392 212 32
Temperature F
400
145
290
Pressure (psig) 435 464 580
Pressure Shell Design Conditions*

725 752
PMA TMA
535 psig/650F 505 psig/750F 750F/0-505 psig
37 barg/342C 35 barg/400C 400C/0-34 barg
* The limiting operating and design conditions for ANSI 150 flanged units will be limited by the Flange Rating.
All process equipment, particularly when controlled by modulating temperature control valves; unit heaters, air heating coils, heat exchangers and steam main drip stations.
The product must not be used in this region. The product must not be used in this region as damage to internals may occur.
2:174
Cast Steel Float & Thermostatic Steam Trap FT450

G D B B D C A A1 F
withdrawal
Steam traps shall be of the mechanical ball float type having steel bodies, horizontal line connections, and stainless steel valve heads, seats and ball floats. Incorporated into the trap body shall be a stainless steel balanced pressure thermostatic air vent capable of withstanding 45F(25C) of superheat and resisting waterhammer without sustaining damage. The FT450-32 shall have a bimetal air vent. Internals of the trap shall be completely servicable without disturbing the piping.
Dimensions
Size-DN 3/4" 20 1" 25 1-1/2" 40 2" 50 A 6.1 155 6.5 165 9.8 250

A1 B C 3.1 79 3.8 97 3.6 92 D 6.4 163 8.2 208 9.8 250 E 4.7 120 6.3 160 7.7 195 F 7.4 189 9.2 234 G 4.0 102 5.8 147 H 4.7 119 6.0 152 NPT/SW Flg 18.0 lb 8.2 kg 28.0 lb 12.7 kg 55.1 lb 25.0 kg 68.0 lb 31.0 kg 23.8 lb 10.8 kg 33 lb 15 kg 64.0 lb 29.0 kg 82.0 lb 37.3 kg
10.4 5.0 264 127 14.0 5.6 356 142
11.1 6.4 282 163 11.6 6.5 295 165
Installation
A pipeline strainer should be installed ahead of any steam trap. Full port isolating valves should be placed to permit servicing. The trap should be installed below the drainage point of the equipment with a collecting leg before the trap, in a position so that the float arm is in a horizontal plane and the float rises and falls vertically, with the flow direction as indicated on the body. Refer to IMI 2.300 for complete instructions.
11.8 16.0* 6.0 300 406* 152
4.0 10.0 7.7 102 255 195
*ANSI 600 16.5" 419 mm
Maintenance
This product can be maintained without disturbing the piping connections. Complete isolation from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat, operating mechanism and air vent. Worn or damaged parts should be replaced using a complete valve mechanism assembly and/or air vent assembly.
Complete installation and maintenance instructions are given in IMI 2.300, which accompanies the product.
Air
Ven
Bim
tA sse mb ly
eta l spe Air Ve n cia l op t Ass tion emb al ly K H
Spare Parts
Valve Mechanism Kit w/ Float ( 3/4" & 1") Valve Mech. Kit (1-1/2"& 2") A,B,C,D,E,F,G A,B,D,P
P 1-1/2" Inlet Baffle
P - 2" Inlet Baffle
Air Vent Kit (PMO up to 21 bar) Air Vent Kit (PMO 32 bar)
H,J,L,M,N
H,K
B G AE F D C
Gasket Kit (3 of each)

C
B,K,T C
3/4" & 1" Main Valve Assembly B A D
Ball Float (1-1/2"& 2")
1-1/2" & 2" Main Valve Assembly
The erosion deflector is pressed into the body during manufacture and not available as a spare.
03.12
Telephone: (803) 714-2000 FAX (803) 714-2222
2:175
10.1 3.0 255 76
Steam Traps
Float & Thermostatic Steam Trap Capacities FT46, FT450

Steam Traps

Differential Pressure bar (x 100 = kPa)
0.1 80000 0.2 0.3 0.4 0.6 0.8 1 2 3 4 5 6 7 8 10 20 30 40000 30000 20000
FT46 Capacities 4.5, 10, 14, 21 only FT450 Capacities 1-1/2" & 2" 4.5, 10, 32 bar only FT450 3/4" & 1" All Capacities
40000
2"
20000
PM
O1
0 1 MO 4-2 1-3 2
10000 8000
1.
10000 8000 6000 4000 3000 2000
"/ 122
5m
m* 11 /2 m* m* "
O PM
4.5 "P 11 /2 1 MO 0
"P
.80
7"/
20.
5m
11 /2
"P
4O1
21-
32
6000 4000 3000 2000
9 .68
"/1
7.5
7 .65 .59 .53
"/1
6.7
* mm
1"
O PM
4.5 1" P
1 MO PM
0 1" 1 PM O2
1 2
1000 800 600 500
1"/
15m
m* m*
1"
4 O1
1"/
13.
5m m
M "P
O3
1000 800 600 400 300 200
"/ 276 .20
7m
5.2 5"/
mm mm
.18 .15 .
4.7 5"/ m "/4
PM 3 /4"
O4
.5
P /4"
MO
10 PM 3 /4"
3
O1 P
4 1
400 300 200
m mm m
/4"
2 MO
"/ 126 6"
3.2
P /4"
MO
32
100 80 60 50
.10
100 80 60 40 30
m /2.7
Condensate lb/h
.07
9"/
2m
m mm
40 30 20
.06
1.6 3"/
10 2 3 4 5 6 8 10 20 30 40 50 60 80 100 145 200 400

* Each orifice of a double-seated mechanism Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI-2-308-US 10.03
2:176
Condensate kg/h
60000
Float & Thermostatic Steam Trap Capacities FT46, FT450

Model
FT14-4.5 FT14-10 FT14-14
Size
1/2", 3/4" 1/2", 3/4" 1/2", 3/4"
Orifice Inches/mm
.157/4 .110/2.8 .079/2
1/4
115 56 40
1/2
155 76 53
Differential Pressure, psi 1 2

205 100 71 265 137 95
5
390 200 138
FT14-4.5 FT14-10 FT14-14 FT14-4.5 FT14-10 FT14-14 FT14-4.5 FT14-10 FT14-14
1" 1" 1" 1-1/2" 1-1/2" 1-1/2" 2" 2" 2"
.276/7 .205/5.2 .157/4 .689/17.5* .591/15* .531/13.5* 1.122/28.5* .807/20.5* .657/16.7*
374 163 109 975 608 394 3196 1637 780
529 230 154 1378 860 557 4520 2315 1102
748 325 218 1949 1216 788 6392 3274 1559
1058 459 309 2756 1720 1114 9040 4630 2205
1566 695 441 4388 2700 1764 14332 7166 3418
FT450-4.5 FT450-10 FT450-14 FT20-21 FT450-21 FT450-32 FT450-4.5 FT450-10 FT450-14 FT450-21 FT450-32 FT450-4.5 FT450-10 FT450-14/21/32 FT450-4.5 FT450-10 FT450-14/21/32
3/4" 3/4" 3/4" 1/2" 3/4" 3/4" 1" 1" 1" 1" 1" 1-1/2" 1-1/2" 1-1/2" 2" 2" 2"
.157/4 .126/3.2 .106/2.7 .079/2.0
110 65 47 25
155 91 66 35
219 129 93 50
310 183 132 70
440 275 203 110
.063/1.6 .276/7 .205/5.2 .185/4.7 .157/4 .126/3.2 .689/17.5* .591/15* .531/13.5* 1.122/28.5* .807/20.5* .657/16.7*
16 389 202 150 110 65 1209 624 407 4289 1559 780
22 550 285 212 155 91 1710 882 575 6065 2205 1103
31 778 403 300 219 129 2418 1247 813 8577 3118 1559
44 1100 570 425 310 183 3420 1764 1150 12130 4410 2705
66 1655 870 640 440 275 5733 2734 1764 18522 6950 3528
*each orifice of double seated trap
NOTE: for FT32 and FT46, use capacities for FT450.
10.03
Telephone: (803) 714-2000 FAX (803) 714-2222
2:177
Steam Traps
Cast Steel Float & Thermostatic Steam Trap 3'' and 4'' FT450
The trap contains a float valve mechanism which modulates to discharge condensate continuously at steam temperature, while non-condensible gases are released by a separate internal thermostatic air vent.
Steam Traps

3"
FT450
450 psig 4"
Reboilers, heat exchangers and other large process equipment Large absorption chillers In combination with the Spirax Sarco 4" Pressure Powered Pump
7 8 11 2 12 4 5 3 6 1
NPT, SW, Flanged Flanged Carbon Steel Body Stainless Steel Internals
No.
1 2 3 4 5 6
Part
Body Cover Cover Gasket Cover Bolts Lockwashers Main Valve Assembly Valve Mech. Gasket Valve Mech. Screws Float Cover Plug (3/4" NPT) Drain Plug (3/4" NPT) Companion Flange Flange Bolts Air Vent Assembly Air Vent Head Air Vent Seal Air Vent Air Vent Pipe
Material
Cast Carbon Steel Cast Carbon Steel Graphite with SS insert Alloy Steel Steel Stainless Steel Graphite Stainless Steel Stainless Steel Steel Steel Forged Steel Alloy Steel Stainless Steel Stailess Steel Stainless Steel Stainless Steel & Bimetal Stainless Steel ASTM A216 WCB ASTM A216 WCB ASTM A193 GR B7
7 8 9 10 11
ASTM A240 Type 304
ASTM A193 GR B7
9 10 3" NPT/SW

Max. Operating Pressure
RAU Type RR
450 psig (31 barg) Optional Bimetal 750F (400C) at operating pressures below 375 psig (26 barg)
290 Pressure (psig) 435 464 580 725
11A 12
Max. Operating Temperature 650F (343C) at 450 psig (31 barg)

Condensate kg/hr
Capacities
.1 1,000,000 800,000 700,000 600,000 500,000 400,000 300,000 200,000 150,000 100,000 80,000 70,000 60,000 50,000 40,000 30,000 1 1.5 2 3 4 5 7 10 15 20 .15 .2 .3 .4 .5 .7 1 1.5 2 3
Differential Pressure bar 4 5 7 10 15 20 32 400,000 300,000
Thermostatic air vent Operating Range
Temperature C
150,000
300 200 100 0 0 Steam saturation curve 10 20 30 32 40 50 Pressure bar g
572 392 212 32
ld Co
*
Hot
100,000 70,000 50,000 40,000 30,000 20,000 15,000
The product must not be used in this region. The product must not be used in this region as damage to internals may occur.
Condensate lb/hr
30 40 50 70 100 150 200 300 400
* In this region the trap capacity may exceed the flow capacity of the connection piping.
Pressure Shell Design Conditions PMA 450 psig/up to 650F 31 barg/up to 343C Max. allowable pressure 425 psig/700F 29 barg/371C 375 psig/750F 26barg/400C TMA Max. allowable temperature 750F/0-375 psig 400C/0-26 barg
2:178
Temperature F
200,000
400
145
752
Cast Steel Float & Thermostatic Steam Trap 3'' and 4'' FT450
Dimensions (nominal)
3/4" NPT 32.0 813 withdrawal 16.0 406
8.0 203
3/4" NPT 7.56 192 12.0 305 3" NPT, SW 27.75 705 3" ANSI 150 or 300 RF, 4" ANSI 150 or 300 RF 39.0 990 .625
Mounting Holes
11.5 292 17.5 444 Weight 485 lb (220 kg)
Steam traps shall be of the mechanical ball float type having cast steel bodies with stainless steel internal parts. The piping connections shall be horizontal inline, and the body shall incorporate mounting legs with drilled pads. The traps shall have an integral thermostatic air vent. The trap body shall be horizontally split and all internal parts shall be completely serviceable without disturbing the inlet and outlet piping.
Spare Parts
Standard Air Vent Assembly
N J
Opt Bim ional Air etal Ass Vent emb ly K, H

P
T L
Installation
The trap should be located below and close to the equipment drain point. A pipeline strainer should be installed ahead of the trap, and full port isolating valves should be placed to permit servicing. The mounting legs should be bolted to a firm horizontal support. Access above the trap must be provided for servicing. Complete installation instructions are given in IMI 2.3041.
D F E B
Maintenance
Valve Mechanism Kit Gasket Kit (pkt of 3 each) Air Vent Kit Standard Air Vent Kit Optional Float Kit D,E,F B,F N,J,M,T,L K,H P
This product can be maintained without disturbing the piping connections. Complete isolation from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve mechanism and air vent. Complete installation and maintenance instructions are given in IMI 2.3041, which accompanies the product.
3.12
2:179
6.75 171
Steam Traps
23.7 602
FTC80FB Cast Steel 1" and 2" Ball Float Steam Trap
Steam Traps
2" FTC80FBSW (R-L) shown
As standard, the FTC80FB ball float steam trap is supplied with a right to left (R-L) flow configuration having horizontal connections and has provision for adding an air venting option; Please note that the unit is supplied with a " socket weld connection in the cover with a plug screwed into the fitting. It has been designed for floor mounting and is suitable for most high-pressure process and drainage applications. Its simple robust ball float mechanism ensures excellent resistance to waterhammer. All internals are easily accessible for in-line maintenance and a drain port allows full body drainage. It has a large maintainable strainer screen that extends service intervals and is located in an accessible flanged chamber. Factory fitted internal fixed bleed for continuous discharge of air and other incondensable gasses Note: As standard the unit is supplied with a " socket weld connection in the cover with a " BSP screwed plug fitted. Standard This product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC. Certification This product is available with certification to EN 10204 3.1 for the body, cover, fasteners, and screen flange. Note: All certification / inspection requirements must be stated at the time of order placement.
Description
1" and 2" ASME (ANSI) B 16.11 Class 6000 socket weld. 1" and 2" ASME (ANSI) B 16.5 Class 600 flanges. Note: Other connections are available upon request but may limit the operating range Please consult Spirax Sarco for further information. Drain plug connection is " screwed NPT as standard.
2:180
FTC80FB Cast Steel 1'' and 2'' Ball Float Steam Trap
2" FTC80 SW (R-L) shown
12 32 29
8 7
Materials
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18a 18b 19 26 27 29 *30 *31 32
19
18
15, 26 6
13
14
27
10, 11
Part Body Cover Cover gasket Cover stud Cover nuts Valve head and retainer Strainer flange Strainer screen Strainer gasket Strainer studs Strainer nuts Plug Mechanism assembly Float Valve seat Assembly bolts
Material Cast steel Cast steel Tanged graphite Steel Steel Stainless steel Steel Stainless steel Tanged graphite Steel Steel Steel Stainless steel Stainless steel Titanium Stainless steel
ASTM A216 WCB ASTM A216 WCB ASTM A193 B16 ASTM A194 Gr. 4 ASTM A182 F11 CL2
ASTM A193 B16 ASTM A194 Gr. 4 ASTM A182 F11 CL2
A4-80
12.10
2:181
Assembly gasket Reinforced exfoliated graphite Gasket Stainless steel Drain plug 3/8" NPT Steel ASTM A182 F11 CL2 Name-plate Stainless steel Flange pipe Steel ASTM A335 P11 Flange Steel ASTM A182 F11 CL2 Fixed bleed assembly is made up of Bleed orifice, Pipe support, Washer, Lock-nut, Nut, Ferrule, Bleed pipe, Stud, and Twin ferrule (stainless steel) Note: Items 30 and 31 the flange and flange pipe are not shown. (Flanged Traps)
Steam Traps
4, 5
797
Steam Pressure (psig) 50 100
Condensate Flow lb/hr FTC80-45 4330 5889 8010 9589 10895 12029 13043 13515 FTC80-62 2761 3782 5180 6227 7096 7853 8530 8844 9149 9721 10255 FTC80-80 1925 2614 3548 4243 4817 5315 5761 6165 6166 6540 6889 7216 7526 7705
Temperature F
572 392 212

145 290 435 580 725 870 1015 1160 1305 1450
200 300 400 500 600 650 700 800 900 1000 1100 1160
Steam Traps
Pressure psig The product must not be used in this region. Body design conditions PMA Maximum allowable pressure TMA Maximum allowable temperature Minimum allowable temperature PMO Maximum operating pressure for saturated steam service TMO Maximum operating temperature Minimum operating temperature FTC80-45 PMX Maximum differential FTC80-62 pressure FTC80-80 ASME (ANSI) 600 1450 psig @ 125F 797F @ 126psig -20F 1160 psig 797F @ 126psig 32F 652 psig 899 psig 1160 psig
Designed for a maximum cold hydraulic test pressure of 2175 psig
Dimensions / weights (approximate) in inches and (mm)

A Size DN40 (1") DN50 (2") Socket weld 21.8 (555) 21.8 (555)
ASME 600
B Flanged Plug 15.4 (390) 15.4 (390) C 12.8 (324) 12.8 (324)
E
Withdrawal distance D 4.4 (110.5) 4.4 (110.5) E Cover 2.2 (55) 2.2 (55) F Screen 10.2 (260) 10.2 (260)
C
Weight Socket weld 247 (112) 247 (112)

ASME 600
Flanged
29.7 (755) 30.9 (785)
260 (118) 260 (118)
D A (SW) A (ASME100)
For full details see the Installation and Maintenance Instructions (IM-P179-06) supplied with the product. Installation note: The FTC80FB must be installed with the direction of flow as indicated on the body, and with the float arm in a horizontal plain so that it rises and falls vertically. Integral legs assist stable floor mounting. Please note that appropriate high temperature jointing compound must be used on the drain plug and air vent plug threads. Disposal This product is recyclable. No ecological hazard is anticipated with the disposal of this product providing due care is taken.
How to order
Example: 1 off Spirax Sarco 1" FTC80FB-45 (R-L) ball float steam trap with ASME Class 6000 weld connections complete with 3.1 TI-P179-02-US 12.10 certification for the FTC80FB.
Telephone: (803) 714-2000 FAX (803) 714-2222
2:182
Spare parts
The spare parts available are shown in heavy outline. Parts drawn in broken line are not supplied as spares. Available spares Mechanism and fixed bleed maintenance kit including float Seat and ball head Cover gasket (3 off) Strainer screen Strainer gasket (3 off) 3, 13, 18a, 18b, 19, 32 3, 15, 16, 17, 19, 26 3 8, 9 9
16
15
How to order spares Always order spares by using the description given in the column headed Available spares and state the size and type of trap, including pressure range. Example: 1 off Seat and ball head set for a Spirax Sarco 1" FTC80FB-45 ball float steam trap.
26
17
18b
32 (Fixed bleed assembly) 18a 19 13
12.10
2:183
Steam Traps
Stainless Steel Float & Thermostatic Steam Traps FTS150, FTS300

Steam Traps
FTS150V
150 psig
FTS300V
300 psig
FTS150H FTS300H
150 psig 300 psig
All process equipment, particularly when controlled by modulating temperature control valves, unit heaters, air heating coils, heat exchangers and steam main drip stations.
1/2" Vertical NPT
1/2" Horizontal
Stainless Steel Cover, Body & Internals
Socket Weld to ANSI B16.11
12 3

Max. Operating Pressure (PMO) Max. Operating Temperature FTS150: 150 psig (10 barg) FTS300: 300 psig (21 barg) 572F (300C) of superheat at all operating pressures
7 11 10 6 5

PMA 450psig/up to 750F Max. allowable pressure TMA 750F/0-450 psig Max. allowable temperature 31 barg/up to 400C
400C/0-31 barg
A
No.
1 2 3 4 5 6 7 8 9 10 11 12
Part
Body Cover Screws Cover Gasket Cover Valve Seat Valve Seat Gasket Float Screw & Washer Ball Float & Lever Air Vent Assembly Valve Seat Bracket Pivot Pin Body Retaining Ring
Material
Stainless Steel Stainless Steel Graphite Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel AISI 304 AISI 304 AISI 304
B C

Size 1/2" A 5.3 135 B 5.4 139 C 6.1 156 Weight 6 lb 2.7 kg
Dimensions
AISI 304
2:184
Stainless Steel Float & Thermostatic Steam Traps FTS150, FTS300

Capacities lb/hr hot condensate
psig 10 15 20 bar .7 1.0 1.4 FTS150 300 350 385 FTS300 145 170 190 For kg/h multiply by .454 25 1.7 420 200 30 2.1 450 220 40 2.8 500 240 Inlet 50 3.5 540 260 Pressure 75 100 5.2 6.9 625 700 310 330 125 8.6 760 370 150 10.3 800 400 175 12.1 420 200 13.8 440 250 17.2 470 300 20.7 510 ORIFICE SIZE .100"/2.54 mm .070"/1.78 mm
Maintenance
Installation
A pipeline strainer should be installed ahead of any steam trap. Full port isolating valves should be placed to permit servicing. The trap should be installed below the drainage point of the equipment with a collecting leg before the trap, in a position so that the float arm is in a horizontal plane and the float rises and falls vertically, with the flow direction as indicated on the cover. Refer to IMI 2.300 for complete instructions.
Spare Parts
Air Vent Assembly
D
Valv
E D
eM ech
E
mA
anis
F
sse mbly
G P B
Gasket Kit (3 of each) Air Vent Kit Valve Mechanism Kit Float Kit
B, E H, J, L, M, N D, E, F,G P
01.11
Telephone: (803) 714-2000 FAX (803) 714-2222
2:185
Steam traps shall be of the mechanical ball float type having stainless steel bodies and forged steel covers, NPT connections, and all stainless steel valve heads and seats. Incorporated into the trap body shall be a stainless steel balanced pressure thermostatic air vent capable of withstanding 572F temperature and resisting waterhammer without sustaining damage. Internals of the trap shall be completely servicable without disturbing the piping.
This product can be maintained without disturbing the piping connections. Complete isolation from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat, operating mechanism and air vent. Worn or damaged parts should be replaced using a complete valve mechanism assembly and/or air vent assembly. Complete installation and maintenance instructions are given in IMI 2.300, which accompanies the product.
Steam Traps
Stainless Steel Float & Thermostatic Steam Trap FT 46

Steam Traps
The FT 46 is a stainless steel float trap designed for applications requiring continuous drainage of high condensate loads in filtered steam applications.
21
Model
FT 46 - 4.5
65 psig
FT 46 - 10
145 psig
FT 46 - 14
200 psig
FT 46 300 psig
PMO
Sizes Connections Construction
1", 1-1/2", 2"
ANSI 150, 300

AISI 316 Stainless Steel Body, Stainless Steel Internals
FT 46
1"
Options
3/8" NPT Drain Cock Tapping

2 1 3 9 8 4
No.
1 2
Part
Body Cover Bolts 1" 1-1/2", 2" Cover Gasket Cover Valve Seat 1" Main Valve Assembly w/ Erosion Deflector 1-1/2", 2" Valve Seat Gasket 1" Main Valve Assembly Gasket 1-1/2", 2" Pivot Frame Assmebly Set Screws 1" Main Valve Assembly Bolts 1-1/2" Studs & Nuts 2" Ball Float & Lever Air Vent Support Frame Pivot Frame
Material
Stainless Steel Stainless Steel M10 x 60 mm M16 x 85 mm Stainless Steel Stainless Steel Stainless Steel Stainless Steel AISI 316 Class A2 Gr80
FT 46 1-1/2" and 2"
3 4 5
AISI 316
Capacities
Refer to TIS 2.308
6 5
Stainless Steel Stainless Steel Stainless Steel M5 x 20 mm Stainless Steel M6 x 20 mm M8 x 20 mm Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Removal of filtered steam condensate from heating jackets, heat exchangers, large process vessels, steam filters, separators, and humidifiers.
8 9 11 12

Max. Operating Pressure (PMO) FT46-4.5: 65 psig FT46-10: 145 psig FT46-14: 200 psig FT46-21: 300 psig Max. Operating Temperature
operating pressures

(4.5 barg) (10 barg) (14 barg) (21 barg)
PMA TMA
580 psig/0-248F 472 psig/464F 304 psig/752F 752F/0-304 psig
40 barg/0-120C 32 barg/240C 21 barg/400C 400C/0-21 barg
45F (25C) of Superheat at all
2:186
Stainless Steel Float & Thermostatic Steam Trap FT 46

Size/DN 1" 25 1-1/2" 40 2" 50 A 6.2 160 9.0 230 9.0 230 B 4.5 115 4.8 130 5.5 141 C 3.4 85 4.5 115 4.8 123 D 10.8 276 12.7 326 12.9 332 E 6.7 170 7.9 200 7.9 200 Weight 33 lb 15 kg 72.8 lb 33 kg
Dimensions
NOTE: Flanges drilled and tapped
The trap msut be fitted with the direction of flow as indicated on the body, and with the float arm in a horizontal plane so that it rises and falls vertically. Full-flow isolating valves should be installed upstream and downstream of the trap.
Installation
Float & Thermostatic traps for pharmaceutical sterile areas on plant or clean steam service shall have 316L stainless steel bodies and covers, and all internals, including float, main valve, head/seat, thermostatic air vent and air vent head/seat, shall be stainless steel. Connections shall be in-line horizontal. ANSI flanged Spirax Sarco Model FT 46.
Maintenance
3.12
2:187
This product can be maintained without disturbing the piping connections. Complete isolation from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat, operating mechanism and air vent. Worn or damaged parts should be replaced using a complete main valve assembly and/or air vent assembly. Complete installation and maintenance instructions are given in the IMI sheet, which accompanies the product.
Spare Parts
Air
U N
Ven
J
t As
M
sem
H
bly
L
B T
F Ma D C within valv floa e ass 1 ( /2" 3 y , /4" t , 1" )
AG
Main Valve Assembly w/ Float A,B,C,D,E,F,G Main Valve Assembly w/ Erosion Deflector (1-1/2", 2") A,B,D Ball Float (1") C Air Vent Assembly H, J, L, M, N Three complete sets of Gaskets (Pkt of 3 sets) B,K,P,R,T Set of Cover Bolts & Nuts U
A Ma (1 1/2in valv D ", 2 e as ") sy
Steam Traps
94.8 lb 43 kg
FTS14 Austenitic Stainless Steel Float & Thermostatic Steam Trap

Steam Traps
Description
The FTS14 is an austenitic stainless steel float and thermostatic steam trap with an integral automatic air vent. It provides efficient condensate drainage and prompt air removal to ensure process equipment operates to its maximum potential. As standard the FTS14 has horizontal connections with flow from right to left (R-L). However its unique design allows the cover to be simply rotated to provide horizontal left to right (L-R) and vertical up or vertical down configurations.
FTS14-C (R-L) (Horizontal)
9 Flow In
11 optional extra (special order) 10 and 13 optional extra (special order)

1/2", 3/4" and 1"
NPT (ANSI B 1.20.1) Socket weld ends to ANSI B 16.11, DN15, 20 and 25 Flanged ends to ANSI B 16.5 Class 150 and 300 (Special Order) 1/2", 3/4" and 1" Hygienic/sanitary clamp ends (Special Order) Note: For alternative connections please consult Spirax Sarco.
14 7 15 Flow In 4
FTS14X (Vertical down)
Optional extras
2 6 18 optional extra (special order) 12 5 3 1
Internal strainer (FTS14X). A manually adjustable needle valve can be added for use as a steam lock release mechanism (FTS14-C). Note: All options are available at extra cost and are Special Order.
Limiting conditions (ISO 6552)

Body design conditions PN25 PMA - Maximum allowable pressure 362 psig 25 barg TMA - Maximum allowable temperature 572F 300C TMO - Maximum operating temperature 437F 225C Minimum operating temperature -4F -20C Note: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold hydraulic test pressure of 544 psig 37.5 barg
Materials
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part Body Cover bolts Cover gasket Cover Main valve seat Main valve/air vent seat gasket Main valve assembly screws Ball float and lever Air vent assembly SLR assembly SLR gasket Pivot frame SLR seal Pivot O ring Material Austenitic stainless EN 10213-4 (1.4408) steel (316) ASTM A351 CF8M Stainless steel BS EN 3506 A2-70 Reinforced exfoliated graphite Austenitic EN 10213-4 (1.4408) stainless steel (316) ASTM A351 CF8M Stainless steel BS 970 431 S29 Stainless steel Stainless steel Stainless steel
Operating range
TemperatureF 472 302 572 392 A 5
Pressure barg 10 13.5* 15
19*
25
212 122 32
sat Steam
urve uration c
200 150
73
145 195* 218 Pressure psig
275
0 362
100 50
TemperatureC
300 250
The product must not be used in this region. The product should not be used in this region as damage to the internals may occur.
*PMO Maximum operating pressure for steam service, A - B Flanged ANSI 300, screwed and socket weld. A - C Flanged ANSI 150. Note: For hygienic/sanitary clamp ends the maximum pressure and/or temperature may be restricted by the gasket or clamp used.
PMX - Max. Differential Pressure FTS14 - 4.5 FTS14-10 65 psig 150 psig 4.5 bar 10 bar
FTS14-14 200 psig 14 bar
Certification
This product is available with certification to EN 10204 3.1.B

Note: All certification/inspection requirements must be stated at the time of order placement.
Stainless steel BS 1449 304 S16 Stainless steel Stainless steel Stainless steel Stainless steel Graphite Stainless steel Grey Viton complies with FDA CFR Title 21, Para 177, Section 2600 *16 Valve spring (1" only) Stainless steel *17 Sensor blanking plug Stainless steel (optional extra) 18 Strainer screen Stainless steel (optional extra) Note: Items 16 and 17 cannot be shown.
2:188
FTS14 Austenitic Stainless Steel Float & Thermostatic Steam Trap

Dimensions/Weights
A SIZE 1/2" 3/4" 1" DN15 (1/2") DN20 (3/4") DN25 (1") SCREWED/SW 5.3" (135) 5.3" (135) 5.5" (139) A1 ANSI 150 5.8" (147) 5.8" (147) 6.3" (160) approximate in inches and (millimeters) A CLAMPENDS 7.1" (180) 7.1" (180) 7.9" (200) A1 ANSI 300 7.9" (200) 7.9" (200) 8.3" (210) B 3.8" (97) 3.8" (97) 4.4" (113) 3.8" (97) 4.0" (102) 4.4" (113) C 1.9" (48) 1.9" (48) 2.0" (51) 3.0" (97) 3.0" (77) 2.4" (62) D 6.4" (162) 6.4" (162) 7.0" (179) 6.4" (162) 6.4" (162) 7.0" (179) E WITHDRAW DISTANCE 5.3" (135) 5.3" (135) 5.7" (179) 5.3" (135) 5.3" (135) 5.7" (145) F FTS14-C .9" (22) .9" (22) .9" (22) .9" (22) .9" (22) .9" (22) WEIGHT SCREWED /SW 8.3" LBS 8.3" LBS 9.4 LBS WEIGHT FLANGED 11 LBS 11 LBS 13.8 LBS
Screwed, socket welded and clamp ends (all sizes) A D A1
Flanged DN25 D
Flanged DN15, 20 and FTS14-C D

F
Capacities
Note. Capacities shown are based on discharge at saturation temperature. When discharging sub-cooled condensate the air vent provides extra capacity. Under start-up conditions the thermostatic air vent will be open, and will provide additional condensate capacity to the main valve assembly. On 4.5 bar units this will provide a minimum of 50% increased capacity above the hot condensate figures shown. On 10 and 14 bar units this will be a minimum increase of 100% on the published capacity.
Differential pressure bar (x 100 = kPa) 3307 2205 1102 882 662 lb/hr Flow 440 220 110 88 66 44 1.5 3 14.5 29 44 58 73 145 203
1"

For full details see the Installation and Maintenance Instructions (IM-P145-02) supplied with the product.
Spare parts
The spare parts available are shown in heavy outline. Parts drawn in broken line are not supplied as spares.
Available spares
0.1
0.2 0.3 0.5
3 4 5
4.5
10 14
1500 1000
Maintenance kit 3, 5, 6 (2 off), 7 (2 off), 8, 9, 12, 14, 15, 16 (1" only), 18 Gasket set (packet of 3) 3, 15
10
4.5
How to order spares

Condensate kg/h
10
14
14
1/2"
3/4"
500 400 300 200 100 50 40 30 20
Always order spares by using the description given in the column headed Available spares and state the size, type of trap and pressure range i.e. 4.5, 10 or 14 bar. Example: 1 - Maintenance kit for a Spirax Sarco 1/2" FTS14-4.5 steam trap.
Air vent assembly 15 10 +13 11 18 13 6 9
Differential pressure (psig)
Steam lock release assembly
How to order
6 5
14
12 7 16
Example: 1 off Spirax Sarco 1/2" FT14 - 4.5TV stainless steel float trap fitted with screwed NPT connections. Trap is maintainable in line. Fitted with integral air vent and strainer screen.
Main valve assembly Note: Item 16 is required for the 1" size only.
11.02
Telephone: (803) 714-2000 FAX (803) 714-2222
2:189
Steam Traps
Balanced Pressure Thermostatic Steam Traps RTA-125, RTH-125, RTV-125

The balanced pressure steam trap contains a welded stainless steel element which is self-adjusting over the entire operating pressure range and approximately 23F (13C) below saturated steam temperature. Traps in this series are replacements for: TA-125, TH-125, T-25, TB-25, TS-25, T-65, T-125; 1"H, N-100 angle; H, S-65, N-100 straightway and vertical, TV-125.
Steam Traps
Model PMO Sizes Connections Construction Option
RTA-125 Angle 125 psig
RTH-125 Straightway 125 psig
RTV-125 Vertical 125 psig
Vapor or vacuum two-pipe heating systems, radiators, convectors, fintube, hospital blanket warmers, sterilizers and stills, laundry and kitchen equipment, and small process equipment.
Balanced Pressure
1/2", 3/4" & 1" 1/2" & 3/4" NPT male union inlet NPT female outlet
1/2" & 3/4"
Brass body with stainless steel internals Extended male inlet spud (1/2", 3/4" RTA-125 only) Near to steam fill 11F (6C) All
1/2", 3/4", 1" RTA
Capacity
2
6000 5000 1 2 3 5 1

2 3 5 8 2500 2000 1500 1000 700 500
HOT CON SA DEN TE
7 5 1 4 6 3
9 8
4000 3000 2000 1500 1000 700 500 400 300 200 150
CO
A DW
TE
400
2 7 5 1 6
Condensate lb/h
1/2", 3/4" RTH
200
8 9 4 3
100
50 100 1 2 3 4 5 7 10 15 20 30 50 70 100 125
Differential Pressure psi Orifice Size = .196" 1/2", 3/4", RTV 8 9 2 1 3 5 4 6 9 8
Water Capacity Hot Condensate
No. 1 2 3 4 5 6 7 8 9 Part Body Cap Seat Thermostat Spring Seat Gasket O-Ring Union Nipple Union Nut Material Forged Red Brass ASTM B124 Alloy C3770 TV-125 ASTM B62 ASTM B124 Alloy C3770
Forged Red Brass Stainless Steel Stainless Steel BP99 Stainless Steel Brass EPDM Brass ASTM B16 Brass ASTM B16
TI-2-0102-US
4.12
2:190
Condensate kg/h
300
Balanced Pressure Thermostatic Steam Traps RTA-125, RTH-125, RTV-125

Dimensions (nominal) in inches and millimeters Spare Parts
Size 1/2" Type RTA-125 RTH-125
A
Body Pattern Angle Straightway Vertical
A 2.8* 71 3.2 83 5.1 130 3.0* 78 3.2 83 5.6 141 3.5 89
B 1.2 30 1.20 32 2.0 51
C 1.0 25 1.2 32 1.0 25 1.20 32 1.2 44
D 1.9 48 1.9 48 2.0 51 1.9 48 1.9 48 2.0 51 1.9 48
E 1.4 35 1.4 35
F 0.7 18 0.8 20
G 1.1 16 1.1 29
Weight 1 lb 0.5 kg 1.4 lb 0.6 kg 1.6 lb 7 kg 1.3 lb 0.6 kg 1.8 lb 0.6 kg 2 lb 9 kg 2.8 lb 1.2 kg
RTV-125
3/4"
B
RTA-125 RTH-125 RTV-125
Angle Straightway Vertical
RTV
RTA, RTH
1"
D
RTA-125
Angle
* with optional extended inlet spud, "A" dimension is 3.2".

D D C
E C F B B
G A*
Repair Kit (RTA, RTH) Cap Assembly (RTA, RTH) Repair Kit (RTV)
B, C, D, E, F, G A, B C, D, E, F,G
1/2", 3/4" RTA-125

D C
1" RTA-125
D

Max. Operating Pressure (PMO) 125 psig (8.6 barg) Max. Operating Temperature Saturated Steam Temperature Minimum Operating Pressure 25" Hg Vacuum
E A
G F

PMA
1/2", 3/4" RTH-125
1/2", 3/4" RTV-125
125 psig/up to 353F 353F/0-125 psig
8.6 barg/up to 179C 179C/0-8.6 barg
Installation
TMA
Sample Specification RTA, RTH
A pipeline strainer should be installed ahead of any steam trap to protect the head and seat from dirt and scale. Full port isolating valves should be placed to permit servicing. Trap should be installed below the drainage point of the equipment with a collecting leg before the trap. For best operation, the element should be in a horizontal position as shown. For a freeze-resistant installation, inlet piping must be pitched toward the trap for gravity flow and the trap outlet must be free of any piping.
Steam traps shall be balanced pressure thermostatic type, selfadjusting to all pressures within their operating range. Bodies to be of forged red brass with male union inlet connection. Thermostatic element shall be of precision welded stainless steel construction, incorporating a hardened stainless steel valve head. Valve seats shall be stainless steel, and all internals, shall be replaceable without disturbing the piping connections.
Maintenance
This product can be maintained without disturbing the piping connections. Complete isolation of the trap from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat. Worn or damaged parts should be replaced using a complete Repair Kit.
Complete installation and maintenance instructions are given in IM-2-004-US, which accompanies the product.
TI-2-0102-US
4.12
Telephone: (803) 714-2000 FAX (803) 714-2222
2:191
Balanced Pressure
Steam Traps
Balanced Pressure Thermostatic Steam Trap T250

Steam Traps
The T250 has a welded stainless steel element, which is self-adjusting over the entire operating pressure range and will discharge condensate at approximately 20F (11C) below saturated steam temperature. Model PMO Sizes Connections
Angle
T250
Straightway
3
250 psig 1/2", 3/4" & 1" NPT 1/2" & 3/4" 2 4 5
11
Balanced Pressure
Construction
Cast Iron Body & Cover Stainless Steel Internals 1

Max. Operating Pressure (PMO) Max. Operating Temperature 250 psig (17 barg) Saturated Steam Temperature
9 10

PMA TMA
Max. allowable pressure Max. allowable temperature
17 barg/up to 232C 232C/0-17 barg
Capacities Hot Condensate lb/h

Inlet Pressure psig barg 1 .07 2 .14 5 .34 10 .70 15 1.0 20 1.4 30 2.1 40 2.8 50 3.5 60 4.1 75 5.2 100 6.9 125 8.6 150 10.3 175 12.1 200 13.8 225 15.6 250 17.2 Orifice Size = 1/2" 620 820 1200 1580 1800 2100 2450 2750 3100 3300 3650 4200 4400 5000 5275 5600 5900 6000 .375" 3/4" 850 1200 1650 2225 2650 2950 3500 4000 4400 4700 5050 5750 6150 7000 7450 7800 8200 8500 .438" 1" 1300 1750 2600 3500 4200 4600 5500 6200 6850 7250 8000 9000 9650 11000 11750 12100 12500 13500 .500"
No.
1 2 3 4 5 6 7 8 9 10 11 12
Part
Body Cap Cap Screws Cap Gasket Element Assembly Bellows Valve Head Bellows Shield (1" only) Valve Seat Valve Seat Gasket Non-Asbestos Fill Lockwasher Plug (Stwy. only)
Material
Cast Iron Cast Iron Steel Stainless Steel Clad Non-Asbestos Fill Stainless Stainless Stainless Stainless Stainless Stainless Steel Steel Steel Steel Steel Steel Clad ASTM A126 CL B ASTM A126 CL B ASTM A449
Stainless Steel Forged Steel
Hospital, laundry and kitchen equipment, high capacity process equipment, outdoor applications subject to freezing, applications requiring high air venting capacity on initial start up.
Discharge Capacities shown were obtained from tests using hot condensate approximately 20F below Saturated Steam temperature. When condensate temperature is below 200F, discharge capacity is from two to three times greater than shown above.
TI-2-009-US
04.12
2:192
Balanced Pressure Thermostatic Steam Trap T250

C C
Dimensions
B 1.75 44 1.75 44 2.25 57 1.75 44 1.75 44 C 3.12 79 3.12 79 3.9 100 3.12 79 3.12 79
Size Angle 1/2"

D
A 1.75 44 1.75 44
D 4.56 116 4.56 116 5.37 137 5.37 137 5.37 137
Weight 3.5 lb 1.6 kg 3.5 lb 1.6 kg 6.0 lb 2.7 kg 4.3 lb 1.9 kg 4.3 lb 1.9 kg
3/4" 1"
2.12 54 Straightway 1/2" 1.75 44 3/4" 1.87 48
Steam traps shall be balanced pressure thermostatic types, selfadjusting to all pressures within their operating range. Bodies to be of heavy cast iron with NPT connections. Thermostatic elements shall be of precision welded stainless steel construction. All internals to be stainless steel and shall be replaceable without disturbing the piping connections.
Spare Parts
Installation
A pipeline strainer should be installed ahead of any steam trap to protect the valve and seat from dirt and scale. Full port isolating valves should be placed to permit servicing. The trap should be installed below the drainage point of the equipment with a collecting leg before the trap. For best operation, the bellows should be in a horizontal position as shown. For a freeze-resistant installation, inlet piping must be pitched toward the trap for gravity flow, and the trap outlet must be free of any piping. See installation instructions #250-D8.
E A
C D B
Maintenance
This product can be maintained without disturbing the piping connections. Complete isolation from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat. Worn or damaged parts should be replaced using a complete element set. Complete installation and maintenance instructions are given in IMI 2.004, which accompanies the product.
Signed:_______________________ Date:_________________________
Available spare parts are shown in heavy outline. Angle & straightway traps accept the same spare parts.
04.12
Telephone: (803) 714-2000 FAX (803) 714-2222
2:193
Element Set Element & Lockwasher Valve Seat & Gasket Cap Gasket
A, B, C, D, E A, E C, D B
Balanced Pressure
Angle
Straightway
Steam Traps
Balanced Pressure Thermo-Matic Steam Trap TM600, TM600L, TM600N

The trap contains a calibrated element module which is self-adjusting so that condensate is discharged within 10F of saturated steam temperature over the full operating pressure range. The solid fill bellows can withstand pressure surges and waterhammer, and a patented heat sink protects the bellows from over-expansion should the steam pressure suddenly be reduced. The integral downstream flash chamber reduces discharge velocity to provide smooth discharge of high condensate loads. The TM 600N has a chromemoly body and integral strainer.
Steam Traps
TM600
TM600L
600 psig 1/2" & 3/4" NPT
TM600N
High-pressure steam main drips, high-pressure process equipment, outdoor installations subject to freezing.
Balanced Pressure
Ductile iron body
Chrome-Moly body
stainless steel internals BSP Connections SW or flanged to MIL-T-960, Type II

Temperature 600 psig(41 barg) Saturated Steam
5 1 1A 3A 2
TM600L*

PMA TMA
41 barg/up to 343C
4
343C/0-41 barg
3C 3D 3E
No.
1 1A 2 3A 3C
Part
Cover* Cover Gasket Body* Support Plate Valve Head
Material
Ductile Iron Spiral Wound Stainless Steel, Graphite Filled Ductile Iron Stainless Steel Hardened Stainless Steel TM 600 (Cone Head) TM 600L (Ball Head) Hardened Stainless Steel Spiral Wound Stainless Steel, Graphite Filled Stainless Steel Steel ASTM A395 AISI 304 strip ASTM A395 AISI 304 AISI 420F AISI 440 AISI 420F AISI 304 strip AISI 302
Condensate - lb/hr
Capacities
Differential Pressure -barg 1 5000 4000 3000 2500 2000 1500 1000
3
* TM600 has a cone valve head.
4 5
00
10
15 20 30 40 2000
3D 3E 4 5
Valve Seat Valve Seat Gasket Baffle Cover Screws
/2"
,3 /4
"
6 TM
1500
/2",
3
/4"
TM
600
1000 700
* Body & cover of TM600N: Chrome-MDLY to ASTM A-217-WC6
700 500 300
,/ 1 /2"
4"
TM
600
500 400 300 200
10
20
30
50 75 100 150 200 300 400 600
Differential Pressure - psig
TI-2-003-US
08.06
2:194
Condensate - kg/hr
ASTM A 449, Type 1
Balanced Pressure Thermo-Matic Steam Trap TM600, TM600L, TM600N

43/8" (111 mm)
4.2" 106 mm
6.25" 159 mm
2.8" 71 mm
2.0" 51 mm
Weight 91/4 lbs.(4.2kg)
S.W. 41/4" (108mm) SCR. 51/4" (133mm)
Steam trap shall be Spirax Sarco type TM600 Thermo-Matic, self-adjusting for operating pressures to 600 psig. The traps shall incorporate a flash chamber to reduce discharge velocity. Thermostatic elements shall be factory calibrated and shall have a heat sink to prevent over-expansion. Traps shall be non-freezing, and shall have a choice of top or side inlet (TM600 & TM600L) or traps shall have horizontal in-line connectionss (TM600N). Body and cap shall be ductile iron (TM600 & TM600L) or carbon steel (TM600N).
1
S pare p artS *
Installation
A pipeline strainer should be installed ahead of any steam trap to protect the head and seat from dirt and scale. Full-flow isolating valves should be placed to permit servicing. The trap should be installed below the equipment with a collecting leg before the trap. For best operation, the bellows should be in a horizontal position as shown. For a freeze-resistant installation, the inlet piping must be pitched toward the trap for gravity flow, and the trap must discharge to atmosphere or drain.
3**
Maintenance
** TM600 has a cone head Available spare parts are shown in heavy outline. Parts drawn in broken line are not supplied as spares. * TM600, TM600L and TM600N parts are not interchangeable. Consult factory for TM600N spare parts.
08.06
Telephone: (803) 714-2000 FAX (803) 714-2222
2:195
This product can be maintained, unless installed vertically using the alternate inlet, without disturbing the inlet piping connections. Complete isolation of the trap from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat, and cleaning of the strainer screen (TM600N only). Worn or damaged parts should be replaced using a complete Element Set. Complete installation and maintenance instructions are given in IMI 2.004, which accompanies the product.
Cover Gasket Element Set
1 3
Balanced Pressure
1-1/16" (27mm)
TM600 TM600L
Steam Traps
6-1/16" (154 mm)
TM600N
BPC32 and BPC32Y Carbon Steel Balanced Pressure Thermostatic Steam Trap
The standard welded stainless steel element is self-adjusting over the entire operating pressure range and will discharge condensate at approximately 22F (12C) below saturated steam temperature. The element is resistant to waterhammer, and up to 572F (318C) steam temperature can be tolerated by this trap. The BPC32Y has an integral "Y" strainer. Model PMO Sizes Connections Construction Options BPC32
465 psig 1/2", 3/4", and 1" NPT, SW, FLG ANSI 150 & 300 Forged steel body and cover, stainless steel internals Special Capsule fill near to steam and subcool. Blowdown valve for BPC32Y, Check Valve.
BPC32Y
Steam Traps
Kitchen and laundry equipment, steam tracers, hospital equipment, steam coils, steam radiators and steam main drip stations.
Balanced Pressure
Limiting Operating Conditions (ISO 6552)

Body design conditions PMA -Maximum allowable pressure TMA -Maximum allowable temperature PMO -Maximum operating pressure TMO -Maximum operating temperature Designed for a maximum cold hydraulic test pressure of 725 psig 752F 465 psig 572F 1088 psig PN40 50 barg 400C 32 barg 300C 75 barg
BPC32
9 17 3 18 5 7 1 2
Note: PMA & TMA are pressure/temperature related - see chart below.
Operating range
Temperature C Temperature F 752 572 392 212 0 0 145 E
10
20
Pressure barg 30 32* 40 50
400 300
200 100 B 0 725
Check valve
BPC32CV BPC32YCV
580 425 464 Pressure psig The product must not be used in this region. The product should not be used in this region or beyond its operating range as damage to the internals may occur. 290 *PMO Maximum operating pressure 32 barg. A-B Screwed, socket weld, butt weld and flanged ANSI 300 A-E Flanged ANSI 150
BPC32Y
Materials
No. 1 2 3 5 7 8 9 10 11 17 18 Part Cover Capsule Valve seat Strainer screen Cover gasket Body Cover bolts Strainer cap Strainer cap gasket Spring Spacer plate Material Carbon steel DIN 17243 C22.8 (W/S 1.0460) ASTM A105N
Stainless steel Stainless steel BS 970 431 S29 Stainless steel AISI 304 Stainless steel reinforced exfoliated graphite Carbon steel DIN 17243 C22.8 (W/S 1.0460) ASTM A105N Stainless steel (M10 x 30) A2-70 Carbon steel DIN 17243 C22.8 (W/S 1.0460) ASTM A105N Stainless steel Stainless steel Stainless steel BS 1449 304 S16
5 11 10 Capsule fill and operation: Standard capsule - is marked with "STD" for operation at approximately 22F below steam saturation temperature. Optionally - The capsule can be supplied for sub-cooled "SUB": operation at approximately 43F below steam saturation or "NTS" at 7F below steam temperature.
2:196
BPC32 and BPC32Y Carbon Steel Balanced Pressure Thermostatic Steam Trap
B Dimensions (NOMINAL) IN INCHES AND MILLIMETERS Size A A1 B C BPC32 3.7 5.9 3.7 2.5 1/2" DN15 95 150 94 64 3.7 5.9 3.7 2.5 3/4" DN20 95 150 94 64 3.7 5.9 3.7 2.5 1" DN25 95 160 94 64 BPC32Y 3.7 5.9 3.7 2.5 1/2" DN15 95 150 94 64 3.7 5.9 3.7 2.5 3/4" DN20 95 150 94 64 3.7 6.3 3.7 2.5 1" DN25 95 160 94 64 D 0.7 17 0.7 17 0.7 23 E 1.5 37 1.5 37 1.5 37 1.5 37 1.5 37 1.5 37 F 2.1 53 2.1 54 2.3 58 G 1.1 28 1.1 28 1.1 28 WEIGHT SCR/BW 3.1 lb 1.4 kg 3.1 lb 1.4 kg 3.3 lb 1.5 kg 3.5 lb 1.6 kg 3.5 lb 1.6 kg 4 lb 1.8 kg WEIGHT FLGD 6.4 lb 2.9 kg 7.7 lb 3.5 kg 9.0 lb 4.1 kg 6.8 3.1 8.2 3.7 9.7 4.4 lb kg lb kg lb kg
E Withdrawal distance
F A A1 Withdrawal distance
Spare parts
Capacities
0.1 6615 4410
Capsule and seat assembly seat 2, 3, 17, 18 Strainer screen BPC32 (3 of each) 5 Strainer screen & gasket BCP32Y (1 of each) 5, 11
10 20 32 3000 2000 COLD
Set of cover gaskets Strainer cap gasket
(packet of 3) (packet of 3)
7 11
Differential pressure bar (x100=kPa) 0.2 0.3 0.5 1 2 3 4 5
9*
2205 Condensate lb/hr

2a nd BP
d
1000
32 YC V
Condensate kg/hr
2Y C3
C BP
3
17 2 18 BPC32 5 3 7 BPC32Y
1103 882 667 441 220 1.5 3
3 PC
BP
C3
2
2Y
an
an
dB
PC
2Y
BP
C3
BP
C3
2C
an
BP
2 C3
YC
500 400 300 200
HOT
100
4.1 7.3 14.5 29 44 72 Differential Pressure psi
145
290 464 50
Installation
The trap is designed for installation with the capsule in a horizontal plane and the cover at the top, preferably with a drop leg immediately preceding the trap. When welding the trap into the pipeline, there is no need to remove the element, providing the welding is done by the electric arc method. Full port isolating valves should be installed upstream and downstream of the trap.
* Note: Items 9 and 10 are not available as spares.
5 11 10
Maintenance
This product can be maintained without disturbing the piping connections. Complete isolation of the connector from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for cleaning of the strainer screen and inspection and cleaning of the valve head and seat. Worn or damaged parts should be replaced using a complete Capsule and Seat Assembly Set. Complete installation and maintenance instructions are given in the IM-P005-02 sheet, which accompanies the product.
Item 3 9 10
Part Valve seat Cover bolts Strainer cap 24 A/F 17 A/F 27 A/F
FT/LB 85 - 92 M10 x 30 17 - 20 89 - 100
11.03
2:197
Balanced Pressure
Steam trap shall be Spirax Sarco BPC32/BPC32Y balanced pressure thermostatic-type which self-adjusts to all pressures to 464 psig. Body construction of forged steel with side inlet and outlet threaded (or socket weld) ends containing an integral stainless steel strainer. Shall be provided with blowdown when required, and be maintainable in the field without disturbing the piping. Operating element capsule of design capable of resisting waterhammer and freezing conditions, and can withstand up to 572F temperatures.
Steam Traps
Sealed Balanced Pressure Thermostatic Steam Trap TSS300

Steam Traps
The welded stainless steel element is self-adjusting over the entire operating pressure range and will discharge condensate at approximately 20F (11C) below saturated steam temperature. Trap may be installed in horizontal or vertical pipelines. Model PMO Sizes Connections Construction Options TSS300
300 psig 3/8" & 1/2" NPT All Stainless Steel Tamper-proof body 4 3 2 2A 1
Balanced Pressure
Strainer Screen
(For 1/2" size only)

Pressure Shell Design Conditions ANSI 600

PMA Max. allowable pressure TMA Max. allowable temperature 800 psig/up to 725F 725F/0-800 psig 55 barg/up to 385C 385C/0-55 barg
5
Critical and non-critical steam tracing systems and steam main drips.
C onStruCtion M aterialS
No.
1 2 2A 3 4 5
Part
Body* Element Plates Element Valve Element Holder Spring Strainer Screen Screen Tab
Material
Stainless Stainless Stainless Stainless Stainless Stainless Stainless Steel Steel Steel Steel Steel Steel Steel AISI 304
(nominal) in inches and millimeters Size A B 1.5 38 Weight 0.7 lb 0.3 kg
Dimensions
(optional)**
* The body weld joint complies with ASME section IX and BS4870 (1981). ** Optional strainer screen can be inserted into the inlet connection.
3/8", 1/2" 2.5 64
2:198
Sealed Balanced Pressure Thermostatic Steam Trap TSS300

Capacities
0.3 1000 800 600 500 400 300

0.5 0.6 1 2 3 4 5 7 10 20 500 400 300 200
Condensate kg/h
condensate discharge at close to steam temperature
Condensate lb/h
200
n co
de
ns
at
100 80 60
100 70 5 7 10 20 30 50 70 100 200 300
50 40
Differential Pressure psi Orifice Size = .121"
Steam trap shall be encapsulated Spirax Sarco TSS300 balanced pressure thermostatic type, which will operate installed in either horizontal or vertical piping. Construction of all stainless steel with tamper-proof body sealed against leakage. Operating element to be stainless steel welded thermostatic bellows for operation without adjustment at any pressure to 300 psig. Trap to operate close to steam temperature and shall be provided with internal strainer when required.
Operation
The TSS300 should be used for critical applications (such as draining steam mains or high temperature tracing lines) where it is important to keep the steam space free of condensate. This installation must also be used when the trap discharges into a pressurized condensate return system. The normal failure mode will be in the open position unless the bellows is distorted by severe operating conditions. The TSS300 may also be used as a thermostatic air vent. For this use, it should be installed to discharge vertically upward. The discharge should be piped to a drain.
Installation
The trap nameplate indicates the flow direction. A strainer should be installed upstream of the trap (an optional internal strainer is available). Full port isolating valves should be installed upstream and downstream. To avoid damaging the thermostatic element, the pipe connections should never be welded to the trap. For freeze protection, all drain lines must be pitched toward the trap for gravity flow. The trap must discharge vertically downward and the discharge piping must be self-draining.
Maintenance
4.12
2:199
This product is factory sealed for tamper-proof operation, and no repair parts are available. Complete isolation of the trap from both supply and return line is required before the trap is removed. Complete installation and maintenance instructions are given in IMI 2.0001, which accompanies the product.
Balanced Pressure
30
Steam Traps
Sealed Balanced Pressure Thermostatic Steam Trap DTS300

Steam Traps
The welded stainless steel element is self-adjusting over the entire operating pressure range and will discharge condensate at approximately 190F . Trap may be installed in horizontal or vertical pipelines. Model PMO Sizes Connections Construction Options DTS300
300 psig 3/8" & 1/2" NPT All Stainless Steel Tamper-proof body 2A 2 3 4
Balanced Pressure
Strainer Screen
(For 1/2" size only)


ANSI 600
PMA TMA
800 psig/up to 725F 55 barg/up to 385C 725F/0-800 psig 385C/0-55 barg

5
Non-critical steam tracing systems.
No.
1 2 2A 3 4 5
Part
Body* Element Plates Element Valve Element Holder Spring Strainer Screen Screen Tab
Material
Stainless Stainless Stainless Stainless Stainless Stainless Stainless Steel Steel Steel Steel Steel Steel Steel AISI 304
Dimensions
B 1.5 38
(optional)**
Size
* The body weld joint complies with ASME section IX and BS4870 (1981). ** Optional strainer screen can be inserted into the inlet connection.
3/8", 1/2" 2.5 64
2:200
Sealed Balanced Pressure Thermostatic Steam Trap DTS300

Capacities
0.3 1000 800 600 500 400 300
co e nd ns at e at
0.5 0.6 1
3 4
5 7
10
20 500 400 300 200
19
0f
Condensate kg/h
condensate discharge at 190F
Condensate lb/h
200
100 80 60
100 70 5 7 10 20 30 50 70 100 200 300
50 40
Differential Pressure psi Orifice Size = .121"
Steam trap shall be encapsulated Spirax Sarco DTS300 balanced pressure thermostatic type, which will operate installed in either horizontal or vertical piping. Construction of all stainless steel with tamper-proof body sealed against leakage. Operating element to be stainless steel welded thermostatic bellows for operation without adjustment at any pressure to 300 psig. Trap to operate close to 190 F steam temperature and shall be provided with internal strainer when required.
Operation
The DTS300 should be used for non-critical applications (such as non-critical tracing lines) where it is important to keep the temperature of condensate discharge low. The normal failure mode will be in the open position unless the bellows is distorted by severe operating conditions.
ATMOSPHERIC DRAIN
Installation
The trap nameplate indicates the flow direction. A strainer should be installed upstream of the trap (an optional internal strainer is available). Full port isolating valves should be installed upstream. To avoid damaging the thermostatic element, the pipe connections should never be welded to the trap. For freeze protection, all drain lines must be pitched toward the trap for gravity flow. The trap must discharge vertically downward and the discharge piping must be self-draining.
DTS
Maintenance
This product is factory sealed for tamper-proof operation, and no repair parts are available. Complete isolation of the trap from both supply and return line is required before the trap is removed. Complete installation and maintenance instructions are given in IMI 2.0001A, which accompanies the product.
(Optional) ATMOSPHERIC DRAIN
Consult factory for any alternate hook-ups.
04.12
Telephone: (803) 714-2000 FAX (803) 714-2200
2:201
Balanced Pressure
30
Steam Traps
Balanced Pressure
Balanced Pressure Thermostatic Steam Trap MST21 & MST21H

Steam Traps
The welded stainless steel element is self-adjusting over the entire operating pressure range and will discharge condensate at approximately 18F (10C) below saturated steam temperature on the standard Fill trap. Up to 518F (270C) and waterhammer can be tolerated by this trap. The MST21 can be disassembled for servicing. Trap may be installed in horizontal or vertical pipelines. Can be used on tracing, drips, sterilizers and a low capacity air vent. Model PMO Sizes Connections Construction Options MST21 / MST21H
304 psig 1/4", 1/2" MST21 1/2", 3/4", 1" MST21H NPT All Stainless Steel NTS Fill near to steam 7.2F SUB Fill sub cooled 40F 6
Balanced Pressure
4 3 5 1
7 2 B

A
304 psig (21 barg) 518F@ 300 psig (270C @ 21barg)

PMA
D Max. allowable pressure
362 psig/up to 248F 309 psig/424F 188 psig/752F 752F/0-188 psig
Dimensions
Size A B
C 0.4 10
D 1.8 45 1.8 45
Weight .75 lb 0.34 kg 1.06 lb 0.48 kg
TMA
1/4" 2.0 0.3 50.5 8.5 1/2" 2.4 61 3/4" 2.7 68 1" 3.0 75
0.5 .06 12.5 14
No. Part
1 2 3 4 5 6 7 Body Cap Capsule Spring Spacer Plate Strainer Screen (0.8mm perf) Gasket
Material
Stainless Steel Stainless Stainless Stainless Stainless Stainless Stainless Steel Steel Steel Steel Steel Steel ASTM A743 CF16F/ DIN 17440 X 10 CrNiS 18 9 ASTM A276 Gr 431
0.6 .06 1.8 1.06 lb 14.0 14.0 45.0 0.48 kg 0.6 .06 1.8 1.06 lb 14.0 14.0 45.0 0.48 kg
Steam main drainage and steam tracing.
2:202
Balanced Pressure Thermostatic Steam Trap MST21 & MST21H

Capacities
10000
Spare Parts
1000 Condensate lb/h
MST
21H
Cold
(1/2",
MST
100
21 C
21
MST
") old , 1/2 1/4" ot ( H
10 1 Orifice Size: MST21 = .079" MST21H = .197"
10 Differential pressure psi
100
300 D
Steam trap shall be Spirax Sarco MST21 balanced pressure thermostatic type, which self adjusts to all pressures to 304 psig. Trap to be of all stainless steel maintainable construction. Internal element shall be capable of resisting waterhammer and withstanding up to 518F (270C). Offered in standard and high capacity with choice of 3 discharge temperature options.
A
Installation
The steam trap is intended for installation in a vertical line with the inlet at the top and the outlet at the bottom. This will ensure that it is selfdraining. Full port isolating valves should be installed upstream and downstream of the trap. If fitted in a horizontal line, the trap should be preceded by a short drop leg. Trap willl be piped inverted (outlet vertical up) when used as an airvent (NTS-Fill recommended).
Maintenance
Complete isolation of the trap from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for cleaning of the strainer screen and inspection and cleaning of the valve head and seat. Worn or damaged parts should be replaced using a complete Capsule Assembly Set. Complete installation and maintenance instructions are given in the IM-P125-07 sheet, which accompanies the product.
Capsule Assembly Set
A, B, C, D
Please note thermostat fill when ordering spares.
4.12
2:203
Balanced Pressure
Steam Traps
MST
ot 21H H
3/4",
1")
Balanced Pressure Thermostatic Steam Trap SBP30LC

Steam Traps
The welded stainless steel element is self-adjusting over the entire operating pressure range and will discharge condensate at approximately 18F (10C) below saturated steam temperature. The element is resistant to waterhammer, and up to 90F (50C) superheat over saturated steam temperature can be tolerated by this trap.
B
SBP30LC
1 435 psig 2 1/2" & 3/4" 5 3
Balanced Pressure
NPT All Stainless Steel tamper- proof body S.W. & BSP connections Subcooling capsule filling
l iMiting o perating C onditionS

C
435 psig (30 barg)
500F (260C) at 435 psig(30 barg) 545F (285C) at operating pressures below 426 psig (29 barg)
p reSSure S hell d eSign C onditionS

PMA
D A Max. allowable pressure
TMA
( noMinal ) Size 1/2",3/4" A 3.1 80
d iMenSionS
in inCheS and MilliMeterS
C apSule F illing
As standard, the trap is supplied with filling D, which will operate approximately 18F (10C) below steam temperature. As an option, the trap can be supplied with filling C, which will operate approximately 36F (20C) below steam temperature, i.e. sub-cooling. Note: If the alternative capsule is required, this must be clearly stated on the order, e.g. Capsule to have C fill.
B 2.5 63
C 2.2 56
D 0.74 19
C onStruCtion M aterialS t ypiCal a ppliCationS

Kitchen and hospital equipment, steam tracers, steam coils, steam radiators and steam main drip stations.
No.
1 2 2A 3 4 5 6
Part
Cover* Capsule Element Valve Seat Assembly Valve Seat Gasket Strainer Screen Body*
Material
Stainless Stainless Stainless Stainless Stainless Stainless Stainless Steel Steel Steel Steel Steel Steel Steel ASTM A240 Gr 304 AISI 321 AISI 440 AISI 431 AISI 304 AISI 304 ASTM A473 Gr 304
* The body/cover weld joint complies with ASME section IX and BS4870 (1981). Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI-2-0061-US 09.97
2:204
Balanced Pressure Thermostatic Steam Trap SBP30LC

S aMple S peCiFiCation
Steam trap shall be encapsulated Spirax Sarco SBP30LC balanced pressure thermostatic type, which self-adjusts to all pressures to 435 psig and can be installed in either horizontal or vertical piping. Maintenance-free and tamper-proof design of all stainless steel construction with forged body and drawn cover completely sealed against leakage. Operating element to be a solidly liquid-filled thermostatic capsule which vents air freely, operates close to steam temperature, resists waterhammer and freezing conditions, and can withstand up to 90F superheat.
C apaCitieS
1 3000 2000 1000 800 2 3 4 5 7
Cold
1000
500 400
Condensate in lb/h
600 500 400 300
300
i nStallation
Although the trap will operate in any position, the preferred installation is in a horizontal pipe with a drop leg immediately before the trap. The electric arc process must be used when the SW trap is welded into the pipeline. Full port isolating valves should be installed unpstream and downstream of the trap.
Hot
200
100 20 30 40 50 70 100 150 200 300 400
Differential pressure psi
M aintenanCe
This product is factory sealed for tamper-proof operation, and no repair parts are available. Complete isolation from both supply and return line is required before the trap is removed. Complete installation and maintenance instructions are given in the IMI sheet, which accompanies the product.
09.97
Telephone: (803) 714-2000 FAX (803) 714-2222
2:205
Balanced Pressure
Steam Traps
600
Condensate in kg/h
Cast Iron Inverted Bucket Steam Traps B Series

The trap contains an inverted bucket mechanism which responds to the difference in density between steam and condensate. The discharge action is cyclic. Condensate is discharged close to steam temperature.
Steam Traps
B1H
B2
B3
B4
B5
250 psig (see below) 1/2", 3/4" 3/4" 1" NPT Cast Iron Body, Stainless Steel Mechanism Stainless Steel Bucket
Bimetal air vent (add 2 to model No. eg. B12HS, B22S, etc.) Integral strainer (add S to model No. eg. B1HS, B2S, etc.)
Note: Top plug not provided on B1H-15, 30, 75, 125 B1H, B2, B5
2 1 5 6 9 3 4
1-1/4"
2"
Inverted Buckets
7 8
(when bimetal is required, strainer becomes standard)
No.
1 2 3 4 5 6 7 8 9 10 11
Part
Material
ASTM A126 CL B ASTM A 449 ASTM A126 CL B
11
12 A 12 B
Cover Cast Iron Cover Screws Steel Body Cast Iron Bucket Stainless Steel Valve Guide Plate (Seat Bracket) Cover Gasket Graphite Valve Seat Stainless Steel (hardened) Valve Head (Ball) Stainless Steel (hardened) Valve Lever Stainless Steel (Bucket Arm) Air Vent (optional) Stainless Steel Strainer Screen (optional) B1HS Stainless Steel, 20 mesh B2S to B5S Stainless Steel, 1/16" perf. Cap on strainer Brass models B1HS etc. Steel Plug in standard model BIH, B2, B3, B4, B5
12A 12B
FOR CAPACITIES SEE TIS 2.408
10
Steam main drip stations, laundry equipment, industrial dryers and storage tanks.

(Determined by Orifice selected. See Capacity and Selection Data on TIS 2.408)
15 psig(1 barg) 30 psig(2 barg) 75 psig (5 barg)
125 psig (9 barg) 180 psig (12 barg) 250 psig (17 barg)
450F (232C) at all operating pressures
Optional Bimetal Air Vent

The optional bimetal air vent allows rapid air removal on cold start-up. The vent closes at approximately 200F, and will remain closed during normal operation of the trap.
Pressure Shell Design Conditions PMA Max. allowable pressure TMA Max. allowable temperature 250 psig/up to 450F 450F/0-250 psig 17 barg/up to 232C 232C/0-17 barg
2:206
Cast Iron Inverted Bucket Steam Traps B Series

Top plug not provided on B1H-15, 30, 75, 125, B12HS, B2, B22S, B5, B52S.
B
Dimensions
Size Type A 5 127 6.6 168 7.9 200 9.3 237 11.2 186 1/2", 3/4" B1H 3/4" 1" B2 B3 B4 B5
(nominal) in inches and millimeters B 4 102 5.3 135 5.9 149 7 178 8.8 222 C 3.3 85 3.5 89 4.4 112 5.6 143 6.3 160 C1* 3.8 95 4.0 102 4.4 112 5.4 137 6.6 168 D 3 76 4.1 104 4.8 122 7.4 187 E 1.4 36 1.9 48 2.2 57 2.3 58 Weight 6.2 lb 2.8 kg
C,C1
19.5 lb 8.8 kg 40 lb 18.2 kg 75 lb 34 kg
1-1/4" 2"
A E E
*C1 Dimension for traps supplied with bi-metal air vents (B12HS, B22S, B32S, B42S, B52S)
Steam traps shall be of the mechanical inverted bucket type with cast iron bodies, screwed NPT horizontal connections and stainless steel valve head, seat and bucket. An internal bi-metal air vent and/or strainer screen shall be available as options.
1B 1
Spare Parts
3 (optional)
Installation
A pipeline strainer should be installed ahead of any trap to protect the head and seat from dirt and scale. Suitable full-port isolation valves should be placed around trap to permit servicing. The trap should be installed below the equipment drainage connection in a horizontal position so that the bucket will rise and fall vertically. For superheated steam applications, a check valve should be installed at the trap inlet.
5 1A
Maintenance
This product can be maintained without disturbing the piping connections. Complete isolation of the trap from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat, and operating mechanism. The bucket vent hole must be clear. The optional strainer screen should be removed and cleaned. Worn or damaged parts should be replaced using a complete mechanism assembly kit. Complete installation and maintenance instructions are given in IMI 2.400, which accompanies the product.
6 (optional)
Cover w/ Gasket
Specify if standard or w/ bi-metal air vent
1, 1A 1A 1B 3
Cover Gasket Cover Cap Screws, Set Air Vent Assembly Complete Mechanism
( specify pressure range)
4 5 6
Bucket (Stainless Steel) Strainer (Stainless Steel)
MADE IN USA
TI-2-407-US
10.10
Telephone: (803) 714-2000 FAX (803) 714-2222
2:207
Inverted Buckets
10.7 3.4 272 86
Steam Traps
12.5 lb 5.7 kg
Cast Iron Inverted Bucket Steam Trap B Series Capacities Chart

Steam Traps
Capacities lb/hr for Kg/Hr, multiply Lb/Hr by .454

Trap Size Differential Pressure Range Model No. Orifice 1 2 3 5 10 15 Model No. Orifice 5 10 15 20 25 30 Model No. Orifice 10 20 30 40 60 75 Model No. Orifice 20 40 60 80 100 125 Model No. Orifice 60 80 100 125 150 180 Model No. Orifice 125 150 175 200 225 250 psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi psi 1/2" - 3/4" B1H-15 1/4" 665 715 755 835 960 1040 B1H-30 3/16" 615 715 810 895 945 1000 B1H-75 5/32" 500 610 705 770 905 965 B1H-125 1/8" 446 600 695 765 830 920 B1H-180 3/32" 585 642 703 765 816 867 B1H-250 .070" 562 600 630 665 695 720 3/4" B2-15 3/8" 1700 1920 2110 2370 2810 3220 B2-30 5/16" 1920 2260 2580 2870 3060 3220 B2-75 1/4" 1250 1600 1850 2000 2350 2550 B2-125 13/64" 1100 1220 1700 1900 2080 2240 B2-180 5/32" 1500 1700 1800 1940 2100 2220 B2-250 9/64" 1825 1940 2060 2120 2240 2300 1" B3-15 1/2" 2140 2330 2600 2920 3590 3900 B3-30 3/8" 2340 2840 3230 3630 3900 4120 B3-75 9/32" 1970 2500 2860 3120 3640 3960 B3-125 1/4" 2080 2600 3020 3380 3640 4100 B3-180 7/32" 2580 2830 3070 3380 3580 3780 B3-250 3/16" 2760 2910 3120 3380 3460 3630 1-1/4" B4-15 5/8" 3940 4090 4350 4980 5990 6560 B4-30 1/2" 4150 4930 5680 6200 6720 7140 B4-75 3/8" 3840 4720 5470 6080 7150 7570 B4-125 11/32" 4450 5530 6350 7110 7750 8540 B4-180 9/32" 4250 4730 5080 5680 5980 6300 B4-250 1/4" 4730 4980 5130 5500 5780 6040 2" B5-15 1-1/16" 11,600 12,100 13,200 14,700 17,800 20,000 B5-30 3/4" 10,000 12,100 14,000 15,600 17,100 18,500 B5-75 9/16" 9,860 12,400 13,900 15,200 17,900 19,200 B5-125 1/2" 10,800 12,500 15,600 17,100 18,900 20,000 B5-180 7/16" 13,650 15,100 16,600 18,400 19,100 20,500 B5-250 3/8" 15,000 16,100 16,800 17,800 18,900 19,400
Inverted Buckets
1 15 psi
5 30 psi
10 75 psi
20 125 psi
60 180 psi
125 250 psi
2:208
Cast Iron Inverted Bucket Steam Trap B Series Capacities Chart

How to Select
The tables overleaf show the maximum capacities on continuous discharge of condensate approximately at steam temperature. Cold water discharge capacities are much higher. When calculating the capacity requirement for the steam trap, use a safety factor of 2 or 3 times the normal load, depending on the application. Then from the capacity table overleaf, select the trap with the required capacity and pressure range. Caution: Oversizing bucket traps, especially on light load applications such as main drips, can cause the trap to lose its seal and pass steam. Be careful to select the inverted bucket trap with a seat suitable for the maximum pressure differential and with sufficient capacity to handle the load at the minimum expected pressure differential. The trap will not open if subjected to pressures greater than the maximum differential pressure. The capacity table also applies to traps with optional air vents (B12H, B22, etc.)
03.94
Telephone: (803) 714-2000 FAX (803) 714-2222
2:209
Inverted Buckets
Steam Traps
Cast Iron Inverted Bucket Steam Trap Series 200

The trap contains an inverted bucket mechanism which responds to the difference in density between steam and condensate. The discharge action is cyclic. Condensate and non-condensibles are discharged close to steam temperature
Steam Traps
211
212
213
215
216
1 2
7 6
250 psig (see below) 1/2" 3/4" 1" NPT Cast Iron Body, Stainless Steel Internals 1-1/2" 2" 9 10 4
Inverted Buckets
11
No. 1 2 4 5 6 7 8 9 10 11 12 Part Cover Cover Bolts UNC Cover Nuts Body Bucket Valve Guide Plate Screws Valve Guide Plate Cover Gasket Valve Seat Valve Valve Lever Internal Tube Material Cast Iron Steel Steel Cast Iron Stainless Steel
5
DIN 1691 GG 20 BS 3692 Gr.8.8 BS 3692 Gr.8 DIN 1691 GG 20 A 240 Type 321
12
Stainless Steel B 18.6.3 Stainless Steel A 240 Type 321 Nickel Reinforced Exfoliated Graphite Stainless Steel AISI 440 B Stainless Steel AISI 440 B Stainless Steel A 240 Type 321 Steel A 105 Gr. A
Capacities: See TIS 2.405 Limiting Operating Conditions Max. Operating Pressure (PMO) Max. Operating Temperature * Model # psig barg
1/2"
3/4"
Dimensions
Size 1/2" 3/4" 1" 1-1/2" A 6.4 163 7.9 200 10.6 269 14.4
B 4.3 108 5.3 135 7.4 188 9.4
C 7.0 178 9.0 229 11.0 280 15.0
D 2.6 67 3.7 93 4.5 114 5.5
Weight 6.25 lb 2.8 kg 11.5 lb 5.2 kg 27.0 lb 12.2 kg 59.0 lb

1-1/2" 1"
365 2"
238
380
140
27.0 kg 96.0 lb 49.4 kg

2"
17.0 11.3 18.5 7.2 450 286 457 165
211/6 211/7 211/8 211/10 211/12 212/7 212/8 212/10 212/12 212/16 213/12 213/14 213/16 213/20 213/24 215/18 215/20 215/22 215/28 215/36 216/24 216/32 216/40 216/48
250 200 120 60 30 250 200 120 60 30 250 180 120 60 30 250 180 120 60 30 250 120 60 36
17 13.8 8.5 4 2 17 13.8 8.5 4 2 17 12.5 8.5 4 2 17 12.5 8.5 4 2 17 8.5 4 2.5
410F (210C) at all operating pressures
* For superheated steam applications, a check valve should be installed at the trap inlet. Pressure Shell Design Conditions PMA Max. allowable pressure TMA Max. allowable temperature 319 psig/up to 410F 22 barg/0-210C 410F/up to 319 psig 210C/0-22 barg
TIS 2.401 US
09.00
2:210

Steam traps shall be of the mechanical inverted bucket type with cast iron bodies with screwed NPT vertical connections and stainless steel internals.
L
S pare p artS
A pipeline strainer should be installed ahead of any trap to protect the head and seat from dirt and scale. Suitable full-port isolation valves should be placed around trap to permit servicing. The trap should be installed below the equipment drainage connection in a vertical position with the inlet at the bottom so that the bucket will rise and fall vertically.
Valve Seat Assembly
Installation
C D B A
Maintenance
This product must be removed from the line for maintenance. Complete isolation of the trap from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat, and operating mechanism. The bucket vent hole must be clear. Worn or damaged parts should be replaced using a complete valve and seat assembly. Complete installation and maintenance instructions are given in IMI 2.400, which accompanies the product.
J K
Valve & Seat Assembly (State pressure range) Bucket Internal Tube Cover Gasket Set of Cover Nuts & Studs
A, B, C, (2 of) D G J (pkt of 3) K 1/2" - 6 of L 3/4" - 8 of 1" - 10 of 1-1/2 & 2" - 12 of
TIS 2.401 US Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016 Telephone: (803) 714-2000 FAX (803) 714-2222
09.00
2:211
Inverted Buckets
Steam Traps
Steel Inverted Bucket Steam Trap Series HM 34

The trap contains an inverted bucket mechanism which responds to the difference in density between steam and condensate. The discharge action is cyclic. Condensate and non-condensibles are discharged close to steam temperature. The HM 34 has an integral stainless steel strainer.
Steam Traps
HM 34
464 psig 1/2", 3/4", 1" NPT Carbon Steel Body, Stainless Steel Internals SW Connections
1 7 6 5 2 8 11 9 10
Inverted Buckets

Model # 1/2" HM34/4 HM34/5 HM34/6 HM34/7 HM34/8 HM34/5 HM34/6 HM34/7 HM34/8 HM34/10 HM34/5 HM34/6 HM34/8 HM34/10 HM34/12 psig 464 290 170 120 60 464 290 170 120 60 464 290 170 120 60 barg 32 20 12 8.5 4 32 20 12 8.5 4 32 20 12 8.5 4
4 3
12 14
13
3/4"
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Part
Cover 1/2", 3/4" 1" Cover Bolts Cover Nuts Body Bucket Valve Guide Plate Screw Valve Guide Plate Cover Gasket Valve Seat Valve Valve Lever Ferrule 1/2", 3/4" 1" Strainer Screen Strainer Cap Strainer Gasket
Material
Forged Steel Cast Steel Steel Steel Cast Steel Stainless Steel 1.0460 (C22.8) DIN 17245 GS C25 BS 4168 Gr.8.8 BS3692 Gr.8 DIN 17245 GS C25 AISI Type 321
1"
Max. Operating Temperature *

482F at 464 psig (250C at 32 barg) 572F (300C) at operating pressures below 406 psig (28 barg)
* For superheated steam applications, a check valve should be installed at the trap inlet.

PMA
Maximum Allowable Pressure
580 psig/up to 248F 40 barg/up to 120C 472 psig/464F 33 barg/240C 406 psig/572F 28 barg/300C 572F/0-406 psig 300C/0-28 barg
Stainless Steel BS4183 (18/8) Stainless Steel AISI Type 321 Nickel Reinforced Exfoliated Graphite Stainless Steel AISI 440 B Stainless Steel AISI 440 B Stainless Steel AISI Type 321 Stainless Steel AISI Type 321H Stainless Steel AISI Type 304 Stainless Steel AISI Type 304 Steel 1.0460 (C22.8) Stainless Steel AISI Type 304
TMA
Maximum Allowable Temperature
Capacities: See TIS 2.406
2:212
Steel Inverted Bucket Steam Trap Series HM 34

Withdrawal Distance C A B
Dimensions
F
Weight Size 1/2" 3/4" A 4.7 120 4.7 120 7.1 180 B 4.1 105 4.1 105 6.3 160 C 4.0 100 4.0 100 6.3 160 F 2.6 67 3.5 88 5.7 145 G 3.5 89 4.2 107 4.7 120 H 2.6 65 2.6 65 3.4 85 Scr./SW 5.8 lb 2.6kg 8.9 lb 4.0 kg 22.9lb 10.4 kg
1"
Withdrawal Distance H
Steam traps shall be of the mechanical inverted bucket type with steel bodies with screwed NPT horizontal connections, stainless steel internals, and an integral stainless steel strainer.
Spare Parts
K
Installation
Suitable full-port isolation valves should be placed around trap to permit servicing. The trap should be installed below the equipment drainage connection in a horizontal position so that the bucket will rise and fall vertically.
C D B A
Valve and Seat Assembly
E G F
Maintenance
This product can be maintained without disturbing the piping connections. Complete isolation of the trap from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat, and operating mechanism. The bucket vent hole must be clear. The strainer screen should be removed and cleaned. Worn or damaged parts should be replaced using a complete valve and seat assembly. Complete installation and maintenance instructions are given in IMI 2.400, which accompanies the product.
H J L
Valve & Seat Assembly Bucket Cover Gasket & Ferrule (pkt of 3)
A, B, C, (2 of) D
E F, G
Strainer Screen H Strainer Screen Gasket (pkt of 3) J Set of Cover Bolts & Nuts (set of 6) K TI-2-404-US
05.03
Telephone: (803) 714-2000 FAX (803) 714-2222
2:213
Inverted Buckets
Steam Traps
Inverted Buckets Steam Traps
2:214
Steel Inverted Bucket Steam Trap Series HM 34 Capacities Chart

C apaCitieS
in lb / hr hot CondenSate
800 700 600 500 400

3
400
3
/4H
4 M3
/7
1
/2
HM
34
/7
34 /6
/4H
M3
/4
HM
34
/8 /8
/4H
M3
4/5
200
300
HM 1 /2
34
Condensate lb/h
100 200
/2
HM
6 4/
80
/2
HM
34
/5
1
/2
HM
34
/4
70 60
110 8 10 20 30 40 50 60 80 100 120
50 170 200 290 300 400 464
Differential Pressure psi Differential Pressure bar

0.5 2000 1 2 3 4 6 8 10 20 30 40 1000 800
/12
1000 800
1H
34
600 500 400 300
1H
34
/10
600 500 400

1 HM 34 /8
200
1H M 34 /6
Condensate lb/h
300
200
100 80 60
/5
100 8 10
HM
34
50 40 20 30 40 50 60 80 100 120 170 200 290 300 400 300 600

Condensate kg/h
2:215
Inverted Buckets
0 4/1
HM 3 /4
300
Condensate kg/h
1000
0.5
0.8
10
20
30
Steam Traps
Forged Steel Inverted Bucket Steam Trap Series 600

The trap contains an inverted bucket mechanism which responds to the difference in density between steam and condensate. The discharge action is cyclic. Condensate and non-condensibles are discharged close to steam temperature.
Steam Traps
621
622
623
625
626
1 2
600 psig (see below) 1/2" 3/4" 1" 1-1/2" 2"
ANSI 300/600 RF Flanges* Forged Alloy Steel Body, Stainless Steel Internals
Inverted Buckets
* The trap will accept either ANSI 300 or 600 connecting flanges

1/2" Model # 621/7 621/8 621/10 621/12 622/7 622/8 622/10 622/12 623/8 623/10 623/12 623/16 625/12 625/14 625/18 625/22 626/18 626/20 626/24 626/32 psig 600 450 250 120 600 450 250 120 600 450 250 120 600 450 250 120 600 450 250 120 barg 41 31 17 8.5 41 31 17 8.5 41 31 17 8.5 41 31 17 8.5 41 31 17 8.5
6 9 10
8 7 11 4 5 12 13
Capacities
See TIS 2.405
3/4"
1"
1-1/2"
No.
1 2 4 5 6 7 8 9 10 11 12 13
2"
Part
Cover Cover Bolts Body Bucket Valve Guide Plate Screws Valve Guide Plate Cover Gasket Valve Seat Valve Valve Lever Internal Tube Ball Check Valve
Material
Forged Steel Steel Forged Steel Stainless Steel ASTM A 182 F11 ASTM A 193 GR 37 ASTM A 182 F11 AISI 304

800F (427C) at all pressures

PMA TMA 600 psig/up to 800F 41 barg/up to 427C 800F/0-600 psig 427C/0-41 barg
Stainless Steel BS 4183 (18/8) Stainless Steel AISI 304 Nickel Reinforced Exfoliated Graphite Stainless Steel AISI 440B Stainless Steel AISI 440B Stainless Steel AISI 321 Mild Steel BS 1387 Heavy Steel AISI 440B
2:216

E Withdrawal C Distance
Spare Parts
Valve & Seat Assy
C D B A
Sealing Face Cover Valve Seat
D B
G
Dimensions
Size A B 7.3 185 8.0 203 9.8 248 11.9 301 1/2" & 3/4" 10.6 270 1" 12.2 310 1-1/2" 15.8 401 2" 17.8 452
(nominal) in inches and millimeters C 8.0 203 9.0 229 12.0 305 13.0 330 D 4.7 121 5.1 130 6.6 168 8.4 213 E 1.1 28 1.4 36 1.8 45 2.1 52 Weight 40 lb 18.1 kg 65 lb 29.5 kg 110 lb 49.9 kg 175 lb 79.4 kg
H
Check Valve Assy

K
Installation
A pipeline strainer should be installed ahead of any trap to protect the head and seat from dirt and scale. Suitable full-port isolation valves should be placed around trap to permit servicing. The trap should be installed below the equipment drainage connection in a vertical position with the inlet at the bottom so that the bucket will rise and fall vertically.
Steam traps shall be of the mechanical inverted bucket type with forged steel bodies with ANSI flanged vertical connections and stainless steel internals.
Maintenance
This product must be removed from the line for maintenance. Complete isolation of the trap from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat, and operating mechanism. The bucket vent hole must be clear. Worn or damaged parts should be replaced using a complete valve and seat assembly. Complete installation and maintenance instructions are given in IMI 2.400, which accompanies the product.
Valve & Seat Assembly (State pressure range) Bucket Check Valve Assembly Cover Gasket Set of Cover Bolts
A, B, C (2 of) D G H (pkt of 3) K L 621,622, 623, (8 of) 625 (10 of) 626 (12 of)
01.11
2:217
Inverted Buckets
Steam Traps

The trap contains an inverted bucket mechanism which responds to the difference in density between steam and condensate. The discharge action is cyclic. Condensate and non-condensibles are discharged close to steam temperature.
Steam Traps
921
922
923
925
926
900 psig (see below) 1/2" 3/4" 1" 1-1/2" 2"
ANSI 600 Flanged* Forged Alloy Steel Body, Stainless Steel Internals 1 2
Inverted Buckets

1/2" 3/4" 1" 1-1/2" 2" Model # 921/8 922/8 923/10 923/12 925/10 925/12 926/16 926/18 psig 900 900 900 700 900 700 900 700 barg 62 62 62 48 62 48 62 48

PMA TMA
6 9 10
8 7 11 4 5 13 12
Designed for a maximum cold hydraulic pressure of 93 barg
Capacities: See TIS 2.405 Construction Materials

No.
1 2 4 5 6 7 8 9 10 11 12 13
Part
Cover Cover Bolts Body Bucket Valve Guide Plate Screws Valve Guide Plate Cover Gasket Valve Seat Valve Valve Lever Internal Tube Ball Check Valve
Material
Forged Steel Steel Forged Steel Stainless Steel ASTM A 182 F1l ASTM A193 Gr. B7 ASTM A 182 F1l
Stainless Steel Stainless Steel Nickel Reinforced Exfoliated Graphite Stainless Steel Stainless Steel Stainless Steel Mild Steel Steel
Steam main drip stations, industrial dryers and storage tanks.
2:218

E C Withdrawal Distance
Spare Parts
Valve & Seat Assy
C D B A
Sealing Face Cover Valve Seat
D B
Dimensions
Size 1/2" &3 /4" 1" & 1-1/2" 2" A 12.2 310 16.1 410 17.3 452
B 8.0 203 9.8 248 11.9 301
C 9.0 229 12.0 305 13.0 330
D 5.1 130 6.6 168 8.4 213
E 1.4 36 1.8 45 2.1 52
Weight 65 lb 29.5kg 110 lb 50 kg 175 lb 79.4 kg

H
Check Valve Assy

K
Installation
A pipeline strainer should be installed ahead of any trap to protect the head and seat from dirt and scale. Suitable fullport isolation valves should be placed around trap to permit servicing. The trap should be installed below the equipment drainage connection in a vertical position with the inlet at the bottom so that the bucket will rise and fall vertically.
Steam traps shall be of the mechanical inverted bucket type with forged steel bodies with ANSI flanged vertical connections and stainless steel internals.
Maintenance
This product must be removed from the line for maintenance. Complete isolation of the trap from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat, and operating mechanism. The bucket vent hole must be clear. Worn or damaged parts should be replaced using a complete valve and seat assembly. Complete installation and maintenance instructions are given in IMI 2.400, which accompanies the product. Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016
Valve & Seat Assembly (State pressure range) Bucket Check Valve Assy. Cover Gasket Set of Cover Bolts
A, B, C, (2 of) D G H
(pkt of 3) K L 921,922 (8 of) 923, 925 (10 of) 926 (12 of) TI-2-403-US
11.11
Telephone: (803) 714-2000 FAX (803) 714-2222
2:219
Inverted Buckets
Steam Traps

Capacities
Steam Traps
in lb/hr hot condensate
0.5 20000 15000 0.7 1 2 48 3 4 5

6 7 8 9 10 17 10000 9000 8000 24 7000 6000
216
,22
40
32
Inverted Buckets
10000
7000
215
,22
36
22 28
20
18
5000 4000 3000
5000
,2 213
3000
23
24 20 16 14 12
2000
2000 1500
212
,222
16 12 10 8 7
1000 900 800 700 600 500 7 6 400 300
1000
700
211
,22
12
10
500 200
300
200
Condensate lb/h
150
100 90 80 70 60
100
50 40 30 8 10 15 20 30 50 70 100 150 200 250

2:220
Condensate kg/h
Forged Steel Inverted Bucket Steam Trap Series 600 & 900
Capacities
0.5 20000
626/2

4
626/ 20
8000
10000 8000 6000 4000 3000 2000

625 /14
626/1
5000 4000 3000
32 26/
625/1
8 625/1 623/1 623/1 0 2 623/8 2
Condensate kg/h
10
20
30
40
/2 625
2
6
2000
23/16
1000
800 600
400 300 200
Condensate lb/h
400 300 200
100
100 8 10 20 30 40 50 60 80 100 120 200 250 300 400 450 600
50
Series 600
Differential Pressure psi Differential Pressure bar

6000
10000 8000 6000
5000
926
/18
/16
4000 3000
926
4000 3000
923 /92 5/1 2
2000
2000
923
/92
5/1
1000
921
/92
2/8
Condensate lb/h
1000 800 600
500
400 300
400
200 8 10 20 30 40 60 80 100 200 300 400 600 800
S erieS 900
Condensate kg/h
0.5
10
20
30
40
60
09.00
2:221
Inverted Buckets
1000
12 22/ 2 6 1/1 62 0 2/1 62 0 1/1 62 2/8 62 /8 1 62 2/7 62 1/7 62
500
Steam Traps
Stainless Steel Sealed Inverted Bucket Steam Trap SIB30 and SIB30H
The trap contains an inverted bucket mechanism which responds to the difference in density between steam and condensate. The discharge action is cyclic. Condensate and non-condensibles are discharged close to steam temperature. The SIB30 is sealed for tamper-proof operation.
Steam Traps
SIB30
435 psig (see below) 1/2", 3/4" NPT Tamper-proof, all Stainless Steel SW Connections 2
Inverted Buckets
No.
1 2 3 4 5 6 7 8
5 4 6 7
Part
Cover* Body* Bucket Valve Guide Plate Valve Seat Valve Valve Lever Internal Tube
Material
Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Steel Steel Steel Steel Steel Steel Steel Steel ASTM A240 Gr 304 ASTM A314 Gr 304 AISI 321 AISI 321 AISI 440B AISI 440B AISI 321 AISI 304/AISI 321
3 1 8
*The body/cover weld joint complies with ASME section IX and BS 4870 (1981).

PMO - Maximum operating pressure limitations P PSIG BAR Trap 435 30.0 SIB30/4 290 20.0 SIB30/5 174 120 SIB30/6 123 8.5 SIB30/7 73 5.0 58 4.0 SIB30/8 36 2.5 SIB30/10 29 2.0 22 1.5 SIB30/12 SIB30H/5 SIB30H/6 SIB30H/7 SIB30H/8 SIB30H/10
Operating Range (SHELL)

SIB30H/12 Temperature F 752 572 392 212 0 0 145 C 290 435* B A 0 C 10 20 B A 30* Pressure barg 40 50 400 300 200 100

Limiting conditions (ISO 6552) Maximum body design conditions PMA - Maximum allowable pressure TMA - Maximum allowable temperature Cold hydraulic test pressure PN50 (ANSI 300) 50 barg 400C 75 barg
580 750 Pressure psig
Steam tracing, steam main drip stations, laundry equipment, industrial dryers and storage tanks.
The product must not be used in this region. * PMO Maximum operating pressure rcommended with proper mechanism A - A Flanged ANSI 300, screwed and socket weld B - B Flanged BS 4504 PN40 C - C Flanged ANSI 150
2:222
Temperature C
Stainless Steel Sealed Inverted Bucket Steam Trap SIB30 and SIB30H
SIB30
PMX SIB30/12 PMX SIB30/10 PMX SIB30/8 PMX SIB30/7 Pressure barg PMX SIB30/5 PMX SIB30/6 PMX SIB30/4 A
1 1
0.5 770 350 300

662
10
20 30
350 300
Condensate lb./hr.
90 70 60 50
176 154 132
70 60
0.02 80
50 110
0.5 7
1 15
29 244
3 58 4 5 73 PMX SIB30/8
8 116 145 10
20 290 435 30
Installation
PMX SIB30/12
SIB30H
0.5 1
12 H/ 30 B SI
PMX SIB30/10
PMX SIB30/6 SIB30/4 PMX PMX SIB30/5 SIB30/7 Pressure barg

PMX SIB30/7 PMX SIB30/5 PMX SIB30/4
Pressure psig PMX
PMX SIB30/12
PMX SIB30/10
PMX SIB30/8
PMX SIB30/6
A pipeline strainer should be installed ahead of any trap to protect the head and seat from dirt and scale. Suitable fullport isolation valves should be placed around trap to permit servicing. The trap should be installed below the equipment drainage connection in a horizontal position so that the bucket will rise and fall vertically. If installed in exposed locations, consideration should be given to insulating the trap.
450 770 400 662 300

441 Condensate lb./hr.
10
/6 0H IB3 S
20
30
450 400
/8 /10 30H 0H SIB IB3 S
200
/7 0H B3 SI
0.1 0.09 5 H/ 0.08 30 0.07 SIB 0.06

Condensate kg/hr.
0.05 0.04 0.03

100 90 80 0.02 70 60 50
200
Steam traps shall be encapsulated inverted bucket type of all-stainless steel construction, which is tamper-proof and maintenance-free, and resists distortion due to freezeup or waterhammer. Trap to have a forged body and drawn cover fully weld-sealed against leakage, with threaded (socket weld) end connections for installation in horizontal piping. Operation shall be self-priming, with orifice size selected for the capacity required by the application, and suitable for working pressure to 435 psig.
221 100
90 188 80 176 70 154 60 132

110 50

Size SIB30 1/2" 15 3/4" 20 SIB30H 1/2" 15 3/4" 15 A 4.3 110 4.3 110 B 3.0 76 3.0 76 C 4.9 124 4.9 124 D 5.6 143 5.6 143 Weight 3.3 lb 1.5 kg 3.3lb 1.5 kg
0.5 7
1 15
29 244
3 58 473 5 PMX SIB30H/10
8.5 11612 10 145
20 290 435 30
Pressure psig
PMX PMX SIB30H/7 SIB30H/5 Maintenance PMX PMX SIB30H/8 This product is factory sealed for tamper-proof operation, SIB30H/6 and no repair parts are available. Complete isolation of the trap from both supply and return line is required before the trap is removed. Complete installation and maintenance instructions are given in IM-2-400-US, which accompanies the product.
PMX SIB30H/12
4.3 110 4.3 110
3.0 76 3.0 76
6.3 159 6.3 159
7.0 177 7.0 177
3.9 lb 1.75 kg 3.9 lb 1.75 kg
06.04
2:223
Inverted Buckets
221 100 90 188 80
100
0.03
Condensate kg/hr.
200 441
200 0.05 /5 30 SIB 0/4 0.04 SIB3
Steam Traps
2 0 /8 0/1 0/1 30 IB3 S IB3 SIB S
30/7 SIB
0/6 B3 SI
0.08 0.07 0.06
Stainless Steel Sealed Inverted Bucket Steam Trap SIB 45

Steam Traps
The trap contains an inverted bucket mechanism which responds to the difference in density between steam and condensate. The discharge action is cyclic. Condensate and non-condensibles are discharged close to steam temperature. The SIB 45 is sealed for tamper-proof operation. The SIB 45/5 has an integral check valve.
Model PMO Sizes Connections Construction Options SIB 45
652 psig (see below) 3/4", 1" NPT / SW (see below) Tamper-proof, all Stainless Steel SW Connections (standard on SIB 45/5) 2
Inverted Buckets
No.
1 2 3 4 5 6 7 8 9
5 4 6 7 1
Part
Cover* Body* Bucket Valve Guide Plate Valve Seat Valve Valve Lever Internal Tube Check Valve Assy. (SIB 45/5 only)
Material
Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Steel Steel Steel Steel Steel Steel Steel Steel Steel ASTM A240 Gr 304 ASTM A314 Gr 304 ASTM A240 Gr 304 AISI 321 AISI 440B AISI 440B AISI 321 ASTM A 269-304 BS 970 431 S29 ASTM A 269 TP 316 AISI 420
9 3
* The cover is welded to the body using the TIG process. Welds are approved in accordance with ASME section IX and BS 4870 (1981.)
l iMiting o perating C onditionS

Trap Model Connections SIB 45/10 NPT SIB 45/8 NPT SIB 45/6 NPT SIB 45/5 SW (45) Max. Operating Temperature * Operating Pressure Range Min. psig (barg) Max. psig (barg) to 65 (4.5) 65 (4.5) to 123 (8.5) 123 (8.5) to 290 (20) 290 (20) to 652 842F (450C) at all operating pressures
* For superheated steam applications, a check valve should be installed at the trap inlet. (SIB 45/5 has an integral check valve.)
p reSSure S hell d eSign C onditionS

PMA
t ypiCal a ppliCationS
Steam tracing, steam main drip stations, laundry equipment, industrial dryers and storage tanks.
TMA
2:224
Stainless Steel Sealed Inverted Bucket Steam Trap SIB 45

Differential Pressure bar Condensate kg/hr
C apaCitieS
1000 800 700 600 500 400 300 Condensate lb/hr
0.5
0.8 1
10
20
30
45 400
45
/10
5/8
45 /6
300
100 200 80 60 8 10 20 30 40 50 60 80 100 200 300 400500 600 50
Steam traps shall be encapsulated inverted bucket type of all-stainless steel construction, which is tamper-proof and maintenance-free, and resists distortion due to freezeup or waterhammer. Trap to have a forged body and drawn cover fully weld-sealed against leakage, with threaded (socket weld) end connections for installation in horizontal piping. Operation shall be self-priming, with orifice size selected for the capacity required by the application, and suitable for working pressure to 652 psig.
i nStallation
A pipeline strainer should be installed ahead of any trap to protect the head and seat from dirt and scale. Suitable fullport isolation valves should be placed around trap to permit servicing. The trap should be installed below the equipment drainage connection in a horizontal position so that the bucket will rise and fall vertically. If installed in exposed locations, consideration should be given to insulating the trap.
CD
SIB 45/5
SIB 45/10, 8, 6
M aintenanCe
This product is factory sealed for tamper-proof operation, and no repair parts are available. Complete isolation of the trap from both supply and return line is required before the trap is removed. Complete installation and maintenance instructions are given in IMI 2.400, which accompanies the product.
d iMenSionS
Size 3/4" 20 1" 25 A 4.3 110 4.3 110 B
( noMinal ) C 6.9 175 6.9 175
in inCheS and MilliMeterS
D 7.8 198 7.8 198
Weight 6.5 lb 3 kg 6.5 lb 3 kg

3.3 85 3.3 85
03.94
Telephone: (803) 714-2000 FAX (803) 714-2222
2:225
Inverted Buckets
70
Steam Traps
45
/5
200
Thermoton Liquid Expansion Steam Traps

Types "C" Thermotons can be field adjusted to hold back condensate until it has cooled to between 75F and 212F. (Four 50F adjustment ranges are available.) Thermotons can therefore function as both steam traps and very simple temperature regulators.
12 6
Steam Traps
CL-6
125 psig 3/4" NPT
CH-6
300 psig 2 9 3 8 1
Liquid Expansion
Cast Iron Body Brass & Stainless Steel Internals BSP connections
11
13 14 7

Max. Operating Pressure (PMO) Max. Operating Temperature CL: 125 psig (9 barg) CH: 300 psig (21 barg) Maximum setting: 212F (100C)
No. 1 2 3 6 7 8 9 10 11 12 13 14 Part Body Type C Adjustment Head Adjustment Nut Inlet Nut Type C Element Guide Nut Guide Washer Adjustment End Plug Return Spring Valve Head Valve Seat Seat Gasket Type C Material Cast Iron ASTM A126 CL B Brass ASTM B124 Cast Iron ASTM A126 CL B Steel AISI 1117 Brass &Stainless Steel Brass ASTM B16 Brass ASTM B36 Brass ASTM B62 Stainless Steel AISI 302 Stainless Steel AISI 303 Stainless Steel AISI 303 Stainless Steel AISI 302

PMA C: 300 psig/up to 450F 21 barg/up to 232C Max. allowable pressure TMA C: 450F/0-300 psig Max. allowable temperature 232C/0-21 barg
Temperature Ranges
Code W B G Y Adjustment Range 170 to 212F 76 to 100C 145 to 195F 63 to 91C 110 to 160F 43 to 71C 75 to125F 24 to 52C Types CL-6W CH-6W CL-6B CH-6B CL-6G CH-6G CL-6Y CH-6Y
Steam trapping applications, such as outdoor storage tanks and non-critical tracing lines, where extreme sub-cooling is desirable to conserve energy. Automatic drainage of steam traps and process equipment in which residual condensate may freeze if the steam supply is interrupted.
Capacities
Maximum Operating Valve Pressure Type Orifice psig barg CL-6 3/8" 125 8.6 300 20.7 445 310 630 1000 1260 435 690 870 CH-6 5/16" 5 .34 10 .68 25 1.72 40 2.76 Inlet Pressure psig (barg) 50 75 100 125 150 3.45 5.17 6.89 8.62 10.3 Pounds of condensate per hour* 1400 975 1730 1200 2000 1380 2240 2180 2400 1540 1700 1950 200 13.8 250 17.2 300 20.7
* Capacities for 10F/5.5C drop below opening temperature
Dimensions
Size & Type 3/4" CL-6/CH-6 A
(nominal) in inches and millimeters B 4.6 118 C 3.7 94 D 2.7 68 E F Weight
Type CL-6, CH-6
1.5 38
4.5 lb 2.0 kg
A C B
2:226
Thermoton Liquid Expansion Steam Traps

Sample Specification Maintenance
Liquid expansion steam traps shall contain a solidly liquid-filled thermostatic element, and shall be field-adjustable to discharge condensate at a fixed temperature below 212F. This product can be maintained without disturbing the piping connections. Complete isolation of the trap from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat, and operation of the element set. Worn or damaged parts should be replaced using a complete repair kit. Complete installation and maintenance instructions are given in IMI 2.201, which accompanies the product.
Installation
Types C
Part No.
1 2 2C 3 4 5
Element Set (Specify Range) Body Assembly Inlet Nut Gasket Relief Spring Adjustment Head Lock Nut
1A, 1B, 1C, 1D 2A, 2B, 2C 2C 3A 4A, 4B, 4C 5A
2B 1D 1C 2C
2A
4A 5A 1A
1B
Type C
4B 3A
4C
12.06
Telephone: (803) 714-2000 FAX (803) 714-2222
2:227
Liquid Expansion
Spare Parts
Steam Traps
Thermotons function both as steam trap and simple temperature regulator. Where over temperature due to element failure will cause risk to people or process a failsafe backup safety control should be fitted. The Type C Thermotons should normally be installed with the outlet above the trap. When used to provide freeze protection, install with outlet downwards (as shown above) to be self draining. Discharge temperature change is approximately 25F per full turn of the adjustment nut. Allow 1/2 hour between adjustemts.
No. 8 Liquid Expansion Steam Trap

Steam Traps
The No. 8 Fixed Temperature Liquid Expansion Thermostatic Steam Trap has an oil-filled element set to operate at a fixed temperature. It is easily adjusted to discharge condensate at any temperature between 140 and 212F (60 and 100C).
No. 8
250 psig 1/2" NPT Bronze Body Brass & Stainless Seel Internals BSP connections
Simple temperature control applications. Note: Suitable fail safe precautions must be taken. Steam trapping applications where it is desireable to subcool the condensate below 212F.
Liquid Expansion
11
22 3
44
55 66
77
88 99 10 10 11 11
No. 8 set at 140 - 212F when used outside or in freezing conditions.
No. 8 adjustable in door process temperature control and condensate drainage.
No.
1 2 3 4 5 6 7 8 9 10 11

BS 2872 CZ AISI 302 BS 2872 CZ BS 2870 CZ BS 2872 CZ BS 2872 CZ Type B62 122 122 108 122 108
Part
Adjustment Nut Overload Spring Element Nut Washer Adjustment Locknut Guide Screw Body Element Valve Valve Seat Gasket Valve Seat
Material
Brass Stainless Steel Brass Brass Brass Brass Gunmetal Bronze Brass Stainless Steel Copper Stainless Steel
250 psig(17 barg) 450F (232C)

PMA
Max. allowable pressure 362 psig/up to 248F 25 barg/up to 120C 282 psig/416F 152 psig/0-500F 19 barg/213C 10.5 barg/0-260C 260C/0-10.5 barg
AISI 431 BS 2870 CZ 101 AISI431
500F/0-152 psig Max. allowable temperature
TMA
2:228
No. 8 Liquid Expansion Steam Trap

20 40 60 80 100
200 250
Capacities
Capacity shown is based on a trap with the adjustment 3 turns open and handling condensate at 176F 80C.
Condensate kg/h
400 800 700 600 500 200 400

C Condensate lb/h A B
300
300 100 1 2 3 4 5 10
Differential Pressure bar (x 100 = kPar)
Size 1/2"
A 1.3 32
B 5.4 137
C 3.1 78
17
Spare Parts Installation

The No. 8 functions both as steam trap and simple temperature regulator. Where over temperature due to element failure could cause risk to people or process, a failsafe backup safety control should be fitted. A Y strainer should be installed upstream of the trap. For fixed temperature discharge, the No. 8 trap should be installed with the inlet below the equipment being drained. The outlet should always be above the trap. On indoor process applications outside freezing application outlet should be rotated down for full drainage. Full-port isolating valves should be installed upstream and downstream of the trap.
Locknut
RoundHead Screw Adjustment Nut
Steam traps shall be of the liquid expansion type, having bronze bodies with screwed connections and stainless steel trim. Condensate discharge temperature shall be adjustable within the range specified while traps are in service.
B
Maintenance
Element Set
A, B, C, D
Note: Part for adjustable No.8 only.
07.02
Telephone: (803) 714-2000 FAX (803) 714-2222
2:229
The No. 8 trap 140-212F range is repairable. Complete isolation of the trap from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat. Worn or damaged parts should be replaced using a complete element set (range 140 - 212F only). If the thermostat becomes inoperative, the cimplet No. 8 must be replaced. Complete installation and maintenance instructions are given in the IMI sheet, which accompanies the product.
Element Set
Liquid Expansion
Steam Traps
Dimensions
Freezeton III Temperature Actuated Drain Trap

Steam Traps
The Freezeton III thermostatic unit is designed to open at 35F and be full open at 32F and re-close at 40F at all pressures within its range. Trap to be mounted in a preferrable vertical or horizontal position to insure drainage occurs. Model PMO Size Connections Construction
Freezeton III
200 psig 1/2" NPT Stainless Steel / Brass
Liquid Expansion

Max Operating Conditions (PMO) 200 psig (13.8 barg)
1 2
Max Operating Temperature (TMO) 180F continuous* *short spikes on steam system startup acceptable

PMA TMA 200 psig 388F (13.8 barg) (198C)
4 5
No. 1 2 3 4 5 6 7 Part Body Inlet Side Valve Seat Valve Head Spring Body Seal Thermal Actuator Body Outlet Side Material Stainless Steel EPDM Stainless Steel Stainles Steel EPDM Brass Stainless Steel
6 7
Overall length 4-1/2" (114 mm) Maximum diameter 1-1/8" (32 mm) Weight .9 lb (.41 Kg)
Flow Capacities (water) CV=1.3

Press psig 1 2 5 10 25 50 100 150 200 Flow #/hr. 651 920 1455 2057 3253 4699 6505 7967 9200 Flow GPM 1.3 1.8 2.9 4.11 6.5 9.2 13 15.9 18.4
Freeze protection for float & thermostatic steam traps, coils, tanks, water lines on docks, eyewash stations, safety showers, tracing condensate manifolds, tracing steam manifolds, condensate return lines, pressure powered pumps, electric pumps, and flash tanks.
TI-2-205-US
1.07
2:230
Freezeton III Temperature Actuated Drain Trap

Float & Thermostatic Trap Water or Condensate Line Pressure Powered Pump
6" Minimum
Freezeton III
Freezeton III
Safety Shower
Freezeton III
Temperature actuated drain trap shall have a stainless steel body with brass thermostatic actuator, which will operate in a vertical or horizontal position. Thermostatic actuator to be tamper proof and a sealed encapsulated unit. Thermostatic actuator to crack open at 35F, be full open at 32F and be closed tight at 40F. Drain trap to operate from 0 to 200 psig pressure range.
Installation
The marking on the trap indicates the flow direction if placed on water line, condensate line, tank, etc. An isolation valve should be placed ahead of trap to allow for removal of trap without draining the system. When used on steam trap isolation valves should be on the steam itself so no isolation is required ahead of the Freezeton III. Discharge must go to zero atmospheric pressure only, to avoid damage to the thermostat. The pipe connections should never be welded. Vertical is the preferred position where space is available. When used in a horizontal position pitch piping toward the trap. When used on steam service or hot condensate the trap must be at least 6" or more from the device. Discharge into large diameter drain or ditch. Never create an "ICE PATCH" hazard by discharging on to slab or walkway. Complete installation and maintenance instructions are given in the IMI sheet, which accompanies the product.
Operation
The Freezeton III should be used for any application where flow to replenish temperature is required to prevent freezing of water or condensate lines or to drain a vessel which is prone to freezing due to ambient conditions. The normal failure mode is in the open position unless plugged by debris.
1.07
2:231
Liquid Expansion
Steam Traps
6" Minimum
6" Minimum
Freezeton III
SMC32 and SMC32Y Carbon Steel Bimetallic Steam Trap

The SMC32 and SMC32Y are carbon steel maintainable bimetallic steam traps with straight connections. The SMC32 has an integral flat strainer screen and the SMC32Y has an integral cylindrical Y-type strainer. Model PMO Sizes Connections Construction SMC32
465 psig 1/2", 3/4", and 1" NPT, SW, FLG ANSI 150 & 300 Forged steel body and cover, stainless steel internals Blowdown valve for SMC32Y.
SMC32Y
Steam Traps
Kitchen and laundry equipment, steam tracers, hospital equipment, steam coils, steam radiators and steam main drip stations.
Bimetallic
Options
Limiting Operating Conditions (ISO 6552)

Body design conditions PMA -Maximum allowable pressure TMA -Maximum allowable temperature PMO -Maximum operating pressure TMO -Maximum operating temperature Designed for a maximum cold hydraulic test pressure of 725 psig 752F 464 psig 662F 1088 psig PN40 50 barg 400C 32 barg 300C 75 barg
SMC32
1 4 9 2
Note: PMA & TMA are pressure/temperature related - see chart below.
Operating range
752 662 572 392 212 0 0 145 E 0 A 10 20 30 32* Pressure barg 40 50
3 5 6
Temperature C
Temperature F
400
350 300
200 100 B 0 725
580 425 464 Pressure psig The product must not be used in this region. The product should not be used in this region or beyond its operating range as damage to the internals may occur. 290
Materials
No. 1 2 3 4 5 6 7 8 9 10 11
*PMO Maximum operating pressure 464 psig 32 barg. A-B Screwed, socket weld, butt weld and flanged ANSI 300 A-E Flanged ANSI 150 Part Material DIN 17243 C22.8 Cover Carbon steel (W/S 1.0460) ASTM A105N Rau Bimetallic element Corrosion resistant bimetal and stainless steel Type H46 Valve seat Stainless steel BS 970 431 S29 Locking nut Stainless steel Strainer screen Stainless steel AISI 304 Valve Stainless steel Stainless steel Cover gasket reinforced exfoliated graphite DIN 17243 C22.8 Body Carbon steel (W/S 1.0460) ASTM A105N Cover bolts Stainless steel (M10 x 30) A2 - 70 DIN 17243 C22.8 Strainer cap Carbon steel (W/S 1.0460) ASTM A105N Strainer cap gasket Stainless steel BS 1449 304 S16
SMC32Y
5 11 10
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. TI-P076-10-US 4.04 In the interests of development and improvement of the product, we reserve the right to change the specification.
2:232
SMC32 and SMC32Y Carbon Steel Bimetallic Steam Trap

B Dimensions (NOMINAL) IN INCHES AND MILLIMETERS Size A A1 B C SMC32 3.7 5.9 3.7 3.6 1/2" DN15 95 150 94 92 3.7 5.9 3.7 3.6 3/4" DN20 95 150 94 92 3.7 5.9 3.7 3.6 1" DN25 95 160 94 92 SMC32Y 3.7 5.9 3.7 3.6 1/2" DN15 95 150 94 92 3.7 5.9 3.7 3.6 3/4" DN20 95 150 94 92 3.7 6.3 3.7 3.6 1" DN25 95 160 94 92 D 0.7 17 0.7 17 0.7 23 E 2.0 51 2.0 51 2.0 51 2.0 51 2.0 51 2.0 51 F 2.1 53 2.1 54 2.3 58 G 1.1 28 1.1 28 1.1 28 WEIGHT SCR/BW 3.8 lb 1.47kg 3.8 lb 1.7 kg 4.0 lb 1.8 kg 4.2 lb 1.9kg 4.2 lb 1.9kg 4.4 lb 12.0kg WEIGHT FLGD 6.8 lb 3.1kg 8.2 lb 3.7kg 9.7lb 4.4 kg 7.3 lb 3.3kg 8.8 lb 4.0kg 10.4 lb 4.7kg
D Required Cap Removal Height
F A A1 Required Strainer Cap Removal Distance
Capacities
8820 6615 4410 2205 Condensate lb/hr 1102 992 661 441 220 110 0.1 Differential pressure bar (x 100=kPa) 0.5 1 2 3 4 5 10 20 30 4000 3000 4410 2000 1000 500 400 300 200 50 Condensate kg/hr
Element set Strainer screen Strainer screen and gasket Set of cover gaskets Strainer cap gasket
Spare parts
SMC32 (3 off) SMP32Y (1 off) (packet of 3) (packet of 3)
2, 3, 4, 6 5 5, 11 7 11
6 4 SMC32 5 SMC32Y 2 3 7 Element set
0.1
Installation
7.3 15 29 44 58 73 145 Differential pressure psig Hot water capacity Cold water capacity
296 435
The trap is designed for installation with the bimetal in a horizontal plane and the cover at the top, preferably with a drop leg immediately preceding the trap. When welding the trap into the pipeline, there is no need to remove the element, providing the welding is done by the electric arc method. Full port isolating valves should be installed upstream and downstream of the trap.
Parts represented as dotted lines, indicate not sold as spares.
5 11 10
Maintenance
This product can be maintained without disturbing the piping connections. Complete isolation of the connector from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for cleaning of the strainer screen and inspection and cleaning of the valve head and seat. Worn or damaged parts should be replaced using a complete Bimetal Assembly Set. Complete installation and maintenance instructions are given in the IM-P076-09 sheet, which accompanies the product.
Item 3 9 10
Part Valve seat Cover bolts Strainer cap 24 A/F 17 A/F 27 A/F
FT/LB 85 - 92 M10 x 30 17 - 20 89 - 100
4.04
2:233
Bimetallic
Steam trap shall be Spirax Sarco SMC32/SMC32Y bimetallic-type which self-adjusts to all pressures to 464 psig. Body construction of forged steel with side inlet and outlet threaded (or socket weld) ends containing an integral stainless steel strainer. Shall be provided with blowdown when required, and be maintainable in the field without disturbing the piping. Operating bimetal of design capable of resisting waterhammer and freezing conditions, and can withstand up to 662F temperatures.
Steam Traps
HP80, HP100, HP150 and HP210 Series Bimetallic Steam Traps

Steam Traps
Description
Spirax Sarcos HP80, HP100, HP150 and HP210 bimetallic steam traps are made of forged steel, and designed for draining high pressure, high temperature steam lines and processes. These steam traps, which are specially designed for HP steam, have a reinforced stainless steel insert within the body and can be repaired inline. They operate with no loss of steam, and quicky drain air, non-condensate gases and large quantities of cold water on start-up. Normally open in the event of failure, they have a check valve, a built-in strainer screen and an external device for adjusting the discharge temperature of the condensate.
Bimetallic
Sizes and pipe connections Limiting Conditions
1/2", 3/4" and 1" socket weld to ANSI B 16.11 or butt weld to ANSI B 16.25
Materials
No. Part 1 2 3 4 5 6 7 8 9 10 11 HP80 Body HP100, 150, 210 Valve seat gasket Bimetallic element Strainer screen Gland packing Locking gland nut Cover gasket HP80 HP100, 150, 210 HP80 Cover bolt HP100, 150, 210 Blind nut gasket Blind nut Cover
HP80 PN250, Class 1500 HP100 to ANSI B 16.24 Body design conditions HP150 PN420, Class 2500 HP210 to ANSI B 16.34 HP80 1160 psig 80 barg PMO - Maximum operating HP100 1450 psig 100 barg pressure HP150 2175 psig 150 barg HP210 3045 psig 210 barg HP80 932F up to 1160 psig TMO - Maximum 500C up to 80 barg operating HP100, HP150, HP2101058Fup to 3045 psig temperature 570C up to 210 barg HP80 290 psig 20 barg HP100 362 psig 25 barg Minimum operating pressure HP150 362 psig 25 barg HP210 362 psig 25 barg PMX - The back pressure for correct operation must not exceed 90% of the upstream pressure. Designed for a HP80 and HP100 5628 psig maximum cold 388 barg hydraulic test HP150 and HP210 9367 psig pressure of: 646 barg
Material Alloy steel ASTM A182 F11 Alloy steel ASTM A182 F22 Stainless steel AISI 304 Stainless steel Stainless steel AISI 304L Graphite (asbestos-fee) Stainless steel Metal, stainless steel/graphite (asbestos-free) Alloy steel ASTM A182 F11 Alloy steel ASTM A182 F22 Steel ASTM A193 B7 Steel ASTM A193 B16 Metal, stainless steel/graphite Steel ASTM A105
Certification
This product is available with certification to EN 10204 3.1.B All certificates must be requested at the time of ordering.
2:234
HP80, HP100, HP150 and HP210 Series Bimetallic Steam Traps

Dimensions/weights
(approximate) in mm and kg
Capacities Capacities
17640 15435 13230 11025 8820 Condensate lb/h 6615 4410 20 30 40
Differential pressure barg (x 100 = kPa) 100 210 50 8000 7000 6000 5000 4000 Condensate kg/h
2000 HP100 HP150 HP210 HP80
290
435
580 725
Size
HP80 1/2" 3/4" 1" 1/2" 3/4" 1" 1/2" 3/4" 1"
A
6.3" 6.3" 6.3" 6.3" 6.3" 6.3" 8.3" 8.3" 8.3" 160 160 160 160 160 160 210 210 210
B
5.4" 5.4" 5.4" 5.7" 5.7" 5.7" 6.6" 6.6" 6.6" 138 138 138 145 145 145 168 168 168
C
2.3" 2.3" 2.3" 2.3" 2.3" 2.3" 2.4" 2.4" 2.4" 58 58 58 58 58 58 61 61 61
D
5.9" 5.9" 5.9" 5.9" 5.9" 5.9" 5.9" 5.9" 5.9" 150 150 150 150 150 150 150 150 150
Weight
21 lb. 9.5 21 lb. 9.5 21 lb. 9.5 23 lb.10.5 23 lb.10.5 23 lb.10.5 25.4 lb.11.5 25.4 lb.11.5 25.4 lb.11.5
Hot water capacity Cold water capacity
Spare Parts
HP100 HP150 HP210
The spare parts available are detailed below. No other parts are supplied as spares.
Available spare
Bimetallic assembly kit 2, 3, 4, 7, 10
How to order spares

Always order spares by using the description given in the column headed Available spare and state the size and model of the bimetallic steam trap. Example: 1 Bimetallic assembly kit for a 1" Spirax Sarco HP80 bimetallic steam trap.
Installation and maintenance How to order
Full Installation and Maintenance Instructions (Inclusive of operation and fault finding) are supplied with the product, see IMI
Example: 1 off 1/2" Spirax Sarco HP80 bimetallic steam trap with socket weld end connections.

Item in mm Ft. / Lbs.
3 6 9 11 HP80 HP100 HP150, HP210 HP80, HP100 HP150, HP210
36 21 24 24 30 41 55
A/F A/F A/F A/F A/F A/F A/F
88.51 88.51 118 147.5 59 103.2
01.02
Telephone: (803) 714-2000 FAX (803) 714-2222
2:235
Bimetallic
2205 1985 1764 1544 1323 1102
1000 900 800 700 600 500 1450 3045 Differential pressure psig
Steam Traps
3000
HP45 Bimetallic Steam Trap

Steam Traps
Description
Spirax Sarcos HP45 bimetallic steam traps are made of forged steel, and designed for draining high pressure, high temperature steam lines and processes. These steam traps, which are specially designed for HP steam, have a reinforced stainless steel insert within the body and can be repaired inline. They operate with no loss of steam, and quicky drain air, non-condensable gases and large quantities of cold water on start-up. Normally open in the event of failure, they have a check valve, a built-in strainer screen and an external device for adjusting the discharge temperature of the condensate.
9 10
Bimetallic
8 7 6
4 5 3 2
1/2", to 1" screwed BSP/NPT and socket weld ends (ANSI B 16.11) 3/4" and 1" with ANSI 600 flanges
Materials
No. 1 2 3 4 5 6 7 8 9 10
Body design conditions PN150, Class 900 to ANSI B 16.34 PMO - Maximum operating pressure 652 psig 45 barg TMO - Maximum operating temperature 842F 450C Minimum operating pressure 217 psig 15 barg PMX - The back pressure for correct operation must not exceed 90% of the upstream pressure. Designed for maximum cold hydraulic test pressure of 3320 psig 229 barg
Limiting Conditions
Part Body Valve seat gasket Bimetallic element Strainer screen Cover gasket Cover Cover bolt Blind nut gasket Blind nut Lock-nut
Material Steel ASTM A105 Gr.II or equivalent Stainless steel AISI 304 Stainless steel Stainless steel AISI 304L Metal, copper/graphite (asbestos-free) Steel ASTM A105 or equivalent Steel Metal, copper/graphite (asbestos-free) Steel ASTM A105 or equivalent Steel
Certification
This product is available with certification to EN 10204 3.1.B All certificates must be requested at the time of ordering.
2:236
HP45 Bimetallic Steam Trap

Dimensions/weights
D (approximate) in mm and kg
Capacities
15 15435 13230 11025 8820 Condensate lb/hr 6615 4410
Capacities
20
Withdrawal distance for bimetallic element
Differential pressure barg (x 100=kPa) 25 30 35 40 45 7000 6000 5000 4000 Condensate kg/hr
2000
A1 A
217
290
362
435
508 580
652
Differential pressure psig
Size
1/2" 3/4" 1" 3/4" 1"
A1
6.3" 160 6.3" 160
B
4.9" 124 4.9" 124 4.9" 124 4.9" 124
C
2.3" 58 2.3" 58 2.3" 58 2.3" 58 2.3" 58
D
5.9" 150 5.9" 150 5.9" 150 5.9" 150 5.9" 150
Weight
17.6 lb. 8.0 17.6 lb. 8.0 17.6 lb. 8.0 22.0 lb.10.0 23.2 lb.10.5
Hot water capacity
Cold water capacity
9.25" 235 9.25" 235 9.25" 235

DN25 ANSI 600 DN20 ANSI 600
6.3" 160 6.3" 160
6.3" 160 4.9" 124
Spare Parts
The spare parts available are detailed below. No other parts are supplied as spares.
Available spare
Installation and maintenance How to order
Bimetallic assembly kit
2, 3, 4, 5, 8
Full Installation and Maintenance Instructions (Inclusive of operation and fault finding) are supplied with the product, see IMI
How to order spares

Always order spares by using the description given in the column headed Available spare and state the size and model of the bimetallic steam trap. Example: 1 Bimetallic assembly kit for a 1" Spirax Sarco BYVAP HP45 bimetallic steam trap.
Example: 1 of 1/2" Spirax Sarco BYVAP HP45 bimetallic steam trap with socket weld end connections.

9 10 8 7 5 3 2 4 3 7 9 10 36 22 24 24 A/F A/F A/F A/F 88.51 59.0 59.0 118 Item Ft. / Lbs.
06.02
Telephone: (803) 714-2000 FAX (803) 714-2222
2:237
Bimetallic
2205 1984 1764 1544 1323 1102
1000 900 800 700 600 500
Steam Traps
3000
SPIRA-tec Steam Loss Detector System Type 30 (for use with SSL1 Sensor)
Steam Traps
The SPIRA-tec Type 30 Indicator is a portable, batteryoperated instrument designed to detect the presence of a steam leak in a steam trap (when used with a sensor chamber) and to indicate this condition on an LED indicator.

Max. Ambient Temperature
104F (40C)
Fault Detection
The Indicator Box is a polyamide plastic enclosure housing the electronic circuit.
Plug into SSL1 Sensor on sensor chamber, IFT with SSL1, strainer connector with SSLI (IPC20. IPC21.
Operation
Full instructions are included with each indicator. The indicator incorporates a test circuit which will show whether the battery needs renewing or the indicator is faulty. To test for steam loss, plug indicator into sensing chamber ahead of trap. In essence, a green light means a trap which is working correctly, i.e. closing to steam, and a red light x indicates a trap which is allowing steam to pass.
B C
SPIRA-tec steam leak detection system shall be comprised of an in-line sensor chamber or trap with Integral Sensor and a portable indicator box and cable for test purposes. Sensor chambers, fitted before each trap, shall have ductile iron or steel bodies with screwed or socket weld connections, and incorporate a level-sensing electrode. The hand-held indicator box shall have positive colored pass and fail lights, an internal circuit check facility and be UL listed as intrinsically safe for use in hazardous locations. An indicator cable 4 feet shall be provided with each box. Optional items shall include a hand-operated remote test box for testing either a single trap or up to 12 traps, an automatic remote electronic monitoring system for up to 16 traps, a blanking plug to prevent ingress of dirt and cable plug tails of either of the push fit type or screw-on connection style. The system shall test for steam loss by detecting the presence or absence of condensate using the diffference in conductivities of water and steam. Trap operation shall be indicated by a green (pass) light or a red (fail) light on the indicator box.
Dimensions
A
tery)
B 2.4 62
C 1 25
Weight
(without bat-
Indicator Cable
A four-foot-long indicator cable of twin core, Teflon insulated, Hytel sheathed cable is provided with the indicator. It has connections on the ends for the Sensor Chamber or trap (if trap has Integral Sensor) and the Type 30 indicator. The Hytel sheathing will withstand 230F (110C).
6.2 157
4.6 oz 130 g
Spare Parts
The indicator cable is available as a spare part. To order, specify cable only.
2:238
SPIRA-tec Steam Loss Detector System Type 30
Purpose
Installation
The SPIRA-tec trap failure indicator is designed to indicate whether a steam trap is working correctly. It consists of a permanently installed sensor chamber and an indicator which is plugged into the sensor chamber for testing and removed when the testing is completed.
Operation
Trap Working Condensate flows to the steam trap, under the weir. A small hole in the top of the weir balances the pressure on either side and ensures that the sensor on the upstream side in submerged in condensate. When the sensor is connected to the indicator, the circuit is complete and gives a green signal. Trap Passing Steam Steam volume in the sensor chamber increases, raising the pressure difference across the weir. The upstream condensate level drops to expose the sensor, breaking the circuit to give a red x signal.
Batteries
Type 30 Indicator One 9 volt battery.
Component Specifications
Fault Detection
Steam trap (working) Air vent passing live steam
TIS 2.701, Sensor Chambers TIS 2.702, Remote Test Points TIS 2.704, Automatic Monitor
Intrap Sensing
Hole Inlet
Chamber Sensing
Sensor chamber SSL1 Sensor Condensate Inlet
Weir Live steam
IFT-14 SSL1
SSL1
Heat-resistant plug tail.PT1
IPC20 and IPC21 are strainer connectors with a spiratec SSL1 Sensor
R1
SSL1 IPC21 IPC20 ITD32 IBP31
Remote test points
R12
Indicator
Indicator cable
UL Listed
Type 30 TI-2-700-US Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016
06.04
Telephone: (803) 714-2000 FAX (803) 714-2222
2:239
Steam Traps
The sensor chamber with SSLI sensor should be fitted immediately upstream of the trap, in a horizontal line with the direction of flow according to the arrow on the body, or a trap with Integral SSL1 Sensor. The cable from the indicator should be disconnected from the sensor chamber or remote test point after checking. Air and other incondensible gases present at the trap on start-up should be allowed to dissipate to avoid a false red signal. Blast discharge traps may cause a temporary red flicker, but green over most of the cycle shows the trap to be working properly.
SPIRA-tec Sensor Chambers ST14, ST16, ST17
The Sensor Chamber is installed upstream of the steam trap as part of the SPIRA-tec steam trap fault detection system. The chamber is supplied with a drilled and tapped connection for the SPIRA-tec sensor (standard or waterlogging) which is supplied separately (see other side). Steam trap status is indicated on a portable indicator (Type 30) or remote monitor (R16C & R16E).
Steam Traps
ST14
ST16
464 psig
ST17
IN
1/2" to 2" NPT Steel SW Connections Stainless Steel
1/2", 3/4", 1"
OUT
Ductile Iron 3, 4
Fault Detection
SW Connections ANSI 150 & 300 Flanges
3/8" Sensor Connection A C

Max. Operating Pressure (PMO) Max. Operating Temperature (TMO) Pressure Shell Design Conditions PMA 580 Max. allowable pressure 464 319 304 TMA Max. allowable temperature psig/up to 248F psig/482F psig/662F (ST17 only) psig/752F (ST14&ST16) 40 32 22 21 barg/up to 120C barg/250C barg/350C barg/400C 464 psig (32 barg) Saturated Steam Temperature
Right Hand Shown
B (1" size)
662F/0-319 psig (ST17 only) 350C/0-22 barg 752F/0-304 psig (ST16 & ST14) 400C/0-21 barg
Dimensions
ST14 & ST16 1/2", 3/4" 1" 1-1/2", 2" (ST14 only) ST17 1/2", 3/4" 1"
SPIRA-tec steam leak detection system shall consist of an in-line sensor chamber and a portable or remote indicator box and cable for test purposes. Sensor chambers, fitted before each trap, shall have ductile iron, steel, or stainless steel bodies with screwed, socket weld or flanged connections, and incorporate a sensing element. The hand-held indicator box shall have positive colored pass and fail lights, an internal circuit check facility. An indicator cable 4 feet long shall be provided with each box. Optional items shall include a hand-operated remote test box for testing either a single trap or up to 12 traps, an automatic remote electronic monitoring system for up to 16 traps, a blanking plug to prevent ingress of dirt, and cable plug tails of either the push-fit type or screw-on connection style. The system shall test for steam loss by detecting the presence or absence of condensate using the diffference in conductivities of water and steam. The system shall also test for traps failed, closed or blocked by detecting temperature drops at the steam trap. Trap operation shall be indicated by a green (OK) light or a red (fail open) light, or an amber (fail closed) light on the indicator box.
A 3.0 75 4.7 120 9.9 252 2.8 72 4.7 120
B 4.0 101 4.7 120 8.5 215 3.5 89 4.7 120
C 0.9 23 1.1 28 1.8 45 0.9 23 1.1 28
Weight 1.8 lb 0.8 kg 4.8 lb 2.2 kg 48.4 lb 22.0 kg 2.6 1.2 4.8 2.2 lb kg lb kg
Maintenance
The sensor should be removed periodically to inspect and clean the tip and insulator.
Installation
Spare Parts
The sensor chamber should be installed immediately upstream of the trap (close coupled) in a horizontal position with the direction of flow according to the arrow on the body.
Sensor and Sensor Gasket Blanking Plug Material - ST17

AISI 316L AISI 316L AISI 316L Ductile Iron Stainless Steel Stainless Steel DIN 1693 GGG 40 BS 970 431 S 29 BS 1449 304 S 16
No. Part
1 3 4 Sensor Chamber Drain Plug Drain Plug
Material - ST14
Steel Stainless Steel Stainless Steel DIN 17245 GS C25 BS 970 431 S 29 BS 1449 304 S 16
Material - ST16
Stainless Steel Stainless Steel Stainless Steel
TI-2-701-US
05.06
2:240
SPIRA-tec Sensor Chambers ST14, ST16, ST17
Sensor Plug Gasket Waterlogging Sensor Assembly

Max. Operating Pressure (PMO) Max. Operating Temperature (TMO) Temperature 464 psig (32 barg) Saturated Steam
Standard Sensor: Sensor shall be of stainless steel construction with suitable insulator. The sensor shall be capable of determining different conductivities associated with steam and condensate. Waterlogging Sensor: Sensor shall be of stainless steel construction with suitable insulator. The sensor shall be capable of determining different conductivities associated with steam and condensate. The sensor shall also detect temperature drops associated with steam traps that fail closed, are blocked, or not in use. Sensor shall be made with plug tail on right hand or left hand side.
PT2 PT3 PT1
Standard sensor
Plug tail Assemblies supplied separately
Installation
The sensor is installed into the side connection on the SPIRA-tec sensor chamber. Chamber mounted upstream of trap as close as possible.
Maintenance
The sensor should be removed periodically to inspect and clean the tip and insulator. Determine sensor position: If you were to straddle the pipe facing in the direction of flow, right hand sensor would be on right side and left hand on your left side. Note: You must order sensor separately. Chamber does not have sensor installed when supplied Sensor types: SSLI Steam leakage for use output only with type 30, R1C and R16C WLSI Steam leakage and water logging for use with R1C only. WLSI with diode steam leakage and water logging for use with R16C only.
Spiratec products shall not be used in hazardous areas and explosive atmospheres.
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2:241
Fault Detection
Steam Traps
SPIRA-tec sensor assemblies are installed into the sensor chamber (see other side) for detection of condensate and temperature drops at the steam trap. This indicates where the steam trap is leaking steam or is failed, closed or blocked.
Model Connections Construction Type Options
Standard
Waterlogging
3/8" BSP
Right Hand Shown
Stainless Steel Conductivity Plug Tail Assemblies (PT1, PT2, or PT3) Conductivity & Temperature
Chambers are supplied separately.
SPIRA-tec Remote Test Point R1 and R12
The SPIRA-tec Trap Leak Detection System is designed to indicate whether a steam trap is leaking steam. A Plug Tail is fixed permanently into the sensor chamber, and this is then wired to the remote test point sited at any convenient point. Trap checking is then carried out by plugging into the remote test point rather than into the sensor chamber.
Steam Traps
R12
RemoteTest Point
Fault Detection
Available Types
R1 test point, suitable for one sensor chamber. R12 test point has a selection switch which can be used for checking up to 12 sensor chambers. The plug tail is supplied with 4 feet (1.25 m) of wire. Any additional wire must be provided by the installer in accordance with the Installation and Operating Instructions. PT 1 plug tail is available with plug in connection PT 2 plug tail is available with screw on connection and brass angle pattern housing. (PT 2 & PT 3 provide protection to IP67.) Removing nut #1 allows a conduit adaptor to be connected to the M16 conduit thread on the housing, if cable protection is required.
R1
RemoteTest Point
R1 * Maximum Ambient Temperature 176F (80C) R12 Maximum Ambient Temperature 120F (49C)
PT1
Plug in Connector Screw On Connector
A R1 B
PT2 A R12 #1 B
* For application where temperature exceeds 176F metal encloser is available (R1 only) consult factory.
PT3
Dimensions
#1
Type R1 R12
A 3.2 82 3.1 80
B 3.1 80 4.7 120
C 2.1 55 2.1 65
Weight 0.4 lb 0.2 kg 0.7 lb 0.3 kg
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SPIRA-tec Remote Test Point R1 and R12
Use in Hazardous Areas

The Type 30 Indicator is listed by Underwriters Laboratories, Inc., as intrinsically safe for use in hazardous locations (Class 1, Division 1 & 2, Groups A, B, C & D, in accordance with U.L. Standard 913) when used with the ST Sensor Chamber, R1 and R12 remote test points. The R1 and R2 are also approved for use in hazardous locations by BASEEFA under BS 5501, Parts 1 & 7. The enclosure is rated to IP 20 under BS 5490. 1977.
Permissible Interconnecting Cables

The total Capacitance, Inductance and Inductance to Resistance (L/R) ratio of cables used in hazardous areas, must not exceed the following values: Group II C II B II A Capacitance in mF 0.3 0.9 2.4 Inductance in mH 0.22 0.66 1.76 or L/R ratio in mH/ohm 19 57 152
Fig. 1
Installation
1. Decide on the most convenient cable entry. Remove the front cover by taking out the four securing screws and drill the required hole in the side or back of the test point. Fit a suitable waterproof cable entry. (Fig. 1) Note: The R1 cover will only fit one way round. 2. Secure the test point to a flat surface using the four mounting holes outside the sealed enclosure. 3. Connect the Plug Tail PT1, PT2, or PT3 into the pipeline sensor chamber. Extend the 4-ft (1.25 m) of cable provided by connecting on a suitable; length of twin core cable. The type of cable is not critical lightweight wire with 20 gauge conductors or 7/0.2 multi-strand wire will suffice. Similarly, the type of connection is not critical, but it should be made waterproof if exposed to moisture. The extension cable should be passed through the cable entry (Fig 2). 4. In the case of the R1, connect the extension to the terminals inside the cover. Plug Tail PT1 5. In the case of R12, connect the extension from all red or green wires to the numbered terminals on the edge connector, noting the number of each sensor. The test sheet provided can be used for this purpose. Extensions from all the blue wires should be connected to the square ground bar in the base of the box. With screw heads facing outwards, push the edge connector onto the printed circuit board (Fig. 3). 6. Replace the front cover and the four securing screws.
To Operate
Plug the indicator cable into the socket provided and use the indicator in accordance with its instructions. In the case of the R12, the rotary switch should be used to select the sensor to be checked.
Terminal Strip (by others)
Waterproof Cable Entry (R1)
Fig. 3
Fig. 2
Edge Connector
02.04
Telephone: (803) 714-2000 FAX (803) 714-2222
2:243
Fault Detection
Steam Traps
Waterproof Cable Entry (R12)
R1C Steam Trap Failure Monitor
Steam Traps
The R1C steam trap failure monitor will monitor the performance of a single steam trap when used in conjunction with a Spiratec sensor chamber and sensor. It will indicate whether a trap is operating correctly, passing live steam or has failed closed by means of colored trap status lights on the unit. Analog and digital outputs allow it to be connected directly to BEMS/EMS to indicate steam trap status remotely.
Fault Detection
S ySteM C oMponentS
To detect a steam trap that is leaking steam, a standard SS1 Spiratec sensor combined with a Spiratec sensor chamber is used. To detect a steam trap that is leaking steam or is waterlogged, a WLS1 Spiratec waterlogging sensor assembly combined with a Spiratec sensor chamber is used.
Body Cast malleable iron, black enamel finish.
i nStallation
The Spiratec sensor chamber is installed immediately upstream of the trap being monitored in a horizontal pipeline. Full details are given in the technical literature supplied with the products. The R1C should be installed within 30 ft. of the Spiratec sensor chamber. It is designed to form part of a conduit cable protection system but may be fixed to any convenient surface using bulkhead clamps.
t eChniCal d ata
Enclosure rating Supply voltage: 4-20 mA output not used 4-20 mA output used R1C operation: Trap status: Trap operating correctly IP65 (when fitted with correct cable glands) Voltage required: Separate 9-30 Vdc, <35 mA Separate 22-30 Vdc, <35 mA Status lights: Red and orange lights OFF Green light FLASHING Red light ON Green light FLASHING Orange light ON Green light FLASHING
S teaM l eak d eteCtion p eriod

Internal switches in the R1C allow the steam leak detection period to be set at various intervals. This helps to prevent nuisance alarms which may be caused by intermittent interruptions in condensate flow under normal operating conditions.
C ondenSate C onduCtivity l evelS

Internal switches in the R1C allow the condensate conductivity levels to be adjusted to accommodate local conditions. The purity of the steam is directly related to its conductivity. Therefore, the multiple settings cover a wide range of systems.
Trap leaking steam
Trap blocked or waterlogged
t rap W aterlogging t eMperature l evelS

Internal switches in the R1C allow the waterlogging temperature levels to be set at one of seven pre-set temperatures. Because of relation between steam pressure and temperature, each steam trap can be monitored as closely as desired. As supplied, the R1C comes factory set as follows: Channel Failure Detection Notes Leak detection 22 minutes The trap must leak steam for period 22 minutes before the R1C signals a fault. Leak detection 4.8S The conductivity of the condensate in the sensor chamber must be greater than 4.8 microsiemens for correct operation. Waterlogging 185F The condensate in the detection sensor chamber must cool temperature below the R1C signals a waterlogging fault.
Trap cold but free of conRed and orange lights ON densate (this is a common Green light FLASHING state during system start-up or when the system is shut down). During normal operation, the green light flashes ON every second to show that electrical power is connected to the R1C and that it is operating correctly.
C onneCtionS
The R1C enclosure is a circular conduit box with M20 threaded entry holes. To maintain resistance to moisture, use a suitable cable gland between the R1C and the Spiratec sensor (Type SS1 or WLS1). If the cable to the BEMS/EMS passes through a conduit, make sure that the threaded connection to the R1C is water-tight to maintain the IP65 enclosure rating. Details of electrical connection are supplied with the product.
2:244
R1C Steam Trap Failure Monitor

o utput S ignalS oF t rap S tatuS r eMote i ndiCation
R1C Digital Outputs Waterlogged Steam Leak On On On Off
For
Trap Status Trap operating correctly Trap leaking steam Trap blocked or waterlogged Trap cold, but free of condensate (or R1C failure)
Nominal Output Current from R1C 20 mA 15 mA 10 mA 4 mA
Recommended BEMS/EMS Alarm Threshold Settings 23.0 mA > setpoint > 17.5 mA 17.3 mA > setpoint > 12.5 mA 12.5 mA > setpoint > 7.5 mA 7.5 mA > setpoint > 0 mA
The current output from the R1C is derived from an internally powered loop and is capable of driving into an impedance of at least 550 ohms. In practice, this means that the maximum permissible distance between the R1C and the BEMS/EMS will be governed by the type of connecting cable used.
d iMenSionS
( noMinal )
in inCheS
(mm)
4.3" (109) 2.6" (66)
1.4" (35)
M20 x 1.5 - 6 H
1.0" (25.4)
10.10
Telephone: (803) 714-2000 FAX (803) 714-2222
2:245
Fault Detection
Digital Outputs PNP open collector output - use this output to connect the R1C to a BEMS/EMS whose digital inputs are pulled down to 0 volts. The Trap blocked or waterlogged Off On pnp outputs act like switches connected to the R1Cs power supply. Off Off During normal trap operation, the pnp outputs will switch ON and give Trap cold, but free of condensate (or R1C failure) out a voltage equal to the R1Cs power supply minus 0.4 V. Their output resistance in this state is 220 ohms. If the trap fails, one of the Analog Output: pnp digital outputs will switch OFF. An analog output is available as standard for use with BEMS/EMSs that operate on an analog input signal. Setting details are given below: NPN open collector outputs - use this output option to connect the R1C to a BEMS/EMS whose digital inputs are pulled up to a posiMaintenance tive voltage. The npn outputs act like switches connected to 0 volts. There are no user serviceable parts in the R1C. During normal trap operation, the npn outputs will switch ON, giving out 0 volts with an output resistance of 220 ohms. If the trap fails, one How to Specify of the npn digital outputs will switch OFF. 1 - Spirax Sarco R1C steam trap failure monitor (pnp digital outputs), or 1 - Spirax Sarco R1C steam trap failure monitor (npn digital outputs)
Trap Status Trap operating correctly Trap leaking steam
Steam Traps
SPIRA-tec Automatic Steam Trap Monitor R16C
The SPIRA-tec R16C is an automatic steam trap monitor for up to 16 steam traps. Remotely mounted, it continuously scans electronically up to 16 Spira-tec Sensor Chambers and indicates when steam wastage or waterlogging occurs at any of the traps being monitored. A Sensor is screwed into each Sensor Chamber and is connected by wiring to the R16C which is sited at a convenient point. When all the steam traps being monitored are working correctly, a single green light will be illuminated. If one or more of the steam traps is failing, then the corresponding "fail" lights (of which there are thirty two) are illuminated and the green light is extinguished. The R16C, which is continuously operating, will indicate at a glance that either all the traps are operating correctly, or that there is a failure of any particular identified trap or traps. The unit can be interfaced with most present day computer controlled Building Management Systems, through a pair of volt free contacts, which will open on trap failure.
Fault Detection
Steam Traps
Available Types
R16C steam monitor is available as standard for use with mains supplies at 96-240Vac or 24Vac. The monitor is supplied for wall or panel mounting.
Technical Data
Supply voltage 96-240Vac 10% or 24 Vac 10% Supply frequency 50 - 60 Hz Supply current consumption 50 mA Operating temperature range 0C to 50C Maximum 80% up to 31C operating decreasing linearly Environmental limits relative humidity to 34% at 50C Maximum 2 000 m above sea level altitude Maximum voltage 24 Vac/dc Maximum current 0.5A Relay rating Maximum power 10W IP65 with correct cable glands Enclosure rating (wall mounting unit only) Electrical connections Screw terminals If cable protection is required, a conduit adaptor can be connected to the M16 conduit thread on the housing after removing the nut (1). The plug tail is supplied with 1.25m of cable. Any additional cable must be provided by the installer in accordance with the Installation Instructions. Note: The type of cable is not critical, but a lightweight cable with 20 gauge conductors of 7/0.2 (0.22mm2) multi-strand cable will suffice.
2:246
SPIRA-tec Automatic Steam Trap Monitor R16C

A C F
H D
K J
Wall Mounting
Front
A C F E
Back
Dimensions
Wall Mounting
C 6.7 169
B
D 2.0 50
C
E 5.1 130
F 6.7 170
D
G 3.9 100
E
H 1.2 30
J 3.6 92
F
K 2.0 52

Weight
7.9 201
A
5.4 138
Panel Mounting
7.6 192
5.7 145
4.1 105
5.5 140
7.3 186
1.6 40
3.4 lb 1.53 kg
Master Box
To Use as Master Box

The R16C can be installed on a cascade basis. One "master" box will monitor up to 16 x R16C "local" boxes. A red light on the master box will indicate which "local" box is registering a leaking trap. Inspection of that local box will then identify the specific trap which is failing.
up to 16 local boxes
To steam traps
03.03
Telephone: (803) 714-2000 FAX (803) 714-2222
2:247
Fault Detection
Steam Traps
Trap Diffuser DF1, DF3 and Three Way Test Valve

Steam Traps
Description
The DF Series Trap Diffuser is a compact unit designed to be fitted to the outlet of a steam or liquid drain trap. The DF Diffuser reduces noise and erosion by cushioning high velocity discharge.
DF1 & DF3

1/2" & 3/4" NPT Stainless Steel BSP Connection DF1 SW Inlet only DF1
The DF Series Diffuser can be fitted to any trap where conditions promote blast discharge similar to that associated with balanced pressure, inverted bucket or Thermo-Dynamic traps.
Fault Detection

DF1 Max. Operating Pressure (PMO) DF3 Max. Operating Pressure (PMO)
915 psig/63 barg 300 psig/21 barg 2
No.
1 2 3 4
1
Steel Steel Steel Steel Steel
Part
Case End Boss Screwed Socket Weld Internals Screen
Material
Stainless Stainless Stainless Stainless Stainless
3 4
DF1
Installation
DF3
C C
The DF Series Diffuser should be fitted on the outlet side of a steam trap or liquid drainer with a suitable fitting to ensure that the discharge of condensate is towards the ground or some safe enclosure.
The trap diffuser shall be all stainless steel with a knitted and compacted wire mesh diffusing element.
A A
Dimensions
Size DF1 1/2" DF1 3/4" DF3 1/2" DF3 3/4"
(approximate) in inches & millimeters
A 2.3 59 2.3 60 3.8 97 3.8 97
B 1.5 40 1.5 40 1.8 46 1.8 46
C 1.1 27 1.3 32 2.1 53 2.1 53
Weight (DF1) .51 lb .23 kg .51 lb .23 kg 1.4 lb .63 kg 1.4 lb .63 kg
DF1
DF3
TI-2-800-US
02.06
2:248
Trap Diffuser DF1, DF3 and Three Way Test Valve

The TWT steam trap test valve is designed to have a combination inlet or outlet isolation/blowdown valve capability. Unit can be used with any small size steam trap typically in drip or tracer service. Model PMO Sizes Connections Construction TWT 300 psig 1/2" 3/4" NPT Stainless Steel

Max. Operating Pressure: (PMO) 300 psig (21 barg) Max. Operating Temperature: (TMO) 421F (198C)
No. Part
1 2 3 4 5 6

PMA : 300 psig (21 barg)
Body Isolation Plug/Spindle Liner Handle Vent Elbow Packing
Stainless Steel ASTM A351 CR CF8 Stainless Steel 316L AISI 304 R-PTFE (internal not shown) Stainless Steel Stainless Steel 304 AISI 304 Graphite
Material
Two Valves One Upstream and Downstream of Trap

Normal operation Checking line for blockage Trap Isolation for Maintenance Visual testing of trap Shutdown Drainage if Steam is Off Stream Start-up Purging
4 2
One Valve Downstream of Trap (trap outlet)

Function
Normal Operation Visual testing of trap Shut down drainage steam upstream isolated by other means Return line isolation
Direction of Flow Handle Position
5 1/8" NPT SPARE: Valve Internal Assembly
1.8" 2.6"
2.8" 4.6" Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016
2.3" TI-2-800-US US Telephone: (803) 714-2000 FAX (803) 714-2222
02.06
2:249
Fault Detection
Function
Direction of Flow Handle Position Inlet Valve Outlet Valve
Steam Traps
MSC Manifolds for Steam Distribution and Condensate Collection

Description
Steam Traps
The type MSC forged steel manifolds centralize steam distribution and condensate collection for up to 12 sources. Both models have integral piston valves with a variety of connections, making them particularly well suited for tracing applications. The compact design provides easy access for trap maintenance and monitoring, while the mounting arrangement permits quick installation. The condensate collection manifold includes an internal siphon pipe to promote even temperature distribution and ensure single-phase discharge of condensate. All units are hydro tested to 1.5 times design pressure, and painted with industrial heat resistant coating (gray) with a maximum temperature of 850F
M aniFold n oMenClature
MSC 08 C 1 1 2 3 4 1/2" 1/2" 3/4" 3/4" Threaded (NPT) Socket Weld (SW) Threaded (NPT) Socket Weld (SW)
C - Condensate Collection D - Steam Distribution 04 - 4 Tracer Connections 08 - 8 Tracer Connections 12 - 12 Tracer Connections Forged Steel Manifold
(includes siphon pipe)
Trap Station & Manifold
Alternatives Flow direction when used for steam distribution duty Flow direction when used for condensate collection duty
Operation
In operation the piston valve should be either fully open or fully closed. Throttling service is not recommended. As the piston valve has such a large sealing area it is not necessary to use a valve key to ensure dead tight shut-off.
Technical Data
Body design rating PMA TMA Min allowable temp PMO (Sat. steam) Hydrotest pressure N of connections Connection sizes Connection types Piston valve CV ANSI Class 300 (PN50) 740 psig @ 100F (51 Bar g @ 38C) 797F @ 406 psig (425C @ 28 bar g) -20F (-29C) 600 psig @ 500F (41 bar g @ 260C) 1,110 psig (76 bar g) 4, 8, 12 ", " NPT, SW to ANSI B16.11 Cl. 3000 2.1 (per valve - both sizes)
-cold
MSC04 shown having socket weld connections

2:250
Alternatives Flow direction when used for steam distribution duty Flow direction when used for condensate collection duty
MSC04 shown having socket weld connections
5 2 4 3
6 8 7 12 9 11 10 1
13 14
Materials
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part Body Lower ring Upper ring Lantern bush Piston Spindle Handwheel Handwheel nut Bonnet Studs Nuts Washers Handwheel Name-plate Material Carbon steel Graphite and stainless steel Graphite and stainless steel Steel Stainless steel Stainless steel Carbon steel Steel Carbon steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel ASTM A105N or ASTM A350 LF2
ASTM A479 F316 ASTM A479 F410 ASTM A105N ASTM A105N or ASTM A350 LF2 ASTM A193 Gr. B8 ASTM A194 Gr. 8
Spare parts
Available spares Sealing ring set Valve internals set Extractor tool
2, 3 2, 3, 4, 5, 6, 8, 13
Example: 1 off Sealing ring set for an integral piston valve on a carbon steel manifold MSC04 1/2" socket weld.
04.10
Telephone: (803) 714-2000 FAX (803) 714-2222
2:251
The spare parts available are detailed below. For ease of replacement an extractor tool is available for removing the sealing rings.
How to order spares Always order spares by using the description given in the column headed 'Available spares' and state the type and size of manifold.
Steam Traps
Dimensions & weights (nominal) in inches/mm and lb/kg

Type MSC04 MSC08 MSC12 A 13.0 330 25.6 650 38.2 970 B 6.3 160 6.3 160 6.3 160 C 3.3 85 3.3 85 3.3 85 D 4.3 110 4.3 110 4.3 110 E 2.8 71 2.8 71 2.8 71 F 1.9 48 1.9 48 1.9 48 G 1.5 38 1.5 38 1.5 38 H 3.0 75 3.0 75 3.0 75 J 4.3 110 4.3 110 4.3 110 K 5.1 130 5.1 130 5.1 130
C
L 2.0 50 2.0 50 2.0 50
M M12 M12 M12
N 1.8 45 1.8 45 1.8 45
Weight 22 lb 10 kg 44 lb 20 kg 66 lb 30 kg
MSC04
M C
MSC12 Shown as steam distribution manifold
Steam Traps
B B M C B M
3/4" A106 PIPE SCH. 80 M.N.P.T. SIPHON TUBE
B M
3"
B M M C
OUTLET DETAIL
N.T.S.
B B M
MSC08 Shown as condensate collection manifold

A
B M
3/4" NPT 6000# HALF COUPLING
B M
H
DRAIN DETAIL
N.T.S.
G Closed
3/4" NPT 6000# HALF COUPLING
N Open
DRAIN DETAIL
N.T.S.
M D
2:252
J Closed E
K Open
Safety information, installation and ancillaries

For full details see the Installation and Maintenance Instructions supplied with the product.
Steam distribution duty

The recommended installation is with the steam inlet connection at the top of the manifold. A trap set should be fitted to the bottom of the manifold. The discharge from this trap set should ideally be returned. If it is to be discharged to atmosphere we recommend that a diffuser is fitted.
General
These manifolds have been designed for vertical installation. The back is provided with M12 threaded connections for ease of installation by attaching to a supporting structure. For ease of installation it is recommended that spacers are fitted to give the manifold a stand-off of at least 2" (50mm). Following installation it is recommended that the manifold is insulated to minimize radiated heat losses and to protect personnel from burn risks. For convenience the following mounting kits (comprising 50mm spacers and M12 studs and nuts) and thermal insulation blankets are available.
Condensate collection duty

The recommended installation is with the condensate outlet at the top. The bottom of the manifold should be fitted with a stop valve for blowdown purposes. Again, we recommend that a diffuser is fitted.
Ancillaries
Part Numbers Installation Kit Thermal Blanket (Steam) Thermal Blanket (Condensate) MSC04 74287 1170063 1170062 MSC08 74288 1170263 1170262 MSC12 74289 1170463 1170462
Example: 1 off Spirax Sarco MSC08 steam distribution and condensate collection manifold in A105N forged carbon steel body with integral piston valves having 8 x 1/2" socket weld connections to ANSI B 16.11 Class 3000.

MSC manifold Spacer M12 Nut M12 stud
Item 8 11 Part Handwheel nut Bonnet nuts 10 A /F 14 A /F or mm M6 Nm 0.1 5.0
50 mm
Structural steelwork
Installation view from above
04.10
Telephone: (803) 714-2000 FAX (803) 714-2222
2:253
Steam Traps
How to order
Vertical Condensate Collection Manifold Fabricated

Steam Traps
The CMAV condensate collection manifold is a fabricated assembly designed for vertical installation to facilitate centralized recovery of condensate from up to 12 sources. Condensate is collected within the shell and discharged through the top via an internal siphon pipe. The water seal created by the siphon tube promotes even temperature distribution and ensures single phase discharge of condensate. The compact design provides easy access for trap maintenance and monitoring, while the mounting and connection arrangement permits fast installation. Model PMA Hydrotest Pressure Number of Connections Connection Sizes Connection Types Construction Options CMAV
720 psig at 508F (50 barg at 264C) 1,080 psig (74 barg) 4, 8, 12 1/2", 3/4" NPT, SW to ANSI B16.11 Cl. 3000 Carbon Steel ASTM A106 Gr.B Sch. 80 Forged Steel A105 Cl.3000 All welding in accordance with Section IX of the ASME Boiler and Pressure Vessel Code Preassembled with steam trap stations Consult factory
CMA 12 V 1
1 2 3 4
1/2" 1/2" 3/4" 3/4"
Threaded (NPT) Socket Weld (SW) Threaded (NPT) Socket Weld (SW)
V - Vertical 04 - 4 Connections 08 - 8 Connections 12 - 12 Connections CMA -Fabricated Condensate Collection Manifold
Condensate Collection Manifold dimensions (nominal) in inches & mm Tracer Model Number A B C D E F G N Size 29.6 10 10 2.9 5.0 4.5 CMA04V1/V2 4 " N/A 752 254 254 74 127 114 29.6 10 10 2.9 5.0 4.5 CMA04V3/V4 4 " N/A 752 254 254 74 127 114 49.6 10 10 2.9 20 5.0 4.5 CMA08V1/V2 8 " 1260 254 254 74 508 127 114 49.6 10 10 2.9 20 5.0 4.5 CMA08V3/V4 8 " 1260 254 254 74 508 127 114 69.6 10 10 2.9 20 5.0 4.5 CMA12V1/V2 12 " 1768 254 254 74 508 127 114 69.6 10 10 2.9 20 5.0 4.5 CMA12V3/V4 12 " 1768 254 254 74 508 127 114
H 3.0 76 3.0 76 3.0 76 3.0 76 3.0 76 3.0 76
Approx. Weight 17 lb 8 kg 17 lb 8 kg 39 lb 18 kg 39 lb 18 kg 54 lb 25 kg 54 lb 25 kg
CMa08v
2:254
Vertical Condensate Collection Manifold Fabricated

t ypiCal h ook - up
For
8 C onneCtion M aniFold
Discharge to Condensate Return Line
Inlet from Steam Tracing or Distribution System
Inlet from Steam Tracing or Distribution System
The condensate collection manifold shall be Spirax Sarco model CMA12V designed for vertical orientation to accommodate up to 12 condensate sources.
i nStallation
C onStruCtion F eatureS
The unit shall include an internal siphon pipe designed to provide a water seal at all condensate loads to ensure single phase discharge and even temperature distribution. The assembly shall have a 1" discharge connection at the top and a 3/4" drain connection that permits complete drainage during maintenance. Support brackets are to be provided for fast installation. Connections shall be provided on up to 3 sides and spaced to accommodate any valve orientation without interference from adjoining piping. The design is to be compact enough such that all traps and other connected equipment are within easy reach for servicing. Construction shall consist of ASTM A106 Gr. B carbon steel 2-1/2" Sch. 80 pipe with ANSI Cl. 3000 connections. Welding is to be performed in accordance with Section IX of the ASME Boiler & Pressure Vessel Code. The assembly shall be hydrostatically tested to 1.5 times design pressure, sandblasted, and provided with one coat industrial heat resistant coating (gray) maximum temperature 850F.
The manifold is to be installed vertically with the condensate discharge connection at the top as shown. Isolation valves, steam traps, strainers, and other required equipment are attached on up to 3 sides at the connections provided. Mounting is accomplished using the brackets supplied on the back side of the unit. For outdoor installations, a freeze protection device fitted to the 3/4" drain connection is recommended.
o ptionS
Each manifold can be supplied with a wide selection of valves, traps, and other equipment as a completely fabricated and tested assembly. Consult factory for specific applications.
The manifold can be utilized wherever multiple sources of condensate from steam traps need to be centrally collected in a vertical orientation. This includes steam tracing, light condensate-producing equipment, separators, and steam main drips.
TI-6-801-US
01.08
Telephone: (803) 714-2000 FAX (803) 714-2222
2:255
Steam Traps
Vertical Steam Distribution Manifold Fabricated

Steam Traps
The SMAV steam distribution manifold is a fabricated assembly designed for vertical installation to provide up to 12 steam distribution points. The compact design provides easy access for isolation valve operation and maintenance, while the mounting and connection arrangement permits fast flexibility of installation. Used in conjunction with the forged or fabricated condensate collection manifolds. Model PMA Hydrotest Pressure Number of Connections Connection Sizes Connection Types Construction Options SMAV
720 psig at 508F (50 barg at 264C) 1,080 psig (74 barg) 4, 8, 12 1/2", 3/4" NPT, SW to ANSI B16.11 Cl. 3000 Carbon Steel ASTM A106 Gr.B Sch. 80 Forged Steel A105 Cl.3000 All welding in accordance with Section IX of the ASME Boiler and Pressure Vessel Code Preassembled with isolation valves Consult factory
SMA 08 V 1
1 2 3 4
1/2" 1/2" 3/4" 3/4"
Threaded (NPT) Socket Weld (SW) Threaded (NPT) Socket Weld (SW)
V - Vertical 04 - 4 Connections 08 - 8 Connections 12 - 12 Connections SMA -Fabricated Steam Distribution Manifold
Steam Distribution Manifold dimensions (nominal) in inches & mm Model Tracer A B C D E F G N Size Number 26 10 8.0 2.4 N/A 5.0 4.5 SMA04V1/V2 4 " 660 254 203 61 127 114 26 10 8.0 2.4 N/A 5.0 4.5 SMA04V3/V4 4 " 660 254 203 61 127 114 46 10 8.0 2.4 20 5.0 4.5 SMA08V1/V2 8 " 1168 254 203 61 508 127 114 46 10 8.0 2.4 20 5.0 4.5 SMA08V3/V4 8 " 1168 254 203 61 508 127 114 66 10 8.0 2.4 20 5.0 4.5 SMA12V1/V2 12 " 1676 254 203 61 508 127 114 66 10 8.0 2.4 20 5.0 4.5 SMA12V3/V4 12 " 1676 254 203 61 508 127 114
H 3.0 76 3.0 76 3.0 76 3.0 76 3.0 76 3.0 76
Approx Weight 10 lb 5 kg 10 lb 5 kg 22 lb 10 kg 22 lb 10 kg 30 lb 14 kg 30 lb 14 kg
SMa08v
2:256
Vertical Steam Distribution Manifold Fabricated

t ypiCal h ook - up
oF
8 C onneCtion M aniFold
Inlet from steam supply
Steam discharge
Steam discharge to tracers
To drain
The steam distribution manifold shall be Spirax Sarco model SMA12V designed for vertical orientation to provide up to 12 steam distribution points.
i nStallation
C onStruCtion F eatureS
The assembly shall have a 2" inlet connection at the top and a 3/4" drain connection that permits complete drainage during maintenance. Support brackets are to be provided for flexibility of installation. Connections shall be provided on up to 3 sides and spaced to accommodate any valve orientation without interference from adjoining piping. The design is to be compact enough such that all connected equipment are within easy reach for servicing. Construction shall consist of ASTM A106 Gr. B carbon steel 2" Sch. 80 pipe with ANSI Cl. 3000 connections. Welding is to be performed in accordance with Section IX of the ASME Boiler & Pressure Vessel Code. The assembly shall be hydrostatically tested to 1.5 times design pressure and supplied with one coat of industrial heat resistant coating (gray) maximum temperature 850F
The manifold is to be installed vertically with the steam inlet connection at the top as shown. Isolation valves and piping are attached on up to 3 sides at the connections provided. Mounting is accomplished using the brackets supplied on the back side of the unit. An appropriately sized steam trap fitted to the 3/4" drain connection is recommended.
o ptionS
Each manifold can be supplied with a wide selection of isolation valves and drainage trap as a completely fabricated and tested assembly. Consult factory for specific applications.
The SMAV manifold can be utilized wherever multiple sources of steam need to be centrally distributed in a vertical orientation, such as steam tracing applications.
TI-6-803-US
01.08
Telephone: (803) 714-2000 FAX (803) 714-2222
2:257
Steam Traps
Condensate Recovery
for cutting energy and maintenance costs.
Condensate Recovery
Spirax Sarco pumps gives you three way savings. You save water and sewage costs, water treatment chemical costs, and most importantly you save the energy cost to preheat cold water for the boiler.
3:258
Condensate Recovery Index

Tech. Illus. # TI-5-010-US TI-5-020-US TI-5-210-US TI-5-206-US TI-5-208-US TI-5-209-US TI-5-211-US TI-5-030-US TI-12-002-US TI-12-003-US TI-12-004-US TI-12-006-US TI-12-005-US TI-5-225-US TI-5-228-US TI-5-229-US TI-5-2301-US TI-P612-29-US TI-5-2041-US TI-5-218-US TI-5-221-US TI-5-202-US TI-5-203-US TI-5-401-US TI-5-302-US TI-5-303-US TI-5-304-US TI-5-305-US TI-5-306-US TI-5-325-US Model The Pivotrol Pump PTC & PTF Pressure Powered Pump The Pivotrol Pump Digital Cycle Counter The Pivotrol Pump PTF-Stainless Steel The Pivotrol Pump PTF-TOP Inlet The Pivotrol Pump PTF-HT The Pivotrol Pump PTF-HP (High Pressure) The Pivotrol Pump Selection and Sizing APT Pump Package APT10 Series APT Pump Package APT14 Series APT Pump Package APT14HC Series Triplex Pressure Powered Pump Package PTC/PTF Quadraplex Pressure Powered Pump Package PTC/PTF Pressure Powered Pump Accessories APT14 and APT14HC Automatic Pump Trap Spare Parts for the APT14 and APT14HC Automatic Pump Trap APT10-4.5 Automatic Pump Trap Spare Parts for the APT10-4.5 Automatic Pump Trap APT Selection & Sizing Low-Profile Pressure Powered Pump PPEC Spare Parts for High Capacity Pressure Powered Pump 4" PPF-P Pressure Powered Pumps Selection & Sizing Pressure Powered Pump Packages PPEC / PTC / PTF Flash Recovery Vessels Condensate Return & Boiler Feed Pumps "G" Series Boiler Feed Pumps "GB" Series Condensate Return & Boiler Feed Pumps "V" Series Pump Dimensions "V" Series Pump Sizing Selection Tables "V" Series Control Panels 550 Series & 700 Series Page No. 3: 260 3: 262 3: 264 3: 266 3: 268 3: 270 3: 272 3: 274 3: 283 3: 284 3: 285 3: 286 3: 287 3: 288 3: 294 3: 296 3: 298 3: 300 3: 302 3: 304 3: 306 3: 308 3: 310 3: 312 3: 314 3: 316 3: 318 3: 321 3: 324 Condensate Recovery INDEX 3:259 3: 282
No
tric -Elec n
s ump
The Pivotrol Pump PTF4-Dual Mechanism-Pressure Powered Pump
Ele
ctr
um ic P
ps
The Pivotrol Pump Patented PTC & PTF Pressure Powered Pump
Description
The Spirax Sarco Pivotrol Pump (patented) is a non electric pump which transfers high temperature condensate, or other liquids from a low point, low pressure or vacuum space to an area of higher pressure or elevation. This self-contained unit including PowerPivot technology (patented) uses steam, compressed air or any other suitable pressurized gas as the pumping force. Pump The standard Pivotrol (patented) will handle liquids from 0.9 to 1.0 specific gravity. PMO Sizes Connections Construction Options Warranty Model PTC 200 psig (13.8 barg) 2" x 2", 3" x 2" Cover: NPT Liquid: ANSI 150/NPT Ductile Iron Cover: NPT Liquid: ANSI 150/NPT ASME Coded Steel PTF
Accessories
Gauge glass with brass cocks. Reflex type gauge glass -Insulation cover.
Pump modified to handle liquids down to 0.65 specific gravity 3 Million Cycles x 3 Year Warranty Lifetime Warranty on Spring
Capacities
For sizing and selection data, see TI-5-030-US
1" NPT EXHAUST OUTLET

22
Condensate Recovery
Operating Characteristics
Pump discharge per cycle Average instantaneous discharge rate Average Steam Consumption Average Air Consumption PTC: 7.1 gal (26.9 l) Nominal PTF: 8.4 gal (31.8 l) Nominal 90 gpm (5.7 l/s) 3 lbs. per 1000 lbs. of liquid pumped 60 SCF per 1000 lbs. of liquid pumped
2 3 1 13 14 15
1/2" NPT MOTIVE PRESSURE INLET

10 12 11 16 17 21
Non-Electric Pumps
For increased service life Operate pump with motive pressure 15-20 psig above pump back pressure.
No. 1 Body 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Cover Cover Gasket Steam Inlet Valve Assembly Steam Inlet Valve Gasket Exhaust Valve Assembly Exhaust Valve Gasket Baffle Push Rod Assembly Mechanism Support Bushing Mounting Plate (Bushings) Spring Anchor Spring Float Arm Assembly (Pivots) Float Pivot Pin Paddle Float Screws (typical) Plugs (typical) Check Valves (SDCV44) Cycle Counter Part Material Spec PTC - Ductile Iron ASTM A395 PTF - Fabricated Steel ASME coded PTC - Ductile Iron ASTM A395 PTF - Cast Steel ASTM SA216WCB Grafoil Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Carbide Carbide Inconel Stainless Steel Carbide Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Forged Steel Stainless Steel (see TI-7-224-US) Various (see TI-5-020-US)
18
LIQUID OUTLET 1/2" NPT DRAIN CONNECTION

20
LIQUID INLET
EXHAUST OUTLET
7
MOTIVE INLET
5
6 8
4 9 19
TI-5-010-US
4.12
3:260
The Pivotrol Pump Patented PTC & PTF Pressure Powered Pump
PTC
Size 2" PTC w/Stn. Stl. Check Valves A 23.3 592 B 11.3 286 11.3 286 14.4 364 14.4 364 C 14 354 14 354 14 354 14 354 D 24.9 630 24.9 630 32.1 815 32.1 815 E 5.1 129 5.1 129 5.1 129 5.1 129 F 4.5 114 4.5 114 11 278 11 278 G 3.9 99 3.9 99 10.4 263 10.4 263 H* 24.2 612 24.2 612 31.5 800 31.5 800 I 6.1 155 6.1 155 6.3 160 6.3 160 Weight J (Ref Only) Pump 31.6 803 31.6 803 38 965 38 965 260 lb 118 kg 270 lb 122 kg 210 lb 95 kg 230 lb 104 kg
FILLING HEAD
3" x 2" PTC w/Stn. Stl. 23.9 Check Valves 607
J D H C
PTF
2" PTF w/Stn. Stl. Check Valves
29.2 742
3/8" NPT GAUGE GLASS CONNECTION, PLUGGED (ON REVERSE SIDE)
3" x 2" PTF w/Stn. Stl. 30.2 Check Valves 767
* H Dimension is to the centerline of the motive supply inlet.
F A PTC B

PMO Max. Operating Pressure Minimum motive differential required:
Filling Head Requirements
PTC PTF
200 psig (13.8 barg) 200 psig (13.8 barg) 5 psig

Filling Height From Base of Pump
Filling Head Above Pump Cover
Standard recommended PTC PTF Max filling head Min filling head PTC PTF PTC 2x2 PTC 3x2 PTF 2x2 PTF 3x2
12" (305mm) 12" (305mm) 48" (1219mm) 48" (1219mm) -3" -1" -3" -1" (-76mm) (-25mm) (-76mm) (-25mm)
36.9" (951mm) 44.1" (1120mm) 72.9" (1852mm) 80.1" (2035mm) 21.9" 23.9" 29.1" 31.1" (556mm) (607mm) (739mm) (790mm)
FILLING HEAD
J D H C
Max Number of Cycles per minute = 6 Specific gravity of pumped liquid options = 0.9 to 1.0; 0.8 to 0.89; 0.65 to 0.79
3/8" NPT GAUGE GLASS CONNECTION, PLUGGED

PMA TMA
PTC: PTF: PTC: PTF:
200 psig/400F 200 psig/400F 400F/200 psig 400F/200 psig
(13.8 barg/204C) (13.8 barg/204C) (204C/13.8 barg) (204C/13.8 barg)
F B
Installation
For generic hook-up sketch, see TI-5-202-US. Full details are given in IM-5-201-US, which accompanies the product.
I E
Maintenance
Complete installation and maintenance instructions are given in IMI-5-201-US, a copy of which is supplied with each pump.
4.12
The pump shall be Spirax Sarco Pivotrol Pump (patented) operated by steam, compressed air or other pressurized gas to 200 psig, which does not require any electrical energy. The pump shall have stainless steel, split disc check valves on the inlet and outlet connections. The pump shall contain Spirax Sarco PowerPivot (patented) inside to ensure longevity and reliability of the pump. The Pivotrol Pump (patented) shall include an Inconel spring with a lifetime warranty and be supplied with an integral cycle counter to monitor a 3 million cycle x 3 year warranty. When required the pump shall be supplied with a gauge glass and custom designed insulation jacket.
PTF
3:261
Non-Electric Pumps
Condensate Recovery
The Pivotrol Pump patented Digital Cycle Counter

Description
The monitoring of condensate return pump operation is an important activity for plant operations and maintenance personnel. The use of pressure powered pumps equipped with a digital cycle counter provides the ability to monitor pump operation, schedule preventative maintenance and estimate the amount of condensate recovered. Counter may operate in both open and closed condensate systems.
Specifications
Enclosure Counter Options NEMA 4X, IP65 (watertight) 8 Digit LCD display NEMA 4 X, IP65 BSP Threaded Version
1 B
No. 1 2 3 4 5 6 7 8 Part Enclosure Seal Housing Sealing Nut Seal Probe Plug Plug
2 3 C 4 5
Condensate Recovery
Material Aluminum Stainless Steel Stainless Steel and Teflon Stainless Steel Stainless Steel Stainless Steel
2
1/2" NPS (1/2" BSPT)
Non-Electric Pumps
D 6

External Operating Temperature Range Counter: 32 to 122F 0 to 50C Maximum Sensor Pressure PMO: 300 psig / 21 barg Maximum Operating Temperature TMO: 500F / 310C
Pump Capacities
Model PTC PTF PTF-HP PTF4 Approximate Gallons/Cycle 7.1 / 26.9L 8.4 / 31.8L 16 / 60.6L 26.9 / 102L
Dimensions
Model PTC/PTF PTF-HP/ PTF4 A 4.3 109 4.3 109
(nominal) in inches and milimeters
B 7.0 178 7.0 178
C 4.4 112 4.4 112
D 17.0 432 22.3 566
Weight 5 lb 2.3 kg 5.1 lb 2.3 kg
3:262
The Pivotrol Pump patented Digital Cycle Counter

Installation (see IMI 5.020)
1. Place counter in 1/2" NPS (1/2" BSPT) hole in pump cover (only hole available) 2. Orientate counter in desired direction. 3. Screw sealing nut until wrench tight. Caution: Before installation or any maintenance is performed, ensure that all steam, condensate, air or gas lines are closed and internal pressure is relieved to prevent injury. Plugs (7) & (8) should not be unscrewed.
Orientation (see IMI 5.020)

The Digital Cycle Counter orientation may be changed from its original position in the Pivotrol cover and mechanism assembly. Caution: Before any maintenance is performed, ensure that all steam, condensate, air or gas has be closed and internal pressure is relieved to prevent injury. 1. Unscrew sealing nut. 2. Twist cycle counter into desired position, ensuring cable remains in place. 3. Tighten sealing nut.
Connection Size and Location

Pump Model All PTC/PTF Connection Size & Location 1/2" NPS Pump on cover
Battery is suitable for up to 7 years of uninterrupted operation.
Safety
Digital Cycle Counter is not suitable for hazardous environments. Seating nut contains Teflon. This product is not intended to be submerged.
4.12
3:263
Non-Electric Pumps
Condensate Recovery
The Pivotrol Pump Patented PTF-Stainless Steel

Description
The Spirax Sarco Pivotrol Pump (patented) is a non electric pump which transfers high temperature condensate, or other liquids from a low point, low pressure or vacuum space to an area of higher pressure or elevation. This self-contained unit including PowerPivot technology (patented) uses steam, compressed air or any other suitable pressurized gas as the pumping force. The standard Pivotrol Pump (patented) will handle liquids from 0.9 to 1.0 specific gravity. Model PMO Sizes Connections Construction Options Warranty PTF - SS 200 psig (13.8 barg) 2" x 2", 3" x 2" Cover: NPT Liquid: ANSI 150/NPT ASME Coded Steel Pump modified to handle liquids down to 0.65 specific gravity 3 Million Cycles x 3 Year Warranty Lifetime Warranty on Spring
Accessories
Capacities
For sizing and selection data, see TI-5-030
Condensate Recovery
1 NPT Exhaust
22
Pump discharge per cycle Average instantaneous discharge rate Average Steam Consumption Average Air Consumption
PTF: 8.4 gal (31.8 l) Nominal 90 gpm (5.7 l/s) 3 lbs. per 1000 lbs. of liquid pumped 60 SCFM per 1000 lbs. of liquid pumped
1 14 15
1/2 NPT motive inlet

2 3 10
Non-Electric Pumps
11
No. Part 1 Body 2 Cover 3 Cover Gasket 4 Steam Inlet Valve Assembly 5 Steam Inlet Valve Gasket 6 Exhaust Valve Assembly 7 Exhaust Valve Gasket 8 Baffle 9 Push Rod Assembly 10 Mechanism Support 11 Bushing Mounting Plate (Bushings) 12 Spring Anchor 13 Spring 14 Float Arm Assembly (Pivots) 15 Float Pivot 16 Pin 17 Paddle 18 Float 19 Screws (typical) 20 Plugs (typical) 21 Check Valves (SDCV44) 22 Cycle Counter Material Spec PTF - Fabricated St.Steel ASME coded Cast Stainless Steel ASTM A351 CF8M Grafoil Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Carbide Carbide Inconel Stainless Steel Carbide Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Forged Stainless Steel Stainless Steel (see TI-7-224-US) Various (see TI-5-020-US)
12 13 16 17
21 18 20
21
EXHAUST OUTLET
7
MOTIVE PRESSURE INLET

5
6 8
4 9 19
3:264
The Pivotrol Pump Patented PTF-Stainless Steel

Size
PTF- Stainless Steel

A 2" PTF-SS Check Valves 3" x 2" PTF-SS Check Valves 29.2 742 30.2 767
B 14.4 364 14.4 364
C 14 354 14 354
D 32.1 815 32.1 815
E 5.1 129 5.1 129
F 11 278 11 278
G 10.4 263 10.4 263
H* 31.5 800 31.5 800
I 6.3 160 6.3 160
J 37.3 947 37.3 947
Weight Pump 210 lb 95 kg 230 lb 104 kg

PMO
1/2" NPT MOTIVE INLET

200 psig (13.8 barg) 5 psig
FILLING HEAD
PTF-SS
Minimum motive differential required:

Filling Head Requirements Filling Head Above Pump Cover
D J
Max filling head Min filling head
PTF-SS PTF-SS 2x2 PTF-SS 3x2
48" (1219mm) -3" (-76mm) -1" (-25mm)
78.8" (2002mm) 27.8" (706mm) 29.8" (757mm)
F
1/2" NPT DRAIN VALVE CONNECTION, PLUGGED
G
Non-Electric Pumps
04.12

PMA TMA
PTF-SS: PTF-SS:
200 psig/400F 400F/200 psig
(13.8 barg/343C) (343C/13.8 barg)
1/2" NPT MOTIVE INLET K K 1" NPT EXHAUST OUTLET
Installation
Maintenance
Complete installation and maintenance instructions are given in IMI 5.201, a copy of which is supplied with each pump.
E I
3:265
Condensate Recovery
Standard recommended
3/8" NPT GAUGE GLASS CONNECTIONS, PLUGGED
PTF-SS
12" (305mm)
42.8" (1087mm)
The Pivotrol Pump Patented PTF TOP Inlet

Description
The Spirax Sarco Pivotrol Pump (patented) is a non electric pump which transfers high temperature condensate, or other liquids from a low point, low pressure or vacuum space to an area of higher pressure or elevation. This self-contained unit including PowerPivot technology (patented) uses steam, compressed air or any other suitable pressurized gas as the pumping force. The standard Pivotrol Pump (patented) will handle liquids from 0.9 to 1.0 specific gravity. PMO Sizes Connections Construction Options Warranty Model PTF Top Inlet 200 psig (13.8 barg) 3" x 3" Cover: NPT Liquid: ANSI 150/NPT ASME Coded Steel Pump modified to handle liquids down to 0.65 specific gravity 3 Million Cycles x 3 Year Warranty Lifetime Warranty on Spring
Accessories
Capacities
Condensate Recovery
Non-Electric Pumps
Pump discharge per cycle PTF: 8.4 gal (31.8 l) Nominal Average instantaneous discharge rate 90 gpm (5.7 l/s) Average Steam Consumption 3 lbs. per 1000 lbs. of liquid pumped Average Air Consumption 60 SCFM per 1000 lbs. of liquid pumped Filling head recommended above centerline of inlet check valve is 12" (305mm). For increased service life Operate pump with motive pressure 15-20 psig above pump back pressure.
21 22
2 3
1 10 11 12 16 17 18 13
No. Part 1 Body 2 Cover 3 Cover Gasket 4 Steam Inlet Valve Assembly 5 Steam Inlet Valve Gasket 6 Exhaust Valve Assembly 7 Exhaust Valve Gasket 8 Baffle 9 Push Rod Assembly 10 Mechanism Support 11 Bushing Mounting Plate (Bushings) 12 Spring Anchor 13 Spring 14 Float Arm Assembly (Pivots) 15 Float Pivot 16 Pin 17 Paddle 18 Float 19 Screws (typical) 20 Plugs (typical) 21 Check Valves (SDCV44) 22 Cycle Counter Material Spec PTF-Top Fabricated Steel ASME coded Cast Steel ASTM 216WCB Grafoil Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Carbide Carbide Inconel Stainless Steel Carbide Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Forged Steel Stainless Steel (TI-7-224-US) Various (see TI-5-020-US)
14 15
EXHAUST OUTLET
7
MOTIVE INLET
6 8
4 9 19
TI-5-206-US
4.12
3:266
The Pivotrol Pump Patented PTF TOP Inlet

PTF-Top
Size 3" x 3" PTF-Top A 3 76 B 32.1 815 C 5.8 147 D 0.6 15 E 40.9 1039 F 12 305 G 16 406 H* 31.5 800 I 44.7 1135 J 19.2 488 K 9.6 244 Weight Pump 230 lb 104 kg
J K

PMO
FILLING HEAD
PTF
Minimum motive differential required:

Filling Head Requirements Filling Head Above Check Valve Centerline

A (PIPE SIZE)
Max filling head Min filling head
PTF-Top PTF-Top
39" (199mm) 12" (305mm)
78.8" (2002mm) 52.9" (1344mm)
I E
PMA TMA
PTF: PTF:
200 psig/400F 400F/200 psig
(13.8 barg/343C) (343C/13.8 barg)
C L
F G
1/2" NPT MOTIVE INLET C
For generic hook-up sketch, see TI-5-030. Full details are given in IM-5-201-US, which accompanies the product.
Maintenance
Complete installation and maintenance instructions are given in IM-5-201-US, a copy of which is supplied with each pump.
1" NPT EXHAUST OUTLET

4.12
3:267
Installation
Non-Electric Pumps
Condensate Recovery
The Pivotrol Pump PTF-HTF

Description
The Spirax Sarco Pivotrol Pump (patented), featuring reliable PowerPivot technology (patented) is specifically designed for use on heat transfer fluids in a closed loop system. This self-contained unit uses the pressurized heat transfer fluid vapor phase as the pumping force to transport condensed heat transfer fluid from a low point, or low pressure space to an area of high pressure or elevation. PMO Sizes Connections Model PTF
Patented
Accessories
200 psig (13.8 barg) 3" x 2" Inlet & Outlet: ANSI 300 RF with surface finish 125-250 in. serrated concentric or spiral grooves per ANSI B16.5 Motive & Exhaust: SW ANSI B16.11 Drain: (2) ANSI 300 RF with surface finish 125-250 in. serrated concentric or spiral grooves per ANSI B16.5 ASME Coded Steel Pump modified to handle liquids down to 0.65 specific gravity 3 Year Warranty Lifetime Warranty on Spring
2
Capacities
Construction Options Warranty
For sizing and selection data, see TIS 5.030
Condensate Recovery
Pump discharge per cycle Average instantaneous discharge rate PTF-HTF: 8.4 gal (31.8 l) Nominal 90 gpm (5.7 l/s)
3 1 10 12 13 11
Non-Electric Pumps
14 15 18 16 17
No. Part 1 Body 2 Cover 3 Cover Gasket 4 Steam Inlet Valve Assembly 5 Steam Inlet Valve Gasket 6 Exhaust Valve Assembly 7 Exhaust Valve Gasket 8 Baffle 9 Push Rod Assembly 10 Mechanism Support 11 Bushing Mounting Plate (Bushings) 12 Spring Anchor 13 Spring 14 Float Arm Assembly (Pivots) 15 Float Pivot 16 Pin 17 Paddle 18 Float 19 Screws (typical) Material Spec PTF-HTF - Fabricated Steel ASME coded Cast Steel ASTM SA216 WCB Spiral-Wound Flexitallic Type LS Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Carbide Carbide Inconel Stainless Steel Carbide Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel
EXHAUST OUTLET
MOTIVE INLET
5
4 6 8 9 19
3:268
The Pivotrol Pump PTF-HTF

Dimensions
A 34.6 879 B 33.4 848 C 12.2 310 D 11.6 295 E 2.0 51 F 16.0 406 G 15.0 381 H 30.0 762 I 19.0 483
Patented
(nominal) in inches and millimeters J 9.5 241 K 6.1 155 L 4.4 112 M .6 15 Weight 210 lb 95.3 kg

PMO Max. Operating Pressure 200 psig (13.8 barg) Minimum motive differential required:
PTF-HTF 5 psig
1/2" SW MOTIVE PRESSURE INLET
FILLING HEAD
A B
Max Number of Cycles per minute = 6

PMA
C E
12.00
PTF-HTF: PTF-HTF:
200 psig/750F (13.8 barg/399C) 750F/200 psig (399C/13.8 barg)
F H
Check Valves
Two check valves are required, but not supplied with the pump. Recommended check valves are 2" and 3" Velan Model F00-1114C-02AA ANSI 300 RF flanged cast steel swing type valves. (All capacity data established with Velan check valves as specified.)
1/2" ANSI 300 RF DRAIN

I L
The pump shall be Spirax Sarco PTF-HTF, Pivotrol Pump (patented) featuring reliable PowerPivot technology (patented) specifically designed for use on heat transfer fluids in a closed loop system, which does not require any electrical energy. The PTF-HTF, Pivotrol pump (patented) shall include an Inconel spring with a lifetime warranty and 3 year warranty.
1/2" SW MOTIVE PRESSURE INLET
1" SW EXHAUST OUTLET 1/2" ANSI 300 RF DRAIN

Installation
Maintenance
Complete installation and maintenance instructions are given in IM-5-208-US, a copy of which is supplied with each pump.
4.12
3:269
Non-Electric Pumps
TMA
Condensate Recovery
Standard recommended Max filling head Min filling head
PTF-HTF PTF-HTF PTF-HTF
12" (305mm) 48" (1219mm) -1" (-25mm)
42.8" (1087mm) 78.8" (2002mm) 29.8" (757mm)
3" ANSI 300 RF INLET
2" ANSI 300 RF OUTLET
The Pivotrol Pump Patented PTF-HP (High Pressure) Pressure Powered Pump
Description
The Spirax Sarco Pivotrol Pump (patented) is a non electric pump which transfers high temperature condensate, or other liquids from a low point, low pressure or vacuum space to an area of higher pressure or elevation. This self-contained unit including PowerPivot technology (patented) uses steam, compressed air or any other suitable pressurized gas as the pumping force. The standard Pivotrol PTF-HP Pump (patented) will handle liquids from 0.88 to 1.0 specific gravity. Model PMO Sizes Connections Construction Warranty Options PTF-HP
300 psig (20.7 barg) 3" x 2" (DN80 x DN50) Inlet & Outlet: ANSI 300 flange NPT/SW Motive & Exhaust: NPT/SW Fabricated Steel Body 300 psig ASME Code Stamped Stainless Steel Internals 3 Million Cycles x 3 Year Warranty Lifetime Warranty on Spring 5 Million Cycles x 5 Year Warranty
Accessories
Reflex type gauge glass Insulation cover.
Capacities
Condensate Recovery
Pump discharge per cycle 16 gal (60.6 l) Maximum instantaneous discharge rate 192 gpm (12.1 l/s) Steam Consumption 4 lbs. of steam per 1,000 lbs. of liquid pumped Air Consumption 125 SCF per 1,000 lbs. of liquid pumped For increased service life Operate pump with motive pressure 15-20 psig above pump back pressure.
2 3 12 13 15 18
22
1" NPT/SW EXHAUST OUTLET 1/2" NPT/SW MOTIVE PRESSURE INLET

1 10 11
Non-Electric Pumps
Capacities
For sizing and selection data see TI-5-202-US
No. Part 1 Body 2 Cover 3 Cover Gasket 4 Steam Inlet Valve Assembly 5 Steam Inlet Valve Gasket 6 Exhaust Valve Assembly 7 Exhaust Valve Gasket 8 Eye Bolt 9 Push Rod Assembly 10 Mechanism Support 11 Bushing Mounting Plate (Bushings) 12 Spring Anchor 13 Spring 14 Float Arm Assembly (Pivots) 15 Float Pivot 16 Pin 17 Paddle 18 Float 19 Screws (typical) 20 Plugs (typical) 21 Check Valves 22 Cycle Counter Material Spec Fabricated Steel ASME coded Cast Steel ASTM A216 WCB Spiral Wound AISI 304/Graphite Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Carbide Carbide Inconel Stainless Steel Carbide Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Forged Steel Stainless Steel Various (see TI-5-020-US)
21 21
14 17 16 20
EXHAUST OUTLET
MOTIVE INLET
4 9 19
3:270
The Pivotrol Pump Patented PTF-HP (High Pressure) Pressure Powered Pump
A B C 153 D 6.8 173 E 0.6 15 F 2.8 71 G 4.0 102 H 45.1 I J 368 K 475 L M N P Q Weight 214 kg 32.8 32.1 6.0 833 792 22.1 14.5 18.7 9.0 4.5 5.8 20.0 30.8 472 lb
1/2" NPT/SW MOTIVE PRESSURE INLET
K FILLING HEAD
1141 559
229 114 147 508 782
Reflex Gauge Glass weight = 23 lb (10.4 kg) Cover and Mechanism Assembly weight = 101 lb (46 kg)

Specific gravity of pumped liquid 0.88 to 1.0 PMO Max. Operating Pressure Minimum motive differential required:
B A Q J
PTF-HP

N
Standard recommended PTF-HP Max filling head Min filling head PTF-HP PTF-HP
12" (305mm) 60" (1524mm) 0" (0mm)
42.8" (1087mm) 90.8" (2306mm) 30.8" (782mm)
4X .625 THRU HOLES
C
F

PMA Max. Allowable Pressure TMA Max. Allowable Temperature PPF-HP: 300 psig/650F 20.7 barg/343C
E
PPF-HP: 650F/300 psig (343C/20.7 barg) PPF-HP with Reflex Gauge Glass 600F/300 psig (315C/20.7 barg)
1" NPT/SW EXHAUST OUTLET
Note: See TI-5-020-US for cycle counter details.
The pump shall be Spirax Sarco Pivotrol Pump (patented) PTFHP, operated by steam, compressed air or other pressurized gas to 300 psig, which does not require any electrical energy, and is capable of pumping liquids down to 0.88 specific gravity. The pump shall have stainless steel, split disc check valves on the inlet and outlet connections. The pump shall contain Spirax Sarco PowerPivot (patented) technology to ensure longevity and reliability of the pump. The Pivotrol Pump (patented) shall include an Inconel spring with a lifetime warranty and be supplied with an integral cycle counter to monitor a 3 million cycle x 3 year warranty. When required the pump shall be supplied with a reflex gauge glass.
D
3/4" NPT GAUGE GLASS CONNECTION, PLUGGED
For generic hook-up sketch see TI-5-202-US. Full details are provided in IM-5-209-US which accompanies the product.
M L
I H
Maintenance
Complete installation and maintenance instructions are given in IM-5-209-US a copy of which is provided with each pump.
3:271
Installation
N 1/2" NPT DRAIN VALVE CONNECTION, PLUGGED
Non-Electric Pumps
Condensate Recovery
2006
The Pivotrol Pump (Patented) PTF4 - Dual Mechanism - Pressure Powered Pump
Description
The Spirax Sarco Pivotrol Pump (patented) is a non electric pump which transfers high temperature condensate, or other liquids from a low point, low pressure or vacuum space to an area of higher pressure or elevation. This self-contained unit including PowerPivot technology (patented) uses steam, compressed air or any other suitable pressurized gas as the pumping force. The standard Pivotrol PTF4 Pump will handle liquids from 0.88 to 1.0 specific gravity. Model PMO Sizes Connections Construction Warranty Options PTF4
200 psig (13.8 barg) 4" x 4" (DN100 x DN100) Inlet & Outlet: ANSI 150 flange NPT/SW Motive & Exhaust: NPT/SW Fabricated Steel Body 200 psig ASME Code Stamped Stainless Steel Internals 3 Million Cycles x 3 Year Warranty Lifetime Warranty on Spring 5 Million Cycles x 5 Year Warranty PTF4-L 30-75 psig Motive Version PTF4-H 75-200 psig Motive Version 22 2 3 10 11 1 12 13 21 16 8
Accessories
Reflex type gauge glass - Insulation cover.
Capacities
(See Motive Pressure)
Condensate Recovery
Pump discharge per cycle Maximum instantaneous discharge rate Steam Consumption Average Air Consumption
26.9 gal (102.1) 450 gpm (28 l/s) See TI-5-030-US See TI-5-030-US
23
Non-Electric Pumps
Motive Pressure Ranges Construction Materials

No. Part 1 Body 2 Cover 3 Cover Gasket 4 Steam Inlet Valve Assembly 5 Steam Inlet Valve Gasket 6 Exhaust Valve Assembly 7 Exhaust Valve Gasket 8 Eye Bolt 9 Push Rod Assembly 10 Mechanism Support 11 Bushing Mounting Plate (Bushings) 12 Spring Anchor 13 Spring 14 Float Arm Assembly (Pivots) 15 Float Pivot 16 Pin 17 Paddle 18 Float 19 Screws (typical) 20 Plugs (typical) 21 Check Valves (SDCV44) 22 Cycle Counter 23 Vent Assist Valve
PTF4-L 30 to 75 psig - Low pressure vent assist valve unit PTF4-H 75 to 200 psig - High pressure vent assist valve unit Material Spec Fabricated Steel ASME coded Cast Steel ASTM A351 CF8M Spiral Wound AISI 304/Graphite Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Carbide Carbide Inconel Stainless Steel Carbide Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Forged Stainless Steel Stainless Steel (see TI-7-224-US) Various (see TI-5-020-US) Stainless Steel
17
20
14
15 Exhaust Outlet
18
Motive Inlet
7 6
5 4 9 19
TI-5-211-US
4.12
3:272
PTF4 - Dual Mechanism - Pressure Powered Pump

A
(Ref Only)
The Pivotrol Pump (Patented)
B 851
C 821
D 368
E 406
F 503
G 508
H 267
I 15
J 699
K 31.5 800
L 56.2
M 4.0
N 8.8
P 13.0 330
Weight 550 lb 249 kg
39.5 1002
33.5 32.3 14.5 16.0
19.8 20.0 10.5 0.6 27.5
1427 102 224
Reflex Gauge Glass weight = 23 lb (10.4 kg) (Each) Cover and Mechanism Assembly weight = 65 lb (29.5 kg) (Each)

Specific gravity of pumped liquid 0.88 to 1.0 PMO Max. Operating Pressure PTF4 Minimum motive differential required: Maximum back pressure: 80% of motive pressure. Filling Head Requirements Filling Head Above Pump Cover Standard recommended PTF4 12" (305 mm) Max filling head Min filling head PTF4 PTF4 38.5" (978 mm) -3" (-76 mm)
A B C
3/4" Gauge glass connections plugged. (on both sides)
200 psig (13.8 barg) 5 psig (0.5 barg)

E
5/8" Holes
Filling Height From Base of Pump 44.3" (1125 mm) 72" (1829 mm) 29.3" (744 mm)

PMA Max. Allowable Pressure TMA Max. Allowable Temperature
PTF4: 400F/200 psig (204C/13.8 barg)
Note: See TI-5-020-US for cycle counter details.

1" NPT Vent Assist Outlet P 1/2" NPT/SW Motive Inlet
1" NPT/SW Exhaust Valves 1" NPT Vent Assist Outlet
The pump shall be Spirax Sarco Pivotrol Pump (patented) Dual Mechanism PTF4, operated by steam, compressed air or other pressurized gas to 200 psig, which does not require any electrical energy, and is capable of pumping liquids down to 0.88 specific gravity. The pump shall have stainless steel, split disc check valves on the inlet and outlet connections. The pump shall contain Spirax Sarco PowerPivot (patented) technology to ensure longevity and reliability of the pump. The Pivotrol Pump shall include an Inconel spring with a lifetime warranty and be supplied with an integral cycle counter to monitor a 3 million cycle x 3 year warranty. When required the pump shall be supplied with a reflex gauge glass.
Pressure Gauges may be fitted to any of the top gauge glass connections
For generic hook-up sketch see TI-5-030-US. Full details are provided in IM-5-211-US which accompanies the product.
1/2" Drain Valve Connection - Plugged M J K L
Maintenance
Complete installation and maintenance instructions are given in IM-5-211-US a copy of which is provided with each pump.
3:273
Installation
Non-Electric Pumps
PTF4: 200 psig/400F (13.8 barg/204C)
Condensate Recovery
The Pivotrol Pump Patented Selection and Sizing

How to Select and Size
From the inlet pressure, back pressure and filling head conditions given below, select the pump size and check valve package which meets the capacity requirement of the application. Specify pump body, type PTC or PTF. Select optional extras as required. For GPM, multiply the capacities below by 0.002. For kg/h, multiply the capacities below by 0.454. For liquid specific gravities from 0.9 to 0.65, consult Spirax Sarco. * Back pressure is the lift height (H) in feet x 0.433 plus psig in return line, plus downstream piping friction pressure drop in psig calculated based on the maximum instantaneous discharge rate of te respective pump selected. (See TIS Sheets) Note: To achieve rated capacity, pump must be installed with check valves supplied by Spirax Sarco. Use of a substitute check valve may effect the performance of the pump. Condensate load Steam pressure available for operating pump Vertical lift from pump to the return piping 30 feet Pressure in the return piping (piping friction negligible Filling head on the pump available 7000 lb/h 80 psig
25 psig 12 inches
Solution: 1. Calculate "H", the totallift or back pressure, against which the condensate must be pumped. = (30 x 0.433) + 25=38 psig 2. From capacity table, with 80 psig inlet pressure and 40 psig back pressure, choose a 2" x 2" pump with stainless steel check valves, which ha a capacity of 6,935 lb/h. Note from capacity multiplying factor charts: A. Pump capacity if filling head is 24": 1.16 x 6,935 = 8045 lb/h B. Pump capacity using compressed air: 1.12 x 6,935 = 7767 lb/h (% back pressure is 3875=50%)
Condensate Recovery
Capacity lb/h When installed with recommended filling head above top of pump.
Non-Electric Pumps
Vent to atmosphere
Motive Steam or Gas Supply
Pump Exhaust Condensate Return Condensate Return Line
At least 12" Seal on overflow
Vented Receiver
(open system)
Filling Head
Filling Height
Pressure Powered Pump
TD 42L or 52L Trap when steam supply is used
Recommended Installation The pump is fitted with vented receiver or an inlet reservoir. Details of the application will determine whether a vented receiver or an inlet reservoir will be needed to accomplish this.
TI-5-030-US
4.12
3:274
The Pivotrol Pump

Vented Receiver (Open System)
To drain condensate from a single or multiple source an "open" system, a vented receiver should be installed in a horizontal plane above and ahead of the pump. Sufficient receiver volume is needed above the filling head level to accept the condensate reachng the receiver during the pump discharge stroke. More important, the receiver must be sized to allow sufficient area for complete flash steam separation from the condensate. The chart below shows proper vented receiver sizing (per criteria set forth in the A.S.H.R.A.E. Handbook) based on the amount of flash steam present. If the receiver is sized as shown below, there will be sufficient volume for condensate storage and sufficient area for flash steam separation. The receiver can be a length of large diameter pipe or a tank.
Patented
Selection and Sizing

Inlet Reservoir Piping (Closed System)
To drain condensate from a single piece of equipment in a "closed" system, a reservoir should be installed in a horizontal plane above and ahead of the pump. Sufficient reservoir volume is needed above the filling head level to accept the condensate reaching the reservoir during the pump discharge stroke. The chart below shows minimum reservoir sizing, based on condensate load, needed to prevent equipment flooding during the pump dischare stroke. The reservoir can be a length of large diameter pipe or a tank.
Pump size - up to 3"x 2"

Flash Steam up to 75 lb/h 150 lb/h 300 lb/h 600 lb/h 900 lb/h 1200 lb/h 2000 lb/h Pipe Size Diameter Length 4" 36" 6" 36" 8" 36" 10" 36" 12" 36" 16" 36" 20" 36" Vent Line Diameter 1-1/2" 2" 3" 4" 6" 6" 8"
Pump size - up to 3"x 2"

Liquid lb/h 500 or Less 1000 1500 2000 3000 4000 5000 6000 7000 8000 9000 10,000 11,000 3" 2 2 3 3.5 Reservoir Pipe Size 4" 6" 8" 10"
2 2 3 4 6
1 2 2 3 3 3 4 4.5 5 5
1 2 2 2 2 3 3 3
2 2 2
Flash Steam up to 1000 lb/h 2000 lb/h 3000 lb/h 4000 lb/h 5000 lb/h 6000 lb/h 7000 lb/h 8000 lb/h
Pipe Size Diameter 16" 20" 24" 26 28" 30" 32" 36"
Length 60" 60" 60" 60" 60" 72" 72" 72"
Vent Line Diameter 6" 8" 8" 10" 10" 12" 12" 14"
Liquid Load lb/h 10,000 20,000 30,000 40,000 50,000 60,000
12" 5 10
Reservoir 16" 3 7 9 12
Pipe Size* 20" 24" 2 4 6 4 7.5 6 9 6 9 6
* When BP/MP is less than 50%, these reservoir lengths can be reduced by 1/2.
Capacity Multiplying Factors for other Filling Heads

Filling Head Inches mm
-3.0 -1.0 0.0 6.0 12.0 18.0 24.0 36.0 48.0 60.0 72.0 -76 -25 0 152 305 457 610 914 1219 1524 1829
Capacity Multiplying Factors for Motive Gas Supply

(other than steam)
Check valve and piping size, pump type 2" x 2" 3" x 2" PTF-HP PTF4 PTC/PTF PTC/PTF
0.47 0.66 0.76 0.90 1.00 1.08 1.16 1.38 1.48 N/A N/A NA 0.40 0.43 0.69 1.00 1.02 1.04 1.17 1.25 N/A N/A NA NA 0.6 0.9 1.0 1.1 1.2 1.3 1.4 1.5 N/A 0.23 0.41 0.70 0.89 0.95 0.98 1.00 1.00 1.08 1.20 1.25
2" and 3" x 2" PTC / PTF

% Back Pressure 10% 20% 30% 40% 50% 60% 70% 80% 90% VS. Motive Pressure (bp / MP) Capacity Multiplying 1.04 1.06 1.08 1.10 1.12 1.15 1.18 1.23 1.28 Factors
PTF-HP
1.19 1.43 1.43 1.53 1.85 2.04 2.14 2.20 2.44
Capacity Multiplying Factors Capacity Multiplying Factors
PTF4
1.19 1.43 1.43 1.53 1.85 2.04 2.14 2.20 2.44
TI-5-030-US
4.12
3:275
Non-Electric Pumps
Pump Size PTF4
Pump Size PTF4
Condensate Recovery
The Pivotrol Pump
Patented
Back Pressure psig
200 185 160 140 120 100 80 60 40 20 10 200 180 160 140 120 100 80 60 40 20 10 200 180 160 140 120 100 80 60 40 20 10 180 160 140 120 100 80 60 40 20 10 120 100 80 60 40 20 10 100 80 60 40 20 10 80 60 40 20 10 60 40 20 10 40 20 10 20 10

3" x 2" PTF-HP 12" Filling Head lb/hr
12550 13875 14565 15750 17125 19125 20315 22065 24375 27500 28750 11125 12435 13250 14435 16875 17875 19125 20850 23125 26125 27565 9190 10185 11000 12190 13935 15935 17065 19000 21200 24125 25700 6065 7190 8315 11935 12500 14065 15825 18125 20815 22315 7875 8875 10750 12625 14935 17375 19000 7065 9065 10875 13250 15500 16685 7245 9125 11435 13810 15375 7035 9435 12125 13565 5085 10185 11625 2750 9685
Back Motive 3" x 2" 3" x 2" 2" x 2" Motive Pressure Pressure PTF-HTF PTC/PTF PTC/PTF Pressure psig psig 12" Filling Head lb/hr 12" Filling Head lb/hr 12" Filling Head lb/hr psig
200 200 200 200 200 200 200 200 200 200 200 200 180 180 180 180 180 180 180 180 180 180 180 160 160 160 160 160 160 160 160 160 160 140 140 140 140 140 140 140 140 140 120 120 120 120 120 120 120 120 100 100 100 100 100 100 100 80 80 80 80 80 80 60 60 60 60 60 50 50 50 50 40 40 40 30 30 30 20 20 15 180 160 140 120 100 80 60 50 40 30 20 10 160 140 120 100 80 60 50 40 30 20 10 140 120 100 80 60 50 40 30 20 10 120 100 80 60 50 40 30 20 10 100 80 60 50 40 30 20 10 80 60 50 40 30 20 10 60 50 40 30 20 10 50 40 30 20 10 40 30 20 10 30 20 10 20 15 10 15 10 10 6375 7375 8250 9000 9685 10000 10310 10635 10950 11195 5425 6685 7760 8600 9450 9830 10230 10560 10895 11195 4250 5750 7040 8065 9105 9565 9990 10440 10870 11195 4625 6120 7420 8625 9190 9690 10245 10760 11195 4700 6475 7845 8530 9240 9865 10535 11065 4995 6620 7500 8370 9145 9900 10630 5010 6000 6935 7970 8870 10000 4250 5315 6360 7460 9190 4440 5625 6730 8690 4630 5850 7930 4810 5475 6820 4375 5210 4375 5250 7375 9440 11145 12565 14260 14875 15690 16310 17000 17640 3750 6335 8555 10375 11980 13625 14375 15150 15875 16665 17505 4860 7500 9375 11135 12940 13750 14565 15400 16270 17315 6085 8145 10065 12120 13000 13940 14875 15840 17045 6300 8625 10970 12100 13160 14250 15280 16655 6260 9255 10680 12040 13310 14460 16100 6485 8435 10185 11750 13250 15190 5000 7485 9625 11580 13750 5500 8125 10315 12755 5750 8700 11470 5810 8000 9690 5375 7450 6000 3518 4941 6325 7467 8419 9554 9966 10512 10928 11390 11819 2513 4244 5732 6951 8027 9129 9631 10151 10636 11166 11728 3256 5025 6281 7460 8670 9213 9759 10318 10901 11601 4077 5457 6744 8120 8710 9340 9966 10613 11420 4221 5779 7350 8107 8817 9548 10238 11159 4194 6201 7156 8067 8918 9688 10787 4345 5651 6824 7873 8878 10177 3350 5015 6449 7759 9213 3685 5444 6911 8546 3853 5829 7685 3893 5360 6492 3601 4925 4020 300 300 300 300 300 300 300 300 300 300 300 280 280 280 280 280 280 280 280 280 280 280 250 250 250 250 250 250 250 250 250 250 250 200 200 200 200 200 200 200 200 200 200 150 150 150 150 150 150 150 125 125 125 125 125 125 100 100 100 100 100 75 75 75 75 50 50 50 25 25
Non-Electric Pumps
Condensate Recovery
TI-5-030-US
4.12
3:276
The Pivotrol Pump

PTF4 -H (75 to 200 psig Motive)
Back Motive Pressure Pressure psig psig
200 200 200 200 200 200 200 200 200 200 200 200 180 180 180 180 180 180 180 180 180 180 160 160 160 160 160 160 160 160 160 140 140 140 140 140 140 140 140 120 120 120 120 120 120 120 100 100 100 100 100 100 100 80 80 80 80 80 80 75 75 75 75 75 75 160 150 140 120 100 80 60 50 40 30 20 15 140 120 100 80 60 50 40 30 20 15 120 100 80 60 50 40 30 20 15 100 80 60 50 40 30 20 15 80 60 50 40 30 20 15 80 60 50 40 30 20 15 60 50 40 30 20 15 60 50 40 30 20 15
Patented

36" Filling Head (70" Filling Height) lb/hr
14250 18375 22500 27550 30250 33550 39000 10000 16750 21650 26650 29500 32850 38150 12000 19100 24350 27600 31100 36000 14000 21500 25000 28750 33150 10765 20850 24350 27650 12000 12400 13500
PTF4 -L (30 to 75 psig Motive)

Back Motive Pressure Pressure psig psig
75 75 75 75 75 75 75 70 70 70 70 70 70 70 60 60 60 60 60 60 50 50 50 50 50 40 40 40 40 30 30 30 60 50 40 30 25 20 15 60 50 40 30 25 20 15 50 40 30 25 20 15 40 30 25 20 15 30 25 20 15 25 20 15
36" Filling Head (70" Filling Height) lb/hr

11850 13500 14450 21100 26300 27500 29000 32100 36650 44300 49450 54100 13250 18750 24000 26500 28100 31500 35700 42750 48500 53450 16350 21500 25000 27400 30650 34500 41400 47800 52550 18000 23050 26300 29700 32800 39500 46450 51200 20000 24850 27700 30200 37000 44200 49250 15360 22450 24600 27000 33000 40700 46400 16900 20000 21800 24600 33700 42000 15000 18500 19900 20700 30780 40800
Establish available motive pressure. Establish static back pressure on Pump/Trap combination. Place established pressures in formula below: Pump Motive Pressure (psig) min. VAV delta P (psig) > Back Pressure (psig) Capacity charts to be read as normal, i.e. at pump motive and back pressure. If, Pump Motive Pressure (psig) min. VAV delta P (psig) < Back Pressure (psig), then isolate or remove VAV and multiply capacity by 0.77 to find reduced capacity without VAV. Sizing Example: 1 A closed system has the following conditions: Motive steam available = 150 psig. Static Back Pressure = 45 psig. Open System. PTF4-H (75 to 200 psig motive version) Closed System. The Vent Assist Valve on the PTF4-H requires at least 75 psig differential pressure to operate in a closed system. To size the PTF4 pump: Pump Motive Pressure min. VAV delta P > Back Pressure. 150 psig 75 psig > 45 psig As the motive pressure is 150 psig and the VAV requires a minimum 120 psig to operate (75 + 45 = 120), this combination is sized correctly. Capacity charts show capacity at 150 psig motive with 45 psig back pressure.
TI-5-030-US
4.12
3:277
Non-Electric Pumps
To size the PTF4 in a closed system:
Condensate Recovery
The Pivotrol Pump

Capacity Charts
0 10 20 30 40 50 60 70 80
Patented

0
2" x 2" Pivotrol Pump

P ress ure ( 23ft IG B ) a ck 30 P P re S IG ssu B ac 40 re ( PS kP 46 IG ft) re s B ac su r 50 P e (6 kP S IG 9ft) res Ba su r ck 60 P e( P re S IG 92 ssu ft) B ac re ( kP 11 6 res ft) sur 80 P e( 1 39 S IG ft) Ba ck P re 100 ssu PS re IG ( 18 Ba 5ft ck ) P re 120 ssu PS re IG (23 Ba 1f ck t) Pr 140 es PS su IG re Ba (27 ck 7f Pr t es su re ( 32 3f t)
10 P S IG
20 P S
B a ck
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
Motive Pressure PSIG
90 100 110 120 130 140 150 160 170
Condensate Recovery
180 190 200
10500
10000
11000
11500
2000
2500
6000
5000
6500
3500
4500
9000
1500
3000
4000
5500
7000
8500
9500
500
12000
7500
1000
8000
lb/hr (GPM)
Non-Electric Pumps
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11) (12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
3" x 2" Pivotrol Pump

0 10 20 30 40 50 60 70 0

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
80 90 100 110 120 130 140 150 160 170 180 190 200
10 P S IG B a ck P re ssur 20 P S IG e (23ft B a ck P ) re ssur 30 P S IG B e (46ft ack P re ) ssure (6 9ft) 40 P S IG B a ck P re ssure 50 P S IG (92ft) B a ck P re ss 60 P S IG ure (1 B a ck P 16ft) re ssu re (13 9ft) 80 P S IG B a ck P r e s su re (1 85ft) 100 P S IG B ac k Pr e ss ure 120 (23 PS 1 ft) IG B ack P re 140 P S ss u IG B re ack (27 P re 7f s su 60 P 1 S IG re B ac (32 kP 3f res t) sur e (3 70 ft)
10500 11000 12500 14500 15000 11500 13500 14000 15500 16500 12000 13000 16000 10000 17000 17500 2500 5500 6000 9000 8000 3500 4000 4500 5000 7000 2000 3000 6500 7500 8500 9500
Motive Pressure PSI
(4)
(5)
(6)
(7)
(8)
(9) (10)
(11) (12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
(27)
(28)
(29) (30)
(31)
(32)
(33)
(33)
(34)
lb/hr (GPM)
TI-5-030-US
Motive Pressure PSI
t)
4.12
3:278
The Pivotrol Pump

60 70 80 90
Patented
PTF4 - H (75-200 PSIG MOTIVE)

60 70 80 90 100
100 110 120 130 140 150 160 170 180 190 200
4,000 24,000 28,000 36,000 6,000 32,000 40,000 44,000 12,000 16,000 20,000 48,000 52,000 56,000
150 PSIG Back Pressure (347 ft)
120
1
20
10 0
130 140 150 160 170 180 190 200
(8)
(16)
(24)
(32)
(40)
(48)
(56)
(64)
(72)
(80)
(88)
(96)
(104)
(112) (GPM)
PTF4 - L (30-75 PSIG MOTIVE)

0 0
10
10
20
20
30
15 PSIG Back
Presure (35 ft)
30
40
50
20 P 25 P SIG SIG 30 PSIG Ba Bac ck Press Ba kP ure (6 ck res 9 ft) Pre sur ss e( ure 46 40 P (5 ft) SIG 8 ft) Bac kP
60 PS Press IG Bac k (139 f ure t)
50 P (116 SIG B ac ft) kP re s
40
50
res
60
su re
su
(9 2
re
ft)
60
70 80
10,000
70 80
38,000 20,000 22,000 26,000 24,000 28,000 16,000 30,000 18,000 32,000 34,000 36,000 40,000
12,000
14,000
lb/hr
(20)
(24)
(28)
(32)
(36)
(40)
(44)
(48)
(52)
(56)
(60)
(64)
(68)
(72)
(76)
(80)
(GPM)
TI-5-030-US

4.12
3:279
Non-Electric Pumps
Condensate Recovery
lb/hr
110
ft) e (92 ssur Pre ck Ba IG PS 6 ft) 40 re (11 essu k Pr Bac IG PS 50 e (139 ft) essur k Pr Bac ) IG 85 ft PS e (1 sur 60 ) res 1 ft (23 re
0P 14
15
IG PS 80
20
IG PS
IG B PS
k Bac IG PS 30
SIG
IG PS
t) 23 f
G SI
kP Bac
res
P ck Ba
essu k Pr Bac
Pre ack
es Pr ck Ba
P ck Ba
ss re
ssu Pr e
( ssure
su
e (3 sur
ure
re (46
re (6
7 ft (27
3 5 ft )
9 ft )
ft)
The Pivotrol Pump

0 20 40
20 P
ack
Patented
3" x 2" PTF-HP Pivotrol Pump

10 P
MOTIVE PRESSURE (PSIG)
60 80 100 120 140 160 180 200 220 240 260 280 300
40 PS IG B
ac ack kP Pr re es Pre ss su 60 ss u ur re PS re e( (4 IG (92 6ft 23 Ba 80 ft) ) ft) ck PS Pr IG es Ba 10 su 0P ck re Pr SI (1 G es 39 12 B su ft) ac 0 re PS k P (1 re IG 85 ss ft Ba u ck re ( ) 23 Pr 16 14 18 1ft es 0P 0P 0P ) su SIG SI SI re G Ba G B Ba (2 ck ac 77 ck Pr k P es r f t) P s 20 ure essu ress 0 ( PS 416 re (3 ure IG ft) 70 (32 3ft ft) (4 6 )
2
SIG B
SIG
ft)
10,000
12,000
14,000
16,000
18,000
20,000
22,000
24,000
26,000
28,000
30,000 (60)
1,000 2,000
4,000
6.000
8,000
Condensate Recovery
(lb/hr) (GPM)
(2) (4)
(8)
(12)
(16)
(20) (24)
(28)
(32)
(36)
(40)
(44)
(48)
(52)
(56)
CAPACITY
Non-Electric Pumps
PTF4 without insulation PTF - HP without insulation

14 13 12
Pivotrol Steam Consumption Chart

PTC / PTF with insulation PTF4 with insulation PTF - HP with insulation
PTC / PTF without insulation

0 10 20
Steam used per 1000lbs water
11 10 9 8 7 6 5 4 3 2 1 0 30 40 50 60 70 80 90 100 110 120 130 140
150
160
170
180
190
200
Back Pressure (psig)

TI-5-030-US
4.12
3:280
The Pivotrol Pump
Patented
TI-5-030-US
4.12
Telephone: (803) 714-2000 FAX (803) 714-2222
3:281
Non-Electric Pumps
Condensate Recovery
APT Pump Packages APT10 Series

Description
The compact low profile modular pump/trap system consists of the versatile APT 10-4.5 Automatic Pumping Trap pre-piped and mounted on a steel base. The SPT1 module includes a condensate reservoir sized to accommodate (1) pump cycle. The module requires only service field connections for complete installation and fast startup.
Typical applications
APT 10-4.5 pump/trap modules are used where low profile and high capacity condensate removal is required.
Condensate Recovery
The APT 10-4.5 Pump Trap has the features of a conventional F&T trap combined with a pressured pump all in one unit. Air handlers Heat exchangers Absorption Chillers Evaporators Dryers
Typical Construction
Model PMO Motive Pressure Design Pressure (PMA) Capacity Range Receiver Vessel Hydrotest Pressure Construction Materials SPT1 65 psig 145 psig @ 392F Trap Mode- 263 to 1558 lbs/hr Pump Mode-156 to 958 lbs/hr Constructed for 145 psig @ 550F 188 psig Receiver vessel - Fabricated Steel APT 10-4.5 - See SSI Tech Sheets TI-5-2301-US Valves - Carbon Steel Ball Valves Piping - A106 Seamless Carbon Steel See SSI Sales Drawings
Non-Electric Pumps
Spirax Sarco non-electric APT 10-4.5 Automatic Pump Trap Motive steam drip station with Spirax Sarco UTD 52L trap and isolation valves and air vent. Hydrotested, blasted, and coated with SSI industrial enamel Fabricated by ASME Section IX certified welders. Completely assembled modular pumping system on platform steel base with all connections protected for shipping. Additional Options are available
Standard Features
Dimensions & Weight
Suggested Specification
Capacity
- Furnish and install where shown on plans, Spirax Sarco Inc. Model SPT1-____________ Pressure powered pump/trap system. - The system shall be a complete pre-piped factory package requiring only service connections for a fully functional system. - Electricity shall not be required for system operation - The receiver shall be constructed for 145 PSIG WP. - The Pump/Trap shall be constructed of Ductile Iron with an allowable operating pressure of 65 PSIG. - The Pump/Trap shall be a unified system with stainless steel mechanism and no external glands or seals. Individual pump and trap systems will not be acceptable - The package shall be sized to meet (or exceed) the actual required condensate system load. - The package shall include a structural steel platform skid and painted with (1) coat enamel.
For sizing data, see APT10-4-5 Selection & Capacity Chart TI-5-204-1-US.
Approved for construction when signed and dated below: Model:
SPT1-
Project/P.O. No.: Customer: Approved: Date:
TI-12-002-US
11.07
3:282
APT Pump Packages APT14 Series

Description
The compact low profile modular pump/trap system consists of the versatile APT 14 Automatic Pumping Trap pre-piped and mounted on a steel base. The simplex or duplex modules include a condensate reservoir sized to accommodate the pump cycles. The module requires only service field connections for complete installation and fast startup.
APT 14 pump/trap modules are used where low profile and high capacity condensate removal is required. The APT 14 Pump Trap has the features of a conventional F&T trap combined with a pressured pump all in one unit. Air handlers Heat exchangers Absorption Chillers Evaporators Dryers
Model PMO Design Pressure (PMA) Capacity Range Receiver Vessel Hydrotest Pressure Construction Materials SPT4/DPT4 200 psig 232 psig @ 388F Trap Mode- 850 to 10,021 lbs/hr Pump Mode-423 to 3075 lbs/hr Constructed for 200 psig @ 550F 230 psig Receiver vessel - Fabricated Steel APT 14 See SSI Tech Sheets TI-5-228-US Valves - Carbon Steel Ball Valves Piping - A106 Seamless Carbon Steel See SSI Sales Drawings
Spirax Sarco non-electric APT 14 Automatic Pump Trap Simplex or Duplex units Motive steam drip station with Spirax Sarco UTD 52L trap and isolation valves and air vent. Hydrotested, blasted, and coated with SSI industrial enamel Fabricated by ASME Section IX certified welders. Completely assembled modular pumping system on platform steel base with all connections protected for shipping. Additional Options are available
Standard Features
Dimensions & Weight
Capacity
- Furnish and install where shown on plans, Spirax Sarco Inc. Model SPT4/DPT4-____________ Pressure powered pump/trap system. - The system shall be a complete pre-piped factory package requiring only service connections for a fully functional system. - Electricity shall not be required for system operation - The receiver shall be constructed for 200 PSIG WP. - The Pump/Trap shall be constructed of Ductile Iron with an allowable working pressure of no less than 200PSIG. - The Pump/Trap shall be a unified system with stainless steel mechanism and no external glands or seals. Individual pump and trap systems will not be acceptable - The package shall be sized to meet (or exceed) the actual required condensate system load. - The package shall include a structural steel platform skid and painted with 1 coat enamel.
For sizing data, see APT14 Selection & Capacity Chart TI-5-204-1-US.
SPT4/DPT4-
TI-12-003-US
11.07
3:283
Non-Electric Pumps
Condensate Recovery
APT Pump Packages APT14HC

Description
The compact low profile modular pump/trap system consists of the versatile APT14HC Automatic Pumping Trap pre-piped and mounted on a steel base. The simplex or duplex modules include a condensate reservoir sized to accommodate the pump cycles. The module requires only service field connections for complete installation and fast startup.
APT14HC pump/trap modules are used where low profile and high capacity condensate removal is required.
Condensate Recovery
The APT14HC Pump Trap has the features of a conventional F&T trap combined with a pressured pump all in one unit. Air handlers Heat exchangers Absorption Chillers Evaporators Dryers
Model PMO Design Pressure (PMA) Capacity Range Receiver Vessel Hydrotest Pressure Construction Materials SPT4HC/DPT4HC 200 psig 232 psig @ 388F Trap Mode- 830 to 10,021 lbs/hr Pump Mode-601 to 6186 lbs/hr Constructed for 200 psig @ 550F 230 psig Receiver vessel - Fabricated Steel APT14HC See SSI Tech Sheets TI-5-228-US Valves - Carbon Steel Ball Valves Piping - A106 Seamless Carbon Steel See SSI Sales Drawings
Non-Electric Pumps
Spirax Sarco non-electric APT14HC Automatic Pump Trap Simplex or Duplex units Motive steam drip station with Spirax Sarco UTD 52L trap and isolation valves and air vent. Hydrotested, blasted, and coated with SSI industrial enamel Fabricated by ASME Section IX certified welders. Completely assembled modular pumping system on platform steel base with all connections protected for shipping. Additional Options are available
Standard Features
Dimensions & Weight
Capacity
- Furnish and install where shown on plans, Spirax Sarco Inc. Model SPT4HC/DPT4HC-____________ Pressure powered pump/trap system. - The system shall be a complete pre-piped factory package requiring only service connections for a fully functional system. - Electricity shall not be required for system operation - The receiver shall be constructed for 200 PSIG WP. - The Pump/Trap shall be constructed of Ductile Iron with an allowable working pressure of no less than 200PSIG. - The Pump/Trap shall be a unified system with stainless steel mechanism and no external glands or seals. Individual pump and trap systems will not be acceptable - The package shall be sized to meet (or exceed) the actual required condensate system load. - The package shall include a structural steel platform skid and painted with 1 coat enamel.
For sizing data, see APT14 Selection & Capacity Chart TI-5-204-1-US.
SPT4HC/DPT4HC-
TI-12-004-US
11.07
3:284
Triplex Pressure Powered Pump Packages PTC/PTF

Description
The Modular pumping system consists of Pressure Powered Pumps pre-engineered with the necessary auxiliary components into a skid-mounted module. The unit includes a receiver vessel designed to provide adequate separation of flash steam and condensate. The module requires only service field connections for complete installation and fast startup.
Condensate recovery modules are used where multiple sources of condensate are to be pumped and flash steam is to be vented (open system). For Closed systems: Consult ESD
Capacity Chart
For sizing data, see Selection & Capacity Chart.
Model PMO - PUMPS Design Pressure (PMA) Capacity Range Receiver Vessel TRIPLEX 200 psig 200 psig @ 400F 52,920 lbs./hr @ 200 psig motive pressure and 10 psig back pressure 135 Gallon-ASME Constructed and Stamped 150 psig @ 550F on TPF3 Models 135 Gallon Non-Code on TPC3 Models
Standard Features
Spirax Sarco non-electric Pressure Powered Pump with high capacity stainless steel check valves TPC3=Cast Ductile Iron Pump Body TPF3=Fabricated Steel Pump Body Hydrotested, blasted, and painted with SSI industrial black enamel Fabricated by ASME Section IX certified welders. ASME Section VIII Code Stamped receiver vessel (TPF3 Model Only). Completely assembled modular pumping system on structural steel base with all connections protected for shipping.
Additional Options are available
Flash Steam Discharge Rates Hydrotest Pressure Construction Materials
- Furnish and install where shown on plans; Spirax Sarco Inc. Model #TP_ 3-0-CS-HO- _ _ _ pressure powered pumping system.
5292 lbs./hr (10% at maximum capacity) 225 psig Receiver vessel - Fabricated Steel Pressure Powered Pump See SSI Tech Sheets Check Valves - Stainless Steel (ANSI 150) Isolation valves - Carbon Steel Piping - A106 Seamless Carbon Steel Dimensions & Weight See SSI Sales Drawings See TI-5-030-US For Pump Capacities
- The system shall be a complete pre-piped factory package requiring only service connections for a fully functional system. - Electricity shall not be required for system operation - The Steel receiver shall be ASME Constructed and stamped for 150 PSIG WP (Applicable to TPF3 Model Only) - The Pumps shall be constructed of Fabricated Steel (TPF3) or Ductile Iron (TPC3) with an allowable working pressure of not less than 200 PSIG. - All condensate piping shall be schedule 80 Seamless C/S pipe welded - The package shall be sized to meet (or exceed) the actual required condensate system load. - The package shall include a structural steel skid and painted with 1 coat Industrial black enamel.
TP__ 3-0-CS-HO-__ __ __
TI-12-006-US
11.07
3:285
Non-Electric Pumps
Condensate Recovery
Quadraplex Pressure Powered Pump Packages PTC/PTF

Description
The Modular pumping system consists of Pressure Powered Pumps pre-engineered with the necessary auxiliary components into a skid-mounted module. The unit includes a receiver vessel designed to provide adequate separation of flash steam and condensate. The module requires only service field connections for complete installation and fast startup.
Condensate recovery modules are used where multiple sources of condensate are to be pumped and flash steam is to be vented (open system).
Condensate Recovery
For Closed systems: Consult ESD
Spirax Sarco non-electric Pressure Powered Pump with high capacity stainless steel check valves QPC3= Cast Ductile Iron Pump Body QPF3= Fabricated Steel Pump Body Hydrotested, blasted, and painted with SSI industrial black enamel Fabricated in accordance with ASME Section IX certified welders. ASME Section VIII Code Stamped receiver vessel (QPF3 Model Only). Completely assembled modular pumping system on structural steel base with all connections protected for shipping. Additional Options are available
Standard Features
Model PMO - PUMPS Design Pressure (PMA) Capacity Range Receiver Vessel QUADRAPLEX 200 psig 200 psig @ 400F 70,560 lbs./hr @ 200 psig motive pressure and 10 psig back pressure 185 Gallon-ASME Constructed and Stamped 150 psig @ 550F on QPF3 Models 185 Gallon Non-Code on QPC3 Models 7056 lbs./hr (10% at maximum capacity)
Non-Electric Pumps
Flash Steam Discharge Rates Hydrotest Pressure Construction Materials
- Furnish and install where shown on plans; Spirax Sarco Inc. Model # QP_3-0-CS-HO-_ _ _ pressure powered pumping system.
- The system shall be a complete pre-piped factory package requiring only service connections for a fully functional system. - Electricity shall not be required for system operation - The Steel receiver shall be ASME Constructed and stamped for 150 PSIG WP. (Applicable to QPF3 Models ONLY) - The Pumps shall be constructed of Fabricated Steel (QPF3) or Ductile Iron (QPC3) with an allowable working pressure of not less than 200 PSIG. - All condensate piping shall be schedule 80 Seamless C/S pipe welded - The package shall be sized to meet (or exceed) the actual required condensate system load. - The package shall include a structural steel skid and painted with 1 coat Industrial black enamel.
225 psig Receiver vessel - Fabricated Steel Pressure Powered Pump See SSI Tech Sheets Check Valves - Stainless Steel (ANSI 150) Isolation valves - Carbon Steel Piping - A106 Seamless Carbon Steel Dimensions & Weight See SSI Sales Drawings See TI-5-030-US for Capacities
QP__ 3-0-CS-HO-__ __ __
TI-12-005-US
11.07
3:286
Pressure Powered Pump Accessories

Insulation Covers
The Spirax Sarco Insulation Cover is a removable, reusable cover custom designed for use with all Spirax Sarco Pressure-Powered Pumps. These covers not only offer increased energy savings through quality insulation, but also give personnel protection from exposure to hot metal surfaces. The Spirax Sarco Insulation Cover is made of the highest quality materials available 1" thick fiberglass material is quilted between two layers of 16 oz. teflonimpregnated fiberglass cloth. The water, oil and chemical resistant construction provides long-lasting insulating quality and equipment protection indoors, outdoors, and in most corrosive conditions. Less expensive to install than conventional hard insulation, the covers are abuse-resistant and will not wick moisture or hydrocarbons. Removable and reinstalled in minutes, the one-piece construction maximizes energy savings and provides rapid payback.

Max. Operating Temperature Standard Range
PPEC Insulation Cover PTC Insulation Cover (up to 3"x2" size) PTF Insulation Cover (up to 3"x2" size) 4" PPF-P Insulation Cover (has 2 pc. construction) APT10 Insulation Cover APT14 Insulation Cover
3
1 2
No. 1 2 3 4 Part Cover Cloth Insulation Mat Anchor Pin Wire Fastener Material Teflon Coated Fiberglass Fiberglass Type 304 Stainless Steel Type 304 Stainless Steel
Check the nameplate on the insulation cover and pump to be sure you have the correct cover for your pump, i.e., PTC Cover will fit only model PTC Pump. Slip the cover around the pump, making sure the steam inlet and outlet connections are exposed through their respective cut-outs. Cut-outs are also provided for the optional gauge glass assembly on the pump. Take the stainless steel wires attached to one side of the mating edge and pull them snugly around the lacing pins on the adjacent mating edge of the cover, much like lacing a work boot.
Installation
The reusable cover shall be a Spirax Sarco Insulation Cover, custom-fitted for the specific Spirax Sarco Pressure Powered Pump or Automatic Pump Trap required. The cover shall contain no asbestos or silicone materials. The cover cloth shall be teflonimpregnated, with double sewn and binded seams, suitable for continuous temperatures of 500F, and the insulation shall be minimum 1" thick Burlglass 1200 needled mat with 100% Type E glass fibers. The insulation cover shall not spread flame or smoke and render a V-O rating when tested under the NFPA 701 vertical flame test.
TI-5-225-US
05.05
3:287
Non-Electric Pumps
Condensate Recovery
500F (260C) continuous
APT14, APT14HC and APT14SHC Automatic Pump Traps

Description
The Spirax Sarco automatic pump trap is a flanged or screwed displacement receiver pressure rated to PN16. The unit is capable of automatically trapping or pumping, depending on pipeline conditions. The unit is operated by steam and is used to remove condensate from process plant under all operating conditions including vacuum. Design compliance The shell of the product has been designed in accordance with A.D. Merkblatter/ASME VIII. Standards These products fully comply with the requirements of the European Pressure Equipment Directive 97/23/EC, ATEX Directive 94/9/EC and carry the and marks when so required. Certification These products are available with certification to EN 10204 3.1. Note: All certification/inspection requirements must be stated at the time of order placement.

Model and body material Inlet and outlet sizes and pipe connections Flanged 1-1/2" inlet x 1" outlet Screwed 1-1/2" inlet x 1" outlet Flanged 2" inlet x 1-1/2" outlet Flanged 2" inlet x 1-1/2" outlet Motive/exhaust NPT 1/2" NPT or BSP 1/2" NPT 1/2" BSP 1/2" 1/2" (DN15) BSP 1/2" NPT 1/2" BSP 1/2" (DN15) (DN15) (DN15) (DN15) (DN15) (DN15) (DN15) ANSI 150 B 16.5 EN 1092 PN16 NPT BSP (BS 21 parallel) ANSI 150 B 16.5 NPT EN 1092 PN16 ANSI 150 B 16.5 EN 1092 PN16
Condensate Recovery Non-Electric Pumps
APT14 SG iron APT14HC SG iron APT14SHC Carbon Steel
Optional extra
Both the APT14 and APT14HC are available with the body and cover coated with electroless nickel plate (ENP). This option, when required, will be denoted as APT14 ENP and APT14HC ENP respectively and must be stated at the time of order placement. Gauge glasses, supplied separately, are available. For further details contact Spirax Sarco.
Dimensions/weight (approximate) in inches and pounds (mm and kg)

H Withdrawal distance F Outlet check valve supplied only on APT14HC I Motive steam supply A S G E
" NPT K Gauge Glass Connection
C B J
D
Model APT14 APT14HC APT14SHC Connection Screwed Flanged Flanged Flanged A 13.8 (350) 15.3 (389) 18.7 (476) 20.0 (508) B 7.8 (198) 7.8 (198) 7.8 (198) 8.1 (206) C 9.7 (246) 9.7 (246) 10.6 (270) 10.9 (278) D 15.2 (385) 15.2 (385) 15.7 (400) 160 (407) E 12.0 (304) 12.0 (304) 13.2 (335) 13.8 (351) F 10.2 (258) 10.2 (258) 9.3 (235) 10.3 (261) G 2.2 (57) 2.2 (57) 2.2 (57) 2.2 (57) H 9.8 (250) 9.8 (250) 10.8 (275) 10.8 (275) I PN16 ANSI 1.2 (31.5) 1.8 (45) 1.2 (31.5) 1.8 (45) J K Weight 99 (45) 99 (45) 143 (65) 232 (105)
7.8 (198) 7.8 (198) 7.8 (198) 9.3 (235) 7.8 (198) 9.3 (235)
3:288
APT14 and APT14HC Automatic Pump Trap

The product must not be used in this region. The product should not be used in this region or beyond its operating range as damage to the internals may occur. A - D Flanged PN16. B - D Flanged JIS/KS 10. C - D Flanged ANSI 150. APT14 and APT14HC (SG iron) 572 482 392 302 212 122 32 14 B Temperature F Pressure bar g A C Temperature C APT14SHC (carbon steel)
572 482 392 302 212 122 32 14
Pressure barg Temperature C

232 232
Temperature F
Steam saturation curve D

0 29 58 87
Pressure psig
116
145
174
200
Steam saturation curve 0 29 58 87 116 145 Pressure psig 174 D 200 232
572 482 392 302 212 122 32 14
Pressure barg Temperature C

116 145 174 200
Temperature F

0 29 58 87
Pressure psig
Body design conditions Maximum motive inlet pressure PMA Maximum allowable pressure TMA Maximum allowable temperature Minimum allowable temperature Note: For lower temperatures consult Spirax Sarco. PMO Maximum operating pressure for saturated steam service Maximum backpressure for standard pumps (for higher backpressures contact Spirax Sarco) TMO Maximum operating temperature for saturated steam service Minimum operating temperature Temperature limits (Ambient ) Note: For lower temperatures consult Spirax Sarco.
PN16 200 psig (13.8 bar g) 232 psig @ 248F (16 bar g @ 120C) 572F @ 185 psig (300C @ 12.8 bar g) 14F (-10C) 200 psig @ 388F (13.8 bar g @ 198C) 72 psig (5 bar g) 388F @ 200 psig (198C @ 13.8 bar g) 14F (-10C) 348 psig (24 bar g) 12 in (0.3 m) 39 in (1 m) 8 in (0.2 m) 14F to 392F (-10C to 200C)
Designed for a maximum cold hydraulic test pressure of: Recommended filling head above the pump (from the base of the receiver / process) Filling head
Maximum recommended filling head (from the base of the pump) for higher filling heads refer to Spirax Sarco Minimum filling head required (from the base of the pump)
Nominal capacities
For full capacity details for a specific application consult Spirax Sarco. To accurately size the pump trap, the following data is required. 1. Installation head available, from the base of the pump trap to the centre line of the heat exchanger / process condensate outlet (m). If the outlet is mounted vertically, then this should be from the base of the pump to the face of the outlet. 2. Motive steam pressure available to power the pump trap (psig). 3. Total backpressure in the condensate return system (psig). See note below. 4. Heat exchanger full-load operating pressure (psig). 5. Heat exchanger maximum steam load (lb/hr). 6. Minimum temperature of secondary fluid. (F). 7. Maximum controlled temperature of secondary fluid (F). Model Pump discharge/cycle 39 inches installation head At: 73 psig motive pressure 15 psig total backpressure APT14 1.3 gallons (5 litres) APT14HC and APT14SHC 2.1 gallons (8 litres)
Maximum trapping capacity 8800 lb/hr (4000 kg/h) Maximum trapping capacity 19800 lb/hr (9000 kg/h) Maximum pumping capacity 2420 lb/hr (1100 kg/h) Maximum pumping capacity 6160 lb/hr (2800 kg/h)
Note: The capacities detailed within the above Table are only given as a guide. They are based on the installation parameters shown in the left hand column. Achieved capacities will differ if any of the installation parameters change. For specific capacities and application details, contact Spirax Sarco. The total lift or backpressure BP (static head plus pressure head in the return system) must be below the motive fluid inlet pressure to allow pump capacity to be achieved. BP (backpressure) = (H x 2.31) + (P) + (Pf) Height (H) in feet x 2.31 plus pressure (P) psig in the return line, plus downstream piping friction pressure drop (Pf) in psig. (Pf can be ignored if the downstream pipework is less than 328 feet to a non-flooded condensate return and has been sized to take into account the effect of flash steam at the heat exchanger's full-load operating conditions.) TI-5-228-US 4.12
Telephone: (803) 714-2000 FAX (803) 714-2222
3:289
Non-Electric Pumps
Condensate Recovery

13 1 4 2 16 18 20 14 28 19 11 17 27 12 24
25 21 6 7 26 3 APT14 shown Trap mechanism
Materials
Condensate Recovery
No. Part 1 2 3 Cover Cover gasket Body APT14 APT14HC APT14SHC APT14 APT14HC APT14SHC Material SG iron EN JS 1025 or ASTM A395 SG iron EN JS 1025 or ASTM A395 Carbon steel EN 1.0619+N or ASTM A216 WCB Graphite laminated with stainless steel insert SG iron EN JS 1025 or ASTM A395 SG iron EN JS 1025 or ASTM A395 Carbon steel EN 1.0619+N or ASTM A216 WCB Stainless steel ISO 3506 Gr. A2 70 Stainless steel 304 Stainless steel BS 1449 304 S15 Stainless steel BS 1449 304 S15 Stainless steel BS 1449 304 S15 Stainless steel ASTM A276 440 B Stainless steel BS 3146 ANC 2 Stainless steel ASTM A276 440 B Stainless steel AISI 420 Stainless steel BS 3146 ANC 4B Stainless steel BS 3146 ANC 4B Stainless steel BS 2056 302 S26 Gr. 2 Stainless steel BS 1574 Stainless steel BS 970 431 S29 or ASTM A276 431 Stainless steel Stainless steel BS 3146 ANC 2 Stainless steel BS 1449 409 S19 Stainless steel ISO 3506 Gr. A2 70 Stainless steel BS 6105 A4 80 Stainless steel BS 970 431 S29 or ASTM A276 431 EPDM Stainless steel BS 3146 ANC 2 Stainless steel BS 1449 304 S16 Steel DIN 17440 1.4571 Stainless steel SG iron SG iron Carbon steel Stainless steel (not shown) APT14 15 22 8 9 21 23
Non-Electric Pumps
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Cover bolts Location pins APT14SHC only Pump lever Float Trap lever Trap 2nd stage valve Trap housing Ball (APT14 only) Seat (inlet check valve) Flap (inlet check valve) Pump mechanism bracket Spring (pump) Split pin Exhaust seat Inlet valve and seat assembly Exhaust valve Valve seat gasket Pump mechanism bolt Trap housing bolt Trap 1st stage valve 'O' ring Actuator arm Name-plate Drain plug Inlet valve spring APT14 Motive strainer APT14HC APT14SHC DCV10 (APT14HC and APT14SHC)
10 APT14HC and APT14SHC 15
22 8 9 21 23
3:290

Safety information, installation and maintenance How to specify
APT14 and APT14HC The pump trap shall be a Spirax Sarco automatic pump trap type APT14 operated by steam to 200 psig. No electrical energy shall be required. Body construction from SG iron (EN JS 1025 dual certified with ASTM A395) with a swing type inlet check valve (APT14 and APT14HC) and ball type outlet check valve (APT14 only). The internal trap mechanism shall contain dual stainless steel floats connected with a two stage trap, while the internal pump mechanism shall be a stainless steel single tension spring snap-action device with no external seals or glands. APT14SHC The pump trap shall be a Spirax Sarco automatic pump trap type APT14SHC operated by steam to 200 psig. No electrical energy shall be required. Body construction from carbon steel (EN 1.0619 dual certified with ASTM A216 WCB) with a swing type inlet check valve. The internal trap mechanism shall contain dual stainless steel floats connected with a two stage trap, while the internal pump mechanism shall be a stainless steel single tension spring snap-action device with no external seals or glands. For full details see the Installation and Maintenance Instructions (IM-P612-04) supplied with the product.
How to order
Example: 1 Spirax Sarco automatic pump trap, type APT14, 1" x 1", ANSI 150 with NPT motive fluid connections. Optional extras Both the APT14 and APT14HC are available with the body and cover coated with electroless nickel plate (ENP). This option, when required, will be denoted as APT14 ENP and APT14HC ENP respectively and must be stated at the time of order placement. The APT14, APT14HC and APT14SHC are available with the body drilled, tapped and plugged to accept gauge glasses. Note: Gauge glasses can not be fitted retrospectively to the standard APT14, APT14HC or APT14SHC. Gauge glasses, supplied separately, are available for the APT14, APT14HC or APT14SHC. For further details contact Spirax Sarco.
Spare parts A B C D E F G H
The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Available spares Cover gasket Inlet check valve Spring and actuator arm Floats Trap and outlet check valve mechanism Inlet/exhaust valve and seat kit See separate literature: For the APT14 or APT14HC see TI-P163-01 and for the APT14SHC see TI-P063-02 2 2, 12 2, 14, 24 2, 5, 6, 7 2, 8, 9, 10 (APT14 only), 21, 22, 23 28 2, 16, 17, 18, 19, 27
DCV10 outlet check valve (APT14HC and APT14SHC only). See separate literature TI-P601-32 29 Please note:For customer convenience, spares are supplied in kits to ensure all the appropriate replacement parts are available e.g. when an inlet/exhaust valve and seat assembly is ordered, all replacement split pins, washers and gaskets will be provided in addition to the key components listed. How to order spares Always order spares by using the description given in the column headed 'Available spares' and state the size and type of unit. Example: 1 - Inlet/exhaust valve and seat kit for a Spirax Sarco 1" x 1" APT14 automatic pump trap. G A Cover assembly B
Cover assembly (APT14 shown) F D E
3:291
Non-Electric Pumps
Condensate Recovery
Cover assembly (A - G inclusive)
1, 2, 5-25

B
Cover gasket C Inlet check valve
APT14
APT14HC, and APT14SHC 2
12
D Spring and actuator arm 14
E Floats 5
Condensate Recovery
24
Non-Electric Pumps
F Trap and outlet check valve mechanism Note: Item 10 is not included for the APT14HC and APT14SHC APT14 22 8 9 21 23 10 APT14HC and APT14SHC
G Inlet / exhaust valve and seat kit APT14
16 19
18
APT14HC and APT14SHC 17 22 8 9 21 23 19 17 27
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3:293
Non-Electric Pumps
Condensate Recovery
Spare Parts for the APT14 and APT14HC Automatic Pump Trap
Spare parts
The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares.
Available spares
A B C D E F G H
(See TI-5-228-US) Cover assembly (A - G inclusive) (strainer H, not included) . . . . . . . . . 1, 2, 5-25 Cover gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Inlet check valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2, 12 Spring and actuator arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2, 14, 24 Floats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2, 5, 6, 7 Trap and outlet check valve mechanism . . .2, 8, 9, 10 (APT14 only), 21, 22, 23 Inlet/exhaust valve and seat kit . . . . . . . . . . . . . . . . . . . . . 2, 16, 17, 18, 19, 27 See separate literature TI-P163-01-US . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Condensate Recovery Non-Electric Pumps
Please note: For customer convenience, spares are supplied in kits to ensure all the appropriate replacement parts are available e.g. when an inlet/exhaust valve and seat assembly is ordered, all replacement split pins, washers and gaskets will be provided in addition to the key components listed. How to order spares Always order spares by using the description given in the column headed Available spares and state the size and type of unit. Example: 1 x Inlet/exhaust valve and seat kit for a Spirax Sarco 1-1/2" x 1" APT14 automatic pump trap. H C G A Cover Assembly B
A Cover assembly (APT14 shown)
3:294
Spare Parts for the APT14 and APT14HC Automatic Pump Trap
B Cover gasket C Inlet check valve
APT14
APT14HC
12
D Spring and actuator arm
E Floats
6 24
F Trap and outlet check valve mechanism Note: Item 10 is not included for the APT14HC 22 8 9 21 23 10
G Inlet / exhaust valve and seat kit
APT14
APT14
16 19 18
APT14HC
22 8 9 21 23
17
APT14HC
19 17 27
12.05
3:295
Non-Electric Pumps
Condensate Recovery
14
APT10-4.5 Automatic Pump Trap

The Spirax Sarco Automatic Pump Trap is a non-electric combination pump and trap which transfers high temperature condensate from a low-point, low pressure or vacuum space to an area of higher pressure or elevation. This self contained unit uses steam as the pumping force to remove condensate from process equipment under all operating conditions. Model PMO Sizes Connections Construction APT10-4.5 65 psig 3/4" x 3/4" Inlet/Outlet 1/2" Motive/Exhaust NPT Ductile Iron Body Stainless Steel Internals Stainless Steel Check Valves
20 2 16 1
Optional Extra
The APT10-4.5 is available with the body and cover coated with electroless nickel plate (ENP). This option, when required, will be denoted as APT10-4.5 ENP. Condensate Recovery
16
18
19
Max. Operating Pressure (PMO) 65 psig (4.5 barg) Max. Back Pressure 58 psig (4 barg) Max. Operating Temperature (TMO) 311F (155C) Specific Gravity 0.9 to 1.0 Filling Head Requirements (from base) 7.8" (.2m) Filling Head Recommended (from base) 11.8" (.3m)
3 14 5
17 13 12 24 11 25 21
Non-Electric Pumps
Trap and outlet check valve mechanism

8 7 22 15 9 23 10 26

PMA Max. allowable pressure
6
145 psig (PN10)
TMA Max. allowable temperature 392F (200C)
Materials
No. 1 2 3 4 5 6 7 8 9 10 11 12 Part Cover Cover Gasket Body Cover Bolts Pump trap lever Float Pivot shaft Washer Trap housing Ball Seat (inlet check valve) Flap (inlet check valve) Material SG Iron Synthetic fiber SG Iron Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Steel Steel Steel Steel Steel Steel Steel Steel Steel ASTM A395/ DIN 1693 GGG 40.3 ISO 3506 Gr. A2-70 ASTM A395/ DIN 1693 GGG 40.3 No. 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Part Pump mechanism bracket Spring (pump) Split pin Inlet and exhaust seat Inlet valve Exhaust valve Valve seat gasket Pump mechanism bolt Float bolt Trap 1st stage valve Trap gasket Actuator arm Name-plate Drain plug Material Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel
TI-5-2301-US
3.07
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APT10-4.5 Automatic Pump Trap

Approximate Dimensions
Size Connection A 3/4" x 3/4" NPT 7.4 187 B 0.9 23 C 8.7 223 D 10.5 266
E 10.7 273
F 7.6 194
G 2.2 57
Weight H I 8.9 6.7 31 225 171 14 Exhaust A

G
Motive Steam Inlet D
IN
E C I
OUT
For full capacity details for a specific application consult Spirax Sarco. To accurately size the pump trap, the following data is required. 1. Installation head available, from the base of the pump trap to the center line of the heat exchanger/process condensate outlet (ft). If the outlet is mounted vertically, then this should be from the base of the pump to the face of the outlet. 2. Motive steam pressure available to power the pump trap (psig). 3. Total back pressure in the condensate return system (psig). See note below. 4. Heat exchanger/ plant full load operating pressure (psig). 5. Heat exchanger/plant maximum steam load (lb/hr). 6. Minimum temperature of process fluid. (F). 7. Maximum controlled temperature of process fluid (F).
Max. trapping capacity 2022 lb/hr Max. pumping capacity 1420 lb/hr
N ote : Total lift or back pressure BP (static head plus pressure head in the return system) must be below the motive fluid inlet pressure to allow pump capacity to be achieved. BP (back pressure) = (H : 2.3) + (P) + (Pf) Height (H) in feet : 2.3 plus pressure (P) psig in the return line, plus downstream piping friction pressure drop (Pf) in psig.
Spare Parts
See TIS 5.231
Installation & Maintenance Sample Specification
Complete installation and maintenance instuctions are given in IM-P612-18, supplied with each unit. The pump trap shall be a Spirax Sarco automatic pump trap type APT10-4.5 operated by steam to 65 psig. No electrical energy shall be required. Body construction from SG iron ASTM A395 dual certified with DIN 1693 GGG 40.3 with a swing type inlet check valve and ball type outlet check valve. The internal trap mechanism shall contain a stainless steel float connected to an internal trap. The pump trap and check valve mechanisms shall be incorporated into the same body envelope with no extenal seals or glands and shall be capable of operating with a minimum 7.8 inches installation head from the base of the uit.
Certification
All pump traps are EN 10204 (3.1.B) certifiable.
Design Compliance
Shell designed in accordance with ASME VIII / A.D.Merkblatter
How to order
1 - Automatic pump trap, type APT10-4.5, 3/4" x 3/4", NPT with NPT motive fluid connections.
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Non-Electric Pumps
Nominal capacities
Size Pump discharge/cycle 3.3 ft. installation head At: 65 psig motive pressure 21 psig total back pressure
3/4" x 3/4" 0.55 gallons
Condensate Recovery
Spare Parts for the APT10-4.5 Automatic Pump Trap

Spare parts
The spare parts available are shown in heavy outline. Parts drawn in broken line are not supplied as spares. A B C D E F Cover gasket Inlet check valve Spring and actuator arm Floats Trap and outlet check valve mechanism Inlet/exhaust valve and seats See See See See See See overleaf overleaf overleaf overleaf overleaf overleaf
Please note:
For customer convenience, spares are supplied in kits to ensure all the appropriate replacement parts are available e.g. when an inlet/ exhaust valve and seat assembly is ordered, all replacement split pins, washers and gaskets will be provided in addition to the key components listed.
How to order spares

Always order spares by using the description given. Example: 1 - Inlet/exhaust valve and seat kit for a Spirax Sarco 3/4" x 3/4".
Non-Electric Pumps
Condensate Recovery
3:298
Spare Parts for the APT10-4.5 Automatic Pump Trap

Spare parts
The spare parts available are shown in heavy outline. Parts drawn in broken line are not supplied as spares. A Cover gasket B Inlet check valve 2, C Spring and actuator arm 2, 14, D Floats 2, 5, 6, E Trap and outlet check valve mechanism 2, 8, 9, 10, 21, 22, F Inlet/exhaust valve and seats 2, 16, 17, 18, Refer to TIS 5.2301 for component number details. 2 12 24 21 23 19 For customer convenience, spares are supplied in kits to ensure all the appropriate replacement parts are available e.g. when an inlet/ exhaust valve and seat assembly is ordered, all replacement split pins, washers and gaskets will be provided in addition to the key components listed. Always order spares by using the description given. 1 - Inlet/exhaust valve and seat kit for a Spirax Sarco 3/4" x 3/4".
2 12
B Inlet check valve
14
21 6
24
8 7
17 19 17 16
22
9 23 10 E Trap and outlet check valve mechanism
19 18
F Inlet / exhaust valve and seats
01.05
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Non-Electric Pumps
Condensate Recovery
APT Selection and Sizing

Spirax Sarco will ensure that the APT is accurately matched to your process and will provide you with a detailed sizing chart, tailored to your specific application. Providing the information below is known, we can even provide you with confirmation over the telephone and fax you your specific chart. Alternatively arrange a visit for your local Spirax Sarco representative who can provide detailed APT sizing information for all your specific needs. To help us size the APT for your application simply provide us with the following information: -
Recommended Installation B C
Condensate Recovery
* NB. Motive steam supply must be trapped and free of condensate.
E
100 mesh strainer Soft sealing check valve
Secondary fluid outlet
Non-Electric Pumps
D
Motive In Exhaust Out
Spirax Sarco sized length of pipe to act as a reservoir
G
Secondary fluid inlet
Minimum installation head 8" from base of pump Condensate outlet Condensate inlet
APT14
A B C D E F G H
Recommended the reservoir is installed at least 1 pipe diameter below the process outlet, but as high as possible above the APT inlet.
Installation head available from the base of the pump to the centreline of the heat exchanger / process condensate outlet. Motive steam pressure available to power the pump trap. Pressure in the condensate return system. Height of condensate return from floor level. Heat exchanger full load operating pressure. Maximum steam load on the heat exhanger. Minimum secondary fluid temperature. Maximum controlled temperature of secondary fluid.
ft psig psig fl psig lb/hr F F
3:300
APT Selection & Sizing

How to Select & Size
From the inlet pressure, back pressure and filling head conditions given below, select the APT size which meets the capacity requirement of the application. For GPM, multiply the capacities below by 0.002. For kg/h, multiply the capacities below by 0.454. * Back pressure is the lift height (D) in feet x 0.433 plus psig in return line, (C), plus piping friction in psig. Examples: Steam Condensate load Steam pressure available for operating APT Vertical lift from APT to the return piping Pressure in the return piping (piping friction negligible) Filling head available from base of APT System pressure (F) (B) (D) (C) (A) (E) 750 lb/h 100 psig 50 feet 50 psig 8 inches 150 psig
65 Psi Motive Steam (B)
APT10-4.5
Installation Head (A) inches 39 30 20 16 12 8 39 30 20 16 12 8 39 30 20 16 12 8 39 30 20 16 12 8 39 30 20 16 12 8 System Pressure (E) psig 65
0 Psi Back Pressure (C+D) Pumping Trapping Capacities Capacity lb/h lb/h 2231 2229 1937 1620 1223 607 2088 2085 1937 1620 1223 607 1909 1905 1900 1620 1223 607 1164 1657 1649 1620 1223 607 1163 1088 961 879 754 547
25 Psi Back Pressure (C+D) Pumping Trapping Capacity Capacity lb/h lb/h 1974 1970 1937 1620 1223 607 1757 1751 1745 1620 1223 607 1414 1403 1390 1385 1223 607 1425 1342 1197 1104 957 592 971 900 780 706 594 339
50
35
Solution: 1. Calculate "C + D", the total lift or back pressure, against which the condensate must be pumped. = (50 x 0.433) + 50 = 72 psig 2. From capacity table, with 100 psig inlet pressure and 72 psig back pressure, choose a APT14 which has a capacity of 1,695 lb/h.
20
Note: The capacity charts shown below are applicable for the specific conditions only. Any variance in system conditions A, B, C, D, or E will alter the capacities shown, and hence these figures can be used as a rough guide only. Your local Spirax Sarco representive will provide detailed APT sizing information for all conditions.
APT14
Installation Head (A) inches 39 30 20 16 12 8 39 30 20 16 12 8 39 30 20 16 12 8 39 30 20 16 12 8 39 30 20 16 12 8 System Pressure (E) psig 200
0 Psi Back Pressure (C+D)



0 Psi Back Pressure (C+D) Pumping Trapping Capacities Capacity lb/h lb/h 10021 8491 6374 5296 3932 1695 9120 8491 6374 5296 3932 1695 7034 7022 6374 5296 3932 1695 5018 4998 4975 4966 3932 1695 1915 1835 1692 1598 1445 1026 30 Psi Back Pressure (C+D) Pumping Trapping Capacity Capacity lb/h lb/h 9561 8491 6374 5296 3932 1695 8386 8378 6374 5296 3932 1695 5820 5804 5786 5296 3932 1695 1553 1406 1205 1107 992 850
150
75
30
3:301
Pumping Trapping Capacities Capacity lb/h lb/h 10021 8491 6375 5296 3932 1695 9120 8491 6375 5296 3932 1695 7034 7022 6374 5296 3932 1695 5018 4998 4975 4966 3932 1695 1553 1406 1220 1119 992 850
Pumping Trapping Capacity Capacity lb/h lb/h 8592 8491 6374 5296 3932 1695 7135 7126 6374 5296 3932 1695 3075 2844 2490 2272 2165 1695 2104 1955 1707 1557 1332 815 1066 990 865 790 678 423
Pumping Trapping Capacities Capacity lb/h lb/h 10021 8491 6374 5296 3932 1695 9120 8491 6374 5296 3932 1695 7034 7022 6374 5296 3932 1695 5018 4998 4975 4966 3932 1695 1763 1657 1478 1366 1196 850
Non-Electric Pumps
Condensate Recovery
Low-Profile Pressure Powered Pump PPEC

Spirax Sarco Pressure Powered Pump is a non-electric pump which transfers high temperature condensate or other liquids from a low point, low pressure or vacuum space to an area of higher pressure or elevation. This self-contained unit uses steam, compressed air or any other suitable pressurized gas as the pumping force. The standard pressure powered pump will handle liquids from 0.9 to 1.0 specific gravity.
Body Style PMO Sizes Connections Construction
Iron
Steel 125 psig 1" & 1-1/2" NPT
316 Stainless Steel
Cast Iron Body, Stainless Steel Internals, Bronze Check Valves Stainless Steel Ch.valves
Cast Steel Body
Cast Stainless Steel Body
Pump discharge per cycle 4.0 gal (15.14 l) Maximum instantaneous discharge rate 30 gpm (1.9 l/s) Steam Consumption 3 lbs. of steam per 1000 lbs. of liquid pumped. Air consumption 100 SCF per 1000 lbs. of liquid pumped.
Accessories
Stainless Steel Internals, Stainless Steel Check Valves S.W. & BSP Connections, Pump modified to handle liquids down to 0.65 specific gravity
Options
BSP Connections, Pump modified to handle liquids down to 0.65 specific gravity
Gauge glass with brass cocks for iron pumps, steel cocks for steel pumps, and stainless steel cocks for stainless steel pumps; Pump insulation cover; Cycle counter for monitoring the amount of liquid pumped. The upper 3/8" NPT iron, 1/2" steel and stainless steel plugged gauge glass connection in the pump body can be used for connecting the cycle counter.
Operating Pressure Inlet (Front Face) (1/2" NPT) Exhaust (Top) Outlet (3/4" NPT)
Condensate Recovery
No. Body Style 1 Iron Steel 316 SS 2 Iron Steel 316 SS 3 All 4 Iron Steel 316 SS 5 Iron Steel 316 SS 6 All 7 All 8 All 9 All 10 All 11 All 12 All 13 All 14 All 15 All 16 17 18 19 All All Material Cast Iron ASTM A126 CL B Cast Steel ASTM A216 WCB Cast 316 Stainless Steel ASTM A351 CF8M Plug 3/8" Forged Steel Plug 1/2" Forged Steel Forged 316 Stainless Steel Plug 1/2" Cover Gasket Graphite Cover Screws Steel Steel Stainless Steel Cover Iron ASTM A126 CL B Steel ASTM A216 WCB Stainless Steel ASTM A351 CF8M Exhaust Valve Seat Gasket Stainless Steel Exhaust Valve Seat Stainless Steel Exhaust Valve Head Stainless Steel Push Rod Stainless Steel Valve Head Actuator Cast Stainless Steel Inlet Valve Seat Stainless Steel Inlet Valve Seat Gasket Stainless Steel Push Rod Actuator Stainless Steel Float & Arm Stainless Steel Mechanism Casting Cast Stainless Steel Screws 1/2" 13 x 1-1/4 Stainless Steel Inlet Valve Stainless Steel Spring Inconel Lift Check Valve (outlet) Bronze with bronze disc Austenitic stainless steel Wafer Check Vlv (outlet) 1" Swing Check Vlv (inlet) Bronze with teflon disc 1-1/2" Lift Check Vlv (inlet) Bronze with bronze disc 1" & 1-1/2" Wafer Check Vlv (inlet) Austenitic stainless steel Part Body
Capacities
For sizing and selection data, see TI-5-202-US.
3 5 12 11 16 10 9 6 1 7 8 15
Non-Electric Pumps
13 17 14 4
1-1/2" Liquid Inlet
18 Liquid Outlet
2 19 19
1" Liquid Inlet
Steel and Stainless Steel Inlet & Outlet Connection

Max. Operating Pressure (PMO) Minimum motive pressure required: 125 psig (9 barg) 5 psig (0.34 barg) Specific Gravity of pumped liquid - 0.9 to 1.0 Specific Gravity of pumped liquid options - 0.89 to 0.8 & 0.79 to 0.65 Filling head recommended above pump is 6" (152 mm) See TIS 5.202 Pressure Shell Design Condition PMA
Iron Inlet & Outlet Connection
Iron 125 psig /0-450F Steel 285 psig /0-650F 316 SS 220 psig /0-400F
9 barg/0-232C 19 barg/343C 15 barg/204C
Iron 450F/0-125 psig 232/0-9 barg Steel 750F/240 psig 399C/16 barg 316 SS 850F/180 psig 454C/12 barg Note: Consult factory for PMA and TMA when using gauge glass.
TMA
The pump shall be Spirax Sarco type PPEC low profile pressure powered pump operated by steam, compressed air or other pressurized gas to 125 psig, which does not require any electrical energy, and is safe for use in explosive atmospheres. Body construction of cast iron, cast steel, or cast 316 stainless steel, for pumping liquids of specific gravity of 0.65 and above. The pump shall contain a float operated snap-acting mechanism with no external seals or packing, stainless steel trim, and hardened stainless steel mechanism bearing components with single piece motive inlet valve. Pump to be provided complete with inlet and outlet check valves attached at the factory for ease of field installation. When required, shall be equipped with a cycle counter to monitor the volume of liquid being pumped, and/or a sight glass to monitor operation.
For increased service life, operate pump with motive pressure 15-20 psig above pump back pressure.
Installation
which accompanies the conditions Local regulation may restrict the use of this product below the conditions quoted. Limiting product. refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
For generic hook-up sketch, see TI-5-202-US. Full details are given in IM-5-200-US,
TI-5-218-US
06.11
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Low-Profile Pressure Powered Pump PPEC

Size Style 1" Iron Brz Ch.valve 1-1/2" Iron Brz Ch.valve 1" Iron SS Ch.valve 1-1/2" Iron SS Ch.valve 1" Steel 1-1/2" 1" 1-1/2" A 11.0 279 11.0 279 11.0 279 11.0 279 11.7 297 Steel 11.7 297 316 SS 11.7 297 316 SS 11.7 297 B 18.9 480 18.9 480 18.9 480 18.9 480 19.6 498 19.6 498 19.6 498 19.6 498 C 14.6 371 14.6 371 14.6 371 14.6 371 14.6 371 14.6 371 14.6 371 14.6 371 D 13.1 333 13.1 333 13.1 333 13.1 333 13.1 333 13.1 333 13.1 333 13.1 333 E 2.1 53 2.1 53 2.8 71 2.8 71 2.8 70 2.8 70 2.8 70 2.8 70 F 14.0 356 14.0 356 14.0 356 14.0 356 14.0 356 14.0 356 14.0 356 14.0 356 G 9.0 229 9.0 229 9.0 229 9.0 229 9.0 229 9.0 229 9.0 229 9.0 229 H 1.1 29 1.1 29 1.1 29 1.1 29 1.1 29 1.1 29 1.1 29 1.1 29 J .6 16 .6 16 .6 16 .6 16 .6 16 .6 16 .6 16 .6 16 K 11.5 292 11.5 292 11.5 292 11.5 292 11.6 294 11.6 294 11.6 294 11.6 294 L .6 16 .6 16 .6 16 .6 16 .6 16 .6 16 .6 16 .6 16 M 3.6 91 4.3 108 3.3 84 4.8 121 2.1 54 2.7 69 2.1 54 2.7 69 N 3.4 86 4.3 108 3.3 84 4.8 121 2.1 54 2.7 69 2.1 54 2.7 69 P 20.3 516 23.1 587 19.4 493 23.8 605 15.9 405 17.1 434 15.9 405 17.1 434 Pump with Check Valve Package* 154 lb 70 kg 155 lb 70 kg 154 lb 70 kg 155 lb 70 kg 166 lb 75 kg 171 lb 78 kg 166 lb 75 kg 171 lb 78 kg
Note: Cover/Mechanism withdrawal distance 12" - 305 mm Iron Cover/Mechanism assembly 35 lb (16 kg)
* For gauge glass assembly on cast iron unit, add 5 lbs (2.3 kg). For gauge glass assembly on steel or stainless steel unit, add 23 lbs (10.4 kg).
Not to be used for cycle counter
Cast Iron
C D
1/2" NPT STEAM, COMP. AIR OR GAS INLET
1" INLET SWING CHECK
3/4" 3/8"
NPT EXHAUST 1-1/2" INLET LIFT CHECK
E M A P N
Steel and Stainless Steel
Not to be used for cycle counter
1/2" NPT STEAM, COMP. AIR OR GAS INLET
L B F
3/4" 1/2"
NPT EXHAUST (Gauge glass connection)
NPT (PLUGGED)
A P
8 9 8/9
5 8
3 9 2
06.11
3:303
Cover only for PPEC Cover Gasket for PPEC Push rod repair kit for PPEC Spring Assembly for PPEC Float only for PPEC Inlet Valve Head, Seat & Gasket for PPEC Exhaust Valve Head, Seat & Gasket for PPEC Mechanism Rebuild Kit (Not Shown) See IM-5-203/3 Bronze Inlet Check Valve for PPEC Bronze Outlet Check Valve for PPEC Stainless Steel Water Check Valve Cover & Complete Mechanism Assembly for PPEC
1 1A 2 3 5 6 7
Spare Parts
1A
6 1 7
Non-Electric Pumps
NPT (PLUGGED) (Gauge glass & cycle counter connection)
Condensate Recovery
Spare Parts for High Capacity Pressure Powered Pump 4'' PPF-P
9 & 9A
See Back Side
7a
Condensate Recovery
6 5
Non-Electric Pumps
3 2
Part No. 1 2 3 4 5 6 7 7a 8 9 9A
Spare Parts
Cover Gasket Spring Assembly Float Arm Extension Float Float Arm Push Rod Repair Kit 4" Inlet Swing Check Valve (old style) 4" SDCV4 + Flange Spool (replacement assembly for old style) 4" Check Valve Assembly with Studs (new style from datecode CO2) Cover Mechanism/Valve Assembly Complete 36" Diameter Body Cover Mechanism/Valve Assembly Complete 30" Body
3:304
High Capacity Pressure Powered Pump 4'' PPF-P

12 10 10A
10B
14
10C 13
10F
1C 1
11
10E
11B
10D
Spare Parts
Part No. 10 10A 10B 10C 10D 10E 10F 11 11B 11C 12 13 14 Main Valve Assembly Screen & Spring Kit for Inlet Valve Head & Seat Assembly with Gasket for Inlet Valve Diaphram Plate & Stem Kit for Inlet Valve Head & Seat Assembly for Exhaust Valve Diaphram Plate for Exhaust Valve Diaphram Kit for Main Valve Gasket Kit for Main Valve (not Shown) Pilot Valve Assembly Packing Gland Kit for Pilot Valve Gasket Kit for Pilot Valve 1/4" Flex Metal Hose Kit 3/8" Flex Metal Hose Kit 1-1/2" Flex Metal Hose Kit
11.07
Telephone: (803) 714-2000 FAX (803) 714-2222
3:305
Non-Electric Pumps
Condensate Recovery
Pressure Powered Pumps Selection and Sizing

How to Select & Size From the inlet pressure, back pressure and filling head conditions given below, select the pump size and check valve package which meets the capacity requirement of the application. Specify pump body type. Select optional extras as required. For GPM, multiply the capacities below by 0.002. For kg/h, multiply the capacities below by 0.454. For liquid specific gravities from 0.9 to 0.65, consult Spirax Sarco. * Back pressure is the lift height (H) in feet x 0.433 plus psig in return line, plus downstream piping friction pressure drop in psig. calculated based on the maximum instantaneous discharge rate of the respective pump selected. (See TIS Sheets) Condensate load Steam pressure available for operating pump Vertical lift from pump to the return piping Pressure in the return piping (piping friction negligible) Filling head on the pump available 3000 lb/h 75 psig 30 feet 25 psig 6 inches
Solution: 1. Calculate "H", the total lift or back pressure, against which the condensate must be pumped. = (30 x 0.433) + 25 = 38 psig 2. From capacity table, with 75 psig inlet pressure and 40 psig back pressure, choose a 1-1/2" pump with stainless steel check valves, which has a capacity of 3300 lb/h.
Note: To achieve rated capacity, pump must be installed with check valves supplied by Spirax A. Pump capacity if filling head is 24 in: 1.3 x 3,300 = 4290 lb/h Sarco. Use of a substitute check valve may effect the performance of the pump. B. Pump capacity using compressed air: 1.12 x 3,300 = 3696 lb/h
Note from capacity multiplying factor charts: (% back pressure is 38 75 = 50%)
Capacity lb/h
Operating Total Lift Inlet Back Pressure Pressure psig psig 300 300 300 300 300 300 300 250 250 250 250 250 250 250 200 200 200 200 200 200 200 150 150 150 150 150 150 125 125 125 125 125 125 100 100 100 100 75 75 75 50 50 50 25 25 25 10 10 5 20 40 60 80 100 120 150 20 40 60 80 100 120 150 15 40 60 80 100 120 150 15 40 60 80 100 120 15 40 60 80 100 115 15 40 60 80 15 40 60 10 25 40 5 10 15 2 5 2
When installed with recommended filling head above top of pump.

Filling head 6" Liquid Specific Gravity 0.9 to 1.0
Single pump PPEC
Filling head 24 " Liquid Specific Gravity 0.9 to 1

High Capacity PPF-P
Condensate Recovery
Check Valve Size 1" 1-1/2" Bronze Bronze
Check Valve SizeCheck Valve Size 1" 1-1/2" Stn. Stl. Stn. Stl.
4"
2,100 1,900 1,700 1,500 1,300 1,200 2,100 1,800 1,600 1,400 2,100 1,700 1,300 2,000 1,700 1,400 2,000 1,700 1,400 1,900 1,600 1,500
3,400 2,900 2,500 2,100 1,600 1,350 3,400 2,800 2,400 1,800 3,300 2,500 2,000 3,300 2,700 2,000 3,400 3,000 2,600 3,000 2,600 2,400
2,600 2,400 2,200 1,900 1,700 1,350 2,550 2,300 2,200 1,750 2,500 2,200 2,000 2,400 2,150 1,650 2,700 2,350 1,800 2,200 1,900 1,700
5,100 4,500 4,050 3,100 2,650 1,900 4,950 4,000 3,250 2,500 4,800 3,300 2,450 4,400 3,350 2,100 5,000 3,800 3,300 3,000 2,600 2,400
48,100 43,800 39,500 34,800 29,600 22,200 47,800 43,200 38,100 32,500 25,800 47,100 41,700 35,400 27,700 46,300 39,100 46,100 39,700 45,300 39,900
3:306
* For Capacity Multiplying Factors for Motive Gas Supplies and Other Filling Heads see back side of this page. ** Capacity shown when fitted with specified check valves only.
Non-Electric Pumps
Pressure Powered Pumps Installation Details

Capacity Multiplying Factors for Motive Gas Supply
10% 20% 30% 40% 1.10 1.13 1.16 1.20 10% 20% 30% 40% 1.00 1.00 1.03 1.09 1" PPEC 50% 60% 70% 1.25 1.30 1.35 1-1/2" PPEC 50% 60% 70% 1.18 1.20 1.33
(other than steam)
Capacity Multiplying Factors for other Filling Heads

Filling Head type Inches mm 1"&1-1/2" PPEC 0 0 *0.7 6 152 1.0 12 305 1.1 18 457 1.2 24 610 1.3 36 914 1.5 48 1219 60 1524 Capacity Multiplying Factors Check valve and piping size, pump
80% 90% % Backpressure Vs. Motive Pressure (BP/MP) 1.40 1.45 Capacity Multiplying Factors 80% 90% % Backpressure Vs. Motive Pressure (BP/MP) 1.45 1.50 Capacity Multiplying Factors
* When using a PPEC below 6" filling head, a swing check valve must always be fitted to the inlet.
Vent to atmosphere (if fitted) Pump Exhaust
Motive Steam or Gas Supply
Condensate Return
At least 12" Seal on overflow
Vented Receiver
(open system)
Condensate Return Line
Filling Head
Filling Height
Vented Receiver (Open System)
To drain condensate from a single or multiple source an "open" system, a vented receiver should be installed in a horizontal plane above and ahead of the pump. Sufficient receiver volume is needed above the filling head level to accept the condensate reaching the receiver during the pump discharge stroke. More important, the receiver must be sized to allow sufficient area for complete flash steam separation from the condensate. The chart below shows proper vented receiver sizing (per criteria set forth in the A.S.H.R.A.E. Handbook) based on the amount of flash steam present. If the receiver is sized as shown below, there will be sufficient volume for condensate storage and sufficient area for flash steam separation. The receiver can be a length of large diameter pipe or a tank.
Inlet Reservoir Piping (Closed System)
To drain condensate from a single piece of equipment in a "closed" system, a reservoir should be installed in a horizontal plane above and ahead of the pump. Sufficient reservoir volume is needed above the filling head level to accept the condensate reaching the reservoir during the pump discharge stroke. The chart below shows minimum reservoir sizing, based on condensate load, needed to prevent equipment flooding during the pump discharge stroke. The reservoir can be a length of large diameter pipe or a tank.
Pump Size up to 3"x2"

Liquid lb/h 500 or Less 1000 1500 2000 3000 4000 5000 6000 7000 8000 9000 10,000 11,000 3" 2 2 3 3.5 4" 2 2 3 4 6 Reservoir Pipe Size 6" 8" 10"
Pump Size up to 3"x2"

Flash Steam up to 75 lb/h 150 lb/h 300 lb/h 600 lb/h 900 lb/h 1200 lb/h 2000 lb/h Diameter 4" 6" 8" 10 12" 16" 20" Pipe Size Length 36" 36" 36" 36" 36" 36" 36" Vent Line Diameter 1-1/2" 2" 3" 4" 6" 6" 8"
1 2 2 3 3 3 4 4.5 5 5
1 2 2 2 2 3 3 3
2 2 2
3:307
Non-Electric Pumps
Pressure Powered Pump
TD 42L or 52L Trap when steam supply is used
Recommended Installation The pump is fitted with vented receiver or an inlet reservoir. Details of the application will determine whether a vented receiver or an inlet reservoir will be needed to accomplish this.
Condensate Recovery
Vented Pressure Powered Pump Packages PPEC / PTC / PTF

The modular pumping system consists of the standard PPEC / PTC / PTF Pressure Powered Pumps, pre-piped with the necessary auxiliary components and integral receiver mounted on a skid base. The unit offers versatility of providing a base mounted module and pump with added modular options for a comprehensive fully engineered modular package ensuring a technically correct and complete hook up.
Standard Pump Packages

Model
Limiting Conditions PMA: TMA: Receiver Tank:
PPEC Simplex Pump Package

See TI-5-218-US See TI-5-218-US Rated for atmospheric pressure only. 650F / 0 psig Sized for flash steam rates of up to 375 lb/hr. 1" x 1" & 1 " x 1 " 8 Gallons See TI-5-202 Fabricated steel receiver tank and frame. Ductile Iron pump body Stainless steel pump internals Stainless steel check valves
PPEC Duplex Pump Package

See TI-5-218-US See TI-5-218-US Rated for atmospheric pressure only. 650F / 0 psig Sized for flash steam rates of up to 375 lb/hr for 1" PPEC and 1150 lb/hr for 1 " PPEC. 1" x 1" & 1 " x 1 " 1" PPEC 8 Gallons, 1 " PPEC 26 Gallons See TI-5-202 Fabricated steel receiver tank and frame. Ductile Iron pump body Stainless steel pump internals Stainless steel check valves
Sizes Capacity Construction
Pump: Receiver:
Condensate Recovery
Model
Limiting Conditions PMA: TMA: Receiver Tank: Pump: Receiver:
PTC Simplex Pump Package

See TI-5-010-US See TI-5-010-US Rated for atmospheric pressure only. 650F / 0 psig Sized for flash steam rates of up to 1150 lb/hr. 2" x 2" & 3" x 2" 26 Gallons See TI-5-202 Fabricated steel receiver tank and frame. Ductile Iron pump body Stainless steel pump internals Stainless steel check valves
PTC Duplex Pump Package

See TI-5-010-US See TI-5-010-US Rated for atmospheric pressure only. 650F / 0 psig Sized for flash steam rates of up to 2000 lb/hr. 2" x 2" & 3" x 2" 57 Gallons See TI-5-202 Fabricated steel receiver tank and frame. Ductile Iron pump body Stainless steel pump internals Stainless steel check valves
Non-Electric Pumps
Model
Limiting Conditions PMA: TMA: Receiver Tank: Pump: Receiver:
PTF Simplex Pump Package

See TI-5-010-US See TI-5-010-US Rated for atmospheric pressure only. 650F / 0 psig Sized for flash steam rates of up to 1475 lb/hr. 2" x 2" & 3" x 2" 31 Gallons See TI-5-202 Fabricated steel receiver tank and frame. Fabricated pump body, ASME coded. Stainless steel pump internals Stainless steel check valves
PTF Duplex Pump Package

See TI-5-010-US See TI-5-010-US Rated for atmospheric pressure only. 650F / 0 psig Sized for flash steam rates of up to 2500 lb/hr. 2" x 2" & 3" x 2" 65 Gallons See TI-5-202 Fabricated steel receiver tank and frame. Fabricated pump body, ASME coded. Stainless steel pump internals Stainless steel check valves
Standard Pump Package Options
Pump motive inlet (fully trapped) and exhaust piping. Overflow pipe. Pump drain Receiver only ASME coded receiver (150 psig @ 450F)
Pump and receiver gauge glass Inline strainer Pressure gauges Receiver with modified connections. Pump isolation valve on outlet.
3:308
Vented Pressure Powered Pump Packages PPEC / PTC / PTF

PPEC Simplex Pump Package
36
1-1/2" PPEC Duplex Pump Package
42
50 1/4 44 1/8
31
20 42
37 1/4
34
PTC Simplex Pump Package
PTC Duplex Pump Package
54
57 /8
7
28 3/8
33 1/2 36
38 1/2
48 48
PTF Simplex Pump Package
PTF Duplex Pump Package
71 3/8 67 1/4
45 5/8
28 3/8
51 1/4
48
Note: All packages shown as base package with steam inlet and exhaust pipe modular option included. All sizes are approximate.
07.10
3:309
Non-Electric Pumps
Condensate Recovery
64 3/4
Flash Recovery Vessels

Flash steam, which is formed when a portion of the high pressure condensate discharged from a steam trap re-evaporates, is separated from the condensate and piped away from the top of the vessel. The remaining condensate drains from the bottom of the vessel to a steam trap. The flash is usually added to the low-pressure steam system.
H ANSI 150
L imitiNg o peratiNg C oNditioNS

Model PMO Sizes Connections Construction Flash Recovery Vessels
150 psig 6", 8", 12", 16" ANSI 150 RF & NPT Flash Steam Outlet Mild Steel
150 psig (10 barg) 500F (260C)
1/2" NPT
Condensate Recovery
Non-Electric Pumps
J NPT A C B E D 3 - 9/16 dia. holes on a "K" dia. bolt circle.
H ANSI 150
7/8" 120 Typ.
M
Inlet L NPT 1/4"
d imeNSioNS
6 8 12 16 Size 6 152 8 203 12 305 16 406 A 47 1194 48 1219 49.5 1257 58 1473 B C 38.6 980 39.6 1006 41.2 1046 49.7 1262 13 330 14.6 371 19.9 505 23.5 597 D 8 203 8.6 218 11.8 300 13.4 340 E
( NomiNaL )
F
iN iNCheS aNd miLLimeterS
9 229 9.5 241 11.5 292 12.5 318
25.5 648 25.8 655 26.8 681 32 813
2-1/2" 4" 5" 6"
3/4" 3/4" 1-1/2" 2"
8.8 224 10.8 274 14.9 378 18.9 480
1-1/2" 2.5 64 2" 3" 3" 3.5 89 5 127 5 127
75 lb 34 kg
Weight
105 lb 47.6 kg 165 lb 74.8 kg 215 lb 97.5 kg
Condensate Outlet
3:310
Flash Recovery Vessels

S ampLe S peCifiCatioN S taNdardS
Flash Recovery Vessel shall be mild steel construction ASME Code Stamped for 150 psig steam service with ANSI 150 RF flanges. Connections for a pressure gauge and a Safety Relief Valve shall be provided in the shell.
These vessels are designed in accordance with ASME Code, Section VIII, Div. 1, and are ASME Code Stamped for 150 psig steam service.
The vessel should be installed with the flash steam outlet at the top as shown. Each size vessel incorporates a 1/2" NPT connection for the fitting of a pressure gauge. If a Safety Relief Valve is required, it should be fitted in the NPT connection provided in the side of the shell. For drainage, a properly sized float type steam trap must be connected to the condensate outlet at the bottom of the vessel.
i NStaLLatioN
h ow
to S ize Fig. 1 shows the proportion by weight of flash steam formed from condensate with various pressure drops. From Fig. 1, find the weight of flash per unit weight of condensate. Multiply this by the maximum condensing rate to get the maximum weight of flash steam expected from the flash vessel. Select the appropriate size flash vessel from Fig. 2 by finding the area within which both the condensate rate and the flash steam weight fit.
f ig . 1 p roportioN
200 180 160
of
f LaSh S team
Pressure on Traps PSIG
140 120 100 80 60 40 20 10 0.02 0.04 0.06
40
PS
IG 20
PS
IG 10
PS
IG
PS
IG
0
PS
IG
Flash Steam Pressure
0.08
0.10
0.12
0.14
0.16
0.18
0.20
Lb Flash Per Lb Condensate
f ig . 2 r eCovery v eSSeL C apaCitieS

20,000 Size 16
2,000 0
Size 6 500 1000 2000 3000 Flash Steam Lb/H For kg/h, multiply above by 0.454 TI-5-401-US
03.94
Telephone: (803) 714-2000 FAX (803) 714-2222
3:311
Example: A plant operating at 80 psig condenses 6000 lb/h of steam. Flash steam from this is to be recovered at 5 psig. Fig. 1 shows that the condensate at 80 psig produces approximately .105 lb of flash steam per lb of condensate when the pressure is dropped to 5 psig. From 6000 lb/h of condensate, 630 lb/h of flash steam will be produced. From Fig. 2 it will be seen that 6000 lb/h of condensate meets the line of 630 lb/h of flash steam in the Size 12 area, so a Size 12 Flash Recovery Vessel is necessary for this duty.
Condensate Lb/H
10,000
Size 12
5,000
Size 8
Non-Electric Pumps
Condensate Recovery
Condensate Return and Boiler Feed Pumps "G" Series

d eSCriptioN
Spirax Sarco "G" Series condensate and boiler feed pumps are packaged units completely assembled, wired and tested at the factory. They are used in low pressure steam heating systems to collect and quickly return condensate to the boiler or boiler feed unit. Pumping action is controlled by an integral float switch on simplex (one pump) units or mechanical alternator on duplex (two pump) units. Unlike boiler feed units which are controlled by a boiler mounted control and equipped with a makeup valve mechanism, condensate pumps usually do not directly supply boiler makeup water.
a vaiLabLe t ypeS
Simplex units Simplex units are equipped with vapor tight, heavy duty float switch control with stainless steel float. Easily field adjustable to provide proper pump control and operation.
Condensate Recovery
Duplex units Duplex units offer some additional distinct advantages over simplex units. They are used where an unusually heavy amount of condensate must be returned or where it is desirable to have a stand-by pump available. Equipped with a float operated, automatic mechanical alternator, they provide several benefits. System overload protectionThe second pump is activated if the rate of condensate return exceeds the limits of the first pump. Extra long service lifeEach of the two pumps is activated automatically on alternating pumping cycles so the work load is evenly distributed between the two pumps. Back-up system protectionA second pump is automatically actuated if the first one fails to start. Maintenance or repairs can be made on either pump without shutting down the other one or interrupting system operation.
Simplex Unit
Electric Pumps
L imitiNg C oNditioNS r eCeiver
Capacity: to 18 gpm. Discharge pressures: 20, 30 and 40 psi.
Close grained cast iron. Simplex unit 6,15, 21 and 45 gallon sizes. Duplex unit 15, 21 and 45 gallon sizes. Welded, copper bearing steel. Simplex unit 10, 20 and 45 gallon sizes. Duplex unit 20 and 45 gallon sizes.
Duplex Unit
p ump
h eavy d uty , d rip p roof m otorS
Heavy duty, drip proof motors are designed for continuous operation. Ball bearings are prelubricated and shielded. Motors have stainless steel shaft -operated at 3450 rpm 60Hz. Both single phase115/230 volt with built-in overload protection, and three phase 230/460 volt (or 208 volt) motors are available with O.D.P. or special TEFC enclosures. All parts of the pump and motor which are subject to normal wear are easily accessible by removal of motor and canopy, attached with universal type 4 bolt flange mounting. Service of impeller and seal is also made easy . . . entire motor can be removed without disturbing plumbing or electrical connections.
aNd m otor a SSembLy Pump and motor assembly is close coupled centrifugal design with enclosed type bronze impeller and wearing ring. The bronze impeller is designed to assure smooth, efficient water passage. No close clearances that are subject to rapid wear and reduced efficiency.
Mechanical shaft seal designed for temperatures to 250 F. Seal is vented to receiver to insure adequate lubrication at all times.
o ptioNaL e xtraS
Suction Isolation Valve When installed between the pump and receiver on simplex units, it allows the pump motor assembly to be removed without draining the receiver. On duplex units, it permits one pump to be removed while the other one continues to operate without interrupting system operation.
3:312
o rderiNg C odeS
Motor Phase HP and Voltage Single 115/ 230 V. Three 230/ 460 V. 1/3 1/2 3/4 1/3 1/2 3/4
Condensate Return and Boiler Feed Pumps "G" Series

aNd
m odeLS
Pump Discharge Pressure gpm psi 20 18 30 18 40 18 20 18 30 18 40 18
6 Gallon 8000 EDR Simplex GC2S61 GC3S61 GC4S61 GC2S63 GC3S63 GC4S63
Cast Iron Receiver Sizes 15 Gallon 21 Gallon 12000 EDR 12000 EDR Simplex Duplex Simplex Duplex GC2S151 GC2D151 GC2S211 GC2D211 GC3S151 GC3D151 GC3S211 GC3D211 GC4S151 GC4D151 GC4S211 GC4D211 GC2S153 GC2D153 GC2S213 GC2D213 GC3S153 GC3D153 GC3S213 GC3D213 GC4S153 GC4D153 GC4S213 GC4D213
45 Gallon 12000 EDR Simplex Duplex GC2S451 GC2D451 GC3S451 GC3D451 GC4S451 GC4D451 GC2S453 GC2D453 GC3S453 GC3D453 GC4S453 GC4D453
10 Gallon 8000 EDR Simplex GS2S101 GS3S101 GS4S101 GS2S103 GS3S103 GS4S103
Welded Steel Receiver Sizes 20 Gallon 45 Gallon 12000 EDR 12000 EDR Simplex Duplex Simplex Duplex GS2S201 GS2D201 GS2S451 GS2D451 GS3S201 GS3D201 GS3S451 GS3D451 GS4S201 GS4D201 GS4S451 GS4D451 GS2S203 GS2D203 GS2S453 GS2D453 GS3S203 GS3D203 GS3S453 GS3D453 GS4S203 GS4D203 GS4S453 GS4D453
FLOAT SWITCH (SIMPLEX UNITS) C
MECHANICAL ALTERNATOR (DUPLEX UNITS) 6 GAL. SIMPLEX
D F D (SIDE MOUNT) E FLOAT SWITCH 6 GAL.

3
B C K
3" A DISCHARGE
/4" NPT DRAIN P M J H
L O
F G
d imeNSioNS
Receiver Size Simplex 6 gallon Simplex 15 gallon Duplex 15 gallon Simplex 21 gallon Duplex 21 gallon Simplex 45 gallon Duplex 45 gallon
A 1 25 1 25 1 25 1 25 1 25 1 25 1 25
( NomiNaL )
B 1 25 1 25 1 25 1-1/4 32 1-1/4 32 1-1/2 38 1-1/2 38
iN iNCheS
C 2 50 2 50 2 50 2 50 2 50 2-1/2 63 2-1/2 63
&
miLLimeterS
D 14.5 368 21 533 21.5 546 17 432 18 457 21.8 554 22.8 579
E 14.5 368 15.6 396 15.6 396 12.4 315 12.4 315 17.3 439 17.3 439
F 9.5 241 17.6 447 17.6 447 22.7 576 22.7 576 26.7 678 26.7 678
G 19.8 503 19.8 503 27.7 704 27.7 704 28.7 729 28.7 729
H 18 457 18 457 20 508 20 508
J 26.5 673 26.5 673 31.8 808 31.8 808 36.7 932 36.7 932
K 9.0 229 13.3 338 13.3 338 10.2 259 10.2 259 15 381 15 381
L 9.3 236 9.3 236
M 27 686
O 1.5 38 1.5 38 2.85 72 2.85 72
P 1 25 1 25 1.5 38 1.5 38 1 25 1 25
FLOAT SWITCH B
MECHANICAL ALTERNATOR (DUPLEX UNITS) FLOAT SWITCH (SIMPLEXUNITS) C
A D DISCHARGE
F G END VIEW STEEL 10 GAL. SIMPLEX UNIT
F G END VIEW STEEL 20 GAL. SIMPLEX AND DUPLEX UNITS
H J SIDE VIEW STEEL 10 AND 20 GAL. SIMPLEX AND DUPLEX UNITS
Receiver Size Simplex 10 gallon Simplex 20 gallon Duplex 20 gallon Simplex 45 gallon Duplex 45 gallon
d imeNSioNS
( NomiNaL )
A 1 25 1 25 1 25 1 25 1 25
iN iNCheS
4.95
3:313
B 1 25 1 25 1 25 1.5 40 1.5 40
&
miLLimeterS
C 2 50 2 50 2 50 3 75 3 75
D 18.2 462 18.2 462 19.7 500 22.4 569 24.4 620
E 14.2 361 14.2 361 14.2 361 18.4 467 18.4 467
F 12.5 318 22.5 572 22.5 572 24.4 620 24.4 620
G 14.3 363 24.3 617 24.3 617 26.4 671 26.4 671
H 15.2 386 15.2 386 15.2 386 24.4 620 24.4 620
J 25.2 640 25.2 640 25.2 640 35.4 899 35.4 899
K 12.7 323 12.7 323 12.7 323 15.7 399 15.7 399
Electric Pumps
Condensate Recovery
Boiler Feed Pumps "GB" Series

deSCriptioN
Spirax Sarco GB Series boiler feed pumps are packaged units, completely assembled, wired and tested at the factory. GB Series boiler feed units are used to pump condensate and makeup water directly into the boiler(s). Pumping action is determined by a boiler mounted control which senses boiler water level requirements. Each boiler feed unit is equipped with a heavy duty makeup valve actuated by the position of its seamless float within the receiver. The mechanism is readily adjustable for various water levels. It is mounted on the end of the receiver and can be easily removed as a complete unit.
pump
aNd motor aSSembLy Pump and motor assembly is close coupled centrifugal design with enclosed type bronze impeller and wearing ring. The bronze impeller is designed to assure smooth, efficient water passage. No close clearances that are subject to rapid wear and reduced efficiency.
Mechanical shaft seal designed for temperatures to 250F. Seal is vented to receiver to insure adequate lubrication at all times.
h eavy d uty , o peN d rip p roof m otorS
a vaiLabLe t ypeS
Simplex unit Duplex unit
Heavy duty open drip proof motors are designed for continuous operation. Ball bearings are prelubricated and shielded. Motors have stainless steel shaft - operate at 3450 rpm 60 Hz. Both single phase 115/230 volt with built-in overload protection, and three phase 230/460 volt (or 208 volt) motors are available with O.D.P. standard, or special TEFC enclosures. All parts of the pump and motor which are subject to normal wear are easily accessible by removal of motor and canopy, attached with universal 4 bolt flange mounting. Service of impeller and mechanical seal is also made easy . . . entire pump and motor can be removed without disturbing plumbing or electrical connections.
Condensate Recovery Electric Pumps
L imitiNg C oNditioNS r eCeiver
Capacity to 18 gpm. Discharge pressures: 20,30 and 40 psi Cylindrical welded steel, 49, 71, and 117 gallon sizes are standard. Water level gauge glass and float operated make-up valve are standard.
Duplex Unit
3:314
m odeL o rderiNg C odeS

Motor Phase and Voltage Single 115/ 230 V. Three 230/ 460 V. HP 1/3 1/2 3/4 1/3 1/2 3/4 Pump Discharge Pressure psi 20 30 40 20 30 40 gpm 18 18 18 18 18 18
Boiler Feed Pumps "GB" Series

49 Gallon (for 50 boiler HP or less Simplex GB2S491 GB3S491 GB4S491 GB2S493 GB3S493 GB4S493 Duplex GB2D491 GB3D491 GB4D491 GB2D493 GB3D493 GB4D493 Receiver Sizes 71 gallon (for 80 boiler HP or less) Simplex GB2S711 GB3S711 GB4S711 GB2S713 GB3S713 GB4S713 Duplex GB2D711 GB3D711 GB4D711 GB2D713 GB3D713 GB4D713 117 Gallon (for 120 boiler HP or less) Simplex GB2S1171 GB3S1171 GB4S1171 GB2S1173 GB3S1173 GB4S1173 Duplex GB2D1171 GB3D1171 GB4D1171 GB2D1173 GB3D1173 GB4D1173
J DISCHARGE
K VENT L RETURN GAUGE GLASS

3
/4" MAKEUP VALVE
M DRAIN H
B A
Receiver Size 49 gallons 71 gallons 117 gallons
d imeNSioNS
( NomiNaL )
A 41 1041 47 1194 71 1803
iN iNCheS
B 24 610 24 610 24 610
&
miLLimeterS
C 20.7 526 22.5 572 22.5 572
D 30 762 36 914 60 1524
E 21 533 27 686 30 762
F 15 381 16 406 19 483
G 25 635 25 635 25 635
H 5.5 140 5 127 5 127
J 1 25 1 25 1 25
K 1-1/4 32 1-1/2 38 2 50
L 2-1/2 63 3 75 4 100
M 3/4 20 3/4 20 3/4 20
N 5/8 16 5/8 16 5/8 16
O 4.5 114 4.5 114 15 381
4.95
3:315
Electric Pumps
N MTG. HOLES
Condensate Recovery
Condensate Return and Boiler Feed Pumps "V" Series

d eSCriptioN
Condensate pumps are used in low pressure heating systems to collect and quickly return condensate to the boiler feed unit. Their pumping action is controlled by the water level in the receiver. Simplex units consist of an electric motor close-coupled to a centrifugal pump mounted on a cast iron or welded steel storage receiver with a float operated pump control. Multiple pump units are used when greater pumping capacity or back-up pump protection is required. Boiler feed pumps are used to pump and precisely control the condensate and makeup water required by the boiler(s) in low pressure steam applications. Pumping action is controlled by the fluid level in the boiler. They consist of a cast iron or welded steel storage receiver equipped with a makeup valve and one or more close-coupled centrifugal pumps. Spirax Sarco V series pumping systems are available in simplex, duplex, triplex or quadruplex configurations from 1,000 to 100,000 sq. ft. EDR capacities. Discharge pressures from 10-40 psi are available on units equipped with 1750 rpm motors; 20-75 psi on 3500 rpm units. True 2 ft. net positive suction head pumps are available.
r eCeiverS
Cast iron, rectangular receivers are available with 15 to 110 gallon capacities. Heavy duty, welded, rust resistant, copper bearing steel receivers are available in rectangular or cylindrical configurations with capacities ranging from 21 to 1,000 gallons.
S pirax S arCo C eNtrifugaL p umpS
Four centrifugal models are available in a large selection of sizes to meet your specific application requirements: VC, VJ, VE and VA. The pumps are bolted directly to the receiver to provide a compact efficient design. Their close-coupled, centrifugal design with bronze enclosed type impeller assures smooth, efficient water passage. A mechanical seal, rated to a maximum temperature of 250F, is vented to the receiver to assure adequate lubrication at all times. An advanced impeller and volute design make many of the pumps excellent for applications requiring a true 2 ft Net Positive Suction Head (NPSH). These units are identified with shaded areas in the selection tables on TIS 5.306 & 5.307. The simple, reliable single stage construction eliminates the need for additional impellers and parts used in other low NPSH pumps. Designed for long-life, low maintenance and reliable service, the pumps are easily serviceable if necessary. Parts subject to normal wear are readily accessible. Impeller and mechanical seal can be serviced without disturbing piping or electrical connections. All pumps are close-coupled to heavy duty, ball bearing open drip proof electric motors. Fractional horsepower single phase motors have built-in thermal overload protection. To help you determine the appropriate pump type for your application, specifications for each of the four types are described in the next paragraphs. Refer to selection tables for additional pumping system performance data.
Electric Pumps
Condensate Recovery
3:316
Condensate Return and Boiler Feed Pumps "V" Series

vC p umpS
1/3 through 15 hp 1750 rpmdischarge pressures are 10, 15 or 20 psi 3500 rpmdischarge pressures are 30 to 75 psi Motor types available: Open drip proof (ODP) Totally enclosed fan cooled (TEFC) Explosion proof Single phase, 115/230 V, 60 Hz Three phase, 208 or 230/460 V, 60 Hz
a CCeSSorieS
Condensate PumpsStandard Equipment Simplex units have opening blanked-off for addition of a second pump at a later date One float switch (simplex units) Mechanical alternator (duplex units)equalizes running time between the two pumps and provides emergency back-up in case of excessive condensate return or a pump failure Receiver tapping for gauge glass and thermometer Condensate Pumpsoptional equipment Control Panels Thermometer Two float switches (duplex units) Suction isolation valvesbutterfly type Inlet strainers"Y" or basket type Gauge glass Magnesium corrosion inhibitor Corrosion resistant receiver linings Discharge pressure gauges Discharge check valves Discharge gate valves
aNd
o ptioNaL e quipmeNt
vJ p umpS
1/2 through 2 hp 3500 rpmdischarge pressures are 15, 20, 30, 40 or 50 psi Motor types available: Open drip proof (ODP) Totally enclosed fan cooled (TEFC) Single phase, 115/230 V, 60 Hz Three phase, 200V, 60 Hz Three phase, 230/460 V, 60 Hz
ve pumpS
va p umpS
a CCeSSorieS
Boiler Feed PumpsStandard Equipment Float operated makeup valve Gauge glass and thermometer tappings Boiler Feed PumpsOptional Equipment Control Panels Thermometer Makeup feedersexternal type, or reverse acting float switch and solenoid valve type Magnesium corrosion inhibitor Suction isolation valvesbutterfly type Inlet strainers"Y" or basket type Gauge glass Three valve bypass and inlet strainer assembly for solenoid make-up valve Feedwater preheaters Discharge pressure gauges Discharge check valves Discharge gate valves Corrosion resistant receiver linings
aNd
o ptioNaL e quipmeNt
Capacity, Sq Ft E.D.R. 1 = 1,000 2 = 2,000 4 = 4,000 6 = 6,000 8 = 8,000 10 = 1 0,000 15 = 1 5,000 20 = 20,000 25 = 25,000 30 = 30,000 40 = 40,000 50 = 50,000 65 = 65,000 80 = 80,000 100= 100,000 Discharge Pressure, psig 1 = 10 1-1/2 = 15 2 = 20 2-1/2 = 25 3 = 30 4 = 40 5 = 50 6 = 60 7-1/2 = 75
3.94
3:317
Electric Pumps
3, 5 or 71/2 hp 1750 rpmdischarge pressures are 30 or 40 psi Motor types available: Open drip proof (ODP) Totally enclosed fan cooled (TEFC) Explosion proof Three phase, 200 V, 60 Hz Three phase, 230/460 V, 60 Hz
Receiver type S = cast iron SS = welded steel M = boiler feed unit (omit for condensate return unit)
Condensate Recovery
3/4 through 2 hp 1750 rpmdischarge pressures are 20, 25 or 30 psi Motor types available: Open drip proof (ODP) Totally enclosed fan cooled (TEFC) Explosion proof Single phase, 115/230 V, 60 Hz Three phase, 200 V, 60 Hz Three phase, 230/460 V, 60 Hz
o rderiNg C odeS
Series and pump type VC VJ VE VA VE SS M 1 7-1/2
Pump Dimensions "V" Series

VC, VJ, & VE Pumps with Rectangular Cast Iron or Steel Receivers
C B 15 Gallon Cast Iron Mounting Foot
Duplex Unit shown with Steel Receiver D A E
K J J
Condensate Recovery
Float Switch or Mechnical Alternator Vent M Return Inlet L
Electric Pumps
H G Discharge
II
F Drain 3/4 NPT
Dimensions
Capacity sq. ft. E,D,R. 1,000 to 4,000 1,000 to 15,000 20,000 to 30,000 40,000 to 50,000 65,000 to 100,000
(nominal) in inches & millimeters

Receiver Capacity gal. 15 21 45 65 110
Cast Iron Receiver
A
15 381 21 533 26 660 28.5 724 30 762
B
17.5 445 22.75 578 26.75 679 28.5 724 36.25 921
C
19.5 495 26 660 28.75 730 30.75 781 42 1067
D
C L 14.75 375 20 508 22.75 578 32 813
E
28 711 34 864 39 991 41.5 1054 44 1118
F
13 330 10.25 260 15 381 19.5 495 19.5 495
G
16-19 406-483 16-21 406-533 16-21 406-533 16-21 406-533 18-28 457-711
H
22 559 19.5 495 23.75 603 29 737 28.5 724
I
4 102 4 102 4 102 4.75 121 4 102
J
5.25 133 6 152 7.5 190 7.5 190 7.5 190
K
4 102 4 102 4 102 4 102 4 102
L
2 2
M
1 1-1/4
2-1/2 1-1/2 3 5 2 2
Steel Receiver
1,000 to 15,000 20,000 to 30,000 40,000 to 50,000 65,000 to 100,000 21 45 65 110 18 457 24 610 24 610 30.5 775 24 610 24 610 24 610 42.5 1080 26.4 671 26.4 671 26.4 671 45 1143 16.1 409 22.1 561 22.1 561 25 635 31 781 37 940 37 940 44.5 1130 9 229 15.5 394 21.5 546 17 432 16-19 406-483 16-21 406-533 16-21 406-533 18-28 457-711 19 483 25 635 30.5 775 27 686 4 102 4 102 4 102 4 102 6 152 6 152 6 152 11 279 4 102 4 102 4 102 4 102 2-1/2 1-1/4 3 3 4 1-1/2 2 2
3:318
Pump Dimensions "V" Series

VA Pumps with Rectangular Cast Iron or Steel Receivers
Float switch or Mechanical Alternator Vent M Return Inlet L K C B Mounting Foot Location on 110 Gal. Receivers
DA E G H F I Disharge Drain 3/4" NPT J J BB J J Duplex Unit shown with Cast Iron Receiver
Dimensions
Capacity Receiver sq. ft. Capacity E,D,R. gal. Cast Iron Receiver 1,000 to 45 30,000 40,000 to 65 50,000 65,000 to 100,000 Steel Receiver 1,000 to 15,000 20,000 to 30,000 40,000 to 50,000 65,000 to 100,000 110 21 45 65 110
A 26 660 28.5 724 30 762 18 457 24 610 24 610 30 762
B 26.75 679 28.5 724 42 1067 24 610 24 610 24 610 42.5 1080
C 28.75 730 30.75 781 36.25 921 26.4 671 26.4 671 26.4 671 45 1143
D 20 508 22.75 578 32 813 16.1 409 22.1 561 22.1 561 25 635
E 47 1194 49.5 1257 51 1295 39 991 45 1143 45 1143 51 1295
F 18 437 22.5 571 22.5 571 12.75 324 18.5 470 24.5 662 20 508
G 28.75 730 28.75 730 27.5 699 28.75 730 28.75 730 28.75 730 27.5 699
H 26.75 679 32 813 31.5 800 21 533 28 711 33 838 30 762
I 7 178 7 178 7 178 7 178 7 178 7 178 7 178
J 7.5 191 7.5 191 7.5 191 7.5 191 7.5 191 7.5 191 11 279
K 31.75 806 33.5 851 42 1067 28.4 721 28.4 721 28.4 721 47 1208
L 2-1/2 63 3 75 5 125 2-1/2 63 3 75 3 75 4 100
M 1-1/2 38 2 50 2 50 1-1/4 32 1-1/2 38 2 50 2 50
BB 28 711 28 711 34 864 28 711 28 711 41 1041
VC, VJ and VE Pumps with Cylindrical Steel Receivers

"H" Return "H" Return
Quadraplex Triplex
M* Quadruplex L* Triplex B "J" Vent A
K
4-1/2
1
4-1/2
10
F G
E
13
C Triplex Quadruplex D
15-1/2
*Note: Add 13" to dimension B for Simplex Add 15-1/2" to dimension B for Duplex
15 1/2
41/2 1 10 9/16 Dia. Mounting Holes (4)
Dimensions
Capacity sq. ft. E,D,R. 25,000 40,000 65,000 165,000 165,000 295,000 400,000 600,000 800,000

Receiver Capacity gal. 49 71 117 209 260 370 500 750 1000 A 22 559 24 610 24 610 32 813 36 914 36 914 42 1067 48 1219 48 1219 B 30 762 36 914 60 1524 60 1524 60 1524 84 2134 84 2134 96 2438 132 3353 C 10.5 267 13.5 343 15 381 24 610 24 610 28 711 28 711 28 711 33 838 D 21 533 27 686 30 762 48 1219 48 1219 56 1422 56 1422 56 1422 66 1676 E 7.5 191 8 203 8 203 14 356 14 356 14 356 14 356 19 483 19 483 F 15 381 16 406 16 406 28 711 28 711 28 711 28 711 38 965 38 965 G 17 432 18 457 18 457 30 762 30 762 30 762 30 762 40 1016 40 1016 H 2-1/2 63 3 75 4 100 5 125 5 125 5 125 5 125 5 125 5 125 J 1-1/4 32 1-1/2 38 2 50 2 50 2 50 2 50 2 50 2 50 2 50 K 23.5 597 25.5 648 25.5 648 33.5 851 37.5 953 37.5 953 43.5 1105 49.5 1237 49.5 1237 L 58.5 1486 64.5 1638 88.5 2248 88.5 1638 88.5 2248 112.5 2858 112.5 2858 124.5 3162 160.5 4077 M 61 1569 67 1702 91 2311 91 1702 91 2311
115 2921 115 2921 127 3226 163 4140
04.04
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Electric Pumps
Condensate Recovery
Electric Pumps Condensate Recovery
3:320
Pump Sizing Selection Tables "V" Series

Capacity Sq. Ft. E.D.R. Capacity G.P.M. Dish Press. psig 10 15 20 30 1,000 1-1/2 40 50 60 75 10 15 20 30 2,000 3 40 50 60 75 10 15 20 30 4,000 6 40 50 60 75 10 15 20 25 30 6,000 9 40 50 60 75 10 15 20 25 30 8,000 12 40 50 60 75 Designates 2 Ft. NPSH Capability 1750 R.P.M. Units Catalog No. VCS - 11 VCS - 11-1/2 VCS - 12 Motor H.P. 1/3 1/3 1/3 Dish. Size 1-1/4" 1-1/4" 1-1/4" Catalog No. VJS - 11-1/2 VJS - 12 VCS - 13 VJS - 13 VCS - 14 VJS - 14 VCS - 15 VJS - 15 VCS - 16 VCS - 17-1/2 VJS - 21-1/2 VJS - 22 VCS - 23 VJS - 23 VCS - 24 VJS - 24 VCS - 25 VJS - 25 VCS - 26 VCS - 27-1/2 VJS - 41-1/2 VJS - 42 VCS - 43 VJS - 43 VCS - 44 VJS - 44 VCS - 45 VJS - 45 VCS - 46 VCS - 47-1/2 VJS - 61-1/2 VJS - 62/VNS-62 VCS - 63/VNS-63 VJS - 63 3500 R.P.M. Units Motor H.P. 1/2 1/2 3/4 1/2 1 3/4 1-1/2 1 2 3 1/2 1/2 3/4 1/2 1 3/4 1-1/2 1 2 3 1/2 1/2 3/4 1/2 1 3/4 1-1/2 1-1/2 2 3 1/2 1/2 3/4 1/2 Dish. Size 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/2" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/2" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/2" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/2" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/2" 1-1/4" 1-1/4" * Receiver Size (condensate units) Cast Iron Steel Return Return Capacity Size Capacity Size
15 or 21
2" 2"
21
2-1/2
VCS - 21 VCS - 21-1/2 VCS - 22
1/3 1/3 1/3
1-1/4" 1-1/4" 1-1/4"
2"
21
2-1/2
15 or 21
2" 2"
21
2-1/2
VCS - 61 VCS - 61-1/2 VCS - 62 VES - 62-1/2 VES - 63 VAS - 64
1/3 1/3 1/2 3/4 1 3
1-1/4" 1-1/4" 1-1/4" 1-1/2" 1-1/2" 2"
VCS - 64/VNS-64 1, 1-1/2 VJS - 64 3/4 VCS - 65 1-1/2 VJS - 65 1-1/2 VCS - 66 VCS - 67-1/2 VJS - 81-1/2 VJS - 82 VCS - 83 VJS - 83 VCS - 84 VJS - 84 VCS - 85 VJS - 85 VCS - 86 VCS - 87-1/2 2 3 1/2 1/2 3/4 1/2 1 1 1-1/2 1-1/2 2 3
21 21 21 21 21 21 45 21 21 21 21 21 21 21 21 21 21 21 21 45 21 21 21 21 21 21
2" 2" 2" 2" 2" 2" 2-1/2" 2" 2" 2" 2" 2" 2" 2" 2" 2" 2" 2" 2" 2-1/2" 2" 2" 2" 2" 2" 2"
21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21
2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2"
VCS - 81 VCS - 81-1/2 VCS - 82 VES - 82-1/2 VES - 83 VAS - 84
1/3 1/3 1/2 3/4 1 3
1-1/4" 1-1/4" 1-1/4" 1-1/2" 1-1/2" 2"
* For boiler feed units, receiver size should be approximately 1 gallon of storage per boiler h.p.
3:321
Electric Pumps
VCS - 41 VCS - 41-1/2 VCS - 42
1/3 1/3 1/2
1-1/4" 1-1/4" 1-1/4"
Condensate Recovery
15 or 21
2"

Capacity Sq. Ft. E.D.R. Capacity G.P.M. Dish Press. psig 10 15 20 25 30 10,000 15 40 50 60 75 10 15 20 25 30 15,000 22-1/2 40 50 1750 R.P.M. Units Catalog No. VCS - 101 VCS - 101-1/2 VCS - 102 VES - 102-1/2 VES - 103 VAS - 104 Motor H.P. 1/3 1/2 1/2 3/4 1-1/2 3 Dish Size Catalog No. 3500 R.P.M. Units Motor H.P. 1/2 1/2 3/4 3/4 1, 1-1/2 1 1-1/2 2, 1-1/2 2 3 1/2 3/4 1 3/4 1-1/2 1 2 1-1/2 3 3 1/2 3/4 1-1/2, 1 1 1-1/2, 2 1-1/2 2 1-1/2 3 5 3/4 3/4 1-1/2 1 2 1-1/2 3 3 5 1 1 1-1/2 1-1/2 2, 3 2 3 3 7-1/2 Dish Size 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/2" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/2" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/2" 1-1/4" 1-1/2" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/4" 1-1/2" 1-1/2" 1-1/4" 1-1/2" 1-1/4" 1-1/4" 1-1/4" 1-1/2" 1-1/4" 1-1/2" 1-1/2" 1-1/4" 1-1/2" 45 2-1/2" 45 3" 45 2-1/2" 45 3" 45 2-1/2" 45 3" * Receiver Size (condensate units) Cast Iron Steel Return Return Capacity Size Capacity Size 21 21 21 21 21 21 45 21 21 21 21 21 21 21 21 21 21 21 21 45 21 21 21 21 21 21 2" 2" 2" 2" 2" 2" 2-1/2" 2" 2" 2" 2" 2" 2" 2" 2" 2" 2" 2" 2" 2-1/2" 2" 2" 2" 2" 2" 2" 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2" 2-1/2"
VCS - 151 VCS - 151-1/2 VES - 152 VES - 152-1/2 VES - 153 VAS - 154
1/2 1/2 3/4 1 1-1/2 3
Electric Pumps
20,000
30
60 75 10 15 20 25 30 40 50 60 75 10 15 20 25 30 40 50 60 75 10 15 20 25 30 40 50 60 75
VCS - 201 VCS - 201-1/2 VES - 202 VES - 202-1/2 VES - 203 VAS-204
1/3 1/2 3/4 1 1-1/2 3
25,000
37-1/2
1/2 3/4 3/4 1-1/2 1-1/2 2
30,000
45
1/2 3/4 1 1-1/2 1-1/2 3
1-1/4" 1-1/4" VJS - 101-1/2 1-1/4" VJS - 102/VNS-102 1-1/2" 1-1/2" VCS - 103/VNS-103 VJS - 103 2" VCS - 104/VNS-104 VJS - 104 VCS - 105 VJS - 105 VCS - 106 VCS - 107-1/2 1-1/4" 1-1/4" VJS - 151-1/2 1-1/4" VJS - 152/VNS-152 1-1/2" 1-1/2" VCS - 153/VNS-153 VJS - 153 2" VCS - 154/VNS-154 VJS - 154 VCS - 155 VJS - 155 VCS - 156 VCS - 157-1/2 1-1/2" 1-1/4" VJS - 201-1/2 1-1/2" VJS - 202/VNS-202 1-1/2" 1-1/2" VCS - 203/VNS-203 VJS - 203 2" VCS - 204/VNS-204 VJS - 204 VCS - 205 VJS - 205 VCS - 206 VCS - 207-1/2 1-1/2" 1-1/2" VJS - 251-1/2 1-1/2" VJS - 252 1-1/2" 1-1/2" VCS - 253 VJS - 253 2" VCS - 254 VJS - 254 VCS - 255 VCS - 256 VCS - 257-1/2 1-1/2" 1-1/2" VJS - 301-1/2 1-1/2" VJS - 302/VNS-302 1-1/2 1-1/2" VCS - 303/VNS-303 VJS - 303 2" VCS - 304/VNS-304 VJS - 304 VCS - 305/VNS-305 VCS - 306/VNS-306 VCS - 307-1/2
Condensate Recovery
Designates 2 Ft. NPSH Capability
4.12
3:322

Capacity Sq. Ft. E.D.R. Capacity G.P.M. Dish Press. psig 10 15 20 25 30 40,000 60 40 50 60 75 10 15 20 25 30 50,000 75 40 50 60 75 20 30 40 50 10 15 20 30 40 50 60 10 15 20 30 40 50 60 10 15 20 30 40 50 60 1750 R.P.M. Units Catalog No. VCS - 401 VCS - 401-1/2 VES - 402 VES - 402-1/2 VES - 403 VAS - 404 Motor H.P. 3/4 1 1-1/2 1-1/2 2 5 Dish Size Catalog No. 3500 R.P.M. Units Motor H.P. Dish Size 1-1/2" 1-1/2", 2" 1-1/2" 1-1/2" 1-1/2" 1-1/2" 1-1/2" 1-1/2" 1-1/2" 1-1/2" 1-1/2", 2" 1-1/2", 2" 1-1/2" 1-1/2" 1-1/2" 1-1/2" 2" 2" 2" 2" 1-1/2" 1-1/2" 2" 2" 2" 2" 1-1/2" 2" 2" 2" 2" 2" 2" 2" 2" 2" 2" * Receiver Size (condensate units) Cast Iron Steel Return Return Capacity Size Capacity Size 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 110 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 5" 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 110 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 3" 4"
1-1/2" 1-1/2" VJS - 401-1/2 1-1/2 1-1/2" VJS - 402/VNS-402 1-1/2 1-1/2 1-1/2" VCS - 403/VNS-403 2, 3 VJS - 403 1-1/2 2" VCS - 404/VNS-404 3 VCS - 405/VNS-405 5 VCS - 406/VNS-406 5 VCS - 407-1/2 7-1/2 1-1/2 1-1/2 3 2 3 5 5 7-1/2 2 3 5 7-1/2 2 2 3 5 5 7-1/2 3 5 5 7-1/2 7-1/2 2 5 5 5 7-1/2 10
VCS - 501 VCS - 501-1/2 VES - 502 VES - 502-1/2 VAS - 503 VAS - 504
1 1-1/2 1-1/2 2 3 5
60,000
90
VCS - 801 VCS - 801-1/2 VAS - 803 VAS - 804 VCS - 1001 VAS - 1003 VAS - 1004
1-1/2 2 5 5 1-1/2 5 5
80,000
120
110
5"
110
4"
100,000
150
110
5"
110
4"
Designates 2 Ft. NPSH Capability
4.12
3:323
Electric Pumps
65,000
97-1/2
VCS - 651 VCS - 651-1/2 VES - 652 VAS - 653 VAS - 654
1-1/2 1-1/2 2 3 5
2" 2" VJS - 5011-1/2 1-1/2" VJS - 502/VNS-502 1-1/2" 1-1/2" VCS - 503/VNS-503 VJS - 503 2" VCS - 504/VNS-504 VCS - 505/VNS-505 VCS - 506/VNS-506 VCS - 507-1/2 VNS-602 VNS-603 VNS-604 VNS-605 2" 2" VJS - 651-1/2 1-1/2" VJS - 652 2" VCS - 653 2" VCS - 654 VCS - 655 VCS - 656 2" 2" VCS -802 2" VCS - 803 2" VCS - 804 VCS - 805 VCS - 806 2" VCS - 1001-1/2 VCS - 1002 3" VCS - 1003 3" VCS - 1004 VCS - 1005 VCS - 1006
110
5"
110
4"
Condensate Recovery
Control Panels 550 Series and 700 Series

a vaiLabLe t ypeS
Series 550 Enclosure: Nema Type 1 ONLY Controls: 2 starters with 3rd leg overload protection Reset button in cover Series 700 Enclosure: Nema Type 1. Controls: 2, 3 or 4 starters, each with 3rd leg overload protection and reset button on starters. Numbered terminal strip
o ptioNaL e xtraS
Condensate Recovery Electric Pumps
Series 550 Controls: 3 Position Selector Switch Hand-Off-Auto or Lead-Off Lag, or Test-Off-Auto Pilot Light(s) Red or Green 230 V Max. Use 700 Series if voltage exceeds 230 V. Series 700 Enclosure: Nema 1, 2, 3, 4X or 12. NEMA 7 or 9 Explosion Proof, consult factory. Controls: 1 Disconnect per panel with Cover Interlock with provisions for padlock l-Fuse Block per starter or l-Circuit Breaker per starter Fused Control Circuit Transformer, 110 Volt Secondary. l-Electric Alternator per panel (duplex models only) Relays as required. Selector Switches on cover, 1 per starter labeled: - Hand-Off-Auto - Lead-Off-Lag - Boiler No. l-Off-Boiler No. 2 - Pump No. l-Off-Pump No. 2 - Test-Off-Auto (spring loaded to off) Pilot Lights on cover - 1 per starter (Green for standard pumps: red for stand by pumps.) Alarm bell with silencing switch - 1 per panel
SERIES 550
SERIES 700
TI-5-325-US
04.95
3:324
Control Panels 550 Series and 700 Series

Nema e NCLoSureS
Provides Protection Against Accidental contact with enclosed equipment yes Falling dirt Falling liquids and light splashing Dust lint fibers and flyings Hosedown and splashing water Oil and coolant seepage Oil and coolant spraying and splashing Corrosive agents Occasional submersion Enclosures For Inside Non-Hazardous Locations Type of Enclosure 1 yes yes 2* yes yes yes 4* yes yes yes yes yes yes 12* yes yes yes yes
t ype 4x w atertight & d uSttight i Ndoor & o utdoor

Type 4X corrosion resistant enclosures are intended for use indoors or outdoors to protect the enclosed equipment against splashing water, seepage of water, falling or hosedirected water, and severe external condensation. They are sleet-resistant but not sleet(ice) proof. They shall have conduit hubs or equivalent provision for watertight connection at the condiut entrance and mounting means external to the equipment cavity.
e NCLoSureS f or h azardouS L oCatioNS - g eNeraL
*These enclosures may be ventilated. However Type 1 may not provide protection against small particles of falling dirt when ventilation is provided in the enclosure top; and Type 12, if ventilated, will not be dust-tight
The term "explosion proof" has been so loosely applied that NEMA deprecates its use. As defined by the "National Electrical Code," the term "explosion proof"applies only to Type 7 and 10 enclosures which, when properly installed and maintained, are designed to contain an internal explosion without causing external hazard. The term should not be applied to Type 8 enclosures which are designed to prevent an explosion through the use of oil-immersed equipment or to Type 9 enclosures which are designed to prevent an explosion by excluding explosive amounts of hazardous dust.
e xpLoSioN p roof - N oNveNtiLated e NCLoSureS
t ype 1 - g eNeraL p urpoSe i Ndoor

Nonventilated Enclosures Type 1 enclosures are intended for use indoors primarily to prevent accidental contact of personnel with the enclosed equipment in areas where unusual service conditions do not exist. In addition, they provide protection against falling dirt. Enclosures which are intended to be flush mounted in building walls shall have provision to align the device with the flush plate and to compensate for the thickness of the wall. Type 2 enclosures are intended for use indoors to protect the enclosed equipment against falling non-corrosive liquids and falling dirt. They shall have provision for drainage. If provision is made for the entrance of conduit at the top, it shall consist of a conduit hub or the equivalent. When completely and properly installed, these enclosures shall prevent entrance of dripping liquid at a higher level than the lowest live part within the enclosure. Type 12 enclosures are intended for use indoors to protect the enclosed equipment against fibers, flyings, lint, dust and dirt and light splashing, seepage, dripping and external condensation of non corrosive liquids. There shall be no holes through the enclosure and no conduit knockouts or conduit openings, except that oiltight and dusttiqht mechanisms may be mounted through holes in the enclosure when provided with oil-resistant gaskets. Doors shall be provided with oil-resistant gaskets. In addition, enclosures for combination controllers shall have hinged doors which swing horizontally and require a tool to open.
Type 7 enclosures are intended for use indoors in the atmosphere and locations defined as Class I and Group A, B, C or D in the "National Electrical Code." The letter or letters A, B, C or D which indicate the gas or vapor atmospheres in the hazardous location shall appear as a suffix to the designation "Type 7" to give the complete NEMA designation and correspond to Class 1, Group A, B, C or D, respectively, as defined in the "National Electrical Code." These enclosures shall be designed in accordance with the requirements of Underwriters Laboratories, Inc, "Industrial Control Equipment for Use in Hazardous Locations," UL 698. and shall be marked to show the Class and Group letter designations. Type 9 enclosures are intended for use indoors in the atmospheres defined as Class II and Group E, F or G in the "National Electrical Code." The letter or letters E, F or G which indicate the dust atmospheres in the hazardous location shall appear as a suffix to the designation "Type 9" to give the complete NEMA designation and correspond to Class II, Group E, F or G, respectively, as defined in the "National Electrical Code." These enclosures shall prevent the ingress of explosive amounts of hazardous dust. If gaskets are used, they shall be mechanically attached and of a noncombustible, nondeteriorating, vermin-proof material.
04.95
3:325
Electric Pumps
Condensate Recovery
for pushing dirt and debris to the blowdown.
Strainers
Strainers
Spirax Sarco Strainers offers the user the advantage of a cost effective means of straining foreign matter from virually any fluid.
4:326
Strainers Index
Tech. Illus. # TI-7-414-US TI-7-418-US TI-7-416-US TI-7-406-US TI-7-415-US TI-7-417-US TI-7-409-US TI-P162-03-US TI-P168-01-US TI-7-413-US TI-P160-11-US TI-7-420-US TI-7-435-US TI-7-436-US TI-7-437-US TI-P169-06-US Model Cast Iron Strainers IT Cast Steel Strainers CT Bronze Strainers BT, TBT Stainless Steel Strainers SSY Cast Iron Strainers CI-125, F-125 Cast Iron Strainers CI-250, F-250 Steel Strainers Fig. 34 Fig 18HP Alloy Steel Strainer Fig 34HP Carbon Steel Strainer Austenitic Stainless Steel Strainers Fig. 36 Fig 36HP Stainless Steel Strainer Stainless Steel Strainers CSS Cast Iron Basket Strainers 733 Cast Steel Basket Strainers 734 Stainless Steel Basket Strainers 736 TP1 and TP2 Stainless Steel Temporary Cone Shaped Strainers Page No. 4: 328 4: 330 4: 332 4: 334 4: 366 4: 338 4: 340 4: 342 4: 345 4: 348 4: 350 4: 354 4: 356 4: 360 4: 362 Strainers INDEX 4:327 4: 358
Cast Iron Strainers IT

Type Sizes Connections Construction Max Saturated Steam Pressure Standard Screen Options IT
1/4" to 3" NPT Cast Iron 250 psig 20 Mesh 60/100 Mesh Screens 1 4 1/4" Note: 3/8" - 3" IT conforms to WW-S-2739 when equipped with an optional brass plug in the blow-off connection. 2
to 2"
Limiting Operating Conditions (non-shock)

450 400 350 Temperature F 300 250 200 150 100 50 0 0 100 (7) 200 (14) 406
Sat. m Stea
232 204 177 Temperature C 149 121 93 66 38 10 300 (21)
Strainers
1 4 5
21/2" & 3"

3 2A
Pressure psig (barg)

Max. allowable pressure Max. allowable temperature 300 psig/-20-150F 406F/0-250 psig 21 barg/-29-66C 208C/0-17 barg
C v Values & Free Area
(standard Screen)
No.
1 2 2A 3 4 5
Part
Body Bushing (1/4"-2") Cap (2-1/2"-3") Cap Gasket (2-1/2" & 3") Standard Screen Cap Screws (2-1/2" & 3")
Material
Cast Iron ASTM A 126 CL B Malleable Iron Cast Iron ASTM A 126 CL B Graphite Stainless Steel Type 304 Steel ASTM A 449
Size Cv Free Area (sq. in.) 1/4" 3.5 1.37 3/8" 3.5 1.37 1/2" 6.5 2.20 3/4" 11.5 4.0 1" 20 5.2 1-1/4" 28 6.8 1-1/2" 38 9.45 2" 70 12.56 2-1/2" 100 19.05 3" 160 25.93 Consult factory for free areas of optional screens.
For water:
(GPM)2 Pressure = Drop (Cv)2 Consult factory for other liquids. See TI-7-429-US for pressure drops on steam, air and other gases.
TI-7-414-US
03.10
4:328
Cast Iron Strainers IT

D A
Spare Parts
/4" to 2"
NPT
Dimensions
Size 1/4" * 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" A 3.5 89 2.9 73 3.4 87 4.4 111 4.9 124 5.4 137 6.4 162 7.5 191 9.0 229 10.0 254 B 2.2 56 2.2 56 2.7 68 3.4 86 3.5 86 4.1 105 4.7 119 5.4 138 6.4 164 7.6 194 C 1/4" 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 1-1/4" 1-1/4" D 3.0 76 3.0 76 3.9 99 4.6 117 5.0 127 5.75 146 6.6 167 7.75 197 8.25 210 10.25 260 Weight 1.0 lb 0.5 kg 1.0 lb 0.5 kg 1.2 lb 0.6 kg 2.9 lb 1.3 kg B C A
21/2" & 3"
6.5 lb 2.9 kg 9.6 lb 4.3 kg 12.9 lb 5.9 kg 22.0 lb 10.0 kg 35.0 lb 15.9 kg
Screen
C B A A
Installation
(state material, perforations or mesh & size of strainer)
The strainer should be installed with the flow direction as indicated on the body, in a vertical down or horizontal pipeline. The strainer must be accessible for periodic removal of accumulated debris, by either blowing down or removal and cleaning of the screen.
Cap Gasket 2-1/2" & 3" Blowoff Bushing, 3/8" - 2" Cap, 2-1/2" & 3"
03.10
Telephone: (803) 714-2000 FAX (803) 714-2222
4:329
Strainers
4.3 lb 1.9 kg
Carbon Steel Strainers CT

Type Sizes Connections Construction Max Saturated Steam Pressure Standard Screen Options CT
1/2" to 2" NPT Carbon Steel 984 psig 20 Mesh 60/100 Mesh Screens SW Connections Steel Plug 1 4

900 800 Temperature F 700 600 500 400 300 200 100 0 0 200 (14) 400 (28) 600 800 1000 1200 (42) (36) (70) (85) Pressure psig (barg) 1400 (99) 482 427 Temperature C 371
3 2
Strainers
eam ated St atur S
316 260 204 149 93 38 0

Max. allowable pressure 1480 psig/-20-150F 102 barg/-29-66C 399C/0-67 barg
Cv Values & Free Area

Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" Cv 6.5 11.5 20 28 38 70
(standard Screen)
750F/0-1010 psig
Rated to ANSI 600 up to a Maximum Allowable Temperature of 750F Complies with ASME B31.3 - Chemical Plant and Refinery Piping.
Free Area (sq. in.) 2.20 4.0 5.2 6.8 9.45 12.56
Consult factory for free areas of optional screens.
No. Part
1 2 3 4 Body Cap Cap Gasket Standard Screen
Material
Steel Carbon Steel Steel Carbon Steel Stainless Steel, Type 304 Jacketed Graphite Stainless Steel, Type 304
For water: (GPM)2 Pressure = Drop (Cv)2 Consult factory for other liquids. See TI-7-429-US for pressure drops on steam, air and other gases.
4:330
Carbon Steel Strainers CT

D A
Spare Parts
NPT
B
Dimensions
Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" A 3.4 87 4.4 111 4.9 124 5.4 137 6.4 162 7.5 191 B 2.7 70 3.6 92 3.8 97 4.4 113 4.9 124 5.9 149 C 3/8" 3/8" 1/2" 3/4" 3/4" 1" D 3.75 95 4.8 122 5.25 133 5.9 151 6.8 173 8.1 205 Weight 1.5 lb .68 kg 3.2 lb 1.5 kg 3.9 lb 1.8 kg
8.5 lb 3.9 kg 14.0 lb 6.3 kg
Screen Cap Gasket Blowoff Bushing
C B A
Installation
03.10
4:331
Strainers
5.8 lb 2.6 kg
Bronze Strainers BT, TBT

Type Sizes Connections Construction Max Saturated Steam Pressure Standard Screen Options BT
1/4" to 3" NPT Bronze 250 psig 20 Mesh Bronze Plug; 60/100 Mesh Screens
TBT
1/2" to3" Sweat tubing
C v alues & F ree a rea

v
Size Cv Free Area (sq. in.) BT TBT 1/4" 3.5 1.37 3/8" 1/2" 3.5 1.37 1/2" 3/4" 6.5 2.20 3/4" 1" 11.5 4.0 1" 1-1/4" 20 5.2 1-1/4" 1-1/2" 28 6.8 1-1/2" 2" 38 9.45 2" 2-1/2" 70 12.56 2-1/2" 3" 100 19.05 3" 160 25.93 Consult factory for free areas of optional screen.
( stanDarD s Creen )
For water: Pressure = Drop
(GPM)2 (Cv)2 Consult factory for other liquids. See TIS 7.429 for pressure drops on steam, air and other gases.
l iMiting o Perating C onDitions ( non - shoCk )

500 400 260 204
Sat.
1 /4" - 2" BT /2" - 21/2" TBT
Strainers
Temperature F
406
Stea m
300 200 100 0
149 93 38
Temperature C
1 4
100 (7)
200 (14) Pressure psig (barg)
300 (21)
400 (28)
P ressure s hell D esign C onDitions

Max. allowable pressure 400 psig/-20-150F 17 barg/-29-66C 208C/17 barg
21/2" - 3" BT 3" TBT
Max. allowable temperature 406F/0-250 psig
C onstruCtion M aterials
No.
1 2 2A 3 4 5
Part
Material
Body Bronze ASTM B 62 ASTM B 62 Bushing 3/8" - 2" BT 1/2" - 2-1/2" TBT Bronze Cap 2-1/2", 3" BT 3" TBT Bronze ASTM B 62 Graphite Cap Gasket 2-1/2", 3" BT 3" TBT Standard Screen Stainless Steel Type 304 ASTM A 449 Cap Screws 2-1/2", 3" BT 3" TBT Steel
3 2A 5
4:332
Bronze Strainers BT, TBT

s Pare P arts
D A
1 /4" TO 2" BT /2" - 21/2" TBT
TBT
C B
A C 21/2" - 3" BT 3" TBT
D iMensions
B C
( noMinal )
Size BT 1/4"* Size TBT A 3.4 86 2.9 73 3.4 87 4.4 111 4.9 124 5.4 137 6.4 162 7.5 191 8.6 219 10.1 257
in inChes anD MilliMeters
2.2 56 2.2 56 2.7 68 3.4 86 3.5 89 4.2 106 4.75 121 5.7 144 6.75 171 7.9 200
1/4" 1/4" 3/8" 1/2" 3/4" 3/4" 3/4" 1" 1-1/4" 1-1/4"
3.2 81 3.0 76 3.9 98 4.6 117 5.0 127 5.4 137 6.6 168 7.9 200 9.1 232 10.75 273
Weight 1 lb .45 kg
3/8" 1/2"
1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3"
.31 7.8 .44 11.2 .5 12.7 .63 16 .63 16 .69 17.5 .72 18.3 .88 22.4
1 lb .45 kg
Screen
(state material, size of perf or mesh, and size of strainer)
C B A A
3/4" 1" 1-1/4" 1-1/2"
2.7 lb 1.2 kg 3.5 lb 1.6 kg 5.1 lb 2.3 kg 7.6 lb 3.5 kg 13.0 lb 5.9 kg 21.0 lb 9.5 kg 32.0 lb 14.5 kg
Cap Gasket Blowoff Bushing Cap
i nstallation
2" 2-1/2" 3"
* 1/4" is 3/8" with Bushings
03.10
Telephone: (803) 714-2000 FAX (803) 714-2222
4:333
Strainers
1.3 lb .59 kg
Stainless Steel Strainers SSY

l iMiting o Perating C onDitions ( non - shoCk )
Type Sizes Connections Construction Max Saturated Steam Pressure Screen SSY
1000 1/2", 3/4", 1", 1-1/4", 1-1/2", 2" NPT or SW to ANSI B16.11 Temperature F Investment Cast Stainless Steel Type 316L 900 800 700 600 500 400 300 200 100 0 0 200 (14)
am Sat. Ste
538 482 Temperature C 427 371 316 260 204 149 93 38 400 600 800 1000 1200 1400 (28) (41) (55) (69) (83) (97) Pressure psig (barg)
757 psig .040" perf.
C v alues & F ree a rea

v
Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"
Cv 4.4 10 15 22.5 30 54
Free Area (sq. in.) 1.2 2.4 3.8 5.5 7.1 10.7
( stanDarD s Creen )
P ressure s hell D esign C onDitions a nsi C lass 600

Max. allowable pressure Max. allowable temperature 1200 psig/-20-100F 850F/0-645 psig 83 barg/-29-38C 454C/0-45 barg
Strainers
For water: (GPM)2 Pressure = Drop (Cv)2 Consult factory for other liquids. See TIS 7.429 for pressure drops on steam, air and other gases.
No.
1 2 3 4
Part
Body Cap Cap Gasket Strainer Screen
Material
Type 316L Stainless Steel ASTM A351 GR CF 3M Type 316L Stainless Steel ASTM A351 GR CF 3M Type 316 Stainless Steel Jacketed Graphite Type 316 Stainless Steel
4 1
3 2
4:334
Stainless Steel Strainers SSY

s Pare P arts
A
B C
B A
D NPT
Withdrawal Distance
D iMensions
( noMinal )
Size A B
in inChes anD MilliMeters
1/2"
Strainer Screen Cap Gasket (pkt of 3)
A B
2.9 74 3.6 91 4.2 107 5.6 142 6.0 152 7.0 178
2.0 51 2.9 74 3.3 84 4.2 107 4.5 114 5.5 140
3.3 84 4.9 124 5.7 145 7.2 183 7.8 198 9.4 239
1/4" 1/2" 1/2" 1/2" 1/2" 1/2"
Weight .63 lb 0.28 kg 1.32 lb 0.60 kg
3/4" 1" 1-1/4" 1-1/2"
3.70 lb 1.7 kg 4.9 lb 2.3 kg 8.0 lb 3.6 kg
i nstallation
2"
08.99
Telephone: (803) 714-2000 FAX (803) 714-2222
4:335
Strainers
2.25 lb 1.0 kg
Cast Iron Strainers CI-125, F-125

Type Sizes Connections Construction Max Saturated Steam Pressure Standard Screen Options
147 psig 2" to 4"
CI-125
6" to 8" 10" & 12" ANSI 125 Cast Iron 125 psig 4" to 8" 1/8" perf
F-125
14" & 18"
Cv Values
Size 2" 2-1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18"
100 psig 10" to 18" 1/8" perf
20 Mesh 60/100 mesh
100 Mesh 4" to 6" 3/64" perf 8" to 18" 1/16" perf Steel or Brass Plug
Cv 70 110 165 280 450 650 1100 1650 2400 3500 5400 6300
Note: Conforms to WW-S-2739 when equipped with an optional bronze plug in the blow-off connection.
SIZE 21/2" TO 18" CI-125 & F-125

Strainers
500 450 400 353 338 300 Saturated Steam 150 100 0
14"-18" F-125 10",12" F-125
260 CI-125 204
BLOWDOWN OFFSET ON SIZES 4"- 8" 1 4 5 Temperature C
149 3 2
Temperature F
200
93 38
50 (3) Pressure psig (barg)
100 (7)
125
150 (10)
200 (14)
1 4 3 2 SIZE 2" CI-125
Pressure Shell Design Conditions Construction Materials

No.
1 2 3 4 5
Max. allowable
Part
Body Cap/Bushing Cap Gasket Strainer Screen Cap Screws
Material
Cast Iron Cast Iron *Graphite Stainless Steel Steel
pressure
CI-125: 200 psig/-20-150F 10",12" F-125: 125 psig/-20-353F 14",18" F-125: 100 psig/-20-338F CI-125: 450F/0-125 psig 10",12" F-125: 353F/0-125 psig 14",18" F-125: 338F/0-100 psig
14 barg/-29-66C 9 barg/-29- 178C 7 barg/-29- 170C 232C/0-9 barg 178C/0-9 barg 170C/0-7 barg
*2" Copper Jacketed Gasket with Non-Asbestos Filler Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification.
TI-7-415-US
03.10
4:336

A
Spare Parts
21/2" TO 6" CI-125 & F-125
BLOWDOWN CONN. OFFSET ON SIZES 4" - 18"
Dimensions
Size CI-125 2" A 8.7 222 10.5 267 12.0 305 14.9 378 17.2 438 20.0 508 21.6 549 25.8 654 29.9 759 33.3 845 38.8 984 43.1 1096 B 5.7 146 6.7 171 7.6 194 10.6 270 12.9 327 15.4 391 15.5 394 18.5 470 21.8 553 25 635 26.5 673 31 788 C (NPT) 1" 1-1/4" 1-1/4" 1-1/4" 1-1/2" 1-1/2" 2" Weight 17 lb 7.7 kg 29 lb 13 kg 44 lb 20 kg 82 lb 37 kg 115 lb 52 kg
B C A
2-1/2" 3" 4" 5" 6" 8" F-125 10" 12" 14" 16" 18"
B C
2" 2" 2" 2" 2"
381 lb 173 kg 623 lb 282 kg 818 lb 371 kg 1421 lb 643 kg 1582 lb 717 kg
2" CI-125 ONLY
Installation
Note: Please provide date code when placing order for spare parts. Contact Technical Support for assistance if needed.
03.10
Telephone: (803) 714-2000 FAX (803) 714-2222
4:337
8" to 18" F-125
Screen Cap Gasket Blowoff Bushing, 2" Cap
C B A A
Strainers
160 lb 73 kg 247 lb 112 kg

Type Sizes Connections Construction Max Saturated Steam Pressure Standard Screen Optional
280 psig 2"
CI-250
2-1/2" & 3" 4"
F-250
5" to 12" 14" to 18"
ANSI 250 Cast Iron 250 psig 4" to 6" 1/8" perf 5" to 18" 1/8" perf 200 psig
1/32"
100 mesh
20 Mesh
60/100
4" to 6" 3/64" perf 5" to 18" 3/64" perf 1 4 5 3 260 2

500 450
Strainers
400 406
2" to 4" CI-250
204
Cv Values
149
300
200
14"-18" F-250 5" to 12" F-250
93
100
38
100 200 250 300 (7) (14) (21) Pressure psig (barg)
400 (28)
500 (34)
600 (41)
Size 2" 2-1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18"
Cv 70 110 165 280 450 650 1100 1650 2400 3500 5400 Consult factory
Temperature C
Temperature F
(GPM)2 (Cv)2
Consult factory for other liquids. See TI-7-429-US for pressure drops on steam, air and other gases.

Max. allowable pressure CI-250: 500 psig/-20-150F 5"-12" F-250: 250 psig/-20-450F 14"-18" F-250: 200 psig/-20-406F Max. allowable temperature CI-250: 450F/0-250 psig 5"-12" F-250: 450F/0-250 psig 34 barg/-29-66C 17 barg/-29-208C 14 barg/-29-208C
No.
1 2 3 4 5
Part
Body Cap Cap Gasket Strainer Screen Cap Screws
Material
Cast Iron ASTM A 126 CL B Cast Iron ASTM A 126 CL B Graphite Stainless Steel Type 304 Steel
232C/0-17 barg 208C/0-17 barg
14"-18" F-250: 406F/0-200 psig 208C/0-14 barg
TI-7-417-US
03.10
4:338

Spare Parts
A
NPT
B C A
(nominal) in inches and millimeters Size CI-250 2" A 11.6 295 13.0 330 14.0 356 17.06 433 B 6.34 161 7.13 181 8.0 203 11.25 286 C (NPT) 1-1/4" Weight 30 lb 13.6 kg 44 lb 20 kg 60 lb 27 kg 117 lb 53 kg
Dimensions
2-1/2"
1-1/4"
3"
1-1/4"
4"
1-1/4"
Screen Cap Gasket Cap
C B A
5"
F-250/CI-250 to 8" 18.3 464 20.2 512 23.4 594 27.4 696 32.0 813 38.8 984 44.1 1128 47.8 1213 12.9 329 14.5 368 16.4 410 19.0 483 22.0 559 28.8 730 29.6 752 34.7 881 2" 146 lb 66 kg 194 lb 88 kg 316 lb 143 kg 475 lb 215 kg 750 lb 341 kg 908 lb 412 kg 1135lb 515 kg 2400 lb 1090 kg
6"
2"
Installation
8"
2"
10"
2"
12"
2"
14"
2"
16"
2"
18"
2-1/2"
03.10
Telephone: (803) 714-2000 FAX (803) 714-2200
4:339
Strainers
Fig. 34 Carbon Steel Strainer - ASTM Material

Description
The Fig 34 is an integrally flanged Y-type strainer designed to remove rust, scale and other debris from the pipeline. It is produced from carbon steel, ASTM material. The standard stainless steel screen in the " to 3" is 1/32" (0.8 mm) perforations and in the 4" to 8" it is 1/16" (1.6 mm) perforations. NB: A low temperature carbon steel strainer is available on request. Standards This product fully complies with the requirements of the European Pressure Equipment Directive 97 /23 /EC. Certification The product is available with material certification to EN 10204 2.2 as standard and EN 10204 3.1.B for body and cap by order. Note: All certification /inspection requirements must be stated at the time of order placement.

Standard flange ANSI Class 150 and 300
" to 1"
1 4 3 2
Optional extras
Strainer screens Stainless steel screen Perforations Mesh Monel screen Perforations Mesh / " (1.6 mm) " to 3" / " (3.0 mm) " to 8" 40, 100 and 200 1 /32"(0.8 mm) " to 3" 1 /16" (1.6 mm) 4" to 8" 1 /8" (3.0 mm) " to 8" 100
1 16 1 8
1" to 2"
Strainers
Standard drain valve connections The cap is drilled to the following sizes to enable a blowdown valve to be fitted. Strainer size Blowdown valve " " " and 1" " 1" and 1" 1" 2" to 5" 1" 6" to 8"
752
4 3 5 2
2"
2" to 8"
Pressure /temperature limits

B C A Temperature C
572 392 212 0 -20
1 4

0 145
B
290
C
435 500
A
725
3 2 5
Pressure bar g This product must not be used in this region. A - A Flanged ANSI 300 B - B Flanged ANSI 150
Body design conditions ANSI 300 PMA Maximum allowable pressure 725 psig @ 99.8F TMA Maximum allowable temperature 749.8F @ 504 psig Minimum allowable temperature -20F PMO Maximum operating pressure 725 psig @ 99.8F TMO Maximum operating temperature 749.8F @ 504 psig Minimum operating temperature -20F Note: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold hydraulic test pressure of 78 bar g
Materials
No. 1 2 3 4 5 Part Body Cap " to 2" 2" to 8" Material Carbon steel Forged steel Carbon steel Stainless steel Carbon steel ASTM A216 WCB A105N ASTM A216 WCB ASTM A240 316L ASTM A193 B7
Cap gasket Strainer screen Bolts
Reinforced exfoliated graphite
4:340
Cv values
Size
Fig. 34 Carbon Steel Strainer - ASTM Material

" 6 6 5 " 9 9 7 1" 15 15 11 1" 25 25 20 1" 34 34 27 2" 53 53 43 2" 83 83 67 3" 119 119 96 4" 179 179 143 5" 274 274 215 6" 393 393 310 8" 680 680 536
Perforations 1/32" (0.8 mm), 1/16" (1.6 mm), and 1/8" (3.0 mm) Mesh 40 and 100 Mesh 200
Dimensions / weights (approximate) in inches and lbs

Size " " 1" 1" 1" 2" 2" 3" 4" 5" 6" 8" ANSI ANSI 150 300 A A 5 5 6 6 6 6 7 7 8 8 9 9 11 11 12 12 14 14 16 16 19 19 23 24 B 3 3 4 5 6 7 8 8 10 12 14 17 A C 4 5 6 9 10 13 13 13 16 20 22 28 Screening area cm 27 43 73 135 164 251 327 361 545 843 1 117 1 909 Weight 4.6 6.4 8.4 14.3 18.8 23.1 38.5 52.8 66.0 107.8 149.6 281.6
Spare parts
The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Available spares Strainer screen (state material, perforations or mesh and size of strainer) Cap gasket (packet of 3) 4 3
How to order spares Always order spares by using the description given in the column headed 'Available spares' and state the size and type of strainer and perforation or mesh required. Example: 1 off Strainer screen, stainless steel having 1/32" (0.8 mm) perforations for a " Spirax Sarco Fig 34 strainer having ANSI 300 connections.
B C
3 1" to 8" 4
" to 1"
Withdrawal distance
How to order
Example: 1 off Spirax Sarco 1" Fig 34 strainer having flanged ANSI 300 connections with stainless steel screen having 1 /32" (0.8 mm) perforations.
04.12
Telephone: (803) 714-2000 FAX (803) 714-2222
4:341
For full details see the Installation and Maintenance Instructions (IM-S60-18) supplied with the product. Installation note: The strainer should be installed in the direction of flow, as indicated on the body. On applications involving steam or gases the pocket should be in the horizontal plane. On liquid systems the pocket should point downwards. Warning: The strainer cap gasket contains a thin stainless steel support ring, which may cause physical injury if not handled and disposed of carefully. Disposal The product is recyclable. No ecological hazard is anticipated with disposal of this product, providing due care is taken.
" to 1" 2
Recommended tightening torques Item Size " " 1" 1" to 2" 3" 4" 5" 6" 8" Qty 1 1 1 4 4 8 8 8 12 22 27 27 19 19 24 30 30 36 or mm 2 37 44 74 15 22 37 51 59 89 40 48 81 18 26 41 58 65 96 ft - lb
M12 x 30 M12 x 35 M16 x 45 M20 x 50 M20 x 55 M24 x 65
Strainers
Fig 18HP Alloy Steel Strainer

Description
The Fig 18HP is an alloy steel butt weld Y-type strainer with flanged screen cover that has been designed in accordance with ASME B16.34:2004 and ASME VIII. The standard stainless steel screen in the " to 2" size range has 0.8 mm perforations See Optional extras for alternative perforations / mesh sizes and screen materials. If required, the strainer cover can be drilled and tapped for blowdown and drain valves. Standards This product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when so required. Certification This product is available with certification to EN 10204 3.1 and NACE Approval. Note: All certification / inspection requirements must be stated at the time of order placement. 1
3 5 2
", ", 1", 1", 1", 2" NPT (ASME B 1.20.1) Socket weld ASME B 16.11 Butt weld ASME B16.25 Schedule 160, Schedule 80 and Schedule 40
Strainers
Optional extras
The following optional extras are available for all unit sizes at an extra cost and must be stated at the time of order placement: 0.8 mm (standard), 1 mm, 1.6 mm, 3 mm and 6mm Perforations: Contact Spirax Sarco for availability of perforations not displayed. M20, M40, M60, M100, M200 and M400 Mesh: Contact Spirax Sarco for availability of mesh screens not displayed. Screen AISI 316, AISI 316L (standard), AISI 304, material: AISI 304L and Monel Blowdown / drain valve connection The cover can be drilled to the following sizes to enable a blowdown or drain valve to be fitted. This option is available at extra cost. Strainer size Blowdown valve Drain valve " - 1" " " 1" - 2" 1" "
Materials
No. Body 1 2 3 4 5 6 Body Cover Cover gasket Cover studs Cover nuts Material Alloy steel Alloy steel EN 10213: 1.7379 and ASTM A217 WC9 EN 10213: 1.7379 and ASTM A217 WC9 AISI 316L ASTM A193 Gr. B16 ASTM A194 Gr. 7
Stainless steel + Graphite Alloy steel Alloy steel
Strainer screen Stainless steel

Temperature F 1000 932 752 572 392 212 -20 1450 2900 3190* Pressure psig The product must not be used in this region. 4351 6251 Body design conditions ASME 2500 PMA Maximum allowable pressure 6251 psig @ 100F TMA Maximum allowable temperature 1000F @ 2233 psig Minimum allowable temperature -20F Maximum operating pressure PMO 3190 psig @ 705F for saturated steam service TMO Maximum operating temperature 1000F @ 2233 psig Minimum operating temperature -20F Note: For lower operating temperatures consult Spirax Sarco Designed for a maximum cold hydraulic test pressure of 9369 psig
5801
4:342
Fig 18HP Alloy Steel Strainer

Cv values Spare parts
Size " " 1" 1" 1" 2" perforations 4.3 6.8 11.1 18.9 24.9 39.5 0.8, 1.6 and 3 mm Mesh M200 3.4 5.1 8.6 14.6 19.8 31.9 Please consult Spirax Sarco for the Cv values of the following screens: 1 mm, 6 mm, M20, M40, M60, M100 and M400. The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Available spares Strainer screen and Cover gasket Spares kit 1 (state material, perforations or mesh and size of strainer) Spares kit 2 Cover gasket (set of 3)
4 and 3 3
Dimensions / weights (approximate) inches and lb

Size " " 1" 1" 1" 2" A 11.0 9.4 12.1 7.0 5.9 7.7 A B C Weight 19 19.3 19.5 63 63.5 63.9 Volume (L) 0.130 0.140 0.145 0.850 0.850 0.850 251 cm 73 cm Screening area (cm)
How to order spares Always order spares by using the description given in the column headed 'Available spares' and state the spares kit required plus the size and type of strainer and perforations or mesh required for the screen. Example: 1 off Spares kit 1 for a 2" Spirax Sarco Fig 18HP strainer having butt weld connections. The strainer screen is to be stainless steel with 1.6 mm perforations.
C Withdrawal distance
3 4
For full details see the Installation and Maintenance Instructions (IM-P162-04) supplied with the product. Warning: The strainer cover gasket contains a thin stainless steel support ring, which may cause physical injury if not handled and disposed of carefully. Installation note: The strainer should be installed in the direction of flow, as indicated on the body. On applications involving steam or gases the pocket should be in horizontal plane. On liquid systems pocket should be point downwards. Disposal This product is recyclable. No ecological hazard is anticipated with the disposal of this product, provided due care is taken.
5 (not an available spare)
6 (not an available spare)
Recommended tightening torques - Items 5 and 6

mm Sizes " - 1" 1" - 2" Qty or 4 8 1" 1" " - 10 UNC " - 10 UNC 103 - 110 88 - 95 lb - ft
Example: 1 off Spirax Sarco " Fig 18HP strainer having the standard stainless steel screen with 0.8 mm perforations and Schedule 160 butt weld connections.
How to order
TI-P162-03-US 10.11 Telephone: (803) 714-2000 FAX (803) 714-2222
4:343
Strainers
Strainers
4:344
Fig 34HP Carbon Steel Strainer

Description
The Fig 34HP is a cast carbon steel Y-type strainer that has been designed in accordance with ASME B16.34:2004 and ASME VIII, that is readily available with integrally flanged or butt weld connections. The standard stainless steel screen in the " to 3" size range has 0.8 mm per forations, and 1.6 mm perforations in the 4" to 8" size range - See 'Optional extras' for alternative perforations / mesh sizes and screen materials. If required, the strainer cover can be drilled and tapped for blowdown and drain valves. Standards This product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when so required. Certification This product is available with certification to EN 10204 3.1 and NACE Approval. Note: All certification / inspection requirements must be stated at the time of order placement.
1" to 2"
4 3 5+6 2
Flanged: ASME (ANSI) B16.5 Class 600 and ASME (ANSI) 600 RTJ ", ", 1", 1", 2", 2", 3", 4", 6" and 8" Screwed: NPT - ", ", 1", 1" and 2" Socket weld: ASME (ANSI) B16.11 Class 3000 - ", ", 1", 1" and 2" Butt weld: ASME (ANSI) B16.25 Schedule 40 and Schedule 80 ", ", 1", 1", 2", 2", 3", 4", 6" and 8"
Materials
No. Part 1 2 3 4 5 6 Body Cover Cover gasket Strainer screen Cover stud Cover nut Material EN 10213 10619+N and ASTM A216 WCB EN10213 1.0619+N and Carbon steel ASTM A216 WCB Stainless steel + Graphite Spiral wound Stainless steel AISI 316L Carbon steel ASTM A193 Gr. B7 Carbon steel ASTM A194 Gr. 2H Carbon steel
The following optional extras are available for all unit sizes at an extra cost and must be stated at the time of order placement: 0.8 mm (standard), 1 mm, 1.6 mm, 3 mm and 6 mm Perforations: Contact Spirax Sarco for availability of perforations not displayed. M20, M40, M60, M100, M200 and M400 Mesh: Contact Spirax Sarco for availability of mesh screens not displayed. Screen AISI 316, AISI 316L (standard), AISI 304, material: AISI 304L and Monel Blowdown valve connection The cover is drilled to the following sizes to enable a blowdown valve to be fitted. Strainer size Blowdown valve " " " and 1" " 1" 1" 2" to 4" 1" 6" to 8" 2"
Optional extras
TI-P168-01-US
10.11
4:345
Strainers

797 752
Temperature F A The product must not be used in this region. A - C Flanged ASME (ANSI) B16.5 Class 600, ASME (ANSI) 600 RTJ, Screwed NPT, Socket weld ASME (ANSI) B16.11 Class 3000 and Butt weld ASME (ANSI) B16.25 Schedule 40 and 80.
572 392 212 -20

A-C Flanged ASME 600 and 600 RTJ Screwed NPT Socket weld and Butt weld Body design conditions ASME 600 PMA Maximum allowable pressure 1480.8 psig @ 100.4F TMA Maximum allowable temperature 797F @ 833.9 psig Minimum allowable temperature -20F PMO Maximum operating pressure 1480.8 psig @ 100.4F TMO Maximum operating temperature 797F @ 833.9 psig Minimum operating temperature -20F Note: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold hydraulic test pressure of: 2219 psi g Pressure psig
290
580
870
1160
C 1480.8
Cv values
Size " Perforations 0.8, 1.6 and 3 mm 5 Mesh M40 and M100 5 Mesh M200 4 Please consult Spirax Sarco for the Cv values " 1" 1" 2" 9 15 33 53 9 15 33 53 7 11 26 43 of the following screens: 1 mm, 6 mm, 2" 3" 4" 83 119 179 83 119 179 67 96 143 M20, M60 and M400. 6" 393 393 310 8" 680 680 536
Strainers
Dimensions / weights (approximate) inches and lbs

Size " " 1" 1" 2" 2" 3" 4" 6" 8" A ASME 600 6.5 7.5 8.5 9.5 11.5 13.0 14.0 17.0 22.0 26.0 A Screwed Socket weld Butt weld 6.5 7.5 8.5 9.5 11.5 13.0 14.0 17.0 22.0 26.0 B C Weights ASME 600 4.6 4.6 4.6 7.6 7.6 8.7 8.7 11.0 14.2 17.9 7.9 7.9 7.9 13.0 13.0 13.4 13.4 18.0 24.0 30.5
A
7.9 10.1 12.3 26.8 38.3 74.8 77.0 132.0 286.0 488.4
Screwed Socket weld Butt weld 3.5 4.0 4.8 15.8 16.7 35.6 45.3 70.2 164.6 315.7
10.11
Telephone: (803) 714-2000 FAX (803) 714-2222
4:346

For full details see the Installation and Maintenance Instructions (IM-S60-18) supplied with the product. Installation note: The strainer should be installed in the direction of flow, as indicated on the body. On applications involving steam or gases the pocket should be in horizontal plane. On liquid systems the pocket should point downwards. Warning: The strainer cover gasket contains a thin stainless steel support ring, which may cause physical injury if not handled and disposed of carefully. Disposal This product is recyclable. No ecological hazard is anticipated with the disposal of this product, provided due care is taken.
Spare parts
The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Available spares Cover gasket (packet of 3) Strainer screen + Cover gasket Strainer screen Cover gasket 3 4 3
How to order spares Always order spares by using the description given in the column headed 'Available spares' and state the size and type of strainer and perforation or mesh required. Example: 1 - Strainer screen + Cover gasket. The strainer screen is to be stainless steel having 0.8 mm perforations for a 2" Spirax Sarco Fig 34HP strainer having ANSI 600 flanged connections.
How to order
Example: 1 off Spirax Sarco 1" Fig 34HP strainer having the standard stainless steel screen with 0.8 mm perforations and flanged ANSI 600 connections.
3 4
5+6 (not available as spares)

mm Sizes " - 1" 1" - 2" 2" - 3" 4" 6" 8" Qty or 4 8 8 8 8 12 " " 1 " 1" 1 " 1 " " - 13 UNC 14.7 - 22.1 " - 13 UNC 22.1 - 29.5 " - 11 UNC 36.8 - 44.2 " - 10 UNC 59.0 - 66.3 " - 9 UNC 73.7 - 81.1 1" - 7 UNC 132.7 - 140.1 ft - lb
10.11
Telephone: (803) 714-2000 FAX (803) 714-2222
4:347
Strainers
Fig 36 Austenitic Stainless Steel Strainer

The Fig 36 is an austenitic stainless steel integrally flanged Y- type strainer. The standard stainless steel screen in the " to 3" size range has 1 32 / " (0.8 mm) perforations, in the 4" to 8" size range it has 1/16" (1.6 mm) perforations. Other perforations, mesh sizes and monel screens are available as options. The strainer cap can be drilled and tapped for blowdown and drain valves if required. Standards This product fully complies with the requirements of the European Pressure Equipment Directive 97/23/EC and carries the mark when so required. Certification The product is available with a manufacturers' Typical Test Report as standard and EN 10204 3.1 for body and cap by special request. Note: All certification /inspection requirements must be stated at the time of order placement.
Description
Optional extras
Strainer screens Stainless steel screens Perforations / " (1.6 mm) " to 3" / " (3.0 mm) " to 8" Mesh 40, 100, 200 1 32 / " (0.8 mm) " to 3" Perforations 1/16" (1.6 mm) 4" to 8" 1 8 / " (3.0 mm) " to 8" Mesh 100
1 16 1 8
Standard flange: ", ", 1", 1", 2", 2", 3", 4", 5", 6", and 8" ANSI Class 150 and ANSI Class 300 (All sizes)
Monel screens
Standard blowdown valve connections. The cap is drilled to the following sizes to enable a blowdown valve to be fitted. Threaded (NPT) Strainer size Blowdown valve " " " to 1" " 1" and 1" 1" 2" to 5" 1" 6" and 8" 2"
Strainers

Temperature F
842 752
1 4 3 2
A Steam 572 saturation 392 curve

212 0 -20
D
145 290 435 580
B
725
Pressure psig This product must not be used in this region. A - B Flanged ANSI 300. A - D Flanged ANSI 150. Body design conditions PMA Maximum allowable pressure TMA Maximum allowable temperature Minimum allowable temperature ANSI 300 595 psig @ 100F 842F @ 305 psig -20F ANSI 150 232 psig PMO Maximum operating pressure ANSI 300 595 psig TMO Maximum operating temperature 892F @ 305 psig Minimum operating temperature -20F Note: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold hydraulic test pressure of 1102 psig
Materials
No. Part 1 Body " - 2" 2 3 4 5 Cap 2" - 8" Cap gasket Strainer screen Cap bolt Size Material Austenitic stainless steel ASTM A351 CF3M Austenitic stainless steel ASTM A182F316L Austenitic stainless steel ASTM A351 CF3M Reinforced exfoliated graphite Austenitic stainless steel ASTM A240 316L Austenitic stainless steel ISO 3506 A2-70
4:348
Cv values
Size Perforations 1/32" (0.8 mm), 1/16" (1.6 mm), and 1/8" (3.0 mm) Mesh 40 and 100 Mesh 200 " 6 6 6 " 9 9 7 1" 15 15 12 1" 25 25 18 1" 34 34 27 2" 53 53 43 2" 83 83 67 3" 119 119 96 4" 179 179 143 5" 274 274 215 6" 393 393 310 8" 680 680 536
Dimensions /weights (approximate) in inches and lbs

Size " " 1" 1" 1" 2" 2" 3" 4" 5" 6" 8" ANSI 150 A 5 6 6 7 8 9 11 12 14 16 19 23 ANSI 300 A 5 6 6 7 8 9 11 12 14 16 19 24 A B 3 3 4 5 6 7 8 8 10 12 14 17 Screening C area cm Weight 5 5 6 9 10 13 13 13 16 20 28 46 79 135 161 251 325 360 540 840 5.5 9.9 11.0 22.0 26.4 36.3 50.6 78.3 84.7 167.2 239.8 316.8
Spare parts
The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Available spares Strainer screen 4 (state material, size of perforations or mesh and size of strainer) Cap gasket (3 off) 3 How to order spares Always order spares by using the description given in the column headed 'Available spares' and state the size and type of strainer and perforation or mesh required. Example: 1 off stainless steel strainer screen, having 1/32" (0.8 mm) perforations for a 2" Spirax Sarco Fig 36 strainer having ANSI 150 connections.
22 1 115 28 1 905
C 4 Withdrawal distance 3
Example: 1 off Spirax Sarco 1" Fig 36 strainer having a stainless steel screen with 1/32" 0.8 mm perforations. The connections are to be flanged ANSI 150.
How to order
TI-7-413-US
4.12
Telephone: (803) 714-2000 FAX (803) 714-2222
For full details see the Installation and Maintenance Instructions (IM-S60-18) supplied with the product. Installation note: The strainer should be installed in the direction of flow, as indicated on the body. On applications involving steam or gases the pocket should be in the horizontal plane. On liquid systems the pocket should point downwards. Suitable isolation valves must be installed to allow for safe maintenance and trap replacement. Maintenance note: Maintenance can be completed with the strainer in the pipeline, once the safety procedures have been observed. It is recommended that a new gasket is used whenever maintenance is undertaken. Warning: The strainer cap gasket contains a thin stainless steel support ring, which may cause physical injury if it is not handled and disposed of carefully. Disposal The product is recyclable. No ecological hazard is anticipated with disposal of this product, providing due care is taken.
5 Recommended tightening torques Item Size " - 1" 1" - 1" 2" 2" 3" 4" 5" 6" 8" Qty 4 4 8 8 8 8 8 8 8 16 A / F 19 A / F 19 A/F 19 A/F 19 A/F 24 A/F 30 A/F 30 A/F 36 A / F or mm M10 x 30 M12 x 35 M12 x 35 M12 x 45 M12 x 50 M16 x 50 M20 x 60 M20 x 65 M20 x 75 16 - 18 30 - 33 30 - 33 30 - 33 30 - 33 74 - 81 118 - 125 155 - 169 155 - 169 ft - lb
4:349
Strainers
Fig 36HP Stainless Steel Strainer

Description
The Fig 36HP is a Stainless steel Y-type strainer that has been designed in accordance with ASME B16.34:2004 and ASME VIII, that is readily available with integrally flanged or butt weld connections. The standard stainless steel screen in the " to 3" size range has 1/32" (0.8 mm) perforations, and 1 /16" (1.6 mm) perforations in the 4" to 8" size range - See 'Optional extras' for alternative perforations / mesh sizes and screen materials. If required, the strainer cover can be drilled and tapped for blowdown and drain valves. Standards This product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when so required. Certification This product is available with certification to EN 10204 3.1 and NACE Approval. Note: All certification / inspection requirements must be stated at the time of order placement. NACE Certification cannot be done after shipment.
1" to 2"
4 3 5+6 2
Flanged: ASME (ANSI) B16.5 Class 600 and ASME (ANSI) 600 RTJ ", ", 1", 1", 2", 2", 3", 4", 6", and 8" Screwed: NPT - ", ", 1", 1" and 2" Socket weld: ASME (ANSI) B16.11 Class 3000 - ", ", 1", 1" and 2" Butt weld: ASME (ANSI) B16.25 Schedule 40 and Schedule 80 ", ", 1", 1", 2", 2", 3", 4", 6" and 8"
Materials
No. Part 1 2 3 4 5 6 Body Cover Cover gasket Strainer screen Cover stud Cover nut Material EN 10213 1.4408 and ASTM A351 CF8M EN 10213 1.4408 and Carbon steel ASTM A351 CF8M Stainless steel + Graphite Spiral wound Stainless steel AISI 316L Carbon steel ASTM A193 Gr. B8M2 Carbon steel ASTM A194 Gr. 8M Carbon steel
Strainers
The following optional extras are available for all unit sizes at an extra cost and must be stated at the time of order placement: 3 /64" (1 mm), 1/16" (1.6 mm), 1/8" (3 mm) and " (6 mm) Perforations: Contact Spirax Sarco for availability of perforations not displayed. M20, M40, M60, M100, M200 and M400 Mesh: Contact Spirax Sarco for availability of mesh screens not displayed. Screen AISI 316, AISI 316L (standard), AISI 304, material: AISI 304L and Monel Blowdown valve connection The cover is drilled to the following sizes to enable a blowdown valve to be fitted. Threaded (NPT) or socket weld available Strainer size Blowdown valve " " " and 1" " 1" 1" 2" to 4" 1" 6" to 8" 2"
Optional extras
4:350

Temperature F 1000 932 A 752 572 392 212 -20 Steam saturation curve 290 580 870 Pressure psig 1160 B
The product must not be used in this region. A - B Flanged ASME (ANSI) B16.5 Class 600, ASME (ANSI) 600 RTJ, Screwed NPT, Socket weld ASME (ANSI) B16.11 Class 3000 and Butt weld ASME (ANSI) B16.25 Schedule 40 and 80.
A-B Flanged ASME 600 and 600 RTJ Screwed NPT Socket weld and Butt weld Body design conditions ASME 600 PMA Maximum allowable pressure 1439 psig @ 100F TMA Maximum allowable temperature 1000F @ 725 psig B Minimum allowable temperature -20F 1450 PMO Maximum operating pressure 1439 psig @ 100F TMO Maximum operating temperature 211F @ 725 psig Minimum operating temperature -20F Note: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold hydraulic test pressure of: 2219 psig
Cv values
Size " " 1" 1" Perforations 1/32" (0.8 mm), 1/16" (1.6 mm), and 1/8" (3.0 mm) 6 9 15 34 Mesh M40 and M100 6 9 15 34 Mesh M200 5 7 12 27 Please consult Spirax Sarco for the Cv values of the following screens: 1 mm, 6 2" 2" 53 83 53 83 43 67 mm, M20, M60 and 3" 119 119 96 M400. 4" 179 179 143 6" 393 393 309 8" 680 680 536
Dimensions / weights (approximate) in inches and lbs

Size " " 1" 1" 2" 2" 3" 4" 6" 8" A ASME 600 7 8 9 10 12 13 14 17 22 26 A Screwed Socket weld Butt weld 7 8 9 10 12 13 14 17 22 26 B C ASME 600 5 5 5 8 8 9 9 11 14 18 8 8 8 13 13 13 13 18 24 31 7.9 10.1 12.3 26.8 38.3 74.8 77.0 132.0 286.0 488.4 Screwed Socket weld Butt weld 3.5 3.9 4.8 15.8 16.7 35.6 45.3 70.2 164.5 315.7
4.12
4:351
Strainers

For full details see the Installation and Maintenance Instructions (IM-S60-18) supplied with the product. Installation note: The strainer should be installed in the direction of flow, as indicated on the body. On applications involving steam or gases the pocket should be in horizontal plane. On liquid systems the pocket should point downwards. Warning: The strainer cover gasket contains a thin stainless steel support ring, which may cause physical injury if not handled and disposed of carefully. Disposal This product is recyclable. No ecological hazard is anticipated with the disposal of this product, provided due care is taken.
Spare parts
The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Available spares Cover gasket (packet of 3) Strainer screen + Cover gasket Strainer screen Cover gasket 3 4 3
How to order spares Always order spares by using the description given in the column headed 'Available spares' and state the size and type of strainer and perforation or mesh required. Example: 1 - Strainer screen + Cover gasket. The strainer screen is to be stainless steel having 1/32" (0.8 mm) perforations for a 2" Spirax Sarco Fig 36HP strainer having ANSI 600 flanged connections.
How to order
Example: 1 off Spirax Sarco 1" Fig 36HP strainer having the standard stainless steel screen with 1/32" (0.8 mm) perforations and flanged ANSI 600 connections.
Strainers
3 4
5+6 (not available as spares)

mm Sizes " - 1" 1" - 2" 2" - 3" 4" 6" 8" Qty or 4 8 8 8 8 12 " " 1 " 1" 1 " 1 " " - 13 UNC " - 13 UNC " - 11 UNC " - 10 UNC " - 9 UNC 1" - 7 UNC 14 - 22 22 - 29 37 - 44 59 - 66 74 - 81 133 - 140 ft - lb
4.12
4:352
Telephone: (803) 714-2000 FAX (803) 714-2222
4:353
Strainers
Stainless Steel Strainers CSS

Type Sizes Connections Construction Max Saturated Steam Pressure Standard Screen CSS-150
10" to 14" ANSI 150 Cast 316 stainless steel 197 psig 2-1/2" to 8": 3/64" perf 10" to 14" : 1/16" perf 6 1

Strainers
900 800 Temperature F 700 600 500 400 300 200 100 0 0 100 200 275 300 (14) 400 (28) 482 427 Temperature C 371 316 5 2
team ation S Satur
260 204 149 93 38 500
ANSI 150 FLDG.

275 psig/-20-100F
19 barg/-29-38C 454C/0-28 barg
Max. allowable temperature 850F/0-65 psig
No.
1 2 3 4 5 6
Cv Values
Steel Steel Steel Steel Steel ASTM A 743 Gr CF-8M ASTM A 240 Type 316 AISI 316 ASTM A 193 Grade B7 ASTM A 194 Grade 2H
Part
Body Cap 10", 12", 14" Cap Gasket Strainer Screen Cap Studs 10" to 14" Nuts 10" to 14"
Material
Stainless Stainless Graphite Stainless Stainless Stainless
Size 10" 12" 14"
Cv 1650 2400 3500
(GPM)2 (Cv)2 Consult factory for other liquids. See TI-7-429-US for pressure drops on steam, air and other gases.
TI-7-420-US
04.05
4:354
Stainless Steel Strainers CSS

Spare Parts
A
B A B F C
Dimensions
Size A 30.01 765 33.5 850 38.6 980 B 20.5 520 24.0 610 24.8 630 C 2" NPT 2" NPT 2" NPT Weight 132 lb 290 kg 180 lb 397 kg 1212 lb 550 kg
Strainer Screen Cap Gasket Cap
A B F
10" 12" 14"
state material, size of perf or mesh, and size of strainer
Installation
04.05
Telephone: (803) 714-2000 FAX (803) 714-2222
4:355
Strainers
Cast Iron Basket Strainers 733

Type Sizes Connections Construction Max Saturated Steam Pressure Standard Screen
Steam Liquid 733-125 733-250 2" to 16" ANSI 125 ANSI 250 Cast Iron see below 733C-125 2" to 16" ANSI 125 3 5 2
2" to 8": .045 perf 10" to 20": .125 perf 2" to 4": .063 perf 6" and up: .125 perf
N/A N/A 2" to 4": 0.062 perf 6" and up: 0.125 perf 4 260 1

500 450 400 406 353 204
Type 733-125
Strainers
NPT Bottom Drain 300

Saturated Steam 2" to 12" 733-125 2" to 12" 733-250
149
200 Temperature F 150 100
93 Temperature C
38
125 150 100 (7)
200 (14)
300 (21)
400 (28)
500 (34)
Referenced Standards and Codes

Code ASME/ANSI B16-1 tings
Description Cast Iron Pipe Flanges and Flanged Fit-
Clamp Cover for Type 733C-125

ANSI CLASS 125 WOG (water, oil, gas): Saturated Steam: Maximum Liquid: ANSI CLASS 250 WOG (water, oil, gas) Saturated Steam Maximum Liquid 733-125 200 psig @ 150F 125 psig @ 353F 125 psig @ 450F 733-250 733C-125 200 psig @ 100F Not Recommended Not Recommended
No. Part
1 2 3 4 5 Body Cover/Clamp Cover Cover/Clamp Gasket Strainer Screen Cover Screws/Bolts
Material
Cast Iron Cast Iron Non-Asbestos Stainless Steel Carbon Steel ASTM A126 Gr. B ASTM A126 Gr. B BUNA-N O-Ring(733C) Type 304
4:356
Cast Iron Basket Strainers 733

Cv Values
A 1/8" Face to Face " NPT Cover Vent Sizes: 8" - 12" E Basket Removal Clearance
C Centerline to Top of Cover " NPT Gauge Taps Sizes: 8" - 12"
Size 2" 2-1/2" 3" 4" 6" 8" 10" 12" 14" 16"
(GPM) Cv 43 86 135 290 780 1600 3250 5200 7600 9200
(GPM)2 (Cv)2
Consult factory for other liquids. See TI-7-429-US for pressure drops on steam, air and other gases.
Installation
B Centerline to Bottom Drain Boss
(Does not include plug or legs)
The strainer should be installed with the flow direction as indicated on the body, in a horizontal pipeline. The strainer must be accessible for periodic removal and cleaning of the screen.
Spare Parts
Screen Gasket
D NPT Bottom Drain
Dimensions
(nominal) in inches and millimeters ANSI 125 Size 2" 2-1/2" 3" 4" 6" 8" 10" 12" A 8.63 220 7.56 193 8.75 223 11.19 285 14.00 356 17.13 435 22.00 559 25.25 642 ANSI 250 A 8.63 220 8.40 213 9.60 243 11.50 292 15.50 394 18.10 461 23.30 591 26.50 673 ANSI 125 B 5.88 150 5.44 139 5.25 134 7.88 201 8.00 204 10.63 270 16.00 407 23.75 604 ANSI 250 B 5.88 150 5.40 138 5.30 133 8.00 203 10.40 264 15.50 394 16.00 406 23.80 603 ANSI 125 C 4.38 112 3.75 96 5.13 131 5.38 137 5.63 143 7.00 178 9.25 235 11.63 296 ANSI 250 C 5.75 146 5.20 132 6.60 169 7.40 188 8.90 225 9.60 244 12.40 315 13.90 354 NPT D 1/2 15 3/4 20 3/4 20 3/4 20 3/4 20 1-1/2 40 1-1/2 40 2 50 E 10.88 277 10.88 277 11.25 286 15.50 394 18.25 464 23.38 594 29.00 737 37.50 953 ANSI 125 27.00 12.2 30.00 13.6 40.00 18.1 76.00 34.4 154.00 69.8 244.00 110.6 416.00 188.5 752.00 340.7 WEIGHT Clamp Cover 28.40 12.8 31.50 14.3 42.00 19 79.80 36.2 161.70 73.3 256.20 116.1 436.80 197.9 789.60 357.8 ANSI 250 40.00 18.2 30.00 13.6 52.00 23.6 90.00 41.0 224.00 102.0 240.00 109.0 460.00 209.0 854.00 388.0
03.10
4:357
Strainers
Carbon Steel Basket Strainers 734

Steam Liquid 203 psig 734-150 1-1/2" to 14" ANSI 150 ANSI 300 734-300 3 5 2
Carbon Steel 604 psig
1-1/2" to 8": 10" to 14": 1-1/2" to 4": 6" and up:
.045 perf .125 perf .063 perf .125 perf
4 1

750 700 600 500 400 300 Temperature F 200 100 0 0
Saturated Steam
Type 734-150
399 371 316 260
Strainers
Supporting Brackets for Type 734-300
734-300 734-150
204
149 Temperature C 93 38

ANSI CLASS 150 WOG (water, oil, gas): Saturated Steam: Maximum Liquid: ANSI CLASS 300 WOG (water, oil, gas): Saturated Steam: Maximum Liquid: 734-150 285 psig @ 100F 150 psig @ 366F 80 psig @ 800F 734-300 740 psig @ 100F 300 psig @ 420F 400 psig @ 800F
95
200 (14)
285
400 (28)
505
600 (41)
740
800 (55)
Referenced Standards and Codes
Code Description ASME/ANSI B16-5 Pipe Flanges, Flanged Fittings and Body Note: Strainers are not ANSI stamped as standard
C v Values
(GPM) Size 1-1/2" 2" 2-1/2" 3" 4" 6" 8" 10" 12" 14" Cv 43 43 86 135 290 780 1600 3250 5000 N/A
No.
1 2 3 4 5
Part
Body Cover Cover Gasket Strainer Screen Cover Studs Nut
Material
Carbon Steel ASTM A216 Gr. WCB Carbon Steel ASTM A216 Gr. WCB Spiral Wound, Stainless Steel, Non Asbestos Stainless Steel Type 304 Alloy Steel A193 Gr. B7 Carbon Steel A194 Gr. 2H
4:358
Cast Steel Basket Strainers 734

Installation
A 1/8" (Includes Raised Face) " NPT Cover Vent E Basket Removal Clearance
Spare Parts
Screen Gasket Note: Please provide date code when placing order for spare parts. Contact Technical Support for assistance if needed.
C Centerline to Top of Cover " NPT Gauge Taps
B Centerline to Bottom Drain Boss
D NPT Bottom Drain
Dimensions
(nominal) in inches and millimeters ANSI 150 A Size (Face-to-Face) 6.50 165 8.50 216 8.00 204 8.75 223 11.19 285 13.88 353 17.38 442 22.00 559 26.25 667 37.00 989 7.00 178 8.50 216 8.69 221 9.56 243 11.88 302 14.75 375 18.13 461 22.88 582 25.38 645 38.00 965 ANSI 300 ANSI 150 ANSI 300 ANSI 150 C (Center-line to Top) 4.02 102 5.00 127 4.75 121 5.50 140 6.13 156 6.75 172 8.88 226 10.75 274 13.75 350 16.50 419 4.02 102 4.91 125 5.45 139 6.08 155 5.31 135 6.38 162 8.08 206 9.70 247 11.70 298 16.50 419 D ANSI 300 NPT ANSI 150 E ANSI 300 WEIGHT ANSI 150 23.0 10.4 24.0 10.9 33.0 15 38.0 17.2 64.0 29 128.0 58 227.0 102.9 362.0 164 487.0 220.7 951.0 431 ANSI 300 23.3 11.6 40.0 18.1 63.0 28.5 63.0 28.5 108.0 48.9 200.0 90.6 342.0 155 542.0 245.6 n/a n/a 1397.0 633
1-1/2" 2" 2-1/2" 3" 4" 6" 8" 10" 12" 14"
105 5.88 150 5.44 139 5.25 134 7.88 201 13.13 334 16.38 416 19.38 493 23.75 604 33.00 838
105 6.13 156 6.25 159 8.00 204 8.53 217 12.75 324 15.63 397 16.52 420 24.52 623 33.00 838
1/2" 1/2" 3/4" 3/4" 1" 1-1/4" 1-1/2" 1-1/2" 2" 2"
n/a n/a 8.00 204 7.50 191 8.50 216 11.00 280 14.50 369 19.25 489 22.75 578 27.00 686 45.00 1143
n/a n/a 9.00 229 10.00 254 10.00 254 10.00 254 20.00 508 20.00 508 26.00 661 35.00 889 45.00 1143
03.10
Telephone: (803) 714-2000 FAX (803) 714-2222
4:359
Strainers
B (Center-line to Bottom) 4.13 4.13
(Screen Removal)
Stainless Steel Basket Strainers 736

Steam
736-150
1-1/2" to 12" ANSI 150
736-300
1-1/2" to 8" ANSI 300 3 5 2
Stainless Steel 198 psig 491 psig
Liquid
1-1/2" to 8": 10" to 12": 1-1/2" to 4": 6" and up:
.045 perf .125 perf .063 perf .125 perf

850 800 700 600 500 400 Temperature F 300 454 427 371 316 4 1
Strainers
Saturated Steam

260 736-300 204 149 93 38 Temperature C
Pressure/Temperature Rating SS-ASTM A351 GR. CF8M - CLASS 150 WOG: 275 psi @ 100F Saturated Steam: 150 psi @ 366F Maximum Liquid: 20 psi @ 1000F Pressure/Temperature Rating SS-ASTM A351 GR. CF8M - CLASS 300 WOG: 720 psi @ 100F Saturated Steam: 300 psi @ 420F Maximum Liquid: 350 psi @ 1000F Stainless Steel not recommended for prolonged use above 1000F
736-150
200 100
65 0 200 (14)
275
405 400 (28)
720 600 (41) 800 (55)
Cv Values
Size 1-1/2" 2" 2-1/2" 3" 4" 6" 8" 10" 12"
Referenced Standards and Codes Contruction Materials

No.
1 2 3 4 5
Code Description ASME/ANSI B16-5 Pipe Flanges, Flanged Fittings and Body *Note: Strainers are not ANSI stamped as standard. Part
Body Cover Cover Gasket Strainer Screen Cover Studs Nuts
Material
Stainless Steel Stainless Steel Non-Asbestos Stainless Steel Stainless Steel Stainless Steel Type 316 ASTM A351 CF8M Type 316 ASTM A351 CF8M Type 304 ASTM A240 18-8 Series 300 18-8 Series 300
(GPM) Cv 43 43 86 135 290 780 1600 3250 5200
4:360
Stainless Steel Basket Strainers 736

Installation
A 1/8" (Includes Raised Face) E Basket Removal Clearance
" NPT Cover Vent
Spare Parts
Screen Gasket Note: Please provide date code when placing order for spare parts. Contact Technical Support for assistance if needed.
" NPT Gauge Taps
C Centerline to Top of Cover

(Does not include studs)
B Centerline to Bottom
(2" - 5" to bottom of boss drain) (6" - 12" to bottom of support leg)
(2" - 5" to bottom of boss drain) (6" - 12" to bottom of leg)
D NPT Bottom Drain
Cast-in Support Legs Sizes 6" and larger
Dimensions
ANSI 150 A Size (Face-to-Face) 6.50 165 8.50 216 8.00 204 8.75 223 11.19 285 13.88 353 17.38 442 22.00 559 26.25 667 7.00 178 8.50 216 8.68 221 9.56 243 11.88 302 14.75 375 18.13 461 n/a n/a n/a n/a ANSI 300 ANSI 150 ANSI 300 ANSI 150 C (Center-line to Top) 4.02 102 5.00 127 4.75 121 5.50 140 6.13 156 6.75 172 8.88 226 10.75 274 13.75 350 4.02 102 4.91 125 5.45 139 6.08 155 5.31 135 6.38 162 8.08 206 n/a n/a n/a n/a D ANSI 300 NPT ANSI 150 E (Screen Removal) n/a n/a 8.00 204 7.50 191 8.50 216 11.00 280 14.50 369 19.25 489 22.75 578 27.00 686 n/a n/a 9.00 229 10.00 254 10.00 254 10.00 254 20.00 508 20.00 508 n/a n/a n/a n/a ANSI 150 23.0 10.4 24.0 10.9 33.0 15 38.0 17.2 64.0 29 128.0 58 227.0 102.9 362.0 164 487.00 220.7 ANSI 300 23.3 11.6 40.0 18.1 63.0 28.5 63.0 28.5 108.0 48.9 200.0 90.6 342.0 155 n/a n/a n/a n/a
ANSI 300
WEIGHT
1-1/2" 2" 2-1/2" 3" 4" 6" 8" 10" 12"
B (Center-line to Bottom) 4.13 4.13 105 5.88 150 5.44 139 5.25 134 7.88 201 13.13 334 16.38 416 19.38 493 23.75 604 105 6.13 156 6.25 159 8.00 204 8.53 217 12.75 324 15.63 397 n/a n/a n/a n/a
1/2" 1/2" 3/4" 3/4" 1" 1-1/4" 1-1/4" 1-1/2" 2"
08.10
Telephone: (803) 714-2000 FAX (803) 714-2222
4:361
Strainers
TP1 and TP2 Stainless Steel Temporary Cone Shaped Strainers

Description
The conical (TP1) and truncated conical (TP2) temporary strainers have been designed to fit between two flanges and are generally used during commissioning and start-up to remove any course debris. They are suitable for use on a wide range of fluids for applications in process lines, hot water systems, steam and condensate systems etc. The standard screens are manufactured using 3 mm perforated stainless steel. Other perforations or material of construction are available on request. Temporary strainers are not intended to be used for permanent applications. Contact Spirax Sarco when permanent applications are required. Standards Designed in accordance with BS EN 14341:2006. These products fully comply with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carry the mark when so required. Certification These products are available with certification to EN 10204 3.1 and NACE approval. Note: All certifications/inspections requirements must be stated at the time of order placement.
Strainers
TP1 Conical
TP2 Truncated conical

2
Materials
No. 1 2 3
1" 28" Designed for installation between the following flanges: ASME (ANSI) 150, 300 and 600
Part Collar Screen Mesh lining
Material Stainless steel Stainless steel Stainless steel
AISI 304L AISI 304L AISI 304L
Optional extras
The following optional extras are available for all unit sizes at an extra cost and must be stated at the time of order placement: Perforations: 3 mm (standard), 1.6 mm and 6 mm. Contact Spirax Sarco for availability of perforations not displayed. Mesh: M40, M100 and M200. Contact Spirax Sarco for availability of mesh screens not displayed. Screen material: AISI 304L (standard), AISI 316L and Monel 400. Specific surface finish for collar: Ra 0.025 m to 50 m.
TI-P169-06-US 10.11
4:362
TP1 and TP2 Stainless Steel Temporary Cone Shaped Strainers

Dimensions (approximate) inches
A F G
TP1 Conical
C
TP2 Truncated conical
Size 1" 2" 2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 20" 24" 28"
A
2 2.5 2.9 2.9 5 5.5 5.9 10 10 24.5 25 28.9 36 43 81
B
1.4 1.8 2.4 2.9 3.7 4.6 5.6 7.5 9.5 11.4 12.7 14.9 18.7 22.6 26.4
C
0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.11 0.11 0.11 0.11 0.19 0.19 0.19 0.19
D
0.5 0.7 1 1.4 1.5 1.9 2.7 3.8 4.2 4.6 5.8 5.8 6 6.9 7.7
E
1.4 1.7 2 2.7 3.6 4.6 5.5 6.9 8.8 11 12.7 15 17 18.7 22.6
F
4.8 5 5.4 5.8 8 8.5 9.7 11.6 13.9 16 17 20.8 23 24.7 29.3
G
ASME 2.8 3.6 40 4.9 6 7 8 10 12.5 14.7 15.9 18 20.6 22.5 26.7
H
3.9 3.9 3.9 3.9 4.9 4.9 4.9 5.9 5.9 5.9 5.9 7.8 7.8 7.8 3.9

Warning: Carry strainers with gloves.
For full details see the installation and maintenance instructions (IM-P169-07) supplied with the product. Disposal: These products are recyclable. No ecologic hazard is anticipated with disposal of these products providing due care is taken.
How to order
Example: 1 off Spirax Sarco 4" TP1 temporary conical shaped strainer having the standard 3 mm stainless steel screen, for installation between ASME ANSI 150 flanges.
10.11
Telephone: (803) 714-2000 FAX (803) 714-2222
4:363
Strainers
High Purity
for quality and purity of a clean and pure steam system.
High Purity
The use of clean or pure steam to reduce the risk of product or process contamination spans many industries and applications.
5:364
High Purity Index

Tech. Illus. # TI-P180-30-US TI-2-0002-US TI-P180-40-US TI-2-518-US TI-2-000-US TI-P123-22-US TI-3-111-US TI-P403-82-US TI-7-005-US TI-7-008-US TI-7-009-US TI-P023-59-US TI-P029-21-US TI-7-007-US TI-7-010-US TI-7-011-US Model Sanitary Balanced Pressure Thermostatic Steam Trap BT6-B Stainless Steel Balanced Pressure Thermostatic Steam Trap BTM7/BTS7 BTS7 and BTS7.1 Stainless Steel Clean Steam Trap BTD52L Thermodynamic Steam Trap BT6 Horizontal Hygienic Sanitary Balanced Pressure Steam Trap Stainless Steel Balanced Pressure Thermostatic Air Vent AVM7 Stainless Steel Sanitary Pressure Regulator SRV6 SSC20 Sanitary Sample Cooler Stainless Steel Filter CSF26 Stainless Steel Filter CSF26 4 Stainless Steel Filter CSF26 6 CS10 Stainless Steel Clean Steam Separator CVS10 Sanitary Check Valve with Metal Seat Sanitary Pressure Gauge Pharmaceutical Mobile Steam Sampling PSM Series Pharmaceutical Steam Sampling Panel PSS Series Page No. 5: 366 5: 368 5: 370 5: 372 5: 374 5: 376 5: 378 5: 380 5: 382 5: 384 5: 386 5: 388 5: 390 5: 393 5: 394 5: 396 Page No. 109 247 251
TI-P183-02-US TI-P182-05-US TI-P182-06-US
Steri-Trol Clean Service Control Valve M70i Stainless Steel Ball Valve for Sanitary Applications M80i Stainless Steel Ball Valve for Sanitary Applications
5:365
High Purity INDEX
See the Controls and Instrumentation Product Catalog for the following Technical Information Sheets
BT6-B Sanitary Balanced Pressure Thermostatic Steam Trap

1 4 5
High Purity
350 302 212 122 0
Body surface finish (measured to ISO 4287-1997 and ISO 4288-1997): - Internal surfaces have a finish of mechanical and electropolishing to 0.375 m (15 -in Ra) - External surfaces have a finish of 1.0 m (40 -in Ra) Options: - For applications requiring closer to steam saturation temperatures, for example, critical SIP applications, please consult Spirax Sarco. - For dairy applications a PTFE encapsulated Viton seal (item 5) can be supplied. Standard This product fully complies with ASME BPE and the requirements of the European Pressure Equipment Directive 97 / 23 / EC. All seals comply with FDA CFR title 21, part 177, section 1550 and USP24 class VI. Certification This product is available with the following certification at extra cost: - EN 10204 3.1 material certificates. - Typical internal surface finish certificates. - Typical certification of seals FDA/USP compliance. Note: All certification / inspection requirements must be stated at the time of order placement.

29 58 87 116 145
Pressure psig The product must not be used in this region.
The product should not be used in this region as damage to the internals may occur. Note: For hygienic /sanitary clamp ends the maximum pressure / temperature may be restricted by the gasket or sanitary clamp used. Please consult Spirax Sarco. Body design condition PN10 PMA Maximum allowable pressure 145psig@284F (10barg@140C) TMA Maximum allowable temperature 350F@133psig (177C@9.2barg) Minimum allowable temperature -425F (-254C) Maximum operating pressure PMO 87 psig (6barg) for saturated steam service TMO Maximum operating temperature 329F@87psig (165C@6barg) Minimum operating temperature 32F (0C) Designed for a maximum cold hydraulic test pressure of 218 psig (15 barg)
", ", 1" and 1" sanitary clamp ends to ASME BPE. For other connections please consult Spirax Sarco.
5:366
Temperature C
Temperature F
The Spirax Sarco BT6-B sanitary balanced pressure thermostatic steam trap is designed to remove condensate from clean and pure steam applications with minimal condensate retention. Applications include sterile steam barriers, block and bleed installations, mains drainage and CIP / SIP of vessels and reactors and process lines. Manufactured in 316L, the crevice free body design of the BT6-B incorporates a 15 angled seat to ensure full drainability. The standard element is extremely sensitive to changes in condensate temperature and is designed to open with a minimum of sub-cooling, less than 3.6F (2C) from steam saturation temperature at pressures below 36 psig (2.5 barg) for typical operating conditions. Exact operating performance may be affected by operating pressure, installation and ambient conditions. Each trap is individually packaged within a 'clean' environment with protective end caps and sealed in a protective plastic bag. Available types BT6-BL Low capacity BT6-BH High capacity
Description
Materials
No. Part 1 2 3 4 5 Material Body (inlet) Stainless steel ASTM A276 316L Body (outlet) Stainless steel ASTM A276 316L Capsule element Stainless steel AISI 316L Body clamp Stainless steel AISI 316 Seal Viton Optionally, for dairy applications, a PTFE encapsulated Viton seal can be supplied.
Pressure / temperature limits (ISO 6552)

Pressure barg
Capacities (in accordance with ISO 7842)

13228 11023 8818 6614 4409
Dimensions/weights (approximate) in inches and pounds (mm and kg)

Size " " 1" 1" A 2.56 (65) 2.56 (65) 2.56 (65) 2.56 (65) B 2.52 (64) 2.52 (64) 2.52 (64) 2.52 (64) C 2.42 (71.5) 2.42 (71.5) 2.42 (71.5) 2.42 (71.5) B D 3.03 (77) 3.03 (77) 3.03 (77) 3.03 (77) E 2.4 (61) 2.4 (61) 2.4 (61) 2.4 (61) Weight 1.54 (0.70) 1.56 (0.71) 2.07 (0.94) 1.89 (0.86)
Low capacity BL High capacity BH
2205 1984 1764 1543 1323 1102 882 661 1.45 2.9 4.4 7.2 10.1 14.5 29 45.5 58 72.5 87
Condensate kg/hr
Condensate lb/hr
Differential pressure psi Cold water capacity Hot water capacity
Installation note The BT6-B is designed to be installed in vertical lines with the flow downwards so that the body is self-draining. Check the flow arrow on the body for correct orientation. Fittings and pipe clamps are not supplied. Installation should include a suitable cooling leg to avoid condensate back-up into process equipment under normal operating conditions. Do not expose the capsule element to superheat conditions. Handle all components carefully to avoid damage to surfaces.
Operation
The operation relies on a stainless steel capsule that is filled with a temperature sensing fluid. During cold or start-up conditions the capsule will be fully open allowing large volumes of air, condensate and/or CIP fluid to be drained. As the system approaches steam temperature the fluid in the capsule expands and the valve closes the trap to prevent live steam loss. This closure occurs very close to steam temperature to ensure efficient drainage of the system.
Spare parts
Example: 1 off Spirax Sarco " BT6-BH sanitary balanced pressure thermostatic steam trap with self-draining body. Connections to be sanitary clamp ends to meet the requirements of ASME BPE. Suitable for pressure up to 6 bar g. Internal surface finish to be electropolished to 15 -in Ra (0.375 m). Material certification to EN 10204 3.1 for pressure containing parts.
Available spares Capsule element assembly Seal Body (outlet) including seat 3 5 2
Balanced pressure steam traps with in-line connections shall be designed for specific use in sanitary/hygienic applications. The trap shall be suitable for CIP/SIP systems requiring large cold condensate discharge capacities at low pressures typically encountered at the start of sterilizing cycles. The trap must be available in both high and low capacity versions. High capacity traps must discharge at least 2400 lb/h (1100 kg/h) of cold condensate with 33" (1.4 psi) water column differential. Traps must open approximately 3.6F (2C) below steam temperature at discharge pressures of 36 psig (2.5 barg) or less for minimal sub-cooling of condensate, and typical condensate back up shall be 6" (150 mm) or less at all times. The trap shall have a sanitary safety body clamp and housing design to prevent accidental disassembly and incorrect reassembly. The trap shall be self-draining with at least a 15 angled seat to ensure full drainability when mounted vertically. Construction shall be of 100% 316L, including bodies, internals and related systems. The maximum allowable internal surface finish for wetted parts shall be 15 -inch Ra (0.375 m), and 40 -inch Ra (1 m) for external surfaces. Traps must comply fully with ASME BPE and the European PED 97/23/EC, and all seals must comply with FDA CFR title 21, part 177, section 1550 and USP24 class VI.
How to order spares Always order spares by using the description given in the column headed 'Available spares' and state the size and type of trap. Example: 1 - Capsule element assembly for a " BT6-BH sanitary balanced pressure thermostatic steam trap.
06.10
5:367
High Purity
How to order
The available spare parts are detailed below. No other parts are supplied as spares.
BTM7 Stainless Steel Thermostatic Clean Steam Trap

Description
The Spirax Sarco BTM7 is a maintainable thermostatic steam trap designed to remove condensate from clean steam systems with minimal backing up. Applications include sterile steam barriers, process vessels and CIP/SIP systems. Manufactured in 316L stainless steel with minimal crevises, it is self-draining and operates close to steam temperature. Traps are individually packaged with protective end caps and sealed in a polythene bag. Standards The BTM7 has been designed in general accordance with ASME BPE. It also complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC. All wetted parts of this trap are manufactured from FDA approved materials. Part 3, O ring - Complies with USP Class VI and FDA CFR title 21, Paragraph 177, Section 2600. Certification This product is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must be stated at the time of order placement. Fixed bleed to ensure fail open operation available at extra cost
BTM7
with tube end
3 4
, , , 1 screwed BSP or NPT. , , 1 O/D x 16 swg (0.065) wall thickness tube end. , , 1 sanitary clamp compatible hygienic connection.
High Purity
Pressure and Temperature Limits

Body design conditions PMA Maximum allowable pressure TMA Maximum allowable temperature Minimum allowable temperature Maximum operating pressure PMO for saturated steam service TMO Maximum operating temperature Minimum operating temperature PN7 102 psig @ 338F (7barg @ 170C) 338F @ 102psig (170C @ 7 barg) 14F (-10C) 102 psig (7 bar g) 338 F (170C) 32F (0C)
BTM7
with sanitary clamp compatible hygienic connections
Designed for a maximum cold hydraulic test pressure of 152 psig (10.5 bar g)
Materials
No. Part 1 2 3 Body (inlet) O ring Material Stainless steel AISI 316L (1.4404) AISI 316L (1.4404) Body with seal (outlet) Stainless steel
FKM Compound complies with FDA 21CFR 177.2600 and is USP Class VI approved. For use on all clean systems or where lactic acid may be present Stainless steel Stainless steel AISI 316L (1.4404) BS 6105 Gr. A4 80
4 5
Element Nuts and bolts Washers
Austenitic stainless steel

5:368
BTM7 Stainless Steel Thermostatic Clean Steam Trap

Dimensions /weights (approximate) in inches (millimeters), lbs (kg)
Size 1 A 2.8 (70) 2.8 (70) 2.8 (70) 2.8 (70) B Tube 4.2 (106) 4.2 (106) 4.2 (106) C 1.5 (40) 1.5 (40) 1.5 (40) D Screwed 1.0 (27) 1.0 (27) 1.2 (32) 1.6 (41) E Screwed 2.3 (58) 2.9 (74) 3.2 (81) 3.7 (95) F Sanitary clamp 1.9 (49) 1.9 (49) 2.1 (53) Tube 1.3 (0.62) 1.5 (0.68) 1.7 (0.77) Weight Screwed 1.2 (0.53) 1.4 (0.66) 1.7 (0.77) 2.0 (0.90) Sanitary clamp 1.3 (0.62) 1.3 (0.62) 2.0 (0.90)
Tube C
Sanitary Clamp
Screwed
A A
Spare parts
and
(across flats)
Capacities
Pressure (psig) 1 5 10 20 30 40 50 75 100 cold water #/hr 565 1125 1513 2036 2422 2740 3014 3586 4056 larger hot condensate #/hr. 50 124 217 404 590 777 963 1429 1896 " only hot condensate #/hr. 50 124 217 404 590 737 779 855 910
Available parts are shown in solid outline. Parts drawn in broken line are not available as spares. Available spares Element assembly O ring (packet of 3) Body with seat (outlet) - state connections 4 3 2
How to order spares Always order spares by using the description given in the column headed Available spares and state the size, type and end connection of the trap. Example: 1 off Element assembly for a Spirax Sarco BTM7 thermostatic clean steam trap having screwed NPT connections.

For full details see the Installation and Maintenance Instructions (IM-P180-05) supplied with the product. Installation note: The trap is designed for installation in vertical lines with the flow downward to ensure self-draining operation. Do not expose element to superheat conditions since over-expansion may result. Suitable isolation valves must be installed to allow for safe maintenance / replacement.
4 3 2 5
Steam trap shall be self-adjusting balanced pressure type capable of operating close to saturated steam temperature. All wetted parts shall be manufactured from 316L stainless steel. Trap shall be sealed construction and shall be completely selfdraining when installed in vertical pipeline. Connections shall be 0.065 extended O.D. tube, Tri-Clamp compatible, or screwed NPT. All wetted parts of this trap are manufactured from FDA/3-A approved materials.
Recommended tightening torques or Item No. 5 Part mm Nuts and bolts 8 A/F M5 2.2-3 (3-4) lb - ft (N m)
5:369
High Purity
BTS7 and BTS7.1 Stainless Steel Clean Steam Traps

The Spirax Sarco BTS7 and BTS7.1 are sealed thermostatic steam traps designed to remove condensate from clean steam systems with minimal back up. Applications include sterile steam barriers, process vessels and CIP / SIP systems. Manufactured in 316L stainless steel with minimal crevices, it is self-draining and operates close to steam temperature. When supplied, they are individually packaged with protective end caps and sealed in a polythene bag. Options Fixed bleed to ensure fail open operation. Standards The BTS7 and BTS7.1 fully comply with the ASME BPE, where applicable. They also comply with the requirements of the European Pressure Equipment Directive 97 / 23 / EC. All wetted parts of these traps are manufactured from FDA / 3-A approved materials. Certification BTS7: Certification to EN 10204 2.2 This product is available with certification to EN 10204 3.1. Note: All certification /inspection requirements must be stated at the time of order placement. Surface Finish BTS7.1 BTS7 Internal 20in (0.5m) Ra. SFC1 External 32 in (.075m) Ra. Machined finish
Description

BTS7.1: "and " with sanitary clamp connections. BTS7: ", ", ", 1" screwed BSP or NPT. , , 1 O/D x 16 swg (0.065") wall thickness tube end.
BTS7.1
with sanitary clamp connections
High Purity
Pressure and Temperature Limits

Body design conditions PMA Maximum allowable pressure TMA Maximum allowable temperature Minimum allowable temperature Maximum operating pressure PMO for saturated steam service TMO Maximum operating temperature Minimum operating temperature PN7 102 psig @ 338F (7barg @ 170C) 338F @ 102psig (170C @ 7 barg) 14F (-10C) 102 psig (7 bar g) 338 F (170C) 32F (0C)
1 2
Designed for a maximum cold hydraulic test pressure of 152 psig (10.5 bar g)
Materials
No. 1 2 Part Body Element Material Stainless steel Stainless steel AISI 316L (1.4404) AISI 316L (1.4404)
BTS7
with screwed connection
5:370
Capacities
and Pressure (psig) 1 5 10 20 30 40 50 75 100 cold water #/hr 565 1125 1513 2036 2422 2740 3014 3586 4056 larger hot condensate #/hr. 50 124 217 404 590 777 963 1429 1896 " only hot condensate #/hr. 50 124 217 404 590 737 779 855 910
Dimensions /weights
Size A Tube B Clamp " 1.5 (40)
(approximate) in mm and kg C D Screwed 2.3 (58) Weight Tube Screwed Clamp 0.44 0.51 0.60 0.53 0.49 0.60 0.73 0.3 (.15) 0.3 (.15) -
1.5 (40) 4.1 (106) 1.9 (49) 1.5 (40) 2.9 (74) " 1.5 (40) 4.1 (106) 1.9 (49) 1.5 (40) 3.2 (81) 1" 1.5 (40) 4.1 (106) 1.5 (40) 3.7 (95)
BTS7.1
For full details see the Installation and Maintenance Instructions (IM-P180-05) supplied with the product. A Installation note: The trap is designed for installation in vertical lines with the flow downward to ensure self-draining operation. Do not expose the element to superheat conditions since overexpansion may result. Suitable isolation valves must be installed to allow for safe maintenance / replacement.
Tube Screwed
C
1 off Spirax Sarco non-maintainable BTS7.1 clean steam trap suitable for pressures up to 101 psig (7 bar g) with a body that is self-draining. B D
How to order example
Spare parts
There are no spare parts.
Steam trap shall be self-adjusting balanced pressure type capable of operating close to saturated steam temperature. All wetted parts shall be manufactured from 316L stainless steel. Trap shall be sealed construction and shall be completely selfdraining when installed in vertical pipeline. Connections shall be 0.065" extended O.D. tube, Tri-Clamp compatible, or screwed NPT. All wetted parts of this trap are manufactured from FDA/3-A approved materials.
4.12
5:371
High Purity
Thermo-Dynamic Steam Trap BTD52L

The BTD52L ThermoDynamic Steam Trap is constructed entirely of 316L stainless steel and is suitable for aggressive condensate often found in clean steam systems using deionized water. Condensate and air are discharged at saturated steam temperature without the need for a water seal. Model PMO Sizes Connections Construction Options BTD52L
150 psig 1/4, 3/8 & 1/2 NPT, 0.065 O.D. Tube (1/2 only) Tri-Clamp* compatible (1/2 only) 316L Stainless Steel BSP connections Insulcap 2 3
In the biotechnology, pharmaceutical, fine chemical, food, dairy and beverage industries: main drip service, WFI system sterilization, and drainage of steam filter housing and separators.
* A registered trademark of Tri-Clover Inc.

Max. Operating Pressure (PMO) 150psig (10 barg)
Minimum pressure for satisfactory operation is 3.5 psi (0.24 bar) Maximum back pressure should not exceed 80% of the inlet pressure under any conditions of operation, otherwise the trap may not shut.
850F(454C)
at all operating pressures

PMA
230 psig/0-850F 16 barg/0-454C 850F/0-230 psig 454C/0-16 barg
High Purity
TMA
Capacities
Pressure (psig) 5 10 15 20 25 50 75 100 125 150 1/2 sanitary clamp, 1/2 OD tube end, 1/4 NPT Flow (lb/h) 71 89 101 111 120 150 171 188 203 215 3/8,1/2 NPT Flow (lb/h) 167 185 196 204 210 270 331 393 454 515
No.
1 2 3
Part
Body Cap Disc Insulcap (optional)
Material
Stainless Stainless Stainless Stainless Steel Steel Steel Steel AISI 316L AISI 316L AISI 316L AISI 304
Material Certification
All flows shown are differential flows
Actual mill test reports covering the O.D. tube and Tri-Clamp body and cap material are available if specified at the time of ordering.
5:372
Thermo-Dynamic Steam Trap BTD52L

(nominal) in inches and millimeters Size 1/4 3/8 1/2 A 1.4 36 1.4 36 1.4 36 B 2.1 53 2.1 53 2.1 53 C C C D Weight Weight Weight Tube Screwed Tri-Clamp Tube Tube Screwed Tri-Clamp 4.4 111 2.6 65 2.6 65 2.6 65 2.6 65 1.5 40 1 lb .45 kg 1 lb .45 kg 1 lb .45 kg 1 lb .45 kg 1.2 lb .55 kg
A B
Dimensions
Insulcap
Tube Connections
NPT Connections
Tri-Clamp Connections
Options
Insulcap The insulcap is a friction-fit cover designed to reduce the effect of excessive heat loss resulting from low ambient temperatures, wind, rain, etc. Available as a spare part.
Spare Parts
Installation
Preferably install in a horizontal line as close as possible to equipment or pipeline being drained. For freeze proof or self-draining installations, or where horizontal fitting is not possible, the BTD52L may be installed vertically. Full-flow isolating valves should be installed upstream and downstream of the trap.
Maintenance
This product can be maintained without disturbing the piping connections. Complete isolation of the trap from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the disc and seat. The only wearing parts of the trap are the disc and seat rings, which should be inspected and cleaned periodically. Slight wear can often be corrected by resurfacing on a lapping plate. Complete installation and maintenance instructions are given in the IMI sheet, which accompanies the product.
Disc Insulcap
3 4
Only parts listed above are available as spares
TI-2-518-US
03.07
Telephone: (803) 714-2000 FAX (803) 714-2222
5:373
High Purity
Steam trap shall be all ANSI 316L stainless steel thermodynamic disc type with connections on a common center line which can be installed in any position. Integral seat design. Shall not require any water seal for normal operation. Spirax Sarco type BTD52L for all pressures between 3.5 psig (0.24 barg), and 150 psig (10 barg).
Horizontal BT6 Hygienic Sanitary Balanced Pressure Steam Trap

Description
The Spirax Sarco Horizontal BT6 thermostatic balanced pressure steam trap is designed to remove condensate from hygienic and sanitary steam systems with minimal backing up. Applications include sterile steam barriers, block and bleed systems, drainage of steam distribution lines, process vessels and CIP/SIP systems. Manufactured in 316L stainless steel with a crevis free body, it is self-draining and operates close to steam temperature. Traps are individually packaged with protective end caps and sealed in a polythene bag. Surface finish All internal wetted surfaces have a finish of 32 in Ra (0.8 m). Surface finish of 16 in Ra (0.4 m) can be supplied on request by electro-polishing. Options Electro-polishing of internal surfaces to 16 in Ra (0.4 m). Fixed bleed to ensure fail open operation. Special connections to suit most piping systems. Standards The Horizontal BT6 fully complies with the ASME BPE, where applicable. It also complies with the requirements of the European Pressure Equipment Directive 97/23/EC. The seal complies with FDA CFR title 21, paragraph 177, section 1550. All wetted parts of this trap are constructed from FDA/3-A approved materials. Certification This product is available with certification to EN 10204 3.1.B. Note: All certification/inspection requirements must be stated at the time of order placement. Sizes and pipe connections " sanitary clamp compatible connections. Additional connections are available on request. Please contact Spirax Sarco.
Capacities
4,000 3,000 2,000 1,000 Condensate, lb/h 500 200 100 50 30 10
Differential Pressure, bar 0.2 0.5 1 2 3 5
Body design conditions PN10 PMA Maximum allowable pressure 338F@145psig (140C@10 bar g) TMA Maximum allowable temperature 350F@132psig (177C@9.2 barg) Minimum allowable temperature -425F (-254C) PMO Maximum operating pressure 87 psig (6 bar g) for saturated steam service TMO Maximum operating temperature 329F@87psig (165C@6 bar g) Minimum operating temperature 32F (0C) Designed for a maximum cold hydraulic test pressure of 217 psig (15 bar g)
High Purity
7 1,500 1,000
No. 1 2 3 4 5 Part Body (Inlet Side) Body (Outlet Side) Element Body Clamp Gasket
cold
90 50 20 15 5
Condensate, kg/h
l oo ol o bc su ubc s 20 0F 1 F
500
200
Material Stainless Steel Stainless Steel Stainless Steel Stainless Steel PTFE Jacketed Viton
ASTM A276-87 Gr. 316L ASTM A276-87 Gr. 316L AISI 316L AISI 304L
Note: PTFE compiles with FDA, CFR title 21, paragraph 177, section 1550. All wetted parts of this trap are constructed from FDA approved materials.
Material Certification
Actual mill test reports covering the Horizontal BT6 body material are available if specified at the time of ordering.
3 5 10 20 Differential Pressure, psi
50
100
5:374
TI-2-000-US
7.09
Horizontal BT6 Hygienic Sanitary Balanced Pressure Steam Trap

Size "
Dimensions/weights (approximate) in inches and lb

A 2.6" B 2.1" C 2.1" D 1.4" E 3.3"
Weight 1.9 lb
Spare parts
The spare parts are shown in heavy outline. Parts drawn in broken line are not supplied as spares. Available spares Element assembly Seal Gasket Kit (set of 3) Seat end connection
Horizontal BT6
How to order spares
Always order spares by using the description given in the column headed Available spares and state the size and type of trap. Example: 1 - Element assembly for a Spirax Sarco " Horizontal BT6 hygienic sanitary balanced pressure steam trap.
Installation
The trap is designed to be fitted in horizontal lines with the flow downwards so that it can be completely self-draining. Check flow arrow for correct orientation. Fittings, clamps and gaskets for pipe end connections are not supplied. Do not over expose the element to superheat conditions since over expansion may result. Note: The body and element must be handled carefully to ensure that the machined surfaces are not damaged.
45.6 mm 1.8
Steam trap shall be self-adjusting balanced pressure type capable of operating close to saturated steam temperature. All wetted parts shall be manufactured from 316L grade stainless steel with body parts finished internally and externally to 32 in Ra. Trap shall have body clamp to allow maintenance of internals, and shall be completely self-draining when installed in vertical pipeline.
84
61mm 2.4
Maintenance
Before undertaking any maintenance on the trap, it must be isolated from the supply line and return line and any pressure allowed to normalize to atmosphere. The trap assembly should then be allowed to cool.
48.8mm 1.9
7.09
5:375
High Purity
Stainless Steel Balanced Pressure Thermostatic Air Vent AVM7

Description
The AVM7 (maintainable) is a vertical body thermostatic air vent, with all AISI 316L construction designed for use in clean steam systems. Normal operation is close to saturated steam temperature. Model PMO Sizes Connections Construction Options AVM7
102 psig 1/4, 1/2, 3/4, 1 0.065 O.D. Tube, NPT or Tri-Clamp * All 316L Stainless Steel 3.1B available (upon request) FEP encapsulated silicone O ring is recommended and available. For use on systems where there is, or maybe lactic acid present.
Fermenter sterilization, steam barriers (block & bleed systems), sterilizer drainage and air venting, CIP/SIP system condensate drainage, and sterilization of process vessels and pipes.
AVM7
1 5
with butt weld ends
* A registered trademark of Tri-Clover Inc.

Max. Operating Pressure (PMO) 102 psig (7 barg) Max. Operating Temperature Saturated Steam Temperature

PMA TMA
3 4
145 psig/0-302F 132 psig/338F 338F/0-132 psig
10 barg/0-150C 9 barg/170C 170C/0-9 barg
AVM7 with sanitary clamp compatible hygienic connections
High Purity
Construction Materials Capacities

Pressure (psig
1 5 10 20 30 50 75
Flow (SCFM)
7 8 11 15 19 28 39
No. 1 Body (Inlet) 2 Body with seal (outlet) 3 O-Ring gasket
Part Material Stainless steel AISI 316L (1.4404) Stainless steel AISI 316L (1.4404) FKM compound (V1274-80) complies with FDA 21CFR 177.2600 and is USP Class VI approved. For use on all clean systems or where lactic acid may be pres-
ent. 4 Element 5 Nuts & Bolts Washers
Stainless Steel AISI 316L Stainless Steel BS6105 Gr A4 80 Austenitic stainless steel
5:376
Stainless Steel Balanced Pressure Thermostatic Air Vent AVM7

Dimensions (nominal in inches and millimeters)
AVM7
Size A B C D E Weight Tube Tube Screwed Tri-Clamp* Tube Screwed Tri-Clamp* 2.3 .58 4.2 106 5.1 130 5.0 126 1.5 40 1.5 40 1.5 40 2.9 74 3.2 81 3.7 95 1.85 47 1.85 47 1.85 47 .62 lb .28 kg .68 lb .31 kg .77 lb .35 kg 1.2 .53
B
Tube
C
1/4
2.8 70 2.8 70 2.8 70 2.8 70
1/2
.66 lb .30 kg .77 lb .35 kg .90 lb .41 kg
.48 lb .22 kg .48 lb .22 kg .78 lb .37 kg

C
3/4
Sanitary clamp
E
Screwed
Steam trap shall be self-adjusting balanced pressure type capable of operating close to saturated steam temperature. All wetted parts shall be manufactured from 316L stainless steel. Air Vent shall be maintainable, and shall be completely self-draining when installed in vertical pipeline. Connections shall be 0.065 extended O.D. tube, Tri-Clamp compatible, or screwed NPT.
Spare Parts
Installation
Element Assembly Gasket (Pkt of 3) Body with Seat
A B C
A
The traps are designed for installation in vertical lines with the flow downward to ensure self-draining. The element may be damaged if it is exposed to superheated steam. Full-flow isolating valves, such as Spirax Sarco Model M70i Clean Steam Ball Valve, should be installed so as to permit servicing.
Available spare parts are shown in heavy outline. Parts shown in broken lines are not available as spares.
The AVM7 is a maintainable trap. Maintenance on the AVM7 can be performed once the steam trap is isolated from system and return line pressure. Complete Installation & Maintenance instructions are given in IM-P123-23, which is included with the product.
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Maintenance
High Purity
Stainless Steel Sanitary Pressure Regulator SRV6

The SRV6 is an angle pattern, sanitary pressure regulator with polished 316/316L stainless steel construction for use on steam, process liquids and gases.
Model Sizes Connections Construction SRV6
1, 1 1/2, 2 Tri-Clamp* compatible All 316/316L Stainless Steel Wetted Parts
Clean steam, gas, and liquid supplies to bioreactors, centrifuges, freeze dryers (lyophilizers), sterilizers, autoclaves, process tanks, production suites, humidifiers, and culinary equipment.
* A registered trademark of Tri-Clover, Inc.
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part Adjusting screw Lock nut Spring chamber Spring pusher Spring Diaphragm nut Spring washer Spacer ring Retainer Upper disc V-band clamp Lower disc Main valve Body Diaphragm Material Stainless Steel (PTFE coated) AISI 303 Stainless Steel AISI 304 Stainless Steel AISI 316L Stainless Steel AISI 304 Stainless Steel Stainless Steel AISI 304 Stainless Steel Stainless Steel AISI 304 Stainless Steel AISI 304 Stainless Steel AISI 304 Stainless Steel AISI 300 Series Stainless Steel AISI 316 Stainless Steel AISI 316 Stainless Steel AISI 316L Viton/PTFE (FDA approved)
1
11
High Purity
Surface Finish
All wetted parts mechanically polished to 20 microinch Ra then electropolished. All external parts electropolished
2 3
Pressure Ranges
Downstream Control Range: 7-75 psi 0.5 5.2 bar
Shutoff
ANSI Class III Note: The SRV6 should not be used for line isolation. If line isolation is required, a suitable shut-off valve should be installed upstream of the SRV6.
4 5 6 8 9 10 7 15

Max. Operating Pressure (PMO) 116 psig 8.0 barg Max. Operating Temperature 347F 175C

PMA Max. allowable pressure 232 psig 15 barg 175C
12 13 14
TMA 347F Max. allowable temperature
5:378
Stainless Steel Sanitary Pressure Regulator SRV6

Valve Selection:
Step 1 For Steam: Establish whether the flow is critical or non-critical, and calculate the required Cv using one of the following formula:
Critical P P2 < 1/2 P1 Noncritical P P2 > 1/2 P1
All pressures in psi absolute
Installation
The SRV6 should be installed with the inlet vertical and the spring chamber upward. Full installation instructions accompany each valve.
Cv = Cv =
Maintenance
1.6 x P1
Q 3.2 x
(P1 - P2) x P2
Complete isolation of the valve is required before any servicing is performed. Full installation & maintenance instructions are given in IMI 3.111 which accompanies the product. Q = P1 = P2 = W = SG = P = Steam load lb/h Primary pressure (psia) Secondary pressure (psia) Liquid flow rate (GPM) Specific gravity of liquid Pressure differential
For Liquids: Calculate the required Cv using the following formula:

Cv = W
Spare Parts
S.G. P
STEP 2 For highest control accuracy, especially on widely fluctuating loads, select the valve size with the closest Cv at 20% droop to the required value. For steady load applications, or where high accuracy of control is not required, the maximum Cv figure can be used for selection. Cv Values Valve size Average Cv at 20% droop Maximum Cv 1 2.5 5.5 1-1/2 3.0 13.5 2 4.2 27
Dimensions
B
Teflon ring used for guiding pressure equalizing holes
Main Valve A Diaphragm B Only parts listed above are available as spares.
Size 1
A 2.3 58 1-1/2 2.3 58 2 2.3 58
05.11
5:379
Dimensions
(nominal) in inches and millimeters B C D Weight lb(kg) 3.0 2.4 12 6.5 77 60 305 3.0 3.0 3.5 13.3 7.2 77 90 340 3.3 3.0 4.3 14.8 8.9 77 110 355 4.0
Stainless steel sanitary pressure regulator shall be diaphragm actuated with integral valve guide and have all wetted parts in AISI 316/316L mechanically polished to 20 microinch Ra then electropolished. All parts AISI 300 series with electropolished external surfaces. Angle pattern design shall be fully self-draining when installed with inlet vertical. Valve travel stops shall prevent over extension of diaphragm, and diaphragm shall include an integral valve stem seal, complete with restraint. Spirax Sarco SRV6 sanitary pressure regulator
High Purity
SSC20 Sanitary Sample Cooler

Description
Sample IN Clamp The Spirax Sarco SSC20 sanitary sample cooler has been specifically designed for taking high quality chemical, conductivity and microbiological samples quickly and safely from clean/pure steam, water for injection (WFI) and other high purity media systems. The unit consists of high quality 316L stainless steel components and utilizes a counter current flow to maximize cooler efficiency, resulting in a compact, space saving design. All sample contact surfaces are compliant to current ASME BPE requirements, surface finish of better than 20 -in Ra (0.5 -m Ra). The unit is provided with an integral pre drilled mounting bracket to allow simple installation at point of use. Principal features: - Internal surface finish of coil better than 20 -in Ra (0.5 -m Ra) to ensure high sterility. - Coil manufactured from fully traceable 316L stainless steel. - Self-draining design to eliminate sample retention. - Fully sterilizable/autoclavable - to ensure integrity of unit between samples. - Integral mounting bracket to facilitate simple installation.

Cooling water inlet and outlet connections Sample tube inlet and outlet connections
BSP version NPT version
1/2 BSP 1/2 NPT
1/2 adaptor for clamp fitting (clamp not supplied) on sample inlet. 6 mm O/D on sample outlet.
High Purity
Limiting conditions
Part Design temperature Body 212F Cold hydraulic test pressure
Design pressure 145 psig 232 psig
Sample OUT
Surface finish
Sample contact surfaces are compliant to current ASME BPE requirements. Ra Maximum 20 -in Ra (0.5 -m Ra). Polished shell available as an optional extra.
Packaging
All packaging of the SSC20 sanitary sample cooler is conducted in a clean environment segregated from other non stainless steel manufacture and is in accordance with ASME BPE: - Sample Inlet and outlet connections are capped. - Sample coolers are sealed in 100-micron thick plastic bags. The product must not be used in this region. Clamp - Pressure and temperature dependent on clamp manufacturers recommendation.
Certification
Materials
Body Coil
If requested at the time of order the SSC20 can be supplied with the following certification: - Materials certificates to EN 10204 3.1 - Internal coil surface finish certification.
Austenitic stainless steel grade 316L Austenitic stainless steel grade 316L
TI-P403-82-US
05.09
5:380
SSC20 Sanitary Sample Cooler

The tables below show typical sample outlet temperatures above cooling water inlet temperatures for several pressures and cooling water flowrates. A sample flowrate of 0.13 GPM is required from a boiler operating at 145 psig. For a cooling water flowrate of 4.8 GPM from Table 1 the sample outlet temperature would be 7F above the cooling water inlet temperature. If the cooling water is at 60F, the sample temperature would be 67F. Table 2 is used in the same way for steam. Samples may not be taken where marked - as the flow is limited by the sample inlet valve capacity.
Performance Example
Table 1 Saturated water (e.g. boiler water)

Sample Flowrate GPM 0.04 0.09 0.13 0.18 0.22 0.26 0.35 0.44 0.53
Cooling water flowrate 1.6 GPM 15

2F 4F 9F 13F 18F 25F 29F 32F 40F
45
2F 4F 9F 13F 18F 25F 32F 36F 41F
100
5F 11F 14F 20F 23F 29F 36F 43F 52F
145
11F 14F 20F 23F 27F 32F 40F 47F 54F
290
11F 14F 20F 23F 27F 32F 40F 49F 56F
15
0F 2F 5F 9F 11F 16F 20F 27F 31F
Cooling water flowrate 4.8 GPM Boiler pressure psig 45 100 145 290
0F 2F 5F 9F 11F 16F 22F 29F 32F 2F 4F 7F 11F 14F 18F 23F 29F 36F 2F 4F 7F 11F 14F 18F 25F 32F 41F 7F 11F 14F 18F 22 25F 32F 40F 47F

0F 0F 0F 2F 5F 7F 11F 18F 20F
45
0F 0F 0F 2F 5F 9F 13F 20F 23F
100
0F 0F 4F 4F 7F 9F 14F 22F 27F
145
0F 2F 5F 5F 9F 11F 16F 23F 31F
200
4F 7F 11F 14F 16F 20F 27F 32F 40F
Table 2 Saturated steam

Sample Flowrate bl/h 11 22 33 44 66 88 110 132 154

5F -
30
5F 13F -
75
7F 14F 16F -
100
9F 14F 18F 22F -
145
11F 14F 18F 23F 38F -
290
11F 16F 20F 25F 38F 50F 63F 76F -
7
4F -
30
4F 7F -
Cooling water flowrate 4.8 GPM Boiler pressure psig 75 100 145 290
5F 7F 9F 5F 7F 11F 14F 7F 7F 11F 16F 25F 7F 9F 13F 16F 25F 36F 45F 54F -

2F -
30
2F 2F -
75
2F 4F 4F -
100
4F 4F 4F 7F -
145
4F 4F 5F 9F 16F -
290
4F 4F 7F 11F 18F 23F 31F 38F -
A 16.1
Dimensions (approximate) in inches

B 13.8 C 11.8 D 3.5 E 1.0
F 0.9
G 0.5
H 17.7
J 2.2
Installation
See Installation and Maintenance Instructions for full details, as insufficient information is given here for safe installation. Notes on installation WARNING:- To avoid the risk of scalding, it is essential that a full flow of cooling water is present before opening the sample inlet valve. Always close the sample inlet valve before turning off the cooling water. Sample pipework becomes very hot under normal working conditions, and will cause burns if touched. We recommend the use of corrosion resistant pipework suitable for the fluid being sampled.
E F 1/2 BSP or NPT Sample in G Cooling water out
H Ferrule cooler A Standard cooler
Keep the length of all pipe runs to the minimum. Cooling water must be clean and free from scale forming salts.
The sample cooler must be mounted vertically. The cooling water inlet is connected in 1/2" nominal bore pipe via an inlet valve. The cooling water outlet should be piped to an open drain or funnel. The sample inlet pipe should be in 6 mm O/D tube.
J 1/2 BSP or NPT Cooling water in Sample out D
We recommend that a funnel piped to drain is located under the outlet, with sufficient space below it for a beaker or similar sample container.
Weights
Cooler
(approximate)
6.8 lbs
How to order
Example: 1 of Spirax Sarco type SSC20 sanitary sample cooler with 1/2" sanitary clamp sample inlet connection and maximum coil internal surface finish of 20 -in Ra (0.5 -m Ra). The cooling water connections are to be BSP.
Maintenance
No routine maintenance is required.
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High Purity
Stainless Steel Filter CSF26

The CSF26 is an in-line all 316 stainless steel filter suitable for use in steam, gas and liquid systems. The CSF26 is USDA approved, and conforms to the requirements of 3-A Accepted Practice Number 609-03 for the production of culinary steam. The CSF26 utilizes a fully cleanable sintered stainless steel element for reduced cost of ownership. Model Sizes Connections Construction Element Rating Options CSF26
1/2, 3/4, 1, 1-1/2, 2, 2-1/2, 3 NPT (1/2 - 2), ANSI 150 (2-1/2 & 3) Body: 316 Stainless Steel Element: 316 Stainless Steel 2.8 microns Absolute Tri-Clamp compatible, flanged ANSI 150 (1/2-2) and BSP connections, 4 & 6 sizes
The CSF26 is ideally suited for culinary applications, where steam is being directly injected into food product, wash-down water, etc. Other applications include autoclaves, sterilizers and humidification systems often found in the healthcare and pharmaceutical industries.

150 psig/(10.3barg) 366F/(186C)

PMA TMA
Max. allowable pressure Max. allowable temp.
275 psig/0-100F 19 barg/0-38C 750F/0-95 psig 399C/0-6.5 barg 15 psi/1 bar
Element Design Conditions

Max. element differential pressure
High Purity
No. Part
1 Filter Body
Material
SA-351 CF3M SA-351 CF8M SA-240 Gr. 316 SA-240 Gr. 316L SA-240 Gr. 316 316 300 Series SA-193 Gr. B8 304 316L Sintered Media SA-479 Gr. 316
1
3 4 5 6 7* 8
Stainless Steel 1/2 & 3/4 1 - 2-1/2 3 Filter Bowl Stainless Steel 1/2 & 1 1-1/2 - 3 Plug Stainless Steel O-Ring EPDM Body Clamp (1/2-2-1/2) Stainless Steel Bolt (3 only) Stainless Steel Nut (3 only) Stainless Steel Element Sintered Material Stainless Steel End Caps Stainless Steel O-Rings (2) EPDM
9 4 5
* Not shown in drawing.
5:382
Stainless Steel Filter CSF26

Dimensions
Size 1/2 3/4 1 1-1/2 2 2-1/2 3 A 8.0 203 8.9 225 9.6 245 13.8 349 22.3 565 28.9 734 44.0 1118 (nominal) in inches and millimeters B 4.3 110 4.9 124 4.9 124 6.3 160 6.7 170 11.0 279 14.0 356 C 0.6 14 0.6 16 1.3 32 1.6 40 1.9 48 3.5 89 6.1 154 D 2.5 64 2.5 64 4.0 102 4.0 102 4.0 102 4.0 102 6.6 168 E 7.0 178 8.0 203 7.0 178 10.0 254 18.0 457 23.0 584 30.0 762 Weight 3.6 lb 1.6 kg 4.2 lb 1.9 kg 5.9 lb 2.7kg 10.5 lb 4.8 kg 14.0 lb 6.3kg 33.0 lb 15.0 kg 80.0 lb 36.4 kg A D A E
Minimum withdrawal distance
E withdrawal
distance
Minimum
Vent and drain connection on all sizes - 1/4 NPT. Weight includes element.
Capacities The following table lists CSF26 capacities, in lb/h of saturated steam,
Steam Supply Pressure psig 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 Filter Size 1-1/2 270 370 470 565 660 755 850 950 1,040 1,130 1,230 1,320 1,400 1,500 1,600
based on a pipeline velocity of 100 ft/s and an approximate differential pressure across the filter of 1 psi. B
1/2 35 50 60 75 90 100 115 125 140 150 165 175 190 200 210
3/4 65 90 110 135 160 185 210 230 255 280 300 325 350 370 390
1 110 150 190 230 270 310 350 385 425 460 500 540 575 615 650
2 445 615 780 945 1,105 1,265 1,420 1,580 1,740 1,895 2,050 2,210 2,365 2,520 2,675
2-1/2 640 880 1,120 1,350 1,585 1,810 2,040 2,270 2,495 2,710 2,945 3,170 3,395 3,615 3,840
3 1,000 1,375 1,745 2,110 2,470 2,830 3,180 3,535 3,885 4,235 4,585 4,945 5,290 5,635 5,985
1/2 - 2-1/2
C B 3 only
Steam Filter Efficiency Filter Stations
The 2.8 micron absolute rated filter element will remove 95% of all particles exceeding 2 microns. Also available from Spirax Sarco are a range of steam filter stations which conform to the requirements of the 3-A Accepted Practice Number 60903. Each filter station includes a moisture separator with trap-set, strainer, CSF26 filter, together with the necessary auxiliary products required for efficient steam filtration. Further details are available upon request.
Steam filter shall be all 316 stainless steel, with cleanable sintered stainless steel element. Filter element to utilize double O-Ring seal, and be capable of removing 95% of all particles 2 microns and above. Body and element seals to be an FDA approved material. Vent and drain connection on all sizes.
When used in steam service, it is recommended to remove the plastic drain plug and fit the CSF26 with a condensate drain trap and and air vent (Spirax Sarco MST 21). To prolong service life and ensure optimum filter efficiency, a strainer and separator should be installed upstream of the filter. This will ensure that entrained moisture and larger solid particles such as rust and pipescale are removed prior to filtration. It is recommended that the element be removed for cleaning when the differential pressure across the filter reaches 10 - 15 psi. Cleaning can be achieved either chemically or ultrasonically. Complete installation and maintenance instructions, which include element cleaning procedures, accompany the product.
Installation & Maintenance
Spare Parts
Filter Element with O-Rings Filter Element O-Rings(Pack of 2) Body O-Rings(Pack of 2) A B C
01.11
5:383
High Purity
For liquid and gas applications, consult factory. Higher capacities are available with 4 and 6 size filters. For further information, consult factory.
Stainless Steel Filter 4" CSF26

The CSF26 is an in-line all 316 stainless steel filter suitable for use in steam, gas and liquid systems. The CSF26 is USDA approved, and conforms to the requirements of 3-A Accepted Practice Number 609-03 for the production of culinary steam. The CSF26 utilizes a fully cleanable sintered stainless steel element for reduced cost of ownership. Model Sizes Connections Construction CSF26
4" ANSI 150 Body: 316 Stainless Steel Element: 316 Stainless Steel (2 Elements Required) 2.8 microns Absolute Tri-Clamp compatible, BSP connections
Element Rating Options

195 psig/(10.4 barg) 375F/(190C)

PMA TMA
200 psig/0-100F 13.8 barg/0-38C 375F/0-95 psig 190C/0-6.5 barg 20 psi/1.4 bar
High Purity
Max. element differential pressure Housing is designed to contain (2) filter cartridges. Cartridges are not factory installed.
No. Part
1 2 3 4 5 6 7 8 9 10 11 HSG, Filter LEG, Filter (4) Kit, Accessory (4) Ring, RTNG (16) Pin (5) Bolt Rod End (8) O-Ring Washer, Plain (8) Nut, Hex (8) Nut, Hex (4) Plate, Guide
Material
316 SST 304 SST SST Truarc 5133-62 304 SST SA193 GRB7 ZP 5/8-11 UNC-2A x 5.00LG SA193 GRB7 ZP EPDM 5/8" x " THK CS Zinc Pltd 5/8-11 UNC-2B SA194 GR2H ZP 3/8-16UNC, 316SST SA184 GR8M SA240 316
Minimum Clearance Surface Finish
29.875" (758.8) minimum required for element removal All internal process wetted surfaces are 316 stainless steel material. The interior surface is electropolished. The exterior surface is left in the as-fabricated and as-welded condition, then electropolished.
5:384

Nozzle Schedule
N1 N2 D1, D2 V1 P1, P2 Inlet Outlet Drain Vent Pressure Tap 4" - 150 lb ANSI RFSO Flange 4" - 150 lb ANSI RFSO Flange " NPT 3000 lb Half Coupling " NPT 3000 lb Half Coupling " NPT 3000 lb Half Coupling
Dimensions
Size 4 A 67 1702
(nominal) in inches and millimeters B 20.75 527 C 22.25 565.2 D 12.75 323.9 E 10.375 263.5 Weight 254 lb 115 kg
Capacities The following table lists CSF26 capacities, in lb/h of

saturated steam, based on a pipeline velocity of 100 ft/s and an approximate differential pressure across the filter of 1 psi.
Steam Supply Pressure psig 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
Filter Size 4" 1850 2500 3200 3910 4940 5450 6250 6850 7500 7750 8350 9000 9650 10300 10950
A D
For liquid and gas applications, consult factory.
Steam Filter Efficiency Filter Stations
The 2.8 micron absolute rated filter element will remove 95% of all particles exceeding 2 microns. Also available from Spirax Sarco are a range of steam filter stations which conform to the requirements of the 3-A Accepted Practice Number 609-03. Each filter station includes a moisture separator with trap-set, strainer, CSF26 filter, together with the necessary auxiliary products required for efficient steam filtration. Further details are available upon request.
E B
Steam filter shall be all 316 stainless steel, with cleanable sintered stainless steel element. Filter element to utilize double O-Ring seal, and be capable of removing 95% of all particles 2 microns and above. Body and element seals to be an FDA approved material.
Spare Parts
Filter Element with O-Rings Filter Element O-Rings (Pack of 2) Body O-Rings (Pack of 2)
3.12
5:385
When used in steam service, it is recommended to remove the plastic drain plug and fit the CSF26 with a condensate drain trap and and air vent (Spirax Sarco MST 21). To prolong service life and ensure optimum filter efficiency, a strainer and separator should be installed upstream of the filter. This will ensure that entrained moisture and larger solid particles such as rust and pipescale are removed prior to filtration. It is recommended that the elements be removed for cleaning when the differential pressure across the filter reaches 15 - 20 psi. Cleaning can be achieved either chemically or ultrasonically. Complete installation and maintenance instructions, which include element cleaning procedures, accompany the product.
High Purity

The CSF26 is an in-line all 316 stainless steel filter suitable for use in steam, gas and liquid systems. The CSF26 is made of USDA approved material, and conforms to the requirements of 3-A Accepted Practice Number 609-03 for the production of culinary steam. The CSF26 utilizes a fully cleanable sintered stainless steel element for reduced cost of ownership. Model Sizes Connections Construction CSF26
6" ANSI 150 Body: 316 Stainless Steel Element: 316 Stainless Steel (4 Elements Required) 2.8 microns Absolute Tri-Clamp compatible, BSP connections
Element Rating Options

195 psig/(13.4 barg) 375F/(19C)

PMA TMA
200 psig/0-100F 13.8 barg/0-38C 375F/0-95 psig 190C/0-6.5 barg 100 psig/70 barg
Max. element differential pressure Housing is designed to contain (4) filter cartridges. Cartridges are not factory installed.
High Purity
No. Part
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Tank Weldment Cover Weldment Davit Weldment O-Ring Capture Plate Hex Nut (8) Eyebolt - 5/8-11NC (14) Hex Nut (14) Washer (14) Pin (14) Retainer (28) Stud " - 10NC Hex Nut Washer Crank Handle Grease Fitting Pipe Plug (3) Pipe Plug (2) Code Nameplate Stencil Plate
Material
SA240-316 SA240-316 Carbon Steel EPDM SA240-316 SA194GR8 SA19B37 SA194GR2H ZP Steel SA193B7 ZP SST SA193B7 Zinc Plated SA194GR2H ZP Steel Malleable Iron - ZP 303 S/S SA182F316 SA182F316 302 S/S S/S
Minimum Clearance Surface Finish
33" (838.2) minimum required for element removal All internal process wetted surfaces are 316 stainless steel material. The interior surface is electropolished. The exterior surface is left in the as-fabricated and as-welded condition, then electropolished.
5:386

Connections
Inlet Outlet Drain Vent Pressure Tap 6" - 150 lb ANSI RFSO Flange 6" - 150 lb ANSI RFSO Flange " NPT 3000 lb Half Coupling " NPT 3000 lb Half Coupling " NPT 3000 lb Half Coupling
Dimensions
Size 6 A 74 1880
(nominal) in inches and millimeters B 24.5 622 C 22.72 577 D 16.0 406 E 12.25 311 Weight 490 lb 222 kg
Capacities The following table lists CSF26 capacities, in lb/h of

saturated steam, based on a pipeline velocity of 100 ft/s and an approximate differential pressure across the filter of 1 psi.
Steam Supply Pressure psig 10 20 40 60 100 150
Filter Size 6" 4050 5625 8900 12050 18100 25000
For liquid and gas applications, consult factory.
Steam Filter Efficiency
The 2.8 micron absolute rated filter element will remove 100% of particles 2.8 micron particles and larger and 95% of 1 micron particles.
Filter Stations
Also available from Spirax Sarco are a range of steam filter stations which conform to the requirements of the 3-A Accepted Practice Number 609-03. Each filter station includes a moisture separator with trap-set, strainer, CSF26 filter, together with the necessary auxiliary products required for efficient steam filtration. Further details are available upon request.
When used in steam service, it is recommended to remove the plastic drain plug and fit the CSF26 with a condensate drain trap and and air vent (Spirax Sarco MST 21). To prolong service life and ensure optimum filter efficiency, a strainer and separator should be installed upstream of the filter. This will ensure that entrained moisture and larger solid particles such as rust and pipescale are removed prior to filtration. It is recommended that the elements be removed for cleaning when the differential pressure across the filter reaches 15 - 20 psi. Cleaning can be achieved either chemically or ultrasonically. Complete installation and maintenance instructions, which include element cleaning procedures, accompany the product.
B E
Spare Parts
Filter Element with O-Rings Filter Element O-Rings (Pack of 2) Body O-Rings (Pack of 2)
3.12
5:387
High Purity
Steam filter shall be all 316 stainless steel, with cleanable sintered stainless steel element. Filter element to utilize double O-Ring seal, and be capable of removing 100% of all particles 2.8 microns and above. Body and element seals to be an FDA approved material.
CS10 Stainless Steel Clean Steam Separator

Even in the cleanest and best designed clean steam system entrained moisture can still occur, resulting in an unacceptably low dryness fraction, non-compliance of critical sterilization standards, damage to control valves / instrumentation and a generally low efficiency of the system. The CS10 clean steam separator has been designed in full accordance with the latest edition of ASME BPE to overcome the issues of removing entrained moisture from clean and pure steam systems. Available types Model Internal CS10-1 20 -in Ra (0.5 m) maximum / SFV1 as outlined in ASME BPE, with all welds ground and polished. CS10-2 30 -in (0.75 m) Ra maximum / SFV3 as outlined in ASME BPE, with all welds passivated but left as laid.
Description
4 3
External 1.6 m (63 -in) Ra maximum, with a satin bead blast finish. Optional surface finish (CS10-1 only) Internal Polish to 20 -in Ra (0.5 m) maximum + Electropolished. Note: Both options have been designed with the feature of a removable baffle plate, allowing the unit to be fully inspected prior to installation and to ease periodic cleaning and de-rouging. Standards This product has been designed in accordance with the latest standard of the ASME BPE guide. It also complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC. All elastomers used comply with FDA regulation CFR 21 paragraph 177 section 2600. ", " and 1" sizes are available with USP class VI. Certification This product is available with the following certification: - EN 10204 3.1 material certifications. - Certificate of conformity including internal surface finish. - Certification of elastomer FDA / USP compliance (the polymers for the 1" and 2" sizes are FDA approved only). Note: All certification / inspection requirements must be stated at the time of order placement. Packaging Packaging for this product is conducted in a clean environment, segregated from other non stainless steel products, and in accordance with ASME BPE for optimum protection and cleanliness; The inlet and outlet connections of the product are fitted with protective caps before being sealed with shrink wrap.
Materials
No. Part 1 2 3 4 Body Cover + Baffle Seal Clamp Material Fabricated stainless steel Fabricated stainless steel Viton Stainless steel (ISO 6552) 116 145 482 392 302 Steam saturation curve Pressure bar g The product must not be used in this region. Note: For hygienic /sanitary clamp ends the maximum pressure / temperature may be restricted by the gasket or sanitary clamp used. Please consult Spirax Sarco. Body design conditions PN10 PMA Maximum allowable pressure 10 bar g @ 50C (145 psig @ 122F) TMA Maximum allowable temperature 250C (482F) Minimum allowable temperature -10C (14F) Maximum operating pressure PMO for saturated steam service 7.6 bar g (110 psi g) Maximum operating 250C @ 6.8 bar g (99 psig @ 482F) temperature Minimum operating temperature 0C (32F) Designed for a maximum cold hydraulic test pressure of 15 bar g (217 psig) TMO 212 122 32 AISI 316 ASTM A312 316L ASTM A240 316L ASTM A276 316L ASTM A240 316L ASTM A276 316L

29 Temperature C Pressure psig 58 87
High Purity

Steam inlet and outlet pipe Drain Vent ", ", 1", 1" and 2" Sanitary clamp ASME BPE (Tri-clamp) or DIN 32676 upon request. Extended tube weld ends (ETO) ASME BPE or DIN 11850 upon request. 1" ASME BPE (Tri-clamp) " ASME BPE (Tri-clamp)
Note: Other connections are available upon request.
5:388
Temperature F
Steam sizing example
Steam pressure psi g (approximate)

0 20 40 60 80 100 120 150 180 200 250 300
5 000 (11
Flow velocity ft / s
350 20 50 80 DN100
000) 400) 200)
00)
1. Plot point A where the steam pressure and flowrate cross, e.g. 6 bar g / 500 kg/h: Draw a horizontal line. 2. Select line size. Any separator curve that is bisected by this line within the shaded area will operate at near 100% efficiency, e.g. 1" (DN40), point B. 3. Ascertain velocity. Line velocity for any size can be determined by dropping a vertical line from this intersection. From point B this line crosses the velocity axis at 23 m/s. 4. Pressure drop. Where the line extended from point B crosses the line C C, plot a horizontal line. Now drop a vertical line from point A. The point of intersection, D, is the pressure drop across the separator, i.e. about 0.035 bar. 5. Separators should be selected on the basis of the best compromise between line size, velocity and pressure drop for each application. Note: For larger sizes and alternative, metals and pressure and temperatures that exceed these operating conditionplease contact Spirax Sarco for a bespoke product. Independent research carried out by Liverpool University in England provided the experimental data from which the above graph was derived.
120 DN80 DN50 DN40
Steam flowrate kg / h (lb / h)
2 000 (4
Separator size
1 000 (2
DN25 DN20 DN15
500 (1 1
200 (440 100 (220
10
(22
20 (4
4)
50 (110)
10
14 16 18 20 22 Steam pressure bar g
24 25 5
10
15
20 25
30 35 40 Flow velocity m / s
0.002 (0.03) .15) 0.01 (0 (0.3) 0.02
0.05
(1)
0.1 (2 )
0.2 (3
Pressure drop across separator bar (psi approximate)
C
Weights 3.0 (6.6) 5.0 (11.0) 5.0 (11.0) 9.2 (20.3) 10.0 (22.0) Volume 1.2 (0.3) 2.5 (0.7) 2.5 (0.7) 5.5 (1.5) 6.3 (1.7)
Dimensions, weights and volume (approximate) mm, kg and litres (inches, lbs and gallons)
Steam inlet / outlet size " " 1" 1" 2" G A 135 (5.3) 160 (6.3) 160 (6.3) 195 (7.7) 195 (7.7) B 161 (6.3) 178 (7.0) 178 (7.0) 213 (8.4) 213 (8.4) C 290 (11.4) 371 (14.6) 371 (14.6) 485 (19.1) 535 (21.0) D 88.9 (3.5) 114.3 (4.5) 114.3 (4.5) 141.3 (5.6) 141.3 (5.6) F (drain) G (vent) 1" 1" 1" 1" 1" " " " " " H 23 (0.9) 23 (0.9) 23 (0.9) 27 (1.1) 27 (1.1) J 215 (8.5) 290 (11.4) 290 (11.4) 400 (15.7) 450 (17.7)
For full details see the Installation and Maintenance Instructions (IM-P023-60) supplied with the product. Installation note The CS10 is designed for installation in horizontal lines. Check arrow for correct orientation.
Note: The body and internals must be handled carefully to ensure that the surface finishes are not damaged. Example: 1 off 2" Spirax Sarco CS10-1 stainless steel clean steam separator with removable baffle plate. Sanitary clamp connections to ASME BPE, internal surface finish of 20 micro-inch complete with material certification to EN 10204 3.1.
How to order
Spare parts
B Seal Clamp
Please refer to the dimension drawing to the left. Available spares 3 4
F D A
How to order spares Always order spares by using the description given in the column headed 'Available spares' and state the size and type of separator. Example: 1 x Seal for a Spirax Sarco 1" CS10-1 stainless steel clean steam separator.
TI-P023-59-US
4.12
Telephone: (803) 714-2000 FAX (803) 714-2222
5:389
High Purity
J withdrawal distance
CVS10 Sanitary Check Valve with Metal Seat

The CVS10 sanitary in-line spring assisted check valve is manufactured from 316L stainless steel and prevents reverse flow in fluid lines. The CVS10 with metal seat is designed for steam applications or other aggressive applications where a soft seat is not suitable, within the food, medical and pharmaceutical industries. Optional: For water, process fluid and gas applications soft-seated versions with EPDM, Viton or FEP-Silicone seats are available - See Technical Information sheet TI-P029-10-US for further data. Available types and surface finish CVS10-1 has an internal surface finish of 20 -in (0.5 micron) Ra (within ASME BPE SF1), and external surface finish of 32 -in (0.8 micron) Ra and a metal seat. CVS10-2 has an electropolished internal surface finish of 15 -in 0.38 Ra (within ASME BPE SF4), and external surface finish of 32 -in (0.8 micron) Ra and a metal seat. Standards - The CVS10 fully complies with the European Pressure Equipment Directive 97/ 23 / EC. - The CVS10 is designed in accordance with ASME-BPE. Standard shut-off The standard shut-off of the CVS10 with metal seat conforms to EN 12266-1: 2003 Rate D. Certification: - EN 10204 3.1 material certification. - Typical surface finish certificates. Note: All certification inspection requirements must be stated at time of order placement. Packaging Packaging for this product is conducted in a clean environment segregated from other non stainless steel products, and in accordance with ASME BPE. Inlet and outlet connections are capped and the product is sealed in a plastic bag prior to boxing. No. 1 2 3 Part Body Valve head Spring Material Stainless steel 316L Stainless steel 316L Stainless steel 316
Description
1 2
1" valve shown

Temperature F
High Purity
428 392 302 212 122 32 0 29

58 87 Pressure psig
116
157
The product must not be used in this region. Body design conditions PMA Maximum allowable pressure TMA Maximum allowable temperature Minimum allowable temperature PMO Maximum operating pressure for saturated steam service TMO Maximum operating temperature PN10 157 psig @ 392F (10.8 barg @ 200C) 428F @ 152 psig (220C @ 10.5 bar g) -425F (-254C) 145 psig (10 bar g)
", ", 1", 1" and 2" to ASME BPE available as standard. Sanitary clamp: - ASME BPE clamp. Please note: other connections, sizes and opening pressures are available on request.
428F @ 145 psig (220C @ 10 bar g) Minimum operating temperature 32F (0C) Designed for a maximum cold hydraulic test pressure of 218 psig (15 barg)
5:390
CVS10 Sanitary Check Valve with Metal Seat

and lbs. (kg) Size " " 1" 1" 2"
Dimensions / weights
Sanitary clamp A 1.57 (40) 1.57 (40) .98 (25) 1.18 (30) 1.37 (35)
(approximate) in inches (mm)
B 1.0 (25.4) 1.0 (25.4) 2.0 (50.5) 2.0 (50.5) 2.5 (64.0)
Weight .2 (0.10) .2 (0.10) .3 (0.15) .4 (0.18) .8 (0.35)
Kv values
Size " " 1" Kv 2 2 4 For conversation: Cv (UK) = Kv x 0.963
1" 2" 8 18 Cv(US) = Kv x 1.156
Opening pressures
Size " psi (mbar) .507 (35)
in psi (mbar) Differential pressure with zero flow in a horizontal installation. " .507 (35) 1" .507 (35) 1" .507 (35) 2" .507 (35)
The valve is opened by the pressure of the fluid. When fluid flow stops the spring closes the valve before reverse flow can occur. Valve open
Operation
Valve closed
Safety information, installation and maintenance How to order
Example: 1 off Spirax Sarco 1" CVS10-1 sanitary check valve with metal seat, ASME BPE sanitary clamp connections, and having an internal surface finish of 20 -in (0.5 micron) Ra. Complete with certification dossier.
12.10
5:391
High Purity
High Purity
5:392
Sanitary Pressure Gauge

The hygienic pressure gauge for clean steam applications is made of stainless steel and can be used in adverse service conditions where pulsation or vibration exists. It is 3A compliant and suitable for corrosive environments and gaseous or liquid media that will not obstruct the pressure system. Available dial size and ranges: Dial Size Range Range Range Range 2-1/2" 0-30 psi 0-60 psi 0-100 psi 0-160 psi 4" 0-30 psi 0-60 psi 0-100 psi 30hg/60psi Note: Other sizes and ranges are available through special request. Certification All certification /inspection requirements must be stated at the time of order placement.
Description
Pipe connection 1" sanitary clamp connection. Pressure / temperature limits

Maximum Short time PMA allowable Steady pressure Fluctuating TMA Maximum allowable temperature Minimum allowable temperature PMO Maximum operating pressure
Note: Other pipe connections are available through a special quote. 1.3 x Full scale reading Full scale reading 0.9 x Full scale reading 200C -20C Range 1 6 bar Range 2 10bar TMO Maximum operating temperature 184C
Accuracy
Accuracy
Materials
4" Dial = 0.5% Full Scale (ANSI Grade 2A) 2-1/2" Dial = 1.0% Full Scale (ANSI Grade 1A) When the temperature of the pressure element rises above 68F add the accuracy error and when it falls below 68F subtract the accuracy error. Note: These errors are computer generated and for guidance only. Installation note: It is recommended that all gauges are fitted with suitable isolation valves to allow for safe maintenance /replacement. Fittings, clamps and gaskets for pipe end connections are not supplied. Maintenance note: The only maintenance work necessary is regular cleaning of the polycarbonate window. Solvents should not be used to clean the window as it may impair clarity. Caution Do not over-tighten the clamp as this may cause the gasket to spread /extrude. Disposal The product is recyclable. Care must be taken to ensure disposal of oil is carried out in accordance with national and local regulations regarding disposal of waste oil.
Dimensions /weight (approximate) in mm and kg
Spare parts
No spare parts are available for the hygienic pressure gauge.
Tri-Clamp Dial Size 2" 4" Size 1" 2" 1" 2" C 2.72 [69.1] 2.72 [69.1] E 2.87 [73] 3.07 [78] F 0.39 [10] 0.39 [10] G CENTER CENTER 1.24 [54] H 1.63 [41.5] 1.83 [46.5] 1.93 [49] 2.12 [54] J 1.14 [29] 1.14 [29] M 2.48 [63] 2.48 [63] T 1.98 [50] 2.51 [64] 1.98 [50] 2.51 [64]
How to order
Example: 1 off Spirax Sarco 2" hygienic pressure gauge with a pressure range of 0 - 100 psi and having sanitary clamp connections.
4.18 [106.2] 4.02 [102] 0.96 [24.4] 1.24 [24.4] 4.18 [106.2] 4.21 [107] 0.96 [24.4]
2.15 [54.6] 3.85 [97.8] 2.15 [54.6] 3.85 [97.8]
TI-7-007-US
2.07
5:393
High Purity
No. Part Material 1 Gauge case Stainless steel 2 Gauge window Laminated Safety Glass 3 Diaphragm 316 Stainless steel 4 Process Housing 316 Stainless Steel Hermetically Sealed/Weather Proof
Pharmaceutical Mobile Steam Sampling PSM Series

The Model PSM Mobile Steam Sampling Cart is engineered and fabricated to improve safety, efficiency, and operability in the collection of clean steam samples for testing. The unit is specifically designed for taking critical quality samples for total organic carbon (TOC), conductivity and microbiological/endotoxin monitoring. The highest regard is given to maintaining the integrity of your quality samples. The Model PSM, available in three sample delivery capacities, is a complete and comprehensive package for pure or clean steam systems.
Description
Pure/clean steam sampling, point-of-use cooling in hot purified water systems.
Principal features
Cooling Heat Exchanger Sample Temperature Gauge Sample Outlet Valve Cooling Water Pressure Gauge Cooling Water Isolation Valve Pressure Relief Valve Sanitary Pipe Supports Swivel Casters With Brakes Tri-Clamp Connections Cleanroom Compatable Construction

Cooling water supply, cooling water return, clean steam supply, sample outlet All 3/4 Tri-Clamp
High Purity
Limiting conditions (heat exchanger)

Pressure Range (Dry, Saturated Steam)1 Condensate Sample Outlet Flows HE Tube Side Max. Pressure Shell Side Max. Pressure (Including Spikes)2 04.1 barg 060 psig Material certification documents provided.
0.251.75 litres/min 8.6 barg 27.6 barg 125 psig 400 psig
mm A B C D E 915 1320 1500 1600 1015 in. 3-0" 4-4" 4-11" 5-3" 3-4"
1 Requires Clean Steam Inlet Pressure Gauge and Clean Steam Inlet Valve (Options 007 and 008) for pressures higher than 3.1 barg (45 psig). 2 Maximum operating pressure for sanitary fittings is determined by the sanitary flange clamp rating used for connections. Refer to manufacturers literature for details.
Materials
Cart Clean Steam Piping Sample Piping Casters 316L/304 Stainless Steel 316L Stainless Steel 316L Stainless Steel 304 Stainless Steel polyurethane wheels with non-marking
Cooling Water Piping 304 Stainless Steel
TI-7-010-US
09.10
5:394
All packaging of the PSM Series mobile unit is conducted in a clean environment segregated from other non stainless steel manufacturing and is in accordance with ASME BPE. Size the unit based on required sample volume. Time to produce the sample volume is based on heat exchanger heat transfer area. Actual sample delivery rates are dependent upon clean steam pressure, cooling water inlet temperature and available cooling water flow. Heat Tfr. Area, m2 (ft2) 0.07 (0.75) 0.13 (1.43) 0.39 (4.19) Options: Description Custom Option Site Acceptance Testing Commissioning/Validation Protocols & Execution Standard Operating Procedures (SOPs) Electropolished Piping Third Party Weld Inspection Double Tubesheet Exchangers Heat Part No. N/A PSM-SAT-001 PSM-CVPE-002 PSM-SOP-003 PSM-EP-004 PSM-TPWI-005 PSM-DTHE-006 PSM-IPG-007 PSM-IV-008 PSM-HP-009 PSM-SS-010 PSM-CF-011 Order Code X 001 002 003 004 005 006 007 008 009 010 011 Sample Flow Rate, litres/min 0.250.5 0.51.0 >1.5 Part No. PSM-075-01 PSM-143-02 PSM-419-03 Order Code A1 A2 A3
Packaging
Approach piping for both clean steam and cooling water should be evaluated by a qualified engineer and necessary modifications undertaken to minimize the potential for destructive and/or dangerous water hammer events during operation. Cooling water pressure, including momentary spikes, should be controlled so as not to exceed the heat exchanger operational specification. Soft opening and closing control valves are recommended. Correct condensate drainage within the clean steam line is important to protection of clean steam sample cooler cart as well as other steam system components to guard against potential water hammer damage. NOTE: This cart is engineered to provide a safer way of obtaining clean steam samples efficiently. However, no steam sample collection device is completely fail-safe. The prudent manager will consider the capabilities of employees and evaluate potential risks and advisability of configuring the system with additional safety-related instrumentation and controls. Your Spirax Sarco representative is available to offer advice. WARNING: To avoid the risk of scalding, it is essential that cooling water is flowing before opening the sample valve. Always close the sample inlet valve before turning off the cooling water.
Installation
How to order
Safety and operation
Clean Steam Inlet Pressure Gauge Clean Steam Inlet Valve Hose Packages Third Storage Shelf Cooling Water Inlet Carbon Filter (Recommended for use with municipal water service) Example: Series PSM
Size A2
Options 003-005-007-008-009-011
Weights (nominal)
Standard cart, kg (lb) Cart with hose option, kg (lb) 4554 (100120) 5261 (115135)
09.10
5:395
The mobile steam sampling cart shall be of all-stainless steel, clean room-compatible construction, with sanitary, self-draining piping design. The steam condenser shall be a clean steam-compliant shell & tube heat exchanger sized to deliver an appropriate test sample volume in a reasonable time and shall be able to accommodate chilled water, cooling tower water or municipal water as a cooling source. The system shall include the following instrumentation and controls at minimum: a sample temperature gauge, a cooling water pressure gauge, a sample outlet valve, a cooling water isolation valve and a pressure relief valve. All wetted-surface pipeline components shall be manufactured from 316L stainless steel and provided with Tri-Clamp sanitary couplings. Service connections shall be 3/4-in. Tri-Clamp. Vertical clearance beneath the sample outlet valve shall be at least 10 in. A validatable documentation package shall be provided upon delivery, including drawings, material certification documents and weld certification documents.
Specification
High Purity
Pharmaceutical Steam Sampling Panel PSS Series

The Model PSS Steam Sample Cooler Panel is engineered and fabricated to improve safety, efficiency, and operability in the collection of clean steam samples for testing. The unit is specifically designed for taking critical quality samples for total organic carbon (TOC), conductivity and microbiological/endotoxin monitoring. The highest regard is given to maintaining the integrity of your quality samples. The Model PSS, available in two sample delivery capacities, is a complete and comprehensive package for pure or clean steam systems.
Description
Pure/clean steam sampling, point-of-use cooling in hot purified water systems.
Principal features
Cooling Heat Exchanger Sample Temperature Gauge Sample Outlet Valve Cooling Water Pressure Gauge Cooling Water Isolation Valve Pressure Relief Valve Sanitary Pipe Supports Tri-Clamp Connections Cleanroom Compatible Construction

Cooling water supply, cooling water return, clean steam supply, sample outlet All 3/4 Tri-Clamp
Limiting conditions (heat exchanger)

High Purity
Pressure Range (Dry, Saturated Steam)1 Condensate Sample Outlet Flows HE Tube Side Max. Pressure Shell Side Max. Pressure (Including Spikes)2 04.1 barg 060 psig
0.251.75 litres/min 8.6 barg 27.6 barg 125 psig 400 psig
1 Requires Clean Steam Inlet Pressure Gauge and Clean Steam Inlet Valve (Options 007 and 008) for pressures higher than 3.1 barg (45 psig). 2 Maximum operating pressure for sanitary fittings is determined by the sanitary flange clamp rating used for connections. Refer to manufacturers literature for details.
Materials
Clean Steam Piping Sample Piping 316L Stainless Steel 316L Stainless Steel Cooling Water Piping 304 Stainless Steel Material certification documents provided.
mm A B 1143 508 in. 3' 9" 1' 8"
TI-7-011-US
03.10
5:396
All packaging of the PSS Series panel unit is conducted in a clean environment segregated from other non stainless steel manufacturing and is in accordance with ASME BPE. Size the unit based on required sample volume. Time to produce the sample volume is based on heat exchanger heat transfer area. Actual sample delivery rates are dependent upon clean steam pressure, cooling water inlet temperature and available cooling water flow. Heat Tfr. Area, m2 (ft2) Sample Flow Rate, litres/min 0.250.5 0.51.0 >1.5 Part No. Order Code
Packaging
Weights (nominal)
Lower pressure model, kg (lb) Higher pressure model, kg (lb) 3241 (7090) 4150 (90110)
How to order
Approach piping for both clean steam and cooling water should be evaluated by a qualified engineer and necessary modifications undertaken to minimize the potential for destructive and/or dangerous water hammer events during operation. Cooling water pressure, including momentary spikes, should be controlled so as not to exceed the heat exchanger operational specification. Soft opening and closing control valves are recommended. Correct condensate drainage within the clean steam line is important to protection of clean steam sample cooler cart as well as other steam system components to guard against potential water hammer damage. NOTE: This cart is engineered to provide a safer way of obtaining clean steam samples efficiently. However, no steam sample collection device is completely fail-safe. The prudent manager will consider the capabilities of employees and evaluate potential risks and advisability of configuring the system with additional safety-related instrumentation and controls. Your Spirax Sarco representative is available to offer advice. WARNING: To avoid the risk of scalding, it is essential that cooling water is flowing before opening the sample valve. Always close the sample inlet valve before turning off the cooling water.
Installation
Lower Pressure 45 psig Units 0.07 (0.75) 0.13 (1.43) 0.39 (4.19) PSS-075-01 PSS-143-02 PSS-419-03 A1 A2 A3
Safety and operation
Higher Pressure 60 psig Units 0.11 (1.2) 0.17 (1.8) 0.24 (2.6) Options: Description Custom Option Site Acceptance Testing Commissioning/Validation Protocols & Execution Standard Operating Procedures (SOPs) Electropolished Piping Third Party Weld Inspection Double Tubesheet Exchangers Heat Part No. N/A PSS-SAT-001 PSS-CVPE-002 PSS-SOP-003 PSS-EP-004 PSS-TPWI-005 PSS-DTHE-006 PSS-IPG-007 PSS-IV-008 PSS-HP-009 PSS-SS-010 PSS-CF-011 Order Code X 001 002 003 004 005 006 007 008 009 010 011 0.250.5 0.50.75 0.751.0 PSS-120-60-04 PSS-180-60-05 PSS-260-60-06 A4 A5 A6
Clean Steam Inlet Pressure Gauge Clean Steam Inlet Valve Hose Packages Third Storage Shelf Cooling Water Inlet Carbon Filter (Recommended for use with municipal water service) Example: Series PSS Size A2
Options 003-005-007-008-011
The steam sampling panel shall be of all-stainless steel, clean roomcompatible construction, with sanitary, self-draining piping design. The steam condenser shall be a clean steam-compliant shell & tube heat exchanger sized to deliver an appropriate test sample volume in a reasonable time and shall be able to accommodate chilled water, cooling tower water or municipal water as a cooling source. The system shall include the following instrumentation and controls at minimum: a sample temperature gauge, a cooling water pressure gauge, a sample outlet valve, a cooling water isolation valve and a pressure relief valve. All wetted-surface pipeline components shall be manufactured from 316L stainless steel and provided with TriClamp sanitary couplings. Service connections shall be 3/4-in. TriClamp. Vertical clearance beneath the sample outlet valve shall be at least 10 in. A validatable documentation package shall be provided upon delivery, including drawings, material certification documents and weld certification documents.
Specification
03.10
5:397
High Purity
Liquid Drain Traps

for continuous drain trap operation.
Liquid Drain Traps
Spirax Sarco Liquid Drain Traps are ideally suited for industrial processes involving the removal of a liquid from a pressurized gas.
6:398
Liquid Drain Traps Index

Tech. Illus. # TI-7-306-US TI-7-309-US TI-7-312-US TI-7-316-US TI-7-317-US TI-7-315-US TI-7-3151-US TI-7-310-US TI-7-307-US TI-P148-38-US TI-7-3022-US TI-7-314-US TI-P509-06-US TI-7-318-US Model Iron Liquid Drain Traps FA-30, FA-75, FA-150 Iron Liquid Drain Trap FA-200 Iron Liquid Drain Trap FAB Super Capacity Series Iron Liquid Drain Traps FAI-30, FAI-75, FAI-150, FAI-200 Ductile Iron Liquid Drain Trap CA14 Steel Liquid Drain Trap FA450 Steel Liquid Drain Trap 3" & 4" FA450 Steel Liquid Drain Trap F-150V, F-300V Stainless Steel Liquid Drain Trap FA-150 Stainless Steel Drain Trap CAS14 and CAS14S Stainless Steel Liquid Drain Trap CA46S Thermo-Dynamic Liquid Drain Trap TDA52 ADV Automatic Drain Valve Liquid Drain Traps Selection & Sizing Page No. 6: 400 6: 402 6: 404 6: 406 6: 408 6: 410 6: 412 6: 414 6: 416 6: 418 6: 420 6: 422 6: 424 6: 428
6:399
Liquid Drain Traps INDEX
Iron Liquid Drain Traps FA-30, FA-75, FA-150

The float-operated liquid drain trap discharges continuously in direct response to variations in liquid flow rate, assuring thorough drainage of the system.
Model Sizes Connections Construction FA-30 FA-75 FA-150
T ypical a pplicaTions
Receiver and air line drainage, draining a liquid from its vapor phase
3/4", 1", 1-1/2", 2" NPT Cast Iron Body, Stainless Steel Internals
4 19 1/2" NPT Balance pipe connection 1/2" NPT Balance pipe connection
3 2 4 19 1 20 5 15 6 8 7 16 20
3/4" & 1"
1-1/2", 2"
2 3 6 5 17 16 8 7 1
Liquid Drain Traps
l imiTing o peraTing c ondiTions

Max. Operating Pressure (PMO) Up to 150 psig. The PMO depends on the model selected and the specific gravity of the liquid being drained. See TIS 7.318. Max. Operating Temperature FA-30, 75 FA-150 450F (232C) 200 F (93C) 9 barg/0-232C 10 barg/0-93C 232C/0-9 barg 93C/0-10 barg
c onsTrucTion m aTerials
No.
1 2 3 4 5 6 7 8 15 16 17 19 20
Part
Body Cover Screws Cover Gasket Cover Valve Seat Valve Seat Gasket Float Lever Seat Bracket Pivot Pin Valve Head & Bracket Assy Plug Plug Gasket
Material
Cast Iron Steel Graphite Cast Iron Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Brass Stainless Steel ASTM A126 CL B ASTM A449 ASTM A126 CL B AISI 420F AISI 302 AISI 304 AISI 301/304 AISI 301/304 AISI 302/303 AISI 300/440 ASTM B16 ASTM A240
p ressure s hell d esign c ondiTions

PMA
FA-30,75: 125 psig/0-450F FA-150: 150 psig/0-200F FA-30,75: 450F/0-125 psig FA-150: 200F/0-150 psig
TMA
6:400
Iron Liquid Drain Traps FA-30, FA-75, FA-150

c apaciTy
The discharge capacity depends on the differential pressure (inlet pressure minus outlet pressure) and the specific gravity of the liquid being drained. See TIS 7.318.
s ample s pecificaTion
The liquid drain trap shall be of the float type with screwed NPT connections. Valve mechanism and float shall be stainless steel with hardened working surfaces, designed to retain a water seal at all times. A 1/2" NPT tapping shall be provided for a balance pipe. All internals are to be renewable and field serviceable.
G
F
C E
i nsTallaTion
The trap must be fitted in a horizontal pipe line with direction of flow as indicated and so that the float mechanism is free to rise and fall in a vertical plane. Full-flow isolating valves should be placed to permit servicing. The high point of the body is provided with a 1/2" NPT tapping for a balance pipe, which is essential for satisfactory operation of this unit. The balance pipe must be connected with a continuous rise between the tapping provided on the body of the trap and the vessel being drained. The trap discharge should be piped to a safe place.
Balance Pipe connection (all models) 1/2" NPT

F
/4" & 1"
E1
m ainTenance
This product can be maintained without disturbing the piping connections. Complete isolation of the trap from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat. Worn or damaged parts should be replaced using a complete repair kit. Complete installation and maintenance instructions are given in IMI 7.306 which accompanies the product.
11/2" & 2"
Size
d imensions
A B C 6.2 157 8.5 216 9.8 249 4.6 117 4.25 108 4.9 124 3.3 84 3 76 4.9 125
( nominal ) D 3 77 0.7 17 0.12 3 E
in inches and millimeTers
E1
F 1.3 33 3.5 89 1.9 49
G 0.3 7.9
Weight 9 lb 4.1 kg 18 lb 8.2 kg 26 lb 11.8 kg
3/4", 1" 1-1/2" 2"
5.75 146 8.4 213 9.1 230
Liquid drain traps can be used to drain most liquids from most gases. However, some applications, particularly those involving hazardous or unusual fluids, may be subject to regulation or may otherwise require special consideration. Spirax Sarco will endeavor to provide whatever data is necessary to assist in product selection.
s pare p arTs
4 1A 3/4" & 1"
Gasket Kit (Set of 3 cover and mechanism gaskets)

4 1-1/2" & 2"
Valve mechanism kit (less float) Float Kit
4 5
08.99
6:401
Liquid Drain Traps
Iron Liquid Drain Trap FA-200

Model PMO Sizes Connections Construction FA-200
200 psig 1" &1-1/2" NPT Cast Iron 20 Balance Pipe Connection 1" - 3/8" NPT 16 1-1/2" - 1/2" NPT 4 19 18 1
No.
1 2 3 4 5 6 7 B14 8 15 16 17 18 19 20
Part
Body Cover Screws Cover Gasket Cover Valve Seat Main Valve Assembly Gasket Cap Screw
Material
Cast Iron Steel Graphite Cast Iron Stainless Steel Graphite Copper Alloy Everdur 1015 or ASTM B 97-S1 Alloy AISI 304 ASTM B 62
6 2 3 7 5 15 17 8
ASTM A126 CL B ASTM A449 ASTM A126 CL B (1") AISI 304 (1-1/2") AISI 303
Float Stainless Steel Main Valve Assembly Housing Cast Brass Pivot Pin Valve Head Pivot Rod Plug Plug Gasket
Receiver and air line drainage, draining a liquid from its vapor phase.
Stainless Steel AISI 303 Stainless Steel (1") AISI 304 (1-1/2") AISI 303 Die Forged Brass (1") ASTM B 124 Cast Brass (1-1/2") ASTM B62 Brass ASTM B16 Stainless Steel ASTM A240

Max. Operating Pressure (PMO) Up to 200 psig. The PMO depends on the model selected and the specific gravity of the liquid being drained. See TIS 7.318 Max. Operating Temperature 450F (232C)
Liquid Drain Traps
D F C

PMA
TMA
B A
d imensions
1" Size A 8.5 216 10.75 273 3.9 100 5.75 146 B
( nominal )
in inches and millimeTers
1-1/2"
2.6 65 3 76
0.37 9 0.56 14
6.9 175 9.1 232
1.8 46 2.5 64
15 lb 6.8 kg 30 lb 13.6 kg
Weight
6:402
Iron Liquid Drain Trap FA-200

c apaciTy
The dischrage capacity depends on the differential pressure (inlet pressure minus outlet pressure) and the specific gravity of the liquid being drained. See TIS 7.318.
i nsTallaTion
The liquid drain trap shall be of the float type with screwed NPT connections. Float and valve head and seat shall be stainless steel designed to retain a water seal at all times. An NPT tapping shall be provided for a balance pipe. All internals are to be renewable and field serviceable.
The trap must be fitted in a horizontal pipe line with direction of flow as indicated and so that the float mechanism is free to rise and fall in a vertical plane. Full-flow isolating valves should be placed to permit servicing. The high point of the body is provided with an NPT tapping for a balance pipe, which is essential for satisfactory operation of this unit. The balance pipe must be connected with a continuous rise between the tapping provided on the body of the trap and the vessel being drained. The trap discharge should be piped to a safe place.
m ainTenance
s pare p arTs
4A
4 5
Gasket kit (set of 3 cover & seat gaskets) Valve mechanism kit (less float) Float kit
08.99
Telephone: (803) 714-2000 FAX (803) 714-2222
6:403
4, 4A 5
Liquid Drain Traps
Iron Liquid Drain Traps FAB Super Capacity Series

2" FAB-10
FAB-10
2"
FAB-150
1-1/2"
FAB-75
2-1/2" NPT
FAB-175
2"
1/2" NPT Balance Pipe Connection 9,10
Cast Iron Body Stainless Steel Internals Stainless Steel valve head & seat Brass valve housing Gauge glass
2 3 5 16 17
1 19 8 18
Options
Note: FAB-75, FAB-150 and FAB-175 valves are double-seated and may not shut tight under no-load conditons. Normally, the liquid load will always be greater than the small residual leakage.
1/2"NPT Balance Pipe Connection
No. Part
1 2 3 4 5 6 7 8 9 10 15 16 17 Body Cover Screws Cover Gasket Cover Valve Seat Valve Seat Gasket Valve Assembly Gasket Main Valve Assembly Screws Float Plug Plug Gasket Main Valve Assy. Housing Pivot Pin Valve Head Float Arm Seat Bracket Head Bracket, Stop, Link
9,10 1-1/2" FAB-125 2" FAB-175
Material
Cast Iron Carbon Steel Graphite Cast Iron Stainless Steel (FAB-10) Stainless Steel Graphite Copper Alloy Everdur 1015 Stainless Steel Brass Stainless Stainless Stainless Stainless Steel Steel Steel Steel (FAB-10, 150, 175) Type 304 ASTM B16 ASTM A240 ASTM A743 CF8M Type 303 Type 303 ASTM A351GR. CF8M Type 301 Type 304 Type 301 ASTM A126 CL B ASTM A449 ASTM A126 CL B Type 303 Type 302
1 18 8
2 3
6 7
16 17 15 5 1/2"NPT Balance Pipe Connection
9,10 2-1/2" FAB-75 1 18 8
Liquid Drain Traps
18 19
Stainless Steel Stainless Steel (FAB-10) Stainless Steel (FAB-10)
2 3 6
16 7 15 17 5

Max. Operating Pressure (PMO) Up to 175 psig. The PMO depends on the model selected and the specific gravity of the liquid being drained. See TI-7-318-US. Max. Operating Temperature 450F(232C)

PMA
FAB-75, 150, 175 FAB-10 FAB-75, 150, 175 FAB-10
175 psig/0-450F 125 psig/0-450F 450 F/0-175 psig 450 F/0-125 psig
12 barg/0-232C 9 barg/0-232C 232C/0-12 barg 232C/0-9 barg
TMA
TI-7-312-US
08.06
6:404
Iron Liquid Drain Traps FAB Super Capacity Series

D F 2" FAB-10

Type & Size A FAB-10 12.2 2" 309 B 5.9 149 4.25 108 5.9 149 9.25 235 C 4.5 114 3 76 4.5 114 7.25 184 D 0.5 13 0.68 17 0.5 13 1.4 35 E 10.7 271 8.3 211 11 279 15.6 397 F 3 76 2.5 64 4 102 3.75 95 Weight 43 lb 19.5 kg 22 lb 10.0 kg 48 lb 21.8 kg 90 lb 40.8 kg
Dimensions
B D F C
FAB-150 1-1/2"
1-1/2"FAB-150
8.8 224 12.1 306 15.4 390
FAB-175 2" FAB-75 2-1/2"
E B D F 2"FAB-175 E A D F
B 2-1/2" FAB-75
Capacity
Spare Parts
FAB-75, FAB-125, FAB-150
The liquid drain trap shall be of the float type with screwed NPT connections. Float and valve heads and seats shall be stainless steel. An NPT tapping shall be provided for a balance pipe. All internals shall be renewable and field serviceable.
Installation
Maintenance
Liquid drain traps can be used to drain most liquids from most gases. However, some applications, particularly those involving hazardous or unusual fluids, may be subject to regulation or may otherwise require special consideration. Spirax Sarco will endeavor to provide whatever data is necessary to assist in product selection. Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016
TI-7-312-US
08.06
Telephone: (803) 714-2000 FAX (803) 714-2222
6:405
This product can be maintained without disturbing the piping connections. Complete isolation of the trap from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat. Worn or damaged parts should be replaced using a complete repair kit. Complete installation and maintenance instructions are given in IM-7-306-US which accompanies the product.
2" FAB-10 Valve Mechanism Assembly
Gasket Kit (set of 3 cover and Mechanism Gaskets) Valve Mechanism Kit (less float) Float Kit
B, E D, E, F P
Liquid Drain Traps
The trap must be fitted in a horizontal pipe line with direction of flow as indicated and so that the float mechanism is free to rise and fall in a vertical plane. The high point of the body is provided with an NPT tapping for a balance pipe, which is essential for satisfactory operation of this unit. The balance pipe must be connected with a continuous rise between the tapping provided on the body of the trap and the vessel being drained. The trap discharge should be piped to a safe place.
A E FD Valv eM Asseechanism P mbly
Iron Liquid Drain Traps FAI-30, FAI-75, FAI-150, FAI-200

FAI-30 FAI-75 FAI-150 FAI-200
1/2", 3/4", 1", 1-1/2" NPT Cast Iron Body & Cover Stainless Steel Internals 1-1/2" FAI 30 and FAI 200 only
1 19, 20 4 7 3 19, 20
15
5 4 2 3
7 8,18 1 16 15 2A
16
2B
Liquid Drain Traps

Max. Operating Pressure (PMO) Up to 200 psig. The PMO Max. Operating Temperature 450F (232C)
depends on the model selected and the specific gravity of the liquid being drained. See TIS 7.318.
No.
1 2 2A 2B 3 4 5 7 8 15 16 18 19 20
Part
Body Cover Screws Cover Bolts Cover Nuts 3/4" & 1" Cover Gasket Cover Valve Seat Ball Float Float Arm Seat Bracket Pivot Pin Valve Head Plug Plug Gasket
Material
Cast Iron Carbon Steel Alloy Steele 7/16 - 14 UNC-2A Graphite Cast Iron Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Brass Stainless Steel ASTM A126 CL B ASTM A449 ASTM A 193 B7 ASTM A 194 2H ASTM A126 CL B Type 420F Type 304 AISI 301/302/304 AISI 301/302/304 Type 302 or 303 Type 440 Gr.C ASTM B16 ASTM A167

PMA
200 psig/0-450F 13.8 barg/0-232C 450F/0-200 psig 232C/0-13.8 barg
TMA
6:406
Iron Liquid Drain Traps FAI-30, FAI-75, FAI-150, FAI-200

4.8 122 2.7 69 3.3 84 1/2" NPT Balance Pipe Connection
9.84
11.36 10.01 3.33
4.8 122
5.8 147
6.54 10.70 10.00
WEIGHT: 13.4 lb 6 kg
6.5 165
c apaciTy
i nsTallaTion
The liquid drain trap shall be of the float type with horizontal in-line NPT connections. Valve mechanism and float shall be stainless steel with hardened working surfaces, designed to retain a water seal at all times. A 1/2" NPT tapping shall be provided for a balance pipe. All internals are to be renewable and field serviceable.
m ainTenance
s pare p arTs
1/2", 3/4", 1" Sizes 1-1/2" Size
10.07
Telephone: (803) 714-2000 FAX (803) 714-2222
6:407
Gasket Kit (set of 3 Cover and Mechanism Gaskets) Complete Valve Mechanism Kit (less float) Float Kit Float, Screw, Washer
Liquid Drain Traps
Ductile Iron Liquid Drain Trap CA14

The float-operated liquid drain trap discharges continuously in direct response to variations in liquid flow rate, assuring thorough drainage of the system. The CA 14 has a synthetic rubber valve head for positive closure.
Model PMO Sizes Connections Construction Options CA 14
203 psig 1/2" & 3/4" NPT Ductile Iron BSP Connections 10 4 3 1 2
Receiver and airline drainage, draining a liquid from its vapour phase.

Max. Operating Pressure (PMO) 203 psig(14 barg) Max. Operating Temperature 260F (127C)

PMA
232 psig/0-248F 16 barg/0-120C 203 psig/389F 14 barg/198C 188 psig/482F 13 barg/250C 482F/0-188 psig 250C/0-13 barg
TMA

.1 .2 .3 .5 .7 1 2 3 5 10 14 400
Liquid Drain Traps
1000
Condensate kg/h
700
300
No.
1 2 3 4 5 6 7 9 10
500 400 300 200 150
Part
Cover Cover Bolts Cover Gasket Body Main Valve Main Valve Seat Main Valve Seat Gasket Main Valve Assembly Screws Ball Float & Lever
Material
Ductile (SG) Iron Steel M10 x 30 Asbestos-free Synthetic Fiber Ductile (SG) Iron Synthetic Rubber Stainless Steel Stainless Steel Stainless Steel M4 x 6 Stainless Steel DIN 1693 GGG 40 BS 3692 Gr B.8 BS 2815 Gr.B DIN 1693 GGG 40 Viton AISI 431 AISI 304 BS 6105 C1 A2-70 AISI 304
Condensate lb/h
200 150
100
70 50
100
10
20
30
50 70 100
200
6:408
Ductile Iron Liquid Drain Trap CA14

The liquid drain trap shall be of the float type with screwed NPT connections (top inlet, side outlet.) Body material shall be Ductile (SG) Iron. Valve mechanism shall be stainless steel with viton valve head designed to retain a water seal at all times. All internals are to be renewable & field servicable without disturbing the piping connections.
D
A C
i nsTallaTion
The trap must be fitted in a horizontal plane, as shown, with the inlet at the top so that the float mechanism is free to rise and fall vertically. The discharge should be piped to a safe place.
E B
withdrawal distance
m ainTenance
This product can be maintained without disturbing the piping connections. Complete isolation of the trap from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat. Worn or damaged parts should be replaced using a complete repair kit. Complete installation and maintenance instructions are given in the IMI sheet which accompanies the product.
d imensions ( nominal )
Size 1/2", 3/4" A 5.8 147 B 4.5 114 C 3.15 80
in inches
&
E 4.1 105
millimeTers
D 4.5 114
F 2.4 60.5
Maintenance Kit Seal Kit
A, B (2 off), C, D, E, F, G, O C, O
s pare p arTs
BC A O
D E
03.94
Telephone: (803) 714-2000 FAX (803) 714-2222
6:409
F G
Liquid Drain Traps
Steel Liquid Drain Trap FA450

3/4" & 1" 1/2" NPT Balance Pipe Connection
2 3 9 1
FA450
465 psig (see below) 3/4" to 2" NPT Carbon Steel Body Stainless Steel Internals ANSI 150, 300 or 600 flanges SW Connections to ANSI B16.11 1/2" Bottom Drain
19 20 11 7 4 13
Note: 1-1/2" and 2" valves are double-seated, and may not shut tight under no-load conditions. Normally, the liquid load will always be greater than the small residual leakage.
No.
1 2
65
12
Part
Material
1-1/2" & 2"
2 9 3 1
1/2" NPT Balance Pipe Connection
3 4 5
8 11 12 13 19 20
Body Steel ASTM A216 WCB Cover Bolts Steel ASTM A 193 B7 Cover Nuts 3/4" & 1" 7/16 - 14 UNC-2A ASTM A 194 2H 1-1/2" & 2" 5/8-11UNC-2A Cover Gasket Stainless Steel Reinforced Exfoliated Graphite Cover Steel ASTM A216 WCB Valve Seat (3/4" & 1") Stainless Steel ASTM A276 Type 420F Main Valve Assembly Stainless Steel AISI 431 w/ erosion deflector (1-1/2" & 2") Stainless Steel ASTM A240 Type 301 Valve Seat Gasket (3/4" & 1") Main Valve Assy Stainless Steel Reinforced Exfoliated Graphite Gasket 1-1/2" & 2" Pivot Frame Assy Stainless Steel AISI 18-8 Set Screws ( 3/4" & 1") 10-24 Fillister Head ANSI B 18.6.3 Main Valve Assembly Steel Cap Screws (1-1/2") 1/4-20 ASTM 276 Type 304 Studs & Nuts (2") 5/16-18 ASTM 276 Type 431 & 304 Ball Float & Lever Stainless Steel ASTM A240 Type 304 Support Frame Stainless Steel ASTM A240 Type 304 Pivot Frame Stainless Steel ASTM A240 Type 304 Erosion Deflector Stainless Steel ASTM A582 Type 303 Plug Stainless Steel Plug Gasket Stainless Steel ASTM A240
19 20 7 6 13 4
Limiting Operating Conditions*

Max. Operating Pressure (PMO) Up to 465 psig. The PMO depends on the model selected and the specific gravity of the liquid being drained. See TIS 7.318. Max. Operating Temperature 750 F (400C)
Liquid Drain Traps
Pressure Shell Design Conditions*

PMA 535 psig/650F Max. allowable pressure 505 psig/750F TMA
37 barg/343C 35 barg/400C 400C/0-34 barg
750F/0-505 psig
* The limiting operating and design conditions for ANSI 150 flanged units will be limited by the flange rating
Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI-7-315-US
01.12
6:410
Steel Liquid Drain Trap FA450

Capacity
Liquid drain traps shall be of the mechanical ball float type having steel bodies, horizontal in-line connections, and stainless steel valve heads, seats and ball floats. Internals of the trap shall be completely servicable without disturbing the piping.
D
A A1
Installation
C
E Withdrawal
(nominal) in inches and millimeters A 6.1 155 1" 6.5 165 1-1/2" 9.8 250 2" Size 3/4" A1 10.1 255 10.4 264 14.0 356 B 3.0 76 5.0 127 5.6 142 C 3.1 79 3.8 96 3.6 347 D 6.4 163 8.2 208 9.8 250 E 4.7 120 6.3 160 7.7 195 F 7.4 189 9.2 234 11.1 282 G 4.0 102 5.8 147 6.4 163 H 4.7 119 Scr/SW 18.0 lb 8.2 kg 24.2lb 11.0 kg 55.1 lb 25.0 kg 66.1 lb 30.0 kg Flg 23.8 lb 10.8 kg 33 lb 15 kg 64.0 lb 29.0 kg 70.5 lb 32.0 kg
Dimensions
Maintenance
This product can be maintained without disturbing the piping connections. Complete isolation from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat. Worn or damaged parts should be replaced using a complete valve mechanism kit. Complete installation and maintenance instructions are given in IMI 7.306, which accompanies the product.
*ANSI 600 16.5" 419 mm
11.8 16.0* 6.0 4.0 10.0 7.7 11.6 6.5 6.0 300 406* 152 102 255 195 295 165 152
Spare Parts
B,T C
Float Kit (1-1/2"& 2")

B G AE F D C C
3/4" & 1" Main Valve Assembly A D 1-1/2" & 2" Main Valve Assembly
The erosion deflector is pressed into the body during manufacture and not available as a spare.
Liquid drain traps can be used to drain liquids from most gases. However, some applications, particularly those involving hazardous or unusual fluids, may be subject to regulation or may otherwise require special consideration. Spirax Sarco will endeavor to provide whatever data is necessary to assist in product selection. Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016
6:411
Liquid Drain Traps
P 1-1/2" Inlet Baffle
P - 2" Inlet Baffle
Valve Mechanism Kit w/ Float ( 3/4" & 1") A,B,C,D,E,F,G Valve Mechanism Kit (1-1/2" & 2") A,B,D,P Gasket Kit (3 sets of cover and Mechanism Gaskets)
Steel Liquid Drain Trap 3" and 4" FA450

3" NPT, SW, Flanged
FA450
4" Flanged
T ypical a pplicaTions Draining a liquid from a gas in large process applications.
Carbon Steel Body Stainless Steel Internals
Note: The double seated valve may not shut tight under no-load conditions. Normally, the liquid load will always be greater than the small residual leakage.
No.
1 2 3 4 5 6
Part
Body Cover Cover Gasket Cover Bolts Lockwashers Main Valve Assembly Valve Mech. Gasket Valve Mech. Screws Float Cover Plug (3/4" NPT) Drain Plug (3/4" NPT) Companion Flange Flange Bolts
Material
Cast Carbon Steel Cast Carbon Steel Graphite with SS insert Steel Steel Stainless Steel Graphite Stainless Steel Stainless Steel Steel Steel Forged Steel Steel ASTM A216 WCB ASTM A216 WCB ASTM A193 GR B7 AISI 300 & Hardened Head and Seat ASTM A240 Type 304
4 5 3 6 1
7 8 9 10
l imiTing o peraTing c ondiTions *

Max. Operating Pressure (PMO) Up to 450 psig, depending on the specific gravity of the liquid being drained. See TIS 7.318. Max. Operating Temperature 650F (343C) at 450 psig (31 barg) 750F (400C) at operating pressures below 375 psig (26 barg)
9 10
ASTM A193 GR B7
c apaciTies
.1 1,000,000 800,000 700,000 600,000 500,000 400,000 300,000
For liquids other than cold water, see TIS 7.318.

.15 .2 .3 .4 .5 .7 1 1.5 2 3 4
Differential Pressure bar 5 7 10 15 20 32 Cold Water kg/h 400,000 300,000
Liquid Drain Traps
200,000 150,000 100,000
200,000 150,000 100,000 Cold Water lb/h 80,000 70,000 60,000 50,000 40,000 30,000 1 1.5 2 3 4 5 7 10 15 20 30 40 50 70 100 150 200 300 400 Differential Pressure psi 15,000 70,000 50,000 40,000 30,000 20,000
p ressure s hell d esign c ondiTions *

PMA
450 psig/0-650F 31 barg/0-343C 375 psig/750F 26barg/400C 425 psig/700F 29 barg/371C
* In this region the trap capacity may exceed the flow capactiy of the connection piping.
Max. allowable temperature 750F/0-375 psig 400C/0-26 barg * The limiting operating and design conditions for ANSI 150 flanged units will be limited by the flange rating.
TMA
6:412
Steel Liquid Drain Trap 3" and 4" FA450

3/4" NPT Balance Pipe Connection 32.0 813 withdrawal 16.0 406
Inlet Companion Flange *
8.0 203
23.7 602
3/4" NPT 15.52 394 12.0 305 3" NPT, SW 27.75 705 28.9 734 3"&4" Flanged 38.9 988 .625
Mounting Holes
6.75 171
11.5 292 17.5 444 Weight 485 lb. (220 kg)
* The inlet connection on NPT and SW traps is a standard 4" ANSI 300 RF Flange bolted to the trap body. The flange bore is 3", NPT or SW to match the outlet connection of the trap.
Liquid drain traps shall be of the mechanical ball float type having steel bodies with stainless steel internal parts. The piping connections shall be horizontal in-line, and the body shall incorporate mounting legs with drilled pads. The trap body shall be horizontally split and all internal parts shall be completely serviceable without disturbing the inlet and outlet piping.
s pare p arTs
i nsTallaTion
The trap should be located below and close to the equipment drain point. A pipeline strainer should be installed ahead of the trap, and full-flow isolating valves should be placed to permit servicing. The mounting legs should be bolted to a firm horizontal support. Access above the trap must be provided for servicing. The cover has a plugged 3/4" NPT balance pipe connection. The balance pipe must be connected with a continuous rise between the trap and the eaquipment being drained. Complete installation instructions are given in IMI 7.3151.
P
D F E B
m ainTenance
This product can be maintained without disturbing the piping connections. Complete isolation from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve mechanism. Complete installation and maintenance instructions are given in IMI 7.3151, which accompanies the product.
Liquid drain traps can be used to drain most liquids from most gases. However, some applications, particularly those involving hazardous or unusual fluids, may be subject to regulation or may otherwise require special consideration. Spirax Sarco will endeavor to provide whatever data is necessary to assist in product selection. Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016
Valve Mechanism Kit Gasket Kit (pkt of 3 each) Float Kit
D,E,F B,F P
TI-7-3151-US
03.94
Telephone: (803) 714-2000 FAX (803) 714-2222
6:413
Liquid Drain Traps
Steel Liquid Drain Trap F-150V, F-300V

The float-operated liquid drain trap discharges continuously in direct response to variations in liquid flow rate, assuring thorough drainage of the system. Model PMO Sizes Connections Construction Options F-150V
150 psig 1/2" NPT Stainless Steel Body Carbon Steel Cover SW to ANSI B16.11 11
F-300V
300 psig
13 3
2 4
No.
1 2 3 4 5 6 7 8 11 12 13 14
Part
Body Cover Screws Cover Gasket Cover Valve Seat Valve Seat Gasket Float Screw & washer Ball Float Valve Seat Bracket Pivot Pin Body Retaining Ring Lever & Ball Head
Material
Stainless Steel Steel Graphite Forged Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Forged Steel Stainless Steel AISI 304 ASTM A449 Type 1 ASTM A105 AISI 420F AISI 303 AISI 304 AISI 304 AISI 301 AISI 303 ASTM A105 AISI 301/304 Lever AISI 440 Ball Head
7 14 12 5 6

Max. Operating Pressure (PMO) F-150V
Specific Gravity
1.0 .95 .90 .85 .80 .75 .70 .65 .60 .55 .50
psig
150 150 150 150 138 119 100 80 61 42 23
Liquid Drain Traps
10.3 10.3 10.3 10.3 9.5 8.1 6.8 5.5 4.2 2.8 1.5
barg
F-300V
psig
300 300 300 300 282 243 203 164 125 86 46
20.7 20.7 20.7 20.7 19.4 16.7 13.9 11.2 8.6 5.9 3.1
barg
Weight 6 lb 2.7 kg
5.3" 135 mm
750F (399C)

5.4" 139 mm 6.1" 156 mm
PMA TMA
Cold Water Capacity lb/h

psi bar F-150V F-300V 1 .07 150 80 2 .14 200 105 5 .34 295 145 10 .69 395 210 20 1.4 530 280 30 2.1 625 335
Differential pressure 50 65 75 3.5 4.5 5.2 785 880 940 420 470 500
100 6.9 1060 570
125 8.6 1160 620
150 10.3 1250 680
250 17.2 850
300 20.7 920
For kg/h, multiply lb/hr by .454 Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI-7-310-US 09.04
6:414
Steel Liquid Drain Trap F-150V, F-300V

Conversion Factors
Specific gravity Conversion Factor
for equivalent cold water capacity of light liquids
.95-.99 1.03
.90-.94 1.06
.85-.89 .80-.84 1.09 1.12
.75-.79 .70-.74 .65-.69 1.16 1.20 1.24
.60-.64 .55-.59 .50-.54 1.29 1.35 1.42
Draining Cold Water & Liquids of specific gravity 1.0
Installation
Obtain the required cold water capacity by multiplying the peak load by a safety factor of 1.5. Select the drain trap from the capacity table which satisfies the required cold water capacity and operates at the minimum pressure differential of the application.
The trap must be fitted in a vertical pipe line with direction of flow as indicated and so that the float mechanism is free to rise and fall in a vertical plane. The cover is provided with a 1/4" tapping for a balance pipe, which is essential for satisfactory operation of this unit. The balance pipe must be connected with a continuous rise between the tapping provided on the trap and the vessel being drained. The trap discharge should be piped to a safe place.
The liquid drain trap shall be of the float type with screwed NPT connections. Valve mechanism shall be stainless steel with hardened working surfaces designed to retain a water seal at all times. A 1/4" NPT tapping shall be provided for a balance pipe. All internals are to be renewable and field serviceable.
Maintenance
Draining Liquids of specific gravity 0.5 to 0.95
Determine the "Equivalent Cold Water Capacity" of the light liquid by multiplying its peak load (include a safety factor of 1.5) by the conversion factor given in the table above. If the maximum load is accurately known, the safety factor can be reduced or eliminated. Refer next to Limiting Conditions table which gives the maximum operating pressure with various gravity liquids. For liquids between those listed, use the next lower specific gravity. Determine the maximum operating pressure equal to, or greater than, the inlet pressure of the application.
This product can be maintained without disturbing the piping connections. Complete isolation of the trap from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat. Worn or damaged parts should be replaced using a complete repair kit. Complete installation and maintenance instructions are given in the IMI 7.306 which accompanies the product.
Liquid drain traps can be used to drain most gases. However, some applications, particularly those involving hazardous or unusual fluids, may be subject to regulation or may otherwise require special consideration. Spirax Sarco will endeavor to provide whatever data is necessary to assist in product selection.
Spare Parts
4
Cover Gasket (Set of 3 Cover & Seat Gaskets) Valve Mechanism Kit Float Kit 4 5 TI-7-310-US Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016
09.04
Telephone: (803) 714-2000 FAX (803) 714-2222
6:415
Liquid Drain Traps
Stainless Steel Liquid Drain Trap FA-150

Model PMO Sizes Connections Construction FA-150
150 psig 1/4" NPT Stainless Steel Body and Internals
Receiver and air line drainage, draining liquid from its vapor phase.
No.
1 2 3 4 5 6 7 8 9 10 11 12
Part
Body Cover Screws Cover Nuts Cover Gasket Valve Seat O Rings Float Seat Bracket Pivot Pin Valve Head & Arm Connection Stud Connection Nut Drain Plug
5.8" 148 mm 2.1" 54 mm
Material
Stainless Steel Plated Steel Graphite Stainless BUNA-N Stainless Stainless Stainless AISI 304 ASTM A574 ASTM A 563 AISI 420F AISI 304 AISI 301 AISI 303 AISI 300/440 AISI 304 AISI 303 AISI 316
11 10 6 2 3 8 7 12 1
Steel Steel Steel Steel
Stainless Steel Stainless Steel Stainless Steel Stainless Steel
4 5

Max. Operating Pressure (PMO) Specific Gravity 1.0 .95 .90 .85 .80 .75 .70 .65 .60 .55 psig 150 135 119 104 89 73 58 43 25 12 barg 10.3 9.3 8.2 7.1 6.1 5.0 4.0 2.9 1.7 0.8 Max. Operating Temperature 250F (121C) Pressure Shell Design Conditions PMA150 psig/0-250F
Liquid Drain Traps
5.3" 134 mm
10 barg/0-121C
TMA250F/0-150 psig
121C/0-10 barg
Weight 2 lb 0.9 kg
Cold Water Capacity lb/h .10" (2.5mm) orifice diameter

psi bar FA-150 1 .07 125 2 .14 165 5 .34 250 10 .69 330 Differential pressure 20 30 1.4 2.1 450 530 50 3.5 650 65 4.5 750 75 5.2 790 100 6.9 900 125 8.6 980 150 10.3 1025
1/4"
For kg/h, multiply lb/h by .454
TI-7-307-US
03.06
6:416
Stainless Steel Liquid Drain Trap FA-150

Conversion Factors
for equivalent cold water capacity of light liquids
Specific gravity Conversion Factor
.95-.99 .90-.94 .85-.89 .80-.84 .75-.79 .70-.74 .65-.69 .60-.64 1.03 1.06 1.09 1.12 1.16 1.20 1.24 1.29
.55-.59 1.35
Draining Cold Water & Liquids of specific gravity 1.0
Spare Parts
Obtain the required cold water capacity by multiplying the peak load by a safety factor of 1.5. Select the drain trap from the capacity table which satisfies the required cold water capacity and operates at the minimum pressure differential of the application.
Draining Liquids of specific gravity 0.55 to 0.95
1B
Determine the "Equivalent Cold Water Capacity" of the light liquid by multiplying its peak load (include a safety factor of 1.5) by the conversion factor given in the table above. If the maximum load is accurately known, the safety factor can be reduced or eliminated. Refer next to Limiting Conditions table which gives the maximum operating pressure with various gravity liquids. For liquids between those listed, use the next lower specific gravity. Ensure that the maximum operating pressure is equal to, or greater than, the inlet pressure of the application.
1A
The liquid drain trap shall be of the float type with screwed NPT connections. Body shall be stainless steel, and valve mechanism shall be stainless steel with hardened working surfaces designed to retain a water seal at all times. An NPT tapping shall be provided for a balance pipe. All internals are to be renewable and field serviceable.
4 6 2 1B 6 6
Installation
Maintenance
This product can be maintained without disturbing the inlet piping connections. Complete isolation of the trap from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat. Worn or damaged parts should be replaced using a complete repair kit. Complete installation and maintenance instructions are given in IM-7-306-US which accompanies the product.
Gasket Kit (Set of 3 Cover & Seat Gaskets) Complete valve mechanism assembly with O ring Float with Screw & Washer 4 5
TI-7-307-US
03.06
Telephone: (803) 714-2000 FAX (803) 714-2222
6:417
Liquid Drain Traps
The trap must be fitted in a vertical pipe line so that the float mechanism is free to rise and fall in a vertical plane. The high point of the cover is provided with a 1/4" NPT tapping for a balance pipe, which is essential for satisfactory operation of this unit. The balance pipe must be connected with a continuous rise between the tapping provided on the cover of the trap and the vessel being drained. The trap discharge should be piped to a safe place.
Stainless Steel Drain Trap CAS14 and CAS14S

CAS14 CAS14S
1/2", 3/4" , 1" NPT, SW 316 Stainless Steel Body, Stainless Steel Internals
Typical Applications Process applications requiring an austenitic stainless steel liquid drain trap.
10

Max. Operating Temperature TMO Minimum specific gravity
Max. Operating Conditions PMO up to 200 psig 14 barg (see chart below for sg lower than 1) CAS14 392F 200C CAS14S 437F 225C .6
6 5 1 14 7 12
20

PMA - Maximum Allowable Pressure TMA - Maximum Allowable Temperature
362 psig 25 barg 572 F 300C
Operating range
0 572 Temperature F 437 392 212 C 32 0 72 145 200 217 Pressure psig 290 362 A B 5 10 Pressure barg 14* 15 300 225 200 100 0 Temperature C
15
No. Part 1 Body
Material Austenitic stainless steel (316)
EN 10213-4 (1.4408) ASTM A351
Liquid Drain Traps
CF8M 2 Cover bolts 3 Cover gasket 4 Cover 5 Main valve seat 6 Main valve seat gasket 7 Main valve assembly screws 8 Ball float and lever 9 Valve cone
The product must not be used in this region. The Viton soft seat versions should not be used in this region as damage to the internals may occur. *PMO Maximum operating pressure 200 psig - 14 barg. A-C CAS14S B-C CAS14 PMX - Maximum differential pressure The maximum differential pressure depends on the specific gravity of the liquid being drained. Specific gravity 0.9 0.8 0.7 0.6 Maximum differential pressure psig 200 200 200 130 72 200 200 200 130 72 1.0
Stainless steel BS EN 3506 A2-70 Reinforced exfoliated graphite Austenitic EN 10213-4 (1.4408) stainless steel (316) ASTM A351 CF8M Stainless steel BS 970 431 S29 Stainless steel Stainless steel
Trap CAS14 CAS14S
Stainless steel BS 1449 304 S16 CAS14 Viton CAS14S Stainless steel AISI 440B 10 Blanking plug Stainless steel 12 Pivot frame Stainless steel 14 Pivot pin Stainless steel 15 O ring FDA approved viton to FDA regulation 177.2600 *16 Valve spring (1" only) Stainless steel *Note: Items 9 and 16 are clearly identified on the backside.
6:418
Stainless Steel Liquid Drain Trap CAS14 and CAS14S

Capacity
A
The discharge capacity depends on the differential pressure (inlet pressure minus outlet pressure) and the specific gravity of the liquid being drained. See TI-7-318.
Drain traps shall be of the mechanical ball float type having stainless steel bodies, vertical line connections, and all stainless steel internals. All internals are to be renewable and field serviceable.
Installation
The trap must be fitted in a vetical pipe line with direction of flow as indicated and so that the float mechanism is free to rise and fall in a vertical plane. Full-flow isolating valves should be placed to permit servicing. The trap discharge should be piped to a safe place.
Maintenance
This product can be maintained without disturbing the piping connections. Complete isolation of the trap from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the valve head and seat. Worn or damaged parts should be replaced using a complete repair kit. Complete installation and maintenance instructions are given in IM-P148-39 which accompanies the product. Liquid drain traps can be used to drain most liquids from most gases. However, some applications, particularly those involving hazardous or unusual fluids, may be subject to regulation or may otherwise require special consideration. Traps used on volatile gas application should never discharge to atmosphere. They need to drain into a containment system or flare line. Spirax Sarco will endeavor to provide whatever data is necessary to assist in product selection.
(nominal) in inches and millimeters Size A B C D E

Withdrawal distance
Dimensions
Weight
lbs kg
1/2"
5.3 135 5.3 135 5.5 139
3.8 97 3.8 97 4.4 113
1.9 48 1.9 48 2.0 51
6.4 162 6.4 162 7.0 179
5.3 135 5.3 135 5.7 1145
8.2 3.73 8.2 3.73 9.3 4.23
3/4"
1"
Spare Parts
Spare parts
The spare parts available are shown in heavy outline. Parts drawn in broken line are not supplied as spares. Available spares
*10 15 3
Maintenance CAS14 Kit Seal Kit 3, 9, 15
3,5,6,7 (2 off), 8, 9, 12, 14, 15
CAS14S 3, 5, 6, 7 (2 off), 8, 9, 12, 14+16 (1"only), 15
How to order spares Always order spares by using the description given in the column headed Available spares and state the size and type of trap. Example: 1 - Maintenance kit for a Spirax Sarco 1/2" CAS14 austenitic stainless steel liquid drain trap. *2 Recommended tightening torques
Item 8 9 16 7 12 14 5 6 2 5 7 10
Part
FT./LBS
Main valve assembly *Note: Items 2 and 3 are not available as spares
Cover bolt Main valve seat Main valve

assembly screws
17 A/F Pozidrive 17 A/F
M10 x 30 15 - 18 36 - 37 M4 x 6 2 - 2.2 36 - 37
Blanking plug
6:419
Liquid Drain Traps
Stainless Steel Liquid Drain Trap CA46S

The float-operated liquid drain trap Model discharges continuously in direct Sizes response to variations in liquid flow Connections rate, assuring thorConstruction ough drainage of the system.
CA46S-4.5 CA46S-10 CA46S-14 CA46S-21 Process applications requiring an austenitic stainless steel liquid drain trap.
1/2" NPT Balance Pipe Connection 2 1 3 8 4
1/2", 3/4" 1", 1-1/2", 2" ANSI 150 and 300 flanged 316 Stainless Steel Body, Stainless Steel Internals
Note:1-1/2" and 2" valves are double-seated, and may not shut tight under no-load conditions. Normally, the liquid load will always be greater than the small residual leakage.
/2" and 3/4"
No.
1 2
11 65 7 12
Part
Body Cover Bolts 1/2". 3/4", 1" 1-1/2", 2" Cover Gasket Cover Valve Seat 1/2", 3/4", 1" Main Valve Assembly w/ Erosion Deflector 1-1/2", 2" Valve Seat Gasket 1/2", 3/4", 1" Main Valve Assembly Gasket 1-1/2", 2" Pivot Frame Assembly Set Screws 1/2", 3/4", 1" Main Valve Assembly Bolts 1-1/2" Studs & Nuts 2" Ball Float & Lever Support Frame Pivot Frame
Material
Stainless Steel Stainless Steel M10 x 60 mm M16 x 85 mm Stainless Steel Stainless Steel Stainless Steel Stainless Steel AISI 316 Class A2 Gr80
3 4 5
BS 1449 304 S16 AISI 316 BS 970 431 S29

1"
Stainless Steel Stainless Steel Stainless Steel M5 x 20 mm Stainless Steel M6 x 20 mm M8 x 20 mm Stainless Steel Stainless Steel Stainless Steel
BS 3146 Pt2 type ANC2 BS 970 416 S37 BS 1449 304 S11 AISI 316
1/2" NPT Balance Pipe Connection 2 1 3 8 4
Liquid Drain Traps
BS 4183 18/8 BS BS BS BS BS 970 304 S15 6105 A4.80 1449 304 S16 1449 304 S16 1449 304 S16
7 6 5
8 11 12
1-1/2", 2"

Max. Operating Pressure (PMO) Up to 300 psig. The PMO depends on the model selected and the specific gravity of the liquid being drained. See TIS 7.318. Max. Operating Temperature 750F (400C)

PMA
49C
40 barg/up to 27 barg/231C 21 barg/400C 400C/0-21 barg
TMA
6:420
Stainless Steel Liquid Drain Trap CA46S

B
C E
Dimensions (nominal) in inches and millimeters Size/DN 1/2" 15 3/4" 20 1" 25

B
A 5.8 150 5.8 150 6.2 160 9.0 230 9.0 230
B 3.2 80 3.2 80 4.5 115 4.8 130 5.5 141
C 3.2 80 3.2 80 3.4 85 4.5 115 4.8 123
D 8.4 215 8.8 225 10.8 276 12.7 326 12.9 332
E 4.7 120 4.7 120 6.7 170 7.9 200 7.9 200
Weight 23.8 lb 10.8 kg 23.8 lb 10.8 kg 33 lb 15 kg 72.8 lb 33 kg 94.8 lb 43 kg
1/2", 3/4", 1"

A
1-1/2" 40 2" 50
1-1/2" & 2"
Capacity
Spare Parts
Steam traps shall be of the mechanical ball float type having stainless steel bodies, horizontal line connections, and all stainless steel internals. A 1/2" NPT tapping shall be provided for a balance pipe. All internals are to be renewable and field serviceable.
Installation
Maintenance
11.09
Telephone: (803) 714-2000 FAX (803) 714-2222
6:421
Main Valve Assembly w/ Float A,B,C,D,E,F,G Main Valve Assembly w/ Erosion Deflector (1-1/2", 2") A,B,D Ball Float (1-1/2", 2") C Three complete sets of Gaskets (Pkt of 3 sets) B,T
Liquid Drain Traps
B T
F Ma D C within valv ( 1/2" 3 float e assy , /4" , 1" )
AG
Ma (1 1/2in valv D ", 2 e as ") sy

A
Thermo-Dynamic Liquid Drain Trap TDA52
The Thermo-Dynamic type liquid drain trap cycles periodically, discharging liquid as quickly as it accumulates, so as to prevent harmful back-up.
TDA52
250 psig 1/2" NPT stainless steel
Receiver and air line drainage, gas line drainage

Max. Operating Pressure (PMO) 250psig(17 barg) Max. Operating Temperature 800F (427C)
Minimum pressure for satisfactory operation is 50 psi (3.5 bar) Maximum back pressure should not exceed 80% of the inlet pressure under any conditions of operation, otherwise the trap may not shut. 2 3 1

PMA
600 psig/0-800F 800F/0-600 psig
42 barg/0-427C 427C/0-42 barg
TMA
No.
1 2 3
Part
Body Cap Disc
Material
Stainless Steel Stainless Steel Stainless Steel AISI 420F AISI 416 AISI 420
Liquid Drain Traps
.4" 102 mm
1.7" 43.2 mm
Capacities
Inlet Pressure psig 50 75 100 150 200 250
Pounds of water per hour continuous discharge to atmosphere
2.0" 50.8 mm
1.2" 30.5 mm 2.7" 68 mm Weight .9 lb 0.41 kg 1.24" 3.5 mm
bar
1/2" TDA52 1140 1400 1650 2050 2400 2800
3.5 5.2 6.9 10.3 13.8 17.2
For kg/hr, multiply lb/hr by .454
6:422
Thermo-Dynamic Liquid Drain Trap TDA52
Spare Parts
Drain trap shall be all stainless steel Thermo-Dynamic type with connections on a common center line. Integral seat design with hardened disc and seating surfaces, Spirax Sarco type TDA52 for all pressures from 50 psig 250 psig.
1
Installation
The trap should be installed in a vertical position (discharging downward) as close as possible to the equipment being drained. The discharge should be piped to a safe place.
Maintenance
This product can be maintained without disturbing the piping connections. Complete isolation of the trap from both supply and return line is required before any servicing is performed. The trap should be disassembled periodically for inspection and cleaning of the seat and disc. Worn or damaged parts should be replaced using a complete repair kit. Complete installation and maintenance instructions are given in the IMI sheet which accompanies the product.
Disc Cap
3 1
11.00
Telephone: (803) 714-2000 FAX (803) 714-2222
6:423
Spirax Sarco, Inc.2000
Liquid Drain Traps
ADV Automatic Drain Valve

Description
The Spirax Sarco Automatic Drain Valve (ADV) has been designed to remove condensate from low points in a compressed air system where automatic drainage is required. The mentioned condensate is a mixture of water, petroleum or synthetic based oil, system particulants and dirt.
Principle Features
Adjustable "on" and "off" cycle times Low power consumption Bright LED lights indicating operational status. Cycle test button Brass body with FKM elastimers for both petroleum and synthetic based oils. Simple reliable construction. Easy serviceability with Strainer Ball Valve.
Applications
The ADV can be installed at any low point in a compressed air system where condensate forms or is collected. Applications include: after coolers, separators, receivers, compressor accumulators, large filter units, drain legs, etc. TI-P509-07 illustrates some typical applications.
Sizes and pipe connection

1/2" NPT inlet at strainer ball valve 1/4", 3/8" and 1/2" NPT outlet from valve body
Technical Data
Operating temperature range Pressure rating: Voltage/ Power: Timer adjustment: Electrical connection: Coil insulation: Environmental protection: Agency approvals: Ambient temprature: Media temperature: 14F (-10C) to 122F (50C) 14F (-10C) to 266F (130C)
300 psig 120V AC/30VA inrush, 15VA holding current 240V AC/30VA inrush, 15VA holding current ON time: 0.5 to 10 seconds. OFF time: 0.5 to 45 minutes. DIN 43650 ISO4400 / 6952 class F (155C). IP65. c UR us, CE
Liquid Drain Traps
Product complies with:

EN50081-1: 1995EMC Generic Emissions Standards - Residential, commercial and light industry. EN61010-1/A2: 1995 Safety requirements for electical equipment, for mesurement, control and laboratory use. Note: This product may be affected by electro-magnetic interference in an industrial environment. The Spirax Sarco ADV can be used with compressed air, synthetic or petroleum based oils, water and some non-corrosive gasses.
6:424

ADV25, 38 & 50 Series (Heavy Duty)
These ADV lines are of heavy duty construction and are designed to allow high flow for quick and efficient dumping of condensate. They are available in 1/4", 3/8" and 1/2" NPT pipe sizes. Construction includes brass bodies stainless steel internals and FKM seals.
Component parts
Part Coil Timer Valve body Seals Powercord Strainer Ball Valve Material Thermoplastic ABS Brass FKM (not shown) ABS and PVC Brass and Stainles Steel
Dimensions/Weight
A 2.92 B 4.13 C 1.74
(approx.) in. / lbs. D E Wgt. 2.13 0.61 1.3
A C
Cv values (approximate)
Valve size
Cv Discharge-gallons (5 sec, at 90 psig)
ADV25 ADV26 1/4"

1.5 1.2
ADV38 ADV39 3/8"

1.7 1.3
ADV50 ADV51 1/2"

1.8 1.4 D
Product Number Information

Listed below are the variations for the Heavy Duty 1/4", 3/8" and 1/2" ADV sizes. ADV25 1/4" 120V AC ADV50 ADV38 3/8" 120V AC ADV26 1/4" 240V AC ADV51 ADV39 3/8" 240V AC 1/2" 1/2" 120V AC 240V AC
For a system with 1/2" NPT piping, 120V ac voltage available you would select (1) ADV50 Automatic Drain Valve (ADV) A B
Spare parts
The spare parts are available for only those components listed below. Seal Kit: A replacement diaphragm assembly (D) is available for all the above sizes. Request "Diaphragm Assembly" for the ADV valve in your system. Ex.: Diaphragm Assembly for the ADV38. Component parts available: Coil (B) specify voltage Timer (A) Powercord (C) Request the specific "component" for the ADV valve in your system. EX.: 120V Coil for the ADV51. C Not available as spares
6:425
Liquid Drain Traps

ADV10 Series (Standard Duty)
The ADV line is of standard construction and designed to allow adequate flow from smaller systems or those producing lesser condensate. This line is available only in the 1/4" NPT pipe size. Construction includes brass body, stainless steel internals and FKM seals.
Component parts
Part Coil Timer Valve body Seals Powercord Material Thermoplastic ABS Brass FKM ABS and PVC
Dimensions/Weight
A 2.92 B 3.55 C 1.74
(approx.) in. / lbs. D E Wgt. 1.50 0.61 0.85 A
Valve size
Cv values (approximate)
1/4"
E Cv Discharge-gallons (5 sec, at 90 psig) 0.1 0.08

Listed below are the variations for the 1/4" Standard Duty ADVs ADV10 1/4" 120V AC ADV11 1/4" 240V AC For system with 1/4" NPT piping, 120V AC voltage available with little condensate yield you would select (1) ADV10 Automatic Drain Valve. D
Spare parts
The spare parts are available for only those components listed below. Seal kit: None, replace valve Component parts available: Coil (B) specify voltage, Timer (A) Powercord (C) Valve (D) Request the specific "component" for the ADV valve in your system. Ex.: 120V Coil for the ADV 10.
Liquid Drain Traps
C D
6:426

Strainer Ball Valves
The Strainer Ball Valve is a very important part of your condensate drain system, because it allows the isolation of the ADV from the pressurized compressor tank as well as containing a 30 mesh stainless steel screen to collect debris that has been produced upstream. The major benefit is that it allows servicing of the ADV without removal and/or depressurizing the system. Also, the use of this devise greatly improves the life of the ADV by not allowing the sytem debris to enter the solenoid valve, which likely will cause damage to the moving parts and/or the main seal. It is strongly recommended that the Strainer Ball Valve be used in all ADV applications. Failure to use this devise could void warrantees associated with the ADV product.
Note: All Strainer Ball Valves are packed with the ADV but detached to allow ease of assembly.

Listed below are the variations for the 1/4", 3/8" and 1/2" sizes. 360/01 360/02 360/03 1/2" NPT IN x 1/4" NPT OUT 1/2" NPT IN x 3/8" NPT OUT 1/2" NPT IN x 1/2" NPT OUT
Spare parts
Screen: A stainless steel, 30 mesh screen is available in one size (package of three) for all ADV sizes. Request the "Strainer Ball Valve filter screen" for the ADV valve in your system. Ex.: Strainer Ball Valve"filter screen" pack for the ADV25361. 3.64 .925 (15/16") Hex Flats
IN 1/2" NPT
Note: All ADV packages will include the appropriate strainer ball valve.
When ordering, know the pipe connection size, available voltage and the amount of condensate that is to be drained. Also, the size of the compressor tank should be considered, as in the volume that is contained within. Listed below are the variations for the Standard 1/4" & Heavy Duty 1/4", 3/8" and 1/2" ADV sizes.
Size
1/4" 1/4" 3/8" 1/2"
ADV
ADV10 ADV11 ADV25 ADV26 ADV38 ADV39 ADV50 ADV51 + + + + + + + +
SBV
360/01 360/01 360/01 360/01 360/02 360/02 360/03 360/03
Order no.
ADV10361 ADV11361 ADV25361 ADV25361 ADV38362 ADV38362 ADV50363 ADV51363
Description
1/4" 1/4" 1/4" 1/4" 3/8" 3/8" 1/2" 1/2" standard flow, 120V AC ADV with Strainer Ball Valve. standard flow, 240V AC ADV with Strainer Ball Valve. high flow, 120V AC ADVwith Strainer Ball Valve. high flow, 240V AC ADVwith Strainer Ball Valve. high flow, 120V AC ADV with Strainer Ball Valve. high flow, 240V AC ADV with Strainer Ball Valve high flow, 120V AC ADV with Strainer Ball Valve. high flow, 240V AC ADV with Strainer Ball Valve
TI-P509-06-US Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016
10.08
Telephone: (803) 714-2000 FAX (803) 714-2222
6:427
Liquid Drain Traps
Ordering Your Automatic Drain Valve
OUT
2.70
1/4", 3/8" or 1/2" NPT
Unscrew cap to service stainless steel screen.
1.30
Liquid Drain Traps Selection and Sizing

The discharge rate depends on the differential pressure across the trap ( that is, the pressure at the trap inlet minus the pressure at the outlet). The capacity charts show the maximum cold water discharge rate versus the differential pressure. Note: Although the differential pressure is used for sizing, the trap body must be designed for the full maximum system pressure.
Operation Against Return
Line Back-Pressure If the pressure in the return line (the "back-pressure") is above atmospheric at all times, the maximum operating pressure (PMO) of the trap is increased by the amount of the back-pressure. (But the increased PMO must never be higher than the PMA the maximum allowable pressure.) Example: If the nameplate PMO is 100 psig, and the back-pressure is always at least 25 psig, the drain trap may be used at a working pressure of up to 125 psig, provided that the nameplate PMA is at least 125 psig at the operating temperature. The excess pressure will not hold the valve closed because the differential pressure is not greater than the nameplate PMO. Safety Factors Both the amount of liquid to be discharged and the differential pressure may fluctuate. To ensure continuous drainage during periods of high load and/or low pressure, the liquid drain trap should be selected to handle the estimated load times a safety factor of 1.5 at the lowest expected differential pressure. If the capacity requirements or operating conditions cannot be predicted accurately, the safety factor should be increased accordingly. If the maximum peak load and minimum differential pressure are accurately known, the safety factor may be reduced or eliminated. Liquids other than cold water For liquids higher than cold water (that is, liquids with a specific gravity less than 1.0), both the discharge capacity and the maximum operating pressure will be reduced. The required capacity of the light liquid (including the safety factor) must be multiplied by the appropriate conversion factor from figure 1. The resulting equivalent cold water capacity is used to select a trap using the cold water capacity charts. Table 1 must be consulted to ensure that the reduced PMO of the selected trap is higher than the expected maximum system pressure. If there is a back-pressure in the return line, the PMO of the trap may be increased (see above). Flashing Liquids The capacity charts are based on single-phase (liquid only) flow. If the pressure/temperature conditions upstream and downstream of the trap are such that a portion of the liquid will re-evaporate, or "flash" as it passes through the valve, the resulting two-phase (liquid and gas) flow will reduce the capacity of the trap. If two-phase flow is expected, the safety factor should be increased by 1-1/2 to 2 times.
Table 1: Maximum Operating Pressure with Light Liquids

Model(s)*
FA/FAI-30
Size(s)
s.g.
Maximum Operating Pressure, psig

1.00 .99 to .95 .94 to .90 .89 to .85 .84 to .80 .79 to .75 .74 to .70 .69 to .65 .64 to .60 .59 to .55 .54 to .50
1/2",3/4",1" 1-1/2",2" 1/2",3/4",1" FA/FAI-75 1-1/2" 2" 1/2",3/4",1" FA/FAI-150 1-1/2" 2" FAI-200 1/2",3/4",1" 1" FA-200 1-1/2" FAB-10 2" FAB150 1-1/2" FAB-75 2-1/2" FAB-175 2" CA-14 1/2",3/4" CAS14 1/2", 3/4", 1" 1/2",3/4" -4.5 1" 1-1/2",2" 1/2",3/4" -10 FA450 1-1/2",2" CA46S 1/2",3/4" -14 1" 1-1/2",2" 1/2",3/4" -21 1" 1-1/2",2" 3/4" -32 1" 1-1/2",2" FA450 3",4" FA-150 1/4" F-150V 1/2" F-300V 1/2"
35 34 90 88 75 150 150 150 200 200 200 10 150 75 175 200 250 65 65 65 145 1" 145 203 203 203 304 304 304 465 465 465 450 150 150 300
31 31 81 81 60 142 140 139 184 200 200 9 138 69 163 198 200 65 65 59 145 145 132 198 203 203 304 290 304 464 450 422 450 135 150 300
28 28 73 73 54 128 127 127 168 200 200 8 126 63 150 195 200 65 65 53 145 145 119 195 203 203 304 275 304 464 435 380 450 119 150 300
24 25 65 66 49 114 115 115 152 190 191 7.5 114 57 137 173 200 65 65 47 125 145 105 173 180 203 280 245 304 440 385 337 450 104 150 300
21 22 57 58 44 100 103 103 135 164 168 7 100 50 124 152 200 65 65 42 108 125 92 152 160 203 261 217 295 420 340 295 450 89 138 282
17 20 49 51 38 86 90 91 119 139 145 6 88 44 111 130 160 55 57 36 94 107 79 130 135 203 225 187 253 350 290 253 450 73 119 243
14 17 41 43 33 71 78 79 103 113 122 5.5 74 37 98 110 130 50 50 30 80 93 66 110 113 203 165 159 211 300 246 211 390 58 100 203
10 14 33 36 28 57 65 67 87 88 99 5 62 31 85 87 97 38 39 24 60 80 53 87 92 165 155 130 165 240 195 165 275 43 80 164
7 11 25 28 23 43 53 55 71 62 76 4 50 25 72 65 72 26 29 18 43 65 40 65 72 99 116 100 99 185 145 99 158 25 61 125
3 8 16 21 17 29 40 43 54 37 53 3.5 38 19 59 45 16 20 12 30 50 26 45 50 54 75 66 54 125 100 54 40 12 42 86
6 8 13 12 15 28 31 38 11 30 3 26 13 46 26 7 11 6 19 35 21 13 26 29 27 36 36 27 65 55 27 23 46
Liquid Drain Traps
*Some models are not available in all of the listed sizes. For liquids with a specific gravity less than 0.5, please consult factory.
6:428

Figure 1: Capacity Conversion Factors
1.50 1.45 Conversion Factor = 1.40 1.35 Conversion Factor 1.30 1.25 1.20 1.15 1.10 1.05 1.00 1.0 .95 .90 .85 .80 .75 .70 .65 .60 .55 .50 Specific Gravity
1 S.G.
1/2" to 2" FA/FAI Capacities

15,000
Trap 1/2", 3/4", 1" FA / FA 130

/ 1-1 2" FAI -30
Orifice .218" .390" .500" .166" .312" .421" .125"
10,000
1-1/2" FA30
-30
-3 0
7,000
2
5,000
A "F
2" FA30 1/2", 3/4", 1" FA / FA 175 1-1/2" FA 75 2" FA 75 1/2", 3/4", 1" FA / FAI 150 2" FA 150 1/2", 3/4" 1" FAI 200 1" FA 200 1-1/2" FA 200 1-1/2" FAI 30
2 AI00
3,000
2,000 1,500
1,000
700
1/2 200 1AI"F 1/2 1-75 FA 2" -75 FA 50 /2" -1 1-1 FA 0 2" -15 FA 2" / 0 1-1 I-3 FA A/ F 0 20 ,1" A4" "F ,3/ " 5 /2 I-7 1/2 1-1 /FA FA 50 " I-1 ",1 /FA 3/4 A ", "F 1/2 ",1 3/4 0 ", 20 1/2 A"F 1
A "F
Cold Water, lb/h
.332" .100" .128" .203" .500" .332"
1-1/2" FAI 200
500
,3 /2"
/4"
/1"
300 1 2 3 5 7 10 20 30 50 75 100 150 200
Differential Pressure, psi

Cold water capacity for single-phase flow of liquids with a specific gravity of 1.0
TI-7-318-US
11.11
6:429
Liquid Drain Traps
1-1/2" FA 150
.246"

3/4" to 2" FA450 Capacities
100,000 70,000 50,000 30,000 20,000 15,000 10,000
A "F
45
0-
4.5
-1 -1
0 -3
-3 2
Cold Water, lb/h
7,000 5,000 3,000 2,000 1,500 1,000 700 500 300 200 1 2 3
1-1
/2"
4 FA
50
-4.
1"
FA
50
.5 -4
-1
4 -1 -21 -3 -1 4 2
" 3/4
FA
45
5 -4.
-1
-2
1 -3 2
Orifice (inches) 3/4", FA 450-4.5 .157 3/4" FA 450-10 .126 3/4", FA 450-14 .106 3/4" FA 450-21 .079 3/4" FA 450-32 .063 1", FA 450-4.5 .276 1", FA 450-10 .205 1", FA 450-14 .185 1", FA 450-21 .157 1", FA 450-32 .126 1-1/2", FA 450-4.5 .689* 1-1/2", FA 450-10 .591* 1-1/2", FA 450-14 .531* 1-1/2", FA 450-21 .531* 1-1/2", FA 450-32 .531* 2", FA 450-4.5 1.112* 2", FA 450-10 .807* 2", FA 450-14 .657* 2", FA 450-21 2", FA 450-32 .657* .657*
Trap
* Double Seated (2 valve orifices) 5 7 10 20 30 50 65 100 145 203 304 465

Cold water capacity for single-phase flow of liquids with a specific gravity of 1.0 Note: 1-1/2" and 2" FA450 traps have doubleseated valves which may not close tight under no-load conditions. Normally, the liquid load will always be greater than the small residual leakage.
1-1/2"
250,000 200,000
To
2-1/2" faB c apaciTies

Trap 2-1/2", FAB-75 2", FAB-10 2", FAB-175 1-1/2", FAB-150 Orifice (inches) 1.500* .937 .750* .375*
100,000 70,000
Liquid Drain Traps
2-1
/2"
FA
75 B-
50,000
Cold Water, lb/h
30,000 20,000
* Double Seated (2 valve orifices)
2"
10,000 7,000 5,000
FA
0 75 B-1 B-1 FA 2"

A "F B-1 50
1-1
/2
3,000 2,000
Note:
10
20
30
50
75 100
175
FAB-75, FAB-150 and FAB-175 traps have double-seated valves which may not close tight under no-load conditions. Normally, the liquid load will always be greater than the small residual leakage.
TI-7-318-US
11.11
6:430

CA46S Capacities
100,000 70,000 50,000
LIQUID DRAINER
SIZE
ORIFICE DIA (inches) 0.079 0.079 0.157 0.126 0.106 0.079 0.276 0.205 0.185 0.157 0.689 0.591 0.531 0.531 1.122 0.807 0.657 0.657 0.100
30,000 20,000 15,000 10,000
2"
4 CA
6S
5 -4.
-1 -
-2 2 * *
1 ** **
10
Cold Water, lb/h
7,000 5,000 3,000
1-1
/2
A "/C
46
S-
4.5
1"
2,000 1,500 1,000 700 500
CA
6S
.5 -4
-1
-1
4 -21 **
-1
4 CA 6S -4. 5
-1
CA14 All CAS14 1/2", 3/4" CA46S-4.5 1/2", 3/4" CA46S-10 1/2", 3/4" CA46S-14 1/2", 3/4" CA46S-21 1/2", 3/4" CA46S-4.5 1" CA46S-10 1" CA46S-14 1" CA46S-21 1" CA46S-4.5 1-1/2" ** CA46S-10 1-1/2" ** CA46S-14 1-1/2" ** CA46S-21 1-1/2" ** CA46S-4.5 2" ** CA46S-10 2" ** CA46S-14 2" ** CA46S-21 2" ** FA-150 1/4" ** Double seated (2 valve orifices)
" 1/2
" 3/4
-2
1 **
Note: 1-1/2" and 2" traps have double-seated valves which may not close tight under no-load conditions. Normally, the liquid load will always be greater than the small residual leakage.
300 200 1
* CA10S-14
10
20
30
50 65 100 145 203 304
** CA46S only
3", 4" FA450 Capacities

1,000,000 800,000 700,000 600,000 500,000 400,000 300,000 Cold Water, lb/h 200,000 150,000 Cold Water, lb/h 100,000 80,000 70,000 60,000 50,000 40,000 30,000 1 1.5 2 3 4 5 7 10 15 20 30 40 50 70 100 150 200 300 400 700 500
TD
CA14, CAS14 1/4" FA-150, TDA52 Capacities
3,000
2,000
A5 2
1,000
1"
CA
S
5 -1 0
300
1/
4"
FA
1/
, 2"
3/
4"
4 A1
,C
AS
14
Differential Pressure, psi Cold water capacity for single-phase flow of liquids with a specific gravity of 1.0 * In this region the trap capacity may exceed the flow capacity of the connection piping.
Note: This trap has a double-seated valve which may not close tight under no-load conditions. Normally, the liquid load will always be greater than the small residual leakage.
200
100 1 2 3 5 7 10 20 30 50 Differential Pressure, psi 70 100 150 200 250
Trap 3" & 4" FA450
(inches)
Orifice 2.063*
* Double Seated (2 Valve Orifices)
TI-7-318-US
11.11
Telephone: (803) 714-2000 FAX (803) 714-2222
6:431
Liquid Drain Traps
for the fulfillment of your steam system needs.
Pipeline Auxiliaries
Air & Gas Eliminators Air Vents Radiator Valves Check Valves
Injectors Separators Sight Glasses & Checks
7:432
Pipeline Auxiliaries Index

Tech. Illus. # TI-4-006-US TI-4-009-US TI-4-008-US TI-4-104-US TI-4-105-US TI-4-106-US TI-4-103-US TI-4-107-US TI-7-2122-US TI-7-223-US TI-P029-16-US TI-7-222-US TI-P601-32-US TI-P601-18-US TI-7-224-US TI-10-1430-US TI-7-001-US TI-7-000-US TI-7-0001-US TI-P023-26-US TI-P023-11-US TI-P023-12-US TI-7-003A-US TI-7-100-US TI-7-101-US TI-P405-42-US TI-7-006-US TI-P027-03-US TI-11-002-US TI-11-003-US TI-P133-08US TI-P133-06US TI-7-220-US TI-7-221-US TI-P184-08-US Model Page No. Air Eliminators 13WS, WHS Air Eliminators AE30, AE30A Air Vent 6A Balanced Pressure Thermostatic Air Vent T202 Balanced Pressure Thermostatic Air Vent VS204, VS206 Thermo-matic Air Vent TM600 and TM600L Vacuum Breaker VB14, VB21 Combination Vacuum Breaker/Balanced Pressure Thermostatic Air Vent VB-VS Packless Radiator Supply Valve RV Series LCV1 Bronze Lift Check Valve LCV3, LCV4, LCV6 and LCV7 Lift Check Valves DCV 4 Wafer Check Valve DCV 10 Stainless Steel Disc Check Valve for use with Automatic Pump Trap DCV41 Austenitic Stainless Steel Disc Check Valve SDCV44 Austenitic Stainless Steel Split Disc Check Valve Steam Injectors IN15, IN25M, IN40M Iron Separators S1, S2, S3 Steel Separator S4A Steel Separator 8" to 18" S4A S13 SG Iron Separator (Flanged) S5 Carbon Steel Separator S6 Austenitic Stainless Steel Separator Sizing Chart for 1808 SS, S5 & S6 Separators Sight Glass Sight Check (Combined Sight Glass & Check Valve) VHT Vent Head Steel Pressure Gauge Stainless Steel Pressure Gauge STVM-Dual Mix Steam Water Washdown Unit Water Water Mixing Stations M10V Ball Valve " to 2" M10S Ball Valve " to 2" BSA3 Bellows Sealed Stop Valves A3S Bellows Sealed Stop Valve Spirax SafeBloc DBB3 Double Block and Bleed Bellows Sealed Stop Valve 7: 434 7: 436 7: 438 7: 440 7: 442 7: 444 7: 446 7: 448 7: 450 7: 451 7: 452 7: 460 7: 462 7: 464 7: 466 7: 468 7: 470 7: 472 7: 474 7: 476 7: 478 7: 480 7: 482 7: 484 7: 486 7: 489 7: 490 7: 492 7: 494 7: 496 7: 498 7: 502 7: 506 7: 508 7: 511 7:433 Pipeline Auxiliaries INDEX
Air Eliminators 13WS, 13WHS

13WS and 13WHS Air Eliminators improve the circulation of pressurized liquids by eliminating air and other non-condensible gases which may collect at high points in the system. The EPDM valve head ensures tight shut-off.
Model PMO Sizes 13WS
150 psig
13WHS
300 psig
3/4" x 3/8", 1" x 3/8"
3/4" x 3/8"
Connections Construction Options
NPT
Cast Iron Body Stainless Steel internals w/ EPDM valve head Brass Body; Stainless Steel Body 13WS only
3 2
4 6 9 10 5 7 8
l iMiting o perating C onditions

Max. Operating Pressure (PMO) 13WS: 150 psig (10 barg) 13WHS: 300 psig (21 barg) Max. Operating Temperature 13WS & 13WHS: 338F (170C)
p ressure s hell d esign C onditions

PMA TMA
13WS: 13WHS: 13WS: 13WHS:
150 psig/0-353F 300 psig/0-317F 450F/0-125 psig 450F/0-250 psig
No.
1
Part
Body Optional 13WS
Material
Cast Iron Brass Stainless Steel Cast Iron Brass Stainless Steel Steel Graphite Stainless Steel Stainless Steel EPDM Stainless Steel Stainless Steel Stainless Steel ASTM A126 CL B ASTM B62 Type 304 ASTM A126 CL B ASTM B62 Type 304 ASTM A449 Type 303 Type 304 Type 304 Type 301 Type 304
t ypiCal a ppliCations
Air vents can be used on both hot and cold liquid services. Typical applications are cold water lines, suction lines to pumps, mixing tanks, condensate return lines, cooling water lines on air compressors, and water storage tanks.
Cover Optional 13WS
3 4 5 6 7 8 9 10
Cover Bolts Cover Gasket Valve Seat Seat Gasket Valve Head Float Arm Bracket Float
7:434
Air Eliminators 13WS, 13WHS

a ir C apaCity (discharge to atmosphere)
SCFM cubic feet per minute at standard conditions of 14.7 psia at 60F. For dm3/s multiply by .4719. Inlet Pressure Type 13WS 13WHS psi bar 25 1.7 1.6 1.1 50 3.4 2.7 1.8 75 5.2 3.7 2.5 100 6.9 4.8 3.2 150 10.3 6.9 4.6 200 13.8 6.0 250 17.2 7.4 300 20.7 8.8
s aMple s peCifiCation
Automatic Air Eliminators shall be mounted at high points to provide for immediate removal of contained air or other noncondensible gases in liquid piping systems. They shall be of the float type design, having cast iron (brass or stainless steel) bodies with threaded connections. Valve head shall be of EPDM material to provide positive shut-off. All other internals to be stainless steel. Air vent shall have minimum venting capacity of 4.8 SCFM at 100 psig. Spirax Sarco model 13WS for 150 psig service and model 13WHS for 300 psig service.
s pare p arts d iMensions ( noMinal )

Size 3/4" 1" 3/4" 13WS 13WS 13WHS
in inChes and MilliMeters
A 5.1 129 5.1 129 6.0 152
B 4.4 111 4.4 111 4.75 121

5 2
i nstallation
An air vent is required at all high points of a liquid system, on terminal equipment and wherever air can collect. The air vent must be installed vertically above the pipe or equipment with the inlet at the bottom. The inlet piping should be the same size as the body piping connection, and a fullport isolating valve should be installed to permit servicing. The discharge must be piped to drain or other safe place to prevent damage if the air vent should malfunction.
1A
M aintenanCe
10.08
Telephone: (803) 714-2000 FAX (803) 714-2222
7:435
This product can be maintained without disturbing the inlet piping connection. Complete isolation is required before any servicing is performed. The air vent should be disassembled periodically for inspection and cleaning of the valve head and seat and operating mechanism. Worn or damaged parts should be replaced using a complete valve mechanism assembly and new cover gasket. Complete installation and maintenance instructions are given in IM-4-006, which accompanies the product.
Cover w/Gasket Gasket Kit (set of 3) Valve Mechanism Kit Float Kit
1 1A 2 5
Air Eliminators AE30, AE30A

AE30 and AE30A Air Eliminators are designed to improve the circulation of pressurized liquids by eliminating air and other non-condensible gases which may collect at high points in the system. The AE30A has a check valve in the outlet orifice. Model PMO Sizes Connections Construction AE30 AE30A
116 psig
1/2" x 1/4" NPT Brass Body Stainless Steel, Rubber and Plastic Internals
8 1 7
6 5
Options
BSP Connections
2 3
No.
1 2 3 4 5 6 7 8
Part
Cap Cap "O" Ring Body Float Valve Valve Seat Bracket & Lever Assy. Bracket Screw 4 mm Cheese Head x 6 mm Check Valve (for AE30CV)
Material
Brass Alloy Nitrile Rubber Brass Alloy Plastic Viton Rubber Stainless Steel Stainless Steel Delta Alloy S10 Delta Alloy S10
BS 970 431 S29 BS 1449 304 S12
Stainless Steel Stainless Steel
BS 4183 18/8 AISI 440 B

Max. Operating Pressure (PMO) 116 psig (8 barg) Max. Operating Temperature 230F (110C)
Air vents can be used on both hot and cold liquid services. Typical applications are cold water lines, suction lines to pumps, mixing tanks, condensate return lines, cooling water lines on air compressors, and water storage tanks.

PMA
145 psig/0-230F 230F/0-145 psig
10 barg/0-110C 110C/0-10 bar
TMA
TIS 4.009 US
01.97
7:436
Air Eliminators AE30, AE30A

a ir C apaCity (discharge to atmosphere) SCFM cubic feet per minute at standard conditions of 14.7 psia at 60F. For dm3/s multiply by .4719.
Inlet Pressure psi bar Capacity 25 1.7 1.5 50 3.4 2.7 75 5.2 3.9 100 6.9 5.0
Automatic Air Eliminators shall be mounted at high points to provide for immediate removal of contained air or other non-condensible gases in liquid piping systems. They shall be of the float type design having brass body with threaded connections, valve head shall be of viton rubber material to provide positive shut-off. Air vent shall have a minimum venting capacity of 5.0 SCFM at 100 psig.
i nstallation
A C
An air vent is required at all high points of a liquid system, on terminal equipment and wherever air can collect. The air vent must be installed vertically above the piping with the inlet at the bottom so that the float mechanism is rising and falling in the vertical plane. The inlet piping should be the same size as the piping connection on the body, and a full-port isolating valve should be installed upstream of the air vent. As with all air vents, dribbling may occur if the valve becomes fouled with dirt. For this reason, it is recommended that a pipe be fitted to the outlet discharge to drain or to a safe place where damage cannot occur.
s pare p arts
B E D
d iMensions ( noMinal )
Size Inlet 1/2 Outlet 1/4 A 2.2 56
B 4.1 105
C 0.40 10

C
M aintenanCe
Set of Internals
A, B, C, D, E
01.97
7:437
This product can be maintained without disturbing the inlet piping connection. Complete isolation is required before any servicing is performed. The air vent should be disassembled periodically for inspection and cleaning of the valve head and seat and operating mechanism. Worn or damaged parts should be replaced using a complete set of internals. Complete installation and maintenance instructions are given in IMI 4.006, which accompanies the product.
Air Vent 6A
The 6A Air Vent has both a float and a thermostatic bellows for use where air, condensate and steam may be present (as in one pipe steam heating systems.) The 6A will discharge air, while preventing the escape of either condensate or steam. An outlet check valve prevents the re-entry of air. Model PMO Sizes Connections 6A
15 psig 8 7 9 6 5
NPT
3/4"
Cast Iron Body
Construction
Stainless Steel Internals Nylon Check Valve
10
No.
1 2 3 4 5 6 7 8 9 10
Part
Body Cap Element Element Holder Valve Head Valve Seat Ball Valve Spring Clip Sealing Nut Float
Material
Cast Iron Cast Iron Stainless Steel Stainless Steel Stainless Steel Bronze Nylon Stainless Steel Steel Stainless Steel ASTM A126 CL B ASTM A126 CL B AISI 304 & AISI 316L AISI 303 AISI 316 ASTM B21 Alloy 464 AISI 304 Chromated cadium plated steel w/ Teflon seat AISI 304

Max. Operating Pressure (PMO) 15 psig (1 barg) Max. Operating Temperature Saturated Steam Temperature
Venting air from one-pipe steam heating systems or other applications where air must be removed from a space containing both steam and condensate.

PMA
9 barg/up to 232C 232C/0-9 barg
TMA
7:438
Air Vent 6A
a ir C apaCity (discharge to atmosphere) SCFM cubic feet per minute at standard conditions of 14.7 psia at 60F. For dm3/s multiply by .4719.
Inlet Pressure psi bar Capacity 2.5 .17 2.5 5.0 .34 4.0 7.5 .52 5.0 10 .68 6.0 12.5 .86 6.5 15 1.0 7.2
Air vents shall be self-adjusting balanced pressure thermostatic type with precision welded multiple plate stainless steel bellows and stainless steel float. Head and seat shall be stainless steel. Body and cap shall be cast iron and internals shall be renewable. The outlet shall incorporate a nylon-ball check valve.
A
s pare p arts
4&5
d iMensions ( noMinal )
Size 3/4" A 7.25 185
B 3.6 92
i nstallation
The air vent should be positioned with the inlet at the bottom at the highest point in the piping system or equipment where air collects. The valve will be closed when either condensate or steam enters the body. The discharge can be hot and wet, and the 6A should be positioned accordingly.
3A
M aintenanCe
* Part No. 3 Element Set converts Type 6T Air Vent to current Type 6A design.
03.94
Telephone: (803) 714-2000 FAX (803) 714-2222
7:439
This product can be maintained without disturbing the inlet piping connection. Complete isolation is required before any servicing is performed. The air vent should be disassembled periodically for inspection and cleaning of the valve head and seat and operating mechanism. Worn or damaged parts should be replaced using a complete valve mechanism assembly and new cover gasket. Complete installation and maintenance instructions are given in IMI 4.008, which accompanies the product.
Element Set* Element Seat & Gasket Float
3 3A 4&5 6
Balanced Pressure Thermostatic Air Vent T202

The T202 air vent is designed for use on steam systems to remove air and other non-condensible gases, which may impair heat transfer during start-up and normal operation. Model PMO Sizes Connections Construction T202
125 psig 1 6 1 3 8 NPT
3/8" x 1/4"
Brass Body with Stainless Steel Internals

2
Max. Operating Pressure (PMO) 125 psig (8.6 barg) Max. Operating Temperature Saturated Steam Temperature

PMA TMA

B
No.
1 2 3 5 6 8
Part
Cap Body Thermostatic Bellows Seat Seat Gasket Spring
Material
Brass Brass Stainless Steel Stainless Steel Brass Stainless Steel ASTM B124 Class 2 ASTM B62
A
For installation at end of all steam mains and headers, on all steam equipment such as air coils, heat exchangers, autoclaves, sterilizers, platen presses, rotating cylinders, jacketed kettles, laundry equipment and reboilers.
Dimensions
(nominal) in inches and millimeters Size
3/8"
Outlet
1/4"
A
2.9 75
B
2.1 54
Weight
1.0 lb .045 kg
Seat orifice 1/4" diameter Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI-4-104-US 4.12
7:440
Balanced Pressure Thermostatic Air Vent T202

Air Vents shall be installed at the end of all steam mains and headers, and on large equipment steam spaces to facilitate start-up and heat transfer. They shall be self-adjusting balanced pressure thermostatic type with precision welded multiple plate stainless steel bellows. Head shall be hardened and both head and seat shall be stainless steel. Body and cap shall be brass and internals shall be renewable.
Air Capacity (discharge to atmosphere) SCFM cubic feet per minute at standard conditions of 14.7 psig at 60F. For dm3/s multiply by .4719. Inlet Pressure
psi bar SCFM 5 .34 8 10 .68 13 25 1.7 25 50 3.4 40 100 6.9 70 125 8.6 80
Installation
Orifice Size = .25
The air vent should be positioned at a high point of the piping system or equipment, or where the air collects. The discharge can be hot and wet; the outlet should therefore be piped to a safe place. An isolation valve should be fitted upstream of the air vent.
Maintenance
Spare Parts
This product can be maintained without disturbing the inlet piping connections. Complete isolation is required before any servicing is performed. The air vent should be disassembled periodically for inspection and cleaning of the valve head and seat. Worn or damaged parts should be replaced using a complete element set. Complete installation and maintenance instructions are given in the IMI sheet, which accompanies the product.
C A
Element Set
A, B, C, D
4.12
7:441
Balanced Pressure Thermostatic Air Vent VS204, VS206

The VS204 and VS206 air vents are designed for use on steam systems to remove air and other non-condensible gases, which may impair heat transfer during start-up and normal operation. Construction
Cast Iron Body with Stainless Steel Internals
Model PMO Sizes Connections
VS204
VS206
250 psig 10 9 7
1/2"
3/4"
NPT 6 1 5

Max. Operating Pressure (PMO) 250 psig (17 barg) Max. Operating Temperature Saturated Steam
4 11 2 3

PMA TMA
250 psig/up to 450F 17 barg/up to 232C 450F/0-250 psig 232C/0-17 bar
No.
1 2 3 4 5 6 7 9 10 11
Part
Body Cap Cap Screws Cap Gasket Element Holder Bellows Valve Head Valve Seat Valve Seat Gasket Lockwasher
Material
Cast Iron Cast Iron Steel Stainless Steel clad, non-asbestos fill Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel clad, non-asbestos fill Stainless Steel ASTM A126 CL B ASTM A126 CL B ASTM A 449
Dimensions
(nominal) in inches and millimeters Size
1/2" 3/4"
A
4.9 125 5.5 140
B
3.1 79 3.9 100
Weight
3.25 lb 1.5 kg 5.0 lb 2.3 kg
7:442
Balanced Pressure Thermostatic Air Vent VS204, VS206

Air Capacity (discharge to atmosphere)
SCFM cubic feet per minute at standard conditions of 14.7 psia at 60F. For dm3/s multiply by .4719. Inlet Pressure psi bar 10 .68 34 25 1.7 54 50 3.4 88 100 6.9 160 125 8.6 196 150 10.3 232 200 13.8 304 250 17.2 380
Spare Parts
Type VS204
VS206 Orifice Size: VS204 =.44" VS206 = .50"
44
68
112
208
250
298
392
485
Air Vents shall be installed at the end of all steam mains and headers, and on large equipment steam spaces to facilitate start-up and heat transfer. They shall be self-adjusting balanced pressure thermostatic type with precision welded multiple plate stainless steel bellows. Head shall be hardened and both head and seat shall be stainless steel. Body and bolted cap shall be cast iron and internals shall be renewable.
A C D
Installation
Maintenance
4.12
7:443
Cap gasket Element Set
A C, D, E, F
Thermo-matic Air Vent TM600, TM600L

The TM600 and TM600L Model air vents are designed for use on steam systems to remove air and other PMO non-condensible gases, which may impair heat Sizes transfer during start-up Connections and normal operation. The TM600 and TM600L Construction are identical except for the valve head and seat. Options TM600 TM600L
600 psig 1/2", 3/4" NPT Ductile Iron Body with Stainless Steel Internals BSP Connections 14 6 1 9 8 7

Max. Operating Pressure (PMO) 600 psig (41 barg) Max. Operating Temperature 489F (254C)
5 4 2 3

PMA TMA

D
No.
1 2 3 4 5 6 7
Part
Body Cover Cover Screws Cover Gasket Support Plate Element Assembly Valve Head Valve Seat Valve Seat Gasket Baffle
Material
Ductile Iron Ductile Iron Steel 3/8" - 16 x 1-1/4" Spiral Wound Stainless Steel Graphite Filled Stainless Steel Stainless Steel Stainless Steel Hardened Stainless Steel Spiral Wound Stainless Steel Graphite Filled Stainless Steel ASTM A395 ASTM A395 ASTM A 449 Type 1
8 9 14
Dimensions
Size 1/2", 3/4" A 6.25 159 B 4.2 106 C 2.8 71 D 2.0 51 Weight 6.75 lb 3.1 kg
7:444
Thermo-matic Air Vent TM600, TM600L

Air Capacity (discharge to atmosphere)
Type TM600L TM600 Orifice Size: TM600L = .149" TM600 = .258" psi bar 10 .68 5.9 19 25 1.7 9.7 31 50 3.4 16 50 100 6.9 28 89
SCFM cubic feet per minute at standard conditions of 14.7 psia at 60F. For dm3/s multiply by .4719.
Inlet Pressure 125 8.6 34 108 150 10.3 40 127 200 13.8 52 165 250 17.2 63 200 300 20.7 75 240 400 27.6 100 320 500 34.5 125 400 600 41.4 149 475
Spare Parts
Air Vents shall be installed at the end of all steam mains and headers, and on large equipment steam spaces to facilitate start-up and heat transfer. They shall be self-adjusting balanced pressure thermostatic type with solidly filled element made of stainless steel. Head shall be hardened and both head and seat shall be stainless steel. Body and bolted cap shall be ductile iron and internals shall be renewable.
Installation
Maintenance
3*
1A
1A
* TM600L has ball head
Cover Gasket Element Set
4.12
7:445
(Specify TM600 or TM600L)
1A 3
Vacuum Breaker VB14, VB21

The VB14 and VB21 are designed to admit air to condensing vapor (steam) or liquid systems where vacuum formation may inhibit system drainage or operation.
Model Sizes VB14
1/2" x 1/8"
VB21 Used on steam inlet to air coils, heat exchangers, sparge systems, jacketed kettles, boiler feed water tanks, chilled water lines and liquid process lines, all of which at one time or another generate vacuum conditions which must be releived to allow proper system operation.
Connections NPT Construction

Brass Body Stainless Steel Body
Stainless Steel Valve
Options
BSP Connections
No.
1 2 3 4 5
5 2
Part
Cap Valve Check Ball Valve Seat Body Gasket
Material
VB14 VB21 VB14 VB21 VB14 VB21 VB14 VB21 VB14 VB21 Brass CU ZN 39 PB2 Stainless Steel Type 303 Stainless Steel Z 100 CD 17 Stainless Steel Type 440C Stainless Steel Z10 CN 18 08 Stainless Steel Type 303 Brass CU ZN 39 PB2 Stainless Steel Type 303 Nickel Reinforced Exfoliated Graphite Stainless Steel Type 304

Max. Operating Pressure (PMO) VB14: 210 psig (14 barg) VB21: 304 psig (21 barg) Max. Operating Temperature VB14: 500F (260C) VB21: 752F (400C)
Maximum Cv 0.625. Vacuum required to open 2 in H2O (0.15 in Hg) AIR HANDLING CAPACITIES 7 6 SCFM AIR 5 4 3 2 1 0 2 4 in Hg VACuuM 6 8 10 12

PMA TMA
VB14: VB21: VB14: VB21:
232 psig/0-500F 304 psig/0-752F 500F/0-232 psig 752F/0-304 psig
7:446
Vacuum Breaker VB14, VB21

B
Vacuum Breakers shall be used on all modulating or on/off heat exchangers and coils, except in vacuum return systems. They shall be installed in the supply side between the control valve and equipment and be of hardened ball check valve design with all working parts manufactured from stainless steel. Bodies shall be made from either brass or stainless steel depending on the application, and shall be suitable for operating conditions of 210 psig (or 304 psig) saturated steam.
A
Installation
Always install in a vertical position with cap at the top. Generally the device should be mounted on the highest point of the circuit. Large coils or equipment may require more than one vacuum breaker to be fitted. An isolating valve should be fitted to facilitate servicing.
C

Size 1/2" 1/2" VB14 VB21 A 2.2 55 2.0 52 B 1.3 34 1.3 34 C 1.5 39 1.5 39 Weight 0.77 lb 0.35 kg 0.73 lb 0.33 kg
Maintenance
After the vacuum breaker is isolated from system pressure, the cap can be unthreaded to examine the valve and valve seat areas for debris which can become trapped and cause breakage of system pressure during normal operation. The vacuum breaker is not repairable.
01.05
Telephone: (803) 714-2000 FAX (803) 714-2222
7:447
Combination Vacuum Breaker/Balanced Pressure Thermostatic Air Vent VB-VS

Description
The VB-VS Vacuum Breaker/ Air Vent is designed for use on steam systems to remove air and other noncondensible gases, which may impair heat transfer during start-up and normal operation, and admit air when system drops in vacuum.
Model VB-VS
PMO Sizes Connections Construction 200 psig 1/2" NPT Cast Iron Body with Stainless Steel Internals Brass VB-14

1/8" NPT Outlet
13 9 12 8 7 6 11 1 4 5
Limiting Operation Conditions

Max. Operating Presure (PMO) Max. Operating Temperature 200 psig (14 barg) Saturated Steam

PMA TMA 200 psig/up to 450F 450F/0-200 psig 14 barg/up to 232C 232C/0-14 barg
2 3 11
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Part Body Cap Cap Screws Cap Gasket
Element Holder Bellows Valve Head Valve Seat Valve Seat Gasket Lockwasher Elbow Nipple VB-14
Material Cast Iron ASTM A126 CL B Cast Iron ASTM A126 CL B Steel ASTM A 449 Stainless Steel clad. AISI 304 non-asbestos fill Stainless Steel AISI 300 Stainless Steel AISI 300 & 400 series Stainless Steel AISI 303 Stainless Steel AISI 303 Stainless Steel clad, AISI 304 non-asbestos fill Stainless Steel AISI 304 Cast Iron Steel See TIS 4.103 for material data
3.97" 3.22"
1/8" NPT Outlet
1/2" NPT Outlet
6.87" 4.94"
1/2" NPT Inlet

5.53"
For installation at end of all steam mains and headers, on all steam equipment such as air coils, heat exhangers, autoclaves, sterilizers, platen presses, rotating cylingers, jacketed kettles, laundry equipment and reboilers.
Local regulations may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI-4-107-US 12.02
7:448
Combination Vacuum Breaker/Balanced Pressure Thermostatic Air Vent VB-VS

Spare Parts Air Capacity (discharge to atmosphere)
SCFM cubic feet per minute at standard conditions of 14.7 psia at 60F. For dm3/s multiply by .4719 B
VB-VS Vacuum Breaker/Air Vent In-Flow In Vacuum

A
SCFM FLOW
C D
35
E F
30 25 20 15 10 5 0
PRESSURE INCHES OF MERCURY
10
12
14
16
VB-VS Vacuum Breaker/Air Vent Out-Flow SCFM AIR FLOW

400 300 200 100 0 0 50 100 150 200 250
Cap gasket VB-14 Element Set
A B C, D, E, F
PRESSURE (PSIG)
Installation
The VB-VS should be positioned at the high point of the piping system or equipment or where air collects and vacuum needs to be broken. The VB-VS must be piped in a vertical position so only air and steam surrround the thermostatic bellows and vacuum breaker. The discharge can be hot and wet. The outlet should be piped to a safe place. An isolation valve should be placed on the inlet side of the VB-VS
Maintenance
This product can be maintained without disturbing the inlet piping connections. Complete isolation is required before any servicing is performed. The vent must be cooled down to prevent over-expansion of the thermostat and oil prevent steam from escaping from the unit which could burn the operator. The VB-BS should be disassembled periodically for inspection and cleaning of the valve head and seat. Worn or damaged parts should be replaced.
12.02
Telephone: (803) 714-2000 FAX (803) 714-2222
7:449
Packless Radiator Supply Valve RV Series

The RV Series are packless, non-rising stem series brass radiator valves for steam and liquid services, available in angle pattern and straight connections. Model Sizes Connections Construction Options RV
1/2" to 1-1/2" Union /Threaded Brass Lock Shields Vented Bypass Extension Stem Assembly
RV-AP
shown
Materials
No. Part Material
Yellow Brass Red Brass Copper Special Yellow Brass Red Brass Yellow Brass Yellow Brass Yellow Brass Yellow Brass Yellow Brass Spec Plastic ASTM B-16 ASTM B-62 Copper CFF/TEF ASTM B-16 ASTM B-62 ASTM B-16 ASTM B-16 ASTM B-16 ASTM B-16 ASTM B-16 NYL/FBGL 22 1 Handle Screw 2 Valve Bonnet 3 Metalflex Sealing Disc 4 Composition Disc 5 Washer 6 Valve Body 7 Sealing Disk Support 8 Tailpiece 9 Union Nut 10 Thrust Nut 11 Valve Stem 12 Handle
Limiting Conditions
Steam: Liquid: 150 psig (10.3 bar) 366F (186C) 200 psig (13.9 bar)
S izes & Pipe Connections

Model
RV-AP RV-ST
Pattern
Connection
Pipe to Male Union Pipe to Male Union
Size
1/2", 3/4", 1", 1-1/4",1-1/2" 1/2", 3/4", 1", 1-1/4",1-1/2"
Angle Straightway
RV-AP Series meets Mil. Spec. WWV-160B, Section 3.1.1, Style A RV-ST Series meets Mil. Spec. WWV-160B, Section 3.1.1, Style A
Low profile non-rising stem packless radiator valve. All brass construction with pipe to male connections.
Dimensions nominal in inches and millimeters

No AP-1 Size A 1/2" 2.375 57 3/4" 2.875 73 1" 3.125 83 1-1/4" 3.5 89 1-1/2" 3.875 98 ST-1 1/2" 2.375 57 3/4" 2.875 73 1" 3.125 83 1-1/4" 3.625 92 1-1/2" 3.875 98 B 1.187 30 1.187 30 1.5 38 1.75 44 1.94 49 1.375 35 1.375 35 1.688 43 2 51 2.375 60 C 2.187 55 2.187 55 2.313 59 2.625 67 2.813 71 2.688 68 2.813 72 3.062 78 3.563 89 3.875 98 D 0.625 16 0.625 16 .75 19 0.875 22 0.875 22 0.625 16 0.625 16 0.75 19 0.75 19 0.865 22 lbs/kg 1.15 0.52 1.5 0. 68 2.25 1.02 2.55 1.157 3.55 1.161 1.25 0.567 1.65 0.75 2.75 1.25 3.15 1.429 4.52 2.05
MODEL ST
Straightaway Pattern (Typical)
MODEL AP
Angle Pattern (Typical)
TI-7-2122-US
12.07
7:450
LCV1 Bronze Lift Check Valve

Description
The LCV1 is a bronze lift check valve which is installed in horizontal lines to prevent reverse flow. 3

1/2", 3/4", 1", 1-1/4", 1-1/2", 2" and 3". Screwed NPT
Limiting conditions
PMA - Maximum allowable pressure 200 psig TMA - Maximum allowable temperature 500F Maximum cold hydraulic test pressure 406 psig
Operating range
Temperature F 500 392 302 212 122 32 0 29
58
87
116
145
The product must not be used in this region
Dimensions (approximate) in inches and lbs.

3" 80.0 Size Weight 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 3" A 2.1 2.8 3.4 3.4 4.3 5.3 7.1 B 1.8 2.3 2.8 2.8 3.6 4.1 6.0 0.7 0.8 1.1 1.1 1.4 1.7 2.4 C 1.4 1.6 2.2 2.2 2.8 3.4 4.8 D 0.4 1.1 1.8 1.8 4.2 5.9 15.2
Size Cv
Cv values
1/2" 2.2
3/4" 5.0
1" 9.9
1-1/4" 13.9
1-1/2" 22.0
2" 36.0
Opening pressures in inches of water Without springs Flow pressures Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2.5 3.0 2.6 2.9 2.9 2.8 With springs fitted the opening pressure is the same as the spring strength.
Materials
Installation
Always install with the flow in the direction as indicated on the body.
How to order
1/2" NPT Spirax Sarco LCV1 lift check valve.

Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. TI-7-223-US In the interests of development and improvement of the product, we reserve the right to change the specification.
04.01
7:451
No Part 1 Body 2 Cone 3 Cap 4* Spring * Not illustrated
Material Bronze Brass Brass Stainless steel
LCV3, LCV4, LCV6 and LCV7 Lift Check Valves

The LCV3, LCV4, LCV6 and LCV7 lift check valves are designed in accordance with EN 12516 and ASME B16.34 to prevent reverse flow in horizontal pipeline installations. The design of these valves allows them to be easily serviced without removing the valve from the pipeline - See Spare parts. Available types: LCV3 Cast iron bodied with stainless steel internals. LCV4 Cast steel bodied with stainless steel internals. LCV6 Stainless steel bodied with stainless steel internals. LCV7 SG iron bodied with stainless steel internals. Optional for the LCV4: High temperature bolting (stainless steel A2-70). Standards These products fully comply with the requirements of the European Pressure Equipment Directive 97/23/EC and carries the mark when so required. Standard shut-off This range of lift check valves conform to EN 12266-1: 2003 Rate F. Certification With the exception of the LCV3 these products are available with certification to EN 10204 3.1. Note: All certification / inspection requirements must be stated at the time of order placement.
Description

unit Connections DN15 " DN20 " DN25 1" DN32 1" DN40 1" DN50 2" DN65 2" DN80 3" DN100 4" PN16 JIS / KS 10
LCV3
ASME 125 BSP NPT PN40 JIS / KS 20
LCV4
ASME 150 ASME 300 NPT SW PN40 JIS / KS 20
LCV6
ASME 150 ASME 300 BSP NPT SW PN16 PN25 JIS / KS 10
LCV7
ASME 125 ASME 250 BSP NPT
TI-P029-16-US
04.11
7:452

LCV3 pressure / temperature limits
572
Temperature F
450 392 302 212 122 32 14
Temperature C
220 200 E 150 100 50 0 0 2 Steam saturation curve F 4 6 8 Pressure bar g 10 12 13.7

D 0 29 58 87 116 145 174 203 B 232
Pressure psig The product must not be used in this region. A - B Screwed BSP and flanged EN 1092 PN16. C - D Screwed NPT, socket weld and flanged ASME 125. Body design conditions PMA Maximum allowable pressure Maximum allowable temperature Maximum operating pressure for saturated steam service Maximum operating temperature The product must not be used in this region. E - F Flanged JIS / KS 10.
PN16 16 bar g @ 120C 300C @ 9.6 bar g -10C 13 bar g 300C @ 9.6 bar g -10C 24 bar g ASME 125 200 psi g @ 149F 449F @ 125 psi g 14F 145 psi g 449F @ 125 psi g 14F 297 psi g JIS / KS 10 13.7 bar g @ 120C 220C @ 9.8 bar g 0C 11.2 bar g 220C @ 9.8 bar g 0C 20 bar g
Screwed and Flanged EN 1092 PN16

TMA PMO TMO
Minimum allowable temperature
Minimum operating temperature N ote: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold hydraulic test pressure of: Body design conditions PMA TMA Maximum allowable pressure Maximum allowable temperature Maximum operating pressure for saturated steam service Maximum operating temperature
Flanged ASME 125
Minimum allowable temperature PMO TMO
Minimum operating temperature N ote: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold hydraulic test pressure of: Body design conditions PMA TMA Maximum allowable pressure Maximum allowable temperature Maximum operating pressure for saturated steam service Maximum operating temperature
Flanged JIS / KS 10
Minimum operating temperature N ote: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold hydraulic test pressure of:
7:453

752
Temperature F
572 392 212 32 14

Temperature C
D 290 435 Pressure psi g
C 580
B 741
145
300 E 250 200 150 100 50 0 0
Steam saturation curve F 5 10 15 20 Pressure bar g 25 30 34
The product must not be used in this region. A - B Screwed NPT, socket weld and flanged ASME 300. A - C Flanged EN 1092 PN40. A - D Flanged ASME 150.
The product must not be used in this region. E - F Flanged JIS / KS 20.
Flanged EN 1092 PN40
Flanged ASME 150
Screwed NPT Socket weld and Flanged ASME 300
Flanged JIS / KS 20
Body design conditions PMA Maximum allowable pressure Maximum allowable temperature TMA Maximum allowable temperature with high temperature bolting Minimum allowable temperature PMO Maximum operating pressure for saturated steam service Maximum operating temperature TMO Maximum operating temperature with high temperature bolting Minimum operating temperature Note: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold hydraulic test pressure of: Body design conditions PMA Maximum allowable pressure Maximum allowable temperature TMA Maximum allowable temperature with high temperature bolting Minimum allowable temperature PMO Maximum operating pressure for saturated steam service Maximum operating temperature TMO Maximum operating temperature with high temperature bolting Minimum operating temperature Note: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold hydraulic test pressure of: Body design conditions PMA Maximum allowable pressure Maximum allowable temperature TMA Maximum allowable temperature with high temperature bolting Minimum allowable temperature PMO Maximum operating pressure for saturated steam service Maximum operating temperature TMO Maximum operating temperature with high temperature bolting Minimum operating temperature Note: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold hydraulic test pressure of: Body design conditions PMA Maximum allowable pressure TMA Maximum allowable temperature Minimum allowable temperature PMO Maximum operating pressure for saturated steam service TMO Maximum operating temperature Minimum operating temperature Note: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold hydraulic test pressure of:
PN40 40 bar g @ 50C 300C @ 27.6 bar g 400C @ 23.8 bar g -10C 31.1 bar g 300C @ 27.6 bar g 400C @ 23.8 bar g -10C 60 bar g ASME 150 280 psi g @ 100F 572F @ 148 psi g 752F @ 94 psi g 14F 202 psi g 572F @ 148 psi g 752F @ 94 psi g 14F 435 psi g ASME 300 741 psi g @ 100F 572F @ 577 psi g 752F @ 503 psi g 14F 606 psi g 572F @ 577 psi g 752F @ 503 psi g 14F 1117 psi g JIS / KS 20 34 bar g @ 120C 300C @ 32 bar g 0C 30 bar g 300C @ 32 bar g 0C 51 bar g
Telephone: (803) 714-2000 FAX (803) 714-2222
7:454
TI-P029-16-US
04.11

752 572 392 212 32 14
Temperature C
Temperature F

0 145
D 290 435
C 580
B 719
300 E 250 200 150 100 50 0 0
Steam saturation curve F 5 10 15 20 Pressure bar g 25 30 34
Pressure psi g The product must not be used in this region. A - B Screwed NPT, socket weld and flanged ASME 300. A - C Screwed BSP and flanged EN 1092 PN40. A - D Flanged ASME 150. Body design conditions PMA TMA Maximum allowable pressure Maximum allowable temperature
PN40 40 bar g @ 50C 400C @ 27.4 bar g -10C 32.3 bar g 400C @ 27.4 bar g -10C 60 bar g ASME 300 720 psi g @ 100F 752F @ 426 psi g 14F 493 psi g 752F @ 426 psi g 14F 1102 psi g ASME 150 276 psi g @ 100F 752F @ 94 psi g 14F 200 psi g 752F @ 94 psi g 14F 435 psi g JIS / KS 20 34 bar g @ 120C 0C 23.5 bar g 300C @ 32 bar g 0C 51 bar g 300C @ 32 bar g
Screwed BSP and Flanged EN 1092 PN40

Minimum allowable temperature PMO TMO Maximum operating pressure for saturated steam service Maximum operating temperature
Minimum operating temperature Note: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold hydraulic test pressure of: Body design conditions PMA Maximum allowable pressure Maximum allowable temperature Maximum operating pressure for saturated steam service Maximum operating temperature
Screwed NPT Socket weld and Flanged ASME 300

TMA PMO TMO
Minimum allowable temperature
Minimum operating temperature Note: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold hydraulic test pressure of: Body design conditions PMA TMA Maximum allowable pressure Maximum allowable temperature Maximum operating pressure for saturated steam service Maximum operating temperature
Flanged ASME 150
Minimum operating temperature Note: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold hydraulic test pressure of: Body design conditions PMA TMA Maximum allowable pressure Maximum allowable temperature Maximum operating pressure for saturated steam service Maximum operating temperature
Flanged JIS / KS 20
Minimum operating temperature Note: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold hydraulic test pressure of:
7:455

572 482 450 392 302 212 122 32 14 D
Temperature C
Temperature F

H 0 73 145 218 C 290 B 363 435 G 500
300 E 250 200 150 100 50 0 0
Steam saturation curve 2 4 8 6 Pressure bar g 10 12
F 13.7
Pressure psi g The product must not be used in this region. A - B Screwed BSP and flanged EN 1092 PN25. A - C Screwed NPT and flanged EN 1092 PN16. D - G Flanged ASME 250. D - H Flanged ASME 125.
Flanged EN 1092 PN16

Screwed BSP and Flanged EN 1092 PN25

Flanged ASME 125

Screwed NPT and Flanged ASME 250
Flanged JIS / KS 10
Body design conditions PMA Maximum allowable pressure TMA Maximum allowable temperature Minimum allowable temperature PMO Maximum operating pressure for saturated steam service TMO Maximum operating temperature Minimum operating temperature Note: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold hydraulic test pressure of: Body design conditions PMA Maximum allowable pressure TMA Maximum allowable temperature Minimum allowable temperature PMO Maximum operating pressure for saturated steam service TMO Maximum operating temperature Minimum operating temperature Note: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold hydraulic test pressure of: Body design conditions PMA Maximum allowable pressure TMA Maximum allowable temperature Minimum allowable temperature PMO Maximum operating pressure for saturated steam service TMO Maximum operating temperature Minimum operating temperature N ote: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold hydraulic test pressure of: Body design conditions PMA Maximum allowable pressure TMA Maximum allowable temperature Minimum allowable temperature PMO Maximum operating pressure for saturated steam service TMO Maximum operating temperature Minimum operating temperature Note: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold hydraulic test pressure of: Body design conditions PMA Maximum allowable pressure TMA Maximum allowable temperature Minimum allowable temperature PMO Maximum operating pressure for saturated steam service TMO Maximum operating temperature Minimum operating temperature Note: For lower operating temperatures consult Spirax Sarco. Designed for a maximum cold hydraulic test pressure of:
PN16 16 bar g @ 120C 300C @ 12.8 bar g -10C 14.7 bar g 300C @ 12.8 bar g -10C 24 bar g PN25 25 bar g @ 120C 300C @ 20 bar g -10C 22.5 bar g 300C @ 20 bar g -10C 38 bar g ASME 125 200 psi g @ 149F 450F @ 125 psi g 14F 145 psi g 450F @ 125 psi g 14F 297 psi g ASME 250 500 psi g @ 149F 450F @ 250 psi g 14F 281 psi g 450F @ 250 psi g 14F 754 psi g JIS / KS 10 13.7 bar g @ 120C 300C @ 9.8 bar g 0C 12.3 bar g 300C @ 9.8 bar g 0C 20 bar g
Telephone: (803) 714-2000 FAX (803) 714-2222
7:456
TI-P029-16-US
04.11
Materials
No. Part

Standard LCV3 PN Material ASME Cast iron body with SG iron cover SG iron body with cast iron cover Carbon steel Stainless steel SG iron Reinforced exfoliated graphite LCV3 Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel LCV3 Cast steel Cast steel Stainless steel Cast steel Stainless steel LCV4 LCV6 LCV7 LCV4 LCV6 LCV7 Cover (1) Body (2) PN / BSP EN 1561 GJL250 EN 1563 GJS400-15 EN 10213 1.0619+N EN 10213 1.4408 EN 1563 GJS400-18LT Graphite 431 431 316L 431 316L 316 S 42 Grade 8.8 Grade 8.8 A2-70 Grade 8.8 316L ASME / NPT / SW ASTM A395 ASTM A126 Class B ASTM A216 WCB ASTM A351-CF8M ASTM A395 Graphite 431 431 316L 431 316L 316 S 42 Grade 8.8 Grade 8.8 A2-70 Grade 8.8 316L
1 and 2
Body and cover
LCV4 LCV6 LCV7
3 4 and 5
Gasket Seat and guide
6 7 8
Disc Spring Bolt
Seat retainer
8 1 5 2 3
Weights (approximate) in kg and lb

LCV3 unit Flanged kg lb
" " 1" 1" 1" 2" 2" 3" 4" 4.30 5.50 5.82 10.23 11.43 14.96 27.04 29.47 48.93 9 12 13 23 25 33 60 65 108
4 6 LCV4 Flanged kg lb
5.05 6.43 6.58 12.89 14.35 16.86 32.25 36.02 52.06 11 14 15 28 32 37 71 79 115
3 LCV6 Flanged kg lb
5.19 6.60 6.77 13.37 14.77 17.51 33.13 37.00 53.47 11 15 15 29 33 39 73 82 118
LCV7 Flanged kg lb
4.64 5.89 6.04 11.99 13.18 15.65 29.53 33.00 48.82 10 13 13 26 29 35 65 73 108
Screwed kg lb
3.10 4.10 4.10 7.20 8.00 10.50 7 9 9 16 18 23
Screwed Socket weld kg lb

3.65 5.33 4.18 9.59 9.55 12.06 8 12 9 21 21 27
Screwed Socket weld kg lb

3.79 5.50 4.37 10.07 9.97 12.71 8 12 10 22 22 28
Screwed kg lb
3.24 4.29 3.74 8.69 9.28 10.65 7 9 8 04.11 19 20 23
DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100
Telephone: (803) 714-2000 FAX (803) 714-2222
7:457
TI-P029-16-US

Dimensions (approximate)
in mm Please note: Flanged ASME versions are (approximate) in inches Screwed and Socket weld Flanged
A Screwed BSP Dimension Connection Socket weld Flanged PN40 PN16 PN25 JIS 10 / KS 10 JIS 20 / KS 20 130 150 160 180 200 230 290 310 350 88 88 88 117 117 117 88 88 88 117 117 117 166 166 180 5 5 5 4" 4" 4" " Screwed NPT LCV3
A Flanged ASME 125 LCV7 Flanged ASME 250 ASME 300
DN15 " DN20 " DN25 1" DN32 1"
130 155 160 185 205 230
6" 6" 7" 8" 9" 10"
7" 7" 7" 7"
7" 7" 7"
DN40 1" DN50 2" DN65 2" DN80 3" DN100 4" DN15 " DN20 " DN25 1"
8" 10" 10" 11" 13" 4" 4" 4"
8" 10" 10" 11" 13" 4" 4" 4"
9" 10" 11" 12" 14" 4" 4" 4"
DN32 1"
DN50 2" DN65 2" DN80 3" DN100 4"
"
"
"
"
7 " 7 " 8"
7 " 7 " 8"
7 " 7 " 8"
Telephone: (803) 714-2000 FAX (803) 714-2222
7:458
TI-P029-16-US
04.11
DN40 1"
"
"
"
"

Capacities
Capacity Kv CV (uS) DN15 " 5 5.9 DN20 " 8.3 9.7 DN25 1" 11 12.9 DN32 1" 18 21.1 DN40 1" 34 39.8 DN50 2" 42 49.1 DN65 2" 87 101.8 DN80 3" 113 132.2 DN100 4" 135 158 3
Opening pressures in (mbar) and psi

Differential pressures with zero flow Flow direction Horizontal Vertical DN15 to DN25 (22.5) 0.33 (20) 0.30 1 DN32 to DN50 (24.5) 0.36 (20) 0.29 DN65 to DN100 (25.5) 0.37 (20) 0.29
For full details see the Installation and Maintenance Instructions (IM-P029-17) supplied with the product. Installation note: Always install the lift check valve horizontally with the flow in the direction indicated on the body.

2
Disposal These products are recyclable. No ecological hazard is anticipated with the disposal of these products, providing due care is taken.
Example: 1 off Spirax Sarco DN15 LCV4 lift check valve having flanged EN 1092 PN40 connections.
How to order
The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Available spares LCV Gaskets kit (Cover gasket and seat gasket) Spare 1 LCV Internals kit (Cover gasket, seat gasket, spring, disc and seat) Spare 2 How to order spares Always order spares by using the description given in the column headed 'Available spares' and state the size and type of trap. Always order spares by using the description of the LCV and Spare 1 or Spare 2. Example: 1 off LCV Internals kit Spare 2, for a Spirax Sarco DN15 LCV4 lift check valve having flanged EN 1092 PN40 connections.
Spare parts

Item Size EN DN15 to DN25 3 DN32 to DN50 DN65 to DN80 DN100 (" to 1") (1" to 2") (2" to 3") (4") LCV3 Others LCV3 Others 17 A / F 19 A / F 19 A / F 24 A / F 24 A / F 24 A / F 1 ASME " A/F " A/F LCV3 Others LCV3 Others EN M10 M12 M12 M16 M16 M16 ASME " - 13 UNC " - 11 UNC " - 9 UNC " - 11 UNC 40 - 50 80 - 90 90 - 100 70 - 80
04.11
1" A / F 1 " A/F
Telephone: (803) 714-2000 FAX (803) 714-2222
7:459
TI-P029-16-US
N m
DCV 4 Wafer Check Valve

The DCV 4 Wafer Check Valve is designed to be fitted between ANSI flanges. It is suitable for use on a wide range of fluids for applications in process lines, hot water systems, steam and condensate systems.
Model Sizes Connections Construction Standard Internals Soft Seat Options Spring Options DCV 4
1/2", 3/4", 1", 1-1/2", 2", 3", 4" ANSI 150 or 300 Austenitic Stainless Steel Standard Disk: Metal - Metal Seat Standard Spring: Stainless Steel
temp. limits: -5F to +482F (-15C to +250C) temp. limits: -58F to +302F (-50C to +150C)
Viton (for oils & gases): EPDM (for water):
high temperature nimonic or supplied without spring
Maximum design conditions ANSI 300 Max. Operating Pressure (PMO) 725 psig (50 barg) Max. Operating Temperature (TMO) 572F (300C) with standard spring
752F (400C) nimonic high temperature spring 752F (400C) without spring
4 3 2 1
Minimum temperature (Standard Disc) -58F (-50C) Maximum cold hydraulic test 1102 psig (76 barg) Pressure (barg)
0 10 A E
Curve Saturated Steam
o pening p ressures
40 50
20
30 B C
Temperature F
500 250 0 0
300
200 100 D
145
290
435
580
725
E, C, D Standard spring A, B, D Nimonic spring & without spring The product must not be used in this region.
Pressure (psig)
No. Part
1 2 3 4 Body Disc Spring Retainer Standard Spring High Temperature Spring
Temperature C
752
400
Differential pressures with Zero Flow (in psi and mbar) Size Flow 1/2" 3/4" 1" 1-1/2" 2" 3" 4" 0.36 0.36 0.36 0.41 0.42 0.45 0.48 25 25 25 28 29 31 33 0.33 0.33 0.33 0.35 0.36 0.37 0.38 22.5 22.5 22.5 24 24.5 25.5 26.5 0.29 0.29 0.29 0.29 0.29 0.29 0.29 20 20 20 20 20 20 20 Where lowest opening pressures are required, valves without springs can be installed in vertical pipes with bottom-to-top flow. Without spring 0.04 0.04 0.04 0.06 0.07 0.08 0.09 2.5 2.5 2.5 4 4.5 5.5 6.5
Material
Austenitic Stainless Austenitic Stainless Austenitic Stainless Austenitic Stainless Nickel alloy Steel Steel Steel Steel ASTM A351 CF3M BS 1449 316 S 11 BS 1449 316 S 11 BS2056 316 S 42 Nimonic 90
s tandards
Designed and manufactured in accordance with BS 7438.
Standard of shut off Standard valves conform to DIN 3230 Part 3, BN 2. Valves conforming to DIN 3230 Part 3, BO3 available on request. Soft seated versions meet DIN 3230 Part 3 BN1 and BO1 provided a differential pressure exists.
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DCV 4 Wafer Check Valve

p ressure l oss d iagraM
.02 1000 .07
Pressure loss (barg)
.3
1 Size 1/2" 3/4"
4"
1"
Water flow rate (GPM)
100
2" 2" 1-1/ 1" 3/4" 1/2"
Water flow rate (l/m)
3"
400
1-1/2" 2" 3" 4"
40
A 2.1 54 2.7 67 2.9 73 3.8 95 4.4 111 5.9 149 7.1 181
d iMensions
B 1.9 47 2.3 57 2.7 67 3.4 86 4.1 105 5.3 136 6.9 174
( noMinal ) C 1.5 38 1.8 46 2.1 54 3 76 3.8 95 5.1 130 6.3 160
D 1 25 1.3 31 1.4 35 1.8 45 2.3 56 2.8 71 3.1 80
E .9 22.4 1.5 27.4 1.3 33.2 2 49.2 2.3 59.2 3.5 90.2 4.4 111.2
F .5 15 .75 20 1 25 1.5 40 2 50 3 80 4 100
Weight 0.53 lb 0.24 kg 0.90 lb 0.41 kg 1.19 lb 0.54 kg 2.54 lb 1.15 kg 4.06 lb 1.84 kg 8.14 lb 3.69 kg 12.57 lb 5.70 kg
10
Pressure loss (psig) Pressure loss diagram with open valve at 68F (20C). The values indicated are applicable to spring loaded valves with horizontal flow. With vertical flow, insignificant deviations occur only within the range of partial opening. The curves given in the chart are valid for water at 68F (20C). To determine the pressure drop for other fluids, the equivalent water volume flowrate must be calculated and used in the graph. Vw = S.G. x V Vw = Equivalent water volume flow in GPM S.G. = Specific Gravity V = Volume of fluid GPM Pressure loss information for steam, compressed air, and gases is available from Spirax Sarco.
.3
10
15
3.78
B A E
i nstallation
DCV 4 Wafer Check Valves must be fitted in accordance with the direction of flow arrow indicating correct fluid flow direction. When fitted with a spring they can be installed in any plane. When supplied without a spring these must be fitted in a vertical flow line with the flow from bottom to top. Note: Disc Check valves are not suitable for use where heavily pulsating flow exists, such as close to a compressor.
F C
h ow
h ow
1-1/2" Spirax Sarco DCV 4 Wafer Check Valve, steam at 400 psi, Austenitic stainless steel body to fit between ANSI 300 flanges. TI-7-222-US Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016
09.97
to
o rder
Telephone: (803) 714-2000 FAX (803) 714-2222
7:461
Flange Joint Gasket (supplied by installer)
Discs that are marked with a: "V" Have a Viton soft seating facetemperature limit 482F "E" Have an EPDM soft seating facetemperature limit 302F.
Spirax Sarco DCV 4 Wafer Check Valve for fitting between ANSI 300 flanges. Valve bodies that are marked with: "N" Have a nimonic spring fitted for operating temperatures up to 752F "W" Have no return spring fitted. These must be fitted with flow from bottom to top in a vertical line. "T" Valves tested to DIN 3230 Part 3, BO3.
to
s peCify
DCV 10 Stainless Steel Disc Check Valve for use with Automatic Pump Traps
Description
The DCV10 disc check valve has been designed specifically for use with Spirax Sarco's APT14HC and APT14SHC automatic pump-traps. The check valve ensures the correct flow of condensate and other suitable fluids through these condensate pumps and also prevents reverse flow. Standards - Designed in accordance with BS EN 14341:2006. This product fully complies with the requirements of the European Pressure Equipment Directive 97/23/EC. Shut-off - Shut-off conforms to EN 12266-1:2003 Rate F. Certification - This product is available with certification to EN 10204 3.1. Note: All certification/inspection requirements must be stated at the time of order placement. 1 2 The PN25 design is available in sizes DN25, DN40, DN50 and DN80 to fit between EN 1092 PN16 and JIS / KS 10K flanges. Please note: The Class 300 design is available in size DN40 only to fit between ASME B 16.5 (ANSI) Class 150 and Class 300 flanges.
Pressure/temperature limits PN25

392 Temperature F 302 212 122 32 14 Steam saturation curve C 0 73 145 218 Pressure psig Pressure bar g Temperature C 290 363 A Pressure bar g Temperature C 4
5 3
Class 300
392 Temperature F 302 212 122 32 14 A Steam saturation curve
Materials
No. Part 1 Body PN ANSI DN25 DN40 DN50 DN80 Material Austenitic stainless steel Austenitic stainless steel Austenitic stainless steel Austenitic stainless steel 1.4308 A351 CF8 A276 316L AISI 316L
2 3 4 5
Disc Spider Springs 'O' ring
B 0 145
290 435 580 719 Pressure psig The product must not be used in this region. A - B For fitting between Class 150 and Class 300 flanges. A - C For fitting between EN 1092 PN16 and JIS/KS 10K flanges. PN25 Class 300 PN25 Class 300 PN25 or Class 300 363 psig @ 32F 719 psig @ 32F 392F @ 250 psig 392F @ 500 psig -10C PN25 363 psig @ 32F Class 300 718 psig @ 32F PN25 392F @ 250 psig Class 300 392F @ 500 psig 14F to 392F 14F PN25 544 psig Class 300 1079 psig
Martensitic stainless steel BS 3146-2 ANC2 BS 2056 316 Stainless steel S42 Fluorocarbon polymer FEPM (TFEP)
Body design condition Maximum allowable PMA pressure
Kv values
Size Kv
DN25 10.8
DN40 26 Cv (UK) = Kv x 0.963
DN50 43
DN80 80
Maximum allowable temperature Minimum allowable temperature Maximum operating PMO pressure TMA Maximum operating temperature Temperature limits Minimum operating temperature Designed for a maximum cold hydraulic test pressure of: TMO
For conversion:
Cv (US) = Kv x 1.156
Opening pressures in psi (mbar)

Differential pressures with zero flow. Flow direction DN DN25 0.36 (25) 0.33 (22.5) 0.29 (20) DN40 0.41 (28) 0.36 (24.5) 0.29 (20) DN50 0.42 (29) 0.36 (24.5) 0.29 (20) DN80 0.45 (31) 0.37 (25.5) 0.29 (20)
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Operation
The DCV10 is opened by the pressure and flow of condensate and is closed by the pressure of the spring when flow ceases and before reverse flow occurs.
Dimensions / weights (approximate) in inches and lb.

PN16 and JIS/KS 10K Size A B C 1" 2.8 2.8 0.9 1" 3.6 3.4 1.2 2" 4.2 4.0 1.6 3" 5.6 5.2 2.0 ANSI 150 and ANSI 300 Size A B C 1" 3.7 3.4 1.8 D Open Closed 1.2 0.9 1.7 1.3 2.2 1.7 2.7 2.1 E 1.0 1.6 2.0 3.1 F Weight 1.3 0.9 1.9 1.8 2.4 3.0 3.5 5.6
Open
Closed
D E Open Closed 1.9 1.8 1.6
F Weight 1.9 1.8
Pressure loss diagram

Pressure loss in bar 440 308 220 Water flowrate Vw GPM 88 44 31 22 13 0.8 4.4 3.1 2.2 0.15 Water flowrate Vw m3 /h 132 E B F C D
0.30
0.73 1.5 2.9 Pressure loss in psi
7.3
14.5
Pressure loss diagram with open valve at 68F (20C). The values indicated are applicable with to spring loaded valves with horizontal flow. With vertical flow, insignificant deviations occur only within the range of partial opening. The curves given in the chart are valid for water at 68F (20C). To determine the pressure drop for other fluids, the equivalent water volume flowrate must be calculated and used in the graph. ______ Vw = S.G x V Vw = Equivalent water volume flow in GPM S.G. = Specific Gravity V = Volume of fluid GPM Pressure loss information for steam, compressed air and gases is available from Spirax Sarco.

For full details see the Installation and Maintenance Instructions (IM-P601-33) supplied with the product. Installation note: The DCV10 must be installed close coupled to the pump. It can be fitted in either a horizontal or vertical line in accordance with the direction of flow arrow on the body. Note: Flanges, bolts (or studs), nuts and gaskets to be supplied by the installer.
How to order
Example: 1 Spirax Sarco 1" DCV10 stainless steel check valve to fit between ANSI 150 flanges for use with an APT 14 HC pump.
7:463

DCV41 Austenitic Stainless Steel Disc Check Valve

Description
DCV41 is an austenitic stainless steel disc check valve with screwed or socket weld end connections. Its function is to prevent reverse flow on a wide variety of fluids for applications in process lines, hot water systems, steam and condensate systems. For oils and gases, a Viton seat is available and for water an EPDM seat is available. Soft seat versions provide a zero leakage rate or bubble tight shut-off, i.e. they meet DIN 3230 BN1 and DIN 3230 BO1, provided a differential pressure exists (Note: Soft seat options are not available with socket weld ends). The shut-off of the standard valve conforms to DIN 3230 BN2. When a heavy duty spring is installed with an EPDM seat, the valve is suitable for boiler feedwater check applications. A high temperature spring version is available to operate at 752F. (400C)

1/2", 3/4", 1", Screwed NPT to ANSI B 1.20.1 and (screwed BSP to BS 21 female taper) socket weld to ANSI B 16.11 Class 3000.
Soft seat option (screwed connections only)
Optional extras
Heavy duty springs 10 psi (700 mbar) opening pressure for boiler feed applications. High temperature spring. Viton soft seals for water applications - screwed connections only EPDM soft seals for water applications - screwed connections only.
Limiting conditions
Maximum body design condition PN50 PMO - Maximum operating pressure (50 barg) 725 psig With metal seat and standard spring (300C) 572F TMO With metal seat and high temperature spring (400C) 752F Maximum Without spring (400C) 752F Operating Viton seat (250C) 482F Temperature EPDM seat (150C) 302F With metal seat (-29C) -20F Minimum operating With viton seat (-15 to +250C) 5F to 482F temperature With EPDM seat (-29 to +250C) -20F to 482F Designed for a maximum cold hydraulic test pressure of 1102 psig (76 barg)
Note: Special testing to allow lower temperature operation can be provided at extra cost. Consult Spirax Sarco.
Certification
The product is available with certification to EN 10204 3.1.B for body as standard.
Standards
Designed and manufactured in accordance with BS 7438.
Standard shut-off
Standard valves conform to DIN 3230 BN2. Soft seated versions meet DIN 3230 BN1 and DIN 3230 BO1 provided a differential pressure exists.
Operating range
752 572 392 212 0 0 0 A E Steam saturation curve 145 290 435 10 20 B 30 C Pressure barg 40 50 400 300 200 100 D 0 580 725 Pressure psig
Operation
Temperature C
Temperature F
Disc check valves are opened by the pressure of the fluid and closed by the spring as soon as the flow ceases and before the reverse flow occurs.
Materials
1 Body 2 Seat 3 Disc Standard spring 4 Heavy duty spring High temp. spring Austenitic stainless Austenitic stainless Austenitic stainless Austenitic stainless Austenitic stainless Nickel alloy steel steel steel steel steel ASTM A351 CF 3M ASTM A351 CF3M BS 1449 316 S11 BS 2056 316 S42 BS 2056 316 S42 Nimonic 90
This product must not be used in this region. A - B - D High temperature spring and without spring E - C - D Standard spring
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Local regulations may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only. In the interests of development and improvement of the product, we reserve the right to change the specification. TI-P601-18-US 06.02
DCV41 Austenitic Stainless Steel Disc Check Valve

Pressure loss diagram Cv values
Size Cv 1/2" 5.1 1/4" 8.8 1" 14
Water flowrate in Vw GPM 0.01 0.02 88 44 31 26 22 18 13 9 4.4 3.1 2.6 2.2 0.01 0.02
1"
0.05
0.1
Pressure loss in barg 0.2 0.5 1 5 4 3 2

"
Opening pressures in psi (mbar)
Flow direction Size 1/2" 3/4" 1" 0.36 (25) 0.36 (25) 0.36 (25) 0.33 (22.5) 0.33 (22.5) 0.33 (22.5) 0.29 (20) 0.29 (20) 0.29 (20) Where lower opening pressures are required, valves without springs can be installed in vertical pipes with bottom-to-top-flow.
3/4 1/2
1 0.5 0.4 0.3 0.2
"
0.05
0.1
Dimensions / weight (approximate) in inches (mm) and lb (kg)

Size 1/2" 3/4" 1" A Socket weld 2.0 (50) 2.6 (67) 2.6 (67) A Screwed 2.0 (51) 2.7 (68) 2.7 (68) B A/F 1.3 (34) 2.0 (50) 2.0 (50) Weight 0.4 (0.2) 1.1 (0.5) 1.1 (0.5)
0.2 0.5 1 Pressure loss in psig
Pressure loss diagram with open valve at 68F (20C). The valves indicated are applicable to spring loaded valves with horizontal flow. With vertical flow, insignificant deviations occur only within the range of partial opening. The curves given in the chart are valid for water at 68F (20C) To determine the pressure for other fluids the equivalent water volume flow rate must be calculated and used in the graph. Vw =
S.G. x V
Vw = Equivalent water volume flow in GPM S.G. = Specific Gravity V = Volume of fluid GPM Pressure loss information for steam, compressed air, and gases is available from Spirax Sarco. B
Installation
For more detailed installation and maintenance instructions please refer to IM-P601-19 which is supplied with the product. The DCV41 must be fitted in accordance with the direction of flow arrow indicating correct fluid flow direction. When fitted with a spring, they can be installed in any plane. When supplied without spring, they must be fitted in a vetical flow line with the flow from bottom-to-top. Note: Disc check valves are non-maintainable (no spares are available). Disc check valves are not suitable for use where heavily pulsating flow exists, such as close to a compressor. Various options are denoted by a marking on the valve body: N -High temperature spring -Standard metal seat W -Without spring -Standard metal seat H -Heavy duty spring -Standard metal seat V -Standard spring -Viton seat E -Standard spring -EPDM seat
End elevation
Disposal
How to order
Example: 1 Spirax Sarco DCV41 in an austenitic stainless steel body having 1/2" screwed NPT connections and complete with certification to EN 10204 3.1.B for the body.
If a product which contains a Viton component has been subjected to a temperature approaching 599F (315C) or higher, then it may have decomposed and formed hydrofluoric acid. Avoid skin contact and inhalation of any fumes as the acid will cause deep skin burns and damage to the respiratory system. Viton must be disposed of in a recognized manner as stated in the Installation and Maintenance Instructions (IM-P601-19). No other ecological hazard is anticipated with the disposal of this product providing due care is taken.
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No identification indicates a standard spring with a metal disc.
Water flowrate in Vw l/s
Differential pressures with zero flow for standard and high temperature springs
SDCV44 Austenitic Stainless Steel Split Disc Check Valve (ANSI Flanges)
Description
A range of austenitic stainless steel split disc check valves in a wafer pattern suitable for fitting between ANSI Class 150 and class 300 flanges. Their function is to prevent reverse flow on a wide variety of fluids for applications in process lines, hot water systems, steam and condensate systems. The face-to-face dimension of the SDCV44 conforms to API 594. As standard the valve has a metal-to-metal seat.
Size and pipe connections
2" (DN50), 3" (DN80), 4" (DN100) Suitable for installation between the following flanges: ANSI B 16.5 class 150, 300.
Limiting conditions
ANSI 150 275 psig PMA - Maximum allowable pressure (18.9 barg) 1000F TMA - Maximum allowable temperature (537.7C) 275 psig PMO - Maximum operating pressure (18.9 barg) TMO - Maximum Metal seat operating 1000F temperature (537.7C) -20F Minimum operating Metal seat temperature (-28.88C) Designed for a maximum 425 psig Cold hydraulic test pressure (29.3 barg) Maximum Body Design Condition ANSI 300 720 psig (49.6 barg) 1000F (537.7C) 720 psig (49.6 barg) 1000F (537.7C) -20F (-28.88C) 1,100 psig (137.9barg)
4 3
Operating range
The product is available with certification to EN 10204 3.1.B for the body at extra cost. Certification must be specified at the time of order placement.
Certification
Standard shut-off Operation

Valve shut off to API 598 available on request.
A split disc check valve is opened by the pressure of the fluid and closed by the spring as soon as the flow ceases and before the reverse flow occurs.
Materials
No. 1 2 3 4 5
Part Body Plate Hinge/stop pin Spring Retainer plug
Material Austenitic stainless Austenitic stainless Austenitic stainless Nickel alloy Austenitic stainless
steel steel steel steel
ASTM A351 CF8M ASTM A351 CF8M AISI 316 Inconel-718 AISI 316
7:466
SDCV44 Austenitic Stainless Steel Split Disc Check Valve (ANSI Flanges)
Dimensions approximate in inches and pounds (mm and kg)
2" 3" 4" 4" DN50 DN80 DN100 DN100 4.4" (111mm) 5.9" (149mm) 6.8" (173mm) 7.1" (180mm)
ANSI 150 A
2.4" (60mm) 2.9" (73mm) 3.0" (76mm) 3.0" (76mm)
2" (51mm) 3" (76mm) 3.5" (89mm) 3.5" (89mm)
2.7" (63mm) 3.7" (95mm) 4.75" (121mm) 4.75" (121mm)
5.5 lbs (2.5kg) 11.5 lbs (5.2kg) 15.2 lbs (6.9kg) 15.2 lbs (6.9kg)
Weight
ANSI 300
Kv values
D
DN100 4" 226 Cv (UK) = Kv x 0.97
Size DN50 2" DN80 3" Kv 40 111 For conversion Cv (US) = Kv x 1.17
B
in psi (mbar) Differential pressures with zero flow. Flow direction DN50 DN80 DN100 0.44 0.7 (30) (48) 0.44 0.65 (30.0) (45.5) 0.38 (26) 0.62 (43)
Opening pressures
C A
Pressure loss diagram

0.2 0.3 0.5 1.0 2.0 3.0 4.0 5.0 10.0
Vw = Equivalent water volume flow in GPM S.G. = Specific Gravity V = Volume of fluid GPM Pressure loss information for steam, compressed air, and gases is available from Spirax Sarco.
1.09
7:467
Vw = S.G. x V
For full details see the Installation and Maintenance Instructions IM-7-224-US supplied with the product. Note: The SDCV44 is not suitable for heavy pulsating flows (compressors) or vertical down flows. Flanges, bolts (or studs), nuts and joint gaskets are to be provided by the installer.
Pressure loss diagram with open valve at 68F (20C). The values indicated are applicable to spring loaded valves with horizontal flow. With vertical flow, insignificant deviations occur only within the range of partial opening. The curves given in the chart are valid for water at 68F (20C). To determine the pressure drop for other fluids, the equivalent water volume flowrate must be calculated and used in the graph.
Water Flow Rte (GPM)
How to order
Example: 1 of Spirax Sarco SDCV44 having an austenitic stainless steel body for installation between DN50, ANSI Class 150 flanges.
Steam Injectors IN15, IN25M, IN40M

Steam Injectors Type IN are: All stainless steel Ideal for boiler feedtank heating of water and other fluids Heats, mixes and circulatesno moving parts Compact designminimizes noise and vibration
IN40M
Model Sizes Connections Construction IN15
1/2"
NPT
IN25M IN40M
1" 1-1/2"
(available screwed or butt-weld)
NPT male & Butt-weld
Austenitic Stainless Steel grade 316L
Description
IN25M
Spirax Sarco steam injectors use steam to raise the temperature of water or other liquids. They work by using a jet of steam to draw in the liquid through radial ports, mix it, and distribute the heated liquid throughout the tank vessel. The circulation induced by the injector ensures thorough mixing and avoids temperature stratification. Three sizes of injectors are available to suit a wide range of applications. The smallest, the IN15, has a male and a female thread for direct mounting to a tank wall from the outside, or to pipework within the tank. The IN25M and IN40M are available in male thread or butt-weld form and are fitted to pipework in the tank, or to a tank wall connection. For higher capacities, two or more injectors may be mounted in parallel.
(available screwed or butt-weld)
IN15

Body Design Rating Maximum Saturated Steam Conditions Maximum Heated Liquid Temperature
The choice of steam injector depends on the flowrate of steam required to heat the liquid. The table below shows steam injector capacities in lb/h of injected steam when heating tanks are vented to atmosphere, and are up to 10 feet deep. The choice of control valve can affect the 350 psig (PN25) steam capacity. For higher capacities use two or more injectors in 250 psig at 400F parallel.
Capacities - selecting a steam injector
(17 barg 207C) 190F (90C)
Injector type
Steam pressure psig
15 30 45 60 75 90 105 120 135 150 165 180 195 210 225 240 255
recommended steam pressures for quiet operation
IN15
Saturated steam capacity lb/h

44 105 145 185 224 264 303 343 382 422 462 501 541 580 620 661 699 297 385 616 770 920 1100 1276 1408 1540 1683 1826 1980 2145 2299 2409 2574 2697
IN25M
IN40M
880 1226 1771 2134 2475 2849 3179 3564 4004 4290 4950 5214 5709 5962 6193 6743 7040
Available Types
Steam injectors for horizontal installation are available as type IN15, IN25M and IN40M. The choice of injector depends on the flowrate of steam required to heat the liquid. The IN15 can be fitted to the end of the steam supply pipework or directly through the tank weld using a female threaded connection. NPT male
IN15
A NPT female B
IN25M IN40M
B Dimensions (approximate) in inches and (millimeters) Type A B C Weight (lb kg) IN15 1/2" 8.2 (205) 1.1 28 .8 (.4) IN25M 1" 3.4 (84) 2.8 (71) 2.0 (.8) IN40M 1-1/2" 4.6 (115) 3.5 (88) 3.2 (1.6)
Intermediate values may be obtained by linear interpolation. For higher capacities use 2 or more injectors in parallel. * Steam pressure at Steam supply Pressure drop across inlet of injector pressure to control valve = control valve
C v values
Injector type Cv 1.81
IN15 10.7
IN25M 16.9
IN40M
Steam injectors shall be all 316L stainless steel, with radial inlet ports and full length discharge nozzle.
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Steam Injectors IN15, IN25M, IN40M

Self-Acting Control System Stop Valve Steam In Vacuum breaker IN15 shown Dial Thermometer
Y-type strainer
Control Valve Control and sensor
Pocket
Installation
WARNING:- Your attention is drawn to Safety Information Leaflet IM GCM-10. Full Installation and Maintenance Instructions are provided with each unit. The reference notes below do not contain sufficient information to install the product safely, and any attempt to do so may be hazardous. The injectors are installed at a low level in a tank, ideally along the center line, and discharging horizontally along the length. Pipework may be routed inside or outside the tank wall. We reccomend the use of a suitable thread locking compound on all threaded connections. Use the same size pipe as the injector, i.e. 1" pipe for IN25M. Pipe sizes for multiple injector installations are as follows:No. of injectors Type Minimum Pipe Size 2 IN15 3/4" 2 IN40M 2-1/2" 3 IN40M 3" Allow a minimun of 6" between the injector(s) and the sides and bottom of the tank, and as much length as possible between the injector outlet and the end of the tank. See IMI for minimum limits. Space multiple injectors equally across the tank width.
Injector
Type INS Steam Injector Systems
Injector INS10 INS20 INS30 INS40 INS50 INS60 INS70 INS80 package Valve type BX6 SB SB KB51 KB51 KC51 KB51 KC51 1 1-1/4 1-1/2 2 2 & size 1/2 1/2 3/4
Valve Cv Controller type 1.92 3.0 4.5 11.4 19.2 19.2 39.6 39.6 128 with 13 capillary. Range 1 0 to 230F 121 with 13 capillary. Range 2 105 to 225F
The IN injectors are also available as part of a steam injection system, type INS. The table to the left covers eight preferred INS steam injection systems available from Spirax Sarco.
Estimating Steam Flow by Calculation

p
Injector IN15 IN15 IN25M IN40M IN40M IN40M IN40M IN40M type Number 2 1 1 3 2 2 3 of Injectors 1 Steam supply pressure psig 20 30 40 50 60 70 80 90 100 120 140 160 180 200 75 105 130 150 175 200 225 245 285 320 360 400 430 470 Saturated steam capacity lb/h 140 180 220 270 310 350 395 440 485 530 660 740 820 900 170 245 310 365 425 485 545 600 660 780 900 565 710 855 990 1140 1285 1430 1575 1715 2005 2295 915 1175 1435 1695 1955 2215 2475 2700 2995 3510 915 1175 1435 1695 1955 2215 2475 2700 2995 3510 4035 4550 5075 5670 1850 2330 2805 3285 3760 4235 4825 5195 5675 1850 2330 2805 3285 3760 4235 4825 5195 5675 6625 7580 8535 9490 10,445
The following formulas can be used to calculate an approximate steam load: For general heating applications W x C x T Q= 1000 x t For boiler feedtanks G x T Q = 1000 Q = Steam load (lb/h) W = Mass of liquid (lb) G = Feedwater flow rate (lb/h) Note: 1 Boiler hp = 34.5 lb/h C = Specific heat of liquid (Btu/lbF) T = Temperature rise (F) t = heating time (hours)
p
Installation
Maintenance
Each INS system also includes a valve size model 10 ball valve and type CT strainer, a stainless steel well, and VB14 vacuum breaker. Full technical details for each of the products contained in the INS systems are available upon request.
Injectors require no maintenance. We recommend an annual inspection of the steam supply pipework and injector to check that the fittings are securely fastened. All other system components should be maintained in accordance with the relevant Installation and Maintenance Instructions which are available upon request.
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Spirax Sarco steam injectors are designed to operate with the minimum of noise provided installation is correct. For full details refer to the Installation and Maintenance Instructions supplied with the product.
Steam Injector system shall include an isolation valve, Y type strainer, self acting control system with stainless steel well, vacuum breaker and 316L grade stainless steel injector.
Iron Separators S1, S2, S3

Moisture Separators are used to improve the quality of steam or compressed air either within the distribution system or on the supply inlet to equipment. Removal of moisture is by a series of baffles on which the suspended water droplets impinge and fall out by gravity to the drain, which must be piped to a trap.
S1
200 psig 1/2", 3/4", 1"
S2
145 psig 1-1/2", 2" NPT
S3
1-1/2" to 6"
ANSI 125
1 2 1
Ductile Iron
Cast Iron
5 6
Model S2 & S3
4
No. Part
1 2 3 4 5 6 S1 Body & Cover S2 & S3 Body Gasket Bolts Bushing Plug Gasket
Model S1
4
Material
Ductile (SG) Iron DIN 1693 Gr GGG 40 Cast Iron ASTM A126 CLB Semi Rigid Graphite Laminate Steel UNF BS 1768 Gr 5 Malleable Iron Malleable Iron Reinforced Exfoliated Graphite

Max. Operating Pressure (PMO) Max. Operating Temperature S1: 200 psig (14 barg) S2, S3: 145 psig (10 barg) S1: 388F (198C) S2, S3: 363F (184C)
C

PMA S1: 232 psig/0-248F Max. allowable pressure 160 psig/572F S2, S3: 232 psig/0-248F 188 psig/428F TMA Max. allowable temp. S1: 572F/0-160 psig S2, S3: 428F/0-188 psig 16 11 16 13 barg/0-120C barg/300C barg/0-120C barg/220C
Drain E
Dimensions Type S1 (nominal) in inches and millimeters

Size Weight 1/2" 3/4" 1" A 3.5 89 4.5 114 6.0 152 B 4.8 124 6.1 156 8.8 222 C 8.9 225 10.3 260 15.0 381 D 3.4 86 4.4 111 5.6 143 E 1/2" 1/2" 1/2" 6.0 2.7 9.3 4.2
lb kg lb kg
300C/0-11 barg 220C/0-13 barg
On steam mains, as a drip station ahead of steam pressure reducing or temperature control valves. On the steam inlet to laundry presses and other process equipment which require dry saturated steam. On the compressed air supply to sensitive instruments and before filters.
18.0 lb 8.1 kg
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Iron Separators S1, S2, S3

F (Plug not on 1-1/2" S2) F
B A G D G C Drain E D
C Drain E
Model S2
Model S3
Recommended air capacities in SCFM
(SCFM based on approximately 60 ft/s for 1/2" 2-1/2" units, and 55 ft/s for 3" 6" units) T = F Convert CFM to SCFM = 35.4 x P1 x CFM 460 + T P1 = psia

Type S2 with screwed connections Size 1-1/2" 2" A 4.4 111 6.5 166 B 6.1 156 8.1 205 C 3.5 89 4.6 117 D 12.0 304 15.6 397 E 1/2" 1/2" F G Weight 21.5 lb 9.6 kg 42.0 lb 19.0 kg
Operating Pressure psig

Size 1/2" 3/4" 1" 1-1/2" 2" 2-1/2" 3" 4" 6" 20 20 30 50 120 200 280 360 625 40 30 50 80 185 310 445 570 985 60 40 65 105 255 425 605 780 1345 3060 80 55 85 135 325 540 770 990 1705 3880 100 65 100 165 395 655 930 1200 2070 4695 150 95 145 240 570 940 1340 1725 2970 6745 200 125 190 315
2.4 60 M72 2.8 71
Type S3 with flanged connections 1-1/2" 2" 2-1/2" 3" 4" 6" 4.4 111 5.7 146 7.2 184 7.4 187 9.4 238 9.1 232 6.1 156 8.1 206 9.1 232 10.4 264 13.3 337 16.1 409 3.5 89 4.6 117 5.6 146 6.0 152 7.8 197 15.0 381 14.4 365 18.0 456 16.0 406 19.0 483 27.3 692 27.8 706 1/2" 1/2" 3/4" 1" 1" 1" M56 3.7 94 31.0 lb 14.0 kg
M72 3.85 56.0 lb 98 25.4 kg M56 3.85 81.0 lb 98 36.7 kg M72 3.85 99.0 lb 98 44.9 kg M72 4.6 118 M72 4.8 121 165.0 lb 74.8 kg 400 lb 181.4 kg
1420 2240
Recommended saturated steam capacities
(lb/h based on approximately 100 ft/s) Based on flows and velocity indicated, the pressure drop will be no more than equivalent length of pipe.
Operating Pressure psig

Size 1/2" 3/4" 1" 1-1/2" 2" 2-1/2" 3" 4" 6" 5 37 66 107 253 417 595 919 10 46 80 130 308 508 725 1120 25 71 125 203 480 791 1129 1743 3002 6813 50 113 199 323 761 1255 1791 2766 4764 10813 100 195 342 555 1308 2156 3076 4751 8182 150 277 486 788 1792 2953 4214 6507 11206 200 354 622 1009
Moisture Separator shall be of the high efficiency internal baffle type having a pressure drop that does not exceed an equivalent length of pipe. Body shall be iron with screwed or flanged connections. A screwed bottom drain shall be provided for the installation of a trap to discharge any accumulated liquid.
Installation
Maintenance
1583 1928 3593 4377
18567 25431
The trap at the separator drain should be serviced periodically according to the manufacturers instructions. The separator itself requires no maintenance. TI-7-001-US
8.06
Telephone: (803) 714-2000 FAX (803) 714-2222
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Install in a horizontal pipeline with the drain directly below the line. Recommended trap is a continuous draining float operated type.
Steel Separator S4A

Moisture Separators are used to improve the quality of steam or compressed air either within the distribution system or on the supply inlet to equipment. Removal of moisture is by a series of baffles on which the suspended water droplets impinge and fall out by gravity to the drain, which must be piped to a trap. Model PMO Sizes Connections Construction ASME code stamped
stamped. 2 3 6 600 psig 1/2" to 2" NPT, SW ANSI 300
S4A
150/300 psig 2-1/2" to 6" ANSI 150
On steam mains, as a drip station ahead of steam pressure reducing or temperature control valves. On the steam inlet to laundry presses and other process equipment which require dry saturated steam. On the compressed air supply to sensitive instruments and before filters.
F-Vent
1
Fabricated steel body /2" to 2"
F-Vent
21/2" to 6"
600 psig
150 psig/300psig
Options 2-1/2" to 6" to 600 psig ASME code

Gauge Glass Assembly 2-1/2" to 6" C G C
1 5 7
B
E-Drain
A 4 H
Size 1/2" 15 3/4" 20 1" 25 1-1/4" 32 1-1/2" 40 2" 50 2-1/2" 65 Conn. Scr/SW A 9.0 229 9.3 236 11.8 300 13.3 338 15.4 391 15.9 404 22.5 572 22.5 572 22.5 572 B 5.2 132 5.9 150 6.0 152 7.1 180 7.6 193 8.1 206 9.4 239 9.4 239 9.9 251 C 10.6 269 12.1 307 14.1 358 16.3 414 19.0 483 20.6 523 24.5 622 24.5 622 25.6 650 E 3/4" F 3/4"
A H
E-Drain
No. Part
1 2 3 4 5 6 7

G 3/4" 3/4" 3/4" 1" 1" 1" 1" 1" 2" 2" 2" 2" 2" 2" 2" 2" 2" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 7.1 180 7.1 180 7.1 180
Material
SA-106 GRB ASTM A 53 GRB SA-234 WPB SA-105 ASTM A 569 ASTM A 569 ASTM A105 SA-105 ASTM A105
Body (1/2" to 2") Steel (2-1/2" to 6") End Caps (1/2" to 6") Steel Coupling Steel Screen (4" & 6") Steel Baffle Steel Plug Steel End Connections (1/2" to 2") Steel (2-1/2" to 6")
H 2.5" 2.5" 4" 5" 6" 6" 8.7"
Scr/SW Scr/SW Scr/SW Scr/SW Scr/SW ANSI 150 ANSI 300 ANSI 600
Designed to Section VIII Division I of the ASME Boiler & Pressure Vessel Code.

(1/2" to 2") MAWP NPT and Socket Weld
600 psig/41.4 barg
Max. allowable working pressure -20F to 650F/-29C to 344C
3" 80
ANSI 150 ANSI 300 ANSI 600
(2-1/2" to 6")
ANSI 150 flanged ANSI 300 flanged
150 psig/10.4 barg -20F to 650F/-29C to 344C 300 psig/20.7 barg -20F to 650F/-29C to 344C
4" 100
25.3 643 25.3 643 25.3 645
Optional Pressure Shell Design Conditions

(2-1/2" to 6") MAWP ANSI 600 Flanged
600 psig/41.4 barg Max. allowable working pressure -20F to 650F/-29C to 344C
6" 150
29.0 737 29.0 737 29.0 737 35.8 909 35.8 909 35.8 909
12.0 305 12.0 305 12.7 323
12.6 320 12.6 320 13.2 335 12.3 312 12.4 315 13.0 330
28.6 726 28.8 732 29.9 759
31.2 792 31.2 792 32.1 815 36.7 932 36.9 937 37.8 960
1-1/2" 8.8 224 1-1/2" 8.8 224 1-1/2" 9.0 229 1-1/2" 11.4 290 1-1/2" 11.4 290 1-1/2" 11.4 290
7.9 201 7.9 201 7.9 201
10.8" 163.0 lb 73.9 kg 169.0 lb 76.7 kg 189.0 lb 85.7 kg
Weight 9.0 lb 4.1 kg 10.0 lb 4.5 kg 19.0 lb 8.6 kg 30.0 lb 13.6 kg 43.0 lb 19.5 kg 50.0 lb 22.7 kg 109.0 lb 49.4 kg 112.0 lb 50.8 kg 113.0 lb 51.3 kg
12.8" 237.0 lb 107.5 kg 256.0 lb 116.1 kg 297.0 lb 134.7 kg 16.0" 365.0 lb 165.6 kg 401.0 lb 181.9 kg 551.0 lb 249.9 kg
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Steel Separator S4A

S4A Steam Sizing Chart Sizing Example for Model S4A
1. Taking a steam pressure of 180 psig and flow rate of 1100 lb/h draw line A-A. 2. Draw horizontal line A-B. 3. Any separator curve that is bisected by line A-B within the shaded area will operate at near 100% efficiency. 4. Line velocity for any size can be determined by dropping a vertical line B-C (eg. 60 ft/s for 1-1/4" unit). 5. Pressure drop is determined by plotting lines C-D and A-D. The point of intersection is the pressure drop across the separator, ie: 0.5 psi. 6. Separators should be selected on the basis of the best compromise between line size, velocity and pressure drop for each application. The shaded area denotes recommended selection for better than 99% separation efficiency.
22,000 11,000
6"
3"
Steam flow rate lb/h
4,400
2-1/2" 2" 1-1/2" 1-1/4" 1"
2,200
1,100 440 220
3/4"
1/2"
22
44
110
A
250 300 350 20 50 80 90100 110 120
20 40 60 80100120 150 180 200
Steam pressure psi (approx.)

0.03
0.15
0.3
Flow velocity (ft/s)
D
1
2
3
S4A Separator Flow Velocity & Pressure Drop for compressed Air
Note: Any Separator curve that is bisected within the shaded area will operate at near 100% efficiency.
Pressure drop across separator psi (approx.) Flow SCFM

10,00
4,000
2,000
1,000
Separator size
6" 4" 3" 2-1/2" 2" 1-1/2" 1-1/4" 1" 3/4" 1/2"
400
Moisture Separator shall be of the high efficiency internal baffle type having a pressure drop that does not exceed an equivalent length of pipe. Separator shall be of steel construction in accordance with Section VIII, Division I of the ASME Boiler and Pressure Vessel Code. ASME Code Stamped for maximum working pressures of 150, 300, or 600 psig. A screwed bottom drain connection shall be provided for the installation of a trap to discharge accumulated liquid. A Spirax Sarco Float Operated Drain Trap and "Y" Type Strainer shall be installed on the drain connection.
200
100
40
20
10
20 40 80 100 150 200 250 300 350 10 20 30 40 60
Air pressure psi (approx.)

0.07
0.15
Pressure drop across separator psi (approx.)
7:473
0.3
0.03
Separator Size
4"
Steel Separator 8" to 18" S4A

Moisture Separators are used to improve the quality of steam or compressed air either within the distribution system or on the supply inlet to equipment. Removal of moisture is by a series of baffles on which the suspended water droplets impinge and fall out by gravity to the drain, which must be piped to a trap. Model PMO Sizes Connections Construction ASME code stamped Options
6 B ANSI 150 150 psig
S4A
300 psig 8" to 18" ANSI 300 ANSI 600 600 psig
On steam mains, compressed air lines, steam turbines, heat transfer processes, meter protection, steam distribution systems, protection of equipment requiring dry saturated steam, removal of moisture from steam, air, or gas systems.
8" to 18"
Fabricated steel body
150 psig
300 psig
600 psig F C
Gauge Glass Assembly
1 5 7
E-Drain
Size 8" 200

Conn. ANSI 150 ANSI 300 ANSI 600 A 41.9 1064 41.9 1064 41.9 1064 B 15.3 389 15.5 394 15.7 399 C 48.1 1222 48.3 1227 48.8 1240 E 2" 2" 2" 2" 2" 2" 2" 2" 2" 2" 2" 2" 2" 2" 2" 2" 2" 2" F 15.0 381 15.0 381 15.0 381
No. Part
1 2 3 4 5 6 7 Body End Caps Coupling Screen Baffle Plug End Connections
Material
Steel Steel Steel Steel Steel Steel Steel
10" 250
12" 300
48.7 1237 48.7 1237 48.7 1237
Designed to Section VIII Division I of the ASME Boiler & Pressure Vessel Code.
14" 350

(8" to 18") MAWP
Max. allowable working pressure
ANSI 150 flanged ANSI 300 flanged
150 psig/10.4 barg -20F to 650F/-29C to 344C 300 psig/20.7 barg -20F to 650F/-29C to 344C
16" 400
ANSI 600 Flanged
18" 450
600 psig/41.4 barg -20F to 650F/-29C to 344C
49.5 1257 49.5 1257 49.5 1257 54.8 1392 54.8 1392 54.8 1392 59.0 1499 59.0 1499 59.0 1499 67.2 1707 67.2 1707 67.2 1707
27.0 686 27.1 688 27.4 696
29.8 757 29.9 759 30.3 770 30.8 782 30.8 782 31.1 790 32.8 833 32.9 836 33.5 851 35.2 894 35.2 894 36.3 922
63.2 1605 63.5 1613 64.1 1628
68.0 1727 68.3 1735 68.9 1750 72.1 1831 72.2 1834 72.8 1849 77.6 1971 77.9 2007 79.0 2007 83.9 2131 84.0 2134 86.2 2189
16.4 417 16.4 417 16.4 417
Weight 445 lb 202 kg 601 lb 273 kg 972 lb 441 kg
19.0 483 19.0 483 19.0 483 20.1 511 20.1 511 20.1 511 20.1 511 20.1 511 20.1 511 20.1 511 20.1 511 20.1 511
805 lb 365 kg 969 lb 440 kg 1740 lb 789 kg
828 lb 376 kg 1145 lb 519 kg 2008 lb 911 kg 1282 lb 582 kg 1634 lb 741 kg 2851 lb 1293 kg 1509 lb 684 kg 1953 lb 886 kg 3578 lb 1623 kg 2186 lb 992 kg 2858 lb 1296 kg 5155 lb 2338 kg
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Steel Separator 8" to 18" S4A

Recommended Saturated Steam Capacities
(lb/h based on 90 ft/sec velocity) Based on flows and velocity indicated, the pressure drop will be no more than equivalent length of pipe.
Operating Pressure psig 5 10 25 50 100 150 200 250 300 325 350 375 400 450 500 550 600
8"
5,754 7,020 10,933 17,262 29,576 42,005 53,744 65,713 78,257 84,587 89,881 96,671 102,770 115,084 129,355 140,403 153,062
10"
Separator Size 12" 12,576 15,342 23,894 37,728 64,640 91,805 117,460 143,618 171,034 184,868 196,438 211,277 224,608 251,521 282,709 306,855 334,523
8,871
14"
10,822 16,855 26,613 45,597 64,759 82,856 101,308 120,647 130,405 138,566 149,034 158,438 177,422 199,422 216,455 239,971
15,153 18,487 28,791 45,460 77,888 110,620 141,533 173,052 206,087 222,756 236,697 254,578 270,641 303,069 340,650 369,744 403,082
16"
19,812 24,171 37,643 59,437 101,836 144,631 185,049 226,259 269,451 291,245 309,472 332,851 353,853 396,252 445,387 483,427 527,015
18"
25,190 30,733 47,862 75,573 129,481 183,894 235,283 287,681 342,597 370,307 393,483 423,208 449,911 503,819 566,293 614,640 670,080
Capacities for air and other gases available upon request.

Moisture Separator shall be of the high efficiency internal baffle type having a pressure drop that does not exceed an equivalent length of pipe. Separator shall be of steel construction in accordance with Section VIII, Division I of the ASME Boiler and Pressure Vessel Code. ASME Code Stamped for maximum working pressures of 150, 300, or 600 psig. A screwed bottom drain connection shall be provided for the installation of a trap to discharge accumulated liquid. A Spirax Sarco Float Operated Drain Trap and "Y" Type Strainer shall be installed on the drain connection.
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S13 SG Iron Separator (Flanged)
2 3
Temperature C
Standards This product fully complies with the requirements of the European Pressure Equipment Directive 97 /23 /EC. Certification This product is available with a manufacturers' Typical Test Report. Note: All certification / inspection requirements must be stated at the time of order placement. DN40, DN50, DN65, DN80, DN100, DN125, DN150 and DN200. Flanged EN 1092 PN16 and PN25 with screwed BSP drain. Flanged JIS /KS 10K with screwed BSP drain. Flanged JIS /KS 20K with screwed BSP drain - DN40 , DN50, DN65 and DN200 only. Flanged ANSI 150 - DN200 (8") only.
392 212
D 32
14
Pressure bar g The product must not be used in this region. A -A Flanged B - B Flanged B - C - D Flanged E - F Flanged JIS 10K EN 1092 PN16 EN 1092 PN25 and JIS 20K ANSI 150
Materials
No. Part 1 Body Material SG iron DIN 1693 GGG40 ASTM A395
Note: S13 flanged type separators may be supplied with a lower pressure rating than that cast into the body. Reference should be made to the appropriate operating chart to determine the actual product limitations. Body design conditions PN25 PMA Maximum allowable pressure 362psig@212F (25barg@100C) TMA Maximum allowable temperature 662F@203psig (350C@14bar g) Minimum allowable temperature 14F(-10C) JIS/KS 10K 178psig (12.3barg) Maximum operating PMO pressure for saturated PN16 199psig (13.7barg) steam service PN25 and JIS/KS 20K 309psig (21.3barg) ANSI 150 200psig (13.8barg) TMO Maximum operating 662F@203psig (350C@14barg) temperature Minimum operating temperature 14F (-10C) Note: For lower operating temperatures consult Spirax Sarco JIS/KS 10K 296psig (20.4barg) Designed for a maximum cold PN16 348psig (24.0barg) hydraulic test pressure of: PN25 and JIS/KS 20K 544psig (37.5barg) ANSI 150 375psig (25.9barg)
Plug
Carbon steel
1.0460 (C22.8)
Gasket
Reinforced exfoliated graphite
Drain reducing bush
Forged carbon steel
ASTM A105
7:476
Temperature F
The S13 separator is an SG iron baffle type separator used for the removal of entrained liquids in steam, compressed air or gas systems. The fitting of insulation jackets will increase the performance of the separator.
Description

Pressure psig
218 73 145 290 363
662 572
S13 SG Iron Separator (Flanged)

Dimensions, weight and volumes
(approximate) in mm, kg and litres Size DN40 DN50 DN65 DN80 A B C 89 D E 111 156 365 " F 1" 1" 1" 1" 1" 1" 1" G 94 98 98 98 118 121 121 140 Weight Volume 14 25 28 36 60 128 130 190 (419) 1.6 3.2 4.6 6.5 13.5 38.5 42.5 68.0 (18.0) 2 Recommended tightening torques Item Size DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 mm M56 M56 M56 M72 M72 M72 M72 M72 or N m 150 - 165 150 - 165 150 - 165 190 - 210 190 - 210 190 - 210 190 - 210 190 - 210
146 205 117 456 " 178 249 146 406 " 178 252 152 483 1" 1" 1" 1"
DN100 223 315 197 692 DN125 226 397 381 706 DN150 226 397 381 706 *(8")
DN200 308 502 426 762 1" 1" *8" ANSI 150 version only
46 A /F 46 A /F 46 A /F 60 A /F 60 A /F 60 A /F 60 A /F 60 A /F
(12.1") (19.8") (16.8") (30.7") 1" 1" (5.5")
2 Inspection opening
B A
Separator drain trapping F G D Drain E C
For full details see the Installation and Maintenance Instructions (IM-P023-55) supplied with the product. Installation note: Install in a horizontal pipeline with the drain directly below. Note: To ensure that any separated liquid is drained away quickly, a suitable liquid drainer or steam trap must be connected to the drain connection 'E' - consult Spirax Sarco for further details. Disposal This product is recyclable. No ecological hazard is anticipated with the disposal of this product, providing due care is taken.
How to order
Example: 1 off DN50 Spirax Sarco S13 separator with SG iron body having flanged EN 1092 PN16 connections.
6.09
7:477
S5 Carbon Steel Separator

Description
The S5 is a carbon steel baffle type separator used for the removal of entrained liquids in steam, compressed air and gas systems.

1/2", 3/4", 1", 1-1/4", 1-1/2", 2". Screwed NPT, butt weld, socket weld. Flanged ANSI B16.5 Class 150 or 300 with screwed NPT drain and air vent.
Optional extras
Insulation jackets are available which will increase the performance of the separator. 2
PMA
Limiting conditions
ANSI 300 797F ANSI Class 150 ANSI Class 300 Scr, sw, bw 435 psig 1102 psig 1102 psig
Maximum body design conditions
TMA
Maximum design temperature
Designed for a maximum cold hydraulic test pressure of:
Operating range
Temperature F 797 752 572 392 212 32 0 145 200 A Steam saturation curve B
Flanged S5 shown
4 3 5
A 290 435 585 600*
B 725
The product must not be used in this region.
*PMO Maximum operating pressure for saturated steam A - A Flanged ANSI Class 150 B - B Flanged ANSI Class 300, screwed NPT, socket weld and butt weld
Capacities See TIS 7.003A US
No 1 2 3 4 5
Materials
Description Body Flange ANSI Cover Cover gasket Bolt
Material Carbon steel Carbon steel Carbon steel Reinforced exfoliated graphite Steel
ASTM A216 WCB ASTM A105N ASTM A105N Steel
Certification
The product is available with cetification EN 10204 3.1.B for body and flange as standard, all certification must be requested when placing an order.
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Dimensions (approximate) in mm and inches

Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" Screwed A (130) 5.12" (130) 5.12" (178) 7.01" (190) 7.48" (220) 8.66" (214) 8.43" sw A (130) 5.12" (130) 5.12" (178) 7.01" (190) 7.48" (220) 8.66" (214) 8.43" bw A (130) 5.12" (130) 5.12" (178) 7.01" (190) 7.48" (220) 8.66" (214) 8.43" ANSI 150 A (204) 8.03" (212) 8.35" (260) 10.24" (304) 11.97" (344) 13.54" (342) 13.46" ANSI 300 A (204) 8.03" (212) 8.35" (260) 10.24" (320) 12.60" (396) 15.59" (354) 13.94" B (162) 6.38" (158) 6.22" (184) 7.24" (209) 8.23" (221) 8.70" (221) 8.70" C 11.50" 13.58" 15.24" 17.24" 20.00" 21.97" D 3.54" 3.54" 3.54" 3.54" 3.54" 3.54" F 1" 1" 1" 1" 1" 1" G 1/2" 1/2" 1/2" 1/2" 1" 1"
(292) (345) (387) (438) (508) (558)
(90) (90) (90) (90) (90) (90)
Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"
Weights/volume (approximate) in lbs and uS gallons

Weight Scr/sw/bw Flanged 7.3 9.9 8.4 11.0 15.4 20.9 30.8 41.8 48.4 59.4 50.6 63.8
G Air vent
Volume Scr/sw/bw Flanged 0.22 0.22 0.26 0.27 0.66 0.69 1.19 1.22 2.03 2.09 2.22 2.3
Sizing: See TIS 7.003A US
Installation
Install in a horizontal pipeline with the drain directly below. To ensure that any separated liquid is drained quickly, a suitable liquid drainer must be connected to the drain connection. For those steam systems where air can be present, air can collect in the upper portion of the separator. In this situation a suitable air vent should be connected to the air vent connection. If an air vent is not being fitted then the connection must have the plastic transit protection plug removed and must have a carbon steel class 3000 lb plug fitted.
Safety
When replacing product ensure any pressure is isloated and safely vented to atmosphere. Allow time for temperature to normalise after isolation to avoid danger of burns and consider whether protective clothing is required (including safety glasses). Note: The cover gasket contains a thin stainless steel support ring which may cause physical injury if not handled and disposed of carefully. 5 F Drain D A Scr/sw/bw A Flanged
Disposal
The product is recyclable. No ecological hazard is anticipated with the disposal of this product providing due care is taken.
How to order
3/4" Spirax Sarco S5 separator with carbon steel body flanged to ANSI 150. Recommended tightening torques Item or mm 3/4" M12 x 1.38
lb.ft 29.5-33.0
06.01
Telephone: (803) 714-2000 FAX (803) 714-2222
7:479

S6 Austenitic Stainless Steel Separator

Description
The S6 is an austenitic stainless steel (316L) baffle type separator used for the removal of entrained liquids in steam, compressed air and gas systems.

1/2", 3/4", 1", 1-1/4", 1-1/2", 2". Screwed NPT, butt weld, socket weld. Flanged ANSI B16.5 Class 150 or 300 with screwed NPT drain and air vent.
Optional extras
Insulation jackets are available which will increase the performance of the separator.

PMA
ANSI 150 ANSI 300 SW, BW, NPT ANSI 150 ANSI 300 SW, BW, NPT
230 psig/-20 to 100F 600 psig/-20 to 100F 720psig/-20 to 100F 800F/0 to 80 psig 800F/0 to 330 psig 800F/0 to 410 psig
15.8 barg/-29 to 37.8C 41.4 barg/-29 to 37.8C 49.3 barg/-29 to 37.8C 426.7C/0 to 5.5 barg 426.7 C/0 to 22.8 barg 426.7C/0 to 28.3 barg 4 3 5 Flanged S6 shown
TMA
Operating range
Temperature F 797 752 572 392 212 32 0 145 203 A Steam saturation curve B C
A 290 435 405 495 600
B C Pressure psig 725
The product must not be used in this region.
Capacities See TIS 7.003A
*PMO A -A B -B C -C
Maximum operating pressure for saturated steam Flanged ANSI Class 150 Flanged ANSI Class 300 Screwed NPT, socket weld and butt weld Material Austenitic stainless steel 316L Austenitic stainless steel Stainless steel Reinforced exfoliated graphite Stainless steel
No Description 1 Body 2 Flange ANSI 3 Cover 4 Cover gasket 5 Bolt
Materials
ASTM A351CF3M ASMA A182 F316L ASTM A182 F316L Grade A4-80
Certification
The product is available with cetification EN 10204 3.1.B for body and flange as standard, all certification must be requested when placing an order.
7:480
S6 Austenitic Stainless Steel Separator

Dimensions (approximate) in mm and inches
Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" Screwed A (130) 5.12" (130) 5.12" (178) 7.01" (190) 7.48" (220) 8.66" (214) 8.43" sw A (130) (130) (178) (190) (220) (214) bw A (130) (130) (178) (190) (220) (214) ANSI 150 A (204) 8.03" (212) 8.35" (260) 10.24" (304) 11.97" (344) 13.54" (342) 13.46" ANSI 300 A (204) 8.03" (212) 8.35" (260) 10.24" (320) 12.60" (396) 15.59" (354) 13.94" B (162) (158) (184) (209) (221) (221) C (292) (345) (387) (438) (508) (558) D (90) (90) (90) (90) (90) (90) F 1" 1" 1" 1" 1" 1" G 1/2" 1/2" 1/2" 1/2" 1" 1"
5.12" 5.12" 7.01" 7.48" 8.66" 8.43"
5.12" 5.12" 7.01" 7.48" 8.66" 8.43"
6.38" 6.22" 7.24" 8.23" 8.70" 8.70"
11.50" 13.58" 15.24" 17.24" 20.00" 21.97"
3.54" 3.54" 3.54" 3.54" 3.54" 3.54"
Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"
Weights/volume (approximate) in lbs and uS gallons

Weight Scr/sw/bw Flanged 7.3 9.9 8.4 11.0 15.4 20.9 30.8 41.8 48.4 59.4 50.6 63.8
G Air vent
Volume Scr/sw/bw Flanged 0.22 0.22 0.26 0.27 0.66 0.69 1.19 1.22 2.03 2.09 2.22 2.3
Sizing: See TIS 7.003A US
Installation
Install in a horizontal pipeline with the drain directly below. To ensure that any separated liquid is drained quickly, a suitable liquid drainer must be connected to the drain connection. For those steam systems where air can be present, air can collect in the upper portion of the separator. In this situation a suitable air vent should be connected to the air vent connection. If an air vent is not being fitted then the connection must have the plastic transit protection plug removed and must have a carbon steel class 3000 lb plug fitted. C
Safety
When replacing product ensure any pressure is isloated and safely vented to atmosphere. Allow time for temperature to normalise after isolation to avoid danger of burns and consider whether protective clothing is required (including safety glasses). Note: The cover gasket contains a thin stainless steel support ring which may cause physical injury if not handled and disposed of carefully. 5 F Drain D A Scr/sw/bw A Flanged
Disposal
The product is recyclable. No ecological hazard is anticipated with the disposal of this product providing due care is taken.
How to order
3/4" Spirax Sarco S6 separator with carbon steel body flanged to ANSI 150.
Recommended tightening torques Item or mm 3/4" M12 x 1.38
lb.ft 29.5 - 33.0
7:481

Sizing Chart for S5 & S6 Separators

Steam Sizing Chart Sizing Example
1. Taking a steam pressure of 180 psig and flow rate of 1100 lb/h draw line A-A. 2. Draw horizontal line A-B. 3. Any separator curve that is bisected by line A-B within the shaded area will operate at near 100% efficiency. 4. Line velocity for any size can be determined by dropping a vertical line B-C (eg. 60 ft/s for 1-1/4" unit). 5. Pressure drop is determined by plotting lines C-D and A-D. The point of intersection is the pressure drop across the separator, ie: 0.5 psi. 6. Separators should be selected on the basis of the best compromise between line size, velocity and pressure drop for each application. The shaded area denotes recommended selection for better than 99% separation efficiency.
22,000 11,000
6"
3"
Steam flow rate lb/h
4,400
2-1/2" 2" 1-1/2" 1-1/4" 1"
2,200
1,100 440 220
3/4"
1/2"
22
44
110
A
250 300 350 20 50 80 90100 110 120
20 40 60 80100120 150 180 200
Steam pressure psi (approx.)

0.03
0.15
0.3
D
1
Note: Any Separator curve that is bisected within the shaded area will operate at near 100% efficiency.
2
3
TI-7-003A-US
12.07
7:482
Separator Size
4"
Sizing Chart for S5 & S6 Separators

Separator Flow Velocity & Pressure Drop for compressed Air
Note: Any Separator curve that is bisected within the shaded area will operate at near 100% efficiency. Flow SCFM
10,00
4,000
2,000
1,000
Separator size
0
6" 4" 3" 2-1/2" 2" 1-1/2" 1-1/4" 1" 3/4" 1/2"
400
200
100
40
20
10
20 40 80 100 150 200 250 300 350 10 20 30 40 60
Air pressure psi (approx.)

0.07
0.03
0.15
0.3
TI-7-003A-US Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016
12.07
Telephone: (803) 714-2000 FAX (803) 714-2222
7:483

Sight Glass
A Sight Glass provides a visual indication of liquid flow through pipework.
Single Window
1/2", 3/4", 1"
Double Window
1-1/4", 1-1/2", 2" NPT
Brass Body BSP Connections
Bronze Body
Toughened Glass
No. Part
1 2 3 4 5 Body 1/2" to 1" 1-1/4" to 2" Bezel Window Top Washer (thin) Bottom Washer
Material
Brass BS 1400 LG2 Bronze BS 1400 LG2 GpA Brass BS 2872 CZ 122 Toughened Soda Lime Glass BS 3463 Reinforced Exfoliated Graphite Reinforced Exfoliated Graphite
2 1 3 4 5
Single Window

Max. Operating Pressure (PMO) 50 psig (3.5 barg) Max. Operating Temperature
(148C) 298F
2 3 4 5 1

PMA TMA
72 psig/0-298F 5 barg/0-148C
298F/0-72 psig
148C/0-5 barg
On any liquid system where indication of flow through pipe is required. Applications such as water lines, outlet condensate side of steam traps and discharge of pumps.
5 3 4 2
Double Window
7:484
Sight Glass

Size A B C D E F Weight
F
A D C
Single Window 1/2" 3/4" 1" 3.5 89 3.5 89 3.5 89 0.63 16 0.75 19 0.94 24 1.3 32 1.4 35 1.5 38 2.5 64 2.5 64 2.5 64 2.0 50 2.0 50 2.0 50 0.18 4.8 0.18 4.8 0.18 4.8 1.5lb 0.6 kg 1.7 lb 0.7 kg 2.0 lb 0.9 kg
B E A D
Double Window 1-1/4" 1-1/2" 2" 4.3 108 4.3 108 4.5 114 2.0 51 2.0 51 2.2 57 2.0 51 2.0 51 2.2 57 2.9 73 2.9 73 3.0 76 2.0 50 2.0 50 2.0 50 0.18 4.8 0.18 4.8 0.18 4.8 4.4 lb 1.9 kg 4.0 lb 1.8 kg 5.5 lb 2.5 kg
B F E C
Sight Glass shall be single/double type having brass body with screwed connections and removable toughened glass windows.
Spare Parts
Installation
When installed on the outlet of a steam trap having a blast action discharge, the sight glass should be positioned at least 3 feet (1 meter) from trap outlet.
B A C
Maintenance
Set of Windows & Gaskets/Washers Set of Gaskets/Washers
A, B, C B, C
Spare Parts are common to all sizes. Available spare parts are shown in heavy outline. Parts drawn in broken line are not supplied as spares.
7:485
This product can be maintained without disturbing the piping connections. Complete isolation of the sight glass is required before any servicing is performed. The sight glass should be disassembled as necessary for cleaning of the glass. The glass should be examined carefully for any evidence of erosion or chemical attack. Worn or damaged parts should be replaced using a complete Repair Kit comprised of toughened glass and gaskets.
(Combined Sight Glass & Check Valve)

The Sight Check provides visual indication of liquids flowing through pipework. An integral check valve prevents back flow of liquids.
Sight Check
Model
1"
Sight Check
1/2", 3/4", NPT Bronze Body Stainless Steel Ball 2 5 4 3 2
7 6
Sizes Connections Construction
Options BSP Connections
No. Part
1 2 3 4 5 6 7 8 Body Gasket Sight Tube Discharge Tube Ball Check Cover Cover Bolts Shake Proof Washers
Material
Bronze Glass reinforced granite Borosilicate Glass Copper Stainless Steel Brass Steel Zinc Plated Steel Zinc Plated BS 1400 LG1 laminate BS BS BS BS 2871 PT2 C106 970 420 S45 1400 PC81 3692 GR.8.8
Withdrawal Distance E

Max. Operating Pressure (PMO) 50 psig (3.5 barg) Max. Operating Temperature
298F (148C)
B

PMA TMA
66 psig/0-298F
4.6 barg/0-148C
298F/0-66 psig
148C/0-4.6 barg
A D
Dimensions (nominal) in inches and millimeters Typical Applications

On any liquid system where indication of flow through the pipe is required, along with the prevention of liquid backflow. Applications such as water lines, outlet discharge of steam traps and discharge of pumps. Size Weight 1/2" 3/4" 1" A 3.0 76 3.0 76 3.5 89 B 3.7 95 3.8 96 4.3 108 C 1.7 44 1.7 44 2.1 54 D 1.5 38 1.5 38 1.5 38 E 2.5 64 2.5 64 2.5 64 1.4 lb 0.6 kg 1.4 lb 0.6 kg 2.7 lb 1.2 kg
TI-7-101-US
7.04
7:486
(Combined Sight Glass & Check Valve)

Sample Specification Spare Parts
Sight Check
Sight Check valves shall have a borosilicate viewing glass and internal ball check valve. The ball check valve shall be situated so as to provide a visual indication of flow.
Installation
When installed on the outlet of a steam trap having a blast action discharge, the sight glass should be positioned at least 3 feet (1 meter) from the trap outlet. This is to ensure the glass tube is not subjected to thermal shock. The sight check can be installed in horizontal or vertical pipework, provided that the ball check can close by gravity. Warning: Since condensate can, in some cases, act as a solvent on glass, it is advisable to check the tube periodically for thinning and to take reasonable steps to protect people from injury, should the glass break.
B Sight Tube Assembly
B Discharge Tube Assembly
Maintenance
This product can be maintained without disturbing the piping connections. Complete isolation of the sight check is required before any servicing is performed. The sight check should be disassembled periodically for inspection and cleaning of the glass, ball check and seat. Worn or damaged parts should be replaced as required. Complete installation and maintenance instructions are given in the IMI sheet, which accompanies the product.
C G
Sight Tube Assembly Discharge Tube Assembly Set of Bolts Gaskets
A B (2 off) C, D B (pkt of 6)
G (set of 4)
Available spares are common to 1/2" & 3/4", but not 1"
07.04
Telephone: (803) 714-2000 FAX (803) 714-2222
7:487
7:488
VHT Vent Heads

Description
Spirax Sarco VHT vent heads are designed for fitting to vertical open ended steam vent pipes. The vent head will discharge dry steam safely to atmosphere, avoiding the possibility of discomfort or even injury to personnel and material damage to buildings. The vent head incorporates an internal baffle to separate entrained water from the steam.
Principle features: Efficient separation. Stainless steel body for long maintenance free life. A simple and effective vent head for general applications.
Applications Vent heads are ideal for use on blowdown vessels, condensate vessels, boiler feedtanks, hot water storage tanks etc. Warning: Vent heads must not be used for safety valve outlets. Vent heads are selected to be the same nominal size as the vent pipe.
Materials
Body Flanges Austenitic stainless steel 304L Carbon steel, black electrophoretic coating

Description Size VHT2 2" VHT3 VHT4 VHT6 VHT8 VHT10 VHT12 3" 4" 6" 8" 10" 12" Inlet connection Screwed NPT Screwed NPT *Flanged ANSI 150 *Flanged ANSI 150 *Flanged ANSI 150 *Flanged ANSI 150 *Flanged ANSI 150 *Flanged ANSI 150
Dimensions / weights (approximate) in inches and lb

A 8.0 8.0 8.0 11.9 15.8 15.8 19.8 19.8 B 5.4 5.7 6.8 9.3 11.9 12.3 14.6 13.5 C 7.6 8.8 11.0 13.1 15.9 19.0 B Weight 4.6 6.0 8.0 13.9 23.7 27.1 42.3 49.1
* Flanged PN16 optional

For full details see the Installation and Maintenance Instructions supplied with the product. Installation note: Installation of the screwed and flanged vent heads is relatively straight forward. The flanged vent heads have a lightweight flange drilled to suit both the PN and ANSI (ASME) flange standards. Disposal: The product is recyclable. No ecological hazard is anticipated with the disposal of this product providing due care is taken. A Screwed
How to specify
Spirax Sarco type VHT with austenitic stainless steel construction and screwed / carbon steel flanges. Vent heads shall incorporate an internal baffle and a screwed drain outlet connection. Example: 1 off Spirax Sarco 4" VHT4 vent head having a flanged ANSI 150 inlet connection.
Flanged A
How to order
TI-P405-42-US
04.12
7:489
Steel Pressure Gauge

Description
Pressure gauge with 4" (100mm) diameter dial with units marked in psi as appropriate. The gauge can be supplied with either: Ring type syphon tube and cock or a 'U' type syphon tube and cock as an optional accessory. Bourdon tube gauge, constructed in accordance with DIN 16005. Available pressure range Range 1 0 - 30 psi Range 2 0 - 60 psi Range 3 0 - 100 psi Range 4 0 - 160 psi Range 5 0 - 300 psi Note: Other ranges are available upon request Standards The product fully complies with the requirements of the Pressure Equipment Directive 97 /23 /EC. Certification A certificate of conformity and test report is available as standard for this product. A calibration certificate is available by special order at extra cost. Note: All certificate/inspection requirements must be specified at the time of order placement.

Pressure gauge Gauge cock Ring / u' syphon Gauge end Syphon end Cock end Process end " " " " " NPT NPT NPT NPT NPT

Maximum design conditions Full scale reading PMA Maximum allowable pressure Full scale reading TMA Maximum allowable temperature 423F Note: Either a 'U' or a ring syphon must be fitted to achieve this. PMO Maximum operating pressure Range 1 30 psi Please note: Range 2 60 psi For compressed air and steam servicRange 3 100 psi es the maximum operating pressure Range 4 160 psi for this product is 300 psi. Range 5 300 psi TMO Maximum operating temperature 140F
Materials
Material Case Pressed steel Gauge Glass Snap fit perspex Bourdon tube CuSh 8 (92% Cu 8% Zn) Ring and 'u' syphon Mild steel tube BS 1387 heavy grade Gauge cock Body Brass Handle Phenolic
Part
TI-7-006-US
12.06
7:490

Gauge A 4 B 1.1 C 5.2 D 0.9 A /F A Weight 0.95 E 15.4 B F 2.3 Ring syphon G 3.5 H 4 Weight Syphon Cock 2.4 0.51 Ring syphon G F J 8.5 K 3.6 'u' syphon L 6.9 J Gauge cock K Weight Syphon Cock 2.0 0.51
Gauge D
'u' syphon
For full details see the Installation and Maintenance Instructions (IM-P027-02) supplied with the product. Installation note: As with all instrumentation, the Spirax Sarco pressure gauge is a delicate measuring device and care has to be taken in its installation and use if it is to remain reliable. It is recommended that all gauges are fitted with a gauge cock to assist when calibration or maintenance is necessary. When used on steam or other hot gases, gauges must be protected from heat by the use of a 'U' syphon or ring syphon tube and gauge cock. The syphon pipe should be primed with water prior to fitting the gauge. Care should be taken if the installation is exposed to frost as gauges can burst. Disposal: The product is recyclable. No ecological hazard is anticipated with the disposal of this product providing due care is taken.
Spare parts
There are no spare parts available for Spirax Sarco pressure gauges.
Typical uses of a 'u' syphon and gauge

Vertical pipe Horizontal pipe (where no headroom exists) Side of vessel
Typical uses of a ring syphon and gauge
Top of vessel
Horizontal pipe (where headroom allows) Steel Pressure Gauge Spirax Sarco, Inc., 1150 Northpoint Blvd., Blythewood, SC 29016 Phone: (803) 714-2000 Fax: (803) 714-2222
TI-7-006-US
12.06
7:491
Stainless Steel Pressure Gauge

Description
Stainless Steel case pressure gauge with 4" diameter dial with units marked in psig and inches Hg for vacuum as appropriate. The gauge is supplied with 316 stainless steel bourdon tube. The gauge is available dry but, with a special dampening agent, giving performance like a liquid-filled gauge. Pressure gauge comes with a 1-1/2% accuracy.
Pressure Gauge: 1/4" NPT *Ball Valve 1/4" NPT x 1/4" NPT Syphon: 1/4" NPT x 1/4" NPT *Valve for use w/syphon and pressure gauge. Not to be used as a stand-alone isolation valve.
Limiting Conditions
Maximum design conditions = full scale reading. Maximum design temperature 400F (Coil syphon must be fitted to achieve this) Maximum service temperature, if the syphon tube is not fitted is 150F. On applications with a service temperature above 150F syphon tube must be fitted. The pressure gauge has a standard vent plug and should be used in an indoor dry environment. Gauges with vented plugs are not weatherproof or hermeticallly sealed.
Pressure ranges
Materials
psig 0 - 30 0 - 60 0 - 100 0 - 160 0 - 200 0 - 30/0 Hg Hg - 15 psig Hg - 30 psig Hg - 60 psig Gauge Coil syphon Ball valve Case Window Bourdon tube 304 Stainless Steel Polycarbonate 316 Stainless Steel ASTM A-106 seamless steel/grade A Bronze
Range 1 2 3 4 5 6 7 30" 8 30" 9 30"
Certification
A calibration certificate is available by special order at extra cost.
Dimensions / weights (approximate) in inches

A 4.2 B 1.5
Gauge C D Weight 1.6 5.48 .50
TI-P027-03 US
01.05
7:492
Stainless Steel Pressure Gauge

Installation Safety
As with all instrumentation, the Spirax Sarco pressure gauge is a delicate measuring device and care has to be taken in its installation and use if it is to remain reliable. It is recommended that all gauges are fitted with a ball valve to assist when maintenance is necessary. When used on steam or other hot gases, gauges must be protected from heat by the use of a syphon tube and ball valve. To protect live steam from entering the bourdon tube, a syphon filled with water should be installed between the gauge and the process line. Care should be taken if the installation is exposed to frost as gauges can burst. Tighten the gauge with care using a 22mm A/F spanner not by twisting the gauge case. Gauges should be selected so as not to exceed 75% of maximum scale reading during normal use. Note: Ball valves should always be opened and closed slowly to avoid pressure shocks to the gauges. Pressure Ensure that any pressure is isolated upstream and downstream of the product and safely vented atmospheric pressure before attempting to maintain the product. Temperature Allow time for temperature to normalize after isolation to avoid the danger of burns and consider whether protective clothing (including safety glasses) is required. Isolation Consider whether closing isolating valves will put any other part of the system or personnel at risk. Dangers might iclude: isolation of vents, protective devices or alarms. Ensure isolation valves are turned on and off in a gradual way to avoid system shocks.
01.05
Telephone: (803) 714-2000 FAX (803) 714-2222
7:493

Steam-Water Washdown unit

Description
Steam Inlet
The Spirax Sarco Steam-Water Washdown Unit dual output design provides hot water for washdown economically by mixing steam and cold water instantly with the ability to supply two individual terminals. The units safe design also allows the temperature to be set with its lock nut cap locking device. The internal steam poppet design does not allow live steam to pass if water is interrupted making this unit safe for operation. Washdown unit operates under a wide range of steam and water pressure with no changing of components.
Water Inlet
Secondary Hot Water Output
Range
Each Steam-Water Washdown Station comprises of a steam-water washdown unit with check valves, globe valves, dual temperature gauge (Fahrenheit and Celsius), hose rack and mounting bracket. Each unit is fully assembled, pressure tested and is supplied with installation and maintenance instructions.
Temperature Control Handwheel
Recommended ancillaries
Steam Trap. Recommended upstream, prior to steam inlet (Qty 1 TD52 Stk# 54531C) " NPT Y type Strainer w/ 20 Mesh Stainless Steel Screen (Qty 2 Stk# 60311 (CI) or Stk# 66607 (SS) Hose Nozzle
Primary Hot Water Output
Operation
While nozzle is held firmly at a wide open position, open cold water globe valve, then steam globe valve slowly to pressurize the washdown unit and begin to spray. Adjust the temperature with the temperature control hand wheel if temperature is not met with a steam globe valve in a fully open position. Once desired temperature is achieved, close-tighten lock nut on steam globe valve in a tight position. If water pressure is interrupted, steam poppet spring will push the steam poppet back into its closed position for safe shut-down.
Installation
Full details are provided in the installation and maintenance instructions supplied with each system. Instructions can also be downloaded from our website. (IM-8-002-US)

Washdown Unit Hose Nozzle
" NPT inlets and outlet (primary and secondary) " NPT (male) x " NPT (male) " NPT (female)
Steam-Water Washdown Unit Globe Valves Check Valves Temperature Gauge (Dual Scale F/C) Mounting Bracket Pipe Fittings Hose Rack
Materials
Bronze / Stainless Steel Bronze / Stainless Steel Bronze / Stainless Steel Stainless Steel/ Polycarbonate (face) Stainless Steel Bronze / Stainless Steel Stainless Steel
7:494
TI-11-002-US
04.12
Steam-Water Washdown unit

Technical Data Bronze Stainless Steel
30 psi (2.0 bar) 150 psi (10.0 bar) 30 psi (2.0 bar) 150 psi (10.0 bar) 200F (93C)
*Steam Pressure (min) 30 psi (2.0 bar) *Steam Pressure (max) 150 psi (10.0 bar) Water Pressure (min) 30 psi (2.0 bar) Water Pressure (max) 150 psi (10.0 bar) Maximum Water 200F (93C) Output Temperature *Saturated Steam Note: Steam to water ratio 2:1
Locking Nut (Steam Globe Valve)
(for reference only) Input Output *Steam Water Temperature Rise GPM 100 psig (6.9 bar) 60 psig (4.1 bar) 55F (12C) 14.0 100 psig (6.9 bar) 60 psig (4.1 bar) 100 F (37C) 9.0 100 psig (6.9 bar) 60 psig (4.1 bar) 134 F (57C) 7.8 *Saturated Steam Only
Temperature Rise vs. GPM
Weight
Bronze 20lbs
Stainless Steel 20lbs
Nozzles
The standard flow nozzles we offer are durable with variable spray patterns, adjustable from fan spray to solid stream. Nozzles are available in stainless steel, aluminum, and brass. Cover colors available in Blue, Red and White.
Optional Nozzles
Temperature indicating nozzles are also available. Nozzle provides accurate water temperature reading at the nozzle output. Rating: 150 psi / 200F (93C) NOTE: Not for use with steam
Hoses
All hoses are flexible, lightweight, durable and safe. Standard hoses from Spirax Sarco come with 360 ball type swivel adapter (SS or Bronze) for our nozzles to prevent hose kinking and ease of use. Lengths available in 25, 50 75, and 100. Colors available in white, black, yellow and red.
" " " "
250 250 300 400
PSI PSI PSI PSI
(17.2 (17.2 (20.6 (27.5
bar) bar) bar) bar)
White Black Red Yellow
Smooth EPDM Smooth EPDM Smooth Nitrile Smooth Nitrile
EPDM EPDM Nitrile Nitrile
4 4 2 2
Polyester Polyester Polyester Polyester
Yarn Yarn Yarn Yarn
Spirals Spirals Spirals Spirals

Optional Accessories
5 liter Sanitizer Bottle Kit 3ft Nozzle Stainless Steel Nozzle wand Sanitary Fittings
04.12
Telephone: (803) 714-2000 FAX (803) 714-2222
7:495

Inner Diameter
Max Pressure
Cover Color
Cover Material
Tube Material
Reinforcement
Hot & Cold Water Washdown unit

Description
Spirax Sarcos hot & cold water washdown unit was specifically designed for thoroughly blending hot and cold water instantly. The unit uses "Y" style body mechanics with lift check valves and ball joint unions for superior flexibility during installation. Spirax Sarcos inlet center lines have the same dimensions as most competitors units.
Range
Our units come with a mounting plate for easy behind the unit cleanup, hose rack for easy user access to the hose, and temperature gauge for accurate temperature readings at outlet.
Recommended ancillaries
Hose Nozzle
Installation
Full details are provided in the installation and maintenance instructions supplied with each system.

Washdown Unit Hose Nozzle
" NPT inlets and outlet (primary and secondary) " NPT (male) x " NPT (male) " NPT (female)
Materials
Hot & Cold Water Washdown Unit Brass / Stainless Steel Globe Valves Brass / Stainless Steel Check Valves Brass / Stainless Steel Temperature Gauge (Dual Scale F/C) Stainless Steel Mounting Bracket Stainless Steel Pipe Fittings Bronze / Stainless Steel Hose Rack Stainless Steel
Spare Parts
Connection Nut Teflon Gasket Check Valve Teflon Coated Copper Gasket Globe Style Valve, Brass/Stainless Steel Check Valve, Brass/Stainless Steel Hand Wheel, Red/Blue Epoxy Coated
7:496
TI-11-003-US
04.12
Hot & Cold Water Washdown unit

Technical Data Brass Steel
Water Pressure (min) Water Pressure (max) Maximum Water Output Temperature 30 psi (2.0 bar) 150 psi (10.0 bar) 200F (93C)
Stainless
30 psi (2.0 bar) 150 psi (10.0 bar) 200F (93C)
Inlet Pressure
30 psi 40 psi 50 psi 60 psi 70 psi 80 psi 90 psi 100 psi
Flow Rate
5.3 gpm 6.2 gpm 6.9 gpm 7.5 gpm 8.1 gpm 8.7 gpm 9.2 gpm 9.8 gpm
Weight
Bronze 20lbs
Stainless Steel 20lbs
Nozzles
The standard flow nozzles we offer are durable with variable spray patterns, adjustable from fan spray to solid stream. Nozzles are available in stainless steel, aluminum, and brass. Cover colors available in Blue, Red and White.
Optional Nozzle
Temperature indicating nozzles are also available. Nozzle provides accurate water temperature reading at the nozzle output. Rating: 150 psi / 200F (93C) NOTE: Not for use with steam
Hoses
All hoses are flexible, lightweight, durable and safe. Standard hoses from Spirax Sarco come with 360 ball type swivel adapter (SS or Bronze) for our nozzles to prevent hose kinking and ease of use. Lengths available in 25, 50 75, and 100. Colors available in white, black, yellow and red.
" " " "
250 250 300 400
PSI PSI PSI PSI
(17.2 (17.2 (20.6 (27.5
bar) bar) bar) bar)
White Black Red Yellow
Smooth EPDM Smooth EPDM Smooth Nitrile Smooth Nitrile
EPDM EPDM Nitrile Nitrile
4 4 2 2
Reinforcement
Polyester Polyester Polyester Polyester Yarn Yarn Yarn Yarn
Spirals Spirals Spirals Spirals

04.12
Telephone: (803) 714-2000 FAX (803) 714-2222
Inner Diameter
Max Pressure
Cover Color
Cover Material
Tube Material
7:497

M10V Ball Valve 1/4" to 2-1/2"
Temperature F
The M10V three-piece body ball valve has been designed for use as an isolating valve, not a control valve, and can be serviced without removal from the pipeline (screwed and welded versions only). It can be used with the majority of industrial fluids.
Description

446 A 392 302 212 122 -20
Steam saturation curve C E D
_ M10V3_ _ M10V4 _ _
Available types M10V2 _ Zinc plated carbon steel body, PTFE seats. Stainless steel body, PTFE seats. Complete stainless steel, PTFE seats.
Note: The nomenclature will be followed with either FB (full bore) or RB (reduced bore). Standards This product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when so required. Certification This product is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must be stated at the time of order placement.
145
F 290
E 435 580 Pressure psig
D C 725
B 870 1015
The product must not be used in this region. A - B A - C A - D A - F Screwed, SW and BW " - 1" FB, RB and 2" RB. Screwed, SW and BW 2" FB and 2" RB only. Flanged ASME (ANSI) 300. Flanged ASME (ANSI) 150.

Full bore
", ", ", ", 1", 1", 1" and 2" Screwed and welded NPT, BW, SW Flanged " to 2" ASME (ANSI) Class 150, ASME (ANSI) Class 300,
Note 1: On the 2" FB and 2" RB a PTFE gasket is fitted between the body and cap. Note 2: The flange standard may restrict the maximum operating pressure. Please check with Spirax Sarco. Body design conditions* PMA TMA Maximum allowable pressure Maximum allowable temperature 1015 psig @ 104F 446F @ 0 bar g -20F 145 psig 446F @ 0 bar g
Flanged Reduced bore " to 2" ", ", ", ", 1", 1", 1", 2" and 2" ASME (ANSI) Class 150, Screwed and welded ASME (ANSI) Class 300, NPT, BW, SW
Minimum allowable temperature PMO Maximum operating pressure for saturated steam service TMO Maximum operating temperature
Technical data
Flow characteristic Port Antistatic device Leakage test procedure to ISO 5208 (Rate A) Complies with ISO 7121 Modified linear Full and reduced port versions
Minimum operating temperature -20F Note: For lower operating temperatures consult Spirax Sarco PMX Maximum differential pressure is limited to the PMO Designed for a maximum cold hydraulic test pressure of 1522 psig *Note: Do not exceed end connection design condition
TI-P133-08-US
4.12
7:498
14
12
13
4 11 10
Please note: Screwed, butt weld and socket weld M10V ball valves have bolts and nuts. Flanged M10V ball valves have studs and nuts.
9 8 6 5 3
16
1 17
Materials
No. Part M10V2 1 Body M10V3 M10V4 M10V2 2 3 4 5 6 7 8 9 Cap Ball Stem Seat Stem seal Separator Spring washers Nut M10V2 M10V3 M10V4 10 Name-plate (DN) 11 Stem nut M10V2 M10V3 M10V4 12 Lever 13 Name-plate 14 Grip 15 Bolts M10V2 M10V3 M10V4 16 Nuts 17 Studs M10V2 M10V3 M10V4 M10V2 M10V3 M10V4 M10V2 M10V3 M10V4 M10V2 M10V3 M10V4 M10V3 M10V4 Material Zinc plated carbon steel Stainless steel Zinc plated carbon steel Stainless steel Stainless steel Stainless steel Virgin PTFE Reinforced PTFE antistatic Zinc plated carbon steel Stainless steel Stainless steel Zinc plated carbon steel Stainless steel Stainless steel Zinc plated carbon steel Stainless steel Zinc plated carbon steel Stainless steel Stainless steel Vinyl Zinc plated carbon steel Stainless steel Zinc plated carbon steel Stainless steel Zinc plated carbon steel Stainless steel A 193 B7 AISI 304 SAE 1010 AISI 304 Grade 5 AISI 316
ASTM A105 ASTM A 182 F 316L ASTM A105 ASTM A 182 F 316L AISI 316 AISI 316
ASTM A105 AISI 316 AISI 301 SAE 12L14 AISI 304 AISI 430 SAE 12L14 AISI 304 SAE 1010 AISI 316 AISI 430
Note: Item 15 not shown - Screwed, butt weld and socket weld versions only
7:499

Reduced bore Size A " 2 " 2 " 2 " 3 1" 3 1" 4 1" 4 2" 5 2" 6 Full bore Size A " 2 " 2 " 3 " 3 1" 4 1" 4 1" 5 2" 6

A1 2 2 2 2 3 4 4 5 6 A1 2 2 3 3 4 4 5 6 A2 4 5 5 6 7 7 8 A2 A4 6 6 7 7 8 9 9 A4 6 6 7 7 8 9 B 5 5 5 5 6 6 7 7 10 B 5 5 5 6 6 7 7 10 B1 5 5 6 6 7 7 B1 5 6 6 7 7 10 C 2 2 2 3 4 4 4 5 5 C 2 2 2 4 4 4 5 5 C1 3 4 4 4 4 5 5 C1 4 4 4 4 5 5 D 1 1 1 1 1 1 2 2 2 D 1 1 1 1 1 2 2 2 D1 4 4 4 5 5 6 D1 D3 4 5 5 5 6 6 8 D3 4 5 5 5 6 6 E .4 .4 .4 .5 1 1 1 1 2 E .4 .4 .5 1 1 1 1 2
Weights (approximate) in lbs

Size " " " " 1" 1" 1" 2" 2" Scrd / BW / SW 1.3 1.3 1.3 1.5 2.8 3.9 5.5 7.7 15.2 Reduced bore ASME 150 3.6 4.8 7.5 9.8 12.8 19.8 ASME 300 4.8 6.3 9.9 15.4 18.4 24.7 38.6 B, B1 Scrd / BW / SW 1.3 1.3 1.5 2.8 3.9 5.5 7.7 15.2 ASME 300 5.5 9.2 11.2 16.5 22 29.5 -
C, C1
D1, D3
E D A, A1 A2, A4
A : A1 : A2 : A4 :
Screwed and Butt weld Socket weld Flanged ASME (ANSI) 150 Flanged ASME (ANSI) 300
B : Screwed, Butt weld and Socket weld B1 : Flanged ASME (ANSI) 150 C : Screwed, Butt weld and Socket weld C1 : Flanged ASME (ANSI) 150 D : Screwed, Butt weld and Socket weld D1 : Flanged ASME (ANSI) 150 D3 : Flanged ASME (ANSI) 300
7:500
Cv values
Size Reduced bore Full bore
1 off Spirax Sarco " screwed NPT M10V2FB ball valve. " 2.9 2.9 " " " 1" 2.9 8.0 7 20 12 42 32 68 1" 1" 2" 57 82 104 179 240 2" 121 197 Optional extras: - Self-venting ball. - Extended stems 50 mm (2") and 100 mm (4") to allow full insulation. - Lockable handle. - Oval handle for confined spaces. Ideal for trap modules. The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Available spares Seat and stem seal set 5, 6 How to order spares Always order spares by using the description given in the column headed 'Available spares' and state the size and type of ball valve. Example: 1 - Seat and stem seal set for a " M10V2FB ball valve.
Operating torque (ft/lbf)

Size Reduced bore Full bore " 1 1 " " " 1 1 1 3 3 10 1" 10 15 1" 1" 2" 15 22 22 30 30 33 2" 33 -
Spare parts
The indicated torque values are for valves frequently operated, that are submitted to a maximum differential pressure of 62 bar. Valves that are subject to long static periods, may require greater break-out torque. For full details see the Installation and Maintenance Instructions supplied with the product.
Safety information, installation and maintenance How to order example:
7:501

M10S Ball Valve " to 2"
Temperature F
The M10S three-piece body ball valve has been designed for use as an isolating valve, not a control valve, and can be serviced without removal from the pipeline (screwed and welded versions only). It can be used with the majority of industrial fluids for services ranging from vacuum to the higher temperatures and pressures.
Description

500 392 302 212 122 -20
Steam saturation curve F E D C B A E D
__ M10S3_ _ M10S4_ _
M10S2
Available types Zinc plated carbon steel body, PDR 0.8 seats. Stainless steel body, PDR 0.8 seats. Complete stainless steel, PDR 0.8 seats.
290
Note: The nomenclature will be followed with either FB (full bore) or RB (reduced bore). Standards This product fully complies with the requirements of the European Pressure Equipment Directive 97/23 / EC and carries the mark when so required. Certification This product is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must be stated at the time of order placement. A - B A - C A - D A - F
580 899 Pressure bar g
1160
1450
The product must not be used in this region. Screwed, SW and BW " - 1" FB, RB and 2" RB. Screwed, SW and BW 2" FB and 2" RB only. Flanged ASME (ANSI) 300. Flanged ASME (ANSI) 150.
Note 1: On the 2" FB and 2" RB a PTFE gasket is fitted between the body and cap. Note 2: The flange standard may restrict the maximum operating pressure. Please check with Spirax Sarco. Body design conditions* PMA TMA Maximum allowable pressure Maximum allowable temperature 1450 psig @ 140F 500F @ 0 bar g -20F 253 psig 500F @ 0 bar g

Full bore
", ", ", ", 1", 1", 1" and 2" Screwed and welded NPT, BW, SW Flanged " to 2" ASME (ANSI) Class 150, ASME (ANSI) Class 300,
Minimum allowable temperature PMO Maximum operating pressure for saturated steam service TMO Maximum operating temperature
Reduced bore
Flanged " to 2" ", ", ", ", 1", 1", 1", 2" and 2" ASME (ANSI) Class 150, Screwed and welded ASME (ANSI) Class 300, NPT, BW, SW
Technical data
Flow characteristic Port Antistatic device Leakage test procedure to ISO 5208 (Rate A) Complies with ISO 7121 Modified linear Full and reduced port versions
Minimum operating temperature -20F Note: For lower operating temperatures consult Spirax Sarco PMX Maximum differential pressure is limited to the PMO Designed for a maximum cold hydraulic test pressure of 2175 psig *Note: Do not exceed end connection design conditions.
7:502
TI-P133-06-US
4.12
14
12
13
4 11 10
Please note: Screwed, butt weld and socket weld M10V ball valves have bolts and nuts. Flanged M10V ball valves have studs and nuts.
9 8 6 5 3
16
1 17
Materials
No. Part M10S2 1 Body M10S3 M10S4 M10S2 2 3 4 5 6 7 8 9 Cap Ball Stem Seat Stem seal Separator Spring washers Nut M10S2 M10S3 M10S4 10 Name-plate (DN) 11 Stem nut M10S2 M10S3 M10S4 12 Lever 13 Name-plate 14 Grip * 15 Bolts M10S2 M10S3 M10S4 16 Nuts 17 Studs M10S2 M10S3 M10S4 M10S2 M10S3 M10S4 M10S2 M10S3 M10S4 M10S2 M10S3 M10S4 M10S3 M10S4 Material Zinc plated carbon steel Stainless steel Zinc plated carbon steel Stainless steel Stainless steel Stainless steel Carbon /graphite reinforced PTFE Reinforced PTFE antistatic Zinc plated carbon steel Stainless steel Stainless steel Zinc plated carbon steel Stainless steel Stainless steel Zinc plated carbon steel Stainless steel Zinc plated carbon steel Stainless steel Stainless steel Vinyl Zinc plated carbon steel Stainless steel Zinc plated carbon steel Stainless steel Zinc plated carbon steel Stainless steel A 193 B7 AISI 304 SAE 1010
ASTM A105 ASTM A 182 F 316L ASTM A105 ASTM A 182 F 316L AISI 316 AISI 316 PDR 0.8
SAE 1010 AISI 316 AISI 301 SAE 12L14 AISI 304 AISI 430 SAE 12L14 AISI 304 SAE 1010 AISI 316 AISI 430
AISI 304 Grade 5 AISI 304
* Note: Item 15 not shown - Screwed, butt weld and socket weld versions only.
7:503

Reduced bore Size A " 2 " 2 " 2 " 3 1" 3 1" 4 1" 4 2" 5 2" 6 Full bore Size A " 2 " 2 " 3 " 3 1" 4 1" 4 1" 5 2" 6

A1 2 2 2 2 3 4 4 5 6 A1 2 2 3 3 4 4 5 6 A2 4 5 5 6 7 7 8 A2 A4 6 6 7 7 8 9 10 A4 6 6 7 7 8 9 B 8 8 8 8 6 6 7 7 10 B 8 8 8 6 6 7 7 10 B1 8 8 6 6 7 7 B1 8 6 6 7 7 10 C 2 2 2 3 4 4 4 5 5 C 2 2 3 4 4 4 5 5 C1 3 4 4 4 4 5 5 C1 4 4 4 4 5 5 D 1 1 1 1 1 1 2 2 2 D 1 1 1 1 1 2 2 2 D1 4 4 4 5 5 6 D1 D3 4 5 5 5 6 6 8 D3 4 5 5 5 6 6 E .4 .4 .4 .5 1 1 1 1 2 E .4 .4 .5 1 1 1 1 2
Weights (approximate) in kg
Size " " " " 1" 1" 1" 2" 2" Scrd / BW / SW 1.3 1.3 1.3 1.5 2.8 3.9 5.5 7.7 15.2 Reduced bore ASME 150 3.6 4.8 7.5 9.8 12.8 19.8 ASME 300 4.8 6.3 9.9 15.4 18.4 24.7 38.6 B, B1 Scrd / BW / SW 1.3 1.3 1.5 2.8 3.9 5.5 7.7 15.2 ASME 300 5.5 9.2 11.2 16.5 22.0 29.5 -
C, C1
D1, D3
E D A, A1 A2, A4 A : A1 : A2 : A4 : Screwed and Butt weld Socket weld Flanged ASME (ANSI) 150 Flanged ASME (ANSI) 300
B : Screwed, Butt weld and Socket weld B1 : Flanged ASME (ANSI) 150, PN40 C : Screwed, Butt weld and Socket weld C1 : Flanged ASME (ANSI) 150, D : Screwed, Butt weld and Socket weld D1 : Flanged ASME (ANSI) 150 D3 : Flanged ASME (ANSI) 300
7:504
Cv values
1 off Spirax Sarco " screwed NPT M10S2FB ball valve. " " " " 1" 1" 1" 2" 2" 2.9 2.9 7.0 12 32 57 82 121 197 2.9 8.0 20 42 68 104 179 240 Optional extras: - Self-venting ball. - Extended stems 50 mm (2") and 100 mm (4") to allow full insulation. - Lockable handle.
Size Reduced bore Full bore
Operating torque (ft / lbf)

Size " Reduced bore 1 Full bore 1 " " " 1" 1" 1" 2" 2" 1 1 3 10 15 22 30 33 1 3 10 15 22 30 33 -
Oval handle for confined spaces. Ideal for trap modules.
The indicated torque values are for valves frequently operated, that are submitted to a maximum differential pressure of 1500 psig. Valves that are subject to long static periods, may require greater break-out torque. For full details see the Installation and Maintenance Instructions supplied with the product.
The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Available spares Seat and stem seal set 5, 6
Spare parts
Safety information, installation and maintenance How to order example:
How to order spares Always order spares by using the description given in the column headed 'Available spares' and state the size and type of ball valve. Example: 1 - Seat and stem seal set for a " M10S2FB ball valve.
7:505

BSA3T Bellows Sealed Stop Valve

The BSA3T is a low mainModel BSA3T tenance flanged in-line Sizes 1/2" to 8" Bellows Sealed Isolation Valve for use on steam, Connections ANSI 300/Optional ANSI 150 condensate, gas and other fluid applications where Body Design ANSI Class 300 zero emissions from the Construction Cast Steel stem seal are important. BSA3T is fitted with a Options Gland Flange assembly (1/2" to 4") throttling valve plug that Balancing Disc (6" & 8") R-PTEF Throttling Plug allows close control when opening the valve. Locking screw and stroke limiter maintains correct flow rate once the flow rate is obtained. The "T" version is to be used for regulating duties.

Body design conditions Maximum design temperature Maximum cold hydraulic test pressure
797 Temperature F 572 392 212 D 145 Steam saturation curve 580 C
ANSI 300 797F 1116 psig
F 740
No. Part
1 2 3 4 5 6 7 8 9 10 Body Bonnet
Material
The product must not be used in this region. C - D Flanged ANSI 150 (optional connection) C - F Flanged ANSI 300
Cast Steel ASTM A 216 WCB Forged Steel (1/2"-3") ASTM A 105 Cast Steel (4"-8") ASTM A 216 WCB Seat Stainless Steel AISI 420 Disc Stainless Steel DIN 17440x30Cr13 Bellows Stainless Steel DIN 17440x6CRNiTi1810 Stem Stainless Steel AISI 420 Handwheel Pressed Steel BS1449 CR4 Stem Packing Graphite Bonnet Studs Steel ASTM A 193 B7 Bonnet Nuts Steel ASTM A 192 2 H Body/Bonnet Gasket Graphite laminated with Stainless Steel insert
Standards
Valve bellows are designed in accordance to MSS SP-117.
Certification
All valves are EN 10204 (3.1.B) certifiable as standard and certificates are available on request.
Seat Leakage
DN150 shown
Disc to seat shut off conforms to API 598 no leakage.
BSAT
Protection cap
Cv Values
Size 1/2" 3/4" 4.7 8.2 1" 14 1-1/2" 35 2" 55 3" 140 4" 226 6" 480 8" 848
7 11
1" Spirax Sarco Type BSA3T bellows sealed stop valve, flanged ANSI 300 (Available with optional gland flange assembly up to 4"). Note: Should the differential pressure exceed those listed against the respective sizes in the table below, then please ensure Balancing discs are specified for use in the valves. (see diagram). Size 6" 8" Differential Pressure (psi) 247 145 Stroke limiter for throttling versions The handwheel nut on the BSA1T, BSA2T and BSA3T has a threaded hole for provision of a stroke limiter. Customer to supply standard nuts and bolts as indicated in the table below. Size 1/2" to 3" 50 mm 4" to 6" x 75 mm 8" Hexagon bolt M8 x
Optional soft sealing disc

9 2
Stroke limiter Handwheel nut
BSAT
10
11
M12 M12 x 100 mm
TI-7-220-US
4.12
7:506
BSA3T Bellows Sealed Stop Valve
10
Dimensions
Size 1/2" 3/4 1" 1-1/2" 2" 3" 4" 6" 8" A 6.0 152 7.0 178 8.0 203 9.0 229 10.5 267 12.5 317 14.0 356 17.5 445 22.0 559
10 4
(nominal) in inches and millimeters B 8.07 205 8.07 205 8.54 217 9.56 243 9.56 243 11.29 287 15.07 383 17.7 450 24.48 622 C 4.92 125 4.92 125 4.92 125 4.92 125 7.87 200 7.87 200 12.40 315 12.40 315 12.40 315 Weight 13.2 lb 6.0 kg 15.4 lb 7.0 kg 20.0 lb 9.0 kg 24.3 lb 11 kg 33.0 lb 15.0 kg 64.0 lb 29.0 kg 108.0 49.0 kg 207.0 lb 94.0 kg 424.0 lb 193.0 kg
Spare Parts
The spare parts are shown in heavy outline. Parts drawn in broken line are not supplied as spares. Available spares Body/bonnet gasket and stem packing 10, 8 (2 off) Stem and bellows assembly (state if BSA or BSAT) 5, 6, 8, 10 Disc (and optional disc where fitted) - state full description of the valve 4, 8, 10 Note: The gaskets contain sharp metal reinforcement, please handle with care. How to order spares Please note: for customer convenience spares are supplied in kits to ensure all the appropriate replacement parts are supplied to carry out a specific maintenance task. e.g. when a stem / bellows assembly is ordered, parts (10), (8) and (6, 5) will be included in the kit. Always order spares by using the description given in Available spares and state the size and type of stop valve. Example: 1 - Body / bonnet gasket and stem packing for a " Spirax Sarco BSA3T ANSI300 bellows sealed stop valve.
Installation
Install in the direction of flow given by the arrow on the body with the handwheel in a suitable position. The preferred position is with the spindle vertical. Refer to IM-P137-02 for full installation and maintenance instructions.
4.12
Telephone: (803) 714-2000 FAX (803) 714-2222
7:507

A3S Bellows Sealed Stop Valve

The A3S is a Class 800 bellows sealed isolation valve used on steam, gas, liquid, condensate, and water systems. The metallic bellows replaces conventional stem packing and acts as an impervious barrier between the fluid and environment. This design guarantees zero emissions from the stem seal.
15 Model Sizes Connections Body Design Construction Options A3S
1/2" to 2" NPT, Socketweld ANSI Class 800 Forged Steel BSP
14
13 18 17 16 9 3 12 10 11 8 2 7
Pressure/temperature limits (Class 800)

Temperature F 797 752 572 392 212 0 -20 0 290 580 Steam saturation curve
870 1160 Pressure psi g
1436
1740 1973 5 4
The product must not be used in this region. Operating restrictions to conform to ISO 15761.
No. Part
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Body Bonnet Gland Flange Integral Seat Disc Bellows Gaskets Body Bolts Gland Nuts Gland Studs Stem Packing Gland Follower Handwheel Wheel Nut Nameplate Stem Yoke Nut Grease Nipple
Standards
Material
Forged Steel ASTM A105N Forged Steel ASTM A105N Forged Steel ASTM A105 Stellite Gr. 6 Stainless Steel ASTM A276 Type 410 + stellite Gr. 6 Stainless Steel ASTM A479 Type 321 Stainless Steel/Graphite Carbon Steel ASTM A193 B7 Carbon Steel ASTM A194 2H Stainless Steel AISI 410 Graphite Stainless Steel ASTM A276 Type 410 Carbon Steel Carbon Steel Stainless Steel Stainless Steel ASTM A276 Type 410 Stainless Steel ASTM A582 Type 416 Carbon Steel
Valve bellows fatigue life conforms to ISO 15761.
Certification
All valves are EN 10204 (3.1.B) certifiable as standard. Note: All certification/inspection requirements must be stated at the time of order placement.
Seat Leakage
Disc to seat shut off conforms to API 598 and DIN 3230 leakage rate B01.
Cv Values
Size 1/2" 1.5 3/4" 3.7 1" 6.8 1-1/4" 10.5 1-1/2" 19.9 2" 22.5
1" Spirax Sarco Type A3S bellows sealed stop valve screwed NPT. TI-7-221-US
4.12
7:508
A3S Bellows Sealed Stop Valve

Size " " 1" 1" 1" 2"

A 3.1 3.5 4.3 5.0 6.1 6.7 B (valve open) 5.4 5.6 6.6 7.6 8.6 9.1 C Weight 3.7 5.1 7.9 13.0 18.7 25.6 2.8 3.5 4.3 4.3 5.1 7.1
C
*8
7 (Graphite laminate with stainless steel insert)
Safety Information, Installation and Maintenance
For full details see the Installation and Maintenance Instructions (IM-P132-11) supplied with the product. Install in the direction of flow given by the arrow on the body with the handwheel in a suitable position. The preferred position is with the spindle vertical.
6 5 7 (Spirally wound stainless steel and graphite ller)
Disposal
The product is recyclable. No ecological hazard is anticipated with the disposal of this product, providing due care is taken.
How To Order
Example: 1 off Spirax Sarco A3S bellows sealed stop valve having screwed NPT connections. Recommended tightening torques or Item Part Size mm " M10 " M10 8 Body bolt 1" M12 1" M12 1" M14 2" M16
Spare Parts
lb f/ft 22 - 27 22 - 27 38 - 90 38 - 90 59 - 71 87 - 103
The spare parts available are shown in heavy outline. Parts drawn in broken line are not supplied as spares. 7 5, 6, 7
How to order spares Always order spares by using the description given in the column headed Available spares and state the size and type of valve. Example: 1 - Disc and bellows assembly plus 1 - Set of body gaskets for a 1" Spirax Sarco type A3S bellows sealed stop valve having screwed NPT connections. TI-7-221-US
4.12
Telephone: (803) 714-2000 FAX (803) 714-2222
7:509

Available spares Set of body gaskets Disc and bellows assembly
7:510
Spirax SafeBlocTM DBB3 Double Block and Bleed Bellows Sealed Stop Valve
The Spirax SafeBlocTM is a double block and bleed bellows sealed stop valve, accommodated within the same face-to-face dimension of a single valve. It has been designed for use as an in-line double isolation valve on steam, gas, liquid, condensate and water systems. Available types DBB3 steel body and bonnet with ANSI 300 connections and optional PN40 connections. Seat leakage Disc to seat shut-off conforms to EN 12266-1 leakage Rate A and ISO 5208 Rate A. Bleed valve options A bleed valve connection is provided to depressurise the downstream when the upstream valve is isolated. This can be supplied with either a " flanged, " screwed NPT or BSP or " socket weld connection. Bleed valve connection must be stated at the time of order placement. Standards This product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries the mark when so required. Certification This product is available with certification to EN 10204 3.1. Note: All certification / inspection requirements must be stated at the time of order placement. ", ", 1", 1", 2", 2", 3" and 4" flanged ANSI B 16.5 Class 300. EN 1092 PN40 optional. The face-to-face dimensions conform to BS EN 558:2008
Description
Size and pipe connections
Cv values
Size Cv Kv
" " 1" 1" 2" 2" 3" 4" DN15 DN20 DN25 DN40 DN50 DN65 DN80 DN100 4.6 5.2 9 25 37 81 142 167 4 4.5 8 22 32 70 123 144
Bleed valve connection

797
Temperature F
572 392 212 0 20
ANSI 300
0 145 290 435 580 739
Pressure psi g The product must not be used in this region.
Body design conditions ANSI 300 PMA Maximum allowable pressure 739 psig @ 99.8F TMA Maximum allowable temperature 797F @ 406 psi g Minimum allowable temperature -20F Maximum operating pressure PMO for saturated steam service 603.2 psi g TMO Maximum operating temperature 797F @ 406 psig Minimum operating temperature -20F Note: For lower operating temperatures consult Spirax Sarco Designed for a maximum cold hydraulic test pressure of 1116.5 psi g
TI-P184-08-US
4.12
7:511
7
2 8
5 4 3
10 9
11
Materials
No. Part 1 2 3 4 5 6 7 8 9 10 11 Body " - 3" Bonnets Seats Discs Bellows Stems Handwheels Stem packing Bonnet studs Bonnet nuts Body / bonnet gaskets Graphite Steel Steel Graphite laminated with stainless steel insert C ANSI ANSI ASTM A 193 B7 ASTM A 192 2 H 4" Material Cast steel Forged steel Cast steel Stainless steel Stainless steel Stainless steel Stainless steel ANSI ANSI ANSI ASTM A 216 WCB ASTM A 105 N ASTM A 216 WCB AISI 420 DIN17440 X30 Cr13 DIN17440 X6CrNiTi 1810 AISI 420 BS 1449 CR4
Dimensions / weights (approximate in inches and lb)

Size " " 1" 1" 2" 2" 3" 4" A ANSI 300 6 7 8 9 10.5 11.5 12.5 14 B 9 9 10 12 12 13 15 20 C 5 5 5 8 8 8 8 12 D 3.5 3.5 4 4 4 4 5 5 Weight 18.3 20.3 23.1 45.8 81.8 113.3 202.8 B
D A
7:512
55.6
For full details see the Installation and Maintenance Instructions (IM-P184-09) supplied with this product. Disposal This product is recyclable. No ecological hazard is anticipated with the disposal of this product, providing due care is taken.
Example: 1 off " Spirax SafeBloc TM DBB3 double block and bleed bellows sealed stop valve having flanged ANSI 300 connections. The bleed valve connection is to be " flanged ANSI 300. Note: The bleed valve is to be ordered separately. For example: 1 off Spirax Sarco " BSA3T bellows sealed stop valve having flanged ANSI 300 connections.
How to order
The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Available spares Body / bonnet gasket and stem packing Stem and bellows assembly Disc 8 (2 off), 11a, 11b 6, 5 4
11a 8
Spare parts
Note: The gasket contains sharp metal reinforcement, please handle with care. For a complete overhaul of the valve 2 x each spare is required. How to order spares Please note: for customer convenience spares are supplied in kits to ensure all the appropriate replacement parts are supplied to carry out a specific maintenance task e.g. when a stem and bellows assembly is ordered, parts (8, 11a and 11b) and (6 and 5) will be included in the kit. Always order spares by using the description given above and state the size and type of stop valve. Example: 1 - Body / bonnet gasket and stem packing for a " Spirax SafeBloc TM DBB3 double block and bleed bellows sealed stop valve having ANSI 300 connections.
11b
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Humidification
Hygromatik Direct Injection Steam Humidifiers solve humidification problems with no condensate carryover allowing only dry steam to be injected within the duct area, while still maintaining your humidification requirements.
8:514
Humidification
Humidification
Tech. Illus. # TI-13-007-US TI-13-001-US TI-13-002-US TI-13-006-US TI-13-003-US TI-13-005-US TI-13-004-US Model Hygromatik Steam Distribution Humidifier Hygromatik Direct Injection Steam Humidifier Pneumatically Actuated Single-Manifold Hygromatik Direct Injection Steam Humidifier Pneumatically Actuated Multi-Manifold (2 to 3) Hygromatik Direct Injection Steam Humidifier Pneumatically Actuated Multi-Manifold (4+) Hygromatik Direct Injection Steam Humidifier Electrically Actuated Single-Manifold Hygromatik Direct Injection Steam Humidifier Electrically Actuated Multi-Manifold (2 to 3) Hygromatik Direct Injection Steam Humidifier Electrically Actuated Multi-Manifold (4+) Page No. 8: 517 8: 518 8: 520 8: 522 8: 524 8: 526 8: 528
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Humidification
Humidification
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Steam Distribution HumidifierManifold Type Selection Chart

The following chart enables the selection of a Hygromatik Direct Injection Humidifier to be made and the correct nomenclature for ordering purposes.
1 Valve selection may be PN for Pneumatic and ES for Electric operated valves 2 SI for the SPIRA-TROL, SI-B for the Bronze "B" Series and SI-T for STERI-TROL range of control valve assemblies which stipulates Spirax Sarco as the manufacturer 3 Valve code 4 Valve Cv 5 All single manifold humidifiers have the 150 size separator and multi-manifold units have the 200 size 6 Manifolds are available from 1ft length to 12ft length with other sizes available to special order 7 Reference the number of manifolds required. The Humidifier capacity will determine how many manifolds are required. 8 The volume of steam (lb/hr) 9 The steam pressure An example selection for a humidifier with a single manifold with 8.0 Cv Spirax Sarco "B" Series pneumatic valve passing 220 lb/hr @ 15 psig to be installed in a 60 inch wide duct will read: PNSI-B-W8.0-150-J1-220-15
TI-13-007-US
8:517
8.09
Humidification
Direct Injection Steam Humidifier Pneumatically Actuated Single-Manifold

Description
Spirax Sarco direct injection steam humidifiers are designed to inject dry saturated steam into a ducted air system in such a manner as to ensure efficient mixing of steam and air. This will raise the moisture content of the air stream with no condensate carry over. Direct Injection Humidifiers consists of a separator, manifold, control valve, temperature switch, float and thermostatic steam trap and strainer. NOTE: Piping from the steam supply inlet and condensate drainage is not supplied. Unit is fully assembled and at times broken down at the unions for easy shipment. Standard iron/steel interconnecting pipework is sprayed with silver high temp paint for cosmetic purposes only. Stainless steel pipework available upon request.
Material
Part Strainer F&T Trap Separator Manifold Control Valve Interconnecting Pipework
Material Cast Iron w/ Stainless Steel Screen Cast Iron w/ Stainless Steel Screen 304 Stainless Steel 4.51lb/2kg 304 Stainless Steel Bronze Body Malleable Iron/Steel
Note: Optional all stainless steel configurations available upon request.
Limiting conditions
Maximum Allowable Pressure 70 psig Maximum Working Pressure 35 psig Minimum Working Pressure 5 psig (Saturated Steam) PN Control Air 3-15 psig (Standard)
4.8 bar 2.07 bar 0.73 bar
Shaded pipework areas are not included with assembly.
Manifolds Table 1
Available from 1ft length to 12ft length with other sizes available through special order (See Table 1). The number of manifolds required is determined by the capacity.
Humidification
Manifold Code L (length) in. cm. X in. cm. W (min duct in. width) cm. W (max in. duct width) cm. Weight (lbs) lbs. kgs.
Range
F 12 30 5 13 10 25 18 46 3.4 7
FF 18 46 8 20 14 36 22 56 4.2 9
G 24 61 8 20 18 46 30 76 5.1 11
H 36 91 10.5 27 30 76 42 107 6.8 15
I 48 122 14 36 42 107 52 132 8.5 19
J 60 152 14 36 52 132 64 163 10.2 22
K 72 183 14 36 64 163 76 193 12 26
L 84 213 14 36 76 193 88 224 13.6 30
M 96 244 20 51 88 224 100 254 15.3 34
N 108 274 20 51 100 254 112 284 17 37
O 120 305 20 51 112 284 124 315 18.7 41
OP 132 335 20 51 124 315 136 345 20.4 45
P 144 366 20 51 136 345 148 376 22.1 49
Q 156 396 20 51 148 376 160 406 23.8 52
Note: Other sizes are available as a special item.

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TI-13-001-US
03.10
Valve and actuator selection
The volume of steam (lb/hr) and the steam pressure will guide the valve selection.
Technical Specifications 2-Way Equal Percentage "B" Series Bronze Control Valve
Body sizes Body Material Connection Body Rating ", ", 1", 1-1/4", 1-1/2", 2" Bronze, ASTM B62 Screwed, NPT 400 psig @ 150F / 250 psig @ 400F (ASME B16, 15 Class 250) 50:1 -20F to 400F
Rangeability Temperature Range
Technical Specifications Pneumatic PN4000M Actuator

Type Air Failure Travel Temperature Range Max Air Pressure Diaphragm Material Spring Cases
Yoke Positioner Mounting
Multi-Spring Diaphragm (Single Acting) Fail Closed " -4F to 212F 20 psig Nitrile, Fabric Reinforced Steel, Powder Epoxy-Coated w/ Stainless Steel Fasteners Cast Iron, Powder Epoxy-Coated Namur / IEC 536-4
Note: See TI-1-620-US for additional technical information.
Temperature Switch
Pneumatic temperature switch is a simple air valve that bleeds off the air signal until a minimum preset temperature of 212F is reached at the steam trap. - Field Adjustable - Robust construction with no capillary tube kink Limiting Conditions Maximum operating continuous temperature 300F (149C) Maximum operating continuous pressure 55 psig (345 KPA).
Temperature Switch Installation
1. The sensor is fitted into an 3/8" tee piece fitted between the separator and steam trap in the horizontal position. 2. Please note the top of the temperature switch must remain stationary use " Wrench on 1/8" air fitting to prevent movement and maintain calibration. 21"
2" (MINIMUM) 1 INCH NPT IT STRAINER SUPPLY AIR
X 4" (MINIMUM)
Diagram A
12" 1"
MANIFOLD SUPPORT BRACKET HOLES (3) 3/8" DIA
DUCT HOLE SIZE: 2-1/4" 9.5 TEMPERATURE SWITCH 3/4" NPT
.5"
.5"
1" W L
3/4" FT-75-TRAP
TI-13-001-US
03.10
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Humidification
Direct Injection Steam Humidifier Pneumatically Actuated, Multi-Manifold (2 to 3 Manifolds)

Description Limiting conditions
Spirax Sarco direct injection steam humidifiers are designed to inject dry saturated steam into a ducted air system in such a manner as to ensure efficient mixing of steam and air. This will raise the moisture content of the air stream with no condensate carry over. Direct Injection Humidifiers consists of a separator, manifold, control valve, temperature switch, float and thermostatic steam trap and strainer. NOTE: Product is not assembled. Pipe fittings are not included. Maximum Allowable Pressure 70 psig Maximum Working Pressure 35 psig Minimum Working Pressure 5 psig (Saturated Steam) PN Control Air 3-15 psi (Standard) 4.8 bar 2.07 bar 0.73 bar
Material
Part Material Strainer Cast Iron w/ Stainless Steel Screen F&T Trap Cast Iron w/ Stainless Steel Screen Separator 304 Stainless Steel Manifold 304 Stainless Steel 11lb/5kg Control Valve Bronze Body Note: Optional all stainless steel configurations available upon request.
Manifolds Table 1
Manifold Code L (length) in. cm. X in. cm. W (min duct in. width) cm. W (max duct in. width) cm. Weight (lbs) lbs. kgs.
Humidification
F 12 30 5 13 10 25 18 46 3.4 7
FF 18 46 8 20 14 36 22 56 4.2 9
G 24 61 8 20 18 46 30 76 5.1 11
H 36 91 10.5 27 30 76 42 107 6.8 15
I 48 122 14 36 42 107 52 132 8.5 19
J 60 152 14 36 52 132 64 163 10.2 22
K 72 183 14 36 64 163 76 193 12 26
L 84 213 14 36 76 193 88 224 13.6 30
M 96 244 20 51 88 224 100 254 15.3 34
N 108 274 20 51 100 254 112 284 17 37
O 120 305 20 51 112 284 124 315 18.7 41
OP 132 335 20 51 124 315 136 345 20.4 45
P 144 366 20 51 136 345 148 376 22.1 49
Q 156 396 20 51 148 376 160 406 23.8 52
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03.10

Temperature Switch
1. The sensor is fitted into an 3/8" tee piece fitted between the separator and steam trap in the horizontal position. 2. Please note the top of the temperature switch must remain stationary use " Wrench on 1/8" air fitting to prevent movement and maintain calibration. IT STRAINER
2" (MIN) 4" (MIN) DUCT HOLE SIZE: 2-1/4" Z .5" Y
VALVE SIZE
1-1/4" & 1-1/2"
Diagram A
SIZE HEADER FOR HUMIDIFIER CAPACITY WITH NO PRESSUER DROP
DIMENSION "A"
2" 11.5" 13" 14.3"
MANIFOLD SUPPORT BRACKET HOLES (3) 3/8" DIA X
1/2", 3/4" & 1"
A Y
.5" 1"
TEMPERATURE SWITCH
10" Z 1-1/2" NPT MALE 3/4" NPT 3/4" FT-75 TRAP 3/4" FT-75 TRAP L W
TI-13-002-US
03.10
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Humidification
Direct Injection Steam Humidifier Pneumatically Actuated Multi-Manifold (4+)

Description
Spirax Sarco direct injection steam humidifiers are designed to inject dry saturated steam into a ducted air system in such a manner as to ensure efficient mixing of steam and air. This will raise the moisture content of the air stream with no condensate carry over. Direct Injection Humidifiers consists of a separator, manifolds, control valve, temperature switch, float and thermostatic steam traps and strainer. NOTE: Product is not assembled. Pipe fittings are not included.
Material
Part Material Strainer Cast Iron w/ Stainless Steel Screen F&T Trap Cast Iron w/ Stainless Steel Screen Separator 304 Stainless Steel 4.51lb/2kg Manifold 304 Stainless Steel Control Valve Bronze Body Note: Optional all stainless steel configurations available upon request.
Limiting conditions
Maximum Allowable Pressure 70 psig Maximum Working Pressure 35 psig Minimum Working Pressure 5 psig (Saturated Steam) PN Control Air 3-15 psig (Standard)
4.8 bar 2.07 bar 0.73 bar
Manifolds Table 1
Humidification
Manifold Code L (length) in. cm. X in. cm. W (min duct in. width) cm. W (max duct in. width) cm. Weight (lbs) lbs. kgs.
F 12 30 5 13 10 25 18 46 3.4 7
FF 18 46 8 20 14 36 22 56 4.2 9
G 24 61 8 20 18 46 30 76 5.1 11
H 36 91 10.5 27 30 76 42 107 6.8 15
I 48 122 14 36 42 107 52 132 8.5 19
J 60 152 14 36 52 132 64 163 10.2 22
K 72 183 14 36 64 163 76 193 12 26
L 84 213 14 36 76 193 88 224 13.6 30
M 96 244 20 51 88 224 100 254 15.3 34
N 108 274 20 51 100 254 112 284 17 37
O 120 305 20 51 112 284 124 315 18.7 41
OP 132 335 20 51 124 315 136 345 20.4 45
P 144 366 20 51 136 345 148 376 22.1 49
Q 156 396 20 51 148 376 160 406 23.8 52
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TI-13-006-US
03.10

Temperature Switch
1. The sensor is fitted into an 3/8" tee piece fitted between the separator and steam trap in the horizontal position. 2. Please note the top of the temperature switch must remain stationary use " Wrench on 1/8" air fitting to prevent movement and maintain calibration.
IT STRAINER
2" (MIN)
4" (MIN)
DUCT HOLE SIZE: 2-1/4"
SIZE HEADER FOR HUMIDIFIER CAPACITY WITH NO PRESSURE DROP

DIMENSION "A"
VALVE SIZE 1/2", 3/4" & 1" 13" 1-1/4" & 1-1/2" 13.5" 2" 14.8"
A
Z
.5" Y MANIFOLD SUPPORT BRACKET HOLES (3) 3/8" DIA
Y X 10" 1-1/2" NPT MALE 3/4" NPT 3/4" FT-75 TRAP L Y .5" 1"
3/4" FT-75 TRAP
TI-13-006-US
03.10
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Humidification
TEMPERATURE SWITCH
Direct Injection Steam Humidifier Electrically Actuated, Single-Manifold

Description
Spirax Sarco direct injection steam humidifiers are designed to inject dry saturated steam into a ducted air system in such a manner as to ensure efficient mixing of steam and air. This will raise the moisture content of the air stream with no condensate carry over. Direct Injection Humidifiers consists of a separator, manifold, control valve, temperature switch, float and thermostatic steam trap and strainer. NOTE: Shaded pipework area is not supplied. Unit is fully assembled and broken down at the unions for easy shipment. Standard iron/steel interconnecting pipework is sprayed with silver high temp paint spray for cosmetic purposes only. Stainless steel pipework available upon request.
Limiting conditions
Maximum Allowable Pressure 70 psig Maximum Working Pressure 35 psig Minimum Working Pressure 5 psig (Saturated Steam) Electric Actuator 24 vac (Standard) Specify Control Signal 4-20 mA or 0-10 vdc
4.8 bar 2.07 bar 0.73 bar
Material
Part Strainer F&T Trap Separator Manifold Control Valve Interconnecting Pipework
Material Cast Iron w/ Stainless Steel Screen Cast Iron w/ Stainless Steel Screen 304 Stainless Steel 304 Stainless Steel Bronze Body Malleable Iron and Steel
Note: Optional all stainless steel configurations available upon request.
Manifolds Table 1
Manifold Code
F 12" 5" 10" 18" 3.4
FF 18" 8" 14" 22" 4.2
G 24" 8" 18" 30" 5.1
H 36" 10.5" 30" 42" 6.8
I 48" 14" 42" 52" 8.5
J 60" 14" 52" 64" 10.2
K 72" 14" 64" 76" 12
L 84" 14" 76" 88" 13.6
M 96" 20" 88" 100" 15.3
N 108" 20" 100" 112" 17
O 120" 20" 112" 124" 18.7
OP 132" 20" 124" 136" 20.4
P 144" 20" 136" 148" 22.1
Q 156" 20" 148" 160" 23.8
Humidification
L (length) X W (min duct width) W (max duct width) Weight (lbs)
8:524
TI-13-003-US
03.10
Technical Specifications Electric Belimo NVF24-MFT-US Actuator

Power Failure Supply Voltage Transformer Sizing Control Signal
Input Impedance Ambient Temperature
Fail Closed 24 VAC 50/60 Hz or 24 VDC 10 VA (Class 2 power supply) To be specified at the time of order) 2 to 10 VDC, 0.5mA max 4 to 20 mA w/ 500 resistor Pulse Width modulation (pulse width to be specified by customer) Floating Point On / Off 100K for 2 to 10VDC 500 for 4 to 20mA 1500 for Pulse Width Modulation (PWM) 32F to 122F (0C to 50C) @ 5 to 95% RH
Temperature Switch
Electric temperature switch is a strap-on, surface type hot water control for direct or reverse action. May be used as either an open high control or as an open low control. Temperature Range 100F to 240F (38C to 116C) Differential F Fixed 10F (5.6)
21" 2" (MINIMUM) 1 INCH NPT CONTROL SIGNAL AND 24 VOLT SUPPLY IT STRAINER
X 4" (MINIMUM)
12.6" 1" 24 VOLT SUPPLY 9.5" W 3/4" NPT L
MANIFOLD SUPPORT BRACKET HOLES (3) 3/8" DIA
.5" 1"
TEMPERATURE SWITCH
3/4" FT-75-TRAP
TI-13-003-US
03.10
8:525
Humidification
.5"
Direct Injection Steam Humidifier Electrically Actuated, Multi-Manifold (2 to 3)

Spirax Sarco direct injection steam humidifiers are designed to inject dry saturated steam into a ducted air system in such a manner as to ensure efficient mixing of steam and air. This will raise the moisture content of the air stream with no condensate carry over. Direct Injection Humidifiers consists of a separator, manifolds, control valve, temperature switch, float and thermostatic steam traps and strainer. NOTE: Product is not assembled. Pipe fittings are not included. Maximum Allowable Pressure 70 psig Maximum Working Pressure 35 psig Minimum Working Pressure 5 psig (Saturated Steam) Electric Actuator 24 vac (standard) Specify Control Signal 4-20 mA or 0-10 vdc 4.8 bar 2.07 bar 0.73 bar
Material
Part Material Strainer Cast Iron w/ Stainless Steel Screen F&T Traps Cast Iron w/ Stainless Steel Screen Separator 304 Stainless Steel Manifolds 304 Stainless Steel Control Valve Bronze Body Note: Optional all stainless steel configurations available upon request.
Manifolds
Table 1
Manifold Code F 12" 5" 10" 18" 3.4 FF 18" 8" 14" 22" 4.2 G 24" 8" 18" 30" 5.1 H 36" 10.5" 30" 42" 6.8 I 48" 14" 42" 52" 8.5 J 60" 14" 52" 64" 10.2 K 72" 14" 64" 76" 12 L 84" 14" 76" 88" 13.6 M 96" 20" 88" 100" 15.3 N 108" 20" 100" 112" 17 O 120" 20" 112" 124" 18.7 OP 132" 20" 124" 136" 20.4 P 144" 20" 136" 148" 22.1 Q 156" 20" 148" 160" 23.8
Humidification
8:526
TI-13-005-US
03.10

Temperature Switch
IT STRAINER
2" (MIN)
4" (MIN)
SIZE HEADER FOR HUMIDIFIER CAPACITY WITH CONTROL SIGNAL NO PRESSUER DROP AND 24 VOLT SUPPLY
Z
.5" Y MANIFOLD SUPPORT BRACKET HOLES (3) 3/8" DIA
DIMENSION "A"
VALVE SIZE 1/2", 3/4" & 1" 1-1/4" & 1-1/2" 2" 13" 13.5" 14.8"
A Y 10" 1-1/2" NPT MALE 3/4" NPT 3/4" FT-75 TRAP L 3/4" FT-75 TRAP
X .5" 1"
TI-13-005-US
03.10
8:527
TEMPERATURE SWITCH
Humidification
24 VOLT SUPPLY
Direct Injection Steam Humidifier Electrically Actuated, Multi-Manifold (4 or more)

Spirax Sarco direct injection steam humidifiers are designed to inject dry saturated steam into a ducted air system in such a manner as to ensure efficient mixing of steam and air. This will raise the moisture content of the air stream with no condensate carry over. Direct Injection Humidifiers consists of a separator, manifold, control valve, temperature switch, float and thermostatic steam trap and strainer. NOTE: Product is not assembled. Pipe fittings are not included. Maximum Allowable Pressure 70 psig Maximum Working Pressure 35 psig Minimum Working Pressure 5 psig (Saturated Steam) Electric Actuator 24 vac (standard) Specify Control Signal 4-20 mA or 0-10 vdc 4.8 bar 2.07 bar 0.73 bar
Material
Part Material Strainer Cast Iron w/ Stainless Steel Screen F&T Traps Cast Iron w/ Stainless Steel Screen Separator 304 Stainless Steel Manifolds 304 Stainless Steel Control Valve Bronze Body Note: Optional all stainless steel configurations available upon request
Manifolds
Table 1
Manifold Code F 12" 5" 10" 18" 3.4 FF 18" 8" 14" 22" 4.2 G 24" 8" 18" 30" 5.1 H 36" 10.5" 30" 42" 6.8 I 48" 14" 42" 52" 8.5 J 60" 14" 52" 64" 10.2 K 72" 14" 64" 76" 12 L 84" 14" 76" 88" 13.6 M 96" 20" 88" 100" 15.3 N 108" 20" 100" 112" 17 O 120" 20" 112" 124" 18.7 OP 132" 20" 124" 136" 20.4 P 144" 20" 136" 148" 22.1 Q 156" 20" 148" 160" 23.8
Humidification
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TI-13-004-US
03.10

Temperature Switch
IT STRAINER
2" (MIN)
4" (MIN) DUCT HOLE SIZE: 2-1/4" Z .5" Y MANIFOLD SUPPORT BRACKET HOLES (3) 3/8" DIA
CONTROL SIGNAL AND 24 VOLT SUPPLY DIMENSION "A"

13" 13.5" 14.8"
A
SIZE HEADER FOR HUMIDIFIER CAPACITY WITH NO PRESSURE DROP
VALVE SIZE 1/2", 3/4" & 1" 1-1/4" & 1-1/2" 2"
Y 24 VOLT SUPPLY TEMPERATURE SWITCH 10" 1-1/2" NPT MALE 3/4" NPT 3/4" FT-75 TRAP L 3/4" FT-75 TRAP
X .5" 1"
TI-13-004-US
03.10
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Humidification
for a complete and compact steam solution.
Engineered Products
Engineered Products
EasiHeat, with its full range of option packages, provides the complete solution to steam heat exchange needs. The key components are matched and configured for optimum performance.
9:530
Engineered Products
Tech. Illus. # TI-ESD2002-US TI-ESD2001-US TI-12-000-US Model Blowdown Separators BDSP Series Blowdown Heat Recovery Modules BDHR Series Easiheat Packaged Heat Exchanger System Page No. 9: 532 9: 533 9: 534
9:531
Engineered Products
Blowdown Separators BDSP Series

Description
The Blowdown Separator system is an effective means of Processing water from the boiler during bottom blowdown reducing the pressures to atmospheric levels and cooling the residual condensate for safe discharge to drain. The BDSP units centrifugally separate the flash steam from the hot discharge systems. The separators are ASME Section VIII Div I constructed stamped. Various options and accessories are available.
Boiler Blowdown controlling the presence of sediment and particulates in the boiler. Use with single or multiple boilers to handle the blow down loads and cool the effluent for safe discharge to drain.
Standard Features
Spirax Sarco centrifugal high efficiency flash tank Heavy duty C/S base Hydrotested, blasted, and coated with SSI Hi temp black enamel ASME Section VIII Code Stamped separator vessel with SS internal wear plate
Model PMO Design Pressure (PMA) Capacity Range Vessel Hydrotest Pressure Construction Materials BDSP- Series 150 psig 150 psig @ 550F 100 to 100,000 lbs./hr ASME Constructed and Stamped 150 psig @ 550F 225 psig Flash Vessel Carbon Steel Supports- Carbon steel Piping - A106 Seamless Carbon Steel See SSI Sales Drawings
Additional Options are available
- Furnish and install where shown on plans, Spirax Sarco Inc. Model# BDSP____-___-___-___-__ Blowdown Separator - The carbon steel receiver shall be ASME Constructed and stamped for 150 PSIG WP. With integral Stainless steel wear plate. - No threaded connections above 2" NPS on the package piping are permitted. - The package shall be sized to meet (or exceed) the actual required blowdown system load. - The package shall include a structural steel skid and painted with 1 coat Hi-Temp black enamel.
Dimensions & Weight
Engineered Products
Capacity
BDSP-
TI-ESD2002-US
04.10
9:532
Blowdown Heat Recovery Modules BDHR Series

Description
The packaged Blowdown Heat Recovery system is an effective means of reclaiming valuable heat normally lost in the control of boiler water chemistry and cooling the wastewater to temperatures safe for discharge into sewer systems. The centrifugal blowdown vessel effectively separates flash energy from the condensate and discharges condensate through a heat exchanger typically to preheat make up water. The flash steam generated is used to heat make up water in the DA tank maximizing energy efficiency.
Automatic Boiler Blowdown Systems controlling the level of dissolved solids in make up water. Use with single or multiple boilers to recover valuable heat energy.
Spirax Sarco centrifugal high efficiency flash tank Pressure relief valve Spirax Sarco mechanical or electronic level controls Plate and Frame heat exchanger Heavy duty C/S base Hydrotested, blasted, and coated with SSI Hi temp black enamel Fabricated in accordance with ANSI/ASME B31.3 by ASME Section IX certified welders. ASME Section VIII Code Stamped flash vessel and heat exchanger. Additional Options are available
Standard Features
Model PMO Design Pressure (PMA) Capacity Range Flash Vessel Heat Exchanger BDHR- Series 125 psig 125 psig @ 320F 100 to 100,000 lbs./hr ASME Constructed and Stamped 150 psig @ 550F Plate and Frame ASME Constructed and stamped for 150 Psig 316L stainless steel plates and EPDM gaskets 188 psig Flash Vessel Carbon Steel Heat exchanger- Carbon steel covers with 316L SS plates Frame- Carbon steel Isolation valves - Carbon Steel 150# Piping - A106 Seamless Carbon Steel See SSI Sales Drawings
Hydrotest Pressure Construction Materials
- Furnish and install where shown on plans, Spirax Sarco Inc. Model# BDHR____-___-___-___-__ Blowdown Heat Recovery System - The system shall be a complete pre-piped factory package requiring only service connections for a fully functional system. - The carbon steel receiver shall be ASME Constructed and stamped for 150 PSIG WP. - All condensate piping shall be schedule 40 Seamless C/S pipe - No threaded connections above 2" NPS on the package piping are permitted. - The package shall be sized to meet (or exceed) the actual required condensate system load. - The package shall include a structural steel skid and painted with 1 coat Hi-Temp black enamel.
Dimensions & Weight
BDHR-
Capacity
TI-ESD2001-US
02-05
9:533
Engineered Products
EasiHeat Packaged Heat Exchanger System

Hot water for heating, potable & process applications. Non ferrous waterside construction. Stable temperature control 9F on instantaneous duty Spirax Sarco steam control and condensate products. Plate and frame heat exchanger. Fully assembled skid-mounted system.
EasiHeat system
The EasiHeat system uses steam to provide accurate heating of low temperature hot water (HTG), domestic hot water (DHW) or hot water for processes. Systems can be sized for any heating duty up to approximately 6 MBTUH and are supplied fully assembled and pressure tested ready for installation. The EasiHeat provides the core of the system. Additional items such as steam pressure reduction, safety valve and safety high limit shut-off should be selected separately.
Temperature control
The steam flowrate is modulated to exactly match the system demand. The control valve is pneumatically actuated and the system uses a fast response temperature sensor and programmer/ controller for precise temperature control. Electric operated control systems are available.
AEH-PT-DHW
EasiHeat with condensate pump and secondary recirculation for domestic hot water service
Heat exchanger
The plate heat exchanger for steam is used for efficient heat transfer within a very compact design. The high surface/ volume ratio of the plates enables rapid heat transfer, allowing a fast response to temperature control. The heat exchanger is easily dismantled for examination or cleaning of the heat transfer surfaces without disrupting any steam or water connections. All wetted parts are stainless steel.
Design
Heat exchangerPlate and Frame Type ASME Constructed & Stamped at 150 psig Steam Side = 125 PSIG Max allowable pressure @ 356F Water Side = 150 PSIG Max allowable working pressure @ 230F
Materials
Steam and Condensate Piping = Carbon Steel Water side Piping = 316/316L Stainless Steel Circulation Pump - Stainless Steel
Engineered Products
Condensate removal
Effective condensate removal from the heat exchanger under all operating conditions is essential to achieve a stable water temperature. At part load the pressure inside the heat exchanger may go below atmospheric so a pressure powered pump is usually used to ensure condensate removal. For suitable applications a steam trap may be used instead.
AEH-ST-HTG
EasiHeat with steam trap for low temperature of water (heating) service
TI-12-000-US
04.10
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EasiHeat Packaged Heat Exchanger System

Pipework
All pipework is correctly sized for the application and is fabricated using modern welding techniques, approved welders and weld procedures. Flanged products are used where possible for reliability and easy maintenance.
Scale formation
Electrics and pneumatics
All control equipment is pre-wired and piped ready for connection to the air supply and power source. Supply voltage AEHHTG AEHDHW 115VAC / 230VAC 115VAC / 230VAC
For open systems where the water is being used for washing etc. there is continuous make-up and there may be a danger of scale formation in the heat exchanger. This depends mainly on the water quality, and expert advice from a water treatment specialist should be sought. By reducing the steam pressure and by careful design of the system the heat exchanger metal temperature can be kept low to minimize scale formation. After long service the plate heat exchanger is easily dismantled for cleaning. If the water is scale forming, consult Spirax Sarco.
Typical specification
Support frame
The whole system is delivered pre-assembled on a compact frame and baseplate suitable for moving into position with a fork lift truck.
The HTG / DHW heat provider shall be a Spirax Sarco packaged heat exchanger system with plate heat exchanger. The system shall come complete with pneumatic controls, heat exchanger and condensate removal equipment. All items shall be pre-assembled and mounted on a compact frame.
Domestic hot water applications
In many cases the very fast response of the packaged plate heat exchanger system will mean that large hot water storage tanks are no longer required. The system uses pumped hot water circulation.The first hot water draw-off point must be at least 15 from the heat exchanger.
How to order
Standard EasiHeat systems are designed for conditions specified in the sizing and selection chart. The best way of ensuring that we have all the necessary information for your application is to complete our inquiry data sheet. Copies can be supplied on request. Any special requirements or access limitations should be detailed.
Core System Dimensions / weight (approximate) in inches
(Additional models available)

Pipe connections Steam Water Condensate 3/4 3" 1" 1" 3" 1" 1-1/4" 3" 1" Pipe connections Steam Water Condensate 3/4 3" 1" 1" 3" 1" 1-1/4" 3" 1-1/2"
AEH-PT-DHW
Model AEH-1-PT-DHW AEH-2-PT-DHW AEH-3-PT-DHW Model AEH-1-ST-HTG AEH-2-ST-HTG AEH-3-ST-HTG
A 44" 44" 44" A 39" 39" 39"
B 58" 58" 58" B 57" 57" 57"
C 29" 29" 29" C 24" 24" 24"
D 28" 28" 28" D 25" 25" 26"
lbs 416 429 440 lbs 326 339 360
AEH-ST-HTG
EasiHeat AEH-PT-DHW
EasiHeat AEH-ST-HTG
04.10
9:535
Engineered Products
Engineering Data
Eng 536
Properties of Saturated Steam

Gauge TemperHeat in Btu/lb Pressure ature psig F Sensible Latent Total 25 20 15 10 5 0 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 22 24 25 26 28 30 32 34 35 36 38 40 42 44 45 46 48 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 140 145 150 155 134 162 179 192 203 212 215 219 222 224 227 230 232 233 237 239 244 248 252 256 259 262 265 267 268 271 274 277 279 281 282 284 286 289 291 292 293 295 298 300 307 312 316 320 324 328 331 335 338 341 344 347 350 353 356 361 363 366 368 102 129 147 160 171 180 183 187 190 192 195 198 200 201 205 207 212 216 220 224 227 230 233 234 236 239 243 246 248 250 251 253 256 258 260 261 262 264 267 271 277 282 286 290 294 298 302 305 309 312 316 319 322 325 328 333 336 339 341 1017 1001 990 982 976 970 968 966 964 962 960 959 957 956 954 953 949 947 944 941 939 937 934 933 933 930 929 927 925 924 923 922 920 918 917 916 915 914 912 909 906 901 898 895 891 889 886 883 880 878 875 873 871 868 866 861 859 857 855 1119 1130 1137 1142 1147 1150 1151 1153 1154 1154 1155 1157 1157 1157 1159 1160 1161 1163 1164 1165 1166 1167 1167 1169 1169 1169 1172 1173 1173 1174 1174 1175 1176 1176 1177 1177 1177 1178 1179 1180 1183 1183 1184 1185 1185 1187 1188 1188 1189 1190 1191 1192 1193 1193 1194 1194 1195 1196 1196
INS. VAC.
Specific Volume ft3/lb 142 73.9 51.3 39.4 31.8 26.8 25.2 23.5 22.3 21.4 20.1 19.4 18.7 18.4 17.1 16.5 15.3 14.3 13.4 12.6 11.9 11.3 10.8 10.3 10.3 9.85 9.46 9.10 8.75 8.6 8.42 8.08 7.82 7.57 7.31 7.21 7.14 6.94 6.68 6.27 5.84 5.49 5.18 4.91 4.67 4.44 4.24 4.05 3.89 3.74 3.59 3.46 3.34 3.23 3.12 2.92 2.84 2.74 2.68
Gauge TemperHeat in Btu/lb Pressure ature psig F Sensible Latent Total 160 165 170 175 180 185 190 195 200 205 210 215 220 225 230 235 240 245 250 255 260 265 270 275 280 285 290 295 300 305 310 320 330 340 350 360 370 380 390 400 450 500 550 600 650 700 750 800 900 1000 1250 1500 1750 2000 2250 2500 2750 3000 371 373 375 377 380 382 384 386 388 390 392 394 396 397 399 401 403 404 406 408 409 411 413 414 416 417 418 420 421 423 425 427 430 433 435 438 441 443 446 448 460 470 479 489 497 505 513 520 534 546 574 597 618 636 654 669 683 696 344 346 348 351 353 355 358 360 362 364 366 368 370 372 374 376 378 380 382 383 385 387 389 391 392 394 395 397 398 400 402 405 408 411 414 417 420 422 425 428 439 453 464 473 483 491 504 512 529 544 580 610 642 672 701 733 764 804 853 851 849 847 845 843 841 839 837 836 834 832 830 828 827 825 823 822 820 819 817 815 814 812 811 809 808 806 805 803 802 799 796 793 790 788 785 783 780 777 766 751 740 730 719 710 696 686 666 647 600 557 509 462 413 358 295 213 1197 1197 1197 1198 1198 1198 1199 1199 1199 1200 1200 1200 1200 1200 1201 1201 1201 1202 1202 1202 1202 1202 1203 1203 1203 1203 1203 1203 1203 1203 1204 1204 1204 1204 1204 1205 1205 1205 1205 1205 1205 1204 1204 1203 1202 1201 1200 1198 1195 1191 1180 1167 1151 1134 1114 1091 1059 1017
Specific Volume ft3/lb 2.60 2.54 2.47 2.41 2.34 2.29 2.24 2.19 2.14 2.09 2.05 2.00 1.96 1.92 1.89 1.85 1.81 1.78 1.75 1.72 1.69 1.66 1.63 1.60 1.57 1.55 1.53 1.49 1.47 1.45 1.43 1.38 1.34 1.31 1.28 1.24 1.20 1.18 1.14 1.12 1.00 .89 .82 .75 .69 .64 .60 .56 .49 .44 .34 .23 .22 .19 .16 .13 .11 .08
Eng 537
Engineering Data
Calculating Condensate Loads

When the normal condensate load is not known, the load can be approximately determined by calculations using the following formulae.
General Usage Formulae

Heating water with steam (Exchangers)* GPM lb/h Condensate = x (1.1) x Temperature Rise F 2 Heating fuel oil with steam GPM lb/h Condensate = x (1.1) x Temperature Rise F 4 Heating air with steam coils lb/h Condensate = Steam Radiation lb/h Condensate = lb/h Condensate = lb/h Condensate = Sq. Ft. E. D. R. 4 BTU/HR Latent Heat at Operating Pressure MBH x 1,000 Latent Heat at Operating Pressure CFM x Temperature Rise F 800
Steam Tracing Lines:

Approximate load is 10 to 50 lb/h for each 100 ft. of tracer
Recommended Safety Factors for Steam Traps

The actual safety factor to use for any particular application will depend upon accuracy of: 1. Estimated load 2. Estimated pressure at trap 3. Estimated backpressure Any unusual or abnormal conditions must be taken into consideration. Safety Safety Factor by Type of Trap Factor Balanced-Pressure Thermo2 to 4 static Traps Thermo-Matic ThermostaticTraps 1.5 to 2.5 Liquid Expansion Traps 2 to 4 Bimetallic Traps 2 to 3 Float and Thermostatic Traps 1.5 to 2.5 Inverted Bucket Traps 2 to 3 Thermo-Dynamic Traps 1.2 to 2 With Safety Factor by Temp. Application General Control Mains Drainage x2 Storage Heaters x2 Unit Heaters x2 x3 Air Heating Coils x2 x4 Submerged Coils (low level drain) x2 Submerged Coils (siphon drain) x3 Rotating Cylinders x3 Tracing Lines x2 Platen Presses x2 Rule of Thumb: Use factor of 2 on everything except Temperature Controlled Air Heater Coils and Converters, and Siphon applications
Engineering Data Engineering Data
*Delete the (1.1) factor when steam is injected directly into water.
Specialized Applications
Sterilizers, Autoclaves, Retorts Heating Solid Material lb/h Condensate = W Cp T L t = = = = = W x Cp x T Lxt Steam Jacketed Dryers 1000 (Wi - Wf) + (Wi x T) L
lb/h Condensate =
Weight of material lbs. Specific heat of the material Temperature rise of the material F Latent heat of steam Btu/lb Time in hours
Wi = Initial weight of the material pounds per hour Wf = Final wether of the material pounds per hour T = Temperature rise of the material F L = Latent heat of steam Btu/lb
Heating Liquids in Steam Jacketed Kettles and Steam Heated Tanks G x s.g. x Cp x T x 8.3 Lxt
Heating Air with Steam; Pipe Coils and Radiation A x U x T L
Effect of Backpressure on Steam Trap Capacity

% Reduction in Capacity Backpressure Inlet Pressure PSIG % of Inlet 5 25 100 200 25% 6% 3% 0% 0% 50 20 12 10 5 75 38 30 2 8 23
lb/h Condensate = G = s.g. = Cp = T = L = t =
lb/h Condensate = A
Gallons of liquid to be heated Specific gravity of the liquid Specific heat of the liquid Temperature rise of the liquid F Latent heat of the steam Btu/lb Time in hours
= Area of the heating surface in square feet U = Heat transfer coefficient (2 for free convection) T = Steam temperature minus the air temperature F L = Latent heat of the steam Btu/lb Note: The condensate load to heat the equipment must be added to the condensate load for heating the material. Use same formula
538
Warm-up and Condensate Load Tables

Warm-up Load in Pounds of Steam per 100 ft of Steam Main (based on a start-up timer of 1 hour)
Ambient Temperature 70F. Based on Sch. 40 Pipe to 250 psi, Sch. 80 Above 250 Except Sch. 120 5" and Larger Above 800 psi.
Steam Pressure Pressure (psig) 0 5 10 20 40 60 80 100 125 150 175 200 250 300 400 500 600 800 1000 1200 1400 1600 1750 1800
2" 6.2 6.9 7.5 8.4 9.9 11.0 12.0 12.8 13.7 14.5 15.3 16.0 17.2 25.0 27.8 30.2 32.7 38 42 47 52 57 62 63
2-1/2" 9.7 11.0 11.8 13.4 15.8 17.5 19.0 20.3 21.7 23.0 24.2 25.3 27.3 38.3 43 46 50 58 72 72 79 87 94 97
3" 12.8 14.4 15.5 17.5 20.6 22.9 24.9 26.6 28.4 30.0 31.7 33.1 35.8 51 57 62 67 77 86 96 106 117 126 129
4" 18.2 20.4 22.0 24.9 29.3 32.6 35.3 37.8 40 43 45 47 51 75 83 91 98 113 126 140 155 171 184 189
5" 24.6 27.7 29.9 38.8 39.7 44 48 51 55 58 61 64 69 104 116 126 136 203 227 253 280 309 333 341
6" 31.9 35.9 38.8 44 52 57 62 67 71 75 79 83 89 143 159 173 187 274 305 340 376 415 448 459
8" 48 48 58 66 78 86 93 100 107 113 119 125 134 217 241 262 284 455 508 566 627 692 746 765
10" 68 77 83 93 110 122 132 142 152 160 169 177 191 322 358 389 421 670 748 833 922 1018 1098 1126
12" 90 101 109 124 145 162 175 188 200 212 224 234 252 443 493 535 579 943 1052 1172 1298 1432 1545 1584
14" 107 120 130 146 172 192 208 222 238 251 265 277 299 531 590 642 694 1133 1264 1407 1558 1720 1855 1902
16" 140 157 169 191 225 250 271 290 310 328 347 362 390 682 759 825 893 1445 1613 1796 1988 2195 2367 2427
18" 176 198 213 241 284 316 342 366 391 414 437 456 492 854 971 1033 1118 1835 2048 2280 2525 2787 3006 3082
0F Correction 20" 24" Factor* 207 208 1.50 233 324 1.44 251 350 1.41 284 396 1.37 334 465 1.32 372 518 1.29 403 561 1.27 431 600 1.26 461 642 1.25 487 679 1.24 514 716 1.23 537 748 1.22 579 807 1.21 1045 1182 1.20 1163 1650 1.18 1263 1793 1.17 1367 1939 1.16 2227 3227 1.156 2485 3601 1.147 2768 4010 1.140 3064 4440 1.135 3383 4901 1.130 3648 5286 1.128 3741 5420 1.127
*For outdoor temperature of 0F, multiply load value in table for each main size by correction factor shown.
Condensate Load in Pounds per Hour per 100 ft. of Insulated Steam Main
Ambient Temperature 70F Insulation 80% Efficient. Load Due to Radiation and Convection for Saturated Steam
Steam Pressure Pressure (psig) 10 40 60 100 125 175 250 300 400 500 600 800 1000 1200 1400 1600 1750 1800
2" 6 8 10 12 13 16 18 20 23 27 30 36 43 51 60 70 77 79
2-1/2" 7 9 12 15 16 19 22 25 28 33 37 44 52 62 73 85 93 96
3" 9 11 14 18 20 23 27 30 34 39 44 53 63 75 89 103 113 117
4" 11 14 18 22 24 26 34 37 43 49 55 69 82 97 114 132 145 150
5" 13 17 24 28 30 33 42 46 53 61 68 85 101 119 141 163 179 185
6" 16 20 27 33 36 38 50 54 63 73 82 101 120 142 168 195 213 221
8" 20 26 33 41 45 53 62 68 80 91 103 131 156 185 219 253 278 288
10" 24 32 41 51 56 66 77 85 99 114 128 164 195 230 273 315 346 358
12" 29 38 49 61 66 78 92 101 118 135 152 194 231 274 324 375 411 425
14" 32 42 54 67 73 86 101 111 130 148 167 214 254 301 356 412 452 467
16" 36 48 62 77 84 98 116 126 148 170 191 244 290 343 407 470 516 534
18" 20" 39 44 51 57 67 74 83 93 90 101 107 119 126 140 138 154 162 180 185 206 208 232 274 305 326 363 386 430 457 509 528 588 580 645 600 667
0F Correction 24" Factor* 53 1.58 68 1.50 89 1.45 111 1.41 121 1.36 142 1.38 168 1.36 184 1.33 216 1.32 246 1.32 277 1.31 365 1.30 435 1.27 515 1.26 610 1.25 704 1.22 773 1.22 800 1.21
*For outdoor temperature of 0F, multiply load value in table for each main size by correction factor shown.
Eng 539539
Heat Transfer Calculations

Heat Emission Rates from Pipes Submerged in Water
Published Overall Heat Transfer Rates Tank Coils, Steam/Water (Temperature difference 50F) Tank Coils, Steam/Water (Temperature difference 100F) Tank Coils, Steam/Water Temperature difference 200F Reasonable Practical Heat Transfer Rates Tank Coils, low pressure with natural circulation Tank Coils, high pressure with natural circulation Tank Coils, low pressure with assisted circulation Tank Coils, high pressure with assisted circulation Btu/ft2 h F 100 to 225 175 to 300 225 to 475 Light Oils Heavy Oils *Fats
Heat Emission Coefficients from Pipes Submerged in Miscellaneous Fluids

The viscosity of fluids has a considerable bearing on heat transfer characteristics and this varies in any case with temperature. The following figures will therefore serve only as a rough guide. Immersed steam coil, medium pressure, natural convection Btu/ft2 h F difference 30 15 to 20 5 to 10
100 200 200 300
Immersed steam coil, medium pressure, natural convection Btu/ft2 h F difference Light Oils (220 SSU at 100F) Medium Oils (1100 SSU at 100F) Heavy Oils (3833 SSU at 100F) 100 60 30
Average Heat Loss from Oil in Storage Tanks and Pipe Lines
* Heat Transfer Rate in Btu/ft2 h F temperature difference between oil and surrounding air Exposed Insulated 1.2 .3 1.3 .325 1.4 .35 1.4 .35 1.5 .375 1.6 .4 1.2 1.5 .375 2.3 .575 1.8 .45 2.75 .7 Liquid Temp. F 90 100 110 120 130 140 150 160 170 180 190 200 210
Heat Loss from Open Tanks

Heat Loss from Liquid Surface Btu/ft2 h Evap. Rad. Total Loss Loss 80 160 240 360 480 660 860 1100 1380 1740 2160 2680 3240 50 70 90 110 135 160 180 210 235 260 290 320 360 130 230 330 470 615 820 1040 1310 1615 2000 2450 3000 3590 Heat Lost through Tank Wall Btu/ft2 h Bare Insulation Steel 1" 2" 50 70 90 110 135 160 180 210 235 260 290 320 360 12 15 19 23 27 31 34 38 42 46 50 53 57 6 8 10 12 14 16 18 21 23 25 27 29 31
Tank Tank Tank Pipe Line Pipe Line
Position Sheltered Exposed In Pit Sheltered Exposed
Oil Temperature Up to 50F Up to 80F Up to 100F Up to 50F Up to 80F Up to 100F All Temperatures Up to 80F 80 to 260F Up to 80F 80 to 260F
3" 4 6 7 9 10 12 13 15 16 17 19 20 22
* For maximum heat loss the "surrounding air temperature" may be 25F higher or lower according to country and locality.
The above values are for open tanks in 60F still ambient air.
For rough calculations it may be taken that 1 ton of fuel oil occupies 36 .4 ft3. The specific heat capacity of heavy fuel is 0.45 to 0.48 Btu/lb F.
Heat Transfer from Steam Coils
Approximately 20 Btu/h per square foot of heating surface per F difference between oil and steam temperature.
Heat Transfer from Hot Water Coils
Approximately 10 Btu/h per square foot of heating surface per F difference between oil and steam temperature.
540
Steam Tracing
Designing of Steam Tracing
Recommended number of 1/2" tracers to meet average requirements
Steam Size Connections for Jacketed Lines

Product Line 2-1/2" 3" 4" 6" 8" 10" Jacket Diameter 4" 6" 6" 8" 10" 12" Steam Connection 1/2" 3/4" 3/4" 3/4" 1" 1"
Product Line Size 1" 1-1/2" 2" 3" 4" 6" 8" 10"-12" 14"-16" 18"-20"
Type A General frost protection or where solidification may occur at temps. below 75F Number of 1/2" Tracers 1 1 1 1 1 2 2 2 2 2
Type B Where solidification may occur at temps. between 75 150F Number of 1/2" Tracers 1 1 1 1 2 2 2 3 3 3
Type C When solidification may occur at temps. between 150 300F Number of 1/2" Tracers 1 2 2 3 3 3 3 6 8 10
Length of jacket should not exceed 20 ft. In most cases 1/2" condensate outlet would be adequate but it is usual to make this same size as the steam connection as it simplifies installation.
Recommended Header Size for Supplying Steam Tracer Lines

Header Size 3/4" 1" 1-1/2" 2" Number of 1/2" Tracers 2 3 to 5 6 to 15 16 to 30
As a general rule, length of tracers to 3/8" size should not exceed 60 ft. Larger size tracers should not exceed 150 ft. in length.
Recommended Header Size for Condensate Lines

Header Size 1" 1-1/2" 2" Number of 1/2" Tracers Up to 5 6 to 10 11 to 25
Steam Pipe Sizing

Sizing for Pressure Drop per 100 ft. in Schedule 40 Pipe
Divide "Allowable Drop" by pressure factor and use chart to select pipe size.
psig factor
15.0 10.0 9.0 8.0 7.0 6.0 5.0 4.0 3.0
0 6.9
2 6.0
5 5.2
10 4.3
1/4"
15 3.6
1"
20 3.1
For other pressures, multiply chart P by factor below

30 2.4 40 2.0 60 1.5 75 1.3 90 1.1
1-1/4" 1-1/2" 2" 2-1/2" 3" 4" 5" 7"
Based on 100 psig saturated steam
100 110 125 150 175 200 225 250 300 350 400 500 600 1.0 0.92 0.83 0.70 0.62 0.55 0.49 0.45 0.38 0.33 0.29 0.23 0.19
8" 10" 12" 14" 16" 18" 20" 24"
Pressure Drop psi/100 ft
2.0
1.0 .9 .8 .7 .6 .5 .4 .3 .2
.1
100
200 300 400 500
1,000
4 5
10,000
4 5 6 7 8 100,000
1,000,000
Steam Flow lbs/h

541
Steam Pipe Sizing

How to Size Steam Pipes for Various Pressure and Velocity Conditions
To select pipe size in long mains and wherever supply pressure is critical, use the pressure drop chart to assure it is within allowable limits. Most saturated steam lines may be sized for a velocity of 4800 to 7200 ft/min; higher velocities should be avoided unless appreciable superheat is present. Piping at pressure reducing stations should be sized for the same velocity on both sides of the PRV. This generally results in a valve smaller than the supply piping with still larger downstream pressure piping due to the increase in steam volume (see example below.) Trap discharge piping contains a bi-phase flash steam/condensate mixture, and a lower velocity of 4000 to 6000 ft/min to the receiver encourages gravity separation. The receiver vent line is sized for the amount of flash vented at atmospheric pressure at a velocity of 3000 to 4000 ft/min. Velocity Chart Example Given a steam heating piping system with a 100 psig inlet pressure ahead of a control valve with a capacity of 1,000 lb/h of steam reduced to 25 psig, find the smallest sizes of upstream and downstream piping for reasonable quiet steam velocities. Upstream Pressure Piping Sizing Enter the velocity chart above at A for steam flow of 1,000 lb/h. Go over to point B where the 100 psig diagonal line intersects. Follow up vertically to C where an intersection with a diagonal line falls inside the 4,000-to-6,000 ft/min velocity band. Actual velocity at D is about 4,800 ft/min for 1-1/2" upstream piping. Selecting a smaller pipe size results in greater steam velocity and noise level. Downstream Piping Sizing Enter the velocity chart at A for 1,000 lb/h. Go over to point E where the 25 psig diagonal line intersects. Follow up vertically to F where an intersection with a diagonal line falls inside the 4,000-to-6,000 ft/min velocity band. Actual velocity at G is 5,500 ft/min for 2-1/2" downstream piping. Formula for Velocity of Steam in Pipes: V = 2.4Q Vs A Where: V = Velocity in ft/min Q = Flow lb/h steam Vs = Sp. Vol. in cu. ft3/lb at the flowing pressure A = Internal area of the pipe in2
Reasonable Steam Velocities in Pipes Process Steam 8000 to 12000 ft/min Heating Systems 4000 to 6000 ft/min Flash Vent Lines 3000 ft/min
Steam Pipe Sizing

Pipe Size (Schedule 40 pipe)
10 1 " 14 2" 16 " "
8"
6"
5"
4"
3"
G C D
6000 5000 4000 3000 2000
1000
50000 40000 30000 20000 10000 8000
Capacity lb/h
6000 5000 4000 3000 2000
Multiply chart velocity by factor below to get velocity in schedule 80 pipe Pipe Size Factor 1/2" 1.30 3/4" & 1" 1.23 1-1/4" & 1-1/2" 1.17 2" to 16" 1.12
1000 800 600 500 400 300 200 100
B
0 25 00 2 0 15 25 1 00 1 5 7
Steam Velocity Chart
Steam Pressure psig (Saturated Steam)
542
Velocity ft/min
11-1 1/4" /2" 2 2-1 " /2"
1" 3/4 "
1/2 "
20000 12000 10000 8000
0 25 00 2 0 15 25 1 00 1 5 7 50 25 10 5 0 5 0
50 25 10
Condensate Line Sizing

Condensate return lines on the discharge side of steam traps must be able to accomodate the flow of both water and flash steam. While the percentage, by weight, of flash steam may be rather low, its overall volume in comparison to the liquid is very large. By determining the quantity of flash steam and sizing the return line for velocities between 4,000 and 6,000 ft/min, the two-phase flow within the pipe can be accomodated. The information required for sizing is the condensate load in lb/h, inlet pressure to steam trap(s) in psig and return line system pressure. Example: Size a condensate return line from a 160 psig steam trap discharging to 20 psig. flash tank. Load is 3,000 lb/h. 1. Determine percent flash steam produced using table. With a steam pressure of 160 psig and a flash tank pressure of 20 psig read a value of 12.4%. 2. Next, multiply the condensate load by the percent flash from step #1 to determine the flowrate, of flash steam produced. 3,000 lb/h x .124 = 372 lb/h. 3. Enter Condensate Recovery Sizing chart at the flash steam flowrate of 372 lb/h at "A" and move horizontally to the right to the flash tank pressure of 20 psig "B". Rise vertically to choose a condensate return line size which will give a velocity between 4,000 and 6,000 ft/min, "C". In this example, an 1-1/2" schedule 40 pipe with a velocity of approximately 5,000 ft/min. If schedule 80 pipe is to be used, refer to table within body of chart. Multiply the velocity by the factor to determine whether the velocity is within acceptable limits.
Percent Flash Steam

Produced when Condensate is discharged to atmosphere or into a flash tank controlled at various pressures.
AtmoPressure sphere psig 0 100 5 1.7 1.0 102.9 2.2 154.0 3.2 204.9 4.2 306.5 5.8 407.8 7.1 6010.0 9.3 8011.7 11.1 10013.3 12.6 12514.8 14.2 16016.8 16.2 20018.6 18.0 25020.6 20.0 30022.7 21.8 35024.0 23.3 40025.3 24.7
2 0 1.4 2.4 3.4 5.0 6.4 8.6 10.3 11.8 13.4 15.4 17.3 19.3 21.1 22.6 24.0
5 0 1.1 2.1 3.8 5.1 7.3 9.0 10.6 12.2 14.1 16.1 18.1 19.9 21.6 22.9
Flash Tank Pressure psig 10 15 20 30
40
60
0 1.1 2.6 4.0 6.3 8.1 9.7 11.3 13.2 15.2 17.2 19.0 20.5 22.0
0 1.7 3.1 5.4 7.1 8.8 10.3 12.4 14.3 16.3 18.2 19.8 21.1
0 1.3 3.6 5.5 7.0 8.6 10.6 12.8 14.7 16.7 18.3 19.7
0 2.2 4.0 5.7 7.4 9.5 11.5 13.6 15.4 17.2 18.5
0 1.9 3.5 5.2 7.4 9.3 11.2 13.4 15.1 16.5
0 1.7 3.4 5.6 7.5 9.8 11.8 13.5 15.0
0 1.8 4.0 5.9 8.2 10.1 11.9 13.4
Condensate Recovery Sizing

Velocity (ft/sec)
100 66 50 33
30 28" 26 24 " " " 20 18 16 14 12 " " " " " 10 " 8" 6" 5" 4" 3"
Pipe Size (schedule 40)

C E
2-1 /2" 2" 1-1 1-1 /2" /4" 1" 3/4 "
Velocity (ft/min)
6000 4000 3000
1/2 "
Recommended Service Condensate Return Line Sizing Vent Pipe Sizing
2000
17 10 50,000
0 10 0 8 60 0 4 0 3 0 2
1000
600
Flash Tank Diameter Sizing
30,000 20,000
5 0
Multiply chart velocity by factor below to get velocity in schedule 80 pipe Pipe Size 1/2" 3/4" & 1" 1-1/4" & 1-1/2" 2" & 3" 4" to 24" 26" to 30" Factor 1.30 1.23 1.15 1.12 1.1 1.0
10
10,000
8000 5000
0 10 0 8 60 0 4 0 3 0 2
Flash Steam Flowrate (lb/h)
3000 2000
10 5 0
1000 800 500 300 200

0 10 0 8 60 0 4 0 3 0 2
100 80 60 50 40 30 20
10 5 0
10
P c re fla ond ssu sh en re ta sa in nk te (p lin si e g) or

543
Flash Tank and Vent Line Sizing

How to Size Flash Tanks and Vent Lines
Whether a flash tank is to be atmospheric or pressurized for flash recovery, the procedure for determining its size is the same. The most important dimension is the diameter. It must be large enough to provide adequate separation of the flash and condensate to minimize condensate carry over. Example: Size a 20 psig flash recovery vessel based on the information in the example on page 582 (condensate line sizing). 1. Using the calculated flash steam quantity of 372 lb/h enter Condensate Recovery Sizing chart on page 112 at "A" and move horizintally to the right to the flash tank pressure of 20 psig "B". Rise vertically to the flash tank diameter line (600 ft/min) at "D". Read tank diameter of 5". If schedule 80 pipe is to be installed, the table within the body of the chart can be used to determine whether the velocity will exceed the recommended limit of 600 ft/min. 2. From point "D" continue to rise vertically to "E" to determine the size of vent pipe to give a velocity between 3000 and 4000 ft/ min. In this case 2" schedule 40 pipe. As before, use the table within the body of chart for schedule 80 pipe. Flash vessels can be either horizontal or vertical. For flash steam recovery (pressurized receiver) the vertical style is preferred because of its ability to provide better separation of steam and water.
Condensate inlet 35% of height
Flash Vessel Sizing

Horizontal Flash Vessel
Flash Steam outlet or vent pipe
Condensate inlet Length Length = 2 x diameter or 24" minimum Diameter
Condensate outlet
Vertical Flash Vessel
Flash steam outlet or vent pipe
Engineering Data
Diameter Height = 3 x Diameter or 36" minimum
Condensate outlet
For proper installation of flash vessels, controls and traps refer to Design of Fluid Systems Hook-Ups.
Eng 544
Steam Trap Selection Guide

As the USAs leading provider of steam system solutions, Spirax Sarco recognizes that no two steam trapping systems are identical. Because of the wide array of steam trap applications with inherently different characteristics, choosing the correct steam trap for optimum performance is difficult. Waterhammer, superheat, corrosive condensate, or other damaging operating characteristics dramatically affect performance of a steam trap. With over 80 years of experience in steam technology, Spirax Sarco is committed to helping its customers design, operate and maintain an efficient steam system. You have our word on it!
1st Choice Application

Steam Mains to 30 psig 30-400 psig to 600 psig to 900 psig to 2000 psig with Superheat Separators Steam Tracers Heating Equipment Shell & Tube Heat Exchangers Heating Coils Unit Heaters Plate & Frame Heat Exchangers Radiators General Process Equipment to 30 psig to 200 psig to 465 psig to 600 psig to 900 psig to 2000 psig Hospital Equipment Autoclaves Sterilizers Fuel Oil Heating Bulk Storage Tanks Line Heaters Tanks & Vats Bulk Storage Tanks Process Vats Vulcanizers Evaporators Reboilers Rotating Cylinders Freeze Protection Critical Non-Critical
2nd Choice
Inverted Bucket
Float & Thermo- Balanced Liquid Inverted Float & Thermo- Balanced Liquid Thermostatic Dynamic Pressure Bimetallic Expansion Bucket Thermostatic Dynamic Pressure Bimetallic Expansion
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
3 3 3 3 3 3
3 3 3
3 3 3 3 3 3
3 3 3 3
Engineering Data
3 3 3
3 3 3
3 3
3 3
3 3 3
Eng 545
Regional Offices
Northeast Spirax Sarco, Inc. 500 W. Wilson Bridge Road Suite 135 Washington, OH 43085 Phone: (614) 436-8055 Fax: (614) 436-8479 Mid-Atlantic Spirax Sarco, Inc. 4647 Saucon Creek Road Suite 102 Center Valley, PA 18034 Phone: (800) 251-7676 Fax: (800) 996-3232
Southeast Spirax Sarco, Inc. 400 Northeast Drive, Unit O 2021 Business Center Columbia, SC 29203 Phone: (803) 714-2131 Fax: (803) 786-7050 Midwest Spirax Sarco, Inc. 1500 Eisenhower Lane Suite 600 Lisle, IL 60532 Phone: (630) 493-4525
Southwest Spirax Sarco, Inc. 203 Georgia Avenue Deer Park, TX 77536 Phone: (281) 478-4002 Fax: (281) 478-4615
West Spirax Sarco, Inc. 8141 E. Kaiser Blvd. Suite 311 Anaheim Hills, CA 92808 Phone: (714) 279-0417 Fax: (714) 940-0183
To contact your local Spirax Sarco Representative, call:

546
Toll Free 1-800-883-4411
Model Designation Index

13WHS ........................ 7: 434 13WS ........................... 7: 434 2 Port Steam Capacities 1: 32 2 Port Water Capacities 1: 35 3 Port Water Capacities 1: 35 200 Series.................... 2: 210 200 Series Capacities.. 2: 220 211 Safety Valve .......... 1: 118 211S Safety Valve ....... 1: 118 25BP 1/2"- 4" ................ 1: 60 25BP 6" ......................... 1: 62 25BP Sizing ................... 1: 64 25E 1/2" - 4" .................. 1: 80 25E 6" ............................ 1: 82 25E 6" Spares ............... 1: 99 25MP ............................. 1: 36 25MT ............................... 1: 8 25P 1/2" - 4" .....................1: 48 25P 6" ............................ 1: 50 25P Sizing ..................... 1: 58 25PA 1/2" - 4" ............... 1: 52 25PA Sizing ................... 1: 58 25PE 1/2" - 4" ............... 1: 54 25PE 6" ......................... 1: 56 25PE Sizing ................... 1: 58 25PT 1/2" - 4" .............. 1: 86 25PT 6".......................... 1: 88 25PTE 1/2" - 4" ............. 1: 90 25PTE 6" ....................... 1: 92 25T Bulbs ...................... 1: 84 25T 1/2" - 4" .................. 1: 72 25T 6" ............................ 1: 74 25T 6" Spares................ 1: 99 25TE 1/2" - 4"................ 1: 76 25TE 1/2" - 2" Spares ... 1: 96 25TE 6" .......................... 1: 78 25TE 6" Spares ............. 1: 99 25 Series Main Valve Spares 1/2" - 2"........ 1: 96 25 Series Main Valve Spares 6" ................ 1: 100 25 Series Pilot Spares 1/2" - 6"...... 1: 100 25 Series Sizing ............. 1: 94 550 Series.................... 3: 324 6A ................................ 7: 438 600 Series.................... 2: 216 600 Series Capacities.. 2: 220 632 Safety Valve .......... 1: 118 700 Series.................... 3: 324 733............................... 4: 356 734............................... 4: 358 736............................... 4: 368 900 Series.................... 2: 218 900 Series Capacities.. 2: 220 1808............................. 7: 480 1808 SS Sizing Chart .. 7: 482 Acoustic Blankets........ 1: 103 Acoustic Plates............ 1: 104 Acoustic Silencers ....... 1: 106 AE30 ............................ 7: 436 AE30A .......................... 7: 436 APT Series Sizing ........ 3: 302 APT10 Modules ........... 3: 286 APT10-4.5 ................... 3: 296 APT10-4.5 Spares ....... 3: 298 APT14 .......................... 3: 288 APT14 Modules ........... 3: 283 APT14 Spares ............. 3: 294 AVM7 ........................... 5: 376 B Series ....................... 2: 206 B Series Capacities ..... 2: 208 BDHR Series ............... 9: 533 BDSP Series ................ 9: 532 BPC32 ......................... 2: 288 BPC32Y ....................... 2: 200 BM ................................. 1: 20 BMRA ............................ 1: 20 BRV2 ............................. 1: 40 BRV71 ........................... 1: 44 BRV73 ........................... 1: 44 BSA3 ........................... 7: 506 BT Strainers ................. 4: 340 BT6 .............................. 5: 374 BT6-B .......................... 5: 366 BTD52L ....................... 5: 372 BTM7 ........................... 5: 368 BTS7 ............................ 5: 368 BX .................................. 1: 10 BXRA ............................. 1: 10 CA14............................ 6: 408 CA46S ......................... 6: 420 CAS14 ......................... 6: 408 CAS14S ....................... 6: 408 CH-6 ............................ 2: 226 CI-125.......................... 4: 340 CI-250.......................... 4: 348 CL-6............................. 2: 226 CMAH .......................... 2: 256 CS10............................ 5: 388 CSF 26......................... 5: 382 CSF 26 4" .................... 5: 384 CSF 26 6" .................... 5: 386 CT Strainers................. 4: 334 CVS10 ......................... 5: 390 D Series Noise Diffusers.. 1: 108 DF1 .............................. 2: 248 DCV 4 .......................... 7: 460 DCV41 ......................... 7: 464 DP 163 ........................... 1: 66 DP 163 Capacities ......... 1: 68 DP 163 Spares .............. 1: 70 DPE ............................. 1: 117 DTS300........................ 2: 196 Engineering Data .....Eng: 536 EasiHeat ...................... 9: 534 F-125 ........................... 4: 336 F-150V ......................... 6: 414 F-250 ........................... 4: 340 F-300V ......................... 6: 414 FA-30 ........................... 6: 400 FA-75 ........................... 6: 400 FA-150 Iron.................. 6: 400 FA-150 Stainless Steel 6: 416 FA-200 ......................... 6: 402 FA450 .......................... 6: 410 FA450 3"& 4" ............... 6: 412 FAB Series .................. 6: 418 FAI-30 .......................... 6: 406 FAI-75 .......................... 6: 406 FAI-150 ........................ 6: 406 FAI-200 ........................ 6: 406 Fig. 34.......................... 4: 340 Fig. 36.......................... 4: 348 Fig. 18HP ..................... 4: 342 Fig. 34HP ..................... 4: 345 Fig. 36HP ..................... 4: 350 Flash Recovery Vessel 3: 308 Freezeton II .................. 2: 230 FT14 Capacities .......... 2: 166 FT14 Cast/Ductile........ 2: 168 FT14C .......................... 2: 168 FT-15 ........................... 2: 158 FT-30 ........................... 2: 158 FT46 ............................ 2: 186 FT46 Capacities .......... 2: 186 FT-75 ........................... 2: 158 FT-125 ......................... 2: 158 FT-150 ......................... 2: 160 FT-200 ......................... 2: 160 FT-450 Cast Steel ....... 2: 174 FT-450 3" & 4" ............. 2: 176 FT-450 Capacities ....... 2: 174 FT Capacities .............. 2: 164 FTB Cast Iron Super Capacity Series ........... 2: 162 FTB Cast Steel Series . 2: 168 FTB Capacities ............ 2: 164 FTC80 FB .................... 2: 180 FTI-15 .......................... 2: 160 FTI-30 .......................... 2: 160 FTI-75 .......................... 2: 160 FTI-125 ........................ 2: 160 FTI-200 ........................ 2: 160 FTI Capacities ............. 2: 164 FTS14 .......................... 2: 188 FTS-150 ....................... 2: 184 FTS-300 ....................... 2: 184 G Series ....................... 3: 312 GB Series .................... 3: 314
547
Model Designation Index

HM34 ........................... 2: 212 HM34 Capacities ......... 2: 215 HP45............................ 2: 236 HP80............................ 2: 234 HP100.......................... 2: 234 HP150.......................... 2: 234 HP210.......................... 2: 234 Humidifier Pneumatically Actuated Single Manifold....................... 8: 518 Humidifier Pneumatically Actuated Multi Manifold....................... 8: 520 Humidifier Pneumatically Actuated Multi Manifold (4+)................ 8: 522 Humidifier Electrically Actuated Single Manifold....................... 8: 524 Humidifier Electrically Actuated Multi Manifold....................... 8: 526 Humidifier Electrically Actuated Multi Manifold (4+)................ 8: 528 IFT14 ........................... 2: 168 IN15 ............................. 7: 468 IN25M .......................... 7: 468 IN40M .......................... 7: 468 IPC20 ........................... 2: 134 IPC21 ........................... 2: 134 IT Strainers .................. 4: 328 KA43 .............................. 1: 22 KA51 .............................. 1: 16 KB43 .............................. 1: 22 KB51 .............................. 1: 16 KC43.............................. 1: 22 KC51.............................. 1: 16 KX51 .............................. 1: 18 KY51 .............................. 1: 18 LCV 1 ........................... 7: 451 LRV2 .............................. 1: 38 Liquid Drain Trap Sizing ....................... 6: 428 MSC ............................ 2: 254 MST 21 ........................ 2: 202 No. 8 ............................ 2: 228 NS.................................. 1: 14 NSRA ............................. 1: 14 OK150 ......................... 2: 184 OK300 ......................... 2: 184 PN4431.......................... 1: 30 Pivotrol Cycle Counter 3: 262 Pivotrol Sizing.............. 3: 274 PPEC ........................... 3: 302 PPEC Packages .......... 3: 308 PPF-HP ....................... 3: 270
548
PPF-P 4" ..................... 3: 304 PPF-P 4" Spares ......... 3: 304 PPP Accessories ......... 3: 306 PPP Sizing ................... 3: 306 Pressure Gauge-Steel . 7: 476 Pressure Gauge-Sanitary5: 393 PSM Series .................. 5: 394 PSS Series................... 5: 396 PTC.............................. 3: 260 PTC Packages ............. 3: 308 PTF .............................. 3: 260 PTF Packages ............. 3: 308 PTF-HTF ...................... 3: 268 PTF Stainless Steel ..... 3: 264 PTF Top Inlet ............... 3: 266 Quad Series ................. 3: 286 R1 ................................ 2: 242 R1C ............................. 2: 244 R12 .............................. 2: 242 R16C ........................... 2: 246 RTA-125 ...................... 2: 194 RTH-125 ...................... 2: 194 RV Series ..................... 7: 450 S1 ................................ 7: 470 S2 ................................ 7: 470 S3 ................................ 7: 470 S4A 1/2"-6" ................. 7: 472 S4A 8"-18" .................. 7: 474 S5 ................................ 7: 482 S5 Sizing ..................... 7: 482 S6 ................................ 7: 480 S6 Sizing ..................... 7: 482 Safeguard ........................ 1: 6 Safety Valve Sizing Chart ................. 1: 114 Sanitary Pressure Gauge .... 5: 393 SB .................................. 1: 12 SBP30LC ..................... 2: 204 SBRA ............................. 1: 12 SDCV44 ....................... 7: 466 SV73 ............................ 1: 110 SV74 ............................ 1: 112 Self Acting Temperature Control System.............. 1: 26 SIB30 .......................... 2: 222 SIB30H ....................... 2: 222 SIB45 .......................... 2: 224 Sight Glass .................. 7: 484 Sight Check ................. 7: 486 SMAV........................... 2: 232 SMC32 ........................ 2: 232 SMC32Y ...................... 2: 232 SPT1 ............................ 3: 282 SRV2.............................. 1: 42 SRV461.......................... 1: 46 SRV463.......................... 1: 46 SRV6............................ 5: 378
SSC20 ......................... 5: 380 SSY.............................. 4: 334 ST14 ............................ 2: 240 ST16 ............................ 2: 240 ST17 ............................ 2: 240 T202 ............................ 7: 440 T250 ............................ 2: 196 TBT Strainers............... 4: 332 TD42 ............................ 2: 152 TD45 ............................ 2: 148 TD52 ............................ 2: 146 TD62 ............................ 2: 154 TD120 .......................... 2: 156 TDA52.......................... 6: 422 TDC ............................. 2: 148 Temperature Control Ancillaries 1: 28 Thermoton ................... 2: 190 TM600 ......................... 2: 198 TM600 Air Vent ............ 7: 444 TM600L ....................... 2: 198 TM600L Air Vent .......... 7: 444 TM600N ....................... 2: 198 TP1 .............................. 4: 362 TP2 .............................. 4: 362 Tri Series ..................... 3: 285 TSS300 ........................ 2: 226 TV125 .......................... 2: 186 TW3 ............................... 1: 24 Type 30........................ 2: 238 UBP32 ......................... 2: 140 UFT14 .......................... 2: 138 UFT32 .......................... 2: 138 UIB30........................... 2: 142 UIB30H ........................ 2: 142 USTS ........................... 2: 130 USTS-HP ..................... 2: 250 UTD52L ....................... 2: 136 UTD52H ....................... 2: 136 UTD52L-HP ................. 2: 136 V Series ....................... 3: 316 V Series Dimensions.... 3: 318 V Series Sizing............. 3: 321 VB14 ............................ 7: 446 VB21 ............................ 7: 446 VB-VS .......................... 7: 448 VH ................................ 7: 489 VS204 .......................... 7: 442 VS206 .......................... 7: 442 Water Mixing Stations ....................... 7: 496
NOTES
549
NOTES
550
NOTES
551
NOTES
552
spiraxsarco.com/us
spirax sarCo, inC. 1150 northpoint blvd. blythewood, sC 29016 t: 800.883.4411 or: 803.714.2000 f: 803.714.2222 www.spiraxsarco.com/us spC1007
printed in usa 5/2012 Copyright 2012 spirax sarco, inc.

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spiraxsarco.

Mechanical products Manual

Mechanical Products Manual

Printed in the United States of America 5/2012

To contact your local Spirax Sarco Representative, call:

Toll Free 1-800-883-4411

How To Use This Book

Pressure Shell Design Conditions:

Limiting Operating Conditions:

Example of Limiting Conditions

TMA (Maximum Allowable Temperature)

TMA 752 / 0-188 psig F

PMA (at TMA) 188 psig / 752 F

index index index index index index

TIS MASTER INDEX US

to maximize steam system efficiency.

KA 51, KB 51, KC 51 Bronze Valves

Stainless Steel Direct Operated Pressure Regulator SRV461/463

ct Dire ted ra Ope sure Pres lators Regu

Pilot Operated Back Pressure Regulator 1/2" to 4" 25BP

Combination Pressure/Temperature Regulator

1/2" to 4" 25 PTE 6" 25PTE

Sizing & Selection Chart 25T, 25TE, 25E, 25PT, 25PTE

1: 103 1: 104 1: 106 1: 108 1: 110

1: 112 1: 114 1: 117 1: 118 1: 123

Direct Operated Temperature

Safeguard Overheat Protection For 2 & 3 Port Temperature Control Valves

130 Control System

(nominal) in inches and millimeters E

D 3.0 75 J 5.9 150

Weight 4.8 lb 2.2 kg K 0.69 17.5 K1 0.87 21 Weight 3.8 lb 1.7 kg

130 Control System E F G 2.5 3.3 9.3 64 83 235

M HL10 High Limit Cutout with Micro Switch

Micro Switch Assembly A, B (2 each) Conversion Kit A, B (2 each), C (2 each), D

TI-1-1000-US Telephone: (803) 714-2000 FAX (803) 714-2222

Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016

Spirax Sarco, Inc. 2012

Direct Operated Temperature

Safeguard Overheat Protection

Direct Operated Temperature

Direct Acting Temperature Regulator 25 MT

Pounds of Saturated Steam per Hour

See TIS 1.1123 for sensing bulb dimensions

(nominal) in inches and millimeters

Weight 5.25 lb 2.4 kg

Max. Operating Pressure (PMO) Max. Operating Temperature*

250 psig (17 barg)

Standard Temperature Ranges

Pressure Shell Design Conditions

250 psig/0-450F 17 barg/0-232C

450F/0-250 psig 232C/0-17 barg

Installation and Maintenance

Direct Operated Temperature

Limiting Operating Conditions

Direct Acting Temperature Regulator 25 MT

Direct Operated Temperature

BX and BXRA Bronze Self-Acting Control Valves

Sizes and Pipe Connections

Limiting Operating Conditions

300 200 100

Pressure Shell Design Conditions

Max. allowable temperature

500F/0-152 psig 260C/0-10.5 barg