Concrete Test

Container

1/18/2013 11:18

Tolerences
+ or -

Calc

Fresh

Design Test
Total Kg Batched

Actual Fresh

Sample Weight

3243

With Air
Less Air
Added Water Calculated
Added Water Batched

4832
4873

Diff BatchedTest Diff

20 Fresh Density #DIV/0!

10
Density (Absolute) #DIV/0!
15
Yield
8 Yield Absolute
0
0.5%
Air 0.0%
0.03 Water/Cement
10 Water Content

95
2250

###

2250

2250

2344

###

2254

2344

90

#DIV/0!

42

42

42

42

CHECK FIGURES

LOW

-2

CHECK FIGURES

HIGH

#DIV/0!

#DIV/0!
#DIV/0!

41

41

42

41

0.2%

0.2%

0.2%

0.2%

#DIV/0!

###

#DIV/0!

#DIV/0!

###

#DIV/0!

#DIV/0! #DIV/0!

#DIV/0!
#DIV/0!

Page 1

0
95

Moisture

Moisture&Density

Test

Container Weight
Agg 1
Agg 2
Agg 3
Agg 4
Agg 5
Agg 6

Sand 1
Sand 2
Sand 3
Sand 4
Sand 5
Sand 6

Moisture

SSD

ODD
Sample Sample

Sample

Content

Density

Density
Density Moisture

Grams

20 mm

4755

1.0%

2560

10 mm

4758

2.0%

2610

Ex Agg

4743

3.0%

Unused

4779

Unused

Unused

2522

19.3

2000

2532

38.4

2000

2600

2484

58.1

2000

0.0%

2600

2600

-0.4

2000

4779

0.0%

2600

2600

-0.4

2000

4779

0.0%

2600

2600

-0.4

2000

Dust

4758

2.0%

2610

2532

38.4

2000

Sand 1

4739

5.0%

2670

2472

95.8

2000

Sand 2

4729

5.4%

2650

2442

103.2

2000

Unused

4779

0.0%

2600

2600

-0.4

2000

Unused

4779

0.0%

2600

2600

-0.4

2000

Unused

4779

0.0%

2600

2600

-0.4

2000

Page 2

###

Moisture

Page 3

Moisture

Agg 1 20 mm
###
1

1.0%

2560 Agg 120 mm

Sample Weight
(Actual Batched)

###

lculated Fresh Density

###

Sample Less Moisture

###

Volume
779.4173

### -3.00%
###

-60
719.4173

Water gms
Total gms
Tested Density

###

Density ODD 2600.1

DensitySSD 2675
Absorption 2.80%

###

2.0% 2610 Agg 3

Ex Agg
3.0%

2600 Agg 4

Unused

###
###
###
Example of how volume & density change when aggregate falls below SSD
###
###
###

Sample Weight
###
940

AboveSSD Below SSD

ODD
Absorbed
SSD
Sample SSD

Page 4

###
###
###
Volume
### ###

1.0000
0.3784
0.6216
756.7159 756.72
757.3375 757.3
0.6216 0.58155

Moisture

Sample Weight 2000

Sample1938
Absorbed Water 62
Free Water

Water gms
Total gms

###0.7743
### ###

Density

###0.2950
###

3.10%

Volume ###
Sample Density
###

Cylinder Weight
823
Cylinder Volume
2612

Cylinder Weight
Cylinder Volume

823
2612

SSD Density
2601

SSD Density

2660

Sample+Cylinder
2822
Total Weight
4668

Sample+Cylinder
Total Weight

2823
4663

Sample Weight
1999
Sample Volume
766.0
Sample Moisture
-4.1
% Moisture
-0.21%###
Sample Density
###

Sample Weight
Sample Volume
Sample Moisture
% Moisture
Sample Density

2000
###
32.2
###
###

36.4

###

###
###
###
###

851

Page 5

Mix
Total Agg
Cement
Water
Grading % Fine Agg
Fine Grading
Course Grading
Target Grading
19
16
13.2
9.5
4.75
2.36
1.18
0.6
0.3
0.15
0.08

Moisture
851

2587
Sand

Fines

10mm 20mm

Test Sample Volume ml

2612

2637

###

2612

Sand Dry Density SSD

Absorbtion

2599
0.6%

2522
3.0%

###
###

2550
3.7%

Test Sample gms

2000

2000

###

2000

Added Water

1793

1789

###

1811

Sample Volume
Total Sample Weight

819
3793

848
3789

818
###

801
3811

Test Sample Moisture

Moisture Content
Added Weight to Nett

80
4.01%
4.18%

91
4.56%
4.77%

41
###
###

13
0.66%
0.67%

Page 6

###

Moisture

SSD Test
Sample Weight

2823

###

1280 1403

Total Weight

4686

###

3715 3795

Container Weight
Container Volume
Added Water
Sample Volume
Sample Density

822
2612
1863
749
2672

###
###
###
###
###

822
822
2612 2612
2435 2392
177
220
2588 2641

Sand
Test Sample Volume ml
Tare

Fines
###

10mm 20mm
2612

###
0 1

Prices
Sand
16.67
Pap6
16.00
PSC 10mm24.30
PSC 20mm24.30
PAP20
20.00
Cement
9.78

Sand Dry Density SSD

Test Sample gms

Added Water

Page 7

Container Tare
1
2
3
4

932
952
759
745

Moisture
Sample Volume
Total Sample Weight
Test Sample Moisture
Moisture Content
Added Weight to Nett
Test Sample Density

5.03%

###

-0.02%

###

Page 8

Moisture

Added

Sample

Sample

Water

Volume

Wt + Water

Above SSD

Below SSD

1823

793

3823

781.2500 781.8594

0.6094

781.25

1826

790

3826

766.2835 766.9004

0.6169

766.28

1811

805

3811

769.2308 769.8462

0.6154

769.23

1847

769

3847

769.2308 769.8462

0.6154

769.23

1847

769

3847

769.2308 769.8462

0.6154

769.23

1847
1826

769
790

3847
3826

769.2308 769.8462
766.2835 766.9004

0.6154
0.6169

769.23
766.28

1807

809

3807

749.0637 749.6891

0.6255

749.06

1797

819

3797

754.7170 755.3396

0.6226

754.72

1847

769

3847

769.2308 769.8462

0.6154

769.23

1847

769

3847

769.2308 769.8462

0.6154

769.23

1847

769

3847

769.2308 769.8462

0.6154

769.23

Page 9

755.17 -11.1145

Moisture

Page 10

Moisture

4779

0.0%

2600 Agg 5

Unused

4779

0.0%

#DIV/0!

Page 11

2600 Agg 6

Unused

4779

0.0%

2600

Moisture
1998

Grading % Fine Agg

Fine Grading
Course Grading
Target Grading

17.5/20 12MPA
1824
1856
240
200
167
167
479
488
648
660
277
277
98.1
84.9
73.6
57.8
46.0
39.0
31.6
23.0
8.4
2.2
0.5
0.0

98.1
85.2
74.1
58.5
47.0
40.0
32.5
23.7
8.7
2.3
0.5
0.0

15MPA
1840
220
167
483
653
285

20MPA
1809
260
167
475
642
277

25MPA
1792
280
167
470
634
277

30MPA
1775
300
167
465
627
277

10mm
1735
280
190
612
650
1000

10Block
1638
340
210
613
641
1000

10Pump
1653
380
191
624
598
1000

98.2
85.2
74.1
58.4
46.4
39.4
32.0
23.3
8.6
2.2
0.5
0.0

98.1
84.8
73.4
57.5
45.6
38.5
31.2
22.7
8.3
2.2
0.5
0.0

98.1
84.7
73.2
57.1
45.1
37.9
30.7
22.2
8.1
2.1
0.5
0.0

98.1
84.5
72.9
56.7
44.6
37.3
30.2
21.8
8.0
2.1
0.5
0.0

100.0
100.0
100.0
86.8
59.0
49.8
40.5
29.5
10.8
2.8
0.6
0.0

100.0
100.0
100.0
86.9
59.1
49.6
40.2
29.2
10.7
2.8
0.6
0.0

100.0
100.0
100.0
87.2
59.8
49.1
39.5
28.4
10.3
2.7
0.6
0.0

Page 12

Small Kerb
1835
280
154
845
603
1000
100.0
100.0
100.0
94.7
79.6
62.8
49.8
35.0
12.6
3.4
0.8
0.0

831
778
293

Moisture

Page 13

Moisture

Volume
2616
2607
2620
2648

Page 14

Moisture

Page 15

Moisture

Container Container
Volume

Tare

2616

932

2616

932

2616

932

2616

932

2616

932

2616
2616

932
932

2616

932

2616

932

2616

932

2616

932

2616

932

Page 16

Moisture

Page 17

Moisture

Sand 1

Dust

4758

2.0%

2610 Sand 2

Sand 1

Page 18

4739

5.0%

2670 Sand 3

Sand 2

4729

Moisture

Page 19

Moisture

Page 20

Moisture

Page 21

Moisture

Page 22

Moisture

Page 23

Moisture

Page 24

Moisture

5.4%

2650 Sand 4

Unused

4779

0.0%

2600 Sand 5

Page 25

Unused

4779

0.0%

2600 Sand 6

Moisture

Page 26

Moisture

Page 27

Moisture

Page 28

Moisture

Page 29

Moisture

Page 30

Moisture

Page 31

Moisture

Unused

4779

0.0%

2600

SSD Test
Sample Weight
Total Weight

1993
4155

2824
4620

2824
4648

2823
4668

Container Weight
Container Volume
Added Water
Sample Volume
Sample Density

824
2612
2162
450
2598

824
2612
1796
816
2451

824
2612
1824
788
2538

824
2612
1845
767
2606

Page 32

Moisture

Page 33

Moisture

Page 34

Moisture

Page 35

Moisture

Page 36

Grading
COURSE AGG
SAVE
sieve
40
26
20
13.2
9.5
4.75
2.36
1.18
0.6
0.3
0.15
0.08

FINE AGG
SAVE

Unused

sieve
9.5
4.75
2.36
1.18
0.6
0.3
0.15
0.08

0
0
0
0
0
0
0
0
0
0
0
0

Agg 1
Agg 2
Agg 3
Agg 4
Agg 5
Agg 6

20 mm
10 mm
Ex Agg
Unused
Unused
Unused
Dust
Sand 1
Sand 2
Unused
Unused
Unused

2 Sand 1
Sand 2
Sand 3
Sand 4
Sand 5
Sand 6

FINE AGG
Sand 1

100
100
100
99
92
45
20
5

Dust
Sand 1
Sand 2
Unused
Unused
Unused

COURSE

4
4
4

1
Agg1
100
100
100
100

40
26
20
13.2
9.5
4.75
2.36
1.18
0.6
0.3
0.15
0.08

FINE

2
Agg2

0
0
0
0
0
0
0
0
0
0
0
0

2 Control
2
0
1
Sand 1

9.5
4.75
2.36
1.18
0.6
0.3
0.15
0.08

3
Agg3

2
Sand 2

3
Sand 3

4
Agg4
0
0
0
0
0
0
0
0
0
0
0
0

5
Agg5

4
Sand 4

6
Agg6

5
Sand 5

6
Sand 6

7
8
9
10
11
12
Sand 1
Sand 2
Sand 3
Sand 4
Sand 5
Sand 6
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

13

TARGET REFERANCE GRADINGS

Test 2
40
26
20
13.2
9.5
4.75
2.36
1.18
0.6
0.3
0.15
0.08

100
100
94
76.5
50.3
41.6
34
29
24
9.5
1.5
0

SAVE
100
100
105
86.5
60.3
51.6
44
39
34
19.5
11.5
6.8

Mix 1

Reference Grading

Sheet

Ref 1
Ref 2
Ref 3
Ref 4
Ref 5
Ref 6
Ref 7
Ref 8
Ref 9
Ref 10
Ref 11
Ref 12
Ref 13
Ref 14
Ref 15
Ref 16
Ref 17
Ref 18
Ref 19
Ref 20
Ref 21
Ref 22
Ref 23
Ref 24
Ref 25
Ref 26
Ref 27

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

2
0
0

Materials

Materials
Cement

1
2
3
4

1
2
3
4
5
6
7
1
2
3
4
5
6
7

1
2
3
4
5
6
7
8

Description

Relative
Density

1 OPC
2 Fly Ash
3 Silica Fume
4 Unused

3150
3150
3150
3150

Cost/Ton

205.00

Aggregates

Admixture

Agg1 20 mm
Agg2 10 mm
Agg3 Ex Agg
Agg4 Unused
Agg5 Unused
Agg6 Unused

20.00
20.00
30.00
0.00
0.00
0.00

Sand 1 Dust
Sand 2 Sand 1
Sand 3 Sand 2
Sand 4 Unused
Sand 5 Unused
Sand 6 Unused

10.00
10.00
10.00
0.00
0.00
0.00

#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!

Page 51

Relative
Density

1
2
3
4
5
6
7

1 Air Entrainer
2 Water Reducer
3 Acelerator
4 Retarder
5 Unused
6 Unused
7 Unused
8 Oxide

1000
1000
1000
1000
1000
1000
1000
1000

Materials
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!

Page 52

Materials

Test Containers
Container

Tare

1
2
3
4

932
952
759
745

Volume

2616
2607
2620
2648

Addition
Cost / Litre Rate
3.00
32 ml / 100kg cement
2.00
390 ml / 100kg cement
1.50
1.6 Liters/kg / 100kg cement
1.50
3.2 Liters/kg / 100kg cement
Liters/kg / 100kg cement
Liters/kg / 100kg cement
Liters/kg / 100kg cement
3.00
5.0 Liters/kg / cu m

Page 53

Materials

Page 54

Cement
1

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
B17
B18
B19
B20
C1
C2
C3

300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300

Water
2

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180

Admixtures
1

70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70

950
950
950
950
950
950
950
950
950
950
950
950
950
950
950
950
950
950
950
950
950
950
950
950
950
950
950
950

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18
C19
C20
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D16
D17
D18
D19
D20
E1
E2
E3
E4
E5
E6
E7
E8
E9
E10
E11
E12
E13
E14
E15

E16
E17
E18
E19
E20
F1
F2
F3
F4
F5
F6
F7
F8
F9
F10
F11
F12
F13
F14
F15
F16
F17
F18
F19
F20
H1
H2
H3
H4
H5
H6
H7
H8
H9
H10
H11
H12
H13
H14
H15
H16
H17
H18
H19
H20
I1
I2
I3
I4
I5
I6
I7

I8
I9
I10
I11
I12
I13
I14
I15
I16
I17
I18
I19
I20
J1
J2
J3
J4
J5
J6
J7
J8
J9
J10
J11
J12
J13
J14
J15
J16
J17
J18
J19
J20
Trial Mix 1
Trial Mix 2
Trial Mix 3
Trial Mix 4
Trial Mix 5
Trial Mix 6
Trial Mix 7
Trial Mix 8
Trial Mix 9
Trial Mix 10
Trial Mix 11
Trial Mix 12
Trial Mix 13
Trial Mix 14
Trial Mix 15
Trial Mix 16
Trial Mix 17
Trial Mix 18
Trial Mix 19

Trial Mix 20

Air
4

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Aggregates

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Volume
5

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000

684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684

1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000

0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%

0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%

0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%

0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%

0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%

AGG Type
6
1

100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%
100.00%

7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7

Sand Type
3
1

7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7

7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7

7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7

Admix Type
3
1

7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7

3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Targets
FM

2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15
2.15

Mortar

99.2%
99.2%
99.2%
99.2%
99.2%
99.2%
99.2%
99.2%
99.2%
99.2%
99.2%
99.2%
99.2%
99.2%
99.2%
99.2%
99.2%
99.2%
99.2%
99.2%
99.2%
99.2%
99.2%
99.2%
99.2%
99.2%
99.2%
99.2%

Grading
%Pass .6 % Fine Agg

60.0%
60.0%
60.0%
60.0%
60.0%
60.0%
60.0%
60.0%
60.0%
60.0%
60.0%
60.0%
60.0%
60.0%
60.0%
60.0%
60.0%
60.0%
60.0%
60.0%
60.0%
60.0%
60.0%
60.0%
60.0%
60.0%
60.0%
60.0%

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0

40

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0

26

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0

20

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0

13.2

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0

9.5

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0

4.75

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0

2.36

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0

1.18

95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0

0.6

60.0
60.0
60.0
60.0
60.0
60.0
60.0
60.0
60.0
60.0
60.0
60.0
60.0
60.0
60.0
60.0
60.0
60.0
60.0
60.0
60.0
60.0
60.0
60.0
60.0
60.0
60.0
60.0

0.3

25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0

0.15

5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0

0.08

1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0

Target Aggregate Volumes

1
2

0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%

0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%

0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%

0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%

0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%

0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%

0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%

Tl

Aggregate kg

100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%
100.0%

684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684
684

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Volume
6

1813
1813
1813
1813
1813
1813
1813
1813
1813
1813
1813
1813
1813
1813
1813
1813
1813
1813
1813
1813
1813
1813
1813
1813
1813
1813
1813
1813

W/C
1

1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000

Cost

Cost

Cement

40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40

0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

61.2
61.2
61.2
61.2
61.2
61.2
61.2
61.2
61.2
61.2
61.2
61.2
61.2
61.2
61.2
61.2
61.2
61.2
61.2
61.2
61.2
61.2
61.2
61.2
61.2
61.2
61.2
61.2

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Additive
3

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21

1.90
1.90
1.90
1.90
1.90
1.90
1.90
1.90
1.90
1.90
1.90
1.90
1.90
1.90
1.90
1.90
1.90
1.90
1.90
1.90
1.90
1.90
1.90
1.90
1.90
1.90
1.90
1.90

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Aggregates
5
1

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Total
3

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

30.22
30.22
30.22
30.22
30.22
30.22
30.22
30.22
30.22
30.22
30.22
30.22
30.22
30.22
30.22
30.22
30.22
30.22
30.22
30.22
30.22
30.22
30.22
30.22
30.22
30.22
30.22
30.22

93.53
93.53
93.53
93.53
93.53
93.53
93.53
93.53
93.53
93.53
93.53
93.53
93.53
93.53
93.53
93.53
93.53
93.53
93.53
93.53
93.53
93.53
93.53
93.53
93.53
93.53
93.53
93.53

Batch

Mix :
Moisture

Date
Aggregates
0.0%

01/18/13
Cement

0.0%

0.0%

0.0%

0.0%

0.0%

O
PC
kg

kg

kg

0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
4
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
5
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
6

at

W
er
Lt/Kg

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Page 110

Ai
r
ml

/R

ed

Er
r:5
ml Lt/Kg

23

Er
r:5
Lt/Kg

23

Er
r:5
Lt/Kg

23

Company Name
Code
Licence No

0
100

30

COST

Trial Mix

Cement

0.61

Admix

Agg
Total

0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0

Combined
Passing
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
7

Sieve

FM
1.000
1.00
1.00
1.00
1.00
1.00

0.0

6.00

GRADING
Percent Passing

mm
Agg 1

Agg 2
20 mm

Agg 3
10 mm

Sand 1

Sand 2
Dust

Sand 3
Sand 1
FALSE

40
26
20
13.2
9.5
4.75
2.36
1.18

0
0
0
0
0
0
0
0

0
0
0
0

0.6
0.3
0.15
0.08

0
0
0
0

0
0
0
0

Combined Retained Kg
2550

40
26
20
13.2
9.5
4.75
2.36
1.18
0.6
0.3
0.15
0.08

0
0
0
0
0
0
0
0
0
0
0
0
0
0
TRUE

Air Entrainer
Water Reducer
1 Acelerator
2 Retarder
3 Unused
4 Unused

0
0
0
0
0
0
0
0
0
0
0
0
0
0

Agg 1

#DIV/0!
Agg 2
20 mm

#DIV/0!
Agg 3
10 mm

Sand 1

#DIV/0!
Sand 2
Dust

#DIV/0!
Sand 3
Sand 1

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
262
262

0
0
0
0
0
0
0
0
0
0
0
0
0
105
105

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
138
138

0
0
0
0
0
0
0
0
0
0
0
0
0
193
193

7
7
7

5 Unused
6 Oxide
7

Aggregate Volume Control

Spinner
Control

Agg 1
Agg 2
Agg 3

Sand 1
Sand 2
Sand3

0
0
1
1000
400
1401
0
1000
1400
2400

% of
Individual
control Volume
0.0%
0
0.0%
0
0.1%
0
71.4%
262
28.6%
105

368

Course Agg Volume

47.40%
474
0.0%
41.7%
58.3%

0
138
193

331

699

Fine Agg Volume

7
1
2
Total Agg Volume
7
1
2

57.40

2.04

27.68
87.12

1
2
3
4
5
6

0.0%
37.5%
15.0%

0.0
37.5
15.0

0.0%
19.8%
27.7%

0.0
19.8
27.7

Mortar Control
Mortar Content
Agg1
Agg2
Agg3
Agg4
Agg5
Agg6
Agg7
Agg8

Fines
Sand
Cement
Water
Air

0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%

29.99%
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
88.9
171.0
40

Sample

Target
Mix

0.08
0.02
0.3
0.6
1.18
2.36
4.75
9.5
13.2

#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

1.8
6.3
14.0
28.0
33.1
38.1
46.0
54.8
81.2

Mix Name
Cement

Water
Admixture

1
2
3
4
1
2

20 #DIV/0!
26 #DIV/0!
40 #DIV/0!

99.2
100.0
100.0

3
4
5
Air
Spinner

Total kg

Individual Total
Percent Percent
Retained Retained

Combined
Grading
% Passing

1
1000
400
0
1000
1400

Finess Modulus Control

0
0
0
0
0
0
0
0
0
0
0
0
0
0
#DIV/0!

#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

Seive
Size
4.75
2.36
1.18
0.6
0.3
0.15
0.08

Kg
Retained
0
0
0
0
0
0
0
0
0

Fine/Agg
%
Passing
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

%
Retained
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

Fineness Modulus
Range 2.3-3.1

Cum
%
Retained
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

474
474

1
2
3
4
5
6
TL Agg Volume
Fine Agg%
AGG Type

Sand Type

1
2
3
1
2
3

Admix Type
#DIV/0!
#DIV/0!

Slump

#DIV/0! Targets FM
0.30
Mortar
#DIV/0!
% Pass .6
#DIV/0!
% Fine Agg
Volume
Cement

ODD
Kg

SSD
Kg

Price

Density
ODD
SSD

Cost
#DIV/0!% Passing
#DIV/0!

40
26

1
4
4
4

89
0
0
0

280
0
0
0

Water

171

171

0.080
0.900
0.0
0.000
0.000

80
900
0.0
0
0

40

4.0%

Agg1
Agg 2
Agg 3

0
262
105

0.0%
37.5%
15.0%

0
672
274

0.00
13.44
5.48

0
0

0
2560
2610

0.00
20.00
20.00

Sand 1
Sand 2
Sand 3

0
138
193

0.0%
19.8%
27.7%

0
360
516

0.00
3.60
5.16

0
0
0

0
2610
2670

0.00
10.00
10.00

1822

87.12

Admixtures 1
2
7
7
7
Air

699
Yield

57.40
0.00
0.00
0.00

3150
0
0
0

205.00
0.00
0.00
0.00

0.24
1.80

1000
1000
0
0
0

3.00
2.00

47%

1000

0.0
37.5%
15.0%

0.04

#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

0.0% Agg
37.5% Volume
15.0%
0.0%
19.8%
27.7%
699
Cement
Type

20
13.2
9.5
4.75
2.36
1.18
0.6
0.3
0.15
0.08
0

1
2
3
4
5
6
Tl

The Mortar content is

another indicator calculated
from the table above

These figures
are the actual
aggregate
SSD Kg

This figure is
a grading
indicator
calculated
from the
table above

###
17.5 MPA 20 mm ******
280
0
0
0
171
80
900

9
7
1
2
7
1
2

0
0
0
40
This column has the total variables for
the mix design . The way this works
on this spreadsheet is that when you
load a mix , this table is read into the
AB column from the design worksheet
and then copied into the AA column .
When you save a mix these figures
are read directly off this worksheet and
saved into the design worksheet .

1
1000
400
0
1000
1400
699
474
7
1
2
7
1
2
7
7
7

Err:523
Err:523
Err:523
90

2.55
55.0%
58.4%
46.0
0.0
100.0
100.0

0.0

1 20 mm
2 10 mm
3 Ex Agg
4 Unused
5 Unused
6 Unused
7
1 Dust
2 Sand 1
3 Sand 2
4 Unused
5 Unused
6 Unused
7

99.2
81.2
54.8
46.0
38.1
33.1
28.0
14.0
6.3
1.8
4.0

0.0%
37.5%
15.0%
0.0%
19.8%
27.7%
705
4
4
4

47.40

Licenced to

Trial Mix
Cement:
0

0 Kg

20 mm
10 mm
Dust
Sand 1

Water:

0 Litre

Admixtures:
0

0 ml

Demo

0 ml

Aggregates:

%Volume

20 mm
10 mm

672
274

Dust
Sand 1

360
516

Slump:
Air:

0
0.0%

Combined Agg Grading:

Sieve mm % Pass
40
0.0
26
0.0
20
0.0
13.2
0.0
9.5
0.0
4.75
0.0
2.36
0.0
1.18
0.0
0.6
0.0
0.3
0.0
0.15
0.0
0.08
0.0

FM
0.00
Mortar Content
0.0%

TRUE

XP Software
3b Valley
Mt Maunganui
New Zealand
Phone: 0011 6425 540 318
0064 75721916
Email: jhoggard@xtra.co.nz

This spreadsheet is a simple to use, fully integrated mix design and batch program with built-in features not found
in any other software. The spreadsheet is fully operational and will run approximately 30 times before some
features become unuseable . A full updated version can be purchased and delivered by email or a licence no can
be supplied to unlock the program. Any mixes saved will become available again.
Mix Design:
User friendly interface means the program can be used as a tool to produce a simple concrete mix or by using the
advanced features enables the user to produce accurate complex mixes using multiple cements, admixtures and
aggregates. The program makes it simple to adjust mixes. If for example extra water , cement or any ingrediant is
adjusted, simply adjust the yield control back to the required amount ie.1000 (1 cu m) and the aggregates are
adjusted automatically. Again if for example more fine aggregate is required, one control will adjust all the course
aggregates and all the fine aggregate volumes and weights automatically.
Batch:
Simply select any saved mix and the batch amount and all batch weights are displayed.
Quality Control:
A unique new test system is incorporated into the program and can be purchased as an option.
The 2K Test kit tests:
Aggregate moisture content (3 minutes, 2kg sample. Accurate to +/- .25%)
Aggregate SSD Density
( 3 minutes, 2kg sample. Accurate to +/- .020)
Fresh Concrete Density, Yield & Air content. ( 4 minutes. )

Batch:
Simply select any saved mix and the batch amount and all batch weights are displayed.
Quality Control:
A unique new test system is incorporated into the program and can be purchased as an option.
The 2K Test kit tests:
Aggregate moisture content (3 minutes, 2kg sample. Accurate to +/- .25%)
Aggregate SSD Density
( 3 minutes, 2kg sample. Accurate to +/- .020)
Fresh Concrete Density, Yield & Air content. ( 4 minutes. )
Price:
Mix Design & Batch Spreadsheet
2K Test Kit (excludes scales. 5kg * 1gm required)

US$ 99
US$199

The high degree of control given by the program will in many instances result in considerable annual cost savings
in labour and materials.
Concrete Mix Design & Batch
NSTALL
Requirements: Runs on Microsoft Excel 97
Pentium computer pref with 32 meg ram
Will not run with other Excel Workbooks open
.

SETUP:

Enter Cement,
Aggregate &
Admix details

MENU

MOISTURE:

MIX DESIGN:

Enter& adjust Water,

Cements, Admix,Air
& Yield

Enter Aggregate
SSD Densities.

GRADING:
Enter sieve analysis
for the coarse & fine
agg

SETUP

AGGREGATES:
Blend aggregates to
required grading &
other indicators

AGGREGATES:

GRADING:

Enter sieve analysis

for the coarse & fine
agg

MOISTURE:

Blend aggregates to
required grading &
other indicators

Adjust moisture
content manually or
using 2k Test

BATCH:
SETUP

Produce batch
weights for any
saved mix

YIELD & AIR TEST

Test fresh
concrete
for in the SETUP screen. This only needs to
Before entering in a mix design the material details need
to be
entered
entrained air &
be done once or if a new material is added at a laterdensity,
date.
yield using the 2kTest
Enter the cement names and specific gravitys and the costs per ton. Enter the admixtures with their specific
gravitys , costs and addition rates (optional).
Enter the course and fine aggregates (up to six of each) and their costs per ton.
The SSD Density of the aggregates is entered in the MOISTURE screen . This is because the SSD Density and
moisture content is monitored by the Test Kit (optional) and adjustments can be made easily on the one screen.
If you have the sieve analysis of the individual aggregates they can be entered in the
GRADING screen. Select the aggregate from the drop down menu and enter the sieve analysis and then click on
the SAVE button.
MIX DESIGN
1.
A new mix can now be entered. Select the desired location of the mix from the Drop down menu. Up to 100 mixes
can be stored on one worksheet so you might want to group the mixes in strength or aggregate sizes. You can
edit the code or name of the mix in the edit box to the right of the drop down menu.
2.
Using the spinner controls, dial up the desired cement content and then the desired water content. ( Where there
are two spinner controls, the left one is a slow control and the right one is for making larger adjustments more
quickly. The desired amount cannot be entered directly in the cell). The water/cement ratio and an indicated target
strength are displayed in the blue box.
3.
Enter in the desired admixtures. The first two are for air entrainer and water reducer and the remaining three can
be used for any of the admixtures entered in the setup.
The No. 3 additive is programmed to increase in increments of 100 mls.
The No. 4 & 5 are programmed to increase in increments of 1 litre or 1 kg.
4.
The air content can now be adjusted using the spinner control.
5.
The slump is entered using the spinner control. ( This entry has no effect on the mix design, but is saved and
displayed when mix design is printed or when the batch screen is used to display the designed slump).

strength are displayed in the blue box.

3.
Enter in the desired admixtures. The first two are for air entrainer and water reducer and the remaining three can
be used for any of the admixtures entered in the setup.
The No. 3 additive is programmed to increase in increments of 100 mls.
The No. 4 & 5 are programmed to increase in increments of 1 litre or 1 kg.
4.
The air content can now be adjusted using the spinner control.
5.
The slump is entered using the spinner control. ( This entry has no effect on the mix design, but is saved and
displayed when mix design is printed or when the batch screen is used to display the designed slump).
6.
Finally on this screen adjust the Yield to the desired amount.
7.
To adjust and blend the aggregates to the desired grading, click on the Aggregates button To start, select the
desired aggregates to be used for the mix using the drop down menu boxes at the top of the screen. The three on
the left are for coarse and the three on the right are for fine aggregates. Up to three coarse and three fine
aggregates can be blended into any one mix.
Once you have selected the coarse and fine aggregates for the mix the next step is to adjust the desired fine
aggregate percent using the spinner controls. (Located centre top).
If the individual sieve analysis has been entered, the lower chart with combined grading can be viewed as the
aggregates are adjusted. If not the top bar chart showing aggregate volume % can be viewed
Adjust the coarse and fine aggregates to achieve the desired combined grading which is displayed as you adjust.
The FM and the Mortar content are also displayed as you adjust the individual aggregates. Target grading curves
can be entered, saved and displayed on the chart to help achieve the desired combined grading. To display a
saved target grading, use the drop down menu at the upper left of the screen. To enter a target grading curve or
envelope, click on the Edit Ref button and enter the table and then Save. Click on the return button to return to the
chart.
8.
Finally when you have adjusted the aggregates to the desired grading, click on the Save Target button. This will
save the volume % , the FM and Mortar content , and the combined grading for future reference. If future
aggregate sieve tests are significantly different the mix can be easily readjusted to the saved previous indicators
which are all coloured in blue. The saved (blue) grading curve and indicators can be displayed on and off by
clicking the tick box next to the Save Target button.

BATCH
Select the Batch button from the menu. Select the desired mix and batch volume and all batch weights are
displayed. Batch volume increments can be changed by using the spinner control located under the volume
selection control. ( Increments are .05cum to 2cum for mini trucks and increments of .1cu m or .2cu m to 6 cu m
for large trucks).
The facility to print batch sheets can be added if required.

aggregate sieve tests are significantly different the mix can be easily readjusted to the saved previous indicators
which are all coloured in blue. The saved (blue) grading curve and indicators can be displayed on and off by
clicking the tick box next to the Save Target button.

BATCH
Select the Batch button from the menu. Select the desired mix and batch volume and all batch weights are
displayed. Batch volume increments can be changed by using the spinner control located under the volume
selection control. ( Increments are .05cum to 2cum for mini trucks and increments of .1cu m or .2cu m to 6 cu m
for large trucks).
The facility to print batch sheets can be added if required.

MOISTURE
Select the Moisture button from the menu . All the aggregates entered in setup will be displayed. The moisture
content for any aggregate can be adjusted using the spinner control. The number to the left of the spinner controls
is the final test weight when using the 2K test kit and is simply typed in or adjusted using the spinner control.
Disregard this number if manually adjusting the moisture content using another method.
The SSD density of the aggregates is also entered in this screen as it is an integral part of the 2k Test which
measures to a very high accuracy volume and density. Therefore the moisture content can be calculated by the
program when a known SSD density has been entered.
To find the SSD density of an aggregate using the 2k test, a 2kg sample in SSD condition is placed in the
container and the test procedure is run. The test weight is entered and then the SSD spinner control is adjusted
until the moisture content is zero. The correct density is now displayed. Sounds complicated but full instructions
and a video are included with the kit. In most cases the SSD density remains constant however regular moisture
testing using the kit will pick up any variation.
The result is accurate yields and quick batching when the moisture and density of aggregates is correct.

FRESH CONCRETE TEST

The 2K test kit can also accurately test a 2kg sample of fresh concrete in one procedure taking approx 5 minutes.
The mix being tested is selected and the actual batched water amount per cu m is entered as well as the three
test weights. Fresh density, absolute density, yield, absolute yield and air content is displayed. If the results are
outside tolerances, messages regarding likely causes are displayed.
This is a very useful test for regular quality control and for fine tuning a new mix design as it gives a lot of
information quickly .

This spreadsheet has been developed over a period of two years and has been in daily use in a number of Ready
mix plants. XP Software has spent considerable time correcting any bugs that have arisen, and this latest version
has been tested for a number of months however in the unlikely event that an error occurs we will not accept
responsibly for any loss incurred.

The mix being tested is selected and the actual batched water amount per cu m is entered as well as the three
test weights. Fresh density, absolute density, yield, absolute yield and air content is displayed. If the results are
outside tolerances, messages regarding likely causes are displayed.
This is a very useful test for regular quality control and for fine tuning a new mix design as it gives a lot of
information quickly .

This spreadsheet has been developed over a period of two years and has been in daily use in a number of Ready
mix plants. XP Software has spent considerable time correcting any bugs that have arisen, and this latest version
has been tested for a number of months however in the unlikely event that an error occurs we will not accept
responsibly for any loss incurred.

Mix
Cement
Agg Density
Agg1
Agg2
Agg3
Agg4
Agg5
Agg6

2560
2610
2600
2600
2600
2600

Sand1
Sand2
Sand3
Sand4
Sand5
Sand6

2610
2670
2650
2600
2600
2600

Water
Admixture

Air
Aggregate

Targets

% Passing

TRUE

1
2
3
4
1
2
3
4
5

245
0
0
0
182
95
900
0

0
0

0.0%
699
484
0
0
0
2250
850
0
1450
2800
FM
2.60
Mortar
56.3%
% Pass .6
52.1%
% Fine Agg 45.7
100.0
40 100.0
26 100.0
20
98.3
86.2
13.2
9.5
64.9
4.75
46.1
2.36
40.7
1.18
33.0
0.6
24.4
0.3
9.9
4.6
0.15
0.08
2.5
0.0

17.5 MPA 20mm

Batch

C/Test
Design

1
1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

1
0
1

47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99

Cement
1

Water
2

Admixtures
1

Air
3

Aggregates

Volume
4

AGG Type
6
1

Sand Type
3
1

Admix Type
3
1

Err:523
Err:523
Err:523
Err:523
Err:523

Admix Type

Slump
2

Err:523
Err:523

Err:523
Err:523

Err:523

Err:523

Err:523
Err:523

Err:523
Err:523

Targets
FM

Grading
Mortar

%Pass .6 % Fine Agg

40

26

20

13.2

9.5

4.75

2.36

1.18

0.6

0.3

Cement Type
0.15

0.08

Target Aggregate Volumes

1
2

Tl
4

Aggregate kg

Volume
4

W/C
1

Cost

Cost

Cement

Additive
1

0.00

0.00

Err:523

Err:523

Err:523

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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0
0
0
0
0
0
0
0
0
0
0

0
0
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0
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0
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0
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0
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0
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0
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0
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0
0
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0
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0
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0
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0
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0
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0
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0
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0
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0.00
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Err:523
Err:523
0.00
0.00
0.00
0.00
0.00
0.00
0.00
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0.00
0.00
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0.00
0.00
0.00

Err:523
Err:523
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
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0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Err:523
Err:523
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
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0.00
0.00
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0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
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0
0
0
0
0
0
0
0
0
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0
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0
0
0
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0
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0
0

0
0
0
0
0
0
0
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0
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0
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0

0
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0
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0
0
0

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Aggregates
1

Total
2

6
Err:523

0.00

0.00

0.00

0.00

0.00

0.00

0
0.00
0.00
0.00
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0
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0
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0
0.00
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0
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0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Err:523
0

Err:523
Err:523
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
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0.00
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0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Batch
2560
2610
2600
2600
2600
2600
2610
2670

2600

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Agg Kg

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Date

18-Jan-13

Mix

Trial Mix

Cement
OPC

Water

280
0
0
0
171

Air

4.0%

Slump

90

Admixtures
Air Entrainer
Water Reducer

Aggregates

80
900
0
0
0

kg
20 mm
10 mm
Dust
Sand 1

0
672
274
0
360
516

Volume%
0.0%
37.5%
15.0%
0.0%
19.8%
27.7%

Coarse Agg

Target On/Off

FM #DIV/0! 2.55
Mortar 30.0% 55.0%
%Pass.6#DIV/0! 58.4%
Seive
mm
40
26

Comb

Target

% Pass % Pass
#DIV/0! 100.0
#DIV/0! 100.0

20 #DIV/0!
13.2 #DIV/0!
9.5 #DIV/0!

99.2

4.75 #DIV/0!
2.36 #DIV/0!

46.0

1.18 #DIV/0!
0.6 #DIV/0!

33.1

#DIV/0!

14.0

0.15 #DIV/0!
0.075 #DIV/0!

6.3

0.3

81.2
54.8
38.1
28.0

1.8
Edit Ref

kg SSD 0
Volume 0.0%
Target 0.0%

20 mm

10 mm

672
37.5%
37.5%

274
15.0%
15.0%

Fine Agg %

#DIV/0!
46.0

###

Sand 1

Dust

0
0.0%
0.0%

360
19.8%
19.8%

516
27.7%
27.7%

50

Percent Passing (%)

If aggregate sieve
analysis entered

tick box

Fine Agg

100
90
80
70
60
50
40
30
20
10
0
0.08

0.02

0.3

0.6

1.18

2.36

4.75

Sieve Size mm

9.5

13.2

20

26

40

0
0
0
0
1

2
7
1
2

FALSE

XP SOFTWARE
Licenced To

Demo
Limited Uses Remaining

Trial Mixes

Expected Water /Cement

Max size Air %
MPA
Ratio
Aggregate
0.4
9.5
7.5
13.2
7.5
47
19
6
25
6
38
5
0.45
9.5
7.5
13.2
7.5
41
19
6
25
6
38
5
0.48
9.5
7.5
13.2
7.5
37
19
6
25
6
38
5
0.53
9.5
7.5
13.2
7.5
32
19
6
25
6
38
5
0.58
9.5
7.5
13.2
7.5
27
19
6
25
6
38
5
9.5
7.5
0.62
13.2
7.5
26
19
6
25
6
38
5
0.66
9.5
7.5
13.2
7.5
24
19
6
25
6
38
5
9.5
7.5
0.7
13.2
7.5
22
19
6
25
6
38
5

Water
L cu m
203
193
178
168
158
203
193
178
168
158
203
193
178
168
158
203
193
178
168
158
203
193
178
168
158
203
193
178
168
158
203
193
178
168
158
203
193
178
168
158

Page 278

Cement
cu m
509
486
447
436
397
458
436
402
380
358
419
397
363
347
324
380
363
335
319
296
352
335
307
291
274
330
313
285
274
257
307
291
268
251
240
285
274
251
240
224

Fineness Modulus = 2.50

Fine Agg Fine Agg
%of total kg cu m
50
743
41
630
35
577
32
535
29
517
51
791
43
678
37
618
33
577
31
553
52
826
44
708
38
648
34
600
32
577
53
850
45
731
38
666
35
618
32
600
54
868
45
749
39
684
36
642
33
618
54
892
46
773
40
702
36
654
33
630
55
910
47
791
40
719
37
678
34
648
55
927
47
809
41
737
37
690
34
660

Trial Mixes

ess Modulus = 2.50

Fineness Modulus = 2.75
Fineness Modulus = 2.90
Course AggFine Agg Fine Agg Course AggFine Agg Fine Agg Course Agg
kg cu m
%of total kg cu m
kg cu m
%of total kg cu m
kg cu m
749
53
785
708
54
809
684
904
44
672
862
46
702
832
1070
38
618
1029
39
648
999
1153
34
577
1112
36
600
1088
1254
32
565
1207
33
589
1183
749
54
832
708
56
856
684
904
46
719
862
47
749
832
1070
39
660
1029
41
690
999
1153
36
618
1112
37
642
1088
1254
33
600
1207
35
624
1183
749
55
868
708
57
892
684
904
46
749
862
48
779
832
1070
40
690
1029
42
719
999
1153
37
642
1112
38
666
1088
1254
34
624
1207
35
648
1183
749
56
892
708
57
916
684
904
47
773
862
49
803
832
1070
41
708
1029
42
737
999
1153
37
660
1112
39
684
1088
1254
35
648
1207
36
672
1183
749
56
910
708
58
933
684
904
48
791
862
50
820
832
1070
41
725
1029
43
755
999
1153
38
684
1112
39
708
1088
1254
36
666
1207
37
690
1183
749
57
933
708
58
957
684
904
49
815
862
50
844
832
1070
42
743
1029
44
773
999
1153
38
696
1112
40
719
1088
1254
36
678
1207
37
702
1183
749
57
951
708
59
975
684
904
49
832
862
51
862
832
1070
43
761
1029
44
791
999
1153
39
719
1112
41
743
1088
1254
37
696
1207
38
719
1183
749
58
969
708
59
993
684
904
50
850
862
51
880
832
1070
43
779
1029
44
809
999
1153
40
731
1112
41
755
1088
1254
37
708
1207
38
731
1183

Page 279

Button 7
Dialog Caption

Butto
n 22
Check Box 23

Check Box 12

Button
9
Check Box 10

Button 7

OK
Cancel