USE THE FOLLOWING FORMULAS TO DETERMINE YOUR CHILLER NEEDS.

SPECIFIC HEAT OF WATER = 1 SPECIFIC HEAT OF OIL (DTE24) AVG. = .486 BTU = (WEIGHT X SPECIFIC HEAT X DELTA T) / TIME PER HOUR BTU/H= GPM X 500 X DELTA T FOR WATER

BTU/HR = GPM X 243 X DELTA T FOR HYDRAULIC OIL, WT.=7.2#/GAL, SPECIFIC HEAT = .486 (DTE24 OIL ONLY) BTU/HR = GPH (DISTILL RATE) X 1500 (FOR DISTILLING OF PERCHLOROETHYLENE TYPICAL SIZING FOR MOTOR HORSEPOWER HEAT REMOVAL THIS FORMULA IS BASED ON 40% HEAT REJECTION OF MOTOR HP TO HEAT THIS FORMULA WORKS ONLY WHEN THE PUMP MOTOR IS THE SOLE SOURCE OF HEAT. THIS FORMULA IS TYPICAL FOR 85-90% OF APPLICATIONS. BTU = HP X 2543 - 60% EXAMPLE: 20 HP MOTOR = 20 X 2543 = 50,860 BTU /HR ASSUME 40% OF THIS LOAD IS REJECTED AS HEAT 50,860 - 60% = 20,344 BTU/HR TO BE REMOVED

IF SEVERAL MOTORS ARE COMBINED IN THE SAME CIRCUIT ADD ALL HP AND DEDUCT 60% FOR THE TOTAL BTU TO BE REMOVED. EXAMPLE: 12HP, 15HP, 7HP, 4HP PUMP MOTORS IN ONE CIRCUIT. 12+15+7+4 = 38 TOTAL HP 38 X 2543 = 96,364 BTU/HR ASSUME THE 40% RULE 96,634 - 60% = 38,654 BTU/HR TO BE REMOVED

BELOW IS A QUICK REFERENCE CHART FOR CHILLER SIZE TO HP REMOVAL TYPICAL SIZING FOR MOTOR HORSEPOWER HEAT REMOVAL (chart # 3.5B) TOTAL HP CHILLER MODEL TONNAGE EQUIVALENT 8.75 @40% 11.75 17.5 23.5 35 44.25 59 88.5 117.5 141.5 RC-0.75 RC-1 @40% RC-1.5 @40% RC-2 @40% RC-3 @40% RC-4 @40% RC-5 @40% RC-7.5 @40% RC-10 @40% RC-12 @40% 0.75 1.00 1.50 2.00 3.00 4.00 5.00 7.50 10.00 12.00 CAPABLE BTU REMOVAL 9000 BTU/HR MOTOR HP 3.5 4.7 7 9.4 14 17.7 23.6 35.4 47 56.6

12,000 BTU/HR 18,000 BTU/HR 24,000 BTU/HR 36,000 BTU/HR 48,000 BTU/HR 60,000 BTU/HR 90,000 BTU/HR 120,000 BTU/HR 144,000 BTU/HR

HOW TO READ CHART: DETERMINE TOTAL HP IN SYSTEM. LOCATE CLOSEST HP IN RED FROM CHART. (NOTE: ALWAYS CHOOSE THE HP IN BLUE THAT IS EQUAL TO OR HIGHER THAN YOUR TOTAL HP.) FOLLOW CHART FROM LEFT TO RIGHT TO DETERMINE PROPER CHILLER MODEL, CAPACITY, AND ACTUAL HP NEEDED TO BE REMOVED AT THE 40% RULE. EXAMPLE: A) 10 HP PUMP MOTOR IN SYSTEMCHART SELECTION = 11.75. CHILLER SELECTION IS RC-1 TO REMOVE UP TO 4.7 TOTAL HP. EXAMPLE: B) 10HP + 7HP + 15HP PUMP MOTORS IN ONE SYSTEM = 32HP TOTAL CHART SELECTION = 35. CHILLER SELECTION IS RC-3 TO REMOVE UP TO 14 TOTAL HP. IF UNSURE OR QUESTIONS ARISE, FILL OUT THE CHILLER MFG. QUOTE FORM WITH AS MUCH KNOWN DATA AS POSSIBLE AND FAX TO 812-285-5508. OR CALL 800-334-2665

OTHER FORMULAS FOR SIZING A COOLING UNIT

IT IS RECOMMENDED TO SIZE CHILLER SLIGHTLY LARGER THAN LOAD. FOR WATER: BTU=DELTA T X GPM X 500 EXAMPLE: WATER COMING IN TO UNIT IS 70 DEG F. LEAVING WATER TEMP IS 85 DEG F. FLOW RATE IS 10 GPM. THE LEAVING WATER TEMP MINUS THE ENTERING WATER TEMP IS THE DELTA T. 85 - 70 = 15, 15 X 10 X 500 = 75,000 BTU/HR (TO MAINTAIN CURRENT TEMP)

FOR OIL THE FORMULAS ARE VERY SIMILAR. IF THE OIL IS DTE 24 OR EQUIVALENT THE FORMULA IS DELTA T X GPM X 243 = BTU/HR. EXAMPLE: OIL IN RESERVOIR IS 120 DEG F. OIL RETURNING TO RESERVOIR IS 140 DEG F. FLOW RATE IS 18 GPM. 140-120 = 20, 20 X 18 X 243 = 87,480 BTU/HR (FOR DTE 24)

IF THE OIL DIFFERS FROM DTE 24, USE BTU = DELTA T X GPM X 500 X SPECIFIC HEAT OF FLUID EXAMPLE: SAE40 OIL HAS A SPECIFIC HEAT OF .5 RESERVOIR TEMP IS 100 DEG F. RETURN OIL TEMP IS 120 DEG F. OIL FLOW RATE IS 15 GPM. 120 - 100 = 20, 20 X 15 X 500 X .5 = 75,000 BTU/HR

BELOW IS A CHILLER SELECTION CHART WHEN ACTUAL BTU HEAT LOAD IS KNOWN BTU/HR 9,000 12,000 18,000 24,000 36,000 48,000 60,000 CHILLER MODEL RC-0.75 RC-1 RC-1.5 RC-2 RC-3 RC-4 RC-5 TONNAGE 0.75 1.00 1.50 2.00 3.00 4.00 5.00

90,000 120,000 144,000

RC-7.5 RC-10 RC-12

7.50 10.00 12.00

HOW TO USE THIS CHART: CHOOSE THE BTU (IN RED) FROM THE CHART THAT IS EQUAL TO OR GREATER THAN YOUR CALCULATED BTU HEAT LOAD. FOLLOW THE CHART TO THE RIGHT TO DETERMINE THE PROPER CHILLER MODEL AND TONNAGE YOUR SYSTEM REQUIRES. NOTE: MAXIMUM ENTERING FLUID TEMPERATURE IS 140 DEG F.

IF YOU HAVE ANY QUESTIONS OR TROUBLE CHOOSING A CHILLER UNIT, FILL OUT A CHILLER MFG. QUOTE FORM WITH AS MUCH DATA AS POSSIBLE AND FAX TO 812-285-5508 OR CALL 800-334-2665

TO REACH RYAN AT EXT 209 OR CARTER AT EXT 206

OTHER FORMULAS FOR SIZING A COOLING UNIT CONT.

BTU=WEIGHT X DELTA T X SPECIFIC HEAT OF FLUID DIVIDED BY TIME IN HOURS

EXAMPLE: 500 GALLON RESERVOIR OF WATER AT 90 DEG F. DESIRED TANK TEMP IS 60 DEG F. TO BE COOLED IN 2 HOURS 500 GALLONS X 8.3 POUNDS PER GALLON (FOR WATER) X 30 X SPECIFIC HEAT OF 1 (FOR WATER) = 124,500 BTU / TIME IN HOURS (2) = 62,250 BTU/HR. EXAMPLE: 150 GALLON RESERVOIR OF DTE24 HYDRAULIC OIL AT 120 DEG F. DESIRED TANK TEMP IS 100 DEG F. TO BE COOLED IN 30 MINUTES. 150 GALLONS X 7.2 POUNDS PER GALLON (FOR DTE24) X 20 X SPECIFIC HEAT OF .486 (FOR DTE24 = 10,497.6 BTU / TIME IN HOURS (.5) = 20,995.2 BTU/HR.

BELOW IS A CHILLER SELECTION CHART WHEN ACTUAL BTU HEAT LOAD IS KNOWN BTU/HR 9,000 12,000 18,000 24,000 36,000 48,000 60,000 90,000 120,000 144,000 CHILLER MODEL RC-0.75 RC-1 RC-1.5 RC-2 RC-3 RC-4 RC-5 RC-7.5 RC-10 RC-12 TONNAGE 0.75 1.00 1.50 2.00 3.00 4.00 5.00 7.50 10.00 12.00

HOW TO USE THIS CHART: CHOOSE THE BTU (IN RED) FROM THE CHART THAT IS EQUAL TO OR GREATER THAN YOUR CALCULATED BTU HEAT LOAD. FOLLOW THE CHART TO THE RIGHT TO DETERMINE THE PROPER CHILLER MODEL AND TONNAGE YOUR SYSTEM REQUIRES. NOTE: MAXIMUM ENTERING FLUID TEMPERATURE IS 140 DEG F.

IF YOU HAVE ANY QUESTIONS OR TROUBLE CHOOSING A CHILLER UNIT, FILL OUT A CHILLER MFG.

QUOTE FORM WITH AS MUCH DATA AS POSSIBLE AND FAX TO 812-285-5508 OR CALL 800-334-2665 TO REACH RYAN AT EXT 209 OR CARTER AT EXT 206