MEC

ISO 9001:2000

THERMAL SPRAY FACILITIES

AUTOMATIC SYSTEMS for HVOF, PLASMA, FLAME SPRAY, ARC SPRAY & ROD SPRAY

A statue made of clay is getting "COOL" spray of bronze metal by ARCJET-96/400

TWIN WIRE ARC SPRAY SYSTEMS

MODEL : ARCJET -96/200 - ARCJET -96/400 - ARCJET -96/600 CE Approved

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consists of following basic assemblies :

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New technology for the power supply in combination with the highly accurate wire feedandthemodified aircapgeometry Allows controlled and uniform energy transferonto thewirematerial. This enables the energy transfer to be adaptedtotheneedsoftheapplications. MEC Arc Spray Systems are designed to process all conductive wires, cored wires &flexiblecords.

ARCJET-96 Gun with Air-Cooled Arc Head (Patent pending) Power Source with in-built Control Panel; Model : P-200, P-400 & P-600 (Design Registration applied) Portable Wire Feed & Gun Stand; Model : SWF-011 Interconnecting Hoses & Cables standard length 5 meters (extra length optional) (not shown in figure) Safety Equipments (not shown in figure)

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POWER SOURCE Model : P-200

POWER SOURCE Model : P-400

POWDER SOURCE Model : P-600

POWER SOURCE Model : P-400-ED for ARCJET-96-ED

TOP TILT OPENING FOR EASYACCESS

The ARCJET-96 Gun is light and easy to use. It has simple adjustments and requires minimal maintenance. Closed Nozzle System to ensure high bond and finespray. PullWire Feed System by Air Motor (1000 RPMforhighmelting wires and 2500RPMforlowmeltingwires) Forcedair-cooledarc-head(patentapplied)to keepaircap,nozzle positioner,andsprayheadcool, thus preventing overheating at highamperes. Thedefinedparticlesizeandsmallspraydiameter increase both thequalityandefficiencyofthemetaldeposition. Weighingonly3.5Kg. Guncanbehandheldorinstalled in a wide varietyofautomatedequipment. Compressedairrequirement:35CFMFADat60-80 psig(5bar).

Wire pulling system by AC Motor, fittedinthegun.This ensures precisionwirefeedspeed. Capabletosprayallwires. Weight:7Kg.(withouthoses&Cables). Compressedairrequirement:35CFMFADat60-80 psig(5bar). EDPowerSourceisrequired.

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Portable & Two- in-one(holdingspools aswellasgun). Can be moved near to job, awayfrom powersource. Swiveltypestandtakesthedirection of wire feedtowardsoperator'sside. Alternative or additional wire dispensing systemfor125Kg. / 250 Kg wire drums are available.
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The hose package consists of two current cables and an air hose&twoinsulatedwireguidetubes. Cable & hose set has a standard length of 5 mtrs. (otherlengthsasoptional) The insulated wire guide tubes have a standard length of 2.5 meters and are made from a special lowresistancematerial.

WHAT IS HIGH VELOCITY SYSTEM & WHY ?

The High Velocity optionisarevolutionary technology that has allowed the arc spray process to rival the coating quality of higher-end processes like plasma spray. The HighVelocityattachment increases particlevelocities andconcentratesthespray pattern to producedramaticallyimprovedcoating quality. Coatings are similar to plasma-sprayed coatings; however, with the HighVelocityOption,theseplasma-likecoatingscanbeproducedinmuchless time and at a fraction of the cost. Other advantages that the High Velocity attachmenthasoverconventionalarcsprayare:
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EXTENSIONS FOR INTERNAL COATINGS

For years, the arc spray process has been limited in its ability to reach internal diameters. ThedevelopmentofIDarcsprayextension has been a majorleapinimprovingprocesstechnology.
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Enables sprayinginboreordifficult-to-reach-atplace. Deflector Nozzle : 90deg. Straight Nozzle : 0 deg.

Higherparticlevelocities&depositionefficiency Densercoating&superiorbondstrength. Focused,narrowspraypattern Smootherassprayedcoating HighVelocityoptionisinstalledinModel:P-400&P-600

Availableinlengthof: 315 mm (1 ft)/ 630 mm (2 ft) / 945mm(3ft) Allowscoatingininternaldiameter of70mm&above. Highlyengineerednozzles, tipsandpositioners have been designed for applications that demand maximum durability.

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ABRASIVE BLASTING MACHINES

SOLID & CORED ARC SPRAY WIRES

Due to the nature of the metal spraying process, it is necessarytopreparethejob surfacebyAbrasiveBlasting Machines. MEC provide complete range of Abrasive Blasting Machines / Blast Rooms for surface preparation required prior to metalspraying.

We recognize that high quality spray equipment without compatible,firstratecoatingmaterialcanleadtolessthandesirablecoatings.Forarcspray, onlywiresdesignedandproducedforthermalsprayingensuretroublefree applicationandsuperior,consistentcoatings. Withover100standardmaterialsincludeAluminium,AluminiumAlloy, Tin, TinAlloy,Nickel,NickelAlloy,Zinc,StainlessSteel,Brass,Monel,Copper& manymorewiresareavailable. MEC alsoabletofulfilltherequirementof CoredWires,thelatestdevelopmentincoatingconsumables. MEC can assist in theselection ofthecorrect material for all applications andcansupplytosuitallthermalsprayingneeds.

Coating Consistency
MEC hasworkedcloselywithindustriestodeveloparcspraysolutionsforsomeofthe most demanding coating applications. While most arc spray coatings still utilize metallicalloycomposition,theadventandgrowthofengineeredcompositecoredwires broadens the use of arc spray technology. For coatings ranging from simple dimensionalrestorationtocomplexsurfacetreatmentrequirements,arcsprayprovides competitivehighqualitysolutions.

Part Restoration
The nature&flexibility ofthearcsprayprocess enableseconomicalapplicationofthickcoatings without significantlossof bond strength. Forthis reason, arc spray has become the process of choicefor partrestoration in applications where the replacementcostsarehighortheparthasto be refurbished on-site. Examples are : crankshaft,rollsofpapermill&steelindustry.

Electrical Conductivity and resistivity Corrosion Protection

Arc sprayed coatings are used widely to fight both highand lowtemperature corrosion.these coatings have proven their excellence in challenging environments such as boilers, by providing oxidation and heat resistance. Arc sprayed coatings also provide excellent resistance to atmospheric corrosion and are used on bridges and other infrastructural components. Arcsprayedaluminium,tin,zincandothermetals areusedinapplicationsrequiringgoodelectrical conductivity.Forexample,Aluminiumcoatingon metaloxidevaristors&zinconcapacitors. Arcsprayedcoatingsareusedforbothelectrical conductivity and resistivity. In the electronics industry, coatings such as tinareoften used on nonmetallic parts because of their ability to acceptsolders.

Wear Resistance
Cored wire technology has broadened the spectrum of arc spray applications. With a tailored chemistry of materials, including carbide-bearing compositions. It is possible to produce coatings with excellent sliding wear resistance as well as abrasion resistance at a lowercostthanPlasma& HVOF.

CertifiedISO9001by

ROBOT

METALLIZING EQUIPMENT CO. PVT. LTD.

E-101, M.I.A., Phase-II, Basni, Jodhpur-342005 (India) Ph. : +91 291 2747601 Fax : 2746359 E-Mail : mecpl@sancharnet.in / mecpl@vsnl.com / mecplts@gmail.com Web : www.mecpl.com
Delhi 09312890541
mecdly@ndf.vsnl.net.in

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SPRAYWATCH

Mumbai 022-24934370
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Bangalore 0 9343861755
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Secunderabad 040-27813760
mecsec@satyam.net.in
LITERATURE#ARCJET/08