AXON CONSTRUCTIONS PVT.LTD. Project : RKM Powergen Pvt. Ltd.

(Coal Fired 4x360 MW,Thermal Power Project, Uchipinda,Chhattisgarh QUALITY ASSURANCE PLAN FOR STRUCTURAL FABRICATION
Agency
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S l . N o .

A C

COMPONENT/ POINTS

SIF IC Cla ATI ss ON/

ST A

TI C

CLASS OF CHECKS

QUANTUM OF REFERENCE ACCEPTANCE CHECK DOCUMENT CRITERIA

TYPE OF RECORD

C H

CL AS

A R

Witness Sort

Contractor

TPI (TCE/ SGS)

Customer/ Client (RKM/ AXON)

TE R

Supplier (NWPC)

REMARKS

1.0

RAW MATERIAL
Identification Dimension Chemical composition & Mechanical properties Chemical composition & Mechanical properties Major (B) Visual, Measurement Inward Reciept Report

1.1

Raw Material Inspection(For IS 2062 E 250 BR, IS 2062 E 350 BR)

1.2

100% The material confirms to the specified dimensions and tolerances as per IS : 1852 Randomly

Major (B)

Verification of MTC

MTC

MTC-Mill Test Certificate if available/required

1.3

Welding consumable

Major (B)

Verification of Batch Certificates

100%

As per AWS Classification/Refer ASME Sec II Part C/Or as specified by client. Applicable paint specifications as in painting scheme & Manufacturer Data Sheet

TC

TC-Test Cerificate/ Batch Certificates.If required

1.4

Paints

Identification

Major (B)

Visual & verification of TC

100%

Inward Reciept Report & TC

TC-Test Cerificate/ Batch Certificates.If required

2.0

INPROCESS CONTROL
Welding Procedure Specification(WPS) Qualification of Welding Procedure Specification Qualification Of Welder/Machine Performance Major (B) Each & Every Procedure Each Welder/ Machine ASME Section IX(See QW 200.1 & )

2.1

Verification

WPS

2.2

Welder/Machine Performance Qualification

Major (B)

Verification

ASME Section IX(See QW 485)/Refer IBR C XIII

WQT

INSPECTION CODE "A" "B" "C" Criticial Major Minor "P" "R" "I" Perform Review Random Inspection "W" "H" Witness Client Hold Point

AXON CONSTRUCTIONS PVT.LTD. Project : RKM Powergen Pvt. Ltd.(Coal Fired 4x360 MW,Thermal Power Project, Uchipinda,Chhattisgarh QUALITY ASSURANCE PLAN FOR STRUCTURAL FABRICATION
Agency
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SIF IC Cla ATI ss ON/

Sl.No.

A C

COMPONENT/ POINTS

ST A

TI C

CLASS OF CHECKS

QUANTUM OF CHECK

REFERENCE ACCEPTANCE TYPE OF DOCUMENT CRITERIA RECORD

C H

2.3

Pre-Welding Opereation

Dimention,Edge Preparation,Root gap/Root Face /alignment

CL AS

A R

Witness Sort

Contractor

TPI (TCE/ SGS)

Customer/ Client (RKM/ AXON)

TE R

Supplier (NWPC)

REMARKS

Major (B)

Visual,Template, Measurement

100%

Approved WPS/R/As per Tech. Spec. & Drawings.

Internal Record Register

3.0

REPAIR WELDING

3.1

Weld Repair

Repair of weld defects

Critical (A)

Visual,Checking welding parameters

Identified weld defects

Approved Procedure/ As per Client Requirement

Internal Record Register

INSPECTION CODE "A" "B" "C" Criticial Major Minor "P" "R" "I" Perform Review Random Inspection "W" "H" Witness Client Hold Point

AXON CONSTRUCTIONS PVT.LTD. Project : RKM Powergen Pvt. Ltd.(Coal Fired 4x360 MW,Thermal Power Project, Uchipinda,Chhattisgarh QUALITY ASSURANCE PLAN FOR STRUCTURAL FABRICATION
Agency
S
COMPONENT/ POINTS
SIF IC Cla ATI ss ON/

ST A

TI C

Sl.No.

A C

CLASS OF CHECKS

QUANTUM OF CHECK

REFERENCE ACCEPTANCE TYPE OF DOCUMENT CRITERIA RECORD

C H

CL AS

A R

Witness Sort

Contractor

TPI (TCE/ SGS)

Customer/ Client (RKM/ AXON)

TE R

Supplier (NWPC)

REMARKS

3.2

Dimension of Welded Items

Confirmance to Requirements

Major (B)

Visual & Measurement

100%

As per Drawing/ASME Sec VIII Div. 1, ASME B 31.1

Internal Record Register/ Protocol

4.0

PAINTING
Free from all dust,oil,grease,rust,scale, weld slag,flux deposit,foreign particles etc. Internal Record Register/ Protocol

4.1

Surface Preparation

Degree of Cleanliness

Major (B)

Visual

100%

4.2

Application of PRIMER-(Inorganic Zinc Primer)

Coverage & Dry Film Thickness(DFT)

Major (B)

Visual & ELCOMETER

100%

Applicable Painting Scheme/As per Standard Tech. Spec. & Drawings/Confirming to IS 12944 - 5 & IS 19840

Internal Record Register/ Protocol

1 Coat - 50M (Site Painting Workshop)

4.3

Application of Finish Coat-Polyurethane Paint(Dove Grey)

Coverage & Total Dry Film Thickness(DFT)

Major (B)

Visual & ELCOMETER

100%

Applicable Painting Scheme/As per Standard Tech. Spec. & Drawings/Confirming to IS 12944 - 5 & IS 19841

Internal Record Register/ Protocol

1 Coat -100M (After Erection at Site)

INSPECTION CODE "A" "B" "C" Criticial Major Minor "P" "R" "I" Perform Review Random Inspection "W" "H" Witness Client Hold Point

AXON CONSTRUCTIONS PVT.LTD. Project : RKM Powergen Pvt. Ltd.(Coal Fired 4x360 MW,Thermal Power Project, Uchipinda,Chhattisgarh QUALITY ASSURANCE PLAN FOR STRUCTURAL FABRICATION
Agency
S
SIF IC Cla ATI ss ON/

Sl.No.

A C

COMPONENT/ POINTS

ST A

TI C

CLASS OF CHECKS

QUANTUM OF CHECK

REFERENCE ACCEPTANCE TYPE OF DOCUMENT CRITERIA RECORD

C H

CL AS

A R

Witness Sort

Contractor

TPI (TCE/ SGS)

Customer/ Client (RKM/ AXON)

TE R

Supplier (NWPC)

REMARKS

4.4

Application of Repair Coat - Polyurethane Paint(Dove Grey)

Coverage & Total Dry Film Thickness(DFT)

Major (B)

Visual & ELCOMETER

100%

Applicable Painting Scheme/As per Standard Tech. Spec. & Drawings/Confirming to IS 12944 - 5 & IS 19841

Internal Record Register/ Protocol

1 Coat -100M

INSPECTION CODE "A" "B" "C" "P" "R" "I" Perform Review Random Inspection "W" "H" Witness Client Hold Point

Criticial Major Minor

AXON CONSTRUCTIONS PVT.LTD. Project : RKM Powergen Pvt. Ltd.(Coal Fired 4x360 MW,Thermal Power Project, Uchipinda,Chhattisgarh QUALITY ASSURANCE PLAN FOR STRUCTURAL FABRICATION
TI C

Agency
SIF IC Cla ATI ss ON/

Sl.No.

A C

COMPONENT/ POINTS

TE R S S TA

CLASS OF CHECKS

QUANTUM REFERENCE ACCEPTANCE TYPE OF OF CHECK DOCUMENT CRITERIA RECORD

C H

CL AS

A R

Witness Sort

Contractor

TPI (TCE/ SGS)

Customer/ Client (RKM/ AXON)

Supplier (NWPC)

REMARKS

5.0

FINAL INSPECTION
Marking & Identification Hard Stamping/ Nomenclature By Paint Major (B) Visual 100% Each Shell shall be Marked as Per Drg. Or As Specified by Client Internal Record Register/ Record Internal Record Register/ Protocol/ All Final Documentation W P R R I

5.1

5.2

Final Activities/ Cleareance for Further Activities

Confirmance of Requirements

Critical (A)

Visual

100%

As per Approved Procedure

5.3

Documentation

All Related Documents

Critical (A)

Review

100%

Approveed Procedure/ Tech. Specification

Protocol

Required for each and every Protocol for verification should be submitted

INSPECTION CODE "A" "B" "C" Criticial Major Minor "P" "R" "I" Perform Review Random Inspection "W" "H" Witness Client Hold Point

PREPARED BY

CHECKED & APPROVED BY NAME

NAME SIGNATURE DATE

SIGNATURE DATE