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1
Loads, dynamics and structural design
Offshore Wind Farm Design
Michiel Zaaijer
DUWIND
2007-2008 2
Overview
Introduction
Modelling offshore wind turbines
Types of analysis and tools
Loads and dynamics in design
2007-2008 3
2007-2008
4
Introduction
Loads, dynamics and structural design
2007-2008 5
Harmonic loading
( ) ( ) + = t F t F sin
0 1 2 3 4 5 6
1
0
1
Simple Harmonic Loading
Time
L
o
a
d
i
n
g
- Gravity loads on blades
- Mass imbalance rotor (1P)
- Aerodynamic imbalance (1P)
- Small regular waves
27 RPM = 0.45 Hz
2007-2008 6
Non-harmonic periodic loading
0 1 2 3 4 5 6
1
0
1
Complex Cyclic Loading
Time
L
o
a
d
i
n
g
- Wind-shear
- Yaw misalignment
- Tower shadow
- Rotational sampling
of turbulence
0 1 2 3 4 5 6
0.5
0
0.5
1st Signal (0.5 Hz)
Time
L
o
a
d
i
n
g
0 1 2 3 4 5 6
0.5
0
0.5
2nd Signal (1 Hz)
Time
L
o
a
d
i
n
g
0 1 2 3 4 5 6
0.5
0
0.5
3rd Signal (1.5 Hz)
Time
L
o
a
d
i
n
g
( )
( )
0
sin
k k
k
F t
a a F k t
=
+ +
=
(
u
k k
k k
M
H
x
x xx
2007-2008
39
Modelling of offshore wind turbines
Deriving parameters for foundation models
2007-2008 40
Importance of foundation model
4
0
.
0
m
5
.
0
m
1
5
.
0
m
2
1
.
0
m
3
5
0
0
x
7
5
2
5
0
0
x
1
0
0
2
8
0
0
x
6
0
2
8
0
0
x
3
2
2
8
0
0
x
2
5
2
8
0
0
x
2
0
37.0m
(25.0m Penetration)
3.0m
6.0m
2
8
0
0
x
6
0
15.4m
12.0m
12.0m
12.0m
6.0m
Pile
Tower
Flange
Boat Landing
J-Tube
MSL
x
3
0
3.0m
3.5m
5.0m
Scour Protection
4.6m
x
1
0
0
Rotor/nacelle mass 130,000 kg
First natural frequency (Hz)
without foundation 0.34627
with foundation 0.29055
with scour 0.28219
Second natural frequency (Hz)
without foundation 2.2006
with foundation 1.3328
with scour 1.2508
2007-2008 41
Enhanced foundation model
External shaft friction
(t-z curves)
Internal shaft friction
(t-z curves)
Pile plug resistence
(Q-z curves)
Pile point resistance
(Q-z curves)
Lateral resistance
(p-y curves)
Use:
Standards (API/DNV)
Existing software
(In exercise: ANSYS Macros)
2007-2008 42
Scour
General scour depth
Local scour depth
Overburden reduction depth
No scour condition
General scour only
Local scour condition
Vertical effective soil pressure 0
Pil e
Seabed
Typically 6 times pile
diameter
Typically 1-1.5 times
pile diameter
2007-2008 43
Effective fixity length
Seabed
Effective
fixity
length
3.3 D 3.7 D Experience with
offshore turbines
6 D General calculations
7 D 8 D Very soft silt
3.5 D 4.5 D Stiff clay
Effective fixity
length
Configuration
2007-2008 44
Uncoupled springs
Tower
Seabed
Rotation
Translations
Forced displacement/rotation
Ignore M Ignore F
Method A
F
M
u
Ignore
Applied force/moment
Ignore u
Method B
F
M
u
In exercise: Use
ANSYS Macros
and method B for
a monopile
2007-2008 45
Stiffness matrix
Stiffness matrix
Seabed
Tower
Run two load cases with FEM
model with py-curves
(See next slide)
(
=
(
u
k k
k k
M
H
x
x x x
2007-2008 46
FEM-based pile-head stiffness
4. Check assumption with another FEM solution
1 1 1
+ =
x xx
k u k F
1 1 1
+ = k u k M
x
1. Solve FEM for F
1
, M
1
(F
1
, M
1
near loading situation of interest)
2 2 2
+ =
x xx
k u k F
2 2 2
+ = k u k M
x
2. Solve FEM for F
2
, M
2
(F
2
, M
2
near loading situation of interest)
3. Scratch one equation and solve k
xx
, k
x
, k
(k
x
= k
x
, assume matrix equal for both loads)
2007-2008 47
Selection of pile foundation models
Foundation flexibility significant enough to require
close consideration of modelling
Effective fixity length model dissuaded
Stiffness matrix much more favourable than uncoupled
springs
For exercise: Monopile in Bladed modeled with uncoupled springs
(unfortunately)
2007-2008 48
Vertical
Horizontal
Rocking
Inertia Viscous
damping
Spring
stiffness
( )
1 3
3
D G
( )
8 7
1 16
D G
1
2 D G
( )
1 32
65 . 0
4
G D
( )
2 4
6 . 4
2
G D
( )
1 4
4 . 3
2
G D
( )
1 32
64 . 0
5
D
( )
2 8
76 . 0
3
D
( )
1 8
08 . 1
3
D
GBS
Lumped springs
and dashpots for:
- Horizontal
- Vertical
- Rocking
Documented GBS model parameters
2007-2008
49
Types of analysis and tools
Natural frequency and mode analysis
2007-2008 50
FEM modal analysis
FEM analysis provides:
Natural frequencies
Mode shapes
(Pre-processed)
matrices of structural
properties:
Mass
Stiffness
Damping
1
X
Y
Z
Parametric support structure model generation
2007-2008 51
Natural frequencies
0
0.5
1
1.5
2
2.5
3
3.5
Monopile Monopod Tripod Truss
N
a
t
u
r
a
l
f
r
e
q
u
e
n
c
i
e
s
2007-2008 52
Modes of the support structure
Monopile 1
st
mode 2
nd
mode
2007-2008 53
Rayleigh's method
=
Z
Velocity:
Maximum
strain energy
2
~ Z
( )
2
max
2
1
:
x k V
SDOF
=
Maximum
kinetic energy
2 2
~ Z
( ) ( )
( )
2 2
2
0 max
2
1
2
1
:
x m
x m T
SDOF
=
=
&
( ) ( ) ( ) t Z x t x v sin
, =
2007-2008 54
Rayleigh's method
To estimate first natural frequency (lowest)
Based on energy conservation in undamped, free
vibration: Exchange of energy between motion and
strain
Mode shape must fit boundary conditions
Best estimate of mode shape results in lowest estimate
of natural frequency
(Deflection under static top-load gives educated guess
of mode shape)
2007-2008 55
Rayleighs method for stepped tower
( )
2 3
2
2
2 4
4
4 48
3
top eq
found
eq
m m L L
T C
EI
+
= +
| |
|
\
See document on Blackboard for:
Derivation of this equation
Explanation of EI
eq
, m
eq
, C
found
2007-2008 56
Free vibration of cylinder in water
( ) ( )
c w c w D c M w M
x v x v D C x D C a D C f & & & & + =
, ,
2
,
2
2
1
4
1
4
( ) ( ) ( ) H X Y =
( ) ( )
( ) ( ) t y b t y a
t x b t x a
2 1
2 1
+
+ ( ) ( )
( ) ( )
2 1
2 1
Y b Y a
X b X a
+
+
2007-2008 63
Frequency domain analysis
Determine transfer function per load source
Linearise system or use small harmonic loads
Multiply spectrum of load source with transfer function
Superimpose response spectra of different sources
Due to non-linearity in the system, this procedure must be
repeated for different average wind speeds
2007-2008 64
Time domain - frequency domain
Time domain Frequency domain
Comprehensive non-linear
structural model
Simplified linear structural
model
Very time consuming Very rapid calculation
Careful choice of time
signal
Well documented wind
turbulence spectra
Able to model control
system dynamics
Able only to model linear
control system
Established fatigue
prediction tools
Fatigue prediction tools
relatively new
2007-2008 65
TD simulation:
- Transfer function tower top
loading (linearisation)
- Aerodynamic damping
FD analysis:
- Transfer function for wind loading
- Aerodynamic damping as extra
structural damping
- Linear wave loading
+
Mixing time- and frequency domain
2007-2008 66
U(1-a)
Aerodynamic damping
Tower for-aft motion
Blade motion
V
blade
Angle of attack
decreases/increases
-V
blade
Lift/thrust force
diminishes/increases
L
L opposite V
blade
2007-2008 67
Aerodynamic damping
0
1
2
3
4
5
6
5 10 15 20 25
wind speed at hub height [m/s]
a
e
r
o
d
y
n
.
d
a
m
p
i
n
g
a
s
f
r
a
c
.
o
f
c
r
i
t
.
d
a
m
p
.
[
%
]
soft-soft monopile
soft-stiff monotower
stiff-stiff lattice tower
Function of wind speed, turbine design
(aerodynamic and control) and support structure!
2007-2008 68
Some relevant analysis tools
ANSYS
Sesam
Adams WT
Phatas
Bladed
Flex
Turbu
FEM Time Freq Rotor Offshore
X
X X X X
X X X X
X X X X
X X X X
X X X X
X X X X
2007-2008
69
Loads and dynamics in design
Overview of the process
2007-2008 70
Suggested steps
Choose a limited set of load cases
Make preliminary design based on static loads
Check for resonance*
Check extreme loads with time domain simulations*
Check fatigue damage*
* Adjust design when necessary
2007-2008 71
Partial safety factor method
Apply load and resistance factors to:
loads on the structure or load effects in the structure
resistance of the structure or strength of materials
Fulfill design criterion:
Combined loading with non-linear effects:
Apply one safety factor to combined load effect, determined
from structural analysis of simultaneous loading
R
S
R
S
2007-2008 72
Values for safety factors
Importance of structural component w.r.t.
consequence of failure considered
Typically between 0.7 and 1.35
1.0 for favourable loads!
Load factor 1.0 for fatigue (safety in resistance)
See e.g. Offshore standard DNV-OS-J101
Design of offshore wind turbine structures
2007-2008
73
Loads and dynamics in design
Choose load cases
2007-2008 74
Fundamental problems in evaluation
Response
(loading + dynamics)
Time
More realisations
at the same site
What is the true extreme?
Long time span (20 year)
2007-2008 75
Load cases: Combine conditions
extreme
normal
external conditions
stand-by
operational conditions
normal conditions
start-up
power production
normal shut-down
fault conditions
condition after occurrence of a fault
erection
The number of
combinations that
is required in the
standards is
enormous!
2007-2008 76
Reducing number of load cases
(extremes)
Select a few independent extreme conditions that might
be design driving, e.g.:
Extreme loading during normal operation
Extreme loading during failure
Extreme wind loading above cut-out
Extreme wave loading
And combine these with reduced conditions for the other
aspects (wind, wave, current)
2007-2008 77
Reducing number of load cases
(fatigue)
Hs \ \ Tz
0 - 1 1 - 2 2 - 3 3 - 4 4 - 5 5 - 6 6 - 7 7 - 8 8 - 9 total
5.5 - 6 0.0
5 - 5.5 0.08 0.1
4.5 - 5 0.04 0.3 0.3
4 - 4.5 0.3 0.08 0.4
3.5 - 4
lumped sea state
0.7 0.7
3 - 3.5 0.7 0.7
2.5 - 3 0.6 0.04 0.7
2 - 2.5 0.2 0.2
1.5 - 2 0.0
1 - 1.5 3.4 0.4 3.8
0.5 - 1 19 58 0.7 77.7
0 - 0.5 0.68 1.0 65 12 0.1 0.11 79.0
total
0.7 0.0 1.0
84.2 73.4
2.0 1.9 0.5 0.0 164
Idling: V
w
> V
cut_out
Idling: V
w
< V
cut_in
Normal operation:
V
cut_in
< V
w
< V
cut_out
Lump states
in 3D scatter
diagram
Use normal
operation and
idling
2007-2008 78
T
V V
rated
V
cut-out
Ideal pitch
Stall
Response
to gust/failure
V
extreme
~V
2
~V
-1
~V
2
Knowledge about load case selection:
Thrust curves
2007-2008 79
Extreme and reduced conditions
H
max
1.86 H
s
H
reduced
1.32 H
s
V
gust,max
1.2 V
10 min
V
gust,reduced
(1.2 / 1.1) V
10 min
2007-2008
80
Loads and dynamics in design
Make preliminary design
2007-2008 81
Preliminary support structure design
Determine largest loads at several heights
Estimate wind, wave, current and gravity loads
e.g. C
D,AX
= 8/9 (Betz) at V
rated
& linear wave & DAF & safety
Superimpose and determine largest at each height
Dimension tower (moments / section modulus)
Rule of thump D/t
200 tower section
~60 driven foundation pile (see e.g. API on BB)
Estimate pile size with Blums method
(See document on Blackboard!)
2007-2008
82
Loads and dynamics in design
Check for resonance
2007-2008 83
Campbell diagram
forbidden
area
margin
C
h
a
r
a
c
t
e
r
i
s
t
i
c
f
r
e
q
u
e
n
c
y
Rotor speed
1
e
lead-lag
3-P
1-P
1
e
flap
1
st
tower frequency
1
st
tower frequency
1
st
tower frequency
Soft-
stiff
Soft-
soft
Stiff-
stiff
Wave-excitation
Soft-stiff
Soft-soft
2007-2008 84
Design adaptations
Change diameters and/or wall thicknesses
Shift masses
e.g. move transformer from nacelle to platform
Adjust rotor speed control
e.g. skip resonance in partial load region
Change concept
e.g. to braced tower / tripod
2007-2008
85
Loads and dynamics in design
Check lifetime fatigue
2007-2008 86
Fatigue
F
static
F
time
failure
number of cycles
fatigue test
Fatigue: after a number of cycles of a varying load below static
strength failure occurs.
2007-2008 87
S-N curves
log N
log
amp
UTS
1:20?
Carbon-Epoxy
1:10
Glass-Polyester
Steel (Welded)
1:3
2007-2008 88
Variable amplitude loading
amp
log N
n
1
n
2
n
3
n
4
n
5
N
1
N
2
N
3
N
3
N
4
N
5
Miners Damage Rule:
5
5
4
4
3
3
2
2
1
1
N
n
N
n
N
n
N
n
N
n
N
n
i
i
+ + + + =
amp
log N
stress histogram
Time
Stress history
Information about sequence lost
2007-2008 90
Rainflow counting
Two parametric method: Range and mean
Display series of extremes with vertical time axis
Drip rain from each extreme, stop at a larger extreme
Start and stop combine to one stress cycle
2007-2008 91
Rainflow counting
Established method
Several equivalent algorithms exist
Reservoir method
Intermediate extremes in groups of 4
Principle based on stress-strain hysteresis loops:
2007-2008 92
Frequency domain approach
Rayleigh: Theoretical, narrow band signals:
Dirlik: Empirical, wide band signals:
Used for spectra of random, Gaussian, stationary processes
2007-2008 93
Lifetime fatigue analysis
Hs\\Tz 0-1s 1-2s 2-3s 3-4s 4-5s 5-6s 6-7s 7-8s 8-9s total
5.5-6m 0.0
5-5.5m 0.08 0.1
4.5-5m Idling,high:Vw>=Vcut_out 0.04 0.3 0.3
4-4.5m 0.3 0.08 0.4
3.5-4m lumpedseastate 0.7 0.7
3-3.5m 0.7 0.7
2.5-3m 0.6 0.04 0.7
2-2.5m 0.2 0.2
1.5-2m idling,low:Vw<Vcut_in 0.0
1-1.5m 3.4 0.4 3.8
0.5-1m 19 58 0.7 77.7
0-0.5m 0.68 1.0 65 12 0.1 0.11 79.0
total 0.7 0.0 1.0 84.2 73.4 2.0 1.9 0.5 0.0 164
Do the following for all load cases
(scatter diagram, operational and idle)
Time
Determine stress time series or PSD
(PSD = Power Spectral Density)
Determine stress histogram
(Rainflow counting Dirlik)
amp
log N
2007-2008 94
Lifetime fatigue analysis
n
1 N
1
Apply Miners rule to histogram
(damage per load case)
amp
log N
=
i
i
N
n
D
Apply Miners to all load cases:
Damage of each load case (normalised to 1 unit of time) *
Probability of load case * Total lifetime
0.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
I
d
l
e
,
l
o
w
1
I
d
l
e
,
l
o
w
2
I
d
l
e
,
l
o
w
3
p
r
o
d
.
8
m
/
s
p
r
o
d
.
1
0
m
/
s
p
r
o
d
.
1
4
m
/
s
p
r
o
d
.
1
5
m
/
s
p
r
o
d
.
1
7
m
/
s
p
r
o
d
.
1
9
m
/
s
p
r
o
d
.
2
0
m
/
s
p
r
o
d
.
2
1
m
/
s
I
d
l
e
,
h
i
g
h
1
I
d
l
e
,
h
i
g
h
2
I
d
l
e
,
h
i
g
h
3
d
a
m
a
g
e
f
o
r
l
o
a
d
c
a
s
e
w
i
t
h
u
n
i
t
y
p
r
o
b
a
b
i
l
i
t
y
[
-
]
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
p
r
o
b
a
b
i
l
i
t
y
o
f
l
o
a
d
c
a
s
e
[
-
]
PP wind & waves
II, IP: waves
PP: wind
PP: waves
probability
Load case type
Pile
5.5 m below mudline
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
I
d
l
e
,
l
o
w
1
I
d
l
e
,
l
o
w
2
I
d
l
e
,
l
o
w
3
p
r
o
d
.
8
m
/
s
p
r
o
d
.
1
0
m
/
s
p
r
o
d
.
1
4
m
/
s
p
r
o
d
.
1
5
m
/
s
p
r
o
d
.
1
7
m
/
s
p
r
o
d
.
1
9
m
/
s
p
r
o
d
.
2
0
m
/
s
p
r
o
d
.
2
1
m
/
s
I
d
l
e
,
h
i
g
h
1
I
d
l
e
,
h
i
g
h
2
I
d
l
e
,
h
i
g
h
3
(
a
b
s
o
l
u
t
e
)
d
a
m
a
g
e
p
e
r
l
o
a
d
c
a
s
e
[
-
]
No.1: wind & waves (full avail.)
No. 2: waves & no aerodyn. damping
No. 4: pure wind
No. 5: waves & aerodyn. damping
Fatigue analysis type Pile
5.5 m below mudline
2007-2008 95
Integrated system dynamics
0
10
20
30
40
50
E
q
u
i
v
a
l
e
n
t
b
e
n
d
i
n
g
m
o
m
e
n
t
wind
wave
wind
loading
wave
loading
super-
position
separate analyse
combined
loading
integrated
analysis
combined