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CAlibrATion EquipMEnT
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Our reference load cells are designed to calibrate any type of testing machine for quality control purposes as well as for obtaining an official calibration certificate. Whenever forces have to be measured accurately, two methods are possible. Either by using dead-weight machines which are quite expensive and hard to operate and not very common, or by using testing machines equipped with a transfer force transducer. This solution is much more flexible and relatively cheap. The technical specification is in compliance with ISO 376 (formerly EN 10002-3) Class 05 and 00 (eventually Class 1) regulations and is part of the control tools required for, among others, the application of ISO 9000 regulations. Now available, standard reference transducers with digital output and dedicated ISO 376 software allowing a direct link between the transducer and the computer, a cost effective solution of the measurement chain. Besides that we offer a wide range of extensometer calibration equipment for the verification of the axial linearity as well as the initial gauge length. For all the equipment different digital indicators are available. They can be interfaced to a PC in connection with our calibration software packages. This allows a data acquisition, analysis, calculation and print-out of calibration reports.
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Content - Section u
Reference Load Cells Tension / Compression Tension / Compression Tension / Compression Compression Only Tension / Compression Series 2712/15 Series 5100 Series 5062 Series 3110 Series 18
Page 200 N - 100 kN 50 kN - 1500 kN 100 N - 50 kN 50 kN - 10 000+ kN 10 - 5000 kN 312 313 314 315 316
Digital Indicators and Calibration Software for Load Cells Digital Indicator Digital Indicator High Resolution Digital Indicator Calibration Software Extensometer Calibrators Axial Range 100 mm Axial Range 50 mm Axial Range 50 mm Gauge Length 300 - 500 mm Type KMF 100 Type 3590 - VHR Type KMF 3 Type KMF 20 Type INDI Type SCOUT Type MGC - PLUS KALIB
Page 318 318 319 320 Page 321 321 322 322
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0.2
0.200 72 55 25 M8 <0.40 0.42
0.5
0.500 72 55 25 M8 <0.40 0.42
1
1 72 55 25 M8 <0.40 0.42
2
2 72 55 25 M12 <0.35 0.42
5
5 88 70 30 M16 <0.35 0.6
10
10 88 70 30 M16 <0.30 0.6
Type 2715
Static Capacity max. Overall Height Overall Width Overall Depth Central Thread Nominal Displacement Weight mm kg kN mm mm mm
20
20 116 98 38 M24 <0.35 2.6
30
30 116 98 38 M24 <0.35 2.6
50
50 116 98 38 M24 <0.35 2.6
75
75 130 118 56 M36 <0.60 5.2
100
100 130 118 56 M36 <0.60 5.2
General Specifications
Accuracy Class ISO 376 Hysteresis Reproducibility error Repeatability error Creep error over 30 min Zero shift after loading Temperature influence on span Temperature influence on zero Maximum Force Breaking Force Nominal Sensitivity Input Resistance Nominal Temperature Range
Class
% of rated output % of rated output % of rated output % of rated output % of rated output % of rated output / C % of rated output / C % of full scale % of full scale mV / V Ohm C
0.5
0.5 <0.15 <0.10 <0.05 <0.05 <0.025 <0.035 <0.03 110 >300 2 350 -10 to +45
00
00 <0.07 <0.05 <0.025 <0.025 <0.012 <0.015 <0.023 110 >300 2 350 -10 to +45
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50
50 125 M24 26 50 <0.08
100
100 170 M30 35 60 <0.15
150
150 190 M45 44 75 <0.16
200
200 190 M45 44 75 <0.16
300
300 265 M64 65 88.5 <0.25
500
500 265 M64 65 88.5 <0.25
1000
1000 340 M90 85 111 <0.42
1500
1500 340 M90 85 111 <0.42
Type 5100
Static Capacity max. Overall Height (H) Thread (M) Thread Height (C2) Width (A) Nominal Displacement mm mm mm MN mm
2000
2 430 M125 128 150 <0.65
3000
3 430 M125 128 150 <0.65
5000
5 520 M160 158 180 <0.73
General Specifications
Accuracy Class ISO 376 Hysteresis Reproducibility error Repeatability error Creep error over 30 min Zero shift after loading Temperature influence on span Temperature influence on zero Maximum Force Breaking Force Nominal Sensitivity Input Resistance Nominal Temperature Range
Class
% of rated output % of rated output % of rated output % of rated output % of rated output % of rated output / C % of rated output / C % of full scale % of full scale mV / V Ohm C
0.5
0.5 <0.15 <0.10 <0.05 <0.05 <0.025 <0.035 <0.03 150 >300 1.5 / 2 350 -10 to +45
00
00 <0.07 <0.05 <0.025 <0.025 <0.012 <0.015 <0.023 150 >300 1.5 / 2 350 -10 to +45
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0.1
0.100 75 70 M8 <0.5 0.5
0.2
0.200 75 70 M8 <0.5 0.5
0.3
0.300 75 70 M8 <0.5 0.5
0.5
0.500 75 70 M8 <0.5 0.5
1
1 75 70 M8 <0.5 0.5
1.5
1.5 75 70 M8 <0.5 0.5
2
2 75 70 M8 <0.5 0.5
3
3 75 70 M12 <0.35 0.5
Type 2715
Static Capacity max. Overall Height (H) Width (A) Central Thread (M) Nominal Displacement Weight mm kg kN mm mm
3
3 75 70 M12 <0.35 0.5
5
5 75 70 M12 <0.35 0.5
7.5
7.5 100 70 M16 <0.35 2.1
10
10 100 70 M16 <0.35 2.1
15
15 100 90 M16 <0.40 3.2
20
20 100 90 M16 <0.40 3.2
30
30 150 90 M20 <0.60 5.3
50
50 150 90 M20 <0.60 5.3
General Specifications
Accuracy Class ISO 376 Hysteresis Reproducibility error Repeatability error Creep error over 30 min Zero shift after loading Temperature influence on span Temperature influence on zero Maximum Force Breaking Force Nominal Sensitivity Input Resistance Nominal Temperature Range
Class
% of rated output % of rated output % of rated output % of rated output % of rated output % of rated output / C % of rated output / C % of full scale % of full scale mV / V Ohm C
0.5
0.5 <0.15 <0.10 <0.05 <0.05 <0.025 <0.035 <0.03 500 >500 2 350 -10 to +45
00
00 <0.07 <0.05 <0.025 <0.025 <0.012 <0.015 <0.023 500 >500 2 350 -10 to +45
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50
50 135 36 64 2 <0.12 69 n.n. 174 n.a.
100
100 135 36 64 2.2 <0.18 69 n.n. 174 n.a.
150
150 135 36 64 2.2 <0.18 69 n.n. 174 n.a.
200
200 135 36 64 2.2 <0.18 69 n.n. 174 n.a.
300
300 160 56 89 4.5 <0.20 79 n.n. 200 n.a.
500
500 160 56 89 4.5 <0.20 79 n.n. 200 n.a.
750
750 190 64 99 6 <0.34 114 129 248 273
Type 5100
Static Capacity max. Overall Height (H) B A Weight Nominal Displacement Upper Loading Pad B Lower Loading Pad C Height H1 Height H2 MN mm mm mm mm mm mm mm mm mm
1000
1000 190 64 99 6 <0.34 114 129 248 273
1500
1500 225 90 119 20 <0.35 164 158 317 342
2000
2 225 90 119 20 <0.35 164 158 317 342
3000
3 270 125 159 42 0.4 195 248 360 420
5000
5 350 160 205 90 0.5 248 248 476 506
7500 10 000
7.5 460 200 294 243 0.7 308 353 615 650 10 460 200 294 243 0.7 353 353 640 675
General Specifications
Accuracy Class ISO 376 Hysteresis Reproducibility error Repeatability error Creep error over 30 min Zero shift after loading Temperature influence on span Temperature influence on zero Maximum Force Breaking Force Nominal Sensitivity Input Resistance Nominal Temperature Range
Class
% of rated output % of rated output % of rated output % of rated output % of rated output % of rated output / C % of rated output / C % of full scale % of full scale mV / V Ohm C
0.5
0.5 <0.15 <0.10 <0.05 <0.05 <0.025 <0.035 <0.03 150 >300 1.5 / 2 350 -10 to +45
00
00 <0.07 <0.05 <0.025 <0.025 <0.012 <0.015 <0.023 150 >300 1.5 / 2 350 -10 to +45
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10
10 72 35 70 0.13 1.2 170 400
20
20 72 35 70 0.11 1.2 170 400
50
50 72 35 70 0.13 1.2 170 400
100
100 89 45 75 0.17 2.3 170 400
200
200 89 45 75 0.19 2.3 170 400
Type 18
Static Capacity max. Overall Height (H) Diameter Upper ( A) Diameter Lower ( B) Nominal Displacement Weight Limit Force Breaking Force kN mm mm mm mm kg % %
300
300 112 58 95 0.23 3.9 170 400
500
500 157 85 130 0.26 10.4 170 400
1000
1000 171 100 150 0.45 15.3 170 400
2000
2000 239 135 230 0.62 45.6 150 320
3000
3000 254 135 230 0.79 52.6 150 320
5000
5000 303 160 275 1.08 90.4 135 290
General Specifications
Accuracy Class ISO 376 Hysteresis Reproducibility error Repeatability error Creep error over 30 min Zero shift after loading Temperature influence on span Temperature influence on zero Nominal Sensitivity Input Resistance Nominal Temperature Range
Class
% nominal Force % nominal Force % nominal Force % nominal Force % nominal Force % nominal Force % nominal Force mV / V Ohm C
0.5
0.5 0.08 0.08 0.04 0.03 0.012 (10 - 300 kN) / 0.024 (500 - 500 kN) 0.01 0.01 2 4450 -10 to +40
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INDI
6 digits N, kg, mV/V 0.01% <0.002% of full scale 550.000 divisions 17 / s <2 ppm/C <2 ppm/C <.005% of full scale per year RS-232C (Option RS-485) 0 - 10 Volt / 4 - 20 mA 24 VDC - 100 mA (transistor output) -10 - +40C 372 x 429 x 164 mm 230 V, 50 Hz (Option: internal rechargeable Battery) 6.7 kg
Specifications
Display Units Keyboard Accuracy Class Temperature influence on span Temperature influence on zero Long Term Stability Digital Output Analog Output Limit Value Switch Response Time Peak Value Stores Update Rate Operating Temperature Dimensions W x D x H Power Supply Weight
SCOUT
10 digits N, kg, mV/V 7 buttoms 0.01% 0.01% 0.01% <0.2 over 48 hrs RS-232 0 - 10V 4 (Gross, Net, Peak Value) 0.83 ms 2 (positive, negative, peak-to-peak) 0.03 ms -20 - +50C 176 x 98 x 212 mm 230 V, 50 Hz 1.9 kg
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Specifications
Display Keyboard Accuracy Class Digital Output Analog Output Analog Signals Operating Temperature Dimensions W x D x H Power Supply Weight
MGC - PLUS
LCD alphnumeric keypad, 4 function keys, cursor and dialog keys 0.03 RS-232, RS-485, Ethernet 0 - 10V up to 5 (gross, net, max., min., peak-to-peak) -20 - +60C 104 x 146 x 205 mm (19 Housing) 230 V, 50 Hz 3.1 kg
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can be positioned by a spindle in a sturdy and stable housing. The measurement axis of the KMF 100 could be separated from the test axis and parallel be shifted into the housing of the KMF 100. The result is a very low total height, a great measuring stroke and a lot of ways for clamping. The weight and the clamping force of the extensometers are not transferred to the measuring system by the sliding carriage. The fine adjustment can be done sensitively and precisely by means of a great handwheel. For fast adjustment the handwheel can be used like a flywheel. KMF 100
0.2 100 mm 0.1 m 0.2 m 16 mm 12 kg
Technical Data
EN ISO 9513 Accuracy Class Measuring Range System Resolution System Accuracy Diameter Measuring Pins
10 mm
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any desired position. The spindle is extended with a measuring pin ( 12 mm). Inside the frame the extensometer or inductive transducer can be affixed for testing. Holders with tungsten carbide plate for gauge heads and threaded holders (M4 x 0.5) can be attached instead of the upper measuring pin. The base supports of the instrument can be changed so that a 3 - or 4 -point support may be selected. All parts are made of corrosion resistant materials (hard-chrome plated columns, coated aluminium and stainless steel). A data interface for the printer DP - 1DX is available with the digital micrometer Mitutoyo 164 - 161. KMF 3
50 mm 1 m 12 mm 0.5 mm 2.5 kg
Technical Data
Measuring Distance System Accuracy Display Steps Weight 300 mm 30 m 10 m 4.5 kg
KMF 20
500 mm 50 m 10 m 6.5 kg
walter+bai
walter + bai ag Testing Machines Industriestrasse 4 CH-8224 Lhningen, Switzerland Tel. +41 52 687 25 25 Fax +41 52 687 25 20 info@walterbai.com, www.walterbai.com
Static Universal Testing Machines, Electromechanically or Servohydraulically driven Dynamic Multipurpose Testing Systems for Advanced Material and Component Testing Torsion, Rotary Bending, Impact Pendulum Testing Machines Hydrostatic Pressure Testing Systems Customer Specic Testing Machines, Modernisation of Existing Testing Machines
Accessories for Material Testing, incl. Digital Controllers, Application Software, Hydraulic Power Supply, Grips and Fixtures, Extensometers, Furnaces and Climatic Chambers, a.s.o. After-Sale Service at Customers Laboratory Calibration of Material Testing Machines