ORDER NO.

KMF0605965CE F7

Compact Plain Paper Fax

KX-FP205
(for U.S.A.)

2006 Panasonic Communications Co., Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law.

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TABLE OF CONTENTS
PAGE 1 Safety Precautions -----------------------------------------------3 1.1. For Service Technicians ----------------------------------3 1.2. AC Caution---------------------------------------------------3 1.3. Personal Safety Precautions ----------------------------4 1.4. Service Precautions ---------------------------------------5 2 Warning --------------------------------------------------------------6 2.1. About Lead Free Solder (PbF: Pb free) --------------6 2.2. Insulation Resistance Test -------------------------------7 2.3. Battery Caution ---------------------------------------------7 3 Specifications ------------------------------------------------------8 4 General/Introduction ---------------------------------------------9 4.1. Optional Accessories--------------------------------------9 5 Features --------------------------------------------------------------9 6 Technical Descriptions---------------------------------------- 10 6.1. Connection Diagram------------------------------------- 10 6.2. General Block Diagram --------------------------------- 11 6.3. Control Section ------------------------------------------- 13 6.4. Facsimile Section ---------------------------------------- 22 6.5. Sensors and Switches ---------------------------------- 29 6.6. Modem Section ------------------------------------------- 33 6.7. NCU Section----------------------------------------------- 40 6.8. ITS (Integrated telephone System) and Monitor Section ------------------------------------------- 43 6.9. Operation Board Section ------------------------------- 44 6.10. LCD Section ----------------------------------------------- 45 6.11. Power Supply Board Section-------------------------- 46 7 Location of Controls and Components------------------ 49 7.1. Overview --------------------------------------------------- 49 7.2. Control Panel---------------------------------------------- 49 8 Installation Instructions--------------------------------------- 50 8.1. Installation Space ---------------------------------------- 50 8.2. Connections ----------------------------------------------- 51 8.3. Installing the Ink Film------------------------------------ 52 8.4. Installing the Paper Tray ------------------------------- 53 8.5. Paper Support--------------------------------------------- 54 8.6. Installing the Recording Paper------------------------ 54 9 Operation Instructions ---------------------------------------- 55 9.1. Setting Your Logo ---------------------------------------- 55 10 Test Mode---------------------------------------------------------- 57 10.1. DTMF Signal Tone Transmit Selection ------------- 58 10.2. Button Code Table --------------------------------------- 58 10.3. Print Test Pattern ----------------------------------------- 59 11 Service Mode ----------------------------------------------------- 60 11.1. Programing and Lists------------------------------------ 60 11.2. The Example of the Printed List ---------------------- 64 12 Troubleshooting Guide---------------------------------------- 68 12.1. Troubleshooting Summary----------------------------- 68 12.2. Error Messages-Display -------------------------------- 69 12.3. Error Messages-Report--------------------------------- 71 12.4. Remote Programming----------------------------------- 93 12.5. Troubleshooting Details -------------------------------- 96 13 Service Fixture & Tools ------------------------------------- 129 14 Disassembly and Assembly Instructions ------------- 130 14.1. General Section ---------------------------------------- 130 14.2. Disassembly Flowchart ------------------------------- 131 14.3. Disassembly Procedure ------------------------------ 133 15 Maintenance ---------------------------------------------------- 154 15.1. Maintenance Items and Component Locations- 154 2 PAGE 15.2. Gear Section --------------------------------------------- 156 15.3. Jams ------------------------------------------------------- 163 15.4. Cleaning--------------------------------------------------- 165 Miscellaneous -------------------------------------------------- 167 16.1. Terminal Guide of the ICs Transistors and Diodes ----------------------------------------------------- 167 16.2. How to Replace the Flat Package IC -------------- 169 16.3. Test Chart------------------------------------------------- 171 Schematic Diagram ------------------------------------------- 174 17.1. Digital Board (PCB1)----------------------------------- 174 17.2. Analog Board (PCB2) --------------------------------- 178 17.3. Operation Board (PCB3)------------------------------ 180 17.4. Power Supply Board (PCB4) ------------------------ 181 17.5. Interface Board (PCB5) ------------------------------- 182 17.6. Sensor Board (PCB6) --------------------------------- 183 17.7. Film End SensorBoard (PCB7)--------------------- 183 17.8. Motor Position Sensor Board (PCB8) ------------- 183 17.9. Hook Switch Board (PCB9) -------------------------- 184 Printed Circuit Board----------------------------------------- 185 18.1. Digital Board (PCB1)----------------------------------- 185 18.2. Analog Board (PCB2) --------------------------------- 187 18.3. Operation Board (PCB3)------------------------------ 189 18.4. Power Supply Board (PCB4) ------------------------ 190 18.5. Interface Board (PCB5) ------------------------------- 191 18.6. Sensor Board (PCB6) --------------------------------- 191 18.7. Film End Sensor Board (PCB7)--------------------- 191 18.8. Motor Position Sensor Board (PCB8) ------------- 191 18.9. Hook Switch Board (PCB9) -------------------------- 192 Appendix Information of Schematic Diagram ------- 192 Exploded View and Replacement Parts List---------- 193 20.1. Cabinet, Mechanical and Electrical Parts Location --------------------------------------------------- 193 20.2. Replacement Parts List ------------------------------- 203

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1 Safety Precautions
1. 2. 3. 4. 5. Before servicing, unplug the AC power cord to prevent an electric shock. When replacing parts, use only the manufacturer's recommended components. Check the condition of the power cord. Replace if wear or damage is evident. After servicing, be sure to restore the lead dress, insulation barriers, insulation papers, shields, etc. Before returning the serviced equipment to the customer, be sure to perform the following insulation resistance test to prevent the customer from being exposed to shock hazards.

1.1.

For Service Technicians

ICs and LSIs are vulnerable to static electricity. When repairing, the following precautions will help prevent recurring malfunctions. 1. Cover the plastic part's boxes with aluminum foil. 2. Ground the soldering irons. 3. Use a conductive mat on the worktable. 4. Do not touch the IC or LSI pins with bare fingers.

1.2.

AC Caution

For safety, before closing the lower cabinet, please make sure of the following precautions. 1. The earth lead is fixed with the screw. 2. The AC lead is connected properly to power supply board. 3. Wrap the earth lead around the core 5 times. 4. Wrap the AC lead around the core 5 times.

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1.3.
1.3.1.

Personal Safety Precautions

Moving Sections of the Unit

Be careful not to let your hair, clothes, fingers, accessories, etc., become caught in any moving sections of the unit. The moving sections of the unit are the rollers and a gear. There is a separation roller and a document feed roller which are rotated by the document feed motor. A gear rotates the two rollers. Be careful not to touch them with your hands, especially when the unit is operating.

1.3.2.

Live Electrical Sections

All the electrical sections of the unit supplied with AC power by the AC power cord are live. Never disassemble the unit for service with the AC power supply plugged in. CAUTION: AC voltage is supplied to the primary side of the power supply unit. Therefore, always unplug the AC power cord before disassembling for service.

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1.4.
1.4.1.

Service Precautions
Precautions to Prevent Damage from static Electricity

Electrical charges accumulate on a person. For instance, clothes rubbing together can damage electric elements or change their electrical characteristics. In order to prevent static electricity, touch a metallic part that is grounded to release the static electricity. Never touch the electrical sections such as the power supply unit, etc.

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2 Warning
2.1. About Lead Free Solder (PbF: Pb free)
Note: In the information below, Pb, the symbol for lead in the periodic table of elements, will refer to standard solder or solder that contains lead. We will use PbF solder when discussing the lead free solder used in our manufacturing process which is made from Tin, (Sn), Silver, (Ag), and Copper, (Cu). This model, and others like it, manufactured using lead free solder will have PbF stamped on the PCB. For service and repair work we suggest using the same type of solder. Caution PbF solder has a melting point that is 50 ~ 70 F, (30 ~ 40C) higher than Pb solder. Please use a soldering iron with temperature control and adjust it to 700 20 F, (370 10C). Exercise care while using higher temperature soldering irons.: Do not heat the PCB for too long time in order to prevent solder splash or damage to the PCB. PbF solder will tend to splash if it is heated much higher than its melting point, approximately 1100F, (600C). When applying PbF solder to double layered boards, please check the component side for excess which may flow onto the opposite side (See figure, below).

2.1.1.

Suggested PbF Solder

There are several types of PbF solder available commercially. While this product is manufactured using Tin, Silver, and Copper, (Sn+Ag+Cu), you can also use Tin and Copper, (Sn+Cu), or Tin, Zinc, and Bismuth, (Sn+Zn+Bi). Please check the manufacturers specific instructions for the melting points of their products and any precautions for using their product with other materials. The following lead free (PbF) solder wire sizes are recommended for service of this product: 0.3mm, 0.6mm and 1.0mm.

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2.2.

Insulation Resistance Test

1. Unplug the power cord and short the two prongs of the plug with a jumper wire. 2. Turn on the power switch. 3. Measure the resistance value with an ohmmeter between the jumpered AC plug and each exposed metal cabinet part (screw heads, control shafts, bottom frame, etc.). Note: Some exposed parts may be isolated from the chassis by design. These will read infinity. 4. If the measurement is outside the specified limits, there is a possibility of a shock hazard.

2.3.

Battery Caution

Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to following caution: Disposal of lithium batteries should be performed by permitted, professional disposal firms knowledgeable in state government federal and local hazardous materials and hazardous waste transportation and disposal requirements. A battery continues to have no transportation limitations as long as it is separated to prevent short circuits and packed in strong packaging. Commercial firms that dispose of any quantity of lithium cells should have a mechanism in place to account for their ultimate disposition. This is a good practice for all types of commercial or industrial waste. Recommend Type Number: CR2032 (BAT501) Manufactured by MATSUSHITA/TOSHIBA

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3 Specifications
Any details given in these instructions are subject to change without notice. Applicable Lines: Document Size: Effective Scanning Width: Recording Paper Size: Effective Printing Width: Recording Paper Weight: Transmission Speed*1: Scanning Density: Public Switched Telephone Network Max. 216 mm (8 1/2") in width, Max. 600 mm (23 5/8") in length 208 mm (8 3/16") Letter: 216 mm 279 mm (8 1/2"11") A4: 210 mm 297 mm (8 1/4"11 11/16") Letter: 208 mm (8 3/16") A4: 202 mm (7 15/16") 60 g/m2 to 90 g/m2 (16 lb. to 24 lb.) Approx. 15 s/page*2 Horizontal: 8 pels/mm (203 pels/inch) Vertical: 3.85 lines/mm (98 lines/inch) (standard resolution) 7.7 lines/mm (196 lines/inch) (fine/photo resolution) 15.4 lines/mm (392 lines/inch) (super fine resolution) 64 levels Contact Image Sensor Thermal Transfer on Plain Paper Modified Huffman (MH), Modified READ (MR) 9,600 / 7,200 / 4,800 / 2,400 bps; Automatic Fallback 535C (4195F), 2080 % RH (Relative Humidity) Approx. height 106 mm width 356 mm depth 200 mm (4 3/16" 14 7 7/8") Approx. 2.7 kg (5.9 lb.) Standby: Approx. 1.2 W Transmission: Approx. 15 W Reception: Approx. 40 W (When receiving a 20% black document) Copy: Approx. 40 W (When copying a 20% black document) Maximum: Approx. 135 W (When copying a 100% black document) 120 V AC, 60 Hz Transmission: Approx. 25 pages Reception: Approx. 28 pages (Based on the ITU-T No. 1 Test Chart in standard resolution.)

Photo Resolution: Scanner Type: Printer Type: Data Compression System: Modem Speed: Operating Environment: Dimensions: Mass (Weight): Power Consumption:

Power Supply: Fax Memory Capacity*3:

*1 Transmission speed depends on the contents of the pages, resolution, telephone line conditions and capability of the other partys machine. *2 Transmission speed is based on the ITU-T No. 1 Test Chart with original mode. If the capability of the other partys machine is inferior to your unit, the transmission time may be longe. (Refer to ITU-T No.1 Test chart (P.171).) *3 If an error occurs during fax reception, such as a paper jam or if the recording paper runs out, the fax and subsequent faxes will be retained in memory.

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4 General/Introduction
4.1. Optional Accessories
Model No. Description Specification

KX-FA91
*1

Replacement Film*1

25 m (82') 2 rolls (Each roll will print about 80 letter sized pages)

To ensure the unit operates properly, we recommend the use of a Panasonic replacement film. The ink film is not reusable. Do not rewind and use the ink film again.

5 Features
General Help function Display: - FILM ORDER SHEET - BASIC SETTINGS - FEATURE LIST - FAX SND/RCV - COPIER - Q and A - ERRORS - REPORTS - CALLER ID LCD (Liquid Crystal Display) readout Plain Paper Facsimile Machine 15 second transmission speed * Letter / A4, G3 compatible Automatic document feeder (up to 10 sheets) Quick scan Resolution: Standard/Fine/Super fine/Photo (64 level) Broadcast 20-sheet recording paper capacity (16lb to 24 lb.) Automatic fax/phone switching Distinctive ring detection ** * The 15 second speed is based upon the ITU-T No. 1 Test Chart on the condition that memory transmission is performed. ** Subscription to distinctive ring services is required. Large Memory... Performed by DRAM Approx. 28 pages of memory reception Approx. 25 pages of memory transmission Integrated Telephone System On-hook dialing Voice muting Redialing function 50-station telephone directory with Phonebook Caller ID Feature requires a subscription to caller identification services offered by certain local telephone companies for a tee. You and your caller(s) must be in areas that provide caller identification services, and compatible equipment must be used by both telephone companies. Feature not available when the unit is connected to a PBX system. Enhanced Copier Function Multi-copy function (up to 20 copies) Enlargement and reduction Collate 64-Level halftone

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6 Technical Descriptions
6.1. Connection Diagram

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6.2.

General Block Diagram

The following is an outline of each device IC on the digital board. (Refer to General Block Diagram (P.12).). 1. ASIC (IC501) Composed mainly of an address decoder and a modem control. Controls the general FAX operations. Controls the operation panel I/F. Controls the thermal head I/F and CIS I/F. Performs the image processing. CPU and Real time clock Provides the reset pulse for each of the major ICs. 2. Flash ROM (IC506) Contains all of the program instructions on the unit operations. This memory is used mainly for the parameter working in the storage area. 3. Dynamic RAM (IC503) This memory is used mainly for the parameter working in the storage area. 4. MODEM (IC505) Performs the modulation and the demodulation for FAX communication. 5. Read Section CIS image sensor to read transmitted documents. 6. Motor Driver (IC401) Drives the transmission motor and the reception motor. 7. Thermal Head Contains heat-emitting elements for dot matrix image printing. 8. Analogue Board Composed of ITS circuit and NCU circuit. 9. Sensor Section Composed of a cover open and film end switch, a document set switch, a document top switch, a paper top sensor and a motor position switch. 10. Power Supply Board Switching Section Supplies +6V and +24V to the unit.

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6.2.1.

General Block Diagram

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6.3.

6.3.1.

CN501

IC501 ASIC

OP-RESET

KSTART,KLATCH KSCLK,KTXD

KRXD

To Operation Panel
DB[7:0] XRD XWR

MIC IN

ADR[15:13] RBA[5:0] ADR[12:0]

CN505

+5V

Block Diagram

F1,FTG

Control Section

TO CIS
A[12:0]

VIDEO

CISLEDON

A[7:4]

RBA[5:0]

RBA[5:0]

CN502,503 A[17:0] D[7:0] D[7:0] A[9:0]

A[4:0]

IC506 FLASH

IC503 DRAM

IC505 MODEM
A[4:0] D[7:0]

THLAT,THC,THDAT STB1,STB2

Q501,502,504

CN507

HEADON

IC509 AND
XROMCS XOPRBE XWR +3.3V XRD XCS XRD XWR XRAS XCAS

RXE

TX RX

TM

XRD XWR XCS

TO Analog Board

13
XRAS XCAS XMDMCS +2.5V/BATT

RXE,RM0~3

FILM_CHECK,MOTOR_POS

32.256MHz

CN504

REED,PTOP,COVER OPEN

+3.3V/BATT +2.5V/BATT

+3.3V/BATT

IC510 SP-AMP
+2.5V

IC504 RESET-IC
+5V +3.3V
VDET IN

Q503

+3.3V

Q505
+ BATT -

24MHz
OUT GND

32.768KHz

XWDERR XRESETI XORESET XRESET XBACKEN

KX-FP205

KX-FP205 : CONTROL SECTION BLOCK DIAGRAM

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6.3.2.

Memory Map

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6.3.3.

ASIC (IC501)
6. IMAGE DATA RAM: This memory is programmed into the ASIC and uses 8 KB for the image processing. (See Fig. A.*) 7. THERMAL HEAD I/F: Transmits the recorded data to the thermal head. 8. MOTOR I/F: Controls the transmission motor which feeds the document. Controls the receiving motor which feeds the recording paper. 9. OPERATION PANEL I/F: Serial interface with Operation Panel. 10. I/O PORT: I/O Port Interface. 11. ANALOGUE UNIT: Electronic volume for the monitor. Sends beep tones, etc.

This custom IC is used for the general FAX operations. 1. CPU: This model uses a Z80 equivalent to the CPU operating at 12 MHz. Most of the peripheral functions are performed by custom-designed LSIs. Therefore, the CPU only works for processing the results. 2. RTC: Real Time Clock 3. DECODER: Decodes the address. 4. ROM/RAM I/F: Controls the SELECT signal of ROM or RAM and the bank switching. 5. CIS I/F: Controls the document reading.

Fig. A

Note: This memory is incorporated into the ASIC (IC501) and used for the image processing. Fig. A shows the memory map of the Image Data RAM.

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Descriptions of Pin Distribution (IC501)

NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 VSSA VDDA 3.3 AIN1 AIN2 AIN3 AMON VSS X32OUT X32IN VDD (3.3V / B) XBACEN XRAMCS VDD (3.3V / B) VDD (2.5V/B) FTG F1 F2/OP FR/OP CPC RVN IRDATXD/IOP IRDARXD/IOP80 TXD/IOP RXD/IOP XRTS/IOP XCTS/IOP VDD (2.5V) TONE1 TONE2 VOLUREF VOLUOUT VOLUIN XNMI FMEMDO/IOP VDD (3.3V) VSS VSS VDD (3.3V) MIDAT/IOP MICLK/IOP MILAT/IOP 20KOSC/IOP XWAIT HSTRD/IOP HSTWR/IOP XOPRBE ADR15 ADR14 ADR13 VDD (2.5V) XOUT XIN VSS VDD (3.3V) XTEST TEST1 O I O I O O O I/O I O O O O O O A A A A A I O O O O O I I O I I O I O I O O I A A A A SIGNAL I/O POWER SUPPLIED VOLTAGE GND 3.3V 3.3V 3.3V 3.3V 3.3V GND 3.3V/BATT 3.3V/BATT ----3.3V/BATT 3.3V/BATT --------3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V ----3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V ----GND GND ----3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V ----3.3V 3.3V GND ----3.3V 3.3V DESCRIPTION POWER SOURCE (ANALOG GND) POWER SOURCE (ANALOG +3.3V) CIS IMAGE SIGNAL INPUT (SIG) THERMISTOR TEMPERATURE WATCH INPUT LINE VOLTAGE DETECTION SIGNAL INPUT (DCIN) ANALOG SIGNAL MONITOR TERMINAL POWER SOURCE (GND) RTC (32.768KHz) CONNECTION RTC (32.768KHz) CONNECTION POWER SOURCE (+3.3V/LITHIUM BATTERY) BACKUP ENABLE NOT USED POWER SOURCE(+3.3V / LITHIUM BATTERY) POWER SOURCE (+2.5V / LITHIUM BATTERY) SH SIGNAL OUTPUT FOR CIS (SI) 01 SIGNAL OUTPUT FOR CIS (CLK) OUTPUT PORT (THON) OUTPUT PORT (MDMRST) INPUT PORT (CPC) INPUT PORT (REED) OUTPUT PORT (CISLED) INPUT PORT (PTOP) INPUT PORT (FILMEND) OUTPUT PORT (HS-ALC) INPUT PORT (HOOK) OUTPUT PORT (SPMUTE) POWER SOURCE (+2.5V) TONE OUTPUT TONE OUTPUT ANALOG REF VOLTAGE VOLUME OUTPUT VOLUME INPUT HIGH FIXED OUTPUT PORT (CIS ON) POWER SOURCE (+3.3V) POWER SOURCE (GND) POWER SOURCE (GND) POWER SOURCE (+3.3V) PORT (DATA) PORT (DR) PORT (CD) PORT (TONEIEN) INPUT PORT (MPOS) OUTPUT (DCLK) OUTPUT PORT (XHSTWR) MFCS CPU ADDRESS BUS 15 (NOT USED) CPU ADDRESS BUS 14 (NOT USED) CPU ADDRESS BUS 13 (NOT USED) POWER SOURCE (+2.5V) SYSTEM CLOCK (24MHz) SYSTEM CLOCK (24MHz) POWER SOURCE (GND) POWER SOURCE (+3.3V) 24MHz CLOCK HIGH FIXED

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NO. 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 TEST2 TEST3 TEST4 XMDMINT XMDMCS XRAS/IOP XCAS1/IOP XCAS2/IOP XRESCS2 DB3 DB2 DB4 DB1 DB5 VDD (3.3V) VSS VSS VDD (3.3V) DB0 DB6 DB7 XROMCS RD WR ADR0 ADR1 ADR2 ADR3 ADR4 ADR5 VSS VDD (2.5V) ADR6 ADR7 ADR8 ADR9 ADR10 ADR11 ADR12 RBA0 RBA1 RBA2 RBA3 RBA4 RBA5

SIGNAL

I/O I I I I O O O I O I/O I/O I/O I/O I/O

POWER SUPPLIED VOLTAGE 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V ----GND GND ----HIGH FIXED HIGH FIXED HIGH FIXED

DESCRIPTION

MODEM INTERRUPT MODEM CHIP SELECT DRAM (IC503) ROW ADDRESS STROBE DRAM (IC503) CULUM ADDRESS STROBE INPUT PORT (COVER) FLASH CHIP SELECT (XRESCS2) CPU DATA BUS 3 CPU DATA BUS 2 CPU DATA BUS 4 CPU DATA BUS 1 CPU DATA BUS 5 POWER SOURCE (+3.3V) POWER SOURCE (GND) POWER SOURCE (GND) POWER SOURCE (+3.3V) CPU DATA BUS 0 CPU DATA BUS 6 CPU DATA BUS 7 ROM (IC502) CHIP SELECT CPU RD CPU WR CPU ADDRESS BUS 0 CPU ADDRESS BUS 1 CPU ADDRESS BUS 2 CPU ADDRESS BUS 3 CPU ADDRESS BUS 4 CPU ADDRESS BUS 5 POWER SOURCE (GND) POWER SOURCE (+2.5V) CPU ADDRESS BUS 6 CPU ADDRESS BUS 7 CPU ADDRESS BUS 8 CPU ADDRESS 9 CPU ADDRESS 10 CPU ADDRESS 11 CPU ADDRESS 12 ROM/RAM BANK ADDRESS 0 ROM/RAM BANK ADDRESS 1 ROM/RAM BANK ADDRESS 2 ROM/RAM BANK ADDRESS 3 ROM/RAM BANK ADDRESS 4 ROM/RAM BANK ADDRESS 5 A19 STROBE SIGNAL OUTPUT TO THERMAL HEAD STROBE SIGNAL OUTPUT TO THERMAL HEAD STROBE SIGNAL OUTPUT TO THERMAL HEAD RESET INPUT POWER SOURCE (+3.3V) POWER SOURCE (GND) POWER SOURCE (GND) POWER SOURCE (+3.3V) NOT USED POWER SOURCE (+5V) POWER SOURCE (GND)

I/O I/O I/O O O O O O O O O O

3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V GND -----

O O O O O O O O O O O O O O O O O I

3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V ----GND GND -----

RBA6/IOP96 STB1 STB2 STB3 XRESET VDD (3.3V) VSS VSS VDD (3.3V) XORESET VDD(5V) VSS

3.3V ----GND

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NO. 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 XRESETI WDERR THDAT THCLK THLAT STBNP RM0/IOP RM1/IOP RM2/IOP RM3/IOP RXE/IOP TMO VDD (2.5V) VSS TM1/IOP TM2/IOP TM3/IOP TXE/IOP KSTART KLATCH KSCLK KTXD KRXD

SIGNAL

I/O I O O O O I O I/O I/O I/O I O

POWER SUPPLIED VOLTAGE 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V ----GND RESET INPUT

DESCRIPTION

WATCHED ERROR OUTPUT SIGNAL RECORDED IMAGE OUTPUT (XTHDAT) CLOCK OUTPUT FOR DATA TRANSFER (XTHCLK) PULSE OUTPUT FOR DATA LATCH (XTHLAT) INPUT PORT (TEST) OUTPUT PORT (OPRESET) (TEL RXEN) (HS RXEN) MDMTXEN INPUT PORT (BELL) MOTOR A PHASE POWER SOURCE (+2.5V) POWER SOURCE (GND) MOTOR B PHASE MOTOR /A PHASE MOTOR /B PHASE MOTOR ENABLE SIGNAL OPERATION PANEL CONTROL OPERATION PANEL CONTROL OPERATION PANEL CONTROL OPERATION PANEL CONTROL OPERATION PANEL CONTROL OUTPUT PORT (BREAK) OUTPUT PORT (DR) CHANNEL SELECT SIGNAL FOR AIN2 POWER SOURCE (ANALOG +2.5V) A/D CONVERTER'S ZERO STANDARD VOLTAGE OUTPUT ANALOG PART STANDARD VOLTAGE SIGNAL A/D CONVERTER'S FULL SCALE VOLTAGE OUTPUT POWER SOURCE (ANALOG GND)

O O O O O O O O I O O O A A A

3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 2.5V 3.3V 3.3V 3.3V GND

FMEMCLK/IOP FMEMDI/IOP ADSEL1 VDDA (2.5V) VREFB VCL VREFT VSSA

6.3.4.

Flash Memory (IC506)

This 512KB ROM (FLASH MEMORY) carries a common area of 32KB and bank areas which each have 8KB (BK4~BK63). The addresses from 0000H to 7FFFH are for the common area and from 8000H to 9FFFH are for the bank areas.

6.3.5.

Dynamic RAM (IC503)

The DRAM serves as CPU and receives memory. The address is F200H~F3FFH (DRAM access window 1) and F600H~F7FFH (DRAM access window 2).

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6.3.6.

Reset Circuit (Watch dog timer)

The output signal (reset) from pin 4 of the voltage detect IC (IC504) is input to the ASIC (IC501) 114 pin.

1. During a momentary power interruption, a positive reset pulse of 50~70 msec is generated and the system is reset completely.

2. The watch dog timer, built-in the ASIC (IC501), is initialized by the CPU about every 1.5 ms. When a watch dog error occurs, pin 115 of the ASIC (IC501) becomes low level. The terminal of the 'WDERR' signal is connected to the reset line, so the 'WDERR' signal works as the reset signal.

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6.3.7.

RTC Backup Circuit

1. Function This unit has a lithium battery (BAT501) which works for Real Time Clock IC (RTC: inside IC501). The RTC continues to work, backed up by a lithium battery even when the power switch is OFF. The user parameters for autodial numbers, the system setup data and others are in the FLASH MEMORY (IC506). 2. RTC Inside (IC501) Backup Circuit Operation When the power switch is turned ON, power is supplied through Q505 to the RTC (inside IC501). At this time, the voltage at pin 14 of the IC501 is +2.5V. When the power switch is turned OFF, the BAT501 supplies power to RTC through D501 and Q505. The voltage at pin 14 of IC501 is about +2.2V. When the power switch is OFF and the voltage of +3.3V decreases, pin 14 of RTC (IC501) becomes roughly the same voltage as the battery voltage. RTC goes into the backup mode, in which the power consumption is lower.

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6.3.8.

Supervision Circuit for the Terminal Head Temperature

1. Function The thermistor changes the resistor according to the temperature and uses the thermistor's characteristics. The output of pin 139 of IC501 becomes a low level. Then when it becomes a high level, it triggers point A In point C, according to the voltage output time, the thermal head's temperature is detected. After the thermal head temperature is converted to voltage in B, it is then changed to digital data in the A/D converter inside IC501. The CPU decides the strobe width of the thermal head according to this value. Therefore, this circuit can keep the thermal head at an even temperature in order to stabilize the printing density and prevent the head from being overheated.

REFERENCE: Thermal Head (P.24)

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6.4.
6.4.1.

Facsimile Section
Image Data Flow During Facsimile Operation

Copy (Fine, Super-Fine, Half Tone) 1. Line information is read by CIS (to be used as the reference white level) via route1, and is input to IC501. Refer to Block Diagram (P.23) 2. In IC501, the data is adjusted to a suitable level for A/D conversion in the Analogue Signal Processing Section, and via route2 it is input to A/D conversion (8 bit). After finishing A/D conversion, the data is input to the Image Processing Section via route3. Then via route4 and route5, it is stored in RAM as shading data. 3. The drafts information that is read by CIS is input to IC501 via route1. After it is adjusted to a suitable level for A/D conversion via route2, the drafts information is converted to A/D (8 bit), and it is input to the Image Processing Section. The other side, the shading data which flows from RAM via route6 and route7, is input to the Image Processing Section. After finishing the drafts information image processing, white is regarded as "0" and black is regarded as "1". Then via routes4 and 5, they are stored in RAM. 4. The white/black data stored as above via routes6 and8 is input to the P/S converter. The white/black data converted to serial data in the P/S converter is input to the Thermal Head via route9 and is printed out on recording paper. Note: Standard: Reads 3.85 times/mm Fine: Reads 7.7 times/mm Super-Fine: Reads 15.4 times/mm Transmission 1. Same processing as Copy items 1 - 3. 2. The data stored in the RAM of IC501 is output from IC501 via routes6 and 10, and is stored in the system bus. Via route11, it is stored in the communication buffer inside DRAM (IC503). 3. While retrieving data stored in the communication buffer synchronous with the modem, the CPU (inside IC501) inputs the data to the modem along route12, where it is converted to serial analogue data and forwarded over the telephone lines via the NCU Section. Reception 1. The serial analogue image data is received over the telephone lines and input to the modem via the NCU section, where it is demodulated to parallel digital data. Then the CPU (IC501) stores the data in the communication buffer DRAM (IC503) along route12. 2. The data stored in DRAM (IC503) is decoded by the CPU (IC501) via route12, and is stored in DRAM (IC503) via routes13 and 5. 3. Same processing as Copy item 4.

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6.4.2.

Block Diagram

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6.4.3.

Thermal Head

1. Function This unit utilizes the state of the art thermal printer technology. The ink film is chemically processed. The ink film is comprised of two parts: an ink layer and a base film. When the thermalhead contacts this ink film, it emits heat momentarily, and the ink layer is melted and transferred to the paper. If this continues, letters and/or diagrams appear, and the original document is reproduced.

2. Circuit Operation Refer to the block diagram and the timing chart on the following page. There are 9 driver ICs aligned horizontally on the thermal head and each one of these ICs can drive 192 heat emitting registers. This means that one line is at a density of 1929=1728 dots=(8 dots/mm). White/Black (white=0, black=1) data in one line increments is synchronized at IC501 pin 117 (THCLK), and sent from IC501 pin 116 (THDAT) to the shift register of the ICs. The shift registers of the 9 ICs are connected in series, and upon the shift of dot increment 1728, all the shift registers become filled with data, and a latch pulse is emitted to each IC from IC501 pin 118 (THLAT).With this latch pulse, all the contents of the shift registers are latched to the latch registers. Thereafter, through the addition of strobes from the IC501 pins (103, 104) only black dot locations (=1) among latched data activates the driver, and the current passes to heat the emitting body causing heat emission. Here, the two line strobes, STB1 and STB2, impress at intervals of 9.216 msec, as required for one-line printout. The sequence is shown on the next page. [Moreover, for the strobe width, the thermistor value inside the thermal head is detected according to IC501 pin 4. Depending on that value, the strobe width is recorded in ROM (IC506). Accordingly, the strobe width is determined. When the thermal head is not used, the IC501 (17, THON) becomes low, Q502 turns OFF, Q401 turns OFF, and the +24 V power supply for the thermal head driver is not impressed to protect the IC.

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6.4.4.

Scanning Block

The scanning block of this device consists of a control circuit and a contact image sensor made up of a celfoc lens array, an LED array, and photoelectric conversion elements.

When an original document is inserted and the start button pressed, pin 34 of IC501 goes to a high level and the transistor Q506 turns on.This applies voltage to the LED array to light it. The contact image sensor is driven by each of the FTG-F1 signals output from IC501, and the original image illuminated by the LED array undergoes photoelectric conversion to output an analogue image signal (AIN). The analogue image signal is input to the system ASIC on AIN1 (pin 3 of IC501) and converted into 8-bit data by the A/ D converter inside IC501. Then this signal undergoes digital processing in order to obtain a high-quality image.

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6.4.5.

Stepping Motor Drive Circuit

1. Function The stepping motor works for both transmission and reception. 2. Motor During motor driving, pin 124 of ASIC IC501 becomes a high level, and Q403, Q402 turns ON. As a result, +24V is supplied to the motor coil. Stepping pulses are output from ASIC IC501 pins, 124, 120~123, causing driver IC401 pins, 14~11 to drive the Motor Coil. The motor coil is energized sequentially in 2 phase increments, which causes a 1-step rotation. A 1-step rotation feeds 0.13 mm of recording paper or document paper. The timing chart is below.

Stepping Motor Drive Mode Function Copy FAX Sending Super Fine Standard Fine, Photo Super Fine FAX Receiving Paper Feed Document Feed Stand-by Standard, Fine, Photo Super Fine Mode Fine, Photo Phase Pattern 1-2 1-2 2-2 1-2 1-2 1-2 1-2 1-2 1-2 All phases are currently off. Speed 432 pps (t=1/432) 216 pps (t=1/216) 432 pps (t=1/432) 432 pps (t=1/432) 216 pps (t=1/216) 432 pps (t=1/432) 216 pps (t=1/216) 432 pps (t=1/432) 432 pps (t=1/432) None

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When the motor suspends while it is in the receive mode (about 70~80 msec), pin 124 of ASIC IC501 becomes a low level and Q403 turns OFF. Then Q402 also turns OFF, and instead of +24 V, +6 V is supplied through D401 so that the motor is held in place. When the system is in the stand-by mode, all of the motor drive transistors turn OFF. Consequently, the motor current stops.

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6.5.

Sensors and Switches

All of the sensor and switches are shown below.

Sensor Circuit Location Operation Panel Sensor P.C.Board Sensor SW351 SW352 SW1001 SW1002 Film End Sensor P.C.Board Gear Block HOOK SW P.C.Board SW1003 SW1004 SW1501 Sensor or Switch Name Document top sensor Document set sensor Cover Open sensor Paper Top sensor Film Detection sensor Film End sensor Motor Position sensor Hook switch Error Message [REMOVE DOCUMENT] [CHECK DOCUMENT] [CHECK COVER] [PAPER JAMMED] [FILM EMPTY] [CHECK FILM] [CALL SERVICE2]

Note: See Test Mode (P.57). (#815: Sensor Check) Sensor Locations

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6.5.1.

Document Top Sensor (SW351)

When a document is brought to the read position, the SW turns ON, and the input signal of IC301-6 pin (Operation Board) becomes a low level. When there is no document at the read position, the SW turns OFF, and the input signal of IC301-6 pin (Operation Board) becomes a high level.

SW Out of the Read Position At the Read Position OFF ON

Signal (IC301-6 pin) High level Low level

6.5.2.

Document Set Sensor (SW352)

When a document is set, the SW turns ON, and the input signal of IC301-9 pin (Operation Board) becomes a low level. When there is no document, the SW turns ON, and the input signal of IC301-9 pin (Operation Board) becomes a high level.

SW No document Set document OFF ON

Signal (IC301-9 pin) High level Low level

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6.5.3.

Paper Top Sensor (SW1001)

When the recording paper is loaded on the print head or the recording paper cover is opened, the paper top sensor SW turns ON, and the input signal of IC501-21 pin (Digital Board) becomes a low level. Usually, the SW turns OFF, and the input signal of IC50121 pin (Digital Board) becomes a high level.

SW Set recording paper or paper cover is opened No recording paper or paper cover is closed ON OFF

Signal (IC501-21 pin) Low level High level

6.5.4.

Cover Open Sensor (SW1001)

When the u-TURN BLOCK is closed, the SW becomes ON, and the input signal of IC501-131 pin (Digital Board) becomes a low level. When the cover is opened, the SW becomes OFF, and the input signal of IC501-131 (Digital Board) pin becomes a high level.

SW Cover is opened Cover is closed OFF ON

Signal (IC501-131 pin) High level Low level

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6.5.5.

Film End Sensor (SW1003)

When a film is set, the SW turns ON, and the input signal of IC501-45 pin (Digital Board) becomes a low level. When there is no film, the SW turns OFF, and the input signal of IC501-45 pin (Digital Board) becomes a high level.

SW No film Set a film OFF ON

Signal (IC501-45 pin) High level Low level

6.5.6.

Motor Position Sensor (SW1004)

This sensor is a detection switch for recording the position of the CAM.

Signal (IC501-119 pin) Home position Other Low level High level

6.5.7.

Hook Switch (SW1501)

When the handset is lifted, the switch turns ON, and the signal at pin 43 of IC501 becomes low. When the handset is returned, the switch turns OFF, and the signal at pin 43 of IC501 becomes high.

SW ON-Hook OFF-Hook OFF ON

Signal (IC501-43 pin) High level Low level

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6.6.
6.6.1.

Modem Section
Function

The unit uses a 1 chip modem (IC505) that serves as an interface between the control section for FAX transmission and reception and the telephone line. During a transmitting operation, the digital image signals are modulated and sent to the telephone line. During a receiving operation, the analogue image signals which are received via the telephone line are demodulated and converted into digital image signals. The communication format and procedures for FAX communication are standardized by ITU-T. This 1 chip modem (IC505) has hardware which sends and detects all of the necessary signals for FAX communication. It can be controlled by writing commands from the CPU (IC501: inside ASIC) to the register in the modem (IC505). This modem (IC505) also sends DTMF signals, generates a call tone (from the speaker), and detects a busy tone and dial tones. Overview of Facsimile Communication Procedures (ITU-T Recommendation): 1. ON CCITT (International Telegraph and Telephone Consultative Committee) The No. XIV Group of ITU-T, one of the four permanent organizations of the International Telecommunications Union (ITU), investigates and make recommendations on international standards for facsimiles. 2. Definition of Each Group Group I (G1) Official A-4 size documents without using formats which reduce the band width of a signal are sent over telephone lines.Determined in 1968. Transmission for about 6 minutes at a scanning line density of 3.85 lines/mm. Group II (G2) Using reduction technology in the modulation/demodulation format, an A-4 size document is sent at an official scanning line density of 3.85 lines/mm for about 3 minutes. Methods to suppress redundancy are not used. Determined in 1976. Group III (G3) Method of suppressing redundancy in the image signal prior to modulation is used. An A-4 size document is sent within about one minute. Determined in 1980. Group IV (G4) Transmission is via the data network. A method is provided for suppressing redundancy in signals prior to transmission, and error-free reception of transmission is possible. The scope of these facsimile applications is not limited simply to transmission of written statements. Through symbiotic linkages with other communication methods, it can be expected to expand to include integrated services.

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3. Facsimile Call Time Series As shown in the following diagram, the facsimile call time series is divided into five phases.

Phase A: Call setting Call setting can be manual/automatic. Phase B: Pre-message procedure Phase B is a pre-processing procedure and sequence for confirming the status of the terminal, transmission route, etc., and for terminal control. It implements terminal preparation status, determines and displays terminal constants, confirms synchronization status, etc. and prepares for transmission of facsimile messages. Phase C: Message transmission Phase C is the procedure for the transmitting facsimile messages. Phase D: Post message procedure Phase D is the procedure for confirming that the message is completed and received. For continuous transmission, phase B or phase C is repeated for transmission. Phase E: Call retrieval Phase E is the procedure for call retrieval, that is for circuit disconnection. 4. Concerning Transmission Time Transmission Time = Control Time + Image Transmission Time + Hold Time

Transmission time consists of the following. Control time: This is time at the start of transmission when the functions at the sending and receiving sides are confirmed, the transmission mode is established, and transmission and reception are synchronized. Image transmission time: This is the time required for the transmission of document contents (image data). In general, this time is recorded in the catalog, etc. Hold time: This is the time required after the document contents have been sent to confirm that the document was actually sent, and to check for telephone reservations and/or the existence of continuous transmission. 5. Facsimile Standards
Telephone Network Facsimile Item Connection Control Mode Terminal Control Mode Facsimile Signal Format Modulation Mode Transmission Speed Redundancy Compression Process (Coding Mode) Resolution Line Synchronization Signal 1 Line Transmission Time [ms/line] G3 Machine Telephone Network Signal Mode T. 30 Binary Digital PSK (V. 27 ter) or QAM (V. 29) 300 bps (Control Signal) 2400, 4800, 7200, 9600 bps (FAX Signal) 1 dimension: MH Mode 2 dimension: MR Mode (K=2.4) Main Scan: 8 pel/mm Sub Scan: 3.85, 7.7l/mm EOL Signal Depends on the degree of data reduction. Minimum Value: 10, 20 Can be recognized in 40ms.

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6. Explanation of Communication and Compression Technology a. G3 Communication Signals (T. 30 Binary Process) For G3 Facsimile communication, this is the procedure for exchanging control signals between the sending and receiving machines both before and after transmission of image signals. Control signals at 300 bps FSK are: 1850 Hz...0, 1650Hz...1. An example of a binary process in G3 communication is shown below.

Explanation of Signals Control signals are comprised mainly of 8-bit identification signals and the data signals added to them. Data signals are added to DIS and DCS signals. Signal.....DIS (Digital Identification Signal) Identification Signal Format.....00000001 Function: Notifies the capacity of the receiving unit. The added data signals are as follows. Signal.....DCS (Digital Command Signal) Identification Signal Format.....X1000001 Example (Some models do not support the following items.):
Bit No. 1 2 3 4 5 6 7 8 9 DIS/DTC Transmitter --- T.2 operation Receiver --- T.2 operation T.2 IOC = 176 Transmitter --- T.3 operation Receiver --- T.3 operation Reserved for future T.3 operation features Reserved for future T.3 operation features. Reserved for future T.3 operation features. Transmitter --- T.4 operation DCS Receiver --- T.2 operation T.2 IOC = 176 Receiver --- T.3 operation

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Bit No. 10 11,12,13,14 0,0,0,0 0,1,0,0 1,0,0,0 1,1,0,0 0,0,1,0 0,1,1,0 1,0,1,0 1,1,1,0 0,0,0,1 0,1,0,1 1,0,0,1 1,1,0,1 0,0,1,1 0,1,1,1 1,0,1,1 1,1,1,1 15 16 17, 18 (0, 0) (0, 1)

(1, 0)

(1, 1) 19, 20 (0, 0) (0, 1) (1, 0) (1, 1) 21, 22, 23 (0, 0, 0) (0, 0, 1) (0, 1, 0) (1, 0, 0) (0, 1, 1) (1, 1, 0) (1, 0, 1) (1, 1, 1) 24 25 26 27 28 29 30 31 32 33 (0) (1) 34 35 36 37 38

DIS/DTC Receiver --- T.4 operation Data signaling rate V.27 ter fall back mode V.27 ter V.29 V.27 ter and V.29 Not used Reserved Not used V.27 ter and V.29 and V.33 Not used Reserved Not used V.27 ter and V.29 and V.33 and V.17 Not used Reserved Not used Reserved R87.7 lines/mm and/or 200200 pels/25.4mm Two-dimensional coding capability Recording width capabilities 1728 picture elements along scan line length of 215 mm 1% 1728 picture elements along scan line length of 215 mm 1% 2048 picture elements along scan line length of 255 mm 1% 2432 picture elements along scan line length of 303 mm 1% 1728 picture elements along scan line length of 215 mm 1% 2048 picture elements along scan line length of 255 mm 1% Invalid Maximum recording length capability A4 (297 mm) Unlimited A4 (297 mm) and B4 (364 mm) Invalid Minimum scan line time capability of the receiver 20 ms at 3.85 l/mm: T7.7 = T3.85 40 ms at 3.85 l/mm: T7.7 = T3.85 10 ms at 3.85 l/mm: T7.7 = T3.85 5 ms at 3.85 l/mm: T7.7 = T3.85 10 ms at 3.85 l/mm: T7.7 = 1/2 T3.85 20 ms at 3.85 l/mm: T7.7 = 1/2 T3.85 40 ms at 3.85 l/mm: T7.7 = 1/2 T3.85 0 ms at 3.85 l/mm: T7.7 = T3.85 Extend field 2400 bit/s handshaking Uncompressed mode Error correction mode Set to "0". Error limiting mode Reserved for G4 capability on PSTN T.6 coding capability Extend field Validity of bits 17, 18 Bits 17, 18 are valid Bits 17, 18 are invalid Recording width capability 1216 picture elements along scan line length of 151 mm 1% Recording width capability 864 picture elements along scan line length of 107 mm 1% Recording width capability 1728 picture elements along scan line length of 151 mm 1% Recording width capability 1728 picture elements along scan line length of 107 mm 1% Reserved for future recording width capability.

DCS Receiver --- T.4 operation Data signaling rate 2400 bit/s, V.27 ter 4800 bit/s, V.27 ter 9600 bit/s, V.29 7200 bit/s, V.29 14400 bit/s, V.33 12000 bit/s, V.33 Reserved Reserved 14400 bit/s, V.17 12000 bit/s, V.17 9600 bit/s, V.17 7200 bit/s, V.17 Reserved Reserved Reserved Reserved R87.7 lines/mm and/or 200200 pels/25.4mm Two-dimensional coding capability Recording width 1728 picture elements along scan line length of 215 mm 1% 2432 picture elements along scan line length of 303 mm 1%

2048 picture elements along scan line length of 255 mm 1%

Invalid Maximum recording length A4 (297 mm) Unlimited B4 (364 mm) Invalid Minimum scan line time 20 ms 40 ms 10 ms 5 ms

0 ms Extend field 2400 bit/s handshaking Uncompressed mode Error correction mode Frame size 0 = 256 octets 1 = 64 octets Error limiting mode Reserved for G4 capability on PSTN T.6 coding enabled Extend field Recording width Recording width indicated by bits 17, 18 Recording width indicated by this field bit information Middle 1216 elements of 1728 picture elements Middle 864 elements of 1728 picture elements Invalid Invalid

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Bit No. 39 40 41 42 43 44

DIS/DTC Reserved for future recording width capability. Extend field R815.4 lines/mm 300300 pels/25.4 mm R1615.4 lines/mm and/or 400400 pels/25.4 mm Inch based resolution preferred

DCS Extend field R815.4 lines/mm 300300 pels/25.4 mm R1615.4 lines/mm and/or 400400 pels/25.4 mm Resolution type selection "0": neritic based resolution "1": inch based resolution Dont care Dont care Set to "0". Extend field

45 46 47 48

Metric based resolution preferred Minimum scan line time capability for higher resolutions "1": T15.4 = 1/2T7.7 "0": T15.4 = T7.7 Selective Polling capability Extend field

Note 1 - Standard facsimile units conforming to T.2 must have the following capability: Index of cooperation (IOC)=264. Note 2 - Standard facsimile units conforming to T.3 must have the following capability: Index of cooperation (IOC)=264. Note 3 - Standard facsimile units conforming to T.4 must have the following capability: Paper length=297 mm.
Signal Training 1 Identification Signal Format Function A fixed pattern is transmitted to the receiving side at a speed (2400 to 14400 bps) designated by DCS, and the receiving side optimizes the automatic equalizer, etc., according to this signal. Sends 0 continuously for 1.5 seconds at the same speed as the training signal. Notifies the sending side that TCF has been properly received. If TCF is not properly received, FTT (Failure To Train) X0100010 is relayed to the sender. The sender then reduces the transmission speed by one stage and initiates training once again. Used for reconfirming the receiving side like training 1. Sends 12 bits (0...01 6 times) to the receiver at the same speed as the image signal and notifies completion of transmission of the first sheet. End of one communication End of 1 page reception Phase E starts. Completion of transmission of 1 page. If there are still more documents to be sent, they are output instead of EOP. After MCF reception, the sender transmits an image signal of the second sheet. If there is an operator call from the sender, it is output after RTC. This is output when an operator call is received.

TCF (Training Check) CFR (Confirmation to Receive)

X0100001

Training 2 Image Signal RTC (Return to Control) EOP (End of Procedure) MCF (Message Confirmation) DCN (Disconnect) MPS (Multi-Page Signal)

Refer to the next page.

X1110100 X0110001 X1011111 X1110010

PRI-EOP X1111100 (Procedural Interrupt-EOP) PIP X0110101 (Procedural Interrupt Positive)

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b. Redundancy Compression Process Coding Mode This unit uses one-dimensional MH format.

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6.6.2.

Modem Circuit Operation

The modem (IC505) has all the hardware satisfying the CCITT standards mentioned previously. When the ASIC IC501 (61) is brought to a low level, the modem (IC505) is chip-selected and the resistors inside IC are selected by the select signals from ASIC (IC501) ADR0-ADR4. The commands are written through the data bus, and all the processing is controlled by the ASIC (IC501) according to CCITT procedures. The INT signal dispatched from IRQn (pin 100 of IC505) to ASIC (IC501) when the transmission data is accepted and the received data is demodulated, the ASIC (IC501) implements post processing. This modem (IC505) has an automatic application equalizer. With training signal 1 or 2 during G3 reception, it can automatically establish the optimum equalizer. The modem (IC505) operates using the 32.256 MHz clock (X503). 1.Facsimile Transmission The digital image data on the data bus is modulated in the modem (IC505), and sent from pin 56 via Analogue SW IC508, amplifier IC511 and the NCU section to the telephone line. Refer to Check Sheet for Signal Route (P.119). 2.Facsimile Reception The analogue image data which is received from the telephone line passes through the NCU section and enters pin 47 of the modem (IC505). The signals that enter pin 47 of the modem (IC505) are demodulated in the board to digital image signals, then placed on the data bus. In this case, the image signals from the telephone line are transmitted serially. Hence, they are placed on the bus in 8 bit units. Here, the internal equalizer circuit reduces the image signals to a long-distance receiving level. This is designed to correct the characteristics of the frequency band centered about 3 kHz and maintain a constant receiving sensitivity. It can be set in the service mode. Refer to Check Sheet for Signal Route (P.119). 3.DTMF Transmission (Monitor tone) The DTMF signal generated in the modem (IC505) is output from pin 56, and is then sent to the circuit on the same route as used for facsimile transmission. Refer to Check Sheet for Signal Route (P.119). (DTMF Monitor Tone) Refer to Check Sheet for Signal Route (P.119). 4.Call Tone Transmission This is the call signal which is generated in the ASIC (IC501) and sent to the speaker. Refer to Check Sheet for Signal Route (P.119). 5.Busy/Dial Tone Detection The path is the same as FAX receiving. When it is detected, the carrier detect bit of the resistor in the modem (IC505) becomes 1, and this status is monitored by the ASIC (IC501). 6.Caller ID Detection The caller ID signal which is received from the telephone line/passes through IC101 pin (2-1). And it enters pin 50 of the modem (IC505).

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6.7.
6.7.1.

NCU Section
General

NCU is the interface with the telephone line. It is composed of Bell detection circuit, Pulse dial circuit, Line amplifier and sidetone circuits. The following is a brief explanation of each circuit.

6.7.2.

EXT. TEL. Line Relay (RL101)

1. Circuit Operation Normally, this relay switches to the external telephone side (break) and switches to the tel line side (make) while OFF-HOOK. { IC501 (130) High Level CN507 (14) High Level } CN101 (14) High Level Q111 ON RLY101 (make)

6.7.3.

Bell Detection Circuit

1. Circuit Operation The signal waveform for each section is indicated below. The signal (low level section) input to pin 23 of ASIC IC501 on the digital board is illustrated.

TEL LINE PC103 (1, 2 4) IC501 (23): Bell

6.7.4.

Pulse Dial Circuit and ON/OFF Hook Circuit

IC501 (130) LOW LEVEL (MAKE) Q111 ON (MAKE) RL101 ON (MAKE) TEL LINE IC501 (130) HIGH LEVEL (BREAK) Q111 OFF (BREAK) RL101 OFF (BREAK) TEL LINE

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6.7.5.

Line Amplifier and Side Tone Circuit

1. Circuit Operation The reception signal output from the line transformer T101 is input to pin (2) of IC102 via C110 and R109 and then the signal is amplified at pin (2) of IC101 and sent to the reception system at 0dB. The transmission signal is output from CN101 (6) and transmitted to T101 via R120 and R119. If the side tone circuit is not applied, the transmission signal will return to the reception amplifier via C110 and R109. When the side tone circuit is active, the signal output from IC102 pin (1) passes through R114, R113, C113 and R112 and goes into the amplifier IC101 pin (3). This circuit is used to cancel the transmission return signal.

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6.7.6.

Calling Line Identification Circuit

1. Function This unit is compatible with the Caller ID service offered by your local telephone company. To use this feature, you must subscribe to a Caller ID service. The data for the Caller ID from the telephone exchange is sent during the interval between the first and second rings of the bell signal. The data from the telephone exchange is a modem signal which is modulated in an FSK (Frequency Shift Keying) format. Data "0" is a 1200 Hz sine wave, and data 1 a 2200 Hz sine wave. There are two type of the message format which can be received:i.e.the single data message format and multiple data message format. The multiple data format allows to transmit the name and data code information in addition to the time and telephone number data. When there is multiple data in the unit, the name or telephone number are displayed. 2. Circuit Operation: The Caller ID signal input from TEL LINE is processed with MODEM (IC505). Refer to Check Sheet for Signal Route (P.119) for the route of Caller ID signal.

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6.8.
6.8.1.

ITS (Integrated telephone System) and Monitor Section

General

The general ITS operation is performed by the special IC505 which has a handset circuit. The alarm tone, the key tone, and the beep are output from the ASIC IC501 (digital board). During the pulse dial operation, the monitor tone is output from the ASIC IC501.

6.8.2.

Telephone Monitor

1. Function This is the function when you are not holding the handset and can hear the callers voice from the line. 2. Signal path Refer to Check Sheet for Signal Route (P.119).

6.8.3.

Handset Circuit

1. Function This circuit controls the conversation over the handset, i.e. the transmitted and received voices to and from the handset. 2. Signal path Refer to Check Sheet for Signal Route (P.119).

6.8.4.

Monitor Circuit for Each Signals

1. Function This circuit monitors various tones, such as 1 DTMF tone, 2 Alarm/Beep/Key tone/Bell. 2. Signal path Refer to Check Sheet for Signal Route (P.119).

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6.9.

Operation Board Section

The unit consists of a LCD (Liquid crystal display), KEYs and LEDs (light-emitting diodes). They are controlled by the Gate Array (IC301) and ASIC (IC501: on the Digital BOARD). The key matrix table is shown below.

LCD MODULE

ASIC CN302 CN504 IC501 CN301 GATE ARRAY IC301 8x5 KEYS MATRIX KSL0~4

KIN0~7

LED2 XLED9, 10

R320

+5V LED301

AUTO ANSWER DOCUMENT TOP SW DOCUMENT SET SW

DIGITAL BOARD

KX-FP205 : OPERATION BOARD BLOCK DIAGRAM

Key Matrix

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6.10. LCD Section

The Gate Array (IC301) works only for writing the ASCII code from the data bus (D4~D7). V0 is supplied for the crystal drive. R310, R311, R312 and R314 are density control resistors. Consequently, in this unit, the timing (positive clock) is generated by the LCD interface circuitry in the gate array (IC301).

DIsplay mode 2 lines (X1. 0)

Density LED1 (IC301-22pin) XLED15 (IC301-21pin) XLED14 (IC301-20pin)

Normal H L Hi-Z H Hi-Z Hi-Z

Dark L L L H L Hi-Z

X1. 5

LED1 XLED15 XLED14

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6.11. Power Supply Board Section

This power supply board uses the switching regulator method.

Block Diagram
$& ,Q SXW * ' 5 . L RQ FN 9 RO W DJH &LFXL U W &RQ W YHUHU &LFXL U W 4 & ' &RQ U W RO &LFXL U W 6 XU JH $ EVRU EHU &LFXL U W 6 XU JH $ EVRU EHU &LFXL U W

,Q SXW &LFXL U W

5 HFW HU L IL &LFXL & U W

9 2 XW SXW &LFXL U W

$ % 9 RO W : DYH ) RU DJH P

* 1' a 9

& ' 9 RO W : DYH ) RU DJH P

( +

,&
( ) W : DYH ) RU DJH P * + 9 RO

) ( URU' HW L J U HFW Q &LFXL U W

[Input Circuit] The input current goes into the input rectifier circuit through the filter circuit. The filter circuit decreases the noise voltage and the noise electric field strength. [Rectifier Circuit] The input current is rectified by D101, D102, D103 and D104 and charges C106 to make DC voltage. Then it supplies power to the converter circuit. [Kick-on voltage circuit] Bias is applied to the Q101 gate via this circuit when the AC power is turned on and Q101 begins operating.

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The following is an overview of how the power supply unit is controlled. The control method of this power supply unit is pulse width modulation. When Q1 is ON, the energy is charged in the transfer primary coil according to E1. When Q1 is OFF, the energy is output from the secondary transfer as follows. L D1 Load L Then the power is supplied to the Load. When Q1 is ON, power is not output from the secondary side. The output voltage is fed back in the control IC according to the error amp rectifier. Then depending on how TON is controlled, stabilization occurs. Also, when the current load becomes too large, in order to decrease the voltage output, the increase in voltage is stabilized. Therefore, basically the timing: Ton/Toff of Q1 controls the output voltage. is controlled and the output

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[Surge Absorber Circuit] This circuit is for absorbing surge voltage generated by the transformer. [Control Circuit and Detecting Circuit] The control circuit amplifies the output with increased voltage detected in the error detecting circuit. Then it drives the main transistor. In this power supply, the duty ratio is defined by changing the ON period of the main transistor. This is shown as follows. When the output voltage of the 24V circuit increases, the current of the photo coupler PC101 increases, the pulse width of the output control IC becomes narrower and the ON period of Q101 becomes shorter. [Over Current Limiter (O.C.L)] The highest drain current (Q101) is limited by a limiter circuit (IC101) of 24V. The 24V output is limited by this circuit. [Over Voltage Circuit] If the 24V output increases because the error detecting circuit or control circuit is broken, IC101 will recognize this signal and output becomes 0V. Dummy load method (to quickly check the power supply output) Refer to Power Supply Board Section (P.121).

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7 Location of Controls and Components

7.1. Overview 7.2. Control Panel

(1) [AUTO ANSWER] To turn the auto answer setting ON/OFF. (2) [REDIAL] [PAUSE] To redial the last number dialed. To insert a pause during dialing. (1) Document guides (2) Paper tray (3) Metal recording paper guide (4) Paper support (5) Recording paper exit (6) Recording paper entrance (7) Front cover (8) Document entrance (9) Document exit (10) Speaker (11) Green button (Back cover release button) (12) Back cover (3) [FLASH] To access special telephone services or for transferring extension calls. (4) [CALLER ID] To use Caller ID features. (5) [STOP] To stop an operation or programming session. To erase a character/number. Press and hold to erase all characters/numbers. (6) [BROADCAST] To transmit a document to multiple parties. (7) [HELP] To print helpful information for reference purposes. (8) [MENU] To start or exit programming. (9) [PHONEBOOK] [VOLUME] To adjust volume. To search for a stored item. (10) [SET] To store a setting during programming. (11) [TONE] To change from pulse to tone temporarily during dialing when your line has rotary pulse service. You can also use tone dial service by changing feature #13. (Refer to Program Mode Table (P.94).) (12) [MUTE] To mute your voice during a conversation. Press again to resume the conversation. (13) [MONITOR] To initiate dialing without lifting the handset. When you press [MONITOR] during receiving a call, you will be able to hear the other party, but the other party will not be able to hear you.

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(14) [FAX START] To send or receive a fax. (15) [COPY] To copy a document.

8 Installation Instructions
8.1. Installation Space
The space required to install the unit is shown below. The dimensions given are necessary for the unit to operate efficiently.

Note: Avoid excessive heat or humidity. Use the unit within the following ranges of temperature and humidity. Ambient temperature: 5C to 35C Relative humidity: 20% to 80% (without condensation) Avoid direct sunlight. Do not install near devices which contain magnets or generate magnetic fields. Do not subject the unit to strong physical shock or vibration. Keep the unit clean. Dust accumulation can prevent the unit from functioning properly. To protect the unit from damage, hold both sides when you move it.

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8.2.

Connections

Caution: When you operate this product, the power outlet should be near the product and easily accessible. Telephone line cord Connect to a single telephone line jack (RJ11). Power cord Connect to the power outlet (120 V, 60 Hz). [EXT] jack You can connect an answering machine or a telepone. Remove the stopper if attached. Answering machine (not included)

Note: To avoid malfunction, do not position the fax machine near appliances such as TVs or speakers which generate an intense magnetic field. If any other device is connected to the same telephone line, this unit may disturb the network condition of the device. Using surge protectors: The warranty does not cover damage due to power line surges or lightning. For additional protection, we recommend using surge protectors ( ).

If the fax machine shares a single telephone line with a DSL service Fax transmission/reception may be disturbed, noise interference may be heard during telephone conversations, or Caller ID may not function properly. A filter to prevent this is provided from your DSL provider. Please attach the filter ( ) to the telephone line cord of the unit.

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8.3.

Installing the Ink Film

Make sure the blue gear ( installed as shown. ) and white gear ( ) are

1. Open the front cover.

2. Release the back cover by pushing the green button (

).

5. Turn the blue gear ( the ink film is tight (

) in the direction of the arrow until ) and at least one layer of ink film is ).

wrapped around the blue core (

3. Open the back cover.

4. Insert the blue gear of the ink film roll into the front left slot of the unit ( ) and the white gear of the ink film roll into the rear left slot of the unit ( ). The ink film is safe to touch and will not rub off on your hands like carbon paper.

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8.4.

Installing the Paper Tray

), then install ).

Pull up the metal recording paper guide ( the paper tray (

Make sure the arrows on the paper tray and the unit match.

6. Close the back cover securely by pushing down on the dotted area at both ends ( ).

To use A4 size paper

7. Close the front cover securely.

Note: When you use letter paper, you do not need to install the A4 paper guide. Change the recording paper size to A4 (feature #16 on Program Mode Table (P.94).) When you do not use the A4 paper guide, you can attach it to the back of the paper tray for storage.

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8.5.

Paper Support
), then insert the ends into the ).

8.6.

Installing the Recording Paper

Hold open the paper support ( holes on the paper tray (

The unit can hold up to 20 sheets of 60 g/m2 to 90 g/m2 (16 lb. to 24 lb.) paper. For superior results, we recommend Hammermill Jet Print paper. Trademarks: Hammermill is a registered trademark of INTERNATIONAL PAPER in the United States and/or other countries. 1. Fan the paper to prevent paper jams.

2. Insert the paper gently, print-side down ( ). Do not force the paper into the paper tray.

If the paper is not inserted correctly, remove all of the installed paper, and re-install it gently. Otherwise the paper may jam.

Note: Remove all of the installed paper before adding paper.

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Document requirements

9 Operation Instructions
9.1. Setting Your Logo
You can program your logo (name, company name, etc.) so that it appears on the top of each page sent.

1. [MENU] [#][0][2] [SET]

2. Enter your logo, up to 30 characters. See the following character table for details. [SET] 3. Press [MENU] to exit. To select characters with the dial keypad

Document weight When faxing a single sheet: 45 g/m2 to 90 g/m2 (12 lb. to 24 lb.) When faxing a multiple sheet: 60 g/m2 to 80 g/m2 (16 lb. to 21 lb.) Note: Remove chips, staples or other fasteners. Do not send the following types of documents. (Make a copy of the document and send the copy.) Chemically treated paper such as carbon or carbonless duplicating paper Electrostatically charged paper Badly curled, creased or torn paper Paper with a coated surface Paper with a faint image Paper with printing on the opposite side that can be seen through the other side, such as newsprint Check that ink, paste or correction fluid has dried completely. To transmit a document with a width of less than 210 mm (8
1

Note: To enter a character that is located on the same dial key as the previously entered character, you must first press [ ] to move the cursor to the next space.

/4), we recommend using a copy machine to copy the orig-

inal document onto A4 or letter-sized paper, than sending the copied document. 55

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To enter your logo Example: BILL 1. Press [2] 5 times.

2. Press [4] 6 times.

3. Press [5] 6 times.

4. Press [ ] to move the cursor to the next space and press [5] 6 times.

To correct a mistake Press [ ] or [ ] to move the cursor to the incorrect character , and make the correction. To erase all of the characters, press and hold [STOP].

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10 Test Mode
The codes listed below can be used to perform simple checks for some of the units functions. When complaints are received from customers, they provide an effective tool for identifying the locations and causes of malfunctions. To do this, you set the Service mode (Refer to Operation Flow (P.60).) first, then operate the below test items.
Test Mode Type of Mode Code Operation after code input MEMORY CLEAR FLASH MEMORY CHECK DTMF SINGLE TEST Service Mode Service Mode Service Mode 5 5 0 START 5 5 1 START 5 5 2 1....ON 2....OFF MODEM TEST Service Mode 5 5 4 START Outputs the DTMF as single tones. Used to check the frequencies of the individual DTMF tones. Refer to DTMF Signal Tone Transmit Selection (P.58). Telephone line circuit is connected automatically, output the following signals on the circuit line. 1) OFF 2) 9600bps 3)7200bps 4) 4800bps 5) 2400bps 6) 300bps 7) 2100Hz 8)1100Hz Turns on the LEDs of the CIS and operates the read systems. Rotates the transmission and reception motor to check the operation of the motor. 00: Stop 02: TX 05: Pickup 08: Rx 10: Copy 11: Assist 13: Home position Press [STOP] button to quit. All LEDs above the operation panel board flash on and off, or are illuminated. Checks the LCD indication. Illuminates all the dots to check if they are normal. Checks the button operation. Indicates the button code on the LCD while the button is pressed. Refer to Button Code Table (P.58). Refer to Memory Clear Specification (P.63). If you enter this mode and operate sensor levers with your hands, the LCD display of the related sensor (or switch) turns ON / OFF. Also, when copying a document, the related sensor will turn ON / OFF. (Do, Sn, Co, Mo, Pt, Ri, Vx) For each sensors operation, refer to Sensors and Switches (P.29). Do Sn Co Mo Pt Ri Vx : LCD DISPLAY Indicates the version and checks the sum of the FLASH MEMORY. Refer to Memory Clear Specification (P.63). Function

SCAN CHECK MOTOR TEST

Service Mode Service Mode

5 5 5 START 5 5 6 START

LED CHECK LCD CHECK KEY CHECK

Service Mode Service Mode Service Mode

5 5 7 START 5 5 8 START 5 6 1 START (any key)

MEMORY CLEAR (except History data) SENSOR CHECK & VOX CHECK

Service Mode Service Mode

7 1 0 START 8 1 5 START

Do: Document set sensor

:Turns on when the front cover us opened and a document is inserted.

Sn: Read position sensor.

:Turned on when the front cover is opened and the starts to read a document.

Co: Cover open sensor

:Turned off when the cover is opened.

Mo: Motor home position sensor

:A home position detection sensor that is used when shifting the motor mode.

Pt: Paper top sensor

:Turned on when the cover is opened and the detects a recording paper on the right side end.

Ri: Film sensor

:Turned off when the film are run out.

Vx: Vox signal

:Detection signal for the tone on the line. Turns on when there is a tone signal on the line. Press [STOP] button to quit.

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Test Mode

Type of Mode

Code Operation after code input

Function

PRINT TEST PATTERN

Service Mode

8 5 2 START

Prints out the test pattern. Used mainly at the factory to test the print quality. You can select 1~4. (See Print Test Pattern (P.59))

Note: The numbers in the boxes (XXX) indicate the keys to be input for the various test modes.

10.1. DTMF Signal Tone Transmit Selection

When set to ON (=1), the 12 keys and transmission frequencies are as shown.
key 1 2 3 4 High Frequency (Hz) 697 770 852 941 key 5 6 7 8 Low Frequency (Hz) 1209 1336 1477 1633

When set to OFF (=2), the 12 keys and transmission frequencies are as shown.
High (Hz) Low (Hz) 697 770 852 941 1209 1 4 7 1336 2 5 8 0 1477 3 6 9 #

Note: After performing this check, do not forget to turn the setting off. Otherwise, dialing in DTMF signal will not work.

10.2. Button Code Table

Code 00 01 04 06 08 09 0A 0C 0D STOP FAX START COPY MONITOR BROADCAST MUTE AUTO ANSWER SET Button Name NO INPUT Code 20 22 25 26 MENU HELP [+] VOLUME [] VOLUME Code 31 32 33 34 35 36 37 38 39 3A 3B 1E 1F [ [ ] ] 3C 3D 3E 47 # REDIAL / PAUSE FLASH CALLER ID 1 2 3 4 5 6 7 8 9 0 Button Name

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10.3. Print Test Pattern

1. Platen roller 3. Thermal head 1 dot

2. Left margin / Top margin

4. Use this test pattern to confirm the torque limiter for Ink film and platen roller timing.

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11 Service Mode
The programming functions are used to program the various features and functions of the machine, and to test the machine. This facilitates communication between the user and the service man while programming the unit.

11.1. Programing and Lists

11.1.1. Operation
There are 2 basic categories of programming functions, the User Mode and the Service Mode. The Service Mode is further broken down into the normal and special programs. The normal programs are those listed in the Operating Instructions and are available to the user. The special programs are only those listed here and not displayed to the user. In both the User and Service Modes, there are Set Functions and Test Functions. The Set Functions are used to program various features and functions, and the Test Functions are used to test the various functions. The Set Functions are accessed by entering their code, changing the appropriate value, then pressing the SET key. The Test Functions are accessed by entering their code and pressing the key listed on the menu. While programming, to cancel any entry, press the STOP key.

11.1.2.

Operation Flow

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11.1.3.
Code 501 503 514 520

Service Function Table

Function Pause time set Dial speed select Bell detection time CED frequency select Set Value X 100 msec 1: 10 pps 2: 20 pps X 100 msec 1:2100 Hz 2:1100 Hz Effective Range 001~600 1, 2 1~9 1, 2 Default 35 1 6 1 Remarks ---------------------------See Symptom/Countermeasure Table for long distance and international calls in The unit can copy, but cannot either transmit/receive long distance or international communications (P.89). See Symptom/Countermeasure Table for long distance and international calls in The unit can copy, but cannot either transmit/receive long distance or international communications (P.89). The resolution reverts to the default when transmission is complete. When the telephone station is far from the unit or reception cannot be performed correctly, adjust accordingly.

521

International mode select

1:ON 2:OFF

1, 2

522 523

Auto standby select Receive equalizer select

1:ON 2:OFF 1: 0 km 2: 1.8 km 3: 3.6 km 4: 7.2 km 1: 0 km 2: 1.8 km 3: 3.6 km 4: 7.2 km 1~9 mm

1, 2 1~4

1 1

524

Transmission equalizer select

1~4

When the telephone station is far from the unit or transmission cannot be performed correctly, adjust accordingly. When the ADF function is in correct, adjust the feed position. See Test Mode (P.57). See Test Mode (P.57). See Test Mode (P.57). Sets whether to monitor the line signal with the unit's speaker during FAX communication or not. See Test Mode (P.57). See Test Mode (P.57). See Test Mode (P.57). See Test Mode (P.57). See Test Mode (P.57). Sets whether or not to detect a paper jam. If a document with a length longer than 600 mm is copied or transmitted, the unit stops copying or transmitting as a paper jamming because a document over 600 mm is not normal. In the factory, transmitting or copying a document longer than 600 mm is done as an aging test. In this case, OFF is selected. See Test Mode (P.57). Sets the % break of pulse dialing according PBX. Selects the number of times that ITS is redialed (not including the first dial). Sets the interval of ITS redialing. Sets the number of rings before the unit starts to receive a document in the TEL mode. ---------Selects the number of redial times during FAX communication (not including the first dial). Sets the FAX redial interval during FAX communication. Lets you select the CNG output during FAX transmission. ALL: CNG is output at phase A. AUTO: CNG id output only when automatic dialing is performed. OFF: CNG id not output at phase A. Refer to Sometime there is a transmit problem (P.86).

544 550 551 552 553

Document feed position adjustment value set Memory clear ROM check DTMF single tone test Monitor on FAX communication select Modem test Scan check Motor test LED test LCD test Document jam detection select

1~9

1:ON 2:OFF 1:OFF 2:PHASE B 3:ALL

1, 2 1~3

2 1

554 555 556 557 558 559

1:ON 2:OFF

1, 2

561 570 571 572 573 574 590 591 592

KEY test BREAK % select ITS auto redial time set ITS auto redial line disconnection time set Remote turn-on ring number set

1:61% 2:67% X number of times X second

1, 2 00~99 001~999 01~99 1, 2 00~99 001~999 1~3

1 0 065 10 2 01 065 2

X number of rings Dial tone detect check 1:ON 2:OFF FAX auto redial time set X number of times FAX auto redial time disconnection X second time set CNG transmit select 1:OFF 2:ALL 3:AUTO

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Code 593

Function Time between CED and 300bps

Set Value 1:75 msec 2:500 msec 3:1 sec

Effective Range 1~3

Default 1

Remarks See Symptom/Countermeasure Table for long distance and international calls in The unit can copy, but cannot either transmit/receive long distance or international communications (P.89). Refer to Receive Problem (P.87) . See Symptom/Countermeasure Table for long distance and international calls in The unit can copy, but cannot either transmit/receive long distance or international communications (P.89). Refer to Sometime there is a transmit problem (P.86). Refer to Receive Problem (P.87).

594

Overseas DIS detection select

1:detects at the 1st time 2:detects at the 2st time 1:5 % 2:10 % 3:15 % 4:20% X dbm (10 = -10 dbm) X dbm (40 = -40 dbm)

1, 2

595

Receive error limit value set

1~4

596

Transmit level set

- 15~00

10

598

Receiving sensitivity

-20~-48

42

Selects the FAX transmission level. Refer to Sometime there is a transmit problem (P.86) and Receive Problem (P.87). Used when there is an error problem. Refer to The unit can copy, but cannot either transmit/receive long distance or international communications (P.89).

Power is OFF/ON after changing this set value.

717 Transmit speed selection 1:9600BPS 2:7200BPS 3:4800BPS 4:2400BPS 1:9600BPS 2:7200BPS 3:4800BPS 4:2400BPS 1:ON 2:OFF 1:ON 2:OFF 1~4 1 Adjusts the speed to start training during FAX transmission. Refer to Sometime there is a transmit problem (P.86) and The unit can copy, but the transmission and reception image are incorrect (P.91). Adjusts the speed to start training during FAX reception. Refer to Receive Problem (P.87) and The unit can copy, but the transmission and reception image are incorrect (P.91). Sets the tone detection mode after redialing. When the power is turned on, the film is wound to take up any slack. Selects the CNG detection tone of friendly reception.

718

Receive speed selection

1~4

722 745 763

Redial tone detect Power ON film feed

1, 2 1, 2 1~3

2 1 3

773

CNG detect time for friendly reception 1:10 sec 2:20 sec 3:30 sec DIS-DIC interval 1: 500msec 2: 200msec T4 timer Sensor & Vox check Print test pattern Top margin DTMF ON time DTMF OFF time History list Journal 2 list Journal 3 list X 100 msec

1, 2

774 815 852 853 874 875 880 881 882

00~99

X 10 msec X 10 msec

1~9 06~20 06~20

5 10 10

This is similar to #594. The time interval from receiving DIS to sending DCS can be changed to wait for the echo canceler to recover. Use this function when delay occurs in the line and communication (ex. Mobile comm) does not work well. See Test Mode (P.57). See Test Mode (P.57). ---------------------------See History (P.66). See Printout Example (P.82). See Printout Example (P.82).

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11.1.4.

Memory Clear Specification

*1 Execute Service Mode #550 when you want to reset the all setting data keeping the user information. *2 Execute Service Mode #710 to clear the user information in case that Main Unit is recycled. Note: Please restart a power supply after clearing a memory.

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11.2. The Example of the Printed List

11.2.1. User Mode

Note: The above values are the default values.

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11.2.2.

Service Mode Settings

Note: The above values are the default values.

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11.2.3.

History

Note: See the following descriptions of this report. Item No. (1) ~ (44) are corresponding to the listed items in Descriptions of the History Report (P.67). 66

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11.2.3.1. Descriptions of the History Report

(1) SOFTWARE VERSION FLASH ROM version (2) SUM FLASH ROM internal data calculation. (3) YOUR LOGO The user logo recorded in the unit. If it is not recorded, NONE will be displayed. (4) YOUR TELEPHONE NUMBER The user telephone number recorded in the unit. If it is not recorded, NONE will be displayed. (5) FAX PAGER NUMBER If you program a pager number into the unit, the pager number will be displayed here. (6) FACTORY - CUSTOMER This shows how many days from factory production until the user turns ON the unit. (7) MONTH The shows the very first month, date, year and time set by the user after they purchased the unit. (8) DAY The shows the very first month, date, year and time set by the user after they purchased the unit. (9) YEAR The shows the very first month, date, year and time set by the user after they purchased the unit. (10) TIME The shows the very first month, date, year and time set by the user after they purchased the unit. (11) USAGE TIME The amount of time the unit has been powered ON. (12) FACTORY - NOW This shows how many days from factory production until the user prints out this history list. (13) TEL MODE The amount of time the TEL mode setting was used. (14) FAX MODE The amount of time the FAX mode setting was used. (15) TEL/FAX MODE The amount of time the TEL/FAX mode setting was used. (16) ANS/FAX MODE The amount of time the ANS/FAX mode setting was used. (17) FINAL RECEIVE MODE The last set receiving mode by the user. (18) TONE/PULSE SELECTION The most recently used setting used, either TONE or PULSE. (19) RECEIVE REDUCTION The compression rate when receiving. (20) SETTING NO. OF DIRECTORY The recorded directory stations. (21) NUMBER OF COPY The number of pages copied. (22) NUMBER OF RECEIVE The number of pages received. (23) NUMBER OF SENDING The number of pages sent. (24) NUMBER OF CALLER ID The number of times Caller ID was received. (25) NUMBER OF RECORDING MESSAGE The number of messages recorded in TAM. (26)~(29) Not Used (30) NUMBER OF PRINTING WARNING LIST The number of warning lists printed until now. (31) NUMBER OF PRINTING HELP The number of help lists printed until now. (32) NUMBER OF DIVIDED PRINTING IN FAX RECEPTION The number of faxes received that were divided into more than one sheet since the unit was purchased. (33) Not used (34) FAX MODE Means the unit received a fax message in the FAX mode. (35) MAN RCV Means the unit received a fax message by manual operation. (36) FRN RCV Means the unit received a fax message by friendly signal detection. (37) VOX Means the unit detected silence or no voice. (38) RMT DTMF Means the unit detected DTMF (Remote Fax activation code) entered remotely. (39) PAL DTMF Means the unit detected DTMF (Remote Fax activation code) entered by a parallel connected telephone. (40) TURN-ON Means the unit started to receive after 10 rings. (Remote Turn On: Service Code #573) (41) TIME OUT Means the unit started to receive after Ring Time Out in the EXT-TAM or TEL/FAX mode. (42) IDENT Means the unit detected Ring Detection. (43) CNG OGM Means the unit detected the CNG while it was sending the Dummy Ring Back Tone in the TEL/FAX mode, or while answering a call in the EXT-TAM mode. Or means the unit detected the CNG while it was sending the OGM in the ANS/FAX mode. (44) CNG ICM Means the unit detected the CNG while it was recording the ICM in the ANS/FAX mode.

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12 Troubleshooting Guide
12.1. Troubleshooting Summary
After confirming the problem by asking the user, troubleshoot according to the instructions and observe the following precautions.

12.1.1. Precautions
1. If there is a problem with the print quality or the paper feed, first check if the installation space and the print paper meets the specifications, the paper selection lever/paper thickness lever is set correctly, and the paper is set correctly without any slack. 2. Before troubleshooting, first check that the connectors and cables are connected correctly (not loose). If the problem occurs randomly, check it very carefully. 3. When connecting the AC power cord with the unit and checking the operation, exercise utmost care when handling electric parts in order to avoid electric shocks and short-circuits. 4. After troubleshooting, double check that you have not forgotten any connectors, left any loose screws, etc. 5. Always test to verify that the unit is working normally.

12.1.2. Help Function

When you dont know how to operate the unit, use the Help Function. How to use: 1. press [HELP]. 2. press or repeatedly to display the desired item. 3. press [SET]. The selected item will be printed.

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12.2. Error Messages-Display

If the unit detects a problem, one or more of the following messages will appear on the display. The explanations given in the [ ] are for servicemen only.

The back cover is open. Close the back cover firmly.

[This error is displayed when the thermal head does not warm up. Check the thermistor on the thermal head and connector lead.]

[This error is displayed when the gear is not in an idle state. Check the GEAR BLOCK.] (Refer to Gear Section (P.156).)

The recording paper is not installed or the unit has run out of paper. Install paper and [SET] to clear the message. The recording paper was not fed into the unit properly. (Refer to When the recording paper was not fed into the unit properly (P.164).) Reinstall paper and press [SET] to clear the message. (Refer to Installing the Recording Paper (P.54).) The recording paper has jammed near the recording paper entrance. Remove the jammed paper and press [SET] to clear the message. (Refer to Recording Paper Jams (P.163).)

The document was not fed into the unit properly. Re-insert the document. If misfeeding occurs frequently, clean the document feeder rollers and try again. (Refer to Document feeder/recording paper feeder/scanner glass cleaning (P.165).) The document is longer than 600 mm (235/8"). Press [STOP] to remove the document. Divide the document into two or more sheets, and try again. [Alternately, turn off service code #559 to enable sending of documents longer than 600 mm.] (Refer to Service Function Table (P.61).)

See the other displayed message instructions to print out the document. Received documents are stored in memory due to a lack of recording paper, a lack of ink film or a recording paper jam. Install paper, install ink film or remove the jammed paper. You will lose all faxes in memory if the power is removed. Check with power connected. (Refer to Installing the Recording Paper (P.54) and Installing the Ink Film (P.52) and Recording Paper Jams (P.163).)

The ink film is empty. Replace the ink film with a new one. The ink film is not installed. Install it. The ink film is slack or creased. Tighten it. (Refer to step 5 on Installing the Ink Film (P.52).)

The memory is full of received documents due to a lack of recording paper, a lack of ink film or a recording paper jam. Install paper, install ink film or remove the jammed paper. You will lose all faxes in memory if the power is removed. Check with power connected. (Refer to Installing the Recording Paper (P.54) and Installing the Ink Film (P.52) and Recording Paper Jams (P.163).) When performing memory transmission, the document being stored exceeded the memory capacity of the unit. Send the entire document manually.

The memory (telephone numbers, parameters, etc.) has been erased. Re-program.

The ink film is empty. Replace the ink film with a new one. To place an order via the Internet, or to check for special offers, visit our web site: http://www.panasonic.com/kx-fa91 The ink film is slack. Tighten it (See step 5 on Installing the Ink Film (P.52).) and install again. The fax machine is positioned near appliances such as TVs or speakers which generate an intense magnetic field.

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The unit is checking that there is no slack or crease in the ink film. Wait for a moment while the check is completed.

The remaining ink film is low. Prepare a new ink film. To print the film order sheet, press [HELP], then [SET]. To place an order via the Internet, or to check for special offers, visit our web site: http://www.panasonic.com/kx-fa91 (Refer to Optional Accessories (P.9).)

The other partys fax machine is busy or has run out of recording paper. Try again.

When making a copy, the document being stored exceeded the memory capacity of the unit. Press [STOP] to clear the message. Divide the document into sections.

The document is jammed. Remove the jammed document. (Refer to Document Jams - sending (P.164).) Press [STOP] to eject the jammed paper.

There is something wrong with the units modem. (Refer to Test Mode (P.57) and Digital Board Section (P.112).)

A transmission error occurred. Try again. If you send a fax overseas, try the following: Use the overseas transmission mode (feature #23 on Program Mode Table (P.94)). Add 2 pauses at the end of the telephone number or dial manually.

The other partys fax machine is busy or has run out of recording paper. Try again.

The unit is too hot. Stop using the unit for a while and let the unit cool down.

Please use genuine Panasonic replacement film. (Refer to Optional Accessories (P.9).) The ink film is slack. Tighten it (See step 5 on Installing the Ink Film (P.52)). The fax machine is positioned near appliances such as TVs or speakers which generate an intense magnetic field.

A recording paper jam occurred. Remove the jammed paper. (Refer to Recording Paper Jams (P.163).) You forced the recording paper into the paper tray too strongly. Remove all of the installed paper, and re-install it gently.

There is no space to store new items in the phonebook. Erase unnecessary items.

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12.3. Error Messages-Report

If a problem occurs during fax transmission or reception, one of the following messages will be printed on the sending and journal reports.

12.3.1. Journal Report

1. Press [MENU] repeatedly to display PRINT REPORT. 2. Press [ ] or [ ] until the JOURNAL REPORT is displayed. 3. Press [SET]. 4. The report is printed out.

Error code table:

(1) CODE (2) RESULT PRESSED THE STOP KEY DOCUMENT JAMMED NO DOCUMENT THE COVER WAS OPENED OTHER FAX NOT RESPONDING COMMUNICATION ERROR COMMUNICATION ERROR COMMUNICATION ERROR COMMUNICATION ERROR COMMUNICATION ERROR COMMUNICATION ERROR COMMUNICATION ERROR COMMUNICATION ERROR COMMUNICATION ERROR COMMUNICATION ERROR OTHER FAX NOT RESPONDING ERROR-NOT YOUR UNIT COMMUNICATION ERROR ERROR-NOT YOUR UNIT COMMUNICATION ERROR COMMUNICATION ERROR COMMUNICATION ERROR ERROR-NOT YOUR UNIT COMMUNICATION ERROR MEMORY FULL JUNK FAX PROH. REJECT CANCELED COMMUNICATION ERROR (3) MODE SND & RCV SND SND SND & RCV SND SND & RCV SND SND SND SND RCV RCV RCV RCV RCV RCV RCV RCV SND SND RCV RCV RCV RCV RCV RCV SND SYMPTOM Communication was interrupted by the STOP button. The document paper is jammed. No document paper. The cover is open. Transmission is finished when the T1 TIMER expires. DCN is received after DCS transmission. FTT is received after transmission of a 2400BPS training signal. No response after post message is transmitted three times. RTN and PIN are received. No response after FTT is transmitted. No post message. RTN is transmitted. PIN is transmitted (to PRI-Q). PIN is transmitted. Reception is finished when the T1 TIMER expires. DCN is received after DIS transmission. DCN is received after FTT transmission. DCN responds to the post message. DCN is received before DIS reception. Reception is not EOP, EOM PIP, PIN, RTP or RTN. No response at the other party after MCF or CFR is transmitted. DCN is received after CFR transmission. Carrier is cut when the image signal is received. The document was not received due to memory full. The fax was rejected by the junk fax prohibitor feature. The multi-station transmission was rejected by the user. Countermeasure*

1 2 3 4 5 6 7 8 8 8 9 11 13 14 2 2 13 13 16

28 41 42 43 44 46 48 49 50 51 54 58 59 65 65 68 70 72

FF

SND & RCV Modem error. For the DCN, DCN, etc. abbreviations, refer to Modem Section (P.33).

12

SND=TRANSMISSION RCV=RECEPTION Most fax communication problems can be resolved by the following steps. 1. Change the transmit level. (Service code: 596, refer to Service Function Table (P.61).) 2. Change the TX speed/RX speed. (Service code: 717/718, refer to Service Function Table (P.61).) Note*: If the problem remains, see the following "Countermeasure" flow chart. 71

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Countermeasure

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REFERENCE: Test Mode (P.57)

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REFERENCE: Test Mode (P.57)

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REFERENCE: Test Mode (P.57)

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REFERENCE: Test Mode (P.57)

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REFERENCE: Test Mode (P.57)

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12.3.2. Special Service Journal Report

Journal 2 and Journal 3 shown below, which are special journals giving the additional detailed information about the latest 35 communications, can be printed by Service Code 881 or 882. Remote printing function for the journal reports (JOURNAL, JOURNAL 2 and JOURNAL 3) is also available for service technicians. (Refer to Remote Programming (P.93).) The JOURNAL report only gives you basic information about a communication, but the other two journal reports provide different information on the same item (communication).

HOW TO READ JOURNAL REPORTS: Example: 1. Look at NO. 01 in the JOURNAL. If you want to know about the details about that item, see NO. 01 in the JOURNAL 2 and the JOURNAL 3. You can get the following information. * MODE: Fax transmission * RCV. MODE: TEL * TX SPEED: 9.6 kbps * RESOLUTION: standard * ENCODE: MH * MAKER CODE: 79 2. Look at NO. 04 in the JOURNAL 2. CNG (0003) indicates that the CNG signal has been received three times since the purchase date. For further details, see Journal 2 (P.81) and Journal 3 (P.82).

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12.3.2.1. Journal 2
Refer to JOURNAL 2 in Printout Example (P.82). Journal 2 displays the additional detailed information about the last 35 communications. Descriptions: (1) RCV. MODE Indicates which receive mode the unit was in when the unit received a fax message. This information is also displayed when the unit transmitted a fax message. (2) SPEED Indicates the speed of the communication. If multiple pages are transmitted or received, it indicates the last pages communication speed. If there is a communication error, "?" is displayed. (3) RESOLUTION Indicates the resolution of the communication. If multiple pages are transmitted or received, it indicates the last pages resolution. If there is a communication error, "?" is displayed. (4) RCV-TRIG. (CNT.) Indicates the trigger that causes the unit to switch to the fax receive mode. The available options are listed in JOURNAL 2 in Printout Example (P.82). The values in parentheses indicate how many times the trigger has been used. (For example, "0003" means three times.)
No. 1 2 3 4 5 6 7 8 9 10 Display FAX MODE MAN RCV FRN RCV VOX RMT DTMF PAL DTMF TURN-ON TIME OUT IDENT CNG OGM Function Means the unit received a fax message in the FAX mode. Means the unit received a fax message by manual operation. Means the unit received a fax message by friendly signal detection. Means the unit detected silence or no voice. Means the unit detected DTMF (Remote Fax activation code) entered remotely. Means the unit detected DTMF (Remote Fax activation code) entered by a parallel connected telephone. Means the unit started to receive after 10 rings. (Remote Turn On: Service Code #573) Means the unit started to receive after Ring Time Out in the EXT-TAM or TEL/FAX mode. Means the unit detected Ring Detection. Means the unit detected the CNG while it was sending the Dummy Ring Back Tone in the TEL/FAX mode. OR Means the unit detected the CNG while it was sending the OGM in the ANS/FAX mode. Means the unit detected the CNG while it was recording the ICM in the ANS/FAX mode.

11

CNG ICM

(5) ERRORMEMORY Indicates the reason why the unit received a fax message in memory. If you look at No.11 in the JOURNAL 2 in Printout Example (P.82), it shows the fax message was received in memory due to "PAPER OUT" error. NO RESPONSE DISAPPEARED ON JOURNAL The "NO RESPONSE DISAPPEARED ON JOURNAL" displays the information about the last 10 communications terminated by "No Response". (Some of the communications terminated by "No Response" were not displayed in the JOURNAL.) When a fax transmission cannot be performed because the other partys unit is set to the TEL mode, "No response" will be printed.

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12.3.2.2. Journal 3
Refer to JOURNAL 3 in Printout Example (P.82). Descriptions: (6) ENCODE Compression Code: MH/MR (7) MSLT MSLT means Minimum Scan Line Time. Used only at the factory. (8) EQM EQM means Eye Quality Monitor. Used only at the factory.

(9) ERROR LINE(RX) When an error occurs while receiving a fax, this shows the number of error lines. (10) MAKER CODE This shows a 2 digit code of the other party's fax machine brand. 0E: "KX" model 00: Unknown 79: "UF" model 19: "Xerox" model

12.3.2.3. Printout Example

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12.3.3. Communication Section

Find the problem in the table shown below, and refer to the corresponding troubleshooting procedure in Defective Facsimile Section (P.85).
No. Symptom Reference Content Transmit Problem (P.85) Possible cause Problem with the feeding mechanism. Refer to ADF (Auto Document Feed) Section (P.99). Problem with the service line or with the receiver's fax. Problem with the service line or with the transmitter's fax. Problem with the electric circuit.

1 The paper is not fed properly when faxing. (Not in the copy mode.)

2 The fax usually transmits successfully but sometimes fails. Sometime there is a transmit problem (The unit can copy documents.) (P.86) 3 The fax usually receives successfully but sometimes fails. Receive Problem (P.87) (The unit can copy documents.) 4 The fax completely fails to transmit or receive. (The unit can copy documents.) The unit can copy, but cannot transmit / receive (P.88)

Problem with the service line. 5 The fax fails either to transmit or receive when making a The unit can copy, but cannot either transmit/receive long distance or internalong distance or an international call. tional communications (P.89) (The unit can copy documents.) 6 The fax image is poor when transmitting or receiving dur- The unit can copy, but the transmission ing a long distance or an international call. and reception image are incorrect (P.91) 7 No.1~No.5 The troubleshooting procedure for each error code will be printed on the communication result report. Error Messages-Report (P.71)

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12.3.3.1. Defective Facsimile Section 12.3.3.1.1. Transmit Problem

REFERENCE: (*1): Operation Panel Section (P.124) (*2): ADF (Auto Document Feed) Section (P.99) (*3): Maintenance (P.154) (*4): How to Remove the Gear Block and Separation Roller (P.139) (*5): How to Remove the Operation Board and LCD (P.148)

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12.3.3.1.2. Sometime there is a transmit problem

Note: "596: Transmit level set" represents a service code. (Refer to Service Function Table(P.61).)

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12.3.3.1.3. Receive Problem

First confirm whether the recording paper is installed properly or not before starting troubleshooting. (Refer to "Remarks".)

Note: "596: Transmit level set" represents a service code. (Refer to Service Function Table (P.61).) #06 : Refer to for Program Mode Table (P.94) Fax ring count. Remarks: Regarding the reception problem, we have investigated the conceivable causes in the flow chart except for the software-related errors. However, some troubles may occur due to the software-related problems such as "OUT OF PAPER" when the fax switches to the memory receiving mode and the memory capacity becomes full of the unprintable data. In this case, error messages [MEMORY FULL] and its main cause, for example "CHECK PAPER" are displayed on the LCD. Once you solve the main problem, [MEMORY FULL] will be cancelled and the reception problem will be resolved. LCD display messages indicating the error causes are shown below. CHECK PAPER COVER OPEN UNIT OVERHEATED (COVER OPEN, etc.)...Reset the unit. PAPER JAMMED CHECK FILM Please refer to Error Messages-Display (P.69) for the above items. If it turns out to be a hardware deformity, please check each sensor. (Refer to Test Mode (P.57).)

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12.3.3.1.4. The unit can copy, but cannot transmit / receive

REFERENCE: (*1): Test Mode (P.57) (*2): Analog Board Section (P.119)

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12.3.3.1.5. The unit can copy, but cannot either transmit/receive long distance or international communications
The following two causes can be considered for this symptom. Cause 1: The other party is executing automatic dialing, the call has been received by this unit, and the CED or DIS signal response time is too long. (In most cases, this unit detects the CNG signal and can respond to CED or DIS.) (According to the ITU-T standard, the communication procedure is cancelled when there is no response from the other party within 35 sec, so that the other party releases the line.)

(Cause and Countermeasure) As shown in the chart above, the total handshaking time must be reduced, but because of the long distance connection and linking of several stations, the line connection time cannot be reduced. Accordingly, the following countermeasures should be tried. (A)... As the 35 sec. count is started directly after dialing or directly after the START button has been pressed for models with a START button, the other party should be called manually, if possible. Another possibility is entering two pauses at the end of the auto dial number on the transmission side. Then the count start time can be delayed for 2 pauses (about 10 sec.). Cause 2: Erroneous detection because of an echo or an echo canceler.

(Echo/Echo Canceler) The signal from FAX1 reaches FAX2 via stations 1 and 2, but the reflection signal at station 2 also returns via station 1 (echo). As the distance between station 1 and station 2 is far, the echo returns to FAX 1 at a max of 600 msec after transmission. There is a possibility that this signal is detected erroneously as the signal from FAX2. For a normal call, there is also a possibility that the echo of their own voice will make the call difficult to understand. For this reason, each station (station 1 and station 2) attaches echo cancelers (S1 and S2) for international lines or long distance lines. For the echo canceler, the level of the transmission signal from FAX 1 is compared with the level of the reception signal from FAX2. When the transmission signal is larger, S1 is closed while S2 is opened when it is smaller. In other words, for transmission from FAX1, S1 is closed and S2 is open, so that the echo does not return to FAX1.

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(Causes and Countermeasures)

No. Countermeasure Side Echo Communication Problem Example 1 Sending side Some time is needed to compare the level of the receiving and sending signals for the echo canceler. The header of the training signal lacks due to a switching delay to close S1. 2 Receiving side The echo canceler function stops according to a CED signal frequency of 2100Hz (S1 and S2 are both ON), a DIS signal is Receiving side returned as an echo, and a DCS signal from the sending side overlaps the DIS echo. Then the receiving side FAX cannot retrieve the DCS signal. (Refer to Fig. a) Sending side Countermeasure Service Code Add a dummy signal to the beginning of Service code (521) the training signal. (International mode select) This countermeasure becomes the default value. Change to a 1100Hz CED signal frequency. (Refer to Fig. b) Change the regular rime of 75 msec between the CED signal and DIS signal to 500 msec. This will give at least 250 msec to recover the echo canceler operation. (Refer to Fig. c) The sending side FAX sends a DCS signal not after receiving the 1st DIS signal but after receiving the 2nd DIS signal. (Refer to Fig. d) Decrease the transmission level from 10 dBm to -15 dBm and the echo level will decrease. Decrease the receiving sensitivity from -13 dBm to about -32 dBm so an echo signal will not received. Set additional Pause time (Service mode: code No. 774) in between the original and its repeated signals, to prevent the collision of the signals at both end. Service code (520) (CED frequency select) Service code (593) (Time between CED and 300 bps)

Service code (594) (Overseas DIS detection select) Service code (596) (Transmit level set) Service code (598) (Receiving sensitivity) Service code (774) (T4 timer)

Sending side

Communication failure occurs in a long distance communication on the telephone line without an echo canceler. or There are some cases (e.g. Mobil comms.) which cause the collision of TX / RX signals due to the delay / echo and noise of the network / terminal. (Refer to Fig. e)

Sending side Receiving side Sending side Receiving side

Fig. a (Overlapping the Echo of the DIS signal and DCS signal)

Fig. b (Countermeasure by Changing the CED Frequency)

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Fig. c (Countermeasure by Changing the Interval Between CED and DIS)

Fig. d (Countermeasure by Ignoring the 1st DIS)

<TX side signal> 2nd / 3rd DCS / Training 2nd / 3rd EOP / EOM / MPS delayed DCS

<RX side signal> & delayed CFR / FTT & delayed MCF / PIP / PIN / RTP / RTN & 2nd / 3rd / --- DIS

<Countermeasure> at TX side at TX side at RX side

(Fig. e)

12.3.3.1.6. The unit can copy, but the transmission and reception image are incorrect
(Long distance or international communication operation) This symptom highly depends on the transmission and reception capability of the other FAX unit and the line conditions. The countermeasures for this unit are shown below. Transmission Operation: Set the transmitting speed to 4800BPS (service mode: code No. 717) or select the overseas mode. Reception Operation: If 80% or more of the reception is incorrect, set the receiving speed to 4800BPS. (Service mode: code No. 718) Refer to Service Function Table (P.61).

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12.3.3.1.7. How to record fax signal by using PC

Recording FAX signal is one of the useful analysis measures to solve communication problems. The way of recording easily by using PC is shown as follows. 1. Equipment 1 jig 1 PC (with LINE IN) 1 audio cord (mini jack supported) 2 tel cords
Parts No. PQJJ1T004Z PQJJ1D010Z ECQE2155KF Parts Name & Description JACK1, JACK2 PIN JACK CAPACITOR Qty 2 1 2

or ECQE2E155KC MA4020 DIODE

2. Setting up

FAX SIGNAL RECORDING JIG

3. Connecting PC and JIG

4. PC setting and recording 1. Set LINE IN to be valid in the volume control setting. Refer to the PC instruction book. 2. Start up the PC software SOUND RECORDER. (This software is bundled to Windows OS, which can create WAV file.) Set the audio format PCM 22.050kHz, 8bit, mono. 3. Click the record button and start recording after acquisition the signal. Note: Not to be wind wave patterns on the wave monitor. Please compress the recording data when you send attaching to E-Mail because the data size will be so heavy. Any software which can create WAV files is available.

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12.4. Remote Programming

If, after the call is connected, the customer describes the situation and it is determined that the problem can be corrected by making parameter changes, this function makes it possible to change parameters such as the user code and service code from another fax (using DTMF tones). Therefore, travel to the customer's location is not required. However, it is not possible to change all the parameters remotely (Program Mode Table (P.94)). The function used to accomplish this is remote programming. First, in order to check the current status of the service code parameter, print out the setup list (code: 991) and the service list (code: 999) from the customer's fax machine. Based on this, the parameters for the desired codes can be changed. The procedure for changing and listing parameters is described on Entering the Remote Programming Mode and Changing Service Codes (P.93). Also, before exiting the remote programming mode, it is advisable to obtain a new list to confirm that the changes were made correctly. Hints: Since the connected telephone is in use during the remote programming mode, it may be helpful to ask the customer to switch to the speakerphone. This frees the customer from the need to remain right next to the fax while you are making parameter settings. When finished, inform the customer. Also note that in very noisy locations where the DTMF tones are not audible, the remote programming function will not work.

12.4.1. Entering the Remote Programming Mode and Changing Service Codes

Note: (*1): Refer to Program Mode Table (P.94)

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12.4.2. Program Mode Table

Code 001 002 003 004 006 013 016 017 022 023 025 026 031 032 033 034 036 039 041 044 046 072 075 076 080 501 503 514 520 521 522 523 524 544 550 551 552 553 554 555 556 557 558 559 561 570 571 572 573 574 590 591 592 593 594 595 Function Set date and time Your logo Your FAX number Print confirmation report FAX ring count Dialing mode Paper Size Ringer tone Journal auto print Overseas mode Delayed transmission Auto caller ID list Distinctive ring Fax ring pattern Time adjustment Quick scan RCV reduction LCD contrast FAX activation code Memory receive alert Friendly reception Set flash mode Caller id edit Connecting tone Set default Pause time set Dial speed Bell detection time CED frequency select International mode select Auto standby select Receive equalizer select Transmission equalizer select Document feed position adjustment value set Memory clear ROM check DTMF signal tone test Monitor on FAX communication Modem test Scanner test Motor test LED test LCD test Document jam detection Key test Break % select ITS auto redial time set ITS auto redial line disconnection time set Remote turn-on ring number Dial tone detect check FAX auto redial time set FAX auto redial line disconnection time set CNG transmit select Time between CED and 300 bps Overseas DIS detection Receive error limit value Set Value mm/dd/yy hh:mm ----------------1:ERROR / 2:ON / 3:OFF 1~4 / 5: EXT. TAM 1:PULSE / 2:TONE 1:A4 / 2:LETTER TONE 1 / TONE 2 / TONE 3 1:ON / 2:OFF 1:NEXT FAX / 2:ERROR / 3:OFF ON / OFF 1:ON / 2:OFF 1:OFF / 2:ON 1:B-D / 2:A / 3:B / 4:C / 5:D 1:Auto / 0:Manual 1:ON / 2:OFF 1:92% / 2:86% / 3:72% / 4:100% NORMAL / DARKER ON / OFF 1:ON / 2:OFF 1:ON / 2:OFF 1:90ms / 2:100ms / 3: 110ms / 4:250ms 5:300ms / 6: 400ms / 7: 600ms / 8:700ms 1:OFF / 2:ON 1:ON / 2:OFF YES / NO 001~600 x 100msec 1:10pps / 2:20 pps 1~9 100msec 1:2100Hz / 2:1100Hz 1:ON / 2:OFF 1:ON / 2:OFF 1:0km / 2:1.8km / 3:3.6km / 4:7.2km 1:0km / 2:1.8km / 3:3.6km / 4:7.2km 1~9 ----------------1:ON / 2:OFF 1:OFF / 2:Phase B / 3:ALL ----------------------------------------1:ON / 2:OFF --------1:61% / 2:67% 00~99 001~999sec 01~99 1:ON / 2:OFF 00~99 001~999sec 1:OFF / 2:ALL / 3:AUTO 1:75ms / 2:500ms / 3:1sec 1:1st / 2:2nd 1:5% / 2:10% / 3:15% / 4:20% Default Jan/01/2006 None None ERROR 3 TONE LETTER TONE 1 ON ERROR OFF OFF OFF B-D Auto OFF 92% NORMAL ON ID= #9 ON ON 700ms ON ON NO 035 x 100msec 10pps 6 100msec 2100Hz ON ON 0km 0km 5 ----------------OFF OFF ----------------------------------------ON --------61% 00 065sec 10 OFF 01 065sec ALL 75ms 1st 10% Remote Setting NG NG NG OK OK OK OK NG OK OK NG OK OK OK OK OK OK NG NG OK OK OK OK OK NG OK OK OK OK OK OK OK OK OK NG NG OK OK NG NG NG NG NG OK NG OK OK OK OK OK OK OK OK OK OK OK

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Code 596 598*1 717 718 722 745 763 773 774 815 852 853 874 875 880 881 882 991 994 995 996 998 999 Transmit level set Receiving Sensitivity

Function -15~00dbm -20~-48dbm

Set Value

Default -10dbm -42dbm 9600bps 9600bps OFF ON 30s 200ms 00ms ----------------5 10 10msec 10 10msec -------------------------------------------------------------------------

Remote Setting OK OK OK OK OK OK OK OK OK NG NG OK OK OK NG NG NG OK OK OK OK OK OK

Transmit speed select Receive speed select Redial tone detect Power on film feed CNG detect time for friendly reception DIS-DCS interval T4 timer Sensor & VOX test Print test pattern Top margin DTMF ON time DTMF OFF time History list Journal 2 Journal 3 Remote Setup list Remote Journal list Remote Journal 2 list Remote Journal 3 list Remote History list Remote Service list

1:9600/ 2:7200/ 3:4800/ 4:2400 1:9600/ 2:7200/ 3:4800/ 4:2400 1:ON / 2:OFF 1:ON / 2:OFF 1:10s / 2:20s / 3:30s 1:500msec / 2:200msec 00~99 x 100ms ----------------1~9 mm 06~20 10msec 06~20 10msec 1:Start 1:Start 1:Start 1:Start 1:Start 1:Start 1:Start 1:Start 1:Start

OK means "can set". NG means "can not set". Note: *1 : Power is OFF/ON after changing this set value. Refer to Service Function Table (P.61) for descriptions of the individual codes. Example: If you want to set value in the "004 Print confirmation report", press the dial key number 1,2 or 3 corresponding to the Set Value you want to select. (1:ERROR / 2:ON / 3:OFF)

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12.5. Troubleshooting Details

12.5.1. Outline
Troubleshooting is for recovering quality and reliability by determining the broken component and replacing, adjusting or cleaning it as required. First, determine the problem then decide the troubleshooting method. If you have difficulty finding the broken part, determine which board is broken. (For example: the Digital PCB, Analog PCB, etc.) The claim tag from a customer or dealer may use different expressions for the same problem, as they are not a technician or engineer. Using your experience, test the problem area corresponding to the claim. Also, returns from a customer or dealer often have a claim tag. For these cases as well, you need to determine the problem. Test the unit using the simple check list on Simple Check List (P.98). Difficult problems may be hard to determine, so repeated testing is necessary.

12.5.2. Starting Troubleshooting

Determine the symptom and the troubleshooting method.

REFERENCE: (*1): Error Messages-Display (P.69) (*2): Simple Check List (P.98) (*3): Power Supply Board Section (P.121) (*4): Digital Board Section (P.112)

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12.5.3. Troubleshooting Items Table

ITEM ADF (Auto Document Feeder) Document jam Multiple feed Skew Recording paper feed The recording paper does not feed. Paper jam Multiple feed and skew Printing The sent fax data is skewed. The received fax data is skewed. The received or copied data is expanded. A black page is copied. A blank page is received. Black or white vertical line Black or white lateral line on print out An abnormal image is printed Communication FAX, TEL (Analog board) Cannot communicate by fax. An error code is displayed. Cannot talk. The DTMF tone doesnt work. The handset / monitor doesnt work, etc. Operation panel Sensor Keys are not accepted. SYMPTOM The document does not feed. REFERENCE See No Document Feed (P.99) See Document Jam (P.100) See Multiple Document Feed (P.101) See Document Skew (P.102) See The Recording Paper does not Feed (P.103) See Paper Jam (P.104) See Recording Paper Multiple Feed and Skew (P.105) See The Sent Fax Data is Skewed (P.105) See The Received Fax Data is Skewed (P.105) See Received or Copied Data is Expanded (P.106) See A Blank Page is Copied (P.107) See A Blank Page is Received (P.109) See Black or White Vertical Line (P.109) See Black or White Lateral Line on Print Out (P.110) See An Abnormal Image is Printed (P.111)
See Communication Section (P.84) and Journal Report (P.71)

See Analog Board Section (P.119)

See Operation Panel Section (P.124)

If the electric circuit is the cause, the error See Sensor Section (P.125) message corresponding to the sensor will be displayed.

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12.5.3.1. Simple Check List

SERIAL NO. FUNCTION FAX operation Transmission Receiving Copy operation Telephone operation Handset transceiver / receiver MONITOR Ringer sound Dial operation Volume operation Operation Panel Key check LED check LCD check Sensor Clock EXT-TAM Sensor check Display changing Handset transceiver/receiver Remote control JUDGEMENT OK / NG OK / NG OK / NG OK / NG OK / NG OK / NG OK / NG OK / NG OK / NG OK / NG OK / NG OK / NG OK / NG OK / NG OK / NG Service code #561 (Refer to Test Mode (P.57).) Service code #557 (Refer to Test Mode (P.57).) Service code #558 (Refer to Test Mode (P.57).) Service code #815 (Refer to Test Mode (P.57).) Is the time kept correctly? Check with another clock. DATE REFERENCE

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12.5.4. ADF (Auto Document Feed) Section 12.5.4.1. No Document Feed

REFERENCE: (*1): How to Remove the Separation Holder and Exit Roller (P.149) (*2): Installation Position of the Lead Wires (P.150) (*3): How to Remove the Gear Block and Separation Roller (P.139) (*4): Test Mode (P.57) (*5): How to Remove the Gears, Motors and Arms of the Gear Block (P.140) (*6): Stepping Motor Drive Circuit (P.27) (*7): Digital Board Section (P.112) (*8): Sensor Section (P.125) (*9): Power Supply Board Section (P.121)

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12.5.4.2. Document Jam

REFERENCE: (*1): Disassembly and Assembly Instructions (P.130) (*2): Test Mode (P.57) (*3): How to Remove the Separation Holder and Exit Roller (P.149) (*4): Sensor Section (P.125)

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12.5.4.3. Multiple Document Feed

When using thick paper etc., sometimes the document will not be fed. (*1)

REFERENCE: (*1): Installing the Recording Paper (P.54) (*2): How to Remove the Gear Block and Separation Roller (P.139) (*3): Disassembly and Assembly Instructions (P.130) (*4): How to Remove the Separation Holder and Exit Roller (P.149) (*5): Maintenance (P.154) Note: When confirming if the characters are extended or distorted, or if the feed problem is occurred, use this test chart format. (Refer to Test Chart (P.173).)

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12.5.4.4. Document Skew

REFERENCE: (*1): Maintenance Items and Component Locations (P.154) (*2): Disassembly and Assembly Instructions (P.130) (*3): How to Remove the Image Sensor (CIS) (P.133) (*4): Overview (P.49) (*5): We recommend making a copy of the test chart in Test Chart (P.173) and using it.

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12.5.4.5. The Recording Paper does not Feed

REFERENCE: (*1): Installing the Recording Paper (P.54) (*2): How to Remove the Pickup Roller (P.146) (*3): Power Supply Board Section (P.121) (*4): Test Mode (P.57) (*5): How to Remove the P.C. Boards and Speaker (P.137) (*6): How to Remove the Gears, Motors and Arms of the Gear Block (P.140) (*7): How to Remove the Platen Roller and Lock Lever (P.144) (*8): Digital Board Section (P.112) (*9): We recommend making a copy of the test chart in Test Chart (P.173) and using it.

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12.5.4.6. Paper Jam

REFERENCE: (*1): Jams (P.163) (*2): Maintenance Items and Component Locations (P.154) (*3): Disassembly and Assembly Instructions (P.130) (*4): Test Mode (P.57) (*5): Sensors and Switches (P.29) (*6): How to Remove the Pickup Roller (P.146)

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12.5.4.7. Recording Paper Multiple Feed and Skew

REFERENCE: (*1): How to Remove the Platen Roller and Lock Lever (P.144) (*2): How to Remove the Pickup Roller (P.146)

12.5.4.8. The Sent Fax Data is Skewed

REFERENCE: (*1): We recommend making a copy of the test chart in Test Chart (P.173) and using it. (*2): Document Skew (P.102)

12.5.4.9. The Received Fax Data is Skewed

REFERENCE: (*1): We recommend making a copy of the test chart in Test Chart (P.173) and using it. (*2): Recording Paper Multiple Feed and Skew (P.105)

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12.5.4.10. Received or Copied Data is Expanded

REFERENCE: (*1): Document feeder/recording paper feeder/scanner glass cleaning (P.165) (*2): Disassembly and Assembly Instructions (P.130) (*3): How to Remove the Separation Holder and Exit Roller (P.149) (*4): We recommend making a copy of the test chart in Test Chart (P.173) and using it.

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12.5.4.11. A Blank Page is Copied

REFERENCE: (*1): Test Mode (P.57) (*2): Thermal Head (P.24) (*3): How to Remove the Thermal Head (P.134) (*4): We recommend making a copy of the test chart in Test Chart (P.173) and using it. (*5): A Blank Page is Received (P.109)

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12.5.4.12. A Blank Page is Received

REFERENCE: (*1): Test Mode (P.57) (*2): Check Sheet for Signal Route (P.119) (*3): A Blank Page is Copied (P.107)

12.5.4.13. Black or White Vertical Line

REFERENCE: (*1): We recommend making a copy of the test chart in Test Chart (P.173) and using it. (*2): Maintenance Items and Component Locations (P.154) (*3): Document feeder/recording paper feeder/scanner glass cleaning (P.165) (*4): Thermal Head Cleaning (P.166) (*5): How to Remove the Thermal Head (P.134)

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12.5.4.14. Black or White Lateral Line on Print Out

REFERENCE: (*1): Test Mode (P.57) (*2): How to Remove the Gears, Motors and Arms of the Gear Block (P.140) (*3): Installation Position of the Lead Wires (P.150) (*4): Disassembly and Assembly Instructions (P.130) (*5): We recommend making a copy of the test chart in Test Chart (P.173) and using it.. (*6): A Blank Page is Copied (P.107) (*7): Digital Board Section (P.112)

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12.5.4.15. An Abnormal Image is Printed

REFERENCE: (*1): Test Mode (P.57) (*2): Check Sheet for Signal Route (P.119) (*3): How to Remove the Thermal Head (P.134) (*4): We recommend making a copy of the test chart in Test Chart (P.173) and using it.

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12.5.5. Digital Board Section

When the unit fails to boot up the system, take the troubleshooting procedures very carefully. It may have a serious problem. The symptom: No response when the power is turned on. (No LCD display, and keys are not accepted.) The first step is to check the power source. If there is no problem with the power supply unit, the problem may lie in the digital unit (main board). As there are many potential causes in this case (ASIC, DRAM, etc.), it may be difficult to specify what you should check first. If a mistake is made in the order of checks, a normal part may be determined faulty, wasting both time and money. Although the tendency is to regard the problem as a serious one (IC malfunction, etc.), usually most cases are caused by solder faults (poor contact due to a tunnel in the solder, signal short circuit due to solder waste).

Note: 1. Electrical continuity may have existed at the factory check, but a faulty contact occurred as a result of vibration, etc., during transport. 2. Solder waste remaining on the board may get caught under the IC during transport, causing a short circuit. Before we begin mass production, several hundred trial units are produced at the plant, various tests are applied and any malfunctions are analyzed. (In past experiences, digital IC (especially DRAM and FLASH ROM) malfunctions are extremely rare after installation in the product.) This may be repaired by replacing the IC, (DRAM etc.). However, the real cause may not have been an IC malfunction but a soldering fault instead. Soldering faults difficult to detect with the naked eye are common, particularly for ASIC and RA (Resistor Array). But if you have an oscilloscope, you can easily determine the problem site or IC malfunction by checking the main signal lines. Even if you dont have such a measuring instrument, by checking each main signal line and resoldering it, in many cases the problem will be resolved. An explanation of the main signals (for booting up the unit) is presented below. Dont replace ICs or stop repairing until checking the signal lines. An IC malfunction rarely occurs. (By understanding the necessary signals for booting up the unit, the Not Boot up display is not a serious problem.) What are the main signals for booting up the unit? Please refer to Digital Block Diagram (P.113). The ASIC (IC501) controls all the other digital ICs. When the power is turned on, the ASIC retrieves the operation code stored in the FLASH ROM (IC506), then follows the instructions for controlling each IC. All ICs have some inner registers that are assigned to a certain address. It is the address bus by which the ASIC designates the location inside each IC. And the data bus reads or writes the data in order to transmit the instructions from the ASIC to the ICs. These signal lines are all controlled by voltages of 3.3V (H) or 0V (L).

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12.5.5.1. Digital Block Diagram

You also need to check the signal lines listed here [List 1] when the unit fails to boot up the system. Those signal lines should remain normal. Other signal lines are not directly related to that failure even if they have faults or troubles.

As long as these signals remain normal, once the power is turned on, each IC can repeatedly output 3.3V (H) and 0V (L). The following shows NG and normal wave patterns. NG Wave pattern (Refer to NG EXAMPLE)

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Normal Wave Patterns

Remarks: When you use an oscilloscope to judge whether a signal to be tested is normal or NG, perform the signal check in exactly the same order as in [List 1]. (If the ASIC fails to access the FLASH ROM, the ASIC cannot access DRAM normally.) The digital circuit actually operates according to the timing combinations of these signals. If the timing of these signals is even slightly delayed, the circuit will not work. Nor will it if the IC is defective and the output voltage level is not normal although the timing of these signals is accurate enough to meet the specifications. (Make sure that your oscilloscope is calibrated before starting a test.) Therefore, it is imperative to confirm whether each IC outputs the signal at the correct level. (See the I/O Pin No. Diagram.) The signal level should be constantly output at between 3.3V (H) and 0V (L) as described earlier. Note: Simply check the output level and make sure if the IC repeatedly outputs the signal at between 3.3V (H) and 0V (L).

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I/O and Pin No. Diagram

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After the power is turned on, the ASIC initializes and checks each IC. The ROM, DRAM, and modem are checked. If initialization fails for the ICs, the system will not boot up. In this case, please find the cause as follows.

REFERENCE: NG Example (P.118) Power Supply Board Section (P.121)

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Other NG example while the power is ON and the LCD displays the following.

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12.5.5.2. NG Example

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12.5.6. Analog Board Section

This chapter provides the testing procedures required for the analog parts. A signal route to be tested is determined depending upon purposes. For example, the handset TX route begins at the handset microphone and the signal is output to the telephone line. The signal mainly flowing on this route is analog. You can trace the signal with an oscilloscope. The signal flow on each route is shown in the Check Sheet here. If you find a specific problem in the unit, for example if you cannot communicate with the SP-PHONE, trace that signal route locally with the following Check Sheet and locate the faulty point.

12.5.6.1. Check Sheet for Signal Route

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12.5.6.2. Defective fax NCU section

1. No monitor reception Perform a signal test in the FAX NCU section and locate a defective point (where the signal disappears) on each route between the microphone and the telephone line (sending), or between the telephone line and the speaker (receiving). Check the components at that point. Check Sheet for Signal Route (P.119) is useful for this investigation. 2. No pulse dialing

3. No ring tone (or No bell)

4. No tone dialing

REFERENCE: Check Sheet for Signal Route (P.119)

REFERENCE: Check Sheet for Signal Route (P.119) NCU Section (P.40)

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12.5.7. Power Supply Board Section 12.5.7.1. Key Components for Troubleshooting
Check the following parts first: F101, D101-D104, C106, Q101and IC101. This comes from our experience with experimental tests. For example: power supply and lightning surge voltage test, withstanding voltage test, intentional short circuit test, etc. Caution: If you find a melted fuse in the unit, do not turn on the power until you locate and repair the faulty parts (except for the fuse); otherwise the fuse will melt again and you cannot pinpoint the faulty point. In most cases, the symptom is that nothing is output. It is more likely that the fault is in the primary side rather than the secondary side. Check the primary side first.

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12.5.7.2. Troubleshooting Flow Chart

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12.5.7.3. Broken Parts Repair Details

(D101, D102, D103, D104) Check for a short-circuit in terminal 4. If D101, D102, D103 and D104 are short-circuits, F101 will melt (open). In this case, replace all of the parts (D101, D102, D103, D104, F101). (Q101) The worst case of Q101 is a short-circuit between the Drain and Gate because damage expands to the peripheral circuit of Q101. This is due to a very high voltage through the Gate circuit which is composed of R110, R112, D107 and IC101. You should change all of the parts listed as follows. F101, Q101, R110, R112, D107, IC101 (D201) If D201 is broken, the oscillation circuit in the power supply cannot operate. Check it with an electric tester.

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12.5.8. Operation Panel Section 12.5.8.1. No Key Operation

REFERENCE: (*1): Test Mode (P.57)

12.5.8.2. No LCD Indication

REFERENCE: (*1): Test Mode (P.57) (*2): How to Remove the Operation Panel (P.147)

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12.5.9. Sensor Section

Refer to Sensors and Switches (P.29) for the circuit descriptions. The Test Function makes the sensor circuit check easier. (Refer to Test Mode (P.57).) For example, as for "COVER OPEN SENSOR", "CO" is turned ON/OFF on the display when you open or close the front cover. Also, document sensor, read position sensor, recording paper sensor and jam sensor are turned ON/OFF by the copy operation. Therefore, each sensor can be checked for proper mechanical operation. As for the electric check, check whether each voltage is right or not with following flowchart turning each sensor lever ON/OFF manually.

12.5.9.1. Check the Document Top Sensor (SW351)................."REMOVE DOCUMENT"

12.5.9.2. Check the Document Set Sensor (SW352)................."CHECK DOCUMENT"

12.5.9.3. Check the Cover Open Sensor (SW1001)................."COVER OPEN"

12.5.9.4. Check the Paper Top Sensor (SW1001)........................"PAPER JAMMED"

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12.5.9.5. Check the Film End Sensor (SW1003)........................"CHECK FILM"

12.5.9.6. Check the Motor Position Sensor (SW1004)........................"CALL SERVICE2"

12.5.9.7. Check the HOOK Switch (SW1501)

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12.5.10. CIS (Contact Image Sensor) Section

REFERENCE: (*1): Test Mode (P.57) Refer to Scanning Block (P.26).

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12.5.11. Thermal Head Section

Note: Refer to Thermal Head (P.24).

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13 Service Fixture & Tools

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14 Disassembly and Assembly Instructions

Please remove the Paper Support Spring, Paper Tray and Ink Film before disassembling.

14.1. General Section

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14.2. Disassembly Flowchart

14.2.1. Upper Cabinet Section

REFERENCE: A-1: How to Remove the Image Sensor (CIS) (P.133) A-2: How to Remove the Thermal Head (P.134)

14.2.2. Lower Cabinet Section

REFERENCE: B-1: How to Remove the Bottom Frame (P.136) B-2: How to Remove the P.C. Boards and Speaker (P.137) B-3: How to Remove the Power Supply Board and AC cord (P.138) B-4: How to Remove the Gear Block and Separation Roller (P.139) B-5: How to Remove the Gears, Motors and Arms of the Gear Block (P.140) B-6: How to Remove the Handset Cradle and Hook Switch Board (P.142)

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14.2.3. Back Cover Section

REFERENCE: C-1: How to Remove the Back Cover (P.143) C-2: How to Remove the Platen Roller and Lock Lever (P.144) C-3: How to Remove the Pickup Roller (P.146)

14.2.4. Operation Panel Section

REFERENCE: D-1: How to Remove the Operation Panel (P.147) D-2: How to Remove the Operation Board and LCD (P.148) D-3: How to Remove the Separation Holder and Exit Roller (P.149)

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14.3. Disassembly Procedure

14.3.1. How to Remove the Image Sensor (CIS)

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14.3.2. How to Remove the Thermal Head

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14.3.3. How to Remove the Bottom Frame

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14.3.4. How to Remove the P.C. Boards and Speaker

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14.3.5. How to Remove the Power Supply Board and AC cord

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14.3.6. How to Remove the Gear Block and Separation Roller

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14.3.7. How to Remove the Gears, Motors and Arms of the Gear Block

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14.3.8. How to Remove the Handset Cradle and Hook Switch Board

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14.3.9. How to Remove the Back Cover

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14.3.10. How to Remove the Platen Roller and Lock Lever

144

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14.3.11. How to Remove the Pickup Roller

146

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14.3.12. How to Remove the Operation Panel

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14.3.13. How to Remove the Operation Board and LCD

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14.3.14. How to Remove the Separation Holder and Exit Roller

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14.3.15. Installation Position of the Lead Wires 14.3.15.1. Lower Section

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14.3.15.2. Operation Panel Section

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15 Maintenance
15.1. Maintenance Items and Component Locations
15.1.1. Outline
Maintenance and repairs are reformed using the following steps. 1. Periodic maintenance Inspect the equipment periodically and if necessary, clean any contaminated parts. 2. Check for breakdowns Look for problems and consider how they arose. If the equipment can be still used, perform copying, self testing or communication testing. 3. Check equipment Perform copying, self testing and communication testing to determine if the problem originates from the transmitter, receiver or the telephone line. 4. Determine causes Determine the causes of the equipment problem by troubleshooting. 5. Equipment repairs Repair or replace the defective parts and take appropriate measures at this stage to ensure that the problem will not recur 6. Confirm normal operation of the equipment After completing the repairs, conduct copying, self testing and communication testing to confirm that the equipment operates normally. 7. Record keeping Make a record of the measures taken to rectify the problem for future reference.

15.1.2. Maintenance Check Items/Component Locations

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15.1.2.1. Maintenance List

No. 1 2 3 OPERATION Document Path Rollers Platen Roller CHECK Remove any foreign matter such as paper. REMARKS

If the roller is dirty, clean it with a damp cloth then dry thor- Refer to Document feeder/recording paper oughly. feeder/scanner glass cleaning (P.165). If the platen is dirty, clean it with a damp cloth then dry thoroughly. Remove the paper and film cartridge before cleaning.

Thermal Head

If the thermal head is dirty, clean the printing surface with a Refer to Thermal Head Cleaning (P.166). cloth moistened with denatured alcohol (alcohol without water), then dry thoroughly. See Maintenance Check Items/Component Document top sensor (SW351), Document set sensor (SW352), Cover open sensor (SW1001), Paper top sensor Locations (P.154) and How to Remove the P.C. (SW1001), Film detection sensor (SW1002), Film end sen- Boards and Speaker (P.137). sor (SW1003) . Confirm the operation of the sensors. If the glass is dirty, clean them with a dry soft cloth. Refer to Document feeder/recording paper feeder/scanner glass cleaning (P.165).

Sensors

6 7

Glass

Abnormal, wear and tear Replace the part. Check if the screws are tight on all parts. or loose parts

15.1.2.2. Maintenance Cycle

No. 1 2 3 4 5 6 Item Cleaning Cycle Cycle Separation Roller (Ref. No. 145)*2 3 months 3 months 3 months 3 months 3 months 3 months
1

Replacement Procedure 7 years* (31,500 documents) Refer to How to Remove the Gear Block and Separation Roller (P.139). 7 years (31,500 documents) Refer to Document feeder/recording paper feeder/scanner glass cleaning (P.165). 7 years (31,500 documents) Refer to Disassembly and Assembly Instructions (P.130). 7 years (31,500 documents) Refer to How to Remove the Thermal Head (P.134). 7 years (31,500 documents) Refer to How to Remove the Platen Roller and Lock Lever (P.144). 7 years (31,500 documents) Refer to How to Remove the Pickup Roller (P.146).

Separation Rubber (Ref. No. 13) Feed Rollers (Ref. No. 11, 56, 94) Thermal Head (Ref. No. 40) Platen Roller (Ref. No. 90) Pickup Roller (Ref. No. 96)

Note: *1 These values are standard and may vary depending on usage conditions. *2 Refer to Cabinet, Mechanical and Electrical Parts Location (P.193).

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15.2. Gear Section

This model provides a motor-driven gear mechanism for transmitting/copying documents and printing fax data. In this chapter, you will see how the gears work to select and operate a mode and how the gear section, sensors and rollers mechanically work during the main operations (FAX transmission, FAX reception and Copy).

15.2.1. Mode Selection

When a motor with Drive Motor Gear attached rotates clockwise (CW), Swing Gear E engages CAM Gear to rotate clockwise (CW). This operation provide five mode options (A: Transmit mode, B: Paper-Pickup mode, C: Assist mode D: Receive mode and E: Copy mode) selected by the Sensor Switch. (The Sensor Switch Levers position in the CAM Gear controlled by the software selects a specific mode.) You can see which mode is selected by confirming the Mode Markers position as shown in Fig. 1. (Ex. If the Mode Marker is in position A, a transmit mode is selected.)

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15.2.2. Mode Operation

Once a mode is selected, the Drive Motor Gear rotates counterclockwise (CCW) and then the controlling positions of Swing Gears A, B and C, D, E determine which gears convey their drive power in each mode. See Sensor Location in Sensors and Switches (P.29). A. Transmit mode (See Fig. A.): The Swing Gear A engages with the next gear to drive Document Separation Roller and Document Exit Roller. The Swing Gear C engages with the next gear to drive Paper Exit Roller.

Fig. A: Transmit mode

B. Paper-Pickup mode (See Fig. B): The Swing Gear C engages with the next gear to drive Paper Exit Roller. The Swing Gear D engages with the next gear to drive Pickup Roller.

Fig. B: Paper-Pickup mode

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C. Assist mode (See Fig. C.): The Swing Gear D engages with the next gear to drive Pickup Roller. The Swing Gear B engages with the next gear to drive Platen Roller gear and Ribbon Drive Gear. The Swing Gear C engages with the next gear to drive Paper Exit Roller Gear.

Fig. C: Assist mode

D. Receive mode (See Fig. D.): The Swing Gear B engages with the next gear to drive Platen Roller gear and Ribbon Drive Gear. The Swing Gear C engages with the next gear to drive Paper Exit Roller Gear.

Fig. D: Receive mode

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E. Copy mode (See Fig. E.): Copy mode= Transmit mode + Receive mode The Swing Gear A engages with the next gear to drive Document Separation Roller and Document Exit Roller. The Swing Gear B engages with the next gear to drive Platen Roller gear and Ribbon Drive Gear. The Swing Gear C engages with the next gear to drive Paper Exit Roller.

Fig. E: Copy mode

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15.2.3. Mechanical Movements in the Main Operations (transmitting documents, receiving faxes and copying) 15.2.3.1. Idle Status

Note: See Sensor Locations in Sensors and Switches (P.29). CW......clockwise CCW....counterclockwise

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15.2.3.2. Transmitting Documents

15.2.3.3. Receiving Fax

REFERENCE: Sensor Section (P.125).

Note: See Sensor Locations in Sensors and Switches (P.29).

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15.2.3.4. Copying

Note: See Sensor Locations in Sensors and Switches (P.29). REFERENCE: Sensor Section (P.125) 162

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15.3. Jams
15.3.1. Recording Paper Jams 15.3.1.1. When the recording paper has jammed in the unit
The display will show the following.

3. Turn the blue gear ( the ink film is tight (

) in the direction of the arrow until ) and at least one layer of ink film is ).

wrapped around the blue core (

Important: Remove the recording paper, then remove the paper tray beforehand, otherwise the paper may misfeed or jam.

1. Open the front cover (

), push the green button ( ).

),

then open the back cover (

2. Remove the jammed recording paper (

).

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4. Close the back cover securely by pushing down on the dotted area at both ends ( securely ( ). ), then close the front cover

15.3.2. Document Jams - sending

1. Open the front cover. Remove the jammed document carefully ( ).

5. Install the paper tray, then insert the recording paper gently. (See Installing the Paper Tray (P.53) and Installing the Recording Paper (P.54)) 2. Close the front cover securely.

15.3.1.2. When the recording paper was not fed into the unit properly
The display will show the following.

Note: Do not pull out the jammed paper forcibly before opening the front cover.

Remove the recording paper and straighten. Insert the paper, then press [SET] to clear the message.

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15.4. Cleaning
15.4.1. Document feeder/recording paper feeder/scanner glass cleaning
Clean the document feeder/scanner glass when: Documents or recording paper frequently misfeed. Smudges or black/white lines appear on the original document when sending or copying. Important: Remove the recording paper, then remove the paper tray beforehand, otherwise the paper may misfeed or jam.

Caution: Do not use paper products, such as paper towels or tissues.

4. Clean the recording paper feeder roller ( ) with a cloth moistened with isopropyl rubbing alcohol, and let all parts dry thoroughly.

1. Disconnect the power cord and the telephone line cord. 2. Open the front cover ( ), push the green button ( ). ),

then open the back cover (

5. Close the back cover securely by pushing down on the 3. Clean the document feeder rollers ( ) and rubber flap ( dotted area at both ends ( securely ( ). ), then close the front cover ) with a cloth moistened with isopropyl rubbing alcohol, and let all parts dry thoroughly. Clean the scanner glass ( ) with a soft, dry cloth.

6. Install the paper tray, then insert the recording paper gently. (See Installing the Paper Tray (P.53) and Installing the Recording Paper (P.54)) 7. Connect the power cord and the telephone line cord. 165

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15.4.2. Thermal Head Cleaning

If smudges or black/white lines appear on a copied/received document, check whether there is dust on the thermal head. Clean the thermal head to remove the dust. Important: Remove the recording paper, then remove the paper tray beforehand, otherwise the paper may misfeed or jam. 4. Clean the thermal head ( ) with a cloth moistened with isopropyl rubbing alcohol, and let it dry thoroughly. Caution: To prevent a malfunction due to static electricity, do not use a dry cloth and do not touch the thermal head directly.

1. Disconnect the power cord and the telephone line cord. 2. Open the front cover ( ), push the green button ( ). ), 5. Re-install the ink film and close the covers (see step 4 to 7 on Installing the Ink Film (P.52)). 6. Install the paper tray, then insert the recording paper gently. (See Installing the Paper Tray (P.53) and Installing the Recording Paper (P.54)) 7. Connect the power cord and the telephone line cord.

then open the back cover (

3. Remove the ink film (

).

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16 Miscellaneous
16.1. Terminal Guide of the ICs Transistors and Diodes
16.1.1. Digital Board

16.1.2. Analog Board

16.1.3. Operation Board

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16.1.4. Power Supply Board

16.1.5. Interface Board

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16.2. How to Replace the Flat Package IC

Even if you do not have the special tools (for example, a spot heater) to remove the Flat IC, with some solder (large amount), a soldering iron and a cutter knife, you can easily remove the ICs that have more than 100 pins.

16.2.1. Preparation
PbF (: Pb free) Solder Soldering Iron Tip Temperature of 700F 20F (370C 10C) Note: We recommend a 30 to 40 Watt soldering iron. An expert may be able to use a 60 to 80 Watt iron where someone with less experience could overheat and damage the PCB foil. Flux Recommended Flux: Specific Gravity 0.82. Type RMA (lower residue, non-cleaning type) Note: See About Lead Free Solder (PbF: Pb free) (P.6).

16.2.2. Flat Package IC Removal Procedure

1. Put plenty of solder on the IC pins so that the pins can be completely covered. Note: If the IC pins are not soldered enough, you may give pressure to the P.C. board when cutting the pins with a cutter.

2. Make a few cuts into the joint (between the IC and its pins) first and then cut off the pins thoroughly.

3. While the solder melts, remove it together with the IC pins.

When you attach a new IC to the board, remove all solder left on the land with some tools like a soldering wire. If some solder is left at the joint on the board, the new IC will not be attached properly.

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16.2.3. Flat Package IC Installation Procedure

1. Temporarily fix the FLAT PACKAGE IC, soldering the two marked pins.

*Check the accuracy of the IC setting with the corresponding soldering foil. 2. Apply flux to all pins of the FLAT PACKAGE IC.

3. Solder the pins, sliding the soldering iron in the direction of the arrow.

16.2.4. Bridge Modification Procedure

1. Lightly resolder the bridged portion. 2. Remove the remaining solder along the pins using a soldering iron as shown in the figure below.

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16.3. Test Chart

16.3.1. ITU-T No.1 Test chart

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16.3.2. ITU-T No.2 Test Chart

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16.3.3. Test Chart

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1/4

+5V

4M DRAM

IC503 IC506
NC 4M FLASH FOR VOICE

4M FLASH FOR PROGRAM

R507

4.7K

IC507

R509

FILM_CHECK

C508

K1000p

100

+5V

R523

4.7K

R524 +3.3VD
14 VCC-14 1 VCC-1

MOTOR_POS

C514

CN502
+3.3VD +3.3VD
WE VDD VSS 7 8 24

K1000p

100
6 NC6 21 NC21

A[4] A[5] A[6] A[7] RBA[0] RBA[1] RBA[2] RBA[3] RBA[4] RBA[5]
10 11 12 13 16 17 18 19 20 9 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9R DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 D0 D1 D2 D3 D4 D5 D6 D7 21 22 23 25 26 27 28 29 2 3 4 5 24 25 26 27

D[0] D[1] D[2] D[3] D[4] D[5] D[6] D[7] D[0] D[1] D[2] D[3] D[4] D[5] D[6] D[7] D[0] D[1] D[2] D[3] D[4] D[5] D[6] D[7]
D0 D1 D2 D3 D4 D5 D6 D7 +3.3VD
WE VDD VSS 7 8 24 D0 D1 D2 D3 D4 D5 D6 D7 21 22 23 25 26 27 28 29

D[0] D[1] D[2] D[3] D[4] D[5] D[6] D[7]

FILM_CHECK

10K

10K

C531

Z0.1u C532

MOTOR_POS

R529
15 VSS-15 28 VSS-28

22K

Z0.1u

+24VA +24V1

+2.5VD

Q501

Q502

Q504

R531

R534

C543

R510 4.7K NC NC

THLAT

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18

A[0] A[1] A[2] A[3] A[4] A[5] A[6] A[7] A[8] A[9] A[10] A[11] A[12] RBA[0] RBA[1] RBA[2] RBA[3] RBA[4] RBA[5] )
A18 9

A[0] A[1] A[2] A[3] A[4] A[5] A[6] A[7] A[8] A[9] A[10] A[11] A[12] RBA[0] RBA[1] RBA[2] RBA[3] RBA[4]
Z0.1u
20 19 18 17 16 15 14 13 3 2 31 1 12 4 5 11 10 6 30 32 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 CE OE A18 9 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 CE OE 20 19 18 17 16 15 14 13 3 2 31 1 12 4 5 11 10 6 30 32

HEADON

HEADON THLAT STB1 ) ( ( ) RBA[5] )

RD WR C644 NC

A[0] A[1] A[2] A[3] A[4] A[5] A[6] A[7] A[8] A[9] A[10] A[11] A[12] RBA[0] RBA[1] RBA[2] RBA[3] RBA[4]
C556

17.1. Digital Board (PCB1)

STB1

+3.3VD C519 C520

RA503 100

17 Schematic Diagram

+3.3V

4 3 2 1

5 6 7 8

RBA[5] (

TM_TMP

TM THCLK STB2

NC

+24V

7 WE 22 OE 8 RAS 23 CAS

THCLK

(a)

STB2

10

C504

NC

R519

100

THDAT

IC502
C649 +5V NC C676 +3.3VD ROMCS MFCS +5V

R528

J501 +3.3VD C645

+6V

Z1u

Z1u

NC

VOUT 2 VIN 3 VSS

22 +5VA C668 ( C669

C511

+6V

IC509
1 INB 2 INA 3 GND 4 OUT VCC 5

C507

C509

C515

GND

6.3V47u

NC

6.3V100u

GND

C677 ( C678 ( C679

RXE

RXE RM3
C680 +3.3VD +5VA +5V NC NC

NC ) NC ) NC

) NC )

RM3

RM2

RM2 RM1 RM0

C681

( ) ( )

RM1

C671 ( C672 ( C673 ( C674 ( C675

NC ) NC ) NC ) NC ) NC

C541

Z0.1u

RM0

10

KX-FP205 : Digital Board (1/4)

(1)

(2)

(4) (3) (5)

(6)

(8) (10) (7) (9) (11)

(
(12)

THDAT

NC

174
CE1

CN503

+6V

+6V

+5V

+6V TO +5V REG

+5V

+5VA +5VA CE2

(13)

(1)
XRESET +3.3VD +2.5VD

(2)

(3)(4) (5)

(6)

(7) 8)(9) (10) ( (11)

(12)

(13) (b)

A[7] A[6] A[5] A[4] A[3] A[2] A[1] A[0]

+3.3VD TO +2.5V
C533 RBA6 C542 Z0.1u C544 Z0.1u +2.5VD +2.5VD Z0.1u

RBA[5] RBA[4] RBA[3] RBA[2] RBA[1] RBA[0] A[12] A[11] A[10] A[9] A[8]

2/4

D[7] D[6] MDMCS D[0]

(c)

+3.3VD Q503

+3.3VD

STB1 STB2

+5V
108 107 106 105 104 103 102 101

+5V TO +3.3VD REG

C525 J100p R537 2.2K
100

100K

GND
110

Z0.1u

F36K R526 F1.1K

VOUT

VDET

Z0.1u

3
111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144

C518

R530

Z0.1u
XWDERR

C503

Z0.1u C505

Z0.1u

C510

C501 6.3V47u

K1000p

R527

C517

R538

1.8K

VSS VDD3.3V XRESET STB3 STB2 STB1 RBA5/IOP96 RBA5/OP RBA4 RBA3 RBA2 RBA1 RBA0 ADR12 ADR11 ADR10 ADR9 ADR8 ADR7 ADR6 VDD2.5V VSS ADR5 ADR4 ADR3 ADR2 ADR1 ADR0 XWR XRD XR0MCS DB7 DB6 DB0 VDD3.3V VSS

R513

33K

VDD

CE

99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73

IC504
+5V C524
109

+5V C529 Z0.1u C548 Z0.1u

+3.3VD

(d) (e)

D[5] D[1] D[4] D[2] D[3] SPMUTE

100 100 100 R545 R546 R547

RESET

THDAT THCLK THLAT MOTOR_POS

MDMCS

(f) (g)
XTEST C549 Z0.1u +3.3VD 1K +5V R633 4.7K ADR13 ADR14 ADR15 TEST R552

RM0 RM1 RM2 RM3 RXE

C530 Z0.1u

IC501

MDMRST

(h) (i) (j)

OPE-PANEL BLOCK
KSTART KLATCH KSCLK KTXD KRXD OPRESET KSTART
22K C526 Z0.1u Z0.1u C527 C528 Z0.1u +3.3VA 4.7 R536 +3.3VD

ACK_EN CISON RLY COVEROPEN

CN501

+5V

+5V

C502 Z0.1u

GND

FILM_CHECK
MICLK/IOP46 MIDAT/IOP45 VDD3.3V

KSTART

LINETX_IMP R535 TM

100 R548

KLATCH KRXD KTXD KSCLK OPRESET

C523 Z0.1u +5V 43K

VSS VDD3.3V DB5 DB1 DB4 DB2 DB3 XRESCS2/OP71 XCAS2/IOP44 XCAS1/IOP43 XRAS/IOP42 XMDMCS XMDMINT TEST4 TEST3 TEST2 TEST1 XTEST VDD3.3V VSS XIN XOUT VDD2.5V ADR13/OP ADR14/OP ADR15/OP XDPRBE/MUX/OP53 XHSTWR/IOP41 XHSTRD/IOP40 XWAIT/IOP60 20KOSC/IOP56 MILAT/IOP47 FMEND0/IOP26

HOOK

C553
VDD3.3V VSS

VSSA VDDA3.3 AIN1 AIN2 AIN3 AMON VSSA X32OUT X32IN 3.3V/BATTIN XBACKEN XRAMCS 3.3V/BATTOUT 2.5V/BATTIN FTG F1 F2/OP FA/OP CPC/IP RVN/IP IRDATXD/IOP81 IRDARXD/IOP80 TXD/IOP30 RXD/IOP31 XRTS/IOP32 XCTS/IOP33 VDD2.5V TONE1 TONE2 VOL1REF VOL2OUT VOL3IN XNMI

R505

100 L501

B601

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

KSCLK

R506

C546 K1000p

RESET

C537

NC

C521

K1000p

R532

C534 AMON C535 K0.1u K0.1u C522 K2200p

2 1

20K

32.768KHz

R544 470 C545

AIN2

Z0.1u

R508

4.7K

NMI

C648

C550 Z0.1u

HS TX
R533

FAX TX

X501 BR1 R539

R555

K1000p

KTXD

Z0.1u

NC

C554

C536

D10p

C539

J15p

C557

NC

HS RX

FAX RX

+3.3V/BATIN

NC

+3.3VD

68K

HEADON MDMRST CPC REED PTOP HSTXMUTE BELL/DCN TELRXEN PSHORT MDMTXEN

R638

4.7K

C538

8 7 6 5

Z0.1u

AIN1

RA504 4.7k +5VA R512 NC NC

1 2 3 4

FTG F1

LEDON

CN504

REED

PTOP

COVEROPEN

R521 100

100

C653

PTOP

R511 330K R541 D501 R543 NC NC 2.2K

Q505

C651 NC
1

R514

CN509

R515

NC

C513

C512 K0.1u

K1000p

C516 K1000p

NC

C540

C652

Z0.1u

R542

4.7M

R516

NC

BAT501 J502

C547

Q515

C552

NC

6.3V47u

(
( ) ( )

C551

R550

8.2K

COVEROPEN

R522

R551

12K

175
( )
FTG

KLATCH

HSRXEN TONE2EN TONE1EN

KRXD

VSS VDD3.3V XDRESET VDD5.0V VSS XRESETI XWDERR THDAT THCLK THLAT STBNP RM0/IOP00 RM1/IOP01 RM2/IOP02 RM3/IOP03 RXE/IP04 TM0/IOP10 VDD2.5V VSS TM1/IOP11 TM2/IOP12 TM3/IOP13 TXE/IP14 KSTART KLATCH KSCLK KTXD KRXD FMEMCLK/IOP24 FMEMDI/IOP25 ADSEL1 VDDA2.5V VREFB VCL VREFT VSSA

72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 VSS 37

(k) (m) (n) (p)

SPMUTE RLY
A B

+5V

(q) (r)

(s)

+3.3V/BATIN TO +2.5V/BATIN
(
C650

+5V TO +2V
)
NC NC
+2.5V/BAT +3.3V/BAT

+2V +3.3V/BATIN +2.5V/BATIN

+2V

REED

+5VA

GND

KX-FP205
(t)

KX-FP205 : Digital Board (2/4)

3/4

KX-FP205

HS TX
+5VA

FAX TX FAX RX

HS RX
(
NC NC +5VA

For RU )
NC R579 R582 C585 Q512

) ) ) )
NC R584 R585 NC

NC

C576

ACK_EN TAX Pulse Filter for G

L500

(
R586 NC

C560 R571 NC

R563

R573

IC513-1
(
8 2

( )
NC

) )
NC

( ) ) )
NC R576

) (
C566

( (
C579 NC

) (
1

(
C620 NC

) ( (
NC
5

NC R540

(
) (
R600
7

)
) ( (
4 3

NC

C610 NC R518 NC C656

Q511

C658 NC R605

TO ANALOG
15 DG 14 RLY

C558 NC

(
NC

) ( ) )
NC NC

( RLY

IC513-2
(
C657 NC C640

) (
C618 NC

L508

+24VA ) )
+24VA

( (
NC C655
2 8 1 4

) ) )
NC

R599

BELL/DCN CPC PSHORT )

+5V

13 12 11 10 9

BELL/DCN CPC PSHORT/BREAK MONRX +5V

+5VA

R520 R559

+12VA
7

8 7 6 5

( ) )

C654 NC NC
3

R565

220K

RA501 10K

( ) (
NC NC NC

IC514-2
C625

IC514-1

1 2 3 4

C563

Z0.1u

C555 NC

C643 NC

R500 NC NC

C500 NC C506 NC R517

5

C659 NC

J503 0 R637 0

AG

R566

220K C568

Z0.1u C573

(a)
Z0.1u

16V10u

C582

TONE1EN

7 6 5 4

LINERX LINETX

IC508
1 VDD 13 12 11 2 3 4 14

HSRXEN MDMTXEN TELRXEN

HSTX HSRX

HOOK
Q517

LINETX_IMP

HOOK

+24VA K0.1u K0.1u 27K L514 R591 2.2K 0

2 1

SP+

K0.027u

Q518

+5VA C574 R587 C602 Z0.1u C596 J82p R593 220K

1 2

R590 3.3K

7 VSS

56K

27K

2.2K

R567

C580

K0.01u R583

68K

B
3 6

J180p

K0.1u R613

V+

330K

R608

C615

C623

Q513

R572

C600

NC

33K

C636 Z0.1u

C611

6.8K

R588

R609 NC

47K

R574

R580

3.3M

K0.1u Q509 C578

R614

L512

C613

K1000p 1.8M

K0.1u

R568

1K C571

NC

Q514

C581

Q510

C584

47K

HSTXMUTE

NC

C577

R575

10K

NC

(15) (17) (14) (16)

(18)

TONE2EN

(19)

R577

K1000p

176
5 6 9 10 C589

(
IC511

)
R639

SP-

C590

CN507

(
NC

) For Europe
+5V

C567 C561 680K

TO FLASH PROGRAMMER CN508

4

V-

+5V

J56p R570

BELL/DCN
L507 0 +12VA R617 47K

TXD

TELRXEN PSHORT MDMTXEN

3 4 5

RXD RTS CTS

C594

K0.022u

DSR

R628

1K
7 8 DTR GND

(20)

(21)

(22)

(23)

(25) (24) (26)

(27)

(28)

KX-FP205 : Digital Board (3/4)

R556

SPMUTE RLY

MDMRST

C666 Z0.1u

R557 10

Q506

CIS BLOCK

K0.01u

C559

LEDVCC LEDGND FI(DATA) FTG(CLK) +3.3V GND AIN(SI)

7 6 5

(14) (16) (15) (17)

R558 3.3K R560 220 R561

LEDON F1 FTG

(18)

C564
3

220

Z0.1u

2 1

R562 4.7K R564 22K

Q508 C572

CISON D[0] D[1] D[2] D[3] D[4] D[5] D[6] D[7]

0 R569 +3.3VD

+3.3VD

AIN1

(
NC C575 J100p

) A[5] A[4] A[3] A[2] A[1] A[0]

IC512

R581 4.7K C583 J33p

4

IA1_HSMICM IA1_HSMICP IA_RXM IA_RXP IA_AVSS46

RESERVED34 RESERVED33 RESERVED32 RESERVED31

K0.1u 15K

C593

C588

NC

C595 K4.7u

1 2 3 C592 4 Z1u 5 R630 ( ) 6 NC 7 8 9 R594 10 100 11 12 13 14 15 16 17 18 19 R602 20 21 22 100 23 24 25 26 27 R631 ( ) NC 28 29 30

VSS1 VDD2 VSSo3 VDDo4 EYEXY/XCLK RESERVED6 RESERVED7 PIA_RESETn PIA_STROBE PIA_TXSIN PIA_RXOUT PIA_CNTRL_SIN PIA_CLKIN PIA_SCLK IA1_SCLK IA1_CLKIN IA1_CNTRL_SIN IA1_TESTC IA1_RXOUT IA1_TXSIN IA1_STROBE IA1_RESETn RESERVED23 IA_AVSS RESERVED25 RESERVED26 RESERVED27 RESERVED28 RESERVED29 RESERVED30

C630

NC C667

L517

C627

K0.1u

+5V

L518

(23)

C628

C606 Z1u R604 R607 120K C619 C621 NC NC 120K

C633

R619

(
NC

( (

) ) )
NC

) NC

NC C634 NC R625

R624

C663

R634

( (
NC NC

(
NC

R627

2.7K

( (

) )

R636 NC

R629

(
NC

)
C639

C664 R635 NC NC

C637

K0.22u

C665

C638

K0.22u

C662

( (

) )

TO SPEAKER

TAM MODEL ONLY

+5VA

( (
NC

) Q507

R611 NC

R610 NC

177
(k) (m) (n) (p) (q) (r) (h) (g) (e) (d) (b) (s) (c)

KX-FP205

(t)
+5V

(f)

(i) (j)

R554 0

X502

1M

( ) C565
NC

CN505

C570 K4700p

C569

(
NC

3 GND

C646

(19)

+3.3VD

NC

NC

VCC 5

EYE PATTERN MONITOR TEST PAD

HS RX FAX RX
R589 R597 10K

HS TX
EYEXY EYESYN EYECLK

C586 Z0.1u

L504

C587 Z1u

100

81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

SPRn A4 A3 A2 A1 A0 VDDo87 VSSo88 VSS89 VDD90 D0 D1 D2 D3 D4 D5 D6 D7 RESETn IRQn

C591

Z0.1u

FAX TX
RA502
4 VIN 3 FC1 2 FC2 1

+3.3VD

C604

5 6 7 8 4 3 2 1

X503

IC505

100

Z1u

(20)

WRn RDn CSn VDDo77 AVDD ENABLE_VREG18D VBG AVSS VSSo72 VSS71 VDD70 XTLO XTLI TEST GPI2 GPI1 GPI0 GP02 GPO1 RINGDn IA1_VDD IA_AVSS59 IA1_SPKRM IA1_SPKRP IA1_TXP IA1_TXM IA1_AVDD IA1_VC IA1_Vref IA1_HSMIC_BIAS

80 79 78 77 76 75 C598 Z0.1u 74 Z0.1u C597 73 C599 Z0.1u 72 71 70 R595 180 C601 69 68 J12p 67 R598 J12p 66 0 65 32.256MHz C605 64 63 62 R601 47K 61 60 C607 59 Z0.1u C609 58 57 16V10u 56 R606 55 22 C612 Z0.1u 54 53 ( ) 52 C614 NC 51 ( )

RESERVED45 RESERVED44 RESERVED43 RESERVED42 RESERVED41 IA_AVSS40 RESERVED39 RESERVED38 RESERVED37 RESERVED36 RESERVED35

C616 NC

C617 Z0.1u

50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31

(21)

R596

CD

C603 K1000p

C622

C608

R603 2.7K

K1000p

(
NC

) ( (
NC NC C626

IC510

C624 Z0.1u C629

10K

GND

VCC 6

VO1 5

VO2 8

(22)

C632

NC

R618 0 R621

K0.1u

NC

K0.1u

(24) (26) (25)

(
Q516

R622

3.3K

+3.3VD

(
NC C635

) ( )
NC

)
)( ) ( ) )
NC

R626

3.3K

4.7K

(27)

(
NC

J504

0 NC

NC R612

C661

(28)

C642

(
NC

C641

C660

4/4

KX-FP205 : Digital Board (4/4)

KX-FP205

17.2. Analog Board (PCB2)

+5V R137 ( ) NC C130

(1)
R144 ( ) NC )
E

HS TX HS RX

FAX or HS TX
R126 ( ) NC R131 ( ) NC

NC Q107

PC102 C105 R104 K390p 43K +5VA L102 0

Q103

R129 ( ) NC

D103 ( )

NC

PC104

FAX or HS RX

) (2)

2V

C123 ( ) NC

(
Q105

)
(3)

1 3

( ) NC

JJ109 R101 2.2K JJ110

IC101-2
C104 Z0.1u +2.0V

R109 C108 22K

C110 K0.1u K0.01u

6

T101

3 2

(4)

C118

C114 ( ) NC

R119

L103 0

FG2

FG

L101

+2.0VL

D101 0 ( ) 0 330 1/4W C115 ( ) NC R106 0 R120 R169 NC ( ) C156 ( ) NC ( ) R138 C128 12K 1/2W NC ( ) D102 NC JJ113

C157 ( ) NC

R112 22K

C113 K0.1u

(5) (6)

+5V R107 22 +2.0V +5VA

C111 ( ) NC

R113

11K

43K C106 ( ) NC

R110

+5V R135 27K

K1200p R111

C109

R102

10K

130K

K0.027

C112

R114 ( ) NC

6.3V47u

C107

(7)

6.3V47u R103

C E

AK KA

C101 ( ) NC C102

6.8K

12V

50V4.7u

C117

PC103 D104 0

D105 0

(8)

+5V DG RLY BELL/DCN CPC PSRT/BRK MONRX +5V AG LINERX LINETX HSTX HSRX HOOK SP+ SP15 14 13 12 11 10 9 8 7 6 5 D110 24V 4 3 2 C120 NC ( )

R127 NC ( )

(9)

R142 NC ( )

C124 ( ) NC

(10)

(11)

(12)
C127 K220p R136 JJ107 390K

1 CN101

SPSP+

2 1 R124 ( ) NC R128 C122 ) ( ) ( NC NC R132 2.2K

IC101-2
7

C131 ) NC +2.0VL (

(13) (14)

CN105

(
+2.0V R116 ( ) NC Q102

)
JJ108

C154 NC ( )

R130 ( ) NC

R123 ( ) NC

C129 ( ) NC

390K C132 ( ) R143 8.2K

R140

(15)

) Q104
(16)

178

KX-FP205

(1)
R157 ( ) NC

HS TX HS RX
D109

FAX or HS TX FAX or HS RX

Q108 D106 ( )

D107 ( )

R145 ( ) NC

D108 ( )

1 4

2 3

NC C147 ( C148 ( NC ) NC ) R164 C133 ( )( ) NC NC JJ103

1 4 3

(2)
C134 ( ) NC ( ) R146 NC ( R153 NC R155 ( ) NC C141 ( ) NC C143 ( ) NC NC ( ) JJ112 )

(3) (4)
C136 ( ) NC R167 150 2W +5V R165 ( ) NC JJ101

L111

TO TEL LINE CN103 1 a1

AK

NC

PC105 C153 ( ) NC R162

KA

ZNR101 ( ) NC

310V

2 E(G) 3 a 4 b 5 S(W) POS101 6 b1

( ) JJ111

L105
2

NC

NC JJ102
4 3 5

(5) (6)

L110 L114 SA102

0 R168 NC ( ) ( ) C155 NC

SA101 1000V

RLY101-2 JJ106 ( ) NC

JJ104 ( ) NC TO EXT. TEL CN104 1 S 2 b1 3 a1

FG

(7)

C138 250V1u

JJ105

L112

JJ114

NC

(8)

R150 47K 1/2W

L113

4 E

(9)
NC R133 ( )

NC
4 3 5

+5V

(10)
NC DA101
1 2

T102
1 5 4 2 3

R156 ( ) NC C135 ( ) NC

(11)

(
Q110

)
D112

NC

R154 ( ) NC

R134 ( ) NC

D111

RLY102-2

RLY102-2 NC +5V

RLY101-2
1

(12)
+5VA R161 6.3V47u C149 R158 330 1.5K

Q111

(13) (14)

R151

15K C142

K0.047u

R152

15K C139

K0.047u CN102 K0.01u K0.01u R160 C146 C150 1.5K L106 ( L107 ( ) ) L104 BEAD 1 2 3 4 HSMIC+ HSMICGND HOOK HSSP+ HSSP-

+5VA R147 R148 0

47K

C140 ( ) NC

C144 ( ) NC

Q109

L108 K0.01u
1 2

) )

5 6

K4700p

C137

C145 6.3V47u

R149

330

DA102

(15)

L109 (

C151

(16)

KX-FP205 : Analog Board

179

5V
TO LCD
R305 NC CN302 10 R341 R343 9 8 R307 NC R301 180 6 R308 NC R309 NC R316 180 5 4 3 2 +5V 1n 100p 100p 330p 330p 1 270 180 180 R302 R303 R342 7 1k R306 NC R300 68 3.3k D3 D2 D1 D0

R304 NC

KX-FP205

0V

3.3V or 5V

TO DIGITAL

CN301

0V

RESET

KSCLK

KTXD

KRXD

E R/W RS V0 +5VLCD GND

KLATCH

KSTART

+5V

GND

C303

C304

C305

C341

C306

AP1 100u C302 RH1 R313 NC

+5V R315 4.7 R310 18k R311 1.2k R312 820 2.2k 100n R314 C311 C310 100n +5V

LCD CONTRAST

C300 100n

C301

NC

33

32

31

30

29

28

27

26

25

24

17.3. Operation Board (PCB3)

+5V
34 35 36 37 38 39 40 41 42 43 44 18 17 16 15 14 13 12 20 19 21 22

23

TXD RXD SCLK RESET D7/DIO/IP D6/CLK/IP D5/CSB/IP D4/STBB/IP E/RESB RWB/RWB/IP RS/A0/IP

5V 0V
C307 100n +5V +5V NC R322 NC

ERASE
1 1 2 1 2 1 2 2 1 2

REDIAL/PAUSE

CALLER ID

C308 100n

NC

IC301

SW301

SW306

SW311

SW315

SW319

SW323

SW327

SW331

10

11

SW302

SW307

SW312

SW316

SW320

SW324

SW328

SW332

KSL2 LED6 KIN1 LED7/KSL4 XLED8 XLED9 KIN2 KIN3 XLED10 KSL3 KIN4

4.7k

R330

R331 MIC(+)1 MIC C330 100 10n

4 3

NC

R332

4.7k

MIC(-)1 NC

Document top SW

C331

10n

180
4 5
2 1 2 1 2 1 2 FLASH/CALLWAI T 1 2

LOCATOR/ INTERCOM 6 STOP

1

NC

LATCH START LED2 LED3 LED4 VSS2 VDD2 LED5 KIN0 KSL0 KSL1

LED1/IPENB XLED15 XLED14 XLED13 VSS1 VDD1 XLED11 XLED12 KIN7 KIN6 KIN5

MEMO

RED
NC R321 330 LED302
2 1

CHARGE

NC
7 8
2 1 2 1 2 1 2 1 2

HELP
1

CHECK

SET

MUTE

COPY

SW303

SW308

SW313

SW317

SW321

SW325

SW329

SW333

0V: LED ON 5V: LED OFF

R320

+5V

NC
0 SP-PHONE
2 1 2 1 2 1 2

MENU
1 1 2

REC

FAX/START

330

RED LED301 AUTO ANSWER

SW304

SW309

SW314

SW318

SW322

SW326

SW330

SW334

NC

PLAYBACK

AUTO ANSWER 1 2

0V: SW ON 5V: SW OFF

+5V +5V

SW305

SW310

1 2

R333 100

4 3

NC

1 2

TO DIGITAL

1 2

SW351

SW352 Document set SW

KX-FP205 : Operation Board

0V
C110 1000p T101

0V

(L103)

C108 1000p/1k

R106

47k

C212 1000p/1k R201 D201 1k R221 R224 5.6k 47

C106

D102 0.1 C201 C218 470/35 R222 1K

Q101 D G

D103 R223 C205 1k 0.1/25 3.3k VR201 4.7k 220p/1k 47/2W

180/200

PC101

C109 R107

L102

D101

D104

D105

(L201)

R230

18k

R231

R229

R105 0.22/2 22 D110 R110 D205

R113 10k

Q203

C105

R225

150/2

R233

47k

150/2

R234

47k

2200p

17.4. Power Supply Board (PCB4)

CN202 IC201 8 7 15k 24V 24V 6 R232 5 C217 100/25 4 22k 3 24V GND GND GND

(C102)

0V
47k 100 D106 R111 15 4 5 C215 3 6 R202 R104 R122 1.5k R112 D107

(C103)

R123

C123

0.1 C111

47/35

C124

0.01

C211

(C214)

C213

1M

1M

1M

C101

0.22

C122

0.22

0V

470/10

F101

125V T5A

GND

0V

0.1/25 (C216)

181
IC101
2 7 8 PC101 1 1000p D202

L101

1.8k

C121

4700p

ZNR101

(IC202)

2 1

6V 6V

470

R101

R102

R103

GND

KX-FP205

KX-FP205 : Power Supply Board

KX-FP205

+24V 1.5k 1/2W 100 C408 ( ) NC 35V33u C407 R402 R455

DG

Q403

Q401
5.6K C402 R403

CN402
DG

8 7 6 5

1 2 3 4

MOTPOS

R401

Z0.1u

F401 1.25A Q402 220

+24V 11 10 9 8 +24V GND 8 /STB1 LATCH COM

HEADON

17.5. Interface Board (PCB5)

+3.3V 6 +24V GND 5 8

DG

7 7 +24V 6 GND 9 10 11 12 13 14 3 2 1
DG

+3.3V TM CLOCK

TH_TMP 5

IC401

D402 8.0V

D403 8.0V

THCLK

D401

STB1

Z0.1u C403

TO POWER SUPPLY

R404 L407

THLAT

820

FILM_CHECK

M
+6V

CN405
1 2

STB2 10 4 GND 7 6 5 4 GND +6V +6V 1 2 3 4

DG2

GND /STB2 DATA COM

3 2 1

TO MOTOR
3 4 5

J100p

J100p

C404

C405

TO THERMAL HEAD

GND

RXE

DG

C406 16V220u

182
CN404
DG

CN411
15 16

DG2

CN408
1 2
DG

CN403

+6V

THDA

+6V

TO MOTOR POSTION SENSOR

+6V

GND

RM3

CN409
1 2
DG

RM2

RM1

TO FILM SENSOR

RM0

10

KX-FP205 : Interface Board

KX-FP205

17.6. Sensor Board (PCB6)

CN1001
AP1
REED GND PTOP COVEROPEN 1 2 3 4 COVEROPEN COMMON PTOP

SW1002
1 2

Sensor AP1
2
B

3 1
A

SW1001

KX-FP205 : Sensor Board

17.7. Film End Sensor Board (PCB7)

FLMDET TP1 FILM Sensor AP1
1 2 4 3

GND TP2

SW1003

KX-FP205 : Film End Sensor Board

17.8. Motor Position Sensor Board (PCB8)

CL1
1 2

SW1004
4 3

CL2

KX-FP205 : Motor Position Sensor Board

183

KX-FP205

8 7 2 3 4 6 5

L1505 NC 1

CN1502

AP1

CN1501 AP1
6
HSMICCM1

HSMIC+ L1502
CM1

CL1
CM1

L1501

JJ1501 CL7 CL8 CL9 CL10

HSMICL1503 CM1 L1504

CM1

CL2

HSSP+ HSSPHSMIC+

GND

CL3

1 2 3 4

HOOK

CL4

17.9. Hook Switch Board (PCB9)

HSSP+

CL5

TO: HANDSET

HSSP-

CL6

) (

D1501

1 2 4 5

SW1501 AP1
3 6

C1502 NC DG2

JJ1502
CM1

DG

D1502

184

KX-FP205 : Hook Switch Board

KX-FP205

IC501

R556

C526 C528 C527 C521

C641 C637 ADR15 C667 37 C671 C550

R624

R637 C537 36 C547 C545

AIN2 C535 C534 C522 R533

C540 R536 R539 C539 C536 +2.5V/BAT C538 R638 +3.3V/BAT

18 Printed Circuit Board

R544 NMI C554 C557

R588 R555 R543 D501 TAX 7

18.1. Digital Board (PCB1)

18.1.1. Bottom View

1 1 1 8

PbF
2

8 C589 R590

14

R591

PFUP1592Z

Q518

1 C523

Q517 C580 C680 C546

R614 R583

C677

185
L518
IC508

KX-FP205: DIGITAL Board (Bottom View)

A0 8 A14 A13 XICLK CE2 C541 CE1 D7 D6 ROMCS C544 73 C644 72 C548 MFCS IC509 A5 A6 WR RD A11 A9 C675 A12 1 A10 A8 A7 A18 RBA6 A17 A15 A16 7 2 100 1 C592 R630 D0 D5 D4 D2 D1 D3 R602 R545 R546 R547 XTEST C549 RA502 IC505 R594 C591 C681 R507 R509 C508 C525 R537 108 C529 C524 C533 C542 R538 R631 +3.3VD C530 +2.5VA X502 C553 R554 ADR13 ADR14 30 +5VA C678 R535 R532 144 31 C626 L517

C620

A1 A2 A3 A4

R518 C618 C610 4

81

C646

80

IC512

C558

IC513

C597

R540 R605

C657

C656

R621 C635 C616

C604

C658

R600

15

R598

Q516

R636

C612

R618

51

50

R622

C629

C628

C627

C623

Q514

R617 C594

Q513

R639

R613

C590

R587

C582

KX-FP205

R500 C500

R517 8 C586 C587 AUTO-CH 1 R628 C503 1 C636 C674 PCB-CH J501 REF-CH C673

C659

C599

L504

CN508

C506 C555

IC514

C598

PFUP1592Z
16 +3.3VD
C501

L500

PbF
17
1

18.1.2. Component View

R513

C655

R595 C601

C625 16 EYECLK

C569 C570 C583 R581

IC504

1 C556

L508

C505

C669

EYEXY

C543

C643

R523 R524 C514

C605

15 R599

C654 R559

Q504

Q502

R606

R659

X503

EYESYN

C662

C660

C614

C520 R534

Q507

32 28 15

C517 R527

E C518 R530

C664 R635

C645

C661 R612 C663 R634 C624 C642 C622 17 C672 R522 32 IC503 C639

C688

C665 R629

+2.5VD

R565

R566

+5VA

C632

CN507

R563

C531

R582 R584 R579

C613

BOND

C634 R625 R619 R633 1 R531

R519
C519 C532 AMON Q505

C585

3.27

+24V1

TEST

C573 J504

R548 C648

L512

R576 Q512 C579 R585

Q511

C584

RA501

L507

C633 C551

C581 R577 R575 C577

R542

R528 +6V

C600

+2V

R580

R550

C615 R609 R608 C611

C596

1 R593

R551

R574 C578

R562

R589 C588

R570

C574 BAT501

C567

R572

C653

FTG

C595

C593

R568

R567 C561

C571

R597 C603 R607

R604 C512

C513 R521

C619

C621

C606 RA504 R522

R516

4 CN504 1 J502 2

1 1

A
KX-FP205: DIGITAL Board (Component View)

10

CN509

CN501

C676

R514 C651 C652

R506 R505

8 C516

Q515

C650 R511

CN505

L501

Q506 Q508 R560 R561 C666 C559 C572 C575 C564 7 R515 R512

R508

C565

C502

CN503
C679

IC510

R564

Q509

R557

IC502

C602 4 R596

R558

L514

R571 C566 C560 A R563

C552

+2.5V/BAT

R541

+3.3V/BAT

X501

C576 B Q510

C509

C511

+5V

IC511

R573

C507

186
J503
R586

C638 R627 R626 C630

14

C649

10

C568

C515

RA503 C504

R610

C609

R603 C608

C617

CN502

R611 IC507

XRESET

C607 R601

Q503

R529

Q501

C640

R526

R520 IC506 C510

R510

EXT JJ114 LINE 6 2 1 5 L111

18.2.1. Bottom View

L112 L113 L110

18.2. Analog Board (PCB2)

E Q111 Q110 E

PFUP1593Z -a
R168 C155 PC105 C153 R142 R107 L101 Q105 L102 R169 T101 R102 R103 E C101

PbF
15

R131 R145 E PC103 PC104 R144 R155 R146 C134 Q107

PC102

187
D109 R129 Q108 E R157 R153 T102 C114 DA101 R156 C135 2 C157 C115 R114 C112 R109 C118 C110 C111 R113 1

C120 R127 R165 R135 R137 C130

C106 C104 R101 R106 C105 R104 IC101 C108 4 L103 C131 1 R151

C142 R158 C146 R152 C109 L106 C139 1 R111

8 5 L108 6

R132 C127 R136 R140 C132 E Q104 C150 R160 L107 DA102 R112 C113 R110 L104 L109 C151

Q102 R116 R161

KX-FP205: ANALOG Board (Bottom View)

E Q109 E C144

R128 R124 C122 1 C154 R147 C137 R149

DG RLY B/D CPC PST MRX +5V AG LRX LTX HTX HRX HOK SP+ SPC129 R143 R123 R130 R148

A
KX-FP205

SA101 L114

J123 SA102 D112 JJ106 RLY101 D111 JJ105 PCB-CH J116 C133 R164 C123 JJ112 JJ111 PC105 C124 R162 JJ103 J108 J121 J114 J117 15 J118 RLY102 J122 L105 Q103 C148 ZNR101 JJ110 J110

AUTO-CH

POS101

JJ104 J111

R126

D103

J105

J106

C107

J107

C117

J109

PC102 J120 PC104

D107 D106 D108 C141

JJ101

C102 CN101 D110 JJ107

C147

JJ102 C156 C143 PC103 D104 R138 R150 JJ113 C128 D105 J115

PFUP1593Z -a
PbF
J126 J101 J102

C138 J103 T101 J119

R154 C136 R167 R134 R133

18.2.2. Component View

JJ108

D101 C149 J124 J125 R119 1 R120 CN102 J113 C140 C145

D102 CN105 2

T102

J104 6

J112 JJ109

KX-FP205

188

KX-FP205: ANALOG Board (Component View)

CN103 CN104 2 1 6 5

KX-FP205

JJ303

JJ302

JJ310

JJ306

1 JJ304 JJ305 JJ307 SW316 SW320 5 SW321 8 SW318 SW322 0 JJ308 JJ315 JJ314 4 JJ309 SW317 7

3 SW324 6 SW325 9 SW326 #

JJ301

JJ321

SW309 SW310 PLAYBACK JJ319 SW312 SW301 SW314 SW313 JJ318 SW311 SET JJ317 JJ316 REC CHECK MEMO ERASE

JJ320

18.3. Operation Board (PCB3)

189
WHITE ( ) BLACK ( ) C330 R331 R330 R332

PbF

PFUP1582Z -a

(Component View)

(Bottom View)

DG

44

11

+5V

34 33

IC301

CN301

12

23 22

10

CN302

KX-FP205: Operation Board

RED JJ311 LED301 JJ312 JJ313 1 SW305 AUTO ANSWER WHITE SW308 SW307 SW306 10 SW315 SW319 SW323 8 1 C302 SW327 REDIAL/PAUSE SW328

SW331

CALLER ID

SW332 FLASH/CALL WAIT SW329

DIP

STOP

SW333 MUTE SW330

COPY

SW334

SW302
LOCATOR /INTERCOM BROADCAST

SW303 HELP MENU

SW304

FAX/START SP-PHONE
PCB-CH

PFUP1582Z

-a

PbF

A
R333 C331 C307 R304 R305 R306 R307 R308 R309 R316 R313 C311 R321 R314 R315 R312 R322 C308 C305 C300 C306 R342 R303 R301 R300 C310 R343 R310 R311 R320 C301 R302 C341 C304 C303 R341

C111

JP104

JP101 JP102 R111 JP103 D106 L102 R107

D110

JP206 JP205 JP204 C215 L201

C102

C109

D201 C211

D107

R110

JP105

D105

L101 D104 L103 C108

R106

C201

R201 C110 JP202

WHITE/BLUE

SEE SOLDER SIDE FUSE CAUTION

D103

C106

R105

C101

94V-0
JP106

C212 R231

SRF1908UC

R230

JP208

CN202

JP209 D205

JP207

ZNR101

BLACK/BROWN
D101

Q101

T101

C216

C217

18.4. Power Supply Board (PCB4)

KX-FP205

190
5 IC201 1 3

C213

C214

R224

R202

C218

(Component View)

(Bottom View)

R113

1 C123 4 IC101 5 8

R122

CAUTION FOR CONTINUDE PROTECTION AGAINST

RISK OF FIRE. REPLACE ONLY WITH SAME TYPE AND RATINGS OF FUSE.

KX-FP205 : Power Supply Board

125V T5A
C105

C103

R PbF

SECONDARY

IC202 D202

PRIMARY
PC101

VR201

F101 D102

R101 R103

SECONDARY

N R102 L

R232

PRIMARY

R234 R233

R112 R104 C122 R123

JP211

R225 R229 R221

JP201

R124 C124

Q203

C205 R223 R222

C121

KX-FP205

18.5. Interface Board (PCB5)

(Bottom View)
A

(Component View)

CN408 2 1

CN409 2 L407 1

PFUP1593Z -b

PbF

PFUP1593Z -b

J401 C405 C404 C403

CN402

11 1 11 8 Q401 5

CN404

PbF

10

10

8 R401 C402 J404 4 5

CN411 1 D402

1 1

8 1 R404 9

F401 1.25A

5 CN405

C406

J403

J402 16 16 IC401 9

D403 D401 E Q402 R402

CN403

Q403

R403

10

R455

C408

18.6. Sensor Board (PCB6)

E 1 8 1

10

18.7. Film End Sensor Board (PCB7)

PFUP1579Z -b

A
C407

KX-FP205: Interface Board

PbF
SW1003

PbF
BLACK WHITE

PFUP1579Z -a

KX-FP205: Sensor Board

SW1002 1

KX-FP205 : Film End Sensor Board

PTOP 3 SW1001 1 4 2 OPEN

18.8. Motor Position Sensor Board (PCB8)

SW1004

CN1001

PFUP1589Z A

KX-FP205: Motor position Board

191

KX-FP205

18.9. Hook Switch Board (PCB9)

(Component View)

PFUP1586Z
CN1502 4 3 6 1 SW1501 L1505 CN1501 1

PbF
(Bottom View)
D1501 D1502

JJ1501

L1503

L1502

L1501

C1502

JJ1502

L1504 1

19 Appendix Information of Schematic Diagram

Note: 1. DC voltage measurements are taken with an oscilloscope or a tester with a ground. 2. The schematic diagrams and circuit board may be modified at any time with the development of new technology.

3.

192

PbF

PFUP1586Z
3 1 2 4

A
KX-FP205: Hook Switch Board

KX-FP205

20 Exploded View and Replacement Parts List

20.1. Cabinet, Mechanical and Electrical Parts Location
20.1.1. General Section

193

KX-FP205

20.1.2. Operation Panel Section

194

KX-FP205

20.1.3. Upper Cabinet Section

195

KX-FP205

20.1.4. Back Cover Section

196

KX-FP205

197

KX-FP205

20.1.5. Lower Cabinet Section

198

KX-FP205

20.1.6. Gear Block Section

199

KX-FP205

200

KX-FP205

20.1.7. Screws

201

KX-FP205

20.1.8. Accessories and Packing Materials

202

KX-FP205

20.2. Replacement Parts List

Notes: 1. The marking (RTL) indicates that the Retention Time is limited for this item. After the discontinuation of this assembly in production, the item will continue to be available for a specific period of time. The retention period of availability is dependent on the type of assembly, and in accordance with the laws governing parts and product retention. After the end of this period, the assembly will no longer be available. 2. Important safety notice Components identified by mark have special characteristics important for safety. When replacing any of these components, use only manufacture's specified parts. 3. The S mark means the part is one of some identical parts. For that reason, it may be different from the installed part. 4. RESISTORS & CAPACITORS Unless otherwise specified; All resistors are in ohms () K=1000, M=1000k All capacitors are in MICRO FARADS (F) P=F *Type & Wattage of Resistor

20.2.1.2. Upper Cabinet Section

Ref. No. 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 Part No. L1CC00000063 PFHR1569X PFHR1570Z PFHX1350Z PFJS11M16Z PFUS1710Z PFQT2739Z PFQT2708Z PFUS1699Z PFUS1708Z PFUS1716Z N2GZBE000013 PFJS07M18Z PFUS1494Z PFUS1756Z PFDF1017Z PFDR1045Z PFGT2947Z-M PFBH1034Z2 PFJS06M21Z PFKE1058Z2 PFKF1092Y2 Part Name & Description PRINTER UNITS, THERMAL HEAD GUIDE, HOLDER (LEFT) GUIDE, HOLDER (RIGHT) SPACER, SHEET CONNECTOR, 11 PIN COIL SPRING LABEL, INK RIBBON LABEL, INK RIBBON SET LEAF SPRING COIL SPRING SPRING, LOCK EARTH IMAGE SENSOR (CIS) CONNECTOR, 7 PIN SPRING, CIS COIL SPRING SHAFT ROLLER, DOC. SUB NAME PLATE, AL BUTTON, HOOK SWITCH CONNECTOR, 6 PIN CABINET COVER, HANDSET CRADLE (Top) CABINET COVER, HANDSET CRADLE (Bottom) Remarks

POM-HB POM-HB

SUS

SUS SUS SUS

SUS SUS SUS POM-HB ABS-HB PS-HB PS-HB

20.2.1.3. Back Cover Section

Ref. No. 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 Part No. PFDN1082Z PFHR1571Z PFHR1572Z PFDG1368Z PFHR1574Z PFUS1743Z PFDG1518Z PFHX1968Z PFUS1740Z PFDG1496Z PFDG1497Z PFUA1082Y PFUS1703Y PFUS1705Z PFDG1365Z PFHX1757Z PFHG1263Z PFHR1446Z PFUS1746Z PFHR1567Z PFDR1056Z PFUS1540Z PFHR1447Z PFUS1539Z PFDR1088Z PFKE1057Y2 PFDR1087Z PFKV1142Z2 PFDR1057Z PFUS1706Z PFUS1750Z PFUS1553Z PFDG1015X PFKV1143Y2 PFKR1100Z1 PFKR1099Z1 PFQT2726Z Part Name & Description ROLLER, PLATEN SPACER, HOLDER (LEFT) SPACER, HOLDER (RIGHT) GEAR LEVER, PAPER TOP TORSION SPRING GEAR SPACER, SHEET COIL SPRING GEAR GEAR CHASSIS SPRING, RECORDING PAPER COIL SPRING GEAR COVER, SHEET SPACER, SEPARATION RUBBER COVER, SEPARATION HOLDER COIL SPRING CASE ROLLER COIL SPRING LEVER COIL SPRING ROLLER, DISCHARGE LEVER, LOCK ROLLER, PICKUP COVER, ROLLER ROLLER, SUPPORT BAR SPRING TORSION SPRING LEAF SPRING SPACER COVER GUIDE, RIGHT GUIDE, LEFT LABEL, SENDING Remarks

POM-HB POM-HB POM-HB POM-HB SUS POM-HB SUS POM-HB POM-HB PS-HB SUS SUS POM-HB

20.2.1. Cabinet and Electrical Parts 20.2.1.1. Operation Panel Section

Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No. PFGG1294Y2 PFGP1352Z PFBX1255Y2 PFBX1256Y2 PFBC1168Z2 PFBC1169Z2 PFHX1957Z1 PFJS08M43Z PFUV1103Z PFDG1494Z PFDR1089Y PFUS1717Z PFHG1249Z PFHR1573Z PFUS1712Z PFHR1575Z PFUS1713Z Part Name & Description GRILLE PANEL, LCD BUTTON, 20 KEY BUTTON, 4 KEY BUTTON BUTTON SPACER, SHEET CONNECTOR, 8 PIN COVER, OPERATION GEAR, DOC. EXIT ROLLER, EXIT SPRING, DOC. EXIT EARTH SPACER, PAD (RUBBER) COVER, SEPARATION HOLDER COIL SPRING SPACER, DOC. FEED SUPPORT COIL SPRING, DOC. FEED Remarks PS-HB PC ABS-HB ABS-HB ABS-HB ABS-HB PC PS-HB POM-HB SUS ABS-HB SUS POM-HB SUS

ABS SUS PS-HB POM-HB SUS POM-HB SUS POM-HB/ EPDM ABS+GF2 0-HB POM/ EPDM PS-HB POM SUS SUS PS-HB POM-HB PS-HB ABS-HB ABS-HB

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20.2.1.4. Lower Cabinet Section

Ref. No. 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 Part No. PFMD1102Z PFHG1050Z PFJS04M36Z PFJA03A022Z PQLB1E1 PQHR945Z XWC4BFJ PFUS1707Z PFJS02M17Z PFAS50P006Z PFKM1194Y2 PFUS1715Z PFUS1709Z PFJS08M14Z PQLB1E1 PFDR1086Z PFDF1151Z Part Name & Description FRAME, BOTTOM RUBBER PART, LEG CONNECTOR, 4 PIN POWER CORD INSULATOR BAND WASHER TORSION SPRING CONNECTOR, 2 PIN SPEAKER CABINET BODY SPRING,PLATEN EARTH SPRING, HEAD EARTH CONNECTOR, 8 PIN INSULATOR ROLLER, DOC. SEPARATION SHAFT, SEPARATION Remarks SECC PORON

Ref. No. A6 A7 A8 A9 A10 A11 P1 P2 P3 P4 P5 P6 P7

Part No. PFQW2491Z PFQW2492Z PFPE1490Z PFKR1103Z2 PQJA212M PFJXN0341Z PFZE1467Y-M PFPN1442Z PFPN1443Z PFPD1303Z XZB20X35A04 PFPH1085Z XZB32X45A04

Part Name & Description QUICK REFERENCE GUIDE LEAFLET INK RIBBON (10M) GUIDE, A4 SPACER CORD, HANDSET HANDSET GIFT BOX CUSHION, LEFT CUSHION, RIGHT ACCESSORY BOX, PAPER PROTECTION COVER PACKING SHEET PROTECTION COVER

Remarks

PET ABS-HB

S EPS EPS

SUS S PS-VD SUS SUS S POM-HB/ EPDM POM-HB

20.2.2. Digital Board Parts

Ref. No. PCB1 Part No. PFWP1FP205M Part Name & Description DIGITAL BOARD ASS'Y (RTL) (ICs) IC IC IC IC IC IC (ROM) IC IC IC IC (TRANSISTORS) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) (DIODE) DIODE(SI) (BATTERY) LITHIUM BATTERY (CONNECTORS) CONNECTOR, 8 PIN CONNECTOR, 10 PIN CONNECTOR, 10 PIN CONNECTOR, 4 PIN CONNECTOR, 7 PIN CONNECTOR, 15 PIN CONNECTOR, 8 PIN (COIL) COIL (COMPONENTS PARTS) RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY RESISTOR ARRAY Remarks

20.2.1.5. Gear Block Section

Ref. No. 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 Part No. PFUV1102Z PFDG1491Z PFDG1478Z PFHR1578Z PFUS1545Z PFDG1485Z PFHR1579Z PFDG1484Z PFUS1718Z PFHR1577Z PFDG1483Z PFHR1576Z PFHR1580Z L6HAYYYK0006 PFMH1199Z PFUS1714Z PFDG1492Z PFDE1289Z PFDG1493Z PFDG1490Z PFDX1075Z PFDG1482Z PFDG1486Z PFDG1480Z PFDG1488Z PFDG1487Z PFDG1481Z PFUA1081Z PFDG1489Z PFDG1479Z Part Name & Description COVER GEAR GEAR ARM BAR SPRING GEAR ARM GEAR COIL SPRING ARM GEAR ARM ARM DC MOTOR FRAME COIL SPRING GEAR SPACER GEAR GEAR GEAR GEAR GEAR GEAR GEAR GEAR GEAR CHASSIS GEAR GEAR Remarks POM-HB POM-HB POM-HB POM-HB SUS POM-HB POM-HB POM-HB SUS POM-HB POM-HB POM-HB POM-HB SECC SUS POM-HB POM-HB POM-HB POM-HB POM+SUS POM-HB POM-HB POM-HB POM-HB POM-HB POM-HB ABS+PBT -V0 POM-HB POM-HB

IC501 IC502 IC503 IC504 IC505 IC506 IC508 IC509 IC510 IC511

C1ZBZ0003300 C0CBADD00009 C3ABKC000032 C0CBCBD00047 C1CB00001959 PFWIFP205M C0JBAS000185 C0JBAA000393 C1AB00002556 C0ABBB000265

Q501 Q502 Q503 Q504 Q505 Q506 Q508 Q509 Q510 Q513 Q513 Q514 Q514

PQVTDTC143E PQVTDTC143E B1ABDF000025 B1ABDF000025 B1ABDF000025 B1ABDF000026 2SB1218ARL B1ABDF000025 B1ABDF000025 B1GBCFJJ0048 PQVTDTC114EU B1GBCFJJ0048 PQVTDTC114EU

S S

S S

D501

MA111

BAT501

PQPCR2032H09

20.2.1.6. Accessories and Packing Materials

Ref. No. A1 A2 A3 A4 A5 Part No. PFJA02B002Y PFKS1147Z2 PFQT2777Z PFUS1704Z PFQX2559Z Part Name & Description CORD, TELEPHONE TRAY LABEL, PAPER SET SPRING, TRAY INSTRUCTION BOOK Remarks

CN501 CN502 CN503 CN504 CN505 CN507 CN508

K1KA08A00440 K1KA10A00441 K1KA10A00441 K1KA04A00527 K1KA07A00257 K1KA15A00163 K1MN08A00017

L501

PQLQR2KA20T

ABS-HB SUS

RA501 RA502 RA503 RA504

EXB38V103JV EXB28V101JX EXB28V101JX D1H84724A013

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Ref. No. X501 X502 X503

Part No.

Part Name & Description (CRYSTAL OSCILLATORS) CRYSTAL OSCILLATOR CRYSTAL OSCILLATOR CRYSTAL OSCILLATOR (RESISTORS) 0 0 0 0 0 0 100 0 4.7k 4.7k 100 4.7k 33k 100 100 100 4.7k 100 1.1k 36k 22 22k 100k 10k 43k 20k 10k 22k 4.7 2.2k 1.8k 330k 4.7M 2.2k 470 100 100 100 100 8.2k 12k 1k 0 68k 1M 10 3.3k 220 220 4.7k 22k 220k 220k 2.2k 1k 0 680k 27k 1.8M 10k 47k 3.3M 4.7k 68k 27k 33k

Remarks

H0A327200147 H2C240500006 H0J322500006

J503 J504 L504 L507 L512 L514 R505 R506 R507 R508 R509 R510 R513 R519 R521 R522 R523 R524 R526 R527 R528 R529 R530 R531 R532 R533 R534 R535 R536 R537 R538 R541 R542 R543 R544 R545 R546 R547 R548 R550 R551 R552 R554 R555 R556 R557 R558 R560 R561 R562 R564 R565 R566 R567 R568 R569 R570 R572 R574 R575 R577 R580 R581 R583 R587 R588

ERJ2GE0R00 ERJ2GE0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ2GEJ101 ERJ2GE0R00 ERJ2GEJ472X ERJ2GEJ472X ERJ2GEJ101 ERJ2GEJ472X ERJ3GEYJ333 ERJ2GEJ101 ERJ2GEJ101 ERJ2GEJ101 ERJ2GEJ472X ERJ2GEJ101 ERJ3EKF1101 ERJ3EKF3602 ERJ3GEYJ220 ERJ2GEJ223 ERJ2GEJ104 ERJ2GEJ103 ERJ2GEJ433 ERJ2GEJ203 ERJ2GEJ103 ERJ2GEJ223 ERJ2GEJ4R7 ERJ2GEJ222 ERJ2GEJ182 ERJ2GEJ334 ERJ2GEJ475 ERJ2GEJ222 ERJ2GEJ471 ERJ2GEJ101 ERJ2GEJ101 ERJ2GEJ101 ERJ2GEJ101 ERJ2GEJ822 ERJ2GEJ123 ERJ2GEJ102 ERJ2GE0R00 ERJ2GEJ683 ERJ2GEJ105X PQ4R10XJ100 ERJ2GEJ332 ERJ2GEJ221 ERJ2GEJ221 ERJ2GEJ472X ERJ2GEJ223 ERJ2GEJ224 ERJ2GEJ224 ERJ2GEJ222 ERJ2GEJ102 ERJ2GE0R00 ERJ2GEJ684 ERJ2GEJ273X ERJ2GEJ185 ERJ2GEJ103 ERJ2GEJ473 ERJ2GEJ335 ERJ2GEJ472X ERJ2GEJ683 ERJ2GEJ273X ERJ2GEJ333

Ref. No. R589 R590 R591 R593 R594 R595 R596 R597 R598 R601 R602 R603 R604 R606 R607 R608 R609 R613 R614 R617 R618 R622 R624 R626 R627 R628 R633 R637 R638

Part No. ERJ2GEJ153 ERJ2GEJ332 ERJ2GEJ222 ERJ2GEJ224 ERJ2GEJ101 ERJ2GEJ181 ERJ2GEJ103 ERJ2GEJ103 ERJ2GE0R00 ERJ2GEJ473 ERJ2GEJ101 ERJ2GEJ272 ERJ2GEJ124 PQ4R18XJ220 ERJ2GEJ124 ERJ2GEJ334 ERJ2GEJ473 ERJ2GEJ563 ERJ2GEJ682 ERJ2GEJ473 ERJ2GE0R00 ERJ2GEJ332 ERJ2GEJ472X ERJ2GEJ332 ERJ2GEJ272 ERJ2GEJ102 ERJ2GEJ472X ERJ2GE0R00 ERJ2GEJ472X

Part Name & Description 15k 3.3k 2.2k 220k 100 180 10k 10k 0 47k 100 2.7k 120k 22 120k 330k 47k 56k 6.8k 47k 0 3.3k 4.7k 3.3k 2.7k 1k 4.7k 0 4.7k (CAPACITORS) 47 0.1 0.1 0.1 1 0.001 1 0.001 47 0.1 0.001 0.001 0.001 0.1 0.1 0.001 0.0022 0.1 0.1 100P 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 10P 0.1 15P 0.1 0.1 0.1 0.1 0.1 0.1 0.001 0.1 0.1

Remarks

C501 C502 C503 C505 C507 C508 C509 C510 C511 C512 C513 C514 C516 C517 C518 C521 C522 C523 C524 C525 C526 C527 C528 C529 C530 C531 C532 C533 C534 C535 C536 C538 C539 C540 C541 C542 C543 C544 C545 C546 C548 C549

F2G0J4700032 ECJ0EF1C104Z ECJ0EF1C104Z ECJ0EF1C104Z ECJ1VF1A105Z ECJ0EB1H102K ECJ1VF1A105Z ECJ0EB1H102K F2G0J4700032 ECJ0EB1A104K ECJ0EB1H102K ECJ0EB1H102K ECJ0EB1H102K ECJ0EF1C104Z ECJ0EF1C104Z ECJ0EB1H102K ECJ0EB1H222K ECJ0EF1C104Z ECJ0EF1C104Z ECJ0EC1H101J ECJ0EF1C104Z ECJ0EF1C104Z ECJ0EF1C104Z ECJ0EF1C104Z ECJ0EF1C104Z ECJ0EF1C104Z ECJ0EF1C104Z ECJ0EF1C104Z ECJ0EB1A104K ECJ0EB1A104K ECJ0EC1H100D ECJ0EF1C104Z ECJ0EC1H150J ECJ0EF1C104Z ECJ0EF1C104Z ECJ0EF1C104Z ECJ0EF1C104Z ECJ0EF1C104Z ECJ0EF1C104Z ECJ0EB1H102K ECJ0EF1C104Z ECJ0EF1C104Z

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Ref. No. C550 C551 C553 C559 C561 C563 C564 C567 C568 C570 C573 C574 C575 C578 C580 C582 C583 C584 C586 C587 C588 C589 C590 C591 C592 C594 C595 C596 C597 C598 C599 C601 C602 C603 C604 C605 C606 C607 C608 C609 C612 C613 C615 C617 C623 C624 C627 C629 C630 C636 C637 C638 C648 C649 C666

Part No. ECJ0EF1C104Z F2G0J4700032 ECJ0EF1C104Z ECJ0EB1C103K ECJ0EB1A104K ECJ1VF1H104Z ECJ0EF1C104Z ECJ0EC1H560J ECJ1VF1H104Z ECJ0EB1E472K F2G1C1000014 ECJ0EB1A273K ECJ0EC1H101J ECJ0EB1H102K ECJ0EB1C103K ECJ0EF1C104Z ECJ0EC1H330J ECJ0EB1H102K ECJ0EF1C104Z ECJ1VF1A105Z ECJ0EB1A104K ECUE1A104KBQ ECUE1A104KBQ ECJ0EF1C104Z ECJ1VF1A105Z ECJ0EB1C223K ECJ1VB0J475K ECJ0EC1H820J ECJ0EF1C104Z ECJ0EF1C104Z ECJ0EF1C104Z ECJ0EC1H120J ECJ0EF1C104Z ECJ0EB1H102K ECJ1VF1A105Z ECJ0EC1H120J ECJ1VF1A105Z ECJ0EF1C104Z ECJ0EB1H102K F2G1C1000014 ECJ0EF1C104Z ECUE1A104KBQ ECJ0EC1H181J ECJ0EF1C104Z ECJ0EB1A104K ECJ0EF1C104Z ECJ0EB1A104K ECJ0EB1A104K ECJ0EB1A104K ECJ0EF1C104Z ECJ0EB0J224K ECJ0EB0J224K ECJ0EB1H102K F2G0J1010042 ECJ0EF1C104Z

Part Name & Description 0.1 47 0.1 0.01 0.1 0.1 0.1 56P 0.1 0.0047 10 0.027 100P 0.001 0.01 0.1 33P 0.001 0.1 1 0.1 0.1 0.1 0.1 1 0.022 4.7 82P 0.1 0.1 0.1 12P 0.1 0.001 1 12P 1 0.1 0.001 10 0.1 0.1 180P 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.22 0.22 0.001 100 0.1

Remarks

Ref. No. D112 DA102

Part No. 1SS133 MA143

Part Name & Description DIODE(SI) DIODE(SI) (JACKS AND CONNECTOR, CONNECTOR, JACK JACK CONNECTOR, (COILS) COIL COIL COIL COIL COIL (PHOTO ELECTRIC TRANSDUCER) PHOTO COUPLER (RELAY) RELAY (THERMISTOR) POSISTOR (TRANSFORMER) TRANSFORMER (VARISTORS) VARISTOR (Surge Absorber) VARISTOR (Surge Absorber) (RESISTORS) 0 0 0 2.2k 10k 6.8k 43k 43k 22 22k 0 130k 22k 11k 330 2.2k 27k 390k 12k 390k 8.2k 0 47k 330 47k 15k 15k 1.5k 1.5k 330 150 (CAPACITORS) 47 0.1 390P 47 CONNECTORS) 15 PIN 6 PIN

Remarks S S

CN101 CN102 CN103 CN104 CN105

K3E032C00040 K1KA06A00428 PFJJ1T01Z PFJJ1T01Z K1KA02A00587

2 PIN

L104 L110 L111 L112 L113

PQLQR2KA113 PQLQR2BT PQLQR2BT PQLQR2BT PQLQR2BT

S S S S S

PC103

0N3181

S S

RLY101

K6B1CYY00005

POS101

PFRT002

T101

G4AYA0000016

SA101 SA102

PFRZRA311P6T PFRZRA102P6T

S S

L101 L102 L103 R101 R102 R103 R104 R106 R107 R109 R110 R111 R112 R113 R120 R132 R135 R136 R138 R140 R143 R147 R148 R149 R150 R151 R152 R158 R160 R161 R167

ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEY0R00 ERJ3GEYJ222 ERJ3GEYJ103 ERJ3GEYJ682 ERJ3GEYJ433 ERJ3GEYJ433 ERJ3GEYJ220 ERJ3GEYJ223 ERJ3GEY0R00 ERJ3GEYJ134 ERJ3GEYJ223 ERJ3GEYJ113 ERDS2TJ331 ERJ3GEYJ222 ERJ3GEYJ273 ERJ3GEYJ394 ERDS1TJ123 ERJ3GEYJ394 ERJ3GEYJ822 ERJ3GEY0R00 ERJ3GEYJ473 ERJ3GEYJ331 ERDS1TJ473 ERJ3GEYJ153 ERJ3GEYJ153 ERJ3GEYJ152 ERJ3GEYJ152 ERJ3GEYJ331 ERG2SJ151

20.2.3. Analog Board Parts

Ref. No. PCB2 Part No. PFLP1809MZ-A Part Name & Description ANALOG BOARD ASS'Y (RTL) (IC) IC (TRANSISTORS) TRANSISTOR(SI) TRANSISTOR(SI) (DIODES) DIODE(SI) Remarks

IC101

C0ABBA000137

Q109 Q111

2SD1819A UN521

D110

MA4240

C102 C104 C105 C107

ECEA0JKA470 ECJ1VF1E104Z ECJ1VB1H391K ECEA0JKA470

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Ref. No. C109 C110 C112 C113 C117 C118 C127 C137 C138 C139 C142 C145 C146 C149 C150 C151

Part No. ECJ1VB1H122K ECJ1VB1C104K ECJ1VB1E273K ECJ1VB1C104K ECEA1HKA4R7 ECJ1VB1H103K ECJ1VB1H221K ECJ1VB1H472K F0C2E1050005 ECJ1VB1C473K ECJ1VB1C473K ECEA0JKA470 ECJ1VB1H103K ECEA0JKA470 ECJ1VB1H103K ECJ1VB1H103K

Part Name & Description 0.0012 0.1 0.027 0.1 4.7 0.01 220P 0.0047 1 0.047 0.047 47 0.01 47 0.01 0.01

Remarks

Ref. No. R301 R302 R303 R310 R311 R312 R314 R315 R316 R320 R330 R331 R332 R333 R341 R342 R343

Part No. ERJ3GEYJ181 ERJ3GEYJ271 ERJ3GEYJ181 ERJ3GEYJ183 ERJ3GEYJ122 ERJ3GEYJ821 ERJ3GEYJ222 ERJ3GEYJ4R7 ERJ3GEYJ181 ERJ3GEYJ331 ERJ3GEYJ472 ERJ3GEYJ101 ERJ3GEYJ472 ERJ3GEYJ101 ERJ3GEYJ332 ERJ3GEYJ181 ERJ3GEYJ102

Part Name & Description 180 270 180 18k 1.2k 820 2.2k 4.7 180 330 4.7k 100 4.7k 100 3.3k 180 1k (CAPACITORS) 0.1 100 0.001 100P 330P 330P 0.1 0.1 0.1 0.1 0.01 0.01 100P

Remarks

20.2.4. Operation Board Parts

Ref. No. PCB3 Part No. PFWP2FP205M Part Name & Description OPERATION BOARD ASS'Y (RTL) (IC) IC (DIODES) LED (LIQUID CRYSTAL DISPLAY) LIQUID CRYSTAL DISPLAY (CONNECTOR) CONNECTOR, 8 PIN (SENSOR SWITCHES) SWITCH, SENSOR LEVER SWITCH, SENSOR LEVER (SWITCHES) SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH SPECIAL SWITCH (RESISTORS) 68 Remarks C300 C302 C303 C304 C305 C306 C307 C308 C310 C311 C330 C331 C341 ECUV1C104ZFV ECEA0JKS101 ECUV1H102KBV ECUV1H101JCV ECUV1H331JCV ECUV1H331JCV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1C104ZFV ECUV1H103KBV ECUV1H103KBV ECUV1H101JCV

IC301

C1ZBZ0002089

LED301

B3AAA0000534

CN302

L5DAAFB00001

CN301

K1KA08B00243

20.2.5. Power Supply Board Parts

Ref. No. PCB4 Part No. N0AB2GJ00007 Part Name & Description POWER SUPPLY BOARD ASS'Y (RTL) (ICs) IC IC (TRANSISTORS) TRANSISTOR(SI) TRANSISTOR(SI) (DIODES) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) DIODE(SI) (CONNECTOR) CONNECTOR, 8 PIN (COIL) COIL (COMPONENTS PARTS) COMPONENTS PARTS S S S S S Remarks

E30 E31

K0L1BA000126 K0L1BA000127

SW301 SW302 SW303 SW304 SW305 SW311 SW312 SW313 SW314 SW315 SW316 SW317 SW318 SW319 SW320 SW321 SW322 SW323 SW324 SW325 SW326 SW327 SW328 SW329 SW330 SW331 SW332 SW333 SW334

K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259 K0H1BA000259

IC101 IC201

PFVIFA5518N TL431CDBVR

Q101 Q203

2SK3561 2SC3928

D101 D102 D103 D104 D105 D106 D107 D110 D201 D202 D205

PFVD1N4005 PFVD1N4005 PFVD1N4005 PFVD1N4005 PR1005 PFVDD1NL20U MA165 PFVD1N4005 SF50DG PFVDD1NL20U MTZJ6R2B

CN202

2921618

L101

ELF15N006A

R300

ERJ3GEYJ680

L102

EXCELDR35

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Ref. No.

Part No.

Part Name & Description

Remarks

20.2.6. Interface Board Parts

Ref. No. PCB5 Part No. PFLP1809MZ-B Part Name & Description INTERFACE BOARD ASS'Y (RTL) (TRANSISTORS) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) TRANSISTOR(SI) (DIODES) DIODE(SI) DIODE(SI) DIODE(SI) (CONNECTORS) CONNECTOR, 10 PIN CONNECTOR, 10 PIN CONNECTOR, 11 PIN CONNECTOR, 5 PIN CONNECTOR, 2 PIN CONNECTOR, 2 PIN CONNECTOR, 8 PIN (FUSE) FUSE (RESISTORS) 5.6k 1.5k 820 220 100 (CAPACITORS) 0.1 0.1 100P 100P 220 33 Remarks

F101

PFBAIST125

(FUSE) FUSE (PHOTO ELECTRIC TRANSDUCER) PHOTO COUPLER (TRANSFORMER) TRANSFORMER (VARIABLE RESISTOR) VARIABLE RESISTOR (VARISTOR) VARISTOR (RESISTORS) 0 0 1M 1M 1M 47k 0.22 47k 47 22 15 100 10k 1.5k 1.8k 47 22k 1k 1k 1k 5.6k 3.3k 18k 150 150 15k 47k 47k (CAPACITORS) 0.22 0.0022 180 0.001 220P 0.001 47 0.0047 0.22 0.1 0.01 470 0.1 470 0.001 0.1 0.001 100 0.1 S S S S S S S S S S S S S S S S

PC101

PFVIPC123

T101

A044A2805

Q401 Q402 Q403 IC401

B1CHRD000003 2SB1322 PQVTDTC143E B1HAGFF00015

S S

VR201

EVNCYAA03B53

D401 D402 D403

1SS133 B0BA7R900004 B0BA7R900004

ZNR101

ERZV07D471

S CN402 CN403 CN404 CN405 CN408 CN409 CN411 PQJS10A10Z PQJS10A10Z K1KA11A00158 K1KA05AA0193 K1KA02AA0193 K1KA02A00585 K1KA08A00440

JP201 JP211 R101 R102 R103 R104 R105 R106 R107 R110 R111 R112 R113 R122 R123 R201 R202 R221 R222 R223 R224 R225 R229 R230 R231 R232 R233 R234

ERJ3GEY0R00 ERJ3GEY0R00 ERJ8GEYJ105 ERJ8GEYJ105 ERJ8GEYJ105 ERJ3GEYJ473 ERX2SJR22E ERG2SJ473 ERG2SJ470 ERDS2TJ220 ERDS2TJ150 ERJ3GEYJ101 ERJ3GEYJ103 ERJ3GEYJ152 ERJ3GEYJ182 ERDS2TJ470 ERJ3GEYJ223 ERJ3GEYJ102 ERJ3GEYJ102 ERJ3GEYJ102 ERJ3GEYJ562 ERJ3GEYJ332 ERJ3GEYJ183 ERG2SJ151 ERG2SJ151 ERJ3GEYJ153 ERJ3GEYJ473 ERJ3GEYJ473

S S S S S S S S

S S

F401

K5H122200005

S S S S

R401 R402 R403 R404 R455

ERJ3GEYJ562 ERDS1TJ152 ERJ3GEYJ821 PQ4R10XJ221 ERJ3GEYJ101

S S S S S S S S S S S

C402 C403 C404 C405 C406 C407

ECJ1VF1H104Z ECJ1VF1H104Z ECJ1VC1H101J ECJ1VC1H101J F2A1C2210033 ECEA1VKA330

20.2.7. Sensor Board Parts

Ref. No. PCB6 CN1001 SW1001 SW1002 Part No. PFWP4FG2451M K1KA04B00225 K0L2BA000001 K0MA11000041 Part Name & Description SENSOR BOARD ASS'Y (RTL) CONNECTOR, 4 PIN SWITCH, SENSOR LEVER REED SWITCH Remarks

C101 C105 C106 C108 C109 C110 C111 C121 C122 C123 C124 C201 C205 C211 C212 C213 C215 C217 C218

ECQU2A224MLA DE1E222MA4BL 200SXW180M71 PFCEA33102N2 PFKDAR33A221 DE1E102MA4BL 35YXA47M71TA ECJ1VB1H472K ECJ1VB1A224K ECJ1VB1H104K ECJ1VB1H103K KY35VB470M ECJ1VB1E104K KY10VB470M PFCEA33102N2 ECJ1VB1E104K PFCEA33102N2 KY25VB100M ECJ1VB1H104K

20.2.8. Film End Sensor Board Parts

Ref. No. PCB7 Part No. PFWP5FG2451M Part Name & Description FILM END SENSOR BOARD ASS'Y (RTL) CONNECTOR, 2 PIN SWITCH, SENSOR LEVER Remarks

E70 SW1003

PFJS02M17Z K0L1BA000111

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20.2.9. Motor Position Sensor Board Parts

Ref. No. PCB8 Part No. PFWP6FG2451M Part Name & Description MOTOR POSITION ASS'Y (RTL) SENSOR BOARD Remarks

E80 E81

K0L1BA000128 PFJS02M15Z

SWITCH, SENSOR LEVER CONNECTOR, 2 PIN

20.2.10. Hook Swicth Board Parts

Ref. No. PCB9 Part No. PFLP1799MZ Part Name & Description HOOK SWITCH BOARD ASS'Y (RTL) (JACK AND CONNECTOR) JACK CONNECTOR, 6 PIN (SWITCH) PUSH SWITCH (COILS) COIL COIL COIL COIL (RESISTORS) 0 0 Remarks

CN1501 CN1502

K2LA1YYB0001 K1KA06B00185

SW1501

PQSH2B105Z

L1501 L1502 L1503 L1504

PQLQR2KB113T PQLQR2KB113T PQLQR2KB113T PQLQR2KB113T

S S S S

JJ1501 JJ1502

ERJ8GEY0R00 ERJ8GEY0R00

20.2.11. Service Fixtures & Tools

Ref. No. EC1 EC2 EC3 EC4 EC5 EC6 EC7 EC8 EC9 EC10 EC11 EC12 Part No. PFZZ11K13Z PQZZ7K11Z PQZZ8K15Z PQZZ8K15Z PQZZ2K12Z PQZZ4K7Z PQZZ2K12Z PFZZ5K13Z PQZZ2K6Z PFZZ15K1Z PFZZ10K3Z PFZZ10K3Z KM79811245C0 Part Name & Description EXTENSION EXTENSION EXTENSION EXTENSION EXTENSION EXTENSION EXTENSION EXTENSION EXTENSION EXTENSION EXTENSION EXTENSION CORD, CORD, CORD, CORD, CORD, CORD, CORD, CORD, CORD, CORD, CORD, CORD, 11 PIN 7 PIN 8 PIN 8 PIN 2 PIN 4 PIN 2 PIN 5 PIN 2 PIN 15 PIN 10 PIN 10 PIN Remarks

BASIC FACSIMILE TECHNIQUE (for training service technicians)

Note: Tools and Extension Cords are useful for servicing. (They make servicing easy.)

Y KXFP205 209