1

SERVICE BULLETIN
FUEL INJECTION PUMP
TECHNICAL HINT
DENSO AUTHORIZED ECD SERVICE DEALER ONLY

ECD 01-07 April, 2001

SUBJECT: ECD-V4 Pump Adjustment Instruction with DST-1

This bulletin provides the new procedure for adjusting the ECD-V4 with using DST-1. Refer to the respective Test Specification for confirmation when adjuting pumps, though DST-1 displays specifications on the screen.

Table of Contents
1. Adjustment Preparation 2. New Pump Adjustment Procedure with DST-1 2 2

QC1113

SERVICE DEPARTMENT 0104-IT-100 Printed in Japan QAANC-02

1. Adjustment Preparation
(1) Connect DST-1 to the conventional adjustment system with ECD controller on the bench.
DST-1

Back of ECD controller

QC1114

2. New Pump Adjustment Procedure with DST-1

(1) Turn on DST-1 and confirm that the display shows appropriate application & version or not. After entering the password to make DST-1 active for the following adjustment procedures, press the enter key to proceed.

QC1115

(2) Follow the message and turn on ECD controller.

QC1116

(3) Select the system application (ECD-V4) to be calibrated.

QC1117

(4) Select the part number of injection pump to be calibrated. ( In this case, the following specifications are all for 098000-0300.)

QC1118

(5) Confirm the part number again and press + key if its OK.

QC1119

(6) Select 1.PUMP ADJUST. NOTE: At this moment, ROM cannot be writable due to no calibration. NOTE: 3.PUMP ROM DATA LIST is directly displayed the data in the ROM.

This circle means Not writable

QC1120

2-1.Pump Adjustment
The test condition is displayed as SETUP CONDITION, and press enter key after confirming each item.

QC1121

2-1-1.BASIC CHECK
(1) Select 1.BASIC CHECK.

QC1122

(2) The calibration starts at this procedure RUNNING without referring to the conventional test specifications. Follow all procedures to complete the calibration.

QC1123

(3) Follow the displayed running points.

QC1124

(4) The detail condition is displayed at each point.

QC1125

QC1126

(5) The display shows the completion after the running. Proceed to the next by pressing + key.

QC1127

(6) Press enter key to check fuel temperature sensor displayed as 2.FUEL TEMP. NOTE: The mark * means the completion of the procedure. It always appear every time when completing each calibration procedure.

QC1128

(7) Refer to the condition for the sensor check. Press enter key and check the resistance.

QC1129

QC1130

(8) Press + key if its OK and proceed to the next.

QC1131

(9) Check the NE sensor in the same way as former checkings.

QC1132

QC1133

QC1134

(10) Press + key if its OK and proceed to the next.

QC1135

(11) Check the internal pressure.

QC1136

QC1137

QC1138

(12) Press + key if its OK and proceed to the next.

QC1139

(13) Check the overflow quantity.

QC1140

QC1141

QC1142

QC1143

(14) Press return key when completing all checkings of BASIC CHECK as shown in the figure.

QC1144

QC1145

10

2-1-2.IN COMING Q CHECK

(1) Select 2.IN COMING Q CHECK. This checking should be done for the confirmation of original specifications when it comes.

QC1146

(2) Confirm that TCV should be disconnected as display shows

QC1147

(3) Follow each check points as display shows.

QC1148

QC1149

11

(4) Check all points as display shows.

QC1150

(5) After finishing all points, press + key and proceed to the next ( In this case, check points are 14 as shown in the display.).

QC1151

2-1-3.CAM ANGLE
(1) Press enter key to adjust the cam angle along the display guidance.

QC1152

QC1153

12

(2) Confirm the conditions for No.1 Cam Angle Preset & No.2 Cam Angle Adjustment.

QC1154

(3) Check the cam angle preset. If its out of the specification, change the command value with using + & - keys. NOTE: At first, the displayed command value is the original one of the pump. + key increases the command value and - key decreases it.

QC1155

(4) Attach pressure sensor.

QC1156

(5) DST-1 checks the cam angle automatically. If the display doesnt show OK but NG, return to the cam angle preset procedure and adjust the command value again.

QC1157

13

(6) Disconnect the pressure sensor not to damage.

QC1158

(7) Press + key if its OK and proceed to the next.

QC1159

Reference: When both cam angle preset and cam angle adjustment are completed, the mark * appears at the marked position on the display.

QC1160

2-1-4.Q ADJUST
(1) Select 4.Q ADJUST.

QC1161

14

(2) Disconnect TCV connector.

QC1162

(3) The first adjustment point and the following points are displayed. And, press enter key.

QC1163

(4) Check the delivery quantity. If its out of the specification, change the command value with using + & - keys.

QC1164

(5) The following points are also adjusted in the same way as the first point.

QC1165

15

(6) Confirm that the delivery quantity is OK or not at the check points as shown in the figure.

QC1166

(7) Press + key if its OK and proceed to the next.

QC1167

2-1-5.TIMER ADJUST
(1) Select 5.TIMER ADJUST.

QC1168

(2) Connect TCV connector.

QC1169

16

(3) The first adjustment point and the following points are displayed. And, press enter key.

QC1170

(4) Initialize the DST-1 & ECD controller before the adjustment. Wait for a while to stabilize the pump angle ( cam angle).

QC1171

(5) Confirm that the pump angle ( cam angle ) is within the specification.

QC1172

(6) Stop the pump before proceeding the next point.

QC1173

17

(7) Proceed to the next point according to the display.

QC1174

QC1175

(8) Continue the initializing and confirming alternately along displayed procedures.

QC1176

(9) After checking all points, press + key if its OK.

QC1177

18

(10) Press return key when completing all checkings including TIMER ADJUST as shown in the right figure.

QC1178

2-2.Write Pump ROM Data

(1) After verifying all the adjustment points, select WRITE PUMP ROM DATA in the menu.

QC1179

(2) Select 1.WRITE RECORDING DATA.. NOTE: 2.WRITE TO NEW PUMP ROM is selected when copying ROM data simply.

QC1180

(3) Re-confirm to write adjusted data in the ROM.

QC1181

19

QC1182

(4) The completion message of writing the data in the ROM appears.

QC1183