Beruflich Dokumente
Kultur Dokumente
: G372G0S001
Service Manual
Microwave Oven
Model: KOG-372G0S KOG-372H0S KOG-392G0S KOG-392H0S
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
(a) Do not operate or allow the oven to be operated w ith the door open. (b) M ake the following safety checks on all ovens to be serviced before activating the m agnetron or other m icrowave source, and m ake repairs as necessary: (1) Interlock operation, (2) Proper door closing, (3) Seal and sealing surfaces (arcing, wear, and other dam age), (4) Dam age to or loosening of hinges and latches, (5) Evidence of dropping or abuse. (c) Before turning on power to the m icrow ave oven for any service test or inspection within the m icrowave generating com partm ents, check the m agnetron, wave guide or transm ission line, and cavity for proper alignm ent, integrity, and connections. (d) Any defective or m isadjusted com ponents in the interlock, m onitor, door seal, and m icrowave generation and transm ission system s shall be repaired, replaced, or adjusted by procedures described in this m anual before the oven is released to the owner. (e) A m icrowave leakage check to verify com pliance with the Federal perform ance standard should be perform ed on each oven prior to release to the owner.
SAFETY AND PRECAUTIONS ........................................................................................................... 2
1. FOR SAFE OPERATION .............................................................................................................. 2 2. FOR SAFE SERVICE PROCEDURES ......................................................................................... 2
INSTALLATION .................................................................................................................................. 8 OPERATIONS AND FUNCTIONS....................................................................................................... 9 DISASSEMBLY AND ASSEMBLY...................................................................................................... 10 INTERLOCK MECHANISM AND ADJUSTMENT............................................................................... 19 TROUBLE SHOOTING GUIDE ........................................................................................................... 20 MEASUREMENT AND TEST .............................................................................................................. 24
1. MEASUREMENT OF THE MICROWAVE POWER OUTPUT ...................................................... 24 2. MICROWAVE RADIATION TEST ................................................................................................. 25 3. COMPONENT TEST PROCEDURE ............................................................................................. 26
IMPORTANT
The w ire in this m ains lead coloured in accordance w ith the follow ing code. G reen-and-yellow : E arth B lue : N eutral B row n : Live A s the colours of the w ires in the m anins lead of this appliance m ay not correspond w ith the coloured m arkings identifying the term inals in your plug, proceed as follow s. The w ire w hich is coloured green-and-yellow m ust be connected to the term ianl in the plug w hich is m arked with the letter E , earth sym bol or coloured green-and-yellow. The w ire w hich is coloured blue m ust be connected to the term inal which is m arked w ith the letter N or coloured black. The w ire w hich is coloured brow n m ust be connected to the term inal w hich is m arked w ith the letter L or coloured red.
NOTE
This oven is designed for counter-top use only.
SPECIFICATIONS
M O D EL PO W E R SU P PLY M IC R O W AVE PO W E R C O N SU M PTIO N G R ILL C O M BIN ATIO N M IC R O W AVE E N E R G Y O U TP U T M IC R O W AVE F R E Q U E N C Y O U T S ID E D IM EN SIO N S (W X H X D ) C AV IT Y D IM E N S IO N S (W X H X D ) N E T W E IG H T TIM ER FU N C T IO N S ELE C T IO N S PO W E R SE LE C T IO N S C AV IT Y VO LU M E
K O G -372G /H
465 x 279 x 360m m (18.3 x 11.0 x 14.2 in.) 290 x 220 x 306 m m (11.4 x 8.7 x 12.0 in.) A PP R O X . 13.7K g (30.2lbs.)
495 x 294 x 388m m (19.5 x 11.6 x 15.3 in.) 320 x 244 x 338m m (12.6 x 9.6 x 13.3 in.) AP PR O X. 15.8Kg (34.9lbs.)
EXTERNAL VIEW
1. OUTER DIMENSION
EXTERNAL VIEW
2. FEATURE DIAGRAM
1. DOOR SEAL - Door seal m aintains the m icrowave energy within the oven cavity and prevents m icrowave leakage. 2. REFLECTOR (Insulator Heater) 3. HEATING ELEMENT 4. OVEN CAVITY 5. SEFETY INTERLOCK SYSTEM 6. CONTROL PANEL 7. METAL RACK 8. COUPLER - This fits over the shaft in the center of the ovens cavity floor. This is to rem ain in the oven for all cooking. 9. ROLLER GUIDE - This m ust always be used for cooking together with the glass cooking tray. 10. GLASS COOKING TRAY - M ade of special heat resistant glass. Food in a proper receptacle is placed on this tray for cooking. 11. DOOR VIEWING SCREEN - Allows viewing of food. The screen is designed so that light can pass through, but not the m icrowave. 12. DOOR HOOK - When the door is closed, it will automatically shut off. If the door is opened while the oven is operating, the magnetron will imm ediately stop operating.
EXTERNAL VIEW
3. CONTROL PANEL
(1) KOG-372G0S/392G0S
4 3 5 6 7 8 10 12 9 11 13 1 14 15
1. TIME SET PAD - Used to set the cooking tim e and the present tim e. 2. DISPLAY - Cooking tim e, power level, indicators and present tim e are displayed. 3. ONE TOUCH - Used to cook or reheat specific quantities of food. 4. AUTO COOK - Used to cook or reheat. 5. MORE - Used to add tim e to cooking. 6. LESS - Used to rem ove tim e from cooking. 7. AUTO DEFROST - Used to defrost foods.(for weight) 8. COMBI - Used to cook COM BI. 9. GRILL - Used to cook GRILL 10. POWER - Used to set power level. 11. DEFROST - Used to defrost foods. (for tim e) 12. KITCHEN TIMER - Used as a m inute tim er, to delay the start of cooking, or to set a holding tim e after cooking. 13. CLOCK - Used to set clock. 14. STOP/CLEAR - Used to stop the oven operation or to delete the cooking data. 15. START/SPEEDY COOK - Used to start the oven and also used to set a reheat tim e.
EXTERNAL VIEW
(2) KOG-372H0S/392H0S
3 4 5
6 7 9 11 8 10 12 1 13 14
1. TIME SET PAD - Used to set the cooking tim e and the present tim e. 2. DISPLAY - Cooking tim e, power level, indicators and present tim e are displayed. 3. ONE TOUCH- Used to cook or reheat specific quantities of food. 4. MORE - Used to add tim e to cooking. 5. LESS - Used to rem ove tim e form cooking. 6. AUTO DEFROST - Used to defrost foods, (for weight) 7. COMBI - Used to cook COM BI. 8. GRILL - Used to cook GRILL. 9. POWER - Used to set power level. 10. DEFROST - Used to defrost foods. (for tim e) 11. KITCHEN TIMER - Used as a m inute tim er, to delay the start of cooking, or to set a holding tim e after cooking. 12. CLOCK - Used to set clock. 13. STOP/CLEAR - Used to stop the oven operation or to delete the cooking data. 14. START/SPEEDY COOK - Used to start the oven and also used to set a reheat tim e.
INSTALLATION
1. Steady, flat location This m icrow ave oven should be set on a steady, flat surface. This m icrow ave oven is designed for counter top use only. 2. Leave space behind and side A ll air vents should be kept a clearance. If all vents are covered during operation, the oven m ay overheat and, eventually, cause failure. 3. A w ay from radio and TV sets Poor television reception and radio interference m ay result if the oven is located close to a TV, radio, antenna or feeder and so on. Position the oven as far from them as possible. 4. A w ay from heating appliances and w ater taps K eep the oven aw ay from hot air, steam or splash w hen choosing a place to position it, or the insulation m ight be adversely affected and breakdow ns occur. 5. Power supply C heck your local pow er source. This m icrow ave oven requires a current of approxim ately 11 am peres, 230 Volts, 50 H z. P ow er supply cord is about 0.8 m eters long. The voltage used m ust be the sam e as specified on this oven. U sing a higher voltage m ay result in a fire or other accident causing oven dam age. U sing low voltage will cause slow cooking. W e are not responsible for dam age resulting from use of this oven w ith a voltage of am pere fuse other than those specified. This appliance is supplied w ith cable of special type, w hich, if dam aged, m ust be repaired w ith cable of sam e type. S uch a cable can be purchased from DA E W O O and m ust be installed by a Q ualified P erson.
6. Examine the oven after unpacking for any dam age such as: A m isaligned door, broken door or a dent in cavity. If any of the above are visible, D O N OT IN S TA LL, and notify dealer im m ediately. 7. D o not operate the oven if it is colder than room temperature (This m ay occur during delivery in cold w eather.) Allow the oven to becom e room tem perature before operating.
EARTHING INSTRUCTIONS
This appliance m ust be earthed. In the event of an electrical short circuit, earthing reduces the risk of the electric shock by providing an escape w ire for the electric current. This appliance is equipped with a cord having a earthing wire with a earthing plug. The plug m ust be plugged into an outlet that is properly installed and earthed.
WARNING
Im proper use of the earthing plug can result in a risk of electric shock. C onsult a qualified electrician or servicem an if the earthing instructions are not com pletely understood, or if doubt exists as to w hether the appliance is properly earthed, and either : If it is necessary to use an extension cord, use only a 3-wire extension cord that has a 3-blade earthing plug, and a 3-slot receptacle that w ill accept the plug on the appliance. The m arked rating of the extension cord should be equal to or greater than the electrical rating of the appliance, or D o not use an extension cord.
Do not open the door so often, the temperature inside the oven decrease and the cooking m ay not be com pleted in setting time. Never touch the oven window and metal interior of the oven when taking food in and out, because the temperature inside When using these modes, be careful as the tray will be hot to touch, use oven gloves or pot holders while handling tray.
M ake sure the oven is properly installed and plugged into the electrical outlet.
W attage output chart The power level is set by pressing the Power pad. The chart shows the display, the power level and the percentage of power.
Touch Power pad.
O nce Tw ice 3 tim es 4 tim es 5 tim es 6 tim es 7 tim es 8 tim es 9 tim es 10 tim es 11 tim es
CAUTION
S ervice personnel should rem ove their w atches w henever working close to or replacing the m agnetron.
WARNING
W hen servicing the appliance, need a care of touching or replacing high potential parts because of electrical shock or exposing m icrow ave. These parts are as follow s - H V Transform er, M agnetron, H V C apacitor, HV D iode. H V Fuse.
1. To remove cabinet 1) Rem ove three screws on cabinet back. 2) Push the cabinet backward.
2. To remove door assem bly 1) Rem ove a screw which secure the stopper hinge top. 2) Rem ove the door assem bly from top plate of cavity. 3) Reverse the above for reassem bly.
NOTE
A fter replacing the door assem bly, perform a check of correct alignm ent with the hinge and cavity front plate.
PA RT CODE
3517005600 3512203820 2TE 20008C L 3515204100 3511705500 3517002800 3512300200 3513100730 3515101310
PART N AME
BA R R IER -S C RE E N *O FR A M E D O O R DO U B LE TA P E ST OP P E R H IN G E *T A S DO O R W E LD A S BA R R IER -S C RE E N *I GA S K E T D O O R HO O K SP R IN G H O O K
DESCRIPTION
A CRY L A BS X R -401 H -2938 0.2T X 8M M C LEA R K O R -63150S K O R -61150S P O LY E S T ER T 0.1 PP POM HS W -3
Q TY
1 1 0.5M E 1 1 1 1 1 1
REMARK
(2) KOG-392G0S/392H0S
REF. NO
A 01 A 02 A 03 A 04 A 05 A 06 A 07 A 08 A 09
PA RT CODE
3517005700 3512204120 2TE 20008C L 3515204100 3511705620 3517002900 3512300400 3513100730 3515101310
PART N AME
BA R R IER -S C RE E N *O FR A M E D O O R DO U B LE TA P E ST OP P E R H IN G E *T A S DO O R W E LD A S BA R R IER -S C RE E N *I GA S K E T D O O R HO O K SP R IN G H O O K
DESCRIPTION
A CRY L A BS X R -401 H -2938 0.2T X 8M M C LEA R K O R -63150S K O R -81250S P O LY E S T ER T 0.1 PP POM HS W -3
Q TY
1 1 0.5M E 1 1 1 1 1 1
REMARK
1) Rem ove 2) Rem ove 3) Rem ove 4) Rem ove 5) Rem ove 6) Rem ove 7) Reverse
the gasket door from door plate. the barrier screen inner from door plate. the door fram e from door plate. the stopper hinge top from door plate. the spring and the hook. the barrier screen outer from door fram e. the above steps for reassem bly.
4. Method to reduce the gap between the door seal and the oven front surface. 1) To reduce gap located on part A.
Loosen two screws on stopper hinge under, and then Tighten two screws.
push the door to contact the door seal to oven front surface.
NOTE
A sm all gap m ay be acceptable if the m icrow ave leakage does not exceed 4m W /cm 2 .
B02
B 03
B04
B 01
CONTROL-PANEL ASSEM BLY K O G -372G 0S : P K CP S W B X 00 K O G -372H 0S : P K CP S W B Y 00 K O G -392G 0S : P K CP S W B Z00 K O G -392H 0S : P K CP S W B 100 (1) KOG-372G0S/372H0S
REF.NO
B 01 B 02 B 03 B 04
PART CODE
3518521650 3518521660 3516719430 P KM P M SB T 00 7122401211
PART NAM E
S W ITC H M E M B R AN E C O NT R O L-PAN E L P C B M A IN AS S C R EW TA P PIN G
DES CRIPTION
K O G -372G 0S K O G -372H 0S A BS X R -401 H -2938 K O G -371G 0S
QTY
1 1 1 4
REM ARK
(2)KOG-392G0S/392H0S
REF.NO
B 01 B 02 B 03 B 04
PART CODE
3518521750 3518521760 3516720230 P KM P M SB W 00 7122401211
PART NAM E
S W ITC H M E M B R AN E C O NT R O L-PAN E L P C B M A IN AS S C R EW TA P PIN G
DES CRIPTION
K O G -392G 0S K O G -392H 0S A BS X R -401 H -2938 K O G -390A 0S
QTY
1 1 1 4
REM ARK
1) Remove the screw which secure the control panel, push up two snap fits and draw forward the control panel assem bly. 2) Rem ove four screws which secure the PCB assem bly to control panel. 3) Disconnect m em brane tail from the connector of the PCB assem bly. 4) Detach m em brane from the control panel. 5) Reverse the above steps for reassem bly.
6. To remove high voltage capacitor. 1) Rem ove a screw which secure the grounding ring term inal of the H.V.diode and the capacitor holder. 2) Rem ove the H.V. diode from the capacitor holder. 3) Reverse the above steps for reassem bly.
7. To remove magnetron. 1) Rem ove a screw which secure the m agnetron. 2) Rem ove the m agnetron. 3) Reverse the above steps for reassem bly.
NOTE
N ever install the m agnetron w ithout the m etallic gasket plate w hich is packed w ith each m agnetron to prevent m icrow ave leakage. W henever repair w ork is carried out on m agnetron, check the m icrow ave leakage. It shall not exceed 4m W /cm 2 for a fully assem bled oven with door norm ally closed.
8. To remove wind guide assembly. 1) Rem ove a screw for earthing. 2) Rem ove the noise filter from the wind guide. 3) Rem ove a screw which secure the wind guide assem bly. 4) Draw forward the wind guide assem bly. 5) Pull the fan from the m otor shaft. 6) Rem ove two screws which secure the m otor shaded pole. 7) Rem ove the m otor shaded pole. 8) Reverse the above steps for reassem bly.
9. To remove H.V.transformer. 1) Rem ove four screws holding the H.V.transform er. 2) Rem ove the H.V.transform er. 3) Reverse the above steps for reassem bly.
10. To remove tray motor. (1) Remove the coupler in the cavity. (2) Turn the set upside down. (3) Cut the tray motor cover part from the base plate. (4) Remove the tray motor cover.
(5) Remove a screw which secure the tray motor. (6) Remove the tray motor. (7) Reverse the above steps for reassembly except for securing the tray motor cover with screw.
11. To remove heater assembly. (1) Remove the three nuts. (2) Remove the insulator heater assembly. (3) Reverse the above steps for reassembly.
REF.NO
C 01 C 02 C 03 C 04 C 05 C 06
PART CO DE
7392500008 3515000600 3513301100 3512803400 7002500613 7002400413
PAR T NAME
N UT H E X S PA CE R IN SU LATO R *I IN SU LATO R HE AT E R H EATE R S CR E W M A C H IN E S CR E W M A C H IN E
DESCR IPTIO N
6N -2-5 S U S C3771BD SP P T 0.8 230V 1000W 1R 67994001 TR S 5X6 M F CR TR S 4X4 M F CR
Q TY
1 2 1 1 1 2
R EMARK
(1) Prim ary interlock switch W hen the door is closed, the hook locks the oven door. If the door is not closed properly, the oven will not operate. W hen the door is closed, the hook pushes the button of the m icroswitch. Then the button of the primary interlock switch bring it under ON condition. (2) Secondary interlock switch and interlock m onitor switch W hen the door is closed, the hook pushes the lock lever downward. The lock lever presses the button of the interlock m onitor switch to bring it under NO condition and presses the button of the secondary interlock switch to bring it under ON condition.
ADJUSTMENT
Interlock m onitor switch W hen the door is closed, the interlock m onitor sw itch should be changed(NO condition) before other switches are closed. W hen the door is opened, the interlock m onitor sw itch should be changed(NC condition) after other switches are opened.
(3) Adjustm ent steps a) Loosen the one m ounting screw. b) Adjust interlock switch assem bly position. c) M ake sure that lock lever m oves sm oothly after adjustm ent is com pleted. d) Tighten com pletely one m ounting screw.
NOTE
M icrow ave em ission test should be perform ed after adjusting interlock m echanism . If the m icrow ave em ission exceed 4m W /cm 2 , readjust interlock m echanism .
NOTE
W hen electric parts are checked, be sure the pow er cord is not inserted the w all outlet. C heck w ire harness, w iring and connected of the term inals and power cord before check the parts listed below.
(TROUBLE 1) Oven does not operate at all : any inputs can not be accepted.
CHECK
C heck co ntinuity of interlock m onitor sw itch w ith door closed (C O M N C)
RESULT
CAUSE
M alfunction of interlock m on itor sw itch
REM EDY
R eplace N O TE 1
C ontinuity
N o C ontinuity
C heck co ntinuity of both prim ary and secondary interlock sw itch w ith door colosed
N o C ontinuity C ontinuity
R eplace N O TE 1
C heck co ntinuity of prim ary interlock sw itch contact w ith door partially open until interlock m onitor switch contact close (C O M <->N O )
C ontinuity
R eplace N O TE 1
R eplace
R eplace
CON DITION
O utlet has proper voltage Fuse does not blow.
CHECK
C heck con tinuity of m agn etron C heck con tinuity of noise filter board C heck con tinuity of pow er supply cord
RESULT
No C ontinuity No C ontinuity No C ontinuity N orm al
CAUSE
D efective m agn etron D efective line filter board O pen pow er supply cord D efective touch control circuit
REM EDY
R eplace
R eplace
R eplace
A djust
NOTE
A ll these sw itches m ust be replaced at the sam e tim e, please refer to Interlock M echanism A nd A djustm ent.
( TROUBLE 2 ) Display shows all figures selected, but oven does not start cooking, even though desired program and tim e are set and start pad is tapped.
CON DITION
Turn table m oto r and oven lam p do not turn on
CHECK
C heck con tinuity of prim ary interlock sw itch
RESULT
No C ontinuity
CAUSE
M alfunction of prim ary interlock sw itch M alfunction of secondary interlock and D .O .M . sw itch D efective touch control circuit Faulty contacts of R ELAY (RY 2) or open relay coil
REM EDY
A djust or replace
No C ontinuity
A djust or replace
0V
R eplace
A pprox. 15 VD C
R eplace
C HE C K
C heck continuity of high voltage fu se
R ES U LT
N o C ontinuity
C AU S E
R EM ED Y
R epla ce high voltage fuse C heck continuity of high voltage capacito r te rm inals w ith w ires rem oved
C ontinuity
R eplace
C heck continuity of high voltage rectifier in fo rw ard and backw ard direction w ith D C m egge r
R eplace
C onnect m egger leads to m agne tron term ina l and m agne tron body
C ontinuity
D efective m agnetron
R eplace
C heck resistance of prim ary and secondary coil of high voltage transfo rm er C heck continuity of m agne tron w ith w ires rem oved
0 or
R eplace
No C ontinuity
D efective m agnetron
R eplace
No C ontinuity
D efective high voltage transform er D efective touch control circuit Faulty contacts or R ELAY (RY 1) or open relay coil
R eplace
0V
R eplace
A pprox 15 V D C
R eplace
( TROUBLE 4 ) The following visual conditions indicate a probable defective touch control circuit or m em brane switch assem bly 1. Incom plete segm ents, 1) Segm ents m issing. 2) Partical segm ents m issing. 3) Digit flickering other than norm al display slight flickering. 4) : 0 does not display when power is on. 2. A distinct change in the display are not on when they num bers is the display. 3. One or m ore digits in the display are not on when they should be. 4. Display indicates a num ber different from one touched. 5. Specific num bers (for exam ple 2 or 3) will not display when the panel is touched. 6. Display does not count down or up with tim e cooking or clock operation. 7. Oven is program m able and cooks norm ally but no display shows. 8. Display obviously jum ps in tim e while counting down. 9. Display counts down noticeably too fast while cooking. 10. Display does not show the tim e of day when clear pad is touched. 11. Oven lam p and turntable m otor do not stop although cooking is finished. Check if the RELAY 2 contacts close if they are close, replace touch control circuit.
M/W Def. Grill Combi Timer/g
CON DITION
D isplay does not show programm ing at all, even if keyboard is touched.
CHECK
C heck each pad for continuity of the m em brane keyboard for the follow ing keyboard check proce dure
RESULT
N orm al
CAUSE
M alfunction of touch control circuit of control box sub-a ssem bly
REM EDY
R eplace control box sub-a ssem bly
A bnorm al
NOTE
B efore following the particular steps listed above in the trouble shooting guide for the m em brane keyboards, failure, please check for the continuity of each wire-harness betw een the m em brane keyboard and P.C.B . assem bly.
T is difference between initial and ending tem perature. t is the heating tim e.
The power m easured should be B (Refer to SPECIFICATIONS) W 10.0 % .
T
CAUTION
1. W ater load should be m easured exactly to 1 liters. 2. Input pow er voltage should be exactly specified voltage (R efer to S PE C IFIC ATIO N S ). 3. A m bient tem perature should be 20 2 C (68 3.6 F)
PROCEDURE 1. Prepare M icrowave Energy Survey M eter, 600cc glass beaker, and glass therm om eter 100 C (212 F ). 2. Pour 275cc 15cc of tap water initially at 20 5 C (68 9 F) in the 600 cc glass beaker with an inside diam eter of approx. 95 m m (3.5 in.). 3. Place it at the center of the tray and set it in a cavity. 4. Close the door and operate the oven. 5. M easure the leakage by using M icrowave Energy Survey M eter with dual ranges, set to 2450M Hz. 1) M easured radiation leakage m ust not exceed the value prescribed below. Leakage for a fully assem bled oven with door norm ally closed m ust be less than 4m W /cm 2 . 2) W hen m easuring the leakage, always use the 5 cm (2 in.) space cone with probe. Hold the probe perpendicular to the cabinet and door. Place the space cone of the probe on the door, cabinet, door seem , door viewing screen, the exhaust air vents and the suction air vents. 3) M easuring should be in a counter-clockwise direction at a rate of 1 in./sec. If the leakage of the cabinet door seem is unknown, m ove the probe m ore slowly. 4) W hen m easuring near a corner of the door, keep the probe perpendicular to the areas m aking sure the probe end at the base of the cone does not get closer than 2 in. from any m etal. If it does not, erroneous reading m ay result.
High voltage is present at the high voltage term inal of the high voltage transform er during any cooking cycle. It is neither necessary nor advisable to attem pt m easurem ent of the high voltage. Before touching any oven components or wiring, always unplug the oven from its power source and discharge the capacitor.
1. High voltage transformer 1) Rem ove connections from the transform er term inals and check continuity. 2) Norm al readings should be as follows : Secondary winding ... Approx. 110 10% Filam ent winding ... Approx. 0 Prim ary winding ... Approx. 1 2. High voltage capacitor 1) Check continuity of capacitor with m eter on the highest OHM scale. 2) A norm al capacitor will show continuity for a short tim e, and then indicate 10M once the capacitor charged. 3) A shorted capacitor will show continuous continuity. 4) An open capacitor will show constant 10M . 5) Resistance between each term inal and chassis should be infinite. 3. High voltage diode 1) Isolate the diode from the circuit by disconnecting the leads. 2) W ith the ohm m eter set on the highest resistance scale m easure the resistance across the diode term inals. Reverse the m eter leads and again observe the resistance reading. M eter with 6V, 9V or higher voltage batteries should be used to check the front-back resistance of the diode, otherwise an infinite resistance m ay be read in both directions. A norm al diode's resistance will be infinite in one direction and several hundred k in the other direction. 4. Magnetron For com plete m agnetron diagnosis, refer to M easurem ent of the M icrowave Power Output. " Continuity checks can only indicate and open filam ent or a shorted m agnetron. To diagnose for an open filam ent or a shorted m agnetron, 1) Isolate m agnetron from the circuit by disconnecting the leads. 2) A continuity check across m agnetron filam ent term inals should indicate 0.1 or less. 3) A continuity check between each filam ent term inal and m agnetron case should read open. 5. Fuse If the fuse in the prim ary and m onitor switch circuit is blown when the door is opened, check the prim ary and m onitor switch before replacing the blown fuse. In case the fuse is blown by an im proper switch operation, replace the defective switch and fuse at the sam e tim e. Replace just the fuse if the switches operate norm ally.
WIRING DIAGRAM
NOTE
1. Refer to Circuit Diagram (point 4). 2. Secondary side voltage of the low voltage transformer changes in proportion to fluctuation of power source voltage. 3. The allowable tolerance of the secondary voltage is within 5% of nom inal voltage.
CHECK POINT
IC1 P IN 2,21,30,34 IC1 P IN 35 -5VD C
REMARK
T : 250 ns(4M H z)
- Check m ethod
NO
1 2
MEASURE POINT
MP1 MP2
WAVE FORM
D C -5V 0.25V D C -12V 2.0V
REMEDY
R eplace V L1, E C 1 Replace E C 2, D12,13,14
REM ARK
N O LO A D N O LO A D
NOTE
Each m easure point m ust be m easured with GND points.
M P1
M P2
Measure Point
3. W hen there is no microwave oscillation 1) W hen touching START pad, oven lam p does not turn on. Fan m otor do not rotate, but cook indicator in display com es on.
Cause : RELAY 2 does not operate.
refer to Circuit Diagram ( Point 3) - Check m ethod
P OINT STATE
RELA Y 2 O N RELA Y 2 O F F
A
- 5V DC GND
B
GND - 12V DC
2) W hen touching START pad, oven lam p turns on. Fan m otor and turntable rotate and cook indicator in display com es on.
Cause : RELAY 1 does not operate.
refer to Circuit Diagram ( Point 2 ) - Check m ethod
PO INT STATE
R ELA Y 1 O N RELA Y 1 O FF
A
-5VD C G ND
B
G ND -12VD C
5. W hen the door is opened during operation, the count down timer does not stop.
refer to Circuit Diagram ( Point 1 ) - Check m ethod
POINT STATE
1) DO O R O P E N 2) D O O R C LO S E D
A
O P EN C LO SE
B
-5V DC GND
CHECK N O
1
METHOD
C heck the stage(O N,O F F) of the door open m onitor switch by resistance m easurem ent.
REM EDY
Replace door open m onitor sw itch.
T: 20 m s(50Hz)
If clock does not keep exact tim e, you m ust check resistor R15,16, zener diodeZD1.
3. P.C.B. LOCATION NO
(1) KOG-372G0S/372H0S
NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 B UZ Z E R C AR R AY C APAC ITO R ELE C C APAC ITO R ELE C C O N N E CT O R W A F E R C O N N E CT O R W A F E R C O N N E CT O R W A F E R D IO D E R EC T IF Y D IO D E R EC T IF Y D IO D E Z EN E R D IO D E Z EN E R LE D D IS PLAY P CB M A IN R AR R AY R ES IS TO R R ES IS TO R R ES IS TO R R ES IS TO R R ES IS TO R R ES IS TO R R ES IS TO R R EG U LATO R T RA N S IS TO R T RA N S IS TO R T RA N S P O W E R W IRE C O P P E R W IRE C O P P E R IC M IC O M R ES O N ATO R CE R A S W R E LAY S W R E LAY C APAC ITO R CE R A C APAC ITO R CE R A
NAM E
SYM BOL
B Z1 CA 1 E C1 E C2 CN 1 CN 2 CN 3 D1~6,8~12 D13,14 Z D1 Z D2 DP 1 M 158 RA 1 R1~R 7 R8,10,12,14,22 R11,20,21 R13 R15~17 R18 R19 V L1 Q 1~5,8~11 Q6 LV T 1 J1-J21 S J4 IC1 CR 1 RY 1, RY 3 RY 2 C6 C1~5,C 7
SP ECIFIC ATION
B M -20K 7P(6) 102 M 50V 16V R S S 100uF 25V R S S 1000uF Y W 396-02AV Y W 396-05AV F CZ 254-11 1N4148 1N4002A M TZ 5.1VB 1/2W M TZ 3.9VB 1/2W D DG -631H 81.5X 139.9 7P(6) 1/8 100K J 1/6W 330 5% 1/6W 1K 5% 1/6W 100K 5% 1/6W 100 5% 1/6W 10K 5% 1/6W 1M 5% 1/4W 51 5% M C7905C K RA -102M K TA -1270Y D M R -631F S 1/0.52 T IN C O AT ING 1/0.52 T IN C O AT ING T M P 47C 440B N -N F 94 K BR -4.0M S T F G 5G -1A DC 12V G 5B -1 D C12V 102 50V Z A X IA L 104 50V Z A X IA L
PART CODE
3515600100 CN 6X B-102M CE X F 1C 101V C E X F 1E 102V 3519150520 3519150510 441M 367160 D Z N 4148--D Z N 4002A -D Z T Z 5R 1B -D Z T Z 3R 9B -DD D G 631H -3514315410 R A -87X 104J R D -A Z331JR D -A Z102JR D -A Z104JR D -A Z101JR D -A Z103JR D -A Z105JR D -4Z510J1M C 7905C -T Z R A 102M -T ZTA 1270Y5E P V 035303 85801052G Y 85801052G Y 13G S 371G H 0 5P K B R40M K S 5SC 0101121 5S C0101110 CC Z B 1H 102K CC Z F 1H 104Z
Q 'TY
1 1 1 1 1 1 1 11 2 1 1 1 1 1 7 5 3 1 3 1 1 1 9 1 1 21 1 1 1 2 1 1 6
(2) KOG-392G0S/392HOS
NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 B UZ Z E R C AR R AY C APAC ITO R ELE C C APAC ITO R ELE C C O N N E CT O R W A F E R C O N N E CT O R W A F E R C O N N E CT O R W A F E R D IO D E R EC T IF Y D IO D E R EC T IF Y D IO D E Z EN E R D IO D E Z EN E R LE D D IS PLAY P CB M A IN R AR R AY R ES IS TO R R ES IS TO R R ES IS TO R R ES IS TO R R ES IS TO R R ES IS TO R R ES IS TO R R EG U LATO R T RA N S IS TO R T RA N S IS TO R T RA N S P O W E R W IRE C O P P E R W IRE C O P P E R IC M IC O M R ES O N ATO R CE R A S W R E LAY S W R E LAY C APAC ITO R CE R A C APAC ITO R CE R A
NAM E
SYM BOL
B Z1 CA 1 E C1 E C2 CN 1 CN 2 CN 3 D1~6,8~12 D13,14 Z D1 Z D2 DP 1 M 158 RA 1 R1~R 7 R8,10,12,14,22 R11,20,21 R13 R15~17 R18 R19 V L1 Q 1~5,8~11 Q6 LV T 1 J1-J21 S J1, S J4 IC1 CR 1 RY 1, RY 3 RY 2 C6 C1~5,C 7
SP ECIFIC ATION
B M -20K 7P(6) 102 M 50V 16V R S S 100uF 25V R S S 1000uF Y W 396-02AV Y W 396-05AV F CZ 254-11 1N4148 1N4002A M TZ 5.1VB 1/2W M TZ 3.9VB 1/2W D DG -631H 81.5X 139.9 7P(6) 1/8 100K J 1/6W 330 5% 1/6W 1K 5% 1/6W 100K 5% 1/6W 100 5% 1/6W 10K 5% 1/6W 1M 5% 1/4W 51 5% M C7905C K RA -102M K TA -1270Y D M R -631F S 1/0.52 T IN C O AT ING 1/0.52 T IN C O AT ING T M P 47C 440B N -N F 94 K BR -4.0M S T F G 5G -1A DC 12V G 5B -1 D C12V 102 50V Z A X IA L 104 50V Z A X IA L
PART CODE
3515600100 CN 6X B-102M CE X F 1C 101V C E X F 1E 102V 3519150520 3519150510 441M 367160 D Z N 4148--D Z N 4002A -D Z T Z 5R 1B -D Z T Z 3R 9B -DD D G 631H -3514315410 R A -87X 104J R D -A Z331JR D -A Z102JR D -A Z104JR D -A Z101JR D -A Z103JR D -A Z105JR D -4Z510J1M C 7905C -T Z R A 102M -T ZTA 1270Y5E P V 035303 85801052G Y 85801052G Y 13G S 371G H 0 5P K B R40M K S 5SC 0101121 5S C0101110 CC Z B 1H 102K CC Z F 1H 104Z
Q 'TY
1 1 1 1 1 1 1 11 2 1 1 1 1 1 7 5 3 1 3 1 1 1 9 1 1 21 2 1 1 2 1 1 6
3. TOTAL ASSEMBLY
(1) KOG-372G0S/372H0S
REF NO
A 00 B 00 F 01 F 02 F 03 3510801310 7112401011 3516109010 3516109610 F 04 F 05 F 06 F 07 F 08 F 09 F 10 F 11 F 12 F 13 F 14 F 15 F 16 7392500008 7122401211 3518904500 7121300611 7122401211 7112401011 35113A 5Q J5 4413A 90012 7112401011 7122401211 7112401011 7S 627W 50X1 4414A25110 4414A 25100 F 17 F 18 F 19 3518606100 7124402511 3963513100 3963512310 F 20 F 21 F 22 F 23 F 24 F 25 F 26 F 27 F 28 F 29 F 30 F 31 F 32 3512517000 3511800300 3518002200 3516004000 7272400811 3513003200 3518302200 3518400400 3518701100 3518113700 3516003700 3510311700 7112401011
PART CO DE
PART NAM E
DOOR AS C O NT R O L PAN E L AS C A BIN E T S C RE W TA P PIN G C AV IT Y W E LD A S C AV IT Y JO INT A S NUT HEX S C RE W TA P PIN G T H ER M O STAT S C RE W TA P PIN G S C RE W TA P PIN G S C RE W TA P PIN G C O RD P O W E R AS C LA M P P O W E R CO R D S C RE W TA P PIN G S C RE W TA P PIN G S C RE W TA P PIN G NUT HEX F U SE F U SE N O ISE -F ILT ER S C RE W TA P PIN G M O TO R S H AD E D PO LE M O TO R S H AD E D PO LE G U IDE W IND FA N M A G N E T RO N S P E CIA L SC R E W S C RE W TA PT ITE H O LD E R HV C A PA CITO R C A PA CITO R H V D IO DE H V F U SE H V T R AN S H V S P E CIA L SC R E W BASE S C RE W TA P PIN G
DESCR IPTIO N
R efer to disassem bly and assem bly R efer to disassem bly and assem bly P CM T 0.5 G E T 1 T R S 4*10 M FZ N C AV IT Y W ELD A S C AV IT Y JO IN T A S 6N-2-5 SU S T 2S T R S 4*12 M F Z N O FF : 100 O N : 90 H N #187 T 2S PA N 3X6 M F ZN T 2S T R S 4*12 M F Z N T 1 T R S 4*10 M FZ N 3X1.5 80X80 120-RT M L 1.4M N YLO N 66 T 1 T R S 4*10 M FZ N T 2S T R S 4*12 M F Z N T 1 T R S 4X 10 M F Z N N UT F LAN G E M 5X 0.8P M F ZN 250V 15A 65T S 250V 15A M D A 15 D W LF -M 13 T 2S R N D 4X 25 M F Z N 230V 17W O E M -10D W C 2-A 07 230V 20W M W 10C A -M 02 PP P P+30% G LA S S 2M 218H (M F )I T 2 B O LT F LA N G E 5X 12 DA C R O T T3 T R S 4*8 M FZ N S EC C T 0.6 2100VA C 0.98uF #187 H VR -1X -3A B 12K V #187 5KV 0.55A H V -41A 55-02 D Y-N 80S0-63T T T3 H E X 4X 8 F LG M F ZN S BH G T 0.8 T 1 T R S 4*10 M FZ N
Q'TY
1 1 1 3 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 4 1 5
REF NO
F 33 F 34 F 35 F 36 F 37 F 38 F 39 F 40 F 41 F 42 F 43
PART CO DE
3512100900 7272400811 3515201101 4415A 17352 4415A 66910 4415A 17352 3513702600 3513811710 3513601600 7121400611 3966310100 3966310110 FOOT
PART NAM E
P P D A S F-130 S C RE W TA PT ITE S TO P PE R H ING E *U S W M IC R O S W M IC R O S W M IC R O LE V ER LO CK LO CK LA M P S C RE W TA P PIN G M O TO R S Y NC R O M O TO R S Y NC R O T H ER M O STAT H O LD E R TH E R M O S TAT S C RE W TA PT ITE C O VE R W AV E G UID E B U TT O N LO CK IN G C O UP LE R R O LLE R G U IDE R O LLE R T R AY T R AY RA C K AS
DESCR IPTIO N
T T3 T R S 4X 8 M F Z N S CP -1 T 2.5 V P-533A -O F S PN O #187 200G V P-531A -O F /S ZM -V 16-FA -61 V P-533A -O F S PN O #187 200G POM POM B L 240V 25W T 25 C 7A H 187 T 2S PA N 4X6 M F ZN 220V 2.5W G M -16-24FD 12 220V 2.5W M 2LJ49Z T 52 O FF :75 O N :65 H #187 NB P BT T T3 T R S 4X 8 M F Z N M IC A T 0.5 P P H O N AM A 353 X AR E C T EF LO N P P 5113M F 6 A 353B G LA S S K O G -37150S 110M M
Q'TY
2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 3 1 1 1
F 44 F 45 F 46 F 47 F 48 F 49 F 50 F 51 F 52 F 53
3518905300 3513003400 7272400811 3511405100 4078502031 3517400620 3514700710 3512517300 3517203600 3517206900
(2) KOG-392G0S/392H0S
REF NO
A 00 B 00 F 01 F 02 F 03 3510801400 7112401011 3516109210 3516109710 F 04 F 05 F 06 F 07 F 08 F 09 F 10 F 11 F 12 F 13 F 14 F 15 F 16 7392500008 7122401211 3518904500 7121300611 7122401211 7112401011 35113A 5Q J5 4413A 90012 7112401011 7122401211 7112401011 7S 627W 50X1 4414A25110 4414A 25100 F 17 F 18 F 19 3518606100 7124402511 3963513100 3963512310 F 20 F 21 F 22 F 23 F 24 F 25 F 26 F 27 F 28 F 29 F 30 F 31 F 32 3512517000 3511800300 3518002200 3516004000 7272400811 3513003200 3518302200 3518400400 3518701100 3518114800 3516003700 3510311900 7112401011
PART CO DE
PART NAM E
DOOR AS C O NT R O L PAN E L AS C A BIN E T S C RE W TA P PIN G C AV IT Y W E LD A S C AV IT Y JO INT A S NUT HEX S C RE W TA P PIN G T H ER M O STAT S C RE W TA P PIN G S C RE W TA P PIN G S C RE W TA P PIN G C O RD P O W E R AS C LA M P P O W E R CO R D S C RE W TA P PIN G S C RE W TA P PIN G S C RE W TA P PIN G NUT HEX F U SE F U SE N O ISE -F ILT ER S C RE W TA P PIN G M O TO R S H AD E D PO LE M O TO R S H AD E D PO LE G U IDE W IND FA N M A G N E T RO N S P E CIA L SC R E W S C RE W TA PT ITE H O LD E R HV C A PA CITO R C A PA CITO R H V D IO DE H V F U SE H V T R AN S H V S P E CIA L SC R E W BASE S C RE W TA P PIN G
DESCR IPTIO N
R efer to disassem bly and assem bly R efer to disassem bly and assem bly P CM T 0.6 T 1 T R S 4*10 M FZ N C AV IT Y W ELD A S C AV IT Y JO IN T A S 6N-2-5 SU S T 2S T R S 4*12 M F Z N O FF : 100 O N : 90 H N #187 T 2S PA N 3X6 M F ZN T 2S T R S 4*12 M F Z N T 1 T R S 4*10 M FZ N 3X1.5 80X80 120-RT M L 1.4M N YLO N 66 T 1 T R S 4*10 M FZ N T 2S T R S 4*12 M F Z N T 1 T R S 4X 10 M F Z N N UT F LAN G E M 5X 0.8P M F ZN 250V 15A 65T S 250V 15A M D A 15 D W LF -M 13 T 2S R N D 4X 25 M F Z N 230V 17W O E M -10D W C 2-A 07 230V 20W M W 10C A -M 02 PP P P+30% G LA S S 2M 218H (M F )I T 2 B O LT F LA N G E 5X 12 DA C R O T T3 T R S 4*8 M FZ N S EC C T 0.6 2100VA C 0.98uF #187 H VR -1X -3A B 12K V #187 5KV 0.55A H V -41A 55-02 D Y-N 90S0-86T B T T3 H E X 4X 8 F LG M F ZN S BH G T 0.8 T 1 T R S 4*10 M FZ N
Q'TY
1 1 1 3 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 4 1 5
REF NO
F 33 F 34 F 35 F 36 F 37 F 38 F 39 F 40 F 41 F 42 F 43
PART CO DE
3512100900 7272400811 3515201101 4415A 17352 4415A 66910 4415A 17352 3513702600 3513811710 3513601600 7121400611 3966310100 3966310110 FOOT
PART NAM E
P P D A S F-130 S C RE W TA PT ITE S TO P PE R H ING E *U S W M IC R O S W M IC R O S W M IC R O LE V ER LO CK LO CK LA M P S C RE W TA P PIN G M O TO R S Y NC R O M O TO R S Y NC R O T H ER M O STAT H O LD E R TH E R M O S TAT S C RE W TA PT ITE C O VE R W AV E G UID E B U TT O N LO CK IN G C O UP LE R R O LLE R G U IDE R O LLE R T R AY T R AY RA C K AS
DESCR IPTIO N
T T3 T R S 4X 8 M F Z N S CP -1 T 2.5 V P-533A -O F S PN O #187 200G V P-531A -O F /S ZM -V 16-FA -61 V P-533A -O F S PN O #187 200G POM POM B L 240V 25W T 25 C 7A H 187 T 2S PA N 4X6 M F ZN 220V 2.5W G M -16-24FD 12 220V 2.5W M 2LJ49Z T 52 O FF :75 O N :65 H #187 NB P BT T T3 T R S 4X 8 M F Z N M IC A T 0.5 P P H O N AM A 353 P PS T EF LO N PP G LA S S K O G -37150S 110M M
Q'TY
2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 3 1 1 1
F 44 F 45 F 46 F 47 F 48 F 49 F 50 F 51 F 52 F 53
3518905300 3513003400 7272400811 3511405100 4078502031 4418D 10032 3514700900 3512509200 3517203500 3517206900