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XYZ Company, City, State, Zip Date: Production Revision: 1.0 Methods Sample Specification / Tollerance
Packing Slip Not Visibly Damaged Packing slip
WO#:
Process
Visual Check
Size
100% 100% 1
Frequency
Each Lot Received Each Lot Each Lot Received Each Lot
Control Method
Accept/Reject Criteria
Reaction Plan
Circuit Cam, BaaN Incomming Material Procedure Incoming Inspection Procedure Incomming Material Procedure Incoming Inspection Procedure Incoming inspection procedure/Product specification
Halt Production, Notify Supervisor, Complete a PIF Segregate Non-Conforming Material, Notify Supervisor Segregate Non-Conforming Material, Notify Supervisor Segregate Non-Conforming Material, Notify Supervisor Segregate Non-Conforming Material, Notify Supervisor
Visual Check
Gross Visual
100%
Moisture Sensitive Components 2 Incoming inspection Stock Room PCB out of specification
Visual Check
Visual inspection
100%
Each Lot
Visual Check
By AQL
Each lot
Visual Check
Visual inspection
By AQL
Each lot
Process audit ICS-WIP Serial number ICS System ICS WIP Page 100% Continuous Bar code reader in process Bar code reader in process/ process work instruction Bar code reader in process Manual
Do not put label on PCB, stop printing and notify to the Supervisor and Process/mfg Engineering Remove label that was placed wrong and place a new label. Notify Supervisor. Stop printing, and notify line supervisor if label is not legible and do not placed it on theboard. If the PCB has not been correctly oriented, it has to be removed and reoriented. Call Mfg or QE if the temperature changes out of the specified ranges (alarm) and reset the proper temperature If the expiration date has been reached, the tube has to be scrapped. Dispose of Expired Material and get a new tube form Matls. Hold the product built with the wrong paste and notify supervisor for disposition. If the stabilization period is undeterminable then a 8 hrs wait period is required and begins at time of discovery Operator checks for proper adjustment and cleanliness of stencil. Stop the machine, contact Eng or QE to take a corrective action Stop production if any of the solder paste measurements is out of the limits. Notify the technician and QE. Train the operators. Insure that the printer is password protected.
Board Labeling
Kitting Area
Board labeling
Every side of the panel (top and bottom) Bar Code legible
Visual inspection
100%
Continuous
100%
Manual
Per PCB width 0-5C or per specifications shown in the Technical Data 6 months from the date of manufacture or per specifications shown in the Technical Data Sheet Per Customer Drawing
Visually
1st piece
Refrigerator
Thermometer
One reading
Alarm
Perishable Material Log Expiration date on solder paste label 100% Every tube Label on tube
Refrigerator
Solder Paste
Refrigerator
Visual inspection
100%
Per Tube
Refrigerator
Solder Paste
100%
Every tube
Audit log
Solder Paste
Paste coverage
4 corners 100%
Continuous
Alarm
Solder Paste
-20% Screen Print verification & Setup Reference documents TCC-00004, EOP-00004 & PML00004 No overprinting or as shown in Screen Print verification & Setup Reference documents TCC-00004, EOP-00004 & PML-00004
4 corners 100%
Continuous
Alarm
Stencil Printer
Solder Paste
Visual
100%
Stencil Printer
Solder Paste
Print Registration
Visual
100%
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Control Plan
XYZ Company, City, State, Zip Date: Production Revision: 1.0 Methods Sample Specification / Tollerance Evaluation Measurement Technique
Visual 1st Article
WO#:
Size
Frequency
Control Method
Accept/Reject Criteria
Reaction Plan
Receive Materials
Stencil
Correct Stencil
1st Article
Every run
Stop production if any pads do not have solder paste. Notify Engineering. Get correct stencil.
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Control Plan
Page 2
XYZ Company, City, State, Zip Date: Production Revision: 1.0 Methods Sample Specification / Tollerance Evaluation Measurement Technique Size Frequency Control Method Accept/Reject Criteria Reaction Plan WO#:
Receive Materials
Stock Room
Component polarity
Visual inspection
1st Article
Every run
Stop the line and report to the Supervisor and Engineer. Segregate suspect units for inspection. Modify assembly program as needed. Stop the line and report to the Supervisor and Engineer. Segregate suspect units for inspection. Modify assembly program as needed. Stop the line and report to the Supervisor and Engineer. Segregate suspect units for inspection. Modify assembly program as needed. Stop the line and report to the Supervisor and Engineer. Segregate suspect units for inspection. Modify assembly program as needed. Stop the line and report to the Supervisor and Engineer. Segregate suspect units for inspection. Modify assembly program / feeders as needed. Stop the line and verify oven parameters, separate suspect material. Notify the Supervisor / Engineer Hold Process, Notify Engineering and Supervisor Stop the line and notify Engineering. Verify material in process. Stop the process, notify to the supervisor and separate suspect material for inspection and disposition Stop the process and inspect suspect material. Verify Tip specifications Stop the process and inspect suspect material. Verify Tip specifications
Visual inspection Component alignment 6 SMT Component Placement Top / Bottom (as required) PLACEMENT MACHINES Automatic Machine Placement By product drawing and specification X-Ray Inspection
1st Article
Every run
1st Article
Every run
Component seating
By product drawing and specification By bill of material and product drawing (blue print)
Visual inspection
1st Article
Every run
QC first article inspection Process audit by QC inspector. First article sheet Oven parameters, first article cheek list. Process audit by QC Per reflow oven verification procedure Product program for components location and characteristics QC in process inspection QC in process inspection QC in process inspection
Right component
Visual inspection
100%
Per Solder Paste Type Machine Reflow Soldering as shown in the Work Order Repeatability Per reflow oven verification procedure By product program
Components seating
100%
Every run
100%
Every lot
Quality of Solder
IPC-A-610 standard
100%
Every unit
10
Mechanical Assembly
Manual
Quality of assembly
By product specification
Visual inspection
100%
Every Unit
QC in process inspection
11
Depanelize
IPC-A-610 standard
Visual inspection
100%
Every unit
QC in process inspection
Stop the line and report to the Supervisor and Engineer the problem. Separate the suspect units for inspection. Stop the test process, notify Engineering and verify material using a golden unit.
12
Final test
By product specification
Test equipment
100%
Continuous
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Control Plan
Page 3