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R71-n:,
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Engineering. Bharati Vidyapceth University College ur EnglJ1eenng. Punr-. India 'Nalional Chemical Laboratory. Pune.Tndia 'National Environmental Engineering Research Institute. lag rUT. India 19 Februarv 2008: revised N June 2009: accepted 21 July 21/0Y
Received
Acetic acid-water sysre m (A W) poses a challc nge in rcactiv e disri llation. acetic acid purity and loss of accnc acid in aqueous solutions. Feasible separation or AW has been studied usin~ emrainer s but acetic acid loss in lean phase cannot he avoided. This study presents feasible rq:ion 10 operate column with toluene and benzene as entruincr for AW. Liquid -Iiqurd equilibrium data and nature of lie line for eihv 1 acetate are given pnoriry.
Introduction
Under batch distillation. of pure components. initial mixture products compositions. to reduce further rccoverv on are highly dependent Use of batch rectifier
feasible separation have been reported". Simulations have been done to find out suitable cnrrainer for AVril. This study presents toluene. benzene and ethyl acetate
and
a~ an entrainer
stripper for hcieroazcotropic systems has gained popularity'. Hillman: studied many process alternatives to achieve Distillation decanter from ideal lean phase. rich phase smoothened Efficiency upon choice Acetic and showed: aqueous to complete conversion distillation of operation. successful for handling systems. Options batch liquid Vapor distillation mixture. -liquid condenses operations. which require differs of heterogeneous
for A \\1 to reduce amount of acetic acid loss in aqueous phase of distillate using Residue Curve Map (ReM).
Experimental
Residue Curve Map (RCM)
phase split,
collects in decanter
RCM'] is 3 geometrical tool to find feasible separation. column sequencing and optimum parameters for distillation operations. RCM are ternary diagrams remaining over a period curves. diagram displaying traces of liquid compositions result of vaporization traces are known technique". in a single batch still of time. These According is divided
to column.
Application
a" a
liquid
as residue saddles
any ternary
system
and distillation
certain entrainer
in batch mode of operation in loss of acetic and b) reduced acid from time with hi,!,'h or banh
I
in a distillation
reaction
stable node. An unstable vertex in any distillation will originate intermediate curves coming
controlled
reaction
configuration
Parameters inventory.
region. has neither residue it. Residue node via a saddle by joining
through stable
boundary present
formed
872
-----Table 1-
:n09
--~----.-
LL[ daia Ior AWT system" (experime rual ne lines In rnoleor 31 <lwe) Left phase Righi phase
-.-
SN("I
-------Acetic acid J.369 3.46:LS6' 7687 8.816 12.72:: 16.675 21091 24.126
Water
Arctic
acid
Water
..
5 I> 7 8
WATER
TOlUEf'iE(l
JOOr)
l\1oJe
0/.
azeoiropes in the system. It divides ternary plot into distillation regions. System was studied properly by vapor liquid equilibrium data for AW using toluene and benzene as entrainer. Tie line was compared for A\V with toluene. benzene and ethyl acetate. Results and Discussion
J. Acetic Acid -Water -Toluene (AWT) System
\V:t1tr
ion
Liquid-liquid equilibrium (LLE) data (Table I) for AWT was referred from DECHEMAI4. In AWT. acetic acid is highest boiling vertex (BP I Igoe) and becomes stable node (Fig. I). There is presence of minimum boiling azeotropes between water and toluene at 84.4C (Azeo I) and acetic acid and toluene at I04.SoC (Azeo 2). Due to presence of azeotropes. entire ternary diagram is divided into three distillation regions (A, B and C). One of the distillation boundaries is formed between acetic acid and Azeo I and other between Azeo I and Azeo 2 (Table 2). In Region A, acetic acid is stable node, and water-saddle point and Azeo I is unstable node. In Region B. acetic acid is stable node. and Azeo 2-saddle point and Azeo I is unstable node. In Region C. toluene is stable node, and Azeo 2-saddle point and Azeo I is unstable node. Under vapor-liquid equilibrium (VLE) data, there is no much difference in region A between liquid and vapor composition. suggesting that for feed in region A, time required will be more (Fig. 2). In region C, stable node is toluene. so nature of distillate will be richer in toluene. which is undesired (Fig. I). Distillation in region 13was found to be more superior to be operated. There were significam jumps between liquid and vapor cornposuior for points in region B. indicating that with minimum time and stages one can get desired output.Intensity of jump
WATER
(100c) Auo
50'i'. J(!,14,4 c)
C
TO I. \![J"E( "0')
:::
1\101(' 'X, \\'~tt'r
Fig. 2- Triangular diagram she-w 109 selected VLE along with bimodal curve
ACET1C <\Cll) i,1U;:<'<l
--E- ----1\10h
":It<<'1
~H'-
!J- \\ .ucr-
GADEKAR
('I
al: ENTRAINER
OF ACETIC
8/3
Expcrirnenral
,~qrm
Vapor composuu-n
Liquid Water
Mole"c Accuc
3C
MQle'!c id
Water
R('XlOlI C
I 2
-l
J(I
I5
~o
2'1 9.11 2 157 5.3 7.14 0214 5.91 I 5.5<) 24.5 11.39 2-1.05 -10.,0 -I2.RO -11.27 }-I5 63.02 46.6 62:.4
.'
5
(-,
7 8 Region B 9 10 II
Rr!iiol1ll
3535 ~5.97 :::; 40 39.2 9 41.5 :<2.55 J:l.3 1:\.67 53.-17 54.7 I 50.23 n.20 48.42 47.628 52.45 6::'.29 36.77 50.70 '7.36
--
7RS
:?)) '1-l
h:::
88
9.75 5911
I 7
6904
2.3
55.8:6S 51.5 64.27 62 62.19 53.28 76.S 83.51 7::>.19
ns
10:'.5 101.5 10::> 92 94 100 101 IOU
30.2::'
-13 -'4.31 36.9 1) 7'2 :'409 22.35 15.90 :>7.39
- -----
12 1-' 14 15 16 17 18 19
-_.------
for some points is such that it shows acetic acid In aqueous phase. distillate be most distillate magnificent much to nature would composition favorable collected jumps.
Table 3-
Points 9 and J 0 (Fig. :1) shows significant region indicating for column region efficient
below R9( tic line. Region B would operation has shown separation in this
2
3
<1
loss of acetic
solution.
Accordi
of VLE data
methodology,
feed position
portion of region
lead to negligible
separation.
stable node, Azeo 2- saddle point and Azeo J is unstable node. In Region C. benzene is stable node. Azeo 2- saddle point and Azeo I is unstable boundaries and other residue of is present distillation 4. In A WB a between acid node. One of the distillation acetic acid and Azeo I is between Azeo I and Nature of between boundary
(A'VB) System
of azeotrope Due
and become richer in acetic acid (stable node). nature of residue curves in region are approaching stable node acetic acid. C. space available is very small as acetic acid and benzene Distillate composit (9S'7c) is pure node. for feed points in ion, Presence 2) makes (Azeo
at 80cC
diagram
into three
O. One
is formed
between
2 (Fig. L In Region
node.
.I SClI~D
RES
2(lO')
A(L11C"
ACln
(l ,g<'c)
AC ETIC AODOJSCc)
Ii
,,101.% ACf',lc ~ /,
I,
.
/
1i
.
Acid
//
.
;/;
/~O"/o ,/"-
/
.I
/',,-+
I"
i
/j
>.----so-/.AZ) J(iOS'c)
BENZE..l"[.(SO.)C:c)
!LL __ ~
I /
~'" TR
(J
I c.=====:::::=====::::::::=;;~~~~=~'L..,2(8o-c)
OOOc)
W;!ICr-OCJlICJ1C'
composition
Table 4: Experimental Point number Temp. VLE data for /\\\'B ~\'tl'm Vapor composition Mole'!c Acetic acid
in region B. whereas when feed composition in Region A. there is very small difference (point 7), indicating to bring desired are required
-c
Liquid composition Mole% Water Acetic acid 11.760 33 ""{lO 42.780 -16.362 -19.330 :'-1.400 2S.R20 6S.500
---------Wain
'.?
.,
79.50 ,9.50
79.R()
~ :;
6 7
7'1 SO
XO.OO R200 97.00 101.00
') :;,In
II ~9S < 150 6~.870 82800
shaded portion. which may give best separation. are shown in Fig. S. For feed lying in Region B and according 10 feed tendency. 0 wide gap is shown between distillate and bottom composition. It may be quite possible when feed is in shaded region, distillate composition number of stages in the column. AWT as an ernrainer is same to results AW B as an entrainer. In both systems, that will
ex hi hit only I 20/r loss of acetic acid at gain of minimum showing with
Table 5-
LLE data for acetic ac id- water-erhyl acetate (experimental tie lines in moleo/r at 30re) Left phase
system"
of acetic acid in aqueous phase. This loss of component B (acetic acid) in Evlean phase and falling liquid level in sti II may hamper amount
acid
flow rate.
Nature
component
B. In current
on nature of tie line and decanter preference. has reverse water might (Table acetic nature
,--...,
!
of tie line such as from entrainer Such is the case acetate there is only
separation
tedious.
Ultimate
limit of residue
curves
-water-ethyl
this region is entrainer near to each as an entrainer. jumps. Distillate acetic acid showing higher other.
system
one minimum boiling azeotrope present between water and ethyl acetate at 70.4cC. Ternary plot is therefore divided into tw o distillation chances regions. regions. As number separations. approaches of
operation.
in region B i~ showi ng good was having vcr y less loss of fl. ~ and h a v i ng -I are feed Pointwere
azcoiropcs increases.
thcr cby reducing n.uurc both distillation of residue curve
complexities
in aqueous
phase. which
C.'\DEKAR
tf
"I. ENTRAINER
SYSTEM
875
ACr.TI(
AUD
(l18"c)
tendency important
to form azeotrope with acetic acid is also factor; entraincr that does not form azeotrope In other words, less is the amount is the tendency to
r"\101f'
Cj'e
-\UOllf
Ar-id
/.
/~ '
t"
.
\
Dhtilbllon bound2r)
\\
\~.
\
with acetic acid should be preferred. less the number of distillation regions of complexities achieve in column and more pure product.
\.
'\,~-;" .
\ .\
.. .., /
\ Ii,> I
-;\.
;
1 \
,.'.~
:'\1olf'
"/0
Ref'er e nces
F..lh~1 AH'f21f
\,
.
/_---
\
ACETATEI77"C)
ETHYL
f\1ol~
'Y".
\V2tt'r
FI~
(>
acetate ~y"cm
region
in AWE there
it covers
20%. Therefore.
are fewer chances of complexities in column. If one considers same feed positions of feasible region B for toluene and benzene as an entrainer in same position for ethyl acetate as an erurainer and compare with nature of tic line. one would find that in most of the cases there will he 0ge loss of acetic acid in aqueous phase. This i~ purely due to opposite towards (Fig. 6). Conclusions AW processes. prerequisite, eliminated. distillation system has mystery in much VLE study and distillation and benzene. industrial of the system products is Region B was Proper experimental like for toluene water nature of tie line. which from ethyl is more node node and away acetate
Working with these entrainers, three regions, which add up to complexities in of tie line is important free disposal of water. pure
column, were found. Nature parameter to consider acid Entrainer good system like ethyl acetate water node is considered separation phase. aqueous
having tie line towards loss of acetic with acetic regions. acid
and negligible
This
entrainer
Chrisune B. Doherty M I & Malone M F. Feasibrlity and separation sequencing In mulncornponent batch distillation. J Chern Engg Sri. 46(1991) 13111326 . 2 Hrlrnen EK. Sepurnuon of fI:t'(JII()P" mixtures: Tools for analavsis and srudirs (In butch distrllution operations, Ph D Thesis. I orwe g ian Univ ersilY of Science and Technology. Norway. 2000. :; Rodriguez-Donis L Pardillo-Fonrdcvila E. Gerbaud v & Joulia x. Synthesis. e xpcrirncnts and simulation of bererogcncous batch distillation processes. Compu Chem Engg, 25 (2001) 799806. " Rodriguez-Donis I. Gerbaud v &. Joulia X. Feasibility of hererogeneous batch disullanon processes. AIChE J. 48 (2002) I 168 1178. 5 Rodriguez-Donis I. Esquijaro-.a J A. Gerbaud V & Joulia X. Heterogeneous batch-extractive disti llation of minimum boiling azeorropic mixtures. AIChE J. 49 (2003) 30743083. 6 Modla G. Lang P. Kotai B & Molnar K. Batch betcroazeorropic rectification of a Low mixture under continuous entrainer feeding. AIChE J. 49 (2003) 25:;32552 7 Skouras S. Sk ope smd & Ki\ 3 V. Analysis and control of hereroazeouopic hatch dl~t"lati"n. J AIChE. 51 (2005) 1144 1157. 8 Gadekar S V. 'JiJ.. R V & Bapat J D. BalCh distillation parameters for heterogeneous azeouopic s~ sterns. J Chern Engg World. 42 (2007) 44-50. 9 Skouras S. Kiva V & Skogesrad S. Feasible Separations and entraincr selection rules for hereroazeorropic batch distillation. J Chem Eng~ Sri. 60 (2005) 28952909. 10 Rodriguez Donnis I. Gerbaurd V & Joulia X. Entrainer selection rules for the separation of nzeotropic and close boiling temperature mixtures by homogeneous batch distillation process. J Ind Eng Chern Res. 40 (2001) 27292741. I I Lung Chien J, Kai -Luen Z. Huan- Yi C & Jung Hong L, Design and control of acetic acid dehydration system via heterogeneous azeotropic distillation, J Chern Engg Sci. S9 (2004) 4547-4567. 12 Doheny M.F & Malone ME Conceptual Design of Distill orion Systems (McGraw-Hill. 1'e\ York) 2001. 13 Gert-Jan A E Fien & Liu Y A. Heuristic synthesis and shortcut Design of separation processes using Residue Curve Maps. J Ind Eng Chem Res. 33 I 199J) :?5052522. 14 Nar s irnb a Rao P & Mur t h v D. Chemistry data series. DECHEMA.S (19 0) 28,290 15 Sohoni V R & Warhadpande L' R. System ethyl acetate- acetic acid -w3tCL J lnd EII,~Clu m, ~ I I,}S~) 1.::>8. I
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