Literatura Tecnica 2

No. 12 & No.
14 Motor Graders 72G1-Up, 89H1-Up, 12K1-Up, 13K1-Up, 33K1-Up TITLE
Manual Form REG00507
FORM NO.
DLR. NET .30 13.05 8.40 .30 5.50 2.90 .30 2.90 2.90 5.50 .30 2.90 8.40 8.40 8.40 .30 15.75 15.75 15.75 15.75 13.85 .30
IC
Engine Index Tab 3306 Engine Sys. Oper. Testing & Adjusting 3306 Engine Specifications Power Train Index Tab No. 12 & No. 14 Power Train (Power Shift Transmission) No. 12 & No. 14 Power Train (Direct Drive Transmission) Systems Index Tab No. 12 & No. 14 Disc-Type Clutch Power Control No. 12, 14 & 16 Power Control No. 12 & No. 14 Hyd. System, Steering and Brakes Disassembly & Assembly Index Tab General Instructions No. 12 & No. 14 Engine Disassembly & Assembly No. 12 & No. 14 Power Train Disassembly & Assembly No. 12 & No. 14 Machine Systems Disassembly & Assembly Maintenance Index Tab No. 12 Motor Grader (Power Shift) L&M Guide No. 12 Motor Grader (Direct Drive) L&M Guide No. 14 Motor Grader (Power Shift) L&M Guide No. 14 Motor Grader (Direct Drive) L&M Guide Binder Binder Label
SENR2870 SENR7593 SENR7592 SENR2871 REG00543 REG00533 SENR2872 REG00893 REG00559 REG00537 SENR2875 REG00684 REG01001 REG01080 REG01097 SENR2874 GEG00851 GEG00848 GEG00849 GEG00850 SENR2300 REG01065
.30 12.53 8.06 .30 5.28 2.78 .30 2.78 2.78 5.28 .30 2.78 8.06 8.06 8.06 .30 15.12 15.12 15.12 15.12 13.30 .30
NOTE: Form REG00625, Service Information for the Automatic Blade Control and Form REG01308, Automatic Blade Control Specifications, are available for insertion into the manual. The forms are not a standard part of the manual.
12G Motor Grader 61M1-61M12026 TITLE Safety Service Manual Contents Engine Index Tab 3306 Engine Specifications (8Z,10Z,13Z) 3306 Engine Sys. Oper. Testing & Adjusting (8Z,10Z,13Z) 3306 Engine Specifications 3306 Engine Sys. Oper. Testing & Adjusting New Scroll Fuel System Disassembly & Assembly 3304 & 3306 Engine Disassembly & Assembly Power Train Index Tab 12G Power Train Specifications 12G Power Train Sys. Oper. Testing & Adjusting 12G Power Shift Transmission Testing & Adjusting 12G Power Train Disassembly & Assembly Systems Index Tab 12G Hyd. Sys. & Steering Specifications (61M1-12026) 12G Hyd. System & Steering Sys. Oper. Testing & Adjusting (61M1-12026) Supplemental Steering System 12G Hydraulic Schematic (61M1-6939) 12G Hydraulic Schematic (61M6940-12026) Tee Test Tools 12G Flow Meter Tee Test Flow Meter Tee Test Procedure IX 12G Air System & Brakes Specifications 12G Air System & Brakes Sys. Oper. Testing & Adjusting Air Dryer Service Manual Single Cylinder Air Compressor Bendix-Westinghouse Air Compressor 12G Machine Systems Disassembly & Assembly Operator's Station Index Tab 12G Operator's Station & Electrical System 12G Operator's Station Disassembly & Assembly Maintenance Index Tab 12G Motor Graders Operation & Maintenance Binder Binder Label
FORM NO. SENR7733 SENR3885 SENR2870 SENR2147 SENR2148 SENR7592 SENR7593 SENR2066 SENR7144 SENR2871 REG01582 REG01580 REG01581 SENR7186 SENR2872 REG01577 REG01576 SENR2594 SENR2122 SENR3010 REG00910 SENR7215 REG01531 REG01499 REG01471 SENR2065 REG01343 REG00914 SENR7142 SENR2873 SENR2302 SENR2504 SENR2874 SEBU5395 SENR2300 REG01545
DLR. NET N/C .30 .30 5.50 8.40 8.40 13.05 5.50 21.95 .30 2.90 5.50 2.90 8.40 .30 5.50 5.50 5.50 2.90 2.90 2.90 2.90 2.90 2.90 5.50 2.90 2.90 8.40 21.95 .30 8.40 5.50 .30 15.75 13.85 .30
IC .15 .30 .30 5.28 8.06 8.06 12.53 5.28 21.07 .30 2.78 5.28 2.78 8.06 .30 5.28 5.28 5.28 2.78 2.78 2.78 2.78 2.78 2.78 5.28 2.78 2.78 8.06 21.07 .30 8.06 5.28 .30 15.12 13.30 .30
NOTE: Form SENR7065, Automatic Blade Control Service Manual, is available for insertion into this manual. The form is not a standard part of the manual. NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual. NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.
12G Motor Grader 3WC1067-Up, 61M12027-Up TITLE Safety Service Manual Contents Torque Specifications Engine Index Tab 3306 Engine Specifications 3306 Engine Sys. Oper. Testing & Adjusting Governor Linkage Adjustment Supplement 3304 & 3306 Engine Disassembly & Assembly Power Train Index Tab 12G Power Train Specifications 12G Power Train Sys. Oper. Testing & Adjusting 12G Power Shift Transmission Testing & Adjusting 12G Power Train Disassembly & Assembly Systems Index Tab 12G Hyd. Sys. & Steering Specifications 12G Hyd. Sys. & Steering Sys. Oper. Testing & Adjusting Supplemental Steering System Hydraulic System Schematic 12G Air Sys. & Brake Specifications 12G Air System & Brakes Sys. Oper. Testing & Adjusting Air Dryer Service Manual Bendix-Westinghouse Air Compressor 12G Machine Systems Disassembly & Assembly Electrical System & Operator's Station Index Tab 12G Electrical System Schematic Starting and Charging Systems Electronic Monitoring System Maintenance Index Tab 12G Motor Grader Operation & Maintenance Binder Binder Label
Manual Form SENR3670
FORM NO. SENR7733 SENR3672 SENR3130 SENR2870 SENR2147 SENR2148 SENR4247 SENR3648 SENR2871 SENR3555 SENR3556 SENR3557 SENR3649 SENR2872 SENR3488 SENR3489 SENR4239 SENR3988 SENR3604 SENR3605 SENR2065 REG00914 SENR3650 SENR2996 SENR3651 SENR2947 SENR2945 SENR2874 SEBU6053 SENR2300 SENR3671
DLR. NET N/C .30 2.90 .30 5.50 8.40 2.90 13.05 .30 2.90 5.50 2.90 13.05 .30 5.50 8.40 2.90 2.90 2.90 2.90 2.90 8.40 13.05 .30 11.30 5.50 13.05 .30 15.75 13.85 .30
IC .15 .30 2.78 .30 5.28 8.06 2.78 12.53 .30 2.78 5.28 2.78 12.53 .30 5.28 8.06 2.78 2.78 2.78 2.78 2.78 8.06 12.53 .30 10.85 5.28 12.53 .30 15.12 13.30 .30
NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual. NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.
12H Standard Version Motor Grader (Specifications, etc) 5ZM1-Up, 4ER1-499 TITLE Safety Service Manual Contents Torque Specifications Engine Index Tab 3306B Engine Specifications (8Z82840-Up,6NC1-Up) 3306B Engine Sys. Oper. Testing & Adjusting (8Z82840-Up,6NC1-Up) Power Train Index Tab Power Train Specifications Power Train Sys. Oper. Testing & Adjusting Electronic Shift Control Systems Index Tab Hydraulic System & Steering Specifications Hydraulic System & Steering Sys. Oper. Testing & Adjusting Hydraulic System Schematic Air System & Brakes Specifications Air System & Brakes Sys. Oper. Testing & Adjusting Air Dryer Service Manual Bendix Air Compressors Electrical System & Operator's Station Index Tab Electrical System Schematic Starting and Charging Systems Electronic Monitoring System Contour Series Seat Maintenance Index Tab Operation & Maintenance Binder Binder Label
FORM NO. SENR7733 SENR8664 SENR3130 SENR2870 SENR5593 SENR5594 SENR2871 SENR6998 SENR8503 SENR6982 SENR2872 SENR8623 SENR8518 SENR8571 SENR8669 SENR8670 SENR2065 SENR5122 SENR2996 RENR1436 SENR2947 SENR2945 SENR6615 SENR2874 SEBU6925 SENR2300 SENR8663
DLR. NET N/C .30 2.90 .30 5.50 8.40 .30 8.40 5.50 5.50 .30 8.40 8.40 8.40 2.90 2.90 2.90 2.90 .30 11.30 5.50 13.05 8.40 .30 15.75 13.85 .30
IC .15 .30 2.78 .30 5.28 8.06 .30 8.06 5.28 5.28 .30 8.06 8.06 8.06 2.78 2.78 2.78 2.78 .30 10.85 5.28 12.53 8.06 .30 15.12 13.30 .30
NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual. NOTE: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assembly instructions, see the 12H, 140H & 160H Motor Graders Disassembly and Assembly Manual, Form SENR8545.
12H Standard Version Motor Grader (Specifications, etc) 4ER500-Up TITLE Safety Service Manual Contents Torque Specifications Engine Index Tab 3306B Engine Specifications 3306B Engine Sys. Oper. Testing & Adjusting Power Train Index Tab Power Train Specifications Power Train Sys. Oper. Testing & Adjusting Electronic Transmission Control Systems Index Tab Hydraulic System & Steering Specifications Hydraulic System & Steering Sys. Oper. Testing & Adjusting Hydraulic System Schematic Air System & Brakes Specifications Air System & Brakes Sys. Oper. Testing & Adjusting Bendix Air Compressor Electrical System & Operator's Station Index Tab Electrical System Schematic Contour Series Seat Maintenance Index Tab Operation & Maintenance Binder Binder Label
FORM NO. SENR7733 SENR9162 SENR3130 SENR2870 SENR5593 SENR5594 SENR2871 SENR9156 SENR9159 SENR9167 SENR2872 SENR9178 SENR9186 RENR1430 RENR1418 RENR1417 SENR6455 SENR2996 SENR9149 SENR6615 SENR2874 SEBU7053 SENR2300 SENR9161
DLR. NET N/C .30 2.90 .30 5.50 8.40 .30 8.40 5.50 5.50 .30 13.05 8.40 8.40 2.90 5.50 5.50 .30 11.30 8.40 .30 15.75 13.85 .30
IC .15 .30 2.78 .30 5.28 8.06 .30 8.06 5.28 5.28 .30 12.53 8.06 8.06 2.78 5.28 5.28 .30 10.85 8.06 .30 15.12 13.30 .30
12H NA Version Motor Grader (Specifications, etc) 4XM1-1395, 8MN1-499, 2WR1-641 TITLE Safety Service Manual Contents Torque Specifications Engine Index Tab 3306B Engine Specifications 3306B Engine Sys. Oper. Testing & Adjusting Power Train Index Tab Power Train Specifications Power Train Sys. Oper. Testing & Adjusting Electronic Shift Control Systems Index Tab Hydraulic System & Steering Specifications Hydraulic System & Steering Sys. Oper. Testing & Adjusting Secondary Steering System Hydraulic System Schematic Air System & Brakes Specifications Air System & Brakes Sys. Oper. Testing & Adjusting Air Dryer Service Manual Bendix Air Compressors Electrical System & Operator's Station Index Tab Electrical System Schematic Starting and Charging Systems Electronic Monitoring System Contour Series Seat Maintenance Index Tab Operation & Maintenance Binder Binder Label
FORM NO. SENR7733 SENR8527 SENR3130 SENR2870 SENR5593 SENR5594 SENR2871 SENR6998 SENR8503 SENR6982 SENR2872 SENR8513 SENR8518 SENR8519 SENR6989 SENR8524 SENR8529 SENR2065 SENR5122 SENR2996 RENR1434 SENR2947 SENR2945 SENR6615 SENR2874 SEBU6823 SENR2300 SENR8526
DLR. NET N/C .30 2.90 .30 5.50 8.40 .30 8.40 5.50 5.50 .30 5.50 8.40 5.50 8.40 2.90 2.90 2.90 2.90 .30 19.60 5.50 13.05 8.40 .30 15.75 13.85 .30
IC .15 .30 2.78 .30 5.28 8.06 .30 8.06 5.28 5.28 .30 5.28 8.06 5.28 8.06 2.78 2.78 2.78 2.78 .30 15.05 5.28 12.53 8.06 .30 15.12 13.30 .30
12H NA VERSION MOTOR GRADER 4XM1396-UP, 8MN500-UP, 2WR642-UP
SENR9152-01 Contents for Service Manual SENR9150
Note: This manual does not contain Disassembly and Assembly modules. For disassembly and assembly instructions, see the 12H, 140H and 160H Motor Graders Disassembly and Assembly Service Manual, SENR8545. Section Title Form No. SENR2300 SENR9151 SENR7733 SENR9152 SENR3130 SENR2870 SENR5593 SENR5594 SENR2871 SENR9156 SENR9159 SENR9167 SENR2872 SENR9178 SENR9186 SENR9059 SENR9196 RENR1414 RENR1417 SENR2065 SENR6455 SENR2996 SENR9147 SENR2947 SENR2945 SENR6615 SENR5664 SENR2874 SEBU7051 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 5.66 8.65 .30 8.65 5.66 5.66 .30 13.44 8.65 5.66 8.65 2.98 5.66 2.98 5.66 .30 11.63 2.98 2.98 8.65 13.44 .30 16.22 IC
13.69 .29 .49 .29 2.86 .29 5.43 8.30 .29 8.30 5.43 5.43 .29 12.90 8.30 5.43 8.30 2.86 5.43 2.86 5.43 .29 11.16 2.86 2.86 8.30 12.90 .29 15.57
Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications 3306B Engine Systems Operation, Testing & Adjusting 3306B Engine Power Train Index Tab Specifications Power Train Systems Operation, Testing & Adjusting Power Train Service Manual Electronic Transmission Control Systems Index Tab Specifications Hydraulic System & Steering Systems Operation, Testing & Adjusting Hydraulic System & Steering Specifications, Systems Operation, Testing Secondary Steering System & Adjusting Schematic Hydraulic System Specifications Air System & Brakes Systems Operation, Testing & Adjusting Air System & Brakes Service Manual Air Dryer Service Manual Tu-Flo Air Compressors Electrical System & Operators Station Index Tab Schematic Electrical System Systems Operation, Testing & Adjusting Starting & Charging Systems Service Manual Electronic Monitoring System (EMS) Service Manual Contour Series Seat Service Manual Air Conditioning & Heating Systems with R-134a Refrigerant Maintenance Index Tab Operation & Maintenance Manual
08 01 06 02 03
03 01 01
01 01 01
01 01 02 05
01
12H ES Version Motor Grader (Specifications, etc) 2LR1-294, 2GS1-359 TITLE Safety Service Manual Contents Torque Specifications Engine Index Tab 3306B Engine Specifications (8Z82840-Up,6NC1-Up) 3306B Engine Sys. Oper. Testing & Adjusting (8Z82840-Up,6NC1-Up) Power Train Index Tab Power Train Specifications Power Train Sys. Oper. Testing & Adjusting Electronic Shift Control Systems Index Tab Hydraulic System & Steering Specifications Hydraulic System & Steering Sys. Oper. Testing & Adjusting Secondary Steering System Hydraulic System Schematic (2LR1-290) Hydraulic System Schematic (2LR291-294,2GS1-359) Air System & Brakes Specifications Air System & Brakes Sys. Oper. Testing & Adjusting Air Dryer Service Manual Bendix Air Compressor Electrical System & Operator's Station Index Tab Electrical System Schematic Starting and Charging Systems Electronic Monitoring System Contour Series Seat Maintenance Index Tab Operation & Maintenance Binder Binder Label
FORM NO. SENR7733-08 SENR8662-06 SENR3130-06 SENR2870 SENR5593-02 SENR5594-03 SENR2871 SENR6998-01 SENR8503-01 SENR6982-02 SENR2872 SENR8559 SENR8518-01 SENR8519-01 SENR8593 SENR9101 SENR8524-01 SENR8529-01 SENR2065-01 SENR5122 SENR2996 RENR1435 SENR2947-01 SENR2945-01 SENR6615-04 SENR2874 SEBU6924-02 SENR2300 SENR8661-02
DLR. NET N/C .30 2.90 .30 5.50 8.40 .30 8.40 5.50 5.50 .30 5.50 8.40 5.50 8.40 8.40 2.90 2.90 2.90 2.90 .30 11.30 5.50 13.05 8.40 .30 15.75 13.85 .30
IC .15 .30 2.78 .30 5.28 8.06 .30 8.06 5.28 5.28 .30 5.28 8.06 5.28 8.06 8.06 2.78 2.78 2.78 2.78 .30 10.85 5.28 12.53 8.06 .30 15.12 13.30 .30
12H ES VERSION MOTOR GRADER 2GS360-UP, 2LR295-UP
Note: This manual does not contain Disassembly and Assembly modules. For disassembly and assembly instructions, see the 12H, 140H and 160H Motor Graders Disassembly and Assembly Service Manual, SENR8545. Section Title Form No. SENR2300 SENR9153 SENR7733 SENR9154 SENR3130 SENR2870 SENR5593 SENR5594 SENR2871 SENR9156 SENR9159 SENR9167 SENR2872 SENR9178 SENR9186 SENR9059 RENR1429 RENR1414 RENR1417 SENR2065 SENR6455 SENR2996 SENR9148 SENR2947 SENR2945 SENR6615 SENR5664 SENR2874 SEBU7052 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 5.66 8.65 .30 8.65 5.66 5.66 .30 13.44 8.65 5.66 8.65 2.98 5.66 2.98 5.66 .30 11.63 2.98 2.98 8.65 13.44 .30 16.22 IC
13.69 .29 .49 .29 2.86 .29 5.43 8.30 .29 8.30 5.43 5.43 .29 12.90 8.30 5.43 8.30 2.86 5.43 2.86 5.43 .29 11.16 2.86 2.86 8.30 12.90 .29 15.57
Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications 3306B Engine Systems Operation, Testing & Adjusting 3306B Engine Power Train Index Tab Specifications Power Train Systems Operation, Testing & Adjusting Power Train Service Manual Electronic Transmission Control Systems Index Tab Specifications Hydraulic System & Steering Systems Operation, Testing & Adjusting Hydraulic System & Steering Specifications, Systems Operation, Testing Secondary Steering System & Adjusting Schematic Hydraulic System Specifications Air System & Brakes Systems Operation, Testing & Adjusting Air System & Brakes Service Manual Air Dryer Service Manual Tu-Flo Air Compressors Electrical System & Operators Station Index Tab Schematic Electrical System Systems Operation, Testing & Adjusting Starting & Charging Systems Service Manual Electronic Monitoring System (EMS) Service Manual Contour Series Seat Service Manual Air Conditioning & Heating Systems with R-134a Refrigerant Maintenance Index Tab Operation & Maintenance Manual
08 01 06 02 03
03 01 01
01 01 01
01 01 01 02 05
01
12H, 140H & 160H Motor Graders (Disassembly & Assembly) 9EJ1-UP, 2ZK1-UP, 2FM1-UP, 3GM1-UP, 4XM1-UP, 5HM1-UP, 5ZM1-UP, 6WM1-UP, 8JM1-UP, 8KM1-UP, 9JM1-UP, 8MN1-UP, 9TN1-UP, 9ZN1-UP, 2LR1-UP, 2WR1-UP, 4ER1-UP, 2GS1-UP, 2HS1-UP, 3AS1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Disassembly & Assembly Systems Index Tab Disassembly & Assembly Title
SENR8547 Contents for Service Manual SENR8545
Form No. SENR2910 SENR8546 SENR7733 SENR8547 SENR3130 SENR2870 SENR5598 SENR8539 SENR2871 SENR8548 SENR2872 SENR8549
Rev.
08 02 06 02 01 01
3306B Engine 3306B Engine Power Train Machine Systems
Dlr. Net 6.90 .30 .51 .30 2.98 .30 13.44 8.65 .30 13.44 .30 22.60
IC
6.62 .29 .49 .29 2.86 .29 12.90 8.30 .29 12.90 .29 21.70
Note: manuals:
For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the following service
12H Standard Version Motor Grader (4ER1-499), SENR8665 12H Standard Version Motor Grader (4ER500-Up), SENR9160 12H NA Version Motor Grader (4XM1-1395, 8MN1-499, 2WR1-641), SENR8525 12H NA Version Motor Grader (4XM1396-Up, 8MN500-Up, 2WR642-Up), SENR9150 12H ES Version Motor Grader (2LR1-294, 2GS1-359), SENR8660 12H ES Version Motor Grader (2GS360-Up), SENR9155 140H & 160H Standard Version Motor Grader (2FM1-399, 5HM1-1149, 8JM1-279, 9JM1-349), SENR8505 140H & 160H Standard Version Motor Grader (2FM400-Up, 5HM1150-Up, 8JM280-Up, 9JM350-Up), SENR9175 140H & 160H NA Version Motor Grader (9EJ1-509, 2ZK1-2391, 3GM1-79, 9TN1-399, 9ZN1-204), SENR8510 140H & 160H NA Version Motor Grader (9EJ510-Up, 2ZK2392-Up, 3GM80-Up, 9TN400-Up, 9ZN205-Up), SENR9165 140H & 160H ES Version Motor Grader (8KM1-393, 6WM1-340, 2HS1-379, 3AS1-449), SENR8515 140H & 160H ES Version Motor Grader (2HS380-Up, 3AS450-Up), SENR9170
10
14G Motor Grader 96U1-96U7045 TITLE Safety Service Manual Contents Engine Index Tab 3306 Engine Specifications (8Z,10Z,13Z) 3306 Engine Sys. Oper. Testing & Adjusting (8Z,10Z,13Z) 3306 Engine Specifications 3306 Engine Sys. Oper. Testing & Adjusting New Scroll Fuel System Disassembly & Assembly 3304 & 3306 Engine Disassembly & Assembly Power Train Index Tab 14G Power Train Specifications 14G Power Train Sys. Oper. Testing & Adjusting 14G Power Shift Transmission Testing & Adjusting 14G Power Train Disassembly & Assembly Systems Index Tab 14G Hyd. System & Steering Specifications (96U1-7045) 14G Hyd. System & Steering Sys. Oper. Testing & Adjusting Supplemental Steering System 14G Hyd. Schematic (96U1-3819) 14G Hyd. Schematic (96U3820-Up) Tee Test Tools 14G Flow Meter Tee Test Flow Meter Tee Test Procedure IX 14G Air System & Brakes Specifications 14G Air System & Brakes Sys. Oper. Testing & Adjusting Air Dryer Service Manual Midland Air Compressor Single Cylinder Air Compressor Bendix-Westinghouse Air Compressors 14G Machine Systems Disassembly & Assembly Operator's Station Index Tab 14G Operator's Station & Electrical System 14G Operator's Station Disassembly & Assembly Maintenance Index Tab 14G Motor Grader Operation & Maintenance Binder Binder Label
FORM NO. SENR7733 SENR3886 SENR2870 SENR2147 SENR2148 SENR7592 SENR7593 SENR2066 SENR7144 SENR2871 REG01468 REG01466 REG01467 SENR7068 SENR2872 REG01486 REG01469 SENR2594 SENR2071 SENR2452 REG00910 REG01530 REG01531 REG01499 REG01471 SENR2065 SENR7594 REG01343 REG00914 REG01699 SENR2873 SENR2302 SENR2504 SENR2874 SEBU5395 SENR2300 REG01543
DLR. NET N/C .30 .30 5.50 8.40 8.40 13.05 5.50 21.95 .30 2.90 5.50 2.90 13.05 .30 2.90 5.50 5.50 2.90 2.90 2.90 2.90 2.90 2.90 5.50 2.90 5.50 2.90 8.40 13.05 .30 8.40 5.50 .30 15.75 13.85 .30
IC .15 .30 .30 5.28 8.06 8.06 12.53 5.28 21.07 .30 2.78 5.28 2.78 12.53 .30 2.78 5.28 5.28 2.78 2.78 2.78 2.78 2.78 2.78 5.28 2.78 5.28 2.78 8.06 12.53 .30 8.06 5.28 .30 15.12 13.30 .30
11
14G Motor Grader 96U7046-Up TITLE Safety Service Manual Contents Torque Specifications Engine Index Tab 3306 Engine Specifications 3306 Engine Sys. Oper. Testing & Adjusting Governor Linkage Adjustment Supplement 3304 & 3306 Engine Disassembly & Assembly Power Train Index Tab 14G Power Train Specifications 14G Power Train Sys. Oper. Testing & Adjusting 14G Power Shift Transmission Testing & Adjusting 14G Power Train Disassembly & Assembly Systems Index Tab 14G Hyd. System & Steering Specifications 14G Hyd. System & Steering Sys. Oper. Testing & Adjusting Supplemental Steering System Hydraulic System Schematic 14G Air System & Brakes Specifications 14G Air System & Brakes Sys. Oper. Testing & Adjusting Air Dryer Service Manual Midland Air Compressor 14G Machine Systems Disassembly & Assembly Electrical System & Operator's Station Index Tab 14G Electrical System Schematic Starting and Charging Systems Electronic Monitoring System Maintenance Index Tab 14G Motor Graders Operation & Maintenance Binder Binder Label
FORM NO. SENR7733 SENR3667 SENR3130 SENR2870 SENR2147 SENR2148 SENR4247 SENR3648 SENR2871 SENR3558 SENR3559 SENR3560 SENR3663 SENR2872 SENR3490 SENR3491 SENR4239 SENR3988 SENR3604 SENR3605 SENR2065 SENR7594 SENR3664 SENR2996 SENR3652 SENR2947 SENR2945 SENR2874 SEBU6053 SENR2300 SENR3666
DLR. NET N/C .30 2.90 .30 5.50 8.40 2.90 13.05 .30 2.90 5.50 2.90 21.95 .30 5.50 8.40 2.90 2.90 2.90 2.90 2.90 5.50 13.05 .30 11.30 5.50 13.05 .30 15.75 13.85 .30
IC .15 .30 2.78 .30 5.28 8.06 2.78 12.53 .30 2.78 5.28 2.78 21.07 .30 5.28 8.06 2.78 2.78 2.78 2.78 2.78 5.28 12.53 .30 10.85 5.28 12.53 .30 15.12 13.30 .30
12
14H Motor Grader (Specifications, etc) 7WJ1-663 TITLE Safety Service Manual Contents Torque Specifications Engine Index Tab 3306B Engine Specifications 3306B Engine Sys. Oper. Testing & Adjusting Power Train Index Tab Power Train Specifications Power Train Sys. Oper. Testing & Adjusting Systems Index Tab Hydraulic System & Steering Specifications Hydraulic System & Steering Sys. Oper. Testing & Adjusting Secondary Steering System Hydraulic System Schematic Air System & Brakes Specifications Air System & Brakes Sys. Oper. Testing & Adjusting Air Dryer Service Manual Midland Air Compressor Electrical System & Operator's Station Index Tab Electrical System Schematic Starting and Charging Systems Electronic Monitoring System Contour Series Seat Maintenance Index Tab Operation & Maintenance Binder Binder Label
DLR. NET N/C .30 2.90 .30 5.50 8.40 .30 2.90 5.50 .30 8.40 8.40 5.50 8.40 2.90 2.90 2.90 5.50 .30 11.30 5.50 13.05 8.40 .30 15.75 13.85 .30
IC .15 .30 2.78 .30 5.28 8.06 .30 2.78 5.28 .30 8.06 8.06 5.28 8.06 2.78 2.78 2.78 5.28 .30 10.85 5.28 12.53 8.06 .30 15.12 13.30 .30
NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual. NOTE: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assembly instructions, see the 14H Motor Grader Disassembly and Assembly Manual, Form SENR8580.
13
14H MOTOR GRADER 7WJ664-UP
RENR1404-01 Contents for Service Manual RENR1405
Note: This manual does not contain Disassembly and Assembly modules. For disassembly and assembly instructions, see the 14H Motor Grader Disassembly and Assembly Service Manual, SENR8580. Section Title Form No. SENR2300 RENR1403 SENR7733 RENR1404 SENR3130 SENR2870 SENR5593 SENR5594 SENR2871 SENR8564 SENR8565 SENR2872 SENR9187 SENR9188 SENR9059 SENR9198 RENR1421 RENR1422 SENR2065 SENR7594 SENR2996 RENR1427 SENR2947 SENR2945 SENR6615 SENR5664 SENR2874 SEBU7061 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 5.66 8.65 .30 2.98 5.66 .30 13.44 8.65 5.66 8.65 2.98 5.66 2.98 5.66 .30 11.63 2.98 2.98 8.65 13.44 .30 16.22 IC
13.69 .29 .49 .29 2.86 .29 5.43 8.30 .29 2.86 5.43 .29 12.90 8.30 5.43 8.30 2.86 5.43 2.86 5.43 .29 11.16 2.86 2.86 8.30 12.90 .29 15.57
Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications 3306B Engine Systems Operation, Testing & Adjusting 3306B Engine Power Train Index Tab Specifications Power Train Systems Operation, Testing & Adjusting Power Train Systems Index Tab Specifications Hydraulic System & Steering Systems Operation, Testing & Adjusting Hydraulic System & Steering Specifications, Systems Operation, Testing Secondary Steering System & Adjusting Schematic Hydraulic System Specifications Air System & Brakes Systems Operation, Testing & Adjusting Air System & Brakes Service Manual Air Dryer Service Manual Midland Air Compressor Electrical System & Operators Station Index Tab Schematic Electrical System Systems Operation, Testing & Adjusting Starting & Charging Systems Service Manual Electronic Monitoring System (EMS) Service Manual Contour Series Seat Service Manual Air Conditioning & Heating Systems with R-134a Refrigerant Maintenance Index Tab Operation & Maintenance Manual
08 01 06 02 03 01 01 02 01 01
02 01 01 03 01 01 01 02 05
01
14
14H Motor Grader (Disassembly & Assembly) 7WJ1-Up TITLE Safety Service Manual Contents Torque Specifications Engine Index Tab 3306B Engine Disassembly & Assembly 3306B Engine Disassembly & Assembly Supplement Power Train Index Tab Power Train Disassembly & Assembly Systems Index Tab Machine Systems Disassembly & Assembly Binder Binder Label
FORM NO. SENR7733 SENR8573 SENR3130 SENR2870 SENR5598 SENR8583 SENR2871 SENR8581 SENR2872 SENR8582 SENR2910 SENR8572
DLR. NET N/C .30 2.90 .30 13.05 5.50 .30 13.05 .30 21.95 6.70 .30
IC .15 .30 2.78 .30 12.53 5.28 .30 12.53 .30 21.07 6.43 .30
NOTE: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the Following Service Manuals: 14H Motor Grader Manual (7WJ1-663), SENR8560. 14H Motor Grader Manual (7WJ664), RENR1405.
15
14H MOTOR GRADER ASE1-UP
RENR4177 Contents for Service Manual RENR4175
Note: This service manual does not contain Disassembly and Assembly modules. The Disassembly and Asssembly Service Manual is not available at this time. Section Title Form No. SENR2300 RENR4176 SENR7733 RENR4177 SENR3130 SENR2870 SENR9527 SENR9528 SENR9515 SENR2871 RENR4173 RENR4174 SENR2872 RENR4184 RENR4179 RENR4183 RENR4188 RENR4189 RENR4118 SENR6455 SENR2065 SENR2996 RENR4194 SENR2947 SENR5664 SENR6615 RENR5740 SENR2874 SEBU7477 Rev. Dlr. Net IC
Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications 3176C/3196 Engine (ADEMIII) Systems Operation, Testing & Adjusting 3176C/3196 Engine (ADEMIII) Troubleshooting Guide 3176C Engine Power Train Index Specifications Power Train Systems Operation, Testing & Adjusting Power Train Systems Index Tab Schematic Hydraulic Systems Specifications Hydraulic & Steering System Systems Operation, Testing & Adjusting Hydraulic & Steering System Specifications Air System & Brakes Systems Operation, Testing & Adjusting Air System & Brakes Specifications, Systems Operation, Testing Secondary Steering System & Adjusting Service Manual Tu-Flo Air Compressors Service Manual Air Dryer Electrical System & Operators Station Index Tab Schematic Electrical System Systems Operation, Testing & Adjusting Starting & Charging Systems Service Manual R134a Heating & Air Conditioning Systems Service Manual Contour Series Seat Service Manual Monitoring System Maintenance Index Tab Operation & Maintenance Manual
.30
.30 .30
.30
.30
16
No. 16 Motor Grader 49G523-Up TITLE
FORM NO. SENR2870 REG00570 REG01547 REG00558 SENR2871 REG00539 SENR2872 REG00680 REG00559 REG00562 SENR2875 REG00684 REG01243 REG01244 REG01245 SENR2874 GEG00222 SENR2910 REG01064
DLR. NET
IC .30 5.28 5.28 5.28 .30 8.06 .30 2.78 2.78 5.28 .30 2.78 12.53 12.53 12.53 .30 15.12 6.43 .30
Engine Index Tab 5.4 Bore Six Cylinder Engine Sys. Oper. Testing & Adjusting (w/spacer plate) 5.4 Bore Six Cylinder Engine Specifications (w/spacer plate) 5.4 Bore Six Cylinder Engine (w/o spacer plate) Power Train Index Tab No. 16 Power Train Systems Index Tab No. 16 Power Control (Disc-Type Clutch) No. 16 Power Control No. 16 Hydraulic System, Steering & Brakes Disassembly & Assembly Index Tab General Instructions No. 16 Engine Disassembly & Assembly No. 16 Power Train Disassembly & Assembly No. 16 Machine Systems Disassembly & Assembly Maintenance Index Tab No. 16 Motor Grader L&M Guide Binder Binder Label
.30 5.50 5.50 5.50 .30 8.40 .30 2.90 2.90 5.50 .30 2.90 13.05 13.05 13.05 .30 15.75 6.70 .30
NOTE: Form REG00625, Service information for the Automatic Blade Control and Form REG01308, Automatic Blade Control Specifications are available for insertion into the manual. The forms are not a standard part of the manual.
17
16G Motor Grader 93U1-93U2678 TITLE Safety Service Manual Contents Engine Index Tab 3406 Specifications (70V1-Up,11N1-3779) 3406 Engine Sys. Oper. Testing & Adjusting (70V1-Up,11N1-3779) Governor Linkage Adjustment 16G Engine Disassembly & Assembly Power Train Index Tab 16G Power Train Specifications 16G Power Train Sys. Oper. Testing & Adjusting 16G Power Shift Transmission Testing & Adjusting 16G Power Train Disassembly & Assembly Systems Index Tab 16G Hyd. System & Steering Specifications (93U1-2678) 16G Hyd. System & Steering Sys. Oper. Testing & Adjusting Supplemental Steering System 16G Hydraulic Schematic (93U1-1537) 16G Hydraulic Schematic (93U1538-Up) Tee Test Tools 16G Flow Meter Tee Test Flow Meter Tee Test Procedure IX 16G Air System & Brakes Specifications 16G Air System & Brakes Sys. Oper. Testing & Adjusting Air Dryer Service Manual Midland Air Compressor Bendix-Westinghouse Compressors 16G Machine Systems Disassembly & Assembly Operators Station Index Tab 16G Operators Station & Electrical System 16G Operators Station Disassembly & Assembly Maintenance Index Tab 16G Motor Grader Maintenance Binder Binder Label
FORM NO. SENR7733 SENR3887 SENR2870 REG01439 REG01438 SENR2311 REG01638 SENR2871 REG01468 REG01466 REG01467 REG01624 SENR2872 REG01470 REG01469 SENR2594 SENR2071 SENR2452 REG00910 REG01530 REG01531 REG01472 REG01471 SENR2065 SENR7594 REG00914 REG01614 SENR2873 SENR2302 SENR2504 SENR2874 SEBU5829 SENR2300 REG01536
DLR. NET
N/C .30 .30 8.40 13.05 2.90 13.05 .30 2.90 5.50 2.90 13.05 .30 2.90 5.50 5.50 2.90 2.90 2.90 2.90 2.90 2.90 5.50 2.90 5.50 8.40 21.95 .30 8.40 5.50 .30 15.75 13.85 .30
IC 6.43 .30 .30 8.06 12.53 2.78 12.53 .30 2.78 5.28 2.78 12.53 .30 2.78 5.28 5.28 2.78 2.78 2.78 2.78 2.78 2.78 5.28 2.78 5.28 8.06 21.07 .30 8.06 5.28 .30 15.12 13.30 .30
18
16G Motor Grader 93U2679-Up TITLE Safety Service Manual Contents Torque Specifications Engine Index Tab 3406 Engine Specifications (70V1-Up,11N1-3779) 3406 Engine Sys. Oper. Testing & Adjusting (70V1-Up,11N1-3779) 3406C Engine Specifications (11N3780-Up) 3406C Engine Sys. Oper. Testing & Adjusting (11N3780-Up) Governor Linkage Adjustment Supplement 16G Engine Disassembly & Assembly 3406C Engine Disassembly & Assembly (11N3780-Up) Power Train Index Tab 16G Power Train Specifications 16G Power Train Sys. Oper. Testing & Adjusting 16G Power Shift Transmission Testing & Adjusting 16G Power Train Disassembly & Assembly Systems Index Tab 16G Hydraulic System & Steering Specifications 16G Hydraulic System & Steering Sys. Oper. Testing & Adjusting Supplement Steering System Hydraulic System Schematic 16G Air System & Brakes Specifications 16G Air System & Brakes Sys. Oper. Testing & Adjusting Air Dryer Service Manual Midland Air Compressor 16G Machine Systems Disassembly & Assembly Electrical System & Operators Station Index Tab 16G Electrical System Schematic Starting and Charging Systems Electronic Monitoring System Maintenance Index Tab 16G Motor Grader Maintenance Binder Binder Label
FORM NO. SENR7733 SENR3662 SENR3130 SENR2870 REG01439 REG01438 SENR6470 SENR6471 SENR4247 REG01638 SENR6409 SENR2871 SENR3558 SENR3559 SENR3560 SENR3663 SENR2872 SENR3490 SENR3491 SENR4239 SENR3988 SENR3604 SENR3605 SENR2065 SENR7594 SENR3664 SENR2996 SENR3653 SENR2947 SENR2945 SENR2874 SEBU6054 SENR2300 SENR3661
DLR. NET
N/C .30 2.90 .30 8.40 13.05 8.40 13.05 2.90 13.05 8.40 .30 2.90 5.50 2.90 21.95 .30 5.50 8.40 2.90 2.90 2.90 2.90 2.90 5.50 13.05 .30 11.30 5.50 13.05 .30 15.75 13.85 .30
IC 6.43 .30 2.78 .30 8.06 12.53 8.06 12.53 2.78 12.53 8.06 .30 2.78 5.28 2.78 21.07 .30 5.28 8.06 2.78 2.78 2.78 2.78 2.78 5.28 12.53 .30 10.85 5.28 12.53 .30 15.12 13.30 .30
19
16H Motor Grader (Specifications, etc) 6ZJ1-330 TITLE Safety Service Manual Contents Torque Specifications Engine Index Tab 3406C Engine Specifications 3406C Engine Sys. Oper. Testing & Adjusting Power Train Index Tab Power Train Specifications Power Train Sys. Oper. Testing & Adjusting Systems Index Tab Hydraulic System & Steering Specifications Hydraulic System & Steering Sys. Oper. Testing & Adjusting Secondary Steering System Hydraulic System Schematic Air System & Brakes Specifications Air System & Brakes Sys. Oper. Testing & Adjusting Air Dryer Service Manual Midland Air Compressor Electrical System & Operators Station Index Tab Electrical System Schematic Starting and Charging Systems Electronic Monitoring System Contour Series Seat Maintenance Index Tab Operation & Maintenance Binder Binder Label
DLR. NET
N/C .30 2.90 .30 5.50 8.40 .30 2.90 5.50 .30 8.40 8.40 5.50 8.40 2.90 2.90 2.90 5.50 .30 11.30 5.50 13.05 8.40 .30 15.75 13.85 .30
IC 6.43 .30 2.78 .30 5.28 8.06 .30 2.78 5.28 .30 8.06 8.06 5.28 8.06 2.78 2.78 2.78 5.28 .30 10.85 5.28 12.53 8.06 .30 15.12 13.30 .30
NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual. NOTE: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assembly instructions, see the 16H Motor Grader Disassembly and Assembly Manual, Form SENR8600.
20
16H MOTOR GRADER 6ZJ331-UP
Note: This manual does not contain any Disassembly and Assembly modules. For disassembly and assembly instructions, see the 16H Motor Grader Disassembly and Assembly Manual, SENR8600. Section Title Form No. SENR2300 RENR1411 SENR7733 RENR1412 SENR3130 SENR2870 SENR1027 SENR1028 SENR2871 SENR8564 SENR8565 SENR2872 SENR9187 SENR9188 SENR9059 SENR9199 RENR1421 RENR1422 SENR2065 SENR7594 SENR2996 RENR1428 SENR2947 SENR2945 SENR6615 SENR5664 SENR2874 SEBU7062 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 8.65 8.65 .30 2.98 5.66 .30 13.44 8.65 5.66 8.65 2.98 5.66 2.98 5.66 .30 11.63 2.98 2.98 8.65 13.44 .30 16.22 IC
13.69 .29 .49 .29 2.86 .29 8.30 8.30 .29 2.86 5.43 .29 12.90 8.30 5.43 8.30 2.86 5.43 2.86 5.43 .29 11.16 2.86 2.86 8.30 12.90 .29 15.57
Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications 3406C Engine (41Z) Systems Operation, Testing & Adjusting 3406C Engine (41Z) Power Train Index Tab Specifications Power Train Systems Operation, Testing & Adjusting Power Train Systems Index Tab Specifications Hydraulic System & Steering Systems Operation, Testing & Adjusting Hydraulic System & Steering Specifications, Systems Operation, Testing Secondary Steering & Adjusting Schematic Hydraulic System Specifications Air System & Brakes Systems Operation, Testing & Adjusting Air System & Brakes Service Manual Air Dryer Service Manual Midland Air Compressor Electrical System & Operators Station Index Tab Schematic Electrical System Service Manual Starting & Charging Systems Service Manual Electronic Monitoring System (EMS) Service Manual Contour Series Seat Service Manual Air Conditioning & Heating Systems with R-134a Refrigerant Maintenance Index Tab Operation & Maintenance Manual
08 01 06 03 01 01 01 02 01 01
02 01 01 03 01 01 01 02 05
01
21
16H Motor Grader (Disassembly & Assembly) 6ZJ1-Up TITLE Safety Service Manual Contents Torque Specifications Engine Index Tab 3406C Engine Disassembly & Assembly (11N3780-Up) 3406C Engine Disassembly & Assembly (41Z) 3406C Engine Disassembly & Assembly Supplement Power Train Index Tab Power Train Disassembly & Assembly Systems Index Tab Machine Systems Disassembly & Assembly Binder Binder Label
FORM NO. SENR7733 SENR8597 SENR3130 SENR2870 SENR6409 SENR1029 SENR8601 SENR2871 SENR8598 SENR2872 SENR8599 SENR2910 SENR8596
DLR. NET
IC
N/C .30 2.90 .30 8.40 13.05 5.50 .30 13.05 .30 21.95 6.70 .30
6.43 .30 2.78 .30 8.06 12.53 5.28 .30 12.53 .30 21.07 2.90 .30
NOTE: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the Following Service Manuals: 16H Motor Grader Manual (6ZJ1-330), SENR8585. 16H Motor Grader Manual (6ZJ330-Up), RENR1410.
24H Motor Grader Volume I 7KK1-Up TITLE Safety Service Manual Contents Torque Specifications Engine Index Tab 3408E & 3412E Engine Specifications 3408E & 3412E Engine Sys. Oper. Testing & Adjusting 3408E & 3412E Engine Electrical System Schematic 3408E & 3412E Engine Troubleshooting Guide Variable Speed Fan Clutch 3408E & 3412E Engine Disassembly & Assembly 3412E Engine Disassembly & Assembly Supplement Power Train Index Tab Power Train Specifications Power Train Sys. Oper. Testing & Adjusting Transmission Electronic Control System Power Train Disassembly & Assembly Binder Binder Label
FORM NO. SENR7733 SENR8697 SENR3130 SENR2870 SENR1017 SENR1018 SENR1026 SENR1038 SENR8603 SENR1013 SENR1436 SENR2871 SENR1408 SENR1417 SENR1423 SENR1437 SENR2300 SENR8696
DLR. NET
N/C .30 2.90 .30 8.40 8.40 2.90 21.95 5.50 13.05 21.95 .30 5.50 5.50 8.40 21.95 13.85 .30
IC 6.43 .30 2.78 .30 8.06 8.06 2.78 21.07 5.28 12.53 21.07 .30 5.28 5.28 8.06 21.07 13.30 .30
22
24H Motor Grader VOLUME II (Systems, Electrical & Operators Station, Maintenance) 7KK1-Up Section Title
SENR1434 Contents for Service Manual SENR8695 Form No. SENR2300 SENR1433 SENR7733 SENR1434 SENR3130 SENR2872 RENR2529 SENR1428 SENR1429 SENR8698 SENR1430 SENR1431 SENR1438 SENR2996 SENR8699 SENR6615 SENR6717 SENR5664 SENR2874 SEBU6907 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 2.98 8.65 34.65 8.65 2.98 6.15 34.55 .30 13.44 8.65 13.44 13.44 .30 16.22 IC
13.69 .29 .49 .29 2.86 .29 2.86 8.30 33.26 8.30 2.86 5.90 33.17 .29 12.90 8.30 12.90 12.90 .29 15.57
Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Service Manual Automatic Lubrication System Specifications Hydraulic & Steering System Systems Operation, Testing & Adjusting Hydraulic & Steering System Schematic Hydraulic System Specifications Brake System Systems Operation, Testing & Adjusting Brake System Disassembly & Assembly Machine Systems Electrical System & Operators Station Index Tab Schematic Electrical System Service Manual Contour Series Seat Service Manual Caterpillar Monitoring System Service Manual R-134a Heating & Air Conditioning Systems Maintenance Index Tab Operation & Maintenance Manual
08 06
03 03 04 04 02
02 04 05 05
02
23
No. 112 Motor Grader 80J1-Up, 89J1-Up TITLE Engine Index Tab 3304 Engine Sys. Oper. Testing & Adjusting 3304 Engine Specifications Power Train Index Tab No. 112 Power Train Systems Index Tab No. 112 Power Control No. 112 Hydraulic System, Steering and Brakes Disassembly & Assembly Index Tab General Instructions No. 112 Engine Disassembly & Assembly No. 112 Power Train Disassembly & Assembly No. 112 Machine Systems Disassembly & Assembly Maintenance Index Tab No. 112 Motor Grader L&M Guide Binder Binder Label
FORM NO. SENR2870 SENR7591 SENR7590 SENR2871 REG00912 SENR2872 REG00854 REG00897 SENR2875 REG00684 REG01197 REG01203 REG01194 SENR2874 GEG00662 SENR2910 REG01066
DLR. NET
IC .30 12.53 8.06 .30 2.78 .30 2.78 2.78 .30 2.78 8.06 8.06 8.06 .30 15.12 6.43 .30
.30 13.05 8.40 .30 2.90 .30 2.90 2.90 .30 2.90 8.40 8.40 8.40 .30 15.75 6.70 .30
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No. 120 & No. 140 Motor Graders 10R1-Up, 11R1-Up, 22R1-Up, 24R1-Up 13U1-Up, 14U1-Up, 64U1-64U2060 TITLE Engine Index Tab 3306 Engine Sys. Oper. Testing & Adjusting 3306 Engine Specifications Power Train Index Tab No. 120 & No. 140 Power Train (Power Shift) No. 120 & No. 140 Power Shift Transmission Testing & Adjusting No. 120 & No. 140 Power Train Specs No. 120 & No. 140 Power Train (Direct Drive) Systems Index Tab No. 120 & No. 140 Power Control No. 120 & No. 140 Hyd. Sys., Steering & Brake Disassembly & Assembly Index Tab General Instructions Sleeve Metering Fuel System Disassembly & Assembly No. 120 & No. 140 Engine Disassembly & Assembly No. 120 & No. 140 Power Train Disassembly & Assembly No. 120 & No. 140 Machine Systems Disassembly & Assembly Maintenance Index Tab No. 120 & No. 140 Motor Graders L&M Guide No. 120 Motor Grader (Power Shift) L&M Guide No. 140 Motor Grader (Power Shift) L&M Guide Binder Binder Label
FORM NO. SENR2870 SENR7593 SENR7592 SENR2871 REG01085 REG01512 REG01632 REG00790 SENR2872 REG00761 REG00810 SENR2875 REG00684 REG01400 REG01268 REG01269 REG01217 SENR2874 GEG00662 GEG02126 GEG02127 SENR2300 REG01067
DLR. NET
.30 13.05 8.40 .30 2.90 2.90 2.90 2.90 .30 2.90 5.50 .30 2.90 5.50 8.40 13.05 8.40 .30 15.75 15.75 15.75 13.85 .30
IC .30 12.53 8.06 .30 2.78 2.78 2.78 2.78 .30 2.78 5.28 .30 2.78 5.28 8.06 12.53 8.06 .30 15.12 15.12 15.12 13.30 .30
25
120B Motor Grader 32C1-Up TITLE Safety Service Manual Contents Engine Index Tab 3306 Engine Fuel System Supplement 3306 Engine Specifications 3306 Engine Sys. Oper. Testing & Adjusting 3306 Engine Disassembly & Assembly Power Train Index Tab 120B Power Train Specifications 120B Power Train Sys. Oper. Testing & Adjusting 120B Power Train Disassembly & Assembly Systems Index Tab 120B Power Control Specifications 120B Power Control Sys. Oper. Testing & Adjusting 120B Steering & Brakes Specifications 120B Steering & Brakes Sys. Oper. Testing & Adjusting 120B Machine Systems Disassembly & Assembly Maintenance Index Tab Binder Binder Label
FORM NO. SENR7733 SENR7601 SENR2870 SENR2178 SENR7602 SENR7603 SENR7604 SENR2871 SENR7605 SENR7606 SENR7607 SENR2872 SENR7608 SENR7609 SENR7610 SENR7611 SENR7612 SENR2874 SENR2910 SENR7599
DLR. NET
N/C .30 .30 5.50 5.50 8.40 8.40 .30 2.90 2.90 13.05 .30 2.90 2.90 2.90 2.90 13.05 .30 6.70 .30
IC 6.43 .30 .30 5.28 5.28 8.06 8.06 .30 2.78 2.78 12.53 .30 2.78 2.78 2.78 2.78 12.53 .30 6.43 .30
26
120G Motor Grader 82V1-Up, 87V1-87V8359, 11W1-11W1250 TITLE
FORM NO. SENR7733 SENR3888 SENR2870 SENR2252 SENR2253 SENR7590 SENR7591 SENR7144 SENR2871 REG01582 REG01580 REG01581 SENR7218 SENR2872 REG01682 REG01681 SENR2594 SENR2108 SENR3011 REG00910 SENR7291 REG01531 REG01603 REG01602 SENR2065 REG01343 REG00914 SENR7219 SENR2873 SENR2302 SENR2504 SENR2874 SEBU5215 SENR2300 REG01655
DLR. NET
IC 6.43 .30 .30 5.28 8.06 8.06 12.53 21.07 .30 2.78 5.28 2.78 8.06 .30 2.78 5.28 5.28 2.78 2.78 2.78 2.78 2.78 2.78 5.28 2.78 2.78 8.06 12.53 .30 8.06 5.28 .30 15.12 13.30 .30
Safety Service Manual Contents Engine Index Tab 3304 Engine Specifications (7Z,9Z,12Z) 3304 Engine Sys. Oper. Testing & Adjusting (7Z,9Z,12Z) 3304 Engine Specifications 3304 Engine Sys. Oper. Testing & Adjusting 3304 & 3306 Engine Disassembly & Assembly Power Train Index Tab 120G Power Train Specifications 120G Power Train Sys. Oper. Testing & Adjusting 120G Power Shift Transmission Testing & Adjusting 120G Power Train Disassembly & Assembly Systems Index Tab 120G Hyd. System & Steering Specifications (11W1-1250,82V1-Up,87V1-8359) 120G Hydraulic System & Steering Sys. Oper. Testing & Adjusting (11W1-1250, 82V1-Up,87V1-8359) Supplemental Steering System 120G Hydraulic Schematic (82V1-869;87V1-4689) 120G Hydraulic Schematic (82V870-Up;87V4690-Up) Tee Test Tools 120G Flow Meter Tee Test Flow Meter Tee Test Procedure - IX 120G Air System & Brakes Specifications 120G Air System & Brakes Sys. Oper. Testing & Adjusting Air Dryer Service Manual Single Cylinder Air Compressor Bendix-Westinghouse Air Compressors Machine Systems Disassembly & Assembly Operators Station Index Tab 120G Operators Station & Electrical System 120G Operators Station Disassembly & Assembly Maintenance Index Tab 120G Motor Grader Maintenance Binder Binder Label
N/C .30 .30 5.50 8.40 8.40 13.05 21.95 .30 2.90 5.50 2.90 8.40 .30 2.90 5.50 5.50 2.90 2.90 2.90 2.90 2.90 2.90 5.50 2.90 2.90 8.40 13.05 .30 8.40 5.50 .30 15.75 13.85 .30
27
120G & 130G Motor Graders 4HD1-Up, 74V2321-Up, 87V8360-Up, 11W1251-Up, 12W1082-Up TITLE Safety Service Manual Contents Torque Specifications Engine Index Tab 3304 Engine Specifications (7Z1-31599) 3304B Engine Specifications (7Z31600-Up) 3304 Engine Sys. Oper. Testing & Adjusting (7Z1-31599) 3304B Engine Sys. Oper. Testing & Adjusting (7Z31600-Up) Governor Linkage Adjustment Supplement 3304 Engine Disassembly & Assembly (7Z1-31599) 3304B Engine Disassembly & Assembly (7Z31600-Up) Power Train Index Tab 120G & 130G Power Train Specifications 120G & 130G Power Train Sys. Oper. Testing & Adjusting 120G & 130G Power Shift Transmission Testing & Adjusting 120G & 130G Power Train Disassembly & Assembly Systems Index Tab 120G & 130G Hyd. System & Steering Specifications 120G & 130G Hyd. System & Steering Sys. Oper. Testing & Adjusting Supplement Steering System Hydraulic System Schematic 120G & 130G Air System & Brakes Specifications 120G & 130G Air System & Brakes Sys. Oper. Testing & Adjusting Air Dryer Service Manual Bendix-Westinghouse Air Compressors 120G & 130G Machine Systems Disassembly & Assembly Electrical System & Operators Station Index Tab 120G & 130G Electrical System Schematic Starting and Charging Systems Electronic Monitoring System Maintenance Index Tab 120G & 130G Motor Graders Maintenance Binder Binder Label
FORM NO. SENR7733 SENR3657 SENR3130 SENR2870 SENR2252 SENR1030 SENR2253 SENR1031 SENR4247 SENR3648 SENR5598 SENR2871 SENR3555 SENR3556 SENR3557 SENR3649 SENR2872 SENR3488 SENR3489 SENR4239 SENR3988 SENR3606 SENR3607 SENR2065 REG00914 SENR3650 SENR2996 SENR3651 SENR2947 SENR2945 SENR2874 SEBU6052 SENR2300 SENR3656
DLR. NET
N/C .30 2.90 .30 5.50 5.50 8.40 8.40 2.90 13.05 13.05 .30 2.90 5.50 2.90 13.05 .30 5.50 8.40 2.90 2.90 2.90 2.90 2.90 8.40 13.05 .30 11.30 5.50 13.05 .30 15.75 13.85 .30
IC 6.43 .30 2.78 .30 5.28 5.28 8.06 8.06 2.78 12.53 12.53 .30 2.78 5.28 2.78 12.53 .30 5.28 8.06 2.78 2.78 2.78 2.78 2.78 8.06 12.53 .30 10.85 5.28 12.53 .30 15.12 13.30 .30
28
120H ES Version Motor Grader (Specifications, etc) 6NM1-254, 9YR1-329 TITLE Safety Service Manual Contents Torque Specifications Engine Index Tab 3114, 3116 & 3126 Engine Specifications 3114, 3116 & 3126 Engine Sys. Oper. Testing & Adjusting Power Train Index Tab Power Train Specifications Power Train Sys. Oper. Testing & Adjusting Electronic Shift Control Systems Index Tab Hydraulic System & Steering Specifications Hydraulic System & Steering Sys. Oper. Testing & Adjusting Secondary Steering System Hydraulic System Schematic (6NM1-245) Hydraulic System Schematic (6NM246-254,9YR1-329) Air System & Brakes Specifications Air System & Brakes Sys. Oper. Testing & Adjusting Air Dryer Service Manual Bendix Air Compressor Electrical System & Operators Station Index Tab Electrical System Schematic Starting and Charging Systems Electronic Monitoring System Contour Series Seat Maintenance Index Tab Operation & Maintenance Binder Binder Label
FORM NO. SENR7733 SENR8502 SENR3130 SENR2870 SENR3582 SENR3583 SENR2871 SENR6994 SENR8503 SENR6982 SENR2872 SENR8557 SENR8518 SENR8519 SENR8592 SENR9102 SENR8523 SENR8529 SENR2065 SENR5122 SENR2996 RENR1439 SENR2947 SENR2945 SENR6615 SENR2874 SEBU6861 SENR2300 SENR8501
DLR. NET
IC 6.43 .30 2.78 .30 5.28 8.06 .30 8.06 5.28 5.28 .30 8.06 8.06 5.28 8.06 8.06 2.78 2.78 2.78 2.78 .30 10.85 5.28 12.53 8.06 .30 15.12 13.30 .30
N/C .30 2.90 .30 5.50 8.40 .30 8.40 5.50 5.50 .30 8.40 8.40 5.50 8.40 8.40 2.90 2.90 2.90 2.90 .30 11.30 5.50 13.05 8.40 .30 15.75 13.85 .30
NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual. NOTE: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assembly instructions, see the 120H & 135H Motor Graders Disassembly and Assembly Manual, Form SENR8540.
29
120H ES VERSION MOTOR GRADER 9YR330-UP, 6NM255-UP
Note: This manual does not contain Disassembly & Assembly modules. For disassembly and assembly instructions, see the 120H & 135H Motor Graders Disassembly & Assembly Service Manual, SENR8540. Section Title Form No. SENR2300 SENR9191 SENR7733 SENR9192 SENR3130 SENR2870 SENR3582 SENR3583 SENR2871 SENR9157 SENR9159 SENR9167 SENR2872 SENR9179 SENR9186 SENR9059 RENR1431 RENR1416 RENR1417 SENR2065 SENR5122 SENR2996 RENR1425 SENR2947 SENR2945 SENR6615 SENR5664 SENR2874 SEBU7058 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 8.65 8.65 .30 8.65 5.66 5.66 .30 13.44 8.65 5.66 8.65 2.98 5.66 2.98 2.98 .30 11.63 2.98 2.98 8.65 13.44 .30 16.22 IC
13.69 .29 .49 .29 2.86 .29 8.30 8.30 .29 8.30 5.43 5.43 .29 12.90 8.30 5.43 8.30 2.86 5.43 2.86 2.86 .29 11.16 2.86 2.86 8.30 12.90 .29 15.57
Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications 3114, 3116 & 3126 Engines Systems Operation, Testing & Adjusting 3114, 3116 & 3126 Engines Power Train Index Tab Specifications Power Train Systems Operation, Testing & Adjusting Power Train Service Manual Electronic Transmission Control Systems Index Tab Specifications Hydraulic System & Steering Systems Operation, Testing & Adjusting Hydraulic System & Steering Specifications, Systems Operation, Testing Secondary Steering & Adjusting Schematic Hydraulic System Specifications Air System & Brakes Systems Operation, Testing & Adjusting Air System & Brakes Service Manual Air Dryer Service Manual Bendix Air Compressor (BX-2150) Electrical System & Operators Station Index Tab Schematic Electrical System Service Manual Starting & Charging Systems Service Manual Electronic Monitoring System Service Manual Contour Series Seat Service Manual Air Conditioning & Heating Systems with R-134a Refrigerant Maintenance Index Tab Operation & Maintenance Manual
08 01 06 08 05
02 01 01
01 01 01
01 01 01 04 05
30
120H Australian Version Motor Grader (Specifications, etc) 2AN1-103 TITLE Safety Service Manual Contents Torque Specifications Engine Index Tab 3114, 3116 & 3126 Engine Specifications 3114, 3116 & 3126 Engine Sys. Oper. Testing & Adjusting Power Train Index Tab Power Train Specifications Power Train Sys. Oper. Testing & Adjusting Electronic Shift Control Systems Index Tab Hydraulic System & Steering Specifications Hydraulic System & Steering Sys. Oper. Testing & Adjusting Secondary Steering System Hydraulic System Schematic Air System & Brakes Specifications Air System & Brakes Sys. Oper. Testing & Adjusting Air Dryer Service Manual Bendix Air Compressor Electrical System & Operators Station Index Tab Electrical System Schematic Starting and Charging Systems Electronic Monitoring System Contour Series Seat Maintenance Index Tab Operation & Maintenance Binder Binder Label
FORM NO. SENR7733SENR9119 SENR3130 SENR2870 SENR3582 SENR3583 SENR2871 SENR9117 SENR9121 SENR6982 SENR2872 SENR9123 SENR8518 SENR8519 SENR9116 SENR8523 SENR8529 SENR2065 SENR5122 SENR2996 RENR1438 SENR2947 SENR2945 SENR6615 SENR2874 SEBU6834 SENR2300 SENR9118
DLR. NET
N/C .30 2.90 .30 5.50 8.40 .30 5.50 5.50 5.50 .30 8.40 8.40 5.50 8.40 2.90 2.90 2.90 2.90 .30 11.30 5.50 13.05 8.40 .30 15.75 13.85 .30
IC 6.43 .30 2.78 .30 5.28 8.06 .30 5.28 5.28 5.28 .30 8.06 8.06 5.28 8.06 2.78 2.78 2.78 2.78 .30 10.85 5.28 12.53 8.06 .30 15.12 13.30 .30
31
120H Australian Version Motor Grader 2AN104-Up
Note: This manual does not contain any Disassembly & Assembly modules. For disassembly and assembly instructions, see the 120H & 135H Motor Graders Disassembly & Assembly Manual, Form SENR8540. Section Title Form No. SENR2300 RENR1401 SENR7733 RENR1402 SENR3130 SENR2870 SENR3582 SENR3583 SENR2871 SENR9157 SENR9159 SENR9167 SENR2872 SENR9179 SENR9186 RENR1433 RENR1416 RENR1417 SENR2065 SENR5122 SENR2996 RENR1424 SENR2947 SENR2945 SENR6615 SENR5664 SENR2874 SEBU7060 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 8.65 8.65 .30 8.65 5.66 5.66 .30 13.44 8.65 5.66 2.98 5.66 2.98 2.98 .30 11.63 2.98 2.98 8.65 13.44 .30 16.22 IC
13.69 .29 .49 .29 2.86 .29 8.30 8.30 .329 8.30 5.43 5.43 .29 12.90 8.30 5.43 2.86 5.43 2.86 2.86 .29 11.16 2.86 2.86 8.30 12.90 .29 15.57
Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications 3114, 3116 & 3126 Engines Systems Operation, Testing & Adjusting 3114, 3116 & 3126 Engines Power Train Index Tab Specifications Power Train Systems Operation, Testing & Adjusting Power Train Service Manual Electronic Transmission Control Systems Index Tab Specifications Hydraulic & Steering System Systems Operation, Testing & Adjusting Hydraulic & Steering System Schematic Hydraulic System Specifications Air System & Brakes Systems Operation, Testing & Adjusting Air System & Brakes Service Manual Air Dryer Service Manual Bendix Air Compressor (BX-2150) Electrical System & Operators Station Index Tab Schematic Electrical System Service Manual Starting & Charging System Service Manual Electronic Monitoring System Service Manual Contour Series Seat Service Manual Air Conditioning & Heating Systems with R-134a Refrigerant Maintenance Index Tab Operation & Maintenance Manual
08 01 06 08 05
02 01 01 01 01
01 01 04 05
32
120H & 135H Standard Version Motor Graders (Specifications, etc) 5FM1-799, 6TM1-365, 7MM1-248, 8WN1-349 TITLE Safety Service Manual Contents Torque Specifications Engine Index Tab 3114, 3116 & 3126 Engine Specifications 3114, 3116 & 3126 Engine Sys. Oper. Testing & Adjusting Power Train Index Tab Power Train Specifications Power Train Sys. Oper. Testing & Adjusting Electronic Shift Control Systems Index Tab Hydraulic System & Steering Specifications Hydraulic System & Steering Sys. Oper. Testing & Adjusting Hydraulic System Schematic Air System & Brakes Specifications Air System & Brakes Sys. Oper. Testing & Adjusting Bendix Air Compressor Electrical System & Operators Station Index Tab Electrical System Schematic Contour Series Seat Maintenance Index Tab Operation & Maintenance Binder Binder Label
FORM NO. SENR7733 SENR6992 SENR3130 SENR2870 SENR3582 SENR3583 SENR2871 SENR6994 SENR8503 SENR6982 SENR2872 SENR8558 SENR8518 SENR8570 SENR8668 SENR8670 SENR5122 SENR2996 RENR1440 SENR6615 SENR2874 SEBU6863 SENR2300 SENR6991
DLR. NET
N/C .30 2.90 .30 5.50 8.40 .30 8.40 5.50 5.50 .30 8.40 8.40 8.40 2.90 2.90 2.90 .30 11.30 8.40 .30 15.75 13.85 .30
IC 6.43 .30 2.78 .30 5.28 8.06 .30 8.06 5.28 5.28 .30 8.06 8.06 8.06 2.78 2.78 2.78 .30 10.85 8.06 .30 15.12 13.30 .30
33
120H & 135H STANDARD VERSION MOTOR GRADERS 5FM800-UP, 6TM366-UP, 7MM249-UP, 8WN350-UP
Note: This manual does not contain any Disassembly and Assembly modules. For disassembly and assembly instructions, see the 120H & 135H Motor Graders Disassembly and Assembly Service Manual, SENR8540. Section Title Form No. SENR2300 SENR9193 SENR7733 SENR9194 SENR3130 SENR2870 SENR3582 SENR3583 SENR2871 SENR9157 SENR9159 SENR9167 SENR2872 SENR9179 SENR9186 RENR1432 RENR1419 RENR1417 SENR5122 SENR2996 RENR1426 SENR6615 SENR2874 SEBU7059 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 8.65 8.65 .30 8.65 5.66 5.66 .30 13.44 8.65 8.65 2.98 5.66 2.98 .30 11.63 8.65 .30 16.22 IC
13.69 .29 .49 .29 2.86 .29 8.30 8.30 .29 8.30 5.43 5.43 .29 12.90 8.30 8.30 2.86 5.43 2.86 .29 11.16 8.30 .29 15.57
Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications 3114, 3116 & 3126 Engines Systems Operation, Testing & Adjusting 3114, 3116 & 3126 Engines Power Train Index Tab Specifications Power Train Systems Operation, Testing & Adjusting Power Train Service Manual Electronic Transmission Control Systems Index Tab Specifications Hydraulic System & Steering Systems Operation, Testing & Adjusting Hydraulic System & Steering Schematic Hydraulic System Specifications Air System & Brakes Systems Operation, Testing & Adjusting Air System & Brakes Service Manual Bendix Air Compressor (BX-2150) Electrical System & Operators Station Index Tab Schematic Electrical System Service Manual Contour Series Seat Maintenance Index Tab Operation & Maintenance Manual
08 01 06 08 05
02 01 02 01
01 02 01
34
120H & 135H NA Version Motor Graders (Specifications, etc) 3YK1-266, 4MK1-403 TITLE Safety Service Manual Contents Torque Specifications Engine Index Tab 3114, 3116 & 3126 Engine Specifications 3114, 3116 & 3126 Engine Sys. Oper. Testing & Adjusting Power Train Index Tab Power Train Specifications Power Train Sys. Oper. Testing & Adjusting Electronic Shift Control Systems Index Tab Hydraulic System & Steering Specifications Hydraulic System & Steering Sys. Oper. Testing & Adjusting Secondary Steering System Hydraulic System Schematic Air System & Brakes Specifications Air System & Brakes Sys. Oper. Testing & Adjusting Air Dryer Service Manual Bendix Air Compressor Electrical System & Operators Station Index Tab Electrical System Schematic Starting and Charging Systems Electronic Monitoring System Contour Series Seat Maintenance Index Tab Operation & Maintenance Binder Binder Label
FORM NO. SENR7733 SENR6997 SENR3130 SENR2870 SENR3582 SENR3583 SENR2871 SENR6994 SENR8503 SENR6982 SENR2872 SENR8509 SENR8518 SENR8519 SENR6988 SENR8523 SENR8529 SENR2065 SENR5122 SENR2996 RENR1438 SENR2947 SENR2945 SENR6615 SENR2874 SEBU6821 SENR2300 SENR6996
DLR. NET
N/C .30 2.90 .30 5.50 8.40 .30 8.40 5.50 5.50 .30 8.40 8.40 5.50 8.40 2.90 2.90 2.90 2.90 .30 11.30 5.50 13.05 8.40 .30 15.75 13.85 .30
IC 6.43 .30 2.78 .30 5.28 8.06 .30 8.06 5.28 5.28 .30 8.06 8.06 5.28 8.06 2.78 2.78 2.78 2.78 .30 10.85 5.28 12.53 8.06 .30 15.12 13.30 .30
35
120H & 135H NA VERSION MOTOR GRADERS BDJ1-Up, 3YK267-Up, 4MK404-Up, 6YN1-Up
Note: This manual does not contain any Disassembly & Assembly modules. For disassembly and assembly instructions, see the 120H & 135H Motor Graders Disassembly & Assembly Service Manual, SENR8540. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Service Manual Systems Index Tab Specifications Title Form No. SENR2300 SENR9183 SENR7733 SENR9184 SENR3130 SENR2870 SENR3582 SENR3583 SENR2871 SENR9157 SENR9159 SENR9167 SENR2872 SENR9179 Rev. Dlr. Net 14.26 .30 .60 .30 3.40 .30 9.90 9.90 .30 9.90 6.50 6.50 .30 15.50 IC
01 08 02 06 08 05
3114, 3116 & 3126 Engines 3114, 3116 & 3126 Engines Power Train Power Train Electronic Transmission Control Hydraulic System & Steering
02
Systems Operation, Testing & Adjusting Hydraulic System & Steering Specifications, Systems Operation, Testing Secondary Steering & Adjusting Schematic Hydraulic System Specifications Air System & Brakes Systems Operation, Testing & Adjusting Air System & Brakes Service Manual Air Dryer Service Manual Bendix Air Compressor (BX-2150) Electrical System & Operators Station Index Tab Schematic Electrical System Systems Operation, Testing & Adjusting Starting & Charging Systems Service Manual Electronic Monitoring System (EMS) Service Manual Contour Series Seat Service Manual Air Conditioning & Heating Systems with R-134a Refrigerant Maintenance Index Tab Operation & Maintenance Manual
SENR9186 SENR9059 SENR9189 RENR1416 RENR1417 SENR2065 SENR5122 SENR2996 RENR1424 SENR2947 SENR2945 SENR6615 SENR5664 SENR2874 SEBU7057
01 01
9.90 6.50 10.00 3.40 6.50 3.40 3.40 .30 13.40 3.40 3.40 9.90 15.50 .30 16.22
01 01 01
01 01 02 05
04
36
120H & 135H MOTOR GRADERS (Disassembly & Asssembly) BDJ1-UP, 3YK1-UP, 4MK1-UP, 5FM1-UP, 6NM1-UP, 6TM1-UP, 7MM1-UP, 2AN1-UP, 6YN1-UP, 8WN1-UP, 9YR1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Disassembly & Assembly Systems Index Tab Disassembly & Assembly Title
SENR8542-02 Contents for Service Manual SENR8540 Form No. SENR2910 SENR8541 SENR7733 SENR8542 SENR3130 SENR2870 SENR3611 SENR8538 SENR2871 SENR8543 SENR2872 SENR8544 Rev. Dlr. Net 6.90 .30 .51 .30 2.98 .30 13.44 5.66 .30 13.44 .30 22.60
Note C
6.62 .29 .49 .29 2.86 .29 12.90 5.43 .329 12.90 .29 21.70
01 08 02 06 07
3116 Engine 3116 Engine Power Train Machine Systems
Note: Note: service manuals: Note:
For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the following
120H & 135H Standard Version Motor Grader (5FM1-799, 6TM1-365, 7MM1-248, 8WN1-349), SENR6990
Note: 120H & 135H Standard Version Motor Grader (5FM800-Up, 6TM366-Up, 7MM249-Up, 8WN350-Up), SENR9195 Note: Note: Note: Note: Note: Note: 120H & 135H NA Version Motor Grader (4MK1-403, 3YK1-266), SENR6995 120H & 135H NA Version Motor Grader (BDJ1-Up, 4MK404-Up, 3YK267-Up, 6YN1-Up), SENR9185 120H ES Version Motor Grader (6NM1-Up, 9YR1-329), SENR8500 120H ES Version Motor Grader (9YR330-Up), SENR9190 120H Australian Version motor Grader (2AN1-103), SENR9120 120H Australian Version motor Grader (2AN104-Up), RENR1400
37
130G Motor Grader 74V1-74V2320, 12W1-12W1081 TITLE Safety Service Manual Contents Engine Index Tab 3304 Engine Specifications (7Z,9Z,12Z) 3304 Engine Sys. Oper. Testing & Adjusting (7Z,9Z,12Z) 3304 Engine Specifications 3304 Engine Sys. Oper. Testing & Adjusting 3304 & 3306 Engine Disassembly & Assembly Power Train Index Tab 130G Power Train Specifications 130G Power Train Sys. Oper. Testing & Adjusting 130G Power Shift Transmission Testing & Adjusting 130G Power Train Disassembly & Assembly Systems Index Tab 130G Hyd. System & Steering Specifications (12W1-1081,74V1-2320) 130G Hyd. System & Steering Sys. Oper. Testing & Adjusting (12W1-1081, 74V1-2320) Supplemental Steering System 130G Hydraulic Schematic (74V1-1524) 130G Hydraulic Schematic (74V1525-Up) Tee Test Tools 130G Flow Meter Tee Test Flow Meter Tee Test Procedure-IX 130G Air System & Brakes Specifications 130G Air System & Brakes Sys. Oper. Testing & Adjusting Air Dryer Service Manual Single Cylinder Air Compressor Bendix-Westinghouse Air Compressors 130G Machine Systems Disassembly & Assembly Operator's Station Index Tab 130G Operator's Station & Electrical System 130G & Operator's Station Disassembly & Assembly Maintenance Index Tab 130G Motor Grader Maintenance Binder Binder Label
FORM NO. SENR7733 SENR3217 SENR2870 SENR2252 SENR2253 SENR7590 SENR7591 SENR7144 SENR2871 REG01582 REG01580 REG01581 SENR7186 SENR2872 REG01577 REG01576 SENR2594 SENR2122 SENR3010 REG00910 SENR7215 REG01531 REG01603 REG01602 SENR2065 REG01343 REG00914 SENR7142 SENR2873 SENR2302 SENR2504 SENR2874 SEBU5215 SENR2300 SENR3216
DLR. NET N/C .30 .30 5.50 8.40 8.40 13.05 21.95 .30 2.90 5.50 2.90 8.40 .30 5.50 5.50 5.50 2.90 2.90 2.90 2.90 2.90 2.90 5.50 2.90 2.90 8.40 21.95 .30 8.40 5.50 .30 15.75 13.85 .30
IC .15 .30 .30 5.28 8.06 8.06 12.53 21.07 .30 2.78 5.28 2.78 8.06 .30 5.28 5.28 5.28 2.78 2.78 2.78 2.78 2.78 2.78 5.28 2.78 2.78 8.06 21.07 .30 8.06 5.28 .30 15.12 13.30 .30
38
140B Motor Grader 33C1-Up TITLE Safety Service Manual Contents Engine Index Tab 3306 Engine Specifications 3306 Engine Sys. Oper. Testing & Adjusting 3306 Engine Disassembly & Assembly Power Train Index Tab 140B Power Train Specifications 140B Power Train Sys. Oper. Testing & Adjusting 140B Power Train Disassembly & Assembly Systems Index Tab 140B Power Control Specifications 140B Power Control Sys. Oper. Testing & Adjusting 140B Steering & Brakes Specifications 140B Steering & Brakes Sys. Oper. Testing & Adjusting 140B Machine Systems Disassembly & Assembly Maintenance Index Tab Binder Binder Label
FORM NO. SENR7733 SENR2759 SENR2870 SENR2755 SENR7941 SENR7942 SENR2871 SENR2756 SENR7944 SENR7945 SENR2872 SENR2757 SENR7947 SENR2758 SENR7949 SENR7950 SENR2874 SENR2910 SENR2754
DLR. NET N/C .30 .30 5.50 8.40 13.05 .30 2.90 2.90 13.05 .30 2.90 2.90 2.90 2.90 13.05 .30 6.70 .30
IC .15 .30 .30 5.28 8.06 12.53 .30 2.78 2.78 12.53 .30 2.78 2.78 2.78 2.78 12.53 .30 6.43 .30
39
140G Motor Grader 72V1-72V10333, 81V1-Up, 13W1-13W740 TITLE
FORM NO. SENR7733 SENR3218 SENR2870 SENR3127 SENR2147 SENR2148 SENR7592 SENR7593 SENR2066 SENR7144 SENR2871 REG01582 REG01580 REG01581 SENR7186 SENR2872 REG01577 REG01576 SENR2594 SENR2122 SENR3010 REG00910 SENR7215 REG01531 REG01603 REG01602 SENR2065 REG01343 REG00914 SENR7142 SENR2873 SENR2302 SENR2504 SENR2874 SEBU5395
Safety Service Manual Contents Engine Index Tab Variable Power Supplement 3306 Engine Specifications (8Z,10Z,13Z) 3306 Engine Sys. Oper. Testing & Adjusting (8Z,10Z,13Z) 3306 Engine Specifications 3306 Engine Sys. Oper. Testing & Adjusting New Scroll Fuel System Disassembly & Assembly 3304 & 3306 Engine Disassembly & Assembly Power Train Index Tab 140G Power Train Specifications 140G Power Train Sys. Oper. Testing & Adjusting 140G Power Shift Transmission Testing & Adjusting 140G Power Train Disassembly & Assembly Systems Index Tab 140G Hyd. System & Steering Specifications (13W1-740,72V1-10333,81V1-Up) 140G Hyd. System & Steering Sys. Oper. Testing & Adjusting (13W1-740, 72V1-10333,81V1-Up) Supplemental Steering System 140G Hydraulic Schematic (72V1-3721) 140G Hydraulic Schematic (72V3722-Up) Tee Test Tools 140G Flow Meter Tee Test Flow Meter Tee Test Procedure-IX 140G Air System & Brakes Specifications 140G Air System & Brakes Sys. Oper. Testing & Adjusting Air Dryer Service Manual Single Cylinder Air Compressor Bendix-Westinghouse Air Compressors 140G Machine Systems Disassembly & Assembly Operator's Station Index Tab 140G Operator's Station & Electrical System 140G Operator's Station Disassembly & Assembly Maintenance Index Tab 140G Motor Graders Operation & Maintenance
DLR. NET N/C .30 .30 2.90 5.50 8.40 8.40 13.05 5.50 21.95 .30 2.90 5.50 2.90 8.40 .30 5.50 5.50 5.50 2.90 2.90 2.90 2.90 2.90 2.90 5.50 2.90 2.90 8.40 21.95 .30 8.40 5.50 .30 15.75
IC .15 .30 .30 2.78 5.28 8.06 8.06 12.53 5.28 21.07 .30 2.78 5.28 2.78 8.06 .30 5.28 5.28 5.28 2.78 2.78 2.78 2.78 2.78 2.78 5.28 2.78 2.78 8.06 21.07 .30 8.06 5.28 .30 15.12
40
140G Motor Grader (cont.) 72V1-72V10333, 81V1-Up, 13W1-13W740 TITLE Binder Binder Label
FORM NO. SENR2300 SENR3219
DLR. NET 13.85 .30
IC 13.30 .30
NOTE: Form SENR7065, Automatic Blade Control Service Manual, is available for insertion into this manual. The form is not a standard part of the manual. NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.. NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.
41
140G Motor Grader 5MD1-Up, 72V10334-Up, 13W741-Up TITLE Safety Service Manual Contents Torque Specifications Engine Index Tab 3306 Engine Specifications 3306 Engine Sys. Oper. Testing & Adjusting Governor Linkage Adjustment Supplement 3304 & 3306 Engine Disassembly & Assembly Power Train Index Tab 140G Power Train Specifications 140G Power Train Sys. Oper. Testing & Adjusting 140G Power Shift Transmission Testing & Adjusting 140G Power Train Disassembly & Assembly Systems Index Tab 140G Hyd. System & Steering Specifications 140G Hyd. System & Steering Sys. Oper. Testing & Adjusting Supplement Steering System Hydraulic System Schematic 140G Air System & Brakes Specifications 140G Air System & Brakes Sys. Oper. Testing & Adjusting Air Dryer Service Manual Bendix-Westinghouse Air Compressors 140G Machine Systems Disassembly & Assembly Electrical System & Operator's Station Index Tab 140G Electrical System Schematic Starting and Charging Systems Electronic Monitoring System Maintenance Index Tab 140G Motor Grader Operation & Maintenance Binder Binder Label
FORM NO. SENR7733 SENR3647 SENR3130 SENR2870 SENR2147 SENR2148 SENR4247 SENR3648 SENR2871 SENR3555 SENR3556 SENR3557 SENR3649 SENR2872 SENR3488 SENR3489 SENR4239 SENR3988 SENR3606 SENR3607 SENR2065 REG00914 SENR3650 SENR2996 SENR3651 SENR2947 SENR2945 SENR2874 SEBU6053 SENR2300 SENR3646
DLR. NET N/C .30 2.90 .30 5.50 8.40 2.90 13.05 .30 2.90 5.50 2.90 13.05 .30 5.50 8.40 2.90 2.90 2.90 2.90 2.90 8.40 13.05 .30 11.30 5.50 13.05 .30 15.75 13.85 .30
IC .15 .30 2.78 .30 5.28 8.06 2.78 12.53 .30 2.78 5.28 2.78 12.53 .30 5.28 8.06 2.78 2.78 2.78 2.78 2.78 8.06 12.53 .30 10.85 5.28 12.53 .30 15.12 13.30 .30
42
140H & 160H Standard Version Motor Graders 2FM1-399, 5HM1-1149, 8JM1-279, 9JM1-349
TITLE Safety Service Manual Contents Torque Specifications Engine Index Tab 3306B Engine Specifications (8Z82840-Up,6NC1-Up) 3306B Engine Sys. Oper. Testing & Adjusting (8Z82840-Up,6NC1-Up) Power Train Index Tab Power Train Specifications Power Train Sys. Oper. Testing & Adjusting Electronic Shift Control Systems Index Tab Hydraulic System & Steering Specifications Hydraulic System & Steering Sys. Oper. Testing & Adjusting Hydraulic System Schematic Air System & Brakes Specifications Air System & Brakes Sys. Oper. Testing & Adjusting Bendix Air Compressor Electrical System & Operator's Station Index Tab Electrical System Schematic Contour Series Seat Maintenance Index Tab Operation & Maintenance Binder Binder Label
FORM NO. SENR7733 SENR8507 SENR3130 SENR2870 SENR5593 SENR5594 SENR2871 SENR6998 SENR8503 SENR6982 SENR2872 SENR8623 SENR8518 SENR8571 SENR8669 SENR8670 SENR5122 SENR2996 RENR1436 SENR6615 SENR2874 SEBU6864 SENR2300 SENR8506
DLR. NET N/C .30 2.90 .30 5.50 8.40 .30 8.40 5.50 5.50 .30 8.40 8.40 8.40 2.90 2.90 2.90 .30 11.30 8.40 .30 15.75 13.85 .30
IC .15 .30 2.78 .30 5.28 8.06 .30 8.06 5.28 5.28 .30 8.06 8.06 8.06 2.78 2.78 2.78 .30 10.85 8.06 .30 15.12 13.30 .30
43
140H & 160H Standard Version Motor Graders 2FM400-Up, 5HM1150-Up, 8JM280-Up, 9JM350-Up
TITLE Safety Service Manual Contents Torque Specifications Engine Index Tab 3306B Engine Specifications 3306B Engine Sys. Oper. Testing & Adjusting Power Train Index Tab Power Train Specifications Power Train Sys. Oper. Testing & Adjusting Electronic Transmission Control Systems Index Tab Hydraulic System & Steering Specifications Hydraulic System & Steering Sys. Oper. Testing & Adjusting Hydraulic System Schematic Air System & Brakes Specifications Air System & Brakes Sys. Oper. Testing & Adjusting Bendix Air Compressor Electrical System & Operator's Station Index Tab Electrical System Schematic Contour Series Seat Maintenance Index Tab Operation & Maintenance Binder Binder Label
FORM NO. SENR7733 SENR9174 SENR3130 SENR2870 SENR5593 SENR5594 SENR2871 SENR9156 SENR9159 SENR9167 SENR2872 SENR9178 SENR9186 RENR1430 RENR1418 RENR1417 SENR6455 SENR2996 SENR9149 SENR6615 SENR2874 SEBU7056 SENR2300 SENR9173
DLR. NET N/C .30 2.90 .30 5.50 8.40 .30 8.40 5.50 5.50 .30 13.05 8.40 8.40 2.90 5.50 5.50 .30 11.30 8.40 .30 15.75 13.85 .30
IC .15 .30 2.78 .30 5.28 8.06 .30 8.06 5.28 5.28 .30 12.53 8.06 8.06 2.78 5.28 5.28 .30 10.85 8.06 .30 15.12 13.30 .30
44
140H & 160H NA VERSION MOTOR GRADERS 9EJ1-509, 2ZK1-2391, 3GM1-79, 9TN1-399, 9ZN1-204
Note: Note: This manual does not contain Disassembly and Assembly modules. For disassembly & assembly instructions, see the 12H, 140H & 160H Motor Graders Service Manual, SENR8545. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Supplement Specifications Systems Operation, Testing & Adjusting Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Service Manual Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications, Systems Operation, Testing & Adjusting Schematic Specifications Systems Operation, Testing & Adjusting Service Manual Service Manual Title Form No. SENR2300 SENR8511 SENR7733 SENR8512 SENR3130 SENR2870 SENR3127 SENR5593 SENR5594 SENR2871 SENR6998 SENR8503 SENR6982 SENR2872 SENR8513 SENR8518 SENR8519 SENR6989 SENR8524 SENR8529 SENR2065 Note: S ENR5122 SENR2996 RENR1434 SENR2947 SENR2945 SENR6615 SENR2874 SEBU6822 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 2.98 5.66 8.65 .30 8.65 5.66 5.66 .30 8.65 8.65 5.66 8.65 2.98 2.98 2.98 2.98 .30 20.18 2.98 2.98 8.65 .30 16.22
Note C
13.69 .29 .49 .29 2.86 .29 2.86 5.43 8.30 .29 8.30 5.43 5.43 .29 8.30 8.30 5.43 8.30 2.86 2.86 2.86 2.86 .29 19.37 2.86 2.86 8.30 .29 15.57
01 08 06 06
3300 DI Vehicular Engines With Variable Power 3306B Engine (08Z82840-Up, 6NC1Up) 3306B Engine (08Z82840-Up, 6NC1Up) Power Train Power Train Transmission Electronic Control For Countershaft Transmissions Hydraulic & Steering Systems Hydraulic & Steering Systems Supplemental Steering System Hydraulic System Air System & Brakes Air System & Brakes Air Dryer Bendix Air Compressor (BX-2150)
02 03
01 01 02
01 01
01 01 01
Electrical System & Operators Station Index Tab Schematic Electrical System Systems Operation, Testing & Adjusting Starting & Charging Systems Service Manual Electronic Monitoring System Service Manual Contour Series Seat Maintenance Index Tab Operation & Maintenance Manual
01 01 04 01
Note: Note: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.
45
140H & 160H NA VERSION MOTOR GRADERS 9EJ510-UP, 2ZK2392-UP, 3GM80-UP, 9TN400-UP, 9ZN205-UP
Note: Note: This manual does not contain any Disassembly & Assembly modules. For disassembly and assembly instructions, see the 12H, 140H & 160H Motor Graders Disassembly & Assembly Manual, SENR8545. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Supplement Title Form No. SENR2300 SENR9163 SENR7733 SENR9164 SENR3130 SENR2870 SENR3127 SENR5593 SENR5594 SENR2871 SENR9156 SENR9159 SENR9167 SENR2872 SENR9178 SENR9186 SENR9059 SENR9196 RENR1414 RENR1417 SENR2065 SENR6455 SENR2996 SENR9147 SENR2947 SENR2945 SENR6615 SENR5664 SENR2874 SEBU7054 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 2.98 5.66 8.65 .30 8.65 5.66 5.66 .30 13.44 8.65 5.66 8.65 2.98 5.66 2.98 5.66 .30 11.63 2.98 2.98 8.65 13.44 .30 16.22
Note C
13.69 .29 .49 .29 2.86 .29 2.86 5.43 8.30 .29 8.30 5.43 5.43 .29
08 02 06
Specifications Systems Operation, Testing & Adjusting Power Train Index Tab Specifications Power Train Systems Operation, Testing & Adjusting Power Train Service Manual Electronic Transmission Control Systems Index Tab Specifications Hydraulic System & Steering Systems Operation, Testing & Adjusting Hydraulic System & Steering Specifications, Systems Operation, Testing Secondary Steering & Adjusting Schematic Hydraulic System Specifications Air System & Brakes Systems Operation, Testing & Adjusting Air System & Brakes Service Manual Air Dryer Service Manual Tu-Flo Air Compressors Electrical System & Operators Station Index Tab Schematic Electrical System Service Manual Starting & Charging Systems Service Manual Electronic Monitoring System Service Manual Contour Series Seat Service Manual Air Conditioning & Heating Systems with R-134a Refrigerant Maintenance Index Tab Operation & Maintenance Manual
3300 DI Vehicular Engines With Variable Power 3306B Engine 3306B Engine
02 03
03 01 01
12.900 8.30 5.43 8.30 2.86 5.43 2.86 5.43 .29 11.16 2.86 2.86 8.30 12.90 .29 15.57
01 01 01
00 01 01 04 05
01
46
140H & 160H ES Version Motor Graders 6WM1-340, 8KM1-393, 2HS1-379, 3AS1-449
TITLE Safety Service Manual Contents Torque Specifications Engine Index Tab 3306B Engine Specifications 3306B Engine Sys. Oper. Testing & Adjusting Power Train Index Tab Power Train Specifications Power Train Sys. Oper. Testing & Adjusting Electronic Shift Control Systems Index Tab Hydraulic System & Steering Specifications Hydraulic System & Steering Sys. Oper. Testing & Adjusting Secondary Steering System Hydraulic System Schematic (140H;8KM1-382,160H;6WM1-336) Hydraulic System Schematic (140H;8KM383-393,3AS1-449,160H;6WM337-340, 2HS1-379) Air System & Brakes Specifications Air System & Brakes Sys. Oper. Testing & Adjusting Air Dryer Service Manual Bendix Air Compressor Electrical System & Operator's Station Index Tab Electrical System Schematic Starting and Charging Systems Electronic Monitoring System Contour Series Seat Maintenance Index Tab Operation & Maintenance Binder Binder Label
FORM NO. SENR7733 SENR8517 SENR3130 SENR2870 SENR5593 SENR5594 SENR2871 SENR6998 SENR8503 SENR6982 SENR2872 SENR8559 SENR8518 SENR8519 SENR8593 SENR9101 SENR8524 SENR8529 SENR2065 SENR5122 SENR2996 RENR1435 SENR2947 SENR2945 SENR6615 SENR2874 SEBU6862 SENR2300 SENR8516
DLR. NET N/C .30 2.90 .30 5.50 8.40 .30 8.40 5.50 5.50 .30 8.40 8.40 5.50 8.40 8.40 2.90 2.90 2.90 2.90 .30 11.30 5.50 13.05 8.40 .30 15.75 13.85 .30
IC .15 .30 2.78 .30 5.28 8.06 .30 8.06 5.28 5.28 .30 8.06 8.06 5.28 8.06 8.06 2.78 2.78 2.78 2.78 .30 10.85 5.28 12.53 8.06 .30 15.12 13.30 .30
47
140H & 160H ES VERSION MOTOR GRADERS 2HS380-UP, 3AS450-UP, 6WM341-UP, 8KM394-UP
Note: NOTE: This manual does not contain Disassembly & Assembly modules. For disassembly and assembly instructions, see the 12H, 140H & 160H Motor Graders Disassembly & Assembly Service Manual, SENR8545. Section Title Form No. SENR2300 SENR9171 SENR7733 SENR9172 SENR3130 SENR2870 SENR5593 SENR5594 SENR2871 SENR9156 SENR9159 SENR9167 SENR2872 SENR9178 SENR9186 SENR9059 RENR1429 RENR1414 RENR1417 SENR2065 SENR6455 SENR2996 SENR9148 SENR2947 SENR2945 SENR6615 SENR5664 SENR2874 SEBU7055 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 5.66 8.65 .30 8.65 5.66 5.66 .30 13.44 8.65 5.66 8.65 2.98 5.66 2.98 5.66 .30 11.63 2.98 2.98 8.65 .30 16.22
Note C
13.69 .29 .49 .29 2.86 .29 5.43 8.30 .29 8.30 5.43 5.43 .29 12.90 8.30 5.43 8.30 2.86 5.43 2.86 5.43 .29 11.16 2.86 2.86 8.30 .29 15.57
Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications 3306B Engine Systems Operation, Testing & Adjusting 3306B Engine Power Train Index Tab Specifications Power Train Systems Operation, Testing & Adjusting Power Train Service Manual Electronic Transmission Control Systems Index Tab Specifications Hydraulic System & Steering Systems Operation, Testing & Adjusting Hydraulic System & Steering Specifications, Systems Operation, Testing Secondary Steering & Adjusting Schematic Hydraulic System Specifications Air System & Brakes Systems Operation, Testing & Adjusting Air System & Brakes Service Manual Air Dryer Service Manual Tu-Flo Air Compressors Electrical System & Operators Station Index Tab Schematic Electrical System Service Manual Starting & Charging Systems Service Manual Electronic Monitoring System (EMS) Service Manual Contour Series Seat Service Manual Air Conditioning & Heating Systems with R-134a Refrigerant Maintenance Index Tab Operation & Maintenance Manual
08 06 02 03
03 01 01
01 01 01
01 01 01 04
48
140H & 160H MOTOR GRADERS ASD1-UP, APM1-UP
Note: For Disassembly and Assembly instructions, see the 140H & 160H Motor Graders Disassembly & Assembly Service Manual, RENR4125. Section Title Form No. SENR2300 RENR4121 SENR7733 RENR4122 SENR3130 SENR2870 SENR9527 SENR9528 SENR9515 SENR2871 RENR4103 RENR4104 RENR5737 SENR2872 RENR4114 RENR4109 RENR4113 RENR4118 RENR4119 RENR4123 SENR2065 SENR6455 SENR2996 RENR4128 SENR2947 SENR5664 SENR6615 RENR5740 SENR2874 SEBU7471 Rev. Dlr. Net IC
Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications 3176C & 3196 Engine (ADEM III) Systems Operation, Testing & Adjusting 3176C & 3196 Engine (ADEM III) Troubleshooting 3176C Engine Power Train Index Specifications Power Train Systems Operation, Testing & Adjusting Power Train Troubleshooting, Systems Operation, Power Train Electronic Control Testing & Adjusting System Systems Index Tab Schematic Hydraulic System Specifications Hydraulic & Steering System Systems Operation, Testing & Adjusting Hydraulic & Steering System Specifications, Systems Operation, Testing Secondary Steering System & Adjusting Specifications Air System & Brakes Systems Operation, Testing & Adjusting Air System & Brakes Service Manual Air Dryer Service Manual Tu-Flo Air Compressors Electrical System & Operators Station Index Tab Schematic Electrical System Systems Operation, Testing & Adjusting Starting & Charging Systems Service Manual R134-a Heating & Air Conditioning Systems Service Manual Contour Series Seat Service Manual Caterpillar Monitoring System Maintenance Index Tab Operation & Maintenance Manual
.30
.30
.30
.30
.30
49
140H & 160H MOTOR GRADERS (Disassembly & Assembly) ASD1-UP, APM1-UP
Note: For Schematics, Specifications, Systems Operation, and Testing & Adjusting modules, see the 140H & 160H Motor Graders Service Manual, RENR4120. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Disassembly & Assembly Systems Index Tab Disassembly & Assembly Title Form No. SENR2910 RENR4126 SENR7733 RENR4127 SENR3130 SENR2870 SENR9537 RENR4134 SENR2871 RENR4108 SENR2872 RENR4124 Rev. Dlr. Net IC
.30 .30 .30
.29
3176C & 3196 Engine (ADEM III) 3176C Engine (ADEM III) Power Train Machine Systems
.29 .29
50
143H & 163H NA Version Motor Graders 5AK1-155, 1AL1-407
Note: This manual does not contain any Disassembly and Assembly modules. For disassembly and assembly instructions, see the 143H & 163H Motor Graders Disassembly and Assembly Manual, SENR8550. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Supplement Specifications Systems Operation, Testing & Adjusting Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Service Manual Specifications Systems Operation, Testing & Adjusting Service Manual Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications, Systems Operation, Testing & Adjusting Schematic Specifications Systems Operation, Testing & Adjusting Service Manual Service Manual Title Form No. SENR2300 SENR8521 SENR7733 SENR8522 SENR3130 SENR2870 SENR3127 SENR5593 SENR5594 SENR2871 SENR6998 SENR8503 SENR6982 SENR8504 SENR8508 SENR6983 SENR2872 SENR8514 SENR8518 SENR8519 SENR6993 SENR8528 SENR8529 SENR2065 Note: S ENR5122 SENR2996 RENR1437 SENR2947 SENR2945 SENR6615 SENR2874 SEBU6825 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 2.98 5.66 8.65 .30 8.65 5.66 5.66 2.98 8.65 5.66 .30 8.65 8.65 5.66 8.65 2.98 2.98 2.98 2.98 .30 11.63 2.98 2.98 8.65 .30 16.22
Note C
13.69 .29 .49 .29 2.86 .29 2.86 5.43 8.30 .29 8.30 5.43 5.43 2.86 8.30 5.43 .29 .8.30 8.30 5.43 8.30 2.86 2.86 2.86 2.86 .29 11.16 2.86 2.86 8.30 .29 15.57
01 08 06 06
3300 DI Vehicular Engines With Variable Power 3306B Engine (08Z82840-Up, 6NC1Up) 3306B Engine (08Z82840-Up, 6NC1Up) Power Train Power Train Transmission Electronic Control For Countershaft Transmissions All Wheel Drive All Wheel Drive All Wheel Drive Electronic Control Hydraulic System & Steering Hydraulic System & Steering Supplemental Steering System Hydraulic System Air System & Brakes Air System & Brakes Air Dryer Bendix Air Compressor (BX-2150)
02 03
01 01 02
01
01 01
01 01
Electrical System & Operators Station Index Tab Schematic Electrical System Systems Operation, Testing & Adjusting Starting & Charging Systems Service Manual Electronic Monitoring System Service Manual Contour Series Seat Maintenance Index Tab Operation & Maintenance Manual
01 01 04 01
Note: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.
51
143H & 163H NA VERSION MOTOR GRADERS 5AK156-UP, 1AL408-UP
Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Supplement Specifications Systems Operation, Testing & Adjusting Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Service Manual Specifications Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting
Title
Form No. SENR2300 SENR9181 SENR7733 SENR9182 SENR3130 SENR2870 SENR3127 SENR5593 SENR5594 SENR2871 SENR9156 SENR9159 SENR9167 SENR9176 SENR9177 SENR6983 SENR2872 SENR9178 SENR9186 SENR9059 SENR9197 RENR1415 RENR1417 SENR2065 SENR6455 SENR2996 RENR1423 SENR2947 SENR2945 SENR6615 SENR5664 SENR2874 SEBU7063
Rev.
08 02 06
3300 DI Vehicular Engines With Variable Power 3306B Engine 3306B Engine Power Train Power Train Electronic Transmission Control All Wheel Drive All Wheel Drive All Wheel Drive Electronic Control System
Dlr. Net 14.26 .30 .51 .30 2.98 .30 2.98 5.66 8.65 .30 8.65 5.66 5.66 2.98 8.65 5.66 .30 13.44 8.65 5.66 8.65 2.98 5.66 2.98 5.66 .30 11.63 2.98 2.98 8.65 13.44 .30 16.22
Note C
13.69 .29 .49 .29 2.86 .29 2.86 5.43 8.30 .29 8.30 5.43 5.43 2.86 8.30 5.43 .29 12.90 8.43 5.43 8.30 2.86 5.43 2.86 5.43 .29 11.16 2.86 2.86 8.30 12.90 .29 15.57
02 03
01 01 01
Systems Index Tab Specifications Hydraulic System & Steering Systems Operation, Testing & Adjusting Hydraulic System & Steering Specifications, Systems Operation, Testing Secondary Steering & Adjusting Schematic Hydraulic System Specifications Air System & Brakes Systems Operation, Testing & Adjusting Air System & Brakes Service Manual Air Dryer Service Manual Tu-Flo Compressors Electrical System & Operators Station Index Tab Schematic Electrical System Service Manual Starting & Charging Systems Service Manual Electronic Monitoring System (EMS) Service Manual Contour Series Seat Service Manual Air Conditioning & Heating Systems with R-134a Refrigerant Maintenance Index Tab Operation & Maintenance Manual
03 01 01
01 01 01
01 01 01 04 05
01
52
143H & 163H MOTOR GRADERS (Disassembly & Assembly) 5AK1-UP,1AL1-UP Note: manuals:
For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the following service
143H & 163H Motor Graders Service Manual (5AK1-155, 1AL1-407), SENR8520 143H & 163H Motor Graders Service Manual (5AK156-Up, 1AL408-Up), SENR9180 Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Disassembly & Assembly Systems Index Tab Disassembly & Assembly Title Form No. SENR2910 SENR8551 SENR7733 SENR8552 SENR3130 SENR2870 SENR5598 SENR8555 SENR2871 SENR8553 SENR2872 SENR8554 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 13.44 13.44 .30 8.65 .30 11.63
Note C
13.69 .29 .49 .29 2.86 .29 12.90 12.90 .29 8.30 .29 11.16
3306B Engine 3306B Engine Power Train Machine Systems
53

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No. 12 & No.

14 Motor Graders 72G1-Up, 89H1-Up, 12K1-Up, 13K1-Up, 33K1-Up TITLE

Manual Form REG00507

Manual Form REG01544

Manual Form SENR3670

Manual Form SENR8665

Manual Form SENR9160

Manual Form SENR8525

12H NA VERSION MOTOR GRADER 4XM1396-UP, 8MN500-UP, 2WR642-UP

SENR9152-01 Contents for Service Manual SENR9150

Manual Form SENR8660

12H ES VERSION MOTOR GRADER 2GS360-UP, 2LR295-UP

SENR9154-01 Contents for Service Manual SENR9155

SENR8547 Contents for Service Manual SENR8545

3306B Engine 3306B Engine Power Train Machine Systems

Manual Form REG01542

Manual Form SENR3665

Manual Form SENR8560

14H MOTOR GRADER 7WJ664-UP

RENR1404-01 Contents for Service Manual RENR1405

Manual Form SENR8580

14H MOTOR GRADER ASE1-UP

RENR4177 Contents for Service Manual RENR4175

No. 16 Motor Grader 49G523-Up TITLE

Manual Form REG00529

Manual Form REG01465

Manual Form SENR3660

Manual Form SENR8585

16H MOTOR GRADER 6ZJ331-UP

RENR1412-01 Contents for Service Manual RENR1410

Manual Form SENR8600

Manual Form SENR8695

Manual Form REG00885

Manual Form REG00762

Manual Form SENR7600

120G Motor Grader 82V1-Up, 87V1-87V8359, 11W1-11W1250 TITLE

Manual Form REG01654

Manual Form SENR3655

Manual Form SENR8500

120H ES VERSION MOTOR GRADER 9YR330-UP, 6NM255-UP

SENR9192-01 Contents for Service Manual SENR9190

Manual Form SENR9120

120H Australian Version Motor Grader 2AN104-Up

RENR1402-01 Contents for Service Manual RENR1400

Manual Form SENR6990

SENR9194-01 Contents for Service Manual SENR9195

Manual Form SENR6995

SENR9184-02 Contents for Service Manual SENR9185

3116 Engine 3116 Engine Power Train Machine Systems

Note: Note: service manuals: Note:

Manual Form SENR3215

Manual Form SENR2753

140G Motor Grader 72V1-72V10333, 81V1-Up, 13W1-13W740 TITLE

Manual Form SENR3220

Manual Form SENR3220

FORM NO. SENR2300 SENR3219

DLR. NET 13.85 .30

Manual Form SENR3645

Manual Form SENR8505

Manual Form SENR9175

SENR8512-06 Contents for Service Manual SENR8510

SENR9164-02 Contents for Service Manual SENR9165

Manual Form SENR8515

SENR9172-01 Contents for Service Manual SENR9170