Table of Contents

Cover Sheet...................................................................................................................................2 Warnings and Errors......................................................................................................................3 Input Echo .....................................................................................................................................4 XY Coordinate Calculations...........................................................................................................6 Internal Pressure Calculations.......................................................................................................7 External Pressure Calculations......................................................................................................9 Element and Detail Weights ........................................................................................................10 Nozzle Flange MAWP..................................................................................................................12 Nozzle Calcs. Nozzle 8 in. ...........................................................................................................13 Nozzle Schedule..........................................................................................................................17 Nozzle Summary .........................................................................................................................18 Vessel Design Summary .............................................................................................................19

Cover Page

Sample 1 New Nozzle on Existing Tower DESIGN CALCULATION

In Accordance with ASME Code Version Analysis Performed by Job File Date of Analysis PV Elite 2008, May 2008 : ASME Section VIII Division 1 : 2007 : PRESSURE VESSEL ENGINEERING : L:\SAMPLES\SAMPLE 1-ADDITION OF NOZZLE\SAMPLE VE : Oct 30,2008

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 1 ------------------------------Warnings and Errors Step: 0 9:53a Oct 30,2008

Class From To : Basic Element Checks. ========================================================================== Note 10 20 The wind load will not be computed on this element. Class From To: Check of Additional Element Data ========================================================================== There were no geometry errors or warnings. PV Elite 2008 1993-2008 by COADE Engineering Software

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 1 ------------------------------Input Echo Step: 1 9:53a Oct 30,2008

PV Elite Vessel Analysis Program: Input Data Design Internal Pressure (for Hydrotest) Design Internal Temperature Type of Hydrotest Hydrotest Position Projection of Nozzle from Vessel Top Projection of Nozzle from Vessel Bottom Minimum Design Metal Temperature Type of Construction Special Service Degree of Radiography Miscellaneous Weight Percent Use Higher Longitudinal Stresses (Flag) Select t for Internal Pressure (Flag) Select t for External Pressure (Flag) Select t for Axial Stress (Flag) Select Location for Stiff. Rings (Flag) Use Hydrotest Allowable Unmodified Consider Vortex Shedding Perform a Corroded Hydrotest Is this a Heat Exchanger User Defined Hydro. Press. (Used if > 0) User defined MAWP User defined MAPnc Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 100.00 650 UG99-b Vertical 0.0000 0.0000 -20 Welded None None 0. N Y N N N Y N N No 0.0000 0.0000 0.0000 NP+EW+WI+FW+BW NP+EW+EE+FS+BS NP+OW+WI+FW+BW NP+OW+EQ+FS+BS NP+HW+HI NP+HW+HE IP+OW+WI+FW+BW IP+OW+EQ+FS+BS EP+OW+WI+FW+BW EP+OW+EQ+FS+BS HP+HW+HI HP+HW+HE IP+WE+EW IP+WF+CW IP+VO+OW IP+VE+OW IP+VF+CW FS+BS+IP+OW FS+BS+EP+OW ASCE-7 93 70.000 C 1. 1 0.0000 33. N 0.0100 0.0000 0.0000 UBC 94 0.000 1.000 S1 3.000 psig F

in. in. F

psig psig psig

Wind Design Code Design Wind Speed Exposure Constant Importance Factor Roughness Factor Base Elevation Percent Wind for Hydrotest Use Wind Profile (Y/N) Damping Factor (Beta) for Wind (Ope) Damping Factor (Beta) for Wind (Empty) Damping Factor (Beta) for Wind (Filled) Seismic Design Code UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) UBC Importance Factor UBC Soil Type UBC Horizontal Force Factor

mile/hr

ft.

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 1 ------------------------------Input Echo Step: 1 9:53a Oct 30,2008
UBC Percent Seismic for Hydrotest Design Nozzle for Des. Press. + St. Head Consider MAP New and Cold in Noz. Design Consider External Loads for Nozzle Des. Consider Code Case 2168 for Nozzle Des. Material Database Year 0.000 Y N Y N

Current w/Addenda or Code Year

Complete Listing of Vessel Elements and Details: Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Inside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness Yield Stress, Operating UCS-66 Chart Curve Designation External Pressure Chart Name UNS Number Product Form Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl PV Elite 2008 1993-2008 by COADE Engineering Software 10 20 Cylinder Shell (existing) 4.0000 96.000 0.5000 0.06250 0.5000 0.0000 100.00 650 8.0000 650 0. SA-516 70 17500. 17500. 26000. 0.2830 1.2500 28200. B CS-2 K02700 Plate 0.7 0.7 10 Nozzle Nozzle 8" 2.0000 8. XS 150 270. N 0.0000 GR 1.1 SA-106 B

ft. in. in. in. in. in. psig F psig F

psi psi psi lb./cu.in. in. psi

ft. in.

lb.

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 1 ------------------------------XY Coordinate Calculations Step: 2 9:53a Oct 30,2008

XY Coordinate Calculations | | From| To | | | Shell (exi| | X (Horiz.)| ft. | 0.00000 | | | Y (Vert.) |DX (Horiz.)| DY (Vert.) ft. | ft. | ft. 4.00000 | 0.00000 | 4.00000 | | | |

PV Elite 2008 1993-2008 by COADE Engineering Software

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 1 ------------------------------Internal Pressure Calculations Step: 3 9:53a Oct 30,2008

Element Thickness, Pressure, Diameter and Allowable Stress : | | Int. Press From| To | + Liq. Hd | | psig Shell (exi| 100.000 | | | | Nominal Thickness in. 0.50000 | Total Corr| | Allowance | | in. | | 0.062500 | Element Diameter in. 96.0000 | | | | Allowable | Stress(SE)| psi | 12250.0 |

Element Required Thickness and MAWP : | | From| To | | | Shell (exi| Minimum Design Pressure psig 100.000 | | | | M.A.W.P. Corroded psig 110.903 110.903 | M.A.P. | New & Cold | psig | 126.812 126.812 | | | | Actual Thickness in. 0.50000 | | | | Required Thickness in. 0.45678 | | | |

MAWP: 110.903 psig, limited by: Shell (existing). Internal Pressure Calculation Results : ASME Code, Section VIII, Division 1, 2007 Cylindrical Shell From 10 To 20 SA-516 70 , UCS-66 Crv. B at 650 F Shell (existing) Thickness Due to Internal Pressure [Tr]: = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (100.000*48.0625)/(17500.00*0.70-0.6*100.000) = 0.3943 + 0.0625 = 0.4568 in. Max. Allowable Working Pressure at given Thickness, corroded [MAWP]: = (S*E*t)/(R+0.6*t) per UG-27 (c)(1) = (17500.00*0.70*0.4375)/(48.0625+0.6*0.4375) = 110.903 psig Maximum Allowable Pressure, New and Cold [MAPNC]: = (S*E*t)/(R+0.6*t) per UG-27 (c)(1) = (17500.00*0.70*0.5000)/(48.0000+0.6*0.5000) = 126.812 psig Actual stress at given pressure and thickness, corroded [Sact]: = (P*(R+0.6*t))/(E*t) = (100.000*(48.0625+0.6*0.4375))/(0.70*0.4375) = 15779.592 psi Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 0.518 % -6 -34 -20 F F F

Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.72] Min Metal Temp. w/o impact per UG-20(f) MINIMUM METAL DESIGN TEMPERATURE RESULTS : Minimum Metal Temp. w/o impact per UCS-66 Minimum Metal Temp. at Required thickness Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F Minimum Design Metal Temperature ( Entered by User ) Hydrostatic Test Pressure Results: Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S

-6. -34.

F F

-20.

144.174 130.000

psig psig

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 1 ------------------------------Internal Pressure Calculations Step: 3 9:53a Oct 30,2008
Pressure per UG99c Pressure per UG100 = 1.3 * M.A.P. - Head(Hyd) = 1.1 * M.A.W.P. * Sa/S 163.122 121.993 psig psig

Vertical Hydrotest performed in accordance with: UG-99b Stresses on Elements due to Hydrostatic Test Pressure: From To Shell (existing) Stress 20135.2 Allowable 26000.0 Ratio 0.774 Pressure 145.91

Elements Suitable for Internal Pressure. PV Elite 2008 1993-2008 by COADE Engineering Software

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 1 ------------------------------External Pressure Calculations Step: 4 9:53a Oct 30,2008

External Pressure Calculation Results : ASME Code, Section VIII, Division 1, 2007 Cylindrical Shell From 10 to 20 Ext. Chart: CS-2 at 650 F Shell (existing) Elastic Modulus from Chart: CS-2 at 650 F : 0.25125E+08 psi

Results for Maximum Allowable External Pressure (MAEP): Tca OD SLEN D/t L/D Factor A B 0.438 97.00 48.00 221.71 0.4948 0.0008475 8175.76 EMAP = (4*B)/(3*(D/t)) = (4*8175.7627 )/(3*221.7143 ) = 49.1670 psig Results for Required Thickness (Tca): Tca OD SLEN D/t L/D Factor A B 0.192 97.00 48.00 505.04 0.4948 0.0002412 3030.37 EMAP = (4*B)/(3*(D/t)) = (4*3030.3730 )/(3*505.0433 ) = 8.0003 psig Results for Maximum Stiffened Length (Slen): Tca OD SLEN D/t L/D Factor A B 0.438 97.00 363.61 221.71 3.7485 0.0001059 1330.41 EMAP = (4*B)/(3*(D/t)) = (4*1330.4091 )/(3*221.7143 ) = 8.0007 psig External Pressure Calculations | | From| To | | | 10| 20| Section Length ft. 4.00000 | | | | Outside Diameter in. 97.0000 | Corroded | Factor | Thickness | A | in. | | 0.43750 | 0.00084752 | | | | Factor B psi 8175.76 | | | |

External Pressure Calculations | | From| To | | | 10| 20| Minimum External Actual T. in. 0.50000 | External | External | Required T.|Des. Press. | in. | psig | 0.25456 | 8.00000 | | | | External M.A.W.P. psig 49.1670 49.167 | | | |

External Pressure Calculations | | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia From| To | Bet. Stiff.| Bet. Stiff.| Required | Available | | ft. | ft. | in**4 | in**4 10| 20| 4.00000 | 30.3005 | No Calc | No Calc Elements Suitable for External Pressure. PV Elite 2008 1993-2008 by COADE Engineering Software | | | |

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 1 ------------------------------Element and Detail Weights Step: 5 9:53a Oct 30,2008

10

Element and Detail Weights | | Element | Element | Corroded | Corroded | Extra due | From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % | | | lb. | in3 | lb. | in3 | lb. | 10| 20| 2059.09 | 347435. | 1802.87 | 348340. | 0.00000 | --------------------------------------------------------------------------Total 2059 347435 1802 348340 0 Weight of Details | | From|Type| | | 10|Nozl| Weight of Detail lb. 73.5775 | X Offset, | Dtl. Cent. | ft. | 4.33333 | Y Offset, |Dtl. Cent. | ft. | 2.00000 | | Description | | Nozzle 8"

Total Weight of Each Detail Type Total Weight of Nozzles 73.6 --------------------------------------------------------------Sum of the Detail Weights 73.6 lb. Weight Summary Fabricated Wt. Shop Test Wt. Shipping Wt. Erected Wt. Ope. Wt. no Liq Operating Wt. Field Test Wt. Mass of the Upper Bare Weight W/O Removable Internals Fabricated Weight + Water ( Full ) Fab. Wt + Rem. Intls.+ Shipping App. Fab. Wt + Rem. Intls.+ Insul. (etc) Fab. Wt + Intls. + Details + Wghts. Empty Wt. + Operating Liquid (No CA) Empty Weight + Water (Full) 1/3 of the Vertical Vessel 2132.7 14678.9 2132.7 2132.7 2132.7 2132.7 14678.9 601.0 lb. lb. lb. lb. lb. lb. lb. lb.

Outside Surface Areas of Elements | | Surface | From| To | Area | | | sq.in. | 10| 20| 14627.3 | ----------------------------------------------------Total 14627.256 sq.in. [101.6 Square Feet ] Element and Detail Weights | To | From| To | | | 10| 20| Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid lbm | lbm | lbm | ft.lb. | lbm 2132.67 | 2132.67 | 14678.9 | 318.836 | 2132.67 | | | |

Cumulative Vessel Weight | | Cumulative Ope From| To | Wgt. No Liquid | | lbm 10| 20| 2132.67 | Cumulative | Cumulative | Oper. Wgt. | Hydro. Wgt. | lbm | lbm | 2132.67 | 14678.9 | | | |

Note: The cumulative operating weights no liquid in the column above are the cumulative operating weights minus the operating liquid weight minus any weights absent in the empty condition. Cumulative Vessel Moment | | Cumulative | Cumulative |Cumulative | From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 1 ------------------------------Element and Detail Weights Step: 5 9:53a Oct 30,2008
| 10| | 20| ft.lb. | 318.836 | ft.lb. | 318.836 | ft.lb. | 318.836 |

11

PV Elite 2008 1993-2008 by COADE Engineering Software

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 1 ------------------------------Nozzle Flange MAWP Step: 6 9:53a Oct 30,2008

12

Nozzle Flange MAWP Results : Flange Rating Operating Ambient Temperature Class Grade|Group psig psig F ---------------------------------------------------------------------------125.000 285.000 650 150 GR 1.1 ---------------------------------------------------------------------------Minimum Rating 125.000 285.000 psig

Note: ANSI Ratings are per ANSI/ASME B16.5 2003 Edition PV Elite 2008 1993-2008 by COADE Engineering Software

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 1 ------------------------------Nozzle Calcs. Nozzle 8" Nozl: 2 9:53a Oct 30,2008

13

INPUT VALUES, Nozzle Description: Nozzle 8"

From : 10 100.000 650 8.00 650 psig F psig F

Pressure for Nozzle Reinforcement Calculations P Temperature for Internal Pressure Temp Design External Pressure Pext Temperature for External Pressure Tempex Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Design Length of Section Shell Actual Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Bottom/Left Tangent User Entered Minimum Design Metal Temperature Nozzle Material Nozzle Allowable Stress at Temperature Nozzle Allowable Stress At Ambient Nozzle Diameter Basis (for tr calc only) Layout Angle Nozzle Diameter Nozzle Size and Thickness Basis Nominal Thickness of Nozzle Nozzle Flange Material Nozzle Flange Type Nozzle Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck

S Sa D L T Cas Caext

SA-516 70 17500.00 psi 17500.00 psi 96.0000 48.0000 0.5000 0.0625 0.0000 2.0000 -20.00 in. in. in. in. in. ft. F

Sn Sna Inbase Dia Idbn Thknom

SA-106 B 15000.00 psi 15000.00 psi ID 270.00 8.0000

deg in.

Nominal XS

SA-105 Weld Neck Flange Can Es En 0.0625 1.00 1.00 6.5000 0.3750 0.5000 0.0000 0.0000 SA-516 70 18800.00 20000.00 16.0000 0.5000 0.3750 0.5000 3.6875 C in.

Nozzle Outside Projection Ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Nozzle Inside Projection H Weld leg size, Inside Nozzle to Shell Wi Pad Material Pad Allowable Stress at Temperature Pad Allowable Stress At Ambient Diameter of Pad along vessel surface Thickness of Pad Weld leg size between Pad and Shell Groove weld depth between Pad and Nozzle Reinforcing Pad Width ASME Code Weld Type per UW-16 Class of attached Flange Grade of attached Flange The Pressure Design option was Design Pressure + static head Nozzle Sketch | | | | | |

in. in. in. in. in.

Sp Spa Dp Tp Wp Wgpn

psi psi in. in. in. in. in.

150 GR 1.1

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 1 ------------------------------Nozzle Calcs. Nozzle 8" Nozl: 2 9:53a Oct 30,2008
| | __________/| | ____/|__________\| | | \ | | | \ | | |________________\|__| Insert Nozzle With Pad, no Inside projection NOZZLE CALCULATION, Description: Nozzle 8" ASME Code, Section VIII, Division 1, 2007, UG-37 to UG-45 Actual Nozzle Inside Diameter Used in Calculation Actual Nozzle Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (100.00*48.0625)/(17500*1.00-0.6*100.00) = 0.2756 in. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*R)/(S*E-0.6*P) per UG-27 (c)(1) = (100.00*3.88)/(15000*1.00-0.6*100.00) = 0.0259 in. Required Nozzle thickness under External Pressure per UG-28 : 0.0203 in. UG-40, Thickness and Diameter Limit Results : [Int. Press] Effective material diameter limit, Dl Effective material thickness limit, no pad Tlnp Effective material thickness limit, pad side Tlwp Note : The Pad diameter is greater than the Diameter Limit, the excess will not be considered . Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 2.170 0.756 Area in Shell A1 1.235 1.871 Area in Nozzle Wall A2 0.772 0.782 Area in Inward Nozzle A3 0.000 0.000 Area in Welds A4 0.121 0.121 Area in Pad A5 3.438 3.438 TOTAL AREA AVAILABLE Atot 5.564 6.212 The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Insufficient. The area available with the given pad is Sufficient. SELECTION OF POSSIBLE REINFORCING PADS: Based on given Pad Thickness: Based on given Pad Diameter: Based on Shell or Nozzle Thickness: Diameter 8.7500 16.0000 8.7500 Thickness 0.5000 in. 0.0625 in. 0.5000 in. 90.00 Degs. Mapnc NA NA NA NA NA NA NA 7.625 0.500 in. in.

14

15.5000 1.0938 1.0938

in. in. in.

sq.in. sq.in. sq.in. sq.in. sq.in. sq.in. sq.in.

Reinforcement Area Required for Nozzle [Ar]: = (Dlr*Tr+2*Thk*Tr*(1-fr1)) UG-37(c) = (7.7500*0.2756+2*(0.5000-0.0625)*0.2756*(1-0.8571)) = 2.170 sq.in.

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 1 ------------------------------Nozzle Calcs. Nozzle 8" Nozl: 2 9:53a Oct 30,2008
Areas per UG-37.1 but with DL = Diameter Limit, DLR = Corroded ID: Area Available in Shell [A1]: = (DL-Dlr)*(ES*(T-Cas)-Tr)-2*(Thk-Can)*(ES*(T-Cas)-Tr)*(1-fr1) = (15.500-7.750)*(1.00*(0.5000-0.063)-0.276)-2*(0.500-0.063) *(1.00*(0.5000-0.0625)-0.2756)*(1-0.8571) = 1.235 sq.in. Area Available in Nozzle Wall, no Pad [A2np]: = ( 2 * min(Tlnp,ho) ) * ( Thk - Can - Trn ) * fr2 = ( 2 * min(1.094 ,6.500 ) ) * ( 0.5000 - 0.0625 - 0.0259 ) * 0.8571 ) = 0.772 sq.in. Area Available in Nozzle Wall, with Pad [A2wp]: = ( 2 * min(Tlwp, ho) )*( Thk - Can - Trn )* fr2 = ( 2 * min(1.094 ,6.500 ) ) * ( 0.5000 - 0.0625 - 0.0259 ) * 0.8571 ) = 0.772 sq.in. Area Available in Welds, no Pad [A4np]: = Wo * fr2 + ( Wi-Can/0.707 ) * fr2 = 0.3750 * 0.8571 + ( 0.0000 ) * 0.8571 = 0.121 sq.in. Area Available in Welds, with Pad [A4wp]: = Wo*fr3+(Wi-Can/0.707)*Fr2+Wp*Fr4 = 0.3750 *0.86 + (0.0000 ) *0.86 + 0.0000 * 1.00 = 0.121 sq.in. Area Available in Pad [A5]: = (min(Dp,DL)-(Nozzle OD))*(min(Tp,Tlwp,Te))*fr4 = ( 15.5000 - 8.6250 ) * 0.5000 * 1.0000 = 3.438 sq.in. UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Wall Thickness per UG45(a), tra = 0.0884 in. Wall Thickness per UG16(b), tr16b = 0.1250 in. Wall Thickness per UG45(b)(1), trb1 = 0.3381 in. Wall Thickness per UG45(b)(2), trb2 = 0.0845 in. Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 0.3381 in. Std. Wall Pipe per UG45(b)(4), trb4 = 0.3442 in. Wall Thickness per UG45(b), trb = Min(trb3, trb4) = 0.3381 in. Final Required Thickness, tr45 = Max(tra, trb) = 0.3381 in. Available Nozzle Neck Thickness = .875 * 0.5000 = 0.4375 in. --> OK M.A.W.P. Results for this Nozzle (Based on Areas and UG-45) at this Location Approximate M.A.W.P. for given geometry 110.903 Nozzle is O.K. for the External Pressure 8.000 Note: The MAWP of this junction was limited by the shell (minus static head). Minimum Minimum Minimum Minimum Design Metal Temperature Results: Temp. w/o impact per UCS-66 Temp. at required thickness Temp. w/o impact per UG-20(f) Nozzle -14 -154 -20 Pad -6 -43 -20 F F F

15

psig psig

Nozzle MDMT Thickness Calc. per UCS-66 (a)1(b), MIN(tn,t,te), Curve: B Minimum Temp. w/o impact per UCS-66 -14 F Minimum Temp. at required thickness -154 F Minimum Temp. w/o impact per UG-20(f) -20 F ANSI Flange MDMT including temperature reduction per UCS-66.1: Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) Flange MDMT with Temperature reduction per UCS-66(b)(1)(b)

-20 -55

F F

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 1 ------------------------------Nozzle Calcs. Nozzle 8" Nozl: 2 9:53a Oct 30,2008
Where the Temperature Reduction per UCS-66(b)(1)(b) is: Stress ratio, P / Ambient Rating = 100.00 / 285.00 = 0.351 Weld Size Calculations, Description: Nozzle 8" Intermediate Calc. for nozzle/shell Welds Tmin Intermediate Calc. for pad/shell Welds TminPad Results Per UW-16.1: Nozzle Weld Pad Weld Required Thickness Actual Thickness 0.2500 = Min per Code 0.2651 = 0.7 * Wo in. 0.2188 = 0.5*TminPad 0.2651 = 0.7 * Wp in. 0.4375 0.4375 in. in.

16

The Drop for this Nozzle is : 0.1941 in. The Cut Length for this Nozzle is, Drop + Ho + H + T : 7.1941 in. PV Elite 2008 1993-2008 by COADE Engineering Software

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 1 ------------------------------Nozzle Schedule Step: 8 9:53a Oct 30,2008

17

Nozzle Schedule: Nominal Flange Noz. Wall Re-Pad Cut Size Sch/Type O/Dia Thk ODia Thick Length in. Cls in. in. in. in. in. -----------------------------------------------------------------------------Nozzle 8" 8.000 XS WNF 8.625 0.500 16.00 0.500 7.19 Description Note on the Cut Length Calculation: The Cut Length is the Outside Projection + Inside Projection + Drop + In Plane Shell Thickness. This value does not include weld gaps, nor does it account for shrinkage. Please Note: In the case of Oblique Nozzles, the Outside Diameter must be increased. The Re-Pad WIDTH around the nozzle is calculated as follows: Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2 Nozzle Material and Weld Fillet Leg Size Details: Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside Nozzle Material Weld Weld Weld Weld Weld in. in. in. in. in. -----------------------------------------------------------------------------Nozzle SA-106 B 0.500 0.375 0.375 0.500 Note: The Outside projections below do not include the flange thickness. Nozzle Miscellaneous Data: Elevation/Distance Layout Projection Installed In From Datum Angle Outside Inside Component ft. deg. in. in. ---------------------------------------------------------------------------Nozzle 8" 2.000 270.00 6.50 0.00 Shell (exist Nozzle PV Elite 2008 1993-2008 by COADE Engineering Software

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 1 ------------------------------Nozzle Summary Step: 9 9:53a Oct 30,2008

18

Nozzle Calculation Summary Description Internal Ext MAPNC UG45 [tr] Weld Areas psig psig Path --------------------------------------------------------------------------Nozzle 8" 110.90 OK ... OK 0.338 OK Passed --------------------------------------------------------------------------Min. - Nozzles 110.90 Nozzle 8" Min. Shell&Flgs 110.90 10 20 126.81 Computed Vessel M.A.W.P. 110.90 psig

Note: MAWPs (Internal Case) shown above are at the High Point. Check the Spatial Relationship between the Nozzles From Node 10 Nozzle Description Nozzle 8" Y Coordinate, 24.000 Layout Angle, 270.000 Dia. Limit 15.500

The nozzle spacing is computed by the following: = Sqrt( ll + lc ) where ll - Arc length along the inside vessel surface in the long. direction. lc - Arc length along the inside vessel surface in the circ. direction If any interferences/violations are found, they will be noted below. No interference violations have been detected ! PV Elite 2008 1993-2008 by COADE Engineering Software

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 1 ------------------------------Vessel Design Summary Step: 10 9:53a Oct 30,2008
Design Code: ASME Code Section VIII Division 1, 2007 Diameter Spec : 97.000 in. OD Vessel Design Length, Tangent to Tangent Distance of Bottom Tangent above Grade Distance of Base above Grade Specified Datum Line Distance Shell/Head Matl Nozzle Material Re-Pad Material Internal Design Temperature Internal Design Pressure External Design Temperature External Design Pressure Maximum Allowable Working Pressure External Max. Allowable Working Pressure Hydrostatic Test Pressure Required Minimum Design Metal Temperature Warmest Computed Minimum Design Metal Temperature Wind Design Code Earthquake Design Code Element Pressures and MAWP: psig Element Desc Shell (existing) Element Type Cylinder "To" Elev ft. 4.00 Internal 100.000 Length ft. 4.000 External 8.000 M.A.W.P 110.903 Corr. All. 0.0625 Joint Eff Long Circ 0.70 0.70 4.00 4.00 0.00 0.00 ft. ft. ft. ft.

19

SA-516 70 SA-106 B SA-516 70 650 100.00 650 8.00 110.90 49.17 144.17 -20 -34 F psig F psig psig psig psig F F ASCE-93 UBC-94

Element Thk in. 0.500

R e q d T h k Int. Ext. 0.457 0.255

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Note: Wind and Earthquake moments include the effects of user defined forces and moments if any exist in the job and were specified to act (compute loads and stresses) during these cases. Also included are moment effects due to eccentric weights if any are present in the input. Weights: Fabricated Shop Test Shipping Erected Empty Operating Field Test

Bare W/O Removable Internals Fabricated + Water ( Full ) Fab. + Rem. Intls.+ Shipping App. Fab. + Rem. Intls.+ Insul. (etc) Fab. + Intls. + Details + Wghts. Empty + Operating Liquid (No CA) Empty Weight + Water (Full)

2132.7 14678.9 2132.7 2132.7 2132.7 2132.7 14678.9

lbm lbm lbm lbm lbm lbm lbm

PV Elite 2008 1993-2008 by COADE Engineering Software