Shah Habshan Ruwais Railway Project Contract C301 (Stage 1) INTERNAL ID NO:01

Data Sheet for 11KV UG Armoured Cables

C 0 3 0 1 S 0 1 E R S F S 0 0 1 3 6 A A SH 1 OF 10

Data Sheet for Cable and Accessories 11 kV XLPE-Insulated Three-Core Underground Armoured Cables (3x120mm2 and 3x240mm2 )

DESIGNER DODSAL ENGINEERING & CONSTRUCTION (INDIA) PRIVATED LIMITED

Date: 20.04.2012 Name: R.Subramanian Signature:

CONTRACTOR: JV SAIPEM-DODSAL-TECHNIMONT Authorised Representative Mr. Giuseppe locco

AB AA Rev.

30-07-2012 20-04-2012 Date

ISSUED FOR APPROVAL Issued for Review Document Status

Muthukumar Prepared

Fakruddin Pednekar Checked

Cesaretti Approved

Shah Habshan Ruwais Railway Project Contract C0301 (Stage 1) INTERNAL ID NO:01 Data Sheet for 11kV UG Armoured Cables C0301-S01-ERS-FS-00136-AB Sl. No. SH 2 OF 10 REQUIRED TENDERED

3 x 300; Cu/XLPE/STA/PVC; 8.7/15 KV;

1.00
1.01 1.01.1 1.01.2 1.02 1.02.1 1.02.1.1 1.02.1.2 1.03 1.04 1.04.1 1.04.2 1.04.3 1.04.3.1 1.04.3.2

GENERAL
Manufacturer name country of manufacturer Manufacturer quality system applicable standards certified by (Company Name) validity till (year) Applicable standard(s) for the Cable Type test carried out date testing station name country
yes/no dd-mm-yy yes IEC 60502-2 60332-2 Cat A

Jeddah Cable Co. Kingdom of Saudi Arabia ... BS EN ISO 9001:2000 Britich Standards 19/8/2014 IEC 60502-2, 60332-1 ... ... yes 7/8/2008 ... KEMA Netherland

2.00
2.01 2.01.1 2.01.2

CONSTRUCTION DATA
Conductor applicable standards type material minimum cross-section (electrical)
mm2 IEC 60228 / 60502-2 compacted round, stranded annealed copper wires

IEC 60228 / 60502-2 compacted round stranded annealed Copper wires 240 mm2

2.01.3 2.01.4 2.01.5 2.01.5.1 2.01.5.2 2.01.5.3 2.01.5.4 2.01.5.5

Radial and longitudinal water stopper material in conductor water swelling compound between each layer of wires? Testing procedure for water blocking water blocking tape between each layer of wires Testing procedure for outer sheath damage approximate diameter
yes/no yes/no yes yes yes yes

yes

mm

yes yes yes 18.6 Approx.

TENDERER`s STAMP SIGNATURE

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C301-S01-ERS-FS-00136_AB

Shah Habshan Ruwais Railway Project Contract C0301 (Stage 1) INTERNAL ID NO:01 Data Sheet for 11kV UG Armoured Cables C0301-S01-ERS-FS-00136-AB Sl. No.
2.02 2.02.1

SH 3 OF 10 REQUIRED TENDERED

Conductor screen material minimum thickness thermal resistivity volume resistivity of conductor screen allowable protrusion in conductor screen at conductor screen & insulation interface approximate diameter Insulation material minimum thickness maximum thickness thermal resistivity allowable protrusion in insulation at insulation and insulation screen interface allowable protrusion in insulation at conductor screen and insulation interface approximate diameter Insulation screen (non-metallic) material
strippable extruded semi-conducting compound mm C.m/W m at 90oC m 0.7 Extra water tree-retardant XLPE mm mm C.m/W m 4.5 mm C.m/W m at 90 C m
o

extruded semiconducting compound 0.7

Extruded SemiConducting compound 0.8 2.5 <1000 180 ... 20.2(Approx.)

2.02.2 2.02.3 2.02.4 2.02.5

2.02.6 2.03 2.03.1 2.03.2 2.03.3 2.03.4 2.03.5

mm

tree-retardant XLPE 4.5 ... 3.5 130 ... 76 ... 29.2 (Approx.)

2.03.6

2.03.7 2.04 2.04.1

mm

strippable extruded semi-conducting compound 0.8 2.5 <500 130 ... 30.8 (Approx.) ... ... yes

2.04.2 2.04.3 2.04.4 2.04.5

minimum thickness thermal resistivity volume resistivity of insulation screen allowable protrusion in insulation screen at insulation and insulation screen interface approximate diameter Extrusion method of conductor screen, insulation and insulation screen simultaneously

2.04.6 2.05

mm

2.05.1

yes/no

yes

TENDERER`s STAMP SIGNATURE

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C301-S01-ERS-FS-00136_AB

Shah Habshan Ruwais Railway Project Contract C0301 (Stage 1) INTERNAL ID NO:01 Data Sheet for 11kV UG Armoured Cables C0301-S01-ERS-FS-00136-AB Sl. No.
2.06 2.07 2.08 2.08.1 2.08.2 2.08.3 2.08.4 2.08.5 2.09 2.09.1 2.09.2 2.09.3 2.09.4 2.09.5

SH 4 OF 10 REQUIRED TENDERED
gas

Method of curing (gas/silicone/silane/long die, etc.) Method of cooling (water/nitrogen, etc.) Insulation screen (metallic) material number of layers nominal thickness volume resistivity of metallic screen approximate diameter Interstitial conductor applicable standards number of cores material minimum cross section volume resistivity of interstitial conductor material Fillers material Binder material thickness approximate diameter Inner sheath applicable standards material nominal thickness (according to IEC 60502-2) minimum thickness (according to IEC 60502-2) thermal resistivity approximate diameter Armouring type number of steel tapes nominal thickness
mm mm mm C.m/W mm IEC mm mm mm2 m at 90 C
o

gas nitrogen

annealed cooper tapes No. mm m at 90 C mm

o

annealed Cu. Tape 1 0.1 1.7241*10-8 31.2 (Approx.)

IEC

60228 3 copper 40

60228 3 copper 40 1.7241*10^-8

2.10 2.10.1 2.11 2.11.1 2.11.2 2.11.3 2.12 2.12.1 2.12.2 2.12.3 2.12.4 2.12.5 2.12.6 2.13 2.13.1

polypropylene yarn

polypropylene yarn ... polyester tape 0.036 67.5 (Approx.)

polyester tape

60502-2 PVC ST2

60502-2 PVC-ST2 1.4 0.92 5 70.3 (Approx.)

galvanized steel tape ... 2 0.5

galvanised steel tape 2 0.5

2.13.2 2.13.2.1

TENDERER`s STAMP SIGNATURE

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C301-S01-ERS-FS-00136_AB

Shah Habshan Ruwais Railway Project Contract C0301 (Stage 1) INTERNAL ID NO:01 Data Sheet for 11kV UG Armoured Cables C0301-S01-ERS-FS-00136-AB Sl. No.
2.13.2.2 2.13.3 2.13.4 2.14 2.14.1 2.14.2 2.14.3 2.14.4 2.14.5 2.14.6 2.14.7 2.14.8 2.14.9 2.14.10 2.14.11 2.15 2.16 2.16.1 2.16.2 2.16.3

SH 5 OF 10 REQUIRED TENDERED

width cross section approximate diameter Outer sheath applicable standards material nominal thickness (according to IEC 60502-2) minimum thickness (according to IEC 60502-2) sulphide resistant chloride paraffin free fire retardant according IEC 332-2 Cat A thermal resistivity color length marking at every meter interval text embossed as specified Cable overall diameter (approx.) Nominal weights cable with armouring steel copper

mm mm mm
2

50 50 73.4 (Approx.)

IEC

60502-2 PVC ST2

60502-2 PVC-ST2 3.4 2.52 yes yes yes 5

mm mm yes/no yes/no yes/no C.m/W red yes/no yes/no mm yes yes yes

red yes yes 80.8 (Approx.)

kg/m kg/m kg/m

13.007 1.202 7.715

3.00
3.01 3.02 3.03 3.04

ELECTRICAL DATA
Rated voltage (Uo/U) Highest system voltage (Umax) Frequency Standard switching impulse withstand voltage (peak value) Impulse withstand voltage (+90 C) Power frequency withstand test voltage (4 x Uo) Maximum partial discharge at 1.73 U0 Routine Test Type Test Dielectric stress at power frequency voltage at insulation screen
kV/mm pC pC 3 3 kV kV Hz kVpeak kVpeak kV/4hrs 8.7 / 15 17.5 50 N/A

8.7/15 17.5 50 N/A

3.05 3.06 3.07 3.07.1 3.07.2 3.08

95 34.8

95 34.8
3 3

3.08.1

1.617

TENDERER`s STAMP SIGNATURE

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C301-S01-ERS-FS-00136_AB

Shah Habshan Ruwais Railway Project Contract C0301 (Stage 1) INTERNAL ID NO:01 Data Sheet for 11kV UG Armoured Cables C0301-S01-ERS-FS-00136-AB Sl. No.
3.08.2 3.09

SH 6 OF 10 REQUIRED TENDERED

at conductor screen Maximum current carrying capacity (at Uo) for the following conditions, L.F.=1: in ground: soil temperature=40 C, depth=1.1m, T.R.= 1.5 m.K/W 1 cable 2 cables, d=15cm 3 cables, d=15cm 4 cables, d=15cm in concrete cable trench/cable room: air= 520C 1 cable on tray/racks 2 to 3 cables on tray/racks 4 to 5 cables on tray/racks in duct: air= 520C 1 cable on tray/racks 2 to 3 cables on tray/racks 4 to 5 cables on tray/racks Maximum emergency current rating at 60% and 80% pre-load to IEC 60853 (for 4 hrs) Copper loss at full load condition per cable Maximum dielectric loss per cable at normal voltage, normal frequency and maximum conductor temperature Metallic screen loss (including interstitial conductors) of cable per metre at nominal voltage, normal frequency at half load and full load conditions per cable Total losses of cable per metre at normal operating conditions and at maximum conductor temperature Permissible symmetrical fault current in conductor for 1.0 s duration for 0.5 s duration maximum conductor short circuit temperature Asymmetrical fault current in metallic screen

kV/mm

2.337

3.09.1

3.09.1.1 3.09.1.2 3.09.1.3 3.09.1.4 3.09.2 3.09.2.1 3.09.2.2 3.09.2.3 3.09.3 3.09.3.1 3.09.3.2 3.09.3.3 3.10

A A A A

369 298 257 235

A A A

411 383 333 383 365 347 663 at 60% 595 at 80% 13.34 Negligeble

A A A A

3.11 3.12

W/m/phase W/m/phase

3.13

W/m/phase

0.25

3.14

W/m/phase

13.78

3.15 3.15.1 3.15.2 3.15.3 3.16

kA kA C 31.5

34.34 48.56 250

TENDERER`s STAMP SIGNATURE

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C301-S01-ERS-FS-00136_AB

Shah Habshan Ruwais Railway Project Contract C0301 (Stage 1) INTERNAL ID NO:01 Data Sheet for 11kV UG Armoured Cables C0301-S01-ERS-FS-00136-AB Sl. No.
3.16.1 3.16.2 3.16.3

SH 7 OF 10 REQUIRED TENDERED

for 1.0 s duration for 0.5 s duration maximum metallic screen short circuit temperature (0.5 second) Support calculation for short circuit current and temperature Minimum asymmetrical fault current in interstitial copper conductor for 1.0 s duration for 0.5 s duration maximum interstitial copper conductor short circuit temperature (0.5 second) ** metallic screen and interstitial copper conductor bonded

kA kA C ** 200

6.09564 8.62053 200

3.16.4 3.17

C Yes

yes

3.17.1 3.17.2 3.17.3

kA kA C

5.21027 7.36844 200

3.18

Screening factor (ground current/total earth fault current at earth faults) Maximum permissible continuous conductor temperature Maximum permissible temperature of outer sheath at normal operation at emergency operation, refer to below at short circuit Maximum permissible conductor temperature for 117% of max. transmission capacity, prevailing maximum 100 hrs/year and 500 hrs in total (emergency overload) Duration at which the cable can be sustained at maximum conductor temperature under emergency situation Maximum permissible short-circuit temperature for welded/pressed conductor connections appropriate duration Maximum DC conductor resistance at 20 C (five-digit accuracy) Maximum AC conductor resistance at 90 C (five-digit accuracy) Maximum DC metallic sheath resistance at 20 C
C s m/km 250 C C C C 105 C 90 90

3.19

90

3.20 3.20.1 3.20.2 3.20.3 3.21

90 105 200 105

3.22

hour

3.23 3.23.1 3.23.2 3.24

250 1 0.07540 0.09980 2.44021 (Cores Screens only)

3.25

m/km

3.26

/km

TENDERER`s STAMP SIGNATURE

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C301-S01-ERS-FS-00136_AB

Shah Habshan Ruwais Railway Project Contract C0301 (Stage 1) INTERNAL ID NO:01 Data Sheet for 11kV UG Armoured Cables C0301-S01-ERS-FS-00136-AB Sl. No.
3.27 3.28

SH 8 OF 10 REQUIRED TENDERED

Minimum insulation resistance at 20 C Loss current to earth at three-phase system (at 90 and Uo) C Maximum working capacitance under full load condition Working inductance for the conductors for metallic sheath Relative permitivity of XLPE insulation at 20 (maximum) C at 90 (maximum) C Maximum value of dielectric loss angle of cable at nominal voltage, 50 Hz and at conductor temperature of 20oC Dissipation factor at 90 conductor temperature C at 0.5 x Uo(max) at 1.0 x Uo(max) at 2.0 x Uo(max)

G.km mA/km

5.864

3.29

F/km

0.37692

3.30 3.30.1 3.30.2 3.31 3.31.1 3.31.2 3.32

mH/km mH/km

0.22269 0.13992

2.5 ...
x 10
-3

3.33 3.33.1 3.33.2 3.33.3 3.34 3.35 3.36 3.37 3.38

x 10-3 x 10-3 x 10-3

<4 <4 <4 1.03019 26.887

A/km Maximum charging current at Uo per conductor (for 8.7 & 6.35kV) Charging capacity of three-phase system (at Uo) (for kVar/km 8.7 & 6.35kV) Relative permitivity of outer covering

Approximate surge impedance Positive phase sequence impedance (R+jX) per metre of three phase circuit at 90 C Zero phase sequence impedance (R+jX) per metre of three phase circuit at 90 C Max. electrostatic capacitance per core per meter of cable

/m /m

24.307 x 10^6
799+j69

3.39

/m

437+j48 376.91

3.40

pF/m

TENDERER`s STAMP SIGNATURE

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C301-S01-ERS-FS-00136_AB

Shah Habshan Ruwais Railway Project Contract C0301 (Stage 1) INTERNAL ID NO:01 Data Sheet for 11kV UG Armoured Cables C0301-S01-ERS-FS-00136-AB Sl. No. REQUIRED SH 9 OF 10 TENDERED

4.00
4.01

OTHER DATA
Date of first commercial operation of the offered cable type Reference list/sheet attached The design life of the offered cable type Guarantee failure rate as a result of an internal breakdown (No. of failure per 100 km circuit per year) Minimum permissible bending radius D in ducts laid direct or in air adjacent to joints or terminals Maximum permissible pulling force Maximum permissible sidewall pressure to cable at bending point Delivery length per drum standard length maximum length minimum length tolerance on length of cable Recommended size of cable duct
m m m % mm +2 m m m kN dd-mm-yy

Jan-95 ...
yes 35

4.02 4.03 4.04

yes/no years

yes 35 see attached warranty

4.05 4.05.1 4.05.2 4.05.3 4.06 4.07

0.970 0.970 0.808 36 37

kN/m

4.08 4.08.1 4.08.2 4.08.3 4.08.4 4.09

500 525 500 /+2 261.7 (Approx.)

TENDERER`s STAMP SIGNATURE

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C301-S01-ERS-FS-00136_AB

Shah Habshan Ruwais Railway Project Contract C0301 (Stage 1) INTERNAL ID NO:01 Data Sheet for 11kV UG Armoured Cables C0301-S01-ERS-FS-00136-AB Sl. No.
4.10

SH 10 OF 10 REQUIRED TENDERED

Overall cross section of cable

mm

80.8 mm

5.00
5.01 5.01.1 5.01.2 5.02 5.02.1 5.02.2 5.02.2.1 5.03 5.03.1 5.03.2 5.03.3 5.04 5.05 5.05.1 5.05.2

DRUM DETAILS
Manufacturer name country of manufacture Material wooden steel with screwed lagging (returnable) lagging material Overall dimensions flange diameter (max.) core diameter width (max.) Minimum spindle hole diameter Weights maximum gross weight of a full drum empty drum
kg kg mm mm mm mm yes/no yes/no wooden slabs Yes

Jeddah Cable Co. K.S.A ... yes no ...

2600 1300 2200 110

7084 580

6.00
6.01 6.02 6.03

SUPPORTING DOCUMENTS
Whether all type test reports enclosed Whether technical literature enclosed Whether tables giving rating factors for variation in standard conditions of installation enclosed Whether relevant drawings enclosed
yes/no yes/no yes/no yes yes yes

yes yes yes ... yes

6.04

yes/no

yes

TENDERER`s STAMP SIGNATURE

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C301-S01-ERS-FS-00136_AB