Beruflich Dokumente
Kultur Dokumente
ISO/DIN, ASME/ANSI Lining PFA, optionally PFA-P, PFA-L, PFA-HP Maintenance-free ENVIPACK stem sealing -60 to +200 C (-75 to +400 F)
remote actuation
Shut-off valve Control valve
KN/ KNA/
KNR/ KNAR/
Lining PFA Antistatic PFA-L Highly permeation-resistant PFA-P Ultrapure (e.g. pharma applications PFA-HP) Ball valve series selection Outline of the features that can be configured
Options ISO/DIN face to face, flanges PN 16 / ISO/DIN face to face, flanges PN 25 (DN 25-80) ASME/ANSI short face to face, flanges Cl. 150 Shut-off/control ENVIPACK bellows-type packing Operating temperature up to 150 C / 200 C (-20 F / 400 F) Operating temperature down to -30 C /-60 C (-20 F / -75 F) Vacuum applications Solids-containing fluids Ultrapure media TF ball/stem for optimum drainability Low-cavity Lining pure PFA, 3,5 mm / 5 mm ( 1/7 / 1/5) Lining antistatic PFA-L Lining highly permeation-resistant PFA-P Lining ultrapure PFA-HP One-piece PFA-lined ball/stem PFA-lined ball, separate stem Al2O3 ceramic ball, separate stem Body ductile cast iron/stainless steel (DN 1- 2) / / / / / / KN / / / / / KNA
KNR /
KNAR
KA-N
KK
/ / / / / / / / / / / // / / / // //-
3.5 mm ( 1/7) thick lining made of pure PFA High permeation resistance Vacuum-proof anchoring 5 mm ( 1/5) wall thickness option ( DN 25/1) Optional antistatic lining PFA-L, PFA-HP ultrapure or PFA-P particulary highly permeation-resistant Body made of ductile cast iron EN-JS 1049/ASTM A395, absorbs the system and pipe forces. Permanently tight body connection Also with frequent temperature changes Sealing surface 3a with full lining Labyrinth-like sealing 3b : maximum surface pressure between the body halves Body halves center themselves exactly to each other owing to the fit 3c . Almost metallic stop 3d absorbs pipe forces (see page 3) Different ball versions (see page 3) Standard one-piece ball/stem with 3 mm ( 1/8) lining and stainless steel core Eliminates the fits of 2-piece plasticlined ball/stem versions which are less load-bearing Thus optimising operational reliability Optional ball versions, see page 3 Resilient PTFE seat rings Permanent pre-tension of the ball, gas-tight seal Richter ENVIPACK stem sealing with active stainless steel packing gland follower 6a Conformity with German Clean Air Act (TA Luft), self-adjusting Bellows-type PTFE packing insert 6b , gas-tight to EN 12266 leakage rate A Virtually maintenance-free sealing even with frequent hot/cold cycles Visual inspection of the pre-tensioning action Can be re-adjusted from outside in a controlled manner 6c Universal ISO 5211 connection External corrosion protection Epoxy coating. Stuffing box, lever, screws/nuts made of stainless steel
On request, flanges drilled to ASME/ANSI Cl.150 Special face to face, see tables on page 7 Flangeless compact design, face to face = DN + 50 mm Solids: in general, consultation with manufacturer recommended Limited suitability
KN, KNA
7 6 4 1
6c 6a 6b
5 2 3 8
DN200 (8)
3b 3d 3m What are the disadvantages of lined valves with metallic stop? The body halves are bolted together with full metallic contact 3m . Retightening is not possible, any leak that occurs cannot be stopped. The cavity between the lining and the metallic contact also prevents the early detection of any leak.
100 50 30 20 10 5 3 2 1 -60
Body EN-JS 1049 (0.7043)/PFA: -60 C (-75 F) to +200 C (400 F); max. 16 bar (235 psi) acc. to AD 2000 Body ASTM A395/PFA: -30C (-20 F) to +200 C (400 F); max. 17.2 bar (250 psi) acc. to ASME B16.42 For applications at low temperatures, please observe the local regulations! Operating temperatures below -10 C (15 F): special material for ball stem core
KA-N, KNA-S
KNR, KNAR, KK
Richter control valves KNR and KNAR with play-free torque transmission
Valve bodies, seat rings and the ENVIPACK stem sealing are identical to those of the shut-off valves KN and KNA as are the selection of material and the pressure/temperature range. Advantages: minimum stock of spare parts, conversion from shut-off to control valve possible. Product features 3-6 finely graduated kvs /Cv-values per nominal size Equal percentage characteristic acc. to DIN EN 60534, linear by means of positioner DN 15 -200 ( 1/2 to 8) -60 to +200C (-75 to +400 F), see diagram on page 3 Face-to-face according to - ISO 5752 R.1/DIN/EN 558 R.1 (apart from DN 200) - ASME/ANSI B 16.10/8, Cl.150 Flanges to - ISO/DIN 7005-2 PN 16 (DN 200 (8): PN 10), DN 25-80 (1-3) optionally PN 25 with PB 16 bar, - ASME/ANSI B16.5 Cl.150 Other options: Extra thick body lining: 5 mm (1/5) PFA for permeating media Ultrapure version for pharmaceutical and semiconductor industries Body heating jacket
With the series KNR (ISO/DIN) and KNAR (ASME/ANSI) compact control valves with high control accuracy are available to plant operators. The KNR/KNAR valves are in many applications a very economical alternative to bellows-type, sliding stem valves.
With the formula face-to-face = DN + 50, the KK series offers an extremely short face-to-face an
5
Series KN, KNA, KNR, KNAR HL 102 526 503 502 H 557 405/1 203 577 403
Series KA-N D DN k H5
H5
H1
Port nxd1 HL
557 405/1
Port
DN
577 nxd L 401 201 101 Series KK 532 Play-free coupling for KNR, KNAR 203 804 904/4 510 850 H 503 502 H5 405/1 402/1 504 DN1 k1 D1 101 H1 401 201 203
HL
Port
Cup spring assembly Stainless steel Bracket Sleeve nut Retaining washer Grounding rope Grounding spring washer Lever stop Actuator Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel to customer request Stainless steel Stainless steel 526
DN
H2
H1
202
KK: Operating torques (incl. breakaway torques) with PFA-lined or with Al2O3-ball KK DN mm 25 40 50 65 80 100 150 inch 1 11/2 2 2 1/2 3 4 6
p 3 bar/ p 6 bar/
k vs/Cv-values* KK*
Operating torques
p 10 bar/ p 16 bar/
145 psi Nm 7 15 15 15 42 64 180 in-lbs 62 133 133 133 372 566 1593
max. admissible Nm 20 50 50 50 120 250 500 in-lbs 177 443 443 443 1062 2213 4425
Nm in-lbs Nm
m3/h USgpm
* a worm gear is recommended for torques >/= 200 Nm (1770lbs) All torques: Test medium water 20 C, seat rings of pure PTFE. The torques may vary depending on the medium (dry gases, crystallising media, oil contents etc.)
KN, KNA, KNR, KNAR, KA-N: Operating torques (incl. breakaway torques) with PFA-lined ball KN, KNA, KNR, KNAR DN mm 15 20 25 40 50 80 100 150 200 inch
1/ 2 3/ 4
k vs/Cv-values* KN, KNA, KA-N* kvs 17,5 31 75 200 310 800 1250 2800 3200 Cv 20 36 87 233 361 932 1456 3262 3728 Nm 10 10 12 25 30 80 170 in-lbs 89 89 106 221 266 708 1505 Nm 70 70 70 225 225 500 500 2200 2250 in-lbs 620 620 620 1990 1990 4425 4425 19470 19913 m3/h USgpm
KA-N DN/DN1 mm 50/25 150/100 inch 2/1 6/4 p 3 bar/45 psi p 6 bar/85 psi
Operating torques
p 10 bar/145 psi p 16 bar/235 psi max. admissible
Nm 8 8 12 20 25 60 80 200 200
Nm 8 8 12 20 25 60 80 250 250
Nm 8 8 12 20 25 65 90 350 350
1 1 1/2 2 3 4 6 8
80/50+100/50 3/2+4/2
KN, KNA, KNR, KNAR, KA-N: Operating torques (incl. breakaway torques) with Al2O3 ball KN, KNA, KNR, KNAR DN mm 15 20 25 40 50 80 100 150 200 inch
1/ 2 3/ 4
k vs/Cv-values* Operating torques KN, KNA, KA-N* kvs 17,5 31 75 200 310 800 1250 2800 3200 Cv 20 36 87 233 361 932 1456 3262 3728 Nm 12 12 12 45 50 220 280 in-lbs 106 106 106 398 443 1947 2478 Nm 28 28 28 80 120 250 350 1200 1200 in-lbs 248 248 248 708 1062 2215 3098 10620 10620 m3/h USgpm
p 10 bar/145 psi p 16 bar/235 psi max. admissible
KA-N DN/DN1 mm 50/25 150/100 inch 2/1 6/4 p 3 bar/45 psi p 6 bar/85 psi
Nm 10 10 12 20 25 60 80 350 350
1 1 1/2 2 3 4 6 8
80/50+100/50 3/2+4/2
Dimensions, weights
KN, KNR (ISO/DIN): Installation dimensions and approx. weights Face-to-face ISO 5752 series 1 (DIN 3202 F1), flanges ISO 7005-2**
DN mm inch 15 20 25 40 50 80 100 150 200
1/ 2 3/ 4
Port mm 15 20 24.5 38 47.5 78 96 145 145 inch mm 0.59 0.79 0.96 1.50 1.87 3.07 3.78 5.71 5.71 130 150 160 200 230 310 350 480 457
HL mm inch 179 179 179 259 259 410 410 7.0 7.0 7.0 10.2 10.2 16.1 16.1 mm 130 130 130 155 155 180 195
H inch 5.12 5.12 5.12 6.10 6.10 7.09 7.68 10.4 10.4 mm 95 105 115 150 165 200 220 285 340
D inch 3.74 4.13 4.53 5.91 6.5 7.87 8.66 11.2 13.4 mm 65 75 85 110 125 160 180 240
EN H1 ISO inch mm inch 5211 mm inch 2.56 4 x14 4x0.55 F05 50 1.97 n x d1 2.95 4 x14 4x0.55 F05 3.35 4 x14 4x0.55 F05 4.33 4 x19 4x0.75 F07 4.92 4 x19 4x0.75 F07 6.30 8 x19 8x0.75 F10 7.09 8 x19 8x0.75 F10 9.45 8 x 23 8x0.91 F12 50 50 77 80 118 134 184 184 1.97 1.97 3.03 3.15 4.65 5.28 7.24 7.24
H5 mm inch 60 60 60 94 97 140 156 215 215 2.36 2.36 2.36 3.70 3.82 5.51 6.14 8.46 8.46 60 60 60 60 60 80 80
Weight man. act. kg 5.6 6 6 14 16 35 55 104 125 lbs 12.3 13.2 13.2 30.9 35.3 77 121 229 276
1 1 1/2 2 3 4 6 8
* DN 150 (6) and 200 (8): At p > approx. 2 bar (29 psi) a worm gear is recommended instead of the hand lever. Details on request. ** On request: drilled to ASME/ANSI B16.5 Cl.150, JIS 10K
KNA, KNAR (ASME/ANSI): Installation dimensions and approx. weights Face-to-face ASME/ANSI B16.10 short, flanges ASME/ANSI B16.5 Cl.150**
DN mm inch 15*** 1/2*** 25 40 50 80 100 150 200 1 11/2 2 3 4 6 8 Port mm 15 24.5 38 47.5 78 96 145 145 inch mm L inch HL mm inch 179 179 179 259 259 410 410 7.0 7.0 7.0 10.2 10.2 16.1 16.1 mm 130 130 130 155 155 180 195 H inch 5.12 5.12 6.10 mm 89 108 127 D EN H1 ISO inch mm inch mm inch 5211 mm inch 3.5 60.5 2.38 4 x16 4 x 5/8 F05 50 1.97 k n x d1 70 2.76 4 x16 4 x 5/8 F05 50 50 77 80 118 134 184 184 1.97 1.97 3.03 3.15 4.65 5.28 7.24 7.24 4.25 5.0 79.5 3.13 4 x16 4 x 5/8 F05 98.5 3.88 4 x16 4 x 5/8 F07 120.5 4.75 4 x19 4 x 3/4 F07 152.5 6.0 4 x19 4 x 3/4 F10 8 x19 8 x 3/4 F10 H5 mm inch 60 60 60 94 97 140 156 215 215 2.36 2.36 2.36 3.70 3.82 5.51 6.14 8.46 8.46 60 60 60 60 60 80 80 H2 mm inch 2.36 2.36 2.36 2.36 2.36 3.15 3.15 Weight man. act. kg 5.6 6 5.6 12 14.5 33.5 50 91 125 lbs 12.3 13.2 12.3 26.4 32 74 110 201 276
0.59 130*** 5.12 0.79 150*** 5.91 0.96 1.50 1.87 3.07 3.78 5.71 5.71 127 165 178 203 229 267 457 5.0 6.5 7.0 8.0 9.0 10.5 18
20*** 3/4*** 20
6.10 152.5 6.0 7.09 190.5 7.5 7.68 10.4 229 343
10.4 279.5 11.0 241.5 9.51 8 x 23 8 x 7/8 F12 13.5 298.5 11.75 8 x 23 8 x 7/8 F12
* DN 150 (6) and 200 (8): At p > approx. 2 bar (29 psi) a worm gear is recommended instead of the hand lever. Details on request. ** On request: drilled to JIS 10K, ISO 7005-2 *** face-to-face not to ASME/ANSI
KA-N: Installation dimensions and approx. weights Special face-to-face, flanges ISO 7005-2 (optionally drilled to ASME /ANSI B16.5 Cl.150)
EN Weight H1 H5 H2 man. act. ISO mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch 5211 mm inch mm inch mm inch kg lbs DN/DN1 Port L HL H D k nxd D1 k1 nxd1 50/25 2/1 24.5 0.96 160 6.3 179 7.0 130 5.12 165 6.5 125 4.92 4 x19 4x0.75 115 4.53 85 3.35 4 x14 4x0.55 F05 80/50 3/2 47.5 1.87 210 8.27 259 10.2 155 6.1 200 7.87 160 6.3 8 x19 8x0.75 165 6.5 125 4.92 4 x19 4x0.75 F07 100/50 4/2 47.5 1.87 210 8.27 259 10.2 155 6.1 220 8.66 180 7.09 8 x19 8x0.75 165 6.5 125 4.92 4 x19 4x0.75 F07 50 1.97 60 2.36 60 2.36 8 17.6 37 40 80 3.15 97 3.82 60 2.36 17 80 3.15 97 3.82 60 2.36 18
150/100 6/4 96 3.78 325 12.8 410 16.1 195 7.68 285 11.2 240 9.45 8 x 23 8x0.91 229 9.02 190.5 7.5 8 x19 8x0.75 F10 134 5.28 156 6.14 80 3.15 51.5 114
KK: Installation dimensions and approx. weights Special face-to-face DN + 50 mm, flangeless sandwich design
DN mm inch 25 40 50 65 80 100 150 1 1 1/2 2 2 1/2 3 4 6 Port mm 24 38 46 46 65 78 110 inch mm 0.94 1.50 1.81 2.28 3.07 3.07 4.33 75 90 100 115 130 150 200 L inch mm 2.95 143 3.54 225 3.94 225 4.53 225 5.12 225 5.91 325 7.87 385 HL inch 5.6 8.9 8.9 8.9 8.9 12.8 15.2 mm 120 165 170 170 190 190 240 H EN ISO inch 5211 4.72 6.5 6.69 6.69 7.48 7.48 9.45 F05 F07 F07 F07 F07 F10 F12 H1 mm 44 69 73 73 105 113 159 inch 1.73 70.5 2.72 105 2.87 109 2.87 109 4.45 6.26 160 207 H5 mm inch 2.78 4.13 4.29 4.29 6.3 8.15 mm 60 60 60 60 60 80 100 H2 inch 2.36 2.36 2.36 2.36 2.36 Weight man. act. kg 1.7 3.7 4.3 6 8 lbs 3.7 8.2 9.5 13.2 17.6 30 72
Stainless steel heating jacket for all standard heat transfer media
Ball with relief opening for pressure relief of the ball interior in the closed position
Presented by:
Richter Chemie-Technik GmbH Otto-Schott-Str. 2, D-47906 Kempen, Germany Tel. +49 (0) 21 52/146-0, Fax +49 (0) 21 52/146-190 www.richter-ct.com, richter-info@idexcorp.com 8