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Version 11.

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OEM Catalogue

Circulation Pumps

Glandless pumps and systems

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Technics in motion, People in action

WILO INTEC is part of the group WILO SE which started as an historic family-run business with decades of experience. WILO INTEC has grown into a modern and internationally operating corporate group. The driving forces behind this tremendous development are our understanding of the market, our uncompromising commitment to the customer, and the force of our innovations. WILO INTEC has developed its knowledge of the field and of the final application to such a level that it is now qualified as a HVAC competence center. Our global strength, our problem-solving competence and the concrete benefits of using our products are the cornerstones of our success. You will find in this catalogue some of our standard products, but if you have any special request, please contact our team, we will be delighted to help you.

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Content

A.

General Information > OEM circulators > Asynchronous motors > Electronic asynchronous motors

page 4 page 11 page 21

B.

> > > > > > > > > > > > > >

Heating and cooling Inline cast iron circulator : RS / NY and NX Inline cast iron circulator : TOP RL Inline cast iron circulator : TOP S Inline composite circulator : RS Ku / NY Ku Axial cast iron circulator : RSB / NBL Axial composite circulator : RSB Ku / NBL Ku Hydraulic interface composite circulator : HU15 & HU25 Ku Inline cast iron circulator with air venter : RSL / DY Inline composite circulator with air venter : RSL Ku / DY..Ku Multifunction integrated composite circulator : MSL12 Composite circulator with air venter : NFSL and DNFS Composite circulator with air venter : BSL and DBS Asynchronous electronic circulators : PWM-X Asynchronous electronic circulators : E /1-5

page 25 page 28 page 30 page 31 page 34 page 35 page 37 page 43 page 46 page 49 page 54 page 58 page 61 page 62

C.

> > > > > >

Sanitary hot water Inline bronze circulator : Z15 Inline bronze circulator : Z20 Inline bronze circulator : Z25 Inline composite circulator : ZRS Ku and NSC Inline bronze circulator : NSB10 / NSB15 Inline bronze circulator : NSB25 / NSB30

page 64 page 65 page 66 page 67 page 69 page 70

D.

> > > > >

Solar thermal energy systems Inline solar circulator : ST/4.5 ECO, ST/6 ECO and ST/7 ECO Inline solar circulator : ST15/8 ECO Inline solar circulator : ST/8 High Flow Inline solar circulator : ST15/9 and ST15/11 Inline solar circulator : TOP-S25/13

page 72 page 73 page 74 page 75 page 76

E.

Geothermal energy systems > Inline cast iron circulator : RSG/6 and RSG/7 > Inline cast iron circulator : RSG/8

page 78 page 79

F.

Systems > Hydraulic system : Magic Bloc : MB

page 81

G.

Accessories > VORTEX flow sensor

page 92

For any incident arising from use for any purpose other than those for which it is designed or if the above specification of use is not respected, Wilo Intec cannot be held liable for any malfunction or damage.

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H.

Contacts

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General information OEM Circulators


Circulator designation

Wilo designation Range RS TOP-RL TOP-S RSL RSG E Z HU RSB ST BSL NFSL Electric connection Inline cast iron circulator PL Inline cast iron circulator with air venter Geothermal inline cast iron circulator Asynchronous electronic circulator Sanitary water circulator Hydraulic interface composite circulator Axial circulator Inline solar circulator Composite circulator with air venter Composite circulator with air venter Height circulator : 130 mm / 180 mm PR CL CR FSL FSR Packing gland on the left Packing gland on the right Connector on the left Connector on the right Overmoulded cable on the left Overmoulded cable on the right

INT RSL 25 / 5 - 3 Ku PR 130 - 9 - I

Roughly height of water (mCE) at water flow=0 I

Packaging Individual Collective

Nominal width of connection 12 15 20 25 30 Threading 3/4" Threading 1" Threading 1" Threading 1" Threading 2" 3 INT Integrated asynchronous motor Asynchronous motor 2 1 PWM-X PWM-C Control
Subject to change 10/2011 WILO INTEC

Position of terminal box

Ku = Composite circulator housing

3 speeds (Max/Medium/Eco) 2 speeds (Max/Medium) 1 speed (Max) Electronic circulators (PWM regulation)

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Circulator designation

Salmson designation

Range N D NB HU NSB NSC Domestic With air venter Block circulator Hydraulic unit Sanitary Bronze housing Sanitary Composite housing PL PR CL CR FSL FSR

Electric connection Packing gland on the left Packing gland on the right Connector on the left Connector on the right Overmoulded cable on the left Overmoulded cable on the right

Housing X Y H = 180 H = 130 Position of terminal box

NXL 53 - 25

Ku

PR

6 - I

Packaging I Roughly height of water at 1m3/h Individual Collective

Ku = Composite circulator housing

Nominal width of connection 12 Speed E A L 1 speed (Max) 2 speeds (Max / Medium) 3 speeds (Max / Medium / Eco) 15 20 25 32 Threading 3/4" Threading 1" Threading 1" Threading 1" Threading 2"
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Circulator connection

Circulator threaded connection

WILO circulator's section designation Designation SALMSON circulator's section designation Circulator's thread diameter (inch) - G A Circulator's thread diameter (mm) Pipe's diameter (inch) - Rp T Pipe's designation (mm)

12 12 3/4 26,44

15 15 1" 33,25 1/2 15/21

20 20 1" 41,91 3/4 20/27

25 25 1" 47,8 3/4 or 1" 20/27 or 26/34

30 32 2" 59,61 1" 33/42


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Recommendations for hydraulic connections (cast iron or bronze or composite pump housing)
>

material for flat gasket type EPDM 70 shores

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Abbreviations and what they stand for Abbreviation 1/min dH p-c p-v External controlled pump H HVAC PN Q Remote control Stand alone or self controlled pump TF VDI 2035 Meaning Revolutions per minute (rpm) Degree of German water hardness, unit for assessing water hardness Control mode for constant differential pressure Control mode for variable differential pressure Pump regulated by external system

Delivery head in m (1 m = 0.098 bar) Heating, Ventilation and Air Conditioning Nominal pressure. The pump has been validated at the defined pressure with security coefficient Volume flow in m3/h The speed selection of the pump can be defined by an external system Pump with integrated regulation (generally pc and p-v) Normative water temperature classification VDI guideline for the prevention of damage in hot water heating installations

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Approved circulator mounting arrangements : For higher altitudes: add 0.1m head/100m height increase. These minimum heads must be respectively increased when handling fluids of higher temperatures or lower densities, higher resistances at the circulator suction side and in regions of lower atmospheric pressures. Condensation Circulators listed as being suitable of handling chilled water down to 10C are fully condensation-proof. Working Pressure Maximum working pressures to which circulators can be internally subjected to: PN3, PN6 or PN10 (see type plate) Electrical Wiring > All Wilo and Salmson circulators are suitable for wiring to the appropriate European standard voltage 230V (+10% / -15%) to IEC 60038 standards Frequency : 50Hz 5% All Wilo and Salmson circulators with CE-mark according to EC Low Voltage Directive (P1300W) or EC machinery directive (P1>300W)

> >

Viscous fluids / Hydraulic data All hydraulic data contained in this catalogue are based on handling water having a kinematic viscosity = 1 mm2 / s Water / glycol mixtures allowed, mixing rate (max 1.1). The hydraulic values of the pump and of the pipe system change when such liquids of different densities and/or viscosities are pumped. Above 20% admixtures, the pumping data must be checked. These data are measured after a minimum of 12 hours of running-in.

Automatic performance control

Heating circulating circulators are, due to their high annual operating hours, among the largest power consuming appliances in buildings. Their power consumption can however be considerably reduce when operating them in conjunction with an automatic performance control system; savings of up to 50% are thus attainable. Automatic performance control will hydraulically optimise operations at all load conditions, particularly the problematic low-load periods so typical in central heating. A further significant effect is the avoidance of flow noise generated at thermostatic radiator valves due to the prevention of undue head increases.

Minimum inlet pressure to prevent cavitation To avoid cavitation (vapor forming within the circulator) it is necessary to maintain at the circulator suction port an adequately high positive pressure (static head) in relation to the vapor pressure of the fluid being handled.
Minimum inlet pressure (m) at the circulator suction inlet to avoid cavitation noise at + 40C ambient and max. water temperatures

TOP-S TOP-RL 50C 95C 110C 0,5 5 11

Other types 0,5 3 10


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Specific functions Self regulating pumps provide specific features: UH UL Required control current : 4 mA @ 5V 7.5mA @ 15V
Pressure difference [mCW]

PWM voltage range : Min 5V 0V Max 15V 0,5V

In p-c control mode, the electronic module keeps the differential pressure generated by the pump constant at the differential pressure set point HS over the permissible volume flow range.

Voltage HS

UH
Flow [l/h]

In p-v control mode, the electronic module changes the differential pressure set point to be maintained by the pump in linear fashion between Hs and Hs. The differential pressure set point value varies with the volume flow Q.

Pressure difference [mCW]

Ul Hs Hs Pulse width Period


Flow [l/h]

Time

Pulse width X 100 = Modulation Rate (MR) Period

The choice of the control mode must be made by qualified personnel during installation according to pipe losses characteristics.

Air venting routine An air venting routine is implemented to help the installer to drain air out of the heating installation. This routine can easily be selected turning the red button to the middle position. It runs 10 minutes by alternating low and high speeds of the pump. At the end of the process, the pump automatically switches to a preset speed. The installer can then select the requested setting with the red button.

Description: the PWM module receives the signal from the boiler controller and switches the circulator into one of the power stage or rotation speed. There is no possibility to read out any information from the module (unidirectional interface). 0% PWM Maximum stage or speed 100% PWM circulator off (stand-by) 100% PWM Maximum stage or speed 0% PWM circulator off (stand-by)
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Signal logic heating

Signal logic PWM regulation solar

Interface specification Signal polarity : both PWM frequency range : 150 Hz to 4 kHZ

See transfer curves in the electronic and high efficiency circulators pages.

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Operating modes for PWM > Power-On: The circulator starts with the maximum stage After stable running, the circulator switches into the stage selected by PWM signal > PWM changing : The circulator switches directly to the selected stage
PWM-C Hydraulic curve vs % pw m

Max

44%

Type PWM-X For the model PWM-X, the electronics switches between 24 predefined stages according to the following transfer curve

Mid 23%

74%

Min

PWM transfer charateristic


25

53%

20

10

20

30

40

50

60

70

80

90

100

% PWM % PWM
Powerstage
15

Power stage

The variant C/A has been created especially for the boiler controller type Honeywell MCBA14xxD-HR7A

10

Transfer curve : PWM-C/A Transfer curve PWM-C/A


3,5
0 10 20 30 40 50 60 70 80 90 100

PWM [%]

Type PWM-C

PWM %

Max3
MAX 2,5

17%

power stage

For the model PWM-C, the electronic control provides one of the 3 hydraulic curves of the standard circulator

Mid 2
MID 9% 1,5

42%

Pression / Head / Druck (mCE)

Min 1
MIN 34% 0,5
Max speed Mid speed Min speed

Head (m)

0 0 10 20 30 40 50 60 70 80 90 100

PWM [%] % PWM


1 1,5 2 2,5 3 3,5 4 4,5

0,5

Dbit / Water flow / Durchflu (m 3/h)

Description : The PWM-C module receives the signal from the boiler controller and switches the circulator into one of the 3 power stage of the standard circulator. The switching points are fixed. Signal logic : 0% PWM Max speed 100% PWM Min speed
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Water flow (m3/h)

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Standard Circulator*

Terminal box

Cartridge with rotor

Pump housing Stator

Motor housing

Integrated Circulator*

Cartridge with rotor Motor connector

Pump housing Stator Motor housing


Subject to change 10/2011 WILO INTEC

*Example of construction

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Integrated circulator : dedicated OEM motor design (White Good Approach)

Product presentation This new product (WILO patent) is for use inside central heating boilers, offering less weight, reduced dimensions, optimised connection techniques for serviceability and an adapted industrial design. Its the result of a benchmark with White Good Products (e.g. dish washer). This motor type fits in all standard and OEM pump housings. The hydraulic curves and the electrical data are according to the catalogue data for the standard pumps

Cable range WILO standard (see drawing bellow) Working length L : 250, 500, 750, 1000 5 mm Colour : black (for 1 speed and 2 speeds cable with connector end) brown, red, black, blue (for 2 speeds free ends) Type : separate wires class 2 0.5mm2 VDE approved outer Wire : 2.40 mm

Ends : RAST type connector or free wires The cable connection on the motor (motor connector) is based on RAST 2.5 standards. It includes a water protected housing and the capacitor. Option : cable customisation are possible with specific customer The cable connection on the customer side (customer connector) may connector and with integrated earth terminal. be defined by the customer but shall be preferably in RAST type. The earth is not provided but a standard separated earth pin is integrated. The installer may dismount the motor connector from the circulator with a screw driver for service reasons ensuring that no water enters the open motor connection. The product will be delivered with the cable / connector either mounted or separately. Working length (L15)

Ends

WG connector and cable 1 speed version Circulator Boiler integration The earth connection is proposed as a standard 6.35 x 0.81 terminal. It must be linked to a cable from boiler or existing earth cable. This new motor is certified VDE component (n 40023360). Product range 1 speed and 2 speeds remote control for boiler version are available. There is no manual speed selector available. Motor range head : 4m up to 6.7m (@ 0l/h) Cable / connector 2 speeds remote control description (4 wires)
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1 brown blue: main supply (main + auxiliary) 2 circulator speed selection from boiler: blue (N) : neutral Shunt between blue black : max speed Shunt between red black : medium speed

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Positioning of motor connector

12

6
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The full water protection of the circulator is only assured for the upper position (12 oclock) of the motor connector in the end application. Other positions are possible if the circulator is protected against any external water contact.

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Introduction WILO INTEC has been producing circulating pumps with asynchronous motors for many years. This standard motor technology fits a large spectrum of pump housings for use in heating, solar, geothermal or sanitary applications. The motors can be customised with different types of speed control system: > 1 of 3 different speeds selected by installer > Remote control up to 3 speeds General data on asynchronous motors Motor Canned rotor motors feature > Degree of protection : IP44 (except special terminal box Please contact us) > Insulation class F (except for circulators*/5 and INT*/6.7 which are class H) > Radio frequency interference : EN 50082-1 Normative water temperature classification > See type plates

Standard terminal box connections 3 mains solutions : > The connecting cable can be assembled by the customer through the packing cable gland (either right or left) > With a cable (mounted by Wilo Intec) according to the customers specification (either right or left) > With a standard 3 ways connector integrated on the box (either right or left) Permitted field of application > Heating water Permissible ambient air temperatures From 0C to + 60C (with a fluid temperature not exceeding 95C) Temperature range for use in heating and A/C systems at max. ambient temperature +40C : -10 to +110C Temperature profiles
Heating
4000 h/year 3500 h/year 3000 h/year 2500 h/year 2000 h/year 1500 h/year 1000 h/year 500 h/year 0 h/year 120C 90C 85C 70C 65C 50C 45C 35C

Solar
3000 h/year 2500 h/year 2000 h/year 1500 h/year 1000 h/year 500 h/year Subject to change 10/2011 WILO INTEC 0 h/year

> Drinking water Temperature range for use in drinking-water circulation systems at max. ambient temperature +40C : 0 to +65C (short time duty 2h : +80C) Max. permitted total hardness in drinking-water circulation systems 18dH

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General points for pumps in heating systems WILO pumps operate best with clean, good quality tap water. The most frequently occurring factor which may have a negative effect on heating water can be oxygen, lime, sludge, acidity level and other substances (including chlorides and minerals). In addition to the heating water quality, the installation also plays a significant part. The heating system shall be tight. Materials shall de chosen which are not sensitive to oxygen diffusion (corrosion risks).

In old heating systems which remain very dirty after flushing, the usage of cleanser may help. The product must be suitable for all materials used in the central heating installation. The supplier of the cleanser must be consulted in this regards. Its usage regulations and instructions provided by the supplier of the water treatment product must be followed. Particular attention must be paid on the full removal of the cleanser from the heating installation. Given that a variety of water treatment products are available, it is not feasible for WILO to investigate all possible products. A number of wellknown manufacturers and their products are : Fernox :

New heating systems In the case of new installations, it is first of all crucial to flush the entire installation thoroughly (without the pump mounted) before the central installation is commissioned. This will remove residue from the installation process (weld, slag, fitting products) and preservatives (including mineral oil). The system shall then be filled with clean, good quality tap water. Sentinel :

- Protector F1 - Restorer F3

- X100 - X400 Agent from the other manufacturers may also be used, provided the relevant manufacturer guarantees that it is suitable for all materials used and is corrosion resistant. The system shall then be filled with clean, good quality tap water.

Existing heating systems If a new boiler or heat pump is being installed in an existing heating system, the system must be flushed to avoid particles presence, sludge and other problems in the installation. Where applicable flushing shall be done before the new application is installed. Loose dirt can only be removed where there is sufficient flow. Flushing will therefore take place section by section. Special attention must also be paid to blind spots , where there is only a small amount of flow and where a lot of dirt can be accumulated. The system shall then be filled with clean, good quality tap water. If after the flushing the quality of the water in an existing installation proves still to be inadequate, certain measures must be taken to avoid pump problems. One option for removing pollution is to install a filter. Various kinds of filters are available for this. A screen filter is designed to trap large dirt particles. This filter is usually placed in the full flow part of the system. A fabric filter on the other hand, is designed to trap finer particles. Forbidden materials Some materials must not be used in installation because of too low PH value, composite attack, e.g. : - Leak sealer - Nutritive acid and deoxidant acid - FERNOX DS40 system cleaner

Very old heating systems or systems open to air


Subject to change 10/2011 WILO INTEC

In heating systems which are open to air corrosion inhibitors shall be used. The product must be suitable for all materials used in the central heating installation. The supplier of the corrosion inhibitor must be consulted in this regards. Its usage regulations and instructions provided by the supplier of the water treatment product must be followed.

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Positioning of control box

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OEM Standard Box Positioning The box WI2 can be supplied with the Packing Gland on the left side or the right side according to the customers needs (excepted TOP range) Cable gland Cables diameter (mm) min PG9 PG11 5 6 Examples max 8 9.5

Left

Right

PR12

PR6

Data label position The data label position has to be specified separetely

label
orientation

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orientation

label

orientation

label label

orientation

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Cables available as standard (excepted TOP range) According to the customers needs, the terminal box can be supplied : - with the cable on the right side or on the left side - with 1, 2 or 3 speeds

L (mm) 500 1000 1500 2000 2500 3000

Part number (Wilo Intec) 4517957 4517027 4517084 4517637 4520553 4517080

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Standard quick connection module V1 (Excepted TOP range)

Capacitor

Capacitor Blue Yellow / Green Quick connection module V2 (with remote control) Short circuit (sanitary) = high speed Long circuit (heating) = selector speed chosen Delivery status : cable for remote control will be mounted by Wilo Intec Brown

Terminal box Capacitor Main phase

8
Low speed Auxiliary phase

High speed

Remote control of maximum speed

2 5 7
High speed

speed according switch selector (maxi, medium, mini)

Main supply (230V.)

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Module with remote control (WS5)

Index 4 (between high or medium speed)

Index 5 ( between high or low speed)

Index 6 (between medium or low speed)

Index 7 (between high, medium or low speed)


Subject to change 10/2011 WILO INTEC

Delivery status : cable for remote control will be mounted by Wilo Intec

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Modulating circulators : PWM series Self regulating pumps : E../1-5 series

Series PWM circulating circulators are intended for use in hot water heating systems of variable volume characteristics. The integrated electronic module is driven by a PWM signal from the boiler controller and switches the circulator into a specific power stage.

Series E../1-5 circulating pumps are intended for use in hot water heating systems of variable volume characteristics. The pump-integrated electronic differential pressure control provides variable speed control to match pump capacity to the actual load demand. The motor housing is fitted with an electronic control module capable of maintaining the pump generated differential pressure constant at a preset value between 1 and 5 m. The pump continuously adapts itself to the necessary load of the installation following the opening or closing of thermostatic valves. The pump allows two different settings with differential pressure control: turning the red button right or left P-c or P-v. By selecting the middle position, the pump launches the air venting routine.

The main benefits are: > Power savings > Reduction of flow noise > No bypass required for pressure adjustment The first two points are generated by the speed reduction of the circulator. This reduction is effective most of the time as soon as the external temperature is higher than 5c.

Concerning the last point, the bypass is not needed for pressure adjustment because the differential pressure reduction required is provided by the PWM circulator. Moreover, the water temperature increase on the heating return Connection system circuit with the bypass does not occur any longer. This is especially advantageous for condensing boilers. For the power supply, the pumps are available either with a 3-way connector or with a customized cable on the right or the left side of the box For sanitary hot water heating, the circulator can be automatically switched PWM cable: 2-wire cable according to customers specification (max to the high speed to improve the thermal efficiency inside the sanitary heat length = 1m) exchanger. This characteristic cannot be achieved with a standard circulator with a manual set point permanently fixed by the installer. Generals characteristics : The electronic PWM module can supply the circulators type ../Premium, ../4.1, ../6 or ../7 with : > > > > Cast iron in line circulator housing with or without air venter > Composite in line circulator housing with or without air venter RS.. Ku or RSL.. Ku (not RSB) Electronic box position > 3 and 9 oclock are every time possible with the above circulator housing. For 12 oclock, the mounting is sometimes impossible according to the chosen pump housing. Please contact us. All the positions (except 6 oclock) are allowed with the circulators type ../7 Position 6 oclock in the application is not allowed. > > Supply voltage : 230V +10% / -15% : 50Hz 5% Degree of protection IP : IP44 Temperature class: TF95 Water temperature range: from 10 to 95c (at ambient temperature max 60c) Heating water to VDI2035 ; water/glycol mixtures up to glycol 30%. Only approved additives with corrosion inhibitors must be used in strict compliance with manufacturers instructions.
Subject to change 10/2011 WILO INTEC

> >

For other needs, please contact Wilo Intec.

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Positioning of control box

Data label position The data label position has to be specified separetely

label

orientation

label

orientation

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orientation

label

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Electronic Box Position

230V with connector type CLF

230V with connector type CLR

230V and PWM signal with cables

Connection also available on the right side (CRF / CRL)

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Heating and cooling

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Inline asynchronous circulators for heating application


Type : RS / NY and NX

Also available as Integrated Circulator

Thread G RS15/2 /4 /5 NY.13 /33 /43 RS15/6 NY.53 RS15/6 Compact NY.53 Compact RS15/7 NY.63 RS20/2 /4 /5 NY.13 /33 /43 RS20/6 NY.53 RS20/6 Compact NY.53 Compact RS20/7 NY.63 RS25/2 /4 /5 NY.13 /33 /43 RS25/6 NY.53 RS25/6 Compact NY.53 Compact RS25/7 NY.63 RS25/2 /4 /5 NY.13 /33 /43 RS25/6 NY.53 RS25/6 Compact NY.53 Compact RS25/7 NY.63 RS30/2 /4 /5 NY.13 /33 /43 RS15/6 NY.53 RS30/6 Compact NY.53 Compact RS30/7 NY.63 I0 I3

Dimensions I1 96,6 96,6 96,6 109,6 96,6 96,6 96,6 109,6 96,6 96,6 96,6 109,6 96,6 96,6 96,6 109,6 96,6 96,6 96,6 109,6 a b4 72,5 76 72,5 76 72,5 76 72,5 76 72,5 76 72,5 76 72,5 76 72,5 76 72,5 76 72,5 76

130

65

28,5

11/4

130

65

28,5

11/2

130

65

33,9

11/2

180

90

33

180

90

33

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Type : RS / NY and NX
n 1/m max RS../2 NX./13 NY./13 min RS../4 NX./33 NY./33 max 1950 1600 1200 2050 1650 min max 1300 2200 2000 min 1600 P1 W 48 31 18 65 46 30 88 60 40 I A 0,21 0,15 0,09 0,28 0,20 0,13 0,38 0,27 0,18 2 / 400 2 / 400 1,6 / 400 Capacitor f / VDB

RS../5 NX./43 NY./43

2 1,5

RS ../2-3

60 50 40

RS ../2-3

Head (m)

1 0,5 0 0 0,5 1 1,5 2 2,5

P1 (W)

30 20 10 0 0 0,5 1 1,5 2 2,5

Water flow (m3/h)


5 4

Q(m3/h)
80 70 60 50 40 30 20 10 0 0 0,5 1

RS ../4-3

RS../4-3

Head (m)

2 1 0 0 0,5 1 1,5 2 2,5 3

P1 (W)

1,5

2,5

Water flow (m3/h) RS ../5-3


6 5 100 80

Q(m3/h) RS../5-3

Head (m)

P1 (W)

4 3
050490

60
Subject to change 10/2011 WILO INTEC

1 0 0 0,5 1 1,5 2 2,5

20 0 3 0 0,5 1 1,5 2 2,5

050490

40

Water flow (m3/h)

Q(m3/h)

Nota bene : tolerances of each curve are according to EN 1151-1:2006

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Type : RS / NY and NX
n 1/m RS../6 NX./53 NY./53 max 2200 1900 min max 1450 2200 1900 min max 1110 2450 2250 min 1850 P1 W 93 67 46 91 58 36 132 92 62 I A 0,40 0,30 0,20 0,40 0,27 0,18 0,58 0,42 0,30 3,5 / 400 2 / 400 2,6 / 400 Capacitor f / VDB

RS../6 Compact NX./53 Compact NY./53 Compact

RS../7 NX./63 NY./63

RS ../6-3
7 6 5 4 3 2 1 0 0 0,5 1 1,5 2 2,5 3
110542

RS../6-3
100 90 80 70 60 50 40 30 20 10 0 0 0,5 1 1,5 2 2,5

Head (m)

P1 (W)

110542

Water flow (m3/h) RS ../6 Compact-3


7 6 5 4 3 2 1 0 0 0,5 1 1,5 2 2,5 120 100 80

Q(m3/h) RS../6 Compact-3

Head (m)

P1 (W)

60 20 0 0 0,5 1 1,5 2 2,5


100319

100319

40

Water flow (m3/h) RS ../7-3


7 6 5 4 3 2 1 0 0 0,5 1 1,5 2 2,5 3 3,5 160 140 120 100 80 60 40 20 0 0 0,5 1 1,5

Q(m3/h) RS../7-3

2,5

3,5

Water flow (m3/h)


Nota bene : tolerances of each curve are according to EN 1151-1:2006

Q(m3/h)

<<<

27

Subject to change 10/2011 WILO INTEC

Head (m)

P1 (W)

070890

070890

070890

Version 11.02

Inline asynchronous circulators for heating application


Type : TOP RL

b4

I0

I3

I1

Wiring diagram

NB : supplied with PG on the left side These pumps are also suitable for solar thermal and geothermal energy systems.

Steps

n 1 / min 2660 2340 1710 2420 1950 1350 2625 2320 2000

P1 W 180 150 110 205 165 115 210 175 120

I A 0.85 0.75 0.55 1.00 0.80 0.60 0.95 0.90 0.65

Capacitor F / VDB

1 TOP-RL 30/4 2 3 1 TOP-RL 25/7.5 TOP-RL 30/7.5 2 3 1 TOP-RL 25/8.5 TOP-RL 30/8.5 2 3

5 / 400

5 / 400

6 / 400

Thread G TOP-RL 30/4 TOP-RL 25/7.5 TOP-RL 30/7.5 TOP-RL 25/8.5 TOP-RL 30/8.5 2 11/2 2 11/2 2 I0 180 180 180 180 180 I3 90 90 90 90 90 P 196 190 190 189 189

Dimensions I1 156 150 150 150 150 L 104 104 104 110 110 b4
Subject to change 10/2011 WILO INTEC

92 92 92 90 90

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28

Version 11.02

Inline asynchronous circulators for heating application


Type : TOP RL TOP-RL 30/4 5 4 3 2 1 0 0 1 2 3 4 5 6 7 8 9 8 7 6 TOP-RL 25/7.5 TOP-RL30/7.5

Head (m)

Head (m)

5 4 3 2 1 0 0 1 2 3 4 5 6 7

Water flow (m3/h)

Water flow (m3/h)

TOP-RL 25/8.5 TOP-RL 30/8.5


9 8 7 6 5 4 3 2 1 0 0 1 2 3 4 5 6 7 8

Head (m)

Water flow (m3/h)

Nota bene : tolerances of each curve are according to EN 1151-1:2006

<<<

29

Subject to change 10/2011 WILO INTEC

Version 11.02

Inline asynchronous circulators for heating application


Type : TOP S

NB : supplied with PG on both sides These pumps are also suitable for solar thermal and geothermal energy systems.
TOP-S25/10 TOP-S30/10 12 10 Head (m) 8 6 4 2 0 0 1 2 3 4 5 6 7 8 9 10 11

Wiring diagram

Water flow (m3/h)

Steps

n 1 / min 2700 2550 2400

P1 W 225 390 190 385 165 - 335

I A 1.9 1.87 1.72 Dimensions

Capacitor F / VDB

1 TOP-S 25/10 TOP-S 30/10 2 3 Thread G TOP-S 25/10 TOP-S 30/10 11/2 2

8 / 400
Subject to change 10/2011 WILO INTEC

I0 180 180

I3 90 90

a2 45 45

I1 172 172

L 137 137

b4 102 102

Nota bene : tolerances of each curve are according to EN 1151-1:2006

<<<

30

Version 11.02

Inline asynchronous circulators for heating application


Type : RS Ku / NY Ku

Also available as Integrated Circulator

Connections G 1, 11/4, 11/2 Suction and pressure side : screwed on minimum 3 threads Maximal torque on connections G 1, 11/4, 11/2 : 40 Nm Gasket : 30 x 21 x 2,1 (EPDM) G 1 38 x 29 x 2,2 (EPDM) G 1 1/4 44 x 32 x 2 (EPDM) G 1 1/2 This circulator housing height can be supplied with 2 optional connections. They are defined to be connected to one manometer or one expansion vessel. Any other use has to be tested and validated by Wilo Intec

Wilo Intec : 4523566


O-Ring 8,9 x 2,7 EPDM 70 SH

Thread G RS15/4 /4.1 /5 Ku NY./33 /34 /43-15 Ku RS15/6 Ku NY./53-15 Ku RS15/6 Compact Ku NY./53-15 Compact Ku RS15/7 Ku - NY./63-15 Ku RS20/4 /4.1 /5 Ku NY./33 /34 /43-20 Ku RS20/6 Ku NY./53-20 Ku RS20/6 Compact Ku NY./53-20 Compact Ku RS20/7 Ku - NY./63-20 Ku RS25/4 /4.1 /5 Ku NY./33 /34 /43-25 Ku RS25/6 Ku NY./53-25 Ku RS25/6 Compact Ku NY./53-25 Compact Ku RS25/7 Ku - NY./63-25 Ku I0 I1 99 99 99 112 99 99 99 112 99 99 99 112

Dimensions a b4 72,5 76 72,5 76 72,5 76 72,5 76 72,5 76 72,5 76


Subject to change 10/2011 WILO INTEC

130

31,7

11/4

130

31,7

11/2

130

31,7

<<<

31

Version 11.02

Inline asynchronous circulators for heating application


Type : RS Ku / NY Ku
n 1/m RS../4 Ku NX./33 Ku NY./33 Ku max 2050 1650 min max 1300 2110 1670 min max 1400 2250 1900 min 1300 P1 W 65 46 30 70 54 36 84 59 39 I A 0,28 0,20 0,13 0,30 0,24 0,16 0,37 0,28 0,18 2 / 400 2 / 400 2 / 400 Capacitor f / VDB

RS../4.1 Ku NX./34 Ku NY./34 Ku

RS../5 Ku NX./43 Ku NY./43 Ku

5 4 Head (m) 3 2 1 0 0 0,5

RS /4 Ku

6 5 Head (m) 4 3 2 1 0

RS /4.1 Ku

1 1,5 Water flow (m3/h)

2,5

0,5

1 1,5 Water flow (m3/h)

2,5

RL16111 3 <<< 32
Subject to change 10/2011 WILO INTEC

6 5 Head (m) 4 3 2 1 0 0 0,5

RS /5 Ku

1 1,5 Water flow (m3/h)

050490 2,5 Nota bene : tolerances of each curve are according to EN 1151-1:2006

Version 11.02

Inline asynchronous circulators for heating application


Type : RS Ku / NY Ku Type : RS Ku / NY Ku

n 1/m max 2200 1900 min max 1450 2200 1900 min max 1110 2450 2250 min 1850

P1 W 93 67 46 91 58 36 132 92 62

I A 0,40 0,30 0,20 0,40 0,27 0,18 0,58 0,42 0,30

Capacitor f / VDB

RS../6 Ku NX./53 Ku NY./53 Ku

2,6 / 400

RS../6 Compact Ku NX./53 Compact Ku NY./53 Compact Ku

2 / 400

RS../7 Ku NX./63 Ku NY./63 Ku

3,5 / 400

RS /6 Ku 7 6 Head (m) Head (m) 5 4 3 2 1 0 0 0,5 1 1,5 2 Water flow (m3/h) 2,5 3 6 5 4 3 2 1 0 0 0,5

RS /6 Compact Ku

1,5 Water flow (m3/h)

2,5

100319 3

RS /7 Ku 7 6 5 Head (m) 4 3 2 1 0 0 0,5 1 1,5 2 Water flow (m3/h) 2,5 3 071058

Nota bene : tolerances of each curve are according to EN 1151-1:2006

<<<

33

Subject to change 10/2011 WILO INTEC

Version 11.02

Specific asynchronous circulators for heating application


Type RSB / NBL

Also available as Integrated Circulator 6 5

RSB15/4.1

6 5

RSB15/5

Head (m)

3 080284 2 1 0 0 0,5 1 1,5 2 2,5

Head (m)

4 3 2 1 0 080284 0 0,5 1 1,5 2 2,5 3

Water flow (m3/h) RSB15/6


7 6 5 4 3 2 1 0 0 0,5 1 1,5 2
n 1 / min RSB15/4.1 NB.34-15 RSB15/5 NB.43-15 RSB15/6 NB.53-15 RSB15/7 NB.63-15 max min max min max min max min 2090 1900 1400 2200 1900 1400 2300 2160 1560 2450 2100 1800 I1 140 140 140 153

Water flow (m3/h) RSB15/7


8 7 6 5 4 3 2 1 0 0
P1 W 70 51 36 81 57 38 88 61 44 126 88 57 Dimensions

Head (m)

Head (m)

2,5

080284

0,5
I A 0,30 0,22 0,16 0,36 0,26 0,18 0,38 0,27 0,20 0,55 0,41 0,27

1,5

2,5
Capacitor F / VDB

080284 3

Water flow (m3/h)

Water flow (m3/h)

2 / 400

2 / 400
Subject to change 10/2011 WILO INTEC

2,6 / 400

3,5 / 400

RSB15/4.1 NB.34-15 RSB15/5 NB.43-15 RSB15/6 NB.53-15 RSB15/7 NB.63-15

b4 72,5 72,5 76 76

Nota bene : tolerances of each curve are according to EN 1151-1:2006

<<<

34

Version 11.02

Specific asynchronous circulators for heating application


Type RSB Ku / NBL Ku

Also available as Integrated Circulator Connections G 1" Suction and pressure side : screwed on minimum 3 threads Maximal torque on connections G 1" : 40 Nm Gasket : 30 x 21 x 2,1 (EPDM)
n l / min max RSB15/4.1 Ku NB.34-15 Ku min max RSB15/5 Ku NB.43-15 Ku min max RSB15/6 Ku NB.53-15 Ku min max RSB15/6 Compact Ku NB.53-15 Compact Ku min max RSB15/7 Ku NB.63-15 Ku min 2110 1670 1400 2110 1670 1400 2110 1670 1400 2200 1800 1100 2110 1670 1400 P1 W 70 54 36 88 60 40 89 67 44 90 59 36 126 93 63 I A 0,30 0,24 0,16 0,38 0,27 0,18 0,36 0,30 0,20 0,39 0,27 0,18 0,56 0,42 0,30 Dimensions I1 RSB15/4.1 Ku NB.34-15 Ku RSB15/5 Ku NB.43-15 Ku RSB15/6 Ku NB.53-15 Ku RSB15/6 Compact Ku NB.53-15 Compact Ku RSB15/7 Ku NB.63-15 Ku 102,7 102,7 102,7 102,7 115,7 b4 72,5 72,5 76 72,5 76
Subject to change 10/2011 WILO INTEC

Capacitor f / VDB

2 / 400

2 / 400

2 ,6 / 400

2 / 400

3,5 / 400

<<<

35

Version 11.02

Specific asynchronous circulators for heating application


Type RSB Ku / NBL Ku

RSB15/4.1 Ku
6 5 6 5

RSB15/5 Ku

Head (m)

3 03993 2 1 0 0 0,5 1 1,5 2 2,5 3

Head (m)

4 3 050490 0 0,5 1 1,5 2 2,5 3 2 1 0

Water flow (m3/h)

Water flow (m3/h)

RSB15/6 Ku
6 5 7 6

RSB15/6 Compact Ku

Head (m)

4 3 110396 2 1 0 0 0,5 1 1,5 2 2,5 3

Head (m)

5 4 3 2 1 0 0 0,5 1 1,5 2 2,5 3 100319

Water flow (m3/h)

Water flow (m3/h)

RSB15/7 Ku
8 7 6

Head (m)

5 4 3 2 1 0 0,5 1 1,5 2 2,5 3


Subject to change 10/2011 WILO INTEC

Water flow (m3/h)

Nota bene : tolerances of each curve are according to EN 1151-1:2006

<<<

36

Version 11.02

Specific asynchronous circulators for heating application


Type : HU15

Also available as Integrated Circulator

The arrow indicates the top side of the HU15. The HU15 should only be used in this orientation with the pressure outlet at 12 oC.

HU15/5-3
6 5 7 6 5

HU15/6-3

Head (m)

Head (m)
0 0,5 1 1,5 2 2,5 3
P1 W 2200 2000 min max HU15/6 min 1600 2200 1900 1450 83 62 40 86 64 44

4 3 2 1 0

4 3 2 1 0 0 0,5
I A 0,36 0,27 0,18 0,38 0,30 0,20 Dimensions 2,6 / 400
Subject to change 10/2011 WILO INTEC

Water flow (m3/h)


n l / min max

Water flow (m3/h)

1,5

2,5

Capacitor f / VDB

HU15/5

2 / 400

I1 HU15/5 HU15/6 108 108

b3 125,6 125,6

b4 72,5 76

Nota bene : tolerances of each curve are according to EN 1151-1:2006

<<<

37

Version 11.02

Specific asynchronous circulators for heating application


Type HU15 : screwing instructions The guarantee of the water tightness on the circulator is linked to : > The way all its parts are correctly assembled > The way the 4 screws are screwed, according > The following instruction

3Nm

3Nm

5Nm

5Nm

Screw first simultaneously two opposite screws to a torque of 3Nm

Then screw simultaneously the two opposite screws to a torque of 3Nm

Screw first simultaneously two opposite screws to a torque of 5Nm

Then screw simultaneously the two opposite screws to a torque of 5Nm

4 smooth holes 6.5 Or 4 threaded holes M6 Customer interface 19.3 0.1

circulator Thread

Screw M6-46 (supplied)

Customer interface 8 Motor 12 minimum

0.1

4.15 0.1

70.37 0.2 69.32 0.15 30.5

OR circulator Nut Customer interface Motor Screw M6 (not supplied)

34.66 0.11
Subject to change 10/2011 WILO INTEC

69.32 0.15

from the circulator

19.3 0.1

*** Zone with hatchs Referential B Gasket compression surface Zone without hatchs Beneath surface B

to the circulator

<<<

38

Version 11.02

Specific asynchronous circulators for heating application


Type : HU25 Ku

Also available as Integrated Circulator

Dimensions I1 HU25/4 Ku HU25/4.1 Ku HU25/5 Ku HU25/6 Ku HU25/6 Compact Ku 115 115 115 115 115 b3 133 133 133 136,5 133 b4 72,5 72,5 72,5 76 72,5

<<<

39

Subject to change 10/2011 WILO INTEC

Version 11.02

Specific asynchronous circulators for heating application


Type : HU25 Ku

n 1/min max HU25/4 Ku min max HU25/4.1 Ku min 2240 1900 1350 2100 1930 1460

P1 W 63 45 30 68 50 35

I A 0,28 0,20 0,14 0,30 0,23 0,16

Capacitor F/ VDB

2 / 400

2 / 400

HU25/4-3 Ku
5 4 6 5

HU25/4.1-3 Ku

Head (m)

3 040463 2 1 0 0 0,5 1 1,5 2 2,5 3

Head (m)

4 3 040512 0 0,5 1 1,5 2 2,5 2 1 0

Water flow (m3/h)

Water flow (m3/h)

Nota bene : tolerances of each curve are according to EN 1151-1:2006

<<<

40

Subject to change 10/2011 WILO INTEC

Version 11.02

Specific asynchronous circulators for heating application


Type : HU25 Ku

n 1/min max HU25/5 Ku min max HU25/6 Ku min max HU25/6 Compact Ku min 2300 2000 1600 2100 1850 1320 2500 2000 1200

P1 W 83 58 39 86 65 45 83 56 36

I A 0,37 0,27 0,18 0,38 0,30 0,20 0,36 0,26 0,17

Capacitor F/ VDB

2 / 400

2,6 / 400

2 / 400

HU25/5-3 Ku
6 5 7 6 5

HU25/6-3 Ku

Head (m)

Head (m)

4 3 050490 2 1 0 0 0,5 1 1,5 2 2,5 3

4 3 2 1 0 0 0,5 1 1,5 2 2,5 040532

Water flow

(m3/h)

Water flow

(m3/h)

HU25/6 Compact-3 Ku
7 6

Head (m)

5 4 3 2 1 0 0 0,5 1 1,5 2 2,5 3 100319

Water flow (m3/h)

Nota bene : tolerances of each curve are according to EN 1151-1:2006

<<<

41

Subject to change 10/2011 WILO INTEC

Version 11.02

Specific asynchronous circulators for heating application


Type HU25 Ku : screwing instructions The guarantee of the water tightness on the circulator is linked to : > The way all its parts are correctly assembled > The way the 4 screws are screwed, according > The following instruction

3Nm

3Nm

5Nm

5Nm

Screw first simultaneously two opposite screws to a torque of 3Nm

Then screw simultaneously the two opposite screws to a torque of 3Nm

Screw first simultaneously two opposite screws to a torque of 5Nm

Then screw simultaneously the two opposite screws to a torque of 5Nm

The HU25 Ku should only be used In this orientation with The pressure outlet at 12 oclock

OR

*** Zone with hatchs Referential B Gasket compression surface Zone without hatchs Beneath surface B

<<<

42

Subject to change 10/2011 WILO INTEC

Version 11.02

Inline asynchronous circulators for heating application


Type : RSL and DY

I1

b4

I0
Also available as Integrated Circulator

I3

25,50,15

461

49,51 34

G3/8A

Thread G RSL15/4 RSL15/5 RSL15/6 RSL15/6 Compact RSL15/7 I0 I3

Dimensions I1 96,6 96,6 96,6 96,6 109,6 a b4 72,5 72,5 76 72,5 76

130

65

(18)

35

56,5

2 MAXI

<<<

43

Subject to change 10/2011 WILO INTEC

Version 11.02

Inline asynchronous circulators for heating application


Type : RSL and DY

n l/m max RSL15/4 min max RSL15/5 min 2050 1650 1300 2300 2000 1450

P1 W 65 46 30 85 60 39

I A 0,28 0,20 0,13 0,37 0,27 0,18

Capacitor f / VDB

2 / 400

2 / 400

RSL 15/4-3
5 4 6 5

RSL 15/5-3

Head (m)

3 2 1 0 0 0,5 1 1,5 2 2,5 3 3,5

Head (m)

4 3 060702 0 0,5 1 1,5 2 2,5 3 2 1 0

Water flow (m3/h)

Water flow (m3/h)

Nota bene : tolerances of each curve are according to EN 1151-1:2006

<<<

44

Subject to change 10/2011 WILO INTEC

Version 11.02

Inline asynchronous circulators for heating application


Type : RSL and DY

n l/m max RSL15/6 min max RSL15/6 Compact min max RSL15/7 min 2200 1900 1450 2400 1900 1100 2450 2250 1850

P1 W 93 67 46 85 59 37 132 92 62

I A 0,40 0,30 0,20 0,37 0,27 0,18 0,58 0,42 0,30

Capacitor f / VDB

2,6 / 400

2 / 400

3,5 / 400

RSL 15/6-3
7 6 7 6 5

RSL 15/6-3 Compact

Head (m)

Head (m)

4 3 2 1 0 0 0,5 1 1,5 2 2,5 3 3,5 4

4 3 2 1 0 0 0,5 1 1,5 2 2,5 3

Water flow (m3/h) RSL 15/7-3


8 7 6 5 4 3 2 0 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 1

Water flow (m3/h)

Head (m)

Water flow

(m3/h)

Nota bene : tolerances of each curve are according to EN 1151-1:2006

<<<

45

Subject to change 10/2011 WILO INTEC

Version 11.02

Inline asynchronous circulators for heating application


Type : RSL Ku and DY..Ku

Also available as Integrated Circulator Connections G 1 Suction and pressure side : screwed on minimum 3 threads Maximal torque on connections G 1 : 40 Nm Gasket : 30 x 21 x 2,1 (EPDM) This circulator housing can be supplied with 4 optional connections. They are defined to be connected to one manometer or one expansion vessel. Its also possible to receive (by C1 or C2) the connection from the boiler short circuit but the maximum water flow allowed in this case is 1700l/h. Any other use has to be tested and validated by Wilo Intec.

Thread G RSL15/4 Ku DY.33-15 Ku RSL15/Premium Ku DY.Premium-15 Ku RSL15/5 Ku DY.43-15 Ku RSL15/6 Ku DY.53-15 Ku RSL15/6 Compact Ku DY.53-15 Compact Ku RSL15/7 Ku DY.63-15 Ku I0 I3

Dimensions I1 95,6 95,6 95,6 95,6 95,6 108,6 b4 72,5 72,5 72,5 76 72,5 76

130

65

<<<

46

Subject to change 10/2011 WILO INTEC

Version 11.02

Inline asynchronous circulators for heating application


Type : RSL Ku and DY..Ku

n l / min max RSL15/4 Ku DY.33-15 Ku min max RSL15/Premium Ku DY.Premium-15 Ku min max RSL15/5 Ku DY.43-15 Ku min 2150 1650 1300 2500 2080 1800 2200 2000 1700

P1 W 62 45 29 60 50 34 84 58 38

I A 0,28 0,21 0,14 0,26 0,22 0,15 0,36 0,26 0,17

Capacitor f / VDB

2 / 400

2 / 400

2 / 400

5 4

RSL /4-3 Ku

6 5

RSL 15/Premium Ku

Head (m)

3 2 1 0 0 0,5 1 1,5 2 2,5

Head (m)

4 3 2 1 0 0 0,5 1 1,5 2 2,5

Water flow (m3/h) RSL /5-3 Ku


6 5

Water flow (m3/h)

Head (m)

4 3 050490 2 1 0 0 0,5 1 1,5 2 2,5


Subject to change 10/2011 WILO INTEC

Water flow
* Test conditions : > > >

(m3/h)

Water flow rate set at nominal operation point 400 cc air injected Test according to Wilo Intec procedure

Nota bene : tolerances of each curve are according to EN 1151-1:2006

<<<

47

Version 11.02

Inline asynchronous circulators for heating application


Type : RSL Ku and DY..Ku
n l / min max RSL15/6 Ku DY.53-15 Ku min max RSL15/6 Compact Ku DY.53-15 Compact Ku min max RSL15/7 Ku DY.63-15 Ku min 2400 2000 1700 2400 2000 1200 2500 2200 2100 P1 W 86 63 42 83 57 36 116 88 53 I A 0,39 0,29 0,20 0,36 0,26 0,18 0,52 0,41 0,25 3,5 / 400 2 / 400 2,6 / 400 Capacitor f / VDB

RSL /6-3 Ku
7 6 7 6

RSL /6 Compact-3 Ku

Head (m)

4 3 2 1 0 0 0,5 1 1,5 2 2,5

Head (m)

5 4 100222 0 0,5 1 1,5 2 2,5 3 2 1 0

Water flow (m3/h) RSL /7-3 Ku


7 6 5

Water flow (m3/h)

Head (m)

4 3 2 1 0 0 0,5 1 1,5 2 2,5 3

Water flow

(m3/h)

* Test conditions : > > > Water flow rate set at nominal operation point 400 cc air injected Test according to Wilo Intec procedure

Nota bene : tolerances of each curve are according to EN 1151-1:2006

<<<

48

Subject to change 10/2011 WILO INTEC

Version 11.02

Specific asynchronous circulators for heating application


Magic circulator : Type MSL 12/

Also available as Integrated Circulator Outlet connection

Safety valve 3 bars

Air vent

2 1
Connection for Pipe 10

Pressure sensor

7 3

4
Drain

Mounting point

8
Intel connection

Lateral connection Connection B

1 2 3 4 5 6 7 8

Outlet connection (pressure side) Connection B Lateral connection Connection for pipe 10 Safety valve 3 bars Pressure sensor Mounting point Drain

Threaded 3/4" or clip pipe 18 Opened or closed With or without Opened or closed With or without With or without With or without
Subject to change 10/2011 WILO INTEC

With or without

<<<

49

Version 11.02

Specific asynchronous circulators for heating application


Magic circulator : Type MSL 12/

Thread G MSL12/Premium MSL12/5 MSL12/6 MSL12/6 Compact MSL12/7 3/4 3/4 3/4 3/4 3/4 I0 120 120 120 120 120 I1 116,2 116,2 116,2 116,2 129,2

Dimensions b2 92,5 92,5 92,5 92,5 92,5 b4 72,5 72,5 76 72,5 76


Subject to change 10/2011 WILO INTEC

<<<

50

Version 11.02

Specific asynchronous circulators for heating application


Magic circulator : Type MSL 12/

n l / min max MSL12/Premium min max MSL12/5 min 2300 2190 1720 2310 2040 1560

P1 W 66 48 35 84 59 40

I A 0,29 0,22 0,16 0,37 0,28 0,18

Capacitor f / VDB

2 / 400

2 / 400

MSL 12/Premium 6 5 Head (m) Head (m) 4 3 050218 2 1 0 0 0,5 1 1,5 Water flow (m3/h) 2 2,5 6 5 4 3

MSL 12/5-3

1 0 0 0,5 1 1,5 Water flow (m3/h) 2

060526
2,5

Nota bene : tolerances of each curve are according to EN 1151-1:2006

<<<

51

Subject to change 10/2011 WILO INTEC

Version 11.02

Specific asynchronous circulators for heating application


Magic circulator : Type MSL 12/
n l / min max MSL12/6 min max MSL12/6 Compact min max MSL12/7 min 2400 2050 1730 2300 1900 1100 2600 2300 2040 P1 W 86 63 42 85 58 36 120 89 59 I A 0,38 0,28 0,19 0,37 0,27 0,17 0,53 0,41 0,27 3,5 / 400 2 / 400 2,6 / 400 Capacitor f / VDB

MSL 12/6-3 7 6 Head (m) Head (m) 5 4 3 050218 2 1 0 0 0,5 1 1,5 2 2,5 3 7 6 5 4 3 2 1 0 0 0,5 1

MSL 12/6 Compact-3

1,5

2,5

100319 3 Water flow (m3/h) <<< 52


Subject to change 10/2011 WILO INTEC

Water flow (m3/h) MSL 12/7-3 8 7 6 Head (m) 5 4 2 1 0 0 0,5 1 1,5 2 2,5 3 050218 Water flow (m3/h) 3

Nota bene : tolerances of each curve are according to EN 1151-1:2006

Version 11.02

Specific asynchronous circulators for heating application


Magic circulator : accessories Pressure Sensor Safety valve

Function : Proportional pressure sensor Connector : Hedge connector Rast 2.5mm / 4 ways Counter part : STOCKO Rast 2.5 (ref: MFM7238 or MKF13474) 1 : GND - 2 : VCC - 3 : N/A - 4 : SIGNAL Characteristics : Input voltage : 5V DC +/- 0.2V / max. 10mA Pressure range : 0 to 3,5 bars 0,5 bars : 1,40 Vdc +/-0,110Vdc 2,5 bars : 2,5 Vdc +/-0,275 Vdc

3 bars outlet connection : 1/2"

Drain plug

Function : Drain circulator

<<<

53

Subject to change 10/2011 WILO INTEC

Version 11.02

Specific asynchronous circulators for heating application


Type : NFSL and DNFS

150,5

Also available as Integrated Circulator

d e e1 e2 f g h

4,1 25 31,5 50,75 6 22 49

Thread G NFSL12/Premium DNFS./Premium-12 NFSL12/5 HE DNFS./43 HE-12 NFSL12/6 HE DNFS./53 HE-12 NFSL12/6 HEP DNFS./53 HEP-12 NFSL12/6 Compact DNFS./53 Compact-12 NFSL12/7 HE DNFS./63 HE-12 3/4 3/4 3/4 3/4 3/4 3/4 I1 114 114 114 114 114 127

Dimensions a 29,8 29,8 29,8 29,8 29,8 29,8 b4 72,5 72,5 72,5 76 72,5 76
Subject to change 10/2011 WILO INTEC

30

<<<

90

54

Version 11.02

Specific asynchronous circulators for heating application


Type : NFSL and DNFS

Please note that the connections U and W can be delivered open or closed

<<<

55

Subject to change 10/2011 WILO INTEC

Version 11.02

Specific asynchronous circulators for heating application


Type : NFSL and DNFS

n l/min
max NFSL12/Premium DNFS./Premium-12 min max NFSL12/5 HE DNFS./43 HE-12 min max NFSL12/6 HE DNFS./53 HE-12 min 2460 1950 1710 2400 2000 1650 2300 2030 1720

P1 W
59 49 33 77 56 36 82 58 39

I A
0,26 0,23 0,15 0,34 0,26 0,17 0,37 0,27 0,18

Capacitor f / VDB

2 / 400

2 / 400

2 / 400

NFSL 12/Premium-3 6 5 Head (m) Head (m) 4 3 2 1 0 0 0,5 1 1,5 Water flow (m3/h) 2 2,5 03661-10 6 5 4 3

NFSL 12/5 HE-3

1 0 0 0,5 1 1,5 Water flow (m3/h) 2

060526 2,5

NFSL 12/6 HE-3


6 5 4

Head (m)

3 050490 2 1 0 0 0,5 1 1,5 2 2,5

Water flow (m3/h)

Nota bene : tolerances of each curve are according to EN 1151-1:2006

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Specific asynchronous circulators for heating application


Type : NFSL and DNFS

n l/min NFSL12/6 Compact DNFS./53-12 Compact max 2400 2000 min max NFSL12/6 HEP DNFS./53 HEP-12 min max NFSL12/7 HE DNFS./63 HE-12 min 1200 2400 2130 1820 2570 2450 1700

P1 W 84 57 36 83 58 40 118 78 60

I A 0,36 0,26 0,18 0,37 0,27 0,18 0,52 0,36 0,28

Capacitor f / VDB

2 / 400

2,6 / 400

3,5 / 400

NFSL 12/6 Compact-3 7 6 5 Head (m) Head (m) 4 3 100319 2 1 0 0 0,5 1 1,5 2 2,5 3 7 6 5 4 3 2 1 0 0 0,5 1

NFSL 12/6 HEP-3

1,5 Water flow (m3/h)

2,5

03661-6 3

Water flow (m3/h)

NFSL 12/7 HE-3


8 7 6 5 4 3 2 1 0 0 0,5 1 1,5 2 2,5 3 03661-8

Head (m)

Water flow (m3/h)

Nota bene : tolerances of each curve are according to EN 1151-1:2006

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Specific asynchronous circulators for heating application


Type : BSL and DBS

93

Also available as Integrated Circulator

e1 e2 e3 f g h

13 42,5 20 6,4 31,3 14,5

n l / min max BSL12/4.1 HE DBS.34 HE-12 min max BSL12/5 HE DBS.43 HE-12 min max BSL12/6 HE DBS.53 HE-12 min max BSL12/7 HE DBS.63 HE-12 min 2190 1950 1530 2300 2080 1500 2500 2360 1820 2650 2520 2060

P1 W 77 53 37 83 58 40 86 59 43 117 78 56

I A 0,30 0,23 0,16 0,36 0,27 0,18 0,37 0,26 0,19 0,50 0,37 0,26

22,2

Capacitor f / VDB

2 / 400

2 / 400

2,6 / 400

3,5 / 400

118,6
Thread G BSL12/4.1 HE - DBS.34 HE-12 BSL12/5 HE - DBS.43 HE-12 BSL12/6 HE - DBS.53 HE-12 BSL12/7 HE - DBS.63 HE-12 3/4 3/4 3/4 3/4 I1 124,1 124,1 124,1 137,1 a 20,3 20,3 20,3 20,3 Dimensions b4 72,5 72,5 76 76 c4 4,3 4,3 4,3 4,3

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Type : BSL and DBS

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Type : BSL and DBS BSL 12/4.1 HE-3 7 6 5 4 3 070694 2 1 0 0 0,5 1 1,5 2 2,5 7 6 5 BSL 12/5 HE-3

Head (m)

Head (m)

4 3 2 1 0 0 0,5 1 1,5 2 2,5 070694 Water flow (m3/h) BSL 12/7 HE-3 7 6 5 0 0,5 1 1,5 2 2,5 070694 3 Water flow (m3/h)

Water flow (m3/h)

BSL 12/6 HE-3 7 6 5 Head (m) 4 3 2 1 0 0 0,5 1 1,5 2 2,5 3 070694

Head (m)

4 3 2 1 0

Water flow (m3/h)

Nota bene : tolerances of each curve are according to EN 1151-1:2006

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Electronic circulators for heating application


Type PWM-X

RS../6 PWM-X
7 6 5 7 6 5

RS 25/7 PWM-X

Head (m)

4 3 2 1 0 0 500 1000 1500 2000 2500 3000 3500

Head (m)

4 3 2 1 0 0 500 1000 1500 2000 2500 3000 3500 4000

Water flow (L/h)

Water flow (L/h)

RSL 15/6 Ku PWM-X


7 6 5 4 3 2 1 0 0 500 1000 1500 2000 2500 3000

Head (m)

Water flow (L/h)


Subject to change 10/2011 WILO INTEC

n 1 / min RS../6 PWM-X RSL 15/6 Ku PWM-X RS../7 PWM-X max min max min 2200 400 2750 450

P1 W 92 31 124 40

I A 0.40 0.22 0.54 0.29

Nota bene : tolerances of each curve are according to EN 1151-1:2006

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Electronic circulators for heating application


Type E../1-5

p-c (constant)
6 5 4 3 2 1 0 0 1 2 3 4

p-v (variable)
6 5 4 3 2 1 0 0 1 2 3 4

Cast Iron Pump Housings E15/1-5 E25/1-5 E25/1-5

Thread G 1 11/2 11/2 n 1 / min

Dimensions A 65 65 90 P1 W 69 54 Dimensions A 65 90 P1 W 90 48 B 130 180 I A 0,40 0,21 B 130 130 180 I A 0,30 0,24

E../1-5

max min Thread G 11/4 2 n 1 / min

2450 1750

Cast Iron Pump Housings E20/1-5 E30/1-5

E../1-5 Data for composite pump housings available on request

max min

2300 1150

Nota bene : tolerances of each curve are according to EN 1151-1:2006

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Sanitary hot water

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Asynchronous circulators for sanitary application


Type : Z15

Z15/4-3 3 2,5 Head (m) Head (m) 2 1,5 070185 1 0,5 0 0 0,5 1 1,5 2 Water flow (m3/h) Z15/6-3 6 5 Head (m) 6 5 2,5 3 6 5 4 3 2 1 0 0 0,5 1

Z15/5-3

1,5 2 Water flow (m3/h) Z15/7-3

2,5

060207 3 0 0,5 1
I A 0,24 0,18 0,12 0,39 0,29 0,19 0,38 0,28 0,20 0,54 0,40 0,29 Dimensions I3 65 a 31,7 b2 92,5

3 060207 2 1 0 0 0,5 1 1,5 2 Water flow (m3/h)


n 1 / min max Z15/4 min max Z15/5 min max Z15/6 min max Z15/7 min Thread G Z15/4 Z15/5 Z15/6 Z15/7 1 2500 2300 2000 2100 1700 1300 2300 1900 1500 2500 2300 1700 I0 130

Head (m)

4 3 2 1 0 060207 1,5 2 Water flow (m3/h) 2,5


Capacitor F / VDB 2 / 400

2,5

3
P1 W 58 41 28 89 64 43 87 65 44 122 88 64 I1 96,6 96,6 96,6 109,6

2,6 / 400

2,6 / 400

3,5 / 400

b4 72,5 76

Nota bene : tolerances of each curve are according to EN 1151-1:2006

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Type : Z20

Z20/5 6 5 Head (m) Head (m) 4 3 2 1 0 0 0,5 1 1,5 2 2,5 Water flow (m3/h)
n l/m max Z20/5 min max Z20/6 min 2150 1600 1050 2200 1900 1200 P1 W 89 66 45 99 74 50 I A 0,39 0,29 0,20 0,41 0,32 0,22

Z20/6 6 5 4 3 2 1 0 0 0,5 1 1,5 2 2,5 Water flow (m3/h)


Capacitor f / VDB

2,6 / 400

2,6 / 400

Thread G Z20/5 1 Z20/6 140 70 96,6 I0 I3 I1

Dimensions a 32,2 b2 92,5 b4 76

Nota bene : tolerances of each curve are according to EN 1151-1:2006

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Asynchronous circulators for sanitary application


Type : Z25

Z25/5 5 4 Head (m) 3 2 1 0 0 0,5 1 1,5 2 2,5 Head (m) 6 5 4 3 2 1 0 0 1

Z25/6

2 Water flow (m3/h)

Water flow (m3/h)

n l / min max Z25/5 min max Z25/6 min 2150 1600 1050 2200 1900 1200

P1 W 89 66 45 99 74 50

I A 0,39 0,29 0,20 0,41 0,32 0,22

Capacitor f / VDB 2,6 / 400

2,6 / 400

Thread G Z25/5 11/2 Z25/6 180 90 96,6 I0 I3 I1

Dimensions a 31,7 b2 92,5 b4 76

Nota bene : tolerances of each curve are according to EN 1151-1:2006

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Asynchronous circulators for sanitary application


Type : ZRS Ku and NSC

Connections G3/4 or G1 : > > > Maximal torque : 40 Nm Screwed on minimum 3 threads Gasket (EP856, EP80/2 or equivalent) 24 x 16 x 2.1 (G3/4") 30 x 21 x 2.1 (G1") n l / min ZRS../2 Ku NSC10.. max med max ZRS../4 Ku NSC15.. min max ZRS../6 Ku NSC25.. min max ZRS../7 Ku NSC30.. min 2100 1860 2600 2500 2100 2450 2000 1450 2650 2400 1900 P1 W 48 32 55 39 26 85 63 45 115 86 62 I A 0,21 1,6 / 400 0,15 0,24 0,18 0,12 0,38 0,29 0,21 0,51 0,40 0,29 3,5 / 400 2,6 / 400 2 / 400 Capacitor f / VDB

Thread G ZRS12/2 Ku NSC10-12 ZRS12/4 Ku NSC15-12 3/4 ZRS12/6 Ku NSC25-12 ZRS12/7 Ku NSC30-12 130 ZRS15/2 Ku NSC10-15 ZRS15/4 Ku NSC15-15 1 ZRS15/6 Ku NSC25-15 ZRS15/7 Ku NSC30-15 116,5 129,5 116,5 116,5 116,5 129,5 65 I0 I1 116,5 116,5 I3

Dimensions a b2 b4 72,5
Subject to change 10/2011 WILO INTEC

72,5 76 76 15,5 92,5 72,5 72,5 76 76

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Type : ZRS Ku and NSC ZRS ..2/-2 Ku 2,5 2 Head (m) Head (m) 1,5 061163 1 0,5 0 0 0,5 1 Water flow (m3/h) 1,5 2 3 2,5 2 1,5 050871 0 0,5 1 1,5 2 2,5 Water flow (m3/h) ZRS ../7-3 Ku 7 6 Head (m) 5 4 3 2 1 0 0 0,5 1 1,5 Water flow (m3/h) 2 2,5 3 0 0,5 1 1,5 2 2,5 3 Water flow (m3/h)
050781

ZRS ../4-3 Ku

1 0,5 0

ZRS ../6-3 Ku 6 5 Head (m) 4 3 2 1 0 050781

Nota bene : tolerances of each curve are according to EN 1151-1:2006

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Asynchronous circulators for sanitary application


Type : NSB10 / NSB15

NSB10-15B 1,5 2 1,5 Head (m) Head (m) 1 1 0,5 0 0 0,5 1 1,5 Water flow (m3/h)
n l/m max NSB10-15B min max NSB15-15B min 2000 1600 1000 2500 2200 1700 P1 W 48 32 20 56 39 27 I A 0,22 0,15 0,10 0,24 0,18 0,12

NSB15-15B

0 2 2,5 3

0,5

1,5 Water flow (m3/h)

2,5

RL14806 3
Capacitor f / VDB 1,6 / 400 2 / 400

0,5

RL14806

Thread G NSB10-15B 1 NSB15-15B 130 65 96,6 I0 I3 I1

Dimensions a 32,2 b2 92,5 b4 72,5

Nota bene : tolerances of each curve are according to EN 1151-1:2006

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Type : NSB25 / NSB30

NSB25-20B 5 4 Head (m) 3 RL14806 2 1 0 0 1 2 3 4 5 Water flow (m3/h) Head (m) 7 6 5 4

NSB30-25B

2 1 0 0 1 2 3 Water flow (m3/h) 4 5

RL14806 6
I A 0,39 0,29 0,20 0,50 0,46 0,32

n Water flow (m3/h) 1 / min max NSB25-20B min max NSB30-25B min 1950 1450 1000 2300 1650 1150

P1 W 89 66 45 114 102 70

Water flow (m3/h)

Capacitor F / VDB 2,6 / 400

2,6 / 400

NSB25-20B NSB30-25B

Thread G 11/4 11/2

Dimensions I0 158 180 I3 79 90 I1 96,6 96,6 a 33,2 33,2 b2 92,5 92,5 b4 76 76

Nota bene : tolerances of each curve are according to EN 1151-1:2006

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Solar thermal energy systems

Subject to change 10/2011 WILO INTEC

Version 11.02

Asynchronous circulators for solar application


Type ST/4.5 ECO , ST/6 ECO and ST/7 ECO

5 4

ST ../4.5 ECO

6 5 4 Head (m) 3 2 1 0

ST ../6 ECO

Head (m)

3 2 1 0 0 7 6 5 4 3 2 1 0 0 0,5 1 1,5 2 Water flow (m3/h)


Speed ST ../4.5 ECO max med min max med min max med min Thread G 1 11/2 11/2 1 11/2 11/2 1 11/2 11/2

0,5

1 1,5 Water flow (m3/h) ST ../7 ECO

100320 2,5

2 Water flow (m3/h)

Head (m)

2,5

100320 3
P1 (500l/h) W 43 35 26 49 43 36 53 47 39 I (500l/h) A 0,18 0,15 0,12 0,22 0,19 0,16 0,23 0,20 0,17 Dimensions a 32,8 33,4 34 32,8 33,4 34 28,1 33,8 31,7 Capacitor F / VDB 1,7 / 400 ST ../6 ECO

2 / 400

ST ../7 ECO

2 / 400
Subject to change 10/2011 WILO INTEC

ST15/4.5 ECO ST25/4.5 ECO ST25/4.5 ECO ST15/6 ECO ST25/6 ECO ST25/6 ECO ST15/7 ECO ST25/7 ECO ST25/7 ECO

I0 130 130 180 130 130 180 130 130 180

I1 96,6

96,6

96,6

I3 65 65 90 65 65 90 65 65 90

b2 93 93 95,5 93 93 95,5 92,5 92,5 92,5

b4 72,5

76

76

Nota bene : tolerances according to EN 1151-1:2006

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Asynchronous circulators for solar application


Type ST15/8 ECO

ST15/8 ECO 9 8 7 6 5 4 3 2 1 0 0 0,5 1 1,5 Water flow (m3/h) 2 2,5

Head (m)

Speed max ST15/8 ECO med min

P1 (500l/h) W 86 53 47

I (500l/h) A 0,37 0,26 0,21

Capacitor F /VDB

3 / 400

Thread G ST15/8 ECO 1 I0 130 I1 105,4 I3 65

Dimensions a 24 b2 97 b4 76

Nota bene : tolerances of each curve are according to EN 1151-1:2006

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Asynchronous circulators for solar application


Type ST/8 High flow

ST/8 9 8 7 6 Head (m) 5 3 2 1 0 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 4094258 Water flow (m3/h) n l/min Max ST25/8 ST30/8 Min 2400 2100 1800 P1 W 151 113 81 I A 0,76 0,60 0,40 3,5 / 400 Capacitor F / VDB Thread G ST25/8 ST30/8 11/2 2 I0 180 180 I1 119 119 I3 90 90 4

Dimensions a 33,3 33,3 b2 111 111,5 b4


Subject to change 10/2011 WILO INTEC

76 76

Nota bene :

Pump approved for TF 95. Up to 50h/a at 110C (max 2h/d) water temperature acceptable during pump operation Up to 50h/life time at 140C water temperature acceptable without pump operation (stagnation)

Nota bene : tolerances of each curve are according to EN 1151-1:2006

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Asynchronous circulators for solar application


Type ST15/9 and ST15/11

ST15/9 10 9 8 7 6 5 4 3 2 1 0 0 0,5 1 1,5 2 2,5 12 10 Head (m) 8 6 4 2 0 0 0,5

ST15/11

Head (m)

1,5

2,5

Water flow (m3/h) n l / min max ST15/9 min max ST15/11 min 2100 1600 1100 2500 2100 1500 P1 W 110 78 50 165 115 75 I A

Water flow (m3/h) Capacitor F / VDB

0,50 0,35 0,25 0,72 0,55 0,35


Subject to change 10/2011 WILO INTEC

3 / 400

3,5 / 400

Thread G ST15/9 ST15/11 1 1 I0 180 180 I1 105,4 118,4 I3 90 90

Dimensions a 23,6 23,6 b2 130,4 130,4 b4 76 76

Nota bene : tolerances of each curve are according to EN 1151-1:2006

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Inline asynchronous circulators for solar application


Type : TOP S

I1 P

Wiring diagram

TOP-S25/13 16 14 12 Head (m) 10 8 6 4 2 0 0 1 2 Water flow (m3/h) 3 4

Steps

n 1 / min 2680 2380

P1 W 260 200 130

I A 1,24 0,96 0,65 Dimensions

Capacitor F / VDB

max TOP-S 25/13 min Thread G TOP-S 25/13 11/2

6 / 400
Subject to change 10/2011 WILO INTEC

1800

I0 180

I3 92

P 186

I1 156

L 131

b4

b4 92

Nota bene : tolerances of each curve are according to EN 1151-1:2006

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Geothermal energy systems

Subject to change 10/2011 WILO INTEC

Version 11.02

Asynchronous circulators for heat pump application


Type RSG../6 and ../7

RSG../6 7 6 Head (m) Head (m) 5 4 110542 3 2 1 0 0 0,5 1 1,5 Water flow (m3/h) 2 2,5 3 7 6 5 4 3 2 1 0 0 0,5 1 1,5

RSG../7

2,5 (m3/h)

3,5

070890 4 Water flow I A 0,40 0,30 0,20 0,58 0,42 0,30 Dimensions 3,5 / 400 2,6 / 400 Capacitor f/ VDB

Speed max RSG../6 med min max RSG../7 med min Thread G RSG15/6 RSG25/6 RSG25/6 RSG15/7 RSG25/7 RSG25/7 1 11/2 11/2 1 11/2 11/2 I0 130 130 180 130 130 180

P1 W 93 67 46 132 92 62

I1

I3 65 65 90 65 65 90

b2

b4

96,6

28,1

92,5

76

109,6

28,1

92,5

76

Nota bene : tolerances of each curve are according to EN 1151-1:2006

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Asynchronous circulators for heat pump application


Type RSG/8

RSG/8 9 8 7 6 5 4 3 2 1 0 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5

Head (m)

4094258 6 Water flow (m3/h) n Water flow (m3/h) 1 / min max RSG../8 min 2400 2100 1800

P1 W 151 113 81

I Water flow (m3/h) A 0,76 0,60 0,40

Capacitor F/ VDB

3,5 / 400

Thread G RSG25/8 RSG30/8 11/2 2 I0 180 180 I1 119 119 I3 90 90

Dimensions a 33,3 33,3 b2 111 111,5 b4 76 76

Nota bene : tolerances of each curve are according to EN 1151-1:2006

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Systems

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Systems
Magic Bloc : overview

If you are looking at developing your hydraulic system, why dont you consider entrusting it to Wilo Intecs undisputed know-how ?

Our range of products is manufactured to withstand the demands of worlds most demanding boiler manufacturers, so you are confident each piece will deliver the performance and innovation you seek.

You can either choose between a number of options based on a well proven platform named Magic Bloc, a fully flexible, customised product to suit all your needs.

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Magic Bloc : overall dimensions

to burner Plate to plate heat exchangers Type 10 Plates 12 Plates 14 Plates 16 Plates 18 Plates X 24.9 mm 29.4 mm 33.9 mm 38.4 mm 42.9 mm Y 89.9 mm 94.4 mm 98.9 mm 103.4 mm 107.9 mm
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+13mm for circulator */7

Version 11.02

Systems
Magic Bloc : Fitting dimensions

Connection 1

Connection 2

Connection 3

Wilo Intec 4522417

Wilo Intec 4523103

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Wilo Intec 4523102

Version 11.02

Systems
Magic Bloc : performance curves
PHE

MB 12/Premium-3
6 5
Head

MB 12/5-3
6 5

Head (m)

3 050287 2 1 0 0 0,5 1 1,5 2

Head (m)

4 3 060702 0 0,5 1 1,5 2 2 1 0

Water flow

(m3/h)

Water flow

(m3/h)

MB 12/6-3
8 7 6 8 7 6

MB 12/7-3

Head (m)

5 4 050287 3 2 1 0 0 0,5 1 1,5 2

Head (m)

5 4 2 1 0 0 0,5 1 1,5 2 2,5 050287 3

Water flow (m3/h)

Water flow (m3/h)

n 1 / min max MB12/Premium-3 min max MB12/5-3 min max MB12/6-3 min max MB12/7-3 min 2480 2200 1700 2450 2000 1450 2500 2260 1760 2740 2500 2040

P1 W 60 48 34 80 59 39 79 58 42 108 80 59

I A 0,27 0,22 0,16 0,35 0,27 0,18

Capacitor F / VDB

2 / 400

2 / 400

0,26 0,19 0,48 0,37 0,27

2,6 / 400

3,5 / 400

Nota bene : tolerances according to EN 1151-1:2006. Measurements including pressure losses of connection 3 way valves

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0,35

Version 11.02

Systems
Basic Magic Bloc

3 6 7 5 4 2

18

19 17 13 10 1 14 12

11
Functions / Options

1 2 3 4 5 6 7 8 9 10

circulator motor head Air venter Safety valve Pressure sensor Expansion vessel connection Plate exchanger Sanitary temperature sensor 3 way valve 3 way valve motor By-pass Holding plate Draining tap Sanitary flow pipe Flow switch Sanitary connections Heating connections Flow restrictor Heating temperature sensor Filling loop connections
Subject to change 10/2011 WILO INTEC

19

11 12 13 14 15 16

16

15

17 18 19

As an option, please note that all the components can be delivered separately

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Systems
Magic Bloc : accessories Stepper Motor

Function : 3 way valve stepper motor

Characteristics : Number of phases : 4 Travel per step : 0,041 mm Resistance per winding (20C) : 170 +/- 10% Input power : 6 W Input voltage : 24 Vdc +/- 10% Valve stroke : 3,5 s
Boiler micro controller

Steps from 0 to 4 Phases A+ AB+ B0 1 0 1 0 1 1 0 0 1 2 0 1 0 1 3 0 1 1 0 4 1 0 1 0

Piston out Piston in

No standard electronic board design available at Wilo. For further developments please contact us.

Counter part : 6 poles Molex connector (C-GRID-111 90142-0006) Female crimp terminal (Molex ref 90119-0120) Tin/lead 1,75 over nickel

Frequency Step number

50Hz 35

240Hz 145

50Hz 106

2. 3.

One stroke / 24h needed Stepper motor control : frequency range 80Hz-120Hz forbidden

High torque to avoid sticking

High speed

High torque to assure tightness

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24v stepper motor (Step: 41m)

1. Take off Free running Approach

3 way valve must be in middle position when filling or draining boiler, and during storage

Version 11.02

Systems
Magic Bloc : accessories 3 way valve motor: 230V motor

Function : 3 way valve 230V motor 1 2 3

Characteristics : Input voltage : 230V /50Hz Valve stroke : 6s / 4s (10s in total)

1- Boiler filling procedure: 1- 3 way valve in position A 2- Switch to position B when filled in 3- Start circulator to air vent the system

2- One stroke / 24h needed

Counter part : Optional IP44 with specific connector if requested

1 cycle = 10 sec

1 cycle = 10 sec

Actuor cam rotation

Actuator

stroke

Pos. A Pos. B closed

Right contact

open
Subject to change 10/2011 WILO INTEC

closed Left contact open Functional diagram

Position A: secondary circuit Position B (rest position): heating circuit

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Systems
Magic Bloc : accessories Temperature Sensor Flow Switch

Function : Proportional temperature sensor (heating or sanitary) Connector : 2,8 * 0,8 Faston connectors Characteristics : R25C = 10000 ohm +/- 4,48% (+/- 1C) R85C = 1072 ohm +/- 3,10% (+/- 1C) Beta 25C/85C = 3977 K +/- 1,5% Characteristics : Input voltage : 5V DC +/-5% / max. 0,5mA Wire diameter / lenght : 0,5mm2 / 110mm Bistable output signal : 0 = No flow / 1 = Flow Switching points : ON 2,7 L / min, OFF 1,8 L / min Pressure Sensor Hysteresis : > 0,3 L / min Safety valve Counter part : Connection AMP : housing ref. : 172336-1/MINI MATE-N-LOK Contacts ref. : 170362-1 Function : ON/OFF flow sensor for sanitary circuit

Function : Porportional pressure sensor 3 bars outlet connection : 1/2" Connector : Hedge connector Rast 2.5mm / 4 ways Counter part : STOCKO Rast 2.5 (ref: MFM7238 or MKF13474) 1 : GND - 2 : VCC - 3 : N/A - 4 : SIGNAL Characteristics : Input voltage : 5V DC +/- 0.2V / max. 10mA Pressure range : 0 to 3,5 bars 0,5 bars : 1,40 Vdc +/-0,110Vdc 2,5 bars : 2,5 Vdc +/-0,275 Vdc Opening pressure : 300 mbars
Subject to change 10/2011 WILO INTEC

By-pass

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Systems
Magic Bloc : Information to supply

Magic Bloc definition Standard 1 1.a 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Pump motor head Primary exchanger connections Air venter Safety valve (3 bar) Pressure sensor Expansion vessel connection Plate exchanger Sanitary temperature sensor 3 way valve 3 way valve motor By-pass (incl. Check valve) Holding plate Draining tap Sanitary flow pipe Flow switch Sanitary connections Heating connections Flow restrictor Heating temperature sensor Filling loop connections 5m Clip (18mm) Included Included Included Open 10 plates Included Included Stepper motor Included Standard Not included Included Included 1/2" 3/4" 8L/min Not included Closed 4m Thread (3/4") Not required Not required Closed 12 plates Not required 230V motor 6m Options 7m

14 plates

16 plates

System

Included Not required Not required 3/4" 10L/min Required Open 12L/min

In case functions are not included, connections will be delivered closed-unless otherwise specified. Circulator definition: please refer to MSL chapter

Complements (specificities, product environment, customer requirements, )

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Systems
Magic Bloc : examples of possible applications

Combi boiler

P PHE Drain DHW

System boiler

Drain

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VORTEX flow sensor

Principle Measurement of vortices frequency proportional to the flow rate > Vortices creation thanks to a bluff-body > Vortices measure thanks to a piezoelectric sensor

Full range (from 60l/h to 5000 l/h)

Bluff-body

Piezoelectric sensor

Size

Min flow

Max flow 850l/h (14l / min)

DN8

60l/h (1l / min)

DN10 DN20 DN15 DN10 DN8 DN20

100l/h (1.7l / min)

1500l/h (25l / min)

DN15

210l/h (3.5l / min) 300l/h (5l / min)

3000l/h (50l / min) 5000l/h (85l / min)

Application Water flow sensor for CH (Central Heating), DHW (District Water Heating) and solar application.

Main features * Supply voltage 5 VDC

Output signal

Square pulse signal 0/5 VDC from 20 to 270 Hz (DN15)

Inlet pipe

X 5 diameter

Connection pipe-sensor

By clips

Integration of temperature sensor on request * Contact Wilo Intec for further information

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Connector

3 poles RAST 2.5 mm

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Wilo Intec
50 av. Casella F-18700 Aubigny sur Nre Tel : +33 2 48 81 62 62 Fax : +33 2 48 58 20 29 www.wilointec.com information@wilointec.com

Sales & Marketing Director Vincent Fleurier Tel : +33 2 48 81 62 74 Fax : +33 2 48 58 20 29 vincent.fleurier@wilointec.com

Sales Manager France & Spain Robert Carre Tel : +33 2 48 81 62 72 Fax : +33 2 48 58 20 29 robert.carre@wilointec.com Sales Manager Italy Dario Frazza Tel : +39 335 762 6181 Fax : +39 059 286 0855 dario.frazza@wilointec.com

Sales Manager Germany Thomas Merscheim Tel : +49 172 352 3933 Fax : +49 231 410 2578 thomas.merscheim@wilo.de Sales Manager UK Kevin Padmore Tel : +44 776 801 8879 Fax : +44 128 373 2380 kevin.padmore@wilointec.com

Sales Administration Manager Vronique Martin Tel : +33 2 48 81 62 75 Fax : +33 2 48 58 20 29 veronique.martin@wilointec.com

Sales Manager Subsidiaries Gilles Moulin Tel : +33 2 48 81 62 25 Fax : +33 2 48 58 20 29 gilles.moulin@wilointec.com

Sales Manager Benelux Ronald Rijkhoff Tel : +31 653 126 749 Fax : +31 251 215 214 ronald.rijkhoff@wilo.nl

Subject to change 10/2011 WILO INTEC

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