August 2012

Recron (Malaysia) Sdn Bhd

Kepada

: Pengarah Jabatan Keselamatan Dan Kesihatan Pekerjaan Negeri Sembilan, Tingkat 4 & 5, Wisma PERKESO Jalan Sg.Ujong, 70000 Seremban, Negeri Sembilan : Mr. Chan Chee Kong, (Nilai Factory Phase 2) RECRON (MALAYSIA) SDN. BHD., PT 1641, Kawasan Perindustrian Nilai, 71800 Nilai, Negeri Sembilan

Copy to

LAPORAN PEMERIKSAAN JURUTERA PELAWAT Regulation 11(ii), Factories And Machinery (Persons- In-Charge) Regulations, 1970
For the month of : August 2012 Date of Visit: 10 and 25 August 2012

Boiler # 1

Page 1 of 6

PMD 6473

August 2012

Recron (Malaysia) Sdn Bhd

1. Particular of Visiting Engineer Name Chin Soo Wei Engineers Certificate 136/2002, Grade Two Address 23, Jalan Desa Kasia 3/7, Taman Desa Kasia, 71800 Nilai, Negeri Sembilan. Contact Number 019-2122341 2. Particulars of Factory/Workplace Name of the Company RECRON (MALAYSIA) SDN. BHD., Address PT 1886, 1891, 1892, 7929, 7928, Kawasan Perindustrian Nilai, 71800 Nilai, Negeri Sembilan Factory Registration No. NSK 1552 No. of Operating Hour/day 24 Hours Main Activity Textile Manufacturing Contact person Mr. Chan Chee Kong Telephone Number 06 7992855 Ext 393 3. Description of Steam Boiler JKKP Registration No. Model Heating Surface, M2 Max. Authorised Safe Working Pressure, Kpa Normal Working Pressure, Psig Date of last Inspection by JKKP Expiry date of CF

PMD 6473 (Boiler # 1) Empire D Type Water Tube Boiler 289.0 M2 1175 Kpa 10.5 Kg/Cm2 20 June 2012 TBA

Boiler # 1

Page 2 of 6

PMD 6473

August 2012

Recron (Malaysia) Sdn Bhd

4. Steam Boiler House and Housekeeping Boiler Operational Status during the visit: On Standby, Steam Press. 0.0 Bar @ 10/08/2012 and Steam Press. 1.0 Bar @ 25/08/2012 No. Items Good Satisfactory Require Remarks Improvement 1 Boiler House & vicinity 2 Lighting / Visibility 3 Access / Egress 4 Ventilation / Room Temperature 5 Emergency Equipment 6 Communication System 7 Boiler Logbook 8 Noise Level 9 Safety Signage 10 Personal Protective Equipment 11 First Aid Box 12 Building / Structure 13 Drainage Comments: Nil.

5. Boiler External Condition No. 1 2 3 4 5 6 7 8 Items Insulation Foundation Brickwork / Casing Steam Piping and Support Door seal (front / back) Flanges connection Manhole / Handhole Working platform and ladder Good Satisfactory Require Improvement Remarks

Comments: Nil

Boiler # 1

Page 3 of 6

PMD 6473

August 2012

Recron (Malaysia) Sdn Bhd

6. Steam Boiler Fitting and Instrumentation No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Items Safety Valves Main Stop Valve Water Level gauge Blow down valves Low Water Alarm High Water Alarm Damper Control Pressure Gauge Non Return Valve JKKP Registration Plate Manufacturer Plate Fusible Plug Inspectors Test Pressure Gauge Attachment Good NA Satisfactory Require Improvement Remarks

Comments: Nil

7. Combustion Control (For Liquid and Gaseous Fuel) Type of Fuel: Natural Gas No. Items Good Satisfactory Require Improvement 1 Condition of Combustion 2 Firing Equipment 3 Flame Detector 4 Ignition Device 5 Flame On Off Controller 6 Fuel Oil Pump 7 Fuel Oil Pressure Gauge 8 Fuel Pipe and Support 9 Gas Instrumentation 10 Daily Oil Tank Comments: Nil

Remarks

NA NA

NA

Boiler # 1

Page 4 of 6

PMD 6473

August 2012

Recron (Malaysia) Sdn Bhd

8. Feed Water Equipment / Water Treatment Control Name of Water Treatment Company: Nalco Ondeo (M) Sdn Bhd Contact Person: Mr. Hee T. S. Contact Number: 03 - 55694118 Date of Last Visit: 18 July 2012 No. Items Good Satisfactory Require Improvement 1 Feed Water Pump 2 3 4 5 6 7 8 9 10 Feed Water Check Valve Chemical Dosing Pump Softener Deaerator Water Filter Automatic Blowdown Labelling of Chemicals Feed Water Tank Feed Water Pipe NA NA NA NA

Remarks

Comments based on reports by water treatment company Boiler water (18/07/12) No 1 2 3 4 5 Parameter pH Hardness Phosphate Sulfite P. Alkanity UOM ppm ppm ppm ppm Results 10.0 0 <100 150 100 No 6 7 8 9 10 Parameter Conductivity Silica Chloride Iron Feed Tank Temp. UOM ppm ppm ppm ppm C Results 1200 NA 54 NA 85

9. Boiler Auxiliaries No. 1 2 3 4 5 6 Items Chimney Forced Draft Fan Induced Fan Blowdown pit/vessel Steam Header Draft Pressure Gauge NA NA Good Satisfactory Require Improvement Remarks

Comments: Nil.

Boiler # 1

Page 5 of 6

PMD 6473

August 2012

Recron (Malaysia) Sdn Bhd

10. Descriptions of breakdown, repairs executed and upgrading on the steam boiler since last visit No. Items Good Satisfactory Require Remarks Improvement 1 Nil 2 3 4 Nil Nil Nil

11. Recommendations No. 1 Items Safety Valve installed at Steam Header, PMT 107700 having minor leaking. Please rectify. Nil Nil Category Safety Remarks

2 3

12. Particulars of boilerman employed No. 1 2 3 4 Name Chandran A/L Chinnakaruppan N.M. Ezwanee B. Mat Esa Osman Bin Sulong Subramaniam Palam Steam Engineer Grade 2 1 1 1 Certificate Number NS/10/E1S/02/3 S25/2008 NS/09/EIS/01/6 6185 Date Issued 10 February 2010 8 October 2008 27 August 2009 24 Aug 1995

Declaration Subject to the reservations noted aforesaid, I certified that I have thoroughly examined the above steam boiler including its fittings, attachments and appliances on 10 and 25 August 2012 and that the above is true report of my examination. Thank you. Yours Faithfully,

Chin Soo Wei Steam Engineer (No. Perakuan: 136/2002)

Boiler # 1

Page 6 of 6

PMD 6473