BAO YANG COLD CHAMBER DIE CASTING MACHINE TECHNICAL SPECIFICATION & QUOTATION

B.Y. MACHINERY CO., LTD

Tel: +86 757-28816626 Fax: +86 757-26618296 E-mail: office@sdbmc.com Website: www.sdbmc.com

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Content
Quotation.............................................................................................................................. 3 New EC Series Cold Chamber Die Casting Machine ...................................................... 4 Technical Data Sheet................................................................................... 4 Components & Function Instruction ............................................................. 5 A. Main Hydraulic & Electric Components Instruction................................ 5 B. Main Function Instruction ................................................................... 5 C. Other Specification ............................................................................ 6 D. Allocation accessories ........................................................................ 6 Feature Introduction ................................................................................... 7 A. Comprehensive Optimizing Die Close System....................................... 7 B. High Performance Injection System..................................................... 8 C. High Performance & Reliable Hydraulic System .................................... 9 D. Advanced Control System................................................................. 10 Automatic Ladling Machine.............................................................................................. 11 Automatic Spraying Machine ........................................................................................... 12 Automatic Extracting Machine......................................................................................... 14 Crucible Electric Melting Holding Furnace..................................................................... 15

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Quotation
Item Type
Amount Unit price (USD) Total price (USD)

Remarks
1. With faster speed and low pressure die closing equipment 2. Proportional electro-hydraulic flow control & relief valve in hydraulic system 3. Japanese Omron PLC+7HMI

Cold Chamber Die- Casting Machine EC160 1 31,818 31,818

4. Independent fast injection & intensification accumulator 5. High-response logic valve in Fast speed Injection system. 6. Germany Rexoth directional valve 7. Japanese Yuken Hydraulic pump or U.S.A. VICKERS Hydraulic pump

Auto Ladle Auto Extractor Auto Sprayer Melting Furnace

1# 1# 1# 350kg

1 1 1 1

8308 9077 9077 8900

8308 9077 9077 8900

125-200T 125-200T 125-200T Below 400T

Trade Term: FOB (SHUNDE) Payment Term: TT. 30% in advanced, 70% Upon readyness of machine before shipment. Delivery Time: 50 days after receiving the 30% subscription. Port of loading: SHUNDE PORT, CHINA The above quotation is valid in 1 month. Warranty Time: One Year

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New EC Series Cold Chamber Die Casting Machine

Technical Data Sheet
ITEM Clamping Force Clamping Stroke Clamping System Space Between the Bars the Bar Diameter Shot Injection Position Max Shot Weight (AL) Intensifier Injection Force (Intensification) Plunger Diameter Injection System Casting Pressure (Intensification) Casting Area Max Casting Area Under 40Mpa Plunger Penetration Diameter of Pressure Chamber Flange Height Flange Ejector System Ejector Force Ejector Stroke Driving Motor Hydraulic Working Pressure Hydraulic Oil Tank Capacity Other Machine Weight Machine Dimensions (LWH) kg mm 7000 53501150 2350 KN mm KW MPa L 120 90 11 14 400 of Pressure Chamber mm 10 mm MPa Cm2 Cm2 mm mm 40/50/60 185,119,82 86,134,195 400 135 101.6/110 Die Heigh Min-Max UNIT KN mm mm mm mm mm kg KN EC160 1600 380 200-550 460460 80 0,-70,-140 1.8 110-270

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Components & Function Instruction

A. Main Hydraulic & Electric Components Instruction ITEM
Hydraulic Pump Electromagnetic Directional Valve Electromagnetic Check Valve Large Diameter Logic Check Valve Proportional Electro-hydraulic Flow Control & Relief Valve (P-Q Valve) Hydraulic Screw-in Valve Oil Seal Oil Board Filter of pump inlet Systematic oil filter of pump outlet (Filtration Accuracy 20 mesh) PLC HMI Alternating Current Contactor Proximity Switch Over travel-limit Switch Lineal Transducer Injection Magnetic Railing Ruler Japan S200 (Siemens) 7 Inch Color Touch Screen(Siemens) SCHNEIDER(Shanghai) OMRON / SIKON(made in China)

Brand
Japan YUKEN ( made in China ) German REXROTH ( made in China ) German REXROTH ( made in China ) VICKERS (U.S.A.) YUKEN (Taiwan) SUN (U.S.A.) + WINNER(Taiwan) BUSAK+SHAMBA(German) + NOK(Japan) Chung Chyn (Taiwan) Filtration accuracy (180 mesh) HYDAC High Pressure pipeline filter

German STEMEX (made in China) Switzerland MIRON ( made in China ) GIVI (Italy)

B. Main Function Instruction

ITEM Injection parameters calculate function Injection parameters monitoring function Function Instruction Calculate injection parameters such as slow & fast injection speed and displacement according to its weight & dross trap. Displace the latest 10 parameters, easy to monitor the consistency & stability of the injection system Remark BaoYangs patent design

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Input & output monitoring function Fault alarming function

The HMI screen can monitor the input & output position. Real time machine can displace the fault, then alarm & make the relative resolution.

C. Other Specification 1. Die close & die open displacement is controlled by lineal transducer; Injection displacement is controlled by over travel-limit switch. 2. Machine color is B.Y. Blue, Safety door is Orange. 3. Reservation with auto extractor, auto sprayer, auto ladler position. 4. Above 630T Electric front safety door, manual back safety door.

D. Allocation accessories NO 1 2 3 4 5 6 7 8 9 10 11 12 ITEM Injection sleeve Injection head Injection plunger connector cushion platen tools kit Core switch line Motor switch line O-ring Leveling pad Instruction manual EC series maintenance manual QUY 2 pcs 2 pcs 1 pc 1 pc 1 pc 1 set 4 6 1 set 1 set 1 1 Remark 40/50/60 (Choose 2 from the 3)

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Feature Introduction A. Comprehensive Optimizing Die Close System

>>Die close structure is optimized comprehensively, with more reasonable stroke ratio & enlargement of force. Multistep pressure & Multistep speed adjustment, is to get a smoothly and steadily mechanism. With finite-element analysis design, platen structure is more reasonable, more strength & stiffness. >>Faster speed die close & low pressure die close device: faster speed die close standard device can shorten production cycle, improving productivity; Low pressure die close standard device can protect mould usage safety. >>Hydraulic drive planetary gear train mould adjustment device: easy to control, safety & reliable. >>Capacity type electric centralized lubrication system: Controlled by PLC, and lubricate pin shafts fixed quantity and time, ensure the die close structure keep lubricating, to guarantee machine for a long working time. Lubrication system has low pressure & lack grease alarm function for toggle lubrication system. >>Accurately & reliable Lineal Transducer for movement platen displacement.

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B. High Performance Injection System

>>Injection displacement is controlled by magnetic gauge, and injection stage can set on HMI (Human-Machine Interface), therefore operation will be more accurately & safety. Fast-speed injection transmits signal independent & intensification transmit signal independent, can keep product at a high quality. Injection pressure & injection speed can be step-less adjusted. >>Non-float piston Structure injection system can reduce broken probability of injection cylinder & fitting to nearly zero. Injection system resistance loss will be reduced, improving fast speed injection. >>Ratio of intensification piston rod to intensification piston area, will fulfill requirement of injection cylinder pressure intensification. This system construction is simple, with fast reaction. Intensification signal has 3 forms to choose: pressure triggerplacement trigger, or pressure & placement synchronous trigger. Intensification logic valve start is directly controlled by pilot valve without any intermediate links, fully guaranteed voltage building-up time. >>Independent setting injection & intensification accumulator: Noninterference between fast-speed injection & intensification, independent regulator. Germany BUSAK & SHAMBA CO., Ltd design and produce injection oil cylinder & accumulator oil seal, ensure injection oil cylinder & accumulator work for a long time.

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New EC Series Injection structure diagram

C. High Performance & Reliable Hydraulic System

>>Hydraulic main system adopts double proportional control system, HMI computer system, die close lineal transducer and injection magnetic railings ruler, to machine adjust more convenient and safety. Multi-parametric storage, is beneficial to large scale production management. Pressure & speed can be step-less adjusted. >>Logic valve & hydraulic screw-in valve are widely used, so reduce possibility of system inner leaking and improve hydraulic valve working life & anti- polluted capacity. >>Import filter of hydraulic oil pump inlet, ensure hydraulic oil pump for a long working life; Germany HYDAC high pressure pipeline of hydraulic oil pump outlet, ensure hydraulic oil system cleanness, up-grade machine reliable.

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D. Advanced Control System

>> European or Japanese PLC has stable system, excellent anti-jamming ability & high precision control. >>European or Japanese color touch screen can set pressure, speed & displacement data. At the same time input & output monitor screen, alarm screen, can find machine fault and make solution. >>Mould memory function, can save over 20 sets mould data.

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Automatic Ladling Machine

Features: 1. With five linkages, twin gear driven to enhance arm speed and stability, it also increase production output. 2. The case is mono-block; it greatly increases the precision of machine. 3. The ladle arm forward / return and pouring / scooping are controlled separately by inverters, thereby increasing the ladle speed, easy to operate. 4. The linkage model allows the arm to stop smoothly even at high speed, preventing the molten aluminum from easily spilling. 5. The electrical components are controlled by PLC, using simple touch screen for setting, with build-in error code display for easier maintenance.

Specification/model Suitable die-casting machine Pouring capacity Pouring Accuracy Pouring Speed inside diameter of crucible Filling Depth Arm Power supply Dipper Power supply Operating power supply Power Capacity Weight of machine

JSLB2 125-400T 1.0-3.5kg

JSLB4 500-800T 3.5-8.0kg 2%

JSLB6 1000-1250T 12-15kg

JSLB8 1600T 12-20kg

Max.15sec Min.480mm Min.350mm

Max.18sec Min.550mm Min.450mm

Max.30sec Min.800mm Min.500mm

Max.35sec Min.850mm Min.500mm

750W 4P 200W 4P 2380V

1.5KW 4P 400W 4P 50-60Hz 750W 6P

DC24V 1 KVA 203KG 214KG 336KG 1.5KVA 510KG

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Automatic Spraying Machine

Features: 1. The assembly of single arm sprayer is simple and robust, and the movement is smooth. 2. It can be used independently or interface with die cast machine, extractor, ladler and press machine to form complete automated production. 3. Installed with at least two atomizers, to improve the spray in both stationary and movable die, adjustable water volume, and the effect of atomization becomes more prominent when doing thin casting. 4. Die release agent spray time can be done separately for stationary and movable die, can meet spray requirement of different products. 5. It can carry out air blowing operation while ascending, simultaneously cleaning the stationary and movable die while ascending, maintaining a clean and dry mold surface. 6. The spray volume can be regulated. 7. The ascending and descending speeds are stable; descending speed can be abruptly reduced in order to extend the life of shock absorber. Equipped with anti-drop locking device, this will prevent the spray head from dropping in case of air pressure cut-off. 8. Spray can also be installed on middle row, allowing use of two different release agents that would give better results. 9. Uses PLC control circuit, with build-in error code display for easier maintenance.

Specification/model suitable die-casting machine Copper tubes (fixed mold)

JSSS1 150-200T 19pcs(6) 18pcs(6) 19pcs(6)

JSSS2 250-400T 21pcs(6) 20pcs(6) 21pcs(6)

JSSS3 500-630T

JSSS4 700-800T

24pcs(6) 23pcs(6) 24pcs(6)

Copper tubes (midst) Copper tubes(movable mold) Input air pressure

4.5-6.5kgf/c

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Air pressure inlet Release agent Release agent inlet Adjustable horizontal distance Ascending time Descending time Number of atomizer Length of spray head Length of copper tubes Power supply Dosage of release agent and spraying time water volume for release agent center distance weight of machine Long Short 350mm 470mm (56pcs) 1.0s 1.2s

PT1

PT1

1/4

More Than Air Source Pressure PT1/2 150mm 1.2s 1.2s 2 420mm 570 mm (14pcs) 470 mm (48pcs) 480mm 670 mm (14pcs) 570 mm (57pcs) 165mm 1.6s 1.6s 2.0s 2.0s

2-380V/ 220V/ DC24V Fixed mold9.9secs. (Max) Movable mold9.9secs. (Max.) Water volume for fixed and movable mold is adjustable Center distance between fixed mold and atomizing nozzle is 110mm20mm 248KG 269KG 438KG 457KG

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Automatic Extracting Machine

Features: 1. It can be used independently or interface with die cast machine, sprayer, ladler and press machine to form complete automated production. 2. With numerous extraction modes that is suitable to different types of moulds and attain automated production. 3. Uses PLC circuit, with build-in error codes display function for easier maintenance. 4. All pneumatic parts are imported from Japan to enhance durability.

Specification/ model Suitable die-casting machine

JSEA1 160-200T

JSEB2 250-400T

JSEA3 500-630T

JSEA4 800T

Width of fixed mold MAX

900mm

1100mm

1300mm

1450mm

Biscuit diameter Pulling force Adjustable distance of Pulling direction Input air pressure Air pressure inlet Casting weight MAX Mounting method Weight of machine Power supply 2KG

40-70mm 68kgf 200mm 250mm

60-120mm 112kgf 350mm 400mm

4-6.5kgf/cm2 PT3/8 3.5KG 4.5KG 8KG

Fixed mounting 365KG 380KG

Ground mounting 1200KG 1300KG

2-380V/ 220V/DC24

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Crucible Electric Melting Holding Furnace

Crucilible melting resistance is mainly used for the melting of the aluminum/zinc alloy material, the 1000 temperature of the maximum use of the device,and electrical compatible can automatically adjust the heating rate and temperature control accuracy. Features:

1. Graphite crucible and with special coatings, and long life. 2. Composite lining heating up fast. 3. The use of imported insulating materials insulation. 4. Electric box configuration suing import split scr. 5. Heating wire imported from sweden, use one year or more. 6. Aluminum water temperature to an accuracy of up to ensure product quality, reduce scrap. 7. Leaking automatic power-off protection and alarm.

Model Rated power (KW) Rated temperature () Rated voltage (V) Phase Volume (kg) Matchable model (kg)

HX-250 45-60 850 380 3 60

HX-300 50-60 850 380 3 60

HX-350 65-75 850 380 3 60

HX-400 65-75 850 380 3 60

HX-500 75-90 850 380 3 60

160T-200T 200T-250T 250T-280T 280T-350T 350T-500T

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Thanks & Best regards, MR. ALSON LEE

BAO YANG MACHINERY CO., LTD

Add: 1st Diwei Road, Damen, Daliang Town, Shunde District, Foshan City, Guangdong Province, P. R. China. Tel: +86 757-28816626 Fax: +86 757-26618296 Http:// www.sdbmc.com Mobile: +86 133 77658186

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