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SERVICE MANUAL
COLOR TELEVISION
BASIC CHASSIS
/Y /R /M /Y /R /M /Y /R /M
GE
[RM-C251] AV-36D503
CONTENTS
! ! ! ! ! ! ! ! ! SPECIFICATIONS 2 SAFETY PRECAUTIONS 3 FEATURES 4 FUNCTIONS 4 MAIN DIFFERENCE LIST 6 HOW TO INDENTIFY MODELS 7 SPECIFIC SERVICE INSTRUCTIONS 8 SERVICE ADJUSTMENTS 13 PARTS LIST 35
SPECIFICATIONS
ITEMS Dimensions (WHD) Mass TV System and Color system TV RF System Color System Sound System TV Receiving Channels and Frequency VL Band VH Band UHF Band CATV Receiving Channels and Frequency Low Band High Band Mid Band Super Band Hyper Band Ultra Band Sub Mid Band TV/CATV Total Channel Intermediate Fr equency Video IF Carrier Sound IF Carrier Color Sub Carrier Power Input Power Consumption Picture Tube High Voltage Speaker Audio Power Output Input terminals INPUT1 Video S-Video 1Vp-p, 75 , RCA pin Mini din 4 pin Y : 1Vp-p, negative sync provided when terminated with 75 C : 0.286Vp-p, burst signal when terminated with 75 Audio L/R INPUT2 Video Component (Y, Pb, Pr) 500mVrms(-4dBs), high impedance, RCA pin 1Vp-p, 75, RCA pin RCA pin Y: Audio L/R INPUT3 Audio Output AV Compu link interface Antenna terminal Remote Control Unit Video Audio L/R 1Vp-p, negative sync provided when terminated with 75 Pb/Pr : 0.7Vp-p, 75 500mVrms(-4dBs), high impedance, RCA pin 1Vp-p, 75, RCA pin 500mVrms(-4dBs), high impedance, RCA pin 500mVrms(-4dBs), low Impedanc e, 1kHz when modulated 100%, RCA pin 3.5mm mini jack 75 (VHF/UHF) Terminal, F-Type Connector RM-C251 (AA/R6/UM-3 battery2) [AV-36D503] RM-C252 (AA/R6/UM-3 battery2) [AV-36D303, AV-36D203] 45.75 MHz 41.25 MHz (4.5MHz) 3.58 MHz 120V AC, 60Hz 133W [AV-36D503] 130W [AV-36D303, AV-36D203] 36 (90cm) measured diagonally, Full Square 31kV1.3kV (at zero beam current) 24-3/4 (512cm) Oval type2 5W+5W (02 06, A-8) by (0206&01) (0713) by (0713) (A1) by (1422) (JW) by (2336) (W+1W+28) by (3764) (W+29W+84) by (65125) (A8, A4A1) by (01, 9699) 180 Channels (54MHz804MHz) (02 06) 54MHz88MHz (07 13) 174MHz216MHz (14 69) 470MHz806MHz 149.6Ibs / 68.0kg CCIR(M) NTSC-M BTSC (Multi Channel Sound) CONTENTS 37-7/830-1/224-1/2 (962mm773mm621mm)
No.51948
SAFETY PRECAUTIONS
1. The design of this product c ontains spec ial hardware, many circuits and components s pecially for safety purposes. For continued protection, no changes should be made to the original des ign unless authorized in writing by the manufacturer. Replacement parts must be identic al to thos e used in the original circuits. Servic e should be performed by qualified pers onnel only. 2. Alterations of the design or circuitry of the products s hould not be made. Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacturer of respons ibility for pers onal injury or property damage resulting therefrom. 3. Many electrical and mechanic al parts in the products have special safety-related c haracteris tics. These charac teristics are often not evident from visual inspection nor can the protection afforded by them necess arily be obtained by using replac ement components rated for higher voltage, wattage, etc. Replacement parts whic h have thes e special s afety characteristics are identified in the parts list of Service manual. Electrical components having such featur es are identified by shading on the schematics and by (!) on the parts list ! in Service manual. The use of a substitute replac ement which does not have the same safety characteristics as the recommended replac ement part shown in the parts list of Service manual may c aus e shock, fire, or other haz ards. 4. Use isolation tr ansformer when hot chassis. The chassis and any sub-chassis contained in s ome products are c onnected to one side of the AC power line. An isolation transformer of adequate capacity should be inserted between the product and the AC power supply point while performing any service on some products when the HOT chassis is exposed. 5. Do n't shor t between the LIVE side ground and ISOLATED (NEUTRAL) side ground or EARTH side ground when repairing. Some model's power c ircuit is partly different in the GND. The differenc e of the GND is shown by the LIVE : (") s ide GND, the ISOLATED(NEUTRAL) : (#) side GND and EARTH : ($) side GND. Don't short between the LIVE side GND and ISOLATED(NEUTRAL) side GND or EARTH side GND and never measure with a meas uring apparatus (oscilloscope etc.) the LIVE side GND and ISOLATED(NEUTRAL) side GND or EARTH side GND at the s ame time. If above note will not be kept, a fuse or any parts will be brok en. 6. If any repair has been made to the chassis, it is recommended that the B1 setting should be chec ked or adjusted (See ADJUSTMENT OF B1 POWER SUPPLY). 7. The high voltage applied to the picture tube must conform with that specified in Service manual. Excessive high voltage can cause an increase in X-Ray emission, arc ing and possible component damage, therefore operation under excess ive high voltage c onditions should be kept to a minimum, or should be prevented. If severe arc ing occurs, remove the AC power immediately and determine the cause by visual inspection (incorrect installation, crac ked or melted high voltage harness, poor s oldering, etc.). T o maintain the proper minimum level of soft X-Ray emission, components in the high voltage circuitry including the picture tube must be the exact replacements or alternatives approved by the manufacturer of the complete product. 8. Do not c hec k high voltage by drawing an arc. Us e a high voltage meter or a high voltage probe with a VTVM. Discharge the picture tube before attempting meter connection, by connec ting a clip lead to the ground frame and connecting the other end of the lead through a 10k 2W resistor to the anode button. 9. When service is required, observe the original lead dress. Extra precaution should be given to assure correct lead dres s in the high voltage c ircuit area. W here a short circuit has occurred, those c omponents that indic ate evidence of overheating s hould be replaced. Always use the manufacturer's replacement components. 10. Isolation Check (Safety for Electrical Shock Hazard) After re-assembling the product, always perform an isolation check on the exposed metal parts of the c abinet (antenna terminals, video/audio input and output terminals, Control knobs, metal c abinet, screwheads, earphone jac k, c ontrol shafts, etc.) to be sure the product is safe to operate without danger of electrical shoc k. (1) Dielectric Strength Test The is olation between the AC primary circuit and all metal parts exposed to the us er, particularly any exposed metal part having a return path to the chassis should withstand a voltage of 1100V AC (r.m.s.) for a period of one sec ond. (. . . . Withs tand a voltage of 1100V AC (r.m.s.) to an appliance rated up to 120V, and 3000V AC (r.m.s.) to an applianc e rated 200V or more, for a period of one second.) This method of test requires a test equipment not generally found in the service trade. (2) Leakage Current Check Plug the AC line c ord directly into the AC outlet (do not use a line is olation transformer during this check.). Using a "Leakage Current Tester", measure the leakage current from each exposed metal part of the cabinet, partic ularly any exposed metal part having a return path to the chassis , to a known good earth ground (water pipe, etc.). Any leakage current must not exceed 0.5mA AC (r.m.s.). However, in tropical area, this must not exc eed 0.2mA AC (r.m.s.). " Alternate Check Method Plug the AC line c ord directly into the AC outlet (do not use a line isolation transformer during this check.). Use an AC voltmeter having 1000 ohms per volt or more sensitivity in the following manner. Connec t a 1500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground (water pipe, etc.). Measure the AC voltage across the resistor with the AC voltmeter. Move the res istor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis , and measure the AC voltage across the resistor. Now, revers e the plug in the AC outlet and repeat each measurement. Any voltage measured must not exceed 0.75V AC (r.m.s.). This corresponds to 0.5mA AC (r.m.s.). However, in tropic al area, this must not exceed 0.3V AC (r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
AC VOLT MET ER (HAVING 1000 /V, OR MOR E SENSIT IVITY) 0.15F AC-T YPE PLACE T HIS PROBE ON EACH EXPOSED MET AL PART
1500 10W
11. High voltage hold down circuit check. After repair of the high voltage hold down circuit, this circuit shall be c hec ked to operate correctly. See item "Ho w to check the high voltage hold down cir cuit". This mark shows a fast operating fuse, the letters indicated below show the rating.
V
3
No. 51948
FEATURES
" Title TELE-TEXT broadcast of C1, C2, T1, and T2 formula is receivable. " The voice multiplex function of the MTS system is built in. " By the THEATER PRO function, a reality to which it is viewing and listening in the movie theater c an be tas ted. " By the EZ SURF func tion, c hannel ID and a program name are displayed in the screen automatic ally [Only for AV-36D503]. " By the COMPU LINK function, operation interlocked with the DVD deck can be performed from remote c ontrol. " By the three-line digital comb filter, the refreshed image can be seen. " Two programs can be dis played on the screen by the 2 tuner PIP circuit [Only for AV-36D503]. " Expression of a favorite screen can be chosen by the VIDEO STATUS function. " A program c an be enjoyed with a powerful s ound by the HYPER SURROUND function. " Sinc e the V chip is built in, it c an choose, view and listen to a healthy program. " The RETURN PLUS function is built in. " A quick favorite program c an be look ed for by the HYPER-SCAN function. " Since the component signal input terminal is equipped, it reappears direct without deteriorating the signal from DVD.
FUNCTIONS
REMOTE CONTROL UNIT (RM-C251, RM-C252)
This illustration is written about RM-C251. There are no buttons of 20 EZ SURF and 21 PIP in the RM-C252.
1 1 VCR / DVD KEY 2 20 3 4 5 6 7 9 8 10 11 12 18 15 16 17 14 13 21 2 TV / CATV KEY 3 INPUT KEY 4 DISPLAY KEY 5 SLEEP TIMER KEY 6 HYPER SURROUND KEY 7 VIDEO STATUS KEY 8 THEATER PRO KEY 9 BBE KEY 10 MUTING KEY 11 VOLUME -/+ and
CURSOR / KEY (In the MENU screen)
19
18 EXIT KEY 19 VCR CONTROL KEY 20 EZ SURF KEY [Only for RM-C251] 21 PIP CONTROL KEY [Only for RM-C251]
No. 51948
INPUT 3 VIDEO TERMINAL INPUT 3 AUDIO L TERMINAL INPUT 3 AUDIO R TERMINAL MENU KEY, CURSOR KEY CHANNEL /+ KEYS CURSO R / KEYS
REAR TERMINAL
1 2
INPUT 1 TERMINAL (S-VIDEO, V, L, R) INPUT 2 TERMINAL (V, L, R ) AUDIO OUTPUT TERMINAL AV CO MPULINK TERMINAL ANTENNA TERMINAL INPUT2 COMPO NENT SIGNAL TERMINAL (Y, PB, P R)
No. 51948
MODEL
/Y
/R
/M
DEG COIL MAIN PWB CRT SOCKET PWB IP PWB E-COAXIAL ASSY CO NTROL KNOB FRONT CABI. ASSY DOO R REMOCON UNIT ITC TUBE
(Inc. DY, PC MAGNET, WEDGE)
AV-36D503
SGE-4001A-M2 WJX0014-002A LC20217-005B-A LC10642-004C-A LC20409-005B-A RM-C251-1H A90AHH50X10/V/ A90AEJ15X01 CELD067-001JA or QQW0136-001 SGE-1026A-M2 SGE-3011A-M2 A90LLD361X15 QQW0114-001 or QQW0106-001 SGE-1005A-M2 SGE-3003A-M2
DEG COIL MAIN PWB CRT SOCKET PWB PIP PWB E-COAXIAL ASSY CO NTROL KNOB FRONT CABI. ASSY DOO R REMOCON UNIT ITC TUBE
(Inc. DY, PC MAGNET, WEDGE)
AV-36D303
DEG COIL MAIN PWB CRT SOCKET PWB PIP PWB E-COAXIAL ASSY CO NTROL KNOB FRONT CABI. ASSY DOO R REMOCON UNIT
CELD067-001JA SGE-1025A-M2
AV-36D203
No. 51948
Model Name
Model Name AV-36D503 /Y AV-36D503 /R AV-36D503 /M AV-36D303 /Y AV-36D303 /R AV-36D303 /M AV-36D203 /Y AV-36D203 /R AV-36D203 /M AV-36D203 AV-36D303 AV-36D503
No. 51948
4 screws marked ) .
2. Follow the s ame steps when removing the other hand speaker.
2 claws
sides of the chassis from the chassis rail. 2. As shown in Fig.1, draw the chassis base backward along the chassis rail marked # in the arrow direction marked $(Fig.2.). (If necess ary, detac h the wire clamp, connec tors etc.) Note : When conducting a c hec k with power supplied, be sure to confirm that the CRT earth wire is c onnected to the CRT SOCKET PWB and the MAIN PWB.
CAUTION
" When erecting the chass is, be c areful so that there will be no contacting with other PWB. " Before turning on power, make sure that the CRT earth wire and other connectors are properly connected.
4 screws marked%& .
2. When you pull out the TERMINAL BOARD, it can be removed. FRONT CABINET
MAIN PWB
2 screws
FRONT CONTROL PWB with the front cabinet. 2. Then remove the FRONT CONTROL PWB.
B
Fig. 1
No. 51948
FRONT CABINET
CRT
F G
CLAW
H
FRONT CONTROL PWB SPEAKER
CLAW
B
AV SEL PWB
TERMINAL BOARD
REAR COVER
No te This illustration describes about AV-36D503. Although the AV-36D303 and AV-36D203 are slightly different from this illus tration, it can use for AV-36D303 and AV-36D203 in the s ame s teps as this illustration.
A
Fig.2
No. 51948
MEMORY IC REPLACEMENT
1. Memory IC
This model uses the memory IC. This memory IC stores data for proper operation of the video/chroma and deflection circuits. When replacing, be sure to use the IC c ontaining initial setting data.
SERVICE MENU
SERVICE MENU 1.V/C(S) 3.SOUND(A) 5.PIP(PIP) 7.LOW LIGHT 9.RF AFC 11.I 2C BUS SELECT BY OPERATE B Y 2.D EF(D) 4.OTHERS 6.3L Y/C(LYC) 8.HIGH LIGHT 1 0.VCO 12.SYSTEM(SYS)
EXIT BY
EXIT
SYS0 1 VIDEO
***
Fig.2
(5) Receiving channel setting Refer to the OPERATING INSTRUCTIONS and set the receive channels (Channels Preset) as described. (6) User settings Check the us er setting items according to the Table 2 given in page later. Where these do not agree, refer to the OPERAT ING INSTRUCT IONS and s et the items as desc ribed. (7) SERVICE MENU setting Verify what to set in the SERVICE MENU, and s et whatever is necessary (Fig.1). Refer to the SERVICE ADJUSTMENT for setting.
Although this illus tration of remote c ontrol unit is written about RM-C251 (AV-36D503), it can use for operating RM-C252 (AV36D303, 203) as same key assignment.
10
No. 51948
No. 51948
11
TUNER MODE : CABLE Unnecess ary to set OFF ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR VIEW 0000
12
No. 51948
SERVICE ADJUSTMENTS
BEFORE STARTING SERVICE ADJUSTMENT
1. There are 2 way of adjusting this TV: One is with the r emote control unit and the other is the conventional method using adjustment parts and components. 2. The adjustment with the REMOTE CONTROL UNIT is made on the basis of the initial setting values. The setting values which adjust the screen to its optimum condition may differ from the initial setting values. 3. Make s ure that connection is c orrectly made to AC power sourc e. 4. Turn on the power of the set and equipment before us e, and start the adjustment proc edures after waiting at least 30 minutes. 5. Unless otherwise spec ified, prepare the most suitable rec eption or input signal for adjustment. 6. Never touc h any adjustment parts, which are not specified in the list for this adjustment VRs, transforms, condensers, etc. 7. Preparation for adjustment Unless otherwis e specified in the adjustment instructions, preset the following functions with the REMOTE CONTROL UNIT. User menu preset value MENU ITEM VIDEO STATUS TINT, COLOR, PICTURE BRIGHT, DETAIL NOISE MUTING COLOR TEMPERATURE PIP [Only for AV-36D503] BASS, TREBLE, BALANCE HYPER SURROUND MTS PRESET VALUE STANDARD CENTER OFF LOW OFF CENTER OFF STEREO
ADJUSTMENT ITEMS
BASIC ADJUSTMENT ! ! ! ! Check of B1 power supply MAIN / SUB VCO adjustment RF AGC adjustment FOCUS adjustment
DEFLECTION CIRCUIT ADJUSTMENT ! V. CENTER / V SIZE adjustment ! H SIZE / H POSITION / SIDE PINCUSHION adjustment VIDEO / CHROMA CIRCUIT ADJUSTMENT ! WHITE BALANCE adjustment LOW LIGHT ! WHITE BALANCE adjustment HIGH LIGHT ! SUB BRIGHT adjustment ! SUB CONTRAST adjustment ! SUB COLOR adjustment ! SUB TINT adjus tment PIP CIRCUIT ADJUST MENT ! WHITE BALANCE adjustment HIGH LIGHT ! DISPLAY POSITION adjustment MTS CIRCUIT ADJUSTMENT ! INPUT LEVEL check ! SEPARATION adjustment
No. 51948
13
ADJUSTMENT LOCATIONS
FRONT
FRONT
FRONT AV IN PWB
IC7 7 01 C N7 0 0 7 F
FRONT
MAIN PWB
SS C N0 0 7
D EG. F9 01 F US E
IC2 0 1 T C N0 0 1
3 C N0 0 2 B1
TU NE R
C N0 0 3
HV
TU NE R
IC1 0 1
H VT
T1 11
V CE NTE R SW S 42 1 E1 U
V CO
C RT E AR TH (B RA ID ED AS S'Y)
U PP ER LOWER
: FOCU S : SC RE E N
14
No. 51948
TOP
TP-B
CN 300 4
FRONT TOP
TUNER
IC41 01
S UB V C O T411 1
No. 51948
15
3. BASIC OPERATION OF SERVICE MENU (1) Ho w to enter SERVICE MENU Press the SLEEP TIMER key and set the SLEEP TIMER for [0 MIN]. Then press the DISPLAY key and the VIDEO STAT US key of the remote control unit simultaneously, and the SERVICE MENU screen will be displayed as shown below. (2) Selection of SUB MENU SCREEN In SERVICE MENU, press the CURSOR / key to select any of the SUB MENU items. (The letters of the selected items are displayed in yellow) If an item like to set up bec omes yellow, the CURSOR / key will be pushed and it will go into the mode.
SERVICE MENU 1.V/C(S) 3.SOUND(A) 5.PIP(PIP) 7.LOW LIGHT 9.RF AFC 11.I 2C BUS SELECT BY OPERATE B Y 2.D EF(D) 4.OTHERS 6.3L Y/C(LYC) 8.HIGH LIGHT 1 0.VCO 12.SYSTEM(SYS)
EXIT
EXIT BY
SERVICE MENU
Although this illus tration of remote c ontrol unit is written about RM-C251 (AV-36D503), it can use for operating RM-C252 (AV36D303, 203) as same key assignment.
CURSOR / key Select 1.V/C(S) 12.SYSTEM(SYS) 1.V/C(S) 2.DEF (D) CURSOR / key
VIDEO/C HROMA
DEFLECTION
SOUND
16
No. 51948
ITEM S01 S02 S03 S04 S05 S06 S07 S08 S09 S10
CONT ENTS BRIGHT PICTURE COLOR TINT DETAIL BRIGHT +PICT +COLOR +TINT +DETAIL +RF
4 : 3
STD
LOW
S01
CURSOR / key Select the items from S01 to S10. CURSOR / key
(4) Others [Only for AV-36D503] If go into the 9.RF AFC and 10.VCO items, there will be display the RF AFC MAIN screen and VCO MAIN screen. Then press the CURSOR / key, the RF AFC SUB screen and VCO SUB screen is displayed.
10.VCO MAIN 10.VCO SUB
SUB
CURSOR
key
NO
SUB
NO
CURSOR
TOO HI GH GOOD TUNER AFC FINE TOO LOW MAIN ON **
key
TOO HI GH GOOD TUNER AFC FINE TOO LOW SUB ON **
No. 51948
17
1.V/C(S)
S TD LOW
2.DEF (D)
S TD LOW
3.SOUND(A)
D01 V FRE Q ***
4.OTHERS(F)
A01
IN LE VEL
***
PI P01
BRI GHHT
***
8.HIGH LIGHT
7.LOW LIGHT
LYC01 MODE ***
***
***
BRIGHT ***
I2C
BUS
ON
TOO LOW M AI N ON **
SY S01
VI DE O
***
M AI N
NO
S UB
NO
18
No. 51948
No.51948
19
Setting item Variable range ASY SHRP BPF FO KILR OFF KILR SEN 07 01 01 01
RF 5 0 0 1
No . S29 S30 S31 S32 S33 S34 S35 S36 S37 S38
Setting item RGB MUTE BLUE B VIDEO SW CMP ABCL OSD ABL OSD CONT SUB CONT ABL GAIN ABL PNT Y GAMMA
No. S39 S40 S41 S42 S43 S44 S45 S46 S47
Setting item Y MUTE SVM GAIN SVM PH WPL COL GMM V1 GAIN AGC ADJ VMOFF DE APC CLK
SOUND MODE No . A01 A02 A03 Setting item Variable range IN LEVEL LOW SEP HI SEP 015 063 063 Initial setting value 10 32 32 No . A04 A05 A06 Setting item SAPC BBE BASS BBE TRE Variable range 0/ 1 -128+127 -128+127 Initial setting value 0 +3 -4
3L Y / C MODE (Do not adjust) No. LYC01 LYC02 LYC03 LYC04 LYC05 LYC06 Variable range 07 07 01 01 015 01 Initial setting value 4 1 0 0 2 0 No . LYC07 LYC08 LYC09 LYC10 LYC11 LYC12 Variable range 01 0 3 01 0 1 0 1 0 1 Initial setting value 1 0 1 0 0 0
20
No.51948
No .
Setting item
Variable range
D01 D02 D03 D04 D05 D06 D07 D08 D09 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 D21 D22 D23 D24 D25 D26 D27 D28 D29 D30 D31 D32 D33
V FREQ AFC GAIN H POSI H POSI+V PHASE V PH+V SIZE V SIZE+V CENTER V CENT+V S CORR V S CO+V LIN V LIN+H SIZE H SIZE+WVMT TOP WVMT BTM EWCR TOP EWCR T+EWCR BTM EWCR B+EW PARA EW PARA+V EHT V EHT+H EHT H EHT+TRAPEZ TRAPEZ+V AGC BLANK SW VRMP BI
03 0 3 031 -128 +127 0 7 -128 +127 0+127 -128 +127 063 -128+127 015 -128 +127 015 -128+127 063 -128+127 03 03 031 -128+127 031 -128+127 063 -128+127 07 -128+127 07 -128+127 063 -128+127 01 01 01
No.51948
21
PIP MODE No. PIP01 PIP02 PIP03 PIP04 PIP05 PIP06 PIP07 PIP08 PIP09 PIP10 PIP11 PIP12 PIP13 PIP14 PIP15 PIP16 PIP17 PIP18 PIP19 PIP20 PIP21 PIP22 PIP23 PIP24 PIP25 PIP26 PIP27 Setting item BRIGHT PICTURE TINT COLOR R CUTOFF G CUTOFF B CUTOFF R DRIVE G DRIVE B DRIVE L POSI R POSI UPR POSI LWR POSI PICT LCK SELDEL AGCFIX AGCADST AGC BLKINVB BLKINVR VSPDEL VSPISQ RGBIN FRSEL OUTFOR UVPOLAR Variable range 015 075 063 015 015 015 015 0255 0255 0255 0255 0255 0127 0127 01 015 01 01 015 01 01 031 01 01 01 01 0 1 Initial setting value 0 30 42 6 0 0 0 63 65 65 22 15 12 11 1 0 1 0 7 0 0 0 1 0 1 0 0 No. PIP28 PIP29 PIP30 PIP31 PIP32 PIP33 PIP34 PIP35 PIP36 PIP37 PIP38 PIP39 PIP40 PIP41 PIP42 PIP43 PIP44 PIP45 PIP46 PIP47 PIP48 PIP49 PIP50 PIP51 PIP52 PIP53 Setting item MAT YCOR XFREQF WTCHDG COLON ACQNEW DSTDET CRIBEOK FCBEOK NOCRID NONSED PIP ADJ BRI EXT PCT EXT TNT EXT COR EXT R-D EXT G-D EXT B-D EXT BRT COMP PCT COMP TNT COMP COR COMP R-D COMP G-D COMP B-D COMP Variable range 01 01 01 01 01 01 01 01 01 01 01 015 -128+127 -128+127 -128+127 -128+127 -128+127 -128+127 -128+127 -128+127 -128+127 063 015 -128+127 -128+127 -128+127 Initial setting value 1 1 1 1 0 0 1 0 0 0 0 6 0 0 0 0 0 0 0 0 0 40 5 0 0 0
22
No.51948
ADJUSTMENTS
BASIC ADJUSTMENT
Item Check of B1 POWER SUPPLY Measuring instrument Test point Ad justment part Description 1. Receive the blac k and white signal. (color off) 2. Connect the DC voltmeter to B1 connector 1 pin (TP-91) and TP-E(#). 3. Confirm that the voltage is DC134V2V.
" Under normal conditions , no adjustment is required. And it must not adjust without signal. 1. Receive the NTSC broadc ast. 2. Select the 10 VCO mode from the SERVICE MENU. 3. It checks that turn the CW TRANSF. and the character of HIGH LEVEL changes the color. 4. Next, it chec k that turn the CW TRANSF. on the c ontrary and the color of LOW LEVEL changed. 5. At this time, it checks that SYNC is YES. 6. Turn the CW TRANSF. and it is made for the c harac ter of REFERENCE LEVEL to become green. Again, it checks that SYNC is YES.
MAIN
GREEN
NO
SUB
" This adjustment is only for AV-36D503. " Under normal conditions , no adjustment is required. And it must not adjust without signal. 1. Receive the NTSC broadc ast. 2. Push the PIP key on the remote control unit. And display any broadcast program in the PIP screen that difference from MAIN screen. 3. Select the 10 VCO mode and switch the SUB mode by pressing the CURSOR / key. 4. It checks that turn the SUB CW TRANSF. and the character of HIGH LEVEL changes the color. 5. Next, it check that turn the SUB CW TRANSF. on the contrary and the color of LOW LEVEL changed. 6. At this time, it checks that SYNC is YES. 7. Turn the SUB CW TRANSF. and it is made for the character of REFERENCE LEVEL to become green. Again, it checks that SYNC is YES.
GREEN
NO
No. 51948
23
Test point
Description Receive the broadcast. Enter to the V/C(S) mode from SERVICE MENU. Select the S45 AGC ADJ item. Press the MUTING key and turn the c olor to off. With the CURSOR key to get the nois e in the screen picture (zero side of setting value). 6. Press the CURSOR key several times and step when noise disappears from the screen. At this time, not to increase the value too much. 7. Change to other channels and make sure that there is no irregularity. 8. Press the MUTING key and get c olor out.
Ad justment item
Variable range
0127
63
FOCUS adjustment
1. Receive the crosshatch signal. 2. While looking at the screen, adjust the FOCUS VR to the vertical and horizontal lines will be clear and make fine in a detail. 3. Make sure that the picture is in focus even when the sc reen gets dark ened.
24
No. 51948
Test point
Ad justment part D05 V PHASE D07 V SIZE [DEF(D) mode] V. CENTER SW [MAIN PWB]
Description 1. Receive the crosshatch signal. 2. Enter to the DEF(D) mode from SERVICE MENU. 3. Select the D05 V PHASE, and it checks that the value of D05 V PHASE is 0. 4. Adjust the V. CENTER SW to bec ome the signal center agree with the CRT vertic al center. 5. Then adjus t the D07 V SIZ E to the vertic al screen size become the values given below table (bottom of screen is to be located within the 85%95% range).
Initial setting value Ad justment item AV-36D503 /Y AV-36D303 /Y AV-36D203 /Y 0 60 AV-36D503 /R AV-36D303 /R AV-36D203 /R 0 60 AV-36D503 /M AV-36D303 /M AV-36D203 /M 0 82
MODEL NAME AV-36D503 /Y AV-36D303 /Y AV-36D203 /Y Screen size Picture size (100%) AV-36D503 /R AV-36D303 /R AV-36D203 /R AV-36D503 /M AV-36D303 /M AV-36D203 /M
92.0%
92.0%
92.0%
No. 51948
25
Item
Measuring instrument
Test point
Ad justment part D03 H POSITION D15 H SIZE D23 EW PARA D19 EWCR T OP D21 EWCR BT M [DEF(D) mode]
Description 1. Receive the crosshatch signal. 2. Adjust left-right center with D03 H POSITION to bec ome s creen center agree with CRT center (A=A as shown in figure). 3. Adjust the horizontal size with D15 H SIZE to become the value given below. 4. Adjust the D23 EW PARA to the vertical lines bec ome straight. 5. It check that, horizontal size is not illegal. 6. When the vertical lines of 4 corner does not turn into a straight, adjusts them with D19 EWCR TOP and D21 EWCR BT M to correctly.
H SIZ E Signal H. POSITION gener ator SIDE PINCUSHION Remote adjustment control unit
A'
16 32 37 13 14
16 32 34 13 14
16 27 31 13 14
MODEL NAME AV-36D503 /Y AV-36D303 /Y AV-36D203 /Y AV-36D503 /R AV-36D303 /R AV-36D203 /R AV-36D503 /M AV-36D303 /M AV-36D203 /M
92.0%
92.0%
Stra igh t
Stra igh t
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No. 51948
Test point
Adjustment item LOW LIGHT BRIGHT(S01) [SERVICE MENU] R CUTOFF(S11) G CUTOFF(S12) B CUTOFF(S13) SCREEN VR [In HVT]
Description 1. Receive a blac k and white signal (col or off). 2. Select the LOW LIGHT MODE fr om the SER VICE MENU. 3. Confirm the initial setting value of BRIGHT. 4. Confirm the initial setting value of R CUTOFF, G CUTOFF and B CUTOFF. 5. Display a single horizontal line by pressing the key of the remote c ontrol unit. 6. Turn the screen VR all the way to the left. 7. Turn the screen VR graduall y to the right from the left until either one of the red, bl ue or green c olors appears faintl y. 8. Use keys of the remote c ontr ol unit and adjus t the other 2 c olors which except the appeared color to where the single horizontal line appears white. 9. Turn the screen VR to where the single horizontal line glows faintl y. 10. Press the key to rel eas e the single horizontal line. 11. Adjust the BRIGHT level to become the bl ac k component shines white slightl y. 12. Confirm that whether the color i ngredient of R, G or B is visible to the blac k component, which s hines white slightly. 13. When the c olor ingredient c an be seen, two c olors other than a visible c olor are adj usted, and it is made to look white. 14. Return the value of BRIGHT to initi al setting value. 15. Press the key to exit the WHITE BALANCE MODE.
BRIGHT ***
*** ***
Remote Control Unit H.LINE ON 1 R CUTOFF 4 R CUTOFF 7 H.LINE OFF 2 G CUTOFF 5 G CUTOFF 8 EXIT 3 B CUTOFF 6 B CUTOFF 9
No. 51948
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Test point
Description Receive the NTSC blac k and white signal (color off). Select the HIGH LIGHT mode in the SERVICE MENU. Confirm the initial setting value of G DRIVE and B DRIVE. If they ar e differ, set the S14 and S15 to the correct initial setting value in the 1 V/C(S) mode. 5. Adjust the screen col or to white with the , , and keys of the remote control unit.
Remo te Cont rol Unit H.LINE ON *** *** 1 R DRIVE H.LINE OF F 2 EXIT 3 B DRIVE 5 6 B DRIVE 8 9
S01 BRIGHT
! White
1. 2. 3. 4. 5.
balanc e (low light and high light) adjus tment should be done. Receive a NTSC broadc ast. Select the 1 V/C(S) mode from SERVICE MENU. Select S01 BRIGHT of the V/C(S) mode i n SERVICE MENU. Confirm the initial setting value of the S01 BRIGHT. If the brightness is not the best with the initial s etti ng value, make fine adjustment of the S01 BRIGHT until you get the opti mum brightness. BRIGHT ADJUSTMENT Variable range 0 127 Initial setting value 64
S01 BRIGHT
S02 PICTURE
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No. 51948
Test point
Description [ Method of adjustment without measur ing instrument ] 1. 2. 3. 4. 5. Receive the broadcas t. Select the 1 V/C(S) mode from SERVICE MENU. Select S03 COLOR of the V/C(S) mode. Confirm the initial setting value of the S03 COLOR. If the col or is not the best with the Initial s etting value, make fine adjustment of the S03 COLOR until you get the optimum color.
Adjustment item
S03 COL OR
55
Signal generator
[ Method of adjustment using measuring instrument ] 1. Input the full color bar signal incl udes the 75% white. 2. Select the 9 RF AFC mode from SERVICE MENU. 3. Turn the AFC item to off, and exit to the SERVICE MAIN MENU. 4. Select the 1 V/C(S) mode from SERVICE MENU. 5. Select S03 COLOR of the V/C(S) mode. 6. Confirm the initial setting value of the S03 COLOR given above. 7. Connect the oscilloscope between TP-B and TP-E. 8. Adjust S03 COLOR and bring the val ue of ( A) in the illustration to the voltage s hown in the table bellow ( voltage differenc e between white and bl ue). 9. Exit to the SER VICE MAIN MENU. 10. Select the 9 RF AFC mode from SERVICE MENU. 11. Turn the AFC item to on.
G R ( )
MODEL NAME AV-36D503 /Y AV-36D303 /Y AV-36D203 /Y Voltage differ ence [V]
+18V
Cy Mg B
(A) ( )
0V
+20V
+18V
No. 51948
29
Test point
Description [ Method of adjustment without measuring instr ument ] 1. 2. 3. 4. 5. Receive the broadcast. Select the 1 V/C(S) mode from SERVICE MENU. Select S04 TINT of the V/C(S) mode. Confirm the initial setting value of the S04 TINT. If the tint is not the bes t with the Initial setting value, make fine adjustment of the S04 TINT until you get the optimum color.
Ad justment item
S04 TINT
64
[ Method of adjustment using measuring instrum ent ] 1. 2. 3. 4. 5. 6. 7. 8. Input the full color bar signal includes the 75% white. Select the 9 RF AFC mode from SERVICE MENU. Turn the AFC item to off, and exit to the SERVICE MAIN MENU. Select the 1 V/C(S) mode from SERVICE MENU. Select S04 TINT of the V/C(S) mode. Confirm the initial setting value of the S04 TINT given above. Connect the osc illosc ope between TP-B and TP-E. Adjust S04 TINT and bring the value of (B) in the illustration to the voltage shown in the table bellow ( voltage difference between white and magenta). 9. Exit to the SERVICE MAIN MENU. 10. Select the 9 RF AFC mode from SERVICE MENU. 11. Turn the AFC item to on.
G R ( )
+2V
Cy Mg B
0V (B) ( )
+6V
+2V
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No. 51948
PIP11 L POSI PIP12 R POSI PIP13 UPR POSI PIP14 LWR POSI [PIP(PIP) mode]
1. 2. 3. 1.
Receive the black and white signal (c olor off). Select the 5 PIP mode from SERVICE MENU. Select the PIP11 L POSI of the PIP mode. Confirm the initial s etting value of the PIP11 L POSIPIP14 LWR POSI. 5. Adjust the PIP11 PIP14 to become the each PIP screen outside edges positioned about the left mentioned values from screen edge.
Ad justment position UPPER WIDTH LOWER WIDTH LEFT WIDT H RIGHT WIDTH
Ad justment item PIP11 L POSI PIP12 R POSI PIP13 UPR POSI PIP14 LWR POSI
PIP S CREEN
80%
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1. Input the stereo L s ignal (300Hz) from the TV audio multiplex signal generator to the antenna terminal. 2. Connect an oscilloscope to R OUT pin of the AUDIO OUT, and display one c ycle portion of the 300Hz signal. 3. Select the A02 LOW SEP of the SOUND MODE. 4. Confirm the initial setting value of the A02 LOW SEP. 5. Adjust the A02 LOW SEP s o that the stroke element of the 300Hz signal will bec ome minimum. 6. Change the connec tion of the oscilloscope to L OUT pin of the AUDIO OUT , and enlarge the voltage axis. 7. Change the signal to 3kHz, and similarly adjust the A03 HI SEP.
1 cycle
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No. 51948
S1 CONNECTOR
No. 51948
33
! SOLDERING IRON
1. Use a high ins ulation s oldering iron with a thin pointed end of it. 2. A 30w s oldering iron is rec ommended for easily removing parts.
! REPLACEMENT STEPS
1. How to remove Chip parts # Resistors, capacitors, etc (1) As shown in the figure, push the part with tweezers and alternately melt the solder at each end.
(2) Grasp the chip part with tweezers and plac e it on the s older. Then heat and melt the solder at both ends of the chip part.
# Transistors, diodes, variable r esistor s, etc (1) Apply extra solder to each lead.
# Transistors, diodes, variable r esistor s, etc (1) Apply solder to the pattern as indic ated in the figure. (2) Grasp the chip part with tweezers and place it on the solder. (3) First s older lead A as indicated in the figure.
SOLD E R
SOLD E R
A (2) As shown in the figure, push the part with tweezers and alternately melt the solder at each lead. Shift and remove the chip part. B C (4) Then solder leads B and C .
A B Note : After removing the part, remove remaining solder from the pattern. C
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No.51948