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MARTIN TRACKER Belt Tracking Systems
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Operators Manual M3625
Important
MARTIN ENGINEERING HEREBY DISCLAIMS ANY LIABILITY FOR: DAMAGE DUE TO CONTAMINATION OF THE MATERIAL; USERS FAILURE TO INSPECT, MAINTAIN AND TAKE REASONABLE CARE OF THE EQUIPMENT; INJURIES OR DAMAGE RESULTING FROM USE OR APPLICATION OF THIS PRODUCT CONTRARY TO INSTRUCTIONS AND SPECIFICATIONS CONTAINED HEREIN. MARTIN ENGINEERINGS LIABILITY SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF EQUIPMENT SHOWN TO BE DEFECTIVE. Observe all safety rules given herein along with owner and Government standards and regulations. Know and understand lockout/tagout procedures as defined by American National Standards Institute (ANSI) z244.1-1982, American National Standard for Personnel Protection - Lockout/Tagout of Energy Sources Minimum Safety Requirements and Occupational Safety and Health Administration (OSHA) Federal Register, Part IV, 29 CFR Part 1910, Control of Hazardous Energy Source (Lockout/Tagout); Final Rule. The following symbols may be used in this manual:
DANGER
Danger: Immediate hazards that will result in severe personal injury or death.
WARNING
Warning: Hazards or unsafe practices that could result in personal injury.
CAUTION
Caution: Hazards or unsafe practices that could result in product or property damages.
IMPORTANT
Important: Instructions that must be followed to ensure proper installation/operation of equipment.
NOTE
Note: General statements to assist the reader.
Section
Page
List of Figures and Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Materials required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 1
Before Installing Belt Tracking System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing Belt Tracking System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 3
Installing MARTIN TRACKER System, Lower Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installing MARTIN TRACKER System, Upper Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
After Installing Belt Tracking System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Martin Engineering M3625-06/11
Table of Contents
Table of Contents
List of Figures and Tables
List of Figures
Figure
1 2 3 4 5 6 7 8 9 10 11 12
Title
Page
MARTIN TRACKER Belt Tracking System, P/N TKR-18LSXX. . . . . . . . . . 20 MARTIN TRACKER Belt Tracking System, P/N TKR-XXLSXX. . . . . . . . . 22 MARTIN TRACKER Belt Tracking System, P/N TKR-XXLHXX . . . . . . . . 24 MARTIN TRACKER Belt Tracking System, P/N 37249-XXLM . . . . . . . . . . 26 MARTIN TRACKER Belt Tracking System, P/N TKR-18USXX . . . . . . . . . 28 MARTIN TRACKER Belt Tracking System, P/N TKR-XXUSXX . . . . . . . . 30 MARTIN TRACKER Belt Tracking System, P/N TKR-XXUHXX . . . . . . . . 32 MARTIN TRACKER Belt Tracking System, P/N 37249-XXUM. . . . . . . . . . 35 MARTIN TRACKER Low-Profile Belt Tracking System, P/N 38700-XXX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 MARTIN TRACKER Extra Heavy-Duty Low-Profile Belt Tracking System, P/N 37249-XXUMLP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Conveyor Products Warning Label, P/N 23395 . . . . . . . . . . . . . . . . . . . . . . . . . 42 Pinch Point Warning Label, P/N 30528 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
List of Tables
Table
I II III IV V VI VII VIII
Title
MARTIN
Page
Part Numbers and Quantities for TRACKER Standard-Duty Upper Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Part Numbers and Quantities for MARTIN TRACKER Heavy-Duty Upper Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Part Numbers and Quantities for MARTIN TRACKER Extra Heavy-Duty Upper Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Part Numbers and Quantities for MARTIN TRACKER Standard-Duty Lower Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Part Numbers and Quantities for MARTIN TRACKER Heavy-Duty Lower Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Part Numbers and Quantities for MARTIN TRACKER Extra Heavy-Duty Lower Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Part Numbers and Quantities for MARTIN TRACKER Low-Profile Unit . . . . . 38 Part Numbers and Quantities for MARTIN TRACKER Extra Heavy-Duty Low-Profile Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
ii
General
The MARTIN TRACKER Belt Tracking Systems automatically sense and continuously correct belt tracking. A light touch of the belt against the guide rollers creates precision correction. The patented tie rod aligner translates the action of the steering bars to the training idlers. The upper guide unit is used on the carrying side of the belt and the lower guide unit is used on the return side. This manual contains installation instructions for Standard and Heavy-Duty MARTIN TRACKER Belt Tracking Systems.
References
The following documents are referenced in this manual: American National Standards Institute (ANSI) z244.1-1982, American National Standard for Personnel Protection - Lockout/Tagout of Energy Sources - Minimum Safety Requirements, American National Standards Institute, Inc., 1430 Broadway, New York, NY 10018. Federal Register, Volume 54, Number 169, Part IV, 29 CFR Part 1910, Control of Hazardous Energy Source (Lockout/Tagout); Final Rule, Department of Labor, Occupational Safety and Health Administration (OSHA), 32nd Floor, Room 3244, 230 South Dearborn Street, Chicago, IL 60604.
Safety Materials required
All safety rules defined in the above documents and all owner/employer safety rules must be strictly followed when working on this equipment. Only standard hand tools are required to install and service this equipment.
Introduction
Introduction
Before Installation
Before Installing Belt Tracking System IMPORTANT

The delivery service is responsible for damage occurring in transit. Martin Engineering CANNOT enter claims for damages. Contact your transportation agent for more information. 1. Inspect shipping container for damage. Report damage to delivery service immediately and fill out delivery services claim form. Keep all damaged goods subject to examination. 2. Remove MARTIN TRACKER System from shipping container. Equipment in container should include the following: MARTIN TRACKER Belt Tracking System (upper or lower guide unit). Two Conveyor Products Warning Labels, P/N 23395. Two Pinch Point Warning Labels, P/N 30528. MARTIN TRACKER Belt Tracking Systems Operators Manual, P/N M3625. 3. If anything is missing, contact Martin Engineering or a representative. 4. Make sure belt is centered on conveyor. !
WARNING
Before installing equipment, turn off and lock out/tag out energy source to conveyor and conveyor accessories. 5. Turn off and lock out/tag out energy source according to ANSI standards (see References). !
WARNING
If equipment will be installed in an enclosed area, gas level or dust content must be tested before using a cutting torch or welding. Using a cutting torch or welding in an area with gas or dust may cause an explosion. 6. If using a cutting torch or welding, test atmosphere for gas level or dust content. Cover conveyor belt with fire retardant cover.
Installing MARTIN TRACKER System, Lower Unit
1. Locate Lower Guide Unit approximately three times the belt width before the point where belt adjustment is needed or before any major pulley. If installing multiple units, allow 70 to 150 ft (21 to 50 m) between units depending on the severity of mistracking. 2. Remove existing return idler and set aside for later use.
Existing Return Idler
3. Assemble existing return idler roller into MARTIN TRACKER Lower Unit as shown.
Set Screws
Set Screws
Set Screws
4. Center roller on MARTIN TRACKER Belt Tracking Unit and secure with four (4) set screws.
Installation
Installing Belt Tracking System
Installation
C L
90
Leave Open
5. Mark holes for hanger brackets opposite of each other. Ensure that the bottom bolt holes are accessible from both sides for bolting.
6. Drill or torch holes into stringer and secure hanger brackets with x 1-inch bolts.
Installation
Installation
Y
Bottom of Belt Surface
X=Y 7. Position hanger tube on far side at elevation shown above.
8. Secure hanger tube with x 1-inch bolts.
Belt Travel
9. Slide assembled MARTIN TRACKER Lower Unit onto hanger tube. (BELT DIRECTION IS CRITICAL.)
Installation
Installation
10. Position hanger tube on operator side.
11. Secure hanger tube with x 1-inch bolts.
Set Screws
12. Center MARTIN TRACKER Belt Tracking Unit on stringer and tighten set screws shown above. 13. Raise entire assembly up into belt 1 inch and tighten all bolts.
WARNING
If installed overhead, secure unit to stringer with safety cables.
CAUTION
Make sure torque arm and cradle assembly pivot freely. Do not tie off to restrict units side-to-side movement.
Installation
Installation
1/4-in.
1/4-in.
Set Screws
14. Insert sensing rolls. 15. Position sensing rolls inch from belt edge and secure with set screws.
Installing MARTIN TRACKER System, Upper Unit
1. Locate Upper Guide Unit beyond the loading point or three to four times belt width before point where belt needs adjustment. If installing multiple units, allow 70 to 150 ft (21 to 50 m) between units depending on the severity of mistracking. 2. Remove belt (if possible) to provide work room. 3. Remove troughing idler and set aside for later use.
Existing Idler
Mount Plate
10
4. Bolt or weld existing troughing idler onto MARTIN TRACKER Upper Unit as shown.
C L
90
5. Position support arms opposite each other on stringer and mark hole locations. 6. Drill or torch holes.
11
Installation
Installation
7. Attach support arm to far side stringer with x 1-inch bolts, but DO NOT TIGHTEN.
12
Belt Travel
8. Slide assembled MARTIN TRACKER Upper Unit onto support arm tube. (BELT DIRECTION IS CRITICAL.)
NOTE
Use play in support arm bolts to maneuver around stringer if necessary.
13
Installation
Installation
9. Position support arm on operator side stringer and mark hole locations.
NOTE
Use play in support arm bolts to maneuver around stringer if necessary.
10. Attach support arm with x 1-inch bolts. 11. Tighten bolts on both stringers.
14
C L
12. Center MARTIN TRACKER Belt Tracking Unit on stringer.
Set Screws
13. Tighten set screws shown above.
15
Installation
Installation
CAUTION
Make sure torque arm and cradle assembly pivot freely. Do not tie off to restrict units side-to-side movement.
14. Lower belt back onto troughing idler.
15. Insert sensing rolls.
16
Sensor Locking Bolts
16. Raise sensing roll arms to match belt profile and lock into position by tightening bolts.
1/4-in.
1/4-in.
Set Screws
17. Position sensing rolls 1/4 inch from belt edge and secure with set screws shown above.
17
Installation
After Installation
After Installing Belt Tracking System IMPORTANT

Read entire section before beginning work. 1. Thoroughly wipe chute or stringers clean above MARTIN TRACKER System on both sides of belt. Place MARTIN Conveyor Products Warning Labels (P/N 23395) on chute or stringers visible to MARTIN TRACKER System operator. !
WARNING
Failure to remove tools from installation area and conveyor belt before turning on energy source can cause serious injury to personnel and damage to belt. 2. Remove all tools and fire retardant cover from installation area and conveyor belt. !
DANGER
Do not touch or go near conveyor belt or conveyor accessories when conveyor belt is running. Body or clothing can get caught and pull body into conveyor belt, causing severe injury or death. 3. Turn on conveyor belt and observe belt tracking. !
WARNING
Before adjusting MARTIN TRACKER System, turn off and lock out/tag out energy source to conveyor and conveyor accessories. 4. Allow belt to run through at least ten revolutions. Then turn off and lock out/tag out energy source according to ANSI standards (see References). 5. Make sure all fasteners are tight. Tighten if necessary. 6. If necessary, adjust MARTIN TRACKER Belt Tracking Unit cross section to fine tune belt tracking. a. Loosen set screws securing telescoping tubes. b. Slide cross section in the direction belt needs to move. c. Retighten set screws.
18
This section provides part numbers for the MARTIN TRACKER Systems. Please reference part numbers when ordering parts.
MARTIN TRACKER Belt Tracking Assemblies
Standard-Duty Upper Unit Assemblies: 18 to 54 in. (450 to 1400-mm) belts: P/N TKR-XXUSXX. Heavy-Duty Upper Unit Assemblies: 36 to 72-in. (800 to 1800-mm) belts: P/N TKR-XXUHXX. Extra Heavy-Duty Upper Unit Assemblies: 48 to 96-in. (1200 to 2400-mm) belts: P/N 37249-XXUM. Standard-Duty Lower Unit Assemblies: 18 to 54 in. (450 to 1400-mm) belts: P/N TKR-XXLSXX. Heavy-Duty Lower Unit Assemblies: 36 to 72-in. (800 to 1800-mm) belts: P/N TKR-XXLHXX. Extra Heavy-Duty Lower Unit Assemblies: 48 to 108-in. (1200 to 2700-mm) belts: P/N 37249-XXLM. Low-Profile Unit Assemblies: 36 to 60-in. (800 to 1600-mm) belts: P/N 38700-XXX. Extra Heavy-Duty Low Profile Upper Unit Assemblies: P/N 37249-XXUMLP
MARTIN Return Roll MARTIN Guide Roll Repair Kits
Rubber Lagged Return Roll: P/N TRLRLXX-XX (First X indicates CEMA classification; second X indicates roll diameter; last XX indicates belt width.) For all 37249-XXXX units: P/N 35205-XX. (Includes Arm, Bearings, and Roller)
19
Part Numbers
Part Numbers
Part Numbers
21 14 23 22 9 27 18 2 5 6 8 7 1 10 11 4 3 13 12 26
28 29
19
16,17 15 25 20
24 35.00 (889) Maximum Stringer Width
Figure 1. MARTIN TRACKER Belt Tracking System, P/N TKR-18USXX* (Sheet 1 of 2)

*18 indicates belt width in inches; third X indicates Tracker type: U = upper Tracker, L = lower Tracker; fourth X indicates duty rating: S = standard-duty, H = heavy-duty; fifth X indicates roll options: R = with roll (lower Trackers only), Blank = without roll; last X indicates grease options: G = with grease kit, Blank = without grease kit.
20
Item
Description
Part No. 38504-01 38505-01 38516-S 38522-S 38513 38514 14210 38515-S 38510-S 37268 37267 11752 11772 38512-02 37458-01 17328 M921
Qty 1 6 3 1 3 3 3 3 1 1 1 1 1 1 2 8 4
Item
Description
Part No. 18577 35205-05 13835 37415-01 38423 14196 37413-501 13842 34714 11814
Qty 6 2 2 1 2 2 2 2 1 1 2 2 1 1 1 1
1 T-Body Weldment 2 Bearing Tapered Roller 3 Seal 4 Pivot Plate Weldment 5 Washer 6 Nut 7 Pin Cotter 1/8 x 1-3/4 ZP 8 Dust Cap 9 Torque Arm Tube Weldment 10 Torque Arm Bushing 11 Screw SOC HD 3/4 x 2-3/4 12 Washer Compression 5/8 13 Nut Hex 5/8-11NC ZP 14 Cradle Weldment 15 Cradle Wing Tube Weldment 16 Washer Flat 1/2 Wide ZP 17 Screw HHC 1/2-13NC x 3-1/2 ZP *Not Shown
18 Nut Hex Elastic Lock 1/2-13NC ZP 19 Guide Roll Arm Assembly 20 Screw HHC 1/2-13NC x 1-1/4 ZP 21 Parallel Stay 22 Sleeve Bearing 23 Screw HHC 1/2-13NC x 2 ZP 24 Support Arm Weldment 25 Screw HHC 1/2-13NC x 1 ZP 26 Plug for 2-1/2 x 1-1/2 Tube 27 Fitting Grease 1/8-27 NPT
28 Extended Fitting Grease 1/8-27 NPT 38517 29 Plug for 3.50 Square Tube 30* Label Kit 31* Mounting Hardware Kit 32* Tracker Remote Grease Kit 33* Manual Operators 37301-2 34772 35283 38550-1 M3625
Figure 1. MARTIN TRACKER Belt Tracking System, P/N TKR-18LSXX* (Sheet 2 of 2)
21
Part Numbers
Part Numbers
21 23 22 14 9 27 18 2 5 6 8 7 1 4 3 26 10 11 13 12
28 29
19
16,17 25 20
15
24
A Maximum Stringer Width
Figure 2. MARTIN TRACKER Belt Tracking System, P/N TKR-XXUSXX* (Sheet 1 of 2)

*First XX indicates belt width in inches; third X indicates Tracker type: U = upper Tracker, L = lower Tracker; fourth X indicates duty rating: S = standard-duty, H = heavy-duty; fifth X indicates roll options: R = with roll (lower Trackers only), Blank = without roll; last X indicates grease options: G = with grease kit, Blank = without grease kit.
22
Item
Description
Part No. 38504-02 38505-01 38516-S 38522-S 38513 38514 14210 38515-S 38510-S 37268 37267 11752 11772 38512-02 Table I 17328 M921
Qty 1 6 3 1 3 3 3 3 1 1 1 1 1 1 2 8 4
Item
Description
Part No. 18577 Table I 13835 37415-01 38423 14196 Table I 13842 34714 11814
Qty 6 2 Tbl I 1 2 2 2 2 1 1 2 2 1 1 1 1
1 T-Body Weldment 2 Bearing Tapered Roller 3 Seal 4 Pivot Plate Weldment 5 Washer 6 Nut 7 Pin Cotter 1/8 x 1-3/4 ZP 8 Dust Cap 9 Torque Arm Tube Weldment 10 Torque Arm Bushing 11 Screw SOC HD 3/4 x 2-3/4 12 Washer Compression 5/8 13 Nut Hex 5/8-11NC ZP 14 Cradle Weldment 15 Cradle Wing Tube Weldment 16 Washer Flat 1/2 Wide ZP 17 Screw HHC 1/2-13NC x 3-1/2 ZP *Not Shown
18 Nut Hex Elastic Lock 1/2-13NC ZP 19 Guide Roll Arm Assembly 20 Screw HHC 1/2-13NC x 1-1/4 ZP 21 Parallel Stay 22 Sleeve Bearing 23 Screw HHC 1/2-13NC x 2 ZP 24 Support Arm Weldment 25 Screw HHC 1/2-13NC x 1 ZP 26 Plug for 2-1/2 x 1-1/2 Tube 27 Fitting Grease 1/8-27 NPT
28 Extended Fitting Grease 1/8-27 NPT 38517 29 Plug for 3.50 Square Tube 30* Label Kit 31* Mounting Hardware Kit 32* Tracker Remote Grease Kit 33* Manual Operators 37301-2 34772 35283 Table I M3625
Figure 2. MARTIN TRACKER Belt Tracking System, P/N TKR-XXUSXX (Sheet 2 of 2)
Table I. Part Numbers and Quantities for MARTIN TRACKER Standard-Duty Upper Unit
Assembly P/N TKR-24USXX TKR-30USXX TKR-36USXX TKR-42USXX TKR-48USXX TKR-54USXX Belt Width in. (mm) 24-30 (600-800) 24-30 (600-800) 36 (950) 42-48 (1000-1250) 42-48 (1000-1250) 54 (1350) Item 15 P/N 37458-02 37458-02 37466 37466 37466 37466 Item 19 P/N 35205-06 35205-06 35205-06 35205-02 35205-02 35205-02 Item 24 P/N 37413-502 37413-502 37413-503 37413-504 37413-504 37413-505 Item 32 P/N 38550-1 38550-1 38550-1 38550-1 38550-1 38550-2 Item 20 Qty 2 2 4 4 4 4 Dim A 49.12 (1248) 49.12 (1248) 53.12 (1349) 66.88 (1699) 66.88 (1699) 71.12 (1806) Weight lbs 86 86 89 98 98 99
23
Part Numbers
Part Numbers
24 16 15 9 21 30 14 5 6 17 7 1 13 12 31 10 11 4 3 26 25
32 29
2 8
22
19,20 28
18 23
27
Figure 3. MARTIN TRACKER Belt Tracking System, P/N TKR-XXUHXX* (Sheet 1 of 2)

24
Item
Description
Part No. Table II 38505-02 38516-H 38522-H 38513 38514 14210 38515-H 38510-H 37268 37267 11752 11772 38505-01 38516-S Table II 38515-S Table II
Qty 1 4 2 1 3 3 3 2 1 1 1 1 1 2 1 1 1 2
Item
Description
Part No. 17328 35170 18577 35205-07 13835 37415-02 38423 14196 Table II 13842 37301-2 37303-2 37303
Qty 8 4 6 2 4 1 2 2 2 4 2 1 1 3 1 1 1 1
1 T-Body Weldment 2 Bearing Tapered Roller 3 Seal 4 Pivot Plate Weldment 5 Washer 6 Nut 7 Pin Cotter 1/8 x 1-3/4 ZP 8 Dust Cap 9 Torque Arm Tube Weldment 10 Torque Arm Bushing 11 Screw SOC HD 3/4 x 2-3/4 12 Washer Compression 5/8 13 Nut Hex 5/8-11NC ZP 14 Bearing Tapered Roller 15 Seal 16 Cradle Weldment 17 Dust Cap 18 Cradle Wing Tube Weldment *Not Shown
19 Washer Flat 1/2 Wide ZP 20 Screw HHC 1/2-13NC x 4-1/2 ZP 21 Nut Hex Elastic Lock 1/2-13NC ZP 22 Roller Assembly 23 Screw HHC 1/2-13NC x 1-1/4 ZP 24 Parallel Stay 25 Sleeve Bearing 26 Screw HHC 1/2-13NC x 2 ZP 27 Support Arm Weldment 28 Screw HHC 1/2-13NC x 1 ZP 29 Plug for 3.50 Square Tube 30 Plug for 3 x 1-1/2 Tube 31 Plug for 3 x 1-1/2 Tube
32 Extended Fitting Grease 1/8-27 NPT 38517 33* Label Kit 34* Mounting Hardware Kit 35* Tracker Remote Grease Kit 36* Manual Operators 34772 34498 Table II M3625
Figure 3. MARTIN TRACKER Belt Tracking System, P/N TKR-XXUHXX (Sheet 2 of 2)
Table II. Part Numbers and Quantities for MARTIN TRACKER Heavy-Duty Upper Unit
Assembly P/N TKR-36UHXX TKR-42UHXX TKR-48UHXX TKR-54UHXX TKR-60UHXX TKR-72UHXX Belt Width in. (mm) 36 (800-1000) 42 (1000-1200) 48 (1200-1300) 54 (1300-1400) Item 1 P/N Item 16 P/N Item 18 P/N Item 22 P/N Item 27 P/N Item 35 P/N 38550-1 38550-1 38550-1 38550-2 38550-2 38550-2 Dim A 65.88 (1673) 74.88 (1902) 86.88 (2207) 86.88 (2207) 104.75 (2661) 104.75 (2661) Weight lbs 170 180 190 195 214 214
38504-05 38512-05 37283-03 35205-07 37413-H01 38504-03 38512-03 37283-03 35205-07 37413-H01 38504-03 38512-03 37283-01 35205-07 37413-H02 38504-03 38512-03 37283-01 35205-03 37413-H02
60-72 (1400-1750) 38504-04 38512-04 37283-01 35205-04 37413-H03 60-72 (1400-1750) 38504-04 38512-04 37283-01 35205-04 37413-H03
25
Part Numbers
Part Numbers
20
24 26 25 14 34 15 16 12 7 5 32 6 18 19 9 11 4 3 2 8
13 33 17
21
27,28,29
22 30
10
31
23
Figure 4. MARTIN TRACKER Belt Tracking System, P/N 37249-XXUM* (Sheet 1 of 2)

*First XX indicates belt width in inches; third X indicates Tracker type: U = upper Tracker, L = lower Tracker; fourth X indicates duty rating: M = extra heavy-duty.
26
Item
Description
Part No. 37254 38584 37260 37261 37262 37272 37273 37353 37278 11752 15798 37271 37263 22991 37268
Qty 1 1 2 2 4 2 1 1 1 1 1 2 1 2 1 1 1 2 2
Item
Description
Part No. Table III Table III Table III Table III 37415-02 38423 14196 18577 11750 35170 13835 22633 37301 37302 37303 34772 34498 M3625
Qty 1 2 2 2 1 2 2 6 8 4 4 4 1 1 1 1 1 1
1 T-Body Weldment 2 Grease Fitting 3 Radial Bearing 4 Oil Seal Rubber 5 Bearing UHMW 6 Bearing Holder Cap 7 Axial Bearing 8 Pivot Plate Weldment 9 Swing Unit Cap 10 Washer Compression 5/8 11 Screw HHC 5/8-11NC x 1-1/4 ZP 12 Swing Shaft 13 Torque Arm Weldment 14 Nut Hex 1-8 NC 15 Torque Arm Bushing
20 Cradle Weldment 21 Cradle Wing Tube Weldment 22 Roller Assembly 23 Support Arm Weldment 24 Parallel Stay 25 Sleeve Bearing 26 Screw HHC 1/2-13NC x 2 ZP 27 Nut Hex Elastic Lock 1/2-13NC ZP 28 Washer Compression 1/2 29 Screw HHC 1/2-13NC x 4-1/2 ZP 30 Screw HHC 1/2-13NC x 1-1/4 ZP 31 Screw HHC 5/8-11NC x 1 ZP 32 Plug for 3.50 Square Tube 33 Plug for 3.00 Square Tube 34 Plug for 3.00 x 1.50 Square Tube 35* Label Kit 36* Mounting Hardware Kit 37* Manual Operators
16 Screw SOC HD Shoulder 3/4 x 2-3/4 37267 17 Nut Hex 5/8-11NC ZP 18 Washer Compression 3/8 19 Screw HHC 3/8-16 NC x 1 ZP *Not Shown 11772 11747 11746-02
Figure 4. MARTIN TRACKER Belt Tracking System, P/N 37249-XXUM (Sheet 2 of 2)
Table III. Part Numbers and Quantities for MARTIN TRACKER Extra Heavy-Duty Upper Unit
Assembly P/N 37249-48UM 37249-54UM 37249-60UM 37249-66UM 37249-72UM 37249-84UM 37249-96UM Belt Width in. (mm) 48 (1200-1400) 54 (1400-1600) 60 (1600-1800) 66 (1600-1800) 72 (1800-2000) 84 (2000-2200) 96 (2200-2400) Item 20 P/N 37279-01 37279-01 37279-01 37279-01 37279-02 37279-02 37279-03 Item 21 P/N 37283-01 37283-01 37283-01 37283-01 37283-02 37283-02 37283-04 Item 22 P/N 35205-03 35205-03 35205-03 35205-03 35205-04 35205-04 35205-04 Item 23 P/N 37350-04 37350-01 37350-01 37350-01 37350-02 37350-02 37350-03 Dim A 84.75 (1810) 90.75 (2305) 90.75 (2305) 90.75 (2305) 102.75 (2610) 102.75 (2610) 114.75 (2915) Weight lbs. 250 250 250 250 271 271 305
27
Part Numbers
Part Numbers
21 14 28 9 32 29 19 18 2 5 6 8 7 1
23 22 13 12 35 10
11
4 3
33 34
Stringer Width 21.00 (533) Min. 33.00 (838) Max.
30,31 40 25 24
15 16 17 27
26
20
Figure 5. MARTIN TRACKER Belt Tracking System, P/N TKR-18LSXX* (Sheet 1 of 2)

*18 indicates belt width in inches; third X indicates Tracker type: U = upper Tracker, L = lower Tracker; fourth X indicates duty rating: S = standard-duty, H = heavy-duty; fifth X indicates roll options: R = with roll (lower Trackers only), Blank = without roll; last X indicates grease options: G = with grease kit, Blank = without grease kit.
28
Item
Description
Part No. 38504-01 38505-01 38516-S 38508-01 38513 38514 14210 38515-S 38510-S 37268 37267 11752 11772 38512-01 37458-01 17328 M921 18577 35205-05 13835
Qty 1 6 3 1 3 3 3 3 1 1 1 1 1 1 2 12 4 6 2 2
1 T-Body Weldment 2 Bearing Tapered Roller 3 Seal 4 Pivot Plate Weldment 5 Washer 6 Nut 7 Pin Cotter 1/8 x 1-3/4 ZP 8 Dust Cap 9 Torque Arm Tube Weldment 10 Torque Arm Bushing 11 Screw SOC HD 3/4 x 2-3/4 12 Washer Compression 5/8 13 Nut Hex 5/8-11NC ZP 14 Cradle Weldment 15 Cradle Wing Tube Weldment 16 Washer Flat 1/2 Wide ZP 17 Screw HHC 1/2-13NC x 3-1/2 ZP 18 Nut Hex Elastic Lock 1/2-13NC ZP 19 Guide Roll Arm Assembly 20 Screw HHC 1/2-13NC x 1-1/4 ZP *Not Shown
21 Parallel Stay 22 Sleeve Bearing 23 Screw HHC 1/2-13NC x 2 ZP 24 Telescoping Idler Tube Weldment 25 Telescoping Idler Tube Weldment 26 Telescoping Tube Weldment 27 Screw HHC 1/2-13NC x 1 ZP 28 Hanger Plate Weldment 29 Screw HHC 1/2-13NC x 1-1/2 ZP 30 Washer Compression 1/2 31 Nut Hex 1/2-13NC ZP 32 Fitting Grease 1/8-27 NPT
37415-01 38423 14196 34745-03R 34745-03L 34743-03 13842 37396-01 11763 11750 11771 11814
1 2 2 1 1 2 4 2 4 4 4 1 2 2 1 1 1 1 1 1
33 Extended Fitting Grease 1/8-27 NPT 38517 34 Plug for 3.50 Square Tube 35 Plug for 2.50 x 1.50 Tube 36* Label Kit 37* Mounting Hardware Kit 38* Tracker Remote Grease Kit 39* Manual Operators 40 Return Roll with Rubber Lagging 37301-2 34714 34772 34498 38550-1 M3625 TRLRLC4-18
Figure 5. MARTIN TRACKER Belt Tracking System, P/N TKR-18LSXX (Sheet 2 of 2)
29
Part Numbers
Item
Description
Part No.
Qty
Part Numbers
21 23 22 14 28 32 29 2 5 6 8 7 1 4 3 35 10 11 9 13 12
18
33 34
30,31
19 25
40 24
16 17 26 27
B
20 15
Figure 6. MARTIN TRACKER Belt Tracking System, P/N TKR-XXLSXX* (Sheet 1 of 2)

30
Item
Description
Part No. 38504-02 38505-01 38516-S 38508-02 38513 38514 14210 38515-S 38510-S 37268 37267 11752 11772 38512-02 Table IV 17328 M921 18577 Table IV 13835
Qty 1 6 3 1 3 3 3 3 1 1 1 1 1 1 2 12 4 6 2 Tbl IV
Item
Description
Part No. 37415-01 38423 14196 Table IV Table IV Table IV 13842 37396-01 11763 11750 11771 11814
Qty 1 2 2 1 1 2 4 2 4 4 4 1 2 2 1 1 1 1 1 1
1 T-Body Weldment 2 Bearing Tapered Roller 3 Seal 4 Pivot Plate Weldment 5 Washer 6 Nut 7 Pin Cotter 1/8 x 1-3/4 ZP 8 Dust Cap 9 Torque Arm Tube Weldment 10 Torque Arm Bushing 11 Screw SOC HD 3/4 x 2-3/4 12 Washer Compression 5/8 13 Nut Hex 5/8-11NC ZP 14 Cradle Weldment 15 Cradle Wing Tube Weldment 16 Washer Flat 1/2 Wide ZP 17 Screw HHC 1/2-13NC x 3-1/2 ZP 18 Nut Hex Elastic Lock 1/2-13NC ZP 19 Guide Roll Arm Assembly 20 Screw HHC 1/2-13NC x 1-1/4 ZP *Not Shown
21 Parallel Stay 22 Sleeve Bearing 23 Screw HHC 1/2-13NC x 2 ZP 24 Telescoping Idler Tube Weldment 25 Telescoping Idler Tube Weldment 26 Telescoping Tube Weldment 27 Screw HHC 1/2-13NC x 1 ZP 28 Hanger Plate Weldment 29 Screw HHC 1/2-13NC x 1-1/2 ZP 30 Washer Compression 1/2 31 Nut Hex 1/2-13NC ZP 32 Fitting Grease 1/8-27 NPT
33 Extended Fitting Grease 1/8-27 NPT 38517 34 Plug for 3.50 Square Tube 35 Plug for 2.50 x 1.50 Tube 36* Label Kit 37* Mounting Hardware Kit 38* Tracker Remote Grease Kit 39* Manual Operators 40 Return Roll with Rubber Lagging 37301-2 34714 34772 34498 Table IV M3625 Table IV
Figure 6. MARTIN TRACKER Belt Tracking System, P/N TKR-XXLSXX (Sheet 2 of 2) Table IV. Part Numbers and Quantities for MARTIN TRACKER Standard-Duty Lower Unit
Assembly P/N TKR-24LSXX TKR-30LSXX TKR-36LSXX TKR-42LSXX TKR-48LSXX TKR-54LSXX Belt Width in. (mm) 24 (600-700) 30 (700-800) 36 (800-950) 42-54 (1000-1400) 42-54 (1000-1400) 42-54 (1000-1400) Item 15 P/N 37458-02 37458-02 37466 37466 37466 37466 Item 19 P/N 35205-06 35205-06 35205-06 35205-02 35205-02 35205-02 Item 24 P/N 34745-03R 34745-01R 34745-01R 34745-02R 34745-02R 34745-02R Item 25 P/N 34745-03L 34745-01L 34745-01L 34745-02L 34745-02L 34745-02L Item 26 P/N Item 38 P/N Item 40 P/N TRLRLC4-24 TRLRLC4-30 TRLRLC4-36 TRLRLC4-42 TRLRLC4-48 TRLRLC4-54
34743-01 38550-1 34743-01 38550-1 34743-01 38550-1 34743-02 38550-1 34743-02 38550-1 34743-02 38550-2
Assembly P/N TKR-24LSXX TKR-30LSXX TKR-36LSXX TKR-42LSXX TKR-48LSXX TKR-54LSXX

Item 20 Qty 2 2 4 4 4 4
Dim A 51.12 (1298) 51.12 (1298) 51.12 (1298) 66.80 (1697) 66.80 (1697) 66.80 (1697)
Dim B Minimum 21.00 (533) 29.50 (749) 29.50 (749) 42.50 (1080) 42.50 (1080) 42.50 (1080)
Dim B Maximum 38.63 (981) 47.13 (1197) 47.13 (1197) 60.13 (1527) 60.13 (1527) 60.13 (1527)
Weight lbs 138 140 142 155 155 155
31
Part Numbers
Part Numbers
24 35 36 16 15 14 19,20 40 21 5 6 17 7 10 9
26 25 13 12 41
4 3 11 42 39 1 8 2
37,38 22 49
18
30 31 27 34
B C
23 33
28,29,32
Figure 7. MARTIN TRACKER Belt Tracking System, P/N TKR-XXLHXX* (Sheet 1 of 2)

32
Item
Description
Part No. Table V 38505-02 38516-H Table V 38513 38514 14210 38515-H 38510-H 37268 37267 11752 11772 38505-01 38516-S Table V 38515-S Table V 17328 35170 18577 Table V 13835 37415-02 38423
Qty 1 4 2 1 3 3 3 2 1 1 1 1 1 2 1 1 1 2 12 4 6 2 4 1 2
Item
Description
Part No. 14196 Table V 11747 14201 38029-00RP 38029-00LP 12215 Table V 13842 37396-02 11763 11750 11771 37301-2 37303-2 37303
Qty 2 2 8 8 1 1 8 2 8 2 4 4 4 2 1 1 3 1 1 1 1 1 1 1
1 T-Body Weldment 2 Bearing Tapered Roller 3 Seal 4 Pivot Plate Weldment 5 Washer 6 Nut 7 Pin Cotter 1/8 x 1-3/4 ZP 8 Dust Cap 9 Torque Arm Tube Weldment 10 Torque Arm Bushing 11 Screw SOC HD 3/4 x 2-3/4 12 Washer Compression 5/8 13 Nut Hex 5/8-11NC ZP 14 Bearing Tapered Roller 15 Seal 16 Cradle Weldment 17 Dust Cap 18 Cradle Wing Tube Weldment 19 Washer Flat 1/2 Wide ZP 20 Screw HHC 1/2-13NC x 4-1/2 ZP 21 Nut Hex Elastic Lock 1/2-13NC ZP 22 Roller Assembly 23 Screw HHC 1/2-13NC x 1-1/4 ZP 24 Parallel Stay 25 Sleeve Bearing *Not Shown
26 Screw HHC 1/2-13NC x 2 ZP 27 Telescoping Idler Tube Weldment 28 Washer Compression 3/8 29 Nut Hex Elastic Lock 3/8-16NC ZP 30 Telescoping Tube Upright 31 Telescoping Tube Upright 32 Screw HHC 3/8-16NC x 1-1/4 ZP 33 Telescoping Tube Weldment 34 Screw HHC 1/2-13NC x 1 ZP 35 Hanger Plate Weldment 36 Screw HHC 1/2-13NC x 1-1/2 ZP 37 Washer Compression 1/2 38 Nut Hex 1/2-13NC ZP 39 Plug for 3.50 Square Tube 40 Plug for 3.00 x 1.50 Tube 41 Plug for 3.00 x 1.50 Tube
42 Extended Fitting Grease 1/8-27 NPT 38517 43* Telescoping Tube Upright 44* Telescoping Tube Upright 45* Label Kit 46* Mounting Hardware Kit 47* Tracker Remote Grease Kit 48* Manual Operators 49 Return Roll with Rubber Lagging 38029-01LP 38029-01RP 34772 34498 Table V M3625 Table V
Figure 7. MARTIN TRACKER Belt Tracking System, P/N TKR-XXLHXX (Sheet 2 of 2) Table V. Part Numbers and Quantities for MARTIN TRACKER Heavy-Duty Lower Unit
Assembly P/N TKR-36LHXX TKR-42LHXX TKR-48LHXX TKR-54LHXX TKR-60LHXX TKR-72LHXX Belt Width in. (mm) 36 (800-1000) 42 (1000-1200) 48 (1200-1400) 54 (1400-1600) 60-72 (1600-2000) 60-72 (1600-2000) Item 1 P/N 38504-05 38504-03 38504-03 38504-03 38504-04 38504-04 Item 4 P/N 38508-05 38508-03 38508-03 38508-03 38508-04 38508-04 Item 16 P/N 38512-05 38512-03 38512-03 38512-03 38512-04 38512-04 Item 18 P/N 37283-03 37283-03 37283-01 37283-01 37283-01 37283-01 Item 22 P/N Item 27 P/N Item 33 P/N 34743-06 34743-04N 34743-04N 34743-04N 34743-04 34743-04
35205-07 38031-H1 35205-07 38031-H1 35205-07 38031-H1 35205-03 38031-H1 35205-04 38031-H2 35205-04 38031-H2
33
Part Numbers
Part Numbers
Table V. Part Numbers and Quantities for MARTIN TRACKER Heavy-Duty Lower Unit
Assembly P/N TKR-36LHXX TKR-42LHXX TKR-48LHXX TKR-54LHXX TKR-60LHXX TKR-72LHXX Item 47 P/N 38550-1 38550-1 38550-1 38550-2 38550-2 38550-2 Item 49 P/N TRLRLC6-36 TRLRLC6-42 TRLRLC6-48 TRLRLC6-54 TRLRLC6-60 TRLRLC6-72 Dim A 60.38 (1534) 77.38 (1965) 77.38 (1965) 77.38 (1965) 104.25 (2648) 104.25 (2648) Dim B 30.38 (772) 39.38 (1000) 39.38 (1000) 39.38 (1000) 47.25 (1200) 47.25 (1200) Dim C Minimum 33.26 (845) 42.00 (1067) 42.00 (1067) 42.00 (1067) 56.00 (1422) 56.00 (1422) Dim C Maximum 53.64 (1362) 65.38 (1661) 73.38 (1864) 81.38 (2067) 95.25 (2419) 95.25 (2419) Weight lbs 253 275 278 282 321 321
34
29 21
31 30
9 28 15 37,39 34 32,33 18 14 17 5 40 6 19 20 11 13 1 7 4 3 2 41 16 42 10 9 8
26
23
25
22
Maximum Stringer Width A B
27
24
36 12
35 37,38,39
Figure 8. MARTIN TRACKER Belt Tracking System, P/N 37249-XXLM* (Sheet 1 of 2)

*First XX indicates belt width in inches; third X indicates Tracker type: U = upper Tracker, L = lower Tracker; fourth X indicates duty rating: M = extra heavy-duty
35
Part Numbers
Part Numbers
Item
Description
Part No. 37254 38584 37260 37261 37262 37272 37273 37277 37274 22991 37278 11752 15798 37271 37263 37268
Qty 1 1 2 2 4 2 1 1 1 3 1 1 1 2 1 1 1 1 2 2 1 2 2
Item
Description
Part No. Table VI Table VI Table VI 37292 37293 37415-02 38423 14196 18577 11750 35170 13835 22633 11763 11771 31010 37301 37302 37303 34772 34498 M3625
Qty 2 1 1 2 2 1 2 2 6 20 4 4 8 12 12 4 1 1 1 1 1 1
1 T-Body Weldment 2 Fitting Grease 1/8-27 NPT 3 Radial Bearing 4 Oil Seal Rubber 5 Bearing UHMW 6 Bearing Holder Cap 7 Axial Bearing 8 Swing Unit Shaft 9 Swing Unit Weldment 10 Nut Hex 1-8NC 11 Swing Unit Cap 12 Washer Compression 5/8 13 Screw HHC 5/8-11NC x 1-1/4 ZP 14 Swing Shaft 15 Torque Arm Weldment 16 Torque Arm Bushing
24 Support Arm Weldment 25 Telescopic Idler Arm Weldment 26 Telescopic Idler Arm Weldment 27 Vertical Support Arm 28 Suspension Bracket 29 Parallel Stay 30 Sleeve Bearing 31 Screw HHC 1/2-13NCx 2 ZP 32 Nut Hex Elastic Lock 1/2-13NC ZP 33 Washer Compression 1/2 34 Screw HHC 1/2-13NC x 4-1/2 ZP 35 Screw HHC 1/2-13NC x 1-1/4 ZP 36 Screw HHC 5/8-11NC x 1 ZP 37 Screw HHC 1/2-13NC x 1-1/2 ZP 38 Nut Hex 1/2-13NC 39 Washer Flat 1/2 Narrow ZP 40 Plug for 3.50 Square Tube 41 Plug for 3.00 Square Tube 42 Plug for 3.00 x 1.50 Tube 43 *Label Kit 44 *Mounting Hardware Kit 45 *Manual Operators
17 Screw SOC HD Shoulder 3/4 x 2-3/4 37267 18 Nut Hex 5/8-11NC ZP 19 Washer Compression 3/8 20 Screw HHC 3/8-16NC x 1 ZP 21 Cradle Weldment 22 Cradle Wing Tube Weldment 23 Guide Roll Assembly *Not Shown 11772 11747 11746-02 Table VI Table VI 35205-03
Figure 8. MARTIN TRACKER Belt Tracking System (Lower Unit), P/N 37249-XXLM (Sheet 2 of 2) Table VI. Part Numbers and Quantities for MARTIN TRACKER Extra Heavy-Duty Lower Unit
Assembly P/N 37249-48LM 37249-54LM 37249-60LM 37249-66LM 37249-72LM 37249-84LM 37249-96LM Belt Width in. (mm) 48 (1200-1400) 54 (1400-1600) 60 (1600-1800) 66 (1600-1800) 72 (1800-2000) 84 (2000-2200) 96 (2200-2400) Item 21 P/N Item 22 P/N Item 24 P/N 37288-04 37288-01 37288-01 37288-01 37288-02 37288-02 37288-03 37288-03 Item 25 P/N 37299-L4 37299-L1 37299-L1 37299-L1 37299-L2 37299-L2 37299-L3 37299-L3 Item 26 P/N 37299-R4 37299-R1 37299-R1 37299-R1 37299-R2 37299-R2 37299-R3 37299-R3 Dim A 84.75 (2152) 90.75 (2305) 90.75 (2305) 90.75 (2305) Dim B 46.50 (1181) 46.50 (1181) 46.50 (1181) 46.50 (1181) Weight lbs. 420 423 423 423 462 462 486 486
37279-01 37283-01 37279-01 37283-01 37279-01 37283-01 37279-01 37283-01 37279-02 37283-02 37279-02 37283-02 37279-03 37283-04 37279-03 37283-04
102.75 (2610) 70.88 (1800) 102.75 (2610) 70.88 (1800) 114.75 (2914) 94.88 (2410) 126.75 (3219) 94.88 (2410)
37249-108LM 108 (2400-2700)
36
36 27 35 16 15 14 34 20,21 33 24 41 28 5 6 7 17 1 3 2 9 4
19 22 18
32
30
39
11,12,13 25,26 31 37
23
38
Dim. A
40,42,43
29
10
Figure 9. MARTIN TRACKER Low-Profile Belt Tracking System, P/N 38700-XXX* (Sheet 1 of 2)
*First XX indicates belt width in inches; last X indicates grease options: G = with grease kit, Blank = without grease kit.
37
Part Numbers
Part Numbers
Item
Description
Part No. Table VII 38505-02 38516-H 38522-HLP 38513 38514 14210 38515-H 38709 37268 37267 11752 11772 38505-01 38516-S Table VII 38515-S Table VII 17328 35170 18577 Table VII 13835 37415-02
Qty 1 4 2 1 3 3 3 2 1 1 1 1 1 2 1 1 1 2 8 4 6 2 12 1
Item
Description
Part No. 38423 14196 Table VII 13842 37301-2 37303-2 37303
Qty 2 2 2 8 2 1 1 3 1 2 2 1 2 2 2 20 12 20 20 1 1 1 1
1 T-Body Weldment 2 Bearing Tapered Roller 3 Seal 4 Pivot Plate Weldment 5 Washer 6 Nut 7 Pin Cotter 1/8 x 1-3/4 ZP 8 Dust Cap 9 Torque Arm Weldment 10 Torque Arm Bushing 11 Screw SOC HD 3/4 x 2-3/4 12 Washer Compression 5/8 13 Nut Hex 5/8-11NC ZP 14 Bearing Tapered Roller 15 Seal 16 Cradle Weldment 17 Dust Cap 18 Cradle Wing Tube Weldment 19 Washer Flat 1/2 Wide ZP 20 Screw HHC 1/2-13NC x 4-1/2 ZP 21 Nut Hex Elastic Lock 1/2-13NC ZP 22 Roller Assembly 23 Screw HHC 1/2-13NC x 1-1/4 ZP 24 Parallel Stay *Not Shown
25 Sleeve Bearing 26 Screw HHC 1/2-13NC x 2 ZP 27 Support Arm Weldment 28 Screw HHC 1/2-13NC x 1 ZP 29 Plug for 3.50 x 3.50 Tube 30 Plug for 3.00 x 1.50 Tube 31 Plug for 3.00 x 1.50 Tube
32 Extended Fitting Grease 1/8-27 NPT 38517 33 Support Roll Weldment 34 Roll Support Tube Weldment 35 Roll Mounting Plate 36 Roll 37 Tie Tab 38 Screw HWH Tapping 1/4-20 x 3/8 39 Adjustable Stringer Mounting Plate 40 Washer Flat 1/2 Narrow ZP 41 Screw HHC 1/2-13NC x 1-1/2 ZP 42 Washer Compression 1/2 43 Nut Hex 1/2-13NC ZP 44* Label Kit 45* Mounting Hardware Kit 46* Tracker Remote Grease Kit 47* Manual Operators 38705 Table VII 38702 Table VII TMI-TT-100P 38608 38706 31010 11763 11750 11771 34772 34498 Table VII M3625
Figure 9. MARTIN TRACKER Low-Profile Belt Tracking System, P/N 38700-XXX (Sheet 2 of 2) Table VII. Part Numbers and Quantities for MARTIN TRACKER Low-Profile Unit
Assembly P/N 38700-36X 38700-42X 38700-48X 38700-54X 38700-60X Belt Width in. (mm) 36 (800-1000) 42 (1000-1200) 48 (1200-1400) 54 (1400-1600) 60 (1600-1800) Item 1 P/N 38504-05LP 38504-03LP 38504-03LP 38504-03LP 38504-04LP Item 16 P/N 38512-05LP 38512-03LP 38512-03LP 38512-03LP 38512-04LP Item 18 P/N 37283-03 37283-03 37283-01 37283-01 37283-01 Item 22 P/N 35205-07 35205-07 35205-07 35205-03 35205-03 Item 27 P/N 38708-01 38708-01 38708-02 38708-02 38708-03
38
Assembly P/N 38700-36X 38700-42X 38700-48X 38700-54X 38700-60X
Item 34 P/N 38246-05 38246-05 38246-06 38246-01 38246-01
Item 36 P/N 38701-36DSL 38701-42DSL 38701-48DSL 38701-54DSL 38701-60DSL
Item 46 P/N 38550-1 38550-1 38550-1 38550-2 38550-2
Dim A 60.13 (1527) 69.13 (1756) 81.13 (2061) 81.13 (2061) 99.00 (2515)
Weight lbs 260 281 302 317 341
39
Part Numbers
Table VII. Part Numbers and Quantities for MARTIN TRACKER Low-Profile Unit
Part Numbers
24 20
26 25 27
14 35 28, 29
17 15 16 8
12 5 37 38 31 13 18 19 11 6 39
7 4 3 2
9 10
21
36
32
33, 34 22 30
23
Figure 10. MARTIN TRACKER Extra Heavy-Duty Low Profile Belt Tracking System (Upper Unit), P/N 37249-XXUMLP (Sheet 1 of 2)
40
Item
Description
Part No. 37254-LP 11814 37260 37261 37262 37272 37273 37353 37278 11752 15798 37271 37263-LP 22991 37268 37267 11772 11747 11746-02 Table VIII Table VIII Table VIII
Qty 1 1 2 2 4 2 1 1 1 1 1 2 1 2 1 1 1 2 2 1 2 2
Item
Description
Part No. Table VIII 37415-02 37287 23478
Qty 2 1 2 2 6 8 4 4 4 1 12 12 1 2 2 2 1 1 1 1 1 1
1 T-Body Weldment 2 Fitting Grease 1/8-27 NPT 3 Radial Bearing 4 Oil Seal Rubber 5 Bearing UHMW 6 Bearing Holder Cap 7 Axial Bearing 8 Pivot Plate Weldment 9 Swing Unit Cap 10 Washer Compression 5/8 11 Screw HHC 5/8-11NC x 1-1/4 ZP 12 Swing Shaft 13 Torque Arm Weldment 14 Nut Hex 1-8NC 15 Torque Arm Bushing 16 Screw SOC HD Shoulder 3/4 x 2-3/4 17 Nut Hex 5/8-11NC ZP 18 Washer Compression 3/8 19 Screw HHC 3/8-16NC x 1 ZP 20 Cradle Weldment 21 Cradle Wing Tube Weldment 22 Guide Roll Assembly *Not Shown
23 Support Arm Weldment 24 Parallel Stay 25 Sleeve Bearing 26 Screw HHC 1/2-13NCx 1-3/4 ZP
27 Nut Hex Elastic Lock 1/2-13NC ZP 18577 28 Washer Compression 1/2 29 Screw HHC 1/2-13NC x 4-1/2 ZP 30 Screw HHC 1/2-13NC x 1-1/4 ZP 31 Screw HHC 5/8-11NC x 1 ZP 32 Support Roll Weldment 33 Washer Flat 1/2 Wide ZP 34 Nut Hex 1/2-13NC ZP 35 Lagged Roller Assembly 36 Roll Support Arm Weldment 37 Roll Mounting Plate 38 Screw HHC 3/8-16NC x 5/8 ZP 39 Plug for 3.50 Square Tube 40 Plug for 3.00 Square Tube 41 Plug for 3.00 x 1.50 Tube 42 *Label Kit 43 *Mounting Hardware Kit 44 *Manual Operators 11750 35170 13835 22633 38248 17328 11771 Table VIII Table VIII 38247 12379 37301 37302 37303 34772 34498 M3625
Figure 10. MARTIN TRACKER Extra Heavy-Duty Low Profile Belt Tracking System (Upper Unit), P/N 37249-XXUMLP (Sheet 2 of 2) Table VIII. Part Numbers and Quantities for MARTIN TRACKER Extra Heavy-Duty Low Profile Upper Unit
Assembly P/N 37249-48UMLP 37249-54UMLP 37249-60UMLP 37249-66UMLP 37249-72UMLP 37249-84UMLP Belt Width in. (mm) 48 (1200-1400) 54 (1400-1600) 60 (1600-1800) 66 (1600-1800) 72 (1800-2000) 84 (2000-2200) Item 20 P/N Item 21 P/N Item 22 P/N Item 23 P/N Item 35 P/N Item 36 P/N Dim A 84.75 (2153) 90.75 (2305) 90.75 (2305) 90.75 (2305) Weight lbs 300 305 310 315 340 350
37279-01 37283-01 35205-03 37279-01 37283-01 35205-03 37279-01 37283-01 35205-03 37279-01 37283-01 35205-03 37279-02 37283-02 35205-04 37279-02 37283-02 35205-04
37350-04 32249-LE7-48 38246-04 37350-01 32249-LE7-54 38246-01 37350-01 32249-LE7-60 38246-01 37350-01 32249-LE7-66 38246-01
37350-02 32249-LE7-72 38246-02 102.75 (2610) 37350-02 32249-LE7-84 38246-03 102.75 (2610)
41
Part Numbers
Part Numbers
ADVERTENCIA
!
WARNING
Lock out and/or tag out all energy sources to conveyor system and loading system before performing any work on conveyor or conveyor accessories. Failure to do so could result in severe injury or death. Cierre y/o rotule todas las fuentes de energa al sistema transportador y al sistema de carga antes de realizar cualquier trabajo en el transportador o sus accesorios. El no hacerlo puede resultar en heridas serias o muerte.
Label P/N 23395
Figure 11. Conveyor Products Warning Label, P/N 23395
ADVERTENCIA
!
WARNING
Pinch point! Usted se puede pellizcar!

Label P/N 30528
Figure 12. Pinch Point Warning Label, P/N 30528
42
Any product, process, or technology described here may be the subject of intellectual property rights reserved by Martin Engineering Company. Trademarks or service marks designated with the symbol are registered with the U.S. Patent and Trademark Office and may be proprietary in one or more countries or regions. Other trademarks and service marks belonging to Martin Engineering Company in the United States and/or other countries or regions may be designated with the TM and SM symbols. Brands, trademarks, and names of other parties, who may or may not be affiliated with, connected to, or endorsed by Martin Engineering Company, are identified wherever possible. Additional information regarding Martin Engineering Companys intellectual property can be obtained at www.martin-eng.com/trademarks.
Martin Engineering USA One Martin Place Neponset, IL 61345-9766 USA 800 544 2947 or 309 852 2384 Fax 800 814 1553 www.martin-eng.com
Subject to change without prior notice. Quality Management System Certified by DNV - ISO 9001
Form No. M3625-06/11
Martin Engineering Company 2003, 2011

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Operators Manual M3625

Warning: Hazards or unsafe practices that could result in personal injury.

List of Figures and Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Before Installing Belt Tracking System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing Belt Tracking System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

After Installing Belt Tracking System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Martin Engineering M3625-06/11

MARTIN TRACKER Belt Tracking Systems

List of Figures and Tables

Martin Engineering M3625-06/11

MARTIN TRACKER Belt Tracking Systems

Safety Materials required

Martin Engineering M3625-06/11

MARTIN TRACKER Belt Tracking Systems

Before Installing Belt Tracking System IMPORTANT

Martin Engineering M3625-06/11

MARTIN TRACKER Belt Tracking Systems

Installing MARTIN TRACKER System, Lower Unit

Existing Return Idler

Martin Engineering M3625-06/11

MARTIN TRACKER Belt Tracking Systems

Installing Belt Tracking System

Martin Engineering M3625-06/11

MARTIN TRACKER Belt Tracking Systems

Martin Engineering M3625-06/11

MARTIN TRACKER Belt Tracking Systems

X=Y 7. Position hanger tube on far side at elevation shown above.

Martin Engineering M3625-06/11

MARTIN TRACKER Belt Tracking Systems

8. Secure hanger tube with x 1-inch bolts.

Martin Engineering M3625-06/11

MARTIN TRACKER Belt Tracking Systems

10. Position hanger tube on operator side.

11. Secure hanger tube with x 1-inch bolts.

Martin Engineering M3625-06/11

MARTIN TRACKER Belt Tracking Systems

If installed overhead, secure unit to stringer with safety cables.

Martin Engineering M3625-06/11

MARTIN TRACKER Belt Tracking Systems

Installing MARTIN TRACKER System, Upper Unit

Martin Engineering M3625-06/11

MARTIN TRACKER Belt Tracking Systems

Martin Engineering M3625-06/11

MARTIN TRACKER Belt Tracking Systems

Martin Engineering M3625-06/11

MARTIN TRACKER Belt Tracking Systems

Martin Engineering M3625-06/11

MARTIN TRACKER Belt Tracking Systems

MARTIN TRACKER Belt Tracking Systems

12. Center MARTIN TRACKER Belt Tracking Unit on stringer.

13. Tighten set screws shown above.

Martin Engineering M3625-06/11

MARTIN TRACKER Belt Tracking Systems

14. Lower belt back onto troughing idler.

15. Insert sensing rolls.

Martin Engineering M3625-06/11

MARTIN TRACKER Belt Tracking Systems

Sensor Locking Bolts

Martin Engineering M3625-06/11

MARTIN TRACKER Belt Tracking Systems

After Installing Belt Tracking System IMPORTANT

Martin Engineering M3625-06/11