Elm 1950001 MR Q03 1001 R6

R ajiv G arg/ V S .
urange
04.07.10
PAG 1/2
QUALITY CONTROL PLAN (Q.C.P.)
CUSTOMER AND PROJECT NAME PLANT LOCATION SERVICE MACHINE/TRAIN COMPOSITION TOTAL PAGES COMPOSING THIS DOCUMENT
PETROFAC X SONATRACH/ANADARKO EL MERK (ALGERIA) RESIDUE GAS COMPRESSOR CENTRIFUGAL COMPRESSOR,GAS TURBINE 136
JOB DOCUMENT REVISION INDEX
Guerrini, Giorgia Guerrini, Giorgia Guerrini, Giorgia Guerrini, Giorgia Calussi, Maurizio Calussi, Maurizio
Buti, Luca Buti, Luca Buti, Luca Buti, Luca Buti, Luca Buti, Luca
Ricci Alessio Ricci Alessio Ricci Alessio Ricci Alessio Ricci Alessio Landini Lorenzo
18-May-2010 07-Apr-2010 25-Mar-2010 15-Jan-2010 26-Nov-2009 25-Nov-2009 30-Jul-2009
REVISED WHERE INDICATED 6 REVISED WHERE INDICATED 5 REVISED WHERE INDICATED 4 REVISED WHERE INDICATED 3 Added PMI Test and tests on UCS page Revised where shown (1) ISSUE
6 5 4 3 2 1 0
Guerrini, Giorgia Calcaterra Marco Lorenzini Riccardo
PREPD
CHK
APPRD
DATE
DESCRIPTION
REV
JOB 1102487,1102488,1800020,1800021,2991491
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N. SOM5086579 /4
TAV/SH 1/2
This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7221
QCP SOM5086579 /4
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Introduction Notes 1.1 PURPOSE THIS DOCUMENT SUMMARIZES THE STANDARD TESTING DONE WITHIN THE MANUFACTURING STAGES FOR THE MAJOR COMPONENTS OF THE PRODUCT IN SUBJECT. THIS IS A REFERENCE DOCUMENT FOR: -DEFINITION OF THE QUALITY DOCUMENTATION TO BE GIVEN TO THE CUSTOMER OR HIS ENGINEERING COMPANY AS MANUFACTURER DATA REPORT (M.D.R.). -DEFINITION OF THE MANUFACTURING OR TESTING PROCEDURES TO BE WITNESSED BY INSPECTORS (IN CASE OF DETAILED QCP FOR A MAJOR SUB ITEM IS GIVEN, PRESENT DOCUMENT REPRESENTS THE MASTER LIST FOR CUSTOMER WITNESS/OBSERVED POINTS DEFINITION ON WHICH TEST NOTIFICATION WILL BE GENERATED). 1.2 ACTIVITY OF THE INSPECTOR THE INSPECTOR MAY SPECIFY THE INSPECTION HE INTENDS TO PERFORM, IN THE SPACE PROVIDED FOR THIS PURPOSE IN THE DOCUMENT. VENDOR HAS THE ABILITY TO PERFORM TEST-ON-LINE WITNESSING BY REMOTE, WITH AN EASY INTERNET ACCESS. THIS CAN BE CONSIDERED AS AN OPTION IN CASE CUSTOMER INSPECTOR CANNOT BE AVAILABLE AT THE TIME OF THE TEST. THE FOLLOWING ACTIVITIES ARE POSSIBLE: -W (WITNESS POINT): THIS REQUEST SHALL BE APPLIED TO HOLD THE PRODUCTION SCHEDULE AND THE INSPECTION OR TEST SHALL BE CARRIED OUT WITH THE PURCHASER OR HIS REPRESENTATIVE IN ATTENDANCE. NOTIFICATION MUST BE TRANSMITTED IN ADVANCE AT LEAST THE TIME AS SHOWN ON JOB NOTES PARAGRAPH. THE PRESENCE OF THE INSPECTOR AT THE "W" MANUFACTURING OR TESTING STAGE IS A MANDATORY CONDITION FOR PROCEEDING TO SUBSEQUENT STAGES, UNLESS THE INSPECTOR EXPLICITLY WAIVES THIS RIGHT, INFORMING THE PERTINENT GE O&G REPRESENTATIVE OF HIS DECISION IN WRITING. SHOULD THE TEST BE RE-SCHEDULED DUE TO INSPECTOR AVAILABILITY, VENDOR SHALL INFORM THE CUSTOMER OF EVENTUAL ASSOCIATED DELAY ON THE MANUFACTURING SCHEDULE AND SHALL HAVE THE RIGHT TO EXTEND THE PROJECT ACCORDINGLY. -O (OPTIONAL OBSERVED POINT): THE PURCHASER SHALL BE NOTIFIED OF THE TIMING OF THE INSPECTION OR TEST; HOWEVER, THE INSPECTION OR TEST SHALL BE PERFORMED AS SCHEDULED, AND IF THE PURCHASER OR HIS REPRESENTATIVE IS NOT PRESENT, THE VENDOR MAY PROCEED TO THE NEXT STEP, EVEN IF A FORMAL WAIVE HAS NOT BEEN RECEIVED. NOTIFICATION MUST BE TRANSMITTED IN ADVANCE AT LEAST THE TIME AS SHOWN ON JOB NOTES PARAGRAPH.
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LANG. A TAV/SH 2/3 DESCRIPTION REV. DESCRIPTION REV.
This Document is the property of NUOVO PIGNONE. All rights are reserved according to law
7240
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-R (REVIEW): THIS IS A REQUEST TO REVIEW QUALITY DOCUMENTATION AND, UNLESS OTHERWISE STATED, IT IS ALLOWED WHEN THE FINAL DOCUMENTATION DOSSIER HAS BEEN COMPLETED. -A (APPROVAL): THIS IS A PRELIMINARY APPROVAL REQUEST OF THE QUALITY DOCUMENTATION, AND IT IS MADE IN ADEQUATE ADVANCE, BEFORE THE RELEVANT MANUFACTURING STAGE BEGINS. 1.3 CERTIFICATION THE CERTIFICATION ISSUED FOR THE TESTS PERFORMED IS LISTED IN THIS DOCUMENT IN THE APPROPRIATE SPACE PROVIDED FOR THIS PURPOSE. TYPE OF CERTIFICATES ARE: 2.1, 3.1 AND 3.2 AS PER EN10204 ed.2004 (ITN 07771 IS THE NP INTERNAL REFERENCE DOCUMENT). ABOVE MENTIONED CERTIFICATION WILL BE INCLUDED IN THE MANUFACTURER DATA REPORT (M.D.R.) AS FINAL DOSSIER, ACCORDING TO OIL&GAS STANDARD, DESCRIBED IN THE OTR-MN-06-A-PLANT-01 PROCEDURE. 1.3.1 INTERNAL RECORDS FOR DETERMINED MANUFACTURING OR TESTING STAGES, BASICALLY THE INTERMEDIATE ONES, NO CERTIFICATION IS ISSUED, BUT AN INHOUSE RECORD IS KEPT (TEST PLANS) OF THE TEST AND INSPECTIONS CARRIED OUT, INCLUDING THEIR RESULTS. THIS DOCUMENTATION IS AVAILABLE FOR REVIEW UPON REQUEST AT THE OIL&GAS INSPECTION DEPARTMENT AND USUALLY AT THE SUBSUPPLIER'S PLANTS AS WELL. -I (INTERNAL RECORD): IS THE SYMBOL THAT IDENTIFIES THIS TYPE OF MANUFACTURING OR TESTING STAGE IN THE DOCUMENT. 1.4. CONTROL PROCEDURES AND REFERENCE DOCUMENTS THE ACCEPTANCE CRITERIA DRAWN FROM THE SINGLE PROCEDURES VALID ON ISSUING THIS DOCUMENT ARE AN INTEGRAL PART OF SAID DOCUMENT AND ARE ENCLOSED FOR REFERENCE. SHOULD THE TEST RESULTS NOT BE IN COMPLIANCE WITH THE AFOREMENTIONED ACCEPTANCE CRITERIA, IT IS NECESSARY TO REFER TO THE ORIGINAL DOCUMENTS, WHICH COULD HAVE BEEN REVISED AFTER ISSUE OF THIS DOCUMENT. THE DOCUMENTS (SPECIFICATIONS OR DRAWINGS) MENTIONED IN THIS DOCUMENT CAN BE CONSULTED, ON REQUEST, AT NUOVO PIGNONE'S OFFICE AND ARE THE OFFICIAL REFERENCES FOR ALL INTENTS AND PURPOSES. 1.5. "STD/NON-STD" COLUMN THIS COLUMN IDENTIFIES IF TESTS AND INSPECTIONS OR THEIR ATTRIBUTES ARE STANDARD OR NOT, FOR INTERNAL USE ONLY. 1.6. STRING TEST
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FOR JOBS WHERE STRING TEST IS APPLICABLE: DUE TO STRING TEST SPECIFIC NATURE THE AVAILABILITY OF CUSTOMER INSPECTOR OR REPRESENTATIVE SHOULD COVER ALL THE NECESSARY TIME TO COMPLETE THE ON GOING TEST (24 HRS/DAY, 7 DAYS/WEEK). GE NP REQUIRES 2-6 DAYS, DEPENDING ON ADVANCE NOTICE REQUIREMENT, TO BE CONSIDERED BY CUSTOMER WHEN BOOKING THE ATTENDANCE TO THE TEST. DETAILS TO BE AGREED BEFORE ACTUAL TEST IN BETWEEN OIL&GAS INVOLVED TEAM AND CUSTOMERS/THIRD PARTIES. 1.7 NON-CONFORMITY REPAIRS 1.7.1 NOTIFICATION POLICY When a QCP test will origin a non conformance, if no more stringent clauses are agreed into the Contract (including MoMs), following policies will apply: Management of nonconformities in manufacturing phase QUA-QMS-04 Customer Notification Policy for Centrifugal Cprs. ITN00460 Customer Notification Policy for Gas Turbines ITM01200 1.7.2 STANDARD REPAIR PROCEDURES GENP engineering has consolidated standard repair procedures to be used by manufacturing to perform repair without prior engineering approval. The defects categories and application range are listed in the following documents: Standard repair procedure for Centrifugal Cprs. ITN02240 Standard repair procedure for Gas Turbines ITN07762 1.8 ARH DOSSIERS: PLEASE REFER TO SOM5459916 (ELM-BRC-QA-PRC-0001) (1) 1.9REFERENCE TO API 617 SHALL BE CONSIDERED AS API 617 7th EDITION, INCLUDED GENP STD EXCEPTIONS (1) 2.0 LIST OFEQUIPMENTS SUBJECT TO ARH REQUIREMENTS:(1) Mineral Oil Cooler Fuel gas 2-stages scrubber <6> Compressors Casings Antisurge Control Valve 1st Stage Antisurge Control Valve 2nd Stage StartingMotor
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Oil accumulator Main & stand-by seal gas coalescer filters Safety Valve Scrubber Safety Valve (Primary Vent) HotBy-Pass
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Table of Contents
JOBNOTES ABBR 1005000 1010000 1035000 1060000 1080000 1120000 1215000 1220000 1260000 1270000 1330000 1420000 1440000 1655000 1680000 1760000 2005000 2010000 2020000 2040000 Job Notes Abbreviations INLET PLENUM EXHAUST PLENUM INLET CASING AXIAL COMPRESSOR CASING AXIAL COMPRESSOR DISCHARGE CASING TURBINE CASING TURBINE EXHAUST CASING (CASTING PART) TURBINE EXHAUST CASING (FABRICATED PART) COMBUSTION CHAMBER CASING COMBUSTION CHAMBER CAP & LINER TRANSITION PIECE N.2-3 BEARING SUPPORT N.4 BEARING SUPPORT HIGH PRESSURE ROTOR LOW PRESSURE ROTOR GAS TURBINE CASING FORGED STEEL: BCL ; NOZZLES FORGED STEEL: BCL COVER/S FORGED STEEL (WITHOUT WELDS): BCL FABRICATED CASING FOR BCL FORGED STEEL COUNTER CASING : BCL pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page 10 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
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2100000 2105000 2120000 2185000 2205000 2215000 2225000 2235000 2240000 2245000 2250000 2260000 5005000 5010000 5020000 5025000 5040000 5045000 5050000 5055000 5070000 5075000 5080000 DIAPHRAGMS CAST IRON : BCL DIAPHRAGMS FORGED ; BCL DIAPHRAGMS MACHINED IMPELLER/S FORGED STEEL : BCL \ EDM SHAFT FORGED STEEL CC COMPRESSOR ROTOR STUD BOLTS (standard configurations ) FORGED STEEL HOUSING FOR TILTING PAD JOURNAL BEARING PLATE STEEL JOURNAL PAD BEARING ASSEMBLY (JOURNAL AND/OR THRUST) DRY GAS SEAL CENTRIFUGAL COMPRESSOR LOAD COUPLINGS (INCLUDING TORQUEMETER) AUXILIARY COUPLING LOAD GEAR GT AUXILIARY GEAR GT AUXILIARY BASEPLATES (INCLUDING OIL TANK) GT MAIN BASEPLATES AND COMPRESSOR BASEPLATES CRITICAL PIPING SERVICE: HYDRAULIC OIL, SEAL GAS (1st AND 2nd CLASSES OF SPEC. FOR LINES) NON CRITICAL PIPING SERVICE: SEAL/FUEL GAS, LUBE OIL, AIR, WATER, ATM. DRAINS&VENTS (3rd AND 4th CLASSES OF SPEC FOR LINES) LV ELECTRIC MOTORS A.C. LV ELECTRIC MOTORS A.C. dedicated to VENTILATION FANS LV ELECTRIC MOTOR D.C. pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page 34 35 36 37 38 39 40 41 42 43 44 45 47 48 49 51 52 53 54 55 56 57 58
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PAG 8/9 Revision No: 1
5090000 5100000 5110000 5120000 5180000 5182000 5200000 5215000 5220000 5225000 5230000 5235000 5236000 5240000 5245000 5255000 5257000 5260000 5265000 5270000 5275000 5285000
VOLUMETRIC PUMPS (HYDR. OIL MAIN, RATCHET OIL, LUBE OIL MAIN) CENTRIFUGAL PUMPS (LUBE OIL AUX, LUBE OIL EMERGENCY, HYDR. OIL AUX) ACOUSTIC ENCLOSURE SEAL GAS FILTER (DESIGN ANSI B16.34) AND N2 FILTERS PRESSURE VESSEL, DIAM>150 MM. AND P>103 KPA OIL ACCUMULATOR AIR COOLER FILTER HOUSE INLET DUCT EXHAUST DUCT VENTILATION DUCTS SUPPORTING STRUCTURE WALKWAY AND PLATFORM VENTILATION FANS ELECTRIC HEATER CONTROL VALVES (ON AUXILIARY SYSTEMS) HOT GAS BY-PASS SAFETY VALVES ANTISURGE VALVE UNIT CONTROL SYSTEM MASTER CONTROLLER PANEL FIRE FIGHTING CO2 SKID
pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page
59 60 61 62 63 64 65 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81
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5290000 5310000 5330000 5792000 6055000 6075000 6090000 7010000 7020000 9005000 MINERAL OIL VAPOUR SEPARATOR SKIDS FUEL GAS SKID COMMON OIL CONSOLE (INTEGRATED ON GT AUX. BASEPLATE) SEAL GAS PANEL ELECTRIC STARTING MOTOR (M.V./H.V.) BATTERY CHARGER, D.C. PANELS STATIONARY NICKEL CADMIUM BATTERIES ASSEMBLED MACHINES SKID EEX CERTIFICATION COMPLETE STRING TEST pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page pagina/page 82 83 84 85 86 87 88 89 90 91
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PAG 10/11

Job Notes 1.THIS DOCUMENT IS VALID FOR THE CONTRACTUAL JOB AS SHOWN ON 1st SHEET OF PRESENT QUALITY CONTROL PLAN. THIS QCP IS IN ACCORDANCE TO PURCHASE REQUISITION ELM-PUL-MJ-REQ-0053 Rev. 2B. <4> QCP SUB-SUPPLIER REFERENCE NUMBERS ARE: <4> ELM-195-0001-MR-Q05-0001 FOR LOAD GEAR BOX ELM-195-0001-MR-Q06-0001 FOR AIR COOLER ELM-195-0001-MR-Q07-0001 FOR ANTI SURGE VALVES ELM-195-0001-MR-Q08-0001 FOR FILTER HOUSE ELM-195-0001-MR-Q09-0001 FOR FUEL GAS SKID ELM-195-0001-MR-Q10-0001 FOR SEAL GAS PANEL 2. ALL DOCUMENTATIONS SHALL BE IN ENGLISH LANGUAGE. ARH DOSSIERS SHALL BE IN ENGLISH AND FRENCH LANGUAGE. PLEASE REFER TO SOM5459916. 3. THE DOCUMENTATIONS SHALL USE THE UNIT OF MEASUREMENT OF S.I. (INTERNATIONAL SYSTEM). 4. OBSERVED OR WITNESS TESTS SHALL HAVE FOLLOWING ADVANCE NOTIFICATION TIME: For OBSERVED Tests: 14 CALENDAR DAYS IN ADVANCE (*) For WITNESSED Tests: 14 CALENDAR DAYS IN ADVANCE (*) (*) ONLY FOR ITEMS SUBJECT TO ARH, ACCORDING TO SOM5459916: 35 CALENDAR DAYS IN ADVANCE FOR PRELIMINARY NOTICE, 21 DAYS IN ADVANCE FOR FINAL NOTICE. (1) 5.OIL & GAS NUOVO PIGNONE IS A BUSINESS OF GENERAL ELECTRIC; CONSEQUENTLY INSPECTIONS AND TESTS HELD BY GE ARE VALID ALSO FOR OIL & GAS. THE ACTION INDICATED IN COLUMN FOR O&G ACTIVITY, IS EQUIVALENT IF PERFORMED BY PERSONNEL CHARGED BY OIL & GAS QUALITY CONTROL DEPT. OR IF PERFORMED BY QUALITY CONTROL DEPTS OF ANY OTHER GE BRANCH. 6. ELECTRICAL COMPONENTS ATEX. ALL ELECTRICAL COMPONENTS THAT ARE TO BE PLACED ON POTENTIALLY EXPLOSIVE ATMOSPHERES SHALL BE SUMMARIZES ON THE ATEX CERTIFICATE LISTS. EACH ATEX ELECTRICAL COMPONENT IN SCOPE OF SUPPLY SHALL BE PROVIDED WITH THE FOLLOWING DOCUMENTATION ACCORDING TO 94/9/EC ( AS APPLICABLE ):
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PAG 11/12

-MFR DECLARATION OF CONFORMITY FOR ALL INSTRUMENTS DECLARED AS SIMPLE APPARATUS ACCORDING TO EN 60079-11 -MFR DECLARATION OF CONFORMITY OR ATEX CERTIFICATE FOR ALL COMPONENTS WITH ELEC. EXEC.EEX-N -ATEX CERTIFICATE FOR ALL COMPONENTS WITH ELEC. EXEC.EEx-ia/EEx-ib/EEx-e/EEx-m 7. SUPPLIERS DEDICATED P.I.M. WILL BE CARRIED OUT FOR FOLLOWING ITEMS: (1) LOAD GEARBOX; SEAL GAS PANEL; OIL VAPOUR SEPARATOR; OIL VAPOUR SEPARATOR SKID; FILTERS HOUSE; UNIT CONTROL PANEL; FUEL GAS SCRUBBER SKID; AIR COOLER; VENTILATION FAN; AUXILIARIES SKID; FIRE FIGHTING SKID; P.I.M. SHALL BE NOTIFIED 14 CALENDAR DAYS IN ADVANCE (1) 8. A LIST OF CORRESPONDANCE BETWEEN NP JOB NUMBER AND TRAINS ITEM TAG NUMBER FOLLOWS: (1) TURBOCOMPRESSOR TRAIN ITEM TAG NO. X01-2701 CORRESPONDS TO NP JOB NO. 1800020 AND 1102487; TURBOCOMPRESSOR TRAIN ITEM TAG NO. X02-2701 CORRESPONDS TO NP JOB NO. 1800021 AND 1102488 2991491 IS THE NP JOB REFERENCE NUMBER FOR ALL STRING TEST ACTIVITIES. <4> 9. COMPLETENESS INSPECTION IS REQUIRED FOR FOLLOWING ITEMS NOT DETAILED ON THIS QCP: -ANCHOR BOLTS -SPECIAL TOOLS (ALSO FOR THESE ITEMS, AN OFFICIAL INSPECTION NOTIFICATION LETTER WILL BE SEND BY NP TO PETROFAC) <4>
10. BUILT PROGRESS REVIEW (@ 60%, 90% STAGES) IS REQUIRED FOR: <4> - MACHINES SKIDS - GT AUXILIARY SKID
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PAG 12/13

- LOAD GEAR BOX - AIR COOLER - ANTI SURGE VALVES - FILTER HOUSE - FUEL GAS SKID - SEAL GAS PANEL 11. ALSO INTERMEDIATE INSPECTION FOR EQUIPMENT ASSEMBLED INTO NP SHOP CAN BE SUBJECT TO CUSTOMER PRESENCE <1>, <4>
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PAG 13/14

Abbrevation Notes DWG = DRAWING MAT = MATERIAL EDM = ELECTRO DISCHARGE MACHINING <4> PWHT = POST WELDING HEAT TREATMENT PT = PENETRANT TEST VT = VISUAL TEST RT = RADIOGRAPHIC TEST MT = MAGNETIC PARTICLE TEST UT = ULTRASONIC TEST MFR = MANUFACTURER STD = STANDARD NO STD= NON STANDARD CS = CARBON STEEL SS = STAINLESS STEEL LAS = LOW ALLOY STEEL MRT = MECHANICAL RUNNING TEST PRACT = PRACTICE SPEC = SPECIFICATION CU (CUSTOMER) = PETROFAC <4> EU (END USER) = SONATRACH/ANADARCO (ASSOCIATION) -SAA <4> TP (THIRD PARTY) = ARH AUTHORITY <4>
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PAG 14/15

N.
1005000 1005200 1005202
DESCRIPTION
INLET PLENUM [GT] RAW [MATERIAL: CS ASTM A529 Gr 42.50]
REF. DOC.
PROCEDURE ACCEPTANCE Cert.Type
ACTIVITY
O&G CU TP EU
Std/Non-Std EXT. Test
REV.
0 1
ITN02199.01 / LADLE ANALYSIS (FOR MAIN COMPONENT ONLY) SOK0929020 ITN02199.01 / 1005204 1005400 MECHANICAL PROPERTIES (FOR MAIN COMPONENT ONLY) SOK0929020 MACHINED ITN03402.03, ASME VIII DIV1 ART.UW 1005404 INSPECTION OF WELDS ITN02199.01 ITN03402.03 LEV.D 52, ASME VIII DIV1 APP.12 COMMON 1005406 1005408 1005410 FINAL, VISUAL AND DIMENSIONAL CHECK PAINTING CHECK CLEANLINESS CHECK ITN02199.01 PRACTICE ITN02199.01 ITN02199.01 PRACTICE ITN07791 COMMON ITN02199.01 2.1 R R Non-Std 6 ITN07791 3.1 R R Non-Std 1 DRAWING 2.1 O R 0 3.1 O R 5002 0 0 MAT STD MAT STD 3.1 R R Non-Std 1 MAT STD MAT STD 3.1 R R Non-Std 1
LEGEND:
O&G : GE OIL & GAS CU : CUSTOMER TP : THIRD PARTY EU : END USER R : CERTIFICATION REVIEW O : OPTIONAL OBSERVED POINT W : WITNESS POINT A : APPROVAL Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means that test is outside GE OIL & GAS Maximum Case
REVISED WHERE SHOWN
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N.
1010000 1010200 1010202
DESCRIPTION
EXHAUST PLENUM [GT: MS5002C] RAW [MATERIAL: EXTERNAL STRUCTURES: CS (C25), INTERNAL PANELS: FERRITIC CR. SS (ASTM A 666 TP 304)]
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 3
ITN02199.02 / LADLE ANALYSIS (FOR MAIN COMPONENT ONLY) SOK0929020 ITN02199.02 / 1010204 1010400 MECHANICAL PROPERTIES (FOR MAIN COMPONENT ONLY) SOK0929020 MACHINED ITN03402.03, ASME VIII DIV1 ART.UW 1010402 INSPECTION OF WELDS ITN02199.02 ITN03402.03 LEV.D 52, ASME VIII DIV1 APP.12 COMMON 1010406 1010408 1010410 FINAL, VISUAL AND DIMENSIONAL CHECK PAINTING CHECK CLEANLINESS CHECK DRAWING PRACTICE ITN02199.02 ITN02199.02 PRACTICE ITN07791 COMMON ITN02199.02 2.1 R R Non-Std 6 ITN07791 3.1 R R Non-Std 1 DRAWING 3.1 O R Non-Std 1 3.1 O R 5002 0 0 MAT STD MAT STD 3.1 R R Non-Std 1 MAT STD MAT STD 3.1 R R Non-Std 1
LEGEND:
REVISED WHERE SHOWN
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N.
1035000 1035200 1035202
DESCRIPTION
INLET CASING [GT: MS5002C] RAW [MATERIAL: B50A684 (ASTM A395) or ASTM A278 Cl.30]
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
B50A684 or A278 LADLE ANALYSIS Cl.30 / SOK0929020 B50A684 or A278 1035204 1035206 MECHANICAL PROPERTIES Cl.30 / SOK0929020 MAGNETIC PARTICLE TEST P29A-AG355 ASTM E709 ASTM STD ASTM STD
B50A684 or A278 3.1 Cl.30 B50A684 or A278 3.1 Cl.30 P14A-AL-0205 3.1 R R 5007 0 R R Non-Std 5009 1 R R Non-Std 5008 1
LEGEND:
REVISED WHERE SHOWN
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N.
1060000 1060200 1060202 1060204 1060206
DESCRIPTION
AXIAL COMPRESSOR CASING [GT: MS5002C] RAW [MATERIAL: B2A1B3 (ASTM A48)] LADLE ANALYSIS MECHANICAL PROPERTIES MAGNETIC PARTICLE TEST
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
B2A1 / SOK0929020 ASTM STD B2A1 / SOK0929020 ASTM STD P29A-AG187 ASTM E709
B2A1B3 B2A1B3 P14A-AL-0205
3.1 3.1 3.1
R R R
R R R
Non-Std Non-Std
5005 5004 5007
1 1 0
LEGEND:
REVISED WHERE SHOWN
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PAG 18/19

N.
1080000 1080200 1080202 1080204 1080206
DESCRIPTION
AXIAL COMPRESSOR DISCHARGE CASING [GT: MS5002C] RAW [MATERIAL: B2A8D3 (ASTM A536 Gr.60-40-15)] LADLE ANALYSIS MECANICAL PROPERTIES MAGNETIC PARTICLE TEST
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
B2A8 / SOK0929020 ASTM STD B2A8 / SOK0929020 ASTM STD P29A-AG159 ASTM E709
B2A8D3 B2A8D3 P14A-AL-0205
3.1 3.1 3.1
R R R
R R R
Non-Std Non-Std
5008 5009 5007
1 1 0
LEGEND:
REVISED WHERE SHOWN
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QCP SOM5086579 /4
PAG 19/20

N.
1120000 1120200 1120202
DESCRIPTION
TURBINE CASING [GT: MS5002C] RAW [MATERIAL: B50A684 (ASTM A395)]
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
B50A684 / LADLE ANALYSIS SOK0929020 B50A684 / 1120204 1120206 MECHANICAL PROPERTIES SOK0929020 MAGNETIC PARTICLE TEST P29A-AG200 ASTM E709 P14A-AL-0205 3.1 R R 5007 0 ASTM STD B50A684 3.1 R R Non-Std 5009 1 ASTM STD B50A684 3.1 R R Non-Std 5008 1
LEGEND:
REVISED WHERE SHOWN
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PAG 20/21

N.
1215000 1215200 1215202
DESCRIPTION
TURBINE EXHAUST CASING (CASTING PART) [GT: MS5002C] RAW [MATERIAL: B50A684 (ASTM A395)]
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
B50A684 / LADLE ANALYSIS SOK0929020 B50A684 / 1215204 MECHANICAL PROPERTIES SOK0929020 P29A-AG163 / 1215206 1215400 1215404 1215406 1215408 MAGNETIC PARTICLE TEST SOK0929020 MACHINED UT ON LIFTING LUGS NDE ON CASING SHELL DIMENSIONAL CHECK P29A-AG163 P29A-AG163 DRAWING PRACTICE P3C-AL-0054 P3C-AL-0054 COMMON P14A-AL-0205 3.1 R R 0 P29A-AG163 P29A-AG163 3.1 3.1 R R R R Non-Std Non-Std 0 3 4 ASTM E709 P14A-AL-0205 3.1 R R Non-Std 5007 1 ASTM STD B50A684 3.1 R R Non-Std 5009 1 ASTM STD B50A684 3.1 R R Non-Std 5008 1
LEGEND:
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 21/22

N.
1220000 1220200 1220202 1220204 1220400 1220404
DESCRIPTION
TURBINE EXHAUST CASING (FABRICATED PART) [GT: MS5002C] RAW [MATERIAL: ASTM A516 Gr.60] LADLE ANALYSIS MECHANICAL PROPERTIES MACHINED
REF. DOC.
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0 0
DWG / SOK0929020 ASTM STD DWG / SOK0929020 ASTM STD
ASTM STD ASTM STD
3.1 3.1
R R
R R
Non-Std Non-Std
1 1 0 5011,
MT OR PT ON WELDS
DWG
P8A-AG1 COMMON
P8A-AG1
3.1
R 5016
1220406
DIMENSIONAL CHECK
DRAWING PRACTICE
DRAWING
3.1
LEGEND:
REVISED WHERE SHOWN
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 22/23

N.
1260000 1260200 1260202 1260204 1260400 1260402
DESCRIPTION
COMBUSTION CHAMBER CASING [GT: MS5002C] RAW [MATERIAL: ASTM A516 Gr.60] LADLE ANALYSIS MECHANICAL PROPERTIES MACHINED MAGNETIC PARTICLE TEST ON WELDS
REF. DOC.
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0 0
SOK0929020 SOK0929020
ASTM STD ASTM STD
A516 Gr.60 A516 Gr.60
3.1 3.1
R R
R R
Non-Std Non-Std
1 1 0
DWG
ASME V ART.7
P8A-AG1
3.1
Non-Std
5011
LEGEND:
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 23/24

N.
1270000 1270200 1270202
DESCRIPTION
COMBUSTION CHAMBER CAP & LINER [GT: MS5002C] RAW [MATERIAL: B50A436C (HASTELLOY X)]
REF. DOC.
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B50A436 / LADLE ANALYSIS SOK0929020 B50A436 / 1270204 1270400 1270402 MECHANICAL PROPERTIES SOK0929020 MACHINED FLUORESCENT DYE PENETRANT TEST ON WELDS DWG P3A-AG4 P8A-AG1 2.1 R R 5016 0 0 ASTM STD B50A436C 2.1 R R Non-Std 5013 1 ASTM STD B50A436C 2.1 R R Non-Std 5012 1
LEGEND:
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 24/25

N.
1330000 1330200 1330202
DESCRIPTION
TRANSITION PIECE [GT: MS5002C] RAW [MATERIAL: B50A436C (HASTELLOY X)]
REF. DOC.
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0 0
B50A436 / LADLE ANALYSIS SOK0929020 B50A436 / 1330204 1330600 1330602 1330604 MECHANICAL PROPERTIES SOK0929020 MACHINED FLUORESCENT DYE PENETRANT TEST ON WELDS FINAL VISUAL AND DIMENSIONAL CHECK DWG DRAWING PRACTICE P3A-AG4 COMMON DRAWING 3.1 R R Non-Std 0 P8A-AG1 2.1 R R 5016 0 0 ASTM STD B50A436C 2.1 R R Non-Std 5013 1 ASTM STD B50A436C 3.1 R R Non-Std 5012 1
LEGEND:
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 25/26

N.
1420000 1420200 1420202
DESCRIPTION
N.2-3 BEARING SUPPORT [GT: MS5002C] RAW [MATERIAL: B2M1C]
REF. DOC.
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0 0
B2M1 / LADLE ANALYSIS SOK0929020 B2M1 / 1420204 1420206 MECHANICAL PROPERTIES SOK0929020 MAGNETIC PARTICLE TEST P29A-AG203 ASTM E709 P14A-AL-0205 3.1 R R 5007 0 ASTM STD B2M1C 3.1 R R Non-Std 5023 1 ASTM STD B2M1C 3.1 R R Non-Std 5022 1
LEGEND:
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 26/27

N.
1440000 1440200 1440202
DESCRIPTION
N.4 BEARING SUPPORT [GT: MS5002C] RAW [MATERIAL: B2M1C]
REF. DOC.
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B2M1 / LADLE ANALYSIS SOK0929020 B2M1 / 1440204 1440206 MECHANICAL PROPERTIES SOK0929020 MAGNETIC PARTICLE TEST P29A-AG171 ASTM E709 P14A-AL-0205 3.1 R R 5007 0 ASTM STD B2M1C 3.1 R R Non-Std 5023 1 ASTM STD B2M1C 3.1 R R Non-Std 5022 1
LEGEND:
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 27/28

N.
1655000 1655200 1655202
DESCRIPTION
HIGH PRESSURE ROTOR [GT: MS5002C] ASSEMBLED
REF. DOC.
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0 0
SOM15479, BALANCING CHECK (LOW SPEED) SOM15647 1655204 TOTAL RUN OUT CHECK DWG
SOM15479, SOM15647 DWG
SOM15479, 3.1 SOM15647 ITN02183, 3.1 SOM26698 O O R Non-Std 5132 1 O O R Non-Std 5090 1
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 28/29

N.
1680000 1680200 1680202 1680204
DESCRIPTION
LOW PRESSURE ROTOR [GT: MS5002C] ASSEMBLED BALANCING CHECK (LOW SPEED) TOTAL RUN OUT CHECK
REF. DOC.
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REV.
0 0
SOM15648 DWG
SOM15648 DWG
SOM15648 ITN02183,
3.1 3.1
O O
O O
R R
Non-Std Non-Std
5091 5132
1 1
SOM26698
LEGEND:
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 29/30

N.
1760000 1760200 1760202
DESCRIPTION
GAS TURBINE [GT: MS5002C] ASSEMBLED NO LOAD MECHANICAL RUNNING TEST (INCLUDING OVERSPEED TEST)
REF. DOC.
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0 0
JOB SPEC
JOB SPEC
JOB SPEC
3.1
Non-Std
LEGEND:
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 30/31

N.
2005000 2005200 2005202
DESCRIPTION
CASING FORGED STEEL: BCL ; NOZZLES FORGED STEEL: BCL [CC] RAW [MATERIAL: ASTM A350 LF2]
REF. DOC.
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ITN02152.03 / LADLE ANALYSIS SOK7352534 ITN02152.03 / 2005204 MECHANICAL PROPERTIES (INCLUDING IMPACT TEST AT LOW TEMPERATURE AND HARDNESS TEST) SOK7352534 ITN02152.03 / 2005208 MAGNETIC PARTICLE TEST SOK7352534 ITN02152.03 / 2005210 ULTRASONIC TEST SOK7352534 ITN02151 ITN02119 ITN02152.03 ASTM STD / ASTM STD
ITN02152.03 / 3.1 SOK7352534 ITN02152.03 / 3.1 SOK7352534 ITN02119 C.2A / 3.1 SOK7352534 ITN02151 C.3A / 3.1 SOK7352534 R R Non-Std 4 R R Non-Std 4 R R Non-Std 5403 4 R R Non-Std 5402 4
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 31/32

N.
2010000 2010200
DESCRIPTION
COVER/S FORGED STEEL (WITHOUT WELDS): BCL [CC] RAW [MATERIAL: ASTM A350 LF2]
REF. DOC.
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ITN02152.34 ITN02152.34 / DATA 2010202 LADLE ANALYSIS SHEET SHEET ITN02152.34 ITN02152.34 / DATA ASTM STD / 2010204 MECHANICAL PROPERTIES (INCLUDING IMPACT TEST AT LOW TEMPERATURE AND HARDNESS TEST) SHEET ITN02152.34 SHEET ITN02119 C.2A ITN02152.34 / DATA 2010208 MAGNETIC PARTICLE TEST SHEET SHEET ITN02151 C.3A ITN02152.34 / DATA 2010210 ULTRASONIC TEST SHEET SHEET ITN02151 ITN02152.34 / DATA 3.1 O O Non-Std 5 ITN02119 ITN02152.34 / DATA 3.1 O O Non-Std 5 ITN02152.34 / DATA 3.1 R R Non-Std 5474 5 ASTM STD ITN02152.34 / DATA 3.1 R R Non-Std 5473 5
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 32/33

N.
2020000 2020200 2020201
DESCRIPTION
FABRICATED CASING FOR BCL [CC] MACHINED / CASING COMPOSITION
REF. DOC.
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SOM5459916 / PRELIMINARY ARH DOSSIER APPROVAL DATA SHEET ASME VIII / ASME ASME VIII / ASME 2020202 HARDNESS CHECK ON WELD JOINTS IX / CUSTOMER IX SPEC. 2020203 2020204 2020205 PCL NOZZLE TO CASING FIT-UP PWHT TEST RECORDS AFTER PWHT ULTRASONIC TEST ON WELDS:-BOTTOM(IF WELDED)/BODY OF PCL, NOZZLES/BODY OF BCL OR ITN07713.01 ITN07039 DWG ASME VIII Div. 1 DWG SOU0113818 SOM5459916
SOM5459916 / 3.2 DATA SHEET A A A A Non-Std 5
200 BHN maximum 2.1
Non-Std
DWG ASME VIII Div. 1 ITN07039 ASME VIII DIV1
2.1 3.1 3.1
O W W
R R W
Non-Std Non-Std Non-Std 5446
4 4 4
2020206 2020214 2020216 2020400 2020401 2020402 2020403
AFTER PWHT MAGNETIC PARTICLE TEST ON WELDS DIMENSIONAL CHECK WPS, PQR, WPQ, AND WELDING MAP ASSEMBLED CASING VISUAL INSPECTION OF COMPLETE FABRICATED CASING HYDRAULIC TEST [60 MINUTES TEST DURATION] FINAL ARH DOSSIER
ITN07713.01 ITN07713.01 ITN07713.01
ITN02119 APP.6 STD PROC. ASME IX MACH. DWG ASME IX
3.1 2.1 3.1
W W A
W O R R
Non-Std Non-Std Non-Std
4 6 6 0
MACH. DWG. SOK7352538
STD PROC. ITN07713.01, ITN07021
ARH API617 (NO
2.1 3.2
W W A
O W W A A W A
1 5 1
LEAKAGE) SOM5459916 3.2
SOM5459916
SOM5459916
LEGEND:
REVISED WHERE SHOWN
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 33/34

N.
2040000 2040200 2040202
DESCRIPTION
FORGED STEEL COUNTER CASING : BCL [CC] RAW [MATERIAL: ASTM A 350 LF 2]
REF. DOC.
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ITN02152.06 / DATA LADLE ANALYSIS SHEET ITN02152.06 / DATA MAT STD / 2040204 MECHANICAL PROPERTIES (INCLUDING IMPACT TEST AT LOW TEMPERATURE AND HARDNES TEST) SHEET ITN02152.06 / DATA 2040208 ULTRASONIC TEST SHEET ITN02151 ITN02152.06 MAT STD
ITN02152.06 / DATA 3.1 SHEET ITN02152.06 / DATA 3.1 SHEET ITN02151 CLASS.2A / DATA SHEET 3.1 R R Non-Std 5 R R Non-Std 5467 5 R R Non-Std 5466 5
LEGEND:
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 34/35

N.
2100000 2100200 2100202
DESCRIPTION
DIAPHRAGMS CAST IRON : BCL [CC] RAW [MATERIAL :ASTM A 278 CL35/CL40C]
REF. DOC.
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ITN02142.01 / DATA LADLE ANALYSIS SHEET ITN02142.01 / DATA 2100204 MECHANICAL PROPERTIES FOR HEAT AND HEAT TREATMENT LOT SHEET ITN02142.01 / DATA 2100208 VISUAL TEST SHEET ITN02142.01 / DATA 2100210 MAGNETIC PARTICLE TEST SHEET ITN02158 ITN07040 ASTM STD ASTM STD
ITN02142.01 / DATA 3.1 SHEET ITN02142.01 / DATA 3.1 SHEET ITN02142.01 / DATA 2.1 SHEET ITN02142.01 / DATA 3.1 SHEET R R Non-Std 5412 5 R R Non-Std 6 R R Non-Std 5411 5 R R Non-Std 5
LEGEND:
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 35/36

N.
2105000 2105200 2105202
DESCRIPTION
DIAPHRAGMS FORGED ; BCL [CC] RAW [MATERIAL : ASTM A350 LF2 , ASTM A 182 F 22]
REF. DOC.
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0 6
ITN02152.05 / DATA LADLE ANALYSIS SHEET ITN02152.05 / DATA 2105204 MECHANICAL PROPERTIES FOR HEAT AND H.T.LOT SHEET ITN02152.05 / DATA 2105206 HARDNESS (FOR FORGED) SHEET BRINNEL STD ASTM STD ASTM STD
ITN02152.05 / DATA 3.1 SHEET ITN02152.05 / DATA 3.1 SHEET ITN02152.05 / DATA 3.1 SHEET ASTM A578-S9 ASTM A578-S9 FOR FOR PLATES; R R Non-Std 5099 5 R R Non-Std 5414 5 R R Non-Std 5409 5
ITN02152.05 / DATA 2105208 ULTRASONIC TEST ON 100% SHEET FOR FORGED. FOR FORGED. / DATA SHEET PLATES; ITN02151 ITN02151 CL.2A 3.1 R R Non-Std 5
LEGEND:
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 36/37

N.
2120000 2120200 2120202 2120204 2120600 2120608
DESCRIPTION
DIAPHRAGMS MACHINED [CC] MACHINED CAST IRON VISUAL CHECK DIMENSIONAL CHECK MACHINED FORGED
REF. DOC.
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0 0
ITN07720.01 ITN07720.01
ITN07040 COMMON
ITN07040 CL.1 DWG
3.1 3.1
O O
R R
Non-Std Non-Std
0 3 0
PRACTICE
COMMON VISUAL CHECK ITN07714 PRACTICE COMMON 2120610 DIMENSIONAL CHECK ITN07714 PRACTICE DWG 3.1 O R Non-Std 3 ITN07714 2.1 O R Non-Std 6
LEGEND:
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 37/38

N.
2185000 2185200 2185202
DESCRIPTION
IMPELLER/S FORGED STEEL : BCL \ EDM [CC] RAW [MATERIAL :A 182 F22]
REF. DOC.
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ITN02152.01 / LADLE ANALYSIS SOK7352534 ITN02152.01 / 2185208 MECHANICAL PROPERTIES SOK7352534 ITN02152.01 / 2185210 2185400 2185402 ULTRASONIC TEST SOK7352534 MACHINED [FOR PMI REQUIREMENT REF. TO SECT. 2-215 OF THIS QCP] ITN07029 / MECHANICAL PROPERTIES (INCLUDING IMPACT TEST AT LOW TEMPERATURE AND HARDNESS TEST) SOK7352534 COMMON 2185404 2185408 2185410 2185412 2185418 DIMENSIONAL AND GEOMETRIC CHECK BALANCING CHECK OVER SPEED TEST (FOR ALL IMPELLER) DIMENSIONAL AND GEOMETRIC CHECK DYE PENETRANT TEST DWG PRACTICE ITN07029 ITN07029 DWG PRACTICE ITN07029 ITN02192 ITN02177 ITN07029 COMMON SOS9990523 ITN02151 ITN02152.01 MAT STD
ITN02152.01 / 3.1 SOK7352534 ITN02152.01 / 3.1 SOK7352534 ITN02151 CLASS 3.1 1A / SOK7352534 6 SOS9990517 / 3.1 SOK7352534 ITN07029 PAR. 12 ITN02177 ITN07029 ITN07029 PAR. 12 ITN07029 PAR. 12 3.1 3.1 3.1 3.1 3.1 O W W O W R O O O O R O R Non-Std Non-Std Non-Std Non-Std 5103 5129 0 1 4 1 0 O R Non-Std 6 R R Non-Std 6 R R Non-Std 6 R R Non-Std 5418 6
LEGEND:
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 38/39

N.
2205000 2205200
DESCRIPTION
SHAFT FORGED STEEL CC RAW [MATERIAL : ASTM A322 TP4340]
REF. DOC.
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ITN02152.02 / 2205202 LADLE ANALYSIS DATA SHEET ASTM STD SOS90233 / DATA SHEET ITN02152.02 / 2205204 MECHANICAL PROPERTIES FOR HEAT AND H.T. LOT DATA SHEET ASTM STD SOS90233 / DATA SHEET ITN02152.02 / 2205210 ULTRASONIC TEST DATA SHEET ITN02151 SOS90233 / DATA SHEET 2205400 2205412 2205417 MACHINED [FOR PMI REQUIREMENT REF. TO SECT. 2-215 OF THIS QCP] COMMON VISUAL AND DIMENSIONAL CHECK DIMENSIONAL CHECK OF BEARING JOURNALS AND SEALS DIAMETERS DWG PRACTICE DWG DWG DWG 3.1 O R Non-Std 4 DWG 2.1 O R Non-Std 6 6 3.1 R R Non-Std 5451 5 3.1 R R Non-Std 5417 5 3.1 R R Non-Std 5416 5
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 39/40

N.
2215000 2215200 2215202 2215204 2215217 2215400 2215402
DESCRIPTION
COMPRESSOR ROTOR [CC] ASSEMBLED LOW SPEED BALANCING CHECK RUN OUT TEST POSITIVE MATERIAL IDENTIFICATION ROTOR OVERSPEED TEST OVERSPEED BALANCING CHECK
REF. DOC.
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API 617 ITN02183 SOS2992454
ITN02177 ITN02183 SOS2992454
API 617 ITN02183 SOS2992454
3.1 2.1 3.1
W W W
O O O
W R
Non-Std Non-Std Non-Std 5102
1 1 5 0
SOS9990908
SOS9990908
SOS9990908
3.1
Non-Std
LEGEND:
REVISED WHERE SHOWN
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 40/41

N.
2225000 2225200 2225202 2225204 2225208 2225400 2225402
DESCRIPTION
STUD BOLTS (standard configurations ) [CC] RAW [MATERIAL : SEE ITN 32523] LADLE ANALYSIS MECHANICAL PROPERTIES FOR HEAT AND H.T.LOT ULTRASONIC TEST ON STUD BOLTS WITH D>40 MM (on raw bar) MACHINED DYE PENETRANT TEST
REF. DOC.
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ITN32523 ITN32523 ITN31001
ASTM STD ASTM STD ITN02151
ASTM STD ASTM STD ITN02151 CLASS
3.1 3.1 2.1
R R R
R R R
0 0 0 0
2A
ITN31001
ITN02192
ITN02192 CLASS 0 2.1
5450
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 41/42

N.
2235000 2235200 2235202 2235400 2235402 2235404 2235406 2235408
DESCRIPTION
FORGED STEEL HOUSING FOR TILTING PAD JOURNAL BEARING [CC] RAW [MATERIAL : 39NICRMO3 EN10083-3] LADLE ANALYSIS MACHINED HARDNESS TEST DYE PENETRANT TEST ON 100% OF SURFACES DIMENSIONAL CHECK CONFORMITY CERTIFICATE
REF. DOC.
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0 0
ITN02152.04
MAT STD
ITN02152.04
3.1
5419
0 0
ITN07711.01 ITN07711.01 ITN07711.01
ASTM STD ITN02192 COMMON
ITN02152.04
3.1
O O R R
R R R R
5420
0 0 0 0
ITN02192 CLASS 2 3.1 DWG 3.1 2.1
PRACTICE ITN07711.01 ITN07711.01 ITN07711.01
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 42/43

N.
2240000 2240200 2240202 2240400 2240408
DESCRIPTION
PLATE STEEL JOURNAL PAD [CC] RAW [MATERIAL : C45E EN10083 (CLEAT); C10E EN10083 (SECTOR)] LADLE ANALYSIS MACHINED
REF. DOC.
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ITN02152.20
MAT STD
ITN02152.20
2.1
Non-Std
5421
6 0
COMMON DIMENSIONAL CHECK ITN07717.04 PRACTICE DWG 2.1 R R Non-Std 6
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 43/44

N.
2245000 2245200 2245202
DESCRIPTION
BEARING ASSEMBLY (JOURNAL AND/OR THRUST) [CC] RAW
REF. DOC.
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0 0
ASTM STD / DATA LADLE ANALYSIS SHEET ASTM STD / DATA 2245204 MECHANICAL PROPERTIES SHEET ASTM STD ASTM STD
ASTM STD / DATA 2.1 SHEET ASTM STD / DATA 2.1 SHEET R R Non-Std 6 R R Non-Std 6
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 44/45

N.
2250000 2250200 2250202
DESCRIPTION
DRY GAS SEAL [CC] RAW
REF. DOC.
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ASTM STD / LADLE ANALYSIS SOK7352534 ASTM STD / 2250204 2250400 2250404 2250406 2250410 MECHANICAL PROPERTIES SOK7352534 MACHINED AFTER TEST INTERNALS STRIP DOWN AND VISUAL INSPECTION MECHANICAL AND PERFORMANCE TESTS FINAL, VISUAL AND DIMENSIONAL CHECK DGS SPECS SOS2992251 DWG PRACTICE DGS SPECS SOS2992251 COMMON ASTM STD ASTM STD
ASTM STD / 2.1 SOK7352534 ASTM STD / 2.1 SOK7352534 0 DGS SPECS SOS2992251 DWG 2.1 3.1 3.1 O O R O O R O O Non-Std Non-Std 4 6 0 R R Non-Std 4 R R Non-Std 4
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 45/46

N.
2260000 2260200
DESCRIPTION
CENTRIFUGAL COMPRESSOR ASSEMBLED [FOR REMOVAL DEMOSTRATION REFER TO ITEM 7 010 OF THIS QCP]
REF. DOC.
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CLEARANCE COMMON 2260202 CLEARANCE CHECK TABLE / DATA PRACTICE SHEET 2260400 2260402 2260403 2260800 2260802 conducted at the DGS design pressure] MECHANICAL RUNNING TESTS [DRY GAS SEAL STRIP INSPECTION WILL BE DONE AT SUB SUPPLIER SHOP. REFER TO ITEM 2 250 OF THIS QCP] MECHANICAL RUNNING TEST UNDER VACUUM WITH JOB COUPLING SHOP VERIFICATION TEST / UNBALANCE RESPONSE VERIFICATION TEST POST MECHANICAL RUNNING TESTS GAS LEAKAGE TEST WITH NITROGEN, AFTER MECHANICAL RUNNING TEST [The gas leakage test shall be API 617 API 617 SOS0400090 API 617 SOS0400090 SOS0400090
CLEARANCE TABLE / DATA SHEET 5 SOS0400090 SOS0400090 3.1 3.1 W W W W W W Non-Std Non-Std 5 5 5 API 617 3.1 W W W Non-Std 1 3.1 W W Non-Std 5
LEGEND:
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Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 46/47

N.
2260000/1 2260800 2260806 2260808 2260813
DESCRIPTION
CENTRIFUGAL COMPRESSOR POST MECHANICAL RUNNING TESTS PERFORMANCE TEST ( ACCORDING TO ASME PTC10 TYPE 2 ) BEARINGS INSPECTION AND DGS EXTERNAL INSPECTION (DGS WILL NOT BE DISASSEMBLED) AFTER TEST DRY GAS SEALS VISUAL INSPECTION AND PACKING [MATERIAL SHIPPED LOOSE TO SITE]
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 5
SOS0400090 SOS0400090 SOS9990593 / SOS9990610
ASME PTC 10 (Type SOS0400090 2) SOS0400090 COMMON PRACTICE SOS0400090 SOS9990593 /
3.1 2.1 2.1
W W O
W W O
W W
6 5 6
SOS9990610
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 47/48

N.
5005000 5005200 5005202
DESCRIPTION
LOAD COUPLINGS (INCLUDING TORQUEMETER) [GT, CC] COUPLING, RAW
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
1 1
MAT STD / DATA LADLE ANALYSIS ON MAIN COMPONENTS SHEET MAT STD / DATA 5005204 5005400 5005402 5005408 5005500 5005501 MECHANICAL PROPERTIES ON MAIN COMPONENTS SHEET COUPLING, MACHINED BALANCING CHECK FINAL, VISUAL AND DIMENSIONAL CHECK TORQUEMETER, ASSEMBLED CALIBRATION STD MFR STD MFR DWG DWG PRACTICE API 671 COMMON MAT STD MAT STD
MAT STD / DATA 2.1 SHEET MAT STD / DATA 2.1 SHEET 1 API 671 DWG 3.1 3.1 O O R O R R Non-Std Non-Std 4 4 1 STD MFR 3.1 O O R Non-Std 4 R R Non-Std 5 R R Non-Std 5
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 48/49

N.
5010000 5010200 5010202
DESCRIPTION
AUXILIARY COUPLING [GT] RAW
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
MAT STD / DATA LADLE ANALYSIS ON MAIN COMPONENTS SHEET MAT STD / DATA 5010204 5010400 5010402 MECHANICAL PROPERTIES ON MAIN COMPONENTS SHEET MACHINED BALANCING CHECK DWG API 671 API 671 3.1 R R 0 0 MAT STD MAT STD 2.1 R R Non-Std 3 MAT STD MAT STD 2.1 R R Non-Std 3
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 49/50

N.
5020000 5020200 5020202
DESCRIPTION
LOAD GEAR RAW [MATERIALS: MFR STD]
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
MAT STD / DATA LADLE ANALYSIS (FOR MAIN COMPONENT ONLY) SHEET MAT STD / DATA 5020204 5020400 5020402 MECHANICAL PROPERTIES (FOR MAIN COMPONENT ONLY) SHEET MACHINED WHEEL AND PINION JOB SPEC / DATA HARDNESS TEST ON TOOTH SHEET API 613 / DATA 5020404 5020800 5020802 5020808 5020814 BALANCING CHECK (PINION AND BULL GEAR) SHEET ASSEMBLED TAPE LIFT CONTACT CHECK MECHANICAL RUNNING TEST (WITH JOB PROBES) TOOTH MESH CONTACT CHECK [AFTER MRT] DWG API 613 API 613 PRACTICE COMMON 5020816 5020900 5020902 BRG INSPECTION [AFTER MRT] FINAL COMMON PAINTING CHECK DWG / SOM5459890 PRACTICE API 613 PRACTICE MFR STD JOB SPEC COMMON MFR STD MFR STD MAT STD MAT STD
MAT STD / DATA 2.1 SHEET MAT STD / DATA 2.1 SHEET 0 JOB SPEC./ DATA 3.1 SHEET API 613 / DATA 3.1 SHEET 0 DWG API 613 DWG COMMON 2.1 PRACTICE 1 DWG 2.1 O O O Non-Std 1 W W W Non-Std 1 3.1 3.1 3.1 R W W R W W W W Non-Std Non-Std 0 1 1 R R R Non-Std 5 R R Non-Std 5 R R Non-Std 5 R R Non-Std 5
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 50/51

N.
5020000/1 5020900 5020903
DESCRIPTION
LOAD GEAR FINAL
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 1
COMMON DIMENSIONAL CHECK DWG / SOM6700012 PRACTICE COMMON 5020904 FINAL AND VISUAL CHECK DWG / SOM6700012 PRACTICE DWG 2.1 O O O Non-Std 1 DWG 2.1 O O O Non-Std 1
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 51/52

N.
5025000 5025200 5025202
DESCRIPTION
GT AUXILIARY GEAR [GT] RAW [MATERIALS: MFR STD]
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
1 0
MAT STD / DATA LADLE ANALYSIS (FOR MAIN COMPONENT ONLY) SHEET MAT STD / DATA 5025204 5025400 5025402 5025600 5025602 5025604 MECHANICAL PROPERTIES (FOR MAIN COMPONENT ONLY) SHEET MACHINED HARDNESS TEST ON TOOTH ASSEMBLED MECHANICAL RUNNING TEST TOOTH MESH CONTACT CHECK [AFTER MRT] MFR STD MFR STD PRACTICE DWG / SUPPL. 5025608 FINAL, VISUAL, PAINTING AND DIMENSIONAL CHECK CHECK LIST PRACTICE COMMON DWG 2.1 O R 0 JOB SPEC COMMON MFR STD 3.1 W W Non-Std 4 MFR STD 3.1 W W Non-Std MAT STD MAT STD SUP. SPEC. 3.1 R R 0 0 0 4 MAT STD MAT STD 2.1 R R Non-Std 3 MAT STD MAT STD 2.1 R R Non-Std 3
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 52/53

N.
5040000 5040200 5040202 5040204 5040400 5040402 5040404 5040406 5040408
DESCRIPTION
GT AUXILIARY BASEPLATES (INCLUDING OIL TANK) RAW [MATERIAL: CARBON STEEL S275JR] LADLE ANALYSIS MECHANICAL PROPERTIES FABRICATED WELD NDT [INCLUDING MPI ON LIFTING POINTS] LEAK TEST ON THE FABRICATED BASE TANK PAINTING CHECK FINAL, VISUAL AND DIMENSIONAL CHECK
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
1 4
ITN07759 ITN07759
MAT STD MAT STD
MAT STD MAT STD
3.1 2.1
R R
R R
Non-Std
1 0 5
ITN07759 ITN07759 SOM5459890 DWG / SCL a27
ITN03402.03 LIV.D ITN03402.03 ITN07036 ITN07791 COMMON DWG PRACTICE NO LEAKAGE SOM5459890
3.1 3.1 3.1 3.1
O O O O
R R R O
Non-Std
5021
5 0
Non-Std Non-Std
1 4
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 53/54

N.
5045000 5045200 5045202 5045204 5045400 5045402 5045404 5045406
DESCRIPTION
GT MAIN BASEPLATES AND COMPRESSOR BASEPLATES RAW [MATERIAL: CARBON STEEL S275JR] LADLE ANALYSIS MECHANICAL PROPERTIES FBRICATED WELD NDT [INCLUDING MPI ON LIFTING POINTS] PAINTING CHECK FINAL, VISUAL AND DIMENSIONAL CHECK
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
1 4
ITN07759 ITN07759
MAT STD MAT STD
MAT STD MAT STD
3.1 2.1
R R
R R
Non-Std
1 0 5
ITN07759 SOM5459890 DWG / SCL a27
ITN03402.03 LIV.D ITN03402.03 ITN07791 COMMON DWG PRACTICE SOM5459890
3.1 3.1 3.1
O O O
R R O
5021
5 1 4
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 54/55

N.
5050000 5050200 5050202 5050204 5050400 5050402
DESCRIPTION
CRITICAL PIPING SERVICE: HYDRAULIC OIL, SEAL GAS (1st AND 2nd CLASSES OF SPEC. FOR LINES) RAW [MATERIAL: CARBON/STAINLESS/LOW TEMPERATURE STEELS] LADLE ANALYSIS MECHANICAL PROPERTIES MACHINED WPS, PQR, WPQ, AND WELDING MAP
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
1 0
SOK2308544 SOK2308544
MAT STD MAT STD
MAT STD MAT STD
3.1 3.1
R R
R R
Non-Std Non-Std
3 3 0
ASME IX ITN03401.01(CS), ITN03401.02(LOW
ASME IX
ASME IX
3.1
Non-Std 5059,
ASME V; ART.7(CS ITN03401.01(CS), OR LOW TEMP CS) ART.6(SS); ART.2-22;5;6 ITN07021 ITN07070.01 COMMON ITN 03401.02(LOW 3.1 O R 5960, 5961 0 TEMP CS), ITN03401.03(SS) NO LEAKAGE ITN07070.01 DWG PRACTICE 3.1 3.1 3.1 O O O O O R Non-Std Non-Std Non-Std 4 2 1
5050404
NDT ON WELDING [(CS, LOW TEMP. CS OR SS)] TEMP CS), ITN03401.03(SS)
5050408 5050410 5050412
HYDRAULIC TEST POSITIVE MATERIAL IDENTIFICATION FINAL, VISUAL, PAINTING AND DIMENSIONAL CHECK
SOK2308544 ITN07070.01 DWG; SOM5459890
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 55/56

N.
5055000 OF SPEC FOR LINES) 5055200 5055202 5055204 RAW [MATERIAL: CARBON/STAINLESS/LOW TEMPERATURE STEELS] LADLE ANALYSIS MECHANICAL PROPERTIES SOK2308544 SOK2308544 ITN03401.01(CS), ITN03401.02(LOW 5055206 NDT ON WELDING [(CS, LOW TEMP. CS OR SS)] TEMP CS), ITN03401.03(SS) 5055207 HYDROTEST (IF APPLICABLE) SOK2308544 CS) ART.6(SS); ART.2-22;5;6 SOK2308544 TEMP CS), ITN03401.03(SS) SOK2308544 3.1 R R Non-Std 3 MAT STD MAT STD MAT STD MAT STD 2.1 2.1 R R R R Non-Std Non-Std 0 3 3
DESCRIPTION
NON CRITICAL PIPING SERVICE: SEAL/FUEL GAS, LUBE OIL, AIR, WATER, ATM. DRAINS&VENTS (3rd AND 4th CLASSES
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
1
ASME V; ART.7(CS ITN03401.01(CS), OR LOW TEMP ITN 03401.02(LOW 3.1 O R 0
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 56/57

N.
5070000 5070200 5070201
DESCRIPTION
LV ELECTRIC MOTORS A.C. ASSEMBLED HIGH POTENTIAL CHECK ROUTINE TEST [THIS INCLUDE: ROTATION CHECK, MEASUREMENT OF NO LOAD RUNNING CURRENT,
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
IEC 60034-1
IEC 60034-1
IEC 60034-1
3.1
Non-Std
5070204
MEASUREMENT OF LOCKED ROTOR CURRENT AND TORQUE, WINFING RESISTANCE MEASUREMENT, VIBRATION CHECK, PERFORMANCE CHECK, AFTER TEST BEARING CHECK]
ITN62110.12
IEC
IEC
3.1
Non-Std
5062
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 57/58

N.
5075000 5075200 5075201 5075202
DESCRIPTION
LV ELECTRIC MOTORS A.C. dedicated to VENTILATION FANS ASSEMBLED MOTOR CONFORMITY CERTIFICAATE HIGH POTENTIAL CHECK ROUTINE TEST [THIS INCLUDE: ROTATION CHECK, MEASUREMENT OF NO LOAD RUNNING CURRENT,
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
MAT STD IEC 60034-1
MAT STD IEC 60034-1
MAT STD IEC 60034-1
2.1 3.1
R R
R R
Non-Std Non-Std
5 5
5075204
MEASUREMENT OF LOCKED ROTOR CURRENT AND TORQUE, WINFING RESISTANCE MEASUREMENT, VIBRATION CHECK, PERFORMANCE CHECK, AFTER TEST BEARING CHECK]
ITN62110.12
IEC
IEC
3.1
Non-Std
5062
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 58/59

N.
5080000 5080200 5080202
DESCRIPTION
LV ELECTRIC MOTOR D.C. ASSEMBLED ROUTINE TEST
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
IEC
IEC
IEC
3.1
Non-Std
5111
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 59/60

N.
5090000 5090200 5090202 5090204 5090400 5090402
DESCRIPTION
VOLUMETRIC PUMPS (HYDR. OIL MAIN, RATCHET OIL, LUBE OIL MAIN) RAW LADLE ANALYSIS ON MAIN COMPONENTS MECHANICAL PROPERTIES ON MAIN COMPONENTS MACHINED HYDRAULIC TEST ON PUMP BODY
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
3 0
MAT STD MAT STD
MAT STD MAT STD
MAT STD MAT STD
2.1 2.1
R R
R R
0 0 0
API 676 API676 / SOM19466
MFR STD
NO LEAKAGE
3.1
5090404
FUNCTIONAL / PERFORMANCE TESTS
/ RP_05593 / RP_43660
MFR STD
MFR STD
3.1
Non-Std
COMMON 5090406 FINAL, VISUAL, PAINTING AND DIMENSIONAL CHECK DWG, PAINT SPEC. PRACTICE DWG, PAINT SPEC. 3.1 R R 0
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 60/61

N.
5100000 5100200 5100202 5100204 5100400 5100402 5100404
DESCRIPTION
CENTRIFUGAL PUMPS (LUBE OIL AUX, LUBE OIL EMERGENCY, HYDR. OIL AUX) RAW LADLE ANALYSIS ON MAIN COMPONENTS MECHANICAL PROPERTIES ON MAIN COMPONENTS MACHINED HYDRAULIC TEST ON PUMP BODY FUNCTIONAL AND PERFORMANCE TEST
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
3 0
MAT STD MAT STD
MAT STD MAT STD
MAT STD MAT STD
2.1 2.1
R R
R R
0 0 0
ISO9906 gr2 ISO9906 gr2 /
MFR STD MFR STD
NO LEAKAGE MFR STD
3.1 3.1
R R
R R Non-Std
0 4
ITN62102 COMMON 5100406 FINAL, VISUAL, PAINTING AND DIMENSIONAL CHECK DWG, PAINT SPEC. PRACTICE DWG, PAINT SPEC. 3.1 R R 0
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 61/62

N.
5110000 5110200 5110202 5110204 5110400 5110402 5110404 5110406 5110408
DESCRIPTION
ACOUSTIC ENCLOSURE RAW LADLE ANALYSIS (FOR MAIN COMPONENT ONLY) MECHANICAL PROPERTIES (FOR MAIN COMPONENT ONLY) MACHINED ON BASE STRUCTURE WELDING NDT FINAL, VISUAL AND DIMENSIONAL CHECK WPS, PQR, AND WELDING MAP PAINTING / GALVANIZING COMPONENTS CHECK
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
MAT STD MAT STD
MAT STD MAT STD
MAT STD MAT STD
2.1 2.1
R R
R R
0 0 0
CONSTR. DWG CONSTR. DWG
ITN03402.03 COMMON
ITN03402.03 LEV-D 2.1 CONSTR. DWG 3.1 2.1 2.1
R W A R
R O R R Non-Std Non-Std
0 4 0 1
PRACTICE ASME IX CONSTR. DWG SOM5459890 SOM5459890 ASME IX ITN07791/ ASME IX ITN07791/
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 62/63

N.
5120000 5120200 5120201 5120202 5120204 5120400 5120402 5120404 5120406 5120407 5120410 5120412
DESCRIPTION
SEAL GAS FILTER (DESIGN ANSI B16.34) AND N2 FILTERS RAW [MATERIAL: STAINLESS STEEL ASTM A 182 F316/316L] PRELIMINARY ARH DOSSIER APPROVAL LADLE ANALYSIS MECHANICAL PROPERTIES MACHINED WPS, PQR,WM PMI HYDRAULIC TEST [60 MINUTES TEST DURATION] ULTRASONIC AND MAGNETIC PARTICLE TEST ON WELDS, BUTT JOINT AFTER HYDRAULIC TEST FINAL, VISUAL AND DIMENSIONAL CHECK FINAL ARH DOSSIER
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 4
SOM5459916 MAT STD MAT STD
3.2 3.1 3.1
A R R
A R R
Non-Std
1 0 0 0
SPEC/DWG ITN07070.01 SPEC/DWG ASME VIII DIV1 DWG
ASME IX ITN07070.01 ASME VIII ASME VIII DIV1 COMMON
ASME IX ITN07070.01 NO LEAKAGE ASME VIII DIV1 DWG
3.1 3.1 3.2 2.1 3.1 3.2
A R W R R A
R R W W R R A A A W
Non-Std Non-Std Non-Std Non-Std
6 3 5 5 0
PRACTICE SOM5459916 SOM5459916 SOM5459916 Non-Std 1
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 63/64

N.
5180000 5180200 5180202 5180204 5180400 5180402 5180404 5180406 5180408
DESCRIPTION
PRESSURE VESSEL, DIAM>150 MM. AND P>103 KPA RAW [MATERIAL: MATERIAL AISI 316L] LADLE ANALYSIS MECHANICAL PROPERTIES MACHINED
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
1 4
MAT STD MAT STD
MAT STD MAT STD
MAT STD MAT STD
3.1 3.1
R R
R R
0 0 0
ASME VIII DIV 1 RADIOGRAPHIC EXAMINATION ON WELDS ULTRASONIC TEST ON WELDS [(WHEN RT IS IMPOSSIBLE)] MAGNETIC PARTICLE TEST ON WELDS BEFORE HYDRAULIC TEST (WHERE APPLICABLE) VISUAL CHECK ON WELDS ASME VIII DIV1 ASME VIII DIV1 ASME VIII DIV1 ASME VIII DIV1 PRACTICE COMMON 5180412 5180414 5180418 5180420 5180421 5180422 PNEUMATIC TEST ON REINFORCED PAD ONLY POSITIVE MATERIAL IDENTIFICATION FINAL, VISUAL AND DIMENSIONAL CHECK HYDRAULIC TEST [60 MINUTES TEST DURATION] ULTRASONIC AND MAGNETIC PARTICLE TEST ON WELDS, BUTT JOINT AFTER HYDRAULIC TEST WPS, PQR, WPQ, AND WELDING MAP ASME VIII DIV1 PRACTICE ITN07070.01 ASME / DWG PRACTICE ASME VIII or DWG ASME VIII DIV1 ASME IX ASME VIII or DWG NO LEAKAGE ASME VIII DIV1 ASME IX ASME VIII DIV1 ASME IX 3.1 2.1 3.1 O R A O R R Non-Std Non-Std Non-Std 5 5 5 ITN07070.01 COMMON ASME / DWG 2.1 O R 0 ITN07070.01 3.1 O O Non-Std 2 ASME VIII DIV1 3.1 O R 0 ASME VIII DIV1 ART UW-51, UW-52 ASME VIII DIV1 ASME VIII DIV1 COMMON ASME VIII DIV1 2.1 O R Non-Std 0 ASME VIII DIV1 ASME VIII DIV1 3.1 3.1 O O R R Non-Std 0 4 3.1 O R Non-Std 4
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 64/65

N.
5182000 5182200 5182201 5182202 5182204 5182400 5182402 5182404 5182406 5182412
DESCRIPTION
OIL ACCUMULATOR RAW [MATERIAL: SEE DWG COMPONENT] PRELIMINARY ARH DOSSIER APPROVAL LADLE ANALYSIS MECHANICAL PROPERTIES MACHINED RADIOGRAPHIC EXAMINATION ON WELDS ULTRASONIC TEST ON WELDS [(WHEN RT IS IMPOSSIBLE)] MAGNETIC PARTICLE TEST ON WELDS BEFORE HYDRAULIC TEST (WHERE APPLICABLE) PNEUMATIC TEST ON REINFORCED PAD ONLY
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
3 0
3.2 3.1 3.1
A R R
R R R
1 0 0 0
ASME VIII DIV1 ASME VIII DIV1 ASME VIII DIV1 ASME VIII DIV1
ASME VIII DIV1 ASME VIII DIV1 ASME VIII DIV1 COMMON
ASME VIII DIV1 ASME VIII DIV1 ASME VIII DIV1 ASME VIII DIV1
3.1 3.1 3.1 3.1
O O O O
R R R R
0 0 4 0
PRACTICE ASME / DWG / 5182418 5182420 5182421 5182422 5182424 FINAL, VISUAL AND DIMENSIONAL CHECK SOM6700018 HYDRAULIC TEST [60 MINUTES TEST DURATION] ULTRASONIC AND MAGNETIC PARTICLE TEST ON WELDS, BUTT JOINT AFTER HYDRAULIC TEST WPS, PQR, WPQ, AND WELDING MAP FINAL ARH DOSSIER ASME VIII or DWG ASME VIII DIV1 ASME IX SOM5459916 PRACTICE ASME VIII or DWG NO LEAKAGE ASME VIII DIV1 ASME IX SOM5459916 ASME VIII DIV1 ASME IX SOM5459916 3.2 2.1 3.1 3.2 W R A A W W R A A A A W Non-Std Non-Std Non-Std Non-Std 5 5 5 1 COMMON ASME / DWG 2.1 O R Non-Std 1
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 65/66

N.
5200000 5200200 5200202 5200203 5200204 5200206 5200208 5200212 5200214 5200220 5200222 5200223 5200400 5200401 5200402 5200404 5200406 5200408
DESCRIPTION
AIR COOLER [IN COMPLIANCE WITH ASME SECT. VIII, DIV. 1] RAW, MACHINED [MATERIAL: REF. TO FABRICATION DWG] PRELIMINARY ARH DOSSIER APPROVAL LADLE ANALYSIS MECHANICAL PROPERTIES TRANSFER OF MARKING (VT) [INCLUDING PRODUCTION TEST PLATES (IF REQ.D)] CHECK WPS, PQR, WPQ RT OR UT TEST OF BUTT WELDS PT OF FILLET WELDS AIR-SOAP TEST OF REINF. PAD HYDROSTATIC TEST [60 MINUTES TEST DURATION] HELIUM LEAK TEST ASSEMBLED FLUSHING CHECK VISUAL AND DIMENSIONAL PAINTING COMPLETENESS OF MFR. DOSSIER PMI
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
SOM5459916 SPEC/DWG SPEC/DWG SPEC/DWG SPEC/DWG SPEC/DWG SPEC/DWG SPEC/DWG SPEC/DWG SOG7203337
SOM5459916 ASME VIII ASTM ASME VIII
SOM5459916 ASTM / DWG ASTM / DWG COMMON
3.2 3.1 3.1 3.1
A R R R A R R R W O
A R R R R R R R
Non-Std Non-Std
1 0 0 0
PRACTICE ASME IX ASME V ASME V DWG ASME VIII SOG7203337 ASME IX ASME VIII ASME VIII NO LEAKAGE NO LEAKAGE NO LEAKAGE 3.1 3.1 3.1 3.1 3.2 3.1 Non-Std 6 0 0 0 W Non-Std Non-Std 5 5 0 API614 SOM6700019/DWG PRACTICE SOM5459890/DWG SPEC/DWG ITN07070.01 SOM5459890 ITN04001 SOS2992454 SOM5459890 ITN04001 SOS2992454 3.1 2.1 3.1 R R O R R O Non-Std Non-Std Non-Std 1 5 5 JOB SPEC COMMON ITN02039 3.1 W R Non-Std 1 JOB SPEC 3.1 O O Non-Std 1
W W R
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 66/67

N.
5200000/1 5200400 5200418
DESCRIPTION
AIR COOLER [IN COMPLIANCE WITH ASME SECT. VIII, DIV. 1] ASSEMBLED FINAL ARH DOSSIER
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
SOM5459916
SOM5459916
SOM5459916
3.2
Non-Std
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 67/68

N.
5215000 5215200 5215202 5215204 5215400 5215402 5215404 5215420
DESCRIPTION
FILTER HOUSE RAW LADLE ANALYSIS (FOR MAIN COMPONENTS ONLY) MECHANICAL PROPERTIES (FOR MAIN COMPONENTS ONLY) MACHINED [HORIZONTAL FLOW PULSE JET F. H.] WPS, PQR AND WELDING MAP NDT ON WELDS PAINTING CHECK
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
MAT STD MAT STD
MAT STD MAT STD
MAT STD MAT STD
2.1 2.1
R R
R R
0 0 0
ASME IX SMO9969860 SMO9969860 & SCL
ASME IX ITN03402.03 SMO9969860
ASME IX ITN03402.03 ITN07791
3.1 3.1 3.1
A R W
R R R
Non-Std
5 0 0
015_2 SOM6700016 / 5215422 VISUAL, DIMENSIONAL & CLEANESS CHECK SMO9969860 SMO9969860 SMO9969860 3.1 W O Non-Std 3
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 68/69

N.
5220000 5220200 5220202 5220204 5220600 5220602 5220604 5220610
DESCRIPTION
INLET DUCT RAW LADLE ANALYSIS (FOR MAIN COMPONENTS ONLY) MECHANICAL PROPERTIES (FOR MAIN COMPONENTS ONLY) MACHINED WPS, PQR AND WELDING MAP NDT ON WELDS PAINTING CHECK
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
MAT STD MAT STD
MAT STD MAT STD
MAT STD MAT STD
2.1 2.1
R R
R R
0 0 0
3.1 3.1 3.1
A R R
R R R
Non-Std
5 0 0
012 SMO9970497 & SCL 5220612 VISUAL, DIMENSIONAL & CLEANESS CHECK 012 SMO9970497 SMO9970497 3.1 W R 0
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 69/70

N.
5225000 5225200 5225202 5225204 5225600 5225602 5225604 5225610
DESCRIPTION
EXHAUST DUCT RAW LADLE ANALYSIS (FOR MAIN COMPONENTS ONLY) MECHANICAL PROPERTIES (FOR MAIN COMPONENTS ONLY) MACHINED WPS, PQR AND WELDING MAP NDT ON WELDS PAINTING CHECK
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
MAT STD MAT STD
MAT STD MAT STD
MAT STD MAT STD
2.1 2.1
R R
R R
0 0 0
3.1 3.1 3.1
A R R
R R R
Non-Std
5 0 0
013 SMO9971102 & SCL 5225612 VISUAL AND DIMENSIONAL CHECK 013 SMO9971102 SMO9971102 3.1 R R 0
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 70/71

N.
5230000 5230200 5230202 5230204 5230400 5230402 5230404 5230410 5230412
DESCRIPTION
VENTILATION DUCTS RAW LADLE ANALYSIS (FOR MAIN COMPONENTS ONLY) MECHANICAL PROPERTIES (FOR MAIN COMPONENTS ONLY) MACHINED [PAINTED] WPS, PQR AND WELDING MAP NDT ON WELDS PAINTING CHECK VISUAL, DIMENSIONAL & CLEANESS CHECK
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
ITN02199.03 ITN02199.03
MAT STD MAT STD
ITN02199.03 ITN02199.03
2.1 2.1
R R
R R
0 0 0
ASME IX ITN02199.03 ITN02199.03 ITN02199.03
ASME IX ITN03402.03 ITN07791 ITN02199.03
ASME IX ITN03402.03 ITN07791 ITN02199.03
3.1 3.1 3.1 3.1
A R R W
R R R R
Non-Std
5 0 0 0
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 71/72

N.
5235000 5235200 5235202 5235204 5235400 5235404 5235408 5235410 5235800 5235802 5235804 5235808 5235810
DESCRIPTION
SUPPORTING STRUCTURE RAW [MAATERIAL: CARBON STEEL S235JR] LADLE ANALYSIS (FOR MAIN COMPONENTS ONLY) MECHANICAL PROPERTIES (FOR MAIN COMPONENTS ONLY) MACHINED [FILTER HOUSE] NDT ON WELDS PAINTING / GALVANIZING COMPONENTS CHECK
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 4
MAT STD MAT STD
MAT STD MAT STD
MAT STD MAT STD
2.1 2.1
R R
R R
0 0 0
SMO9969860
ITN03402.03
ITN03402.03 ITN07791/ASTM
3.1 3.1
R R O
R R O Non-Std
0 0 3 3
SMO9969860/ASTM ITN07791/ASTM A123 VISUAL AND DIMENSIONAL CHECK MACHINED [VENTILATION SYSTEM] WPS, PQR AND WELDING MAP NDT ON WELDS PAINTING / GALVANIZING COMPONENTS CHECK A123 VISUAL AND DIMENSIONAL CHECK SMO9970453 A123 SMO9970453 ASME IX SMO9970453 ASME IX ITN03402.03 SMO9969860 A123 SMO9969860
A123 SMO9969860 3.1
ASME IX ITN03402.03 ITN07791/ASTM
3.1 3.1 3.1
A R O O
R R O O
Non-Std
5 0
SMO9970453/ASTM ITN07791/ASTM
Non-Std Non-Std
4 3
A123 SMO9970453 3.1
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 72/73

N.
5236000 5236100 5236101 SUBJECT TO STRING TEST] 5236102 PAINTING CHECK DWG PRACTICE COMMON 5236103 FINAL INSPECTION DWG PRACTICE DWG 3.1 O R Non-Std 3
DESCRIPTION
WALKWAY AND PLATFORM FINAL TEST SHOP FIT UP [MOST CRITICAL COMPONENTS (bracing to beams and columns) -NOTE: ONLY FOR MACHINE
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
1 1
COMMON DWG PRACTICE COMMON SOM5459890 3.1 O O Non-Std 3 DWG 3.1 R R Non-Std 1
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 73/74

N.
5240000 5240200 5240202 5240210 5240400 5240402 5240410
DESCRIPTION
VENTILATION FANS MACHINED (FAN) LADLE ANALISYS WPS/PQR/WM ASSEMBLED (FAN + EL.MOTOR) MECHANICAL RUNNING TEST PAINTING CHECK
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
MFR STD ASME IX
MFR STD ASME IX
MFR STD ASME IX
2.1 3.1
R A
R R Non-Std
0 5 0
JOB SPEC JOB SPEC & SCL
MFR STD ITN07791
MFR STD ITN07791
3.1 3.1
O W
O O
Non-Std Non-Std
1 1
a17 COMMON 5240412 FINAL, VISUAL AND DIMENSIONAL CHECK DWG / SOM6700020 PRACTICE DWG 3.1 W O Non-Std 1
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 74/75

N.
5245000 5245200 5245202 5245204 5245206
DESCRIPTION
ELECTRIC HEATER MACHINED FUNCTIONAL TEST ELECTRICAL CHECKS (insulation, ins. resistance, sealing) FINAL, VISUAL AND DIMENSIONAL CHECK
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
MFR STD MFR STD MFR STD
3.1 3.1 2.1
R R R
R R R
0 0 0
LEGEND:
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 75/76

N.
5255000 5255200 5255202 5255204 APPLICABLE] 5255205 5255400 5255402 5255404 5255406 5255407 5255408 OF LIMIT SWITCHES] NON DESTRUCTIVE TESTS ASSEMBLED PNEUMATIC TEST OF SEAT-PLUG SEAL PNEUMATIC TEST OF ACTUATOR SHELL AND DIAPHRAGMS SEAL HYDRAULIC TEST (ON BODY VALVE) [ACC. TO API 598 OR B16.34] PMI ON BODY VALVE OPERATIONAL TEST [THIS INCLUDE: TRAVEL, START UP POINT, HYSTERESIS, OPENING/CLOSING TIME, CHECK ITN04204.36 MFR STD SPEC. VALUES 3.1 R R Non-Std 4 ITN04204.36 ITN04204.36 ITN04204.36 JOB SPEC ANSI B16.104 MFR STD API STD 6D JOB SPEC ANSI B16.104 NO LEAKAGE NO LEAKAGE JOB SPEC 3.1 3.1 3.1 3.1 R R R O R R R O Non-Std Non-Std 5463 JOB SPEC. ASTM STD. MAT. STD. 3.1 R R Non-Std 5 0 0 0 4 5
DESCRIPTION
CONTROL VALVES (ON AUXILIARY SYSTEMS) RAW LADLE ANALYSIS MECHANICAL PROPERTIES [THIS INSCLUDES HARDESS CHECK ON CONNECTION FLANGES WHERE
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
ITN04204.36 ITN04204.36
MAT STD MAT STD
MAT STD MAT STD
3.1 3.1
R R
R R Non-Std
0 5
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 76/77

N.
5257000 5257200 5257201 5257202 5257204 APPLICABLE] 5257205 5257400 5257402 5257404 5257406 5257407 5257408 OF LIMIT SWITCHES] 5257410 FINAL ARH DOSSIER SOM5459916 SOM5459916 SOM5459916 3.2 A R A A Non-Std 1 NON DESTRUCTIVE TESTS MACHINED PNEUMATIC TEST OF SEAT-PLUG SEAL PNEUMATIC TEST OF ACTUATOR SHELL AND DIAPHRAGMS SEAL HYDRAULIC TEST (ON BODY VALVE) [ACC. TO API 598 OR B16.34] PMI ON BODY VALVE OPERATIONAL TEST [THIS INCLUDE: TRAVEL, START UP POINT, HYSTERESIS, OPENING/CLOSING TIME, CHECK ITN04204.36 MFR STD SPEC. VALUES 3.1 O O Non-Std 4 ITN04204.36 ITN04204.36 ITN04204.36 SOS2992454 ANSI B16.104 MFR STD API STD 6D SOS2992454 ANSI B16.104 NO LEAKAGE NO LEAKAGE SOS2992454 3.1 3.1 3.2 3.1 R R W O R R W W O W Non-Std Non-Std Non-Std Non-Std 5463 JOB SPEC. ASTM STD. MAT. STD. 3.1 R R Non-Std 5 0 0 0 4 5
DESCRIPTION
HOT GAS BY-PASS RAW PRELIMINARY ARH DOSSIER APPROVAL LADLE ANALYSIS MECHANICAL PROPERTIES [THIS INSCLUDES HARDESS CHECK ON CONNECTION FLANGES WHERE
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
SOM5459916 ITN04204.36 ITN04204.36
3.2 3.1 3.1
A R R
R R R
1 0 0
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 77/78

N.
5260000 5260200 5260201 5260202 5260204 APPLICABLE] 5260205 5260400 5260406 5260408 5260410 5260412 NON DESTRUCTIVE TESTS JOB SPEC. ASTM STD. MAT. STD. 3.1 R R Non-Std 5 1 4 4 5 1
DESCRIPTION
SAFETY VALVES RAW PRELIMINARY ARH DOSSIER APPROVAL LADLE ANALYSIS MECHANICAL PROPERTIES [THIS INSCLUDES HARDESS CHECK ON CONNECTION FLANGES WHERE
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
SOM5459916 ITN04204.37 ITN04204.37
3.2 3.1 3.1
A R R
R R R
Non-Std
1 0 0
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 78/79

N.
5265000 5265200 5265201 5265202 5265204 APPLICABLE] 5265206 5265208 5265210 5265211 5265212 NON DESTRUCTIVE TESTS PMI ON BODY VALVE HYDRAULIC TEST [ON BODY VALVES ACC. TO API 598 OR B16.34] MINIMUM CLOSING SEAT LEAKAGE VERIFICATION DYNAMIC TEST [verification of valve dynamic responses] dwg 5265214 5265216 FINAL, VISUAL, PAINTING AND DIMENSIONAL CHECK List FINAL ARH DOSSIER SOM5459916 PRACTICE SOM5459916 SOM5459916 3.2 A R A A Non-Std 1 PRACTICE DWG 2.1 O O Non-Std 4 DWG / Suppl. Check COMMON JOB SPEC SOS2992454 ITN04204.36 PRACTICE ANSI CLASS V ITN04204.36 / job ANSI CLASS V COMMON JOB SPEC/DOC 3.1 O O O Non-Std 4 ANSI CLASS V 3.1 O O Non-Std 4 MAT STD SOS2992454 COMMON NO LEAKAGE 3.2 W W W W Non-Std 4 JOB SPEC SOS2992454 3.1 3.1 R R R R Non-Std Non-Std 5 5
DESCRIPTION
ANTISURGE VALVE ASSEMBLED PRELIMINARY ARH DOSSIER APPROVAL LADLE ANALYSIS MECHANICAL PROPERTIES [THIS INSCLUDES HARDESS CHECK ON CONNECTION FLANGES WHERE
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
SOM5459916 ITN04204.36 ITN04204.36
3.2 3.1 3.1
A R R
R R R
1 5 5
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 79/80

N.
5270000 5270200 5270202 5270204
DESCRIPTION
UNIT CONTROL SYSTEM ASSEMBLED
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
ELECTRIC INSPECTION AND 100% I/O LOOP CHECK [point to point check, load check, switch on/off, power supply, etc] ITN04240 ITN04240 / FUNCTIONAL TEST (ON JOB FUNCTIONS ONLY) [I/O check (100%), main start/stop/aux. Sequences] SOM6700017 ITN04240 /
JOB SPEC/DWG SOM6702546 COMMON
JOB SPEC/DWG SOM6702546
3.1 3.1
W W
O O
O W
Non-Std Non-Std
6 6
5270206
FINAL, VISUAL, PAINTING AND DIMENSIONAL CHECK [INCLUDING TERMINAL BOARD CHECK] SOM6700017 REDUNDANT MODBUS AND OPC COMMUNICATION LINK TESTING WITH ICSS TEST KIT [TO BE DONE DURING PRACTICE JOB SPEC/DOC
SOM6700017/DWG 2.1
Non-Std
5270207 UCS FAT] UCS SUBSYSTEMS TEST [To be done during UCS FAT. Check of communication between UCS subsystems (e.g. 5270208 BentlyNevada, CCC)]
JOB SPEC/DOC
JOB SPEC/DOC
2.1
Non-Std
ITN04240 CUSTOMER/DCS
JOB SPEC/DOC
JOB SPEC/DOC
2.1
Non-Std
CUSTOMER/DCS CUSTOMER/DCS 3.1 W R W R W Non-Std Non-Std 6 3 VENDOR SPEC JOB SPEC/DOC VENDOR SPEC JOB SPEC/DOC 2.1
5270214 5270220
INTEGRATION TEST OF UCS AT ICSS SHOP VENDOR SPEC HEAT SOAK TEST INTEGRATION TEST BETWEEN CCC and MASTER CONTROLLER [INTEGRATION TEST BETWEEN ACP2 SECTION JOB SPEC/DOC
5270243
OF UCS (CCC RACS), MASTER CONTROLLER PANEL AND REMOTE TRAINVIEW. This include complete Functional and Communication tests between the CCC Controllers, Remote TrainWiew Server and Client PC Workstations]
JOB SPEC/DOC
JOB SPEC/DOC
JOB SPEC/DOC
3.1
Non-Std
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 80/81

N.
5275000 5275200 5275202 5275204 5275206
DESCRIPTION
MASTER CONTROLLER PANEL ASSEMBLED
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
2 0
ELECTRIC INSPECTION AND I/O LOOP CHECK [100% point to point check, load check, switch on/off, power supply, etc] ITN04240 FUNCTIONAL TEST (ON JOB FUNCTIONS ONLY) [I/O check (100%), main start/stop/aux. Sequences] FINAL, VISUAL, PAINTING AND DIMENSIONAL CHECK [INCLUDING TERMINAL BOARD CHECK] Check List ITN04240 ITN04240 / Suppl.
JOB SPEC/DWG JOB SPEC/DOC COMMON
JOB SPEC/DWG JOB SPEC/DOC JOB SPEC/DWG
3.1 3.1 2.1
O O O
O O O
O O
Non-Std Non-Std
4 4 0
PRACTICE
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 81/82

N.
5285000 5285200 5285203 5285204 5285400 5285402 5285404 5285408
DESCRIPTION
FIRE FIGHTING CO2 SKID RAW LADLE ANALYSIS (FOR MAIN COMPONENTS ONLY) MECHANICAL PROPERTIES (FOR MAIN COMPONENTS ONLY) ASSEMBLED WPS, PQR, WM HYDRAULIC PIPING TEST FUNCTIONAL TEST [WITHOUT CO2 RELEASE]
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
ITM65300 ITM65300
MFR STD MFR STD
MFR STD MFR STD
3.1 3.1
R R
R R
Non-Std
0 0 0
ASME IX ITM65300
ASME IX COMMON
ASME IX NO LEAKAGE 3.2 3.1
A W W
R W W O W
Non-Std Non-Std
1 1 0
PRACTICE ITM65300 OUTLINE DWG, COMMON 5285410 FINAL, VISUAL, PAINTING AND DIMENSIONAL CHECK PAINTING SPEC., PRACTICE SOM6700022 PAINTING SPEC. OUTLINE DWG, 2.1 O O Non-Std 1 MFR STD JOB SPEC
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 82/83

N.
5290000 5290200 5290202 5290204 5290400 5290404
DESCRIPTION
MINERAL OIL VAPOUR SEPARATOR SKIDS RAW LADLE ANALYSIS (FOR MAIN COMPONENTS ONLY) MECHANICAL PROPERTIES (FOR MAIN COMPONENTS ONLY) ASSEMBLED
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
1 0
MAT STD MAT STD
MAT STD MAT STD
MAT STD MAT STD
2.1 2.1
R R
R R
0 0 0
ITN40950.00 (min.) ; FUNCTIONAL TEST: VIBRATION/NOISE TEST ON MOTOR-FAN GROUP ITN40951.00 (synt.) COMMON 5290406 PAINTING CHECK DWG PRACTICE COMMON 5290408 FINAL, VISUAL AND DIMENSIONAL CHECK DWG / SOM6700015 PRACTICE MFR STD
ITN40950.00 (min.) ; 3.1 ITN40951.00 (synt.) DWG 3.1 O R 0 O R 0
DWG
3.1
Non-Std
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 83/84

N.
5310000 5310200 5310202 5310204 5310400 5310404
DESCRIPTION
FUEL GAS SKID RAW LADLE ANALYSIS (FOR MAIN COMPONENTS ONLY) MECHANICAL PROPERTIES (FOR MAIN COMPONENTS ONLY) ASSEMBLED
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 3
MAT STD MAT STD
MAT STD MAT STD
MAT STD MAT STD
2.1 2.1
R R
R R
Non-Std Non-Std
3 3 3
COMMON FINAL, VISUAL AND DIMENSIONAL CHECK DWG PRACTICE DWG 2.1 W R Non-Std 3
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 84/85

N.
5330000 5330200 5330204 5330206
DESCRIPTION
COMMON OIL CONSOLE (INTEGRATED ON GT AUX. BASEPLATE) ASSEMBLED FUNCTIONAL TEST FINAL, VISUAL, PAINTING AND DIMENSIONAL CHECK
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
1 0
JOB SPEC. DWG/SOM6700021
JOB SPEC. SOM5085321
JOB SPEC. SOM5085321
3.1 3.1
O O
R R Non-Std 5040
0 1
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 85/86

N.
5792000 5792100 5792101 5792102 5792200 5792201 5792202 5792204 5792205
DESCRIPTION
SEAL GAS PANEL RAW LADLE ANALYSIS MECHANICAL PROPERTIES ASSEMBLED PRESSURE TEST FINAL VISUAL AND DIMENSIONAL CHECK FUNCTIONAL TEST (DURING STRING TEST) CLEANLINESS CHECK
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
MAT STD MAT STD
MAT STD MAT STD
MAT STD MAT STD
3.1 3.1
R R
R R
Non-Std Non-Std
0 0 0
MFR STD SOS9973553 JOB SPEC. API 614
MFR STD SOS9973553 JOB SPEC. COMMON
MFR STD SOS9973553 JOB.SPEC. API 614
3.1 2.1 2.1 2.1
R R O O
R R O R
0 6 1 4
PRACTICE
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 86/87

N.
6055000 6055400 6055401
DESCRIPTION
ELECTRIC STARTING MOTOR (M.V./H.V.) ASSEMBLED PRELIMINARY ARH DOSSIER APPROVAL ROUTINE TESTS [VISUAL AND DIMENSIONAL CHECK PAINTING CHECK WINDING RESISTANCE AT COLD NO LOAD CURRENT NO LOAD LOSSES VIBRATION TEST LOCKED ROTOR CURRENT LOCKED ROTOR TORQUE
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
SOM5459916
SOM5459916
SOM5459916
3.2
Non-Std
ITN61511, INSULATION RESISTANCE ON MOTOR WINDINGS BEFORE HEAT RUN (IF ANY) AND DIELECTRIC TEST 6055406 DIELECTRIC TEST ON MOTOR WINDINGS AND AUXILIARIES AFTER HEAT RUN (IF ANY) AND DIELECTRIC 025 TEST POLARIZATION INDEX DIRECTION OF ROTATION AND PHASE MARKING OVERSPEED TEST CHECK OF AUXILIARIES FINAL CHECK OF JOB DOCUMENTATION] 6055600 6055602 6055603 EXECUTION TYPE Ex-d EXECUTION CERTIFICATE FINAL ARH DOSSIER ITN61511, JOB DOC IEC STD SOM5459916 SOM5459916 IEC STD SOM5459916 3.1 3.2 O A R A A A Non-Std 0 0 1 SOM6702737 & SCL IEC STD IEC STD 3.1 W W W Non-Std 4
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 87/88

N.
6075000 6075200
DESCRIPTION
BATTERY CHARGER, D.C. PANELS ASSEMBLED ROUTINE TEST [COMPLIANCE WITH SPECIFICATIONS AND PURCHASE ORDER CHECK PAINTING CHECK DIMENSIONAL CHECK AND VISUAL INSPECTION FRAME STRUCTURES AND PAINTING CHECK CHECKING OF EQUIPMENT LIST CHECKING OF THE DEGREE OF PROTECTION NAMEPLATE CHECK STATIC PERFORMANCE TESTS DYNAMIC PERFORMANCE TESTS RIPPLE MEASUREMENT MECHANICAL OPERATION TEST ELECTRICAL
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
IEC STD+DWG ITN62000 WIRING
IEC STD+DWG 3.1 WIRING O R Non-Std 4
6075202 OPERATION TEST WIRING AND SEQUENCE TEST DIELECTRIC TEST FOR MAIN AND AUX CIRCUITS EXCLUDING THOSE UTILIZING ELECTRONIC DEVICES INSULATION RESISTANCE MEASUREMENT EXCLUDING THOSE UTILIZING ELECTRONIC DEVICES CHECK OF CERTIFICATES AND FINAL DOCUMENTATION, INSULATION RESISTANCE TEST IN ACCORDANCE WITH IEC60146]
ITN62000+JOB 6075206 SPECIAL TEST: BURN-IN TEST AT FULL LOAD [On complete system for 48 hours or as agreed in test plan] SPEC. IEC STD IEC STD 3.1 O R Non-Std 1
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 88/89

N.
6090000 6090200 6090202 + QUANTITATIVE CHCK, DISCHARGE TEST (ONLY ON Nr 1 OR 2 CELLS FILLED)]
DESCRIPTION
STATIONARY NICKEL CADMIUM BATTERIES ASSEMBLED FACTORY TEST [VISUAL INSPECTION CAPACITY TEST CHECK OF CERTIFICATES AND FINAL DOCUMENTATION
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
ITN61506
IEC STD
IEC STD
3.1
Non-Std
LEGEND:
REVISED WHERE SHOWN
NuovoPignone
Firenze
ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 89/90

N.
7010000 7010200 7010201 7010202 7010204 7010208
DESCRIPTION
ASSEMBLED MACHINES SKID [CC, GT] FABRICATED (C/O NP) DEMOSTRATION OF BUNDLE REMOVAL BEFORE STRING TEST [ON ONE TRAIN ONLY] FINAL, VISUAL AND DIMENSIONAL CHECK PAINTING CHECK
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
SOS78180 DWG ITN07791/
SOS78180 SOM5085321 ITN07791
SOS78180 SOM5085321 ITN07791/
2.1 2.1 3.1
W W W W
W O R O
Non-Std Non-Std Non-Std Non-Std 5040
6 5 5 5
SOM5459890 PREPARATION FOR SHIPMENT ITN54750 ITN54750
SOM5459890 ITN54750 2.1
LEGEND:
REVISED WHERE SHOWN
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 90/91

N.
7020000 7020200 7020202
DESCRIPTION
EEX CERTIFICATION ASSEMBLED EEX CERTIFICATION/ATEX CERTIFICATE LIST
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
JOB SPEC.
MFR STD
JOB SPEC.
2.1
LEGEND:
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 91/92

N.
9005000 9005200 9005203
DESCRIPTION
COMPLETE STRING TEST ASSEMBLED
REF. DOC.
ACTIVITY
O&G CU TP EU
REV.
0 0
DATA SHEET/ PERFORMENCE TEST PTC10 TYPE 1 [ON 1st TRAIN 1102487] DATA SHEET SOS0400090 SOS0400090 DATA SHEET / 9005204 STRING TEST ( FULL SPEED FULL LOAD ) DATA SHEET SOS0400104 SOS0400104 DATA SHEET / 9005206 NOISE TEST [SPL AT 1M DISTANCE FROM SKID EDGE AND 1.5 M ELEVATION ON 1st TRAIN 1102487 - 1800020] DATA SHEET SOS0400104 SOS0400104 COMMON 9005223 AFTER TEST DRY GAS SEALS VISUAL INSPECTION AND PACKING [MATERIAL SHIPPED LOOSE TO SITE] SOS9990753 PRACTICE SOS9990753 2.1 O O Non-Std 6 3.1 W W W Non-Std 6 3.1 W W W Non-Std 5 3.1 W W Non-Std 6
LEGEND:
REVISED WHERE SHOWN
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ITEM N. SOM5086579 /4
7230
QCP SOM5086579 /4
PAG 92/93

ITN Details 5002 -- TESTS ON CARBON STEEL WELDS ACCORDING TO ITN 03402.03 VISUAL EXAMINATION -VISUAL EXAMINATION WILL BE CARRIED OUT ACCORDING TO ASME CODE SECTION V ART.9. -EVALUATION SHALL BE MADE OF THE REGULARITY OF THE SHAPE AND THE SURFACE ASPECT OF THE WELDS AND OF ANY EMERGING DEFECTS (POROSITY-CRACKS) AND ZONES WHOSE APPEARANCE INDICATES THAT INTERNAL DEFECTS MAY BE PRESENT, REQUIRING VERIFICATION THROUGH OTHER TEST METHODS. THE WELDS SHALL BE WELL FILLETED WITH THE ADJACENT BASE MATERIAL. -EACH RUN SHALL PRESENT A SURFACE FREE FROM EMERGING DEFECTS AND SHALL BE SUFFICIENTLY WELL FILLETED AT THE MARGINS OF THE BEVEL TO ALLOW DEPOSITING OF THE NEXT RUNS WITHOUT THE DANGER OF LATERAL SLAG. IF THE SURFACE OF A RUN SHOULD BE IRREGULAR AND NOT WELL FILLETED, THE IRREGULARITY SHALL BE REMOVED BY GRINDING. -THE SURFACE OF THE FILLET WELDS SHALL BE EITHER SLIGHTLY CONVEX, FLAT OR SLIGHTLY CONCAVE. CONVEXITY SHALL NOT EXCEED THE VALUE OF 0.1 X 1 OR 0.75 MM, WHERE 1 IS THE DIMENSION OF THE SIDE OF THE BEAD. CONCAVITY SHALL BE SUCH AS NOT TO REDUCE THE DEPTH OF THE GROOVE REQUIRED BY THE DESIGN. -THE MACHINING ALLOWANCE ON BUTT WELDS SHALL NOT EXCEED, ALSO FROM THE BACK WHEN IT CAN BE EXAMINED: -2.5 MM FOR THICKNESSES MAX. 12 MM -3.5 MM FOR THICKNESSES RANGING BETWEEN 12 AND 25 MM -4.5 MM FOR THICKNESSES MIN. 25 MM -UNDERSIZING IN THE SIDES OF THE WELDS IS PERMISSIBLE UP TO 1.5 MM FOR A LENGTH LESS THAN 10% OF THE TOTAL LENGTH OF THE WELD. -THE WELDS SHALL NOT PRESENT OVERLAP ON THE MARGINS. -MARGIN INCISIONS SHALL BE OF LOCAL NATURE, WITH LENGTH NOT EXCEEDING TWICE THE THICKNESS OF THE WELD AND DEPTH NOT EXCEEDING 0.7 MM. IF NECESSARY, THEY SHALL BE FILLETED BY GRINDING. -IF VISUAL EXAMINATION REVEALS THE PRESENCE OF CRACKS, THE ENTIRE LENGTH OF THE WELD SHALL BE SUBJECTED TO MAGNETIC PARTICLE OR LIQUID PENETRANT DYE EXAMINATION AND THE CRACKS SHALL BE REPAIRED. -WHEN EMERGING DEFECTS (UNACCEPTABLE INCISIONS, POROSITY, WORMHOLES,ETC.) ARE DETECTED, THEY SHALL BE ELIMINATED DOWN TO THE ROOT, AND THE EXCAVATION SHALL BE EXAMINED BY LIQUID PENETRANT DYE TEST. THE NECESSARY REPAIR SHALL THEN BE EFFECTED ACCORDING TO ITN 03402.03 POINT 11. -DRIPPING AND IRREGULARITY IN WELD LINKS CAN BE ELIMINATED BY GRINDING. RADIOGRAPHIC EXAMINATION -ACCEPTABILITY OF ANY DEFECTS DETECTED WILL BE DECIDED ON THE BASIS OF ASME CODE SECTION VIII DIVISION 1 ARTICLE UW 52. IN CASE ONE OR MORE X-RAYED JOINTS ARE NOT ACCEPTABLE, WE SHALL PROCEED AS FOLLOWS: -REPAIR OF THE SAME JOINT -CHECK EXTENSION ON A DOUBLE QUANTITY OF JOINTS OF THE SAME TYPOLOGY AND WELDER. -IF EVEN ONE OF THESE JOINTS IS CONSIDERED UNACCEPTABLE, THE CHECK IS TO BE EXTENDED TO ALL JOINTS OF THE SAME TYPOLOGY AND WELDER. -THE CHECK RESULTS SHALL BE CERTIFIED SO AS TO INDICATE WELDERS AND JOINTS (IF ANY) TO BE REPAIRED OR DEFECTS JUDGED WITHIN THE LIMITS, IN ADDITION TO THE FINAL RESULT OF THE TEST. ULTRASONIC INSPECTION -THE CRITERIA ARE THOSE SPECIFIED BY ASME CODE SECT.VIII DIV.1 APP.12 (CONTAINED IN ITN 07039) -THE TEST REPORTS WILL CONTAIN A JUDGEMENT FOR EACH LENGTH OF WELDING EXAMINED. IN THE CASE OF NON-ACCEPTABILITY, THE DEFECT (OR DEFECTS) TO BE REPAIRED, THEIR NATURE AND ESTIMATED POSITION WITHIN THE WELD SHALL BE CLEARLY SPECIFIED. MAGNETIC PARTICLE EXAMINATION -THE CRITERIA ARE THOSE SPECIFIED BY ASME CODE SECT.VIII DIV.1 APP.6 (CONTAINED IN ITN 02119). -THE TEST REPORTS WILL EXPRESS A JUDGEMENT FOR EACH LENGTH OF WELDING EXAMINED. IN THE CASE OF NON-ACCEPTABILITY, THE DEFECT (OR DEFECTS) TO BE REPAIRED, THEIR NATURE AND ESTIMATED POSITION WITHIN THE WELD SHALL BE CLEARLY SPECIFIED. LIQUID PENETRANT DYE TEST -THE CRITERIA ARE THOSE SPECIFIED BY ASME CODE SECTION VIII DIV.1 APP.8 (CONTAINED IN ITN 02192) -THE TEST REPORTS WILL EXPRESS A JUDGEMENT FOR
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ITEM N. SOM5086579 /4
7240
QCP SOM5086579 /4
PAG 93/94

EACH LENGTH OF WELDING EXAMINED. IN THE CASE OF NON-ACCEPTABILITY,. THE DEFECT (OR DEFECTS) TO BE REPAIRED, THEIR NATURE AND ESTIMATED POSITION WITHIN THE WELD SHALL BE CLEARLY SPECIFIED.
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ITEM N. SOM5086579 /4
7240
QCP SOM5086579 /4
PAG 94/95

ITN Details 5004 -- MECHANICAL PROPERTIES ACCORDING TO B2A1B3 -TENSILE STRENGTH, MIN.= 30000 PSI (206 MPA) AFTER STRESS RELIEF ANNEAL -BRINELL HARDNESS, MAX.= 225 ON SPECIMENS OF A FLAT SURFACE OF THE CASTING WHEN SPECIFICALLY AGREED UPON BY THE CUSTOMER.
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ITEM N. SOM5086579 /4
7240
QCP SOM5086579 /4
PAG 95/96

ITN Details 5005 -- LADLE ANALYSIS ACCORDING TO B2A1B3 MATERIAL B2A1B3 ACCORDING TO ASTM A48
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ITEM N. SOM5086579 /4
7240
QCP SOM5086579 /4
PAG 96/97

ITN Details 5007 -- MAGNETIC PARTICLE TEST ACCORDING TO P14A-AL-0205 -WHEN MP/LP INSPECTION IS REQUIRED BY THE DRAWING, PART SPECIFICATION OR PURCHASE ORDER, EACH CASTING SHALL BE SO INSPECTED IN THE AREAS DESIGNATED AND BY THE PROCEDURE(S) STIPULATED. -LIFTING LUGS AND INTEGRAL STRUT AND FLANGE FILLETS OF ALL SAND CASTING AS WELL AS ANY ADDITIONAL AREAS DESIGNATED ON APPLICABLE PART SPECIFICATIONS SHALL BE MAGNETIC PARTICLE INSPECTED IN ACCORDANCE WITH ASTM E709 (MAGNETIC MATERIALS) OR LIQUID PENETRANT INSPECTED AS PER ASTM E165 (NON-MAGNETIC MATERIALS). -WHEN DUE TO THE GEOMETRY OF A PARTICULAR AREA, IT IS IMPOSSIBLE TO OBTAIN A MEANINGFUL M.P. TEST, LIQUID PENETRANT INSPECTION MAY BE SUBSTITUTED WITH PRIOR APPROVAL BY THE PURCHASER BY VRMD (REF. PAR.6.9). A SMOOTH SURFACE IS REQUIRED FOR SUCH A SUBSTITUTION. -UNLESS OTHERWISE NOTED ON THE INDIVIDUAL PART SPECIFICATION, LINEAR MP OR LP INDICATIONS ARE NOT PERMISSIBLE. NON-LINEAR INDICATIONS SHOULD BE EVALUATED TO THE VISUAL EXAMINATION STANDARDS IN 6.4.4 OR 6.4.5.
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ITEM N. SOM5086579 /4
7240
QCP SOM5086579 /4
PAG 97/98

ITN Details 5008 -- LADLE ANALYSIS ACCORDING TO B2A8D3 MATERIAL B2A8D3 ACCORDING TO ASTM A536
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ITEM N. SOM5086579 /4
7240
QCP SOM5086579 /4
PAG 98/99

ITN Details 5009 -- MECHANICAL PROPERTIES ACCORDING TO B2A8D3 -TENSILE STRENGTH, MIN.= 60000 PSI (412 MPA) -YIELD POINT, MIN.= 40000 PSI (277 MPA) -ELONGATION, MIN. PERCENTAGE AT 0,2% ON 50 MM.,MIN.= 15%
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ITEM N. SOM5086579 /4
7240
QCP SOM5086579 /4
PAG 99/100

ITN Details 5011 -- MAGNETIC PARTICLE TEST ON WELDS ACCORDING TO P8A-AG1 ALL WELDS SHALL BE SUBJECTED TO MAGNETIC PARTICLE TEST. ACCEPTANCE CRITERIA ARE THE FOLLOWING: A-LINEAR DEFECTS UP TO 0,5 T (WHERE T IS THE THICKNESS OF THE WELD) BUT NOT EXCEEDING 6,35 MM. ARE ACCEPTABLE AS LONG AS THEY ARE NOT VISIBLE CRACKS B-THE TOTAL LENGTH OF THE DEFECTS MUST NOT EXCEED THE VALUE OF T FOR EACH LENGTH OF WELDING EQUAL TO 12 T
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ITEM N. SOM5086579 /4
7240
QCP SOM5086579 /4
PAG 100/101

ITN Details 5012 -- LADLE ANALYSIS ACCORDING TO B50A436C (HASTELLOY X) C = 0,05-0,10 % S = 0,03 MAX % W = 0.20-1,00 % MN= 1,00 MAX % CR= 20,50-23,00 % FE= 17,00-20,00 % SI= 1,00 MAX % CO= 0,50-2,50 % B = 0,008 MAX % P = 0,04 MAX % MO= 8,00-10,00 % NI= REMAINDER
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ITEM N. SOM5086579 /4
7240
QCP SOM5086579 /4
PAG 101/102

ITN Details 5013 -- MECHANICAL PROPERTIES ACCORDING TO B50A436C (HASTELLOY X) - TENSILE STRENGTH, MIN. = 105000 PSI (721 MPA) - YIELD POINT AT 0,2 %,MIN. = 45000 PSI (309 MPA) - ELONGATION ON A LENGTH OF 50 MM OR 4 DIAMETERS, MIN. = 35 %
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ITEM N. SOM5086579 /4
7240
QCP SOM5086579 /4
PAG 102/103

ITN Details 5016 -- DYE PENETRANT TEST ON WELDS (AS PER P8A-AG1 AND SOM 15127) ALL WELDS SHALL BE SUBJECTED TO LIQUID PENETRANT TEST. ACCEPTANCE CRITERIA ARE THE FOLLOWING: A - CRACKS ARE NOT ACCEPTABLE. B - ISOLATED DEFECTS WITH MAX. DIAMETER LESS THAN 0.76 MM (NOT INTERPRETABLE AS CRACKS) ARE ACCEPTABLE. C - GROUPS OF 3 OR MORE DEFECTS (WITH MAX. LENGTH OF INDIVIDUAL DEFECTS LESS THAN 0.76 MM) ARE NOT ACCEPTABLE IF THE DISTANCE BETWEEN THE INDIVIDUAL DEFECTS IS LESS THAN THE MAX. LENGTH OF THE LONGEST OF THEM. GROUPS OF DEFECTS WITH MAX. LENGTH OF INDIVIDUAL DEFECTS LESS THAN 0.51 MM, NOT INTERPRETABLE AS CRACKS, ARE ACCEPTABLE. D - THE TOTAL LENGTH OF THE DEFECTS CALCULATED ON EACH SECTION OF WELD EQUAL TO 12 TIMES THE THICKNESS SHALL NOT EXCEED THE THICKNESS ITSELF.
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ITEM N. SOM5086579 /4
7240
QCP SOM5086579 /4
PAG 103/104

ITN Details 5021 -- NON DESTRUCTIVE TEST ON WELDS (AS ITN 03402.03) 1.VISUAL EXAMINATION WILL BE CARRIED OUT ACCORDING TO ASME CODE SEC.V ART.9.2.EVALUTION SHALL BE MADE OF THE REGULARITY OF THE SHAPE AND THE SURFACE ASPECT OF THE WELDS AND OF ANY EMERGING DEFECTS (POROSITY-CRACKS) AND ZONES WHOSE APPEARANCE INDICATES THAT INTERNAL DEFECTS MAY BE PRESENT, REQUIRING VERIFICATION THROUGH OTHER TEST METHODS. THE WELDS SHALL BE WELL FILLETED WITH THE ADJACENT BASE MATERIAL.3.EACH RUN SHALL PRESENT A SURFACE FREE FROM EMERGING DEFECTS AND SHALL BE SUFFICIENTLY WELL FILLETED AT THE MARGINS OF THE BEVEL TO ALLOW DEPOSITING OF THE NEXT RUNS WITHOUT THE DANGER OF LATERAL SLAG. IF THE SURFACE OF A RUN SHOULD BE IRREGULAR AND NOT WELL FILLETED, THE IRREGULARITY SHALL BE REMOVED BY GRINDING.4.THE SURFACE OF THE FILLET WELDS SHALL BE EITHER SLIGHTLY CONVEX, FLAT OR SLIGHTLY CONCAVE.5.CONVEXITY SHALL NOT EXCEED THE VALUE OF 0.1 X "L" OR 0.75 MM, WHERE "L" IS THE DIMENSION OF THE SIDE OF THE BEAD. CONCAVITY SHALL BE SUCH AS NOT TO REDUCE THE DEPTH OF THE GROOVE REQUIRED BY THE DESIGN.6.THE MACHINING ALLOWANCE ON BUTT WELDS SHALL NOT EXCEED, ALSO FROM THE BACK WHEN IT CAN BE EXAMINED: -2.5 MM FOR THICKNESSES MAX.12 MM -3.5 MM FOR THICKNESSES RANGING BETWEEN 12 AND 25 MM -4.5 MM FOR THICKNESSES MIN.25 MM7.UNDERSIZING IN THE SIDES OF THE WELDS IS PERMISSIBLE UP TO 1.5 MM FOR A LENGTH LESS 10% OF THE TOTAL LENGTH OF THE WELD.8.THE WELDS SHALL NOT PRESENT OVERLAP ON THE MARGINS.9.MARGINS INCISIONS SHALL BE OF LOCAL NATURE , WITH LENGTH NOT EXCEEDING TWICE THE THICKNESS OF THE WELD AND DEPTH NOT EXCEEDING 0.7 MM. IF NECESSARY, THEY SHALL BE FILLETED BY GRINDING.10.IF VISUAL EXAMINATION REVEALS THE PRESENCE OF CRACKS, THE ENTIRE LENGTH OF THE WELD SHALL BE SUBJECTED TO MAGNETIC PARTICLE OR LIQUID PENETRANT DYE EXAMINATION AND THE CRACKS SHALL BE REPAIRED.11-WHEN EMERGING DEFECTS (UNACCEPTABLE INCISIONS, POROSITY, WORMHOLES, ETC.) ARE DETECTED, THEY SHALL BE ELIMINATED DOWN TO THE ROOT, AND THE EXCAVATION SHALL BE EXAMINED BY LIQUID PENETRANT DYE TEST.12.DRIPPING AND IRREGULARITY IN WELD LINKS CAN BE ELIMINATED BY GRINDING.MAGNETIC PARTICLE EXAMINATION1.THE CRITERIA ARE THOSE SPECIFIED BY ASME CODE SECT.VIII DIV.1 APP.6 (CONTAINED IN ITN 02119)
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ITEM N. SOM5086579 /4
7240
QCP SOM5086579 /4
PAG 104/105

ITN Details 5022 -- LADLE ANALYSIS ACCORDING TO B2M1C C = 0,3 MAX % SI= 0,6 MAX % MN= 0,7 MAX % CU= 0,3 MAX % P = 0,04 MAX % FE= REMAINDER S = 0,04 MAX %
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ITEM N. SOM5086579 /4
7240
QCP SOM5086579 /4
PAG 105/106

ITN Details 5023 -- MECHANICAL PROPERTIES ACCORDING TO B2M1C - R MIN.= 65000 PSI (446 MPA) - RS MIN.(1) = 3500 PSI (240 MPA) - A MIN. (50 MM) = 24 % - Z MIN. = 35 % (1) WHERE A DEFINITE YIELD POINT SHALL NOT BE EXHIBITED, THE YIELD STRENGTH CORRESPONDING TO AN OFFSET OF 0,2 % SHALL BE USED INSTEAD
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ITEM N. SOM5086579 /4
7240
QCP SOM5086579 /4
PAG 106/107

ITN Details 5040 -- FINAL TEST (AS SOM5085321) MECHANICAL PARTS 1.1-ALL PIPING COMPLETED DURING THE ASSEMBLY SHOULD BE TESTED IN ACCORDANCE WITH THE JOB LINE SPECIFICATIONS. 1.2-BRACKETS AND SUPPORTS SHALL BE SEAM-AND-SEAL-WELDED. CHECK THE INTERNAL CLEANNESS OF TANKS. ?THE INSULATING MATERIAL SHOULD BE PLACED BETWEEN S/STEEL COMPONENTS AND CARBON STEEL COMPONENTS. -CHECK THAT ARE ENOUGH SUPPORTS ADEQUATELY POSITIONED FOR A CORRECT BRACKETING OF PIPING IN ORDER TO GUARANTEE VIBRATION DAMPING, AS PER APPLICABLE JOB DOCUMENTS. -THE INTERNAL PAINTING OF CARBON STEEL TANKS SHALL BE INSPECTED AND, IF NECESSARY, RESTORED AS PED ITN07737. 1.3- THE RIGHT ROUTE PIPING SHOULD BE VERIFIED THROUGH THE ASSEMBLY DRAWINGS AND JOB LAYOUTS. 1.4- THE CORRECT POSITION, DIAMETER AND FREEDOM FROM INTERFERENCES OF THE FOUNDATION HOLES SHOULD BE CHECKED. CONNECTIONS ON THE LIMITS OF THE SUPPLY SHALL COMPLY WITH THE INDICATIONS OF THE RELEVANT JOB TABLE. THE POSITION OF SAID CONNECTIONS IN RESPECT TO THE REFERENCE AXES SHALL NOT DEVIATE 30mm FROM THE VALUE REPORTED ON THE ASSEMBLY DRAWING (WITH THE EXCEPTION OF SPECIFIC REQUESTS BY THE CUSTOMER, WHICH SHALL BE REPORTED ON THE PRA/JOB DRAWINGS) 1.5-VISUAL INSPECTION SHOULD BE CARRIED OUT ON WELDING JOINT, STRUCTURES AND PANEL OF THE ENCLOSURE. ?CHECK ECLOSURE AND PROTECTION OF THE DOORS, THE CORRECT EXECUTION OF PLUGGING AND CROSSINGS AND CHECK THE ENCLOSURE INTERNAL CLEANNESS. 1.6-ALL PIPING AND/OR COMPONENTS PRODUCTS OR ASSEMBLED BEYOND THE BASE OUTER EDGE SHALL BE DISASSEMBLED TO FACILITATE PACKING, IF REQUIRED, TRANSPORT AND RELEVANT POSITIONING ON THE UTILIZED SYSTEM. 1.7-PAINTED SURFACES SHOULD BE CHECKED ACCORDING TO ITN 07793 PAR.7.2. INSTRUMENT AND ELECTRICAL PARTS 2.1-INSTRUMENTS AND EQUIPMENT SHALL BE INSTALLED FOLLOWING THE INDICATIONS REPORTED ON THE JOB DRAWING AND ITN04202 2.2-CHECK THE CORRECT RUN AND EXECUTION OF PRIMARY AND SECONDARY CONNECTIONS AND ALL ELECTRICAL CONNETIONS, WHICH SHOULD COMPLY WITH THIS SPECIFICATION AND THE JOB DOCUMENTS.(PRIMARY & PNEUMATIC HOOK-UP AND ELECTRIC HOOK-UP) 2.3-SPOT CHECK FOR THE RIGHT WIRING OF INSTRUMENT AND EQUIPMENT TERMINAL BOXES. 2.4-CHECK THE ?CONDUIT? AND CABLE TRAYS CORRECT EXECUTION ALL STAINLESS STEEL TUBING SHALL BE ISOLATED FROM CARBON STEEL SUPPORTS IN ORDER TO AVOID GALVANIC CORROSION. ALL CONDUIT PIPES AND CABLE TRAYS SHALL BE FREE FROM BURRS, CHIPS FLAKES, SPALLING AND ANYTHING THAT MAY HINDER THE PASSAGE OF ELECTRIC CABLES. 2.5-CARRY OUT CONTINUITY AND INSULATION TESTS ON ALL ELECTRIC CONNECTIONS AND CARRY OUT A PNEUMATIC TEST ON LINES IN TUBING. 2.6-CHECK THAT ALL INSTRUMENTATION AND OTHER EQUIPMENT CARRY AN ID PLATE ACCORDING TO THE P&Id AND THE JOB INSTRUMENTS LIST. FIXING METHOD AND PLATE MATERIAL SHALL COMPLY WITH THE JOB SPECIFICATIONS. 2.7- THE CORRECT EXECUTION OF GROUND AND ELECTRIC SYSTEMS SHOULD BE CHECKED ACCORDING TO JOB SPECIFICATIONS AND ITN04202 FINAL DOCUMENTATION 3.1 THE FINAL DOCUMENTATION WILL BE SUPPLIED TO THE END OF THE INSPECTION AS PER OPERATIVE INSTRUCTION ATTACHED TO REF. DOCUMENT. FOR PAINTING CONFORMITY CERTIFICATE REF. TO ITN07771 IF APPLICABLE. PUNCH LIST (IF ANY) SHOULD BE PROVIDED IN ACCORDANCE WITH THE JOB REQUIREMENTS.
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ITEM N. SOM5086579 /4
7240
QCP SOM5086579 /4
PAG 107/108

ITN Details 5059 -- RT OR UT/PT/MT ON WELDING OF CARB. STEEL PIPES ACCORDING TO ITN 03401.01 1.RADIOGRAPHIC EXAMINATION1.1.THIS EXAMINATION MUST BE PERFORMED IN COMPLIANCE WITH THE SPECIFICATION ITN 02196 TO THE PERCENTAGE DEFINED IN THE FOLLOWING CLASSIFICATION, INDI- CATED ON THE CONSTRUCTION DRAWINGS. IF THE CORNER PIPING AS WELL AS THE CONFIGURATION AND THE DIMENSIONS OF BUTT JOINTS DON'T ALLOW THE EXECUTION OF THE RADIOGRAPHIC EXAMINATION, ANOTHER EXAMINATION IS ALLOWED AS SPECIFIED UNDER POINT 2.1.2.DEFINITION OF THE CHECK CATEGORIES CATEGORY % CHECK FIELD APPLICATION I 100 AT LEAST FOR ALL THE PIPING WHOSE OPERATING PRESSURE IS HIGHER THAN 151 BARS II 50 AT LEAST FOR ALL THE PIPING WHOSE OPERATING PRESSURE IS INCLUDED BETWEEN 71 AND 150 BARS III 20 PIPING WITH A DIAMETER MIN.8'' AND PRESSURE BETWEEN 13 AND 70 BARS 10 PIPING WITH A DIAMETER UP TO 6'' AND PRESSURE BETWEEN 13 AND 70 BARS 5 PIPING WITH DIAMETER MIN.3/4'' AND PRESSURE MAX.12 BARS IV ZERO1.3.FOR THE APPLICATION OF THE CATEGORIES II AND III (SPOT CHECK) THE SUPPLIER SHALL ISSUE A CHECK LIST CONSIDERING THE PERCENTAGE PROVIDED, THE WELDERS CONCERNED AND THE DIFFERENT JOINT TYPES.1.4.IN CASE OF DETECTION OF DEFECTS WHICH ARE NOT ACCEPTABLE THE EXAMINATION EXTENSION SHALL BE CARRIED OUT AS SPECIFIED HERE BELOW ALWAYS IN REGARD TO THE WELDERS AND JOINT TYPES: A)X-RAY INCLUDING ALL THE JOINTS TO BE CHECKED. IT MUST BE PERFORMED IN ZONES NEAR THE DEFECTIVE ONE (BEFORE AND AFTER) FOR AN EXTENSION EQUAL TO THREE TIMES THE X-RAYED LENGTH. IF THERE ARE NOT ACCEPTABLE DEFECTS THE PRESENT EXAMINATION MUST BE EXTENDED TO ALL THE WELDING2.ALTERNATIVE CHECKS TO THE RADIOGRAPHIC EXAMINATIONTHEY MUST BE CARRIED OUT FOR THE CONDITIONS STATED UNDER 1.1. AS A FUNCTIONOF THE JOINT THICKNESS [MM] AS SPECIFIED HERE BELOW:MIN.35 ULTRASONIC CHECK IN COMPLIANCE WITH ITN 07039, ACCEPTANCE FOLLOWING ASME SEC. VIII DIV.1BETWEEN 10 AND 15 ULTRASONIC CHECK IN COMPLIANCE WITH ITN 07041, ACCEPTANCE FOLLOWING ASME/ANSI B.31.3MAX.10 DYE PENETRANT EXAMINATION IN COMPLIANCE WITH ITN 02192, ACCEPTANCE FOLLOWING ASME SEC.VIII DIV.1 OR ,ACCORDING TO THE SUPPLIER'S CHOICE: MAGNETIC PARTICLE CHECK IN COMPLIANCE WITH ITN 02119, ACCEPTANCE FOLLOWING ASME SEC. VIII DIV.1THE ACCEPTANCE CRITERIA ARE INDICATED IN THE RELEVANT ITN.FOR THE CHECKS DESCRIBED IN THE CATEGORIES II AND III (SPOT CHECK) THE PERCEN-TAGE TO BE APPLIED IS A FUNCTION OF THE JOINT LENGTH FOLLOWING THE PROCEDURESDEFINED FOR THE RADIOGRAPHIC EXAMINATIONTHE ACTION TO BE UNDERTAKEN IN CASE OF DETECTION OF NOT ACCEPTABLE DEFECTSSHALL BE THOSE STATED UNDER 1.4.
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ITEM N. SOM5086579 /4
7240
QCP SOM5086579 /4
PAG 108/109

ITN Details 5062 -- ROUTINE TESTS ON A.C. ELECTRIC MOTOR ACCORDING TO ITN 61502 THE FOLLOWING TESTS SHALL BE CARRIED OUT : - COLD WINDING RESISTANCE MEASUREMENT - NO LOAD AND LOCKED ROTOR TEST - INSULATION RESISTANCE MEASUREMENT OF WINDINGS AND AUXILIARIES - DIELECTRIC TEST ON THE WINDINGS AND AUXILIARIES - VIBRATION TEST - BEARING INSPECTION
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ITEM N. SOM5086579 /4
7240
QCP SOM5086579 /4
PAG 109/110

ITN Details 5090 -- BALANCING CHECK ACCORDING TO SOM 15479/15647 ACCORDING TO DRAWINGS OF PARTS AND SUBASSEMBLIES OF THE ROTOR AND TO SPECIFICATIONS SOM 15479/S AND SOM 15647/S. BALANCING IS PERFORMED ON THE INDIVIDUAL COMPONENTS AND/OR SUBASSEMBLIES IN SUCCESSIVE STAGES, WITH A FINAL CHECK OF BALANCING ON THE COMPLETELY ASSEMBLED ROTOR. THE FINAL CHECK OF BALANCING IS THE FOLLOWING: 1. CHECKING DYNAMIC BALANCING ON COMPLETE HIGH PRESSURE ROTOR. AFTER ASSEMBLY OF THE TURBINE BUCKETS AND THE SEAL PLATES, PERFORMED ON THE BASIS OF AN ASSEMBLY CHART DESIGNED TO MINIMIZE UNBLANCE INDUCED BY THESE COMPONENTS ON THE ROTOR, DYNAMIC BALANCING IS CHECKED ON TWO PLANES. THE RESIDUAL UNBALANCE ON EACH PLANE (N.1 AND N.3) SHALL NOT EXCEED 2540 GR.MM. MAXIMUM CORRECTION BALANCE SHALL NOT EXCEED 12700 GR.MM. ON PLANE N.1 AND 25400 ON PLANE N.3. 2. NOTE: PRECISION AND REPEATABILITY OF THE BALANCING MACHINE - THE PRECISION OF THE BALANCING MACHINE CAN BE SUCH THAT A MAXIMUM TOTAL RESIDUAL UNBALANCE OF 2,845 GR.MM. FOR COMPRESSOR ROTOR, AND COMPRESSOR ROTOR PLUS COMPRESSOR SHAFT END, AND A MAXIMUM 4,089 GR.MM. FOR THE COMPLETE ROTOR IS NOT MEASURABLE (0.0005 MM. BALANCING MACHINE). - AFTER FINAL BALANCING OF THE ROTOR HAS BEEN PERFORMED, THE SUBSEQUENT CHECKS OF BALANCING ON THE BALANCING MACHINE VARYING THE POSITIONING OF THE ROTOR CAN DEVIATE FROM THE INITIAL VALUE BY A TOTAL OF 7,620 GR.MM. WITHOUT REQUIRING CORRECTION. THIS DOES NOT APPLY TO ROTORS THAT HAVE BEEN REMACHINED OR MODIFIED AFTER BALANCING.
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ITEM N. SOM5086579 /4
7240
QCP SOM5086579 /4
PAG 110/111

ITN Details 5091 -- BALANCING CHECK ACCORDING TO SOM 15648 ACCORDING TO DRAWINGS OF PARTS AND TO SPECIFICATION SOM 15648/S. BALANCING IS PERFORMED ON THE INDIVIDUAL COMPONENTS AND/OR SUBASSEMBLIES IN SUCCESSIVE STAGES DURING ASSEMBLY, WITH A FINAL CHECK OF BALANCING ON THE COMPLETELY ASSEMBLED ROTOR. THE FINAL CHECK OF BALANCING IS THE FOLLOWING: 1. CHECKING DYNAMIC BALANCING OF COMPLETE LOW PRESSURE ROTOR. AFTER ASSEMBLY OF THE TURBINE BUCKETS AND THE LOWER PLATES, PERFORMED ON THE BASIS OF AN ASSEMBLY CHART DESIGNED TO MINIMIZE THE UNBLANCE INDUCED ON THE ROTOR BY THESE COMPONENTS, DYNAMIC BALANCING IS CHECKED ON TWO PLANES. THE RESIDUAL UNBALANCE ON EACH PLANE (N.1 AND N.2) SHALL NOT EXCEED 1016 GR.MM. MAXIMUM CORRECTION BALANCE SHALL NOT EXCEED 12700 GR.MM. ON PLANE N.1 AND 25400 ON PLANE N.3. 2. NOTE: PRECISION AND REPEATABILITY OF THE BALANCING MACHINE. - THE PRECISION OF THE BALANCING MACHINE CAN BE SUCH THAT A MAXIMUM TOTAL RESIDUAL UNBALANCE OF 1,651 GR.MM. (FOR THE COMPLETE ROTOR) IS NOT MEASURABLE (0.0005 MM. BALANCING MACHINE). - AFTER FINAL BALANCING OF THE ROTOR HAS BEEN PERFORMED, THE SUBSEQUENT CHECKS OF BALANCING ON THE BALANCING MACHINE VARYING THE POSITIONING OF THE ROTOR CAN DEVIATE FROM THE INITIAL VALUE BY A TOTAL OF 7,620 GR.MM. WITHOUT REQUIRING CORRECTION. THIS DOES NOT APPLY TO ROTORS THAT HAVE BEEN REMACHINED OR MODIFIED AFTER BALANCING.
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PAG 111/112

ITN Details 5099 -- HARDNESS (AS ITN 02152.05) MATERIAL: HARDNESS HB X12CR13 UNI 6901 MAX 200 ASTM A182 F22 MAX 207 ASTM A350 LF2 MOD. MAX 197 FE 410B UNI 7746 130-180 ASTM A350 LF3 MAX 197 ASTM A350 LF5 CL.2 MOD. MAX 197
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PAG 112/113

ITN Details 5102 -- RUN OUT TEST FOR COMPRESSOR AND STEAM TURBINE (AS ITN 02183) LIMITS OF ACCEPTABILITY: A)RESIDUAL MAGNETISM: 2 GAUSS B)MECHANICAL RUN-OUT: 5 MICRONS (TOTAL READING ON COMPARATOR) C)TOTAL RUN-OUT (ELECTRIC + MAGNETIC + MECHANICAL): 6.35 FOR SQUARE ROOT OF 12000/RPM (MICRONS) WHERE RPM= MAX CONTINUOUS SPEED OR 6 MICRONS, WHICHEVER OF THE TWO VALUES IS THE GREATER (SEE SOS 13013/4)
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PAG 113/114

ITN Details 5103 -- DYE PENETRANT TEST (AS ITN 07029) ONLY ROUNDED DEFECTS, EITHER ISOLATED (I.) OR IN GROUPS (R.) CONSISTING OF POROSITY OR INCLUSION WITHIN THE LIMITS OF THE CLASSIFICATION IN TABLE ARE ACCEPTABLE. LINEAR DEFECTS (DEFECTS WITH LENGTH MORE THAN 3 TIMES THEIR WIDTH) ARE NOT ACCEPTABLE. TABLE -MAX DIAM. ISOLATED DEFECT (I) MM 3 -MAX N. OF I. IN WORTS LINEAR DM 5 -MIN DISTANCE BETWEEN I. AND I. BETWEEN I, AND R., BETWEEN R AND R MM 15 -MAX DIAM. OF CIRCLE ENCLOSING GROUPS OF DEFECTS (R.) MM 6 -MAX DIAM. OF DEFECTS FORMING PART OF GROUP MM 1.5 -MAX N. OF GROUPS IN A PART 4
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PAG 114/115

ITN Details 5111 -- ROUTINE TEST (AS SOM 26844) ROUTINE TEST ON D.C. ELECTRIC MOTOR ACCORDING TO SOM 26844. THE FOLLOWING TESTS SHALL BE CARRIED OUT: - COLD WINDING RESISTANCE MEASUREMENT - OVERLAP TEST - NO LOAD TEST - DIELECTRIC TEST - WINDING INSULATION MEASUREMENT TEST - VIBRATION TEST OVERSPEED TEST - LOAD TEST - EXCITATION CHARACTERISTIC TEST
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PAG 115/116

ITN Details 5129 -- OVERSPEED (AS ITN 07029) SEE FIGURE IN PAR. 12.5. ITN 07029 DIAMETER | DEFORMATION DIAMETER | DEFORMATION D1 (MM) | MAX (MM) D2 D3 D4 D5 (MM) | MAX (MM) MAX. 450 | 0,04 MAX 450 | 0,02 MIN. 450 | 0,06 MIN. 450 | 0,03
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PAG 116/117

ITN Details 5132 -- TOTAL RUN OUT (AS SOM 26698) ELECTRICAL RUNOUTS AS RECORDED BY THE ROTOR DISPLACEMENT PROBES SHALL BE AS FOLLOW: -RADIAL PROBE LOCATIONS 0.013MM -AXIAL PROBE LOCATIONS 0.025MM -KEY PHASOR PROBE LOCATIONS 0.038MM EXCLUDING THE SLOT
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PAG 117/118

ITN Details 5402 -- LADLE ANALYSIS (AS ITN 02152.03) FORGINGS FOR CASING, INTAKE AND DELIVERY FLANGES WITH WELDED JOINTS FOR CE/CO MATERIAL : C% P S -1- MAX 0.25 MAX 0.025 MAX 0.025 -2- MAX 0.25 MAX 0.020 MAX 0.015 -3- MAX 0.015 MAX 0.010 -4- MAX 0.25 MAX 0.015 MAX 0.010 MATERIAL: -1- ASTM A266 CL.2 MOD. -2- ASTM A350 LF 2 MOD. -3- ASTM A350 LF 3 MOD. -4- ASTM A350 LF 5 MOD.
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PAG 118/119

ITN Details 5403 -- MECHANICAL PROPERTIES (AS ITN 02152.03) FORGINGS FOR CASING, INTAKE AND DELIVERY FLANGES WITH WELDED JOINTS FOR CE/CO. ASTM A266 CL.2 MOD.= NORMALIZING OR HARDENING AND TEMPERING R(N/MM2)= 485-655 - RP(0.2)(N/MM2)= MIN.250 - A% MIN.20 Z% MIN.33 IMPACT STRENGTH(J)= NOT REQUIRED ASTM A350 LF2 MOD.= NORMALIZING OR HARDENING AND TEMPERING R(N/MM2)= 485-655 - RP(0.2)(N/MM2)= MIN.250 - A% MIN.22 Z% MIN.30 IMPACT STRENGTH(J)= (1= MIN.27 - 2= MIN.20 - TEMP.= -46 C.) ASTM A350 LF3 MOD.= NORMALIZING OR HARDENING AND TEMPERING R(N/MM2)= 485-655 - RP(0.2)(N/MM2)= MIN.259 - A% MIN.22 Z% MIN.35 IMPACT STRENGTH(J)= (1= MIN.27 - 2= MIN.20 - TEMP.= -101 C.) ASTM A350 LF5 MOD.= NORMALIZING OR HARDENING AND TEMPERING R(N/MM2)= 485-655 - RP(0.2)(N/MM2)= MIN.259 - A% MIN.22 Z% MIN.35 IMPACT STRENGTH(J)= (1= MIN.27 - 2= MIN.20 - TEMP.= -60 C.) (1)= AVERAGE VALUE OBTAINED FROM 3 IMPACT TESTS CONDUCTED AT INDICATED TEMPERATURE (2)= MINIMUM SINGLE VALUE
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PAG 119/120

ITN Details 5409 -- LADLE ANALYSIS (AS ITN 02152.05) MATERIAL: C%MAX MN%MAX SI%MAX CR%MAX NI%MAX MO%MAX P%MAX S%MAX N%MAX -1- 0.09-0.15 1.00 1.0 11.5-14 1.0 -- 0.040 0.030 -- -2- 0.15 0.3-0.6 0.5 2.0-2.5 -- 0.87-1.13 0.040 0.040 -- -3- 0.25 1.35 0.15-0.3 -- -- -- 0.035 0.040 -- -4- 0.23 0.35-0.7 0.35 -- -- -- 0.045 0.045 0.010 -5- 0.25 -- -- -- -- -- 0.055 0.055 -- -6- 0.25 0.80 0.15-0.40 -- 2.1-2.5 -- 0.035 0.040 -- -7- 0.23 0.80 0.15-0.40 -- 3.25-3.75 -- 0.035 0.040 -- -8- 0.25 0.85-1.2 0.15-0.40 -- -- -- 0.035 0.040 -- -90.20 1.9 0.2-0.35 -- 3.25-3.75 -- 0.035 0.040 -- -10- 0.25 1.35 0.20-0.35 -- 1.0-2.0 -- 0.035 0.040 -- -1- X12CR13 UNI 6901 -2- ASTM A 182 F 22 -3- ASTM A 350 LF2 MOD. -4- FE 410B UNI 7746 -5- FE 430B UNI 7070 -6- ASTM A 203 GR B -7- ASTM A 203 GR E -8- ASTM A 516 GR.70 MOD. -9- ASTM A350 LF3 -10- ASTM A350LF5 MOD.
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PAG 120/121

ITN Details 5411 -- MECHANICAL PROPERTIES (AS ITN 02142.01) MATERIAL : HEAT TREATMENT R(N/MM2) RP(0.2)(N/MM2) A% ASTM A 278 CL.40 ANNEALING (550-600 C) 276 --- -- ASTM A 278 CL.35 ANNEALING (500-550 C) 241 --- -- ASTM A 536 GR 60-40-18 TO OBTAIN A FERRITIC 414 276 18 MATRIX WITHOUT CARBIDE
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PAG 121/122

ITN Details 5412 -- MAGNETIC PARTICLE TEST (AS ITN 02142.01) 1) CONTACT SURFACE : CLASS 1 2) GAS FLOW SURFACE : CLASS 0 3) OTHER SURFACES : CLASS 2 -ONLY FOR ASTM A 536 GR.60-40-18 CASTS,LINEAR DEFECTS ARE ALSO ACCEPTABLE IF THEY ARE ATTRIBUTABLE TO INCLUSIONS OF VARIOUS OXIDES WHICH INVOLVE ONLY AND ESCLUSIVELY THE SURFACE LAYER OF THE CASTING FOR A MAXIMUM DEPTH OF NO MORE THAN 20% OF THE NOMINAL THICKNESS. THE DEPTH OF THE DEFECT WILL BE EVALUATED UTILIZING A SAMPLE ZONE,SELECTED IN THE AREA OF MAXIMUM CONCENTRATION, MECHANICALLY REMOVING THE DEFECT AND MEASURING THE DEPTH OF THE CAVITY PRODUCED.
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PAG 122/123

ITN Details 5414 -- MECHANICAL PROPERTIES (AS ITN 02152.05) MATERIAL: R(N/MM2) RP(0.2)(N/MM2) A%MIN IMPACT TEST KV(J) (1) (2) TEMPERATURE -1- MIN.588 MIN.392 18 20 -- AMBIENT -2- MIN.517 MIN.310 20 -- -- --- -3- 485-655 MIN.250 20 20 16 -46 C -4- 410-490 MIN.235 23 35(KCU) -- AMBIENT -5- 430-560 MIN.255 23 27 21 AMBIENT -6- 485-620 MIN.275 21 20 16 -60 C -7- 485-620 MIN.275 21 27 -- -101 C -8- 485-620 MIN.260 21 18 14 -46 C -9- 485-655 MIN.260 22 20 16 -101 C -10- 485-655 MIN.260 22 20 16 -60 C -1- X12CR13 UNI 6901 NORMALIZING-TEMPERING -2- ASTM A 182 F 22 NORMALIZING-TEMPERING -3- ASTM A 350 LF 2 NORMALIZING -4- FE 410 B UNI 7746 NORMALIZING-TEMPERING -5- FE 430 B UNI 7070 ANNEALING -6- ASTM A 203 GR.B NORMALIZING -7- ASTM A 203 GR.E NORMALIZING -8- ASTM A516 GR.70S5 MOD. NORMALIZING -9- ASTM A350 LF3 NORMALIZING -10-ASTM A350 LF5 MOD. NORMALIZING (1)CHARPY V NOTCH IMPACT VALUE REQUIRED FOR ACCEPTANCE(AVERAGE OF 3 SPECIMENS) (2)CHARPY V NOTCH IMPACT VALUE WITHOUT REQUIRING RETEST (ONE SPECIMEN ONLY OF A SET)
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PAG 123/124

ITN Details 5416 -- LADLE ANALYSIS (AS ITN 02152.02) MATERIAL: C% MN% SI% CR% NI% MO% P% S% -1- 0.37-0.44 0.5-0.80 0.15-0.40 0.6-0.9 1.60-1.9 0.2-0.35
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PAG 124/125

ITN Details 5417 -- MECHANICAL PROPERTIES (AS ITN 02152.02) MATERIAL : SPECIMEN R(N/MM2) RP(0.2)(N/MM2) A% Z% IMPACT KV(J) 40NICRMO7 TF LONGITUDINAL 931 735 14 NOT 27* MOD. UNI7874 TRANSVERSE 882 686 12 PRESCRIBED 17* ASTM A 320 LONGITUDINAL 862 725 16 50 27** L43 TRANSVERSE 813 676 12 40 17** 39NICRMO3 TF LONGITUDINAL 880 685 12 NOT 27* MOD. UNI 7874 TRANSVERSE 832 639 10 PRESCRIBED 17* 414 SIAS LONGITUDINAL 784 637 15 50 25* TRANSVERSE 735 588 12 40 15* * MINIMUM AVERAGE OBTAINED FROM 3 IMPACT TESTS CONDUCTED AT AMBIENT TEMPER. ** MINIMUM AVERAGE OBTAINED FROM 3 IMPACT TESTS CONDUCTED AT -101 CENTIGRADE
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PAG 125/126

ITN Details 5418 -- LADLE ANALYSIS (AS ITN 02152.01) MATERIAL : C% SI% MN% P% S% CR% NI% MO% CU% OTHERS% SD 22/3 0.13- 0.3- 0.4-
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PAG 126/127

ITN Details 5419 -- LADLE ANALYSIS (AS ITN 02152.04) MATERIAL : C% MN% SI% CR% NI% MO% 39NICRMO3 0.36-0.43 0.5-0.8 0.15-0.40 0.6-0.9 0.7-1 0.15-0.30 UNI 7874
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PAG 127/128

ITN Details 5420 -- HARDNESS (AS ITN 02152.04 & ITN 07711.01) MATERIAL : HEAT TREATMENT HARDNESS (HB) 39NICRMO3 UNI 7874 HARDENING & TEMPERING 290-310
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PAG 128/129

ITN Details 5421 -- LADLE ANALYSIS (AS ITN 02152.20) MATERIAL : PARTICLE C% MN% SI% P%MAX S%MAX C 45 UNI 7845 CLEAT 0.42-0.50 0.5-0.8 0.15-0.40 0.035 0.035 C 10 UNI 7846 SECTOR 0.70-0.13 0.3-0.6 0.15-0.35 0.035 0.035 NOTE : BABBIT MATERIAL MUST BE OF A PINK METAL LINING + WHITE METAL LINING HOYT 11 R WHOSE CHEMICAL COMPOSITION MUST BE ACCORDING TO THE FOLLOWING VALUES: SB(8.5-10) CU%(3.0-5.0) SN% (OTHER)
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PAG 129/130

ITN Details 5446 -- ULTRASONIC TEST ON WELDS (AS ITN 07039) 1-ANY INDICATIONS PRODUCING A REFLECTED SIGNAL WHOSE MAGNITUDE IS GREATER THAN 20% OF THE REFERENCE LEVEL SHALL BE EXAMINED IN ORDER TO DETERMINE THEIR FORM, LOCATION AND NATURE, AND SHALL BE EVALUATED FOR ACCEPTANCE AS SPECIFIED IN ITEM 2. 2-DISCONTINUITIES INTERPRETED AS CRACKS, LACK OF FUSION OR INCOMPLETE PENETRATION ARE UNACCEPTABLE, REGARDLESS OF THEIR SIZE OR SIGNAL AMPLITUDE. INDICATIONS OF SLAG, POROSITY ARE ACCEPTABLE IF THE ECHO IS HIGHER THAN THAT OF THE REFERENCE LEVEL AND IF: A-THE MAXIMUM DIMENSION IS MAX= 6 MM FOR WELDS WITH THICKNESS MAX= 19 MM. B-THE MAXIMUM DIMENSION IS MAX= 1/3 T. WHEN THE WALL THICKNESS T IS INCLUDED BETWEEN 19 MM AND 57 MM C-THE MAXIMUM DIMENSION IS MAX= 19 MM FOR WELDS WITH THICKNESS 57 MM. WHERE "T" IS THE THICKNESS OF THE JOINT UNDER EXAMINATION. IF EDGES OF DIFFERENT THICKNESSES ARE JOINED IN THE WELD, "T" IS THE LESSER OF THE THICKNESSES UNDER EXAMINATION. ALL DISCONTINUITIES CONSIDERED UNACCEPTABLE SHALL BE REMOVED FROM THE WELD, AND THE WELD SHALL BE REPAIRED BY THE APPROPRIATE PROCEDURES. THE REPAIRED AREAS OF THE WELD AND THEIR ADJACENT AREAS SHALL BE RE-EXAMINED BY ULTRASONIC TEST AS DESCRIBED IN THIS PROCEDURE.
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PAG 130/131

ITN Details 5450 -- DYE PENETRANT TEST (AS ITN 31001) THE PERCENTAGE OF DYE PENETRANT TEST MUST BE : *Q= {SQUARE ROOT}OF N *Q= QUANTITY CONTROLLED N= NUMBER OF PIECES IN A LOT ACCEPTANCE : CLASS 0
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PAG 131/132

ITN Details 5451 -- ULTRASONIC TEST (AS ITN 02152.02) ULTRASONIC EXAMINATION AS PER ITN 02151, ACCEPTABILITY CLASS: 1A IN AXIAL EXAMINATION 3A IN RADIAL EXAMINATION
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PAG 132/133

ITN Details 5463 -- PNEUMATIC TEST (ITN 04204.36) LEAKAGE VALUES ARE RELATIVE TO THE TYPE OF VALVE INDICATED IN THE SPECIFICATION
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PAG 133/134

ITN Details 5466 -- LADLE ANALYSIS (AS ITN 02152.06) MATERIAL : C% MN% SI% CR% NI% MO% P% MAX S% MAX X12CR13 0.09-0.15 MAX 1.0 MAX 1.0 11.5-14 MAX 1.0 -- 0.040 0.30 UNI 6901 ASTM A 182 MAX 0.15 0.3- 0.6 MAX 0.5 2.0-2.5 -- 0.87-1.13 0.040 0.40 F 22 MOD. ASTM A 350 MAX 0.25 MAX 1.35 0.15-0.30 -- -- -- 0.035 0.40 LF 2 MOD. ASTM A 266 MAX 0.25 0.4-1.05 0.15-0.35 -- -- -- 0.040 0.40 CL.2 MOD. ASTM A350 MAX 0.25 MAX 1.35 0.20-0.35 -- 1.0-2.0 -- 0.035 0.40 LF 5 MOD. ASTM A 350 MAX 0.20 MAX 0.90 0.20-0.35 -- 3.25-3.75 -- 0.035 0.40 LF 3
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PAG 134/135

ITN Details 5467 -- MECHANICAL PROPERTIES (AS ITN 02152.06) MATERIAL: R(N/MM2) RP(0.2)(N/MM2) A% Z% IMPACT KV(J) TEMPERAT.(CENTIG.) -1- MIN 638 539-621
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PAG 135/136

ITN Details 5473 -- LADLE ANALYSIS (AS FOR ITN 02152.34) FORGINGS FOR CASING, END FLANGES WITHOUT WELDED JOINTS FOR CE/CO WITH P.P. MAX.354 KG/CM2. ASTM A266 CL2 MOD. - C%= MAX 0.25 - MN%= 0.40-1.05 - SI%= 0.15-0.35 P%= MAX 0.015 - S%= MAX 0.010 ASTM A182 F22 MOD. - C%= MAX 0.15 - MN%= 0.30-0.60 - SI%= MAX 0.50 CR%= 2.00-2.50 - MO%= 0.87-1.13 - P%= MAX 0.015 S%= MAX 0.010 ASTM A350 LF2 MOD. - C%= MAX 0.25 - MN%= MAX 1.35 - SI%= 0.15-0.30 P%= MAX 0.015 S%= MAX 0.010 ASTM A350 LF3 MOD. - C%= MAX 0.20 - MN%= MAX 0.90 - SI%= 0.20-0.35 NI%= 3.25-3.75 - P%= MAX 0.015 - S%= MAX 0.010 ASTM A350 LF5 MOD. - C%= MAX 0.25 - MN%= MAX 1.35 - SI%= 0.20-0.35 NI%= 1.0-2.0 - P%= MAX 0.015 - S%= MAX 0.010 X12CR13 UNI 6901 - C%= 0.09-0.15 - MN%= MAX 1.00 - SI%= MAX 1.00 CR%= 11.5-14.0 - NI%= MAX 1.00 - P%= MAX 0.040 S%= MAX 0.030
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PAG 136/136

ITN Details 5474 -- MECHANICAL PROPERTIES (AS FOR ITN 02152.34) ASTM A266 CL2 MOD. - NORMALIZING OR HARDENING AND TEMPERING R(N/MM2)= 485-655 - RP(0.2)(N/MM2)= MIN.250 - A%= MIN.20 Z%= MIN.33 IMPACT STRENGTH(J)= NOT PRESCRIBED ASTM A182 F22 MOD. - HARDENING AND TEMPERING - R(N/MM2)= MIN.705 RP(0.2)(N/MM2)= 539-617 A%= MIN.18 IMPACT STRENGTH(J)= (1= MIN.27 - 2= MIN.20 - TEMP.= AMB.) ASTM A350 LF2 MOD. - NORMALIZING OR HARDENING AND TEMPERING R(N/MM2)= 485-655 - RP(0.2)(N/MM2)= MIN.250 A%= MIN.22 - Z%= MIN.30 IMPACT STRENGTH(J)= (1= MIN.27 - 2= MIN.20 - TEMP.= -46 C) ASTM A350 LF3 MOD. - NORMALIZING OR HARDENING AND TEMPERING R(N/MM2)= 485-655 - RP(0.2)= MIN.259 - A%= MIN.22 Z%= MIN.35 IMPACT STRENGTH(J)= (1= MIN.27 - 2= MIN.20 - TEMP.= -101 C) ASTM A350 LF5 MOD. - NORMALIZING OR HARDENING AND TEMPERING R(N/MM2)= 485-655 - RP(0.2)(N/MM2)= MIN.259 - A%= MIN.22 Z%= MIN.35 IMPACT STRENGTH(J)= (1= MIN.27 - 2= MIN.20 - TEMP.= -60 C) X12CR13 UNI 6901 MOD. - NORMALIZING OR TEMPERING - R(N/MM2)= MIN.588 RP(0.2)(N/MM2)= MIN.392 - A%= MIN.18 IMPACT STRENGTH(J)= (1= MIN.27 - 2= MIN.20 - TEMP.= AMB.) (1)= AVERAGE VALUE OBTAINED FROM 3 IMPACT TESTS CONDUCTED AT INDICATED TEMPERATURE (2)= MINIMUM SINGLE VALUE
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QUALITY CONTROL PLAN (Q.C.P.)

JOB DOCUMENT REVISION INDEX

18-May-2010 07-Apr-2010 25-Mar-2010 15-Jan-2010 26-Nov-2009 25-Nov-2009 30-Jul-2009

Guerrini, Giorgia Calcaterra Marco Lorenzini Riccardo

QUALITY CONTROL PLAN (Q.C.P.)

LANG. A TAV/SH 2/3 DESCRIPTION REV. DESCRIPTION REV.

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PAG 8/9 Revision No: 1

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QUALITY CONTROL PLAN (Q.C.P.)

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PROCEDURE ACCEPTANCE Cert.Type

Std/Non-Std EXT. Test

REVISED WHERE SHOWN

LANG. A TAV/SH 14/15 DESCRIPTION REV. DESCRIPTION REV.

PAG 15/16 Revision No: 1

QUALITY CONTROL PLAN (Q.C.P.)

PROCEDURE ACCEPTANCE Cert.Type

Std/Non-Std EXT. Test

REVISED WHERE SHOWN

LANG. A TAV/SH 15/16 DESCRIPTION REV. DESCRIPTION REV.

PAG 16/17 Revision No: 1

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PROCEDURE ACCEPTANCE Cert.Type

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B2A1B3 B2A1B3 P14A-AL-0205

3.1 3.1 3.1

5005 5004 5007

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PROCEDURE ACCEPTANCE Cert.Type

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B2A8D3 B2A8D3 P14A-AL-0205

3.1 3.1 3.1

5008 5009 5007