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Torsion bar/adjusting torsion bar, removing and installing

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Volkswagen > Eurovan > 1992 - 2003 Suspension, wheels, steering 40 - I - Subframe, stabilizer, torsion bar, control arm and shock absorber, removing and installing Torsion bar/adjusting torsion bar, removing and installing
Special tools, testers and auxiliary items required

Plug insert (27 mm) 3257

Removing
Remove fuel tank Engine Mechanical - Repair Group 20.

Remove heat shield for exhaust system (if installed), loosen exhaust system if necessary.

Measure projecting end of thread from nut to face side of threaded rod - a - and note value.

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Torsion bar/adjusting torsion bar, removing and installing

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Release torsion bar using plug insert 27 3257. Remove torsion bar from control arm and remove. Note: Measure standing height Standing height at front axle, measuring and adjusting Wheel Alignment, specified values for

Adjustment values of standing height vehicles up to 04.00

Installing
Installation is in reverse order of removal.

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Standing height at front axle, measuring and adjusting

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Volkswagen > Eurovan > 1992 - 2003 Suspension, wheels, steering 44 - Wheel Alignment Standing height at front axle, measuring and adjusting
Vehicle must be standing on its wheels.

Measure dimension - a - from bolt head of upper shock absorber mount up to center of bolt of lower shock absorber mount, or adjust prescribed standing height by turning nut at tensioning lever of torsion bar. Adjusting torsion bar Torsion bar/adjusting torsion bar, removing and installing.

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Vehicle longitudinal tilt, measuring

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Volkswagen > Eurovan > 1992 - 2003 Suspension, wheels, steering 44 - Wheel Alignment Vehicle longitudinal tilt, measuring
Special tools, testers and auxiliary items required

Protractor 3021

Measure vehicle longitudinal tilt at longmember. For determining caster on vehicle tilt at zero, subtract or add measured caster value of vehicle tilt. Example: Values measured at wheel alignment tester Correction value for vehicle tilt(e.g. 1 toward front) Caster (for zero vehicle tilt) 1 10' + 1 2 10' Note: Tilt of vehicle

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Vehicle longitudinal tilt, measuring

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toward front: Add correction value. Tilt of vehicle toward rear: Subtract correction value. Make sure the surface of the longitudinal member in measuring range is clean and even.

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Volkswagen > Eurovan > 1992 - 2003 Suspension, wheels, steering 44 - Wheel Alignment Vehicle group 1: Front axle (dual transverse-link suspension) Load condition empty* See 1/2 net load* See Full load* See
note note note

Standing height* See note front (+/-2 mm)

273

260

248

Vehicle group 2: Front axle (dual transverse-link suspension) Load condition empty* See 1/2 net load* See Full load* See
note note note

Standing height mm)

* See note

front (+/-2

273

260

248

Vehicle group 3 Front axle (dual transverse-link suspension) Load condition empty* See 1/2 net load* See Full load* See
note note note

Standing height* See note front (+/-2 mm) Vehicle group 4

265

255

248

Front axle (dual transverse-link suspension) Load condition empty* See 1/2 net load* See Full load* See
note note note

Standing height* See note front (+/-2 mm) Vehicle group 5

257

252

248

Front axle (dual transverse-link suspension) Load condition empty* See 1/2 net load* See Full load* See
note note note

Standing height* See note front (+/-2 mm)

257

252

248

If the standing height must be adjusted, the front axle must be aligned completely. After adjusting the standing height, push vehicle forward and backward approx. two meters and then measure standing height once again. Measure standing height at front measuring and adjusting. Standing height at front axle,

Measure vehicle longitudinal tilt

Vehicle longitudinal tilt, measuring.

Load condition at time of vehicle alignment.

Installation position of vehicle data plate on A-pillar next to central electric

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Volkswagen > Eurovan > 1992 - 2003 Suspension, Wheels, Brakes, Steering m.y. 1992-1996 44 - Wheels, Tires, Wheel alignment Installation position of vehicle data plate on A-pillar next to central electric

On LHD vehicles - on left-hand side

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