EMC and Power Quality

DC Filters FN 2200 DC EMC/EMI Filter for PV Inverters

I Reduces conducted emissions towards I I I I

the solar panel Reduces the probability of EMI radiation off the solar panel Helps to prevent pre-mature panel aging because of HF leakage currents Helps to meet international EMC regulations for the entire PV system Most compact standard solution in the industry, optionally available without capacitors to ground (B types)

Approvals

(600VDC)

(850VDC)

Technical specifications
Maximum continuous operating voltage: Operating frequency: Rated currents: High potential test voltage: Protection category: Overload capability: Temperature range (operation and storage): Flammability corresponding to: Design corresponding to: MTBF @ 55C/1200 V (Mil-HB-217F): Max. 1200 VDC DC 25 to 2300 A @ 55C P > E 3600 VDC for 5 sec P > P 3000 VDC for 5 sec IP20 (25 to 150 A types); IP00 (250 to 2300 A types) 4 rated current at switch on, 1.5 rated current for 1 minute, once per hour -40C to +100C (40/100/21) UL 94V-2 or better UL 1283, CSA 22.2 No. 8 1986, IEC/EN 60939 min. 223,000 hours

Typical electrical schematic

Cx R L Cx R

Cy

Features and benefits FN 2200 range of standard EMC/EMI filters is based on Schaffners years of experience in custom filter design for the global photovoltaic (PV) inverter industry. Installed between the PV inverter and the solar panel, FN 2200 DC filters help to control conducted emissions on the panel side of the system and therefore significantly reduce the potential for highfrequency (HF) interference radiation off the panel. The filter also protects the solar panel from HF stray and leakage currents which can cause pre-mature aging in the PV modules. FN 2200 are the most compact dedicated DC filters for PV inverters in the industry and therefore support the integration in the ever shrinking frame sizes of todays power electronics. All FN 2200 come in unsymmetrical housings, which help to prevent inverse installation and wrong electrical connection. Along with grid-side installed Schaffner AC EMC/EMI filters, FN 2200 are key to meet the stringent international standards for electromagnetic compatibility (EMC) like EN 61000-6-3 and -6-4 and help to ensure a reliable and fault-free operation of the entire PV system. FN 2200 are designed for very low power loss, to support overall PV system efficiency.

Typical applications FN 2200 are primarily designed for PV inverters. However, they can potentially also be used in other DC applications within published specifications, like UPS, DC motor drives, or DC quick chargers.

EMC and Power Quality

Filter selection table

Filter Rated current @ 55C (40C) [A] 25 (28) 50 (57) 75 (86) 100 (115) 150 (173) 250 (288) 400 (460) 600 (690) 800 (920) 1000 (1150) 1500 (1600) 2300 (2500) 25 (28) 50 (57) 75 (86) 100 (115) 150 (173) 250 (288) 400 (460) 600 (690) 800 (920) 1000 (1150) 1500 (1600) 2300 (2500) Typical inverter AC power rating* [kW] 10 20 30 40 60 100 150 250 350 400 500 800/1000 10 20 30 40 60 100 150 250 350 400 500 800/1000 Filter efficiency @ 25C / DC [%] 99.9 99.9 99.9 99.9 99.9 99.9 99.9 99.9 99.9 99.9 99.9 99.9 99.9 99.9 99.9 99.9 99.9 99.9 99.9 99.9 99.9 99.9 99.9 99.9 Power loss @ 25C/DC [W] 8 17 18 22 31 10 16 29 26 40 45 84 8 17 18 22 31 10 16 29 26 40 45 84 Input/Output connections Weight

FN FN FN FN FN FN FN FN FN FN FN FN FN FN FN FN FN FN FN FN FN FN FN FN
*

2200-25-33 2200-50-34 2200-75-34 2200-100-35 2200-150-40 2200-250-99 2200-400-99 2200-600-99 2200-800-99 2200-1000-99 2200-1500-99 2200-2300-99 2200B-25-33 2200B-50-34 2200B-75-34 2200B-100-35 2200B-150-40 2200B-250-99 2200B-400-99 2200B-600-99 2200B-800-99 2200B-1000-99 2200B-1500-99 2200B-2300-99

> > > > > > > > > > > > > > > > > > > > > > > >

-33 -34 -34 -35 -40 -99 -99 -99 -99 -99 -99 -99 -33 -34 -34 -35 -40 -99 -99 -99 -99 -99 -99 -99

[kg] 0.9 1.6 1.7 2.7 4.9 5.0 6.1 6.5 9.3 9.4 14.6 25.0 0.9 1.6 1.7 2.7 4.9 5.0 6.1 6.5 9.3 9.4 14.6 25.0

Based on rated DC current of typical 3-phase PV inverters with 900VDC input. Note: depending upon manufacturer and model, DC currents for a given PV inverter power can differ significantly.

Filters with higher current ratings for large central inverters up to the MW range are available upon request.

Typical filter attenuation Per CISPR 17; A = 50 /50 25 to 75A types sym; B = 50 /50 asym; C = 0.1 /100 sym; D = 100 /0.1 250A types sym 400 to 2300A types

100 to 150A types

Typical block schematic

Grid 3 1 2 Schaffner 3 3 4 Schaffner 5 Schaffner

1 PV modules 2 Schaffner FN 2200

3 Central inverter 4 Schaffner magnetic components

5 Schaffner AC EMC/EMI lter

EMC and Power Quality

Mechanical data 25 to 150A types

D I C J B A H G Inverter + + PV eld F1 F2 Inverter + + PV eld J

250 to 2300A types

A I U

C H D B

Note: all FN 2200 provide unsymmetrical

F1

mounting hole patterns to prevent inverse lter installation in the eld.

E1

E1

E2

(Dimensions E1/ E2 and F1/ F2)

Busbar connections 250 to 1000A types 1500A types 2300A types

Z V X

W Z T S Y X V

Dimensions
25A 50A 75A 100A 150A 250A 400A 600A 800A 1000A 1500A 2300A

A B C D E1 E2 F1 F2 G H I J S T U V W X Y Z

170 80 65 140 152.5 45 60 5.5 1 25 M5

200 95 80 170 182.5 60 75 5.5 1.5 39 M6

200 95 80 170 182.5 60 75 5.5 1.5 39 M6

220 125 95 190 202.5 80 100 5.5 1.5 45 M8

250 140 115 220 232.5 100 120 5.5 2 51 M10

300 180 110 130 130 110 155 12 2 58 M10

300 190 110 140 130 110 165 12 2 58 M10

300 190 110 140 130 110 165 12 2 58 M10

300 200 140 150 130 110 175 12 3 65 M12

300 200 140 150 130 110 175 12 3 65 M12

300 200 150 150 130 110 175 12 3 110 M12 43 26 70 60 10 17 110 14

400 250 180 195 190 150 225 12 3 100 M16 35 35 100 70 15 20 100 14

70 20 5 15 58 9

70 25 6 15 58 10.5

70 25 8 15 58 10.5

70 40 8 20 65 14

70 40 8 20 65 14

All dimensions in mm; 1 inch = 25.4mm Tolerances according: ISO 2768-m / EN 22768-m

Filter input/output connector cross sections

-33 -34 -35 -40

Solid wire Flex wire AWG type wire Recommended torque

16mm2 10mm2 AWG 6 1.5 - 1.8Nm

35mm2 25mm2 AWG 2 4.0 - 4.5Nm

50mm2 50mm2 AWG 1/0 7 - 8Nm

95mm2 95mm2 AWG 4/0 17 - 20Nm

Please visit www.schaffner.com to find more details on filter connectors.

Your local partner: To find your local partner within Schaffners global network, please go to www.schaffner.com

February 2012

Headquarters and global innovation and development center Schaffner Group Nordstrasse 11 4542 Luterbach Switzerland T +41 32 681 66 26 F +41 32 681 66 30 info@schaffner.ch www.schaffner.com

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To find your local partner within Schaffners global network, please go to www.schaffner.com February 2012 2012 Schaffner Group Specifications are subject to change without notice. The latest version of the data sheets can be obtained from the website. All trademarks recognized. Schaffner is an ISO-registered company. Its products are designed and manufactured under the strict quality and environmental requirements of the ISO 9001 and ISO 14001 standards. This document has been carefully checked. However, Schaffner does not assume any liability for errors or inaccuracies.