Beruflich Dokumente
Kultur Dokumente
26yearsofdevelopment nolongeranicheproduct
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PrematureFailure TraditionalTechnologyProducts
#1StorageTank
#2FPSOSpore
How does the MCUCoatings Technology improve Long Term Performance? - Surface tolerance - improved adhesion - long-term flexibility
ASTM D522: Lasting Flexibility Mandrel Bend Pass 5 mm cracking paint is THE major general cause of corrosion
ASTM D2794: Impact Resistance Pass 150 inch LBS 40% elongation without cracking Combination of flexibility & adhesion = durability
Ownersoftenexperience
Contractorsare restrictedby:
Whilethesefailurescanbeavoided,thejobshaveascheduleandapplications 5 areveryoftenmadeoutsidetheMfg.recommendations!
Humidity
Poly-Urea
Ultravioletlightabsorption
Protectthesurfaceofthebindersystemfromthedegradingactionof UVandotherweatheringelements.Erosionratesandchalkingare greatlyreduced.
Filmreinforcementbetteradhesion
Improvedresistancetoblisteringandincreasesubstrateadhesioni.e.for galvanizedsteel.
Increasestheintercoatadhesion.
AfterweatheringtheincorporationofMIO,producesasurfacewithanexcellent physicalprofileforsubsequentcoats.
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Harshconditionsdurability
TaberAbrasionTest
ASTM40601000cycles,twoCS171kgload Result:<3.10 30mg.weightloss
Impactresistent:
ASTMD279490:150inches/Lbs
Flexibility:
formanyyears
Temperatureresistent:
145C(dry)continuousandHighHeatversionsupto650C
Immersion
Withinminutes
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Excellentadhesiononminimally SurfaceTolerant preparedsurfaces Lowsteelanchorprofilerequired:25m Recommendedforovercoatingoldcoatings; =leadbased,alkydshighflexibilitycoefficient adheretoepoxy&PUwithoutabrasion MCUMioZinc primerdirectadhesionoverold coatings ST2&3,SSPCSP1,UHPfriendly Flashrusttolerant(L M) Adhesiondirecttogreenconcrete
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1component=nomixingerrors 1thinner allcoatings Typicalshorttermcosts Applyin6 99%humidity Nodewpointrestrictions relatedto Resistanttofogandrainwithinminutes NoTIMELoss Immersionwithin45minutes Applytempsfrom12to+140C Allyearroundandnightapplication Adhesiontogreenconcrete Fastovercoating 4Hrs./Std. withQuickCure within20 30 EaseofApplication
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Dew,fogorrain QUALITYASURANCEOF Humidity COATING Temperature Immersionafter45minutes HighDFTofzincprimerorexceedingof overcoattimeinterval or Implementation: 1componentonly(nomixingerrors) 1thinneronly(nomixingerrors) Noinductiontime Nopotlifelimitation
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Typicallongtermcosts savingsby
Coatingfilmwillnotbedamageby
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MCUCoatingsoffers youatechnologythat:
Hasproven2to3timesbetterLongTerm Performance
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Otherinteresting properties
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SurfaceTolerant
(1)GPIC5KmJettyureaconveyorstructuralsteelabrasiveblastingnotpossibleonlyST3&LPwaterwash (2)BPGrangemouth tank newfloatingroof projectreceivedrain&snowmidapplicationfrozeonwetMiozinc primer.Afterseveraldaysadhesiontestsshowedgoodcureandresultsandapplicationcontinuedonnowflashrust asnotimeorbudgetwasavailabletoreblast.
BWFPSOEnterprise
After6yearsoftestingandevaluations haveratedMCUCoatingsthebestin protection Whenlongtermisrequiredandideal surfacepreparationisnotpossibleMCU Coatingshasbeenused TankworkonEnterprise MCUMiozinc coatingontightflashrust Applicationof300400m withoutmud cracking
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Coatingofgasfacilities
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Saipem/ENI AdhesionTest
Overcoating Epoxy
For Overcoatingtobeasuccessthesubsequentcoatingneedstohave:(1)goodelongationand flexibilitysimilartotheexistingandthesubstrateand(2)excellentadhesion.Thesefactorsalsorelateto lifespaningeneral,butalsoUV,chemicalandabrasiveresistance. MCUCoatingsinmanyyearsofsupplytoovercoatprojectshasnothadasinglefailurefromadhesion orcoatingfracture.Onnumerousseveretestingithasoutperformedepoxypolyurethanesystemsfor adhesion,abrasion,impactresistanceaswellasoffering2 3Xlongerlifeperformance.
OVERCOATINGINORGANICZINC&FLASHRUST
BWOFPSOPeace
ThedecisiontouseMCUCoatingsonthe projectdueto 1/CombinedIOZ&flashrust,minimalprep onlypossible 2/shorttimeframeand longlifeprotectionrequired Thevesselsdeck,superstructure,piping& moduleshaveagedinorganicZinc largely failingwithcoveredZincsalts MCUMiozincisusedastheuniversal primeroverUHPandWABpreparation
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ONGCnewrefinery undergroundpipes
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NewProductDevelopments: MCUThermalCoat
1st timeina1componentmoisturecure,theproductcanbeappliedonhotandcoldtemperatureas wellashighhumiditysuchascoastalandmarine&sweatingpipesetc.Thisisnotpossiblewith existingtechproducts. Replaceswraptypepipeandtankinsulation Drasticallyreducecondensingofpipesandtanksbyupto65% ReduceenergyrequiredtoheattanksinNorthernclimate Reducelossofproductby30% 40%intropicalandhotclimates Increasesafetybyreducingtemperatureofhotpipesinclosequarters. Reducecondensationinsweatingwaterandgaspipesandtanks Saveonenergycosts EliminateIRsignatureforsensitivesiteareas
NewProductDevelopment: MCUNiteGlo
AlightretainingluminescentMCUcoating Capableof1mminoneapplication Integratedglossfinishchemicalresistantfinish Measures25,9mcd/M2,3XInt.ISOstd. 8 CurrentlyinnewtunnelsinNorway HasallthefeaturesofstdMCU Nodewpointrestriction,applyondampandin RHof99%anddownaslowas15C Uses:SafetyinPlants,Platforms,shipsbelow decks engineroomsetc,tomarkexitand safetyroutesaswellashazzards,Helidecks ,and subsea
Giveabettersolutiontoallcorrosion Problems! Easiersurfacepreparationandpaintwork Surfacetolerant,lessprep.required Betterresults Overcomemostrestrictionsofapplication Mostallweatherandtempapplications Reducetimeofprojectfinishingandcostby upto40% Ontimecompletion & Excellentlonglife durabilityandperformance
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