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PV48

Joystick Pilot Valves


FEATURES
With the PV48, a range of features and product options is available. These include left and right hand variants, different spring options to suit loading requirements, a dust proof inner boot to maximise airborne contamination tolerance, and a variety of handle mounted electrical switching options.

BENEFITS
Valve enables independent installation. Small lever, no operating rods. Increase in fine control range. Secondary pressure closely follows the movement of the operating lever. Lightweight aluminium construction. High durability. Maintenance free. Electrical safety circuit options. All connections on the bottom of the unit. Handle can be fitted with various electrical contacts. A variety of spring options are available which, with the addition of stroke limiters, ensures that all necessary control characteristics can be satisfied.

Unique Differential Area Design


The unique and patented differential area design significantly reduces the control area under pressure and thereby the operator force whilst minimising hysteresis effects. Precise and repeatable operation is consistently achieved.

Variety of Control Characteristics

Optimum Damping Characteristics


The incorporation of both spool and body dampening features optimises stable performance under all transient conditions.

PV48K illustrated

PILOT VALVE TECHNICAL DATA*


Input pressure Back pressure at port T Working fluid Fluid temperature range Viscosity range Maximum flow Weight
25 Output pressure - bar

CONTROL RANGE
Option 2

70 bar 3 bar Mineral oil, phosphate ester, fatty acid ester and water glycol. -20C to +90C 10 to 2000 cSt 20 l/min 1.93 kg

20 15 10 5 0 0 Lever angle 19 Standard Option 1

*Please refer to full technical specifications prior to application

Mobile Products Peak Pressure 70 bar Flow 20 L/min Pilot Valve Direct Acting For the remote control of valves, pumps & motors

Pilot Valve Data Sheet Pilot valve GB

Features Sensitive control allows low operating forces resulting in ease of operation. Valve enables independent installation. Small lever, no operating rods. Increase in fine control range. Secondary pressure closely follows the movement of the operating lever. Lightweight aluminium construction. High durability. Maintenance free. Electrical safety circuit options. All connections on the bottom of the unit. Handle can be fitted with various electrical contacts.

Hydraulic Symbols PV48P & PV6P


P T

1-Section PV48K & PV48M


T P

2 3

4 5

3 2

3-Section

Model PV48 Issue 02/99

Page 1.11

Data Sheet Joystick

Pilot Valve Functional Description

Mobile Product

1 2 9 3

4 5 8 6 7

Hydraulic pilot unit type PV48K operates on the basis of direct operating pressure reducing valves. The main components are: The handle (1). Switching plate (2). The plunger (3). Regulating spring (4). Return spring (5). Valve cartridge and regulating spool (6). The housing (7). Pressure supply bore (8). Synthetic rubber gaiter (9). In the neutral position, the operating element is held in the zero position by the return spring (4).

When the handle (1) is operated, the plunger (3) is pushed against the return spring (5) via the switching plate (2). At the same time the regulating spool (6) is pushed through the regulating spring (4).When the regulating stroke begins, there is a connection from the pressure port via bore (8) and ports 1, 2, 3 or 4 to the unit to be adjusted (valve, pump or motor). The adjustments are related to the lever position and the regulating spring characteristic. Only a small amount of effort is required on the handle to control the valve. The mechanical components are protected from contamination by a synthetic rubber gaiter (9) making the pilot unit suitable for the most difficult application conditions.

Model PV48

Page 2.11

Data Sheet Joystick Issue 02/99

Mobile Products Ordering Code Direct Acting Pilot Valve


PV48K (C) 1 001 NN

Pilot Valve

Direct Acting Pilot Valve

For handle types and associated electrical symbols refer to pages 4 and 5

Shuttle (C) Blank With Shuttle Without Shuttle Series 001

Type 1 Joystick

Integrated Switching Options (see Pages 4 and 5)

No 1 Front Switch No 2 Front Switch

Double Switch or Rocker Switch

Rear Switch

Model PV48 Issue 02/99

Page 3.11

Data Sheet Joystick

Pilot Valve Handle types available

Mobile Product

Type NN

Description Standard ergonomic handle with no switching options

Type SN

Description Ergonomic handle with single rear switch Circuit

SN
Yellow

Green

Type TU

Description Ergonomic handle with single front switch, double switch and single rear switch Circuit

TU
Yellow Black Grey White

Green

Red

Blue

Brown

Rear Switch

Double Switch

Front Switch

Model PV48

Page 4.10

Data Sheet Joystick Issue 02/99

Mobile Products Handle types available (continued)

Pilot Valve

Type TD

Description Ergonomic handle with 2 front switches (No.1 and No.2), double switch and single rear switch Circuit

TD
Yellow Black Grey White Orange

Green

Red

Blue

Brown

Pink

Rear Switch

Double Switch

No1 Front Switch

No2 Front Switch

Type MD

Description Ergonomic handle with 2 front switches (No.1 and No.2), rocker switch and single rear switch Circuit

MD
Yellow Black Grey White Orange

Green

Red

Blue

Brown

Pink

Rear Switch

Rocker Switch

No1 Front Switch

No2 Front Switch

Model PV48

Page 5.11

Data Sheet Joystick

Issue 02/99

Pilot Valve

Mobile Product

Technical Data For applications outside the following parameters, please consult Kawasaki Precision Machinery (UK) Ltd. Input Pressure 70 bar Backpressure at port T Pressure Fluid 3 bar Mineral oil, phosphate ester, fatty acid ester and water glycol. Phosphate ester is only suitable for use with FPM seals. -20C to +90C 10 to 2000 cSt See characteristic curve Maximum permissible degree of contamination of the fluid is to NAS 1638 class 9. Kawasaki recommend that a filter with a minimum retention rate of 1075 is used. 1.93kg

Pressure Fluid Temperature Range Viscosity Range Maximum Flow Degree of Contamination

Weight

Model PV48

Page 6.11

Data Sheet Joystick Issue 02/99

Mobile Products Characteristic Curves Measured at < = 36cSt and t = 50C Control Range
25

Pilot Valve

Operating Torque Range


4.9 (50)

PV48K & M Option 2

PV48K & M

20

Output pressure - bar

3.9 (40)

Standard

Operating torque Nm (kgf-cm)


19

15

2.9 (30)

Option 1
10

2.0 (20)

1.0 (10)

0 0

Lever angle

Lever angle

19

25

PV48P Option 2

4.9 (50)

PV48P

20

Output pressure - bar

3.9 (40)

Standard

Operating torque Nm (kgf-cm)


24.4

15

2.9 (30)

Option 1
10

2.0 (20)

1.0 (10)

0 0

0 0 24.4

Lever angle

Lever angle

25

PV6P Option 1

20

PV6P Standard

Output pressure - bar

15

14.7 (150)

Operating torque Nm (kgf-cm)


0 15

10

9.8 (100)

4.9 (50)

0 0 15

Lever angle

Lever angle

Model PV48 Issue 02/99

Page 7.11

Data Sheet Joystick

Pilot Valve Unit Dimensions PV48K (dimensions in mm)

Mobile Product

10

10

8
113

(max 34) 25 Double operating angle

(max 25) 19 Single operating angle

86

29
85 93 +2 0 (130)

83

Model PV48

Page 8.11

Data Sheet Joystick Issue 02/99

173

Mobile Products Unit Dimensions PV48M (dimensions in mm)

Pilot Valve

90

90

92

(max 34) 25 Double operating angle

(max 25) 19 Single operating angle 86

33.5

87.5

78.5 (110)

Model PV48 Issue 02/99

Page 9.11

Data Sheet Joystick

174

Pilot Valve Unit Dimensions PV6P (dimensions in mm)

Mobile Product

150 1.5 max 15 Operating angle max 15

45 25

127

24 84

11 98

Model PV48

Page 10.11

Data Sheet Joystick Issue 02/99

31

23

Mobile Products Unit Dimensions PV48P (dimensions in mm)

Pilot Valve

150 max 24.4 Operating angle 20 max 24.4

22

91 193

102

100 +2 -1 36

7 36 108 36

KAWASAKI PRECISION MACHINERY (UK) LTD Ernesettle, Plymouth, Devon, PL5 2SA, England Tel: +44 1752 364394 Fax: +44 1752 364816 E Mail:info@kpm-uk.co.uk Web site: http://www.kpm-uk.co.uk

The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract

ALL RIGHTS RESERVED, SUBJECT TO REVISION Model PV48 Issue 02/99 Page 11.11 Data Sheet Joystick