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CHAPTER-1 INTRODUCTION
1.1 Introduction
The project undertaken at jocil is to study the existing Harmonics in Power System and to analyze its effects. It will be most useful once the harmonics levels and orders are found so that relevant solutions for Clean power may be envisaged. In the present project work it has been proposed to investigate the sources of harmonics and control. Jaya lakshmi Oil and Chemical Industries Limited has been taken for case study.
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distortion. They are rigid and more economically than harmonic filters. Besides, they are secure for resonance problem that may arise in passive filter applications utilizing passive harmonic filters require recurrent analysis, measurements and precautions from system reconfigurations or upgrading and load changes for save system operation. The best way to deal with harmonics problems is through prevention: choosing equipment and installation practices that minimize the level of harmonics in any one circuit or portion of a facility. Many power quality problems, including those resulting from harmonics, occur when new equipment is haphazardly added to older systems. However, even within existing facilities, the problems can often be solved with simple solutions such as fixing poor or nonexistent grounding on individual equipment or the facility as a whole, moving a few loads between branch circuits, or adding additional circuits to help isolate the sensitive equipment from what is causing the harmonic distortion.
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CHAPTER-2 HARMONICS
2.1 Introduction
Linear loads draw current that is precisely proportional to the voltage and is also an almost perfect sinusoid. This is because these loads do not depend on the voltage to determine their impedance. Their response at any given frequency is completely linear. Non-linear loads do not respond in this way. When presented with a sinusoidal voltage, the current is not proportional to the voltage and is not sinusoidal. The nonsinusoidal current consumed is due to the device impedance changing over a complete voltage cycle.
2.2 Definitions
Harmonics are integral of some fundamental frequency that, when added To gether, result in a distorted waveform i.e
Distorted sine wave causes harmonics. Distorted current wave causes current harmonics. Distorted voltage wave causes voltage harmonics. Nth order harmonics is of n. Fs frequency. Generally odd harmonics are prevalent because of half wave symmetric
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Each harmonic order has a particular Phase sequence relationship with respect to fundamental.
By convention the fundamental is assumed to have positive phase sequence. All higher order harmonics have either positive ,negative or zero phase sequence with respect to fundamental.
Zero(0)
0,3,6,9,12,15,18,21,24.3q
Positive (+)
1,4,7,10,13,16,19,22,25.3q +1
Negative (-)
2,5,8,11,14,17,20,23,26..3q- 1
Some references refer to clean or pure power as those without any harmonics. But such clean waveforms typically only exist in a laboratory. Harmonics have been around for a long time and will continue to do so. In fact, musicians have been aware of such since the invention of the first string or woodwind instrument. Harmonics (called overtones in music) are responsible for what makes a trumpet sound like a trumpet, and a clarinet like a clarinet.
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In European countries and other parts of the world, this frequency is usually 50 Hz. Aircraft often uses 400 Hz as the fundamental frequency. At 60 Hz, this means that sixty times a second, the voltage waveform increases to a maximum positive value, then decreases to zero, further decreasing to a maximum negative value, and then back to zero. The rate at which these changes occur is the trigometric function called a sine wave, as shown in figure 1. This function occurs in many natural phenomena, such as the speed of a pendulum as it swings back and forth, or the way a string on a violin vibrates when plucked.
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In order to be able to analyze complex signals that have many different frequencies present, a number of mathematical methods were developed. One of the more popular is called the Fourier Transform. However, duplicating the mathematical steps required in a microprocessor or computer-based instrument is quite difficult. So more compatible processes, called the FFT for Fast Fourier transform, or DFT for Discrete Fourier Transform, are used. These methods only work properly if the signal is composed of only the fundamental and harmonic frequencies in a certain frequency range (called the Nyquist frequency, which is one-half of the sampling frequency). The frequency values must not change during the measurement period. Failure of these rules to be maintained can result in mis-information. For example, if a voltage waveform is comprised of 60 Hz and 200 Hz signals, the FFT cannot directly see the 200 Hz. It only knows 60, 120, 180, 240,..., which are often called bins. The result would be that the energy of the 200 Hz signal would appear partially in the 180Hz bin, and partially in the 240 Hz bin. An FFT-based processer could show a voltage value of 115V at 60 Hz, 18 V at the 3rd harmonic, and 12 V at the 4th harmonic, when it really should have been 30 V at 200 Hz. These in-between frequencies are called inter harmonics. There is also a special category of inter harmonics, which are frequency values less than the fundamental frequency value, called sub-harmonics. For example, the process of melting metal in an electric arc furnace can result large currents that are comprised of the fundamental , inter harmonic, and sub harmonic frequencies being drawn from the electric power grid. These levels can be quite high during the melt-down phase, and usually effect the voltage waveform.
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will disrupt this half-wave symmetry. The presence of these even harmonics should cause the investigator to suspect there is a half-wave rectifier on the circuit. This also results from a full wave rectifier when one side of the rectifier has blown or damaged components. Early detection of this condition in a UPS system can prevent a complete failure when the load is switched onto back-up power. To determine what is normal or acceptable levels, a number of standards have been developed by various organizations. ANSI/IEEE C57.110 Recommended Practice for Establishing Transformer Compatibility When Supplying No sinusoidal Load Currents is a useful document for determining how much a transformer should be derated from its nameplate rating when operating in the presence of harmonics. There are two parameters typically used, called K-factor and TDF (transformer de reading factor). Some power quality harmonic monitors will automatically calculate these values. IEEE 519-1992 Recommended Practices and Requirements for Harmonic Control in Electrical Power Systems provides guidelines from determining what acceptable limits are. The harmonic limits for current depend on the ratio of Short Circuit Current (SCC) at PCC (or how stiff it is) to average Load Current of maximum demand over 1 year, as illustrated in Table 5. Note how the limit decreases at the higher harmonic values, and increases with larger ratios.
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AC power and convert it to another form, sometimes back to AC power at the same or different frequency, based on the firing scheme. The firing scheme refers to the controlling mechanism that determines how and when current is conducted. One major variation is the phase angle at which conduction begins and ends. A typical such converter is the switching-type power supplies found in most personal computers and peripheral equipment, such as printers. While they offer many benefits in size, weight and cost, the large increase of this type of equipment over the past fifteen years is largely responsible for the increased attention to harmonics. Figure shows below how a switching-type power supply works. The AC voltage is converted into a DC voltage, which is further converted into other voltages that the equipment needs to run. The rectifier consists of semi-conductor devices (such as diodes) that only conduct current in one direction. In order to do so, the voltage on the one end must be greater than the other end. These devices feed current into a capacitor, where the voltage value on the cap at any time depends on how much energy is being taken out by the rest of the power supply. When the input voltage value is higher than voltage on the capacitor, the diode will conduct current through it. This results in a current waveform as shown in Figure 5, and harmonic spectrum in Figure 6. Obviously, this is not a pure sinusoidal waveform with only a 60 Hz frequency component.
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1. static frequency converters, static inverters like a. Static power converters (AC-DC conversion using SCRS) b. Static rectifiers c. Static frequency converter d. Static uninterruptible power supplies e. Static induction regulators. 2. Variable impedance loads, using electric arcs, arc furnaces, welding units, fluorescent tubes, discharge lamps, Light control brightness etc. 3. Loads using strong magnetizing currents saturated transformer, inductance furnaces, reactors etc.
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2.6.1.Voltage Harmonics
Voltage harmonics can effects sensitive equipment throughout your facility. Voltage harmonics arise when current harmonics are able to create sags in the voltage supply. When any device draws current it creates a voltage dip which is required for the current to flow. The voltage dip is visible with larger loads when turning on a table saw and seeing the lights dim down. The amount of sag depends on many factors like transformer impedance wire size. Current harmonics create voltage harmonics, but the magnitude of the voltage harmonics depends on the stiffness of your electrical distributions system impedance.
2.6.2.Current Harmonics
Current harmonics do have an effect on the electrical equipment supplying harmonic current to the devices (transformers, conductors). Current harmonics can cause issues with distribution equipment which has to handle the current from the utility transformer all the way down to the device, but generally dont affect other equipment connected to electrical system. Harmonic currents can cause excessive heating to transformers. For electrical systems feeding single phase loads the third harmonics has gain attention in design consideration and transformer selection for causing the neutral conductor to draw excessive current.
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Typically, monitoring will last for one business cycle. A business cycle is how long it takes for the normal operation of the plant to repeat itself. For example, if a plant runs three identical shifts, seven days a week, then a business cycle would be eight hours. More typically, a business cycle is one week, as different operations take place on a Monday, when the plant equipment is restarted after being off over the weekend, then on a Wednesday, or a Saturday, when only a Skelton crew may be working.
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Certain types of loads also generate typical harmonic spectrum signatures that can point the investigator towards the source. This is related to the number of pulses, or paths of conduction. The general equation is h = ( n * p ) +/- 1, where h is the harmonic number, n is any integer (1,2,3,..) and p is the number of pulses in the circuit, and the magnitude decreases as the ration of 1/h (1/3, 1/5, 1/7, 1/9,...). Table 4 shows examples of such.
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2.7% 2.7% 2%
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76.6 66.3
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rise and capacity ratings. Even lightly loaded transformers can overheat if harmonic current is high. A transformer that is near or over it srated temperature rise but is loaded well below it srated capacity is a clear sign that harmonics are at work. (Many transformers have built-in temperature gauges. If yours does not, infrared thermo graphy can be used to detect overheating.) In addition to these simple measurements, many power-monitoring devices are now commercially available from a variety of manufacturers to measure and record harmonic levels. These instruments provide detailed information on THD, as well as on the intensity of individual harmonic frequencies. After taking the appropriate measurements to determine whether you have high levels of harmonics and, if so, to find the source, you will be well-positioned to choose the best solution.
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3. Increase in Energy loss. 4. Over heating of transformer which leads to faster Insulation deterioration Lower Transformer life Premature failure of transformer, etc
1. Harmonic current Effect on IR loss The RMS value of the load current is increased due to harmonic component, loss increases accordingly. 2. Harmonic current effect on the winding eddy current los Winding eddy current loss in power frequency spectrum tends to proportional to the square of the load current and square of the frequency. It is the characteristic that can cause excessive winding loss and hence higher temperature. 3. Harmonic current effect on other stray loss These loss also increase with square of the load current and by a harmonic exponent factor of 0.8 or less. 4. DC component of load current A DC component of load current increase the magnetizing current and audible sound level. IR
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On the other hand, induction motor windings are over heated by the harmonics, causing accelerated degradation of insulation and losses of life .harmonic voltages can give correspondingly higher currents than do 50hz voltages and one can easily under estimated the degree of additional heating in the motor. the operation of some equipment depends on an accurate voltage wave shape and they can malfunction when harmonics are present. Examples of this equipment containing scrs (thyristor) such as light dimmers and seem welders. Harmonics due to many single phase distorting loads spread across three phases, such as occurs in commercial office buildings, can give neutral currents exceeding the active line currents. when harmonics are absent ,the neutral conductor carries a very small current and it has been the practice to rate the neutral for all of or maybe for half of the active line current .with excessive levels of harmonics due to single phase loads, there is a risk of over loading the neutral with two possible consequences. overheating the neutral conductor with losses of conductor life and possible risk of fire there have been some claims that high neutral earth voltages can affect digital equipment and local area networks(LANS) if the earthing system is poor. In the supply system, substation transformers and power factor correction capacitors are most affected. transformers are affected by a distorted current waveform which can cause extra heating leading to reduction in their service life. capacitors can affected by the applied voltage waveform which can cause overheating of the di-electric with a risk of explosion.Many plant engineers are aware only of power supply problems which lead to immediate malfunctioning or equipment trips. We have seen that harmonic effects can lead to equipment overheating and reduction in service life by a factor of up to half with consequent economic losses. Unlike most other supply problems, harmonics can go un
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noticed for many years unless equipment temperature or the voltage waveform is routinely monitored.
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14. Overheating of Metal Enclosures - Inductive Heating 15. Power Interference on Voice Communication Harmonic Noise
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PF for a system delivering only linear loads is called the displacement power factor. Today many electrical systems have harmonic currents on their lines. Harmonics are caused by non linear loads and their current causes the apparent power to exceed the active and reactive powers by a substantial amount. The apparent power for non linear loads can be calculated using the equations. KVA = (P+Q+D) Where, D = distortion volt amperes P = active power at all frequency Q = reactive power at all frequency Q = Vk Ik sink The presence of harmonics increases the apparent power that must be delivered, therefore lowering the PF. In these situations the form of power factor is called DISTORTION POWER FACTOR. In a system consisting of both linear and nonlinear loads. The true power factor is a sum of cosine of both displacement and distortion angles. If harmonic currents are introduced in to their system the true PF will always be lower than the displacement PF.
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Where, Over current resulting to an over voltage across the capacitor units, which would flick greater dielectric stress on capacitor elements. Since the harmonic disorders occur at higher frequencies then the fundamental, they cause higher dielectric losses.
Fig 3.1. capacitors The rating of the capacitor unit will does vary in a square proportion of the effective harmonic voltage and in direct proportion to the harmonic frequency. This rise in the KVAR, however will not contribute to the improvement of system PF, but only to the overloading of the capacitor themselves.
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.CHAPTER-4
DECREASING OF HARMONICS
Care should be undertaken to make sure that the corrective action taken to minimize the harmonic problems dont actually make the system worse. This can be the result of resonance between harmonic filters, PF correcting capacitors and the system impedance. Isolating harmonic pollution devices on separate circuits with or without the use of harmonic filters are typical ways of mitigating the effects of such. Loads can be relocated to try to balance the system better. Neutral conductors should be properly sized according to the latest NEC-1996 requirements covering such. Whereas the neutral may have been undersized in the past, it may now be necessary to run a second neutral wire that is the same size as the phase conductors. This is particularly important with some modular office partition-type walls, which can exhibit high impedance values. The operating limits of transformers and motors should be derated, in accordance with industry standards from IEEE, ANSI and NEMA on such. Use of higher pulse converters, such as 24-pulse rectifiers, can eliminate lower harmonic values, but at the expense of creating higher harmonic values.
Harmonic mitigation transformer actually do relieve problematic harmonics. HMTs can be quite cost-effective in the right application, because they can both improve reliability and reduce energy costs. The right application includes transformers that are heavily or
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moderately loaded and where high levels of harmonic currents are present. In addition, HMTs are very effective in supporting critical loads that are backed up by a UPS. UPSs and backup generators tend to have high impedance, which results in high voltage distortion under nonlinear loading. Because of this, equipment that operates flawlessly when supplied by utility power may malfunction when the backup system engages during a utility outage. Note that some of these power systems have output filters (either passive or active) to control harmonic levels. The pre senceor absence of such filters should be determined before adding an HMT.
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divert harmonics to ground and devices that create a higher-impedance path to discourage the flow of harmonics. Both of these devices, by necessity, change the impedance characteristics of the circuits into which they are inserted. Another weakness of passive harmonic technologies is that, as their name implies, they cannot adapt to changes in the electrical systems in which they operate. This means that changes to the electrical system (for example, the addition or removal of power factor correction capacitors or the addition of more nonlinear loads) could cause them to be overloaded or to create resonances that could actually amplify, rather than diminish, harmonics. Passive filters use resistors, capacitors, and inductors (RLC networks). To minimize distortion in the filter characteristic, it is desirable to use inductors with high quality factors (remember the model of a practical inductor includes a series resistance), however these are difficult to implement at frequencies below 1 kHz. Drawbacks They are particularly non-ideal (lossy) They are bulky and expensive
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Active filters in contrast, continuously adjust their behavior in response to the harmonic current content of the monitored circuit, and they will not cause resonance. Like an automatic transmission in a car, active filters are designed to accommodate a full range of expected operating conditions upon installation, without requiring further adjustments by the operator. SOLID-STATE control of ac power using thyristors and other semiconductor switches is widely employed to feed controlled electric power to electrical loads, such as adjustable speed drives (ASD's), furnaces, computer power supplies, etc. Such controllers are also used in HV dc systems and renewable electrical power generation. As nonlinear loads, these solid-state converters draw harmonic and reactive power components of current from ac mains. In three-phase systems, they could also cause unbalance and draw excessive neutral currents. The injected harmonics, reactive power burden, unbalance, and excessive neutral currents cause low system efficiency and poor power factor. They also cause disturbance to other consumers and interference in nearby communication networks. Conventionally passive L-C filters were used to reduce harmonics and capacitors were employed to improve the power factor of the ac loads. However, passive filters have the demerits of fixed compensation, large size, and resonance. The increased severity of harmonic pollution in power networks has attracted the attention of power electronics and power system engineers to develop dynamic and adjustable solutions to the power quality problems. Such equipment, generally known as active filters (AF's) are also called active power line conditioners (APLC's), instantaneous reactive power compensators (IRPC's), active power filters (APF's), and active power quality conditioners(APQC's).
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Fig. 4.2 Active filters Active filter-features Nominal outputs of 50A,100A & 300A High dynamic response. Up to 5afhi can be operated in parallel. Very compact design. Easy to integrate into existing installation. Suppression of all harmonic currents up to 49th order Comprehensive communication facilities. Harmonic attenuation factor up to 97%. Avoidance of risk for resonance and takes care for unbalanced loads.
Tuned away from the predominant harmonics. Blocks harmonics above tuned frequency. Acts as a controlled filter safeguard capacitors. Safeguard capacitors. Percentage tuning factor is defined as Standard detuned filters are available for 7% tuning factor
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while most others fit in the general classification. Systems with only VSD loads are defined by IEEE as dedicated and allow higher distortion Limits for general installations are 5% Total Harmonic Voltage Distortion (THVD) and 12% Total Harmonic Current Distortion (THID). Limits for special applications are 3% THVD and 8% THID. Dedicated systems allow 10%THVD and up to 22% THID. IEEE States that the estimated load current should be an average running current for a 1 year period. If not known 80% of Full Load Amps is a good approximation. IEEE-519 should not be blindly specified. Owners and engineers must be educated on applying IEEE-519. Raising costs for customers without rational clarification of the guidelines is not the optimum engineering solution - its like specifying 100,000 CFM when only 20,000CFM is required. IEE-519 is a system issue more than a particular equipment issue.IEE-519 sets limits on the voltage and current harmonics distortion at the point of common coupling (PCC, usually the secondary of the supply transformer) . The total harmonic distortion is dependant on the percent of harmonics distortion from each non-linear device with respect to the total capacity of the transformer and the relative load of the system. Table 5.1 Input impedance of harmonics
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Reactors are by far, the most economical way of reducing harmonic distortion on a drive system. Actual harmonic distortion is determined for linear and non-linear loads both on the system. Harmonics distortion depends on the percentage of non-linear loads on the system. Table 5.2 Percentage of non-linear loads
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CONCLUSION
The harmonic level has a great effect on the performance of the system components and equipments. Harmonic map for the distribution system is necessary for appreciating system operation upgrade. During the next decade, an increase of the nonlinear loads up to 70% is expected. Understanding electrical system problems will help in implementing appropriate solutions. Phase shifting transformers can efficiently mitigate harmonic distortion. They are rigid and more economically than harmonic filters. Besides, they are secure for resonance problem that may arise in passive filter applications utilizing passive harmonic filters require recurrent analysis, measurements and precautions from system reconfigurations or upgrading and load changes for save system operation. Solving harmonic problem is not just for satisfying standard regulations, it is an economical business. It decreases the overall power losses on the system, includes voltage profile and improves power factor. It also saves a deferred capacity for both transformers and lines and improves the life time of the system components and equipments. Finally, care full considerations are necessary when studying harmonic problems in many power systems and on instrumentation requirements for measurements. Important issues must be included as types of loads, power factor characteristics, harmonic generating characteristics, frequency response characteristics of the supply system, power factor correction in the customer facility and harmonic filters in the customer facility. It is recommended to precede a no sinusoidal tariff schemes towards a regulatory tariff system for the non linear loads.
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BIBILIOGRAPHY
TEXTBOOKS
As 2279.2 -1991,disturbances in mains supply networks,part:2 Limitations of harmonics caused by industrial equipment, standards Australia,1991 Arrillaga,J., Bradley,D.A., and Bodger ,P.S..Power system harmonics,John Wiely,1985. IEEE:bibiliography of powersystem harmonics ,part:1,IEEE Trans.,1984,PAS103,PP.2460-2469. IEEE:Bibilography of power system harmonics ,part:1,IEEE Trans.,1984,PAS103,PP.2470-2479
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