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Technical Specification

Position Cooler Main-HXR-400kW-%250 Description AC Induction Machine Type HXR 500LQ8 Machine Category Process Performance Quantity of identical units 1 Standards IEC Potentially Hazardous Atmosphere No Max. Ambient Temperature 40 C Max. Altitude 1,214 m a.s.l. Supply Type ACS800 -type converter Load TL/Tn @ n/nn; J(WR2) TL = 0 p.u., 0 p.u., 0 p.u. @ n = 0%, 50%, 100%; J = 0 kgm2 Output 400 kW Speed 361.2 rpm Supply 690 V / 3 ph / 24.2 Hz Temperature Rise Class B-class Duty Type S1 Mounting / Protection / Cooling IM 1001 / IP 55 / IC 416 axially mounted Insulation Class F, vacuum pressure impregnated Direction of Rotation Bi-directional Bearings Oversize ball bearings Bearing Insulation Insulated NDE only Terminal Box Standard air insulated IEC main terminal box Quality Assurance ISO 9001 and ISO 14001 Color Standard blue Munsell 8B 4.5/3,25 Documentation - Connection diagram (main and auxiliary) - Dimension drawing of machine - Manual for Induction Motors and Generators (delivered with motor) - Performance data & Current and torque in function of speed - Test report Tests and Certificates - Routine test according to ABB standard procedure Painting and corrosion protection - Surface treatment C3 - Standard industrial environment Accessories - EMC designed low voltage machine, cable glands (e.g. ROXTEC) not included - Design for ACS converter drive - Standard vibration acc. to IEC 60034-14 Grade A - IC 416, axially mounted separate blower unit in NDE - Main machine bi-directional. Possible blower motor uni-directional - Separate ventilation for HXR machine - Oversized ball bearing in DE - Insulated antifriction bearing construction, NDE only - Standard air insulated IEC main terminal box - RTD's (Pt-100) in stator windings, 6 pcs, 3-wire, unshielded, safe and hazardous areas - RTD's (Pt-100) in antifriction bearings, 1 pc / bearing, 3-wire, shielded, safe areas - Space heater for stator winding, 1 ph - Pulse encoder, manufacturer's standard, 1024 ppr, 3 channels - SPM nipple for shock pulse measuring in each antifriction bearing - Location of ATB for instrumentation: Acc. To MDD - Terminal box for accessories 1, ATB_A1Y_M0202_X0000_N - Hot rolled shaft material (42CrMo4 or similar) - Fabricated copper rotor - Transport lock for bearings - Documentation in English language - Only final version of documents in defined language - Safety instructions and warning labels in English - Rating and Lubrication plates in English - Oversized shaft end Shaft end increase 10-20mm diameter

Driven equipment: 020 Blower, fan Motor type code HXR 500LQ8 Motor type Squirrel cage Motor Mounting designation IM 1001 Protected by enclosure IP 55 Method of cooling IC 416 axially mounted Insulation Class F Standards IEC Ambient temperature, max. 40 C Altitude, max. 1214 m.a.s.l. Converter supply ACS 800 Duty type S1 Temp. rise Class B (RES) Connection of stator winding Delta Rated output 111 400 400 kW Voltage 199 690 690 V Frequency 6,8 24,2 50,3 Hz Speed 100,0 - 361,1 750,2 rpm Current 539 536 416 A Power Factor 0,65 0,65 0,83 Efficiency 90,4 95,9 96,6 % Relat. maximum torque 3,3 3,5 1,7 Rated torque 10585 - 10579 5092 Nm Overload 60s every 3600s Mechanical power 277 1000 400 kW Speed 100,0 - 360,9 750,2 rpm Current 1079 1097 416 A Direction of rotation Bi-directional Weight of rotor 2360 kg Total weight of Motor 7290 kg Inertia rotor Approx. 91 kgm Bearings Oversize ball bearings All Motor data is subject to tolerances in accordance with IEC. Efficiency based on typical additional load losses acc. measurements.

2,5 max motor 2,0

T/Tbase

1,5 max load

nom motor 1,0

nom load 0,5

0,0 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750

n [rpm]
nom load max load nom motor max motor

Motor type code: HXR 500LQ8 Rated output Voltage Frequency Speed Current

494 kW 690 V 24 Hz 357 rpm 612 A

Power Factor Rated torque Relat. starting current Relat. starting torque Relat. maximum torque

0,70 13205 Nm 6,9 1,4 2,8

Equivalent circuit corresponding to star-connection Running Stator resistance R1 (120 C) Stator reactance X1 Magnetizing reactance Xm

0,00672 0,0699 1,00

Rotor resistance R2' (150 C) Rotor reactance X2' Iron loss resistance RFe

0,00649 0,0627 0,08 k

X1

R1

X 2

R2 / s

UN

RFe

Xm

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