Pre Commission Check List For 3DP2S-Ver0

Page 1 of 22
Date of issue 17.08.2007
Pre Commissioning Check List for Single Section Digital Axle Counter {3DP2S Configuration} (SW Version: S002) Of M/s G.G.TRONICS, Bangalore
SIG 0609
Ver 0
SSDAC Unit Sl. No (SF UNIT) ------------, (CF UNIT) ------------, (EF UNIT) -----------0 General Information: 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 Station / Section Name Division / Zonal Railway Contact Details of Railways at site Contact Details of Railways at HQr / Division Total No of Detection point / Section Contract no./PO No. Date of Pre commissioning inspection Name of firms authorized Rep
Note :
1. 2.
System should be installed and commissioned by authorized technical staff of manufacturer only. Installation practices of SSDAC model SSDAC-G36 for Phase Reversal should be strictly adhered to and checked before commissioning covering all points in the following document
Out door (Location Box) Observed Item Relay used in Relay Box VR & PR Diode across each relay coil in reverse bias. Unused Quad pair Dressing of Quad pair Spiral before termination. Required Q type, 24V, 1000 Ohm
(Printed Sticker of VR/PR either on front cover or inside bottom of relay box.)
Sl. No.
SF UNIT
CF UNIT
EF UNIT
OK / Not OK
1.1
1.2 1.3 1.4 1.5
Should be provided with BY127 / IN4007 / IN5408 To be terminated on terminals. To be properly dressed with insulated tape. No individual conductor to be made spiral
Signature of G.G.Tronics Rep. With Name, Designation & Date
Signature of Railway Rep. with Name, Designation & Date
Page 2 of 22
SIG 0609
Ver 0
Outdoor (track device) Observed Item Wiring of TX / RX coils & MS coupler cables Condition of worn out of Rail 60 Kg - 13 mm 52 Kg - 8 mm 90 R - 5 mm Required Wired on approved Wago/ Phoenix make terminals. SF UNIT CF UNIT EF UNIT
Sl. No. 2.1
OK / Not OK
2.2
2.3
2.4
2.5 2.6 2.7 2.8 2.9 2.10 2.11
Should be within vertical limit of worn out 159 -172 mm 148 -156 mm 138 -143 mm GGT Jig as per drawing no. DRG-25 of Installation Manual Marking of holes Version 1.0 Revision 0 to be used as per rail section. on rail (From bottom of 60 Kg - 84 mm 52 Kg - 68 mm the rail) 90 R - 57 mm from the bottom of the rail. Should be of 14mm dia. Should Drilling of holes in be square (perpendicular), the web of rail should not be oblong. Torque applied to fix track device Jaicom make JPR65 or using Torque equivalent - 88 Nm. wrench Fixing of TX Outside the rail Fixing of RX Inside the rail On the same rail as per Fixing of axle drawing no. DRG-12 of detectors at entry Installation Manual Version 1.0 & exit end Revision 0 Laying of axle In corrugated / HDPE pipe detector cable Screen of axle Should be earthed detector cable As per drawing given in Fixing of deflector Installation Manual Version 1.0 plates Revision 0
Page 3 of 22
SIG 0609
Ver 0
Observed S.No. Item Required
SF UNIT
CF UNIT
EF UNIT
Remarks OK / NOT OK
2.12 2.13 2.14 2.15 2.16 2.17
Rail section Nuts, bolts & washers for fixing rail contacts Position of deflector Height of deflector Clearance between sleepers Embossing on rail
60 Kg / 52 Kg / 90 R Insertion of bolt from RX coil side i.e., inside of the rail 30 cm away from TX / RX coils in the next sleeper Should not be higher than the rail top 400 mm between sleepers Should not be covered by Track device
Page 4 of 22
Pre-commissioning Check List for Single-Section Digital Axle Counter {3DP2S configuration} (SW Version: S002) Of M/s GG TRONICS, Bangalore
SIG 0609
Ver 0
3 Outdoor Quad Cable 3. Outdoor (Quad Cable / PIJF twisted pairs telecom cable for Axle counter system working in station area, As per RDSO letter no. STS / E / SSDAC / SPN / 177 dated-28 / 30.08.2006) 3.1 Test format for testing of QUAD cable / PIJF twisted pair telecom cable before commissioning of SSDAC in Station area
Measured / Observed Remarks (OK / Not OK)
Sl. No.
Item
Expected
3.1.1
Communication Media Type of Cable
3.1.2 3.1.3 3.1.4
Use of pair Duplication Wires Insulation resistance Quad cable
Only Quad cable / PIJF twisted pair telecom cable is to be used between field units. No Signaling Cable is to be used in totality / parts. Proper pair of wires to be used for connectivity. Annexure 1 for Quad cable may be referred of No wires to be paralleled for reducing conductor resistance. of Shall be greater than / equal to 10 M ohm. Not to exceed 56 ohm / Kms for Quad Cable at 200 C & _______* ohms / Kms for PIJF telecom cable. Annexure 2 for correction factor may be referred. Shall not be greater than 30.0 dB for full length of the cable used.
Shall be better than 55 dB for quad cable. Shall be better than 55 dB for quad cable. Continuity shall be there
3.1.5
Loop resistance of designated pair Attenuation loss measured at 2 KHz

Near End Cross Talk (NEXT) Far End Cross Talk (FEXT) Continuity of cable armour
3.1.6
3.1.7 3.1.8 3.1.9
Signature of G.G.Tronics Rep With Name, Designation & Date
Signature of Railway Rep with Name, Designation & Date
Page 5 of 22
SIG 0609
Ver 0
Sl. No. 3.1.10 3.1.11 3.1.12 3.1.13 3.1.14
Item Separate Earth of Quad / PIJF telecom cable Cable allocation table Unused Quad pair Dressing of Quad pair Spiral before termination.
Expected Shall be less than One ohm Shall be filled up & attached To be terminated on terminals. To be properly dressed with insulated tape. No individual conductor to be made spiral
Measured / Observed
Remarks (OK / Not OK)
3.2
Test format for testing of QUAD cable before commissioning of SSDAC / BPAC / SSBPAC (D) used in between Station to station
Measured / Observed Remarks (OK / Not OK)
Sl. No.
Item
Expected
3.2.1
Block section length limit Communication Media Type of Cable Use of pair Duplication of Wires Insulation resistance of Quad cable
12 Km. Only Quad cable is to be used between field units. No Signaling Cable is to be used in totality / parts. Proper pair of wires to be used for connectivity. Annexure 1 may be referred No wires to be paralleled for reducing conductor resistance. Shall be greater than / equal to 10 M ohm.
3.2.2
3.2.3
3.2.4
3.2.5
Page 6 of 22
SIG 0609
Ver 0
Sl. No.
Item
Expected
Measured / Observed
3.2.6
Loop resistance of designated pair Attenuation loss measured at 2 KHz Near End Cross Talk (NEXT) Far End Cross Talk (FEXT) Continuity of cable armour Separate Earth of quad cable Cable allocation table Unused Quad pair Dressing of Quad pair Spiral before termination.
Not to exceed 56 ohm/Kms at 200 C. See Annexure 2 for correction factor. Shall not be greater than 30.0 dB for full length of the cable used. Shall be better than 55 dB for quad cable. Shall be better than 55 dB for quad cable. Continuity shall be there Shall be less than One ohm Shall be filled up & attached To be terminals. terminated on
3.2.7
3.2.8 3.2.9 3.2.10 3.2.11 3.2.12 3.2.13 3.2.14 3.2.15
To be properly dressed with insulated tape. No individual conductor to be made spiral
Page 7 of 22
SIG 0609
Ver 0
3.3
Test format for testing of local QUAD / PIJF twisted pair telecom cable & OFC before commissioning of SSDAC / BPAC / SSBPAC (D) on OFC in between station to
station.
Sl. No. 3.3.1 Item QUAD / PIJF Communication Media Type of Cable Jelly filled telecom cable / Quad cable to be used between field units & OFC Equipment room. Signaling Cable shall not be used at all. Proper pair of wires to be used for connectivity. Annex-1 may be referred No wires to be paralleled for reducing conductor resistance. Shall be greater than / equal to 10 M ohm. Not to exceed 56 ohm/Kms at 200 C for Quad cable & _____* ohm / Kms for PIJF telecom cable. See Annexure 2 for correction factor. Shall be less than One ohm Shall be filled up & attached To be terminated on terminals. To be properly dressed with insulated tape. No individual conductor to be made spiral Expected Measured / Observed Remarks (OK / Not OK)
3.3.1.1
3.3.1.2 3.3.1.3 3.3.1.4
Use of pair Duplication Wires Insulation resistance Quad cable of
of
3.3.1.5
Loop resistance of designated pair Earth of quad cable Cable allocation table Unused Quad pair Dressing of Quad pair Spiral before termination.
3.3.1.6 3.3.1.7 3.3.1.8 3.3.1.9 3.3.1.10
Page 8 of 22
SIG 0609
Ver 0
Sl. No.
Item
Expected
Measured / Observed
3.3.2
OFC Channel line up For 0 dB Trans signal level, the received signal level at other end shall not be more than -15dB.
3.3.2.1
3.3.3
Test format for testing of QUAD cable before commissioning of SSDAC / BPAC / SSBPAC (D) used in between Station to Location Units.
Measured / Observed Item Expected Remarks (OK / Not OK)
Sl. No.
SF
CF
EF
3.3.3.1
Only Quad cable / PIJF Communicatio twisted pair telecom cable is to be used between field unit Media to Reset Box. Type of Cable No Signaling Cable is to be used in totality / parts. Proper pair of wires to be used for connectivity. Annexure 1 for Quad cable may be referred No wires to be paralleled for reducing conductor resistance.
3.3.3.2
Use of pair Duplication of Wires
3.3.3.3
3.3.3.4
3.3.3.5
3.3.3.6
Insulation resistance Shall be greater than / equal of Quad to 10 M ohm. cable Not to exceed 56 ohm / Kms Loop for Quad Cable at 200 C & resistance _______* ohms / Kms for of PIJF telecom cable. designated Annexure 2 for correction pair factor may be referred. Attenuation Shall not be greater than loss 30.0 dB for full length of the measured at cable used. 2 KHz
Near End Cross Talk (NEXT) Shall be better than 55 dB for quad cable.
3.3.3.7
Page 9 of 22
SIG 0609
Ver 0
Measured / Observed Sl. No. Item Far End Cross Talk (FEXT) Continuity of cable armour Separate Earth of Quad / PIJF telecom cable Cable allocation table Unused Quad pair Dressing of Quad pair Spiral before termination. Expected Shall be better than 55 dB for quad cable. Continuity shall be there SF CF EF
3.3.3.8 3.3.3.9
3.3.3.10
Shall be less than One ohm
3.3.3.11 3.3.3.12 3.3.3.13 3.3.3.14 * Sl. No 1 2 3
Shall be filled up & attached To be terminated on terminals. To be properly dressed with insulated tape. No individual conductor to be made spiral
PIJF telecom cable is available with three types of Conductor diaCondr Dia used in PIJF cable Resce at 200 C Loop Resce /KM
0.50 mm 0.63 mm 0.90 mm
86 ohm +/- 6 58 ohm +/- 4 28 ohm +/- 2
172 ohm / Kms 116 ohm / Kms 56 ohm / Kms
Note: Procedure for testAttenuation Loss: The output/Input impedance of signal generator / dB meter shall be 600 ohm. Near End Crosstalk: Test tone of 150 KHz to be fed in the adjacent pair of the same quad & NEXT to be measured at the same end on the other pair of the same quad. Far End Cross talk: Test tone of 150 KHz to be fed in the adjacent pair of the same quad & FEXT to be measured at the far end on the other pair of the same quad.
Page 10 of 22
SIG 0609
Ver 0
4 Outdoor electronics Sl. No Observed SF UNIT CF UNIT EF UNIT OK / Not OK
Item a. Sl. No. of SSDAC units
Required Same serial number pairs. Example 001 (SF Unit), 001 (CF Unit), 001 (EF Unit) Track circuit No. Should be in proper position Should be tightened with screw / clip provided Installed and tightened properly Wired properly as per color / label code Should be provided firmly through copper strips or other standard copper cable. Value < 1 Ohms Should be provided firmly through copper strips or other standard copper cable. Value < 1 Ohms Should be firmly fixed using clamp Should be firmly fixed using clamp 2 X 25 sq. mm Al. Indicative type, plug able or easy to install on a DIN rail. Non plug able shall be connected in parallel. Address pair should be different from any SSDAC system working on the same station / section. 2A S 002 22 V to 30 V DC
4.1 b. Details of Track circuit Placement of Cards / modules Firmness of card / Modules MS Couplers MS coupler cables Earthing of SSDAC units
4.2 4.3 4.4 4.5
4.6
4.7
Earthing of Relay Box Fixing of SSDAC unit Fixing of Relay Box Cable for taking 24v D.C. from central location to SSDAC unit. External Surge Protection Devices on input, output and power supply lines Address of SSDAC Fuse Software version no. Input voltage with Charger ON
4.8 4.9 4.10
4.11
4.12 4.13 4.14 4.15
Page 11 of 22
SIG 0609
Ver 0
Observed Sl. No Item Input voltage with Charger OFF.(Keep charger OFF for 15 minutes before taking reading ) Ripple of Input Power Supply Relay drive output to the Vital Relay. (This may be checked across R1 & R2 of coil of vital relay in relay box). Section Unoccupied (Clear) Section Occupied Relay drive output to the Preparatory Relay. (This may be checked across R1 & R2 of coil of Preparatory relay in relay box). Section Clear Section Occupied Drive voltage of repeater relays in picked up condition, when charger is OFF for 15 minutes. VPR PPR Required SF Unit CF Unit EF Unit
OK / Not OK
4.16
22 V to 30 V DC
4.17
Less than 10 mV rms / 50 mV peak to peak.
4.18
4.18 a 4.18 b
>20V < 2V
4.19
4.19 a 4.19 b
>20V < 2V
4.20
4.21 4.22
>22V >22V
Page 12 of 22
SIG 0609
Ver 0
5.0 Sl. No 5.1 5.2
INDOOR POWER SUPPLY / CT RACK Observed Item Required Shall be of Q type 24 V , 1000 ohms 2.0 Amps a) Charger should be fit for axle counter use. b) There should not be any other load on the power supply except axle counter. c) Class B & C types surge protection must be provided on 230 V mains line. Less than 10 mV rms / 50 mV peak to peak. No glitch should be there SF UNIT CF UNIT EF UNIT Remarks OK / Not OK
PPR & VPR Relays Fuse Ratings
5.3
Power supply for axle counter
5.4 5.5
5.6
5.7
Ripple of Input Power Supply Glitch in Input Power Supply by putting ON / OFF the charger Drive voltage of the VPR. (This may be checked across R1 & R2 of coil of relay). Drive voltage of the PPR. (This may be checked across R1 & R2 of coil of relay).
>22V
>22V
Page 13 of 22
SIG 0609
Ver 0
6.0 INDOOR (Reset Box Location)

Sl. No.
6.1 6.2
Item
Reset Box Reset Box Earthing.
Required
Wired as per drg given in Installation Manual Connected to earth properly. a) Reset not possible when Axle Counter section is clear and healthy. b) Reset not possible when Axle counter section is in Preparatory reset mode. 22V DC to 30 V DC 48 V 4 V DC
SF UNIT
Observed CF UNIT
EF UNIT
Remarks OK / Not OK
6.3
Reset function
6.4 6.5
6.6
24 VDC level at Reset box input. Level of reset signal from reset box. Level of reset signal at SSDAC unit input.
38 V to 50V DC 2V DC
7.0
Sl. No.
COMMISSIONING Item
Required Measured / Observed
7.1 7.2
Commissioning Training
7.3
Verification of working
System should be installed & commissioned by personal trained by the manufacturer. Railway personnel should be trained before commissioning. System to be monitored for 72 hours for trouble free operation before commissioning. During this period, effect of various trolley wheels used in the section should be checked as per Annexure III
Page 14 of 22
SIG 0609
Ver 0
Commissioning Log sheet of SSDAC [Phase reversal detection Type] Model : SSDAC-G36, Software version: S002 The following card version should be checked:
Sl. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Type of Card Phase Detector Card 1 Phase Detector Card 2 CPU Card 1 of SF CPU Card 2 of SF CPU Card 1 of CF CPU Card 2 of CF CPU Card 1 of EF CPU Card 2 of EF SMCPU / Event Logger Card Communication Card 1 Communication Card 2 Relay Driver Card 1 Relay Driver Card 2 DC-DC Converter Card LCD Display Box Relay Box with Q-type; 24 V ; 1000 Ohm relay6F/6B Relay Box with Q-type; 24 V ; 1000 Ohm relay6F/6B Filter Box Axle detectors (Web type TX Coils) Axle detectors (Web type RX coils) Reset Box Surge Voltage Protection device Part No. H001M01R1 H001M02R1 H001M09R1 H001M10R1 H001M13R1 H001M14R1 H001M11R1 H001M12R1 H001M03R1 H001M04R1 H001M05R1 H001M07R1 H001M06R1 H001M08R1 H001M24R1 G36-RB2R00 G36-RB4R00 G36-RSFL00 G36-T212500 G36-R212500 G36-RSBX01 G36-LTDU00 00 00 Version 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 * NA * * NA * * NA * * NA * SF UNIT CF UNIT EF UNIT Remarks OK / Not OK
* NA * * NA * * NA * * NA * * NA * * NA *
* NA * * NA * * NA * * NA *
* NA * * NA *
* NA *
* NA *
* NA *
* NA *
Not applicable
Page 15 of 22
SIG 0609
Ver 0
Annexure-I
Precautions to be taken care during the wiring/connections are to be done at the time of commissioning of SSDAC/BPAC/SSBPAC (D) Position of One Quad in Quad cable: White (A) X Red (C) X X (B) Quad color 1st pair = White & Quad colour i.e A & B Wires 2nd pair= Red & Grey colour i.e C & D Wires of designated colour of Quad. Each Quad is binded by the respective Quad colour binder Table-1 Colour scheme of PE insulated Quads Quad Colour Orange Blue Brown Green Yellow Black Quad No 1 2 3 4 5 6 Pair No. 1A 2A 3A 4A 5A 6A A - Wire White White White White White White B -Wire Orange Blue Brown Green Yellow Black Pair No. 1B 2B 3B 4B 5B 6B C- Wire Red Red Red Red Red Red D - Wire Grey Grey Grey Grey Grey Grey X (D) Grey
Precautions to be taken for using QUAD Cable: Designated pair of wire of the same quad (mentioned in Table -1) should be used. Do not use one wire from one quad and another wire from some other quad. If any wire of a pair of the quad is broken/Non functional, then use fresh pair of wire. Do not parallel wires of quad cable.
Page 16 of 22
SIG 0609
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Annexure-II
TEMPERATURE CORRECTION FACTOR FOR CONDUCTOR RESISTANCE FOR ANNEALED HIGH CONDUCTIVITY COPPER Temp. Deg C 1. 5. 5.5 6. 6.5 7. 7.5 8. 8.5 9. 9.5 10. 10.5 11. 11.5 12. 12.5 13. 13.5 14. 14.5 15. 15.5 16. 16.5 Corre. factor 2. 1.0638 1.0618 1.0593 1.0571 1.0549 1.0526 1.0504 1.0482 1.0460 1.0438 1.0417 1.0395 1.0373 1.0352 1.0331 1.0309 1.0288 1.0267 1.0246 1.0223 1.0204 1.0183 1.0163 1.0142 Temp. deg C 1. 17 17.5 18 18.5 19. 19.5 20. 20.5 21. 21.5 22. 22.5 23. 23.5 24. 24.5 25. 25.5 26. 26.5 27. 27.5 28. 28.5 Corre. Factor 2. 1.0122 1.0101 1.0081 1.0060 1.0040 1.0020 1.0000 0.9980 0.9960 0.9940 0.9920 0.9900 0.9881 0.9862 0.9843 0.9823 0.9804 0.9785 0.9766 0.9747 0.9728 0.9709 0.9690 0.9671 Temp deg C 1. 29 29.5 30 30.5 31. 31.5 32. 32.5 33. 33.5 34. 34.5 35. 35.5 36. 36.5 37. 37.5 38. 38.5 39. 39.5 40. 40.5 Corre. factor 2. 0.9653 0.9634 0.9615 0.9597 0.9579 0.9560 0.9542 0.9524 0.9506 0.9488 0.9470 0.9452 0.9434 0.9416 0.9398 0.9380 0.9363 0.9346 0.9328 0.9311 0.9294 0.9276 0.9259 0.9242 Temp. deg C 1. 41 41.5 42 42.5 43. 43.5 44.. 44.5 45. 45.5 46. 46.5 47. 47.5 48. 48.5 49. 49.5 50. 50.5 51. 51.5 52. 52.5 Corre. factor 2. 0.9225 0.9208 0.9191 0.9174 0.9158 0.9141 0.9124 0.9107 0.9091 0.9074 0.9058 0.9048 0.9025 0.9009 0.8993 0.8977 0.8961 0.8945 0.8929 0.8913 0.8897 0.8881 0.8863 0.8850 Temp. deg C 1. 53 53.5 54 54.5 55. 55.5 56. 56.5 57. 57.5 58. 58.5 59. 59.5 60. 60.5 61. 61.5 62. 62.5 63. 63.5 64. 64.5 Corre. Factor 2 0.8834 0.8818 0.8803 0.8787 0.8772 0.8757 0.8741 0.8726 0.8711 0.8696 0.8681 0.8667 0.8651 0.8636 0.8621 0.8606 0.8591 0.8576 0.8562 0.8547 0.8532 0.8518 0.8503 0.8489
Page 17 of 22
SIG 0609
Ver 0
Annexure-III Response test of digital Axle Counter with different type of Trolley Wheels done jointly with railways
S.No. Type of Trolley wheel 4 spoke wheel Wheel Dia with flange Wheel base Flange thickness Wheel Flange Spoke width 6 spoke wheel Wheel Dia with flange Wheel Width Flange width Flange depth Spoke width Solid Wheel with 6 holes Wheel Dia with flange Wheel Width Flange width Flange depth 8 spoke wheel Wheel Dia with flange Wheel base Flange thickness Wheel Flange Spoke width Observed Result( No influence / Goes to error / Counted / other) Remarks
Page 18 of 22
SIG 0609
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S.No.
Type of Trolley wheel 8 spoke with slots Wheel Dia with flange Wheel Width Flange width Flange depth Spoke width Perforated No. of perforation with dia. Wheel Dia with flange Wheel Width Flange width Flange depth Spoke width Solid wheel Wheel Dia with flange Wheel Width Flange width Flange depth Motor trolley wheel , Solid Wheel Dia with flange Wheel Width Flange width Flange depth Rail Dolly Wheel solid Wheel Dia with flange Wheel Width Flange width Flange depth
Observed Result( No influence / Goes to error / Counted / other)
Remarks
Page 19 of 22
SIG 0609
Ver 0
S.No.
Type of Trolley wheel
Observed Result( No influence / Goes to error / Counted / other)
Remarks
10
11
Material Trolley solid wheel Wheel Dia with flange Wheel Width Flange width Flange depth Motor Trolley wheel with 6 holes Wheel Dia with flange Wheel Width Flange Width Flange depth Tower Wagon Wheel Dia with flange Wheel Width Flange width Flange depth Motor Trolley following a train
12
13
Page 20 of 22
SIG 0609
Ver 0
Maintenance log sheet for SSDAC (SF UNIT)

Battery (24V) Description.
DC DC Converter DC Volts 5V 12 V -12 V +18V 24 V
Tx1 Vrms / freq FTB 31 & 32
Rx1 Vrms
Rx2 Vrms
Phase Detector 1 DC Volts
With Push Trolley on axle detectors (4 spokes) RX PH-SIG & GND Socket PD1 PD2
Date
FTB 1&2
FTB 35 & 36
FTB 37 & 38
Test Points
RX PH-SIG & GND Socket Normal

Dummy wheel
RX PH-SIG & GND Socket

Normal Dummy wheel
Monitoring Sockets on DC-DC converter card
(Limit) for Phase
40 to 70 V
22-30 V
40 V to 70V
20.802 24.750 to to 21.302 25.250 KHz KHz
300m V to 1.2V (AC)
300m V to 1.2V (AC)
10 V to 12 V
<1V
10 V to 12 V
<1V
10 V to 12 V
10 V to 12 V
4.75 to 5.25 V
11.75 V to 12.25 V
-11.75 V to -12.25 V
17.75 V to 18.25 V
22V to 26V
Page 21 of 22
SIG 0609
Ver 0
Maintenance log sheet for SSDAC (CF UNIT)
Battery (24V)
Description.
Rx1 Vrms
Rx2 Vrms
Date
FTB 1&2
FTB 35 & 36
FTB 37 & 38
Test Points

Dummy wheel

Normal Dummy wheel
(Limit) for Phase
40 to 70 V
22-30 V
40 V to 70V
20.802 24.750 to to 21.302 25.250 KHz KHz
300m V to 1.2V (AC)
300m V to 1.2V (AC)
10 V to 12 V
<1V
10 V to 12 V
<1V
10 V to 12 V
10 V to 12 V
4.75 to 5.25 V
11.75 V to 12.25 V
-11.75 V to -12.25 V
17.75 V to 18.25 V
22V to 26V
Page 22 of 22
SIG 0609
Ver 0
Maintenance log sheet for SSDAC (EF UNIT)

Battery (24V)
Description
Rx1 Vrms
Rx2 Vrms
Date
FTB 1&2
FTB 35 & 36
FTB 37 & 38
Test Points

Dummy wheel

Normal Dummy wheel
(Limit) for Phase
40 to 70 V
22-30 V
40 V to 70V
20.802 24.750 to to 21.302 25.250 KHz KHz
300m V to 1.2V (AC)
300m V to 1.2V (AC)
10 V to 12 V
<1V
10 V to 12 V
<1V
10 V to 12 V
10 V to 12 V
4.75 to 5.25 V
11.75 V to 12.25 V
-11.75 V to -12.25 V
17.75 V to 18.25 V
22V to 26V

Pre Commission Check List For 3DP2S-Ver0

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Page 1 of 22

Date of issue 17.08.2007

1.2 1.3 1.4 1.5

Signature of G.G.Tronics Rep. With Name, Designation & Date

Signature of Railway Rep. with Name, Designation & Date

Date of issue 17.08.2007

Sl. No. 2.1

2.5 2.6 2.7 2.8 2.9 2.10 2.11

Signature of G.G.Tronics Rep. With Name, Designation & Date

Signature of Railway Rep. with Name, Designation & Date

Date of issue 17.08.2007

Observed S.No. Item Required

2.12 2.13 2.14 2.15 2.16 2.17

Signature of G.G.Tronics Rep. With Name, Designation & Date

Signature of Railway Rep. with Name, Designation & Date

Date of issue 17.08.2007

Communication Media Type of Cable

3.1.2 3.1.3 3.1.4

Use of pair Duplication Wires Insulation resistance Quad cable

Loop resistance of designated pair Attenuation loss measured at 2 KHz

Signature of G.G.Tronics Rep With Name, Designation & Date

Signature of Railway Rep with Name, Designation & Date

Date of issue 17.08.2007

Sl. No. 3.1.10 3.1.11 3.1.12 3.1.13 3.1.14

Remarks (OK / Not OK)

Signature of G.G.Tronics Rep With Name, Designation & Date

Signature of Railway Rep with Name, Designation & Date

Date of issue 17.08.2007

Remarks (OK / Not OK)

3.2.8 3.2.9 3.2.10 3.2.11 3.2.12 3.2.13 3.2.14 3.2.15

To be properly dressed with insulated tape. No individual conductor to be made spiral

Signature of G.G.Tronics Rep With Name, Designation & Date

Signature of Railway Rep with Name, Designation & Date

Date of issue 17.08.2007

3.3.1.2 3.3.1.3 3.3.1.4

Use of pair Duplication Wires Insulation resistance Quad cable of

3.3.1.6 3.3.1.7 3.3.1.8 3.3.1.9 3.3.1.10

Signature of G.G.Tronics Rep With Name, Designation & Date

Signature of Railway Rep with Name, Designation & Date

Date of issue 17.08.2007

Remarks (OK / Not OK)

Use of pair Duplication of Wires

Signature of G.G.Tronics Rep With Name, Designation & Date

Signature of Railway Rep with Name, Designation & Date

Date of issue 17.08.2007

Remarks (OK / Not OK)

Shall be less than One ohm

3.3.3.11 3.3.3.12 3.3.3.13 3.3.3.14 * Sl. No 1 2 3

0.50 mm 0.63 mm 0.90 mm

86 ohm +/- 6 58 ohm +/- 4 28 ohm +/- 2

172 ohm / Kms 116 ohm / Kms 56 ohm / Kms

Signature of G.G.Tronics Rep With Name, Designation & Date

Signature of Railway Rep with Name, Designation & Date

Date of issue 17.08.2007

4 Outdoor electronics Sl. No Observed SF UNIT CF UNIT EF UNIT OK / Not OK

Item a. Sl. No. of SSDAC units

4.2 4.3 4.4 4.5

4.8 4.9 4.10

4.12 4.13 4.14 4.15

Signature of G.G.Tronics Rep With Name, Designation & Date

Signature of Railway Rep with Name, Designation & Date

Date of issue 17.08.2007