BAUER INTERNATIONAL FZE

INSPECTION & TEST PLAN (ITP)

Project: Braka Nuclear Power Plant Units 1 & 2 Scope of Works: Base Grouting of pre drilled Sheet Pile Cut off Wall Process Frequency Control of Type Inspection V V V V I I I I

QUALITY MANAGEMENT SYSTEM

S No. A 1 2 3 4 B 1 C 1 2 3 4 5 D 1 2 3 4 D 1 2 3

Activity/ Process DOCUMENTATION Verification of Documentation Verification of correct Issue of Construction Drawings Verification of Approved Method Statement Verification of Material Approvals (OPC, Bentonite, water) MATERIALS Inspection of Material Storage/ Stacking BATCHING & MIXING Callibation of BM1000 mixer for volumetric batching of water Batching of Materials for Mixing Mixing Duration Marsch Viscosity of Grout Material Mud Ballance Density of Grout Material PRE-INJECTION CHECKS Identify the Injection Point on Plan and record it. Inspection of Grout pipe on sheet pile and its grout receiving coupling against choking Availability of enough material in Stock to undertake grouting for certain stretch of cut off wall Inspection of Functioning of Injection pump and grout pipe connections. DURING INJECTION CHECKS Injection flow rate Injection quantaty System Pressure and injection pressure attained during Injection VERIFICATION INSPECTION TESTING SUPERVISION

Acceptance Criteria Document

Verifying Document

Responsible Agencies

Project Specifications Project Specifications Project Specifications Project Specifications

Approved docuemnt log Approved docuemnt log Approved docuemnt log Material Approval Sheet

Action SPT/ Bauer Action SPT/ Bauer Action SPT/ Bauer Action SPT/ Bauer

to be in Dry conditions

Daily Report

Action SPT/ Bauer

T S S T T C C R R

Grout Mix Design Grout Mix Design Grout Mix Design Grout Mix Design Grout Mix Design

Daily Injection Report Daily Injection Report Daily Injection Report Daily Injection Report Daily Injection Report

Action SPT/ Bauer Action SPT/ Bauer Action SPT/ Bauer Action SPT/ Bauer Action SPT/ Bauer

I S S S

C R R C

Approved Layout Drawing Visual Inspection Visual Inspection Visual Inspection

Daily Injection Report Daily Injection Report Daily Injection Report Daily Injection Report

Action SPT/ Bauer Action SPT/ Bauer Action SPT/ Bauer Action SPT/ Bauer

S I I F F

Approved Method Statement Approved Method Statement Approved Method Statement

Daily Injection Report Daily Injection Report Daily Injection Report

Action SPT/ Bauer Action SPT/ Bauer Action SPT/ Bauer

_______________ PREPARED BY

____________________ REVIEWED BY

___________________ ISSUED BY

INITIALLY RANDOMLY CONTINUALLY FINAL AT END

05-09-11 Rev 00

130635870.xlsx.ms_office

BAUER INTERNATIONAL FZE QUALITY MANAGEMENT SYSTEM

DAILY GROUT INJECTION REPORT

Project: Braka Nuclear Power Plant Units 1 & 2 Scope of Works: Base Grouting of pre drilled Sheet Pile Cut off Wall

Area. Phase No. Report No. Date. 001 9/5/2011 1

EQUIPMENT USED ZM1 CHARGE MIXER KP-60 INJECTION PUMP

Injection Injection Point No Pressure [bar]

Injection Injected Grout Volume [litre] Quantity [L] 50 100 150 200 250 300 350 400 450 Remarks

15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15

250 350 350 250 350 350 300 350 400 350 400 250 350 350 250 350

2 3 4 5

OTHER

6 7

QUALITY TESTS

8
YES

TESTS PERFORMED

NO

9 10

GROUT VISCOSITY
GROUT DENSITY

38 1.2

SECONDS

11 12 13

g/cc

QUANTITY

14 15
38
38
TONS TONS

MATERIAL USED TODATE OPC

BENTONITE MATERIAL IN STOCK OPC

16

Total Grout injected today:

38 38
TONS

5250 litre 328 litre 15 bar PREPARED BY CHECKED BY

Average Grout per point: Average pressure per point:

BENTONITE

TONS

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