Access Products Division

Webforge Contents The Company CONTENTS

FLOORING Quick Guide.................................................. Choose a Pattern.......................................... Options ........................................................ Coding ......................................................... Webplate / Webmesh .................................... Load / Deflection Tables ............................... FRP .............................................................. Expanded Metal .......................................... Stair Treads ................................................. Fixing Clips .................................................. Manufacturing Tolerances ........................... Terminology ................................................. HANDRAILS Choose a Stanchion .................................... Brackets / Baseplates / Offsets ...................... Bends / Closures / Gates ................................ Options / Ordering ........................................ Specifications .............................................. Barrier Products .......................................... Balustrades ................................................. Jumbo Stanchions ....................................... Services: 1 2 3 4 5 6 8 10 12 14 16 18 In excess of 50 years experience Branches throughout Australia, Asia and New Zealand Manufacture Design Technical Support Quotations Fabrication Installation Quality Assurance Feasibility and Budget Rates Lump Sum and Rate Contracts Project Management 20 22 23 24 25 27 28 30 Small Jobs Large Projects Computerised Job Tracking Products: Bar Grating Handrailing Expanded Metal Balustrades Drainage Grates and Cast Covers Sunscreens

For Architectural Products see separate brochure

Issue Number:

For Civil Products see separate brochure

Flooring
FLOORING
Quick Guide to Choosing the Right Flooring
Load 2.5 kPa / Deflection 5mm
Mild/Stainless

Load 5 kPa / Deflection 5mm

Mild/Stainless

Span mm 600 900 1050 1200 1500 1800 2100 2400 2800

Steel Aluminium FRP Expanded Metal C205*** A253*** G256*** WM50080*** C205*** A253*** G386*** WM50110*** C205*** A253*** G386*** WM50105*** C205*** A255*** G386*** A255*** A403*** A325*** A455*** A405*** C505*** A655*** -

Span mm Steel 600 900 1050 1200 1500 1800 2100 2400 2800 C205*** C205*** C205*** C255*** C325*** A405*** A505*** A655*** A756***

Aluminium A253*** A253*** A323*** A325*** A503*** -

FRP G256*** G386*** -

Expanded Metal WM50080*** -

Light occasional use. No public access. AS 1657

Heavy use. Occasional placement of heavy objects or tools. AS 1170

Load 3 kPa / Deflection 5mm

Mild/Stainless

Load 5 kPa / Deflection 10mm

Mild/Stainless

Span mm 600 900 1050 1200 1500 1800 2100 2400 2800

Steel Aluminium FRP Expanded Metal C205*** A253*** G256*** WM50080*** C205*** A253*** G386*** WM50105*** C205*** A255*** G386*** C205*** A323*** A255*** A405*** A325*** A505*** A405*** A505*** A655*** -

Span mm 600 900 1050 1200 1500 1800 2100 2400 2800

Steel Aluminium FRP C205*** A253*** G256*** C205*** A253*** G386*** C205*** A253*** G386*** C205*** A255*** G386*** A255*** A403*** A325*** A503*** C405*** C505*** A655*** -

Light frequent use. No public access. AS 1170

Heavy use. Occasional placement of heavy objects or tools. AS 1170

Load 4 kPa / Deflection 5mm

Mild/Stainless

Load 7.5 kPa / Deflection 5mm

Mild/Stainless

Span mm 600 900 1050 1090 1125 1150 1200 1225 1350 1400 1500 1590 1600 1650 1700 1710 1780 1800 1890 2030 2200 2350 2400 2800

Steel Aluminium FRP Expanded Metal C205*** A253*** G256*** WM50080*** C205*** A253*** G386*** WM50105*** C205*** A255*** G386*** F325*** F403*** A323*** F255*** A325*** C255*S* C255*** A325*** A255*** A403*** F325*** A405*** C325*** A325*S* C403*** C455*** F405*** A325*** A403*** C405*** A505*** C405*** A405*** C505*** A505*** A655*** A655*** -

Span mm 600 900 1050 1200 1500 1800 2100 2400 2800

Steel Aluminium FRP C205*** A253*** G256*** C205*** A255*** G386*** C255*** A325*** A255*** A405*** C405*** A505*** C505*** A655*** A655*** A756*** -

Very heavy use. Frequent placement of heavy objects and tools. AS 1170

Load 7.5 kPa / Deflection 10mm

Mild/Stainless

Span mm 600 900 1050 1200 1500 1800 2100 2400 2800

Steel Aluminium FRP A205*** A253*** G256*** A205*** A253*** G386*** A205*** A255*** A205*** A325*** C325*** A405*** A405*** A505*** C505*** A505*** A655*** -

Heavy frequent use. Public access. AS 1170

Very heavy use. Frequent placement of heavy objects and tools. AS 1170

Note:
*** Material. Top Surface. Treatment. Choose these options from page 3. kPa: Kilopascals. Expression of Uniformly Distributed Load. Span: See definition on page 18. Concentrated Load: Details available on request. Other combinations of pattern and load bar are available beyond those indicated on this Quick Guide. Refer to the Load/Deflection Table on pages 6 & 7.

Choose a Pattern in Steel Grating

A Pattern

Other patterns available to order

Choose a Pattern in Aluminium Grating

A Pattern

B Pattern

60

Other patterns available to order

60

FLOORING

B Pattern

C Pattern

D Pattern

5 50

F Pattern

5 50

F Pattern

Choose the Options

MATERIAL
MILD STEEL
Recommended for high impact, high load applications where economy and strength are paramount.

STAINLESS STEEL
Recommended where rust resistance is required.

FLOORING

ALUMINIUM
Recommended where light weight is important and where quality of appearance is paramount.

CODES:

FIBREGLASS (FRP)
Recommended where physical properties are important. Chemical resistant. Low thermal conductivity. Non conductive. Non magnetic. Non sparking.

M = Mild Steel S = Stainless Steel Grade 316 S1 = Stainless Steel Grade 304

A = Aluminium I = Isopthalic Polyester Resin V = Vinyl Ester Resin P = Phenolic Resin

TOP SURFACE
SAFETY
The slip resistance of the flooring and walkway product needs to be considered. Standard grating comprises plain square edge flat bars. To increase slip resistance the following points should be considered on sloping walkways. the floor parallel to the loadbars. In steel grating there is better slip resistance in patterns with 100mm cross rod centres. i.e. Pattern A and C.

FIBREGLASS GRATING (FRP)

FRP grating is normally provided with an antiskid surface. This is a coarse grit that is embedded into the top surface of the grating. Plain top surface is available.

STEEL & ALUMINIUM GRATING

Although not mandated by AS 1657 the use of 10 x 10mm square bar cleats or abrasive strips can be used for additional security. ISO 14122.1 recommends cleats between 10 and 20. Serrated (see page 18) grating can be specified. Stainless steel and any bars 20mm deep are not recommended to be serrated. In addition both steel and aluminium grating can improve their slip resistance by setting the direction of walking over

EXPANDED METAL
Slip resistance is improved if the direction of walking is parallel to the Short Way Mesh (SWM).
CODES:

P = Plain S = Serrated G = Grit

R = Raised F = Flattened

TREATMENT/COLOUR
MILD STEEL GRATING/EXPANDED METAL
Available Galvanised (AS/NZS 4680), Bitumen Dipped or left Untreated. Green - Isopthalic Polyester Resin. Yellow - Vinyl Ester Resin. Reddish-Brown - Phenolic Resin.
CODES:

STAINLESS STEEL GRATING

Available Electro Polished, Garnet Blasted or left Mill Finish.

ALUMINIUM GRATING
Available Anodised, Powder Coated, Painted or left Mill Finish.

FIBREGLASS GRATING (FRP)

Available in a variety of colours. We recommend the following:

G = B = U = M = E = P = GB =

Galvanised Bitumen Dipped Untreated Mill Finished Electro Polished Painted Garnet Blasted

A = Anodised PC = Powder Coated G = Green Y = Yellow D = Dark Grey L = Light Grey R = Red RB = Reddish-Brown

PANEL SIZE
MILD STEEL GRATING
Western Australia 1200 x 6000 span New Zealand 900 x 6000 span All other locations 1000 x 6000 span Smaller panels can be made on request or the above panels can be cut down as required. Panel sizes noted are nominal. Dimensions will vary slightly according to load bar thickness and the pattern. Exact dimensions are shown in the table on page 17.
CODES:

STAINLESS STEEL GRATING

Available in the above described sizes or as dictated by the availability of the raw material flat bar.

EXPANDED METAL
Available in a range of sizes that allow for direct placement onto support steel without the need for cutting.

FIBREGLASS GRATING
Available in a variety of sizes suitable for cutting to suit the application.

Mild Steel/Stainless Steel 1 = 1000 x 6000 span 2 = 1200 x 6000 span 3 = 900 x 6000 span 4 = 900 x 4000 span Aluminium 1 = 1000 x 6000 span 2 = 1200 x 6000 span Fibreglass (FRP) 1 = 1220 x 3660

Expanded Metal 1 = 3000 x 1200 2 = 3000 x 900 3 = 3000 x 750 4 = 3000 x 600 10 = 2300 x 1200 11 = 2300 x 900 12 = 2300 x 750 13 = 2300 x 600

LWM LWM LWM LWM LWM LWM LWM LWM

ALUMINIUM GRATING
Available in panels up to 1200 x 6000.

Example of Coding

(Page 3)

1500

FLOORING
(Page 2) or b) Span.
995 10

(Page 3)

(Page 3)

(Page 3)

Examples: F403APM G3861GG5 For the shaded items the resultant code would be A325MPG1

(Page 6)

How to Order Flooring

1. Use the Quick Guide on page 1 and add the options for Material, Top Surface, Treatment/Colours and Panel size (if required) on page 3. 2. Choose a pattern from page 2 and choose a Load Bar from the Load Deflection Table on pages 6 & 7. Add the options on page 3. 3. Panel size suffix should be stated only if you want a stock panel. For example, A325MPU2 for an untreated stock panel 1200 x 6000. For Fabricated grating the code would read A325MPU. 4. Specify whether the grating is to be Banded or Cut To Size Only by referring to the Terminology on page 18. 5. Nominate the number of panels required and provide dimensions for width and span of each panel. Span is always the last dimension. 6. Where large floor areas are required provide a drawing of the area to be covered showing: a) Dimensions. c) Section size, location of, and toe direction of the support steel. d) Location and size of cut outs and removable areas. e) Location of kick plate and nosings. f) Indicate if penetrations are required to be split. 7. Specify fastener type if required. See pages 14 & 15.

Span Direction
Grating and expanded metal needs to be supported in a specific way. The direction that the load bars run is the important direction for grating and is referred to as the span. For expanded metal the span is in the direction of the strands or Long Way Mesh (LWM). Span is always the last dimension given when referencing a panel size. Grating and expanded metal has to be supported 90 to the span direction and does not require support on the other sides.
995 10 995 10 1250

Example: Shown here with standard panel widths of 995mm. Platform made in standard stock width panels plus a make-up panel cut to the nearest load bar. The balance allows for gaps up to 10mm between panels.

4265 Indicates span direction

Order as: 1/4265 x 1500 span (in 4 pieces)

Make up panels less than 300mm are joined to the adjacent panel.

Webplate/Webmesh
WEBPLATE
Webplate is a composite flooring comprising floorplate welded to the top of grating. Any grating pattern from page 2 can be combined with any floorplate thickness. We recommend E pattern grating (similar to F pattern but with cross rods at 100mm centres). Other combinations of hit and miss cross rod firings can be supplied if required. Webplate is available in steel and aluminium in the following combinations:
Material Product Floor/ Treadplate Thickness 3mm 5mm 3mm 5mm Grating Weight Untreated Kg/sqm 44.49 64.78 16.21 23.21 Span at 4kPa UDL 5mm Deflection 1390mm 1625mm 1100mm 1350mm

FLOORING

STEEL

WP3-E255MP* WP5-E325MP*

E255MP* E325MP* E255AP* E325AP*

ALUMINIUM

WP3-E255AP* WP5-E325AP*

Where * indicates Treatment. Refer to Options on page 3 and Examples of Coding on page 4.

How to Order Webplate

1. Choose the product type required by reference to the recommendations shown above. or Choose a grating by using the pattern choices on page 2 and choose an appropriate Load Bar from the Load/Deflection Table on page 6 & 7. 2. Add the Options on page 3. 3. Nominate the required thickness of the floorplate. Examples: WP3-E255MPG 1/1500 x 4500 span (in 1 piece) WP5-A325MPU 2/3000 x 750 span (each in 4 pieces) WP8-E405MPB All as per drawing supplied.

WEBMESH
Webmesh is a composite comprising grating with a light gauge mesh welded to the underside to prevent tools and small objects from falling through the grating. Complies with AS 1657-1992 paragraph 3.3.1.1

How to Order Webmesh

1. Select a grating from the pattern choices on page 2 and choose an appropriate Load Bar from the Load/Deflection Table on page 6 & 7. 2. Add the Options on page 3. 3. Prefix your choice WMExamples: WM-A255MPG 1/1205 x 3500 span WM-A325MPU 2/2500 x 750 span (each in 2 pieces) WM-C405MPB All as per drawing supplied. The standard mesh supplied is a flattened Expanded Metal LM1615*** SWM 12mm x LWM 30mm.

Steel Grating Load / Deflection Table

Span mm 450 34 1.8 36 1.8 45 1.8 56 1.8 53 1.4 53 1.4 74 1.8 56 1.4 70 1.6 70 1.4 70 1.4 88 1.4 88 1.4 76 1.2 91 1.6 87 1.1 115 1.4 92 1.1 120 1.2 114 1.1 144 1.1 158 1.2 135 0.9 144 0.9 190 1.1 179 0.9 226 0.9 298 0.9 298 0.9 286 0.8 377 0.8 353 0.7 465 0.7 787 0.5 1049 0.46 600 19 3.2 20 3.2 25 3.2 32 3.2 30 2.6 30 2.6 42 3.2 32 2.6 39 2.9 39 2.6 39 2.6 49 2.6 49 2.6 43 2.2 51 2.9 49 2 65 2.6 52 2 67 2.2 64 2 81 2 89 2.2 76 1.6 81 1.6 107 2 100 1.6 127 1.6 167 1.6 167 1.6 160 1.4 212 1.4 198 1.3 261 1.3 442 1 500 1 750 12 5 13 5 16 5 20 5 19 4 19 4 27 5 20 4 24 4.5 25 4 25 4 31 4 31 4 27 3.4 33 4.5 31 3.1 42 4 33 3.1 43 3.4 41 3.1 52 3.1 56 3.4 49 2.5 52 2.5 68 3.1 64 2.5 81 2.5 107 2.5 107 2.5 102 2.2 135 2.2 127 2 167 2 283 1.6 378 1.3 900 8 7.2 9 7.2 11 7.2 14 7.2 13 5.8 13 5.8 18 7.2 14 5.8 17 6.5 17 5.8 17 5.8 22 5.8 22 5.8 19 4.9 23 6.5 21 4.5 29 5.8 23 4.5 30 4.9 28 4.5 36 4.5 39 4.9 34 3.6 36 3.6 47 4.5 44 3.6 56 3.6 74 3.6 74 3.6 71 3.2 94 3.2 88 2.9 116 2.9 196 2.2 262 1.8 1050 6 9.8 6 9.8 8 9.8 10 9.8 10 7.9 10 7.9 13 9.8 10 7.8 13 8.8 13 7.8 13 7.8 16 7.8 16 7.8 14 6.7 17 8.8 16 6.1 21 7.8 17 6.1 22 6.7 21 6.1 26 6.1 29 6.7 25 4.9 26 4.9 35 6.1 33 4.9 41 4.9 52 4.9 52 4.9 52 4.4 67 4.3 64 3.9 85 3.9 144 3.0 193 2.5 1200 5 12.9 5 12.9 6 12.9 8 12.8 7 10.3 7 10.3 10 12.8 8 10.2 9 11.5 10 10.3 10 10.3 12 10.2 12 10.2 11 8.7 13 11.5 12 8.0 16 10.3 13 8.0 17 8.7 16 8.0 20 8.0 22 8.7 19 6.4 20 6.4 26 8.0 25 6.4 31 6.4 41 6.4 41 6.4 40 5.7 52 5.7 49 5.1 65 5.1 110 4 147 3.2 1500 3 20.1 3 20.1 4 20.1 5 20.1 5 16.1 5 16.1 6 20.1 5 16.0 6 18.0 6 16.0 6 16.0 8 16.0 8 16.0 7 13.6 8 18.0 8 12.5 10 16.0 8 12.5 11 13.6 10 12.5 13 12.5 14 13.7 12 10 13 10 17 12.5 16 10 20 10.0 26 10 26 10 25 8.9 33 8.9 31 8.0 41 8.0 70 6.1 94 5.1 1800 2 29 2 29 3 29 3 28.9 3 23.2 3 23.2 4 28.9 3 23.1 4 25.9 4 23.1 4 23.1 5 23.1 5 23.1 5 19.7 6 25.9 5 18.1 7 23.1 6 18.0 7 19.7 7 18.1 9 18.0 9 19.7 8 14.5 9 14.5 11 18 11 14.5 14 14.4 18 14.5 18 14.5 17 12.9 23 12.8 22 11.5 28 11.5 48 8.9 66 7.3 2100 2400 2700 3000 3300 3600 C203MP* F205MP* 20x3 14.3 20x5 18.2 20x3 18.2 20x5 22.2 25x3 17.3 25x3 19.8 20x5 28.7 25x5 21.5 25x5 25.8 25x3 22.2 25x3 24.7 25x5 27.1 25x5 29.6 32x5 25.2 25x5 33.6 32x3 21.4 25x5 35.2 25x5 37.8 32x5 26.1 32x5 32.7 32x3 27.7 32x5 34.0 32x5 36.5 32x5 42.7 40x3 26.1 40x5 31.3 32x5 44.4 32x5 46.9 40x3 33.9 40x5 41.8 40x5 54.8 40x5 57.4 45x5 46.7 45x5 61.4 50x5 51.6 50x5 67.9 65x5 87.5 75x6 120.2 U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D
4kP a5 Defl mm span

Prod uct

Load Size Bar Mas s kg/m 2 UkPa Dmm

980 1010 2 39.4 2 39.4 2 31.5 2 31.5 3 39.4 2 31.5 3 35.3 3 31.5 3 31.5 4 31.5 4 31.5 3 26.8 4 35.3 4 24.6 5 31.5 4 24.6 5 26.8 5 24.6 6 24.6 7 26.8 6 19.7 6 19.7 8 24.6 8 19.7 10 19.7 13 19.7 13 19.7 13 17.5 17 17.5 16 15.7 21 15.7 35 12.1 48 10.0 1060 1120 1170 1170 1200 1200 1225 2 41.2 2 41.2 3 41.2 2 35.1 2 35.1 1250 1250 1320 1320 1350 1350 3 32.1 4 41.1 3 32.1 4 34.0 4 32.1 5 32.1 5 35.0 4 25.7 5 25.7 6 32.1 6 25.7 8 25.7 10 25.7 10 25.7 10 22.9 13 22.8 12 20.5 16 20.5 27 15.8 37 13.0 2 40.7 3 49.6 2 40.7 3 44.3 3 40.7 4 40.7 4 44.3 3 32.6 4 32.6 5 40.7 5 32.6 6 32.5 8 32.6 8 32.6 7 29.0 10 28.9 9 26.0 12 26.0 21 20.0 29 16.5 1400 1420 1420 1440 1475 1510 1590 1590 1600 1660 3 40.2 1700 1710 1710 1780 1890 2030 2030 5 43.2 6 43.2 6 38.9 8 38.9 14 29.9 20 24.7 2030 2175 5 46.3 7 46.3 11 35.6 16 29.4 2200 2350 2825 3250

FLOORING
6

A203MP* C205MP* C253MP* D253MP* A205MP* F255MP* C255MS* A253MP* B253MP* C255MP* D255MP* F325MS* A255MS* C323MP* A255MP* B255MP* F325MP* C325MS* A323MP* C325MP* D325MP* A325MS* c403MP* F405MP* A325MP* B325MP* A403MP* C405MP* A405MP* B405MP* C455MP* A455MP* C505MP* A505MP* A655MP* A756MP*

4 40.2 5 40.2 6 40.2 6 40.2 6 35.8 8 35.8 7 32.1 10 32.1 17 24.8 24 20.4

Note: Where * indicates Treatment. Refer to Options on page 3 and Examples of Coding on page 4. Stainless Steel will be provided in either 30 x 5 or 32 x 5 depending on availability. Spans to the left of the heavy line have a deflection of less than 5mm for a 4kPa uniformly distributed load. ** Other combinations of pattern and bar size available to order. Other bar sizes can be serrated to order. Serrations not recommended for stainless steel or 20mm deep bars.

Aluminium Grating Load / Deflection Table

Load Size Bar Mas s kg/m 2 Uk D - Pa mm
Span mm 450 25.3 2.9 32.4 1.9 50.5 2.9 53.9 1.9 87 3.1 87 3.1 55.5 1.8 53.5 1.5 68.4 1.9 92.8 1.5 111 1.8 111 1.8 107 1.5 119 1.4 152 1.3 198 1.7 195 1.2 237 1.4 164 1.2 281 1.2 243 1 600 14.2 5.3 18.2 3.4 28.3 5.3 30.3 3.4 48.9 5.4 48.9 5.4 31.4 3.3 30.2 2.7 38.4 3.4 52.2 2.8 62.8 3.3 62.8 3.3 60.3 2.7 66.5 2.5 85.5 2.3 111 3.0 109 2.13 133 2.5 92.1 2.1 158 2.2 137 1.8 750 9 8.2 11.6 5.4 18.1 8.2 19.4 5.4 31.2 8.5 31.2 8.5 20.1 5.2 19.3 4.2 24.5 5.3 33.4 4.4 40.1 5.2 40.1 5.2 38.5 4.2 42.6 3.9 54.7 3.7 71.2 4.7 70 3.3 85.2 3.9 59 3.4 101 3.4 87 2.9 900 6.3 11.9 8.1 7.8 12.5 11.9 13.5 7.8 21.6 12.3 21.6 12.3 13.9 7.5 13.4 6.1 17 7.6 23.2 6.3 27.8 7.5 27.8 7.5 26.7 6.1 29.6 5.7 38 5.3 49.4 6.8 48.6 4.8 59.1 5.7 41 4.9 70.1 4.9 61 4.1 1050 4.6 16.2 5.9 10.8 9.2 16.2 9.9 10.6 15.8 16.7 15.8 16.7 10.2 10.2 9.8 8.4 12.4 10.4 17 8.6 20.4 10.2 20.4 10.2 19.6 8.4 21.7 7.8 27.9 7.2 36.2 9.3 35.7 6.5 43.4 7.8 30.1 6.6 51.4 6.7 45 5.6 1200 3.5 21.2 4.5 14.2 7 21.2 7.6 14.0 12.1 21.9 12.1 21.9 7.8 13.4 7.4 10.9 9.5 13.6 13 11.2 15.6 13.4 15.6 13.4 14.9 10.9 16.5 10.2 21.4 9.5 27.7 12.1 27.3 8.5 33.1 10.2 23.1 8.7 39.3 8.8 34. 7.4 1500 2.3 33.1 2.9 22.6 4.5 33.1 4.8 22.1 7.7 34.2 7.7 34.2 4.7 20.9 4.9 17.1 6.1 21.3 8.3 17.5 9.5 20.9 9.5 20.9 9.9 17.1 10.5 15.9 13.7 14.9 17.6 19 17.25 13.4 21.1 15.9 14.7 13.5 25.1 13.8 22 11.5 1800 2100 2400 2700 3000 F253AP* A253AS* A253AP* A255AS* A255AP* B255AP* F325AP* F403AP* A323AP* A325AS* A325AP* B325AP* A403AP* F455AP* A405AS* A405AP* A455AS* A455AP* A503AP* A505AP* A603AP* 25x3 25x3 25x3 6.9 8.0 8.5 U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D U D
4kP a5 Defl mm span

Prod uct

800 2 33.3 3.1 47.7 3.4 32.3 5.3 49.2 5.3 49.2 3.4 30.2 3.3 24.7 4.2 30.7 5.8 25.3 6.8 30.2 6.8 30.2 6.6 24.7 7.3 23 9.5 21.6 12.2 27.3 12.1 19.4 14.6 23 10.2 19.5 17.3 19.9 15 16.6 875

FLOORING

950 2.5 44.7 3.9 67 3.9 67 2.4 41.1 2.4 33.6 3 41.9 4.3 34.8 5 41.1 5 41.1 4.8 33.6 5.3 31.3 6.9 29.6 8.9 37.2 8.9 26.6 10.6 31.3 7.5 26.5 12.6 27 11 22.5 1.9 60 2.9 87.6 2.9 87.6 1.8 53.7 975 1075 1075 1.4 67.9 1090 1125 1150 3.3 45.6 3.8 53.7 3.8 53.7 3.6 43.9 4.6 10.9 5.3 38.9 6.8 48.6 6.8 35.0 8.1 40.9 5.8 35.0 9.6 35.3 9 29.4 2.6 57.6 2.9 67.9 2.9 67.9 2.9 55.6 3.1 51.8 4.2 49.6 5.3 61.6 5.4 44.7 6.4 51.8 4.5 43.5 7.6 44.7 7 37.2 1200 1300 1300 1350 2.5 63.9 3.4 61.8 4.3 76 4.3 55.7 5.1 63.9 3.7 54.6 6.1 55.2 5 46 1400 1475 1525 1625 1675 1600 1800 1836

25x5 12.4 25x5 13.0 25x5 14.7 32x5 10.7 40x3 8.9

32x3 10.4 32x5 15.6 32x5 16.2 32x5 17.9 40x3 12.6 45x5 13.7 40x5 19.2 40x5 19.8 45x5 21.5 45x5 22.0 50x3 15.3 50x5 24.3 60x3 18.0

Note: Where * indicates Treatment. Refer to Options on page 3 and Examples of Coding on page 4. Spans to the left of the heavy line have a deflection of less than 5mm for a 4kPa uniformly distributed load. ** Other combinations of pattern and bar size available to order. Other bar sizes can be serrated to order.

Note:
Panel Lengths are all 6000mm. Weights shown on pages 6 & 7 are untreated and unbanded. Galvanising and banding will increase the weights as follows: A - B Pattern 12% C - D Pattern 14% F Pattern 16% Load / Deflection Tables are arranged in rising strength order. See right hand column. U = Superimposed uniformly distributed load in kPa (100kg/sqm = 0.98 kPa). Deflection in millimetres for the load U. Assumption of load capacity is on single spans.

FIBRE REINFORCED PLASTIC

38

FRP

FLOORING
8

MATERIAL
ISOPTHALIC POLYESTER RESIN
ASTM E-84 Fire rating Class 1, 25 or less
CODES:

38

G Pattern

VINYL ESTER RESIN

ASTM E-84 Fire rating Class 1, 25 or less

I = Isopthalic Polyester Resin V = Vinyl Ester Resin P = Phenolic Resin

PHENOLIC RESIN
ASTM E-84-97a Fire spread index 4. Smoke developed value 1. Meets: Class 1 Flammability per ASTM E-84. Class A interior wall & ceiling finish per NFPA No. 255. Available only in 38mm deep.

TOP SURFACE
FRP GRATING
Normally provided with an anti-skid surface. This is a coarse grit embedded into the resin. Plain top surface is available.
CODES:

G = Grit P = Plain

TREATMENT/COLOUR
FRP GRATING
Available in a variety of colours. We recommend: Isopthalic Polyester Resin - Green Vinyl Ester Resin - Yellow Phenolic Resin - Reddish Brown
CODES:

G = Y = D = R = RB =

Green Yellow Dark Grey Red Reddish-Brown

PANEL SIZE
FRP GRATING
Available in a variety of sizes suitable for cutting to suit the application.
CODES:

1 = 1220 x 3660

FEATURES/BENEFITS
1. Integral, onepiece construction increases loadbearing capabilities. 2. Load applied to a Webforge FRP bar is transferred to adjoining bearing bars, assisting in load distribution on the grating as well as on the support structure. 3. Smooth resinrich vertical surfaces and tapered bars allow all debris to fall through. 4. Continuous glass fibre strand in alternating layers thoroughly wetted with the appropriate resin for excellent corrosion resistance. 5. Open area 70%.
4
3

1 2 2
5

HOW TO ORDER FRP

1. Choose a pattern. 2. Choose a load bar from the Load/Deflection Table on page 9. 3. Add the options for Material, Top Surface and Colour. 4. Panel size suffix should be stated only if you want a stock panel. Panels will have fingers (see page 18) unless the required sizes fall on a bar width. Examples: G256IGG G256VGY G386IGG1 1/1500 x 1300 span 2/6250 x 768 span (each in 2 pieces) 6/1220 x 3660 span Stock panels

Fixing Clips - See pages 14-15 >

FRP Grating
Allowable Environmental Service Conditions
CHEMICAL EXPOSURE
Acetic Acid Aluminium Hydroxide Ammonium Chloride Ammonium Hydroxide Ammonium Bicarbonate Ammonium Sulphate Benzene Benzoic Acid Borax Calcium Carbonate Calcium Nitrate Carbon Tetrachloride Chlorine - Dry Gas Chlorine - Water Chromic Acid Citric Acid Copper Chloride Copper Cyanide Copper Nitrate Ethanol Ethylene Glycol Ferric Chloride Ferrous Chloride Formaldehyde Gasoline Glucose Glycerine Hydrobromic Acid Hydrochloric Acid Hydrogen Peroxide Lactic Acid

TYPE V
% CONCENTRATION MAX. OPER. TEMP. 0F / 0C

TYPE I
% CONCENTRATION MAX. OPER. TEMP. 0F / 0C

CHEMICAL EXPOSURE
Lithium Chloride Magnesium Chloride Magnesium Nitrate Magnesium Sulphate Mercuric Chloride Mercurous Chloride Nickel Chloride Nickel Sulphate Nitric Acid Oxalic Acid Perchloric Acid Phosphoric Acid Potassium Chloride Potassium Dichromate Potassium Nitrate Potassium Sulphate Propylene Glycol Sodium Acetate Sodium Bisulphate Sodium Cyanide Sodium Hydroxide Sodium Nitrate Sodium Sulphate Stannic Chloride Sulphuric Acid Tartaric Acid Vinegar Water - Distilled Zinc Nitrate Zinc Sulphate

TYPE V
% CONCENTRATION MAX. OPER. TEMP. 0F / 0C

TYPE I
% CONCENTRATION MAX. OPER. TEMP. 0F / 0C

FLOORING

50 100 ALL 28 50 ALL N/R SAT SAT ALL ALL 100 SAT 10 ALL ALL ALL ALL 50 100 ALL ALL ALL 100 100 100 50 37 30 ALL

180/82 180/82 210/99 100/38 160/71 210/99 N/R 210/99 210/99 180/82 210/99 150/65 210/99 200/93 150/65 210/99 210/99 210/99 210/99 100/38 200/93 210/99 210/99 150/65 180/82 210/99 210/99 150/65 150/65 150/65 210/99

50 100 ALL 28 15 ALL N/R SAT SAT ALL ALL N/R SAT 5 ALL ALL ALL ALL 50 100 ALL ALL 50 100 100 100 50 37 5 ALL

125/52 160/71 170/77 N/R 125/52 170/77 N/R 150/66 170/77 170/77 180/82 N/R 140/60 80/27 70/21 170/77 170/77 170/77 170/77 75/24 90/32 170/77 170/77 75/24 90/32 170/77 150/66 120/49 75/24 100/38 170/77

SAT ALL ALL ALL 100 ALL ALL ALL 20 ALL 30 100 ALL ALL ALL ALL ALL ALL ALL ALL 25 ALL ALL ALL 75 ALL 100 100 ALL ALL

210/99 210/99 210/99 210/99 210/99 210/99 210/99 210/99 120/49 210/99 100/38 210/99 210/99 210/99 210/99 210/99 210/99 210/99 210/99 210/99 180/82 210/99 210/99 210/99 100/38 210/99 210/99 180/82 210/99 210/99

SAT ALL ALL ALL 100 ALL ALL ALL 20 ALL N/R 100 ALL ALL ALL ALL ALL ALL ALL ALL N/R ALL ALL ALL 25 ALL 100 100 ALL ALL

150/66 170/77 140/60 170/77 150/66 140/60 170/77 170/77 70/21 75/24 N/R 120/49 170/77 170/77 170/77 170/77 170/77 160/71 170/77 170/77 N/R 170/77 170/77 160/21 75/24 170/77 170/77 170/77 170/77 170/77

ALL - All Concentrations SAT - Saturated Solution N/R - Not Recommended. The corrosion resistance data listed above is for general information only. Resin manufacturers have provided test data which indicates the specific resin can withstand the corrosion conditions listed above. Webforge believes the data to be true and accurate but no guarantee is expressed or implied as to specific performance. Testing for specific environments is recommended.

FRP Grating Load/Deflection Table

Load Size Bar U= kPa Prod uct Mas s kg/m 2
Span mm

Span mm 1200

450

600

750

900

Deflection mm
G256*** 25 x 6 12.1 2.5 3.0 4.0 5.0 7.5 10.0 15.0 2.5 G386*** 38 x 6 18.6 3.0 4.0 5.0 7.5 10.0 15.0 0.27 0.33 0.44 0.55 0.94 1.1 1.74 0.1 0.12 0.17 0.21 0.31 0.41 0.63 1.03 1.25 1.67 2.37 3.11 4.15 6.23 0.27 0.32 0.43 0.53 0.8 1.06 1.6 2.58 3.1 4.48 5.17 7.76 10.34 15.52 0.98 1.4 1.71 2.02 2.81 3.59 5.16 1.68 2.03 2.7 3.38 5.06 6.75 10.13 4.7 5.64 7.52 9.4 14.1 18.8 1050mm 6.15 7.6 9.64 11.97 17.48 750mm 15.51 18.61

Note: Where *** indicates Material. Top Surface. Treatment/Colour. See options page 8.

4kP a Defl 5mm span

Expanded Metal
FLOORING
MATERIAL
MILD STEEL
Recommended for impact, high load applications where economy and strength are paramount.
CODES:

WM50080 Pattern
5 135

8 45

SWM = 45 LWM = 135 THICKNESS = 5 WIDTH = 8 HEIGHT = 16

WM50110 Pattern
5 135

11 45

SWM = 45 LWM = 135 THICKNESS = 5 WIDTH = 11 HEIGHT = 22

WM50075 Pattern
5 75

7.5 30

SWM = 30 LWM = 75 THICKNESS = 5 WIDTH = 7.5 HEIGHT = 15

WM50105 Pattern
5 75

10.5 30

SWM = 30 LWM = 75 THICKNESS = 5 WIDTH = 10.5 HEIGHT = 21

WM50055 Pattern
5 57

5.5 22

SWM = 22 LWM = 57 THICKNESS = 5 WIDTH = 5.5 HEIGHT = 11

M = Mild

TOP SURFACE
SAFETY
The raised angular pattern provides excellent grip on inclined walkways.
CODES:

R = Raised

TREATMENT/COLOUR
EXPANDED METAL
Available Galvanised ( ASNZ 4680 ), Bitumen Dipped or left Untreated.
CODES:

G = Galvanised B = Bitumen Dipped U = Untreated

CODES:

PANEL SIZE
EXPANDED METAL
Available in a range of sizes that allow for direct placement onto support steel without the need for cutting. 1 2 3 4 10 11 12 13 = = = = = = = = 3000 3000 3000 3000 2300 2300 2300 2300 x x x x x x x x 1200 LWM 900 LWM 750 LWM 600 LWM 1200 LWM 900 LWM 750 LWM 600 LWM

10

Fixing Clips - See pages 14-15 >

Expanded Metal
HOW TO ORDER EXPANDED METAL
1. Choose a pattern from page 10. 2. Add the options for Material, Top Surface and Treatment and Panel Size if required. 3. Panel size suffix should be stated only if you want a stock panel. Examples: WM5008MRU WM50110MRG 1/6500 x 750 LWM (in 3 pieces) 2/27000 x 900 LWM (each in 9 pieces of 3000 x 900)

FLOORING

WM50075MRU2 1/3000 x 900 LWM Stock Panel WM50080MRU All as per drawing supplied.

FEATURES/BENEFITS
Expanded metal is one continuous single sheet of mesh produced when a flat metal plate is sheared and stretched but is left intact at the knuckles. It is available in a variety of thicknesses with differing sizes and designs of the apertures. The strands and knuckles are set at a uniform angle to the plane of the sheet. This adds strength and rigidity and distributes the load to the supporting frames. Because there are no welds or joins it operates as a structural member that distributes loads evenly over a wide area. The high strength to weight ratio makes it suitable for many industrial and ornamental applications. No loose strands or welds means minimal deterioration from constant exposure or movement. A further feature is the provision of an excellent anti-slip surface. This makes the product suitable for ramps (e.g. inclined walkways adjacent to conveyors) platforms and stair treads. The open nature of the product provides good visibility through the mesh as well as the easy passage of air and sound whilst ensuring security and protection.

Load / Deflection Table

Thick ness mm Stra n Wid d th m m Mas s kg /m2

Prod uct

WM50080*** 45 x 135 WM50110*** WM50075*** WM50105*** WM50055*** 45 x 135 30 x 75 30 x 75 22 x 57

5 5 5 5 5

8 11 7.5 10.5 5.5

14 19 22 28 17

U D U D U D U D U D

4.7 3 6.3 3 5.6 3 8 3 7.33 3

2.2 4.5 2.85 4.5 2.65 4.5 3.6 4.5 3.02 4.50

1.2 6 1.7 6 1.5 6 2 6 1.05 6

Note: Where *** indicates Material. Top Surface. Treatment / Colour. See options page 10.

4kP a Defl 5mm Spa n

775 860 790 920 725

Simple Span mm
U= k D = Pa mm

Nom i Mes nal h si ze SW x LW

1200

600

900

11

Stair Treads
Mild/Stainless Steel

WELDED Fixing, Banded Ends, No Nosing Type T1

WELDED Fixing, Banded Ends, Floor Plate Nosing Type T3

WELDED Fixing, Banded Ends, Abrasive Nosing Type T5

BOLTED Fixing, Holed End Plates, No Nosing Type T2

BOLTED Fixing, Holed End Plates, Floor Plate Nosing Type T4

BOLTED Fixing, Holed End Plates, Abrasive Nosing Type T6

Aluminium

WELDED Fixing, Banded Ends, No Nosing Type T1

WELDED Fixing, Banded Ends, Floor Plate Nosing Type T3

WELDED Fixing, Banded Ends, Abrasive Nosing Type T5

BOLTED Fixing, Holed End Plates, No Nosing Type T2

BOLTED Fixing, Holed End Plates, Floor Plate Nosing Type T4

BOLTED Fixing, Holed End Plates, Abrasive Nosing Type T6

RECOMMENDED MAXIMUM LENGTHS FOR GRATING PATTERNS

STEEL ALUMINIUM 40 x 5 25 x 5 32 x 5 40 x 5 FRP 25 x 6 38 x 6

FRP

LOAD BAR SIZE A & B Pattern C & D Pattern

25 x 5

32 x 5

900 750 550

1300 1200 850

1600 1500 1350

550

900 450

1275 700

614

880

BOLTED Fixing. Abrasive Nosing Type T5

F Pattern G Pattern

RECOMMENDED TREAD WIDTHS FOR GRATING PATTERNS

A & B Pattern C & D Pattern F Pattern G Pattern 125 125 125

155 165

185

215 205

245 245 245 234

275 285
275

305 325 305 310

185

272

12

How to order Stair Treads

Standard Tread Type: T5 or T6 Standard Material: C255MP* Where * indicates treatment. See page 3 Standard Length: 750mm Standard Widths: 285mm Eg. T5/C255MPG
Tread Width 50 65 45 75 100 125
Compliance with AS1657 requires width = >215

HOW TO ORDER MILD/STAINLESS STEEL TREADS

S TA I R T R E A D S

1. Choose the standard tread shown or design your own as follows: 2. Select tread type from pictures opposite. 3. Select required pattern, bar size and width by referring to the table on page 12.

14 mm
All Treads sniped at 35 unless requested otherwise

4. Select options of Material, Top Surface and Treatment from page 3. 5. Nominate required quantity and dimensions.
Examples: T6/C255MPB T3/A325MPG 10/245 x 1250 T1/F255MPU 10/275 x 550 50/285 x 750

25

For 125 Tread widths (Not slotted) For 155, 165, 185 Tread widths (Not slotted) For 205, 215 Tread widths (Slotted punching) For 245, 275, 285, 305, 325 Tread widths (Slotted punching)

Standard Tread Type: T5 or T6 Standard Material: A325AP* Where * indicates treatment. See page 3 Standard Length: 750mm Standard Widths: 275mm Eg. T6/A325APM
Tread Width 50 65 45 75 100 125
Compliance with AS1657 requires width = >215

HOW TO ORDER ALUMINIUM TREADS

1. Choose the standard tread shown or design your own as follows: 2. Select tread type from pictures opposite. 3. Select required pattern, bar size and width by referring to the table on page 12. 4. Select options of Material, Top Surface and Treatment from page 3. 5. Nominate required quantity and dimensions.
Examples:

14 mm
All Treads sniped at 35 unless requested otherwise

25

For 125 Tread widths (Not slotted) For 155, 165, 185 Tread widths (Not slotted) For 205, 215 Tread widths (Slotted punching) For 245, 275, 285, 305, 325 Tread widths (Slotted punching)

T6/A325APM 50/285 x 750

T3/A405APPC 10/245 x 1250

T1/F405APA 10/275 x 700

Standard Tread Type: T5 Standard Material: G386IGG Where G indicates green. See pages 8 & 9 Standard Lengths: 730 or 768mm Standard Widths: 235 or 273mm Eg. T5/G386IGG

HOW TO ORDER FRP TREADS

1. Select the standard tread shown or design your own as follows: 2. Select required bar size and width by referring to the table on page 12. 3. Select the options of Material, Top Surface and Colour from page 3 or by reference to the full details on FRP in pages 8 & 9. 4. Nominate required quantity and dimensions.

Examples:

40mm minimum recommended bearing surface

Attach with: Top Saddle: C130SM Screw: C312SM

T5/G386IGG 50/234 x 728

T5/G386VGY 15/272 x 766

13

Fixing Clips
Clip Set Code Pattern C001MG A-F Description Clip Set A-F Pattern Mild steel Galvanised Top. Bottom. 65 x 8 screw Clip Set A-F Pattern Stainless steel. Mill finish Top. Bottom. 65 x 8 screw Clip Set A-F Pattern Mild steel Galvanised Top. 50 x 8 screw. Clip Set A-F Pattern Mild steel. Galvanised Top. Bottom. 80 x 8 screw Clip Set A-F Pattern Stainless steel. Mill finish Top. Bottom. 80 x 8 screw Clip Set A-F Pattern Stainless steel. Mill finish Top. Bottom. 50 x 8 screw Clip Set Expanded metal Top. Bottom. 65 x 8 screw Clip Set Expanded metal Top. Bottom. 65 x 8 screw Clip Set G Pattern Stainless steel. Mill finish Top. 30 x 6 screw Clip Set. G SS Mill Top. 50 x 6 screw Clip Set G Pattern Stainless steel. Mill finish Top. 20 x 6 screw Clip Set G Pattern Stainless steel. Mill finish Top. 20 x 6 screw Clip Set G Pattern Stainless steel. Mill finish Top. 30 x 6 screw Clip Set G Pattern Stainless steel. Mill finish Top. 50 x 6 screw Comprises Top C100MG Bottom C200MG Screw C301MG Top C100SM Bottom C200SM Screw C301SM Top C100MG Screw C302MG Usage Mild steel grating =<50mm Flange present Stainless steel / Aluminium grating =<50mm Flange present Mild steel grating =<50mm No flange present. Mild steel grating =>55mm Flange present Stainless steel / Aluminium grating =>55mm Flange present Aluminium grating =<40mm Flange present

FLOORING
14

C001SM

A-F

C002MG

A-F

C003MG

A-F

Top C100MG Bottom C200MG Screw C303MG Top C100SM Bottom C200SM Screw C303SM Top C100SM Bottom C200SM Screw C304SM

C003SM

A-F

C004SM

A-F

C010MG

WM30

Top C150MG Bottom C200MG Screw C301MG Top C151MG Bottom C200MG Screw C301MG Top C133SM Screw C311SM

Expanded metal WM SWM30 Expanded metal WM SWM45 FRP grating 25mm deep

C011MG

WM45

C020SM

C021SM

Top C134SM Screw C312SM Top C131SM Screw C310SM

FRP grating 38mm deep FRP grating 25mm deep

C022SM

C023SM

Top C132SM Screw C310SM

FRP grating 38mm deep

C024SM

Top C130SM Screw C311SM

FRP grating 25mm deep

C025SM

Top C130SM Screw C312SM

FRP grating 38mm deep

Fixing Clips
TOPS
C100MU C100MB C100MG C100SM
30,40 or 60 8.2

C101MG C101SM C102MG

32

10 7

60

FLOORING

C102SM

C130SM

38

25 or 38

C133SM (25mm) C134SM (38mm)

6 25 or 38

C131SM ( 25mm) C132SM ( 38mm)

25 or 38

C150MG ( SWM30) C151MG ( SWM45)

30 or 45 9

BOTTOMS
C200MU C200MB C200MG C200SM
8.2 x 40 Slot

C210MG C210SM
M8 Tapped

SCREWS/RIVETS

C301MG (65 x 8) C301SM (65 x 8)

C302MG (50 x 8) ( Pilot Hole 7.4mm )

C303MG (80 x 8) C303SM (80 x 8) C304SM (50 x 8)

C310SM (20 x 6) C311SM (30 x 6) C312SM (50 x 6)

C400MG (Grip Range 9-16mm) C401MG (Grip Range 6-20mm)

WELDING
Webforge believe that welding to the support structure is a suitable process. Minimum number of welds is four per panel. Grating: Weld 5mm fillet 25mm long at 1000mm centres. Expanded Mesh: Weld every fourth strand.

CLIP FREQUENCY
4 per panel. Approximately 3 per M2 where span is +/ 1500mm. Approximately 5 per M2 where span is +/ 750mm.

15

Manufacturing Tolerances
Mild/Stainless Steel
Transverse Bow

mm

mm

mm

mm

1/100 of width

Load Bars

SPAN S

WIDTH W

Aluminium

D1

W1

1/200 of width

Load Bars

Span S

Stair Treads

WIDTH W

Depth D

Width + - 3 mm

FRP

Length + 0 mm - 3 mm

Expanded Metal

Minimum Support Dimension

W1 SWM LWM

25mm min

D1

A L

LWM Span

Installation Clearances

Fabrication Welding
Span Span Nominal
Width

Banding bars and attachments are welded with minimum 3mm fillet to one side of: every 5th loadbar on A & B Pattern grating every 4th loadbar on C & D Pattern grating every 3rd loadbar on F Pattern grating Other welding is applied to cut-outs, splays or circles as appropriate or as requested.

10 mm

10 mm

Nominal

Load Bar

c
Support

Actual cutout will be to nearest load bar

16

Manufacturing Tolerances
Longitudinal Bow Cross Rod Location Load Bar Lean
3mm 1.5mm

Cross Rod Alignment and Spacing

5 mm
1000mm Nominal

Load Bar Chart

No. of bars 41 40 39 38 37 36 35 34 AB 1205 1175 1145 1115 1085 1055 1025 995 965 935 905 1205 875 1165 845 1125 815 1085 785 1045 755 1005 725 965 695 925 665 885 635 845 CD F G 1530 1492 1454 1416 1378 1339 1301 1263 1225 1187 1149 1111 1073 1035 997 958 920 882 844 806

FLOORING

1/200 of length

Load Bars

1mm in 10mm

6 mm centre to centre of crossrods measured randomly across 1500mm in length

H
B

33 32 31 30 29 28 27 26

1/1000 of length

Load Bars

End Flat Lean

25 24 23 22

Welding. Banding bars and end plates are welded one side of every load bar with a minimum 3mm fillet weld.

21 20 19
1 mm in 25 mm

605 805 1205 768 575 765 1145 730 545 725 1085 692 515 685 1025 654 485 645 965 616 455 605 905 577 425 565 845 539 395 525 785 501 365 485 725 463 335 445 665 425 305 405 605 387 275 365 545 349 245 325 485 311 215 285 425 273 185 245 365 235 155 205 305 196 125 165 245 158 95 125 185 65 35 85 45 125 65 120 82 44

18 17 16 15 14 13

Nominal Gap

Laying Sheets

12 11 10

10mm Nominal Gap

9 8 7
SHEET 1. SHEET 2. Overlap join SWM to SWM

6 5 4 3 2

10 mm nom.

10 mm nom. Min. clearance equal to rebate angle thickness

NZ 905 925 905 W.A. 1205 1205 1205 Other 995 1005 1025
Note: Sizes are overall outside to outside of bars. Calculations based on 5mm bars for A to F pattern. 6mm for G pattern. G pattern is FRP only. Bar centres are 38.1 mm.

10 mm nom.

15 mm

17

Terminology - Grating / Expanded Metal

LOAD BAR
Flat Bar from which grating is made.

NOSING
A member attached to or on the leading edge of a stair tread or at the top of a flight of stairs to assist slip resistance and to give a clear visual indication of the start of the flight. Can be Floor Plate Abrasive

FLOORING
18

CROSS ROD
In mild steel this is a twisted square bar forged into the top of the load bar. In stainless steel grating this is a round bar forged into the top of the load bar. In aluminium this is a square bar inserted through punched holes in the load bar and swaged to hold it in position.

KICK PLATE
Heavy section flat bar welded to ends or sides of panels and around cut outs, etc. when specified. Top edge to be 100mm above grating generally and is typically 130 x 6.

BANDED
Refers to the process of welding a flat bar (normally 5mm) to the loadbars after they have been cut to size to provide a uniform appearance around all sides of a grating panel. This process also helps prevent injury from laceration during installation and assists in keeping the panels flat.

CUT OUT
Grating areas removed from panel to permit passage for installation of pipes, plant and structural and handrail items.

PENETRATIONS
As for cut out but typically within the grating panel and not on the edge.

CUT TO SIZE ONLY

Refers to the process of leaving the panels with a raw cut edge and not banded as described above.

GROSS AREA
The total area of grating as shown on drawings using overall width and length dimensions of grating ie: W x L. The gross area is always the area calculated for invoicing purposes.

EXACT SIZE
Refers to the requirement to make the panels to an exact dimension and not to be adjusted to the nearest width across the standard pattern of the load bars.

LONG WAY MESH (LWM)

n Stra d
Wid th

SWM Short Way Mesh WIDTH

LWO

FINGERS
In FRP grating this describes a panel cut that does not run adjacent to the load bar.

SWO Knuckle
Thickness Strand

The distance from a point on a knuckle to a corresponding point on the following knuckle measured across the Long Way. LWM is the same as span in grating.

LWM

SHORT WAY MESH (SWM)

The distance from a point on a knuckle to a corresponding point on the following knuckle measured across the Short Way.

Long Way Mesh SPAN

SPAN
Overall dimension of a panel measured parallel with load bar. Indicated by this symbol

LONG WAY OPENING (LWO)

The distance measured from the inside of the knuckle in the long way.

WIDTH
Overall dimension of a panel measured at right angles to the load bars. Always called Width even if greater than the length.

SHORT WAY OPENING (SWO)

The distance measured from the inside of the knuckle in the short way.

KNUCKLE
The intersection of 2 strands. It is always the width of 2 strands.

SERRATIONS
Small notches made in the top edge of the load bar to assist in slip resistance.

OVERALL HEIGHT
The actual measurement of the height of the mesh measured at the knuckle.

Our Products

GALLERY
19

Handrails
S TA N C H I O N S
20

P
Platform

C
Cored

W
Welded

S
Side

S
Side

S90
Side 90

32NB

450 460

450 460

25NB
1000 1020 550 560

560 550

TOP OF STEEL 75 150

SC
Side Conveyer

SC
Side Conveyer

SO
Side Offset

PC
Platform Corner

IG
In Ground

32NB
900 450 460

25NB
1000 1020

505

550 560

55

55 75

600

Finding The Right Stanchion

PA
Platform Angle

CA
Cored Angle

WA
Welded Angle

SAL
Side Angle Left

SAR
SIde Angle Right

SHS
Swivel Head Stanchion

SHS
Swivel Head Stanchion

S TA N C H I O N S

140

. ROX APP 0 20

End of Cap

460
340

Termination Detail

340

560

180

150

280

AM
Angle Mounted

AMW
Angle Mounted Welded

SOAL
Side Offset Angle Left

SOAR
Side Offset Angle Right

IGA
In Ground Angle

32NB
450 460

450 460

25NB
1000 1020

485 (Stair) 475 560(Ramp)

560 550

K 32NB
450 100

L
200

250

100

21

Options
Kickplate Mounting Brackets
Steel
40 55 30

Note that Kickplate Mounting Bracket specifications have recently changed. Please visit the Webforge website at www.webforge.com.au/access_products for the latest updates specifications.
TYPICAL ELEVATION
50 14 dia. (use BNW Part C340MG) 20

MONOWILLS HANDRAILS
22

GRATING

D 75

45 20 25 40 x 40 x 6 angle 85mm long

D Type P

Type SO

Type S 30

Aluminium
45

85

TYPICAL ELEVATION
50 14 dia. 20 (use BNW Part C340SM)

GRATING

45 D 75 25 40 x 40 x 6 angle - P,S stanchion 80 x 40 x 6 angle - SO stanchion Type SO Type S 85mm long 20

D D Type P

DIMENSION D FOR VARIOUS STANCHION TYPES

Grating height mm

nil D = 40 D = 115

20,25,32 40,45,50 55,60,65 D = 65 D = 140 D = 80 D = 160 D = 100 D = 175

STANDARD & ANGLE MOUNTED From 0-14

P W, C , S & SO

Base Plates
Steel
145 102 75 80

Slot allows 7mm up / down adjustment to kickplate. All kickplate brackets are mounted right side when viewed from walking surface.

Aluminium
145 102

20 mm GRATING
40 typ.

25 mm GRATING

32 mm GRATING

150
100 kickplate typ. 10 20 65 10 25 65 10 32 65

150

CORNER

88

150

88

150

KICKPLATE POSITIONS

88 170 125 65 80

88 170 125

SO TYPE OFFSETS
460
SIZE CHANNELS STEEL OFFSET 110 ALUM. OFFSET 150 UNIVERSAL BEAMS ALUM. STEEL SECTION OFFSET OFFSET 200UB 110 150

150 x 75 180 x 75 200 x 75 230 x 75 250 x 90 300 x 90 560 380 x 100

ANGLE MOUNTED ONLY From 15-45

110 110 110 130 130 130

150 150 150 150 150 165

250UB 310UB 360UB 410UB 460UB 530UB

110 130 130 130 130 140

150 150 150 150 165 165 Hole size 17.5 mm typical. All base plates are 10mm thick. Hole size 17.5 mm typical. All base plates are 12mm thick.

Aluminium SO Stanchion centres should not exceed 1800mm. Steel SO Stanchion offset should not exceed 250mm if compliance with AS 1657 is required.

75

4 - 1 0 0 - 3 or 15 - 45 F r Fo r 31 51 Fo 60 45

RADIUS Steel 90mm Aluminium 140mm OFFSET

Bends/Closures/Gates
Horizontal Closure Bends (HCB)
Standard Pipe: 32NB 3.2mm WT Available in other pipe sizes. See specifications on page 25.
460

MONOWILLS HANDRAILS

260 300

Angle Closure Bends (ACB)

Standard Pipe: 32NB 3.2mm WT Available in other pipe sizes. See specifications on page 25. Available with value from 1 - 45
TOP
260 460

260

Rail Bends (RB)

Standard Pipe: Handrail 32NB 3.2mm WT Knee rail 25NB 3.2mm WT Standard Leg: 300mm x 300mm Non-Standard Leg: L1 + L2 =<6500
m m
TYPICAL ALL BENDS AND CLOSURES

L2MM

Slip Joints
Steel SJ20G SJ25G SJ32G SJ40G Suits Suits Suits Suits 20NB 25NB 32NB 40NB rail rail rail rail Aluminium SJ40A - suits 40 OD rail SJ46A - suits 46 OD rail

Gates/Drop Barriers
1000 Maximum 1500

32NB 25NB

Gate/Drop Barrier Types

Spring Loaded Self Closing Gravity Drop Padlock Option Combine with any stanchion Bracket variations for welding to columns Double Gates Locking Devices Kickplate Optional

Important
When ordering self closing gates, it is essential to nominate the NW swing swing direction.
SW swing NE swing SE swing

L1

23

Options/Ordering
Chain hook Nominate Centres

MONOWILLS HANDRAILS
24

DLSO Drill Left Side Only Nominate Drillings

DRSO Drill Right Side Only

As viewed from walking surface

ONE BALL

THREE BALL

MULTI BALL

DBSO Drill Bottom Side Only

DTSO Drill Top Side Only

MATERIAL
Mild Steel Stainless Steel Aluminium

HOW TO ORDER CLOSURES AND BENDS

1. Choose a type from page 23. 2. Choose a material. 3. Choose a treatment. 4. Choose a leg length if not standard. 5. Choose a pipe size. 6. Choose an angle if an ACB or RB. Examples: ACB 32 G 45...... Angle Closure 32NB Galvanised 45 ACB 25 G 45...... Angle Closure 25NB Galvanised 45 HCB 32 B .......... Horizontal Closure 32NB Black HCB 25 B .......... Horizontal Closure 25NB Black RB 25 G 90........ Rail Bend 25NB Galvanised 90 RB 32H B 135.... Rail Bend 32NB Heavy Duty Black 135

TREATMENT
Untreated - Black Galvanised Electropolished Powder Coated Painted

HOW TO ORDER STANCHIONS

1. Choose a type from page 20-21. 2. Choose a material type. 3. Choose a treatment. 4. Nominate a kickplate bracket height. See table page 22. 5. Nominate an offset if SO type stanchion. 6. Nominate an angle if an angle type stanchion. 7. Nominate the required options. 8. Enclose a sketch if needed to explain specials. Examples: PG ...................... Platform Galvanised WB...................... Welded Black PA ...................... Platform Aluminium SOG 110.............. SO Galvanised 110 offset SOGK 110 R140 .. SO Galvanised 110 offset RH Kickplate D=140 SOGK 125 L160.. SO Galvanised 125 offset LH Kickplate D=160 SOHG 110 .......... SO Heavy Duty Galvanised 110 offset AMB 45 .............. AM Black 45 SG Special.......... S Galvanised Drill 32/32 CG Special.......... C Galvanised. Centres 450/450/550. ...................... Drill 32/25/25. See Sketch Supplied.

HOW TO ORDER GATES/DROP BARRIERS

1. Choose a type from page 23. 2. Choose the stanchion type from page 20-21. 3. Choose material. 4. Choose a treatment. 5. Nominate a kickplate if required. 6. Nominate the swing direction. 7. Nominate the centre to centre dimension of the stanchions .... or advise if other. 8. Photocopy the sketch on page 23 and fill in the details if needed. Examples: Gate with two PG stanchions. Galvanised No Kickplate. 1250 centres. NW swing. Gate without stanchions. Galvanised. With Kickplate. 1000 centre to centre of 32 NB pipe. SW swing. Drop bar. Painted yellow. 700 inside styles.

Specifications
Type
Material
Grade STANCHION - STANDARD
NB OD

Standard
Mild Steel
250 40 48.3mm 3.2mm 40 48.3mm 4.0mm 76mm
32

Jumbo
Aluminium
6063-T6

Stainless Steel
316L

Steel

MONOWILLS HANDRAILS

250 65 76mm 3.6mm 65 76 4.5mm

Wall Thickness STANCHION - HEAVY

NB

48.26mm 2.77 sched 10

50mm 4.0mm

OD Wall Thickness BALL OD RAILS - STANDARD - HAND

NB OD

48.26mm 3.68mm sched 40 76mm 76mm

125mm
65

Wall Thickness Weight RAILS - STANDARD - KNEE NB OD Wall Thickness Weight RAILS - SPECIALS - HAND & KNEE NB OD Wall Thickness PIPE OD= < 50mm OD>50mm & = < 75mm Thickness Variation Base Plates Spheres Drilling Spheres Hole Angle SPACING AS1657 AS1657 App.B Stanchion P Stanchion S Stanchion W Stanchion SO Stanchion C

42.4mm 3.2mm 3.17kg 25 33.7mm 3.2mm 2.46kg

42.16mm 2.77mm 2.73kg

46mm 3.5mm 1.27kg

76mm 3.6mm 6.57kg 65 76mm 3.6mm 6.57kg

33.40mm 2.77mm 2.11kg

40mm 3.0mm 0.95kg

25 to 40 33.7mm to 48.3mm 3.2mm to 4.0mm +/-0.2mm +/-10% +/-1mm 2-4mm oversize +/-1 any horizontal axis 0.5 in slope 2000mm 3000mm 2700mm 3000mm 3000mm +/-0.2mm +/-10% +/-1mm 2-4mm oversize +/-1 any horizontal axis 0.5 in slope 2000mm 3000mm 2700mm 3000mm 3000mm +/-0.2mm +/-10% +/-1mm 2-4mm oversize +/-1 any horizontal axis 0.5 in slope 1800mm 1800mm 1800mm 1300mm 1800mm +/-0.25mm +/-10% +/-1mm 2-4mm oversize +/-1 any horizontal axis 0.5 in slope 4000

+ - L/100

Type
3.2mm WT PC, C, CA, SA,SC P, PA W, WA, AMW S SO SOAL / SOAR AM L M K IG, IGA 4.85kg 4.75kg 3.85kg 5.00kg 5.35kg 5.30kg 4.45kg 1.60kg 2.0kg 1.30kg 6.0kg

Steel
4.0mm WT 5.30kg 5.20kg 4.40kg 5.60kg 5.85kg 5.60kg 5.00kg 1.90kg 2.30kg 1.60kg 7.0kg

Aluminium
2.10kg 2.05kg 1.66kg 2.16kg 2.52kg 2.29kg 1.92kg 0.69kg 0.86kg 0.69kg 2.64kg
1 mm

L 2mm

1 mm

25

Our Products

GALLERY
26

Barrier Products
Fabrication
All the items shown on the preceding pages can be supplied loose or fabricated into panels ready for installation on site. Pre-Galvanised materials. Welded. Cold Galvanise touch up. Untreated. Hot Dip Galvanised after fabrication. Fabricated from your drawings. Modular panels as detailed below. Call the Webforge office for these Drawings in more detail. STD-003, STD-034.

MONOWILLS HANDRAILING

1000, 1500 or 2000 or Special

15 00

or 2

32NB 3.2WT.
REF. DETAIL

00 0o r1 /3

SP EC IAL

REF. DETAIL
25NB 3.2WT.

450 6

15 00

NOMINATE STANCHION TYPE

560

45 00 or 60 00 or or 20 SP 00 EC or IAL 1/3 SP EC 32 IAL NB 3

.2W T.

100 X 6
25 NB 3.2 W

15 00

or 2

T.

00 0o r1 /3

NOMINATE STANCHION TYPE

SP EC IAL
REF. DETAIL

2H/1000, 2H/1500, 2H/2000 & 2H/S

3000 or 4000 or SPECIAL 1500 or 2000 or 1/2 SPECIAL

32NB 3.2WT.

1500 or 2000 or 1/2 SPECIAL

4R/4500, 4R/6000 & 4R/S

REF. DETAIL

460

25NB 3.2WT.

15 00 o
REF. DETAIL

r2 00 0

560 0

100 X 6
D

or 1/2

NOMINATE STANCHION TYPE

NOMINATE STANCHION TYPE

3H/3000, 3H/4000, & 3H/S

4500 or 6000 or SPECIAL

30 00 or 40 00 SP or EC SP IAL EC IAL 15 00 or 20 00 or 1/2

32 NB 3 . 2W T.

SP EC

IAL
REF. DETAIL

25 NB 3.2 W

T.

1500 or 2000 or 1/3 SPECIAL

1500 or 2000 1/3 SPECIAL

1500 or 2000 or 1/3 SPECIAL

460

REF. DETAIL
25NB 3.2WT.

3R/3000, 3R/4000 & 3R/S

560

100 X 6
D

NOMINATE STANCHION TYPE

4H/4500, 4H/6000, & 4H/S

Installation
We can supply and install the complete package on site.

REF. DETAIL

15 00 or 20 00 or SP EC 32 NB IAL 3. 2
WT

NOMINATE STANCHION TYPE

25 NB 3.2 W

.
REF. DETAIL

T.

2R/1500, 2R/2000 & 2R/S

485

460

485

32NB 3.2WT.

460

485

460

27

Balustrade

BAL-SP
Your choice of infill Your choice of stanchion type Jumbo stanchions

120

B A LU S T R A D E
28

BAL-1
Standard: 12mm diameter rods Jumbo: 16mm diameter rods

BAL-2
Standard: 12mm diameter rods Jumbo: 16mm diameter rods Cranked As Drawn Opposite hand Alternating

Base Plate detail. See page 22.

BAL-3
16 x 16mm square rods with middle twist.

Balustrade

BAL-4
Perforated plate 2mm PGI 6.5mm holes 40% open area 25mm border all sides

B A LU S T R A D E

BAL-5
6mm toughened glass Die cast clamp

BAL-6
20 x 5mm Zig Zag

BAL-1D
As for BAL-1, with the addition of extra railing to comply with requirements of AS1428.1 -2001 for disability access. Additional rail may be applied to other balustrade types by suffix D.

75

29

Jumbo
JUMBO
30
65NB

JP
Jumbo Platform

JC
Jumbo Cored

JW
Jumbo Welded

JS
Jumbo Side

JS
Jumbo Side

BASEPLATE

65NB

450

Hole dia. 20mm

16mm Thick

550 700

150

JAM
Jumbo Angle Mounted

JAMW
Jumbo Angle Mounted Welded

JSAL
Jumbo Side Angle Left

JSAR
Jumbo Side Angle Right

JCA
Jumbo Cored Angle

JWA
Jumbo Welded Angle

65NB
450

65NB
485 (Stair) 550(Ramp) 700 550

50 50

Bends/Closures/Bumprail
Closures and Bends

JUMBO

Horizontal Closure Bends (HCB)

Standard Pipe: 65NB 3.6mm WT See specifications on page 25.

Angle Closure Bends (ACB)

Standard Pipe: 65NB 3.6mm WT See specifications on page 25. Available with value from 1 - 45

Rail Bends (RB)

Standard Pipe: 65NB 3.6mm WT Standard Leg: 400mm x 400mm Non-Standard Leg: L1 + L2 =< 6500

Bumprails
Choose stanchion type and nominate dimensions 125

31

Our Products

GALLERY
32

Through its network of operations throughout Australia, New Zealand and Asia, Webforge has the resources and experience to service a complete range of projects whatever the complexity or size.

Webforge Worldwide Centres

Australia Webforge (NSW) 73-75 Bassett Street Mona Vale NSW 2103 Phone: (02) 9997 8555 Fax: (02) 9997 7546 Postal: PO Box 440 Mona Vale NSW 1660 Email: nsw_sales@webforge.com.au Webforge (QLD) 1149 Kingsford Smith Drive Pinkenba QLD 4008 Phone: (07) 3260 1064 Fax: (07) 3260 1130 Postal: PO Box 1452 Eagle Farm QLD 4009 Email: qld_sales@webforge.com.au Webforge (VIC) Fact. 2, 142-146 Fairbank Rd Clayton South VIC 3169 Phone: (03) 9551 1911 Fax: (03) 9558 0730 Postal: Private Bag 155 Clayton South VIC 3169 Email: vic_sales@webforge.com.au Webforge (WA) 24 Tennant Street Welshpool WA 6106 Phone: (08) 9361 8933 Fax: (08) 9361 7057 Postal: PO Box 151 Bentley WA 6982 Email: wa_sales@webforge.com.au Webforge (North Queensland) Industrial Avenue Bohle Townsville Qld 4818 Phone: (07) 4774 4890 Fax: (07) 4774 6958 Email: tville_sales@webforge.com.au New Zealand Webforge (NZ) Ltd 23 Kelvin Grove Road Palmerston North NZ Phone: (06) 356 1246 Fax: (06) 356 7782 Postal: PO Box 1506 Palmerston North NZ Email: nz_sales@webforge.com.au Singapore Webforge (Singapore) Pte Ltd 31 Jurong Port Road # 02-12M Jurong Logistic Hub Singapore 619115 Phone: 65 6861 3611 Fax: 65 6861 8344 Email: webforge@singnet.com.sg Philippines Webforge Philippines Inc Main Ave cor Hologram Street Light Industry & Science Park 1 Cabuyao, Laguna 4025 Philippines Phone: 63 49 543 0441 Fax: 63 49 543 0440 Email: sales@webforge.com.ph Indonesia PT Webforge Indonesia Kawasan Industri Jababeka Jl. Jababeka V Kav V-9 Cikarang-Bekasi 17530 PO Box 387, Bekasi 17038 Indonesia Phone: 62 21 893 4513 Fax: 62 21 893 4516 Email: webindo1@rad.net.id Malaysia Webforge (KL) Sdn Bhd Lot 3, Jalan Gudang 16/9 Section 16, 40700 Shah Alam P.O. Box 7601, 40720 Shah Alam Selangor Darul Ehsan Malaysia Phone: 60 3 5519 0652 Fax: 60 3 5519 0749 Email: webkl@tm.net.my Vietnam Representative Office in Vietnam Webforge (KL) Sdn Bhd Unit 614, Me Linh Point Tower 2 Ngo Duc Ke, District 1 Ho Chi Minh CIty Vietnam Phone: 84 8 823 7850 ext. 237 Fax: 84 8 827 4661 Email: webforgekl_khanh@hcm.vnn.vn China Guangzhou Webforge Grating Co Ltd Jinhua 3rd Street Guangzhou Economic & Technological Development Zone Guangzhou 510730 China Phone: 86 20 8221 2791 Fax: 86 20 8221 2792 Email: gmgco@gdnet.com.cn Wuxi Webforge Grating Co. Lot 40B, Wuxi National High New Tech. Industrial Development Zone Wuxi, Jiangsu, P.C. 214028 China Phone: 86 510 521 1188 Fax: 86 510 521 5188 Email: webwuxi@public1.wx.js.cn Thailand Webforge (Thailand) Ltd (Head Office & Factory) Amata City Industrial Estate 7/110 Moo 4 Tumbol Mapyangporn Amphur Pluakdaeng Rayong 21140 Thailand Phone: 66 38 956 099 Fax: 66 38 956 097 Email: sales@webforge.co.th (Sales & Marketing) 26th Floor, Unit E, North Tower Jewelry Trade Center Building 919/330 Silom Road Bangrak, Bangkok 10500 Thailand Phone: 66 2 630 0861 Fax: 66 2 630 0860 Webforge Middle East PO Box 18641 LOB 14 544 Jebel Ali Free Zone Dubai United Arab Emirates Phone : 971 4 887 3346 Fax : 971 4 887 3347 Email : webforge@emirates.net.ae

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Disclaimer: While Webforge has taken all reasonable care in preparing this brochure Webforge takes no responsibility for loss resulting from relying on its contents. Customers should make their own enquiries as to whether any products described in this brochure are suitable for their intended use. Information in this brochure may change without notice.
Goodrich Graphics 8/2004

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