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Graphic Operating Instructions

---- MTR6 Bitumen Emulsifying Plant

ZHEJIANG METONG MACHINERY MANUFACTURE CO., LTD.

MTR6 Bitumen Emulsifying Equipments

Graphic Operating Instructions for MTR6 Bitumen Emulsifying Plant

Heat Transfer Oil Feed Water Feed for Emulsion Preparation Heat Transfer Oil Discharge Bitumen Intlet Emulsion Tank Bitumen Tank Drain Valve Emulsion Filter Emulsion Pump Finished Product Tansition Tank Output by Finished Product Pump Bitumen Pump Bitumen Filter To Finished Product Storage Tank Emulsifying Machine Inlet Figure 1: Schematic Diagram of MTR6 Bitumen Emulsifying Plant 1 2 3 4 5 6 5 3 4 7 8 9

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12

13 14 15 16

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18 19

20 18 16 21 22 23

24 25 2627

Figure 2

Front Layout of MTR6 Bitumen Emulsifying Plant 1 / 10

MTR6 Bitumen Emulsifying Equipments

29 b) Figure 3 Back Layout of MTR6 Bitumen Emulsifying Plant a)

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29

30

31

Graphic Description (Corresponding with Figure 2, Figure 3 and Figure 4)

1. Base Bitumen Tank Pointer Tank 2

2. Liquid Level Pointer for Bitumen Tank

3. Emulsion Preparation Tank2

4. Liquid Level for Emulsion

5. Emulsion Stirrer 1 5. Emulsion Stirrer 2 6. Water inlet Valve for Emulsion Tank 2

7. Emulsifying Machine

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MTR6 Bitumen Emulsifying Equipments


8. Temporary Storage 9. Electrical Control 10. Bitumen Tank 11. Heat Transfer Oil Tank for Finished Product Cabinet Thermometer Valve for Bitumen Tank

12. Oil Outlet Valve for Bitumen Tank

13. Bitumen Circulating 14. Insulated 3-way 15. Bitumen Drain Drain Valve Ball Valve Valve

16. Emulsion Tank Thermometer 1

16. Emulsion Tank Thermometer 2

17. Base Bitumen Pump

18. Oil Outlet Valve for Emulsion Tank 1

18. Oil Outlet Valve for Emulsion Tank 2

19. Heat Transfer Oil 20.Transfer Oil Valve 20. Emulsion Filter Valve for Emulsion Tank 1 for Emulsion Tank Heat 2

21. Emulsion Pump 22. One-way Valve

23. Oil Outlet Valve for 24. Heat Transfer Oil Valve Finished Product Tank for Emulsifying Machine

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MTR6 Bitumen Emulsifying Equipments

25. Finished Product Transfer Pump

26.27. Heat Transfer Oil 28. Sewage Outlet for 29. Drain Valve for Inlet/Outlet Finished Product Tank 1 Emulsion Tank 1

29. Drain Valve for Emulsion Tank 2

30. Water Feed Pump

31. Sewage Outlet for Bitumen Tank

Supplements for Wokring State of Insulated 3-way Ball Valve 14

Operating State 1: To Right Oil Outlet Pipe

Operating State 1: To Left Oil Outlet Pipe

Operating State 3: To Three Way

Textual Description:
1. Base Bitumen Tank (Bitumen Tank for short): Storing working base bitumen; 2. Liquid Level Pointer for Bitumen Tank: Indicating the liquid level of bitumen in the tank; 3. Emulsion Preparation Tank 2 (Emulsion Tank for short): Preparing emulsion; 4. Liquid Level Pointer for Emulsion Tank 2: Indicating the liquid level of emulsion in the tank; 5. Emulsion Stirrer 2: Stirring to produce emulsion; 6. Water Inlet Valve for Emulsion Tank 2: Controlling water feeding for the emulsion tank; 7. Emulsifying Machine: Processing the base bitumen and emulsion to produce emulsified bitumen; 4 / 10

MTR6 Bitumen Emulsifying Equipments


8. Temporary Storage Tank for Finished Product (Finished Product Tank for short): Temporarily storing the finished emulsified bitumen; 9. Electrical Control Cabinet: Controlling the operation of all electrical element; 10. Bitumen Tank Thermometer: Measuring and displaying the temperature of base bitumen; 11. Heat Transfer Oil Valve for Bitumen Tank: Controlling the heating of base bitumen; 12. Oil Outlet Valve for Bitumen Tank: Controlling the discharge of the base bitumen; 13. Bitumen Circulating Drain Valve: Draining the base bitumen circulating pipeline; 14. Insulated 3-Way Ball Valve: Selecting the circulation or working of base bitumen; 15. Bitumen Drain Valve: Draining the base bitumen working pipeline; 16. Emulsion Tank Thermometer 2: Measuring and displaying the temperature of emulsion; 17. Base Bitumen Pump (Bitumen Pump for short): Transferring base bitumen; 18. Oil Outlet Valve for Emulsion Tank 2: Controlling the discharge of emulsion; 19. Heat Transfer Oil Valve for Emulsion Tank 2: Controlling the heating of emulsion; 20. Emulsion Filter: Filtering emulsion; 21. Emulsion Pump: Transferring emulsion; 22. One-way Valve: Controlling the one-way flow of emulsion; 23. Oil Outlet Valve for Finished Product Tank: Controlling the discharge of finished emulsified bitumen; 24. Heat Transfer Oil Valve for Emulsifying Machine: Controlling the heating of the emulsifying machine; 25. Finished Product Transfer Pump (Finished Product Pump): Transferring finished emulsified bitumen; 26. Heat Transfer Oil Inlet: An inlet for outside heat transfer oil (to the inside); 27. Heat Transfer Oil Outlet: An outlet for outside heat transfer oil (to the outside); 28. Sewage Outlet for Finished Product Tank: Draining the residual emulsified bitumen in the finished product tank; 29. Drain Valve for Emulsion Tank 2: Draining the residual emulsion in the emulsion tank; 30. Water Feed Pump: Feeding water to the emulsion tank; 31. Sewage Outlet for Bitumen Tank: Draining the residual base bitumen in the bitumen tank; Step 1: Pump the hot bitumen into the bitumen tank, turn on the heat transfer oil valve 10 and keep the temperature between 135140. 5 / 10

MTR6 Bitumen Emulsifying Equipments


Hot Bitumen Inlet

Turn on the heat transfer oil valve 10

Heat to 135145
a) b)

Figure 4 Base Bitumen Tank Step 2: Add the mixed emulsifier, stabilizer and water into the emulsion preparation tank 3, start up the stirrer 5 and heat transfer oil valve 14, and keep the temperature at about 5055.

Figure 5 Emulsion Preparation Tank Open the heat transfer oil valve 14 Water Inlet for Emulsion Preparation

Figure 6 Control Panel Turn on stirrer 5 the

Heat to 5055

Step 3: Turn on the heat transfer oil valve, heat the bitumen pipeline to 130, warm up the bitumen pump 16 and emulsifying machine 7, and start up the motor. Start up all motors, and make sure that they work in good condition.

Figure 7 Heat Transfer Oil Pipeline 6 / 10

Figure 8 Control Panel

MTR6 Bitumen Emulsifying Equipments


Warm up the bitumen pump 16 Heat the bitumen pipeline to 130 Warm up the emulsifying machine 7 Start up all motors and make sure they work in good condition

Step 4: Startup Procedures: 1Open the oil outlet valve for bitumen tank 13, and open one oil outlet valve for emulsion tank 19;

Figure 9 Outlet Valve for Bitumen Tank 1) Open the oil outlet valve for bitumen tank 13

Figure 10 Outlet Valve for Emulsion Tank 1) Open the oil outlet valve for emulsion tank 19

2Start the emulsifying machine 7 and stop heating the emulsifying machine at the same time, and close the heat transfer oil valve for emulsifying machine 24;

Figure 11 Emulsifying Machine

Figure 12 Control Panel Figure 13 Heat Transfer Oil Valve for Emulsifying Machine Start the emulsifying machine 7 Close the heat transfer oil valve for emulsifying machine 24

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MTR6 Bitumen Emulsifying Equipments


3Start the emulsion pump 21, set the frequency of the emulsion pump frequency converter between 13 Hz18Hz (to be adjusted according to the on-site conditions);

Figure 14 Emulsion Pump

Figure 15 Control Panel

Figure 16 Control Panel of Frequency Converter

Set the frequency of the frequency converter

Start the emulsion pump 21

4Start the bitumen pump 16, set the frequency of the bitumen pump frequency converter between 18Hz24Hz (to be adjusted according to the on-site conditions);

Figure 17 Bitumen Pump

Figure 18 Control Panel Figure 19 Bitumen Pump Frequency Coverter Start the bitumen pump 16

Set the frequency of the bitumen pump frequency converter 5Start the finished product transfer pump 25

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MTR6 Bitumen Emulsifying Equipments

Figure 20 Finished Product Transfer Pump

Figure 21 Control Panel Start the product pump 25 finished transfer

6) The startup ends. Step 5: The oil-water ratio is from 5:5 to 6:4.

Step 6: Shutdown Procedures: 1Shut down the base bitumen pump 16; 2After the whole pipeline is cleaned with emulsion, shut down the emulsion pump 21; 3Shut down the emulsifying machine 7 and finished product transfer pump 25; 4Cut off the power.

Figure 22 Base Bitumen Pump

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MTR6 Bitumen Emulsifying Equipments

Figure 23 Emulsion Pump

Figure 24 Emulsifying Machine

Figure 25 Finished Product Transfer Pump

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