SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

Cement Based Non-Shrink Grout Mixing, Placement, Sampling, and Testing Inspection
PROJECT TITLE

SAIC NUMBER

DATE APPROVED

QR NUMBER

SAIC-Q-1049
WBS / BI / JO NUMBER

18-May-05

CIVIL-

CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL

EQUIPMENT DESCRIPTION REV. NO. PURCHASE ORDER NUMBER

EQPT CODE

SYSTEM ID.

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP. MH's SPENT TRAVEL TIME

ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL

SAUDI ARAMCO USE ONLY

WORK PERMIT REQUIRED?

ITEM No. A

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

Grout Mixing Inspection Grout shall be mixed per the Grout Manufacturer's instructions. (PIP STS03600, Sec. 6.3.1) The quantity of mixing water added shall be that recommended by the Grout Manufacturer's instructions. (PIP STS03600, Sec. 6.3.1) The total dissolved solids in the mixing water to be used for mixing prepackaged grouts shall not exceed 500ppm. Grout Placement Inspection Joints in grout shall be located as shown on the IFC Drawings or as recommended by the grout manufacturer. (PIP STS03600, Sec. 6.2.6) The minimum thickness of the grout shall be the space between the bottom of the base plate and the top of the concrete foundation; The minimum thickness of grout shall be 25mm's. When type of grout is not specified by the equipment Manufacturer, cementitious grout shall be used for any of the following situations: 1. For Rotating equipment that satisfies all of these requirements: a) Equipment with driver horsepower less than 500 (373 kW). b) Equipment with speeds 3600 RPM or less. c) Equipment that has a total weight of up to 2,270 kg (5,000 lbs) 2. Grouting of structural base plates, anchor bolts, columns and precast members, i.e: wall panels, beams, etc. Grout shall be dry packed, flowed or pumped into place per the manufacturer's written instructions for the type of grout being installed; The grout manufacturer's written instructions shall be strictly followed. (PIP STS03600, Sec. 6.3.2) Grout shall be placed in only one direction to prevent trapping air; Grouting shall be quick and continuous to avoid segregation, bleeding or premature initial set. (PIP STS03600, Sec. 6.3.3) Grout Sampling Inspection Two sets of 3 grout test cubes shall be cast in the field for each day grout is mixed and placed in the field. (PIP STS03600, Sec. 4.2.1) Curing shall be the same method as the field grout is cured and test cubes for compressive strength at 7 and 28 days of age. (PIP STS03600, Sec. 4.2.1) The temperature of the grout when placed shall be 230C + 30C. (ASTM C 1107, Sec. 9.1.2) SAES-Q-010 Sec. 3.2 SAES-Q-010 Sec. 3.2 SAES-Q-010 Sec. 3.2 SAES-Q-010 Sec. 3.2 SAES-Q-005 Sec. 4.3.2.c SAES-Q-010 Sec. 3.2 SAES-Q-010 Sec. 3.2 SAES-Q-010 Sec. 5.2

A1

A2

A3

B1

B2

B3

SAES-Q-010 Sec. 6.1

B4

SAES-Q-010 Sec. 3.2

B5

SAES-Q-010 Sec. 3.2

C1

C2

C3

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

Cement Based Non-Shrink Grout Mixing, Placement, Sampling, and Testing Inspection
PROJECT TITLE

SAIC NUMBER

DATE APPROVED

QR NUMBER

SAIC-Q-1049
WBS / BI / JO NUMBER

18-May-05

Civil

CONTRACTOR / SUBCONTRACTOR

ITEM No. D

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

Grout Testing Inspection The compressive strength of the grout shall be a minimum of 24MPa (3500psi) at 7 days of age. (ASTM C 1107, Sec. 7.2, Table 1) The compressive strength of the grout shall be a minimum of 35MPa (5000psi) at 28 days of age. (ASTM C 1107, Sec. 7.2, Table 1) SAES-Q-010 Sec. 3.2 SAES-Q-010 Sec. 3.2

D1

D2

REMARKS:

REFERENCE DOCUMENTS: 1- SAES-Q-010 -- Cement Based, Non-Shrink Grout for Structural and Equipment Grouting, 29 February 2004 2- SAES-Q-005 -- Concrete Foundations, 30 June 2004

Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:

Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified

QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed

PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified

QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test

Proponent and Others

Name, Organization, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified

Y = YES

N = NO F = FAILED

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