Type Series 81000TM medium-voltage controllers selection and application guide

E50001-F710-A120-X-4A00

Answers for energy.

Series 81000TM medium-voltage controllers

Siemens experience gained in over 50 years of supplying medium-voltage motor controllers in the U.S. has been captured in the Series 81000 design. The objective has been to incorporate features designed to provide safety, while simplifying operation and maintenance, as well as minimizing installation cost. Series 81000 medium-voltage controllers are designed for use in industrial plants, commercial buildings, electric utility generating plants, cogeneration installations and other electrical systems.

Table of contents
Overview Construction Motor protection Vacuum contactors Fuse applications Dimensions Typical layout arrangements Standard controller components 4-6 7 - 17 18 - 20 21 - 25 26 - 29 30 - 33 34 - 37 38 - 43

Overview
The Siemens Series 81000TM mediumvoltage motor controller has a modular design consisting of one or more contactors, housed in a freestanding sheet steel enclosure. Each controller is NEMA Class E2 and includes three currentlimiting fuses. The enclosure is designed for front access, allowing the equipment to be located against a wall or back-to-back. The design and manufacture of the Series 81000 medium-voltage controller unit is based on our experience as a leading manufacturer of motors worldwide. The benefits of this experience result in control scheme flexibility and increased safety, while simplifying operations, maintenance and minimizing installation costs. Typical applications include: Squirrel-cage induction motors (non-reversing, reversing or multi-speed) Reduced-voltage starters (autotransformer, reactor or solid-state type) Synchronous motors (brush or brushless type) Transformer feeders Capacitor bank feeders Power bus feeders (tie). The utilization voltage range for controllers is 2.3 kV through 13.8 kV. The Siemens Series 81000 mediumvoltage controller allows the user to combine vacuum contactors, latched contactors and load-break switches in one lineup. The user can also connect directly to Siemens type GM-SG medium-voltage metal-clad switchgear with a transistion section. This provides extreme flexibility in systems design. Load-break switches (LBS) Drawout controllers Drawout controllers include: Full-voltage non-reversing (FVNR) Reduced-voltage primary reactor (RVPR) Reduced-voltage autotransformer (RVAT) Reduced-voltage solid-state (SSRV) Brushless synchronous (BL-SYNCH) Brushtype synchronous (BT-SYNCH) Two-speed two-winding (2S2W) Two-speed one-winding (2S1W) Reversing.

Overview
Controller type Maximum motor size Load-break switch (LBS)
Drawout SSRV 600 A 1,200 A

2.3 kV
to 3,000 HP to 3,000 HP Fused Unfused Fused Unfused

4.16 kV
to 5,500 HP to 5,500 HP Fused Unfused Fused Unfused

6.9 kV
to 7,000 HP to 4,000 HP ---Unfused ---Unfused

13.8 kV
to 5,500 HP to 6,500 HP -------------

Table 1: Controllers and load-break switches (LBS)

System voltage

Vacuum contactor

Enclosed Interrupting continuous capacity ampere rating

Motor horsepower rating (three-phase)

Transformer loads

Unfused Fused Synchronous Induction class E1 class motors motors E2 kV

2.3 2.3 4.0 4.0 4.6 4.6 6.9
1

Maximum Maximum Maximum motor threefuse fuse phase rating rating kVA
24R 57X 24R 57X 24R 57X 24R 57X 300E 1,500 2,000 2,500 3,500 2,500 4,000 1,500
2

Type
97H3 96H6 97H3 96H6 97H3 96H6 97H3 96H6 3TL71

A
360 720 360 720 360 720 360 720 300

kA
5 7.2 5 7.2 5 7.2 4.2 7.2 3.0

kA
50 50 50 50 50 50 50 50 50

0.8 PF
1,500 3,000 2,500 5,500 2,500 5,500 4,000 7,000 5,500

1.0 PF
1,750 3,500 3,000 6,000 3,000 6,000 5,000 7,500 6,000

HP
1,500 3,000 2,500 5,500 2,500 5,500 4,000 7,000 5,500

450E 600E 450E 600E 450E 600E 200E

2

6.91 13.8

5,500

300E

Table 2: Ratings

Footnotes: 1. Nominal motor voltage 6.6 kV. (Temporary overvoltage of 7.6 kV) 2. Consult factory. 5

Overview
Contactors class E1 unfused NEMA refers to this unfused, magnetically held device as a class E1 controller. Type 97H3 (360 A) vacuum contactors are rated 5 kA (up to 5.0 kV) and 4.2 kA (up to 7.2 kV) interrupting capacity, while the type 96H6 (720 A) vacuum contactor is rated 7.2 kA interrupting capacity up to 7.2 kV. Type 3TL71 (300 A) vacuum contactor is rated 3.0 kA interrupting capacity up to 13.8 kV. Contactors class E2 fused To meet interrupting capability required for NEMA class E2 controllers, types 97H3, 96H6 and 3TL71 contactors are provided with primary current-limiting fuses in all three phases. The resulting interrupting ratings are shown in Table 2. Standards The key standards applicable to mediumvoltage controllers are: NEMA ICS 3-2005, part 1 UL-347 NEC (Article 490). Series 81000 controllers with vacuum contactors comply fully with these standards, and can be provided in compliance with specialty standards, such as the California Code. Vacuum technology Series 81000 controllers utilizing type 97H3, 96H6 or 3TL71 vacuum contactors offer extended service life and provide long mechanical and electrical life with minimal maintenance. Arc interruption is completely contained within vacuum interrupters, eliminating the need for arc chutes, blowout coils, pole plates and similar wear items. Extended electrical life Since arc interruption takes place in a sealed environment within the vacuum interrupter, arcing times are very short. As a result, arc erosion of the contacts is minimal, and an operating life of 250,000 operations at rated load-current is typical. Single-phase protection The Siemens type 3RU overload relay (standard) is available in the Series 81000. Unlike conventional overload relays provided by other manufacturers, the type 3RU includes standard single-phase protection. UL Listing The Series 81000 offers a broad range of UL Listed (and C-UL) class E2 controllers. Consult your local Siemens representative for information on UL Listing (or C-UL) status for specific projects. Power fuses The current limiting fuses used with type 97H3 vacuum contactors are ANSI Class "R" type FM (up to 4.8 kV) and type A720R (over 4.8 kV and up to 7.2 kV) rated for motor starting duty. Class "E" fuses, used for non-motor loads such as transformers and capacitor banks, can also be provided in Series 81000 controllers. Class "E" fuses, type CL-14 are used for fullvoltage and solid-state, reduced-voltage starters above 7.2 kV up to 13.8 kV.

Construction
Enclosures Available in a variety of styles to meet most applications, enclosure types include: NEMA 1 non-gasketed NEMA 1A gasketed NEMA 2 drip-proof NEMA 12 dust-tight NEMA 3R non-walk-in NEMA 3R walk-in External finish is ANSI 61 light gray polyester, electrostatically applied. Special colors and finishes are optionally available. Compartment segregation Each Series 81000 controller assembly consists of three areas completely segregated from one another: Contactor compartment Power bus system (high-voltage) Low-voltage section. A standard vertical structure consists of three 30" (762 mm) high compartments. One, two or three controllers (depending on rating) may be included in one structure. When three controllers are required, the horizontal bus (including ground bus) is mounted in an additional top-mounted 10" (254 mm) (13" (330 mm) for 3,000 A) high bus compartment. An optional configuration using two 45" (1,143 mm) high compartments with top-mounted bus is also available to comply with American Petroleum Institute specifications. A 15kV FVNR structure consists of three vertical structures. The overall controller dimensions are 72" (1,828 mm) wide, 48" (1,219 mm) deep and 90" (2,186 mm) high, without main bus. The incoming cable section is located on the right, while the outgoing cable section is located on the left. Both cable sections are 18 (457 mm) wide. The center section includes the drawout fuse-carriage, stationary main contactor, low-voltage compartment and a 1.0 kVA fixedmounted CPT.
Figure 1: Series 81000 drawout controller compartment segregation. Unit is not complete and is shown for illustrative purposes only.

Grounded steel barriers between power bus and vacuum contactors Low-voltage or controller compartment

Shutters

Steel barrier between compartments

A 15 kV SSRVS structure consists of three vertical sections. The overall controller dimensions are 96" (2,438 mm) wide, 66" (1,677 mm) deep and 90" (2,186 mm) high, without main bus. The SCR chassis units are located in the two sections on the left end, which also includes the lowvoltage compartment, a 1.0 kVA fixedmounted control power transformer and the termination space for the outgoing load-side cables. The third section houses the drawout fuse-carriage, as well as the stationary main and bypass contactors and the termination space for the incoming power cables. Main bus can be provided on 15 kV FVNR and 15 kV SSRVS controllers, using a topmounted main bus housing. This adds 15" (381 mm) to the height of the structure. The main bus is available in 1,200 A, 2,000 A or 3,000 A ratings.

Construction

Construction
Figure 2: Low-voltage door-in-door compartment for panel devices Figure 3: Main and vertical bus construction (shown with optional insulation). Transitions to type GM-SG 5 kV-15 kV switchgear are available.

Low-voltage compartment (up to 7.2kV) All active starter compartment front panels are provided with a "door-in-door" for access to the controller low-voltage area. Devices normally mounted in this section include the Siemens 9350 power meter, overload relay, ammeter, control relays, timing relays, pushbuttons, indicating lights, etc. Location within this section isolates the devices from any source of high voltage and allows access to these control compartments without interrupting service. Terminal blocks for control circuit wiring terminations are also accessible in this compartment. When extensive metering or special protective devices are required, the upper 30" (762 mm) high compartment can be used as a separate low-voltage compartment in addition to the "door-in-door" low-voltage compartment associated with each individual controller.

Power bus Power bus is isolated behind grounded steel barriers. Automatic shutters are provided on drawout controllers to cover the line-side bus stabs whenever a starter door is opened or the drawout carriage is in the disconnect position. Horizontal bus ratings range from 1,000 A through 3,000 A and are detailed in Table 3. Vertical tap buses in each section are rated 360 A, 540 A or 720 A, depending on the application. The standard bus material is silver-plated copper bus. Tin-plating is available as an option. Insulated bus with boots are available as options.

Construction
Bus type
Main horizontal

Continuous Conductor size amperes (A) in inches (mm)

1,000 1,200 2,000 3,0001 0.25 (6) x 3.0 (76) 0.375 (10) x 3.0 (76) Two 0.375 (10) x 3.0 (76) Three 0.50 (13) x 3.0 (76) 0.25 (6) x 2.0 (51) 0.25 (6) x 1.0 (25) 0.25 (6) x 1.5 (38) 0.50 (13) x 2.0 (51) 0.25 (6) x 2.0 (51)

Conductor material
Copper Copper Copper Copper Copper Copper Copper Copper Copper

Current density (A/in2)

1,333 1,067 889 667 600 1,440 1,440 720 1,200

Footnote:
1.

3,000 A bus must be located on top of unit in 13 (330 mm) top hat (15 (381 mm) for 15 kV).

Vertical

300 (15 kV) 360 540 720

Ground
Table 3: Bus ratings

600

Drawout controllers isolation disconnect (drawout mechanism) Series 81000 controllers use the complete contactor (or fuse carriage drawout assembly for 720 A or 15 kV controllers) as the high-voltage isolation switch, as described in NEMA ICS 3-2005, Part 1, clause 7.2.c and UL-347-2009, clause 5.202.2. Horizontal forward and back movement of the drawout assembly simultaneously opens and closes the line and load disconnect contacts. Because both line-side and load-side terminals are disconnected, there is no need for grounding the load-side terminals in the open position. Non-conducting glass-polyester barriers (shutters) completely isolate the stationary-line terminals. The shutter mechanism is positively driven by the same linkage mechanism that moves the drawout carriage from the connected to the disconnected position. The drawout operation is a simple onestep process. After the contactor is open (or de-energized), move the racking handle to the "OFF" position (disconnected), open the starter door and the contactor is ready to be rolled out of the compartment.

Interlocking A combination of mechanical and electrical interlocks are included to: Prevent inward and back movement of the drawout carriage (isolation switch), unless the contactor is open Prevent the opening of the highvoltage compartment door, unless the drawout carriage (isolation switch) is in the disconnect position Prevent the forward movement of the drawout carriage (isolation switch) to the connected position, unless the high-voltage compartment door is closed.

Construction
Control power transformers (CPTs) The basic controller includes, as standard, a 0.75 kVA CPT mounted on the drawout carriage. Oversize ratings are available up to 3 kVA, mounted on the drawout carriage. Blown fuse-trip option A blown fuse-trip option can be supplied to open the contactor in the event of a blown primary power fuse. A normally closed (NC) contact in the closing coil circuit opens when any primary power fuse operates, causing the contactor to open. A blown fuse-trip option is not available for 15 kV controllers. For SSRVS controllers, blown fuse tripping is accomplished in the protective software of the SSRVS unit. Latched contactors A latched version of the contactor with manual or electrical release is available for feeder applications. The mechanical latch keeps the contactor closed even when power to the coil has been removed. A typical application is as a transformer feeder where it is not desired that the controller open during a momentary loss of primary power. Test circuit Each Series 81000 controller is provided with a built-in test circuit for operation of the contactor from a remote source of control power, when the "test-run" switch is set at the "test" position. This circuit will function only if the contactor is disconnected from its primary source of power and the "test-run" switch is set at the "test" position. It allows maintenance and operation of the main contactor and low-voltage control circuitry without requiring energizing the motor, or disconnecting any load cables, and prevents back-energization of the CPT.

Figure 4: Control power transformer and fuses

Figure 5: Blown fuse-trip bar option

CPT kVA

Primary fuse rating 2.3 kV 3.3 kV

1E 2E 3E

Secondary fuse rating 4.0 kV

1E 2E 2E

4.6 kV
0.5E 2E 2E

6.6 kV
1E 1E 2E

115 V
10A 20A 30A

230 V
6.25A 10A 15A

0.75 2.0 3.0

1E 3E 4E

Table 4: CPT fuse sizes

10

Construction
Load-break switches (LBS) (up to 7.2 kV) Load-break switches rated 400 A, 600 A or 1,200 A can be incorporated into the Series 81000 as main disconnect or feeder devices. The switches are manually operated, quick make, quick break disconnect switches. The switch door includes a viewing window for visual inspection of the switch blade status. The door and switch operating handle are mechanically interlocked to ensure the door cannot be opened with the switch closed and the switch cannot be closed with the door open. In addition, the switch is covered with a plexiglass barrier. The switches are fixed mounted and can be equipped with fixed-mounted fuses. Unfused switches or fused switches with fuses up to 900E will fit in a full height 36" (914.4 mm) wide section. 1100E and 1350E fuses require an additional 36 (914.4 mm) wide section. Optionally, the 400 A feeder switches will fit in a 30" (762 mm) high controller compartment. Optional accessories for the load-break switches include auxiliary contacts (2 NO and 2 NC), shunt trip, blown fuse indicator or motor operator. The switch ratings are detailed in Table 5.

Figure 6: Load-break switch (LBS)

Ratings

Switch type 400 A 600 A

60 kV 600 A 50 kA 600 A 40 kA

1,200 A
60 kV 1,200 A 50 kA (31 kA for 1100E and 1350E) 1,200 A 61 kA

BIL Unfused interrupting Fused interrupting Continuous amperes Fault close and momentary rms kA
Table 5: Switch ratings

60 kV 400 A 50 kA 400 A 22.5 kA

11

Construction
Reduced-voltage starters For loads requiring reduced-voltage starting, the Series 81000 design offers three options. Primary reactor (RVPR), autotransformer (RVAT) and solid-state (SSRV) controllers are available as drawout controllers. Reduced-voltage primary reactor (RVPR) controllers Reduced-voltage primary reactor controllers consists of a main contactor, run contactor and a primary reactor with 80, 65 and 50 percent voltage taps, factory set at 65 percent. The standard reactors are NEMA medium duty-rated for three 30-second starts per hour, heavyduty starting reactors are available for special applications. The primary reactors are sized based on the motor locked rotor current. Reduced-voltage autotransformer (RVAT) controllers Reduced-voltage autotransformer controllers consist of a main contactor, shorting contactor, run contactor and an autotransformer with 80, 65 and 50 percent voltage taps, factory set at 65 percent. The standard autotransformers are NEMA medium duty-rated for three 30-second starts per hour. Heavy-duty autotransformers are available for special applications. The autotransformers are sized based on the locked rotor current of the motor. Starting sequence is closed transition.

Figure 7: RVAT - main vacuum contactor compartment

Figure 8: RVAT - autotransformer and start contactor compartment

Starter type
FVNR RVAT 80% tap RVAT 65% tap RVAT 50% tap RVPR 80% tap RVPR 65% tap RVPR 50% tap

Motor voltage
100 80 65 50 80 65 50

Motor current
100 80 65 50 80 65 50

Line current
100 64 42 25 80 65 50

Torque
100 64 42 25 64 42 25

Table 6: Starting characteristics of controller type expressed in percent rated value

12

Construction
Solid-state, reduced-voltage (SSRV) controllers Solid-state, reduced-voltage controllers consist of a main contactor, SCR chassis and a line-start rated bypass contactor. The SSRV starter provides the most flexible starting options, offering selectable current or voltage ramps. For emergency full-voltage starting, the bypass contactor can be used as an across-the-line starter by changing a control switch position. As an option, the starter can be equipped with a permanent emergency across-the-line starting option including an additional set of current transformers, normal/ emergency selector switch and a bi-metal overload relay. Repositioning power cables for this option is not required. Benefits of solid-state, reduced-voltage starting: Reduce torque shock damage Increase motor and drive train reliability Limit starting kVA Maintain future system flexibility Soft start and soft stop pumps to control water hammer Reduce hydraulic/mechanical problems. The SCR logic control incorporates the following standard protection, metering and parameter adjustments: Initial voltage - 10 to 50 percent nominal voltage (5 to 85 percent optional) Current limit -100 to 400 percent of motor full-load amperes (FLA) (100 to 700 percent optional) Acceleration time -1 to 30 seconds (1 to 90 seconds optional) Deceleration time - 0 to 30 seconds (0 to 90 seconds optional) Pump control - four closed-loop start and stop curves Pulse (kick) start <1 second 70 to 700 percent of motor FLA 1 second 70 to 400 percent of motor FLA Under voltage trip - 50 to 90 percent, adjustable trip delay 1 to 10 seconds Over voltage trip - 110 to 125 percent, adjustable trip delay 1 to 60 seconds Under current (load loss) trip - 20 to 90 percent of motor FLA (1%), adjustable trip delay 1 to 40 seconds Allowable restarts - 0 to 10, adjustable time inhibit Electronic overload class - 5 to 30 ANSI or IEC Electronic shear pin - trips within one cycle of setpoint Phase loss - one or more phases missing Phase sequence - phase sequence incorrect Shorted solid-state silicon-controlled rectification (SCR) internal fault detected Connection error - internal fault/motor connection Starter over temp - heatsink over temperature Elapsed time meter Maximum current Starting time for last start Total number of starts Cause of last fault Percentage of current at last trip Total number of trips RS-485 with Modbus remote terminal unit (RTU) protocol Opto-isolated inputs Non-volatile memory for programming and faults Programmable in four languages.
13 Figure 9: Solid-state, reducedvoltage controller

Construction
Overload protection - types 3RU or 3RB Running overcurrent (overload) protection for the motor must also be provided according to NEMA standards. This overload (or longtime) protection can be provided by the Siemens type 3RU (OLR) bimetallic thermal overload relay. This three-phase adjustable relay provides inherent single-phase protection and phase unbalance protection with NEMA class 10 tripping characteristics, providing optimum protection for motors having acceleration times of six seconds or less and allowable hot locked rotor times of five seconds or more. It is equipped with an isolated normally open contact to actuate a remote alarm in the event of an overload trip. For applications that require longer acceleration times, Siemens offers the type 3RB solid-state overload relay, with class 10, 20 or 30 tripping characteristics. For unusual applications, solid-state or switchgear type overcurrent relays are available. Current transformers (CTs) Starters using conventional overload relays are provided with current transformers mounted in the cable termination area of the controller compartment. These are used to drive the overload relay, ammeter or other devices that require a current input. CT selection takes into consideration the burden and accuracy requirements that are appropriate for the specified instrumentation and protective devices. The secondary current rating is always 5 A. The primary current rating is selected so that the actual secondary current will be between 3 A and 4 A with the motor (or other load) operating at full load. Applications at 7.2 kV or below use the type 81CT10 CT with standard accuracy rating. Higher accuracy class CT (type 81CT20) or higher burden CTs (type 81CT50) are also available as options. Applications above 7.2 kV use type MD CTs. Refer to Tables 7-10 for details.

Figure 10: Type 3RB overload relay

Figure 11: Type 3RU overload relay

Figure 12: Current transformers and cable termination area

14

Construction
Table 7: Relay class C10 standard CTs, Siemens type 81CT10

Ratio

60 Hz metering accuracy at burden B0.1 B0.2

0.6 0.6 0.6 0.3 0.6 0.3 0.6 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B0.5
1.2 0.6 0.6 0.3 0.6 0.3 0.6 0.6 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B0.9
2.4 1.2 1.2 0.6 1.2 0.6 1.2 1.2 0.6 0.3 0.3 0.3 0.3 0.3 0.6 0.3 0.3

Relay class
C08 C10 C10 C10 C10 C10 C10 C10 C10 C10 C20 C20 C20 C20 C20 C20 C10

Primary cable turns

Five Five Four Four Two Two One One One One One One One One One One One

Cable size AWG

#8 #8 #6 #6 #2 #2 2/0 2/0 2/0 4/0 4/0 4/0 4/0 4/0 4/0 4/0 4/0

Used on

30:5 40:5 50:5 75:5 100:5 150:5 200:5 250:5 300:5 400:5 500:5 600:5 500:5 600:5 750:5 800:5 1,000:5

0.6 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

360 A 360 A 360 A 360 A 360 A 360 A 360 A 360 A 360 A 360 A 360 A 360 A 720 A 720 A 720 A 720 A 720 A

Table 8: Relay class C20 optional CTs, Siemens type 81CT20

Ratio

60 Hz metering accuracy at burden B0.1 B0.2

0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B0.5
1.2 1.2 0.6 1.2 1.2 1.2 1.2 0.6 0.6 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B0.9
2.4 2.4 1.2 2.4 2.4 2.4 2.4 1.2 1.2 0.6 0.6 0.3 0.3 0.3 0.3 0.3

Relay class
C20 C20 C20 C20 C20 C20 C20 C20 C20 C20 C20 C20 C20 C20 C50 C50

Primary cable turns

Four Five Five Two Two One One One One One One One One One One One

Cable size AWG

#6 #6 #6 #6 #6 #2 #2 2/0 2/0 2/0 4/0 4/0 4/0 4/0 4/0 4/0

Used on

25:5 30:5 40:5 50:5 75:5 100:5 150:5 200:5 250:5 300:5 400:5 600:5 600:5 750:5 800:5 1,000:5

0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

360 A 360 A 360 A 360 A 360 A 360 A 360 A 360 A 360 A 360 A 360 A 360 A 720 A 720 A 720 A 720 A
15

Construction
Table 9: High-burden optional CTs, Siemens type 81CT50

Ratio

60 Hz metering accuracy at burden B0.1 B0.2

0.6 0.6 0.3 0.6 0.6 0.3 0.6 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

B0.5
1.2 1.2 0.6 1.2 1.2 0.6 1.2 0.6 0.6 0.6 0.3 0.3 0.3 0.3 0.3 0.3

B0.9
1.2 2.4 0.6 1.2 1.2 0.6 1.2 0.6 1.2 0.6 0.3 0.3 0.3 0.3 0.3 0.3

Relay class
C50 C50 C50 C50 C50 C50 C50 C50 C50 C50 C50 C50 C50 C50 C50 C50

Primary cable turns

Six Five Five Three Two Two One One One One One One One One One One

Cable size AWG

#6 #6 #6 #6 #6 #2 #2 2/0 2/0 2/0 4/0 4/0 4/0 4/0 4/0 4/0

Used on

25:5 30:5 40:5 50:5 75:5 100:5 150:5 200:5 250:5 300:5 400:5 600:5 600:5 750:5 800:5 1,000:5

0.3 0.6 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

360 A 360 A 360 A 360 A 360 A 360 A 360 A 360 A 360 A 360 A 360 A 360 A 720 A 720 A 720 A 720 A

Table 10: Type MD torrodial standard-accuracy CTs for 15 kV controllers

Ratio
100:5 150:5 200:5 250:5 300:5 400:5 500:5

60 Hz metering accuracy at burden B0.1

2.4 0.6 0.6 0.6 0.6 0.3 0.3

B0.2
---2.4 1.2 1.2 0.6 0.6 0.3

B0.5
---------2.4 1.2 1.2 0.6

B0.9
------------2.4 2.4 1.2

Relay class
C15 C20 C25 C35 C40 C60 C75

16

Construction
Voltage transformers (VTs) Optional voltage transformers are available in fixed-mounted or trunion-mounted (rollout for 7.2 kV and above) versions. Trunion-mounted VTs typically require a 30" (762 mm) high drawout compartment, while fixed-mounted VTs can be mounted in the upper low-voltage compartment and are barriered to prevent accidental contact (refer to Table 11 for VT ratings). Distribution transformers For larger auxiliary loads that need to be fed from the Series 81000 medium-voltage control center, NEMA standard distribution transformers can be installed. These are available in single-phase sizes from 3 kVA to 25 kVA and in three-phase sizes from 9 kVA to 45 kVA. Transformers include standard primary taps (four 2.5 percent taps) and class H insulation rated 180 C temperature class. The distribution transformers are provided with primary fuse protection and a molded-case circuit breaker on the secondary side. The transformers are stationary mounted and are rated 30 kV BIL. As standard, the primary fuses are fixed mounted. Optional trunion-mounted fuses are also available. The fuse trunion is mechanically interlocked with the secondary molded case circuit breaker to ensure that secondary loads are de-energized prior to operation of the trunion. Transformers will require a 30" (762 mm) high controller compartment, an additional 30" (762 mm) height is required for the optional fuse trunion. Auxiliary contacts All vacuum contactors are supplied with two NO and two NC auxiliary contacts available for customer use. Extra contacts are available through the use of the master relay (MR) or extra control relays.

Figure 13: Voltage transformer (trunion-mounted shown)

Voltage class
5 kV 5 kV 5 kV 7 kV 7 kV 15 kV 15 kV

Ratio

Accuracy class at 120 V secondary W, X Y

0.6 0.6 0.6 0.3 0.3 0.3 0.3

X
1.2 1.2 1.2 1.2 1.2 1.2 1.2

VA thermal rating1
600 600 600 1,500 1,500 1,500 1,500

BIL rating

2,400:120 4,200:120 4,800:120 6,900:120 7,200:120 12,000:120 14,400:120

0.3 0.3 0.3 0.3 0.3 0.3 0.3

45 kV 45 kV 45 kV 75 kV 75 kV 95 kV 95 kV

Table 11: Voltage transformer ratings fixed- or trunion-mounted

Footnote:
1.

30 C ambient.

17

Motor protection
Motor protection options Drive motors often play a decisive role in the success of a production process. Motor breakdowns frequently result in damage to driven equipment and production shutdowns. The resulting cost significantly exceeds the cost of repairing the motor. Optimum design of the motor protection ensures that damage from thermal overload is minimized with little reduction in service life. Secondary faults are minimized in the event of short circuits, ground faults and winding faults. The spectrum extends from small mediumvoltage motors with an output of a few hundred horsepower to large mediumvoltage motors with outputs measured in thousands of horsepower. Protection system design must be based on the rating of the motor, the importance of the drive for the technological process, the operating conditions and the requirements of the motor manufacturer. Commonly specified motor protection functions and motor protective relay selection tables are provided in Table 12.

Figure 14: Type 7SK80 protective relay

Fault
Stator thermal overload Rotor thermal overload during start Excessive starting time or blocked rotor Too frequent Ground fault Short circuit Phase loss Bearing overload Overheating of plan on unloaded drives (pumps, compressors) Undervoltage Induction operation (of a synchronous machine)
Table 12: Protection functions for various types of motor faults

Protection
Stator thermal overload protection

ANSI number
49

Motor starting time supervision Restart inhibit Ground fault protection Overcurrent time protection Current differential protection Negative sequence protection Temperature sensors (RTDs) Undercurrent protection Undervoltage protection Underexcitation (loss of field) protection

48 66, 49R 50G, 64G, 67G 50, 51 87 46 38 37 27 40

18

Motor protection
Table 13: Motor protection selection

Induction machine up to 1,000 HP

Type 7SK80 or 7SJ61 Basic motor protection plus 14, 27, 50BF, 51M and 86 Control functions Additional input/outout (I/O) Flexible protection functions Larger human machine interface (HMI) display Up to 12 external resistance temperature detectors (RTDs)1

Synchronous machine up to 2,000 HP

Type 7UM61 Basic motor protection plus 27/59, 32, 51V, 60, 67 and 81U/O Control functions Additional I/O Larger HMI display Up to 12 external RTDs1

1,000 HP - 2,500 HP
Type 7SK80 or 7SJ61 Basic motor protection plus 14, 27, 50BF, 51M and 86 Control functions Additional I/O Flexible protection functions Larger HMI display Up to 12 external RTDs1 Type 7UM61 Basic motor protection plus 32, 27/59, 51V, 60, 67 and 81U/O for variable speed applications Control functions Additional I/O Larger HMI display Up to 12 external RTDs
1

Over 2,000 HP
Type 7UM62 Basic motor protection plus 24, 27/59, 32, 40, 50BF, 51V, 67, 81R, 81U/O and 87 Control functions Additional I/O, transducer outputs Larger HMI display Up to 12 external RTDs1

Over 2,500 HP
Type 7UM61 Basic motor protection plus 32, 27/59, 51V, 60, 67 and 81U/O Control functions Additional I/O Larger HMI display Up to 12 external RTDs1
Footnote:
1.

Optional with up to five RTD inputs in protective relay (type 7SK80 only) or up to 12 RTDs using two type 7XV5662 RTD units.

19

Motor protection
Table 14: Protection functions for various types of motor faults

Function Description
50/51 50N/51N 51M 51V 37 87 87N 50BF 46 67 67N 32 27/59 47 81U/O 59N 40 24 48/14 66 86 38 ---Overcurrent instaneous/time Ground overcurrent instaneous/time Load jam Voltage controlled time Undercurrent Differential Ground differential Breaker failure Phase balance (negative sequence) current Directional overcurrent Directional ground overcurrent Directional (reverse) power Under/over voltage Phase rotation Over/under frequency Ground overvoltage Under excitation (loss of field) Over excitation (volts per hertz) Incomplete sequence/underspeed Restart inhibit Lockout RTD monitoring I/O binary inputs/binary outputs
Footnote:
1.

Type 7SJ60
Yes Yes ------------------Yes ---------------------------Yes ---------3/1

7SK80
Yes Yes Yes ---Yes ------Yes Yes ---Optional Optional Optional Optional Optional Optional ------Yes Yes Yes Optional1 3/5

7SJ61
Yes Yes Optional ---Yes ---Yes Yes Yes ---------------------------Optional Optional Yes Optional1 3/4

7SJ62
Yes Yes Yes ---Yes ---Yes Yes Yes Yes Yes ---Yes Yes Yes Yes ------Yes Yes Yes Optional1 8/8

7UM61
Yes Yes ---Yes ---------Yes Optional Yes Yes Yes Yes Yes Yes Yes Optional Yes Optional Optional Yes ---7/12

7UM62
Yes Yes ---Yes Yes Yes ---Yes Optional Yes Yes Yes Yes Yes Yes Yes Yes Yes Optional Yes Yes Optional1 7/15

Optional with up to five RTD inputs in protective relay (type 7SK80 only) or up to 12 RTDs using two type 7XV5662 RTD units.

20

Vacuum contactors
Type 97H3 360 A drawout vacuum contactor This vacuum contactor forms the centerpiece for the medium-voltage controller. It is a drawout assembly that racks onto or off of the primary stabs in the stationary housing. The supporting base consists of a bolted steel frame. The pushrods, contact support blocks and other insulating parts are constructed of glass polyester. All insulating material that is in contact with high-voltage current carrying parts is flame retardant and track resistant. The distinctive features of the Siemens type 97H3 vacuum contactor is high reliability, long service life, compact dimensions and the ability to deal with most motor switching duties. They are suitable for loads of many types, including motors, transformers, capacitors and resistive loads. In addition to the advantages of long mechanical and electrical life with low maintenance, the contacts are resistant to adverse atmospheric environments and are light in weight. The vacuum contactor with single- or double-barrel power fuses can be installed in Series 81000 class E2 controllers of either one-, two- or three-high construction. The type 97H3 drawout vacuum contactor consists of: A low-voltage section containing the main coil drive and auxiliary contacts A medium-voltage section housing the vacuum interrupters A support structure providing mounting for the power fuses, control transformer and primary fuses and drawout finger assemblies. Since arc interruption is accomplished completely within the vacuum interrupters, arc chutes, blowout coils and pole plates are not required. Stationary and movable power contacts are located inside the vacuum interrupters. A stainless steel bellows attached to the movable contact ensures a complete seal and vacuum integrity. Because the contacts are sealed in the vacuum interrupter and have only a short stoke, long mechanical and electrical life is achieved. Siemens type 97H3 series vacuum contactor is mechanically interchangeable with the previous type 94H3 series. The type 96H3 series is mechanically interchangeable with the previous type 93H3 series contactors.

Figure 15: Type 97H3 360 A fused vacuum controller - front view

Figure 16: Type 97H3 360 A fused vacuum controller - rear view

21

Vacuum contactors
Type 96H6 720 A vacuum contactor The type 96H6 720 A vacuum contactor employs a similar philosophy to the drawout type 97H3 360 A contactors, except that only the primary currentlimiting fuses are mounted on the drawout carriage. The vacuum contactor is stationary mounted, connected to the load stabs of the drawout cell with cables rated for 720 A. The use of the drawout fuse carriage preserves all of the advantages of drawout construction.

Figure 17: Type 96H6 720 A fuse carriage - front view

Test switch contact development

LSI CXFU Run C B 6 Start Test A RSI X1 X2

115 V or 230 V CPT Push to test C L2 RL L1 TFU 8 9 C 12

Run
A B C X X

Test
X

X = Contacts closed

115 V or 230 V test power 2 3 11 OL MR

Stop 1

MR 10 A 14 M 13 B

Figure 18: Type 96H6 720 A fuse carriage - rear view

MR

15 F

A1

DC drive unit
M CC M CC

A2 2

D 13

1 1 Additional auxiliary contacts 84 M 83 43 M 44 21 M 22 32 M 31 G 12 H I J K L M N 19 Legend: CPT CXFU LSI M MR M CC RL RSI TFU

13 14

15 16

17 18

= Control power transformer = Fuse for CPT secondary = Line switch interlock = Main vacuum contactor = Master relay = Main vacuum contactor magnet coil = High-voltage light = Racking switch interlock = Fuse for test power

Figure 19: Typical control schematic for FVNR squirrel-cage controller 22

Vacuum contactors
Table 15: Operating data for type 97H3 vacuum contactor

Item
Rated voltage Rated current Permissible switching frequency Mechanical life (number of operations) Electrical life (number of operations) Closing time Minimum closing command duration Opening time Arcing time Pick-up voltage AC or DC, nominal Drop-out voltage AC or DC, nominal Minimum trip voltage Rated control voltage Coil circuit inrush Coil circuit holding Tripping (latched opening release) Auxiliary contact arrangement Auxiliary contact rating Continuous current AC making/breaking DC making/breaking Maximum interrupting current (three operations) Short-time current (rms) 30 seconds 1 second Standard service altitude Optional service altitude BIL Dielectric strength (60 Hz) Control voltages AC and DC Control voltage options (latched opening release)
Footnotes:
1.

Magnetically held
7,200 V 360 A 1,200/hour 1,000,000 250,000 150 ms 300 ms 325 +/- 75 ms 10 to 20 ms 85% rated (hot); 70% rated (cold) 74 +/- 2 V ---115 to 240 V (50/60 Hz); 125 to 250 Vdc 600 W 90 W ---2 NO + 2 NC 10 A, 600 V (NEMA class A600) 10 A 7,200 VA not over 60 A/ 720 VA not over 6 A 10 A@24 V; 5 A@110 V; 0.9 A@125 V 5,000 A@5 kV; 4,200 A@7.2 kV
3

Latched
7,200 V 360 A 60/hour 100,000 (latch mechanism); 1,000,000 contactor 100,000 (latch mechanism); 250,000 contactor 150 ms 300 ms > 45 ms 10 to 20 ms 85% rated (hot); 70% rated (cold) ---85% rated voltage 115 to 240 V (50/60 Hz); 125 to 250 Vdc 600 W ---500 W 2 NO + 2 NC 10 A, 600 V (NEMA class A600) 10 A 7,200 VA not over 60 A/ 720 VA not over 6 A 10 A@24 V; 5 A@110 V; 0.9 A@125 V 5,000 A@5 kV; 4,200 A@7.2 kV

2,160 A 5,400 A 200 m below to 1,000 m above sea level 4,500 m1 60 kV5
4

2,160 A 5,400 A 200 m below to 1,000 m above sea level 4,500 m1 60 kV5
4

120/240 Vac and 125/250 Vdc ---2.

120/240 Vac and 125/250 Vdc 24 Vdc; 32 Vdc; 48 Vdc; 125 Vdc; 250 Vac; 115 Vac; 240 Vac

High-altitude vacuum contactor required for altitude over 1,000 m. Maximum altitude 4,500 m.

Opening time = time from instant of application of the OPEN control pulse to the instant of contact separation. Fast dropout option available. 2.0 kV + (2.25 x rated voltage) = 18.2 kV for 7.2 kV rated voltage.

5.

Phase-ground and phase-phase, with vacuum contactor closed.

3. 4.

23

Vacuum contactors
Table 16: Operating data for type 96H6 vacuum contactor

Item
Rated voltage Rated current Permissible switching frequency Mechanical life (number of operations) Electrical life (number of operations) Closing time Minimum closing command duration Opening time Arcing time Pick-up voltage AC or DC, nominal Drop-out voltage AC or DC, nominal Minimum trip voltage Rated control voltage Coil circuit inrush Coil circuit holding Tripping (latched opening release) Auxiliary contact arrangement Auxiliary contact rating Continuous current AC making/breaking DC making/breaking Maximum interrupting current (three operations) Short-time current (rms) 30 seconds 1 second Standard service altitude Optional service altitude BIL Dielectric strength (60 Hz) Control voltages AC and DC Control voltage options (latched opening release)
Footnotes:
1.

Magnetically held
7,200 V 720 A 600/hour 1,000,000 200,000 60 to 70 ms 300 ms 30 to 35 ms 10 ms or less 85% rated (hot); 70% rated (cold) 50% rated (hot); 40% rated (cold) ---115 to 240 V (50/60 Hz); 125 to 250 Vdc 800 VA 48 VA ---3 NO + 3 NC 10 A, 600 V (NEMA class A600) 10 A 7,200 VA not over 60 A/ 720 VA not over 6 A 60 W (L/R 150 ms) 7,200 A

Latched
7,200 V 720 A 300/hour 200,000 200,000 60 to 70 ms 300 ms 30 to 35 ms 10 ms or less 85% rated (hot); 70% rated (cold) ---85% rated voltage 115 to 240 V (50/60 Hz); 125 to 250 Vdc 875 W ---600 W 3 NO + 3 NC 10 A, 600 V (NEMA class A600) 10 A 7,200 VA not over 60 A/ 720 VA not over 6 A 60 W (L/R 150 ms) 7,200 A

4,320 A 10,800 A <1,000 m

2

4,320 A 10,800 A <1,000 m

2

60 kV3
1

60 kV3
1

115/240 Vac; 125/250 Vdc ---3.

115/240 Vac; 125/250 Vdc 24 Vdc; 32 Vdc; 48 Vdc; 125 Vdc; 250 Vac

2.0 kV + (2.25 x rated voltage) = 18.2 kV for 7.2 kV rated voltage. Consult factory.

Phase-ground and phase-phase, with vacuum contactor closed. Opening time = time from instant of application of the OPEN control pulse to the instant of contact separation.

4.

2.

24

Vacuum contactors
Table 17: Operating data for type 3TL714 vacuum contactor

Item
Rated voltage Rated current Permissible switching frequency Mechanical life (number of operations) Electrical life (number of operations) Closing time Minimum closing command duration Opening time Arcing time Pick-up voltage AC or DC, nominal Drop-out voltage AC or DC, nominal Rated control voltage Coil circuit inrush Coil circuit holding Tripping (latched opening release) Auxiliary contact arrangement Auxiliary contact rating Continuous current Switching ratings (ac) (AC-11) Switching ratings (dc) (DC-11) Maximum interrupting current (three operations) Short-time current (rms) 30 seconds 1 second Standard service altitude Optional service altitude BIL Dielectric strength (60 Hz) Control voltages AC and DC Control voltage options (latched opening release)
Footnotes:
1. 3.

Magnetically held
13,800 V 300 A 60/hour 1,000,000 500,000 40 to 60 ms 300 ms <100 ms 11 ms or less 85% rated (hot); 70% rated (cold) <70% E 115 to 240 V (50/60 Hz); 125 to 250 Vdc 1,200 W 200 W ---4 NO + 4 NC; 6 NO + 6 NC; 8 NO + 8 NC 10 A, 600 V (NEMA class A600) 10 A 10 A@48 V; 9 A@60 V; 5 A@110 V; 2.5 A@220 V 10 A@24 V; 9 A@48 V; 7 A@60 V; 4 A@110 V; 2 A@220 V 3,000

4,800 A 8 kA 50 m below to 1,000 m above sea level 4,500 m1 95 kV5

3

120/240 Vac; 125/220 Vdc ---2.0 kV + (2.25 x rated voltage) = 33.0 kV for 13.8 kV rated voltage. Vacuum contactor only. Ratings for installation are determined by fuses. Phase-ground and phase-phase, with vacuum contactor closed.

High-altitude vacuum contactor required for altitude over 1,000 m. Maximum altitude 4,500 m. Opening time = time from instant of application of the OPEN control pulse to the instant of contact separation.

4.

2.

5.

25

Fuse applications
For non-motor loads
Wave of available symmetrical short-circuit current

Current

The principal application for ANSI "E" rated fuses in Series 81000 controllers is for non-rotating loads, such as transformer feeders. The following tabulation may be used for estimating the "E" rated fuse appropriate for a particular three-phase transformer application. Fuse ratings higher or lower than those listed in Table 18 may need to be employed if the transformer has unusual magnetizing (inrush) current characteristics, or for proper coordination with the secondary protective device (for example, secondary fuse, low-voltage circuit breaker trip device, overcurrent relay, etc.). Transformer overload capability may also have a bearing on fuse selection. However, this table is accurate for most typical transformer feeder applications. The "E" rated fuses have the same interrupting current ratings as the type FM or A720R "R" rated fuses. Both are rated at 50 kA symmetrical and 80 kA asymmetrical interrupting. High continuous current fuses (for instance, 600E through 1350E) are type CLE-750, and interrupting current is 31.5 kA to 40 kA depending on fuse size. All medium-voltage controllers employ current-limiting fuses for short-circuit protection. The term "current limiting" is derived from the operating characteristics of the fuse. Figure 20 shows graphically how, for maximum fault levels, the fuse operates within the first one-quarter cycle of short-circuit current. This limits the energy "let thru" well below peak values, thus providing "current limitation." The type 3TL71 vacuum contactor is intended for motor applications and is not available in a mechanically latched version. Therefore, transformer protection fuses for this contactor are not shown in Tables 1819.

Ip = letthrough current Fuse melting Arcing

Figure 20: Current limiting effect

26

Fuse applications
Table 18: Typical fuse sizes for transformer protection

Transformer kVA three-phase

45 75 112.5 150 225 300 500 750 1,000 1,500 2,000 2,500 3,000

Fuse size1 2.4 kV

25E 30E 40E 50E 80E 100E 200E 250E 400E 450E ----------

Footnote:
1.

4.16 kV
10E 15E 20E 30E 40E 65E 100E 150E 200E 300E 400E -------

4.8 kV
10E 15E 20E 25E 40E 50E 80E 125E 200E 250E 350E 450E 450E

6.9 kV
---10E 15E 20E 25E 40E 65E 100E 125E 200E ----2 ----2 ----2

Fuse sizes are based on 133 percent overload capacity, except 1,500 kVA at 2.4 kV, 2,500 kVA at 4.16 kV and 3,000 kVA at 4.8 kV. Consult factory.

2.

Table 19: Typical fuse sizes for motor protection

Maximum Current design voltage designation kV

5,080 2R (one barrel) 3R 4R 6R 9R 12R 18R (two barrel) 24R 38R 57X (three barrel) 7,200 2R (one barrel) 3R 4R 6R 9R 12R 18R (two barrel) 24R 38R 48X 57X

Continuous current at 40 C
70 100 130 170 200 230 390 450 600 900 70 100 130 170 200 230 390 450 600 750 900

Minimum interrupting capability

190 225 330 500 740 955 1,440 1,910 3,000 4,500 190 225 330 500 740 955 1,440 1,910 3,000 3,500 4,500

Interrupting rating 50/60 Hz

Single-phase 80 kA rms asymmetrical (210 MVA at 2.4 kV; 415 MVA at 4.8 kV)

Single-phase 80 kA rms asymmetrical (620 MVA at 7.2 kV)

27

Fuse applications
Type FM or A720 fuses Type FM or A720R fuses consist of a number of silver or copper elements surrounded by inorganics and enclosed in a durable synthetic insulating tube. Silverplated copper ferrules form the conductive "cap" at each end of the fuse. A mechanical indicator pops-out of the end of the ferrule if the fuse has operated. This provides a visual means for checking the condition of the fuse, and also acts to engage the optional blown fuse trip bar on the type 97H3 contactor.
Figure 21: Type FM fuses installed on a type 97H3 vacuum contactor

Starter fuse and current transformer (CT) information Typical information on starter fuse and CT ratings is shown in Table 20. This information is based on typical motor data (NEMA B, Code F, 1.0 SF). Actual motor data may vary depending on motor manufacturer and design. Actual fuse and CT ratings will be sized based on motor FLA, service factor, acceleration time and locked rotor information. Actual motor data is required for order entry. Power factor correction capacitors (PFCCs) (optional) PFCCs are available for installation in the Series 81000 controllers. Addition of PFCCs requires one-high design of starters. When PFCCs are provided, they are normally switched on and off with the motor with the exception of solid-state controllers. Solid-state, reduced-voltage (SSRV) controllers require the addition of a separate switching contactor to switch the capacitors on after the bypass vacuum contactor has been energized. This requires an additional 24" (610 mm) wide section per SSRV. The optional PFCC switching contactor is available for other starter types as well. PFCCs are provided in three-phase sets complete with primary fuses. Sizes range from 25 kVAr to 300 kVAr. Complete motor data has to be provided for PFCC sizing, and the maximum allowable PFCC size has to be confirmed by the motor manufacturer.

Current designations 2R through 24R (38R and 57X for fuses on 720 A) are used to distinguish one fuse size from another within the same voltage rating. Ampere ratings are not used to identify mediumvoltage fuses, since fuse selection involves many different variables. Among these are motor-locked rotor and running current, acceleration time and the time-current characteristics of the overload relay used. The fuses are installed on the top of the type 97H3 vacuum contactor or on the drawout fuse carriage used with the type 96H6 vacuum contactor. No fuse pullers or special tools are required to install or replace the fuses.

28

Fuse applications
Table 20: NEMA design B motor characteristics4

HP3

2.3 kV1 FLA2 Fuse size5

2R 2R 2R 3R 3R 4R 4R 6R 6R 9R 9R 9R 12R 12R 12R 18R 18R 24R 24R 24R 36R 36R 48X 57X ----------------

4.16 kV1 CT ratio

25:5 25:5 40:5 50:5 50:5 75:5 100:5 100:5 150:5 150:5 150:5 150:5 200:5 300:5 300:5 300:5 300:5 400:5 600:5 600:5 800:5 800:5 800:5 1,000:5 ----------------

6.9 kV1 Fuse size5

------------2R 2R 3R 3R 4R 4R 4R 6R 6R 6R 9R 9R 12R 12R 12R 18R 18R 24R 24R 24R 36R 36R 48X 57X 57X

13.2 kV1 Fuse size

---------------2R 2R 2R 3R 3R 3R 3R 4R 4R 6R 6R 6R 9R 9R 12R 12R 12R 12R 18R 24R 24R 38R 38R 47X

FLA2
------------20.3 26.3 32.3 38.6 44.9 50.5 56.5 62.5 74.6 86.5 98.3 110 122 152 182 212 241 271 300 359 418 477 550 611 678

CT ratio
------------40:5 40:5 50:5 75:5 75:5 75.5 75.5 100.5 100:5 150:5 150:5 150:5 200:5 200:5 300:5 300:5 400:5 400:5 400:5 600:5 600:5 800:5 800:5 1,000:5 1,000:5

FLA2
---------------15.9 21.0 24.5 29.0 32.5 36.0 40.0 48.0 56.0 63.0 67.5 77 96 112 130 153 171 188 224 262 299 316 355 395

CT ratio
---------------25:5 30:5 40:5 40:5 50:5 50:5 75:5 75:5 75:5 100:5 100:5 100:5 150:5 150:5 200:5 200:5 250:5 250:5 300:5 400:5 400:5 500:5 500:5 600:5

FLA2
------------------------------------------------40 50 60 70 80 90 100 120 140 160 179 199 220

Fuse size5
------------------------------------------------80E 100E 125E 125E 150E 150E 200E 200E 250E 250E 300E 300E 300E

CT ratio
------------------------------------------------75:5 75:5 75:5 100:5 100:5 150:5 150:5 150:5 200:5 200:5 250:5 250:5 300:5

60 75 100 125 150 200 250 300 350 400 450 500 600 700 800 900 1,000 1,250 1,500 1,750 2,000 2,250 2,500 3,000 3,500 4,000 4,500 5,000 5,500
Footnotes:
1. 2. 3. 4.

16.5 19.7 25.8 31.0 36.6 47.3 58.3 69.6 81.0 91.1 102 113 134 156 177 199 220 275 328 382 436 490 534 643 ----------------

Three-phase, 60 Hz. Full-load amperage is abbreviated FLA. Horsepower is abbreviated HP. Consult Siemens for motor sizes or voltages not shown. Fuse sizes are based on enclosed continuous current rating, one start from ambient, a coast to stop and a second start.

5.

29

Dimensions
Table 21: Floor plan dimensions in inches (mm)

A
90.0 (2,286)

B
36.0 (915)

C
32.8 (832)

D
31.0 (787)

E
21.9 (556)

F
1.1 (28)

G
4.7 (119)

H
2.1 (54)

I
34.9 (887)

J
10.1 (256)

K
6.1 (154)

L
4.4 (112)

M
3.5 (89)

N
2.9 (73)

O
29.5 (749)

P
68.5 (1,740)

Q
32.5 (826)

R1
10.0/13.0 (254)/ ((330)

S
28.8 (731)

T
4.0 (102)

U
3.8 (95)

V
32.8 (832)

W
18.8 (478)

X
4.2 (106)

Footnote:
1.

3,000 main bus.

Figure 22: Typical floor plan details for class E2 medium-voltage controllers

Front view

Side view

Low-voltage compartment Bus barrier G A

A B C

Horizontal bus

Front B A S B C G

Rear

Front B

Rear

30

Dimensions
Figure 23: Top view and typical floor plan with bus located in top compartment - dimensions in inches (mm)

B B I K J N .625 (16) diameter two holes for sill anchor bolts when required (one front, one rear) E D L Nominal rigid conduit size 4" (102) for control wires For T1, T2 and T3 to middle compartment For T1, T2 and T3 to bottom compartment Nominal rigid conduit size 3" (76) for control wires M Q Center line of conduit maximum B B C G E D L Nominal rigid conduit size 4" (102) for control wires For T1, T2 and T3 to bottom compartment For T1, T2 and T3 to middle or L1, L2 and L3 to top compartment Nominal rigid conduit size 3" (76) for control wires Center line of conduit maximum .625 (16) diameter four holes for sill anchor bolts Top view Floor plan

H M

Figure 24: Top view and typical floor plan with bus located in top-hat compartment - dimensions in inches (mm)

B B I K J N .625 (16) diameter two holes for sill anchor bolts when required (one front, one rear) Nominal rigid conduit size 3.5" (89) For T1, T2 and T3 to bottom compartment For T1, T2 and T3 to middle compartment For T1, T2 and T3 to top compartment

All conduits maximum rigid size 3.5" (89) for control wires For T1, T2 and T3 to middle compartment B B V

W D X X

P T

For T1, T2 and T3 to top compartment Conduit for control wire M Q For T1, T2 and T3 to bottom compartment

H Nominal rigid conduit size 3" (76) for control wires Center line of conduit maximum .625 (16) diameter four holes for sill anchor bolts

Top view

Floor plan

31

Dimensions
Table 22: Dimensions and weights

Controller

Qty. of cont.7

Dimensions in inches (mm) NEMA 1, 1A or 12 NEMA 3R walk-in Depth

36 (915) 36 (915) 36 (915) 36 (915) 48 (1,220) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915)

Weight in lbs (kg) NEMA 3R non-walkin Width

42 (1,067) 42 (1,067) 42 (1,067) 42 (1,067) ---78 (1,982) 120 (3,048) 120 (3,048)
2

Layout N3R

NEMA 1 or 12

Type
Induction, full-voltage, nonreversing, (FVNR) drawout Reducedvoltage, primary reactor, nonreversing, (RVPR) drawout

Rating
5 kV 360 A 5 kV 720 A 7 kV 360 A 7 kV 720 A 15 kV 360 A 5kV 360 A 5 kV 720 A 7 kV 360 A 7 kV 720 A 1 1 1 1 1 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3

Height
30 (762) 36 (915) 90 (2,286)
1

Width
36 (915) 36 (915) 36 (915) 36 (915) 126 (3,201) 60 (1,524)/ 72 (1,829) 96 (2,439)/ 108 (2,744) 72 (1,829)/ 96 (2,439)
2

Width
42 (1,067) 42 (1,067) 42 (1,067) 42 (1,067) ---78 (1,982) 114 (2,896) 78 (1,982)/ 114 (2,896)
2

1,400 (635) 1,600 (726) 1,500 (681) 1,600 (726) 5,000 (2,268) 4,000 (1,815)/ 6,800 (3,085) 7,400 (3,357)/ 8,800 (3,992) 4,600 (2,087)/ 6,800 (3,085)
2

1,600 (726) 1,800 (817) 1,700 (772) 1,800 (817) 5,700 (2,586) 4,400 (1,996)/ 7,200 (3,266) 7,800 (3,538)/ 9,200 (4,173) 5,000 (2,268)/ 7,800 (3,538)
2

1 2 3/16 2 29 4 5 6 5 7 8 9 9 10 11 12 11 16 17 16 17

90 (2,286)1 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286)

Reducedvoltage, autotransformer, nonreversing, (RVAT) drawout

5kV 360 A 5 kV 720 A 7 kV 360 A 7 kV 720 A

60 (1,524)/ 72 (1,829) 96 (2,439)/ 108 (2,744) 72 (1,829)/ 96 (2,439)

2

78 (1,982) 114 (2,896) 78 (1,982)/ 114 (2,896)

2

78 (1,982) 120 (3,048) 120 (3,048)

2

4,200 (1,905)/ 7,000 (3,175) 7,600 (3,447)/ 9,000 (4,082) 4,800 (2,177)/ 6,800 (3,084)
2

4,600 (2,087)/ 7,400 (3,357) 8,200 (3720)/ 9,600 (4,355) 5,400 (2,449)/ 8,200 (3,720)
2

Induction, full-voltage, nonreversing, (FVNR) drawout

5 kV 360 A 5 kV 720 A 7 kV 360 A 7 kV 720 A

36 (915) 72 (1,829) 36 (915) 72 (1,829) 84 (2,134)/ 108 (2,744) 132 (3,353)/ 144 (3,658) 132 (3,353)
2

42 (1,067) 78 (1,982) 42 (1,067) 78 (1,982) 114 (2,896) 150 (3,810) 150 (3,810)
2

42 (1,067) 78 (1,982) 42 (1,067) 42 (1,067) 120 (3,048) 156 (3,962) 156 (3,962)
2

1,800 (817) 3,200 (1,452) 2,000 (907) 3,200 (1,452) 5,100 (2,313)/ 7,900 (3,583) 8,500 (3,856)/ 9,900 (4,491) 5,700 (2,585)/ 7,900 (3,583)
2

2,000 (907) 3,600 (1,633) 2,200 (998) 3,600 (1,633) 5,700 (2,585)/ 8,500 (3,856) 9,300 (4,218)/ 10,700 (4,853) 6,500 (2,948)/ 9,300 (4,218)
2

Synchronous, 5 kV 360 A reducedvoltage, 5 kV 720 A autotransformer, non-reversing 7 kV 360 A (RVATS) 7 kV 720 A

32

Dimensions
Table 22: Dimensions and weights (continued)

Controller

Qty. of cont.7

Dimensions in inches (mm) NEMA 1, 1A or 12 NEMA 3R walk-in4 Depth

36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 66 (1,677) 36 (915)

Weight in lbs (kg) NEMA 3R nonwalk-in5 Width

42 (1,067)
2

Layout N3R

NEMA 1 or 12

Type
Induction, full-voltage, two-speed, one-winding, (2S1W) drawout Induction, full-voltage, two-speed, two-winding, (2S2W) drawout Latched contactor, drawout

Rating
5 kV 360 A 5 kV 720 A 7 kV 360 A 7 kV 720 A 5 kV 360 A 5 kV 720 A 7 kV 360 A 7 kV 720 A 5 kV 360 A 5 kV 720 A 7 kV 360 A 7 kV 720 A 3 3 3 3 2 2 2 2 1 1 1 1 2 2 2 2 2 ----

Height
90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286) 30 (762) 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286) 90 (2,286)

Width
36 (915)
2

Width
42 (1,067)
2

2,000 (907)
2

2,200 (998)
2

21 22 23 22 18 19 20 19 1 2 3 2 24 25 25 25 30 26

72 (1,829)
2

78 (1,982)
2

78 (1,982)
2

3,300 (1,497)
2

3,700 (1,678)
2

36 (915) 72 (1,829) 72 (1,829) 72 (1,829) 36 (915) 36 (915) 36 (915) 36 (915) 36 (915) 72 (1,829) 72 (1,829)
2

42 (1,067) 78 (1,982) 78 (1,982) 78 (1,982) 42 (1,067) 42 (1,067) 42 (1,067) 42 (1,067) 42 (1,067) 78 (1,982) 78 (1,982)
2

42 (1,067) 78 (1,982) 78 (1,982) 78 (1,982) 42 (1,067) 42 (1,067) 42 (1,067) 42 (1,067) 42 (1,067) 78 (1,982) 78 (1,982)
2

1,800 (817) 3,200 (1,452) 3,000 (1,361) 3,200 (1,452) 1,400 (635) 1,600 (726) 1,500 (681) 1,700 (771) 1,600 (726) 3,200 (1,452) 3,200 (1,452)
2

2,000 (907) 3,600 (1,633) 3,400 (1,542) 3,600 (1,633) 1,600 (726) 1,800 (817) 1,700 (772) 1,900 (862) 1,800 (817) 3,600 (1,633) 3,600 (1,633)
2

Solid-state, reducedvoltage, non-reversing (SSRV) drawout

5 kV 360 A 5 kV 720 A 7 kV 360 A 7 kV 720 A 15 kV 300 A

96 (2,438) 36 (915)

---42 (1,067)

---42 (1,067)

5,000 (2,268) 1,400 (635)

---1,600 (726)

LBS8 600 A or 1,200 A unfused LBS8 600 A fused or 1,200 A/ 900E fused LBS8 1,200 A/ 1,100E fused Incoming line/main lugs only

5 kV/7 kV

5 kV/7 kV

----

90 (2,286)

36 (915)

36 (915)

42 (1,067)

42 (1,067)

1,400 (635)

1,600 (726)

26

5 kV/7 kV

----

90 (2,286)

72 (1,829)

36 (915)

78 (1,982)

78 (1,982)

2,200 (998)

2,600 (1,179)

27

5 kV/7 kV

----

90 (2,286)

18 (457)/ 24 (610)/ 36 (915)

36 (915)

42 (1,067)

42 (1,067)

600 (272)

1,400 (635)

28

Footnotes:
1.

4. 5 6. 7. 8

Height is 107" (2,718 mm). Height is 103" (2,616 mm). Restricted to 7 kV cable rating only. Number of vacuum contactors. Load-break switch.

Also available in 45" (1,143 mm) high construction for two-high arrangement and requires top-mounted bus. Consult factory. Consult factory. Weight of drawout carriage is approximately 200 lbs (91 kg).

2. 3.

33

Typical layout arrangements1,3,4,5,6,7

Figure 25: Typical layout arrangements

Drawout vacuum contactor or low-voltage compartment2 Drawout vacuum contactor or low-voltage compartment Drawout vacuum contactor or low-voltage compartment Layout 1 FVNR 5 kV 360 A and 7 kV 360 A8 Stationary run vacuum contactor

Low-voltage compartment

Low-voltage compartment

Stationary run vacuum contactor

Low-voltage compartment

Stationary main vacuum contactor

Drawout main vacuum contactor

Reactor

Drawout main vacuum contactor

Drawout fuse carriage

Layout 2 FVNR 5 kV 720 A and 7 kV 720 A

Layout 3 FVNR 7 kV 360 A

Layout 4 RVPR 5 kV 360 A

Low-voltage compartment

Low-voltage compartment

Low-voltage compartment

Stationary main vacuum contactor Current transformer Reactor Drawout fuse carriage Reactor

Stationary run vacuum contactor Autotransformer Drawout main vacuum contactor

Stationary start and run vacuum contactors Drawout main vacuum contactor

Layout 5 RVPR 5 kV 720 A and 7 kV 720 A Stationary start vacuum contactor Stationary run vacuum contactor

Layout 6 RVPR 7 kV 360 A

Layout 7 RVAT 7 kV 360 A

Low-voltage compartment

Low-voltage compartment

Low-voltage compartment Stationary forward and reverse vacuum contactors Drawout main vacuum contactor

Stationary main vacuum contactor Current transformer Autotransformer Drawout fuse carriage Autotransformer

Stationary start and run vacuum contactors Drawout main vacuum contactor

Layout 8 RVAT 5 kV 720 A and 7 kV 720 A

34

Layout 9 RVAT 7 kV 360 A

Layout 10 FVR 5 kV 360 A

Typical layout arrangements1,3,4,5,6,7

Figure 25: Typical layout arrangements (continued)

Stationary reverse vacuum contactor

Low-voltage compartment

Low-voltage compartment Stationary forward and reverse vacuum contactor Drawout main vacuum contactor Low-voltage compartment

Stationary main vacuum contactor Stationary forward vacuum contactor

Space for field excitation equipment

Drawout fuse carriage

Drawout main vacuum contactor

Layout 11 FVR 5 kV 720 A and 7 kV 720 A

Layout 12 FVR 7 kV 360 A

Layout 13 FVNRS 5 kV 360 A (Standard) stationary start and run vacuum contactors

Low-voltage compartment

Low-voltage compartment

Low-voltage compartment (Alternate) stationary start and run vacuum contactors Drawout main vacuum contactor

Space for field excitation equipment

Stationary main vacuum contactor

Space for field excitation equipment

Drawout main vacuum contactor

Space for field excitation equipment

Autotransformer

Drawout fuse carriage

Layout 14 FVNRS 5 kV 720 A and 7 kV 720 A Stationary start vacuum contactor

Layout 15 FVNRS 7 kV 360 A Stationary run vacuum contactor

Layout 16 RVATS 5 kV 360 A and 7 kV 360 A

Low-voltage compartment

Low-voltage compartment

Low-voltage compartment

Low-voltage compartment

Space for field excitation equipment

Stationary main vacuum contactor Current transformer Autotransformer Drawout fuse carriage

Drawout slow-speed vacuum contactor Drawout fast-speed vacuum contactor Layout 18 2S2W 5 kV 360 A9

Stationary slow-speed vacuum contactor

Stationary fast-speed vacuum contactor

Drawout fuse carriage

Drawout fuse carriage

Layout 17 RVATS 5 kV 720 A and 7 kV 720 A

Layout 19 2S2W 5 kV 720 A and 7 kV 720 A9

35

Typical layout arrangements1,3,4,5,6,7

Figure 25: Typical layout arrangements (continued)

Low-voltage compartment

Low-voltage compartment

Stationary fast-speed vacuum contactor Stationary slow-speed/ shorting vacuum contactor Drawout main vacuum contactor

Consult factory

Drawout fast-speed vacuum contactor

Drawout slow-speed vacuum contactor

Layout 20 2S2W 7 kV 360 A9

Layout 21 2S1W 5 kV 360 A

Layout 22 2S1W 5 kV 720 A

Consult factory

Drawout vacuum controller and SSRV

SSRV

Drawout main vacuum contactor

Layout 23 2S1W 7 kV 360 A

Layout 24 SSRV 5 kV 360 A

Layout 25 SSRV 5 kV 720 A and 7 kV 360 A

LBS 600 A fused/unfused or 1,200 A fused/unfused (maximum fuse size 900E with fan cooling)

Fuses (1,100E)

LBS 1,200 A

Incoming line

Layout 26 LBS fused or unfused

36

Layout 27 LBS 1,200 A fused

Layout 28 Incoming line

Typical layout arrangements1,3,4,5,6,7

Figure 25: Typical layout arrangements (continued)

Outgoing cable

Drawout fuse carriage and stationary main vacuum contactor

Incoming cable

Layout 29 FVNR 15 kV

SCR chassis

SCR chassis

Drawout fuse carriage and stationary main and bypass vacuum contactors Incoming cables

Outgoing cables

Layout 30 SSRV 15 kV
Footnotes for layouts 1 through 30:
1. 3.

Weights and dimensions of reactor and autotransformer controllers vary as motor size increases.

7.

Special metering and protective relaying: a wide variety of current- and voltage-sensing protective relays, metering devices and similar equipment is available. Normally, the top onethird of the structure will be devoted to a lowvoltage section housing these devices, and the middle and lower cells will each house a FVNR controller.

FVNR = Full-voltage, non-reversing RVPR = Reduced-voltage, primary reactor RVAT = Reduced-voltage, auto-transformer FVR = Full-voltage, reversing FVNRS = Full-voltage, non-reversing, synchronous SSRV = Solid-state, reduced-voltage LBS = Load-break switch
5. 4.

Metering and protective device space requirements may require an addition of a 90" (2286 mm) high x 24" (610 mm) or 36" (914 mm) wide x 36" (914 mm) deep auxiliary structure. Surge protection consists of three-phase station class arresters and surge capacitors, and requires a 24 (610 mm) wide auxiliary incoming line section for mounting.
9. 8.

Layout 1 for 7kV FVNR restricted to 7 kV cables only. For 15 kV outgoing cables, use Layout 3 arrangement. Without mechanical interlock.

2.

When upper cell is used for a drawout contactor, horizontal main bus (if required) is mounted on top of unit, adding 10" (254 mm) or 13" (330 mm) to the height of the indoor structure. Choice of protective relays is limited. Consult factory.
6.

Type 3EF1 surge limiters can be provided with any controller with no effect on layout or dimensions.

37

Standard controller components

FVNR - Full-voltage, non-reversing, squirrel-cage controller includes: One 360 A three-pole drawout vacuum contactor Three current-limiting power fuses One 0.75 kVA control transformer with two primary and one secondary current-limiting fuses One master control relay (three NO and one NC auxiliary contacts) One start/stop pushbutton One three-phase ambient compensated thermal overload relay One externally mounted overloaded reset button Three current transformers One test switch and circuit One vacuum contactor position indicator light One drawout (racking) mechanism. FVR - Full-voltage, reversing, squirrelcage controller includes: One 360 A three-pole drawout vacuum contactor Two 360 A three-pole stationary contactors (forward/reverse) Three current-limiting power fuses One 0.75 kVA control transformer with two primary and one secondary current-limiting fuses One master control relay (three NO and one NC auxiliary contacts) One start/stop pushbutton One three-phase ambient compensated thermal overload relay One externally mounted overloaded reset button Three current transformers One test switch and circuit One vacuum contactor position indicator light One drawout (racking) mechanism.
38

RVATNR - Reduced-voltage, autotransformer, non-reversing, squirrelcage controller includes: One 360 A three-pole drawout vacuum contactor Two 360 A three-pole stationary vacuum contactors (start/run) Three current-limiting power fuses One auto-transformer with 50, 65 and 80 percent voltage taps One automatic transfer timing relay One 0.75 kVA control transformer with two primary and one secondary current-limiting fuses One start/stop pushbutton One master control relay (three NO and one NC auxiliary contacts) One three-phase ambient compensated thermal overload relay One incomplete sequence relay One externally mounted overloaded reset button Three current transformers One test switch and circuit One vacuum contactor position indicator light One drawout (racking) mechanism. RVPRNR - Reduced-voltage, primary reactor, non-reversing, squirrel-cage controller One 360 A three-pole drawout vacuum contactor One 360 A three-pole stationary vacuum contactor (shorting) Three current-limiting power fuses One primary reactor with 50, 65 and 80 percent voltage taps One automatic transfer timing relay One 0.75 kVA control transformer with two primary and one secondary current-limiting fuses One start/stop pushbutton

Standard controller components

One master control relay (three NO and one NC auxiliary contacts) One three-phase ambient compensated thermal overload relay One incomplete sequence relay One externally mounted overloaded reset button Three current transformers One test switch and circuit One vacuum contactor position indicator light One drawout (racking) mechanism. FVMLNR - Full-voltage, mechanically latched, electrically tripped, nonreversing controller, fused includes: One 360 A three-pole drawout vacuum contactor Three current-limiting power fuses One 0.75 kVA control transformer with two primary and one secondary current-limiting fuses One close pushbutton One open pushbutton One master control relay (three NO and one NC auxiliary contacts) One three-phase overcurrent relay One manual trip external operator button Three current transformers One test switch and circuit One vacuum contactor position indicator light One drawout (racking) mechanism. FVNRS - Full-voltage, brushless synchronous, non-reversing controller includes: One 360 A three-pole drawout vacuum contactor Two 360 A three-pole stationary vacuum contactors (start/run) Three current-limiting power fuses One auto-transformer with 50, 65 and 80 percent voltage taps One automatic transfer timing relay One 0.75 kVA control transformer with two primary and one secondary current-limiting fuses One start/stop pushbutton One master control relay (three NO and one NC auxiliary contacts) One three-phase ambient compensated thermal overload relay One incomplete sequence relay One externally mounted overloaded reset button Three current transformers One test switch and circuit One vacuum contactor position indicator light One drawout (racking) mechanism.

39

Standard controller components

SSRV - Solid-state, reduced-voltage, nonreversing, squirrel-cage controller includes: One 360 A three-pole drawout main vacuum contactor One 360 A three-pole fixed bypass vacuum contactor Three current-limiting power fuses mounted on wheeled drawout carriage One 2 kVA control transformer with two primary and one secondary current-limiting fuses mounted on a drawout carriage One SCR power section One door-mounted soft start liquid crystal display (LCD) and keypad Three current transformers One three-phase voltage transformer One test switch and circuit One vacuum contactor position indicator light One contactor carriage racking mechanism. The SCR logic control incorporates the following standard protection, metering and parameter adjustments: Initial voltage (0 to 100 percent nominal voltage), factory set at 20 percent Current limit (200 to 600 percent of motor FLA), factory set at 350 percent Acceleration time (0 to 120 seconds), factory set at 10 seconds Deceleration time (0 to 60 seconds), factory set at 5 seconds Decel-final torque (0 to 10 percent sensitivity) Pump control (four closed-loop start and stop curves) Pulse (kick) start (0.1 to 2.0 seconds@80 line voltage) Undervoltage trip (70 to 90 percent, adjustable trip delay)
40

Overvoltage trip (110 to 125 percent, adjustable trip delay 1 to 60 seconds) Undercurrent (load loss) trip (10 to 90 percent of motor FLA, adjustable trip delay) Allowable restarts (0 to 10, adjustable time inhibit) Electronic overload (inverse time, 75 to 150 percent of motor FLA; two-stage programmable class 5 to 30) Electronic shear pin (trips within one cycle of setpoint) Phase loss (one or more phases missing) Phase sequence (phase sequence incorrect) Shorted SCR (internal fault detected) Connection error (internal fault/motor connection) Starter over temp (heatsink over temperature) Elapsed time meter Maximum current Starting time for last start Total number of starts Cause of last fault Percentage of current at last trip Total number of trips RS 485 with Modbus remote terminal unit (RTU) protocol Opto-isolated inputs Non-volatile memory for programming and faults Programmable in four languages.

Standard controller components

Table 23: Remarks

41

Standard controller components

Table 23 Remarks (continued)

42

Standard controller components

Table 23: Remarks (continued)

43

Published by and copyright 2010: Siemens AG Energy Sector Freyeslebenstrasse 1 91058 Erlangen, Germany Siemens Energy, Inc. 7000 Siemens Road Wendell, North Carolina 27591 USA For more information, contact +1 (800) 347-6659 Order No. E50001-F710-A120-X-4A00 Printed in USA TD 1219F BR 0410.5
All rights reserved. Trademarks mentioned in this document are the property of Siemens AG, its affiliates or their respective owners. Subject to change without prior notice. The information in this document contains general descriptions of the technical options available, which may not apply in all cases. The required technical options should therefore be specified in the contract.

www.usa.siemens.com/energy