SM-902 INSTRUCTION FOR AUTOMATION CORE REWINDER M/C (SERVO TYPE) 1) 2) 3) 4) 5) 6) 7) 8) Instruction of machine installation Notice of electricity-in Preparation

before power on Operation Procedure Trouble Shooting Circuit diagram Maintenance Instruction of diagram

1) Instruction of machine installation 1. Put the round bulge plates of foot pad under the screws of grounding leg and adjust their highness, in order to keep the machine in a horizontal condition without trembling. 2. Connecting finished products shelf and micro switch of length. 3. Connecting air source, and adjusting the pressure of air assembly unit to 4.5kgs. 4. Connecting the paper stand.

2) Notice of electricity-in 1. Voltage415V / 50HZ / 3PHASE.

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2. Please keep away from knife slider seat while the machinery is in the condition of electricity-in. During the transportation, the machine parts are in the condition of electricity-in, which could be dangerous as they could return to seat rapidly. Please push the cutting button if the slider seat did not return to the original point. The operating staff must be very careful and pay attention to the above situation which only occurs during the first installation.

3) Preparation before power on 1. The capacity of machinery rolling (the thickness and bore of paper core) SM920A B C ; thickness: 0.5 to 15 mm
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2. Confirming the bore size of paper core. 3. Choosing the width of rolling and facial tissue (reference as below)

Dm 25~30 30~35 35~40 40~45

Pm 48~58 45~50 87~97 58~68 50~55 97~105 68~78 103~105 55 78~87 80~150 103~105 80~150 SM-902C

SM-902AB shaft diameter 25 to 32: inner shaft diameter10 mm SM-902AB shaft diameter 32.1 to 80: inner shaft diameter15mm SM-902C shaft diameter 80 to 150: inner shaft diameter20 mm

4. Choosing the belt of rolling: The best size of the belt is 2mm smaller than the width of facial paper, and its thickness is around 3~4mm.

The length of SM-902AB type is 2050~2300mm. The length of SM-902C type is best for 2600~2800mm, and the choice of length is also according to the bore of rolling.

Tools or miscellaneous goods must not be put above or under the slider seat, or they will be damaged when power on. (The slider seat area should be paid attention to the above situation). 5. The cooperation of knife anvil and rolling The diameter of knife anvil is better in 0.4~0.5mm smaller than the one of rolling. 6. Putting the suitable knife anvilon the cutter roll. The cutter is aimed at the center point of knife anvil as shown in the following diagram. The roll shall be put at the place where is about one third of knife anvil as shown in the following diagram.

6-1. Moving slider seat in front and locking with connecting part, connecting cover must be slipped up, down and horizontally. 7. Putting the suitable rolling inside diameter axle through knife anvil, clipping chuck head and rolling head tightly. 8. Putting the belt as shown in the following diagram, and adjusting its elasticity and angle in case of overlap or loosing. The distance between 8-font of two belts is around 1mm. If overlap occurs, please shake angle pole (anti-clockwise direction), and if it is loose, please shake angle rod (clock-wise direction). Please test it slowly for better adjusting during the trial run of machinery.
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8 : 8-font : connecting cover : connecting part : paper-in shelf : inner rod : adjusting for belts angle : connecting rod : adjusting for belts elasticity 9. Adding proper white glue into glue tank, the rate of glue (non-diluted raw glue) and water is 2:1. 10. Raw paper is run through raw paper shelf via glue tank (upper tank). Back end is pressed on paper board to a suitable tightness, in order to decide the thickness of upper glue.
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11. Putting blade, blade fixed position hole must be lodged in key-way. Locking nut (nut has its own direction) in anti-clockwise direction tightly. 12. Measuring the distance between cutter and knife anvil by using the function key of forced up-down knife. Is it can be cut right on the knife anvil in the down knife position? (subtracting one side thickness of paper tube before adjusting deep and shallow device) Then, reverting to up knife position. 13. Measuring the distance between cutter and touching plate, and adjusting to a proper length of the touching plate. (Moving the touching plate backward if its length is too short, but moving it forward if its length is too long).

4) Operating Procedure 1. Turning on power switch in clockwise direction, power with light on. (Watch out the safety of staff if slider seat is returned rapidly) 2. Pushing the button of motor start switch. 3. Turning on operating switch to ON position, adjusting rotational speed button if it is
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necessary, and observing the figure of display area. PRM of main engine must not be in a high speed during the trial run of machinery. 4. Pushing cutter rotational speed switch and adjusting proper rotational speed according to the size of paper core. 5. During the trial run of machinery or restart machinery, changing operating button to manual position and changing it back to auto when paper core is run smoothly. 6. Forced cutting operational function: the light of No.1 close switch should be ON during the situation of forced cutting or auto (slider seat returns to original point). Please push forced returning switch (diamond red push button) to return to original point if the slider seat did not return to original point.

7. While slider seat returns to original point with loud noise, please close or remove No.1 and No.2 close (switch). However, while slider seat is out of original point with loud noise, please close or remove No.5 and No.6 close (switch). 8. The distance between No.3 and No.4 close (switch) is the cutter time, the best distance between No.3 close (switch) and cutter seat is 2cm (when return to original point).
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9. Operating switch should be turned off before power off. Turning off power supply after pulley is stopped. Emergency brake will be occurred, if the operating switch is turned off after power off. It will lead to the breakdown of converter and sub-engine as well as shorten the machinery life. 10. If there is plenty of room in the paper-in position (room available), please try to move the chuck seat forward as much as possible in case of rolling is too soft. 11. The speed of cutter rotational speed button should be quicker than the speed (production) of paper core rotation. (it should not slower than the speed of paper core rotation). 12. Punching device: turning on NO button after main engine is turned successfully (please check whether this device is on your contract or not).

5) Trouble Shooting 1. The speed of slider seat and paper core production: adjusting simultaneous button slowly till paper core cutting smoothly during the trial run of machinery, then turn main engine button rapidly (clockwise direction). 2. Blade is pushed away in force by paper core during cutting, please adjust sub-engine simultaneous button in anti-clockwise direction. 3. Base paper is backward, when rolling rod in the paper-in place during cutting. Please
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adjust sub-engine simultaneous button in clockwise direction. 4. When slider seat did not return to original point, paper core touches block plate and lead to the length of paper core is not even. Please adjust main engine rotational button in anti-clockwise direction (lower the rotational speed of RPM). 5. Please check whether raw paper was discontinue or cutter did not cut deeply enough if paper core can not be cut off. 6. Please adjust No.3 and No.4 close switch if cutter time is not enough. 7. Please rotate adjusting cutter seat in forward-backward and up-down angle or adjust slider seat in the same speed with paper core if paper core cutting is not smooth. 8. Please adjust to proper spring degree if blade is not able to return to fixed position. Please drop AW32 oil on cutter shaft for lubrication if the blade still can not back to fixed position. 9. Please remove slight moving switch on block plate to proper position when cutter cuts twice. Open upper screw on spring and adjust to proper position if block plate can not keep vertical. 10. Paper core will be clipped if paper core on material-putting dipper can not withdraw successfully. Please adjust wind valve (2pcs) on material-putting dipper, or adjust block plate on material-putting dipper to a higher position (used for big bore). Material-putting dipper must return to original position at 90 degree before paper core has not be touched to block plate. 11. Please check whether the light of fuse inside the control box (machine head) is on or not, when the light of power supply on panel is off. If the light of fuse is on, it meant that the fuse was cut off and need to be renewed. 12. If the cutting of cutter is too quickly, paper core is easy to be scattered. Please adjust down knife adjusting valve (at the back of cutter seat) in anti-clockwise direction which will be slow, but it will be quick in clockwise direction. 13. There is two situations occur as following while during rolling the middle is shed
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layer. (1) upper glue is too much or too little, please adjust glue knife. (2) Press plate is not tight enough after glue pot, please adjust the proper tightness of perper-in press plate. (the paper will easy to be discontinued when it is too tight). 14. The reason of paper core can not be pulled is that paper core is stuck into rolling rod. Please check whether belt 8-font is stuck, and clean the rolling rod. 15. Paper overlaps during the trial run of machinery, please adjust the position of paperin shelf or tank angel, and change to right size of paper if it is used for wrong width of paper. 16. Base paper can not be cut off during rolling, please clean rolling rod (can not be forced pull) if the paper is discontinued and keep it clean. 17. Paper-in of base paper (middle paper) and facial tissue does not run successfully, or leans to another side, please remove glue pot or raw paper shelf angel. 18. Oil cup on the base paper shelf need to be poured into eatable oil, and also drop little oil on the base paper shelf for lubrication. 19. The finished product of paper core can not be rolled out (at the belt position) and paper is discontinued when belt is too tight, it will be slipped when the belt is too loose. Please adjust to proper tightness.

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7) Maintenance
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1. Slider seat (cutter seat) must be lubricated with yellow grease which is high temperature resistance once a month (its surface must be kept clean and must not be put miscellaneous goods in regular time. 2. Inner of rolling rod (beginning and end) must be lubricated with grease once a day. 3. Rubbing place of connecting rod must be lubricated with grease once a day. 4. Tank (gear box) must be changed with 90# gear grease by 60% full once 2 years to a horizontal main shaft in about 4 gallon. 5. Cutter, material-putting cylinder and all of movable ditch sections must be lubricated with grease once a week. 6. Speed reducer must be changed with hydraulic pressure grease of extreme pressure 60%~70% full once two years. 7. The belt of rolling paper core must be clean everyday (please keep clean). 8. Pulley must be kept clean. 9. Cutter of knife anvil wheel must be kept clean. 10. Please check whether there is enough grease in grease cup everyday during 3-points combination grease (AW32).

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