Birla Institute of Technology & Science, Pilani Work-Integrated Learning Programmes Division Second Semester 2012-2013 Course Handout

Course No

MM ZG511 Manufacturing Organization and Management TUFAN CHANDRA BERA

Course Title : Instructor :

Course Description: Manufacturing environment ; Engineering consideration ; Design and planning of manufacturing systems ; Manufacturing cost control ; Material flow control; Quality ; Human resources ; Financial management ; Marketing management. Scope and Objectives To enable the student to: Methods and techniques, applicable on global basis to manufacturing. Provide a framework for the integration of technology, personnel and organization. Assist companies in maximizing the efficiency and profitability of their investments in advanced manufacturing Prescribed Text Book T1. Amrine Harold T., Manufacturing Organization and Management, Pearson Education 6 th Ed., 1993.

Reference Books R1. Dan Babock ; Lucy Morce , Managing Engineering and Technology, 3/e, Prentice Hall,2001. R2. Fraidoon Mazda, Engineering Management, 1/e, Pearson Education, 2000.

MM ZG511 Week No. 1-2

(COURSE HANDOUT)

SECOND SEMESTER 2012 2013

PAGE 2

Topics Productivity and Manufacturing Management; Background of Manufacturing Management Modern Manufacturing Management; Engineering Functions and Activities

Topics To be covered

3-4

5-6

Research and Development; Organization and Planning for Management

7-8

Design of Manufacturing Process; Industrial Equipment

Productivity, social and economic background, International setting, nature of manufacturing, industrial management, characteristics of modern management, challenges and opportunities in manufacturing, early management beginnings, industrial revolution, Management defined, functions of managers, T1-Ch. 3 & 4 comparison of management styles, management appraisal, engineering, product engineering, manufacturing engineering, plant engineering, energy conservation and management, product development cycle, product protection, simplification, diversification and standardization, technical management Types of research, development, organization T1-Ch. 5 & 6 for research and development, research project evaluation, organization in manufacturing, organization principle, organization structure, matrix organization, informal organization, tools of coordination, organization planning Scope and basic factors of process design, T1-Ch. 7 & 8 types of manufacturing, manufacturing equipment configuration, design of manufacturing processes, processes design communication and records, improvement of product design for manufacturing, evaluation of the design of manufacturing processes , processing equipment, trends in machine design, mechanization and automation, tools and gages, determination equipment requirements, determination of number of machine required , equipment investment

Chapter Reference to Text Book T1-Ch.1 & 2

9 10

11

Review Session \Syllabus for Mid- Semester Test (Closed Book): Topics Covered in Week No. 1 to 9 Methods Engineering Areas of application, organization for method T1 Ch. 10 engineering, approach to method design, tools for methods analysis, use of videotape, principle of motion economy, human factor engineering, work simplification, job enlargement and enrichment, value analysis, social and economic effects of method study Materials Handling Introduction, objectives and principles of T1-Ch. 12 material handling, analysis of material handling problems, types of material handling equipment, factors affecting the selection of material handling equipment, accounting for material handling cost, material handling and flow of material and layout, storage, packaging, organization of effective material handling

MM ZG511 Week No. 12

(COURSE HANDOUT)

SECOND SEMESTER 2012 2013

PAGE 3

Chapter Reference to Text Book Physical Facilities, Plant location, plant building, plant layout, T1-Ch. 13 plant layout techniques, computer programmes in plant layout 13-14 Fundamentals of Control Control fundamental, common characteristics T1-Ch. 14 & 15 & Cost Control of good control procedures, manufacturing control and people, basic cause of control failure, control as a tool of management, role of cost accounting, budgetary control, accounting and management 15 Inventory Management Objectives of inventory management, and T1-Ch. 16 control, inventory classification, optimum inventories, factors affecting inventory management, and control, inventory management, inventory control, MRP 16 Purchasing Purchasing and the control of material, T1-Ch. 17 objectives of good purchasing, purchasing procedure, value analysis, factors affecting purchasing, purchasing organization, purchasing practices, ethics, international, procurement, evaluation of purchasing, traffic 17 Production Planning & Objectives of PPC, production planning & T1-Ch. 18 Control control functions, factors affecting PPC, production planning & control procedure, production planning & control organization, measurements of effectiveness 18 Review Session Syllabus for comprehensive Exam (Open Book): All topics given in this plan of self study

Topics

Topics To be covered

Evaluation Scheme: EC No. EC-1 Evaluation Component & Type of Examination Assignment/Quiz Duration ** Details to be announced on LMS Taxila website by Instructor 2 Hours 3 Hours Weightage 15% Day, Date, Session,Time ** Details to be announced on LMS Taxila website by Instructor Sunday, 10/02/2013 (AN)* 2 PM 4 PM Sunday, 07/04/2013 (AN)* 2 PM 5 PM

EC-2 EC-3

Mid-Semester Test (Closed Book)* Comprehensive Exam (Open Book)*

35% 50%

** Please check the details by 10th January, 2013 on LMS Taxila web site. * Legend: AN: AfterNoon Session; FN: ForeNoon Session

Closed Book Test: No reference material of any kind will be permitted inside the exam hall. Open Book Exam: Use of any printed / written reference material (books and notebooks) will be permitted inside the exam hall. Loose sheets of paper will not be permitted. Computers of any kind will not be allowed

inside the exam hall. Use of calculators will be allowed in all exams. No exchange of any material will be allowed. MM ZG511 (COURSE HANDOUT) SECOND SEMESTER 2012 2013 PAGE 4 Note: It shall be the responsibility of the individual student to be regular in maintaining the self study schedule as given in the course handout, attend the online/on demand lectures as per details that would be put up in the BITS LMS Taxila website www.taxila.bits-pilani.ac.in and take all the prescribed components of the evaluation such as Assignment (Course Page on LMS Taxila), Mid Semester Test and Comprehensive Examination according to the Evaluation Scheme given in the respective Course Handout. If the student is unable to appear for the Regular Test/Examination due to genuine exigencies, the student must refer to the procedure for applying for Make-up Test/Examination, which will be available through the Important Information link on the BITS WILP website on the date of the Regular Test/Examination. The Make-up Tests/Exams will be conducted only at selected exam centres on the dates to be announced later. Instructor-in-Charges