Beruflich Dokumente
Kultur Dokumente
and help
reduce GHG emission
A concern of
Green
Energy
Solution
3. Firing
5 Firing Technologies
Trench Kiln
Zigzag Kiln
Hoffman Kiln
Hybrid
Hoffman Kiln
Tunnel Kiln
Manual/Auto Raw
Bricks Production
Manual/Auto Raw
Bricks Production
Hoffman Kiln
System
Manual/Auto Raw
Bricks Production
Hybrid Hoffman
Kiln System
Manual/Auto Raw
Bricks Production
Auto-dry &
manual Firing
Tunnel Kiln
System
Only Automatic
Bricks Production
Auto-Production Line:
Can be used for any technology
Variation in 5 Technologies
TRENCH
ZIGZAG
HOFFMAN
HHK
TUNNEL
Production
BATCH TYPE
BATCH TYPE
BATCH TYPE
BATCH TYPE
CONTINOUS
Temperature
600-700 C
700-800 C
800-900 C
800-900 C
1000-1050 C
5600-6000
5600-6000
5600-6000
5600-6000
5600-6000
Kcal/kg
415-455Kcal
330-375Kcal
250-290Kcal
250-290Kcal
210-250Kcal
20-22 ton
16-18 ton
12-14 ton
12-14 ton
10-12 ton
WITH
CHIMNEY
WITH CHIMNEY
WITH CHIMNEY
NO CHIMNEY
NO CHIMNEY
Days Required
25-28 DAYS
22-25 DAYS
3-4 DAYS
3-4DAYS
24 HOURS
Qualifying Rate
50-55%
55-60%
65-70%
75-80%
97%
Capacity
Limited
Limited
Limited
Limited
Unlimited
Energy Saving
Tunnel Kiln
Loss of temperature
because too many doors
Qualification rate in
800~900C temperature is
lower
Qualification rate in
1000~1050C temperature
is more
If increased same
temperature of Tunnel Kiln
the requirement is 380~420
Kcal/kg
If decreased same
temperature of HHK the
requirement is 180~190
Kcal/kg
Tunnel Kiln
27 persons
Production
Drying
10 persons incl.
transfer to Kiln
Setting for
firing Kiln
30 persons incl.
transfer to Kiln
Ready bricks
out
30 persons incl.
transfer to Kiln
Firing area
Kiln car
enter
Cooling
area
Heated air
Smoke exhaust
Air supply
Coal supply
Air
flow
Cooling
Residual thermal
exhaust
Financial Investment
100,000 bricks/day
Basic parameter of the project:
Suitable for production of
Car exit
: 57 minutes/car
Firing temperature
Kcal requirement per kg of Clay
: 1000-1050C
: 210-260
Automatic
Unit
400
Decimal
Load-unload area
137740
Land
Cost/unit
30000
12,000,000.00
sft
10,000
sft
400
4,000,000.00
38360
sft
400
15,344,000.00
Generator Room
200
sft
400
80,000.00
Sub-station Room
200
sft
400
80,000.00
1500
sft
800
1,200,000.00
50260
sft
Sub Total:
32,704,000.00
Price/USD
Quantity
Unit
Price/BDT
302658.06
Set
25.120,618.98
25,120,618.98
138709.67
11,512,902.61
11,512,902.61
1099032.25
Package
91219676.75
91,219,676.75
6,693,548.28
6,693,548.28
3,320,000
3,320,000.00
80,645.16
40,000
137,866,746.62
1,661,045.14
Duty/Tax/Clearing cost
/internal transport
Installation cost
(Local cost like worker, masonry, electrical, mechanical, etc.)
Sub Total: Including installation cost
6,558,659.92
6,893,337.33
151,318,743.87
Unit
Excavator
Set
4,000,000
4,000,000.00
Unit
6,500,000
6,500,000.00
Unit
2,500,000
2,500,000.00
Set
3,500,000
3,500,000.00
Power cables
Unit
3,000,000
3,000,000.00
Tractor + Trailer
Unit
1,800,000
1,800,000.00
Sub Total:
Price/BDT
21,300,000.00
Unit
700,000
Pieces
Stones
300
MT
1,500
450,000.00
Sand
300
MT
1,200
360,000.00
Lime stone
60
MT
4,500
270,000.00
Cement
400
MT
8,000
3,200,000.00
Red Bricks
Sub Total:
Price/BDT
7
9,180,000.00
Unit
9000
MT
200
1,800,000.00
300
MT
10000
3,00,000.00
15300
Litre
60
918,000.00
49568
Unit
396,544.00
As listed
400,000.00
LS
500,000.00
7,014,544.00
Investment
100,000 Bricks / day
Total Fixed Cost:
Land & Civil construction
Imported machinery & installation
Duty / TAX/ Clearing Cost/ Internal
Transportation
Installation Cost
Auxiliary
Local items for kiln construction
Total Amount:
Total Project Cost:
Fixed Cost
Working Capital
Total Amount:
Amount in BDT
32,704,000.00
137,866,746.62
6,558,659.92
6,893,337.33
21,300,000.00
9,180,000.00
207,944,083.95
Amount in BDT
207,944,083.95
7,014,544.00
214,958,627.95
Cost of Production
100,000 Bricks / day
Items
QTY
Unit Price
Total Amount
Clay
300 MT
200
60,000.00
Coal
10 MT
10000
100,000.00
As listed
18711
18,711.11
Utilities
As listed
43,818
43,818.13
39189
39,188.82
Finance cost
Sub Total:
261,718.06
2.62
Factory overhead
100,000 Bricks / day
Salary & wages:
Number
Amount/M
Total/M
Factory Manager
15000
15000
195,000.00
Plant Engineer
15000
15000
195,000.00
Accounts Officer
12000
12000
156,000.00
Store Officer
8000
8000
104,000.00
Operator
6000
54,000
702,000.00
Foreman
10000
10000
130,000.00
Technician
10,000
20,000
260,000.00
Skilled Worker
16
5,000
80,000
1,040,000.00
Daily Worker
10
3,500
35,000
455,000.00
Security Guard
4000
12,000
156,000.00
Cook/Peon
3,500
7,000
91,000.00
Excavator Driver
15,000
15,000
195,000.00
Tractor Driver
6,000
6,000
78,000.00
Sub Total:
49
289,000
3,757,000.00
Number
Amount/Month
Total/Month
75000
General Manager
30000
30000
390,000.00
Manager
Sales/Marketing
20,000
20,000
260,000.00
Accounts Officer
12,000
12,000
156,000.00
Purchase Officer
12,000
12,000
156,000.00
Sales Officer
8000
16,000
208,000.00
Logistic Officer
7000
7,000
91,000.00
Peon/Tea Boy
4000
8000
104,000.00
Security
3000
6000
78,000.00
Sub Total:
111,000
1,443,000.00
Variable
Total/Month
25,000
25,000
300,000.00
10000
10000
120,000.00
Stationeries
2000
2000
24,000.00
Entertainment
5000
5,000
60,000.00
Conveyance &
Travelling
Allowances
50000
50,000
600,000.00
Telecommunication
15000
15,000
180,000.00
1000
1,000
12,000.00
20000
20,000
240,000.00
103000
128,000
1,536,000.00
Utilities
Couriers
Miscellaneous
Sub Total:
25,000
Cost/Unit
29,100,000
7.00
203,700,000.00
Cost of Production
( 100%)
30,000,000
2.62
78,515,418.37
125,184,581.63
1.6611
Financial Investment
50,000 bricks/day
: 210-260
Area
Unit
300
Decimal
Load-unload space
91680
Land
Cost/unit
30000
9,000,000.00
sft
10000
sft
400
4,000,000.00
27400
Sft
400
10,960,000.00
Generator Room
200
sft
400
80,000.00
Sub-station Room
200
sft
400
80,000.00
1500
sft
800
1,200,000.00
sft
Sub Total:
39300
25,320,000.00
Price/USD
Quantity
Forming Machinery
278,464.51
Automatic Setting
System
138709.00
KILN
751,612.90
Sea freight
Technical Service
Sub Total:
Unit
Price/BDT
23,112,554.33
23,112,554.33
11,512,847.00
11,512,847.00
62,383,870.70
62,383,870.70
32000
2,656,000.00
2,656,000.00
70645.00
5863535.00
5,863,535.00
Set
Package
1,271,431.41
Duty/Tax/Clearing cost
105,528,807.03
4,983,263.60
5276440.35
115,788,510.98
Unit
Price/BDT
Excavator
Set
4,000,000
4,000,000.00
Unit
5,500,000
5,500,000.00
Unit
2,500,000
2,500,000
Set
3,000,000
3,000,000.00
Power cables
Unit
3,000,000
3,000,000.00
Set
1,800,000.00
1,800,000.00
19,800,000.00
Unit
420000
Pieces
Stones
132
MT
1,500
198,000.00
Sand
180
MT
1,200
216,000.00
Lime stone
180
MT
4,500
810,000.00
Cement
240
MT
8,000
1,920,000.00
Red Bricks
Sub Total:
Price/BDT
7
6,084,000.00
Unit
4050
MT
200
810,000.00
150
MT
10000
1,500,000.00
13500
Litre
60
810,000.00
43008
Unit
344,064.00
As listed
400,000.00
LS
500,000.00
4,364,064.00
Investment
50,000 Bricks / day
Total Fixed Cost:
Land & civil construction
Imported machinery & installation
Local machinery
Amount in BDT
25,320,000.00
115,788,510.98
19,800,000.00
6,084,000.00
162,009,247.38
Amount in BDT
Working Capital
162,009,247.38
4,364,064.00
Total Amount:
166,373,311.38
Cost of Production
50,000 Bricks / day
QTY
Unit Price
Total Amount
200
30,000.00
10000
50,000.00
As listed
18711
18,711.11
Utilities
As listed
38469
38,468.80
30602
30,601,85
Clay
150
Coal
Finance cost
167,781.76
Sub Total:
3.36
Cost/Unit
14550000
7.00
101,850,000.00
Cost of Production
( 100%)
15,000,000
3.36
50,334,528.18
51,515,471.82
3.1449
Factory overhead
50,000 Bricks / day
Salary & wages:
Number
Amount/M
Total/M
Factory Manager
15000
15000
195,000.00
Plant Engineer
15000
15000
195,000.00
Accounts Officer
12000
12000
156,000.00
Store Officer
8000
8000
104,000.00
Operator
6000
54000
702,000.00
Technician
10000
20000
260,000.00
Foreman
10000
10000
130,000.00
Skilled Worker
16
5000
80000
1,040,000.00
Daily Worker
10
3500
35000
455,000.00
Security Guard
4000
12000
156,000.00
Cook/Peon
3500
7000
91,000.00
Excavator Driver
01
15000
15000
195,000.00
Tractor Driver
6000
6000
78,000.00
Sub Total:
49
289,000
3,757,000.00
Number
Amount/Month
Total/Month
75000
General Manager
30000
30000
390,000.00
Manager
Sales/Marketing
20000
20000
260,000.00
Accounts Officer
12000
12000
156,000.00
Purchase Officer
12000
12000
156,000.00
Sales Officer
8000
16000
208,000.00
Logistic Officer
7000
7000
91,000.00
Peon/Tea Boy
4000
8000
104,000.00
Security
3000
6000
78,000.00
Sub Total:
11
111,000
1,443,000.00
Variable
Total/Month
25000
25000
300,000.00
10000
10000
120,000.00
Stationeries
2000
2000
24,000.00
Entertainment
5000
5000
60,000.00
Conveyance &
Travelling
Allowances
50000
50000
600,000.00
Telecommunication
15000
15000
180,000.00
1000
1000
12,000.00
20000
20000
240,000.00
103000
128,000
1,536,000.00
Utilities
Couriers
Miscellaneous
Sub Total:
25000
Financial Investment
: 800 -900C
: 250-290
Area
Unit
400
Decimal
Load-unload space
156740
Land
Cost/unit
40000
12,000,000.00
sft
10000
sft
400
4,000,000.00
5500
sft
1500
2,200,000.00
Generator Room
200
sft
400
80,000.00
Sub-station Room
200
sft
400
80,000.00
1500
sft
800
1,200,000.00
Laboratory
500
sft
1000
500,000.00
Sub Total:
17900
sft
Office
20,060,000.00
Price/USD
Unit
166,206.45
Set
371451.61
Package
Automatic Setting
System
KILN
Quantity
Sea freight
18000
Sub Total:
537658.0645
Price/BDT
13,795,135.48
13,795,135.48
30,330,483.87
30,330,483.87
1494000
1,494,000.00
46,119,619.35
Duty/Tax/Clearing cost
2,305,980.97
3,689,569.55
52,115,169.87
Unit
Excavator
Set
4,000,000
4,000,000.00
Unit
6,500,000
3,500,000.00
Set
3,000,000
2,500,000.00
Power cables
Unit
2,000,000
2,000,000.00
Tractor
Set
1,800,000.00
3,600,000.00
Sub Total:
Price/BDT
15,600,000.00
Unit
1000000
Pieces
Stones
220
MT
1,500
330,000.00
Sand
400
MT
1,200
480,000.00
Lime stone
60
MT
4,500
270,000.00
Cement
300
MT
8,000
2,400,000.00
Red Bricks
Sub Total:
Price/BDT
7
10,480,000.00
Unit
4860
MT
200
972,000.00
168
MT
10000
1,680,000.00
10890
Litre
60
653,400.00
43008
Unit
344,064.00
As listed
575,000.00
LS
500,000.00
4,724,464.00
Investment
50,000 Bricks / day
Total Fixed Cost:
Amount in BDT
20,060,000.00
52,115,169.87
Local machinery
15,600,000.00
10,480,000.00
Total Amount:
98,255,169.87
Amount in BDT
Working Capital
98,255,169.87
4,724,464.00
Total Amount:
102,979,633.87
Cost of Production
50,000 Bricks / day
QTY
Unit Price
Total Amount
200
32,400.00
10000
90,000.00
As listed
25031
25,030.56
Utilities
As listed
33249
33,248.80
17251
17251.03
Clay
162
Coal
Finance cost
197,930.39
Sub Total:
3.96
Cost/Unit
12000000
7.00
84,000,000.00
2500000
5.00
12,500,000.00
15000000
3.96
59,379,116.86
Sales of Bricks
Grade : A ( 80%)
Grade : B &C (Average)
Cost of Production
100%
37,120,883.14
2.6469
Factory overhead
50,000 Bricks / day
Salary & wages:
Number
Amount/M
Total/M
Factory Manager
15000
15000
195,000.00
Plant Engineer
15000
15000
195,000.00
Accounts Officer
12000
12000
156,000.00
Store Officer
8000
8000
104,000.00
Operator
6000
54000
702,000.00
Technician
10000
20000
260,000.00
Foreman
10000
10000
130,000.00
Skilled Worker
16
5000
80000
1,040,000.00
Daily Worker
60
3500
210000
2,730,000.00
Security Guard
4000
12000
156,000.00
Cook/Peon
3500
7000
91,000.00
Excavator Driver
01
15000
15000
195,000.00
Tractor Driver
6000
6000
78,000.00
Sub Total:
99
464000
6,032,000.00
Number
Amount/Month
Total/Month
75000
General Manager
30000
30000
390,000.00
Manager
Sales/Marketing
20000
20000
260,000.00
Accounts Officer
12000
12000
156,000.00
Purchase Officer
12000
12000
156,000.00
Sales Officer
8000
16000
208,000.00
Logistic Officer
7000
7000
91,000.00
Peon/Tea Boy
4000
8000
104,000.00
Security
3000
6000
78,000.00
Sub Total:
11
111000
1,443,000.00
Variable
Total/Month
25000
25000
300,000.00
10000
10000
120,000.00
Stationeries
2000
2000
24,000.00
Entertainment
5000
5000
60,000.00
Conveyance &
Travelling
Allowances
50000
50000
600,000.00
Telecommunication
15000
15000
180,000.00
1000
1000
12,000.00
20000
20000
240,000.00
103000
128000
1,536,000.00
Utilities
Couriers
Miscellaneous
Sub Total:
25000
QTY
Unit Price
150 MT
Total Amount
200
30,000.00
162 MT
Unit Price
Total Amount
200
32,400.00
Coal ( 6000KCal/kg)
5 MT
10,000
50,000.00
10000
90,000.00
10
18711
18,711.11
As listed
25031
25,030.56
38,468.80
As listed
33,249
33,248.80
17251
17251.033
Utilities
As listed
Finance cost
As listed
38469
30602
Sub Total:
167,781.76
BDT
30601.76
3.36
51,515,471.82
Year
197,930.393
3.96
37,120,883.14
3.1449
2.6469
97%
80%