Nozzle (N1) (1-1)

Nozzle (N1) ASME Section VIII, Division 2, 2004 Edition, A06 Addenda Metric AD-160: Requirement of fatigue analysis not investigated. Independent investigation required. tw(lower) = 20 mm Leg41 = 8,57 mm

tw(upper) = 15 mm Leg42 = Wp = te = 12,86 mm 80 mm 15 mm

Nozzle inside corner radius (r1) must be greater than or equal to 0,125*20 = 2,5 mm. Nozzle inside corner radius (r1) must be less than or equal to 0,5*20 = 10 mm.

Nozzle design mode: Nozzle attachment: Located on: Liquid static head included: Nozzle material specification: Nozzle description: Pad material specification: Pad width: Nozzle orientation Local vessel thickness: Nozzle center line offset to datum line: End of nozzle to shell center: Nozzle inside diameter, new: Nozzle nominal wall thickness: Nozzle corrosion allowance: Projection outside vessel along nozzle OD, Lpr:

Design P Only radial Cylinder 0 kPa SA-106 B Smls. Pipe (II-D Metric p. 260, ln. 7) 10" Sch 60 (XS) DN 250 SA-516 70 (II-D Metric p. 264, ln. 11) 80 mm 0 20 mm 1.000,00 mm 1.800,00 mm 247,65 mm 12,7 mm 0 mm 550 mm

COMPRESS Build 6252; nozzle

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Nozzle (N1) (1-2)

Results Summary Full Area Check The governing condition is Design P. Area required (Ar) = 41,5 cm2 Area available (Aa) = 42,3 cm2 2/3 Area Check The governing condition is Design P. Area required (Ar) = 27,67 cm2 Area available (Aa) = 35,07 cm2 Nozzle Neck Status Required nozzle neck thickness = 8,11 mm Minimum nozzle neck thickness = (0,875*12,7) = 11,11 mm. PWHT Status AF-402: PWHT is not required for P-No 1 , G-No 1 materials for governing thickness at weld of 20,00 mm. Nozzle Advisory Per AD-570(a), Nozzle material shall conform to Section IX, QW-422. Per AD-570(c), minimum elongation is 12 percent in 2 inches. Per AD-570(e), requirements of AD-160 for pads in cylic service must be met. Per AD-570(a), Vessel material shall conform to Section IX, QW-422. Per AD-570(a), Pad material shall conform to Section IX, QW-422. Minimum Design Metal Temperature Nozzle: Material Per AM-218.3(e) MDMT = -104C (coincident ratio = 0,16267). tr = MAWP * d_corr / 2 / (STest - 0.5 * MAWP) = 2.000,00 * 247,65 / 2 / (138.000,0 - 0.5 * 2.000,00) = 1,81 mm Ratio = tr / (tn - c) = 1,81 / (11,11 - 0) = 0,16 Pad: Material impact test exemption temperature from Fig AM-218.1 Curve B = -16,56111C -0,7777776C MDMT reduction per AM-218.4(f) applies. Fig AM-218.3 MDMT reduction = 12,8C, (coincident ratio = 0,76875) AM-218 governing thickness = 15 mm. Nozzle assembly MDMT = Larger(MDMT of nozzle, MDMT of pad) = Larger(-104 C, -46,36 C) = -46,36 C

COMPRESS Build 6252; nozzle

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Nozzle (N1) (1-3)

Summary Tables AD-520 Reinforcement Calculation Summary

Condition Area Area Pressure Full or Ratio 2/3 Area Required Available A / Ar (kPa) Check Ar (cm2) Aa (cm2) a 2.000,00 2.000,00 1 2/3 41,50 27,67 42,30 35,07 1,02 1,27

Design P

Available Areas (cm2)

Full or Condition 2/3 Area A1 Check 1 Design P 2/3 A2 A41 A42 A5

8,30 10,00 0,00 0,00 24,00 5,25 10,00 0,00 0,00 19,81

AD-602 Minimum Nozzle Neck Check

Condition Design P treq tmin ( mm) ( mm) 8,11 Status

11,11 adequate

Minimum Fillet Weld Sizes

Required Actual Fillet Leg Leg Size ( mm) Leg Size ( mm) Leg41 Leg42 8,57 12,86 8,57 12,86 Status weld size is adequate weld size is adequate

Calculations for Design P = 2000 kPa @ 200 C

AD-540 Limits of Reinforcement Parallel to vessel wall: Larger of d or r + t + tn Larger of 247,65 or 123,83 + 20 + 12,7 = 156,53 = 247,65 mm Parallel to vessel wall (2/3 limit): Larger of r + 0,5*(Rm*t)0,5 or r + t + tn Larger of 123,83 + 0,5*(1.240,00*20)0,5 = 202,57 or 123,83 + 20 + 12,7 = 156,53 = 202,57 mm Normal to vessel wall: Nozzle conforms to Figure AD-540.1 Sketch (d). Larger of 0,5*(rm*tn)0,5 + te + K or 2,5*tn + te + K but not to exceed 2,5*t Larger of 0,5*(130,18*12,7)0,5 + 15 + 8,57 = 43,9 or 2,5*12,7 + 15 + 8,57 = 55,32 but not to exceed 2,5*20 = 50 mm AD-550(f) Nozzle Available Area Check ABS(R - V)*10-5*T0,0008 ABS(0,71 - 0,71)*10-5*167,22 = 00,0008 Credit will be taken for reinforcing potentially available in the nozzle neck and adjoining fillet weld metal AD-550(f) Pad Available Area Check ABS(R - V)*10-5*T0,0008 ABS(0,71 - 0,71)*10-5*167,22 = 00,0008

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Nozzle (N1) (1-4)

Credit will be taken for reinforcing potentially available in the pad and adjoining fillet weld metal Nozzle Required Thickness P = 2000 <= 0,4*S = 0,4 * 137000 trn = P*R/(S - 0,5*P) = 2000*123,83/(137000 - 0,5*2000) = 1,821 mm Required Thickness tr from AD-520 tr = 16,62 mm Area Required AD-551 Strength of reinforcement factors Allowable stresses: Sn = 137.000,0 kPa, Sv = 149.000,0 kPa, Sp = 149.000,0 kPa AD-551 Strength of reinforcement factors fr1 = lesser of 1 or Sn/Sv = 0,92 fr2 = lesser of 1 or Sn/Sv = 0,92 fr3 = lesser of fr2 or Sp/Sv = 0,92 fr4 = lesser of 1 or Sp/Sv = 1,00 Ar = d*tr*F + 2*tn*tr*F*(1-fr1) = 247,65*16,62*1 + 2*12,7*16,62*1*(1-0,92) = 41,5 cm2 Area Available A1 = (2*Limit - d)*(t - F*tr) - 2*tn*(t - F*tr)*(1-fr1) = (2*247,65 - 247,65)*(20 - 1*16,62) - 2*12,7*(20 - 1*16,62)*(1-0,92) = 8,3 cm2 A2 = 2*Limit*(tn - trn)*fr2 = 2*50*(12,7 - 1,82)*0,92 = 10 cm2 A41 = 0 (user specified to exclude A41) A42 = 0 (user specified to exclude A42) A5 = 2*W*te*fr4 = 2*80*15*1 = 24 cm2 Aa = A1 + A2 + A3 + A5 = 8,3 + 10 + 0 + 24 = 42,3 cm2 As Aa >= Ar the reinforcement is adequate. 2/3 Area Check Area Required Ar = 2/3*(d*tr*F + 2*tn*tr*F*(1-fr1)) = 2/3*(247,65*16,62*1 + 2*12,7*16,62*1*(1-0,92)) = 27,67 cm2 Area Available A1 = (2*Limit - d)*(t - F*tr) - 2*tn*(t - F*tr)*(1-fr1) = (2*202,57 - 247,65)*(20 - 1*16,62) - 2*12,7*(20 - 1*16,62)*(1-0,92)

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Nozzle (N1) (1-5)

= 5,25 cm2 A2 = 2*Limit*(tn - trn)*fr2 = 2*50*(12,7 - 1,82)*0,92 = 10 cm2 A41 = 0 (user specified to exclude A41) A42 = 0 (user specified to exclude A42) A5 = 2*(Limit - r - tn)*te*fr4 = 2*(202,57 - 123,83 - 12,7)*15*1 = 19,81 cm2 Aa = A1 + A2 + A3 + A5 = 5,25 + 10 + 0 + 19,81 = 35,07 cm2 As Aa >= Ar the reinforcement is adequate for the 2/3 area check.. Minimum Weld Size Check Required throat weld size of fillet 41 (tc) = 6 mm Required leg weld size = 6/0.7 = 8,57 mm Required throat weld size of fillet 42 (tc) = 9 mm Required leg weld size = 9/0.7 = 12,86 mm AD-602 Nozzle Neck Thickness Check Required thickness (tr1) = 1,82 mm Required thickness per AD-602(a) (tr2) = 16,62 mm Required thickness per AD-602(b) (tr3) = 8,11 mm Required thickness equal to larger of (tr1, Smaller of (tr2, tr3))= 8,11 mm Available thickness, tn = 0,88*12,7 = 11,11 mm The nozzle neck thickness is adequate.

COMPRESS Build 6252; nozzle

11.06.2007