BUREAU OF INDIAN STANDARDS

INSPECTION REPORT FOR NEW LPG CYLINDERS AS PER IS 3196(PT 1):2006

1. CM/L- No. :

Date :

Last Visit by : Date

M/s :

Person(s) :

Last Performance : Satisfactory / Not Satisfactory

2. Manufacturing activities being carried out at the time of visit (indicate by ) *

( ) Circle cutting ( ) Deep Drawing

( ) Bung Hole Punching ( ) Backing Strip Fitting
( ) Heat Treatment ( ) Hydrostatic Test
( ) Zinc Coating ( ) Painting
( ) Acceptance Test ( ) Burst Test
( ) Training ( ) Degreasing
( ) Bung Welding ( ) Circumferential Welding
( ) Pneumatic(1) Test ( ) Shot Blasting
( ) Valve Fixing ( ) Pneumatic(2) Test
( ) Other than Cylinder Manufacturing

3. Raw material Control ( since last visit )

a) Cylinder Body Steel ( Qty in no. of halves )

TISCO SAIL IMPORTED
A) Received B/F
B) Received ( Current)
C) Processed
D) Under Process
E) Used for B/S F/R
F) In Stock ( A+B) – (C+D+E)

Deshaped

b) Bung Test Certificate ( )

Inhouse Testing ( )
Change in Vendor ( )
Quantity ( )

Sc-F & Head(BHBO)

 c) ERW Pipe Test Certificate ( )
Inhouse Testing ( )
Change in Vendor ( )
ISI marked Yes/No
Quantity ( )

d) Welding Consumables Test Certificate ( )

Inhouse Testing ( )
Change in Vendor ( )
Storing & Moisture ( )
Controlling ( )

e) Backing Strip/Foot Ring

4. Calibration Control :

Pressure Pyrometer Thread UTM Weighing Torque Others

gauges gauges Balance Wrench

5. INDEPENDENT TEST SAMPLE

a) Code d) Materials : IS 6240 Grade I

b) Batch e) Proposed Laboratory
c) Sl No.
f) Test Results of the Batch :

Yield Stress Elongation Ultimate Stress

Hoop Stress Expansion in HST

6. TEST WITNESSED

a) Acceptance Test d) Welding and Construction

Batch No Visual appearance of weld
Yield Stress,MPa Workmanship
Elongation, % Gap between ground and cylinder bottom
UTS, MPa
Macro examination e) Paint
Burst Pressure, MPa Thickness
Material Grade IS 6240 Grade I Appearance/Shade
Hoop Stress ,MPa
Expansion in HST, % f) Valve Fittings
Torque
b) Hydrostatic Test Gauging
Inside Cleaning
c) Pneumatic Test Pneumatic Test
 BIS TEST AND INSPECTIONS

1. No. of Cylinders certified since last visit :

IOCL ________________ Freon 12 _______________ Others ________________

BPCL ________________ Freon ________________ RLHG __________________

HPCL ________________ TOTAL ______________________________________

2. No. of visits paid by inspecting officers :

3. Deficiency noted by IO yet to be resolved at the time of visit.

____________________________________________________________________________________
POINT FOR IMMEDIATE ACTION

____________________________________________________________________________________
POINT FOR IMPROVEMENT

____________________________________________________________________________________
OVERALL ASSESSMENTS

____________________________________________________________________________________

Use ( ) & ( * ) in appropriate box to indicate compliance and non-compliance if not specified.

Signature :

Name :

Designation :

Date :

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