GIVEN DATA

Shell I/L temp

Shell O/L temp
Tube side flow
Tube side I/l temp
Tube O/L temp
heat capacity of methanol
heat capacity of water
Heat duty
Qh=mCpdt
Qh/Cpdt=Mc
LMTD
Dt1
dt2
Dt1-dt2
ln(Dt1/DT2)
Dt1-dt2/ln(Dt1-dt2)
R=(th1-th2)/(tc2-tc1)
p=(tc2-tc1)/(th1-tc1)
from graphFt
Dtm=Ft*lmtd
U
Area
A=Qh/Dtm*U
OD
ID
L
Thickness Ts
Le=L-2Ts
Equivalent Tube Length Le
Area of one tube=3.14*Do*Le)
NO OF TUBES=(Totarea/area of one tube)
Shell ID(From graph)
NO OF TUBES
TUBE SIDE COEFFICIENT
hidi/k=0.023(Re^0.8)*(Pr^0.33)*(U/Uw)
Re=GtDi/U
Density of H2o p
Viscosity of H2o U
Thermal conductivity k
Gt=Mc/At
As=(3.14/4)*di^2*(NT/NP)
No of tube passes NP
Gt=Mc/As
Re=GtDi/U
Re^0.8
Pr=CpU/k
Pr^0.33

U/Uw
(U/Uw)^0.14
hidi/k=0.023(Re^0.8)*(Pr^0.33)*(U/Uw)
0.023(Re^0.8)*(Pr^0.33)*(U/Uw)
hi
Tube side film coefficient hio=hi*(Di/Do)
1/hio
Mh
SHELL SIDE COEFFICIENT
hode/k=0.36*(Re)^0.55*(Pr)^0.33*(U/Uw)^0.14
Re=Gsde/U
Gs=Mh/As
As=DsC'B/Pt
C'
Viscosity
Baffle spacing=Ds
Pitch Pt
As=DsC'B/Pt
Gs=Mh/As
de={(0.86Pt^2)
de=(3.14/4)do^2)
de=3.14*do)
de={(0.86Pt^2)-(3.14/4)do^2)}/(250*3.14*do)
Re=Gsde/U
(Re=Gsde/U)^0.55
Thermal conductivity
Heat capacity
Density
Pr=CpU/k
(Pr=CpU/k)^0.33
U/Uw
(U/Uw)^0.14
hode/k=0.36*(Re)^0.55*(Pr)^0.33*(U/Uw)^0.14
0.36*(Re)^0.55*(Pr)^0.33*(U/Uw)^0.14
SHELL SIDE FILM COEFFICIENT ho
1/ho
Fouling resistance Rd
Rd of brackish water
Rd of Methanol
Tube side fouling resistance Rdio
Rdio=(Rd)water*Do/Di
Shell side fouling resistance Rdo
Tubewall resistance Rdw
Thermal conductivity kw
Rdw=(Doln(Do/Di))/2Kw
OVER ALL HEAT TRANSFER COEFFICIENT Uo
Uo={((1/hio)+(1/ho)+Rdo+Rdw+Rdio)}-1
Uo={((1/hio)+(1/ho)+Rdo+Rdw+Rdio))}

Uo={((1/hio)+(1/ho)+Rdo+Rdw+Rdio)}-1

Heat transfer area required Ar

Ar=Qh/Uo*dtm
Heat transfer available area Aa
Aa=(3.14*le*Do*Nt)
% Excess area
%=(Aa-Ar/Ar)*100

Pressure drop on tube side Dpt

Dpt=((f*Gt^2*Np*L)/(2*10^6*Di*S*Ot))+2.5Np*v^2*s
f=0.72(Re)^0.33
S
Velocity=(3.14/4)*Di^2*(Nt/Np)*V=Mc/p
V=Gt/p
F
V
Ot=U/Uw
f*Gt^2*Np*L
2*10^6*Di*S*Ot
2.5Np*v^2*s
Dpt=((f*Gt^2*Np*L)/(2*10^6*Di*S*Ot))+2.5Np*v^2*s

Pressure drop on shell side Dps

Dps=(f*Gs^2*Ds*(Nb+1))/(2*10^6*De*S*Ob)
S
No of baffles Nb
Nb=(Eff tube length/Baffle space)
Baffle space=(0.4*Shell ID)
Nb=(Eff tube length/Baffle space)
f=1.87*(Re^-0.20)
f*Gs^2*Ds*(Nb+1)
2*10^6*De*S*Ob
Dps=(f*Gs^2*Ds*(Nb+1))/(2*10^6*De*S*Ob)

95
40
100000
25
40
2.84
4.2

DegC
DegC
kg/hr
DegC
DegC
kJ/KgDeg C
kJ/KgDeg C

4339 kw
69 Kg/s
55
15
40
1.3
31
3.67
0.21
0.85
26.2
600
276.3
20
16
4.88
25
4.83
4.83
0.3033
911
889
938

DegC
DegC
DegC
DegC
DegC
DegC
DegC

Heat load on shell side

Tube side water flow

LMTD

DegC
W/m^2Degc
m^2
mm
mm

0.02 m
0.016 m

mm
m
m
m^2

0.025 m

mm

0.889 m

995 kg/m^3
0.8 Ns/m
0.59 W/mDegc
0.094 m2
2
730.73
14614.55
2146.98
5.69
1.78

1
1
87.67
3232.95
2586.36
0.00039
27.77777778

0.005
0.34
889
0.025
0.063
439.34
0.0005375
0.000314
0.0628
0.0142
18395.13
221.61
0.19
2.84
750
5.08
1.71
1
1

W/m^2 DegC
W/m^2 DegC
W/m^2 DegC
kg/s

m
cp
mm
m
m^2

W/mDegC
KJ/kg DegC
kg/m^3

136.42
1820.79 W/m^2DegC
0.00055
0.00022 m^2DegC/W
0.00017 m^2DegC/W
0.000275 m^2DegC/W
0.00017 m^2DegC/W

50 W/mDegC
4.46E-05 m^2DegC/W

W/m^2 DegC
0.00143

0.00034
0.889 m

2840 J/kgDegC

701.52 W/m^2 DegC

236.36 m^2

284.52 m^2

20.38

0.995

0.030
0.73 m/s
1
156834.44
31840
2.68
7.61 KN/m^2

0.75

0.3556
13.58
0.26
675308.19
21353.50
31.63 KN/m^2

14 Baffles