DOC. NO. REV. NO. DATE PAGE NO.

CLIENT

EW/34/DFS-02 R0 11/5/2006 1

HINDUSTAN CONSTRUCTION CO. LTD.

DESIGN CALCULATION

NATIONAL HIGHWAYS AUTHORITY OF INDIA

PROJECT

REHABILITATION AND UPGRADATION OF KM 253.00 TO KM 316.00 OF NH 76 TO 4 - LANE CONFIGURATION IN THE STATE OF RAJASTHAN

UNIT

BRIDGE NO: 295.740 -- 10.5M SPAN RCC SOLID SLAB ( IN LAND SPAN )

SUBJECT

DESIGN OF FORMWORK & STAGING ARRANGEMENT NAME & DESIGNATION SIGNATURE

DESIGNED BY CHECKED BY APPROVED BY

Nitesh Gamare- Design Engineer J. V. Siddamal - Manager P.H. Gandhi- Dy. Chief Engineer

R0 REV. NO.

11/5/2006 DATE

-MODIFICATIONS

1 + 11 = 12 SHEETS

Format No. HCC F 01 11 01

Rev. No.2

Rev. Date:19.04.06

Page:

2 OF 12 HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI. Subject : 10.5 M RCC SOLID SLAB IN LAND SPAN Details : Design of Formwork & Staging for Superstructure
SH. NO.

EW-II ( RJ - 7 )

REV. DATE BY

R0 11.05.06 NITESH REF

BRIDGE NO : 295.740

PREAMBLE:

For constructing 10.5 m span RCC Solid Slab H- frames are proposed below the soffit of Solid Slab In this document the design of Formwork & Staging of H-frames & its supporting components is done.

REFERENCE DRGS :
1 ) HCC :

EW/34/FS-19

RCC SOLID SLAB GIRDER -10.5 M SPAN , G.A OF FORMWORK & STAGING OF BRIDGE @ 295.740 G.A OF BRIDGE AT CH 295.740

2 ) DEPT : NHAI/EW-II/RJ-7/NH76/BR-14/R-2 REFERENCE CODES : 1 ) IS - 800-1984 2) IS - 2062-1992 3) IS - 808-1989

4) IS - 806-1968

CODE OF PRACTICE FOR GENERAL CONSTRUCTION IN STEEL STEEL FOR GENERAL STRUCTURE PURPOSE- SPECIFICATION DIMENSIONS FOR HOT ROLLED STEEL BEAM, COLUMN, CHANNEL AND ANGLE SECTIONS USE OF STEEL TUBES IN GENERAL BUILDING CONSTRUCTION.

The General Arrangement of Formwork & Staging with H-frame in the cross section is as shown below.

WOODEN

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3 OF 12 HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI. Subject : 10.5 M RCC SOLID SLAB IN LAND SPAN Details : Design of Formwork & Staging for Superstructure
SH. NO.

EW-II ( RJ - 7 )

REV. DATE BY

R0 11.05.06 NITESH REF

BRIDGE NO : 295.740

DESIGN OF FORM PANELS BELOW CANTILEVER DECK SLAB :

Load Calculation : Thickness of Slab = Weight of Slab Live load on Formwork = Wt of Formwork = 350 0.91 0.36 0.1 1.37 mm T/m2 2 T/m 2 T/m T/m2 ( Max thk is Considered )

0.35 x 2.6 =

Total Load =

C.L. of support 3.15mm Skin Plate

Angle Stiffner 1250

C.L. of support 500 PLAN

DESIGN OF SKIN PLATE : CHECK FOR BENDING :

Width of plate Length of plate Thk of plate= Z=1/6*b*d = I =Z *(d /2 ) =

2

500 mm 1250 mm 3.15 mm 1.654 cm3/m 0.260 cm4/m

Use ISA 45 X 45 X 5 as a stiffner. C/C spacing of Stiffner 250 mm 227.5 mm Clear Span = ( 250-45/2 ) Max B.M = w * L2 / 10 =M/Z=
CHECK FOR DEFLECTION :

0.0071 T-m/m 429 Kg/Cm2 < 1650 Kg/Cm2 SAFE

w= L=

13.7 KN/m/m 227.5 mm

E= I=

2.0E+05 N/mm2 2604.66 mm4/m

Actual deflection = 2.5wL4 / 384 E I 0.459 mm

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4 OF 12 HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI. Subject : 10.5 M RCC SOLID SLAB IN LAND SPAN Details : Design of Formwork & Staging for Superstructure
SH. NO.

EW-II ( RJ - 7 )

REV. DATE BY

R0 11.05.06 NITESH REF

BRIDGE NO : 295.740

DESIGN OF COMBINED SECTION OF FORM PANELS FOR CANTILEVER DECK SLAB :

Thickness of Flange Plate = Overhang of Flange Plate = 16 * thk of plate Depth of Angle Section = Width of Angle Section = Thk of Angle Section = Area of Angle Section = IXX of Angle Section = IYY of Angle Section = Cxx of Angle Section = Cyy of Angle Section = Properties w.r.to. "O"
MEMBER WIDTH
mm PLATE 105.8 X 3.15105.8 ANGLE 45 X 45 X 5 45

Size of Angle : ISA45X45X5 3.15 mm 50.4 mm 45 mm 45 mm 5 mm 2 428 mm 4 79000 mm 4 79000 mm 12.9 mm 12.9 mm

DEPTH
mm 3.15 45

THK
mm 5

AREA=A
mm2 333.27 428

AX

AY
3

Ixx
3

Iyy
4

mm
52.9 63.3

mm
46.58 12.9

mm

mm

mm

mm

17629.98 27092.4

15522 5521.2

275.57 79000

310875 79000

TOTAL Position of C.G from "O"

761 105.8

44722

21043

X1 = X2 = Y1 = Y2 =

58.75 47.05 27.64 20.51

mm mm mm mm

(from left ) (from right) (from bottom) (from Top)

50.4

Properties of Combined Section :

Reference Point "O" Ixx = Ymax = Zxx Bot= Zxx Top= rmin = 291754.80 27.64 10554.65 14226.59 19.58 mm mm mm3 mm3 mm 1.37 0.25 0.34 0.34 T/m m T/ m T/ m
2 4

Iyy = Xmax = Zyy =

410141.36 mm 58.75 mm 3 6981.48 mm

Total Load on Formwork = C/C spacing of Stiffner = Total Load = say ~ C/C Span of Cross Member =
CHECK FOR BENDING :

1.25 m

Max B.M = w * L2 / 8 Zxx Top= bc= M / Z xx =

CHECK FOR DEFLECTION :

0.066 T-M 10.55 cm3 629 Kg/cm2

( 0.34 x 1.25 x 1.25 /8 ) < 1650 Kg/cm2

SAFE

w= 0.34 T/m L= 1.25 m Actual deflection = 5 wL4 / 384 E I

E= I= 1.852 mm

2 2.0E+05 N/mm 4 291755 mm

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5 OF 12 HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI. Subject : 10.5 M RCC SOLID SLAB IN LAND SPAN Details : Design of Formwork & Staging for Superstructure
SH. NO.

EW-II ( RJ - 7 )

REV. DATE BY

R0 11.05.06 NITESH REF

BRIDGE NO : 295.740

DESIGN OF CROSS MEMBER BELOW DECK SLAB ( CANTILEVER PORTION ):

Load Calculation : Thickness of Slab = Weight of Slab = Live load on Formwork = Wt of Formwork = 350 0.91 0.36 0.1 1.37 1250 1.713 1.8 mm T/ m2 T/ m2 2 T/ m T/ m mm T/ m T/ m
2

0.35 x 2.6 =

Total Load = C / C Spacing of Cross Member = Load /m run = 1.37 x 1.25 = say ~

1.8 T/m Cross Member

0.325

1.25

0.325

Max B.M = Max S.F = Max Deflection = Properties of Cross Member : A= Ixx = rxx = tw = 18.2 cm2 157 cm4 2.94 cm 4.8 mm

0.257 T-m 1.125 T 1.23 mm 2ISMC 75 Zxx = Iyy = ryy = Aw =

( REFER BEAMAX RESULT )

41.9 cm3 58 cm4 1.79 cm 720 mm2

CHECK FOR BENDING :

L= rmin = D= T=

1250 mm 17.9 mm 75 mm 7.5 mm

L / rmin D/T=

70 10

Corresponding Value of Stress : Max B.M = Zxx = = M / Zxx =

CHECK FOR SHEAR :

153 N/mm 0.257 T-M 3 41.9 cm 613 Kg/Cm2

(CLAUSE 6.2.3 IS : 800 -1984 )

<

1530 Kg/Cm2

SAFE

Max Shear = V = Aw = V / Aw =

1.125 T 2 7.2 cm 156 Kg/Cm2

<

1000 Kg/Cm2 SAFE (CLAUSE 6.4.2.a IS : 800 - 1984 )

CHECK FOR DEFLECTION :

Actual deflection =

1.23 mm

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6 OF 12 HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI. Subject : 10.5 M RCC SOLID SLAB IN LAND SPAN Details : Design of Formwork & Staging for Superstructure
SH. NO.

EW-II ( RJ - 7 )

REV. DATE BY

R0 11.05.06 NITESH REF

BRIDGE NO : 295.740

LONG MEMBER IN CANTILEVER DECK SLAB LVL :

As Cross member below the Cantilever Span , span about 1250 c/c , These Cross members are supported on Long Members which are placed on H-frame at 1.00m C/C Pont Loads from Cross Member = 1.8 T ( 1.125 +0.585 = 1.7 T )

1.250 Typ

1.00

1.00

1.00

1.00

1.00

Max B.M = wl/4 = Max S.F = Max Deflection = Properties of Long Member : A= Ixx = rxx = tw = 18.2 cm2 157 cm4 2.94 cm 4.8 mm

0.45 T-M 1.6 T 0.4 mm 2ISMC 75 X 40 Zxx = Iyy = ryy = Aw =

( REFER BEAMAX CALCULATION )

41.8 cm3 57.5 cm4 1.777 cm 720 mm2

CHECK FOR BENDING : L= rmin = D= T= 1000 mm 17.77 mm 75 mm 7.5 mm L / rmin D/T= 56.26 10.00

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7 OF 12 HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI. Subject : 10.5 M RCC SOLID SLAB IN LAND SPAN Details : Design of Formwork & Staging for Superstructure
SH. NO.

EW-II ( RJ - 7 )

REV. DATE BY

R0 11.05.06 NITESH REF

BRIDGE NO : 295.740

Corresponding Value of Stress : Max B.M = Zxx = = M / Zxx =

CHECK FOR SHEAR :

157 N/mm 0.45 T-M 3 41.8 cm 1077 Kg/Cm2

(CLAUSE 6.2.3 IS : 800 -1984 )

<

1570 Kg/Cm2

SAFE

Max Shear = V = Aw = V / Aw =

1.6 T 2 7.2 cm 222 Kg/Cm2

<

SAFE (CLAUSE 6.4.2.a IS : 800 - 1984 )

1000 Kg/Cm2

CHECK FOR DEFLECTION :

Actual deflection =

0.40 mm

DESIGN OF H-FRAME BELOW CANTILEVER DECK SLAB :

Max. Load on one Leg of H-frame = P = Properties of 40 NB (M) Pipe : ( Table 1 of IS 1161:1998 ) A= L= rmin =
2 4.53 cm 1500 mm 1.6 cm

1.8 T

( 1.254 + 0.54 = 1.79 T )

L / rmin

93.75

Corresponding Value of Stress :

845 Kg/Cm2

( Table 2 of IS : 806 )

Axial Capacity of 40NB ( M ) Pipe section = P = P = A * ac =

3.83 T

>

1.8

SAFE

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8 OF 12 HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI. Subject : 10.5 M RCC SOLID SLAB IN LAND SPAN Details : Design of Formwork & Staging for Superstructure
SH. NO.

EW-II ( RJ - 7 )

REV. DATE BY

R0 11.05.06 NITESH REF

BRIDGE NO : 295.740

DESIGN OF FORM PANELS BELOW GIRDER SOFFIT:

Load Calculation : Thickness of Slab = Weight of Slab Live load on Formwork = Wt of Formwork = 850 2.21 0.36 0.10 2.67 mm T/m2 2 T/m 2 T/m T/m2

0.85 x 2.6 =

Total Load =

C.L. of support 4mm Skin Plate 625 Angle Stiffner 1250 C.L. of support

625

C.L. of support 500 PLAN

DESIGN OF SKIN PLATE : CHECK FOR BENDING :

Width of plate Length of plate Thk of plate= Z=1/6*b*d = I =Z *(d /2 ) =

2

500 mm 1250 mm 4 mm 2.667 cm3/m 0.533 cm4/m

Use ISA 75 X 75 X 6 as a stiffner. C/C spacing of Stiffner 250 mm 213 mm Clear Span = ( 250-75/2 ) Max B.M = w * L2 / 10 =M/Z=
CHECK FOR DEFLECTION :

0.012 T-m/m 452 Kg/Cm2 < 1650 Kg/Cm2 SAFE

w= L=

26.7 KN/m/m 212.5 mm

E= I=

2.0E+05 N/mm2 5333.33 mm4/m

Actual deflection = 2.5wL4 / 384 E I 0.332 mm

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9 OF 12 HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI. Subject : 10.5 M RCC SOLID SLAB IN LAND SPAN Details : Design of Formwork & Staging for Superstructure
SH. NO.

EW-II ( RJ - 7 )

REV. DATE BY

R0 11.05.06 NITESH REF

BRIDGE NO : 295.740

DESIGN OF COMBINED SECTION OF FORM PANELS FOR GIRDER SOFFIT :

Thickness of Flange Plate = Overhang of Flange Plate = 16 * thk of plate Depth of Angle Section = Width of Angle Section = Thk of Angle Section = Area of Angle Section = IXX of Angle Section = IYY of Angle Section = Cxx of Angle Section = Cyy of Angle Section = Properties w.r.to. "O"
MEMBER WIDTH
mm PLATE 134 X 4 134 ANGLE 75 X 75 X 6 75

Size of Angle : ISA75X75X6 4 mm 64 mm 75 mm 75 mm 6 mm 2 866 mm 4 457000 mm 4 457000 mm 20.6 mm 20.6 mm

DEPTH
mm 4 75

THK
mm 6

AREA=A
mm2 536 866

AX

AY
3

Ixx
3

Iyy
4

mm
67 84.6

mm
77.00 20.6

mm

mm

mm

mm

35912.00 73263.6

41272 17839.6

714.67 457000

802035 457000

TOTAL Position of C.G from "O"

1402 134

109176

59112

X1 = X2 = Y1 = Y2 =

77.87 56.13 42.16 36.84

mm mm mm mm

(from left ) (from right) (from bottom) (from Top)

64

Properties of Combined Section :

Reference Point "O" Ixx = Ymax = Zxx Bot= Zxx Top= rmin = 1510871 42.16 35835 41014 31.16 mm mm mm3 mm3 mm 2.67 0.25 0.67 0.7 T/m m T/ m T/ m
2 4

Iyy = Xmax = Zyy =

1361590.41

mm 77.87 mm 3 17485 mm

Total Load on Formwork = C/C spacing of Stiffner = Total Load = say ~ C/C Span of Cross Member =
CHECK FOR BENDING :

0.625 m

Max B.M = w * L2 / 10 Zxx Top= bc= M / Z xx =

CHECK FOR DEFLECTION :

0.027 T-M 35.83 cm3 76 Kg/cm2

( 0.7 x 0.625 x 0.625 /10 ) < 1650 Kg/cm2

SAFE

w= 0.7 T/m L= 0.625 m Actual deflection = 2.5 wL4 / 384 E I

E= I= 0.023 mm

2 2.0E+05 N/mm 4 1510871 mm

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10 OF 12 HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI. Subject : 10.5 M RCC SOLID SLAB IN LAND SPAN Details : Design of Formwork & Staging for Superstructure
SH. NO.

EW-II ( RJ - 7 )

REV. DATE BY

R0 11.05.06 NITESH REF

BRIDGE NO : 295.740

DESIGN OF CROSS MEMBER BELOW SOFFIT SLAB :

Cross member for Cantilever Deck Slab are placed at 1250 c/c, whereas,Cross member for Girder Soffit slab are placed at 625 c/c,
Loading on Cross Member From Central Solid Slab :

Thickness of Solid Slab = Weight of Slab = Live load on Formwork = Wt of Formwork =

0.85 x 2.6 =

850 2.21 0.36 0.1 2.67 625 1.669 1.70

mm 2 T/ m 2 T/ m T/ m2 T/ m mm T/ m T/ m
2

Total Load = C / C Spacing of Cross Member = ( width ) Load /m run = say ~

GIRDER SOFFIT

0.35

1.25

1.0

1.25

1.0

1.25

0.35

Max B.M = wl2/8 = Max S.F = Max Deflection = Properties of Cross Member : A= Ixx = rxx = tw = 18.2 cm2 157 cm4 2.94 cm 4.8 mm 2ISMC 75 X 40

0.33 T-m 1.14 T 0.75 mm

FROM BEAMMAX

Zxx = Iyy = ryy = Aw =

41.8 cm3 57.5 cm4 1.777 cm 720 mm2

CHECK FOR BENDING : L= rmin = D= T= 1250 mm 17.77 mm 75 mm 7.5 mm L / rmin D/T=

2 151 N/mm

70.33 10.00
(CLAUSE 6.2.3 IS : 800 -1984 )

Corresponding Value of Stress : Max B.M = Zxx = = M / Zxx = CHECK FOR SHEAR : Max Shear = V = Aw = V / Aw = 1.14 T 7.2 cm2 158 Kg/Cm2 0.33 T-m 3 41.8 cm 789 Kg/Cm2

<

1510 N/mm2

SAFE

<

1000 Kg/Cm2

SAFE

(CLAUSE 6.4.2.a IS : 800 - 1984 )

CHECK FOR DEFLECTION : Actual deflection = 0.75 mm

SAFE

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11 OF 12 HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI. Subject : 10.5 M RCC SOLID SLAB IN LAND SPAN Details : Design of Formwork & Staging for Superstructure
SH. NO.

EW-II ( RJ - 7 )

REV. DATE BY

R0 11.05.06 NITESH REF

BRIDGE NO : 295.740

LONG MEMBER IN CENTRAL PORTION OF GIRDER AT SOFFIT LVL :

As Cross member below the Girder soffit, span at 0.625m c/c , These Cross members are supported on Long Members which are placed on H-frame at 1.25m C/C Pont Loads from Cross Member = 2.1 T 0.625 Typ ( 1.14 +0.87 = 2.0 T )

1.00

1.00

1.00

1.00

1.00

Max B.M = wl/4 = Max S.F = Max Deflection = Properties of Cross Member : A= Ixx = rxx = tw = CHECK FOR BENDING : L= rmin = D= T= 1250 mm 21.33 mm 100 mm 7.7 mm 24.4 cm2 384 cm4 3.97 cm 5 mm

0.525 T-M 2.5 T 0.23 mm 2ISMC 100X50 Zxx = Iyy = ryy = Aw =

( REFER BEAMAX CALCULATION )

76.8 cm3 111 cm4 2.13 cm 1000 mm2

L / rmin D/T=

58.61 12.99

Corresponding Value of Stress : Max B.M = Zxx = = M / Zxx = 0.525 T-M 3 76.8 cm 684 Kg/Cm2

2 154 N/mm

(CLAUSE 6.2.3 IS : 800 -1984 )

<

1540 Kg/Cm2

SAFE

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12 OF 12 HINDUSTAN CONSTRUCTION CO. LTD. MUMBAI. Subject : 10.5 M RCC SOLID SLAB IN LAND SPAN Details : Design of Formwork & Staging for Superstructure
SH. NO.

EW-II ( RJ - 7 )

REV. DATE BY

R0 11.05.06 NITESH REF

BRIDGE NO : 295.740

CHECK FOR SHEAR :

Max Shear = V = Aw = V / Aw =

2.5 T 2 10 cm 250 Kg/Cm2

<

1000 Kg/Cm2 SAFE (CLAUSE 6.4.2.a IS : 800 - 1984 )

CHECK FOR DEFLECTION :

Actual deflection =

0.23 mm

DESIGN OF H-FRAME BELOW GIRDER SOFFIT :

Max. Load on one Leg of Prop = P = Properties of 50 NB (M) Pipe : ( Table 1 of IS 1161:1998 ) A= L= rmin =
2 6.41 cm 1500 mm 2.02 cm

3.8 T

(1.95+ 1.70= 3.7 T )

L / rmin

74.26

Corresponding Value of Stress :

950 Kg/Cm2

( Table 2 of IS : 806 )

Axial Capacity of 50NB ( M ) Pipe section = P = P = A * ac =

X

6.09 T

>

3.8

SAFE

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