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EasyPact
15 to 400 A circuit breakers
Catalogue 2011
EasyPact
General contents
Presentation
A-1
Busbars
B-1
Installation guide
C-1
Catalogue numbers
D-1
So easy, so simple
With just three sizes of circuit breakers, Schneider Electrics EasyPactTM system is the simple, universal solution to fit all low-voltage protection needs. > The fixed version is particularly adapted to the OEM and Building markets, offering optimum performance at a competitive price. > The plug-in version offers an additional function dedicated to the Marine market.
Buildings
Marine
II
Easy to choose
EasyPactTM brings you easy solutions > From 15 A to 400 A > Up to 50 kA at 415 V > Up to 4 poles > In only three frame sizes > With a complete range of auxiliaries: rotary commands, auxiliaries, shunt trip, phase barrier, terminal cover, undervoltage trip
36 30 25 18 15 10 7.5
EZC100H
EZC250H
EZCV250H
EZC400N
EZC250N EZC250F
EZCV250N
Easy to install
> Fixed front mounting > Plug-in mounting > Front connexions > Bare cables connected through cable lugs, screwed inside the breaker > Field-installable auxiliaries and accessories > Built-in earth-leakage protection > Interchangeable MCCB and ELCB
15 A
60 A 100 A
250 A
400 A
Easy to use
> A thermal calibration suitable for MCCB use at 50 C without derating > Positive contact indication for safety and reliability > A smaller case optimized for tight spaces
ea rated Earth-L Built-in Integ nction er (ECLB) fu Circuit Break CCB geable with M fully interchan d B foot print an same MCC panel cut
III
Accessories
The fishbone, designed for vertical installation, saves space and reduces cabling time.
IV
EasyPact
Presentation
II
A-2 A-6
A-10
A-18 A-19
A-20 A-21 A-22 A-23
Power connections and cable lugs 100-250AF Power connections and insulation of live parts 100-250AF DIN rail adaptor, padlocking, sealing screws 100-250AF Electrical auxiliaries 400AF
AX - AL SHT - UVR
Direct rotary handle 400AF Extended rotary handle 400AF Power connections, cable lugs, spreaders and extensions 400AF Insulation of live parts and padlocking 400AF
Busbars Installation guide Catalogue numbers
A-1
General characteristics
DL10
EasyPact circuit breakers and auxiliaries comply with the following international standards: b IEC 60947-1 - general rules b IEC 60947-2 - low-voltage switchgear and controlgear, part 2 (circuit breakers) b European (EN 60947-1 and EN 60947-2) and the corresponding national standards b GB 14048.2 b JIS C8201-2-1 Annex 1 and Annex 2, for molded case circuit breakers b JIS C8201-2-2 Annex 1 and Annex 2, for earth-leakage circuit breakers b NEMA-AB1 (High Interrupting Capacity): American standard b UL508/CSA 22-2 no. 14.
DB116536_a.eps
certification by independent laboratories (ASEFA, KEMA, TV) marking certified by third party Tilva certified by third party Underwriter Laboratories as a Manual Motor Controller (EZC250/EZCV250/EZC400).
Example for 250 A frame. Standardised characteristics indicated on the rating plate: Ui: rated insulation voltage Uimp: rated impulse withstand voltage Ue: rated operational voltage Icu: ultimate breaking capacity, for various values of the rated operational voltage Ue Cat: utilisation category Ics: service breaking capacity In: rated current suitability for isolation
Pollution degree
EasyPact circuit breakers are certified for operation in pollution-degree III environments as defined by IEC standard 60947 (industrial environments).
Tropicalisation
EasyPact circuit breakers have successfully passed the tests prescribed by the following standards for extreme atmospheric conditions: b IEC 60068-2-1 - dry cold (-55 C) b IEC 60068-2-2 - dry heat (+85 C) b IEC 60068-2-30 - damp heat (95 % relative humidity at 55 C) b IEC 60068-2-52 - salt mist (severity level 2).
All EasyPact circuit breakers are suitable for isolation as defined in IEC standard 60947-2: b the isolation position corresponds to the O (OFF) position b the operating handle cannot indicate the O (OFF) position (green colour visible) unless the contacts are effectively open b padlocks may not be installed unless the contacts are open b installation of a rotary handle does not alter the reliability of the position-indication system. The isolation function is certified by tests guaranteeing: b the mechanical reliability of the position indication system b the absence of leakage currents b overvoltage withstand capacity between upstream and downstream connections. EasyPact circuit breakers take into account important concerns for environmental protection. Most components are recyclable and the parts are marked as specified in applicable standards.
A-2
Ambient temperature
b EasyPact circuit breakers has been particularly designed to hold 100 % In at 50 C without tripping in normal condition (except for earth-leakage circuit breakers). b EasyPact circuit breakers may be used between -25 C and +70 C. b The permissible storage-temperature range for EasyPact circuit breakers in the original packing is -35 C to +85 C.
Installation
DB116374.eps
EasyPact circuit breakers are designed for easy installation in the various types of switchboards. They may be mounted vertically, horizontally or flat on their back without any derating of characteristics.
Installation positions.
Power supply
DB116375.eps
EasyPact circuit breaker can be supplied from either the top or the bottom (reverse feeding) without any reduction in performance. For earth-leakage circuit breakers, reverse feeding is possible only up to 240 V AC. This capability facilitates connection when installed in a switchboard.
Degree of protection
Reverse feeding.
As per standards IEC 60529 (IP degree of protection) and EN 50102 (IK degree of protection against external mechanical impacts).
IP20
IK07
IP40
IK07
IP40
IK07
DB116380.eps
IP54
IK07
IP54
IK08
A-3
Earth-leakage protection
PB101851_SE_37.eps
EasyPact circuit breakers have a specific version including earth-leakage protection. This protection is fully integrated inside the breaker and does not require any additional space. EasyPact circuit breakers and earth-leakage circuit breakers are fully interchangeable.
DB125803.eps
Power supply
Reverse feeding EasyPact earth-leakage circuit breakers can be supplied from either the top or the bottom for voltages up to 300 V AC. For voltages over 300 V AC, only supply from the top is possible (Line-Load indication on the cover of the breaker). Power supply of the electronics EasyPact earth-leakage circuit breakers are self-supplied by the distribution-system voltage and therefore do not require any external source. They fully comply with new IEC requirements (Annex B): they are powered from the three phases and continue to function even if one phase is missing.
Dielectric tests
EasyPact earth-leakage circuit breakers are equipped with a disconnecting switch in order to protect the electronics during dielectric tests. When the disconnecting switch is activated, the circuit breaker is automatically tripped. It is mechanically impossible to switch on the circuit breaker, until the earth-leakage function is re-energised.
Tripping features
Tripping indications: b EasyPact earth-leakage circuit breakers have a yellow mechanical indicator to locally signal tripping due to an earth fault. b EasyPact earth-leakage circuit breakers may be equipped with an earth-leakage alarm switch (ALV) to remotely signal tripping due to an earth fault. Resetting EasyPact earth-leakage circuit breakers are fully reset by the operating handle. After resetting, tripping indicators (mechanical and ALV) come to normal position.
1 2 3 4 5 6
Line-Load (Ue > 300 V AC) Mechanical indicator (ELCB) Adjustable settings IDn and time delay ELCB test button Push to trip button (MCCB) Dielectric tests: disconnecting switch
A-4
DB125805.eps
A-5
Selection table
In
at 40 C
EZC100-1P.
Rated insulation voltage (V) Rated impulse withstand voltage (kV) Rated operational voltage (V)
Ui Uimp Ue
AC 50/60 Hz DC AC 50/60 Hz 110/130 V 220/230/240 V 380 V 400/415 V 440 V 550 V DC 125 V (1P) 250 V (2P in series) % Icu 110-400 V 415-550 V
PB101840_SE_15.eps
Rated service breaking capacity (kA rms) Suitability for isolation Utilisation category Pollution degree Endurance (C-O cycles)
Ics
EZC100-2P.
PB101843_SE_22.eps
Protection
Overload protection Instantaneous protection Bimetal Magnetic Auxiliary switch Alarm switch Combined AX + AL Shunt trip release Undervoltage release Crimp lugs/bars Box lugs for bare cables Rotary handles Terminal extensions Spreaders Phase barriers Terminal shields Padlocking system DIN rail adaptor Fixed (20 %) AX AL AXAL SHT UVR
Auxiliaries
Indication contacts EZC100-3P. Voltage releases
Installation
PB102172 _SE_27.eps
Connection Accessories
Direct Extended
EZC100-4P.
PB101845_SE_29.eps
Weight (kg)
EZC250-3P.
A-6
EZC100B
b b 3 15, 16, 20, 25, 30, 32, 40, 45, 50, 60 690 6 550 10 10 7.5 7.5 5 2.5 25 % 25 % b A 3 8 500 1 500 fixed fixed b b b b b b b b b b b b b b 60 x 130 75
EZC100F
b b 3 15, 16, 20, 25, 30, 32, 40, 45, 50, 60, 63, 75, 80, 100 690 6 550 250 25 25 10 10 7.5 5 5 5 50 % 50 % b A 3 8 500 1 500 fixed fixed b b b b b b b b b b b b b b 60 x 130 75
EZC100N
b 1 15, 16, 20, 25, 30, 32, 40, 45, 50, 60, 63, 75, 80, 100 690 6 415 125 25 18 2.5 2.5 5 50 % 50 % b A 3 8 500 1 500 10 10 (2) fixed fixed b b b b b 60 x 130 25 b b (4) 3-4 15, 16, 20, 25, 30, 32, 40, 45, 50, 60, 63, 75, 80, 100 690 6 550 250 25 25 18 15 10 5 5 5 50 % 50 % b A 3 8 500 1 500 25 10 fixed fixed b b b b b b b b b b b b b b 60 x 130 75 (3P) 100 (4P) 0.78 (3P) 1.0 (4P)
EZC100H
b 1 15, 16, 20, 25, 30, 32, 40, 45, 50, 60, 63, 75, 80, 100 690 6 415 125 50 25 5 5 10 50 % 50 % b A 3 8 500 1 500 18 18 (2) fixed fixed b b b b b 60 x 130 25 b b (4) 2-3-4 15, 16, 20, 25, 30, 32, 40, 45, 50, 60, 63, 75, 80, 100 690 6 550 250 100 100 (1) 30 30 20 10 10 10 50 % 25 % b A 3 8 500 1 500 100 18 (3) fixed fixed b b b b b b b b (3) b (3) b b b (3) b b 60 x 130 50 (2P) 75 (3P) 100 (4P) 0.6 (2P) 0.78 (3P) 1.0 (4P)
EZC250F
b b 3 100, 125, 150, 160, 175, 200, 225, 250 690 6 550 250 25 25 18 18 15 5 5 5 50 % 50 % b A 3 10 000 5 000 25 15 fixed 10 In b b b b b b b b b b b b b b 60 x 165 105
EZC250N
b b 3 100, 125, 150, 160, 175, 200, 225, 250 690 6 550 250 50 50 25 25 20 8 20 20 50 % 50 % b A 3 10 000 5 000 50 18 fixed 10 In b b b b b b b b b b b b b b 60 x 165 105
EZC250H
b b 2-3 100, 125, 150, 160, 175, 200, 225, 250 690 6 550 250 85 85 36 36 25 10 30 30 50 % 50 % b A 3 10 000 5 000 85 25 (3) fixed 10 In b b b b b b b b b b b b b b 60 x 165 105
0.78
0.78
0.28
0.28
1.3
1.3
(1) 50 kA for 2 poles. (2) For 277 V only. (3) For 3 and 4 poles only. (4) For 3P only.
A-7
In
at 40 C
Rated insulation voltage (V) Ui Rated impulse withstand voltage (kV) Uimp Rated operational voltage (V) Ue
AC 50/60 Hz DC AC 50/60 Hz 220/230/240 V 380 V 400/415 V 440 V 550 V DC 125 V (1P) 250 V (2P in series) % Icu
PB101854_SE_34.eps
Rated service breaking capacity (kA rms) Suitability for isolation Utilisation category Pollution degree Endurance (C-O cycles)
Ics
Protection
PB102114_SE_28.eps
Bimetal Magnetic IDn Dt at 2 IDn Auxiliary switch Alarm switch Combined AX + AL Earth-alarm switch Shunt trip release Undervoltage release AX AL AXAL ALV SHT UVR
Earth-leakage protection
Sensitivity (A) Time-delay (ms) Max. breaking time (s)
Auxiliaries
Indication contacts
Voltage releases
Installation
EZC400-3P. Connection Accessories Crimp lugs / bars Box lugs for bare cables Rotary handles Direct Extended Terminal extensions Spreaders Phase barriers Terminal shields Padlocking system DxH W
PB102115_SE_36.eps
Weight (kg)
EZC400-4P.
A-8
EZC250N
b b 4 63, 80, 100, 125, 150, 160, 175, 200, 225, 250 690 6 550 250 50 25 25 20 8 20 20 50 % b A 3 10 000 5 000 50 18 fixed 10 In b b b b b b b b b b b b b b 68 x 165 140 1.8
EZC250H
b b 4 63, 80, 100, 125, 150, 160, 175, 200, 225, 250 690 6 550 250 85 36 36 25 10 30 30 50 % b A 3 10 000 5 000 85 25 fixed 10 In b b b b b b b b b b b b b b 68 x 165 140 1.8
EZCV250N
b b 3-4 63, 80, 100, 125, 150, 160, 175, 200, 225, 250 440 6 440 85 25 25 20 50 % b A 3 10 000 5 000 50 fixed 10 In 0.1/0.3/0.5/1 0/200/500/1000 0.15/0.4/1/2 b b b b b b b b b b b b b b b 68 x 165 105 (3P) 140 (4P) 1.6 (3P) 2.1 (4P)
EZCV250H
b b 3-4 63, 80, 100, 125, 150, 160, 175, 200, 225, 250 440 6 440 100 36 36 25 50 % b A 3 10 000 5 000 85 fixed 10 In 0.1/0.3/0.5/1 0/200/500/1000 0.15/0.4/1/2 b b b b b b b b b b b b b b b 68 x 165 105 (3P) 140 (4P) 1.6 (3P) 2.1 (4P)
EZC400N
b 3-4 250, 300, 320, 350, 400 690 8 550 250 85 36 36 36 15 20 50 % b A 3 4 000 1 000 50 25 fixed 10 In b b b b b b b b b b b b b b 103 x 257 140 (3P) 185 (4P) 5 (3P) 7.5 (4P)
EZC400H
b 3-4 250, 300, 320, 350, 400 690 8 550 250 100 50 50 50 20 40 50 % b A 3 4 000 1 000 85 35 fixed 10 In b b b b b b b b b b b b b b 103 x 257 140 (3P) 185 (4P) 5 (3P) 7.5 (4P)
A-9
PB104909.eps
Short terminal shield Din rail adaptor Cable lugs > 50 A Sealing screws Spreaders Cable lugs y 50 A
Plug-in connectors Auxiliary switch (AX) Alarm switch (AL) Auxiliary/Alarm switch (AX + AL) Padlocking system
Fishbone connectors
Phase barriers
A-10
Phase barriers
Terminal shield
Plug-in connectors
Spreaders
Plug-in
Under voltage release (UVR) Plug-in connectors Shunt trip (SHT) Under voltage release (UVR)
Short terminal shield Auxiliary switch (AX) Alarm switch (AL) Auxiliary/Alarm switch (AX + AL)
Padlocking system
Direct rotary handles Cable lugs Spreaders Terminal extensions Extended rotary handles
A-11
PB106411_176.eps
Phase barriers
Terminal shield
Plug-in connectors
Spreaders
Plug-in
Plug-in connectors
Auxiliary switch (AX) Alarm switch (AL) Auxiliary/ Alarm switch (AX + AL)
A-12
EasyPact EZC400
EasyPact circuit breaker EZC400 comes with a full range of accessories to fulfill different application requirements and make it easy for the end-user.
PB104753.eps
A-13
EZC100
DB116832.eps DB116833.eps
EZC100-2P.
EZC100-3P.
EZC100-4P.
EZC250
DB116834.eps
EZC100.
EZC250-3P.
PB102164-35.eps
EZC250-4P.
EZCV250
DB116835.eps
EZCV250-3P.
EZCV250-4P.
Indication contacts
Provide remote circuit breaker status information. They can be used for indications, electrical locking, relaying, etc. Common-point changeover contacts.
PB102166-35.eps
Auxiliary switch (ON/OFF) AX indicates the position of the circuit breaker contacts. Alarm switch (trip indication) b AL indicates that the circuit breaker has tripped due to: v an overload v a short-circuit v operation of a voltage release. b ALV indicates that the circuit breaker has tripped due to an of earth-leakage fault. They return to de-energised state when the circuit breaker is reset.
AXAL electrical auxiliaries on EZC250.
Characteristics
Contacts
Rated thermal current (A) Minimum load Utilisation category (IEC 60947-5-1) Operational current (A) 24 V 48 V 125 V 250 V 5 10 mA at 24 V AC12 AC15 5 5 5 5 5 3 3 2
PB102168-42.eps
Connections
Connection wire length Cross-section 450 mm EZC100: 1 mm2, EZC250/EZCV250: 1.5 mm2
A-14
PB101862-21.eps
PB101876-21.eps
DB116386.eps
Designation
Auxiliary switch (AX) Alarm switch (AL) Auxiliary/Alarm switch (AXAL) Earth-leakage alarm switch (ALV) (1) Only EZCV250.
Cat. no.
EZC100 EZAUX10 EZAUX01 EZAUX11 EZC250/EZCV250 EZEAX EZEAL EZEAXAL EZEALV (1)
A-15
EZC100
DB116836.eps DB116837.eps
EZC100-2P.
EZC100-3P.
EZC100-4P.
EZC250
DB116838.eps
EZC250.
EZC250-3P.
PB102165-35.eps
EZC250-4P.
EZCV250
DB116839.eps
EZCV250-3P.
EZCV250-4P.
Remote tripping
Shunt Trip (SHT) or Under Voltage Release (UVR/UVRN). Shunt Trip (SHT) b This release trips the circuit breaker when the control voltage rises above 0.7 x Un b Control signals can be of the impulse type (u 20 ms) or maintained. Under Voltage Release (UVR/UVRN) b This release trips the circuit breaker when the control voltage drops below a tripping threshold b Tripping threshold between 0.35 and 0.7 times the rated voltage b Circuit breaker closing is possible only if the voltage exceeds 0.85 times the rated voltage. Operation When the circuit breaker has been tripped by an SHT or UVR/UVRN release, it must be reset locally: b SHT or UVR/UVRN tripping takes priority over manual closing b in the presence of a standing trip order, closing of the contacts, even temporary, is not possible. Circuit breaker tripping by an SHT/UVR/UVRN release meets the requirements of standard IEC 60947-2.
PB102167-35.eps
PB102163-39.eps
Characteristics
Mechanical
Mechanical endurance 10 % of MCCB mechnical endurance
Electrical
SHT UVR UVRN UVRN release on EZCV250. pick-up consumption response time seal-in consumption response time seal-in consumption response time
EZC100
AC/DC < 30 VA < 50 ms < 5 VA < 50 ms < 5 VA < 50 ms
EZC250/EZCV250
AC < 30 VA < 50 ms < 5 VA < 50 ms < 5 VA < 50 ms pre-wired (0.5 mm2) screws (< 2 mm2) pre-wired (0.5 mm2) DC < 35 W < 100 ms < 10 W < 100 ms < 10 W < 100 ms
Connections
SHT UVR UVRN
EZC100
pre-wired (1 mm2) pre-wired (1 mm2) pre-wired (1 mm2)
EZC250/EZCV250
A-16
Installation b EZC100 SHT and UVR: internal mounting b EZC250/EZCV250: v SHT: internal mounting v UVR: external mounting v UVRN: internal mounting Designation Cat. no.
AC 100-130 V 200-277 V 380-480 V DC 24 V 48 V 110-130 V 200-240 V 277 V 380-415 V 440-480 V 24 V 48 V 125 V 110-130 V 200-240 V 277 V 380-415 V 440-480 V 24 V 48 V 125 V EZC100 EZASHT100AC 110-120 V 120-130 V EZASHT200AC 200-240 V 277 V EZASHT380AC 380-440 V 440-480 V EZASHT024DC EZASHT048DC EZAUVR110AC EZAUVR200AC EZAUVR277AC EZAUVR380AC EZAUVR440AC EZAUVR024DC EZAUVR048DC EZAUVR125DC EZC250/EZCV250 EZESHT100AC EZESHT120AC EZESHT200AC EZESHT277AC EZESHT400AC EZESHT440AC EZESHT024DC EZESHT048DC EZEUVRN110AC EZEUVRN200AC EZEUVRN277AC EZEUVRN400AC EZEUVRN440AC EZEUVRN024DC EZEUVRN048DC EZEUVRN125DC EZEUVR110AC EZEUVR200AC EZEUVR277AC EZEUVR400AC EZEUVR440AC EZEUVR024DC EZEUVR048DC EZEUVR125DC
PB101865-16.eps
PB101879-18.eps
PB101866-18.eps
PB101894-27.eps
UVRN AC Under voltage release (only EZC250-4P and EZCV2503/4P) DC Under Voltage Release EZEUVRN. UVR Under voltage release AC
PB101880-15.eps
DC
A-17
Suitable for Motor Control Centre (MCC) switchboards. b Degree of protection IP40 or IP54, IK07 (IP54 with gasket supplied). b The direct rotary handle maintains: v suitability for isolation v indication of the three positions O (OFF), I (ON) and tripped v circuit breaker locking capability in the OFF position by one to three padlocks, (padlock not supplied) shackle diameter 5 for EZC100, 8 for EZC250/EZCV250 v door opening disabled when the circuit breaker is ON v circuit breaker closing is disabled if the door is open.
Direct rotary handle (black) for EZC100.
IP40 or IP54
PB102159-30.eps
PB101881-33.eps
DB116388.eps
DB116387.eps
Padlocking
PB102157-33.eps
DB116389.eps
EZC100.
DB116390.eps
EZC250/EZCV250.
Designation
Direct rotary handle (red/yellow) for EZC250/EZCV250. Direct rotary handle (black) Direct rotary handle (red/yellow)
Cat. no.
EZC100 EZAROTDS EZAROTDSRY EZC250/EZCV250 EZEROTDS EZEROTDSRY
A-18
The extended rotary handle is used to control, from the front face of the switchboard, a device installed at the back of the switchboard. b Degree of protection IP40 or IP54, IK08 (IP54 with gasket supplied). b The extended rotary handle maintains: v suitability for isolation v indication of the three positions O (OFF), I (ON) and tripped v circuit breaker locking capability in the OFF position by one to three padlocks, (padlock not supplied) shackle diameter: 5 for EZC100, 8 for EZC250/EZCV250 v door opening disabled when the circuit breaker is ON.
Extended rotary handle (black) for EZC100.
PB102158-46.eps
b The extended rotary handle is made up of: v a unit on the front cover of the circuit breaker (secured by screws) v an assembly (handle and front plate) on the door that is always secured in the same position, whether the circuit breaker is installed vertically or horizontally v an extension shaft that must be adjusted to the distance between back of circuit breaker and door. IP40 or IP54
PB101882-42.eps
DB116392.eps
DB116391.eps
EZC250/EZCV250.
Padlocking
PB102156-42.eps
DB116393.eps
DB116394.eps
EZC250/EZCV250.
Designation
Extended rotary handle (black) Extended rotary handle (red/yellow)
Cat. no.
EZC100 EZAROTE EZAROTERY EZC250/EZCV250 EZEROTE EZEROTERY
A-19
Plug-in
100 A
The plug-in allows you to connect, disconnect from the circuit breaker rapidity.
Plug-in
The plug-in base is equipped with terminals which, depending on their orientation, serve for front and rear connection. Degree of protection IP20.
PB106403-30.eps
DB127455.eps
DB127456.eps
DB127457.eps
BF
EZC 100
NH
BFN
EZC 100
BFN
EZC 100
Front connection.
Connection accessories All accessories for fixed devices (bars, lugs) may be used with the plug-in base.
DB127458.eps
DB127458.eps
y7
y9
y8.5
y17 y17
y9 References Plug-in EZAPLUG3L EZAPLUG3H EZAFSHB3 - set of 3 y17 y17 EZAPCON1L - set of 2 EZAPCON1H
y7
100 A
Kit, plug-in base 3P 15 A-50 A Kit, plug-in base 3P 60 A-100 A Fishbone connectors Plug-in connectors 15 A-50 A Plug-in connectors 60 A-100 A
PB106398-30.eps
PB106399-33.eps
EZAPCON1L
PB106397-27.eps
EZAPCON1H
EZAFSHB3
Fishbone
PB106407_SE_68.eps
The fishbone, designed for vertical installation, saves space and reduces cabling time.
Fishbone.
A-20
Terminal shields
DB127460.eps
PB106404-30.eps
Insulating accessories used for protection against direct contact with power circuits. They provide IP40 degree of protection and IK07 mechanical impact protection. Terminal-shield types Easypact100 to 250: b short terminal shields Short terminal shields They are used with: b plug-in in all connection configurations b fixed versions with rear connection. Terminal shields and pitch Combination possibilities are shown below. Circuit breaker Easypact
Pitch (mm)
100/160/250 35
Interphase barriers
Safety accessories for maximum insulation at the power-connection points: b they clip easily onto the circuit breaker b single version for fixed devices and adapters on plug-in bases b not compatible with terminal shields b the adapter for the plug-in base is required for mounting on plug-in and withdrawable versions.
DB111356.eps
A-21
Plug-in
250 A
The plug-in allows you to connect, disconnect from the circuit breaker rapidity.
Plug-in
The plug-in base is equipped with terminals which, depending on their orientation, serve for front and rear connection. Degree of protection IP20.
PB106405-34.eps
DB127461.eps
Front connection.
DB127462.eps
DB127463.eps
DB127464-1.eps
DB127464-4.eps
y6 y10
= = y25 = = y25
Tightening torque
References Plug-in
EZEPLUG3L - 60 mm breaker EZEPLUG3H - 68 mm breaker EZEPLUG4 - 68 mm breaker EZEPCON1 - set of 2 EZEPCON1
PB106402-43.eps
250 A
Kit, plug-in base 3P 100 A - 250 A Kit, plug-in base 3P 100 A - 250 A Kit, plug-in base 4P 100 A - 250 A Kit, plug-in connectors 100 A - 250 A
A-22
Terminal shields
Insulating accessories used for protection against direct contact with power circuits. They provide IP40 degree of protection and IK07 mechanical impact protection. Terminal-shield types Easypact 100 to 250: b short terminal shields. Short terminal shields They are used with: b plug-in in all connection configurations b fixed versions with rear connection. Terminal shields and pitch Combination possibilities are shown below. Circuit breaker Easypact
Short terminal shields Pitch (mm)
PB106406-45.eps
100/160/250 35
Interphase barriers
Safety accessories for maximum insulation at the power-connection points: b they clip easily onto the circuit breaker b single version for fixed devices and adapters on plug-in bases b not compatible with terminal shields b the adapter for the plug-in base is required for mounting on plug-in and withdrawable versions.
DB111356.eps
Interphase barriers.
100/160/250
140 x 105 x 1 175 x 105 x 1
A-23
Screw M5
EZC100 60 to 100 A
E88222.eps
Screw M8
EZC250/EZCV250 63 to 250 A
DB112345.eps
Screw M8
EZC100 Bars
DB112346.eps
(mm)
y 50 A > 50 A
y 17 d + 10 y7 y6 5.5 8.5
EZC250/ EZCV250 y 25 d + 10 y8 y6 9
Crimp lugs
L (mm) d (mm)
(mm)
Tightening torque y 50 A > 50 A
y 50 A > 50 A
y 25 y8 9 13 N.m
Cable lugs
DB116397.eps
E88190.eps
E88189.eps
DB115938.eps
Designation
Cable lug up to 50 A (set of 2) Cable lug up to 50 A (set of 3) Cable lug from 60 A up to 100 A (set of 2) Cable lug from 60 A up to 100 A (set of 3) Cable lug from 100 A up to 250 A (set of 3) Cable lug from 100 A up to 250 A (set of 4)
Cat. no.
EZC100 EZALUG0502 (1) EZALUG0503 (1) EZALUG1002 (2) EZALUG1003 (2) EZC250/EZCV250 EZELUG2503 EZELUG2504
Important: (1) EZALUG0502 and EZALUG0503 can be use with maximum rating of 50 A. (2) EZALUG1002 and EZALUG1003 can be use with maximum rating of 100 A.
A-24
Spreaders
Increase the pitch of the circuit breaker terminals: b EZC100 from 25 mm to 35 mm b EZC250/EZCV250 from 35 mm to 45 mm.
Spreader.
Terminal extensions
Additional terminal extensions are available for EZC250/EZCV250 at 35 mm pitch.
DB116398.eps PB101873-25.eps DB116399.eps
Terminal extensions.
Designation
Spreaders for 3-pole breaker (set of 3) Spreaders for 4-pole breaker (set of 4) Terminal extension for 3-pole breaker (set of 3) Terminal extension for 4-pole breaker (set of 4)
PB101861-23.eps
Cat. no.
EZC100 EZASPDR3P EZASPDR4P EZC250/EZCV250 EZESPDR3P EZESPDR4P EZETEX EZETEX4P
Phase barriers
b Safety accessories for maximum insulation at the power connection points. b Usable with all other connection accessories, except terminal shields. b Each breaker is delivered with a set of phase barriers (1 for 2 poles, 2 for 3 poles and 3 for 4 poles breaker). b Additional set of phase barriers available for insulation between outgoings or between 2 side by side mounted breakers.
Phase barriers for EZC100.
DB116400.eps DB116401.eps
PB101875-15.eps
Designation
Phase barriers for EZC250/ EZCV250. Phase barriers for 60 mm depht (set of 2) Phase barriers for 68 mm depht (set of 3)
PB101874-25.eps
Cat. no.
EZC100 EZAFASB2 EZC250/EZCV250 EZEFASB2 EZEFASB3N
PB104906.eps
Terminal shields
b Insulating accessory used for protection against direct contacts with power circuit connections. It provides a degree of protection of IP20 and a mechanical resistance of IK07. b The long terminal shield is used with front cable or isolated busbar connections. b Designed for 3-pole EZC100, 3, 4-pole EZC250/EZCV250.
DB402709.eps
Designation
Terminal shield 3P, 60 mm depth (set of 2) Terminal shield 3P, 68 mm depth (set of 2) Terminal shield 4P, 60 mm depth (set of 2) Terminal shield 4P, 68 mm depth (set of 2)
Cat. no.
EZC100 EZATSHD3P EZATSHD4P EZC250/EZCV250 EZETSHD3P EZETSHD3PN EZETSHD4PN
A-25
PB101870-10.eps
PB101917-15.eps
DB116403.eps
Designation
Din rail adaptor
Cat. no.
EZC100 EZADINR EZC250/EZCV250 -
Padlocking system
PB101869-22.eps
Locking in the OFF position guarantees isolation as per IEC 60947-2. Padlocking system can receive: b up to 2 padlocks 5 mm (padlocks not supplied) for EZC100 b up to 3 padlocks 8 mm for EZC250/EZCV250 (padlocks not supplied).
Padlocking device for EZC100.
DB116404.eps
PB101920-20.eps
Padlocking device for EZC250/EZCV250. Toggle locking using a removable device: for EZC100
DB116405.eps
for EZC250/EZCV250
Designation
Padlocking system Padlocking system for EZC250-3P Padlocking system for EZC250-4P and EZCV250-3/4P
Cat. no.
EZC100 EZALOCK EZC250/EZCV250 EZELOCK EZELOCKN
A-26
PB101860-30.eps
Sealing screws
DB116406.eps
Designation
Sealing screws (set of 2)
Cat. no.
EZC100 EZASSCR EZC250/EZCV250 -
A-27
PB102136_SE_32.eps
Plug-In location: AX - AL
DB119648
EZC400-3P.
EZC400-4P.
Indication contacts
Provide remote circuit breaker status information. They can be used for indications, electrical locking, relaying, etc. Common-point changeover contacts. Auxiliary switch (ON/OFF) AX indicates the position of the circuit breaker contacts.
PB102170_SE_32.eps
Alarm switch (trip indication) AL indicates that the circuit breaker has tripped due to: b an overload b a short-circuit b operation of a voltage release. It returns to de-energised state when the circuit breaker is reset. Functions (AL or AX) is determined by the mounting location of the auxiliary
Characteristics
Contacts
Rated thermal current (A) Minimum load Utilisation category (IEC 60947-5-1) Operational current (A) 24 V 48 V 125 V 250 V
PB102128-26.eps PB102129-26.eps
AX and 2 AL.
Connections
Connection wire length Cross-section
DB116407.eps
Designation
Signalling switch (AX or AL) Double signalling switch (2 AX or 2 AL)
Cat. no.
EZ4AUX EZ4AUX2
A-28
SHT - UVR
PB102136_SE_32.eps
EZC400-3P.
EZC400-4P.
Remote tripping
Shunt Trip (SHT) or Under Voltage Release (UVR). Shunt Trip (SHT) b This release trips the circuit breaker when the control voltage rises above 0.7 x Un b Control signals can be of the impulse type (u 20 ms) or maintained. Under Voltage Release (UVR) b This release trips the circuit breaker when the control voltage drops below a tripping threshold b Tripping threshold between 0.35 and 0.7 times the rated voltage b Circuit breaker closing is possible only if the voltage exceeds 0.85 times the rated voltage. Operation When the circuit breaker has been tripped by an SHT or UVR release, it must be reset locally: b SHT or UVR tripping takes priority over manual closing b in the presence of a standing trip order, closing of the contacts, even temporary, is not possible. Circuit breaker tripping by an SHT or UVR release meets the requirements of standard IEC 60947-2.
SHT or UVR voltage release.
PB102169_SE_32.eps
Characteristics
Mechanical Electrical
AC SHT UVR pick-up consumption response time seal-in consumption response time < 30 VA < 50 ms < 5 VA < 50 ms 450 mm 1.5 mm2 DC < 35 W < 100 ms < 10 W < 100 ms Mechanical endurance 10 % of MCCB mechanical endurance
PB102131-13.eps
PB102130-13_R.eps
Connections
Connection wire length Cross-section Shunt Trip SHT. Shunt Trip UVR.
Cat. no.
EZ4SHT048ACDC EZ4SHT200ACDC EZ4SHT277AC EZ4SHT400AC EZ4SHT048ACDC EZ4SHT200ACDC EZ4UVR024ACDC EZ4UVR048ACDC EZ4UVR110ACDC EZ4UVR130ACDC EZ4UVR200AC EZ4UVR277AC EZ4UVR400AC EZ4UVR024ACDC EZ4UVR048ACDC EZ4UVR130ACDC
DC
A-29
PB102132-35.eps
Padlocking
DB116409.eps
Designation
Direct rotary handle
Cat. no.
EZ4ROTDS
A-30
PB102133-68.eps
Padlocking
DB116411.eps
Designation
Extended rotary handle
Cat. no.
EZ4ROTE
A-31
DB116412.eps
Screw M10
y 32 d + 10 y 10 y 10 10
Crimp lugs
Tightening torque
y 32 y 10 10 30 N.m
PB102116-30.eps
Cable lugs
Cable lugs directly screwed on standard circuit breaker terminals, for cables from 35 to 300 mm.
DB116413.eps
Designation
Cable lug up to 400 A (set of 3) Cable lug up to 400 A (set of 4)
Cat. no.
EZ4LUG4003 EZ4LUG4004
Terminal extensions
Extend power connection of the EZC400 at 44 mm pitch. Designation
Extend power connection for 3-pole breaker (set of 3) Extend power connection for 4-pole breaker (set of 4)
Cat. no.
EZ4TEX3P EZ4TEX3P
PB102118-32.eps
Spreaders
Increases the pitch of the circuit breaker terminals to 70 mm. Designation
Spreaders 70 mm for 3-pole breaker (set of 3) Spreaders 70 mm for 4-pole breaker (set of 4)
Cat. no.
EZ4SPDR73P EZ4SPDR74P
DB116414.eps
A-32
PB102124-30.eps
Phase barriers
b Safety accessories for maximum insulation at the power connection points. b Usable with all other connection accessories, except terminal shields. b Each breaker is delivered with a set of phase barriers ( 2 for 3 poles and 3 for 4 poles breaker). b Additional set of phase barriers available for insulation between outgoings or between 2 side by side mounted breakers.
DB116416.eps
DB116415.eps
Designation
Phase barriers for 3-pole breaker (set of 2) Phase barriers for 4-pole breaker (set of 3)
PB102122-30.eps
Cat. no.
EZ4FASB2 EZ4FASB3
Terminal shields
b Insulating accessory used for protection against direct contacts with power circuit connections. It provides a degree of protection of IP20 and a mechanical resistance of IK07. b The long terminal shield is used with front cable or isolated busbar connections. b Designed for 3, 4-pole EZC400.
DB116417.eps
Designation
Terminal shield for 3P (set of 2 parts) Terminal shield for 4P (set of 2 parts)
PB102134-25.eps
Cat. no.
EZ4TSHD3P EZ4TSHD4P
Padlocking system
DB116418.eps
Locking in the OFF position guarantees isolation as per IEC 60947-2. Padlocking system can receive up to 3 padlocks 8 mm (padlocks not supplied).
Designation
Padlocking system
Cat. no.
EZ4LOCK
A-33
A-34
EasyPact
Busbars
II A-1
B-1
Busbars
Introduction
DB116419.eps
B-2
The EasyPact Busbar - engineered and certified together with the EasyPact MCCB to provide superior performance, flexibility and value. Simply the best solution for your distribution panel needs: b available for 250 A, 400 A or 630 A main incoming current b available for 4, 6, 8, 10 or 12 Ways (3 poles) EasyPact 100 A (max.) outgoing MCCBs b 400 A and 630 A systems can accept an additional 2 or 4 EasyPact 250 or Compact NS250 outgoing MCCBs b designed and tested to meet IEC 60439-1 requirements b completely assembled in ISO certified facility for easy installation into locally made enclosures.
EZ116P-70_SE.eps
B-3
Busbars
Busbars characteristics
EZB250
4 6 8 12 18 24 6 8 12 4 6 8 No extension 10 30 14 10 12 36 18 12
EZB400
4 6 8 12 18 24 6 8 12 4 6 8 Yes (2 or 4 Ways) 10 30 14 10 12 36 18 12
EZB630
4 6 8 12 18 24 6 8 12 4 6 8 Yes (2 or 4 Ways) 630 550 690 40 10 30 14 10 12 36 18 12
Extension for EZ/NS breakers Electrical characteristics Rated incoming current (A) Rated operational voltage (V) AC 50/60 Hz Rated insulation voltage (V) Breaking capacity Rated short-time withstand 1 sec. current (kA rms) Dimensions Dimensions H x W x D (mm) 4 Ways 6 Ways 8 Ways 10 Ways 12 Ways
250 400 550 550 690 690 Refer to cascading tables page C-18 30 40
268.5 x 416 x 82.5 343.5 x 416 x 82.5 418.5 x 416 x 82.5 493.5 x 416 x 82.5 568.5 x 416 x 82.5
290 x 416 x 107 365 x 416 x 107 440 x 416 x 107 515 x 416 x 107 590 x 416 x 107
290 x 416 x 107 365 x 416 x 107 440 x 416 x 107 515 x 416 x 107 590 x 416 x 107
B-4
EZ149P-60.eps
Main busbar
The core of the EasyPact Busbar System includes the main busbars and outgoing connectors for EasyPact MCCBs. Designation
Type Main busbar current rating Number of ways 4 ways 6 ways 8 ways 10 ways 12 ways
Cat. no.
EZB250 250 A EZB250W04 EZB250W06 EZB250W08 EZB250W10 EZB250W12 EZB 400 400 A EZB400W04 EZB400W06 EZB400W08 EZB400W10 EZB400W12 EZB630 630 A EZB630W04 EZB630W06 EZB630W08 EZB630W10 EZB630W12
DB116420.eps
DB116421.eps
DB116422.eps
DB116423.eps
DB116424.eps
DB116425.eps
DB116426.eps
E88637-60_SE.eps
Cat. no.
B-5
Busbars
Accessories
E88301-50.eps
EZ117P-60_SE.eps
Main connectors
For installing a main disconnect device (EasyPact or Compact NS MCCB or INS switch) ahead of EasyPact Busbar, use the tin-plated copper connector kits below. Designation
Main Busbar current rating Main disconnect device for EasyPact or Compact NS or INS switch
Cat. no.
250 A EZB250MCNS 400 A EZB400MCNS 630 A EZB630MCNS
E88309-50_SE.eps
Mechanical lugs
For incoming cables without crimped lugs, use the mechanical lug kits below. Each kit contains three aluminium lugs suitable for copper or aluminium cables. Designation
Main Busbar current rating Incoming cable size Lug kit
DB116428.eps DB116429.eps
Cat. no.
250 A 16-150 mm2 EZB250MLUG 400 A 35-300mm2 EZB400MLUG 630 A 25-240 mm2 2 cables per phase EZB630MLUG
E88310-54_SE.eps
Connector caps
Connector caps are available to isolate the ends of connectors in positions where branch breakers are not installed. Mounting screws are provided for an insulating barrier (locally provided) to cover the branch connectors when IP2X finger safety is specified. Designation
Connector caps (set of 3) Caps for 100 A outgoings Caps for 250 A outgoings
DB116430.eps
Cat. no.
EZB100CAP EZB250CAP
B-6
Dimensions
Busbar EZB250
Trim cut-out
EZ250 incomer NS incomer 4 ways 6 ways 8 ways 10 ways 12 ways
DB116433.eps
A
268.5 343.5 418.5 493.5 568.5
B
225 300 375 450 525
C
147 222 297 372 447
D
187.4 182.4 -
E
52 76 -
F
92.7 90.2 -
G
24 29 -
H
109.5 108 -
I
126 125 -
B-7
Busbars
Dimensions
Busbars EZB400/630
Trim cut-out
DB116436.eps
A
4 ways 6 ways 8 ways 10 ways 12 ways 290 365 440 515 590
B
225 300 375 450 525
C
147 222 297 372 447
Note: to avoid excess temperature rise on incoming MCCB terminals, panels using 630 A main breaker with these minimum enclosure dimensions require a 7000 mm2 ventilation opening (after subtracting effects of screening) at each of the 4 corners of the enclosure.
B-8
A
EZBNS2 EZBNS4 EZC250 NS250 270 384 -
B
175 275 -
C
NA 85.5 90.5 85.5
D
57.5 78.5
E
24 29
F
61 45.5
G
52 76
H
249 232
Trim cut-out
DB116439.eps
DB106569
B-9
B-10
EasyPact
Installation guide
II A-1 B-1
Dimensions
EasyPact 100 EasyPact 100 A with plug-in EasyPact 250 - EZC250/EZCV250 EasyPact 250 A with plug-in EasyPact 400 EasyPact 100 accessories EasyPact 250 accessories EasyPact 400 accessories C-2 C-4 C-6 C-8 C-10 C-12 C-13 C-14
Safety clearances and minimum distances Temperature derating Tripping curves Current-limiting curves Cascading Cascading tables Motor protection Capacitor protection
Catalogue numbers
C-1
DB116454.eps
DB116443.eps
C-2
Dimensions
Mounting on plate
Installation guide
Z X
DB125748.eps
X x
Y Y
1P
X
DB125749.eps
2P Y
DB116452.eps
DB116450.eps
DB116448.eps
3P Y Y
1P
Y Y
X
DB125750.eps
3P
EasyPact 100
Dimensions
X x X X
DB116451.eps DB116449.eps
DB116453.eps
4P Y
Y Y
2P
X
DB125751.eps
4P
X x Y or X X x X
or
DB116459.eps DB116455.eps
Z X x X
DB116460.eps DB116457.eps
DB116462.eps
3P
Y Y Y Y
1P
Y Y
1P, 3P
X x X x
DB116461.eps DB116463.eps
X
DB116457.eps
2P
4P
Y Y Y Y
2P
Y Y
X
DB116458.eps
X x
4P
X x
Y Y
C-3
Installation guide
Dimensions
Dimensions
DB127538.eps DB127539.eps
DB127536.eps
Mounting
Through front panel
DB127541.eps DB127537.eps
Y 25 12.5
BF
10 EZC 0
NH
X 83.5
167 160
78
On rail
DB127542.eps DB127540.eps
Y 25 12.5 26
BFN
EZC 100
X 52
y32
C-4
On backplate
DB127543.eps DB127544.eps
Y 25 12.5
BFN
EZC 100
140 70
3.65 or M4
Dimensions - combination
DB127545.eps DB127546.eps
6.4
239
61 365.8
20
61
6.4
C-5
Installation guide
Dimensions
4P ?? 52.5 35
DB116466.eps
Y Y
Y Y
35
50 19.5 25
144 X 102
44 22 100 105
Dimensions (EZCV250)
3P
DB116468.eps DB116469.eps
4P
DB116470.eps
3P, 4P ELCB
Y Y
Y Y
Y Y
DB116467.eps
Mounting on plate
2P, 3P
DB116471.eps DB116472.eps
4P Y
Y Y
X x
X x
C-6
4P
Y Y Y Y
DB116473.eps
X x
X x
4P
Y Y Y Y
DB116476.eps
X x
X x
X x
Dimensions (mm)
EZC 2/3P EZC 4P EZCV 3P EZCV 4P A 60 68 B 65 73 C 85.5 95 D 45.5 80.5 E 67 75 F 61 69
C-7
Installation guide
Dimensions
Dimensions
DB127550.eps DB127587.eps
Y Y
35
?? 52.5 35
DB127586.eps
50
19.5 25
X 102
44 22 100 105
Mounting
Through front panel
3P
DB127554.eps DB127556.eps
4P Y 35
DB127557.eps
Y 70
17.5
194 97
178 89
6 109
54.5 144
On rail
3P
DB127555.eps DB127558.eps DB127559.eps
4P Y 70 35 Y y32 105 35
75
37.5
C-8
On backplate
3P
DB127560.eps DB127581.eps
4P Y 35 17.5 70 Y 17.5
159 79.5
C-9
Installation guide
Dimensions
EasyPact 400
Dimensions
3P
DB116480.eps DB116481.eps
4P Y
Y Y
DB116479.eps
X x
Mounting on plate
3P
DB116482.eps DB116483.eps
4P
Y Y Y Y
X x
X x
C-10
DB116487.eps
DB116484.eps
Z X x X
DB116485.eps DB116488.eps
3P
3P
Y Y Y Y
X x
DB116486.eps DB116489.eps
4P
4P Y
Y Y
X x
X x
C-11
Installation guide
Dimensions
Terminal shields
DB116490.eps DB116491.eps DB116492.eps
3P
Y Y
4P
Y Y
X x
X x
Phase barriers
2P
DB116493.eps DB116495.eps DB116494.eps
3P
DB116496.eps
4P
Y Y Y Y
Y Y
X x
X x
X x
X x
4P
DB116500.eps
3P, 4P
Y Y
Y Y
DB116497.eps
X x
X x
X x
3P, 4P
Y Y
DB116501.eps
X x
X x
X x
C-12
Terminal shields
3P, 4P
DB116504.eps DB116505.eps DB116506.eps
Phase barriers
3P, 4P
DB116507.eps
Y Y
X x
X x
X x
X x
Z Z
4P
DB116511.eps
3P, 4P
Y Y
Y Y
Y Y
X x
X x
3P, 4P Y Y
X x
X x
Dimensions (mm)
EZC 2/3P EZC 4P EZCV 3P/4P A 58.5 66.5 B 55 63 C 93 to 97 101 to 105 D 145 153 E 137 to 414 145 to 422
C-13
Installation guide
Dimensions
Terminal shields
DB116516.eps DB116515.eps
Phase barriers
DB116517.eps DB116518.eps
Y Y
Y Y
X x
X x
X x
X x
4P
DB116522.eps
3P, 4P
Y
Y Y
Y Y
X x
X x
X x
X x
3P, 4P
Y Y
Y Y
X x
X x
C-14
Minimal distance between the circuit breaker and top, bottom or side panels
DB116526.eps DB116527.eps
Minimal distance between the circuit breaker and front or rear panels
Dimensions (mm)
EasyPact circuit breaker C1 D1 D2 D1 D2 E EZC100B/F/N 40 45 45 75 45 40 EZC100H 40 60 45 75 45 40 EZC250F/N-EZCV250N 50 60 45 140 45 42.5 EZC250H-EZCV250H 50 80 45 140 45 42.5 EZC400N 50 120 100 250 100 40 EZC400H 80 140 100 250 100 40 The mandatory distances when installing EasyPact circuit breakers are calculated from the device case, not taking into account the terminal shields or the phase barriers.
C-15
Installation guide
Installation in an enclosure
E44458.eps
EasyPact circuit breakers can be installed in a metal enclosure together with other devices (contactors, motor-protection circuit breakers, LEDs, etc.).
C-16
Temperature derating
Ambient temperature
EasyPact devices are equipped with fixed thermal-magnetic trip units. b EasyPact has been particularly designed to hold 100 % In at 50 C without tripping in normal condition (except for earth-leakage circuit breakers). b EasyPact circuit breakers may be used between -25 C and +70 C. b EasyPact circuit breakers should be put into service under normal ambient operating temperature conditions. Exceptionally, the circuit breaker may be put into service when the ambient temperature is between -35 C and -25 C. b the permissible storage-temperature range for EasyPact circuit breakers in the original packing is -35 C to +85 C. To determine tripping times using time/current curves, use Ir values corresponding to the thermal setting on the device, corrected as indicated in the tables below. Rated current 25 C (A)
EZC100 15 16 20 25 30 32 40 45 50 60 63 75 80 100 EZC250 63 80 100 125 150 160 175 200 225 250 EZCV250 63 80 100 125 150 160 175 200 225 250 EZC400 250 300 320 350 400 17.0 18.1 21.8 26.9 34.5 36.8 42.8 48.8 54.2 64.4 67.6 78.6 84.4 109 77 93 115 148 174 186 207 236 268 297 72 89 113 140 163 177 194 223 245 277 293 351 374 410 468
40 C
45 C
50 C
55 C
60 C
65 C
70 C
15.7 16.7 20.4 25.7 31.4 33.5 40.9 46.9 52.1 61.8 64.9 76.8 82.2 103 69 86 106 135 160 171 188 215 244 270 63 80 100 125 150 160 175 200 225 250 268 321 342 375 428
15.3 16.3 20.2 25.3 30.7 32.7 40.4 45.9 51.0 60.9 63.9 75.9 81.1 101 66 83 103 130 155 166 182 208 235 260 60 77 95 120 145 154 168 192 218 240 260 312 333 364 416
15.0 16.0 20.0 25.0 30.0 32.0 40.0 45.0 50.0 60.0 63.0 75.0 80.0 100 63 80 100 125 150 160 175 200 225 250 56 73 91 114 141 148 161 183 211 230 250 300 320 350 400
14.7 15.7 19.7 24.7 29.4 31.4 39.5 44.4 49.3 59.0 62.0 73.5 78.6 99 60 77 96 120 145 154 168 192 215 239 53 70 86 108 136 141 154 175 203 220 240 288 307 336 384
14.6 15.6 19.2 24.5 29.1 31.0 38.0 43.3 48.1 57.5 60.4 70.4 77.3 94 56 74 93 114 139 148 161 184 205 228 49 66 80 102 131 135 146 165 196 209 228 273 291 319 364
14.2 15.1 18.9 24.3 28.5 30.4 37.6 42.6 47.3 56.6 59.4 69.8 76.7 94 53 71 89 109 134 142 153 175 194 215 44 62 74 95 125 127 138 155 180 198 218 261 278 305 348
13.8 14.7 18.5 24.0 28.0 29.9 37.1 41.9 46.6 55.7 58.5 69.1 76.1 93 49 68 85 103 128 136 145 166 182 203 39 58 68 88 120 120 126 144 162 180 208 249 266 291 332
C-17
Installation guide
Tripping curves
20 A
DB115732.eps
25 A
10 000 5 000 2 000 1 000 500 200 100 50 20 10 5 2 1 .5 .2 .1 .05 .02 .01 .005 2 3 4 5 .7 10 I / Ir 20 30 50 70 100 200300 .002 .001 .5 .7 1 2 3 4 5 .7 10 I / Ir 20 30 50 70 100 200300
10 000 5 000 2 000 1 000 500 200 100 50 20 10 5 2 1 .5 .2 .1 .05 .02 .01 .005 .002 .001 .5 .7 1 2 3 4 5 .7 10 I / Ir 20 30 50 70 100 200300
10 000 5 000 2 000 1 000 500 200 100 50 20 10 5 2 1 .5 .2 .1 .05 .02 .01 .005 .002 .001 .5 .7 1
t(s)
t(s)
t(s)
30-32 A
DB115733.eps DB115734.eps
40 A
DB115735.eps
45-50 A
10 000 5 000 2 000 1 000 500 200 100 50 20 10 5 2 1 .5 .2 .1 .05 .02 .01 .005 2 3 4 5 .7 10 I / Ir 20 30 50 70 100 200300 .002 .001 .5 .7 1 2 3 4 5 .7 10 I / Ir 20 30 50 70 100 200300
10 000 5 000 2 000 1 000 500 200 100 50 20 10 5 2 1 .5 .2 .1 .05 .02 .01 .005 .002 .001 .5 .7 1 2 3 4 5 .7 10 I / Ir 20 30 50 70 100 200300
10 000 5 000 2 000 1 000 500 200 100 50 20 10 5 2 1 .5 .2 .1 .05 .02 .01 .005 .002 .001 .5 .7 1
t(s)
t(s)
t(s)
60-63 A
DB115736.eps DB115737.eps
75 A
DB115738.eps
80 A
10 000 5 000 2 000 1 000 500 200 100 50 20 10 5 2 1 .5 .2 .1 .05 .02 .01 .005 2 3 4 5 .7 10 I / Ir 20 30 50 70 100 200300 .002 .001 .5 .7 1 2 3 4 5 .7 10 I / Ir 20 30 50 70 100 200300
10 000 5 000 2 000 1 000 500 200 100 50 20 10 5 2 1 .5 .2 .1 .05 .02 .01 .005 .002 .001 .5 .7 1 2 3 4 5 .7 10 I / Ir 20 30 50 70 100 200300
10 000 5 000 2 000 1 000 500 200 100 50 20 10 5 2 1 .5 .2 .1 .05 .02 .01 .005 .002 .001 .5 .7 1
t(s)
t(s)
t(s)
C-18
10 000 5 000 2 000 1 000 500 200 100 50 20 10 5 2 1 .5 .2 .1 .05 .02 .01 .005 .002 .001 .5 .7 1 2 3 4 5 .7 10 I / Ir 20 30 50 70 100 200300
t(s)
150-160-175-200 A
DB115742.eps
225-250 A
10 000 5 000 2 000 1 000 500 200 100 50 20 10 5 2 1 .5 .2 .1 .05 .02 .01 .005
10 000 5 000 2 000 1 000 500 200 100 50 20 10 5 2 1 .5 .2 .1 .05 .02 .01 .005 .002 .001 .5 .7 1 2 3 4 5 .7 10 I / Ir 20 30 50 70 100 200300
10 000 5 000 2 000 1 000 500 200 100 50 20 10 5 2 1 .5 .2 .1 .05 .02 .01 .005 .002 .001 .5 .7 1 2 3 4 5 .7 10 I / Ir 20 30 50 70 100 200300
t(s)
t(s)
t(s)
.002 .001 .5 .7 1
3 4 5 .7 10 I / Ir
20 30 50 70 100 200300
10 000 5 000 2 000 1 000 500 200 100 50 20 10 5 2 1 .5 .2 .1 .05 .02 .01 .005 .002 .001 .5 .7 1 2 3 4 5 .7 10 I / Ir 20 30 50 70 100 200300
t(s)
C-19
Installation guide
Current-limiting curves
The limiting capacity of a circuit breaker is its aptitude to limit short-circuit currents.
DB116528.eps
The exceptional limiting capacity of the EasyPact range greatly reduces the forces created by fault currents in devices. The result is a major increase in breaking performance. The Ics value, defined by IEC standard 60947-2, is guaranteed by tests comprising the following operations: b break three times consecutively a fault current equal from 25% to 100% of Icu b check that the device continues to function normally: v it conducts the rated current without abnormal temperature rises v protection functions perform within the limits specified by the standard v suitability for isolation is not impaired.
Current-limiting curves
The current-limiting capacity of a circuit breaker is expressed by two curves which are a function of the prospective short-circuit current (the current which would flow if no protection devices were installed): b the actual peak current (limited current), b thermal stress (A2s), i.e. the energy dissipated by the short-circuit in a conductor with a resistance of 1 W.
80 60 50 40 30 20 kA peak
3 2 10 5
6
10 8 7 6 5 4 2 3 4 6 10 kA rms 20 30 40 60 100
3 2 10 5
5
10
20 kA rms
30 40
60
100
C-20
Cascading
What is cascading?
Cascading is the use of the current limiting capacity of circuit breakers at a given point to permit installation of lower-rated and therefore lower-cost circuit breakers downstream. The upstream compact circuit breakers acts as a barrier against short-circuit currents. In this way, downstream circuit breakers with lower breaking capacities than the prospective short-circuit (at their point of installation) operate under their normal breaking conditions. Since the current is limited throughout the circuit controlled by the limiting circuit breaker, cascading applies to all switchgear downstream. It is not restricted to two consecutive devices.
Cascading tables
Schneider Electric cascading tables are: b drawn up on the basis of calculations (comparison between the energy limited by the upstream device and the maximum permissible thermal stress for the downstream device) b verified experimentally in accordance with IEC standard 60947-2. For distribution systems with 220/240 V, 380/415 V and 440 V between phases, the tables of the following pages indicate cascading possibilities between upstream Compact/EasyPact and downstream Multi 9 and EasyPact circuit breakers.
C-21
Installation guide
Cascading tables
DB127584.eps
Network 220/240 V
Upstream
Breaking capacity kA rms Downstream NC45 6 NC45N 10 NC45H 15 C60a 10 C60N 20 C60H 30 QO-E 10
EZC100F EZC100N
EZC100H
Upstream
Breaking capacity kA rms Downstream EZC100B 10 EZC100F 25 EZC100N 25 EZC100H 100
Upstream
Breaking capacity kA rms Downstream EZC100B 10 EZC100F 25 EZC100N 25 EZC100H 100 EZC250F 25 EZC/EZCV250N 50 EZC/EZCV250H 85
EZC400N EZC400H
NB400 NB630
NS400N NS630N
85 20 50 50 50 85 -
NS400H NS630H
100 20 50 50 50 85 100
Network 380/415 V
DB127585.eps
Upstream
Breaking capacity kA rms Downstream NC45 5 NC45N 8 NC45H 10 C60a 6 C60N 10 C60H 15 QO-E 5 GV2M 15
EZC100F EZC100N
EZC100H
Upstream
Breaking capacity kA rms Downstream EZC100B 7.5 EZC100F 10 EZC100N 15 EZC100H 30
Upstream
Breaking capacity kA rms Downstream EZC100B 7.5 EZC100F 10 EZC100N 15 EZC100H 30 EZC250F 18 EZC/EZCV250N 25 EZC/EZCV250H 36
EZC400N EZC400H
NB400 NB630
NS400N NS630N
50 20 45 20 36 45
NS400H NS630H
70 30 50 20 40 50
C-22
Network 440 V
Upstream
Breaking capacity kA rms Downstream EZC100B 5 EZC100F 7.5 EZC100N 10 EZC100H 20
Upstream
Breaking capacity kA rms Downstream EZC100B 5 EZC100F 7.5 EZC100N 10 EZC100H 25 EZC250F 15 EZC/EZCV250N 20 EZC/EZCV250H 25
EZC400N EZC400H
NB400 NB630
C-23
Installation guide
Motor protection
DB116532.eps
DB116533.eps
A circuit supplying a motor may include one, two, three or four switchgear or controlgear devices fulfilling one or more functions. When a number of devices are used, they must be coordinated to ensure optimum operation of the motor. Protection of a motor circuit involves a number of parameters that depend on: b the application (type of machine driven, operating safety, starting frequency, etc.) b the level of service continuity imposed by the load or the application b the applicable standards to ensure protection of life and property. The necessary electrical functions are of very different natures: b short circuit protection b overload protection dedicated for motor b control (generally with high endurance levels) b isolation.
Protection functions
Disconnection functions: Isolate a motor circuit prior to maintenance operations. Short-circuit protection: Protect the starter and the cables against major overcurrents (> 10 In). This type of protection is provided by a circuit breaker. Control: Start and stop the motor and, if applicable: b gradual acceleration b speed control. Overload protection: Protect the starter and the cables against minor overcurrents (< 10 In). Thermal relays provide protection against this type of fault. They may be: b integrated in the short-circuit protective device b separate. Additional specific protection: b limitative fault protection (while the motor is running) b preventive fault protection (monitoring of motor insulation with motor off). Overloads (I < 10 In) An overload may be caused by: b an electrical problem, for instance on the mains (loss of a phase, voltage outside tolerances, etc.) b a mechanical problem, for instance excessive torque due to abnormally high demands by the process or motor damage (bearing vibrations, etc.). A further consequence of these two origins is excessively long starting. Impedance short-circuit (10 < I < 50 In) Deterioration of motor-winding insulation is the primary cause. Short-circuit (I > 50 In) This type of fault is relatively rare. A possible cause may be a connection error during maintenance. Protection against insulation faults This type of protection may be provided by: b a residual current device (RCD) b an insulation monitoring device (IMD).
DB116534.eps
C-24
440 V I (A)
1 1.4 1.7 2.4 3.1 4.5 5.8 8 10.5 13.7 19 20 26.5 33 39 52 63 76 90 125 140 178
EZC250
EZC250
EZC250
EZC400
EZC400
EZC400
C-25
Installation guide
Capacitor protection
PB101843_SE_22.eps
PB101845_SE_28.eps
EasyPact circuit breaker is suitable for capacitor protection following the rules below:
b Inc = Nominal current of the capacitor
Inc = Qc U3 Inc = Nominal Current Capacitor (A) Qc = Reactive power (kVAR) U = Nominal Voltage (V)
EZC100.
DB115748.eps
EZC250.
b Inb = Nominal current of the circuit breaker (EZC) v Inb = 1.36 x Inc for standard equipment v Inb = 1.5 x Inc for overrated type equipment v Inb = 1.12 x Inc for detuned type equipment: 2.7 tuning v Inb = 1.19 x Inc for detuned type equipment: 3.8 tuning v Inb = 1.31 x Inc for detuned type equipment: 4.3 tuning v the short-circuit (magnetic) protection-setting thresholds must enable passage of the energising transients: 10 x Inc for standard, overrated and detuned type equipment. b Icu = Ultimate breaking capacity of the circuit breaker (EZC) Icu short-circuit level is given by the installation.
Circuit Breaker
Example:
Table at 400 V AC - 3 phases 50 Hz for standard equipment.
Contactor Reactive power (kVAR) 7.5 10 15 20 30 40 50 60 75 100 Inc (A) 11 14 22 29 43 58 72 87 108 144 Inb (A) 15 20 30 40 60 80 100 118 147 196 Breaking capacity to Circuit Breaker 15 kA 30 kA EZC100N3015 EZC100H3015 EZC100N3020 EZC100H3020 EZC100N3030 EZC100H3030 EZC100N3040 EZC100H3040 EZC100N3060 EZC100H3060 EZC100N3080 EZC100H3080 EZC100N3100 EZC100H3100 EZC250F3125 EZC250H3125 EZC250F3150 EZC250H3150 EZC250F3200 EZC250H3200
Capacitor
C-26
EasyPact
Catalogue numbers
EZC100N/H 1P/2P
Circuit breaker D-2
EZC100B/F/N/H 3P
Circuit breaker D-3
EZC100N/H 4P
Circuit breaker Accessories D-4 D-5
EZC250F/N/H 2P/3P
Circuit breaker D-7
EZC250N/H 4P
Circuit breaker D-8
EZCV250N/H 3P/4P
Earth-leakage circuit breaker D-9
EZC250F/N/H, EZCV250N/H
Accessories D-10
EZC400N/H 3P/4P
Circuit breaker D-12
EZC400N/H
Accessories D-13
EasyPact Busbar
Type-tested solution IEC 60439 3rd cover
545E5100TDM.indd
Version : 2.2
D-1
Catalogue numbers
EZC100N/H 1P/2P
Circuit breaker
1P
DB116441.eps
2P
D-2
EZC100B/F/N/H 3P
Circuit breaker
D-3
Catalogue numbers
EZC100N/H 4P
Circuit breaker
D-4
EZC100N/H/B/F
Accessories
Connection accessories
Cable lugs
DB100821.eps
y 50 A
Set of 2 Set of 3
EZALUG0502 EZALUG0503
DB100822.eps
> 50 A
Set of 2 Set of 3
EZALUG1002 EZALUG1003
Spreaders
DB111674.eps
Set of 3 Set of 4
EZASPDR3P EZASPDR4P
Terminal shields
DB100824.eps
Set of 2 Set of 2
EZATSHD3P EZATSHD4P
Sealing screws
DB100825.eps
Sealing screws
Set of 2
EZASSCR
Phase barriers
DB100826.eps
Phase barriers
Set of 2
EZAFASB2
Electrical auxiliaries
Indication contacts
DB111662.eps
EZAUX10
DB111663.eps
EZAUX01
DB111669.eps
EZAUX11
D-5
Catalogue numbers
EZC100N/H/B/F (cont.)
Accessories (cont.)
AC
DC
Db100831.eps
Rotary handles
Direct rotary handle (for 3/4P breaker)
Db100832.eps
EZAROTDS EZAROTDSRY
EZAROTE EZAROTERY
Locks
Padlocking system
Db100834.eps
Padlocking system
EZALOCK
Installation accessory
DIN rail adaptor
Db100835.eps
EZADINR
Plug-in
Plug-in 100 A
Kit, plug-in base 3P 15 A-50 A Kit, plug-in base 3P 60 A-100 A Fishbone connectors set of 3 Plug-in connectors 15 A-50 A set of 2 Plug-in connectors 60 A-100 A set of 2 EZAPLUG3L EZAPLUG3H EZAFSHB3 EZAPCON1L EZAPCON1H
DB127582.eps
D-6
EZC250F/N/H 2P/3P
Circuit breaker
D-7
Catalogue numbers
EZC250N/H 4P
Circuit breaker
D-8
EZCV250N/H 3P/4P
D-9
Catalogue numbers
EZC250F/N/H, EZCV250N/H
Accessories
Connection accessories
Cable lugs
DB105209.eps
250 A
Set of 3 Set of 4
EZELUG2503 EZELUG2504
Terminal extensions
DB111752.eps
Set of 3 Set of 4
EZETEX EZETEX4P
Spreaders
DB111674.eps
Set of 3 Set of 4
EZESPDR3P EZESPDR4P
Terminal shields
DB105210.eps
Terminal shields for 3P breaker (60 mm depth) Terminal shields for 3P breaker (68 mm depth) Terminal shields for 4P breaker (68 mm depth)
Phase barriers
DB105211.eps
Set of 2 Set of 3
EZEFASB2 EZEFASB3N
Electrical auxiliaries
Indication contacts
DB105212.eps
EZEAX
DB105213.eps
EZEAL
DB105214.eps
EZEAXAL
DB111667.eps
EZEALV
D-10
DC
DB111506.eps
(UVR)
DB111632.eps
AC
(UVRN) DC
MN/UVR (1) EZEUVRN110AC EZEUVRN200AC EZEUVRN277AC EZEUVRN400AC EZEUVRN440AC EZEUVRN024DC EZEUVRN048DC EZEUVRN125DC
Rotary handles
Direct rotary handle
DB105216.eps
EZEROTDS EZEROTDSRY
EZEROTE EZEROTERY
Locks
Padlocking system
DB105218.eps
Padlocking system for EZC250-3P Padlocking system for EZC250-4P and EZCV250-3/4P
EZELOCK EZELOCKN
Plug-in
Plug-in 250 A
Kit, plug-in base 3P 100 A-250 A 60 mm breaker Kit, plug-in base 3P 100 A-250 A 68 mm breaker Kit, plug-in base 4P 100 A-250 A 68 mm breaker Kit, plug-in connectors 100 A-250 A set of 2 EZEPLUG3L EZEPLUG3H EZEPLUG4 EZEPCON1
DB127583.eps
D-11
Catalogue numbers
EZC400N/H 3P/4P
Circuit breaker
D-12
EZC400N/H
Accessories
Connection accessories
Cable lugs
DB111673.eps
400 A
Set of 3 Set of 4
EZ4LUG4003 EZ4LUG4004
Spreaders
DB111672.eps
Spreaders 70 mm
Set of 3 Set of 4
EZ4SPDR73P EZ4SPDR74P
Terminal shields
DB111635.eps
Set of 2 Set of 2
EZ4TSHD3P EZ4TSHD4P
Phase barriers
DB111636.eps
Set of 2 Set of 3
EZ4FASB2 EZ4FASB3
Electrical auxiliaries
Indication contacts
DB111638.eps
EZ4AUX
DB111637.eps
EZ4AUX2
Voltage releases
AC Voltage 24-48 V 100-240 V 277 V 380-480 V 24-48 V 100-220 V MX/SHT EZ4SHT048ACDC EZ4SHT200ACDC EZ4SHT277AC EZ4SHT400AC EZ4SHT048ACDC EZ4SHT200ACDC
DB111639.eps
DB111639.eps
AC
DC
MN/UVR EZ4UVR024ACDC EZ4UVR048ACDC EZ4UVR110ACDC EZ4UVR130ACDC EZ4UVR200AC EZ4UVR277AC EZ4UVR400AC EZ4UVR024ACDC EZ4UVR048ACDC EZ4UVR130ACDC
D-13
Catalogue numbers
EZC400N/H (cont.)
Accessories (cont.)
Rotary handles
Direct rotary handle
DB111640.eps
EZ4ROTDS
EZ4ROTE
Locks
Padlocking system
DB111642.eps
Padlocking system
EZ4LOCK
D-14
EasyPact Busbar
Main Busbar
250 A
400 A
630 A
4 ways (3P)
Db100837.eps
8 ways (3P)
2 ways 4 ways
EZBNS2 EZBNS4
4 ways (3P)
250 A
400 A
630 A
EZB630MCNS
Main connectors EZB250MCNS EZB400MCNS To connect the main incomer to EasyPact busbar (EasyPact/Compact NS/NB or INS switch)
Mechanical lugs
Db100840.eps
250 A
Incoming cable size 16-150 mm2 Lug kit for bare incoming cables EZB250MLUG
400 A
35-300 mm2 EZB400MLUG
630 A
25-240 mm2 2 cables per phase EZB630MLUG
Connector caps
Db100841.eps
Connector caps for 100 A out goings Connector caps for 250 A out goings To isolate connections when branch breaker not installed
Set of 3 Set of 3
EZB100CAP EZB250CAP
As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this publication. This document has been printed on ecological paper Design: Schneider Electric Photos: Schneider Electric Edition: Altavia Connexion - made in France
04-2011