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1.1 1.2 1.3 1.4 1.5 1.6 PALLET RACKING ............................................................. 14 PALLET RACKING ACCESSORIES ............................... 28 DRIVE IN RACKING ......................................................... 32 CANTILEVER RACKING.................................................. 34 SPECIALISED APPLICATIONS ...................................... 38 WAREHOUSE SAFETY ...................................................40
PALLET RACKING
BOwEN STORAGE OffERS A dIvERSE RANGE Of PALLET RACKING PROduCTS TO mAxImISE STORAGE EffICIENCy. OuR ExPERIENCEd CONSuLTANTS wILL ASSESS yOuR wAREhOuSE fOR POTENTIAL STORAGE BENEfITS ANd PROvIdE PLANS ANd dRAwINGS TO AChIEvE mAxImum uSE Of SPACE, whILST CONSIdERING ACCESSIBILITy REquIREmENTS ANd CuRRENT whS REGuLATIONS, STANdARdS ANd COdES. OuR PALLET RACKING SOLuTIONS COmPLy wITh INduSTRy STANdARdS, ANd INCREASE OPERATIONAL EffICIENCy.
SELECTIvE RACKING
Allows individuAl Access to every PALLET, THUS ACHIEVING OPTImUm STOCK ROTATION. Allows for spAce mAximisAtion yet RETAINS TOTAL PRODUCT ACCESSIbILITY. is compAtible with A wide rAnge OF STANDARD mATERIALS HANDLING EqUIPmENT, THEREbY ASSISTING IN THE REDUCTION OF CAPITAL OUTLAY COSTS. cAn be AdApted And Adjusted ALmOST INFINITELY TO SERVE VIRTUALLY ANY LOGISTIC REqUIREmENT. hAs Accessories AvAilAble to expAnd And enhAnce STORAGE OPTIONS.
SELECTIVE PALLET RACKING SELECTIVE PALLET RACKING.
Selective pallet racking is a straight forward and cost effective pallet storage system. Able to be used in conjunction with almost any type of forklift it is ideal where flexibility, easy access and fast dispatch times are critical. Selective pallet racking is the lowest cost pallet racking solution and allows access to every pallet ensuring optimum stock rotation. It can also be adjusted or relocated at any time with minimal effort.
ENquIRIES
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pAllet rAcKing 14 - 15
Double deep racking uses standard Selective racking components to store pallets two deep (or four deep in a double entry rack). Double deep racking maximises storage through increased density compared to Selective racking but with reduced pallet accessibility. Special forklifts with forward reach ability are required to use this storage method. Lower level stock is required to be stored on beams just above the ground adding to rack safety and stability.
16 - 17 PALLET RACKING
Narrow aisle racking utilises high level retrieval equipment with reduced operational space requirements to increase storage capacity. Narrow aisle racking is a high density storage system with direct access to all pallets ensuring the best stock rotation. High rise storage racks require specialised handling equipment in order to load and unload racks. Guiderails or electronic guidance systems can be fitted to assist these machines and protect the structural integrity of the racking. See page 30 for more details.
FOR HIGH RISE SHELVING SYSTEmS SEE UNIRACK SERIES ON PAGE 59.
ENquIRIES
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DRIVE IN RACKING.
Drive-in racking allows the maximum use of space and volume due to the elimination of access aisles. The storage volume is therefore more than doubled compared with standard pallet racking. Ideal for cold storage and dry store goods, drive-in racking is suitable for businesses that have high pallet quantities, but dont require fast stock rotation and immediate accessibility Unique self-centring pallet rails enable pallets to be positioned quickly and safely, reducing operator time. Conventional forklift trucks are suitable for access to stock within drive-in racking. Drive-in racking operates on a First-In Last-Out stock rotation basis.
DRIVE IN RACKING.
ENquIRIES
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Push back racking systems are similar to Drive-In racking systems in that pallets are stored in lanes up to five pallets deep. Push-back racking is ideal for storing pallets in cool rooms and areas where space is at a premium and products can be stored without requiring immediate accessibility. Push back racking utilises nesting trolleys that operate within each lane. The pallet is gravity fed to the front of the rack meaning that the next pallet is always ready for easy picking. Additional pallets can be added to a lane at any time by simply pushing the first pallet back and placing the new pallet onto a freshly exposed trolley. Push-back racking provides a high density storage solution using First-In Last-Out stock rotation. Racking damage is reduced as the forklift never enters the racking.
pAllet rAcKing 18 - 19
20 - 21 PALLET RACKING
metalsistem Superbuild pallet racking is a high quality racking system designed for medium to heavy duty pallet storage. It is manufactured in Italy and is just part of the metalsistem range of products. Designed and manufactured according to the stringent European FEm and TUV standards, Superbuild is recognised as one of the safest pallet racking systems in the world. All pallet racking beams are profiled sections with quadruple flange thickness at points of maximum stress for high loading capability. The five pin beam connector imparts full lateral stability through the alternating angular connector pins which are designed to transfer the tension and compression forces to the upright section as the beams are loaded. metalsistem Superbuild frames are made from prime quality, certified, high tensile hot dipped galvanized steel. The unique closed upright profile and the reinforced baseplate design significantly reduces frame base and floor fixing damage from ground level pallet movements.
27mm
80mm
ENquIRIES
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SUPERbUILD bEAmS ARE PROFILED SECTIONS WITH qUADRUPLE FLANGE thicKness At points of mAximum stress for high loAding cApAbility.
ENquIRIES
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PALLET RACKING
heAvy duty five pin bEAm CONNECTOR uniQue closed upright PROFILE REDUCES DAmAGE lArge QuAntities of bEAmS AND FRAmES STOCKED IN mELbOURNE grooves in top of beAm CATER FOR UNIqUE mODULAR STEEL SHELF PANELS europeAn QuAlity tested TO STRINGENT FEm AND TUV STANDARDS
The design of Superbuild components are a result of rigorous technical testing and years of accumulated knowledge and market experience. Frames are made from prime quality, certified, high tensile hot dipped galvanised steel providing a high level of durability and resilience. This treatment process, known as Sendzimir provides a superior level of corrosion resistance. All the structural components are made from high tensile steel, certified according to EN 10204 3.1b. Superbuild beams are painted in yellow RAL 1004 (standard colour) according to the following procedure: hot wash degreasing and iron phosphate pre-treatment Application of thermosetting powder paint curing at a temperature of approx. 240c in a force ventilated air circulation oven The welded beam end connector has five anchor points, three of them operating in tension and two in compression, providing better connection to the upright with increased load capability. Grooves on top of the beams are used to locate and support modular heavy duty steel shelf panels and pallet support bars for the storage of non-palletised and special goods.
TENSION COmPRESSION
SUPERbUILD bEAm CONNECTORS HAVE FIVE ANCHOR POINTS, THREE OPERATING IN TENSION AND TWO IN COmPRESSION.
pAllet rAcKing 22 - 23
SuPERBuILd BEAm (RAL 1004 yELLOw) Dimensions in mm 70b 1500 LENGTH 2591 2743 3000 3300 3900 Superbuild beams Available Ex-Stock HEIGHT 106A 140b 140E
SuPERBuILd fRAmES (SENdzImIR GALvANISEd) Dimensions in mm 610 2500 3000 4000 HEIGHT 4500 5000 6000 7500
9000
DEPTH 810
1200
SUPERbUILD bEAmS AVAILAbLE IN DIFFERENT STRENGTHS AND SIzES SUPERbUILD HEAVY DUTY mETAL bASE PLATES
24 - 25 PALLET RACKING
12
11 6 10 9 13 4 8
5 1 7
10. bin cradles. 12. Raised Pallet support bar. 13. Combined Pallet support bars Also see page 38 for specialised applicaitons.
SPECIALISED A-FRAmE RACKING.
ENquIRIES
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BOWEN STORAGE OffERS A WIdE RANGE Of WORKSHOP EQUIPMENT INCLUdING STANdARd OR CUSTOM fABRICATEd SOLUTIONS TO SUIT A WIdE vARIETy Of COMMERCIAL ANd INdUSTRIAL APPLICATIONS.
OUR ADVISORS WORK WITH YOU TO ASSESS YOUR REqUIREmENTS AND mAKE RECOmmENDATIONS TO mEET THE DEmANDS OF YOUR DAILY ACTIVITIES AND INCREASE OPERATIONAL PRODUCTIVITY.
BOWENGROUP.COM.AU
ENquIRIES
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HEAVY DUTY 5mm FORmED bASEPLATE EVENLY TRANSFERS THE bAY LOADINGS TO THE CONCRETE FLOOR AND PROVIDES GREATER STAbILITY.
pAllet rAcKing 26 - 27
SUPERbUILD mETAL SHELF PANELS PROVIDE A STRONG STORAGE SURFACE THAT IS EASY TO LOAD AND ALSO EASY TO CLEAN.
SUPERbUILD mETAL SHELF PANELS PROVIDE SOLUTIONS FOR NON STANDARD PALLETS.
The genuine metalsistem accessory for Superbuild pallet racking. shelf panels clip into the top of the beam (no fixing required), leaving beams free from scratches and allowing greater space for labelling. sitting flush with the beam, this unique shelf provides a smooth surface, enabling products to slide more easily. The solid shelf also ensures small components dont fall through.
mETALSISTEm mETAL SHELF PANELS SUIT bOTH SUPERbUILD AND UNIbUILD PALLET RACKING.
shelf panels are 300mm wide and with no need of fixings offer a number of advantages for the warehouse and store room. beam levels can be used as part shelf, part pallet storage. shelf panels are simple, fast and safe to install, re-configure, remove and clean. with a maximum load capacity of 245kg per panel this exceptional accessory caters for all types of loads. by using shelf panels, non standard size pallets can be easily accommodated with minimum effort.
PARTICLEBOARd ShELvES
Particleboard shelves are an economical alternative although they lack the strength of the metal shelf panel. However, the load capacity can be increased by installing metal angle support bars. Particleboard is not limited to the depth of the rack the storage area can be maximised by overhanging board at the back of the rack.
ENquIRIES
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pAllet rAcKing 28 - 29
mESH DECKING ALLOWS LIGHT TO PENETRATE THROUGH THE RACKING ImPROVING VISIbILITY.
SUPERbUILD PALLET RACKING UTILISING mESH DECKS TO STORE LARGE bULKY ITEmS.
hygienic - does not allow dirt or dust to build up. easy to handle - quick and easy to install with no fixing or fastening. improves visibility - increases lighting and visibility for operators. versatile - ideal for all storage, including cool rooms and freezers. flexible - allows you to store skids, pallets or small parts in any location. Clip-on dividers available for small parts storage and bulky retail. The open face design of wire mesh shelving makes it particularly suitable for use in warehouses or facilities where fire and insurance regulations are an issue. It is also ideal in temperature controlled areas, such as cool rooms and freezers where moisture and air circulation needs to be considered.
30 - 31 PALLET RACKING
GUIDEWHEELS ON ORDER PICKING mACHINES ALLOW SAFE AND RAPID NEGOTIATON OF AISLES.
Guiderails are installed to provide order picking machine guidance. These rails are often installed with narrow aisle racking to maximise space and maintain the integrity of the pallet racking by minimising damage. Guiderails are constructed from steel rails 100mm high x 75mm wide x 8mm thick and are powder coated in Safety Orange or Safety Yellow to increase visibility.
wIRE GuIdANCE - uSING TEChNOLOGy
Wire Guidance or drive-by-wire guidance systems are electronic wires embedded into the concrete floor in the warehouse. These wires provide a guiding track for order picking machines to follow. This method is very accurate and can significantly reduce damage to storage racks and downtime due to costly repairs. In-aisle steering and end-aisle braking is incorporated in the wire guidance system, adding to warehouse safety and operator comfort.
ENquIRIES
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mESH bACKING INSTALLED TO UPPER LEVELS OF STORAGE RACKS TO PROTECT EmPLOYEES FROm FALLING STOCK.
mESH bACKING PREVENTS STOCK FROm FALLING FROm STORAGE LEVELS, PROTECTING STOCK AND PERSONNEL.
mESh BACKING
mESh BACKING - mAKING IT SAfER
Warehouse storage creates its own unique challenges but none as important as safety. The safety of personnel is paramount and must be taken into consideration at all times. Loading and unloading storage racks is a regular and frequent task that must be carried out safely and responsibly. The risk of falling stock is a serious hazard for personnel plus the costly damage to machinery, equipment and to the stock itself. mesh backing fixed to the rear of pallet racking is an important step in eliminating WHS issues created by falling stock. mesh backing can be installed with the use of stand-off uprights and beams or to the immediate back of the pallet racking itself making it a practical and economical solution. mesh backing can be incorporated with your initial storage rack installation or it can be retrofitted at a later date.
drive in rAcKing mAximises use of spAce DUE TO THE ELImINATION OF ACCESS AISLES.
innovative entry crescent guiderails that allow for safer and stable retrieval robust and secure bracing tunnel self centring pallet rails
SELF CENTERING RAILS AND ANGLED ENTRANCE CRESCENTS
meets the strict guidelines of the European FEm code Allows for the option of Drive In or Drive Through lanes
Racking frames are made from prime quality, certified, high tensile hot dipped galvanised steel providing a high level of durability and resilience. This treatment process known as Sendzimir provides a superior level of corrosion resistance. All the structural components are made from high tensile steel, certified according to EN 10204 3.1b. The welded beam end connector has five anchor points, three of them operating in tension and two in compression, providing better connection to the upright with increased load capability.
ENquIRIES
bOWENGROUP.COm.AU e solutions@bowengroup.com.Au t 03 9721 5600 f 03 9721 5622
pAllet rAcKing 32 - 33
DRIVE IN RACKING IS COmmONLY USED IN DRY STORE AND COLD STORE ENVIRONmENTS.
unique self-centring pallet rails ensure pallet alignment. sturdy steel floor channels help prevent frame damage within the storage lanes. single or double rail brackets allow pallet rails to be mounted in consonance or entirely independent of the rail levels in the next lane.
LOGIRACK DRIVE IN IS SECURELY bRACED USING bOTH PLAN (HORIzONTAL) AND SPINE (VERTICAL) bRACING.
plan bracing and spine bracing ensure that the entire storage module is securely braced for stability.
ENquIRIES
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pAllet rAcKing 34 - 35
UNICANT CANTILEVER IN GALVANISED FINISH FOR storAge in AreAs exposed to elements of the weAther.
modular components allow economical solutions for storage of long items. cantilever arms are adjustable allowing for the storage of odd sized products. Available as single or double-sided access. cantilever racking is entirely self supporting and doesnt require fixing to walls for stability. cantilever racking can be galvanised for outdoor use. cantilever arms can be supplied with a wide range of accessories such as end stops, spool holders, steel plank stops etc. See over page. cantilever arms are securely bolted to prevent them being moved under load.
36 - 37 PALLET RACKING
Entrance crescents allow goods to be loaded safely by providing an angled face which helps goods to slide onto the arm. End stops are available on cantilever arms providing perfect storage for pipes and other long items. End stops are removable to allow easy loading and unloading. Cantilever arms with spool holders are available as a custom item for storing drums or reels whilst allowing the reel to be used freely.
ENquIRIES
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long lengths of timber or steel Aluminium and plastic extrusion pipe sheet metal And much more
Cantilever racking is primarily used for storing long, awkward and oversized goods. Logicant cantilever racking provides maximum storage capability, whilst providing easy access to stored goods. Logicant cantilever racking is an economical option whilst still providing the peace of mind from being tested and approved to Australian standards. Available in various heights it can also be configured as both single sided and double side options.
A FRAmE RACKING.
SPECIALISEd APPLICATIONS
VERSATILE AND UNIqUE, THESE DESIGNS CATER FOR EVERY REqUIREmENT.
Using standard pallet racking components and combining them with custom accessories, solutions for specialised applications can be designed and built providing efficient customised storage solutions. Versatile and unique, these designs cater for every requirement including: cable racking drum racking coil racking carpet/fabric racking A frame racking laminate racking belt racking
DRUm RACKING
ENquIRIES
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pAllet rAcKing 38 - 39
LAmINATE RACKING.
HANGING RACKS.
REEL STORAGE
LAmINATE RACKING
Using racks fitted with mandrel holders. Also suitable for rolls of carpet and fabric etc. Allows in-rack dispensing of product from the reel.
COIL STORAGE
Specially designed cleats allow for the vertical storage of narrow products such as laminate sheets.
fAN BELT STORAGE
Assembled using reduced length pallet racking beams and steel drum cradles.
CARPET RACKING
CAbLE REELS ARE STORED USING mANDREL HOLDERS WITH HEAVY DUTY PIPES.
Using heavy duty mesh hooks fitted to the mesh on the rear of pallet racking.
dRum OR CABLE STORAGE
Using heavy duty extra deep shelves for storage of rolls of carpet.
A-fRAmE RACKING
Using specially designed frames to allow vertical reclined storage of long items.
CORNER GUARD.
RACK PROTECTION
RACK PROTECTION
Safety accessories designed to safeguard pallet racking and equipment from accidental damage are available in a range of styles and are finished in recognised safety colours. Standard products are held in stock and custom guards can be designed, manufactured and installed for any application. Ask our sales consultants about the best rack protection to suit your warehouse.
PALLET RACKING PROTECTION Code bSCG600 bSDI600 bSSPACCO25 bSWA355 bsp175 Rack Protector Corner Guard Height (mm) 600 Width (mm) 100 106 95 135 160 Thickness (mm) 6 5 2 5 4 No. of Fixing Points 3 4 4 4 NA Finish
Powder coated Safety Orange or Safety Yellow Powder coated Safety Orange or Safety Yellow Powder coated Safety Yellow Powder coated Safety Orange black or Yellow
Drive In Upright 600 Guard Superguard Upright Protector Wrap Around Upright Guard Protect It 600 355 75
ENquIRIES
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pAllet rAcKing 40 - 41
Superguard Upright Protectors safeguard pallet racking from small to medium impact accidental knocks. modular in design and simple to install the Upright Protector fits snugly round the frame upright and is fastened with four high tensile bolts.
BARRIERS ANd BOLLARdS
Safety barriers and bollards are an important part of warehouse safety, to protect personnel, stock and equipment. barriers and bollards can be custom designed and built to suit individual requirements. Racking protection helps maintain the structural integrity of your pallet racking and the safety of your staff.
CORNER GUARD
42 - 43 PALLET RACKING
In order to maintain the integrity of your racking and compliance with Australian Standard AS4084, it is imperative that your racking is regularly audited and checked for any damage. It is a current requirement that all storage racking is audited every 12 months. Worksafe Victoria recommends Bowen Storage as quality rack safety auditors. We provide detailed site inspections, comprehensive reporting and quality advice regarding safe storage practices in order to comply with current Worksafe and WHS regulations. Contact us to arrange your next Rack Safety Audit.
Damaged racking components need to be repaired or replaced as soon as possible to eliminate possible accidents, some of which could be potentially fatal or at least prove very expensive if left unattended to. Damage to pallet racking has negative effects on warehouse productivity and efficiency. Our experienced Sales and Service teams will work together to minimise your downtime and maximise your efficiency and productivity.
SAfETy SIGNAGE
Safety signage, including Safe Working Load (SWL) signage must be installed in accordance with Australian Standards and FEm requirements. Safe Working Load signage informs staff of correct load capabilities of pallet racking. Contact us to arrange a site inspection and racking evaluation.
ENquIRIES
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PEdESTRIAN SAfETy
Keeping pedestrians safe and protected from machinery, forklifts and other vehicles is very important. Workcover regulations call for the separation of plant and pedestrians which means employers must create physical division between forklifts and pedestrians. Our Logirail and gate systems allow you to identify pedestrian walkways and create fixed barriers between pedestrians and forklifts thereby reducing the risk of accidents and injury. Our Logirail system is made up of stanchions, handrails, knee rails, kick rails and safety gates. The flexibility of the system enables it to be configured to your exact requirements. Standard finish is hot dip galvanised with other colour options available including powder coated and stainless steel finishes.
port-A-guArd expAnding sAfety bArriers
Pedestrian safety gates, visible crossing zones, graphic floor decals, traffic management signage and other safety signage can be fitted to help you achieve safety compliance and peace of mind in the warehouse. For more details regarding stanchions refer to mezzanine chapter on page 92.